advertisement
LABCONCO CORPORATION
8811 Prospect Avenue
Kansas City, MO 64132
(800) 821-5525 I +1 (816) 333-8811 labconco@ labconco.com
Please read this manual before operating equipment
Original Instructions
User’s Manual
Logic
+®
Type B2 Biosafety Cabinets
2019 —Present (Catalog Numbers Ending in -x1)
30348xxxx 30368xxxx
2
Copyright © 2018 Labconco Corporation. The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation.
Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change.
Warranty
Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not warranted. Excluded from warranty are products with improper installation, erratic electrical or utility supply, unauthorized repair and products used with incompatible chemicals.
Purifier ® Logic ® + Biological Safety Cabinets and PuriCare ® Procedure Stations carry a five-year warranty from date of installation or six years from date of shipment from Labconco, whichever is sooner. Warranty is nontransferable and only applies to the owner (organization) of record.
Buyer is exclusively responsible for the set-up, installation, verification, decontamination or calibration of equipment. This limited warranty covers parts and labor, but not transportation and insurance charges. If the failure is determined to be covered under this warranty, the dealer or Labconco Corporation will authorize repair or replacement of all defective parts to restore the unit to operation. Repairs may be completed by 3 rd party service agents approved by Labconco Corporation. Labconco Corporation reserves the rights to limit this warranty based on a service agent’s travel, working hours, the site’s entry restrictions and unobstructed access to serviceable components of the product.
Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages of any kind. This warranty is exclusive and in lieu of all other warranties whether oral, or implied.
Returned or Damaged Goods
Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier. Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by various federal, state, or local regulations. All users of this equipment are required to become familiar with any re gulations that apply in the user’s area concerning the dumping of waste materials in or upon water, land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact Labconco’s Customer Service Department or Labconco’s Product Service Department at
(800)-821-5525 or +1-(816)-333-8811, between the hours of 7:30 a.m. and 5:30 p.m., Central
Standard Time.
Part #3848331 Rev. C
ECO L847
3
T
ABLE
O
F
C
ONTENTS
1: INTRODUCTION 7
2: PREREQUISITES 8
Clearance Requirements 8
Location Requirements 9
Exhaust Requirements 10
Concurrent Balance Volumes 10
Electrical Requirements 11
Service Line Requirements 12
3: GETTING STARTED 13
Unpacking the Cabinet 14
Preparing the Cabinet for Operation 15
Moving and Lifting the Cabinet 15
Installing the Cabinet on an Existing Work Surface 15
Installing the Cabinet on a Labconco Base Stand 16
Telescoping Base Stands 16
Manual or Electric Hydraulic Lift Base Stands 16
Exhaust System Connections 17-18
Exhaust System Requirements 18
Connecting the Cabinet to Utility Service Lines 18-19
Optional Vacu-Pass TM Cord and Cable Portal Use 20
Installing the Drain Valve 21
Initial Certification 22
4: PERFORMANCE FEATURES & SAFETY PRECAUTIONS 23
HEPA Filters 23-24
ULPA Filters 24
Laminar Airflow 25
Directional Airflow 26
Motor/Blower 27
Airflow Sensor 27
Cabinet Grilles, Ductwork & Air Balance Controls 28
Ultraviolet (UV) Lamp 28
Safety Precautions 29-30
4
5: USING THE CABINET 31
System Reset Switch 31
Information Center 32
Alarm Screens 33-34
Operating the Sliding Sash 35
Starting the Cabinet 35
Using the Cabinet Keypad 36
Navigating the Cabinet Menu Screens 37
Navigating the Configuration Submenu 38-40
Activating a Startup Tone 38
Selecting a Language 38
Setting the Clock 39
Setting Automatic Operation Options 40
Navigating the Settings Submenu 41-42
Selecting the Units of Measure 41
Activating the Security Lock 41
Setting the USB Output Rate 41
Navigating UV Parameters 42
The Tools Submenu 42
Timer Operation 43
Interval Timer Operation 43
Stopwatch Timer Operation 43
If An Airflow Alert Activates 44
Resetting the Airflow Alert System 44
Working in the Cabinet 44-46
6: MAINTAINING THE CABINET 47
Suggested Maintenance Schedule 48
Service Operations 49-54
Work Surface Removal 49
Front Grille Removal 49
Towel Catch Removal 50
Front Panel Removal & Installation 51
Changing the LED Lamps 52-53
Changing the Optional UV Lamp 53
Resetting a Circuit Breaker 54
Storage 54
7: TROUBLESHOOTING 55-58
APPENDIX A: COMPONENTS 59
APPENDIX B: DIMENSIONS 60
5
APPENDIX C: SPECIFICATIONS 61
Electrical Data 61
Motor Specifications 61
Environmental Conditions 62
APPENDIX D: ACCESSORIES 63
APPENDIX E: QUICK CHART 64
CAUTION
– See Manual. When this symbol is on the unit it indicates a caution that is detailed in this manual.
ATTENTION - Voir manuel. Lorsque ce symbole est allumé l'appareil, il indique une mise en garde qui est indiqué dans ce manuel.
6
1: Introduction
Congratulations on the purchase of a Labconco ® Purifier © Biosafety Cabinet. The cabinet is designed to protect you, the product and the laboratory environment from biohazardous aerosols. It is the result of years of experience in manufacturing biohazard cabinetry, and users like you suggested many of its features to us.
This cabinet offers many unique features to enhance safety, performance and ergonomics. To take full advantage of them, please acquaint yourself with this manual and keep it handy for future reference. If you are unfamiliar with how biosafety cabinets operate, please review Section 4: Performance Features and
Safety Precautions before you begin working in the cabinet. Even if you are an experienced cabinet user, please review Section 5: Using the Cabinet ; it describes the cabinet ’s features so that you can use it efficiently.
This manual and other technical documents are available for download at our website: labconco.com.
If the unit is not operated as specified in this manual it may impair the protection provided by the unit.
Si l'unité n'est pas utilisée comme spécifié dans ce manuel il peut diminuer la protection fournie par l'unité.
7
2: Prerequisites
Before you install the cabinet, you need to prepare the site for installation.
Examine the location where you intend to install it. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located near the installation site.
This section lists all requirements for:
Clearance
Location
Exhaust
Electrical
Service Lines
Refer to Appendix C: Specifications , for complete cabinet electrical and environmental conditions and specifications.
Clearance Requirements
A minimum clearance of at least 6 inches (150 mm) is suggested on the top and both sides of the cabinet for service.
Refer to Appendix B: Dimensions , for complete cabinet model dimensions.
8
2: Prerequisites
Location Requirements
The cabinet should be located away from traffic patterns, doors, fans, ventilation registers, fume hoods and any other air-handling devices that could disrupt its airflow patterns. All windows in the room should remain closed. Figure 2-1 shows the preferred location for the cabinet.
Preferred location
Figure 2-1
Main Disconnect Device
(Power cord plug in back of the electronics module).
Air register blocked or redirected to prevent cabinet disruption
Alternate location
Do not position the unit so that it is difficult to operate the main disconnect device.
Ne placez pas l'appareil de sorte qu'il est difficile de faire fonctionner le dispositif principal de déconnexion.
9
2: Prerequisites
Exhaust Requirements
NOTE: THE EXHAUST BLOWER CANNOT RUN AT ITS NOMINAL FLOW RATE
WITH THE SASH COMPLETELY CLOSED. IF YOU CHOOSE TO CLOSE THE
SASH COMPLETELY TO USE THE UV LIGHT FOR SURFACE DISINFECTION,
THEN THE EXHAUST BLOWER MUST BE SHUT OFF, OR ITS FLOW RATE
REDUCED 90% OR MORE FOR PROPER OPERATION. THE LOGIC+ HAS AN
OPTIONAL EN/CONTACT CIRCUIT BOARD THAT HAS DRY CONTACTS THAT
CAN BE CONFIGURED TO SIGNAL THE EXHAUST BLOWER TO TURN ON
WHEN THE LOGIC+’s BLOWER IS ON. FOR FURTHER INFORMATION,
CONTACT LABCONCO’S PRODUCT SERVICE DEPARTMENT. AS AN
ALTERNATIVE, A REMOTE ELECTRICAL SWITCH FOR THE EXHAUST
BLOWER CAN BE INSTALLED NEAR THE LOGIC+.
Before deciding on a location, examine it carefully to ensure that it accommodates the cabinet’s exhaust duct. The area directly above the cabinet’s exhaust port should be clear of structural elements, water and utility lines, or other fixed obstructions. There should be enough clearance to allow for the passage of a 10" stainless steel duct. Avoid cabinet locations that require either an elbow directly on top of the cabinet’s exhaust connection or an excessive number of elbows to clear other items. For a further discussion of the cabi net’s exhaust system requirements, please go to Section 3: Getting Started.
Concurrent Balance Volumes (CBV)
NOTE: THE CBV IS ESTABLISHED BY NSF DURING LISTING TESTING. THE
STATIC PRESSURE LISTED
IS MEASURED AT THE BSC’S CONNECTION TO
THE EXHAUST SYSTEM. THE VALUES PUBLISHED INCLUDES 0.7 INCHES
OF FILTER LOADING , FROM THE BSC’S ORIGINAL PRESSURE. IN ORDER
TO OBTAIN MAXIMUM EXHAUST HEPA FILTER LOADING, THE SYSTEM
SHOULD BE CAPABLE OF GENERATING A STATIC PRESSURE 1.3 INCHES
HIGHER THAN THOSE NOTED.
Concurrent Balance Values
Traverse Exhaust Volume
734
(CFM)
Differential Pressure (in. H
2
0) 1.7
1191
2.1
10
2: Prerequisites
Electrical Requirements
The cabinet models have the following electrical requirements:
Model Number
3034xxx01
3034xxx21
3034xxx-11, 31, 41, 51, 61, 71
3036xxx01
3036xxx21
3036xxx-11, 31, 41, 51, 61, 71
Typical Operating
Current (Amps)
3 A
3 A
1.5 A
5 A
5 A
2.5 A
Table 2-1
Electrical Circuit
Requirements 1
115 V, 60 Hz, 12 A
100 V, 50/60 Hz, 12 A
230 V, 50/60 Hz, 6 A
115 V, 60 Hz, 12 A
100 V, 50/60 Hz, 12 A
230 V, 50/60 Hz, 6 A
1 Ele ctrical Requirements, ‘V’ = VAC (Voltage with alternating current), ‘A’ = Amperes
A dedicated outlet with an appropriate circuit breaker should be located as close as possible to the right rear side of the cabinet, at a height even with, or higher than, the top of the bench or stand. Consult your local electrical codes for properly rated circuit breakers. For safe operation the dedicated outlet must provide the protective earthing ground connection to the cabinet.
On 100 and 115 VAC models, both internal electrical outlets are protected by a ground fault interrupter circuit (GFIC). Labconco does not recommend plugging the cabinet into a GFIC outlet.
Electrical outlets in the cabinet are restricted to 5 amps (115 Volt models) or 2 amps (230 Volt models) maximum current.
Les prises électriques dans l'armoire sont limitées à 5 ampères
(modèles 115 volts) ou 2 ampères (modèles 230 volts) courant maximum.
Do not use any detachable power cord that is not adequately rated for the unit.
Ne pas utliser un fil électrique amovible qui n’est pas du tension nominale de l’appareil.
11
2: Prerequisites
Service Line Requirements
All utility service lines should be ¼ inch O.D., brass, copper, or stainless steel, and equipped with an easily accessible shut-off valve. If the service line pressure exceeds 40 PSI, it must be equipped with a pressure regulator to reduce the line pressure.
The use of flammable gases or solvents should be avoided in the cabinet. Open flame in the cabinet will disrupt the laminar airflow in the cabinet and may damage the HEPA filters. Flammable gases or solvents may reach explosive concentrations in the cabinet or ductwork. If you feel that the procedure requires the use of an open flame or flammable materials, contact the institution’s safety office.
The use of air or gases under high pressure should be avoided as they may seriously disrupt the airflow patterns in the cabinet.
12
3: Getting Started
Now that the installation is properly prepared, you are ready to inspect, install, and certify the Logic+ Biosafety Cabinet. This Section covers how to:
Unpack and move the cabinet
Install the cabinet
Connect the electrical supply source
Connect the service lines
Connect to an exhaust system (optional)
Arrange certification of the cabinet
Tools required for installation of the cabinet include two 1/2" wrenches, a flat-blade screwdriver, a #2
Phillips screwdriver, and a carpenter’s level.
Note: The cabinet models weigh between 400 –700 lbs. (182-318 kg). The shipping pallet allows for lifting with a mechanical lift truck or floor jack. If you must lift the product manually, use at least six (6) persons and follow safe-lifting guidelines.
13
3: Getting Started
Unpacking the Cabinet
1. Carefully remove the outer carton and inspect the cabinet for damage that may have occurred in transit. If the cabinet is damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier.
Note: United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery.
Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted.
If the cabinet was damaged in transit, you must file a claim directly with the freight carrier.
Labconco Corporation and its dealers are not responsible for shipping damages.
Do not discard the carton or packing material for the cabinet until all of the components have been checked, installed and tested.
2. The cabinet is secured to the pallet in two places on each side. To access the nuts and bolts, remove the side panels by removing and keeping the two Phillips screws from both panels. Swing the front of each panel away from the cabinet, and lift it straight up to remove the panel from the cabinet.
3. While the side panels are off, the sash weight support pins must be removed. Follow the two yellow strings to the support pin and its clevis pin.
Remove the clevis pins, and pull the support pins straight back. Discard the pins and yellow string. See Fig. 3-1 below.
Yellow String (to
Left End Pins)
Product illustration may not accurately represent all models
Figure 3-1 Yellow
String
Clevis Pin
Support
Pin
Same on opposite end!
Parts Box
(ref Fig. 3-2)
Shipping Bolts (2 per end)
Note: The side panels must be removed to access the fasteners that secure the cabinet to the pallet. DO NOT ATTEMPT
TO LIFT THE CABINET BY THE SIDE
PANELS; DAMAGE WILL OCCUR.
14
3: Getting Started
Preparing the Cabinet for Operation
Installation instructions (Labconco P/N 1056801) are attached to the sash of the cabinet. If these instructions are missing or unclear, contact Product Service at
(800) 821-5525 or +1 (816) 333-8811. The following are located in a box (see Fig.
3-1 on previous page and Fig. 3-2 below) underneath the work surface:
User’s Manual Thumb Drive
Drain Valve Assembly and fasteners
Power Cord
Vacu-Pass TM Accessories (optional)
Figure 3-2
Underneath the work surface
Parts Box
If you did not receive one or more of the components listed for the cabinet, or if any of the components are damaged, contact Labconco Corporation immediately for further instructions.
Moving and Lifting the Cabinet
Move the cabinet, attached to its pallet, by using a floor jack, or a furniture dolly underneath the unit. DO NOT move the cabinet by tilting it onto a hand truck.
When lifting the cabinet DO NOT lift the cabinet in the middle front area of the hull.
Lifting here may bend or distort the bottom of the cabinet, causing damage to the unit.
Installing the Cabinet on an Existing Work Surface
Note: The cabinet is very top heavy. Use caution when lifting or moving it.
When installing the cabinet onto an existing work surface or benchtop, ensure that the structure can safely support the combined weight of the cabinet and any related equipment. The work surface should be at least as wide as the cabinet and 31 inches (787 mm) deep to properly support the unit. A hole or notch may be cut in the supporting surface in the right front corner to accommodate the optional drain valve.
15
3: Getting Started
Installing the Cabinet on a Labconco Base Stand
Labconco offers accessory base stands in a variety of configurations to suit your particular needs. If assembly of the base stand is required, the assembly instructions are packaged with the base stand.
Telescoping Base Stands
These stands are included with some cabinet models, or available separately. The base stands are listed in Table 3-1 below. An optional caster wheel kit is available
(catalog number 3730500).
Note: B2 biosafety cabinets MUST be connected to an exhaust system, if ordering the caster wheel kit, the duct connection MUST be of flexible construction.
Table 3-1
Base Stand Catalog Cabinet Width
(Feet)
4'
Number
3401004
6' 3401006
Manual or Electric Hydraulic Lift Base Stands
These base stands offer infinitely adjustable height between 25.5 and 33.5 inches
(648 to 851 mm), giving a cabinet work surface height of 28.0 to 36.0 inches. The height is adjusted either manually (hand crank) or electric pump that drives the hydraulic legs of the stands. All of the hydraulic stands are equipped with fixed feet, but can be converted to caster wheels with the Caster Kit (catalog number
3784000). The base stands for each cabinet size are listed in Table 3-2 below.
Table 3-2
Cabinet
Width
(Feet)
4'
6'
Manual Lift Stand
Catalog Number
3780201
3780202
Electric (100-115V) Lift
Stand Catalog Number
3780101
3780102
Electric (230V) Lift
Stand Catalog Number
3780104
3780105
Note: When installing the cabinet on the hydraulic lift base stand, ensure that the hydraulic lines and the electrical cord are clear of any obstructions before installing the cabinet on the stand or operating the lift system.
Note: B2 biosafety cabinets MUST be connected to an exhaust system, if ordering an adjustable height stand, the duct connection MUST be of flexible construction.
16
3: Getting Started
Exhaust System Connections
The Purifier Logic Series Total Exhaust Biosafety Cabinets are a “Type B2 biosafety cabinet,” meaning they direct their HEPA filtered exhaust air out of the laboratory.
WARNING: The Logic Total Exhaust Biosafety Cabinet is designed to be connected to an appropriate exhaust system. Without verified inflow velocity, the cabinet may NOT contain hazardous particulate or gasses. Do not attempt to operate it when it is not connected to an appropriate exhaust system that has been inspected by a qualified certifier.
WARNING: Type B2 Biosafety Cabinets rely on external blowers
(usually on the roof of a building) to exhaust 100% of the air entering the cabinet. If the building exhaust blower fails or is mistakenly turned OFF, the cabinet will become pressurized, resulting in a flow from the work area into the laboratory. It is imperative that the following be considered in a risk assessment:
Justify the type of work is appropriate for the cabinet Type B2.
Exhaust system must be reliable, maintained, frequently inspected and preferably redundant.
Exhaust termination must be distant from other building air intake systems to prevent the reintrainment of volatile chemicals.
NOTE: THE EXHAUST BLOWER CANNOT RUN AT ITS NOMINAL FLOW RATE
WITH THE SASH COMPLETELY CLOSED. IF YOU CHOOSE TO CLOSE THE
SASH COMPLETELY TO USE THE UV LIGHT FOR SURFACE DISINFECTION,
THEN THE EXHAUST BLOWER MUST BE SHUT OFF, OR ITS FLOW RATE
REDUCED 90% OR MORE FOR PROPER OPERATION. THE LOGIC CONTROL
BOARD HAS DRY CONTACTS THAT CAN BE CONFIGURED TO SIGNAL THE
EXHAUST BLOWER TO TURN ON WHEN THE LOGIC BLOWER IS ON. FOR
FURTHER INFORMATION, CONTACT LABCONCO’S PRODUCT SERVICE
DEPARTMENT. AS AN ALTERNATIVE, A REMOTE ELECTRICAL SWITCH FOR
THE EXHAUST BLOWER CAN BE INSTALLED NEAR THE LOGIC.
THE EXHAUST CONNECTION IS A SEALED EXHAUST SYSTEM FROM THE
TOP OF THE CABINET TO THE REMOTE BLOWER. THE EXHAUST
SYSTEMS SHOULD BE DEDICATED TO A SINGLE CABINET. THE CABINET IS
EQUIPPED WITH AN EXHAUST FLOW ALARM, SUCH THAT AN ALARM
SOUNDS, AND THE CABINET BLOWER SHUTS OFF IN THE EVENT OF
INSUFFICIENT EXHAUST FLOW.
17
3: Getting Started
If your research involves the use of toxic compounds or volatile materials, contact your facility’s safety officer or Labconco to ensure that your Purifier and its exhaust system are compatible with the materials you will be working with.
Exhaust System Requirements
The cabinet exhaust stack is sized to accept 10-inch (254 mm) stainless steel ductwork. The exhaust sys tem’s blower should be sized to handle the exhaust volume of each cabinet, as shown in the QuickChart (Appendix E). The exhaust system must maintain a static pressure equal to or greater than the system pressure, plus a pressure of 1.5 inches (38 mm) water for the Logic cabinet. In order to get the maximum life out of the cabinet’s exhaust filter, the system needs to be able to operate at an additional 2.0 inches (51 mm) of vacuum, compared to the initial total system pressure.
NOTE: The exhaust system should be fitted with a backdraft damper
(Catalog Number 3858800) to prevent the reversing of airflow in the system.
LABCONCO MANUFACTURES EXHAUST BLOWERS AND A BACKDRAFT
DAMPER, WHICH ARE SUITABLE FOR MOST SINGLE CABINET
INSTALLATIONS. SEE APPENDIX D.
Connecting the Cabinet to Utility Service Lines
Note: Some models have a solenoid valve connected to the service valve on the right side, rear position. The solenoid prevents gas from flowing to the service valve when the unit blower is off, or there is a loss of electrical power. It is the only service valve position that can be fitted with a solenoid valve. Connect the gas service to the solenoid valve.
The service lines (if any) should be connected to the tube fitting(s) on the outside of the liner wall as shown in Figure 3-1. To install the tubing, follow these steps:
1. Ensure that the tubing is ¼ inch O.D., soft metal, and that the end has been completely deburred.
2. Route the tubing from the rear of the cabinet, ensuring that it will line up with the slot in the back of the side panel. The slot is located from 8 ¾ to 11 ¼ inches (222 to 288 mm) from the bottom of the cabinet.
Note: Make sure that the tube routing will not contact any electrical wires. DO
NOT loop service line tubing within the side panels of the cabinet.
3. Make sure that the nut on the tube fitting is loose, but do not remove it. Make sure the tube ferrule is in the fitting.
18
3: Getting Started
4. Push the tube into the fitting until it is properly seated. The tube will go approximately ¾ inch (19 mm) into the fitting.
5. Tighten the tube fitting nut hand tight and then, using a 7/16-inch wrench, tighten it at least ¾ turn more.
6. Close the service valve in the cabinet and then slowly open the shutoff valve on the service valve. Test all fittings for leakage. Tighten the tube nut slightly if needed.
Tube fitting nut
Tube fitting
Figure 3-1
19
3: Getting Started
Using the Optional Vacu-Pass
TM
Cord & Cable Portal
There must be enough clearance to pass the cord or cable between the cabinet
’s exterior dress panel and any obstruction.
Note: Some Vacu-Pass components and the cord or cable passing through it may become contaminated during use of the cabinet. Ensure all potentially contaminated components are surface decontaminated before handling or removal from the cabinet.
1. Remove the grommet from the liner sidewall. Remove the solid sealing plug from the body of the portal by either pressing it through from the outside, or by carefully inserting a spatula or similar device between the sealing plug and the body of the portal, and prying the plug out.
2. Locate the pass-thru universal sealing plug, which is included in the parts box located underneath the work surface during shipment.
3. Pass the cord or cable through the body of the portal, and then through one of the holes in the pass-thru universal sealing plug, then through the grommet, as shown in Figure 3-2.
Note: select a hole in the sealing plug that is slightly smaller than the cord or cable, to create a proper seal. This will also help minimize movement of the cord or cable if it is accidentally pulled during use.
Figure 3-2
4. Position the cord or cable as it will be used in the cabinet, and then push the plug back into the body of the portal until it seats in the portal. Reinstall the grommet.
20
3: Getting Started
Installing the Drain Valve
In order to prevent damage during shipping, the drain valve assembly has not been installed. If desired, the valve should be installed after the cabinet is in its final location.
To install the valve assembly, follow these steps:
Note: The work surface is heavy. Use caution when handling it.
1. Locate the Drain Valve components and installation hardware. The components and hardware are shipped in a single bag inside the parts box, underneath the work surface.
2. Lift the work surface out of the cabinet by lifting on the knobs at the front of the work surface. Steady the work surface while pulling it straight out the front of the cabinet.
3. Using a putty knife, remove and discard the stainless steel cover that is sealed over the drain mounting holes. Scrape off remaining sealant that is around the holes.
4. Apply a light coating of silicone sealant (user supplied) to the mounting surface of the drain assembly. Attach the drain assembly under the bottom of the cabinet as shown in Figure 3-3. Wipe off any excess sealant from the cabinet bottom. Ensure that the center drain hole is unobstructed.
5. Make sure the drain valve is in the closed position.
6. Reinstall the work surface.
7. Allow the silicone sealant to cure for at least eight hours before exposing it to liquid.
Note: The drain valve assembly attaches to the underside of the cabinet bottom.
Apply a light coat of silicone sealant to this surface of the connector, aligning the three holes in the connector with the three holes in the cabinet liner.
Figure 3-3
21
3: Getting Started
Initial Certification
Prior to use, a qualified certifier should certify all cabinets. Under normal operating conditions, the cabinet should be recertified at least annually and when relocated or serviced. The certifier should perform the following tests, as recommended in
NSF/ANSI Standard Number 49 in effect when the cabinet was manufactured:
Downflow Velocity Profile Test
Inflow Velocity Test
Airflow Smoke Patterns
HEPA Filter Leak Test
Optional Canopy Alarm Test and Operation
Vibration Test *
Noise Level Test *
Lighting Intensity Test *
*These tests are user comfort related tests and may be omitted at the user’s or certifier’s discretion.
If you have any questions regarding certification agencies or help locating one, contact Labconco’s Product Service Department at (800) 821-5525 or +1 816-333-
8811.
22
4: Performance Features and Safety
Precautions
All Cabinets operate using the following principles:
Filtration and retention of particulates by High Efficiency Particulate Air
(HEPA) filter(s)
Laminar airflow
Directional airflow
The major components in a cabinet are:
The HEPA filter(s) or optional ULPA filters
The motor/blower to force air through the cabinet
Cabinet air intakes (grilles), ductwork and air balance controls
HEPA Filters
HEPA filters are disposable, dry-type particulate filters. The filter material or media is typically made of borosilicate microfibers formed into a thin sheet, in a process similar to the production of paper. This sheet is folded, or pleated to increase its surface area. The pleats are typically held in place by beads of glue that add rigidity to the media pack. The pack is then set into a frame, and sealed as shown in Figure 4-1.
The HEPA filter manufacturer establishes the efficiency of the filter by challenging it with an aerosol of known particle size. The number of particles that penetrate the filter are quantified, and this establishes the efficiency of the filter. Thus, the filters used in the cabinet are at least 99.99% efficient in removing particles 0.3 micron.
23
4: Performance Features and Safety Precautions
Note: The HEPA filter media is very fragile. DO NOT touch the media. If you think the media of a HEPA filter is damaged, DO NOT USE THE CABINET. Have the
HEPA filter integrity tested by a certifier before using the cabinet.
Note: HEPA Filters are only effective against particulate material. Gases will pass through the filter.
Figure 4-1
Filter frame
Polyurethane seal
Between media pack and filter frame
Filter media pack
(A continuous sheet of filter media)
ULPA Filters
Optional ULPA filters may be used to replace the standard HEPA filters in the cabinet. ULPA filters have the same properties as described above except they are rated at least 99.999% efficient in removing particles 0.1-0.2 or 0.2-0.3 micron.
24
4: Performance Features and Safety Precautions
Laminar Airflow
Laminar airflow is defined as the movement of a body of air in a single direction, with a uniform velocity. In practice, the laminar downflow of air in the cabinet captures any aerosol generated in the work area of the cabinet, and directs it to the HEPA filters. In order to be true laminar downflow, a number of individual downflow velocity test points (The Downflow Velocity Profile) must be +/- 16 feet per minute (0.08 m/s) of the average of all the test points. This is shown in Figure
4-2.
Figure 4-2
25
4: Performance Features and Safety Precautions
Directional Airflow
Directional airflow also plays a key role in cabinet performance. Air is drawn into the front of the cabinet at the front grille. This “curtain” of air makes it more difficult for aerosols to escape out of the work area of the cabinet and into the outside environment. This airflow is often calculated and referred to as the Inflow Volume or Average Inflow Velocity . This is illustrated in Figure 4-3.
Figure 4-3
26
4: Performance Features and Safety Precautions
Motor/Blower
The motor/blower assembly pulls room air into the front of the cabinet, and recirculates it internally. During its recirculation, the air is split into two separate streams. One path leads through the exhaust HEPA filter and out of the unit. The second path flows through the supply HEPA filter, which then flows down through the work area, as shown in Figure 4-4. The motor in the cabinet is an electronically commutated motor (ECM). The ECM is a brushless DC motor that includes its own power supply to convert the incoming alternating current to direct current, as well as its own microprocessor to control and measure the motor’s operation. The motor utilizes Labconco’s exclusive Constant Airflow Profile TM (CAP) program to deliver a consistent volume of air, throughout the life of the cabinet.
Figure 4-4
Airflow Sensor
An airflow sensor, located above the Exhaust HEPA filter, constantly monitors the flow of exhaust air out of the cabinet. If the exhaust falls below a safe level, the control board turns off the cabinet blower, and sounds an audible and visual alarm.
This prevents the escape of hazardous material from the front of the cabinet, in the event of an exhaust system failure. The airflow sensor reading is shown on the display as Inflow in feet per minute (FPM) or meters per second (M/S).
27
4: Performance Features and Safety Precautions
Cabinet Grilles, Ductwork and Air Balance Controls
The location, size, and pattern of the grilles at the front and rear of the work area affect cabinet containment and performance.
Note: Do not block or obstruct the grilles of the cabinet.
The internal ductwork of the cabinet conveys the air from the work area to the blower, and then from the blower to the filters. The positive pressure rigid plenum of the cabinet is designed to deliver a more uniform airflow to both HEPA filters, optimizing filter loading and operational life.
Ultraviolet (UV) Lamp
The optional UV lamp generates a primary wavelength of light of 254nm. A secondary emission is in the visible (blue) wavelength, resulting in the characteristic blue color while operating. UV light at this wavelength is biocidal, primarily by creating thymine dimers in DNA. These dimers prevent the correct transcription of the DNA into RNA, resulting in cellular death or viral inactivation. In order to be effective, the UV light must directly strike the nucleic acid, and its effectiveness can be diminished or negated by dissolved proteins or metals, or by other UV-opaque substances protecting the target nucleic acid.
Because of its limitations, UV light should be used as an adjunct to good surface disinfection practices. In order to get optimum performance from the UV light, it should be replaced after 6,000 hours of operation or less, and the exterior surface of the lamp should be kept clean and free of dust.
Note: The cabinet records the number of hours of operation of the UV light. You can program in the number of hours (in 100-hour increments) it will operate before a replacement message is displayed.
Note: UV irradiation is absorbed by the tempered safety glass of the sash.
Independent research has shown that the level of UV irradiation on the outside of the cabinet’s sash is equal to background radiation levels.
Note: The UV sensitivity of a target organism varies, depending on the UV output of the lamp, the genus and species of the organism, the medium the agent is suspended in, etc. Contact the Health and Safety Officer at your facility for UV light use and recommendations.
28
4: Performance Features and Safety Precautions
Safety Precautions
Note: The cabinet should be certified by a certification technician before its initial use. The cabinet should be recertified whenever it is relocated, serviced or at least annually thereafter. Filter integrity and airflow performance should be verified before using the cabinet.
Some internal components of the cabinet may become contaminated during operation of the unit. Only experienced personnel competent in decontamination procedures should decontaminate the cabinet before servicing these components.
If you have any questions regarding certification agencies, or need assistance in locating one, contact Labconco’s Product Service Department at (800) 821-5525 or +1 (816) 333-8811.
DO NOT load more than 50 lbs. (23 Kg) in the work area. Exceeding this limit may damage the work surface and its supports. Excessive weight in the cabinet may increase the risk of it overturning, or failure of hydraulic lift stands, resulting in the cabinet and stand overturning. If your application requires loading more than 50 lbs., contact Labconco’s Product Service Department at (800) 821-5525 or +1
(816) 333-8811 for assistance.
Ensure that the cabinet is connected to electrical service in accordance with local and national electrical codes. Failure to do so may create a fire or electrical hazard. Do not remove or service any electrical components without first disconnecting the cabinet from electrical service.
Avoid the use of flammable gases or solvents in the cabinet. Care must be taken to ensure against the concentration of flammable or explosive gases or vapors. An open flame should NOT be used in the cabinet. Open flames will disrupt airflow patterns, burn the HEPA filter and/or damage the filter’s adhesive. Gases under high pressure should not be used in the cabinet, as they may disrupt its airflow patterns.
HEPA filters only remove particulate matter. Operations generating volatile toxic chemicals or radionuclides must be evaluated carefully.
The media of HEPA filters is fragile and should not be touched. Avoid puncturing either HEPA filter during installation or normal operation. If you suspect that a
HEPA filter has been damaged, DO NOT use the cabinet; contact a local certification agency or Labconco at (800) 821-5525 or +1 (816) 333-8811 for recertification information.
The HEPA filters in the cabinet will gradually accumulate airborne particulate matter from the room and from work performed in the cabinet. The rate of accumulation will depend upon the cleanliness of the room air, operating time and the nature of work being done in the cabinet. The Filter Gauge accurately displays the amount of filter life remaining.
29
4: Performance Features and Safety Precautions
Proper operation of the cabinet depends largely upon its location and the operator’s work habits. Consult the Installation and Normal Operation sections of this manual for further details.
Avoid direct exposure of plastic or coated materials to ultraviolet (UV) radiation.
Never bypass the UV safety interlock that only allows the UV light to work when the sash is closed. When surface disinfecting the cabinet:
Avoid splashing the disinfecting solution on skin or clothing
Ensure adequate ventilation
Carefully follow the disin fectant’s safety instructions
Always dispose of disinfecting solutions in accordance with local and national laws
DO NOT allow disinfectants with high concentrations of free chlorine to contact the stainless steel components of the cabinet for a long period of time. Free chlorine will corrode stainless steel after extended contact
Cabinets should be decontaminated for any of the following reasons:
Before maintenance work requiring entry into contaminated areas
Before HEPA filter changes
Before performing certification tests requiring entry into contaminated areas
Before relocating the cabinet
Before changing research programs
After the gross spill of biohazardous material or toxic chemicals
30
5: Using the Cabinet
System Reset Switch
The cabinet has a system reset switch for resetting its microprocessors. The switch is located on the front of the electronics module, on top of the cabinet, as shown in Figure 51. Ensure that the switch is in the “ON” (up) position before attempting to operate the cabinet.
System Reset Switch
Figure 5-1
31
5: Using The Cabinet
Information Center
The Information Center is an LCD display located on the right side wall at eye level. When the blower is started, the
“Blower Starting” screen will be displayed, as shown in Figure 5-2. After approximately 30 seconds, the display will switch to normal operation.
The display provides a clock, the remaining filter life, the cabinet’s current status, and inflow velocity, as shown in Figure 5-3. In the event of an alarm, the
Information Center will immediately display a context sensitive message indicating the cause of the alarm, and possible solutions, as shown in Figures 5-4.
The display will enter sleep mode, turning itself off, five minutes after the blower is turned off.
Figure 5-2
Figure 5-3
Filter Life Remaining
Light Status = ON
Alarm Muted
Blower Status = ON
Current Time Outlets Status = ON
Airflow Sensor Reading
Blower Status = Reduced Speed
(NightSmart Enabled)
Light Status = UV Light ON
UV Countdown Timer (minutes)
32
5: Using The Cabinet
Alarm Screens
Power Loss Alarm
The cabinet has lost power. Press [OK] on the Keypad to acknowledge that a power loss occurred.
Figure 5-4a
Sash Height Alarm
The sash is not in the proper operating height.
Return sash to proper working height.
Airflow Alert
The airflow patterns in the cabinet have changed, resulting in a sudden change in the motor speed. This is most likely due to a blockage of the grille or the exhaust filter outlet. It may also be caused by removal of the work surface while the cabinet is in operation.
Remove or replace objects as necessary.
CHECK FOR
AIRFLOW
BLOCKAGE
Figure 5-4b
Figure 5-4c
33
5: Using The Cabinet
Blower Failure Alarm
Either the motor has failed, or the motor and display circuit board are not communicating properly. DO NOT USE THE CABINET UNTIL
THE PROBLEM HAS BEEN CORRECTED.
Exhaust Airflow Check
If there is insufficient exhaust system airflow for a proper startup, this alarm will be displayed for
60 seconds to allow the exhaust system to begin operation. If there is insufficient airflow after 60 seconds, the exhaust alarm will be activated.
Exhaust Alarm
If the facility’s exhaust system does not achieve proper exhaust airflow volume within the 60 second startup window, or the facility’s exhaust system fails during normal operation, this alarm will be displayed. If this alarm is displayed, the cabinet blower will automatically turn off if in normal operation, press
[BLOWER] to reset the alarm.
BLOWER FAILURE
DETECTED
CONTACT
CERTIFIER
Figure 5-4d
EXHAUST AIRFLOW
CHECK
WAITING FOR PROPER
EXHAUST VOLUME
EXHAUST FAILURE
DETECTED
CONTACT CERTIFIER TO
CHECK EXHAUST
AIRFLOW
Figure 5-4e
Figure 5-4f
34
5: Using The Cabinet
Operating the Sliding Sash
The counterbalanced, anti-racking sash mechanism requires only a few pounds of force to move the sash up or down. You can open or close the sash smoothly with one or two hands positioned on either handle.
The sash position alarm and safety interlock system senses the sash position and acts appropriately. The cabinet has been programmed to operate at either an 8- or
10-inch (203-254 mm) sash opening, depending on the model. Raising the sash above or below its operating height will activate the audible and visual alarms. The audible alarm can be temporarily muted for approximately five minutes by pressing the [OK/MUTE] button on the Keypad. Moving the sash back to its operating position will reset the alarm. The safety interlock system senses when the sash is closed and allows the optional ultraviolet (UV) lamp to operate only when the sash is closed, to protect the operator from irradiation.
Starting the Cabinet
1. To start the cabinet, raise the sash until its bottom edge aligns with the sash position label on the left corner post. The decal is shown in Figure 5-5.
2. Press [BLOWER] on the Keypad (see Fig. 5-6 on the following page) to start the cabinet. The unit will display a standby screen for approximately 30 seconds to allow the cabinet to reach proper operating conditions. If the alarm sounds, recheck the sash position. If the sash is too high or low, the sash audible alarm and the LCD display will indicate the sash is in an incorrect position.
3. To turn the UV light on, the sash must be completely closed to prevent the escape of any UV radiation. Press [UV LIGHT] on the Keypad to activate the UV light.
Note: The sash must be completely closed for the UV light to activate.
Figure 5-5
Sash Position Label
35
5: Using The Cabinet
Using the Cabinet Keypad
The keypad of the cabinet is shown in Figure 5-6. Take a moment to familiarize yourself with the buttons, their locations and functions. Also familiarize yourself with the display located on the right side wall. The display will report system functions, such as filter capacity, timer displays, alarm or error messages, as well as icons that illuminate when cabinet functions such as the light and blower are operational.
[BLOWER] – Starts or stops the cabinet blower. When the blower is in automatic (SmartStart) mode, opening the sash from the closed position turns the blower on automatically.
The cabinet can also be configured so that when the sash is closed, the motor slows to maintain air cleanliness in the work area (NightSmart). When the sash is reopened, the blower resumes normal operation. Pressing the blower button at any time overrides the automatic operation.
[LIGHT]
– Turns the LED lamps on or off. Closing the sash automatically turns the lights off. When the lights are in
Figure 5-6 automatic (SmartStart) mode, raising the sash turns the lights on automatically. Pressing the light button at any time overrides the automatic operation.
[OUTLETS] – Turns on/off electrical outlets in the work area.
[UV LIGHT] – Turns on/off the UV lamp (when installed).
When the UV lamp is in automatic mode, closing the sash turns the UV light on automatically. When the sash is raised, the UV light turns off automatically.
[TIMER] – Allows you to select either a repeating interval timer, or an elapsed timer (stopwatch).
[OK/MUTE] – Mutes all audible alarms for approximately 5 minutes, unless there is a system error alarm. When in any
Menu, this button is used to select an option.
[MENU]
– From the Home Screen, this button accesses the
Main Menu. When in any menu screen, pressing this button returns you to the previous menu level.
[UP] and [DOWN]
– Moves between selectable options or change numerical fields in menu screens.
36
5: Using The Cabinet
Navigating the Cabinet Menu Screens
Keypad button presses are shown as [blue with brackets] . Menu screen selections are shown as green italics .
NOTE: Pressing the appropriate keypad button will override Automatic Operation mode functions (such as SmartStart and NightSmart).
To access the main menu, press the [MENU] button. The display panel will change to the main menu. To select from the various menu options press the [UP] or [DOWN] buttons until the selected option is highlighted. Press [OK/MUTE] to accept that option, or press [MENU] to return to the previous menu level.
Figure 5-7a
[MENU]
Configuration
Figure 5-7b
Settings Tools
37
5: Using The Cabinet
Navigating the Configuration Submenu
This submenu allows you to activate the cabinet startup tone, set the language, set the clock, and configures how the unit operates when the sash is opened or closed.
Startup Tone
Language
Clock
Activating a Startup Tone
When enabled, an audible tone will sound during cabinet power up. This also enables or disables audible tones from the keypad (any button press).
Selecting a Language
[UP] and [DOWN] will move among the selectable language options. When the desired language is highlighted, press [OK/MUTE] . Language options:
English
French
German
Chinese
Spanish
Italian
Portuguese
Japanese
Figure 5-7c
SmartStart / Night Smart
Figure 5-7d
CABINET START
TONE
Figure 5-7e
38
5: Using The Cabinet
Setting the Clock
Select either 12 Hour (AM/PM) format or 24 Hour format.
The selected field ( Hours or Minutes) will flash, set the current time using [UP] and [DOWN] . Hours will flash first, once correct, use [OK/MUTE] to switch to
Minutes .
Note: AM or PM will not show if 24 Hour format selected.
Figure 5-7f
[OK/MUTE]
3 : 15
39
5: Using The Cabinet
Setting Automatic Operation Options
The cabinet allows you to configure it to activate functions automatically when the sash is opened or closed.
Figure 5-7g
The first screen gives you the option of activating the blower; if you want the cabinet blower to start every time you raise the sash, select Blower On , and then
[OK/Mute] . If Blower Off is selected, the blower must be manually started from the keypad. When
[OK/Mute] is pressed, the next configuration screen
OPEN SASH:
START
BLOWER will appear.
If you want the cabinet lights to turn on every time you raise the sash, select Light On , and then
[OK/Mute] . If Light Off is selected, the lights must be manually turned on from the keypad. When OPEN SASH:
LIGHT ON
Figure 5-7i
[OK/Mute] is pressed, the next configuration screen will appear if your cabinet is configured for a UV lamp.
If your Cabinet is configured for a UV light, you will see Fig. 5-7j and 5-7k. If you want the UV lamp to turn on every time the sash is closed, select UV Light
On , and press [OK/Mute] . If UV Light Off is selected, the UV light will not turn on when the sash is closed.
When [OK/Mute] is pressed, the final configuration screen will appear.
CLOSE SASH:
UV LIGHT ON
Figure 5-7j
Figure 5-7k
Whether the UV Light is initiated from the [UV
Light] button on the keypad, or automatically initiated upon closing of the sash, this screen controls the time the UV lamp will remain on.
Select the length of time desired, press
[OK/Mute] .
10
0
30 60 120
40
5: Using The Cabinet
Navigating the Settings Submenu
This submenu allows you to select: Units of
Measure , System Lock , Data Output , or UV
Parameters .
Units of Measure
System Lock
Data Output
Selecting the Units of Measure
If your cabinet is equipped with an airflow sensor, the units of measure can be set for FT/MIN (feet per minute) or M/S (meters per second). Select the appropriate units of measure, then [OK/Mute] .
Activating the Security Lock
The Security Lock “locks” the keypad to prevent unauthorized use of the cabinet. To enable / disable select Protected / Unprotected , then [OK/MUTE] .
When enabled, the keypad is locked immediately after the blower is turned off. The security lock is deactivated by holding [DOWN] for three seconds. If blower is not turned on within 5 minutes of unlocking, the keypad will relock. The feature remains enabled until it is disabled in this screen.
Setting the USB Output Rate
This menu option selects the rate that cabinet status data is exported out of the mini USB port on the side of the top electrical box. Data can output at a rate of once per second , once per 10 seconds , once per 30 seconds , or once per 60 seconds . Make the appropriate selection, then [OK/MUTE] .
Figure 5-7l
UV Parameters
Figure 5-7m
METRIC (M/S)
IMPERIAL (FT/MIN)
Figure 5-7n
PASSWORD
Figure 5-7o
OUTPUT DATA
1 / SECOND
1 / 10 SECONDS
1 / 30 SECONDS
1 / 60 SECONDS
41
5: Using The Cabinet
Navigating UV Parameters
For models equipped with the optional UV light, the cabinet has an integral UV light maintenance system. It allows you to monitor how many hours the lamp has been on, to reset the UV lamp hourmeter, and to define how many hours you want the UV lamp to operate before receiving a reminder to replace it.
This screen displays the hours of UV lamp operation
Lifetime
Figure 5-7p
(Runtime), and how many hours remain (Remaining) until you receive a warning to replace the lamp. To reset the Runtime hourmeter to zero (after replacing the UV lamp), select Reset , then [OK/MUTE] . The hour text will begin to flash, if you entered this condition by mistake, press [MENU] . If you want to reset the hourmeter, hold [OK/MUTE] for 3 seconds.
RUNTIME
REMAINING
2139 H
3861 H
To change the desired UV lamp lifetime, select
Lifetime as seen in Fig. 5-7p, then [OK/MUTE] . The screen shown in Fig. 5-7q will display. To change the
UV lamp lifetime (number of operating hours before receiving the warning), change the Hour field
Figure 5-7q
6000 H
SET LIFETIME accordingly using [UP] or [DOWN] , then [OK/MUTE] .
For most UV lamps, the output of UV light decreases at a constant rate. Typically, after 6,000 hours of operation the lamp ’s output intensity will reduce to 80% of when it was new. This option allows you to set operational life of the UV lamp, in
100 hour increments. 6,000 hours is the default.
Reset
The Tools Submenu
This submenu is reserved for use by certifiers, during certification or service procedures. CAUTION!
- Entering this submenu will disable some alarms and functionality so that diagnostic and certification procedures can be performed.
42
5: Using The Cabinet
Timer Operation
The timer button allows activation of an interval (countdown) or elapsed
(stopwatch) timer. The timers cannot be operated simultaneously.
To access the timer menu, press [Timer] anytime during normal operation (from the Home Screen). The main timer menu is displayed (Fig. 5-8a). Select Interval or
Stopwatch Timer, then [OK/MUTE] .
Stopwatch
Figure 5-8a
Interval
Interval Timer Operation
1. The interval timer defaults to 05:00 (minutes:seconds).
2. Press [UP] or [DOWN] to increase or decrease the timer interval.
3. When the proper interval is selected, press [OK/Mute] to start the timer.
4. When the timer reaches 00:00, an audible alarm will sound, and the timer will reset itself and repeat the countdown.
5. Press [OK/Mute] to pause the timer. Press [OK/Mute] while paused, and the timer will reset to the previously selected interval.
6. Press [Menu] to clear the interval timer and return to the main timer menu.
Stopwatch Timer Operation
1. The stopwatch timer defaults to 00:00.
2. Press [OK/Mute] to start the timer.
3. Press [OK/Mute] again to pause the timer. Press [OK/Mute] while paused, and the timer will reset to 00:00.
4. Press [Menu] to return to the main timer menu.
43
5: Using The Cabinet
If An Airflow Alert Activates
Figure 5-9
The most common causes of an Airflow Alert are:
Blockage of the inlet grilles or exhaust outlet
Removal of the work surface or grille during operation
Resetting the Airflow Alert System
The Airflow Alert automatically resets to normal operation once the motor speed has stabilized.
Working In the Cabinet
A more thorough review of using a biosafety cabinet can be found in: Biosafety in Microbiological and Biomedical Laboratories (BMBL ) , published by the
Centers for Disease Control and Prevention ( cdc.gov/biosafety/publications ).
Planning
Thoroughly understand procedures and equipment required before beginning work
Arrange for minimal disruptions, such as room traffic or entry into the room while the cabinet is in use
Start-up
Turn off UV light (if included on your cabinet)
Slowly raise the sash until the bottom of the sash aligns with the sash indicator decal located on the left side of the work area (Fig. 5-5)
Turn on the light and cabinet blower if the automatic features have not been enabled
Check the air grilles for obstructions
Allow the cabinet to operate until the Home Screen is shown
BLOWER
STARTING
12:39
Warm up Screen Home Screen
44
5: Using The Cabinet
Wash hands and arms thoroughly with germicidal soap
Wear appropriate personnel protective equipment (PPE)
Wipe-Down
Raise the sash to its full open position (approximately 21.75 inches or 552 mm). Mute the alarm by pressing [OK/MUTE]
Wipe down the interior surfaces of the cabinet with 70% ethanol, or a suitable disinfectant, and allowed to dry
Loading Materials and Equipment
Only load the materials required for the procedure. Do not overload the cabinet
Do not obstruct the front, side, or rear return air grilles
Large objects should not be placed close together
Slowly close the sash until it is in the correct operating position
After loading the cabinet, wait two to three minutes to purge airborne contaminants from the work area
Work Techniques
Keep all materials at least 4 inches (100 mm) inside from the sash, and perform all contaminated operations as far to the rear of the work area as possible
Segregate all clean and contaminated materials in the work area
Arrange materials to minimize the movement of contaminated materials into clean areas
Keep all discarded contaminated material to the rear of the work area
Avoid moving materials or the operator's hands and arms through the front access opening during use
Avoid the use of an open flame. Use disposable labware or an electric incinerator as alternatives
Use proper aseptic technique
Avoid using techniques or procedures that disrupt the airflow patterns of the cabinet
If there is a spill or splatter during use, all objects in the cabinet should be surface decontaminated before removal. Thoroughly disinfect the working area of the cabinet WHILE IT IS STILL IN OPERATION, to prevent the release of contaminants from the cabinet
45
5: Using The Cabinet
Final Purging
Upon completion of work, the cabinet should be allowed to operate for two to three minutes undisturbed, to purge airborne contaminants from the work area
Unloading Materials and Equipment
Objects in contact with contaminated material should be surface decontaminated before removal from the cabinet
All open trays or containers should be covered before being removed from the cabinet
Wipe-Down
Wipe down the interior surfaces of the cabinet with a suitable disinfectant, or 70% ethanol, and allowed to dry
Periodically lift the work surface and wipe down the area beneath it
Inspect and clean the towel catch located at the rear of the work area, beneath the work surface
Dispose of rubber gloves appropriately, and have lab coat laundered properly
Wash hands and arms thoroughly with germicidal soap
Shutdown
Lower the sash to turn off the light and cabinet blower and activate the UV light if appropriate
46
6: Maintaining the Cabinet
The common service operations necessary to maintain the cabinet for peak performance are listed below.
This manual covers operation and maintenance operations for the owners/users of the Cabinets. Complete certification procedures, service operations and specifications are published in a separate publication Technical Manual: Purifier ®
Logic ® + Cabinets Second Generation . This manual is available from Labconco’s website labconco.com. A complete certifier service kit is available to qualified certifiers from Labconco. Call Labconco’s Product Service Department at (800)
821-5525 or +1 (816) 333-8811.
Do NOT contact blower wheel while still in motion.
NE PAS être en contact avec la roué du ventilateur tant qu’il est en marche.
47
6: Maintaining The Cabinet
Suggested Maintenance Schedule
Maintenance Frequency
Activity
Weekly Monthly Annually
Disinfect interior surfaces (with suitable chemical disinfectant)
Wipe down interior surfaces after contact time elapsed with 70% alcohol solution
Clean sash glass and UV lamp with suitable glass cleaner
Operate cabinet blower, noting
Filter Life percentage in log
Using 70% alcohol solution, wipe down cabinet exterior
Disinfect and lift work surface.
Surface disinfect the area beneath with suitable chemical disinfectant
Wipe down area beneath work surface after contact time elapsed with 70% alcohol solution
Check all service valves (if equipped) for proper operation
Check the UV Lamp Hourmeter, noting in log
Check prefilter on top of unit; replace if necessary
Have the cabinet re-certified by a qualified technician
48
6: Maintaining The Cabinet
Service Operations
Work Surface Removal:
Note: The work surface must be thoroughly decontaminated before removing it from the cabinet.
1. Lift the front edge of the work surface straight up by grasping the knob handles at either front corner.
2. Pull the work surface straight out, letting its rear edge rest on the center support underneath.
3. Reinstall the work surface by resting the bottom on the center rail while pushing it back into the cabinet. Be sure to engage the tabs on the back corners of the work surface with the slots on the rear wall of the work area.
Front Grille Removal:
Note: The grille must be thoroughly decontaminated before removing it.
1. Remove the work surface as described earlier.
2. At one end of the grille, grip the front of the grille with one hand, and the back with the other hand. Pivot that end of the grille upward and inward, paralleling the angle of the sash, as shown in Figure 6-1.
3. Pull the other end of the grille up and away from the bottom edge of the cabinet.
4. Reinstall the grille by reversing the above sequence, ensuring that the grille properly engages the bottom edge of the cabinet.
Figure 6-1
49
6: Maintaining The Cabinet
Towel Catch Removal:
Although not normally required, the towel catch can be removed for cleaning, inspection, etc.
Note: The work surface of the cabinet and the towel catch must be thoroughly decontaminated before removing either.
1. Remove the work surface as described above.
2. Remove the towel catch by pivoting the bottom out toward you, as shown in
Figure 6-2; it is spring loaded, and you will feel some resistance. Note the orientation of the towel catch.
3. Surface decontaminate the towel catch before removing it.
4. Reinstall the towel catch by sliding it back into position, in the correct orientation. Also ensure that the Sampling/Decontamination Tube (the black tube with an orange cap) rests behind the towel catch, allowing the catch to contact the rear wall of the cabinet.
Sampling/Decontamination
Tube
Towel Catch Retaining Spring
Towel Catch
Note: Upper and lower towel catch flanges point to the front of the cabinet, and the bottom of the towel catch rests against the back wall.
Figure 6-2
50
6: Maintaining The Cabinet
Front Panel Removal and Installation:
1. Locate and remove the two
Phillips screws that secure the front panel as shown.
They are located on the bottom corners of the dress panel.
2. Swing the bottom of the dress panel out to clear the LED lamps and then lift the dress panel straight up and away from the cabinet.
3. To reinstall the panel, reverse these steps, ensuring that the plastic pin in the top corners of the dress panel properly engage the corner posts.
Figure 6-3
Dress
Panel
Figure 6-4
51
6: Maintaining The Cabinet
Changing the LED Lamps:
1. Unplug the cabinet or turn off the System Reset Switch located on the top of the cabinet.
2. Remove the front dress panel as noted in Figure 6-3.
3. Locate the Left End Cap that aligns both LED lamps (Fig. 6-5a), remove the
Left End Cap by pulling it away from the lamp ends.
Figure 6-5a
Left End Cap
LED Lamps (2)
4. Remove both Socket Caps (on the right end of each LED lamp) by pulling each
Socket Cap straight off the right end of the lamp one at a time (Fig. 6-5b).
Figure 6-5b
Spring Clip
(2 per end)
Note Dead
Band (on
LED Lamp) Socket
Caps (2)
52
6: Maintaining The Cabinet
5. Pull each LED Lamp straight toward you to release the lamp from the two
Spring Clips holding it in place (Fig. 6-5b). Note the rotational position of the old LED lamps (there is a dead band stripe that will need to be oriented the same when reinstalling the new LED Lamps).
6. Install the new LED Lamps by reversing the removal procedure. Take care to look at both ends of the new LED Lamps. One end is labeled with a ‘+’ and ‘-‘ and ‘L’ and ‘N’ (Fig. 6-5c). This end of the new LED Lamp must go to the right, and is inserted into the Socket Cap.
Figure 6-5c
Socket
Caps (2)
LED Lamp End with markings:
L(+) and N(-)
7. When reinstalling the Left End Cap, the pins on each LED Lamp must align rotationally with the Left End Cap. This ensures the dead band stripe is positioned correctly for maximum cabinet lighting.
Changing the Optional UV Lamp:
THE UV LAMP IN THIS PRODUCT CONTAINS MERCURY
Manage in accordance with local disposal laws. DO NOT place lamps in trash.
Dispose as a hazardous waste. For information regarding safe handling, recycling and disposal, consult www.lamprecycle.org
CETTE LAMPE (UV) DANS CE PRODUIT CONTIENT DU MERCUE
Éliminez ou recyclez conformément aux lois applicables. Pour de l‘information concernant des pratiques de manipulation sécuritaires et l’élimination sécuritaire et le recyclage, veuillez consulter www.lamprecycle.org
Note : For optimum performance, the UV lamp should be changed as indicated by the UV lamp hourmeter.
53
6: Maintaining The Cabinet
The UV lamp and the work area of the cabinet must be thoroughly decontaminated before removing the lamp.
1. Start the cabinet
’s blower and let it operate for 5 minutes.
2. Raise the sash to its full open position.
3. Thoroughly surface decontaminate the UV lamp and the work area of the cabinet.
4. Unplug the cabinet or turn off the System Reset Switch, located on the top of the cabinet.
5. Remove the UV lamp by rotating it 90 degrees and lifting it straight up and out of its sockets.
6. Install new lamp by reversing the removal procedure.
Resetting a Circuit Breaker:
To reset any of the circuit breakers located on the left side of the electronics module, depress the white button until it sets.
Figure 6-6
Circuit Breakers-
The front breaker protects the electrical outlets, the rear breaker protects the motor and lights.
Storage
If the cabinet is to be left unused for more than one month, it should be prepared for storage.
Note: The cabinet should not be stored in areas of excess humidity or temperature extremes. If the cabinet is moved during storage, it must be recertified before use.
1. Close the sash completely and seal the bottom edge with plastic sheeting.
2. Seal the exhaust outlet with plastic sheeting.
3. Unplug the cabinet.
4. Ensure that the cabinet will not be moved or disturbed while being stored.
54
7: Troubleshooting
Refer to the following table if the cabinet fails to operate properly. If the suggested corrective actions do not solve the problem, contact Labconco for additional assistance.
PROBLEM
Cabinet blower and lights will not start
CAUSE
Unit not plugged into outlet
CORRECTIVE ACTION
Plug the cabinet into appropriate electrical service
Check connection to control box on top of cabinet
Turn on the System Reset Switch System Reset
Switch is Off
Circuit breaker(s) tripped
Keypad disconnected or defective
Blower will not start Sash closed
Keypad disconnected or defective
Blower wiring is disconnected
Blower motor is defective
Reset circuit breakers
Run keypad diagnostics and check connections
Raise sash
Run keypad diagnostics and check connections
Inspect blower wiring
Replace blower motor
55
7: Troubleshooting
PROBLEM CAUSE
Light not working Sash is closed
Light is dim or flickering
UV light not working
UV light is dim or flickering
Lamp(s) are defective
Lamp wiring is disconnected
Keypad disconnected or defective
Fluorescent Lamps installed by mistake
Lamp(s) are defective with the sash closed
Replace defective lamp(s)
Inspect lamp wiring
Run keypad diagnostics and check connections
Install LED Lamps
Replace defective lamp(s)
Lamp wiring is disconnected
Sash is open
Inspect lamp wiring
Close sash – UV light will not work with the sash open
Lamp is defective Replace defective lamp
Lamp wiring is disconnected
Inspect lamp wiring
Replace lamp ballast Defective lamp ballast
Keypad Run keypad diagnostics and check connections disconnected or defective
Lamp is defective Replace defective or worn out lamp or is at end of operating lifetime.
Lamp wiring is disconnected
Defective lamp ballast
Inspect lamp wiring
Replace lamp ballast
CORRECTIVE ACTION
Open sash – Lights will not work
56
7: Troubleshooting
PROBLEM
Airflow Alert goes
CAUSE CORRECTIVE ACTION
HEPA filter loading The gauge reading steadily off and/or there is a slight decrease in filter life remaining gauge decreases as the cabinet is used.
A very slow decrease (over months) is normal
Blockage of the return air slots or grille
Blockage of the exhaust outlet
Blockage or
Check all return air slots and grilles to ensure that they are not blocked or restricted
Ensure that the exhaust outlet is not blocked or restricted
Ensure that the towel catch and restriction under the work surface plenum beneath the work surface are unobstructed
Roof blower is off Ensure that roof blower is working Exhaust Airflow
Check goes off and alarm sounds
30 seconds after the blower is started
Exhaust damper is improperly set.
Remote blower is improperly sized
Ensure that the exhaust damper is properly set by a qualified certifier
Confirm that the roof mounted blower meets the volume and pressure requirements of the cabinet
Inspect the exhaust system. Mechanical failure of the exhaust system
Obstruction in the exhaust system
Leak or additional
‘load’ on the exhaust system
Inspect the exhaust system
Inspect the exhaust system
Replace the Exhaust HEPA filter Loading of the exhaust HEPA filter
Airflow Sensor out of calibration
Have qualified certifier recertify airflows and recalibrate the sensor
57
7: Troubleshooting
PROBLEM
Contamination of work in the cabinet
CAUSE
Improper technique or procedure for the cabinet
Restriction of the return air slots or grille – blockage of the exhaust outlet
External factors are disrupting the cabinet airflow patterns or acting as a source of contamination
Cabinet is out of adjustment/HEPA filter(s) are defective
CORRECTIVE ACTION
See Working In the Cabinet section at the end of Section 5 in this manual
Ensure that all return air slots, grilles and the exhaust outlet are unobstructed
See Working In the Cabinet section at the end of Section 5 in this manual
Have cabinet recertified. If HEPA filters are defective or damaged, replace them
58
Appendix A: Components
Illustration A-1 indicates the location of the following service parts, and replacement accessory parts:
4
3
5
1
2
Cabinet Replacement Parts
Quantity
Item
1
2
3
4
5
Required
1
1
1
1
1
1
2
2
1
Catalog Number
3850500
3850501
3438501
3438503
3838401
3838403
1297504
1297506
1271300
Description
Pre-Filter for 4 Foot B2 Model
Pre-Filter for 6 Foot B2 Model
Exhaust HEPA Filter 4 Foot B2 Model
Exhaust HEPA Filter 6 Foot B2 Model
Supply HEPA Filter 4 Foot Model
Supply HEPA Filter 6 Foot Model
Lamp, LED, 4 Foot Model
Lamp, LED, 6 Foot Model
Lamp, UV (models with UV light only)
A-1
59
Appendix B: Dimensions
8.8
All dimensions are shown in inches.
C
Exhaust duct stub sized for 10 inch outside diameter duct connection
Power Cord Connection
Width
4'
6'
A
54.3
78.3
B-1
B
48.5
72.5
C
17.2
28.9
Power Cord
Connection
72.6
21.7 Max Loading
B
A
61.7
17.6
25.7
29.2
31.2
60
Appendix C: Specifications
Electrical Data
Catalog Number
3034xxx01
3034xxx21
3034xxx-11, 31, 41, 51, 61, 71
3036xxx01
3036xxx21
3036xxx-11, 31, 41, 51, 61, 71
Typical Startup -
Operating Current
3 A
3 A
1.5 A
5 A
5 A
2.5 A
Electrical Circuit
Requirements 1
115 V, 60 Hz, 12 A
100 V, 50/60 Hz, 12 A
230 V, 50/60 Hz, 6 A
115 V, 60 Hz, 12 A
100 V, 50/60 Hz, 12 A
230 V, 50/60 Hz, 6 A
1 Ele ctrical Requirements, ‘V’ = VAC (Voltage with alternating current), ‘A’ = Amperes
Motor Specifications
Cabinet
All Cabinets, all
Voltages
Electrical Requirements
1/2 H.P. Electronically Commutated Motor (ECM)
120-277 VAC – 50/60 Hz,
Full Torque – 42 Oz.-Ft (3.56 N-M)
7.7 Full Load Amps @115VAC
4.3 Full Load Amps @230VAC
Automatic Thermal Protection
61
Appendix C: Specifications
Environmental Conditions
Indoor use only
Ambient temperature range: 41° to 104°F (5° to 40°C)
Maximum relative humidity: 80% for temperatures up to 88°F (31°C), decreasing linearly to 50% relative humidity at 104°F (40°C)
Main supply voltage fluctuations not to exceed ±10% of the nominal voltage
Transient overvoltages according to Installation Categories II (Overvoltage
Categories per IEC 1010). Temporary voltage spikes on the AC input line that may be as high as 1500V for 115V models and 2500V for 230V models are allowed
Used in an environment of Pollution degrees 2 (i.e., where normally only non-conductive atmospheres are present). Occasionally, however, a temporary conductivity caused by condensation must be expected, in accordance with IEC 664
62
Appendix D: Accessories
Labconco offers a full line of accessories to enhance your cabinet’s operation and usability. For a complete list visit labconco.com.
63
Appendix E: Quick Chart
Model
Type
Cabinet Size (Feet)
Sash Opening (inches)
Starting Serial Number 1
Nominal Avg. Downflow (FPM)
Nominal Average Inflow (FPM)
Supply HEPA Data
Labconco Catalog Number
Exhaust HEPA Data
Labconco Catalog Number
Concurrent Balance Values
2
Traverse Exhaust Volume (CFM)
Differential Pressure (in. H
2
0)
Motor/Blower Data
Labconco Catalog Number 3
Motor HP
LED Lamp/UV Lamp Data
LED Lamps (2 each)
4
Color ( o K)
Lumens
Glass Type
UV Lamp
30348_
B2
4 ’
8
1905_
55+/-5
105+/-5
3838401
3438501
852
1.8
3331104
1/2
KT-LED 15T8-48GC-840-D
4000
30368_
B2
6 ’
8
1905_
55+/-5
105+/-5
3838403
3438503
1265
2.2
3331105
1/2
KT-LED 32T8-72GC-840-D
4000
1850
Frosted
G30T8
3200
Frosted
G30T8
1. The primary serial tag is on the lower right edge of the front dress panel. The secondary serial tag is located on the front of the electronics module on the top right side of the cabinet. The first two digits of the serial number are the year of production; the next two are the month. The next 5 digits are the sequence of production, and the letter following the serial number is the revision level of the cabinet.
2. These values equal the Concurrent Balance Values (CVB) published by National Sanitation
Foundation International (NSF).
3. Each motor must be programmed by Labconco for the appropriate width cabinet.
4. THIS PRODUCT USES DIRECT DRIVE T8 LED LAMPS INSTEAD OF FLUORESCENT
LAMPS. THERE IS NO BALLAST; LINE VOLTAGE IS SUPPLIED TO THE LAMP
SOCKETS.
DO NOT INSTALL FLUORESCENT LAMPS!
FOR REPLACEMENT LED LAMPS, CONTACT THE PRODUCT SERVICE
DEPARTMENT AT (800) 821-5525 or +1 (816) 333-8811.
64
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project