Siruba C007J Instruction Book

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INSTRUCTION BOOK

C007J

((

•

•

EC DECLARATION OF CONFORMITY

According to the following EC Directive

Machinery Directive : 89 I 392 I EEC • as amended by 91 I 368 I EEC and 93 I 44 I EEC.

The undersigned, DAVID LIN , representing KAULIN MFG. CO .. LTD. 11 F 128 Sec. 3

Min Shan E. Road, Taipei, Taiwan ROC., manufacturer, declares that the machine

described hereafter :

Interlock Sewing Machine

Model C007J

Provided that it is used and maintained in accordance with the generally accepted codes of good practice and the recommendations of the instructions manual, meets the essential safety and health requirements of the Machinery Directive.

For the most specific risks of the machine, safety and compliance with the essential requirements of the Directive has been based on elements of :

the European Standard EN 292 - 1 & - 2 : 1992- Safety of machinery ; basic concepts, general principles for design.

The compliance of the model with the requirements of EC Machinery Directive was established by AlB- VINCOTIE Inter n.f.p, Avenue A. Drouart 27- 29 , B 1160 , Brussels, Belgium (Notified body under the number 26 for machinery listed in annex IV of EC Machinery Directive ) .

Date : APR. I 15 I 2002

Signature:

Qualification: -~V.:..::IC~E=---C=..:........:.H:......:A.:...:...IR.:..:...:M~A....:.:..N-=----

General Safety Instructions

Warning ! When using this machine, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following.

Read all these instructions before operating this product and save these instructions.

1. Keep work area clean.

Cluttered areas and benches invite injuries.

2. Consider work area environment.

Do not expose power to rain. Do not use machine tools in damp or wet locations. Keep work area well lit. Dot not use power tools where there is risk to cause fire or explosion.

3. Guard against electric shock.

Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges refrigerators).

4. Keep children away.

Do not let visitors touch the tool or extension code.

5. Dress properly.

Do not wear loose clothing or jewelry, they can be caught in moving parts. Wear protecting hair covering to contain long hair.

6. Do not abuse the cord.

Never carry the machine by cord or yank it to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges.

7. Maintain machine with care.

Follow instructions for lubrication and changing accessories. Inspect tool cord periodically and if damaged have it repaired by an authorized serviced facility.

8. Disconnect machine

When not in use, before servicing and when changing accessories.

9. Avoid unintentional starting.

Do not carry a plugged - in tool with a finger on the switch. Ensure switch is off when plugging in .

0. Check damaged parts.

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.

1. Warning.

The use of any accessory or attachment, other than those recommended in this instruction manual, may present a risk of personal injury.

2. Have your tool repaired by a qualified person.

Repairs should only be carried out by qualified persons using original spare parts.

Special Warning For Electric Connection I

1. Incorporate this machine only with "CE" certificate hold -to- run control device.

2. Follow the instruction manual device to install control device.

3. Always earth machine appropriately during operation.

4. Before adjustment, parts change or servicing must be sure to pull out the plug from socket to prevent the hazard of unintentionally start of machine.

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INSTALLATION

MOTOR AND BELT

LUBRICATION

HOW TO CHANGE OIL

HOW TO CHANGE OIL FILTER

LUBRICATE AND THE COOLING OF NEEDLES AND

THREADS

~t ;Zj!f~ TO REPLACE NEEDLES

~ti155~ THREADING i.il*iJj~fl~M ADJUSTING THREAD TENSION

~t *i t;6*i

*¥

;Z ID!l

~ ADJUSTING NEEDLE THREAD TAKE-UP

J: .3Z t;6 *''l ·~

;Z

~ ADJUSTING SPREADER THREAD TAKE-UP iflt~z~M ADJUSTING PRESSER FOOT

*i~EI:m:rr.:z~~

~lhtt.:Z~~ iiJIA~tJ5i/fz~g

*3Mz~-~~

~mill

ADJUSTING STITCH LENGTH

ADJUSTING DIFFERENTIAL FEED RATIO

ADJUSTING THE PRESSURE OF PRESSER FOOT

CLEAN UP DUST

THREADING DIAGRAM

~Hill m

Ji ~~af)

TABLE CUT-OUT DIAGRAM

IMPORT SAFETY INSTRUCTION

MODEL

Net Weight (Kgs)

Serial No.

Dimension

45

Length

46cm

C007J

Noise level, db(A)

Vibration (m/sec 2 )

Width

25cm

82 dB(A)

Height

40cm

6

6

7

8-12

13

5

5

6

3

4

4

4

4

1

1

2

2

2

3

---------------------------------------------------------------------------------------------------~

I

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INSTALLATION

----

1

-----

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1. Before i

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--in e

-

,

------please refer

---· totable· l z~cf!f.f~ff;~~~1.i!H~mt.~~. c utout drawing, and the necessary attachment as enclosed, according t o the sequence of installa t ion, to fix cush i on base, thread stand.

2. .~ Z ~~ ~ lllfi 1J ~ $. Z f~ ~

1-;.1. ffl

=F:t~~pg~T 2cm ~:§:.~a~ml"~~Jm~.

~~ fll. t;lf

~&H~t~J:.. (~

.1 & 2)

2. Be sure that the motor turning d i rection is c l ockw i se, and t h e motor be l t tension can be pressed w i th finger in ward about 2cm.

For safety reason , please faste n the be lt cover. (F ig. 1 & 2)

3. Regarding machine speed and motor pul l ey diameter, please refer to Table 1.

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~.:28~.~~~~ ~-~~llt;ff~R~

(~Ul 1).

Remarks :

1. During the first month of using the machine, the maximum speed shouldn ' t exceed 80% of the speed listed in Tab l e 1. Make sure to choose the correct size of motor pulley. tl·fll.t;tfR~~~~ffl~~~~rt·M~~~~

~P.IT~W.

Tab l e 1 (~ 1 )

MO TOR

S .

P.M PUL L EY SIZE

~~~. fll.t;ff~R-t

60HZ 50HZ

BELT

$.~

R~

60 00 105 125 36"

55 00 95 115 i

5000 85 105 35"

45 00 80

4000 70

95 -1-

85

34 "

J5ifl!l (BELT)

2. The standard thickness of Tab l e is about

50mm.

Note: Belt size depend on motor type.

· ---------------------------------------------------------------------------------------------------------------------!

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MOTOR AND BELT

. -------------------------· - -------------------------------------------------------------------- ____ _ ____ _ _ j

!

1. iWfrH.~ii 1 /2 .~1J (~ 400 l i ), 3

2 t~

M

*

V

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ffi

1. Clutc h Motor , 1/2 HP (400W), 3 phase, 2 po l e M type V belt.

2.~llffi2.:Z~~~~~-Hfll.t;ff~~ ~~& t;lf t:f:l ,G *~ &:, ~~ ®: *'~.

2. The centre lin e o f bo t h motor ' s and machine's pulley must be aligned each other , when installing the motor .

1

1. ~~iHJf.l MOBIL #10 ~ ESSO #32 ~~*~;Z

'PJI:.!!!o if%.1 11"1 i!%1·

2. 83 1i1

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*li 5fil,lS mJ !Ill mffi (A) ~~ ~fil5i

H !:pI f€f ~fil :1: ~ J: "'"F ~ ra~ Bn ii}'.(~ 3,4)

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1. Please use oil Mobil #1 0 or Esso #32 or its equivalent.

2. The lubricating oil has been drained from the machine before delivery, to remove" screw (A), and fill the oil until the oil level reaches between lines H and L of oil level gauge. (Fig 3,4)

3. Be sure to check every day and refill the oil, if oil level is lower than line L of oil level gauge.

* Before starting a brand new machine or a machine which has not been used for more than a couple of week, oiling the needle bar.

Fig.3

1.

~~!Ill** o ~~rm,1f~mmz~mie~HHI:if~~~~

~.( IIi!. 5)

2. m~:Bt~m!HB3,~~1i1Jm~t1flf.l-1!§1~ ffj! t~

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1 . Loosen Screw D , drain all the oil from the tank, then fasten the screw. (Fig. 5)

2. For extending the life of the machine, change oil after the initial one month operation. After that, change oil every four months.

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. (

6)

This machine is equipped with an oil filter, and the filter must the cleaned every month, replace the filter if necessary. (Fig. 6)

2

From the library of: Superior Sewing Machine & Supply LLC

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LUBRICATE AND THE COOLING

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OF NEEDLES AND THREADS

l

------------·----------------~------~ -'----~-----"'"'--'-'

.....______

Fill r eservoir (1) with silicone oil to prevent the thread from breaking . (Fig. 7)

D

Fig .

5

®

Fig.?

2. 1i1Eml!l~** (1)

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(Ill

8)

1. See Table 2 for the sizes and the specifications of the needles.

2 . Loosen Screw (1), then pu ll out the used needles. Insert the new needles into the holder. holes as far as they can go, and let the long · groove of the needle face you. (F i g 8)

3. Fasten Screw (1).

0 X

Needle

System

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SC HM ETZ

UY128GAS

ORGAN

128GAS

Table(~ 2)

Needle Size /~t R

"t

2 Needles 3 Need l es

#70

#10

#75

#11

Fig.8

* Needle size of special model, p l ease r efe r to convers i on chart .

3

From the library of: Superior Sewing Machine & Supply LLC

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Follow the procedures shown in (Fig 9) for threading. Wrong threading may cause thread breaking, skipping stitch, puckering or unexpected sewing. Please refer to page 7

~~~~~}~:::::::~::::~~~~ tJL*i~~~&,~ji*Btll: The tension of the thread should be adjusted according to: (Fig. 9)

1.

11!M**4'm~w

2. *4~~)1,

3. *JR

4. M~e rm f~x rus1 ~. u~ t~ mu

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111ft a~~ 15 IR:I ~n

~~.&.:ZF!IJ~Jj. ( !;. 9) ti

1 . The material and the thickness of the fabric being sewed;

2. The thread:

3. The needle gauge.

If you turn the thread tension knob clockwise, thread will be tighter.

If you turn it counter-clockwise, will be looser.

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1. When the needle bar is in the lowest position, tiW(1 )a{J_tif&,~.i1~7J<zp:, !fb~B~niJj~~ the top edge of the Needle Thread Take-up

(4) ~M.:Z.(II1 0) should remain horizontal. To adjust the position of the Take-up, loosen the Screw(4) first. (Fig 1 0)

2. ~~!l~*~H2)J~~~.L~Jl A B jiiij~Ji!Y-JMetll*~

75mm 4ijil~.

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(3) JR] 15

J1ij

'~ lh. sx ~~ ~t *i ~~ ~ (3) JR] 15 JR]

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2. Loosen Screw (2) and adjust the length between point A and B to about 75mm, then fasten Screw (2) tightly.

Note:

To loosen the Needle Thread, turn the

Needle Thread Take Up (3) toward the left,

To tighten turn it toward the right.

3. Do not move the Spreader Thread Take-up

(5) when making above adjustments.

1. 'i' _t5l_j~t*i~~(1)ti~ii~~JiB~,~-5ft*i~~(2)

_ta{] 1 1\~L (Ahf6~J! ~5ft*''R'-~(1) _tz&~MJ£ ~

(11!.11)

1. When the Spreader Thread Take-up (1) is adjusted to the top, the small hole (A) of the other Spreader Thread Take-up must be at the same level with the long groove of the

Spreader Thread. (Fig. 11 )

4

2. &'~~ $t f~

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(3) }..Z ( 4), J:.l' j~!JJ J:.

5(jj~*?~~~(2) .~~ ;Z.

2. To ad ju st, loosen Screw (3) and {4), and move j the Sp r eade r Thread T ake-up (2) up or down, and then tighten screw again .

A

B Fig.10 Fig.11 F i g .

9

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ADJUSTING PRESSER FOOT

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(1) , tc :ti }~}it~ ~tiJl ~(2), ff it ~uffil~~ L oosen Screw( 1 ) and adjust Presser Foot(2) left l

~ffiltl~~o c:r ,GN~li.~ ~ .

~~~mm*m(1).

(Ill 12 ) and right to a proper position to let the need l e may get into the centre of P r esser Foot 's eye l et.

After adjusting, tighten screw (1). (Fig 12) l l l

· - --------------

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ADJUSTING STITCH LENGTH

j

~El~EB 1.2 ~ ~ it/'f?!!W~

~11~~.

S titch length can be adjusted variably in range from 1.2mm 4.0mm, or 6 - 18 stitches per inch.

1. ffl ti: -=F ~ HHH (A),~

1...:1. ti

-=F ~ij}J -=FfRirn: ~IJ ti:

-=F-=Fm~~~&~A~~H~~~O.

1 . Keep pressing the p u sh b u tton(A) with you r left hand, then turn the hand-wheel with you right hand until your l e ft hand f in ge r feels the push button lock in .

2. ~ ~imh-=FfRi, J.I: tB~:ti=F~~~iJfifla~

·

i~Hi.PJT?m

El *llJt~(B)f..t{ ~inimJt~iH.(~ 1 o)

2 . Keep turning h and whee l for a inqu ir ed s ti tch length , w h ose sca l e indica t ed on the h a ndwheel must be a l igned with, then s t op pressing the b u tton. (Fig 1 0)

3. s.t ~

I

J \. iH§ B~ fRi ~ t 1i

rPJ

fil£,3; & Z ~IJ 3. Rotate t h e h a nd -wheel counter clock wide to increase th e sti t c h length, and clockwise to decrease.

4. i t ~e z

~

~~~ ~~IJ.Jl:t. j}] tt 21 w. i!ii it ~e ~m ~ ?m 4. After adjusting stitch l ength the different i al ratio wi ll usua ll y be changed too. So adjustment o f differential rat io i s r equired.

5

Press Drucken Appuyer Oprimir

Fig.13 Fig.14

*tiH2.1£1J.Jtt'EJft£ 1:0.3 ID~l~~ 1:2.9 J~lmil

B}(1 ),J: l''~IJ.J'EJIDI]fl;Z.([115)

The differential Feed Ratio of this machine is adjustable from 1 :0.3 to 1 :2.9 (Fig 15)

To adjust the ratio, loosen the nut (1), move the

Indicator (2) up or down.

*To stretch the cloth, move the indicator (2) upward.

*To gather the cloth, move the indicator (2)

1£ 16 *~ ft ~111ft fl .13. *it -g. jC z 'l'li 55?. ""F

I fill A JD tJ

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Pressure of the Presser Foot should be as light as possible, so that cloth can be feed and sewed Smoothly.

A

Fig. 15 Fig. 16 Fig. 17

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((; 17)

6

Please unplug the stopper MQ22, clean up dust and waste every month. (Fig 17)

THREADING DIAGRAM

FOR

C007J

THREADING DIAGRAM

FOR

CFC/CFE/CHP /CR/CRA/CRB/CRL/CY/CQ/CZP

----------------------------------------------------------------------------------------

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IMPORT SAFETY INSTRUCTION

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( 1 ) f~ffl ~~=J=iitB~f~ :h~[~?H~H§~~jj

1 . Transportation

( 1 ) The machine packed with two piece

' covers that made of expanded

( 2 ) 1i51: Jd.lHij pg .

( 3 ) ffl -¥ f1t~

§X= .A ffl ~-¥ !JJ

1RHI

polystyrene to protect it.

( 2) Put the machine into a carton.

2 f~f¥1'1=~

( 1 ) f~ H /f' f~ ffl B~ · ff! ffl ~jj ~ M?J .2 .l ·

( 3) Use a cart or by two men's hands to move it.

2. Storage

( 1 ) The machine must use dustercover to cover it when it dod not work.

( 2 ) The machine avoid to storage in the temperature more than 45 oc.

3 1'F~~

H~

H

/f' ~ ~ 40 o c 1-~

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3. Working

The machine doesn't work over 40 ° C.

4. Warni ng

Pay attention to this warning advice as follow: a. Working area is dangerous. b. Never touch the needle i f t he machine is still running. c. Be careful if you in f eed fabric. d. Do not inser t your finger between needle and roller for transportat i on on fabric.

( 2)

~*-l

·

J~*-l

·

~~ · ~~;MB~~~;;t::~~~M~

;f* .

Pay attention to the warning sticker. a. Movab l e parts must be enclosed with guard w hen you operate. b. Pull out th e plug from socket when you adjust , thread, change bobbin and needle clean .

13

i&i~A2153f§i~G§J KAULIN MFG. CO .. LTD.

The specification and/or appearences of the equipment described in this instruction book are subject to change because of modificition without previous notice.

MY27J . APR . 2002