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L
inear units with
t
oothed belt drive
LEZ 1 – LEZ 2 – LEZ 3 – LEZ 9
Assembly instructions with:
- Installation instructions
- Maintenance instructions
- Declaration of incorporation
for a drive system
(A partly completed machinery as defined in Machine Directive 2006/42/EG) isel Germany AG
About these assembly instructions
Abbreviations
MD = Machine Directive 2006/42/EG
LEZ = Linear unit with toothed belt drive
AC = Alternating Current, AC servomotor (always synchronous motor)
BDC = Brushed DC, brush type Direct Current (DC) servomotor
BLDC = Brushless DC servomotor
PDF = Portable Document Format
Terminology
In these assembly instructions, "Product" always means linear unit with toothed belt drive.
Symbols used
In these instructions you will find various symbols which are there to alert you to important information / facts and hazards:
Symbol Signal word Meaning
Danger Warning of possible serious to fatal injuries to persons
Caution!
Fatal Voltage!
The lightning symbol is a clear warning of danger from electric current!
Failure to heed this warning can lead to personal injuries with fatal consequences.
Warning, caution!
Warning of possible minor injuries to persons, of possible faults or destruction of the product or possible damage to property.
Failure to take account of the circumstances indicated by this symbol (text, picture or table) can result in serious damage to property.
Important information or
This is important information or a piece of advice on the functioning of this product. piece of advice
Observing the safety instructions
Before commissioning the axis system (as a partly completed machine), working with it or making any additions or modifications to the electrical installation of the linear units, it is essential that you carefully read:
the safety guidelines in these assembly instructions
the safety guidelines for electric drives and control systems in the instruction manual of the positioning module, drive controller, drive module or drive control used.
Copyright
© isel Germany AG, January 2013
All rights reserved.
Although every care has been taken to avoid printing errors and mistakes, these cannot be ruled out.
We would be grateful for any suggestions for improvements or information on possible mistakes or unclear formulation of facts and illustrations. isel Germany AG
Note on CE compliance for partly completed machines: isel linear units are CE compliant. They are deemed partly completed machines as defined in Machine
Directive 2006/42/EG and are accordingly not marked explicitly with the CE symbol.
Only after the compliance assessment procedures for the machine have been completed is the (complete) machine or system in which these linear units are installed awarded the CE mark by the manufacturer or distributor of the machine.
No other machine parts and/or machine components to which the CE safety guidelines apply may be commissioned until all the relevant requirements of Machinery Directive 2006/42/EC are met. isel Germany AG does not accept any responsibility once modifications have been made to the linear unit.
Manufacturer: isel Germany AG
Bürgermeister-Ebert-Straße 40
D-36124 Eichenzell, Germany
Tel: +49 (0)6659 981-0
Fax: +49 (0)6659 981-776
Email: [email protected]
Website: www.isel-germany.com
Version of this documentation: October 2011
Other documentation from isel Germany AG:
'Nothing is so good it can't be improved upon.' In accordance with this motto, as the manufacturer, we are constantly improving all our manuals (including operating instructions and assembly instructions) at considerable cost to ourselves.
We are committed to doing so since this is of benefit to both you as our customers and us:
We want you to be able to work efficiently with the appropriate manuals and find the information you are looking for quickly. Many details in the manuals are the result of information we have received from our customers.
To support you, all the manuals are available to download in PDF format on our homepage: http://www.manuals.isel.com
In your own interest:
Please read these assembly instructions carefully and keep them in a safe place. These instructions are part of the product "Linear unit with toothed belt drive LEZ 1 – LEZ 2 – LEZ 3
–LEZ 9", regardless of whether these instructions are supplied/available on an electronic storage medium (as PDF file on a CD, DVD or USB memory stick) or in printed form.
Please read and follow the safety guidelines in these assembly instructions. isel Germany AG
Contents
Assembling drive modules on LEZ 1 – LEZ 2 – LEZ 3 – LEZ 9
.................................................. 34
isel Germany AG
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
1 General
This manual contains all important information about the assembly/installation, commissioning and maintenance of your linear units. In addition, it provides information and important notes for your safety.
The isel linear units LEZ 1 – LEZ 2 – LEZ 3 – LEZ 9 are linear modules with toothed belt drives, ready for installation, which are used mainly in factory automation, handling systems and in light engineering.
These linear units are available in various standard lengths and can be fitted with special motor connections.
The wide range of configuration and combination options gives the user plenty of scope to implement his design ideas.
Please note:
The product is classed as an 'partly completed machine' and not a (complete) machine according to MD 2006/42/EC.
Assembly instruction Page 5
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
1.1
Safety guidelines
The following guidelines on safety and hazards are intended to protect you, third parties and the product. Itistherefore essential youfollowthem.
Operating environment
The product must not come directly into contact with moisture or water. The system (machine/system, in which the product is installed) is only suitable for dry premises indoors.
When moving the product from cold to warm conditions, allow the product to adjust to the change in temperature for a few hours, to avoid possible damage from condensation.
Do not install the product near devices which generate powerful electromagnetic fields. This could impair itsoperation.
Avoid environments exposed to direct solar radiation, extreme heat, cold, humidity or moisture.
Power supply (only applies to products with multiphase motors, brushed DC/brushless DC or AC servomotors and a suitable motor output stage/controller)
Connect the power supply for the output stage of the multiphase motor/output stage of the iMD10/iMD20 servomotor, the intermediate circuit of the final stage of the iMD40 servomotor(L, N and PE terminals) or the isel single axis/multi-axis controller (e.g. iMC-P/iMC-S8,
MC-1-series, iPU-series, etc.) only to a grounded mains socket with a mains voltage of 230V
AC/50…60 Hz (single phase of the AC grid).
It is preferable to use for the output stage of the multiphase motor or the output stage of the iMD10/iMD20 servomotor the original power supply recommended by isel Germany AG
(primary switching-mode power supply: 230V AC, secondary: 48V DC). Using a different, inappropriate power supply renders the warranty null and void. In addition, using an unsuitable power supply is associated with risks from electrical currents, such as electric shock, fire or short circuit!
If you observe faults, operate the EMERGENCY STOP button on the (single axis) controller, the CNC control panel/CNC control console, the switchgear cabinet/switchgear box or a manual control device. Activating the EMERGENCY STOP button interrupts the power supply to the motor output stage. If the power supply used is damaged, you must not use it.
Have a qualified technician check and if necessary repair the product.
The linear unit
For safety reasons, in-house rebuilding and/or changing of the linear unit is forbidden.
In operation, the linear unit must not be covered by supplies (electricity or compressed air), objects (e.g. tools) or tarpaulins, packaging or other materials etc. (e.g. clothing), because this can lead to mechanical damage or heat obstruction and sometimes fire.
If using a single-axis/multi-axis controller to control a linear unit (equipped with an AC, brushed DC (BDC) or a brushless DC (BLDC) servo motor), you need to ensure that the controller or motor output stage used (in a control cabinet or on a mounting rack) is placed in a well-ventilated environment.
Assembly instructions Page 6
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Operation
(applies only to products supplied with a motor and a suitable motor output stage or a suitable controller, e.g. a single-axis controller)
Only if the motor, the tactile or inductive limit switches, the brake and the incremental measuring system (encoder) to the motor output stage/controller are correctly assembled, will parameterisation, commissioning and operation/programming of the product (as a fullyfunctioning drive system) function correctly. If the product malfunctions or you are unclear about its operational status, you should consult the relevant operating instructions/assembly instructions. http://www.manuals.isel.com
Here you will find instructions and information on how to check the functions you require and remove the causes of a possible malfunction or have these removed.
You must always carry out the instructions you find completely and correctly in order to ensure the product functions correctly.
Never allow children or other persons who are vulnerable or at risk to operate the product unsupervised.
Assembly instructions Page 7
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
1.2
Proper use
Linear units are used for linear movement of loads mounted firmly on the shaft slots/trolley in an environment where there is no risk of explosion under the defined operating and environmental conditions for this product. The device can be installed in any position (horizontally, vertically or at an angle).
The toothed belt drives in linear units do not generally lock automatically.
With vertical installation, the linear unit's motor (in this case, the weight of the shaft slot/trolley and the load to be moved must be calculated) should have a brake, which locks the movable shaft slots of the linear axis to prevent crashing/pancaking when the power is turned off. If no brake (e.g. magnetic brake) is fitted to the motor, another (electro-)mechanical brake must be used, e.g. on the toothed belt wheel.
The linear units referred to in these assembly instructions are considered partly completed machines
(see article 2g of MRL 2006/42/EG). An partly completed machine is also defined here as follows
(quote):
"An partly completed machine is a unit which almost forms a machine, but cannot fulfil any given function independently".
A drive system represents a partly completed machine.
A partly completed machine is only intended to be installed in other machines or in other partly completed machines or equipment or be combined with it to form a machine together with it as defined in this directive.“
The linear unit LEZ 1 – LEZ 2 – LEZ 3 – LEZ 9 is intended for installation in a machine or in other partly completed machines.
The product is not intended for use outside and for transporting people, nor in food handling areas and in clean rooms.
Any use other than as described above is improper and can lead to personal injury and damage to property.
1.3
Deliverables
The deliverables include:
Assembly instructions and Declaration of incorporation according to MD 2006/42/EC
Fixing material
Limit switch cable
Accessories (if any)
Assembly instructions Page 8
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
2 Installation instructions and overview of functions
This will give you an initial overview of the mechanical structure, the installation and assembly of linear units and a description of how they work.
The instructions for commissioning/configuring the axis system and its programming by users depend on the motors used and the relevant controllers with output stages and can be found in the respective documentation.
2.1
Operation
Linear units in the LEZ series (toothed belt drive) are built as modules.
The basic carriers of these linear units are linear guide rails (LFS) with the corresponding shaft slots and trolley, the toothed belt drive and the optional motor drive module.
The linear guide rails (LFS) made by isel consist of rigid aluminum sections with precision steel shafts.
Isel shaft slots rely on the rolling action of steel balls on steel inserts in aluminium sections and on precision steel shafts . 4 ball recirculations are used in each shaft slot. The recirculating ball steering systems are glass fibre reinforced.
Shaft slots
1) Lubrication on both sides for the ball recirculations.
2) The basic supports for all linear guides are extruded aluminium sections to DIN17615, which are fitted with T-groove slots for fastening in the base of the section or have mounting holes.
3) Precision steel shafts with a hardness of
60±2 HRC are used as guide rails.
4) Glass fibre reinforced recirculating ball steering.
5) There are patented ball recirculation systems in the linear slot. Load-bearing balls run between two ground steel pins and the guidance shaft respectively.
6) The slot is adjusted by means of self-locking screws. For this, the rows of balls and shafts or pins are in contact with each other and thus pre-stressed.
The slots are set to the relevant pre-stress at the factory. All shaft slots are available as an option in stainless steel.
7) To fasten the transport loads, slot plates, etc., the shaft slots are fitted with T-groove slots and mounting holes.
Trolley
1) The ground steel fastening plate with a thickness of 8 mm is used simultaneously for housing the rollers and the load and is fitted with M6 fastening threads for this purpose.
2) Central rollers
3) All linear units can be fitted both with shaft slots and with a trolley.
4) Roller principle similar to a two-row ball bearing with ogival tracks.
5) Eccentric rollers for adjusting the trolley. All trolleys are preset in the factory.
Assembly instructions Page 9
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Belt drive
In linear units, toothed belts are used as the drive means for positioning and handling tasks. Compared with conventional chain drives, the belt drive is zero maintenance and needs no lubricating. In a circulating belt drive, there is a distinction betwee n a stationary Ω-drive and a travelling Ω-drive for large distances. In the linear units LEZ 1 – LEZ 2 – LEZ 3 – LEZ 9, only the recirculating belt drive modus operandi is used. Linear guide rails also facilitate support for the top trunk, which leads to improved positioning accuracy with large axis lengths.
On the inside of the belt, there are rubber teeth which engage in a gearwheel. The positive fit of the gearing means that high forces can be transferred. Because the teeth preclude slippage, toothed belts are used to control or position the shaft slot/trolley.
The actual force is transferred by a rope under tension embedded in the toothed belt.
Recirculating belt drive
Stationary Ω-drive
Travelling Ω-drive
Assembly instructions Page 10
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
2.2
Construction of the toothed belt unit/drive elements
The appended drawings and part lists clarify the structure of linear units.
Example: LEZ 9
1) Toothed belt, HDT 3 M, 15 mm wide; 2) central lubrication option; 3) simple tensioning of the belt via locking bolts under the slot; 4) buffers on both sides with parabolic springs; 5 drive motor flanged on both sides; 6) variable fixing options; 7) 2 steel shafts Ø 8 mm pressed into the section and calibrated; 8) patented isel shaft slots with T-groove slots, plane milled; 9) rigid aluminium sections in lengths up to 6 m; 10) embedded steel pinions on both sides
Assembly instructions Page 11
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Alternative designs
Normally, isel linear units LEZ1-2-3-9 are delivered without drive modules.
They are prepared for use with flanged direct drive modules. However, the relevant drive modules can also be mounted to order.
LEZ 1
LEZ 1 with shaft slots LEZ 1 with trolley
LEZ 2
LEZ 2 with shaft slots LEZ 2 with trolley
Assembly instructions Page 12
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 3
LEZ 3 with shaft slots LEZ 3 with trolley
LEZ 9
LEZ 9 with shaft slots LEZ 9 with trolley
Assembly instructions Page 13
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 1 dimensions sheet with shaft slots
Travel = Section length X – 150mm
*Profillänge = section length withtrolley
Travel = Section length X – 131mm
*Profillänge = section length / Laufrolle =roller
Assembly instructions Page 14
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 1 with shaft slots - exploded view
LEZ 1 parts list
ITEM
NO.
Part number Quantity
1 635005 xxxx
2 632125 0000
3 632125 0001
4 623070 0103
5 632125 2400
6 632900
7 892366 0121
8 609011 xxxx
9 891134 0101
1
1
1
1
1
1
2
1
1
Item 4 also availableas LW9
Part number: 623047 0001
DESCRIPTION
DZ0223 - Linear guide LFS-8-2
DZ0220 - LEZ1 deflector
DZ0221 - Drive block without LEZ1 motor
TE 2862-4 WS1 for LEZ 1
TE2400 clamp
Toothed belt HTD-3M - B=9
Threaded bushing M9-M6
Threaded rail 10 x 4 -M6
Countersunk screw DIN 7991, M 6 x 10
Assembly instructions Page 15
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 2 dimensions sheet with shaft slots
Travel = Section length X – 235 mm
*Profillänge = section length withtrolley
Travel = Section length X – 235 mm
*Profillänge = section length / Laufrolle =roller
Assembly instructions Page 16
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 2 with shaft slots - exploded view
LEZ 2 -parts list
ITEM
NO.
Part number Quantity
4
5
6
7
1
2
3
235008 0xxx
632902
632124 1592
632124 1593
623073 0103
896011 2322
894030 0320
8
9
632126 2816
632126 1982
10 632126 1984
11 632126 1981
12 632126 1983
13 632126 2421
14 891132 0121
15 891124 0161
16 891125 0301
17 892025 0001
1
1
4
2
4
1
4
1
1
1
2
1
4
4
1
1
2
DESCRIPTION
TE 3260-4 Linear guide MLF5
Toothed belt HTD-5M B=25mm
TE 1592-3 Mounting block for ZF2
TE 1593-4 Toothed belt wheel HTD-5M-14 teeth
TE 2429-3 shaft slots WS3, completely assembled
Deep groove ball bearings, designation 6201-2Z
Locking ring DIN 473 D=32 mm S=1,2
TE 2816-4 rubber-bonded metal parabolic spring
TE 1982-4 clamp 2
TE 1984-4 Pressure plate for clamp 2
TE 1981-4 clamp 1
TE 1983-4 Pressure plate for clamp 1
TE 2421-4 Clamping bolt
Countersunk screw DIN 7991 M4x12
Cheese head screw DIN 6912 M6x16
Cheese head screw DIN 6912 M8x30
Hexagonal nut DIN 934 M6
Assembly instructions Page 17
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 3 dimensions sheet with shaft slots
Travel = section length X – 235mm * with feed rate 70 mm/rotation 51 = 63.8
*Profillänge = section length withtrolley
Travel = section length X – 235mm * with feed rate 70 mm/rotation 51 = 63.8
*Profillänge = section length / Laufrolle =roller
Assembly instructions Page 18
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 3 with shaft slots - exploded view
LEZ 3 -parts list
ITEM
NO.
Part number Quantity
1
2
3
4
5
235006 0xxx
632902
632126 0003
623073 0103
632126 1984
6
7
8
632126 1982
632126 1981
632126 1983
9 632126 2421
10 891132 0122
11 891124 0161
12 892025 0001
1
4
2
1
1
1
1
1
1
2
1
1
DESCRIPTION
TE 3259-4 Linear guide MLF4
Toothed belt HTD-5M / 25 mm wide
DZ 0232-3 Drive ZF3 feed rate 150mm
TE 2429-3 shaft slots WS3, completely assembled
TE 1984-4 Pressure plate for clamp 2
TE 1982-4 clamp 2
TE 1981-4 clamp 1
TE 1983-4 Pressure plate for clamp 1
TE 2421-4 Clamping bolt
Countersunk screw DIN 7991 M4x12
Cheese head screw DIN 6912 M6x16
Hexagonal nut DIN 934 M6
Assembly instructions Page 19
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 9 dimensionssheet with shaft slots
Travel = Section length X – 135 mm
*Profillänge = section length withtrolley
Travel = Section length X – 135 mm
*Profillänge = section length / Laufrolle =roller
Assembly instructions Page 20
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
LEZ 9 with shaft slots - exploded view
9
10
11
12
13
14
15
5
6
7
8
2
3
4
16
17
18
19
20
21
LEZ 9 -parts list
ITEM
Part number Quantity
NO.
1 235012 0XXX 1
632078 0073
632010 2363
632010 2364
616400 0003
632010 2366
632010 2379
632126 2378
616506 2370
616506 2371
632126 2376
632126 2374
632901
896011 0304
894030 0310
891131 0101
891122 0061
891123 0181
891133 0251
891134 0101
892024 0001
4
1
4
4
1
1
2
1
1
1
2
1
2
2
4
4
1
8
4
4
DESCRIPTION
DZ2308 LFS-8-7 with pressed in steel shaft
DZ 2301- shaft slots WS11
DZ2363 - Clamp LEZ 9
DZ2364 - Pressure plate for clamp LEZ 9
DZ2365 - Clamping bolt LEZ 9
DZ2366 - Bearing LEZ 9
DZ2379 - Bearing block deflector LEZ 9
DZ2378 - Bearing spacer LEZ 9
DZ2370 - Toothed belt wheel HTD-3M-Z20 with edge disk for deflector
DZ2370 - Toothed belt wheel HTD-3M-Z20 with edge disk for drive
DZ2376 - Bearing cover LEZ 9
DZ2374 - Rubber-bonded metal parabolic spring d12
Toothed belt HTD-3M - for LEZ 9
Single row deep groove ball bearing with sealing disk 6200-2RS1
Seeger rings for mounting holes DIN 472 - J30
Countersunk screw DIN 7991, M 3 x 10
Cheese head screw DIN 6912 M4x6
Cheese head screw DIN 6912 8.8 M 5x 18
Countersunk screw DIN 7991, M 5 x 25
Countersunk screw DIN 7991, M 6 x 10
Hexagonal nut DIN 934 8 M5
Assembly instructions Page 21
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Drive modules
Various drive modules with multiphase motors, brushed servomotors (BDC) and brushless servomotors (BLDC) for the linear units LEZ 1-3 and LEZ 9 are offered as standard.
Drive module
Direct drive
Stepdown ratio
2:1
Multiphase motor
Servomotor Part no.:
MS-045 HT X X 396048 3015
MS-045 HT X X 396049 3015
MS-135 HT
MS-600 HT
EC 60S with brake
EC 60S without brake
EC 60L
EC 86S
X
X
X
X
X
X
X
X
X
X
X
X
396056 3015
396086 3060
396415 3260
396415 3060
396423 3060
396444 3070
X X EC 86L
MS-600 HT right
MS-600 HT left
MS-900 HT right
MS-900 HT left
DC 300
EC 86S
X
X
X
X
X
X
X
X
X
X
X
X
396466 3070
396085 0060
396085 0061
396088 0060
396088 0061
396114 0060
396444 0070
EC 86L
MS-200 HT right
MS-200 HT left
DC 100
X
X
X
X
X
X
X
X
396466 0070
396058 3017
396058 3018
396112 3063
Assembly instructions Page 22
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Dimensioned drawing of drive modules
Motor module MS-045 HT
Direct drive
Part number Motor module
396048 3015 MS-045 HT (direct)
Motor module MS-045 HT with stepdown ratio 2:1
L
73,5mm
Part number Motor module
396049 3015 MS-045 HT
Motor module MS-135 HT with stepdown ratio 2:1
L
77mm
Part number Motor module
396056 3015 MS-135 HT
L
78mm
Assembly instructions Page 23
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Motor module MS-600 HT with stepdown ratio 2:1
Part number Motor module
396086 3060 MS-600 HT
Motor module EC-60 with stepdown ratio 2:1
L
144,5mm
Part number Motor module
396415 3260 EC 60S with brake
396415 3060
396423 3060
EC 60S without brake
EC60L
Motor module EC-86 with stepdown ratio 2:1
L
151,5mm
198,5mm
186,5mm
Part number Motor module
396444 3070 EC 86S
396466 3070 EC 86L
L
177,5mm
202,5mm
Assembly instructions Page 24
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Motor module MS-600 HT
Direct drive
Part number Motor module
396085 0060 MS 600 HT right
396085 0061 MS 600HT left
Motor module EC-86
Direct drive
L
96mm
96mm
Part number Motor module
396088 0060 MS 900 HT right
396088 0061 MS 900 HT left
L
126mm
126mm
Part number Motor module
396444 0070 EC 86S
396466 0070 EC 86L
Motor module DC 300
Directdrive
L
177,5 mm
202,5mm
Part number Motor module
396114 0060 DC 300
L
210 mm
Assembly instructions Page 25
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Motor module MS-200 HT with stepdown ratio 2:1
Part number Motor module
396058 3017 MS 200 HT right
396058 3018 MS 200 HT left
Motor module DC 100 with stepdown ratio 2:1
L
198,5 mm
198,5 mm
Part number Motor module
396112 3063 DC 100
L
198,5 mm
Assembly instructions Page 26
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
2.3
Motor module connection assignment
M23 12-pin connection assignment for multiphase motors
Motor connection M23 12-pin Pin
1 Motor phase 1A
2 Motor phase 1B
3 Motor phase 2A
4 Motor phase 2B
5 +24V switch
6 +24V brake
7 GND switch
8 GND brake
9 Limit switch 1
10 Limit switch 2
11 ---
12 ---
Casing – cable shield
Insert pin mating view on the plug side
Sub-D 9-pin connection assignment for multiphase motors
Motor connection Sub-D-9-pin Pin
1 Motor phase 1A
2 Motor phase 1B
3 Motor phase 2A
4 Motor phase 2B
5 +24V switch
6 +24V brake
7 Limit switch 2
8 GND brake
9 Limit switch 1
Casing – cable shield
Insert pin mating view on the plug side
Amphenol 15-pin connection assignment for multiphase motors
Motor connection Amphenol 15-pin Pin
1 Motor phase 2B
2 Motor phase 2A
3 Motor phase 1B
SL Motor phase 1A
4 +24V brake
5 +24V switch
6 GND brake
7 Cable shield
8 GND switch
9 Limit switch 1
10 Limit switch 2
Insert pin mating view on the plug side
Assembly instructions Page 27
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Connection assignment for brushed DC servo motors (BDC)
Motor connection M23 9-pin (8+1) pin Encoder connection
1 Motorphase1 (U+)
Insert pin mating view on the plug side
2 Motorphase2 (U- )
3 Motorphase1 U+)*
4 Motorphase2 (U-)*
+24V brake
6 GND brake
7 ---
8 ---
9 Protective conductor PE
Casing - cable shield
* Motor phases are partly connected via two wires
Insert pin mating view on the plug side
Sub-D 15-pin Pin
1 ---
2 +5V encoder
3 Encoder track /Z
4 Encoder track /B
5 Encoder track /A
6 +24V switch
7 Limit switch 1
8 GND switch
9 ---
10 GND encoder
11 Encoder track Z
12 Encoder track B
13 Encoder track A
14 Reference switch
15 Limit switch 2
Casing – cable shield
Connection assignment for 48V brushless DC servomotors (BLDC)
Motor connection M23 9-pin (8+1) pin Encoder connection
1 Motor phase U
Sub-D 15-pin Pin
1 Hall signal A
Insert pin mating view on the plug side
2 Motor phase V
3 Motor phase W
4 ---
5 +24V brake
6 GND brake
7
8
9 Protective conductor PE
Casing – cable shield
Insert pin mating view on the plug side
2 +5V encoder/Hall
3 Encoder track /Z
4 Encoder track /B
5 Encoder track /A
6 +24V switch
7 Limit switch 1
8 GND switch
9 Hall signal B
10 GND encoder
11 Encoder track Z
12 Encoder track B
13 Encoder track A
14 Hall signal C
15 Limit switch 2
Casing – cable shield
Connection assignment for 310V brushless DC servo motors (BLDC)
Motor connection M23 9-pin (4+3+1) pins Encoder connection Sub-D 15-pin Pin
1 Motor phase U
P Protective
1 Hall signal A
2 +5V encoder/Hall
Insert pin mating view on the plug side
E conductor PE
3 Motor phase W
4 Motor phase V
A +24V brake
B GND brake
7 ---
8 ---
Casing – cable shield
Insert pin mating view on the plug side
3 Encoder track /Z
4 Encoder track /B
5 Encoder track /A
6 +24V switch
7 Limit switch 1
8 GND switch
9 Hall signal B
10 GND encoder
11 Encoder track Z
12 Encoder track B
13 Encoder track A
14 Hall signal C
15 Limit switch 2
Casing – cable shield
Assembly instructions Page 28
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
3 Commissioning, general information
The linear unit is commissioned after assembling the relevant drive modules and the necessary wiring.
Follow the relevant instructions in the documentation of the motor modules, output stages or complete controller used.
Procedure:
Switch off the controller and check that it is isolated.
Connect theencoderlead.
Connect the motor lead.
Connect the reference switch lead.
Switch on the controller and check that the reference switch is working correctly.
Carry out a test run
- first at a slow travel speed,
- thenunderworkingconditions
Incorrect assembly (including loading on the axis system), cabling or commissioing increases the risks.
Unauthorised individuals should not be given access to the controller or the switch cabinet.
There is a risk of electric current causing injuries. This is the responsibility of the individual who installed the machinery.
Assembly instructions Page 29
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
4 Assembly and servicing of the toothed belt unit
Before you can assemble your new linear unit you must remove any securing devices used in transport.
4.1
Setting up and servicing the shaft slot
The shaft slot is set by tightening the setting screws (by means of an Allen key (a)) on the underside of the shaft slot, proceeding in a crosswise manner.
The desired prestressing is determined individually according to the shaft slot application.
Stiffness, torque loading, guidance accuracy and resistance to movement all increase with prestressing. The working life is reduced.
Maintenance:
Shaft slots must be greased via the grease nipple every 300 hours of operation and in any event every three months. The grease nipples are on both sides of the front of the slot. The factory default setting is designed for the respective tasks in the relevant product descriptions and describes an average value for the stress data.
Note: Pushing on the guide rail is effected by slight forward and backward movement during the delay movement.
Grease
Sodium grease on a mineral base, recommended ISO viscosity class: ISO-VG 100 (original grease: transmission grease 4223 from Siebert GmbH). Too high a prestress reduces the working life. Feature: the shaft slot is diifficult to move and can be difficult to move on the guide rails.
Assembly instructions Page 30
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
4.2
Setting up and servicing the trolley
Step 1:
Setting up the eccentric rollers (a).
Turn the roller with an Allen key (4mm(c)) so that the conical tracks on the steel shaft of the guide are screwed down. Choose the torque for this so that free play and easy running between the adjoining rollers are guaranteed.
Step 2:
Tighten the hexagonal nut with a SW 13 (b) wrench.
Torque the hexagonal nut to 20 Nm. At the same time, maintain the roller at the preset position with an Allen key.
Check:
The trolley is set correctly if. when in motion, all rollers are turning and the trolley can be moved with ease. If the pre-stressing is too high, as a result of engaging the rollers too tightly, the working life is reduced.
Feature: the trolley is diifficult to move and can be difficult to move on the guide rails.
4.3
Adjustingthebeltdrive
Toothed belt pretensioning
The toothed belt should be tensioned such that it is deflected on the half trunk length s/2 under the test load F by d = s/50 from the straight line.
The test load is dependent on the drive output and the belt speed.
To adjust the prestressing, we recommend:
Toothedbeltunit
LEZ 1
LEZ 2
LEZ 3
LEZ 9
Test load F
5N….10N
10N….15N
10N….15N
5N….10N
Unnecessarily high prestressing reduces the working life of the drive, increases the load on the bearings and wear on the teeth as well as tending to increase the noise level in operation.
Too low a tension can lead to the belt teeth not engaging perfectly in the gearing and jumping out on overload.
Assembly instructions Page 31
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Retension the toothed belt
Retensioning of the toothed belt is unnecessary under normal operating conditions.
However, should it become necessary under certain circumstances, proceed as follows:
LEZ 1
1. Fix an open end of the toothed belt (4) to the shaft slot/trolley (1) (a second perosn may be needed).
2. C arefully loosen the clamp (3) holding the tioothed belt (4) using the locking screw
(2). At the same time, secure the other end of the toothed belt (4) to the shaft slot/trolley (1) using a pair of pliers (5)
3. Correct the belt tension.
4. Fix the belt tension by tightening the locking screw (2).
LEZ 2 / LEZ 3
1. Remove both of the screws (2) on top of the slot.
2. Move the shaft slots/trolley (1) to the side.
3. Slacken the locknut (4) and turn the clamping bolt (3) until the required belt tension is reached.
4. Lock the screw again and screw the shaft slots/trolley (1) onto the tensioning unit using the two cheese head screws (2)
LEZ 9
1. Remove the screws (2) on top of the slot.
2. Move the shaft slots/trolley (1) to the side.
3. Slacken the locknut (3) and turn the clamping bolt (4) until the required belt tension is reached.
4. Lock the screw again and screw the shaft slots/trolley (1) onto the tensioning unit using the two cheese head screws (2)
Assembly instructions Page 32
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
4.4
Purpose/Assembly/Cleaning/Lubrication
Purpose
The toothed belt feeds LEZ1/2/3/9 are provided for positioning devices, workpieces, tools etc. The maximum possible load on the slots is dependent on the acceleration. Toothed belt feeds are available in different lengths, with and without drive module.
Risk of crushing
Ensure there is adequate protection against crushing in operation!
Assembly isel toothed belt feeds LEZ1/2/3/9 are prefabricated units (optional). complete with drive motor.
Cleaning
The toothed belt feeds LEZ1/2/3/9 are open units.
Clean the feed regularly to remove dust and swarf. No objects (e.g. swarf) should be allowed to build up under the toothed belt and inside the section or to bond to the steel shaft.
Basic lubrication
Toothed belt units LEZ1/2/3/9 are fully lubricated ex works and can be used immediately.
Only the two steel shafts (3) require regreasing in accordance with the following notes, using the grease nipple (1) on the shaft slots (2). All bearings and drive components are greased fior life and require no further regreasing.
Greasing
Use an impact press (4) or hand greasegun (5) for greasing. Approx. three strokes on the isel push-type gun (4) equals 1 g of grease. Use the grease nipple (1) on the front of the shaft slot (2) for greasing.
Please note that if excessive force is used, the grease nipple (1) can be pressed out of the plastic threaded guide.
Proceed as follows:
1. Clean the steel shaft (3) and the grease nipple
(1) to remove dirt and solid bodies if necessary.
2. Place the grease gun on the clean grease nipple (1) and force one stroke of grease in.
3. Move the shaft slot (2) to and fro several times to distribute the grease introduced.
4. Continue to add grease and distribute it until the desired amount is introduced.
Greasing plan
Regularly check the film of grease along both steel shafts for dry points and dirt, and regrease as necessary.
When idling or under average loads, you should regrease approximately every 300 hours of operation with a sodium grease GP00/00F-20 to
DIN51502 or a comparable grease (part no.:
299031).
Greasing for toothed belt unit with trolley
On delivery, the steel shafts and rollers are preserved with oil, which should not be removed if the parts are not dirty. Rollers based on twin-row deep groove ball bearings are sealed for life.
Always look for an even film of grease on the running surface of steel shafts. For this, regrease steel shafts with GP00/00F-20 grease to DIN
51502 (part no.: 299031) or a comparable grease.
Dry running is possible, but leads to increased wear, friction corrosion and significantly lower working life.
Assembly instructions Page 33
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
4.5
Assembling drive modules on LEZ 1 – LEZ 2 – LEZ 3 – LEZ 9
Assembling drive modules on LEZ 1
The diagram on the left clarifies assembly of the drive module on the linear unit LEZ
1. Note that parts to be connected must be free of swarf, rust and dirt.
The toothed belt of the linear drive is to be threaded in the open state into the drive module (surrounding the drive pinion). The motor module ((1) with step-down ratio or
(2) as a direct drive) is to be secured to the linear unit by means of a cheese head screw to DIN 6912 8.8 M 6 x 45 (3). The toothed belt must then be retensioned as described in 4.3.
Assembling drive modules on LEZ 2
The motor module (3) is to be secured to the linear unit with 4 countersunk screws
DIN 6912 8.8 M6x16 (4). The A4x4x18 feather key(1) is then to be placed in the groove of the gear shaft (2). Now push the gear (5) onto the shaft (2) and secure this with an 8.8 M6x20 countersunk screw to
DIN 6912 (7) and a matching washer (6).
Now assemble the toothed belt (8), over the gear (5) and over the gear which is on the motor shaft (bonded connection). The toothed belt must be assembled and hand tightened only. Now tension the toothed belt (8),with the screws on the motor slackened off and reset the motor in position over the longitudinal holes. The belt prestressing is dependent on the power to be transferred and the drive specification. Owing to the force transferred by the toothed belt, however, only slight prestressing is needed. Then cover the step-down gears with the cover (9) and both countersunk screws DIN 7991 8.8 M4x45 (10).
The diagram on the left clarifies assembly of the drive module with step-down gears on the linear unit LEZ 2. Note that parts to be connected must be free of swarf, rust and dirt. Gears must also have the same pitch as the toothed belt.
Assembly instructions Page 34
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Assembling drive modules on LEZ 3
The diagram on the left clarifies assembly of the drive module with direct drive on the linear unit LEZ 3. Note that parts to be connected must be free of swarf, rust and dirt.
Secure the coupling flange (5) and the spacer (4) to the linear unit with 4 cheese head screws DIN 6912 8.8 M6x75 (7).
Now mount one half of the shaft coupling
(6) on the motor shaft. The torque for the coupling clamp screws DIN 6912 8.8
M6x16 (3) is 3 Nm. Align the motor using the 4 cheese head screws DIN 6912 8.8
M6x35 (8) and the matching washers/nuts
(2) so that the motor shaft and the linear unit shaft (1) are flush with each other.
Now tighten the coupling clamp screw DIN
6912 8.8 M6x16 (3) on the gear shaft (1).
In the case of the LEZ 3, the drive module is flanged on both sides.
Assembling drive modules on LEZ 9
The motor module (6) is to be secured to the linear unit with 4 cheese head screws
DIN 6912 8.8 M6x16 (3). Place the tensioning bushing (10) in the gear (7) and fix this loosely with a countersunk screw DIN 7991 8.8 M6x12 (4) so that it can then be pushed onto the gear shaft
(11). Now assemble the toothed belt (8), over the gear (7) and over the gear (9) which is on the motor shaft (bonded connection). The toothed belt must be assembled manually without excessive force. Now tension the toothed belt (8) using the eccentric tension roller (5). The belt prestressing is dependent on the power to be transferred and the drive specification. Owing to the force transferred by the toothed belt, however, only slight prestressing is needed. W e recommend you use eccentric tensioning rollers to set the prestressing or to correct tolerances. Then cover the stepdown gears with the cover (2) and both countersunk screws DIN 7991 8.8 M4x40 (10). In the case of the LEZ 9, the drive module is flanged on both sides.
The diagram on the left clarifies assembly of the drive module with stepdown gears on the linear unit LEZ 9.
Note that parts to be connected must be free of swarf, rust and dirt. Gears must also have the same pitch as the toothed belt.
Assembly instructions Page 35
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
4.6
Assembly / disassembly as individual components
You have several options for mounting the components individually:
A: Freestanding B: Rack assembly
A) Freestanding installation of the linear unit
You can place the linear unit on a rack, a worktable or any other suitable, i.e. load-bearing support.
Choose the location carefully so that the product cannot fall or be knocked over by any impact or tug on the cables.
B) Rack mounting (recommended)
The shaft housing sections have a number of T-grooves on the underside for mounting linear units on your frame. These are used to house threaded rails or sliding nuts (accessories). Use M6 fastening screws to mount linear units on your rack from below.
As the topmost picture shows, you can also screw on the linear units LEZ 2 and LEZ 9 from above.
Make sure the mounting surfaces are sufficiently clean.
The aluminium sections used are extruded sections which, owing to the manufacturing process, are sometimes not completely straight or are twisted.
The tolerances for this deviation are laid down in DIN EN 12020-2. isel linear units are plane milled and are therefore usually within these tolerances.
To achieve the desired guide accuracies and running, however, the axis system must be tensioned on an appropriately accurate surface or aligned using levelling plates. This achievestolerances of minimal
0.1mm/1000 mm.
Assembly instructions Page 36
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
5 Fault list
Repairs to the product's electrical components should only be performed by a qualified electrician. Otherwise there is a risk of electric current causing fatal injuries.
Problem/Fault Possible cause(s) Remedy
Increased noise while running Dirt Clean the linear unit
Stiffness
Dirt
Warping
Clean the linear unit
Alignment , adjustment
Increased wear
(Friction)
Overload
Lack of lubricating film
Reduce load
Shorten servicing interval
Increased play on shaft slots/trolley
Wear
Overload
Reduce the prestressing
Reduce load
Shorten servicing interval
Reset the prestressing
Important: A hostile electromagnetic environment can cause faults.
Do not attempt to manipulate the controller or output stage of the linear unit.
Assembly instructions Page 37
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
6 Technical specification
6.1
Electrical specification
Motor specification, mains supply values for final stages and controller
You will find the motor specification, mains supply values for final stages and the controller specification in the corresponding operating instructions.
6.2
Mechanical specification
Feed
Aluminium section
Guide weight
Cross-section
LEZ 1
LFS – 8 – 2
W 22 x H 32.5
2.00 kg/m
𝐼 𝑥 𝑐𝑚 4
4.92
𝐼 𝑦 𝑐𝑚 4
3.62
Slot weight
Trolley weight
Specific mass without drive module
0.43 kg
1.03 kg
3 kg/m
Shaft slots
WS1
L 126 x W 72 m feed rate per rotation 60 mm
LEZ 2
LFS – 8 – 5
W 115 x H 40
4.72 kg/m
𝐼 𝑥 𝑐𝑚 4
28
𝐼 𝑦 𝑐𝑚 4
137.5
0.94 kg
2.03 kg
LEZ 3
LFS – 8 – 4
W 80 x H 80
6.48 kg/m
𝐼 𝑥 𝑐𝑚 4
161.3
𝐼 𝑦 𝑐𝑚 4
168.6
LEZ 9
LFS – 8 – 7
W 78 x H 36
2.86 kg/m
𝐼 𝑥 𝑐𝑚 4
10.86
𝐼 𝑦 𝑐𝑚 4
29.3
0.4 kg
1.3 kg
Effective diameter of the synchronous disks
Moment of inertia of the synchronous disks
Belt type
Specific mass of the toothed belt
Lengths
Travel
Repeat accuracy
Max. speed max. mass to be accelerated
Ø 19.10 mm 𝑒 −7
5.585 kgm²
7.9 kg/m 6.5 kg/m 4.4 kg/m
WS 3
L 176 x W 130 mm
70 mm 70 (150) mm
Ø 22.28 mm 𝑒 −6
5.58 kgm²
HTD - 5M
Width 25 mm
WS 11
L 96 x W 95 mm
60 mm
Ø 22.28 (70 mm)
Ø47.75 mm)
(150 𝑒
−6
5.58 kgm²
(at 70 mm/turn) 𝑒 −4
1.79 kgm²
(at 150 mm/turn)
Ø 19.10 mm 𝑒 −6
5.86 kgm²
HTD – 3M
Width 15 mm
HTD - 3M
Width 9 mm
0.0225 kg/m
L = 298…2998
(L max.5998)
Section length L -
150mm
± 0.2 mm
1.5 m/s
3 kg at 20m/s²
0.09 kg/m
L = 698 L max. = 5998
(in the 100 grid)
Section length L-235 mm
0.04 kg/m
L=496.Lmax=5996
(in the 100 grid)
Section length L-
135mm
3.5 m/s
13 kg at
20m/s²
5 m/s 3 m/s
20 kg at 20m/s² 6.5 kg at 20m/s²
Assembly instructions Page 38
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
6.3
Load figures for the trolley/shaft slots
Linear unit
LEZ 1
LEZ 2
LEZ 3
LEZ 9
Shaft slots
WS 1
WS 3
WS 3
WS 11
Trolley
LW 9
LW 7
LW 7
LW 10
𝑪
𝟎
C
𝑭
𝟏
Shaft slots WS 1
4590 N
static
2390 N
3920 N
𝑭
𝑭
𝑭
𝟏
𝟐
𝟐
dynamic
static
dynamic
2041 N
4590 N
2390 N
𝑴 𝒙
static
𝑴 𝒚
static
55.0 Nm
148.1 Nm
𝑴 𝒛
static 173.4 Nm
𝑴 𝒙
dynamic
𝑴 𝒚
dynamic
28.6 Nm
77.1 Nm
𝑴 𝒛
dynamic 90.2 Nm
Trolley LW 9
𝑪
𝟎
C
2160 N
4000 N
𝑭
𝟏
static
𝑭
𝟏
dynamic
𝑭
𝟐
static
𝑭
𝟐
dynamic
𝑴 𝒙
static
𝑴 𝒚
static
4320 N
3792 N
2160 N
4000 N
121.1 Nm
194.4 Nm
𝑴 𝒛
static 97.2 Nm
𝑴 𝒙
dynamic 106.3 Nm
𝑴 𝒚
dynamic 170.6 Nm
𝑴 𝒛
dynamic 180.0 Nm
Shaft slots WS 3
𝑪
𝟎
C
6945 N
3190 N
𝑭
𝟏
static
𝑭
𝟏
dynamic
𝑭
𝟐
static
𝑭
𝟐
dynamic
𝑴 𝒙
static
𝑴 𝒚
static
5931 N
2724 N
6945 N
3190 N
255.9 Nm
232.8 Nm
𝑴 𝒛
static 272.5 Nm
𝑴 𝒙
dynamic 117.5 Nm
𝑴 𝒚
dynamic 106.9 Nm
𝑴 𝒛
dynamic 125.1 Nm
Trolley LW 7
𝑪
𝟎
C
2160 N
4000 N
𝑭
𝟏
static
𝑭
𝟏
dynamic
𝑭
𝟐
static
𝑭
𝟐
dynamic
𝑴 𝒙
static
𝑴 𝒚
static
4320 N
3792 N
2160 N
4000 N
246.8 Nm
𝑴 𝒛
dynamic
302.4 Nm
𝑴 𝒛
static 151.2 Nm
𝑴 𝒙
dynamic 216.7 Nm
𝑴 𝒚
dynamic 265.4 Nm
280 Nm
Assembly instructions
Shaft slots WS 11
𝑪
𝟎
C
𝑭
𝟏
static
𝑭
𝟏
dynamic
𝑭
𝟐
static
𝑭
𝟐
dynamic
𝑴 𝒙
static
𝑴 𝒚
static
𝑴 𝒛
static
𝑴 𝒙
dynamic
𝑴 𝒚
dynamic
𝑴 𝒛
dynamic
3114 N
1846 N
2659 N
1576 N
3114 N
1846 N
67.3 Nm
100.5 Nm
117.6 Nm
39.9 Nm
59.5 Nm
69.7 Nm
Trolley LW 10
𝑪
𝟎
C
2160 N
4000 N
𝑭
𝟏
static
𝑭
𝟏
dynamic
𝑭
𝟐
static
𝑭
𝟐
dynamic
𝑴 𝒙
static
𝑴 𝒚
static
3420 N
3792 N
2160 N
4000 N
170.4 Nm
248.4 Nm
𝑴 𝒛
static 124.2 Nm
𝑴 𝒙
dynamic 149.5 Nm
𝑴 𝒚
dynamic 218.0 Nm
𝑴 𝒛
dynamic 230.0 Nm
Page 39
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
7 Decommissioning / Disposal
The symbol on the product or its packaging indicates that the product must not be disposed of with normal household waste.
Users must deliver the products/used devices to a collection point for used electrical and electronic devices. The separate collection and proper disposal of your products/used devices helps to conserve natural resources and guarantees recycling, which in turn protects people's health and the environment. You can get information on where to find collection points for your used devices from your local borough council, local waste disposal companies or on the Internet.
Assembly instructions Page 40
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
8 CE Compliance
The linear units LEZ 1/LEZ 2/LEZ 3/LEZ 9 are "partly completed machines" under MD 2006/42/EG and accordingly CE compliant (see installation declaration by the manufacturer, isel Germany AG).
As an 'partly completed machine' the product does not carry the CE mark, although it still conforms to the relevant European directives.
The manufacturer, isel Germany AG herewith confirms that this product is compliant with the following directives:
EU directive 2006/42/EG "Machine Directive"
EU directive 2006/95/EG "Electrical equipment for use within given voltage limits"/"Low voltage directive"
EU directive 2004/108/EG "Electromagnetic Compatibility (EMC)"
The installation declaration for the product, linear unit LEZ 1/LEZ 2/LEZ 3/LEZ 9 , is part of these installation instructions.
Assembly instructions Page 41
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
9 Service
For service and configuration of controllers/motor output stages (if in the deliverables) you can get advice from:
Mr Frank Hecht (Dermbach - Thüringen works):
Tel: +49 (0)6659 981-763
Email: [email protected]
Mr Frank Hecht (Dermbach - Thüringen works):
Tel: +49 (0)6659 981-765
Email: [email protected]
Website: www.isel-germany.com
Assembly instructions Page 42
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
10 Warranty
Warranty:
Over and above the seller's statutory liability and subject to the conditions below, as the manufacturer we guarantee the durability and flawless operation of properly used products from isel Germany AG.
The warranty covers the functioning of isel Germany AG products and includes all defects that are demonstrably attributable to manufacturing or material faults.
Warranty exclusions:
All replaceable individual components, e.g. screws, connecting pins etc. are excluded from this warranty. Furthermore, weacceptno liability for damage caused by:
inappropriate or improper use
faulty or negligent handling
failure to observe installation instructions and instructions on care, as well as modifications or repairs carried out by users themselves
effects on the material's surface caused by chemical or physical agents, as well improper use, e.g. damage by sharp objects
We do not accept any liability for consequential damage!
We do not accept any liability for damage to persons or property that is caused by incorrect handling or failure to obey the safety guidelines. In cases such as these no claim can be made against the warranty.
Warranty conditions:
Our warranty only covers at our discretion the repair or replacement of the product free of charge for first/end users within the warranty period.
Warranty period:
The warranty period under our Terms and Conditions of Trading (isel Germany AG's T&C, section VI) is one year.
For complaints, please contact the seller or manufacturer direct, quoting the invoice/delivery note number.
Manufacturer: isel Germany AG
Bürgermeister-Ebert-Straße 40
D-36124 Eichenzell, Germany
Tel: +49 (0)6659 981-0
Fax: +49 (0)6659 981-776
Email: [email protected]
Website: www.isel-germany.com
Assembly instructions Page 43
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
11 Declaration of incorporation in accordance with MD 2006/42/EG
Declaration of incorporation in accordance with EC Machine Directive (MD) 2006/42/EG, Appendix II B
The manufacturer isel Germany AG
Bürgermeister-Ebert-Straße 40
D-36124 Eichenzell, Germany hereby declares that the product (partly completed machine)
Product description: Linear unit with toothed belt drive LEZ 1/LEZ 2/LEZ 3/LEZ 9 complies with the basic health and safety requirements of EC Machine Directive 2006/42/EG Appendix
I.
The following harmonised standards were applied:
EN ISO 12100-1:2003 Safety of machinery - Basic concepts, general principles for design - Part 1:
Basic terminology, methodology
EN ISO 12100-2:2003 Safety of machinery - Basic concepts, general principles for design - Part 2:
Technical principles
EN 349:2008-09
EN 14121-1:2007
EN 60204-1:2006
Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
Safety of machinery – Risk assessment – Part 1: Principles
Safety of machinery - Electrical equipment of machines - Part 1: General requirements
The following additional EC Directives relevant to this product were applied:
Low voltage directive 2006/95/EC
The technical documentation for this partly completed machine was produced in accordance with
Appendix VII Part B. The manufacturer undertakes to pass on these technical documents to national authorities in electronic form on request.
Member of staff responsible for producing the technical documents or assembly instructions/Declaration of incorporation is: Mr Helmut Danz
The product (partly completed machine) is intended for installation in a machine or for combining with other partly completed machines to form a single machine as defined in MRL 2006/42/EC, Article 1,
Section (1) a.
This partly completed machine (product) must not be commissioned until the machine in which this product is installed or or which it forms a component meets the provisions of all the relevant directives (especially MD 2006/42/EC) and this (complete) machine carries a CE mark.
Dermbach, 18th October 2011 Place and date:
_____________________________
Werner Kister, CEO
Assembly instructions Page 44
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
12 Index
A
Abbreviations 2
Appendix 46
Assembly 30
C
CE Compliance 41
Copyright 2
D
Deliverables 8
Motor specification 38
M
Operating environment 6
Operation 9
O
P
Proper use 8
S
Safety guidelines 6
Service 42
Symbols used 2
W
Warranty 43
Assembly instructions Page 45
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
13 Appendix
13.1
A1: Accessories
LEZ 1
Connection angles
• for LEZ 1
Part no.: 209110 0010
LEZ 2
Motor fastening plate
• for LEZ 2
• incl. fixing material
• for direct drive
Part no.: 2321999 0004
LEZ 3
Connection angles
• for LEZ 3
• incl. fixing material
Part no.: 2321999 0005
LEZ9
20/30 coupling
• for LEZ 1
• 1VE = 1 coupling
Part no.: 218001 5080
Con-
Shaft slots 1/70
• L 96 x W 72 x H 28.5mm
• Clamping surface plane milled,
T-groove slots M6
• Central greasing option,
adjustable for zero play
• Weight: 0.35 kg
• Option: stainless steel version
Part no.: 223100 0070
Stainlesssteel: 223101
0070
Coupling for transmission shaft
• for LEZ 2
• 1VE = 2 couplings
Part no.: 218050 0002
Limit switch set
• Option: 2nd limit switch
• for LEZ 1
Part no.: 632125
0002
Transmission shaft
Ø 25 mm
Length 1 m
Part no.: 219001
0125
Length 2 m
Part no.: 219001
0225 nection angles
• for LEZ 2
• incl. fixing material
Part no.: 2321999 0005
Couplingfortransmissionshaft
• for LEZ 2
• 1VE = 2 couplings
Part no.: 218050 0002
Transmission shaft
Ø 25 mm
Length 1 m
Part no.: 219001 0125
Length 2 m
Part no.: 219001 0225
Limit switch set
Motor side
Part no.: 397201
0000
Deflection side
Part no.: 397201 xxxx
30/40 coupling
• for LEZ 9
• 1VE = 1 coupling
Part no.: 218001 8080
Shaft slots 1/70
• L 96 x W 96 x H 32 mm
• Clamping surface plane milled,
T-groove slots M6
• Central greasing option,
adjustable for zero play
• Weight: 0.4 kg
• Option: stainless steel version
Part no.: 223111 0070
Stainless steel: 223111 0070
Assembly instructions Page 46
Linear units with toothed belt drive: LEZ 1/LEZ 2/LEZ 3/LEZ 9
Threadedstrips/slidingnut
Threaded strips M6 (50 raster)
Sliding nut M6
Sliding nut 2 x M6
Sliding nut M5
Angled sliding nut 2 x M6
Special angle sliding nut 3x M6
Energy guidance chain
Energy guidance chain 3
VE 1 part at 1m
Part no.: 219204 1000
Part number
209011
209001 0005
209002 0004
209006 0001
209021 0003
209022 0003
Connections for E-chain 3 with detensioning VE 1 set
Part no.: 219205 0002
Note
VE 3 parts at 1m
VE 100 units
VE 50 units
VE 20 units
VE 25 units
VE 25 units
13.2
A2 Miscellaneous
Asembly instructions [Product] Identification no.: 970232 BE 0001/10-2011
Assembly instructions Page 47
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