Guardian DCR2 Installation Instructions And Owner's Manual

DCR2

ROLLER DOOR OPERATOR

Installation Instructions and

Owner’s Manual

READ THIS MANUAL CAREFULLY BEFORE BEGINNING INSTALLATION

Installer: Permanently attach manual to the wall.

HSOMU03A-1

Inventory

Operator Unit

U-bolt + Saddle x1 set

Anti-Coning Clip x2 sets

Remote Handset x2

*

Wireless Wall Button x1

*

2

Weight Bar & mounting screw set x1

*

Optional Accessories

*

Items and quantity may differ to images shown

Manual + Safety Label

DCR2 Specification

Electrical Rating

Input

Max. Current

Power

Standby Power

Motor

Type

Max. Capacity

Recommended Lifting Forces

Max. Lifting Force

Rated Lifting Force

Door Type

Max. Door Size

Max. Door Height

Door Travel Limits

Courtesy Light

Light Source

Lighting Time

Transmitter

Frequency

Operation Range

Coding Type

Battery

Features

Soft opening and closing

Safety reverse on closing and stop on opening

Digital interface for RH/LH setting, force adjustment, etc.

Miscellaneous

Operating Temperature

Dimension (mm)

Weight

AC 220V 50/60Hz

2A

100W

<2W

DC 24V

1000N

60kg

40kg

20.5m

2

4.6m

4.5 turns of door drum approx.

6 x Ultra Bright LEDs

2.5 minutes

433MHz

50m (open field)

Fixed-code

12V (A23 Alkaline) x 1

-20 o C ~ +50 o C

434 L x 248 W x 190H

5.4kg approx.

3

Table of Contents

Pre-Installation Notes

Important Notices

Installation Instructions

Connectors

Setting Direction of Operation

Setting UP-Limit

Setting DOWN-Limit

Sensitivity Auto-Learning

Manual Sensitivity Adjustment (For Installers Only)

Programming Transmitter

Setting Auto-Closing Timer

Trouble-Shooting

Parts Breakdown

Parts List

Warranty

Pre-Installation Notes

The operator may be fitted to either the RIGHT or LEFT hand side of the roller door.

Check that there is sufficient side clearance to fit the operator unit as below listed:

Door Type

“A” Series (1) (25mm deep tracks)

“AA” Series (2) (50mm deep tracks)

All doors with Windlock Tracks subject to Drum Position

Minimum side clearance

90mm

115mm

140mm

Ensure there is a properly earthed mains supply socket adjacent to where the operator is to be fit- ted.

If the operator is being fitted at the same time as the new door installation, read these instructions in conjunction with the door installation instructions.

If the operator is being retro-fitted, make sure the door operates smoothly and is properly balanced.

N.B.: SPECIAL CARE SHOULD BE TAKEN IF RE-TENSIONING OF THE DOOR IS REQUIRED.

8

9

10

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6

7

13

14

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4

5

4

Important Notices

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY PRIOR TO

COMMENCING THE INSTALLATION OF THE OPERATOR UNIT.

This Automatic Operator has been designed to provide years of trouble-free use. ! 

CAUTION

READ THESE IMPORTANT SAFETY RULES FIRST

Keep the garage door balanced. Sticking or binding doors must be repaired.

Garage door, door springs, brackets and their hardware are under extreme tension and can cause serious personal injury. Do not attempt adjustment. Call for professional garage door service.

Do not wear rings, watches or loose clothing while installing or servicing a garage door operator.

Installation and wiring must be in compliance with your local building and electrical codes. Connect the power cord only to properly earthed mains.

DANGER

The safety reverse system test is very important. Your garage door must reverse when obstructed on closing. Failure to properly adjust the operator may result in serious personal injury from a closing garage door. Repeat the test once a month and make any needed adjustments. (See Sensitivity adjustment). ! 

This unit should not be installed in a damp or wet space.

Push the Emergency Release handle to disengage the motor drive ONLY when the drive is switched OFF and, if possible, when the door is fully closed. CAUTION

! 

Do not use the sensitivity adjustments to compensate for a binding or sticking garage door. Excessive sensitivity will interfere with the proper operation of the

Safety Reverse System or damage the garage door.

Disengage all existing garage door locks to avoid damage to garage door.

CAUTION

Install any additional Push Buttons in a location where the garage door is visible, but out of the reach of children. Do not allow children to operate push button/s or remote control/s. Serious personal injury from a closing garage door may result from misuse of the operator.

Disconnect electric power to the garage door operator before making repairs or removing covers.

CAUTION: Activate operator only when the door is in full view, free of obstructions and the operator is properly adjusted. No one should enter or leave the garage while the door is in motion. Do not allow children to play near the door.

IMPORTANT: Fix the caution label supplied to the rear of the garage door as a reminder of safe operating procedures.

DANGER

NOTE: 1. When you disengage the unit, please move the door gently.

2. Direction of operation (L/R) must be set correctly before operation.

IF THERE IS ANY PROBLEM PLEASE CONTACT YOUR LOCAL

SUPPLIER OF THIS OPERATOR

5

Installation Instructions

1. Fit anti-coning collar TIGHT TO SHAFT against drum at opposite end of curtain to the motor using anti-coning clip supplied in kit as shown in Fig.1.

2. Ensure the door curtain is pinned to the drum wheel.

Pinning is the screwing of the curtain to the door drum wheel.

3. Roll up door with at least 100mm of curtain hanging down in the tracks.

4. Ensure that the U-bolt on the end of the door opposite the end to which the operator is to be fitted is tightened securely. This U-bolt holds all the spring tension on the door once the other U-bolt is released.

5. Slide drive unit onto shaft as shown in Fig.2. Ensure the drive forks engage fully with the narrowest spoke on drum wheel.

6. For ease of installation, the sun gear can be disengaged for free rotation by pushing the Emergency Release handle downwards. To re-engage and lock the sun gear, push the handle upwards.

Caution: Operator must be ENGAGED before proceeding further installation.

PUSH—ENGAGE OPERATOR

PULL —DISENGAGE OPERATOR

Emergency Release

Fig.1

Fig.2

6

Connectors

I. Main Control Panel

LED Indicators

UP RADIO SET FORCE

GND

Photo Eye Selection

Jumper off — Selected

Jumper on — Unselected

Ext. Aerial

DC 24V

Photo Eye Push Button

II. Miscellaneous Control and Terminals

Manual Operate

Button

_

OFF

+

2.5 min

Auto-Close Timer LED Light Backup Bat-

* Auto Close Timer function will only work when Photo Eye System is properly installed.

To activate Auto-Close Operation Turn the knob towards “ + ” for maximum delay time of

2.5 minutes.

To deactivate Auto-Close Operation Turn the knob fully towards “ － ”.

! WARNING: This operator system is equipped with an unattended operation feature when Photo Eye System is applied. The door could move unexpectedly.

NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR!

7

Setting Direction Of Operation

For using the operator the first time, it is necessary to set the direction of operation.

1. Connect power supply; both “UP” and “DOWN” LEDs are on.

2. Initialize the operational direction by pressing “UP” or “DOWN” button for the correct direction setting according to the illustrations below. The corresponding LED is on upon key input.

View

UP RADIO SET FORCE

View

UP RADIO SET FORCE

8

3. Press “RADIO SET” button to confirm setting. The “OK” LED is on with 2 beeps.

UP RADIO SET FORCE

x2

Caution: Make sure the drive unit is set for the correct side of installation!

To reset installation direction, press the “LIMIT” button constantly until both “UP” and “DOWN” LEDs are ON, repeat steps 2 and 3 to set the appropriate direction.

Setting UP Limit

1. Press “LIMIT” button once to enter limit-setting mode. “UP” LED is on.

UP RADIO SET FORCE

2. Press & hold the “UP” button, release the “UP” button when the door reaches the desired up limit position.

UP RADIO SET FORCE

3. During limit-setting mode, press “UP” or “DOWN” to fine-tune to desired UP limit position.

UP RADIO SET FORCE

or

4. When the door is at the desired UP limit position, press “LIMIT” button once,

“OK” LED flashes and goes out. UP limit is set.

UP RADIO SET FORCE

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Setting DOWN Limit

1. Press “LIMIT” button twice to enter DOWN-limit setting. “DOWN” LED is on.

UP RADIO SET FORCE

2. Press & hold the “DOWN” button, release the “DOWN” button when the door reaches the desired down limit position.

UP RADIO SET FORCE

3. During limit-setting mode, press “UP” or “DOWN” to fine-tune to desired down limit position.

10

UP RADIO SET FORCE

or

4. When the door is at the desired DOWN limit position, press “LIMIT” button once, “OK” LED flashes twice and both “UP” and “DOWN” LEDs are on.

DOWN limit is set and the operator is ready for Sensitivity Auto-Learning.

UP RADIO SET FORCE

Sensitivity Auto-Learning

Following limit setting, the unit is now ready to learn the sensitivity for door travel automatically. Proceed with the following steps to complete installa- tion.

1. Both “UP” and “DOWN” LEDs are on after limit-setting, press the “FORCE” button once to enter Sensitivity Auto-Learning mode.

UP RADIO SET FORCE

2. The door will open and stop at UP limit for 2 seconds.

3. Door will then close and stop at down limit. The operator will beep 3 times; sensitivity is learnt automatically, acknowledging that the sensitivity has been set.

X3

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Manual Sensitivity Adjustment (For Installers Only)

To adjust UP Force

1. Press “FORCE” button once, “UP” LED is on. You are now in “UP Force Setting” mode.

2. To increase or decrease UP force by pressing “UP” or “DOWN” button once at a time, a beep sound indicates an increase or decrease for one increment, and 2 beeps upon upper level 8 or lower level 1 is reached. The UP Force is default at level 5.

3. To complete “UP Force” setting, press “FORCE” button. “UP” LED goes off and “OK” LED flashes once with 2 beeps. “UP Force” setting is completed.

1 2

UP RADIO SET FORCE UP RADIO SET FORCE

Enter Force Setting / UP

— or

+

3

UP RADIO SET FORCE x2

Confirm

To adjust DOWN Force

1. To adjust DOWN force, press “FORCE” button once, “UP” LED is on, then press “FORCE” button again within 5 seconds, “DOWN” LED is on, you are now in “DOWN Force Setting” mode.

2. To increase or decrease DOWN force by pressing “UP” or “DOWN” button once at a time, a beep sound indicates an increase or decrease for one increment, and 2 beeps upon upper level 8 or lower level 1 is reached. The DOWN Force is default at level 1.

3. To complete “DOWN Force” setting, press “FORCE” button. “DOWN” LED goes off and

“OK” LED flashes once with 2 beeps. “DOWN Force” setting is completed.

1

UP RADIO SET FORCE UP RADIO SET FORCE

Enter Force Setting Select DOWN Force

2 3

UP RADIO SET FORCE UP RADIO SET FORCE x2

Confirm

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— or

+

Programming The Transmitter

1. To program a transmitter, press “RADIO SET” button, “OK” LED flashes twice.

The unit is ready to accept a transmitter within a 30 seconds time frame.

UP RADIO SET FORCE

2. Press any button on the transmitter within 30 seconds.

UP RADIO SET FORCE

3. “OK” LED flashes once and operator beeps twice, acknowledging the transmitter is set.

UP RADIO SET FORCE

x2

To DELETE ALL transmitters:

Press and hold “SET” button for about 7 seconds until “OK” LED flashes and beeps twice.

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Setting Auto-Closing Operation / Courtesy Light / Buzzer Responses

Auto-closing timer is turned off as default (the screw control is at fully “-”)

1. Optional Photo Eye* must be selected and properly connected and aligned to enable Auto

-Closing Operation. (* Contact your local operator supplier)

2. Turn the screw towards ‘+’ position to set to appropriate delay time (max. 2-1/2 minutes) for the door to auto-close after fully opened.

UP RADIO SET FORCE

Photo Eye Selection

Jumper off — Selected

Jumper on — Unselected

Photo Eye must be selected and connected

3. When the delay time is reached within the door at fully open position, the operator beeps twice and closes the door automatically.

2 3 4

1

x2

Courtesy Light / Beeper Responses

Operation / Condition Courtesy Light / Beeper Responses

Operator is initially plugged-in (no travel limits stored) Flash x 5

Reconnecting power (with travel limits stored)

“RADIO SET” button is pressed

Upon activation

Flash x 3

Beep x 1

Light On for 2.5 minutes

Upon activation by remote transmitters Beep x 1, Light On for 2.5 minutes

Remote Transmitter / Keyless Entry PIN code accepted Beep x 2

Operator is triggered without programming Beep x 5

Door travels with abnormal speed

Photo Eye System is obstructed during door-closing

The door is obstructed during travel

Beep x 12 (1 beep / second)

Beep x 20 Medium Beep

Beep x 25 Rapid Beep

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Trouble - Shooting

DOOR WILL NOT OPERATE FROM

A) Control Panel on the Unit

» Check power, the courtesy light should flash upon re-connecting power.

» IF NOT, check mains plug and fuse.

» The Manual release is engaged.

» Operation Direction (L/R) is set correctly.

» Limits are correctly set, i.e. UP Limit for fully open position, DOWN Limit Switch for fully closed position.

» Disengage and move the door manually to half-closed position, re-engage and try again.

» Try operation with Handheld Transmitter.

B) On Handheld Transmitter

» Check door operates correctly using the manual operate button on the unit to prove the system is okay.

» Try re-programming Transmitter.

» Check battery in Transmitter is correctly fitted, and the LED should illuminate upon key-press.

» Try new battery.

» Move aerial and try in different orientations, keeping away from steel structures and electrical cables.

DOOR OPERATES BUT FAILS TO FULLY OPEN OR REVERSES BEFORE CLOSING

» Check manual operation for correct balance, not binding. Adjust if necessary.

» Spray silicone lubricant into tracks. Do not grease.

» Check/adjust safety sensitivity setting.

» Check Limits.

BANGS HARD ON TRACK STOPS WHEN FULLY OPEN

» Check UP Limit setting.

» Adjust if necessary.

BANGS HARD ON GROUND AND REVERSES WHEN FULLY SHUT

» Check DOWN Limit setting.

» Adjust if necessary.

DOOR FAILS TO TRAVEL DOWN FROM OPEN POSITION - MOTOR RUNS AND ROLLER DOOR CURTAIN

BALOONS

» Check door curtain has smooth line of entry into tracks, as near vertical as possible.

» Check door tension is not too great, reduce spring tension it necessary.

» If the above does not cure the problem, then the door may require a weight bar to be fitted.

SHORT RANGE REMOTE CONTROL

» Check battery is correctly fitted in Transmitter.

» Try new battery.

» Move aerial and try in different orientations, keeping away from steel structures and electrical cables.

DOOR OPERATES BUT FAILS TO FULLY OPEN BUT REVERSES TO CLOSED POSITION

» Reset Limits.

» Re-adjust Sensitivity Adjustment.

POWER FAILURE

To disengage the operator

» Pull the manual release (red handle) downwards.

To engage the operator

» Push the manual release handle upwards.

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Parts-Breakdown

2

23

21

19

1

12

8

11

3

9

10

6

20

18

13

14

6

5

7

4

15

16

22

25

24

26

28

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Parts List

1 Enclosure

2 Power Cord

3

4

Motor

RPM Encoder

10

11

12

5

6

7

8

9

Transformer Mounting Plate

Transformer Protection

Transformer

U-bolt

Saddle

Saddle Mounting Plate

Chassis Core

Chassis

13

14

Release Rod

Release Handle

19

20

21

22

23

24

25

26

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16

17

18

27

28

Control Console

LED Board

LED Cover

Clutch Levering

Drive Gear

Clutch Dock

Clutch Release

Finger Dog

Clutch Retainer

Sungear Driving Wheel

Sun Gear

Front Cover

Sungear Washer

Circlip

17

Warranty – DCR2

Important document: To be kept by the user of the Product

If you are a consumer under the Australian Consumer Law, Guardian Automation will provide you, the original purchaser of this

DCR2 ( Product ), with this limited warranty in addition to any rights that you have under Australian consumer protection laws. This warranty is in addition to, and does not exclude, restrict or modify your guarantees and other legal rights under

Australian Consumer law. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage.

You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

This warranty only applies to Product sold by Guardian Automation or an authorised dealer in Australia. An approved and authorised dealer meaning an approved reseller of Guardian Automation’ products purchased from Guardian Automation for the purpose of supplying those products to the end consumer. This warranty document is not intended to create a contract between

Guardian Automation and the purchaser.

Except for this warranty, Guardian Automation gives no warranties of any kind whatsoever (whether express or implied) in relation to the Product and all warranties relating to the Product are hereby excluded to the extent permissible by law. Guardian

Automation will not accept any additional warranties or conditions provided by others, which attempt to modify the terms of this warranty.

Subject to your non-excludable rights under the Australian Consumer Law, Guardian Automation expressly excludes any liability for consequential loss, incidental or indirect damages (including but not limited to damages for loss of business profits, business interruption and loss of business information) due to a defect of the Product. In particular, any loss or damage caused to other equipment or accessories used with the Product or any loss resulting from a delay in repair, is excluded to the extent permitted by law.

Conditions of Warranty

Subject to the terms of this warranty, Guardian Automation warrants to the original purchaser that:

1.

2.

3. the Product will be free from defects in materials and workmanship for a period of 5 years from the date of purchase or

10,000 cycles (whichever occurs first) for the motor, and 3 years from the date of purchase or 6,000 cycles (whichever occurs first) for the electronics and mechanics. A cycle means one opening and closing cycle of the door. the remote-controlled transmitters and accessories included with the Product will be free from defects in materials and workmanship for a period of 12 months from the date of purchase. where the Product is installed by Guardian Automation, the installation service is covered for a period of twelve months from defects in materials and workmanship.

Subject to the following conditions and any non-excludable statutory rights, Guardian Automation will, at its option, either repair or replace any proven defects in materials or workmanship;

(a)

(b)

(c)

(d)

(e)

(f)

(g)

(h)

(i)

(j)

(k)

(l)

The garage door to which the Product is fitted must be “spring balanced” and able to be opened and closed by a force not exceeding 15 kilograms.

Proof of purchase must be presented.

The Product must have been serviced by a professional authorised by Guardian Automation at intervals not exceeding 12 months (the cost of servicing is not covered by this warranty).

The Product is well maintained and kept in good working condition.

The supplier must be notified as soon as practicable of any defect covered by this warranty. If the Product was supplied by an authorised Guardian Automation dealer and this dealer cannot be contacted, then notification must be made as soon as practicable to Guardian Automation.

This Warranty is limited to Return-to-Base (RTB) repair and does not cover labour or associated costs for on-site attendance. The purchaser is responsible for the cost of returning the Product to the supplier or to Guardian Automation.

The purchaser is responsible for the cost of labour and any travel or other additional expenses incurred for any on-site attendance.

Any Product repaired or replaced during the warranty period will be covered by the terms of this warranty until the expiration of the original warranty period.

Where Guardian Automation, or its Authorised Dealer, in its absolute discretion determines that a warranty claim is not being covered under the conditions of this warranty, then Guardian Automation or its authorised dealer (as the case may be) reserves the right to charge for reasonable reimbursement of expenses for assessing the claim, and these must be paid by the purchaser before the Product will be returned (at the purchaser’s expense)

This warranty is not transferrable.

Repairs may be conducted using refurbished components, and Products presented for repair may be replaced with refurbished products of similar type.

Products must be returned in original or suitably safe packaging.

This warranty is only applicable for repairs to Products in Australia.

What this warranty does not cover:

(a) Corrosion: Damage from salt, water or any other form of corrosion.

(b) Installation: damage or defect due to faulty installation of the Product (except where installed by Guardian Automation).

(c) Service: damage or defect due to a failure to properly service, care for or maintain the Product in accordance with the instruction manual.

(d) Damage due to misuse (including failure to follow the instruction manual) or deliberate, negligent or accidental damage of any sort.

(e) Modifications: Guardian Automation will not be required to incorporate any modifications made to existing or future models.

(f) Electrical Power: Any damage, issues or faults caused by electrical surge or fluctuation.

(g) Problems that are directly or indirectly caused by or relate to the garage door or garage door hardware, which could include but are not limited to door springs, rollers, curtain wear, fixings and alignment.

(h) Normal wear and tear.

(i) Non-authorised repairs.

(j) Acts or omissions of any person, including approved dealers, other than Guardian Automation and its staff.

(k) Travel Expenses: Expenses incurred by Guardian Automation or its authorised dealer in travelling and or transporting

Products to and from the location of the Product are not included and will be paid for by the purchaser.

(l) Additional access or equipment required: Expenses incurred by Guardian Automation or its authorised dealer required to provide clear access, or the equipment used to access the Product (for example: Lifting hardware such as forklift or scissor lift) are not covered by this warranty and must be paid for by the purchaser.

(m) Frequency Interference: Where remote transmitters cannot operate the opener due to frequency interference at the location where the Product is installed.

(n) Damage due to matters outside of the reasonable control of Guardian Automation including, but not limited to, rain, hail, flood, water, fire, insects or any other event beyond the reasonable control of Guardian Automation.

(o) Consumer Goods: Components such as globes, accessories, batteries and other consumable parts are not covered by this warranty.

What will void this warranty:

Guardian Automation will be relieved of all obligations, responsibilities and liabilities under this warranty if, in the opinion of

Guardian Automation, the defects in the Product result from:

(a) Any modifications, repairs or works carried out to the Product, which are not authorised by Guardian Automation.

(b) The fitment of any device to the Product, which is not approved by Guardian Automation.

(c) Misuse or unreasonable use of the Product, as determined by Guardian Automation.

(d) Any use of the Product other than for residential application only (i.e. for use in a single-family dwelling or individual garages within an apartment complex).

(e) Failure to follow any directions or instructions, including any warning notifications in instruction manuals or signs on or provided with the Product.

If any part of this warranty is or becomes illegal, void or unenforceable, this does not invalidate the rest of the warranty.

How to make a claim

Please be aware you are responsible for the expense of making a claim under this warranty.

To make a claim, if the Product was supplied to you directly from Guardian Automation please forward a copy of your original receipt as proof of purchase and a completed warranty claim form to Guardian Automation directly. If the Product was supplied by an authorised Guardian Automation dealer, please provide the copy of your original receipt along with a completed warranty claim form to that dealer. If the authorised dealer cannot be contacted, then please contact Guardian

Automation and provide the copy of the receipt and the completed warranty claim form and Guardian Automation will forward these to the relevant authorised dealer.

This warranty is supplied by Guardian Automation Pty Ltd.

Invoice No:

Your Name:

Address:

Installed by:

Motor Serial #:

WARRANTY CERTIFICATE

Installation Date:

Phone No:

State:

Door Model:

Please retain this completed warranty form along with your invoice as proof of purchase to validate you claim. www.

guardianautomation

.com.au