GETTING STARTED

DOUBLE SIDEBURNER

Model# 3282(P)T

INSTALLATION AND OWNER'S

MANUAL

INSTALLER: Leave these instructions with consumer.

CONSUMER: Retain for future reference.

Important: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION

SAFETY WARNINGS & CODES

DANGER

IF YOU SMELL GAS

:

1. Shut off the gas to the appliance.

2. Extinguish any open flame.

3. Open cover.

4. If odor continues, keep away from the appliance, and immediately call your gas supplier or fire department.

WARNING

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. A propane cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CODE AND SUPPLY REQUIREMENTS: This appliance must be installed in accordance with local codes and ordinances, or, in the absence of local codes, with either the latest National

Fuel Gas Code (ANSI Z223.1/NFPA 54), and

Natural Gas and Propane Storage and Handling

Installation Code (CSA-B149.1).

This appliance and its individual shutoff valves must be disconnected from the gas supply piping system when testing the syst em at pressures in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valves during any pressure testing of the gas supply system at pressures up to and including ½ psig (3.5 kPa).

WARNING

Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified professional service technician, service agency, or the gas supplier.

All electrical outlets in the vicinity of the appliance must be properly grounded in accordance with local codes or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the

Canadian Electrical Code, CSA C22.1, whichever is applicable.

Keep all electrical supply cords and fuel supply hoses away from any heated surface.

Certified to: ANSI Z21.58

1.6

C

®

US

REV 1 - 1902221405

American Outdoor Grill • PO Box 4053 • La Puente, CA 91747

1 L-C2-463

SÛRETÉ ET CODES D’AVERTISSEMENT

INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE

DANS LE CONTRE- DOUBLE SIDEBURNER

DANGER:

SI VOUS SENTEZ LE GAZ

:

1. Coupez l’admission de gaz de I’appariel.

2. Éteindre toute flamme nue.

3. Ouvrir le couvercle.

4. Si l’odeur persiste, éloignez-vous de l’appareil et appelez immédiatement le fournisseur de gaz ou le service d’incendie.

AVERTISSEMENT:

1. Ne stockez pas ou n’employez pas l’essence ou d’autres vapeurs et liquides inflammables à proximité de ceci ou d’aucun autre appareil.

2. Un cylindre de propane non relié pour l’usage ne sera pas stocké à proximité de ceci ou d’aucun autre appareil.

CONDITIONS DE CODE ET D’APPROVISIONNEMENT:

Ce gril doit être installé selon des codes et des ordonnances locaux, ou, en l’absence des codes locaux, avec l’un ou l’autre le plus défunt Code national de gaz de carburant (norme ANSI

Z223.1/NFPA 54), et Stockage de gaz naturel et de propane et manipulation du code d’installation (CSA-B149.1).

Cet appareil et ses différents robinets d’isolement doivent être démontés du gaz-fournissent le système sifflant en examinant le système aux pressions au-dessus du ½ psig (kPa 3.5).

AVERTISSEMENT:

L’installation inexacte, l’ajustement, le changement, le service, ou l’entretien peuvent causer des dommages ou des dégats matériels. Référez-vous à ce manuel. Pour de l'aide ou de l'information complémentaire, consulter un technicien professionnel qualifié de service, une agence de service ou le fournisseur de gaz.

Cet appareil doit être isolé dans gaz-fournissent le système sifflant par fermeture que ses différents robinets d’isolement manuels pendant tous les essais sous pression du gazfournissent le système aux pressions jusques et y compris le ½ psig (kPa 3.5).

• Ce gril est pour ultilisation à l’extérieur seulement.

Si l’appareil est entreposé à l’intérieur, enlever les bouteilles et les laisser à l’extérieur.

Toutes les sorties électriques à proximité du gril doivent être correctement fondues selon des codes locaux, ou en l’absence de local code, avec le code électrique national, ANSI/NFPA

70, ou le code électrique canadien, CSA C22.1, celui qui est applicable.

• Ne pas ranger le gril immédiatement aprés l’avoir utilisé. le laisser refroidir avant de le déplacer ou de la ranger.

Le non respect de cette mesure de sécurité pourrait entraîner un incendie causant des dommages à la propriété, des blessures ou la mort.

• Ne pas utiliser cet appareil sous une surface combustible.

Maintenez tout électrique-fournissent des cordes et carburantfournissent des tuyaux partis de n’importe quelle surface de chauffage.

• Ne couvrez jamais la surface entière de cuisine ou de gril de gauffreuses ou de casseroles. La surchauffe se produira et les brûleurs ne seront pas très performants quand la chaleur de combustion est emprisonnée audessous de la surface à cuire.

• Ne pas utiliser cet appareil sous un auvent. Le non respect de cette mesure de sécurité pourrait entraîner un incendie ou des blessures.

• Dégagement minimal entre les parois latérales et l’arriére de l’appareil et la construction combustible (45.7 cm à partir des parois latérales et 45.7cm à partir de l’arriére).

• Ne pulvérisez jamais l’eau sur une unité chaude de gaz, comme ceci peut endommager des composants de porcelaine ou de fer de fonte.

• Le régulareur de pression de gaz prévu avec cet appareil de cuisson à gaz pour l’extérieur doit être utilisé. Ce régulateur est réglé pour une pression de sortie de 5 pouces de colonne de l’eau pour le gaz naturel, et 10 pouces pour le propane.

• Une fuite de GPL peut causer une incendie ou une explosion si enflammée entraînant des blessures corporelles graves ou la mort.

• Communiquez avec le fournisseur de GPL pour les réparations ou pour disposer de qules bouteille ou du

GPL non utilisé.

• LE RÉGULATEUR INCLUS D’APPAREILS EST ÉVALUÉ

POUR LE MAXIMUM DE 1/2 (LIVRES PAR POUCE

CARRÉ). SI VOTRE OFFRE DE GAZ EST 1/2 PLUS

GRAND QUE (LIVRES PAR POUCE CARRÉ), UN

RÉGULATEUR ADDITIONNEL DOIT ÊTRE INSTALLÉ

AVANT LE GRIL. VOIR LA SECTION DE CONDITIONS

D’OFFRE DE GAZ POUR LA PRESSION APPROPRIÉE

D’OFFRE DE GAZ.

Certifié à la norme: ANSI Z21.58

1.6

INSTALLATEUR : Laissez ces instructions avec le consommateur.

CONSOMMATEUR : Maintenez pour la future référence.

REV 1 - 1902221405 2 L-C2-463

CONTENTS

GETTING STARTED

SAFETY WARNINGS & CODES ����������������������������������������������������������������������������������������������������������������������������������

INSTALLATION, OPERATION, AND SAFETY INFORMATION

GAS SAFETY INFORMATION

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WARNING �������������������������������������������������������������������������������������������������������������������������������������������������������������

WHEN USING PROPANE GAS

WHEN USING NATURAL GAS

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INSTALLATION SAFETY GUIDELINES �����������������������������������������������������������������������������������������������������������������������

OPERATING THE UNIT SAFELY AND CORRECTLY

ENCLOSURE / VENTILATION REQUIREMENTS

VENTILATION (ALL ENCLOSURES)

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SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS ��������������������������������������������������������������������������������

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WHEN A PROPANE (L.P.) CYLINDER IS USED IN THE ENCLOSURE

INSTALLATION REQUIREMENTS

�����������������������������������������������������������������������������

���������������������������������������������������������������������������������������������������������������������������

OVERHEAD CONSTRUCTION REQUIREMENTS �������������������������������������������������������������������������������������������������������

SIDE AND REAR WALL CLEARANCES ���������������������������������������������������������������������������������������������������������������������

BACKSPLASH CLEARANCE (if applicable) ���������������������������������������������������������������������������������������������������������������

COMBUSTION AIR AND COOLING AIRFLOW ����������������������������������������������������������������������������������������������������������

GAS-SUPPLY PLUMBING REQUIREMENTS �������������������������������������������������������������������������������������������������������������

MODEL SPECIFICATIONS ����������������������������������������������������������������������������������������������������������������������������������������

COUNTERTOP OVERHANG �����������������������������������������������������������������������������������������������������������������������������������

ENCLOSURE VENTILATION

SUBSTRATE

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COMBUSTIBLE ENCLOSURE CUT-OUT ������������������������������������������������������������������������������������������������������������������

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PARTS LIST ���������������������������������������������������������������������������������������������������������������������������������������������������������������

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INSTALLATION

INSTALLATION ��������������������������������������������������������������������������������������������������������������������������������������������������������

COUNTER PREPARATION �������������������������������������������������������������������������������������������������������������������������������������

CONNECT THE GAS SUPPLY ���������������������������������������������������������������������������������������������������������������������������������

SLIDE UNIT INTO ENCLOSURE

POSITION THE BURNER CAPS

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INSTALL THE COOKING GRID

INSTALL THE BURNER COVER

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USE, CARE, & SERVICE

IDENTIFICATION OF CONTROLS

USING THE APPLIANCE

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LIGHTING (IGNITION) INSTRUCTIONS ������������������������������������������������������������������������������������������������������������������

ELECTRONIC LIGHTING ��������������������������������������������������������������������������������������������������������������������������������������

MANUAL LIGHTING ���������������������������������������������������������������������������������������������������������������������������������������������

SHUTTING OFF THE UNIT ������������������������������������������������������������������������������������������������������������������������������������

SERVICING AND CLEANING �����������������������������������������������������������������������������������������������������������������������������������

CLEANING YOUR SIDEBURNER ����������������������������������������������������������������������������������������������������������������������������

CONVERT GAS TYPE / CHECK BURNER ORIFICES

AIR SHUTTER ADJUSTMENT

CONTROL PANEL REMOVAL

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BURNER REMOVAL ����������������������������������������������������������������������������������������������������������������������������������������������

VALVE "LOW" SETTING ADJUSTMENT �������������������������������������������������������������������������������������������������������������������

NOTES PAGE ������������������������������������������������������������������������������������������������������������������������������������������������������������

TROUBLESHOOTING �����������������������������������������������������������������������������������������������������������������������������������������������

WARRANTY �������������������������������������������������������������������������������������������������������������������������������������������������������������

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REV 1 - 1902221405 3 L-C2-463

INSTALLATION, OPERATION, AND SAFETY INFORMATION

1. The outdoor appliance and surrounding area MUST remain clear of flammable substances such as gasoline, yard debris, wood, etc. Maintain a minimum horizontal clearance of 18" (in all directions) from combustible materials/items.

2. Do not block the 1" front air inlet along the bottom of the control panel. See the COMBUSTION AIR AND

COOLING AIRFLOW section under INSTALLATION

REQUIREMENTS for details.

3. This unit must be installed so that the required vent openings and surrounding area of the enclosure remain clear and free at all times. See the ENCLOSURE/VENTILATION REQUIREMENTS section for details.

4. When using propane gas: the propane cylinder, regulator, and rubber hose must be in a location not subject to temperatures above 125° F (51° C).

5. Do not operate the burner with the cover in place.

6. The flames on each burner burn evenly along the entire burner caps with a steady flame (mostly blue).

If burner flames are not normal, check and clean the orifice and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the unit. A proper flame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT section).

7. The in-line gas valve or gas cylinder valve must always be shut OFF when the unit is not in use.

8. Wear gloves and use extreme caution whenever installing and handling this product and its accessories as certain components have sharp edges that can cause personal injury.

CAUTION: FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders).

Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the ENCLOSURE / VENTILATION REQUIREMENTS section for details.

IMPORTANT

IN THE EVENT OF A GREASE FIRE, IMMEDIATELY SHUT OFF THE MAIN GAS VALVE TO THE UNIT. ALLOW THE FIRE

TO EXTINGUISH ITSELF. KEEP AT A SAFE DISTANCE. A THOROUGH INSPECTION BY A QUALIFIED PROFESSIONAL

SERVICE TECHNICIAN SHOULD BE CONDUCTED BEFORE FUTURE USE OF YOUR UNIT. THE SERVICE TECHNICIAN

WILL CHECK THE SYSTEM FOR GAS LEAKS AND WILL CHECK ALL ELECTRICAL WIRING FOR DAMAGE. ALL

GAS LEAKS AND WIRING MUST BE REPAIRED PRIOR TO FUTURE USE.

WARNING: NEVER cover more than 75% of the cooking surface with griddles or pans. Overheating will occur, and burners will not perform properly when combustion heat is trapped below the cooking surface.

The unit serial identification number and rating label are located on the inside of the control panel.

The unit must be completely cool before opening.

4

GAS SAFETY INFORMATION

WHEN OPERATING THIS GAS APPLIANCE, ALL INSTRUCTIONS AND WARNINGS

MUST BE OBSERVED. FAILURE TO DO SO MAY RESULT IN A FIRE OR EXPLOSION

CAUSING PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

WARNING

This gas appliance, its enclosure, and the propane cylinder enclosure, if any, MUST be plumbed and vented in accordance with local building and safety codes and should be approved by local code enforcement officials. This appliance MUST be installed and operated according to the information below.

FAILURE TO PROPERLY VENT THE ENCLOSURE MAY RESULT IN A FIRE OR EXPLOSION CAUSING

PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

A leaking gas connection or valve unintentionally left open will create a hazard.

WHEN USING PROPANE GAS

• Propane gas (also known as L.P. gas ) is heavier than air and will accumulate or pool in an inadequately vented enclosure or recessed area.

• If a pool of propane gas is ignited, an explosion will occur. Adequate venting at the floor level, or the lowest point where gas could accumulate, will eliminate this danger.

Refer to the ENCLOSURE / VENTILATION REQUIREMENTS section.

Observe all local codes.

• DO NOT store a spare propane-gas cylinder under or near the enclosure.

WHEN USING NATURAL GAS

• Natural gas is lighter than air and will accumulate at the top of an inadequately vented enclosure.

• If an accumulation of natural gas is ignited, an explosion will occur. Adequate venting at the top of the enclosure, or the highest point where gas could accumulate, will eliminate this danger.

Refer to the ENCLOSURE / VENTILATION REQUIREMENTS section.

Observe all local codes.

INSTALLATION SAFETY GUIDELINES

THIS UNIT MUST BE INSTALLED SO THAT THE REQUIRED VENT OPENINGS AND SURROUNDING AREA

OF THE ENCLOSURE REMAIN CLEAR AND FREE AT ALL TIMES. See the ENCLOSURE / VENTILATION

REQUIREMENTS section for details.

CAUTION: FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death.

See the ENCLOSURE / VENTILATION REQUIREMENTS section for details.

The gas cylinder, regulator, and rubber hose must be in a location not subject to temperatures above

125° F (51° C).

IF A PROPANE CYLINDER IS INSTALLED INSIDE OF THE ENCLOSURE, THE GUIDELINES FOUND IN THE

ENCLOSURE / VENTILATION REQUIREMENTS SECTION MUST BE FOLLOWED.

OPERATING THE UNIT SAFELY AND CORRECTLY

Every time you use the unit, make sure that:

1. The area around the enclosure is clear and free from combustible materials, gasoline and flammable vapors/ liquids.

2. There is no blockage of the airflow through the vent openings located on the enclosure.

3. The hose is inspected (if applicable). See SAFE USE & MAINTENANCE OF PROPANE-GAS CYLINDERS section.

DO NOT store any combustible materials, gasoline, and any other flammable vapors/liquids in the vicinity of the unit. Provide adequate clearance for servicing and operation.

5

UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE

IMPORTANT POUR VOTRE SÛRETÉ

LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE.

En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements.

LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.

CYLINDRE ET CONDITIONS ET

CARACTÉRISTIQUES DE CONNECTEUR a. Des cylindres et les valves de gaz de propane doivent être maintenus en bon état et doivent être remplacés s’il y a des dommages évidents au cylindre ou à la valve.

main dans le sens des aiguilles d’une montre pour engager les fils et pour serrer jusqu’à ce que douillettement. L’utilisation des pinces ou de la clé ne devrait pas être nécessaire. Seulement le propane marqué par cylindres doit être employé.

Pour débrancher: Tournez l’écrou de main dans le sens contraire des aiguilles d’une montre jusqu’à isolé (fig. 6-1).

b.

Ce unité, une fois utilisé avec un cylindre, devrait être relié à un gallon de la norme 5 (20lb.) cylindre de gaz de propane

équipé d’un OPD (remplissez au-dessus du niveau le dispositif d’empêchement). L’OPD a été exigé sur tous les cylindres vendus depuis octobre 1.1998 pour empêcher le remplissage excessif.

Important: Avant d’employer le unité, et ensuite chaque fois que le cylindre est enlevé et rattaché, examinez tous les raccordements pour déceler les fuites. Arrêtez les valves de unité et ouvrez la valve principale de cylindre, puis vérifiez les raccordements avec de l’eau savonneux. Réparez toutes les fuites avant d’allumer le unité.

c.

Les dimensions de cylindre devraient être approximativement

12"(30.5cm) de diamètre et 18" (45.7cm) hauts. Des cylindres doivent être construits et marqués selon les caractéristiques pour des cylindres de gaz de propane du département des ETATS-UNIS du transport (D.O.T.) ou le niveau national du Canada, du CAN/CSA-B339, des cylindres, des sphères et des tubes pour le transport des marchandises dangereuses.

d.

Le cylindre doit inclure un collier pour protéger la valve de cylindre et le circuit d’alimentation de cylindre doit être assuré le retrait de vapeur.

ATTENTION: Tournez toujours la valve principale de cylindre de propane au loin après chaque utilisation, et avant de déplacer le unité et le cylindre, ou débrancher l’accouplement. Cette valve doit rester fermée et le cylindre a débranché alors que l’appareil n’est pas en service, quoique l’écoulement de gaz soit arrêté par un dispositif de sûreté quand le coupleur est débranché.

Inspectez soigneusement l’ensemble de tuyau chaque fois avant que le gaz soit allumé. Un tuyau fissuré ou effiloché doit

être immédiatement remplacé.

e.

Le régulateur de pression et l’ensemble de tuyau utilisé doivent assortir les spécifications pour le type I par ANSI

Z 21.58/CGA 1.6 (voir la figue. 6-1).

régulateur de pression et le tuyau de remplacement doivent

être ceux spécifiés par le fabricant pour le raccordement d'un dispositif de cylindre de liaison identifiée comme de type I par le ANSI Z 21.58/CGA 1.6 (voir liste des pièces pour les informations de commande).

Si l'appareil est stocké à l'intérieur, le cylindre doit être disconnected et a enlevé. Des cylindres Disconnected doivent être stockés dehors, hors de la portée des enfants, avec les prises de valve filetées étroitement installées, et ne doivent pas être stockés dans un bâtiment, le garage, ou n'importe quel autre secteur inclus.

POUR VOTRE SÛRETÉ f.

La valve de cylindre de gaz de propane doit être équipée d’un dispositif d’accouplement de raccordement de cylindre, décrit comme type I dans la norme définie dans le e. de paragraphe ci-dessus. Ce dispositif est généralement décrit comme coupleur rapide de fil de point culminant.

a.

Ne stockez pas un cylindre de gaz disponible de propane dessous ou ne vous approchez pas de cet appareil.

b.

Ne remplissez jamais cylindre au delà de 80 pour cent de plein.

c.

SI L’INFORMATION DANS “A” ET “B” N’EST PAS SUIVIE

EXACTEMENT, UN FEU CAUSANT LA MORT OU DES g.

Si votre cylindre de gaz de propane vient avec une prise de la poussière, placez le bouchon anti-poussière sur la sortie de valve de cylindre toutes les fois que le cylindre n’est pas en service.

OPÉRATION DE COUPLEUR RAPIDE

QCC

Type 1

Valve

Volant de commande

1

4

Ajustage de précision en laiton de fil de point culminant

3

Régulateur

Pour relier le regulator/hose à l’ajustage de précision de valve de cylindre de gaz de propane: Serrez l’écrou de main sur le régulateur au-dessus de l’ajustage de précision de fil de point culminant sur la valve de cylindre. Tournez l’écrou de

Valve de décompression

UL

Indicateur de niveau de liquide

(facultatif)

2

Écrou de main avec le fil de point culminant.

Passage

Tuyau

Pour les besoins de ventilation et d'enceinte au propane,

Voir la section ENCLOSURE / VENTILATION REQUIREMENTS.

6

SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS

IMPORTANT FOR YOUR SAFETY

READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER.

When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed.

FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION.

CYLINDER/CONNECTOR REQUIREMENTS a. Propane-gas cylinders, valves, and hoses must be maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve. If the hose is cut or shows excessive abrasion or wear, it must be replaced before using the gas appliance (see e .).

b.

This unit, when used with a cylinder, should be connected to a standard 5-gallon (20 lb.) propane-gas cylinder equipped with an OPD (Overfill Prevention Device).

The OPD has been required on all cylinders sold since

October 1,1998, to prevent overfilling. c.

Cylinder dimensions should be approximately 12" (30.5 cm) in diameter and 18" (45.7 cm) high. Cylinders must be constructed and marked in accordance with the

Specifications for Propane Gas Cylinders of the U.S.

Department of Transportation (D.O.T.) or the National

Standard of Canada, CAN/CSA-B339, Cylinders,

Spheres, and Tubes for Transportation of Dangerous

Goods.

d.

The cylinder used must include a collar to protect the cylinder valve, and the cylinder supply system must be arranged for vapor withdrawal.

e.

The pressure regulator and hose assembly (Fig. 7-1) supplied with this outdoor gas appliance (L.P. models regulator and hose assemblies must be those specified by the manufacturer for connection with a cylinder connecting device identified as Type I by the ANSI Z 21.58/CGA 1.6

(see PARTS LIST for ordering information). f.

The propane-gas cylinder valve must be equipped with a cylinder connection coupling device, described as Type I in the standard defined in paragraph e . above. This device is commonly described as an Acme thread quick coupler.

g.

If the propane-gas cylinder comes with a dust plug, place the dust cap on the cylinder valve outlet whenever the cylinder is not in use.

QUICK COUPLER OPERATION

To connect the regulator/hose assembly to the propanegas cylinder valve fitting: Press the hand nut on the regulator over the Acme thread fitting on the cylinder valve. Turn the hand nut clockwise to engage the threads and tighten until snug.

The use of pliers or a wrench should not be necessary. Only cylinders marked “propane” may be used.

To disconnect : Turn the hand nut counterclockwise until detached (Fig. 7-1).

Important: Before using the unit, and after each time the cylinder is removed and reattached, check the hose for wear (see a .) and check all connections for leaks. Turn off the unit valves and open the main cylinder valve, then check connections with soapy water.

Repair any leaks before lighting the unit.

CAUTION: Always turn the propane cylinder main valve off after each use, and before moving the unit and cylinder or disconnecting the coupling.

This valve must remain closed and the cylinder disconnected while the appliance is not in use, even though the gas flow is stopped by a safety feature when the coupler is disconnected.

Carefully inspect the hose assembly each time before the gas is turned on. A cracked or frayed hose must be replaced immediately.

If the appliance is stored indoors, the cylinder must be disconnected and removed. Disconnected cylinders must be stored outdoors, out of the reach of children, with threaded valve plugs tightly installed, and must not be stored in a building, garage, or any other enclosed area.

FOR YOUR SAFETY a.

DO NOT store a spare propane-gas cylinder under or near this appliance.

b.

NEVER fill the cylinder beyond 80-percent full.

c.

IF THE INFORMATION IN a.

AND b.

IS NOT FOLLOWED

EXACTLY, A FIRE CAUSING DEATH OR SERIOUS

INJURY MAY OCCUR.

QCC

Type 1 valve

Fig. 7-1 Type I Acme thread quick coupler

Hand wheel

Brass Acme thread fitting

Pressure relief valve

UL

Liquid level indicator

(optional)

Hand nut with Acme thread

Regulator

Hose

Vent

For propane ventilation and enclosure requirements, see the ENCLOSURE / VENTILATION REQUIREMENTS section.

7

ENCLOSURE / VENTILATION REQUIREMENTS

AOG GFRC islands are available. They meet all enclosure and ventilation requirements. For requirements regarding custom-built enclosures, see below.

VENTILATION (ALL ENCLOSURES)

For All Piping Systems and All Gas Types:

(Natural Gas, Household Propane, L.P. Cylinder)

FOR YOUR SAFETY, you must provide the openings listed below for replacement air and ventilation of the enclosure (in case of possible leakage from gas connections or L.P. cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death.

One side of the enclosure shall be left completely open to the outside; OR 4 (minimum) ventilation openings

MUST be created (reference Fig. 8-1 and Fig. 8-2):

• Each opening must have a minimum of 10 sq. in. of free area. The openings must be equally sized.

(Total of 40 sq. in. free area.)

• Two openings must be in the side walls of the enclosure, at the top level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less below the countertop level and end no more than 5" below the countertop level.

• Two openings must be in the side walls of the enclosure, at the floor level, and spaced at a minimum of 90 degrees. The openings must begin 1" or less above the floor level and end no more than 5" above the floor level.

• The openings must remain unobstructed:

The clearance between the openings and any items outside of the enclosure is a minimum of 6". The clearance between the openings and any items within the enclosure is a minimum of 2". See Fig. 8-2.

When an L.P. cylinder is used in the enclosure, additional requirements exist, see the following section.

It is acceptable to use RHP venting panels (PN 5510-01).

Contact your dealer.

KEEP THE REQUIRED VENT OPENINGS AND

SURROUNDING AREA OF THE ENCLOSURE CLEAR

AND FREE AT ALL TIMES.

WARNING: Ventilation openings in side walls shall not communicate directly with other enclosures of the outdoor cooking gas appliance.

When installing this unit in a combustible enclosure, an AOG insulating liner must be used.

Ventilation Requirements:

• Minimum 4 openings

(2 per side wall - spaced at min. 90 degrees)

• Top openings: within 5" of countertop (see below)

• Bottom openings: within 5" of floor (see below)

• Each vent opening: min. 10 sq. in. of free area

(Total = 40 sq. in. free area)

1" max.

1" max.

5" max.

Vent openings (4)

10 sq. in. of free area min. (each)

(Total = 40 sq. in.)

• 6" min. clearance between all vent openings and any items outside of enclosure

• 2" min. clearance between all vent openings and any items within enclosure

6" min.

5" max.

Vent opening

2" min.

Keep surrounding area and vent openings clear and free at all times.

Min.

90˚

Note: Vent openings example shown. Your design may vary.

Fig. 8-1 Ventilation detail

(Side View)

Fig. 8-2 Vent openings clearance

8

ENCLOSURE / VENTILATION REQUIREMENTS (Cont.)

WHEN A PROPANE (L.P.) CYLINDER IS USED IN

THE ENCLOSURE

When a propane (L.P.) cylinder is installed inside of the enclosure, the additional guidelines below MUST be followed. FAILURE TO DO SO MAY CAUSE DAMAGE TO

YOUR UNIT AND/OR PERSONAL INJURY. Reference

Fig. 9-1 and 9-2 for an example.

• Only a C.S.A. listed stainless steel connector can be connected to the unit.

• The regulator/hose assembly coming from the cylinder can only be connected to the above mentioned flex connector. DO NOT connect the regulator/hose assembly directly to the unit.

An adapter will be required.

• A non-combustible heatshield must be installed to protect the regulator/hose assembly and cylinder valve.

• The cylinder must rest at least 2" above the ground.

• An additional vent opening is recommended in the access door near the cylinder and at the gas connection level (minimum 10 sq. in. of free area).

AOG offers an "access door with tank tray and louvers" which includes a heatshield that rests directly above the L.P. cylinder, a tray, and louvers to meet the cylinder install requirements. The door is shown in Fig. 9-3.

Contact your dealer for ordering information.

C.S.A. listed stainless steel flex connector

Sideburner

Adapter

2" min.

from ground

Fig. 9-1 L.P cylinder orientation

L.P. cylinder

Non-combustible heatshield

L.P. cylinder

Regulator/ hose assembly

Ventilation opening

(at cylinder gas connection level, min. 10 sq. in free area)

Access door

(L.P. Cylinder setups only)

Fig. 9-2 Additional ventilation opening for L.P. cylinder

RHP DOOR MEETS ALL REQUIREMENTS ABOVE

Cylinder & regulator/hose assembly protected by heatshield

Louvers

Equipped with adapter for hose assembly.

Flex connector not included.

Tray

Additional adapters may be required for your setup (not included)

Fig. 9-3 Optional door w/ tank tray & louvers

9

INSTALLATION REQUIREMENTS

Installation must be performed by a qualified professional service technician.

This unit is designed for outdoor use only. DO NOT use this unit inside a building, garage, or enclosed area. DO NOT use this unit in or on a recreational vehicle or boat.

OVERHEAD CONSTRUCTION

OVERHEAD CONSTRUCTION REQUIREMENTS

A minimum 5 foot clearance is required between the countertop and the overhead construction.

T

I

U

S

C

O

M

B

B

L

E

W

A

L

L

N

O

N

Min.

5'

Fig. 10-1 Overhead requirements

10

INSTALLATION REQUIREMENTS (Cont.)

SIDE AND REAR WALL CLEARANCES

For the minimum clearances between the unit and any side or rear walls, your setup must fall within one (or more) of the following:

A. Clearance between unit and strictly non-combustible wall

( i.e. brick wall, see Fig. 11-1 )

• The unit must have a minimum of 4" right, left, and rear clearance from any non-combustible wall.

(To allow for proper ventilation and prevent dangerous overheating.)

B. Clearance between unit and a protected combustible wall

(i.e. a non-combustible wall in front of a combustible wall to serve as a barrier. This can be accomplished by brick, or a metal stud finished with non-combustible substrate, see Fig. 11-2)

• The unit must have a minimum of 14" right, left, and rear clearance from the protected combustible wall.

(The 4" non-combustible material plus an additional

10" clearance between the unit and protected wall.)

C. Clearance between unit and combustible wall

• The unit must have a minimum of 18" right, left, and rear clearance from any combustible wall (see Fig. 11-3).

Non-combustible

Min.

4"

(Clearance required for right, left, and rear)

Fig. 11-1 Clearance 'A' Diagram

Non-combustible 4"

Non-combustible substrate

Min.

14"

(Clearance required for right, left, and rear)

Combustible

Fig. 11-2 Clearance 'B' Diagram

Combustible

Min.

18"

BACKSPLASH CLEARANCE (if applicable)

If a non-combustible backsplash exists, it must have a minimum of a 4" clearance from the rear of the unit (to allow for proper ventilation and prevent dangerous overheating). See Fig. 11-4.

Important: This 4" backsplash clearance must first be met prior to any non-combustible walls beginning behind it.

(Clearance required for right, left, and rear)

Fig. 11-3 Clearance 'C' Diagram

Non-combustible

Backsplash

Min.

4"

Fig. 11-4 Backsplash clearance

11

INSTALLATION REQUIREMENTS (Cont.)

The control panel MUST remain removable for servicing (see

CONTROL PANEL REMOVAL section).

COMBUSTION AIR AND COOLING AIRFLOW

Proper airflow (front-to-back, Fig. 12-1) MUST be maintained for the unit to perform as it was designed. If airflow is blocked, overheating and poor combustion will result. Do not block the

1" front air inlet along the bottom of the control panel.

GAS-SUPPLY PLUMBING REQUIREMENTS

For natural gas or a household propane system, rigid

3 /

4

1 /

2

" or

" black steel pipe or local code-approved pipe is required to conduct the gas supply to the unit. Contact your local gas supplier. Connect this pipe to a required C.S.A.-approved stainless-steel flex connector (included). An NPT adapter has been provided for 1 /

2

" pipe. DO NOT use a rubber hose within the unit enclosure. Apply only joint compounds that are resistant to all gasses to all male pipe fittings except flare fittings. Make sure to tighten every joint securely.

Note: If 1 /

2

" pipe is used with natural gas , it should be no longer than 20'.

Important: A shut-off valve (not included) in the gas line is required.

It provides for safety when the unit is not in use and for convenient maintenance and repair. It must be installed within 6 feet of the unit. Use a pipe joint compound resistant to all gasses on all male fittings except flare fittings.

GAS SUPPLY AND MANIFOLD PRESSURES:

For natural gas - normal 7" water column (w.c.), minimum

5", maximum 10 1 /

2

". For propane gas minimum 10", maximum 13".

- normal 11" w.c.,

Fig. 12-1 Airflow diagram

12

MODEL SPECIFICATIONS

Main burner quantity

N/P orifice drill size

Table 1 - Product Specifications

2

#53 / #59

Height

(Top to bottom)

Top of hanger to bottom of unit

(A)

8 5 / 8 "

Width

Hanger to hanger

(B)

(Left to right)

Control panel width

(C)

15 1 / 2 " 12 1 / 8 "

Table 2 - Dimensions

Depth

(Front to back)

Maximum depth

(D)

26 1 / 4 "

B D

A

C

Fig. 13-1

13

MODEL SPECIFICATIONS (cont.)

Non-combustible enclosures

Combustible enclosures

A

B

C

Countertop to unit bottom

Side to side cut-out

Front to back cut-out † cut-out 81 /

2

"

111 /

2

"

223 /

4

"

81 /

2

12" ▲

231 /

4

"

"

▲

D

▲

Control panel width cut-out ‡ 125 /

8

" 125 /

8

"

The increased dimensions for combustible enclosures allow for a required air gap along the sides and rear of the unit. See the COMBUSTIBLE ENCLOSURE CUT-OUT section on the next page for details.

† Includes any substrate at front wall of enclosure (in the area the rear of the control panel is to sit flush against). See SUBSTRATE section on next page.

‡ Only applicable for enclosures that have countertops with an overhang (see illustration and section below).

Table 3 - Cutout Dimensions

Control panel

A

C

TOP VIEW

B

ENCLOSURE

CUT-OUT

DIMENSIONS

(Countertop)

Lower support

Countertop overhang

FRONT VIEW

Countertop overhang

TOP VIEW

(Countertop)

X

X= D-B÷2

Y= Total

Countertop

Overhang

(Control panel)

Y

1 /

4

"

Clearance

(Overhang)

Check clearance for control panel removal

Control panel

SIDE VIEW

Countertop overhang

See next page for substrate considerations

Fig. 14-1

COUNTERTOP OVERHANG

The control panel is designed to sit flush against the enclosure front wall. If the enclosure countertop extends beyond the front wall, creating a countertop overhang, it must be cut flush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side fire walls of the unit. See illustrations above.

ENCLOSURE VENTILATION

FOR YOUR SAFETY, you must provide openings in the enclosure for replacement air and ventilation (in case of possible leakage from gas connections or propane cylinders). Failure to do so may result in a fire or explosion causing property damage, bodily injury, or death. See the ENCLOSURE / VENTILATION REQUIREMENTS section for details.

14

MODEL SPECIFICATIONS (cont.)

COMBUSTIBLE ENCLOSURE CUT-OUT

This unit may be installed into combustible framing (wood, for instance) provided there is a minimum of a

1 / 2 " airspace between ALL sides of the unit and any combustible material.

Countertop

TOP VIEW

Stainless steel hanger

FRONT VIEW

Stainless steel hanger

1 /

2

" min.

air gap to all combustible material*

1 / 2 "

AIR GAP

Spacer tabs*

Edge of counter cut-out

Countertop (Sideburner)

1 / 2 "

AIR GAP

Countertop

Spacer tabs*

(Sideburner)

Maintain air gap all the way down

(sides and rear) below countertop

*

Use the spacer tabs located on the side and rear walls of the unit to assist in this required clearance.

Fig. 15-1

SUBSTRATE

When adding any substrate to the enclosure front wall (including tiles, stone, etc.), consider the following:

Substrate Behind Control Panel

Substrate + countertop "front to back" cutout must equate to Dim. C (see previous page) when the substrate sits flush behind the control panel.

Substrate Alongside Control Panel

Any additional substrate alongside the control panel does not need to be considered in Dim. C (see previous page), however a 1 /

4

" clearance on each side (same as overhang) and below is required.

Double sideburner liner

TOP VIEW

(Countertop)

C

Substrate

(includes tiles, etc. at front of enclosure)

Double sideburner liner

TOP VIEW

(Countertop)

C

Substrate

(includes tiles, etc. at front of enclosure)

Flush

(Control panel)

Countertop

1 / 4 "

Clearance overhang

(if applicable)

Fig. 15-2

Flush

(Control panel)

1 / 4 "

Clearance

Countertop overhang

(if applicable)

Fig. 15-3

15

NOTES

16

Item Description

1.

Double sideburner lid

2.

Porcelain cast iron cooking grid or Stainless steel cooking grid

3.

Burner assembly (w/ burner pipe)

4.

Burner cap (only)

5.

Control panel

6.

Valve manifold assembly

7.

Burner valve w/ igniter assembly

8.

Flex connector w/ fittings *

9.

Control knob

10.

Convertible regulator *

11.

Natural gas orifice *

12.

Propane gas orifice *

* Not shown

PARTS LIST

Part No.

3281-07

3529

3529-S

3279-32

3279-36

3282T-05

3282T-22

3282T-49

3031

24-B-38T

PR-4

3001-53

3001-59

Qty.

1

1

1

1

1

2

1

1

2

2

1

2

2

3

9

5

6

2

7

17

4

1

INSTALLATION

INSTALLATION

It is not required to remove the control panel or knobs to install this unit.

DO NOT lift the unit from the control panel when installing.

COUNTER PREPARATION

Consult Table 3 for enclosure cut-out dimensions. If the counter or any supporting construction is combustible, the COMBUSTIBLE ENCLOSURE CUT-OUT section must be followed before beginning the installation.

This double sideburner must be supported by the stainless-steel hanger extending from the upper portion of the frame. The hanger rests on the left, right, and back of the countertop.

The control panel is designed to sit flush against the enclosure front wall (see Fig. 18-1). If the enclosure countertop extends beyond the front wall, creating a countertop overhang (see Fig. 18-2), it must be cut flush with the front wall for the width of the control panel or a gap will be created exposing the forward portions of the left and right side fire walls of the unit. Reference the MODEL SPECIFICATIONS section.

CONNECT THE GAS SUPPLY

Always ensure the orifices and regulator (if applicable) are set for the gas type your unit is to be installed to.

For propane cylinders:

For connecting a propane unit to a portable propane tank, read the safety warnings and follow the instructions in the section SAFE USE AND MAINTENANCE OF PROPANE

GAS CYLINDERS.

Note: When a propane cylinder is installed inside of the enclosure, the guidelines found in the

ENCLOSURE / VENTILATION REQUIREMENTS section MUST be followed.

For household propane or natural gas units:

THE ATTACHED FLEX LINE AND REGULATOR MUST BE

PROPERLY ATTACHED TO A RIGID GAS SUPPLY PIPE.

See Fig. 18-3.

CAUTION: Use only C.S.A. listed stainless-steel flex connectors within the enclosure.

WARNING

A rubber or plastic connector will rupture or leak, resulting in an explosion or serious injury if used inside the appliance enclosure.

1.

Route the attached flex connector with regulator

(located underneath the sideburner) to the gas-supply stub. (An adapter is required if the gas-supply stub is other than 1 /

2

" in diameter.)

2.

Turn OFF the gas supply at the source. Then connect the flex connector with regulator to the gas-supply stub.

Use pipe joint compound that is resistant to all gasses on the male pipe fitting and tighten securely. DO NOT use pipe joint compound to connect flare fittings.

Note: The regulator may need to be disconnected from the flex connector to make the proper connections. Reconnect the flex to the regulator if removed.

CORRECT

Fig. 18-1 Countertop overhang - correct cutout

INCORRECT

Fig. 18-2

Flex connector

Overhang

(Countertop)

IDEAL

Flush-mounted control panel

Control panel stops here

(Countertop)

Proposed cut-out in overhang

Countertop overhang - incorrect cutout

(Side burner)

6" Sideburner clearance

GAP CREATED

Adapter

Regulator

Shut-off valve

(shown in-line) must be within

6 feet of the unit.

Gas supply

Fig. 18-3 Household propane & natural gas diagram

Procedure continued on next page

18

INSTALLATION (cont.)

3. Turn all burner control knobs to the OFF position. Turn the gas supply on. Then carefully check all gas connections for leaks with a brush and half-soap/half-water solution before lighting. Never use a match or open flame to test for leaks.

4.

Close the dedicated gas-supply shut-off valve.

SLIDE UNIT INTO ENCLOSURE

Slide the unit into place. Do not pinch, kink, or damage the gas connector line.

Note: Each side of the unit has a tab just behind the control panel. These tabs prevent the control panel from moving inward. If the tabs interfere with the unit sliding in (see Fig. 19-1), use pliers to bend them inward so that they clear the enclosure sides.

Leave the tabs slightly out to ensure they still keep the control panel from moving inward (see Fig.

19-2).

Note: Additional tabs are provided on the side and rear panels and are only needed when installing in combustible framing. See COMBUSTIBLE

ENCLOSURE CUT-OUT section for details.

Fig. 19-1 Tab may interfere when sliding in unit

Fig. 19-2 Tab slightly bent in for clearance

POSITION THE BURNER CAPS

Place the burner caps so they are centered over each burner.

Ensure that they rest securely in place.

INSTALL THE COOKING GRID

Carefully place the cooking grid onto the front and rear grid rests of the unit.

INSTALL THE SIDEBURNER LID

Carefully place the lid over the cooking grid area of the unit. It is recommended to keep the lid on when the unit is not in use.

Do not operate the unit with the lid in place .

19

USE, CARE, & SERVICE

IDENTIFICATION OF CONTROLS

Rear burner control knob

Front burner control knob

Fig. 20-1 Double Sideburner controls

Control panel screw(s)

20

USING THE APPLIANCE

BEFORE INITIAL USE

Ensure that:

• the unit has been properly installed and leak tested by a qualified professional service technician and as instructed in this manual.

• you have read and understand all of the information in this manual.

BEFORE EACH USE

Ensure that:

• you smell around the appliance area for gas. If you smell gas (and all control knobs are in the OFF position), immediately shut off the gas supply and contact a qualified professional service technician or the gas supplier for inspection.

• the required vent openings and surrounding area of the unit enclosure are clear at all times.

• the cooking area is clean.

• you inspect all piping and hoses for damage, cuts, wear, and tear. Replace any damaged components prior to use.

OPERATION

• The unit becomes HOT during use.

• NEVER touch any part of the cooking area or surrounding hot surfaces with bare hands. Use long-handled insulated BBQ tools and wear an insulated glove / oven mitt.

• Always keep your face and body as far from the unit as possible during use. Avoid wearing loose-fitting clothing as they could ignite.

• NEVER leave the unit unattended during use.

• NEVER cover more than 75% of the cooking grid surface with griddles or pans to prevent overheating.

After reading and understanding all bullets above, follow these steps to light and use your unit:

1. Light the unit per the LIGHTING INSTRUCTIONS section.

2. Turn the control knob(s) to the HI-LIGHT position, place cookware over the burner and allow the cookware to preheat as needed until desired cooking temperature is reached.

3. Place your ingredients on the cookware and cook as desired. Monitor the flames and temperature, and adjust the heat setting if necessary.

4. See the sections below and the following pages for all other information regarding use.

WIND CONSIDERATIONS

Proper airflow (front-to-back, Fig. 21-1) MUST be maintained for the unit to perform as it was designed. See the INSTALLATION REQUIREMENTS section for details.

When using the unit in windy conditions, the wind can disrupt the airflow and cause overheating.

AFTER EACH USE

5. Clean off any food particles and grease from the stainless steel surfaces once the unit has completely cooled.

6. Cover the unit.

Note: For additional cleaning, refer to the SERVICING AND CLEANING section.

Fig. 21-1 Airflow diagram

21

ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE)

Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité.

ÉCLAIRAGE MANUEL

Note: L’éclairage électronique exige une batterie installée

1.

Ouvrez les couvercles ou enlevez les couvertures des brûleurs

ATTENTION: Attendez toujours cinq (5) minutes le gaz pour se dégager après que n’importe quelle tentative non réussie d’éclairage.

2.

Tournez tous les boutons de commande de gaz à leurs positions de repos.

3. Allumez le gaz à sa source.

Lisez l’établissement ici

(OUTRE de montrer)

T

O SUR

OFF

Enfoncez le bouton pour tourner

Utilisation

SALUT

(haute)

à la lumière

LOW

Fig. 22-1 - bouton de commande

Note: N’ouvrez pas plus d’une valve à la fois pour l’éclairage

électronique ou manuel.

1.

Suivez les étapes 1 à 3 (à gauche).

2.

Insérez soit un brûlant long baril briquet au butane, un une allumette brûlante de long-tige dans la grille à cuire s’ouvrant au dessus du tube d’éclairage. (Fig. 22-2). Pour grilles de cuisson du brûleur (Fig. 22-2). Tenez la flamme contre le bord du brûleur.

le brûleur.

3.

Vieux match / flamme d’un briquet à la partie supérieure

4.

le bouton de commande.

Si le brûleur ne se allume pas dans les cinq (5)

Si le brûleur ne se allume pas dans les cinq (5)

4. Appuyez sur le bouton de commande désiré, puis tout en appuyant son tour dans le sens antihoraire à la position

HI LIGHT. Une fois que le brûleur s’allume, relâchez le

LÉGÈRE de HI. Une fois que le brûleur s’allume, libérez le bouton.

Note: Se il n’y a pas d’allumage, tournez immédiatement

étapes 2 à 4 des instructions manuelles d’éclairage.

brûleur.

ATTENTION : le à la position de repos. ATTENDEZ CINQ

(5) MINUTES avant de répéter l’étape 4. Si commande, enfoncez le bouton et tournez-

Fig. 22-2 - Titulaire de match

Plus léger

Tube d’éclairage

(5) MINUTES avant de répéter l’étape 4. Si vous sentez le gaz, suivez les instructions

5.

sur la couverture de ce manuel. Si les couverture de ce manuel. Si les brûleurs ne s’allument toujours pas après que instructions pour l’éclairage manuel.

5.

Répétez l’étape 4 pour que chaque brûleur additionnel soit Lit.

Fig. 22-2 - Éclairage manuel

Fig. 22-2 - Éclairage manuel

Fig. 22-3 - Éclairage manuel

ARRÊT DU UNITÉ

Pour couper le unité, diminuez chaque bouton de commande de valve et tout en pressant tour il dans le sens des aiguilles d’une montre à la position de repos.

Fermez toujours la valve de la fourniture de gaz après chaque utilisation du unité.

EN EMPLOYANT UN RÉSERVOIR DE PROPANE PORTATIF

Des réservoirs de propane sont équipés d’un dispositif d’arrêt de sûreté qui peut ne pas causer le bas ou aucunes pression de gaz/flamme aux brûleurs si le fonctionnement et l’allumage des instructions ne sont pas suivis exactement

(voir la note importante dans la section de dépannage pour plus de détails.)

22

LIGHTING (IGNITION) INSTRUCTIONS

Read all instructions before lighting, and follow these instructions each time you light the unit.

MANUAL LIGHTING

Note: Electronic lighting requires an installed 9-volt battery with a good charge.

1.

Open lid(s) or remove cover(s) from burner(s) to be lit.

2.

Turn all gas control knob(s) to their OFF position(s).

3. Turn on the gas at its source.

OFF

To T urn

TO

TURN OFF

Read setting here

(OFF position shown)

T

To T

O urn

OFF

ON

Note: DO NOT t u r n o n m o r e than one valve at a time for either e l e c t r o n i c o r manual lighting.

Press knob in to turn

LOW

Fig. 23-1 Control knob

Use

HI (high) to light

4. Depress the desired control knob for 5 seconds pressing turn it counterclockwise to the HI LIGHT

, then, while pressing turn it counterclockwise to the position. Once the burner lights, release the knob.

the knob.

position. Once the burner lights, release

Note: Turning the knob will create a “click” sound. The pilot will ignite at this point, lighting the burner.

ignites.

If a burner does not light within five (5) seconds of turning on the control knob,

CAUTION:

CAUTION: depress the knob and turn it to the position. WAIT FIVE (5)

OFF

MINUTES light after several attempts, refer to the before repeating step 4. If you smell position. WAIT FIVE (5) MINUTES gas, follow the instructions on the cover before repeating step 4. If you smell

5.

on the cover of this manual. If the of this manual. If the burners still do not attempts, refer to the instructions for manual lighting.

5.

Repeat step 4 for each additional burner to be lit.

CAUTION: Always wait five (5) minutes for gas to clear after any unsuccessful lighting attempt.

1.

Follow steps 1 through 3 (left).

2.

Insert either a burning long-barrel butane lighter, a burning long-stem match through the cooking grid match held by a wire extension holder through through the cooking grids to the burner (Fig. the backburner.

23-3 ).

For sideburners, hold the flame against the burner.

3.

While holding the match or lighter flame next to the burner, depress the appropriate control knob and while pressing turn it counterclockwise to the

LIGHT

HI

position. Remove the lighter or match when the HI LIGHT position. Remove the lighter or match

4.

when the burner lights, and release the control knob.

4.

of turning the control knob, of turning the control knob, immediately depress the knob and turn the valve to OFF . WAIT FIVE

(5) MINUTES before repeating steps 2 through 4 of the MANUAL LIGHTING instructions.

the MANUAL LIGHTING instructions.

. WAIT FIVE

(5) MINUTES before repeating steps 2 through 4 of

Fig. 23-2 - Match holder

Lighter

Fig. 23-2

Fig. 23-2

Lighting tube

- Manual lighting

- Manual lighting and while pressing turn it clockwise to the OFF position.

WHEN USING A PORTABLE PROPANE TANK

Propane tanks are equipped with a safety shutdown device that may cause low or no gas pressure/flame at the burners if operating and lighting instructions are not followed exactly (See important note in the

TROUBLESHOOTING section for more details.) use of the unit.

Always close the valve from the gas supply after each use of the unit.

23

Your sideburner requires regular cleaning and maintenance. Refer to these instructions for details. Performing these procedures will ensure proper operation, appearance, and safety.

WARNINGS

• Prior to servicing or cleaning make sure the unit is completely cool, the control knobs are turned to the OFF position, and the gas supply is shut off.

• Wear appropriate gloves and safety glasses during any servicing or cleaning.

• DO NOT spray any cleaner or liquids on the unit when hot.

• The unit MUST be cleaned regularly to prevent grease build-up and other food deposits. A clean and well maintained unit prevents the risk of grease build-up and grease fires.

• Verify proper operation after servicing or deep cleaning.

• See INSTALLATION, OPERATION, AND SAFETY INFORMATION section for additional related information.

CLEANING YOUR SIDEBURNER

Before Each Use

1. Inspect and clean the exterior surfaces of the unit: With a cool sideburner, clean any dust, grease, splatter, or spills as needed with a damp clean cloth.

After Each Use

1. Clean the burner area and cooking grids: With a cool sideburner, clean any dust, grease, splatter, or spills as needed with a damp clean cloth. If needed, use a grill brush to clean the cooking grids of any residue.

2. Cover your sideburner: Once the sideburner is dry and cool, place the sideburner lid and cover your sideburner with a vinyl cover.

Twice A Year (or as needed) - Deep Clean

1. Interior of sideburner (burner area): In addition to cleaning the burner area and cooking grid, a deep clean of the interior, burners, and all components MUST be performed twice a year (or as needed depending on use). Follow the steps below.

a. With a cool unit, remove the sideburner lid, cooking grid, burner caps, and burners. Clean all components in a soapy water solution, rinse, dry, and set aside. For tough deposits and burner ports, a copper pad can be used.

Note: Refer to the parts list and BURNER REMOVAL section as needed.

Important: The burner ports MUST be kept clean to ensure proper ignition and operation.

b. Use a grill cleaner and a copper pad to scrub the burner area. Fire Magic grill cleaner is recommended. Follow instructions provided with the grill cleaner.

Wipe down the entire surface of the burner area with a wet, clean, heavy-duty rag. Remove all cleaner.

c. Re-install all components removed during this process.

2. Exterior of sideburner (lid and control panel): With a cool unit, use a grill cleaner (or a soapy water solution) and a clean cloth to remove grease and dirt from the lid and control panel. For tough deposits, a copper pad can be used. Always wipe with the grain. Rinse and dry completely. Then follow up with a stainless steel cleaner and a clean cloth.

If this routine cleaning is not performed, the stainless steel may become dull and develop surface rust (due to use and atmospheric conditions). If left uncleaned, significant damage and pitting may occur.

Wipe with g rain

Important: DO NOT use steel wool, any other metal tools, or any other cleaners/chemicals to clean the exterior other than recommended above. Such items promote rust.

Note: Due to the nature of stainless steel, temperatures produced by the cooking process will cause discoloration. This can be reduced by routine cleaning.

24

For Environments High In Salt, Chloride, Or Other Corrosive Chemicals

When this sideburner is installed in a corrosive environment such as near the ocean (salt air), poolside (chlorine and/or pool chemicals) or any other location with exposure to high salt/chloride content or corrosive chemicals/ solutions, it will be more susceptible to corrosion and MUST be maintained/cleaned more frequently.

• DO NOT store any corrosive chemicals (chlorine, hydrochloric acid, fertilizer, etc.) near your stainless steel unit.

• DO NOT allow any corrosive materials (masonry dust, debris, etc.) to settle on your stainless steel unit.

• These environments, chemicals, and materials may cause the 304 stainless steel to develop surface rust and consequently pitting. Under these conditions the sideburner exterior MUST be cleaned at least monthly. Inspect your unit often and clean accordingly.

Protecting Your Sideburner

In addition to the supplied sideburner lid (placed first), an optional vinyl cover will protect your sideburner when not in use. Install the cover on a cool and dry sideburner. DO NOT cover a damp sideburner. During high humidity or after rainy conditions, remove the cover to dry trapped moisture if present. (If the cover is installed over a damp sideburner it can cause surface rust.)

Ensure that the INSIDE of the cover is DRY before putting it back on the sideburner.

25

SERVICING AND CLEANING (Cont.)

CONVERT GAS TYPE / CHECK BURNER ORIFICES

CAUTION: Make sure the unit is at a safe temperature and is isolated from gas and electrical supplies before beginning.

For your safety, exercise caution, and make sure you have adequate hand protection, such as gloves, when handling metal parts.

Apply Conversion Label

This unit comes from the factory configured for one type of gas as marked on the label behind the control panel.

When the unit is converted, the label for the new gas

(included at original shipping) MUST be filled out and applied next to the existing label mentioned above.

Convert Regulator

The gas regulator, located at the end of the flex connector, must be set for the type of gas used to fuel the unit. To check the regulator setting, remove the cap in the center of the regulator

(Fig. 26-1, A). Holding the cap vertical (see Fig. 26-2, B), the letters at the bottom of the plastic stalk indicate the gas type for which the regulator is currently configured.

If the text on the bottom of the regulator stalk does not match the gas type connected to the unit, remove the stalk from the cap, invert, and replace into center of cap. Replace cap on the regulator, screwing down until snug.

Convert Gas Orifices

When converting the unit to a different gas type, burner orifices must be replaced with the corresponding orifice for the new gas.

See MODEL SPECIFICATIONS, Table 1 to determine the proper orifice size for the burner.

Important: It is critical to the operation of each burner that its orifice be fully inserted into the center of its orifice opening.

WARNING

HAZARDOUS OVERHEATING WILL OCCUR IF A NATURAL-

GAS ORIFICE IS USED WITH PROPANE GAS.

Connect To New Gas Supply

Plumb the unit as appropriate for the new gas supply. (Additional components may be needed for your specific setup.) Be sure to leak test at all connections.

A

B

Gas regulator cap

Invert if needed

Read gas type here

(LP shown)

Fig. 26-1 Convert regulator

Continued on next page

26

SERVICING AND CLEANING (Cont.)

Convert/Check Burner Orifice

1. Remove the sideburner lid, cooking grid, burner caps, and set them aside.

2. Remove the control panel. See the CONTROL PANEL

REMOVAL section for details.

3. Remove the burners. See the BURNER REMOVAL section for details.

4. Using a 3 / 8 " socket nut driver, remove the orifice from the orifice holder (see Fig. 27-1) and check the number stamped on the orifice face.

5. If an orifice change is necessary, replace the orifice with the correct size.

Note: To protect the manifold threads when placing the new orifice, start the threading manually, and then tighten with the nut driver.

6. Replace the sideburner tube over the orifice, aligning the burner over the electrode, taking care not to detach it from the wire.

7. Replace the burner retaining clip (underneath burner), and burner cap.

8. Repeat steps 4.

through 7. for the second burner.

9. Replace the control panel. See the CONTROL PANEL

REMOVAL section.

10. Replace the grid and sideburner lid.

(Single sideburner)

(View from interior of unit shown for clarity)

Orifice is located at the end of the valve

Orifice holder

Orifice located at end of orifice holder

Fig. 27-1 Single sideburner orifice location

27

AIR SHUTTER ADJUSTMENT

Air shutters are preset at the factory based on the gas the sideburner is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion.

The flames from a properly adjusted sideburner will touch the burner ports and appear mostly blue.

If the flames are orange, “lazy”, or lift off the burner ports, then adjust the sideburner air shutter using the following steps.

The air shutters are located at the end of the burner assemblies, behind the control panel. They can safely and easily be adjusted while the unit is lit.

CAUTION: Do not touch the sideburner surrounding top area, as it will be hot while adjusting the air shutter.

1. Remove the control panel. See the CONTROL PANEL

REMOVAL section for details.

2. Replace the control knobs back on to the valve stems.

3. Light the sideburner following the LIGHTING

INSTRUCTIONS section.

4. Loosen the front burner air shutter adjustment screw, then use the tip of a screwdriver to open or close the air shutter until the flames appear blue and touch the burner ports.

5. Re-tighten the adjustment screw.

6. Repeat for rear burner air shutter.

Should you have difficulty accessing the rear burner air shutter, you may shut down, remove the rear burner (when cool), then adjust the air shutter to the same opening as the already adjusted front burner. (See CONVERT/CHECK

SIDE BURNER ORIFICE section to remove rear burner.) Be sure to properly reinstall rear burner when complete.

7. Once all adjustments are complete; be sure the unit is off and remove the knobs, then replace the control panel and knobs.

Fig. 28-1 Flame pattern

Close

Open

Fig. 28-2 Adjust air shutter

28

SERVICING AND CLEANING (Cont.)

CONTROL PANEL REMOVAL

1. Turn the control knob(s) to the OFF position and turn off the gas supply to the unit.

2. Pull the control knob(s) from the stems and set aside (A).

3. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers

(located on the left and right front faceon the sides of the control panel). Retain the screws for later re-installation (B).

4. Carefully open the control panel by lifting and pulling the control panel from the frame (C).

Important: During reinstallation; prior to opening the gas shut-off valve, be sure the control knob(s) are in the OFF position.

C

A

B

29

SERVICING AND CLEANING (Cont.)

BURNER REMOVAL

1. Remove the sideburner lid, cooking grid, sideburner caps, and set them aside.

2. Remove the control panel. See the CONTROL PANEL

REMOVAL section for details.

3. Reach up under the burner support and remove the burner retaining clip (see Fig. 30-1), located at the rear of the burner pipe.

4. Make note of how the burner tube is installed over the orifice to use as reference when re-installing.

5. Carefully lift the burner up and out, clearing the ceramic electrode (see Fig. 30-2), and pulling the burner tube away from the orifice located on the left side of the unit.

6. To replace, slide the burner tube in through the top opening and carefully slide it over the orifice, aligning the burner over the electrode, taking care not to detach it from the wire.

Note: It is critical to the continued safe functioning of the burners that the orifices are centered and completely inside the burner gas inlets.

7. Replace the burner retaining clip (underneath burner).

Reference Fig. 30-1.

8. Repeat as needed for the other burner (if applicable).

9. Replace the control panel and all other components.

Remove burner clip

Fig. 30-1 Remove burner clip

Slide burner outward

Ceramic electrode

Fig. 30-2 Remove burner

30

SERVICING AND CLEANING (Cont.)

VALVE "LOW" SETTING ADJUSTMENT

Stability of the "low" setting on the burners may vary due to wind direction, unit configuration, and position. If your burner goes out when set on low, adjust the valve

"low" setting.

To adjust the valve "low" setting:

1.

Ensure the unit is completely cool and the knobs are in the OFF position.

2.

Remove the control knobs and control panel. See the CONTROL PANEL REMOVAL section for panel removal instructions.

3.

Re-install the control knobs on the valve stems with the control panel removed.

4.

Light the burner on HIGH, then immediately turn the burner to LOW setting. While the burner is lit, remove the control knob from the valve.

5.

Locate the FLATHEAD adjustment screw found above the valve stem and below the manifold (see Fig. 31-1 ).

6.

Using a flathead screwdriver, slowly turn the adjustment screw a little at a time (30° to 45°) in either direction. Adjust the screw as needed until the flame is approximately 1/4" in height from all the burner ports, and the flames are stable.

CAUTION: Only adjust the FLATHEAD screw.

Adjusting other screws may result in a dangerous gas leak.

7.

Once the appropriate setting is reached, re-install the control knob and shut off the burner valve.

8.

Repeat this procedure for the other burner valve, if needed.

9.

Re-install the control panel.

Valve adjustment

screw

Valve stem

Fig. 31-1 Valve adjustment screw location

31

NOTES PAGE

Please use this page to record any information about your unit that you may want to have at hand.

32

TROUBLESHOOTING

If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difficulties with the unit, please contact your local dealer.

PROBLEM POSSIBLE CAUSE

Ignition system failure

CORRECTION

1. Adjust air shutters.

2. Retry to light. If ignition failure continues, contact dealer for valve replacement.

3. Have the gas co. check supply pressure.

Insufficient heat / low flame

Uneven heating

Rotisserie noisy

Burner goes out on

LOW

1. Burner ports clogged

2. Improper air-shutter adjustment

3. Using propane orifice for natural gas

1. Remove burners and clean out ports.

2. Adjust air shutters.

3. Check/change orifices.

4. Low gas pressure/flame (propane) 4. Refill propane tank, or reset propane tank safety*: Shut off all valves

(including propane tank) and follow lighting instructions exactly.

5. Low gas pressure/flame (natural) 5. Have a qualified professional service technician check for proper gas supply, setup, and pressure.

6. L.P. regulator hose cracked due to age 6. Replace L.P. regulator hose.

1. Remove burners and clean out ports.

2. Inspect burners and orifices for spider webs or other debris that may block flow.

3. Adjust air shutter.

1. Adjust rotisserie counterbalance.

See the VALVE "LOW" SETTING

ADJUSTMENT section for details.

Note: * Propane tanks are equipped with a safety shutdown device that may cause low or no gas/flame at the burners if operating and lighting instructions are not followed exactly. safety shutoff is in effect:

If you suspect the propane tank

1) Shut off all grill valves. 2) Shut off tank valve. 3) Open and close a main burner valve. 4) Open tank valve. 5) Follow the LIGHTING INSTRUCTIONS. Lighting instructions are located in the owner’s manual and printed on the front face of the unit. If the problem persists, continue troubleshooting, or contact your local dealer or distributor for assistance.

33

WARRANTY

AMERICAN OUTDOOR GRILL

LIMITED WARRANTY

American Outdoor Grill warrants your grill to be free from defects in material and workmanship.

American Outdoor Grill stainless-steel burners are warranted for as long as the original purchaser owns the grill -- LIFETIME . All other American Outdoor Grill parts are warranted for TEN (10) YEARS.

(Except as noted below.)

American Outdoor Grill infrared burners and vaporizer panels are warranted for THREE (3) YEARS .

American Outdoor Grill ignition systems (excluding batteries) and accessories (including sideburners, motors, and thermometers) are warranted for ONE (1) YEAR .

A COPY OF YOUR SALES SLIP FOR PROOF OF PURCHASE IS REQUIRED

This warranty applies to the original purchaser for products which are installed in the United States or Canada and which are operated and maintained as intended for single family residential usage. This warranty is valid only with proof of purchase, shall commence on the date of purchase, and shall terminate (both as to original and any replacement products) on the anniversary date of the original purchase of the product stated on the above schedules.

This warranty covers defects in material and workmanship. This warranty does not cover parts which become defective as a result of negligence, misuse, use not in compliance with the Owner’s Manual/Installation Instructions, accidental damage, improper handling, improper storage, improper installation, lack of required routine maintenance (as specified in the Owner’s Manual/Installation Instructions), electrical damage, local gas impurities or failure to protect against combustibles. Product must be installed (and gas must be connected) as specified in the Owner’s Manual/Installation Instructions by a qualified professional installer . Modifications to products which are not specifically authorized will void this warranty. Accessories, parts, valves, remotes, etc. when used must be Peterson products or this warranty is void. Warrantied items will be repaired or replaced at Peterson’s sole discretion.

This warranty does not apply to rust, corrosion, oxidation, or discoloration unless the affected part becomes inoperable.

This warranty does not cover labor or labor related charges, except as provided by separate specific written programs from the Peterson Co. All repair work must be performed by a qualified professional service person and requires prior approval of Peterson.

Peterson may require the defective product or part to be returned to the factory to determine the cause of failure. Peterson will pay freight charges if the product or part is determined to be defective. This warranty does not cover breakage in shipment from our (Independent) distributor to its customer if the damage is determined to have occurred during that shipment.

This warranty specifically excludes liability for indirect , incidental , or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gives you specified legal rights, and you may have other rights that vary from state to state or province.

For additional information regarding this warranty, or to place a warranty claim, contact the R. H. Peterson dealer where the product was purchased.

When contacting your Peterson dealer or the R. H. Peterson Co., please provide the following information:

- Your name, address, telephone number, e-mail

- Sales receipt showing where purchased and date purchased

- Model number, serial number of product, date code

- Relevant information: installer, additions, repairs, when defect was first noted

AMERICANOUTDOORGRILL .COM,

COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS

This appliance is approved for installation in the state of Massachusetts subject to the following requirements:

Install this appliance in accordance with 248 C.M.R., the Rules and Regulations Governing Plumbers and Gas Fitters. The installer or service agent must be a plumber or gas fitter licensed in the Commonwealth of Massachusetts. The flexible gas line connector used must not exceed 36 inches (92 centimeters) in length. The individual manual shut-off must be a

T-handle type valve, listed and approved by the state of Massachusetts.

Quality Check Date:_________________

Burner Orifices Nat.

L.P.

Leak Test: ___________ Model#: ___________________

Main:

Other:

____ ____ Burn Test: ___________ Serial#: ___________________

____ ____ Gas Type: Nat. / L.P. Air Shutter: ___________________

Inspector: ___________________

American Outdoor Grill • 14724 Proctor Avenue • City of Industry, CA 91746

3 4