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SERVICE MANUAL EP721/727/723/728 Family / EW1610 Family EP721 Family EP721, DS309, PRO100S, EP721i, DS309i, EO620, TS721, OP1122 DX609V, N EP706, S22E EP727 Family EP727, EP727i, DX609, PR0200X, DX609i, OP1230, DX609V EP723 Family TS723, OP1126 EP728 Family EP728, TX728, OP1260, EP728I EW1610 Family EW1610, EW628 Date Revise Version Description 2007.08.27 V1.0 Initial Issue 2007.09.14 V2.0 Add EP723&EP728 2007.11.16 V3.0 Add Appendix ; Modify chapter1 & chapter5 2007.12.20 V4.0 Add EP723/728 Exploded Drawing & RSPL 2008.06.04 V5.0 Add EW628/EW1610 2009.02.06 V6.0 Add EP721/727/723/728 / EW1610 extended models (Add in “Forgetting Password” in chapter 3. Modify “Serial Number System Definition” in Appendix B.) Copyright February, 2009. All Rights Reserved P/N: 36.88N03G001 SI : TSE: Check: Approved: EP721 / EP727 / EP728 / EP723 / EW1610 Comparison List PARTS EP721 EP727 EP728 EP723 DMD 48.87K01G001 48.87M01G001 48.87K01G001 TOP 51.88N06G001 51.88N06G021 COVER DMD THERMAL 52.87J01G001 PAD COLOR WHEEL 70.88N19GR01 70.89M17GR01 MODULE ENGINE 70.88N20GR01 70.89M18GR01 MODULE ROD 70.88N21GR01 MODULE LAMP 75.88N01G002 70.89M19GR01 DRIVER BOTTOM COVER 75.88N07G001 75.89M07G001 MODULE DMD 80.88N02G001 BOARD MAIN BOARD 80.88N01G002 80.88S01G002 80.89N01G002 80.89M01G002 MODULE LAMP SP.88N01GC01 SP.89M01GC01 MODULE EDID 39.88N03G001 39.88S03G001 39.89N03G001 39.89M04G001 EP721/727/723/728 Family / EW1610 Family EW1610 48.8BR01G001 51.88N06G0C1 52.83N15G001 70.8AH14GR01 70.8BR08GR01 70.8AH13GR01 70.8BR11GR01 80.89F02G001 70.8BR09GR01 39.8BR03G001 Confidential I EP721 Family Comparison List PARTS EP721 / DS309 / PRO100S / EP721i / DS309i / EO620 / TS721 / OP1122 TOP COVER PCBA MAIN BOARD EDID POWER CORD DMD DX609V 51.88N06G001 N EP706 S22E 51.88N06G041 51.88N06G071 80.88N01G003 80.8CM01G001 70.88N25GR01 70.89U12GR01 39.88N03G001 39.8CM02G001 39.88N05G001 42.50115G001 48.87K01G001 39.88N07G001 42.50112G001 48.89B01G001 48.87K01G001 EP727 Family Comparison List PARTS EP727 / EP727i / DX609 / PR0200X / DX609i / OP1230 DX609V 75.88N02G001 48.87M01G001 80.88S01G003 39.88S03G001 75.88T05G001 48.89B01G001 80.8CM01G001 39.8CM02G001 INTERRUPT SWITCH DMD MAIN BD EDID EP728 Family Comparison List PARTS COLOR WHEEL MODULE MAIN BOARD MODULE LAMP DRIVER EP728 / TX728 / OP1260 EP728I 70.89M17GR01 80.89N01G003 70.89M19GR01 70.89N16GR01 80.89N01G012 70.89N17GR01 EW1610 Family Comparison List Parts MAIN BOARD MODULE EW1610 EW628 70.8BR09GR01 70.8BR10GR01 Note: The EP723 Family have no difference. EP721/727/723/728 Family / EW1610 Family Confidential II Preface This manual is applied to EP721/727/723/728 Family / EW1610 Family projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting. Note: The information found in this manual is subject to change without prior notice. Any subsequent changes made to the data herein will be incorporated in future edition. EP721/727/723/728 Family / EW1610 Family Service Manual Copyright February. 2009 All Rights Reserved Manual Version 6.0 EP721/727/723/728 Family / EW1610 Family Confidential III Table of Content Chapter 1 Introduction������� Highlight 1-1 Compatible Mode 1-2 Chapter 2 Disassembly Process����� Equipment Needed & Product Overview 2-1 Disassemble Lamp Cover 2-2 Disassemble Lamp Module 2-2 Disassemble Top Cover Module 2-3 Disassemble Keypad Board and Keypad 2-4 Disassemble IR Sensor 2-4 Disassemble I/O Cover 2-5 Disassemble Top Shielding 2-5 Disassemble Main Board Module 2-6 Disassemble Main Board Shielding 2-6 Disassemble Lamp House Shielding 2-7 Disassemble Color Wheel and Photo Sensor Board 2-7 Disassemble Engine Module 2-8 Disassemble DMD Board and DMD Chip 2-8 Disassemble Zoom Ring 2-9 Disassemble Focus Ring 2-9 Disassemble Rod Module 2-10 Disassemble Lamp Driver Module and Fan 2-10 Disassemble LVPS Mudule 2-11 Disassemble Speaker Module 2-11 Disassemble Blower Module & LVPS Sheet Metal Module 2-12 Disassemble Limit Switch 2-12 EP721/727/723/728 Family / EW1610 Family Confidential IV Disassemble Elevator 2-13 Disassemble Adjust Foot 2-13 Chapter 3 Troubleshooting LED Lighting Message 3-1 Main Procedure 3-2 Chapter 4 Function Test & Alignment Procedure Test Equipment Needed 4-1 Service Mode 4-1 OSD Reset 4-1 Test Condition 4-2 Test Inspection Procedure 4-3 PC Mode 4-3 Video Performance 4-7 Optical Performance Measure 4-8 Other 4-10 Chapter 5 Firmware Upgrade Equipment Needed 5-1 DLP Composer Lite Setup Procedure 5-2 USB Driver Upgrade Procedure 5-4 Firmware Upgrade Procedure 5-5 Chapter 6 EDID Upgrade EDID Introduction 6-1 Equipment Needed 6-2 Setup Procedure 6-3 EDID Key-In Procedure 6-3 EP721/727/723/728 Family / EW1610 Family Confidential V Appendix A Exploded Image I Appendix B Serial Number System Definition XXX PCBA Code Definition XXXV EP721/727/723/728 Family / EW1610 Family Confidential VI Chapter 1 Introduction 1-1 Highlight No Item Description 1 Technology ● Single 0.55” SVGA Type-X DMD chip (EP721/723 Family) ● Single 0.55” XGA Type-X DMD chip (EP727/728 Family) ● Single 0.65” WXGA-800 Type-A DMD chip (EW1610 Family) 2 Dimension (W x D x H) ● 259 x 188 x 73 mm (foot height not included) 3 Weight ● <4.5lbs. for mechanical feature requirement 4 Tilt Angle ● 6 degrees with elevator mechanism ● Minimum: one push button and one adjust knobs for height adjustment - -2mm to +8mm 5 Power Supply ● 100V ~ 240V +/- 10% 50/60Hz 6 Power consumption 7 Resolution ● 260W (Maximum) Standby Mode - < 10 Watt 110V AC (EP721/723/727/728 Family) ● 280 W (Maximum) Standby: 10 W Max (EW1610 Family) ● 800x600 (EP721/723 Family) ● 1024x768 (EP727/728 Family) ● 1280x800 (EW1610 Family) Brightness ● Typical: 1750 lumens (EP721/727 Family) ● Typical: 2150 lumens (EP723/728/EW1610 Family) ● Minimum: 1500 lumens (EP721/727 Family) ● Minimum: 1935 lumens (EP723/728 Family) ● Minimum: 1750 lumens (EW1610 Family) 9 Contrast ● Typical: 1800:1 (EP721/723/727/728 Family) ● Typical: 600:1 (EW1610 Family) ● Minimum: 1100:1 full on/full off (EP721/727 Family) ● Minimum: 1400:1 full on/full off (EP723/728 Family) ● Minimum: 450:1 full on/full off (EW1610 Family) 10 Uniformity ● Typical : 80% ● Minimum: 65% 11 Throw ratio ● 1.95~2.15: 1 distance/width (EP721/723/727/728 Family) ● 1.55~1.7:1 distance/width (EW1610 Family) 12 Projection lens ● YM31, 1.10X Manual zoom/focus 8 EP721/727/723/728 Family / EW1610 Family Confidential 1-1 No Item 13 Lamp life 14 Offset Description ● 3000/2000 (ECO/STD) (EP721/727 Family) ● 4000/3000 (ECO/STD) (EP723/728 Family / EW1610 Family) ● 115% (EP721/723/727/728 Family) ● 112% +/-5% (EW1610 Family) ● NTSC: M (3.58MHz), 4.43 MHz, 480i/p @60Hz ● PAL: B, D, G, H, I, M, N, 576i/p @50Hz ● SECAM: B, D, G, K, K1, L ● HDTV: 480p, 576p, 720p, 1080i (50/60 Hz) ● 4:3 with support for 5:4 and 16:9: 1.78:1 (anamorphic DVD & HDTV) (EP721/723/727/728 Family) ● 4:3 16:9-I 16:9-II Window (EW1610) ● 5 Segments R80Y30G84W90B76, 2x (EP721/727 Family /EW1610 Family) ● 6 Segments R90Y28G90C28W42B82, 2x (EP723/728 Family) 15 Video compatibility 16 Aspect ratio 17 Color wheel 18 Lamp ● 180W Phoenix Lamp (EP721/727 Family) ● 200W Osram Lamp (EP723/728 Family / EW1610 Family) 19 Temperature ● Operating: 5 - 40°C (ECO mode) 5 - 35°C (Full power mode) ● Storage: -20~ 60°C 20 Form Factor ● New X15 type – A39 design language 21 IR receivers ● Two IR receivers (Front & Top) 22 Keystone correction ● +/- 40 vertical keystone 23 Digital zoom ● 100 to 200% with pan-ability 1-2 Compatible Mode Analog Compatibility VGA Resolution V-Sync [Hz] 640x480 60 640x480 72 640x480 75 640x480 720x400 720x400 85 70 85 EP721/727/723/728 Family / EW1610 Family Confidential 1-2 Compatibility Resolution V-Sync [Hz] 800x600 800x600 800x600 800x600 800x600 832x624 1024x768 56 60 72 75 85 72 60 1024x768 70 1024x768 1024x768 1152x864 1152x864 75 85 60 70 1152x864 75 1152x864 85 1280x720 50 1280x720 60 1280x768 60 1280x800 60 SXGA 1280x1024 1280x1024 1280x1024 60 75 85 SXGA+ 1400x1050 60 UXGA 1600x1200 60 MAC LC 13 640x480 66.66 MAC II 13 640x480 66.68 MAC 19 1024x768 75 MAC 1152x870 75.06 MAC G4 640x480 60 1024x768 75 1152 x 870 75 1280 x 960 75 SVGA XGA WXGA i MAC DV EP721/727/723/728 Family / EW1610 Family Confidential 1-3 Digital Compatibility Resolution V-Sync [Hz] 640x480 60 640x480 72 640x480 75 640x480 720x400 720x400 85 70 85 800x600 800x600 56 60 800x600 72 800x600 75 800x600 85 832x624 72 1024x768 60 1024x768 70 1024x768 75 1024x768 85 1152x864 60 1152x864 70 1152x864 75 1152x864 85 1280x768 60 1280x800 60 1280x1024 60 1280x1024 75 1280x1024 85(Sub-sampling mode) SXGA+ 1400x1050 60 (Sub-sampling mode) UXGA 1600x1200 60 (Sub-sampling mode) 640x480 60 640x480 70 VGA SVGA XGA WXGA SXGA MAC G4 EP721/727/723/728 Family / EW1610 Family Confidential 1-4 Chapter 2 Disassembly Process 2-1 Equipment Needed & Product Overview 1. Screw Bit (+) :105 2. Screw Bit (+) :107 3. Screw Bit (-) :107 4. Hex Sleeves 5 mm 5. Tweezers 6. Projector * Before you start: This process is protective level II. Operators should wear electrostatic chains. * Note: - If you need to replace the main board, you have to get into service mode and record the lamp usage hour. - As the process of EP721/727/723/728 Family / EW1610 Family, disassembling is the same as EP721, we take EP721 for example here. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-2 Disassemble Lamp Cover 1. Unscrew 2 screws to disassemble the Lamp Cover. 2-3 Disassemble Lamp Module 1. Unscrew 2 screws then pull out the Lamp Module. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-4 Disassemble Top Cover Module 1. Unscrew 6 screws (4 screws on the unit base and 2 screws on the beside)and 3 connectors. Note: - P ush the top cover(as the red arrow) then pull up it.Because there are 8 tenons on it. - A void damage by pulling and draging IR cable and keypad FPC cable. - Hold the CNNT plug when pulling the FPC cable is strongly recommended. Pulling the cable directly from the unit will cause the cable damages. - Make sure cables are plug in the correct ports when assembling the unit. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-5 Disassemble Keypad Board and Keypad 1. Unscrew 3 screws and unplug 1 FPC Cable to disassemble the Keypad Board. 2. Separate the Keypads from Top Cover. Note: - Make sure cables plug into the correct ports when assembling the unit. 2-6 Disassemble IR Sensor 1. Use tweezers to take off the black film tape,then press two tenons to disassemble the IR Sensor.The other disassemble same as above. Note: - When you disassemble the IR Sensor, you should use two fingures to parallel pull out the hook. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-7 Disassemble I/O Cover 1. Unscrew 6 hex screws(on the rear cover). 2. Unscrew 2 screws(on the top shielding). 2-8 Disassemble Top Shielding 1. Unscrew 3 screws to disassemble Top Shielding. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-9 Disassemble Main Board 1. Unplug 8 connectors. Note: - F irst unplug 6 connectors(as yellow squares) then push the Main Board as the red arrow,at last unplug the connector (as green square) -M ake sure cables plug into the correct ports when assembling the unit. 2-10 Disassemble Main Board Shielding 1. Unscrew 5 screws to disassemble Main Board Shielding. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-11 Disassemble Lamp House Shielding 1. Unscrew 4 screws to disassemble Lamp House Shielding. 2-12 Disassemble Color Wheel and Photo Sensor Board 1. Unscrew 2 screws (as red circle) to disassemble color wheel module. 2. Unscrew 1 screw from color wheel module (as blue circle) and take out the photo sensor board. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-13 Disassemble Engine Module 1. Unscrew 4 screws to disassemble Engine Module. 2-14 Disassemble DMD Board and DMD Chip 1. Unscrew 2 screws on the Engine Module, disassemble DMD Module and Heat Sink. 2. Unlock the lockhole by Screw Bit (-) to disassemble the DMD chip from the DMD board. Note: - A void damage by touching the DMD chip. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-15 Disassemble Zoom Ring 1. Unscrew 2 screws to disassemble Zoom Ring. 2-16 Disassemble Focus Ring 1. Unscrew 3 screws to disassemble Focus Ring. EP721/727/723/728 Family / EW1610 Family Confidential 2- 2-17 Disassemble Rod Module 1. Unscrew 3 screws to disassemble Rod Module. 2. Separate Rod Spring and Rod. 2-18 Disassemble Lamp Driver Module and Fan 1. Unscrew 4 screws (as red circle) and 1 connector (as blue circle) to take out the lamp driver from bottom cover. 2. Separate the lamp driver and lamp driver bracket. 3. Disassemble the Fan from system. EP721/727/723/728 Family / EW1610 Family Confidential 2-10 2-19 Disassemble LVPS Module 1. Unscrew 3 hex screws(as yellow circle) 2 screws(as red circle) and 1 screw (as blue circle). 2. Unplug1connector,disassemble LVPS Module. 3. Unplug1connector,disassemble thermal switch from LVPS Module. Note: - When you disassemble the Iron Cut, you should use tweezers to raise up it, then use two fingures pull it out the hook. Iron Cut Thermal Switch 2-20 Disassemble Speaker 1. Separate the speaker from the bottom cover. - When you disassemble the speaker, you should use two fingures to pull the bracket as the red direction,then take out the speaker. EP721/727/723/728 Family / EW1610 Family Confidential 2-11 2-21 Disassemble Blower Module,Duct module and LVPS Sheetmetal module. 1. Unscrew 1 screw to disassemble Blower module and Duct module. 2. Separate the Duct module. 3. Take out the LVPS Sheetmetal module. 2-22 Disassemble Limit Switch 1. Unscrew 1 screw to disassemble Limit Switch. EP721/727/723/728 Family / EW1610 Family Confidential 2-12 2-23 Disassemble Elevator 1. Unscrew 2 screws. 2. Use sweezers to take out the short spring. 3. Turn off the bottom cover to unscrew 1 screw. 4. Separate the rest Elevator module. 2-24 Disassemble Adjust Foot 1. Unscrew 1 hex nut. 2. Turn off the bottom cover,unscrew adjust foot. EP721/727/723/728 Family / EW1610 Family Confidential 2-13 Chapter 3 Troubleshooting 3-1 LED Lighting Message Message Power LED (Green/Amber) Standby State (input power cord) Flashing Amber Power on (Warming) Flashing Green Lamp Lighting Green Temp-LED (Red) Lamp-Led (Red) Error (Over Temp) Error (Fan Fail) Flashing (0.5s on,0.5s off) Error (Lamp Fail) Error (Color Wheel Fail) Note: Steady Light: Flashing Green No Light: EP721/727/723/728 Family / EW1610 Family Confidential 3- 3-2 Main Procedure No 1 2 3 4 Procedure Symptom - Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and aren’t broken - Check Lamp Driver - Check LVPS No Power Auto Shut Down No Light On No Image - Check Main Board - Check LED Status a. Lamp LED Light Red, Power LED OFF, Temp-LED OFF - Check Lamp - Check Lamp Driver - Check Main Board b. Temp LED Light Red, Power LED OFF, Lamp LED OFF - Check Thermal Sensor - Check Thermal Switch - Check Fan c. Power LED Flashing Amber, Lamp LED OFF, Temp LED OFF - Check Color Wheel - Check Photo Sensor - Ensure all connectors are securely connected and aren’t broken - Check Lamp Module - Check Lamp Driver - Check LVPS - Check Main Board - Ensure the Signal Cable and Source work (If you connect multiple sources at the same time, use the “Source” button on the control panel to switch) - Ensure all connectors are securely connected and aren’t broken - Check Main Board - Check DMD Board - Check Color Wheel - Check DMD Chip - Check Engine Module EP721/727/723/728 Family / EW1610 Family Confidential 3- Procedure No Symptom 5 Mechanical Noise - Check Color Wheel - Check Fan Module - Check if the Main Board and the DMD Board are assembled properly 6 Line Bar/Line Defect - Check Main Board - Check DMD Board - Check DMD Chip 7 8 9 10 11 - Do “Reset (All data)” of the OSD Menu - Ensure that the signal cables and source are work as well - Check Lamp Module - Check Color Wheel - Check DMD Board - Check Main Board Image Flicker Color Abnormal - Do “Reset (All data)” of the OSD Menu - Adjust Color Wheel Index - Check Main Board - Check DMD Board - Check Color Wheel Poor Uniformity/ Shadow - Ensure the projection screen without dirt - Ensure the projection lens is clean - Ensure the Brightness is within spec - Check rod alignment - Check Engine Module Dead Pixel/Dust (Out of spec.) - Ensure the projection screen without dirt - Ensure the projection lens is clean - Clean DMD Chip and Engine Module - Check DMD Chip - Check Engine Module Garbage Image - Ensure that the signal cables and source work as well. - Check Main Board - Check DMD Board EP721/727/723/728 Family / EW1610 Family Confidential 3- No 12 13 14 Procedure Symptom Remote Control/ Control Panel Failed Function Abnormal Forgetting Password (administrator Password) - Remote Control a. Check Battery b. Check Remote Controller c. IR receiver d. Check Main Board - Control Panel a. Check FPC b. Check keypad c. Check Main Board - Do “Reset (All data)” of the OSD Menu - Check Main Board - Check DMD Board - When the Password Protect is on, you must enter the password before you can turn on the projector. If you forget the password, the Universal Password will enable you start the projector up and reset the password. - The EP721’s Universal Password is 2468. (As the Universal ���������������������� Password of EP721/727/723/728 Family / EW1610 Family is the same as EP721, we take EP721 for example here.) - Universal Password is the password of Administrator. It can be accepted by projector anytime no matter what the projector’s password is. - If you forget the Password, how to get the Universal Password? When you turn on the projector, the message “Enter Security Code” appears. Please Input the “Current Security Code 2468” by Remote Control, then press “Enter”. EP721/727/723/728 Family / EW1610 Family Confidential 3- No Procedure Symptom - Select �������������������������������������������������� “Setup”, then select “Change Password”, and press” Enter” button. Forgetting Password (administrator Password) - The message “Enter New Security Code” appears. Input a 4-digits code (letters and/or numbers) that you define. - To confirm, enter the password again. The “Security Code change successfully” appear on the screen. EP721/727/723/728 Family / EW1610 Family Confidential 3- Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with XGA/WXGA resolution - DVD player with Multi-system, equipped “Component”, “S-Video”, “Composite” and "HDMI." - HDTV Source (480P, 720P, 1080i,1080P) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator) - After changing parts, check the information below 4-2 Service Mode 1. Turn on the projector 2. Do the following actions sequentially to get into service mode. (1) Press “Power”, “Left”, “Left” and “menu” button sequentially. (2) Service Mode will be shown. (3) Choose “Exit” to leave the Service Mode after all. 4-3 OSD Reset 1. After final QC step, we have to erase all saved change again and resotre the OSD default setting. The following actions will allow you to erase all end-users' settings and restore the default setting: (1) Please get into OSD menu. (2) To execute "Reset" function. EP721/727/723/728 Family / EW1610 Family Confidential 4- 4-4 Test Condition - Circumstance brightness: Dark room less than 5.0 lux - Inspection distance: 1.8m~2.5m functional inspection - Screen size: 60 inches diagonal - After repairing each (EP721/727/723/728 Family / EW1610 Family), the unit should be run-in (refer to the table below) Symptom Normal repair NFF Auto shutdown Run-in Time 2 hours 4 hours 6 hours - Get into Burn-In Mode * Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles. Press power > left > left > Menu Choose Burn-In Test > enter Lamp On (Min) Press right key to adjust the time (50) Lamp Off (Min) Press right key to adjust the time (10) Set burn in cycle Press right key to adjust the cycle After setting up the time, choose Burn-In mode and hit enter Screen Defects (While replacing DMD Chip, DMD BD and MB) < Figure: Zone A &B Definition > EP721/727/723/728 Family / EW1610 Family Confidential 4- Defect specification table Order Symptom Pattern Black pattern Criteria 1 Bright pixel ( dots) A+B=0 2 Dark pixel(dots) White pattern A+B≤3 3 Unstable pixel (dots) White & Black pattern A+B≤1 4 Adjacent dark pixel (dots) White & Black pattern A+B=0 5 Dark blemish (Dirty) Blue 60 pattern 6 Bright blemish (Dirty) Gray 30 pattern 7 Bright dot on frame Black pattern ( IRE=O) A+B≤4 (diameter <1/2 inch) A+B≤4 (diameter <1/2 inch) 1 4-5 Test Inspection Procedure Change parts Update Main Board Firmware Version Update v v Color Wheel Index v Color Wheel Lamp Module Engine Module ROD Module v v v Reset lamp hour v OSD v EDID v Re-write Lamp Hour Usage v v ROD Adjustment Note: If Color appears abnormal after changing Main Board Module, please do Color Wheel index adjustment. EP721/727/723/728 Family / EW1610 Family Confidential 4- 4-6 PC MODE 1. Frequency and tracking boundary Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz (EP721/723 Family) 1024 x 768@60Hz (EP727/728 Family) 1280 x 800@60Hz (EW1610 Family) - Test Pattern: General-1 or Master - Check and see if the image sharpness is well-performed - If not re-adjust by the following steps: General-1 (1) S elect "Frequency" function to adjust the total pixel number of pixel clock in one line period (2) S elect "Tracking" function and use right or left arrow key to adjust the value to minimize video flicker - Adjust Resync or Frequency/Tracking/H. Position/V. Position to the inner screen. Inspection item - Eliminate visual wavy noise by Rsync, Frequency or Tracking selction - Check if there is noise on the screen - Horizontal and vertical position of the vedio should be adjustable to the screen frame Criteria - If there is noise on the screen, the product is considered as faliure product - If there is noise on the screen, use auto or manul “frequency” function or “tracking” function to adjust the screen - The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable Master 2. Light Leak Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz (EP721/723 Family� �������) EP721/727/723/728 Family / EW1610 Family Confidential 4- 1024 x 768@60Hz (EP727/728 Family� �������) 1280 x 800@60Hz (EW1610 Family) ������� - Test Pattern: Gray 10 - Check if the light leaks * Light leak on reflective edge, eyecatcher, bondwires and exposed metal. Inspection item - Light leak check - Bright blemish (dirty) Criteria - The pattern cannot accept the color level of the leakage is brighter than the gray 10 pattern - Ref. Defect Specification table Gray 10 Note: The defect criteria follows TI specification 3. Blemish (Dark) Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz(EP721/723 Family� �������) 1024 x 768@60Hz (EP727/728 Family) ������� 1280 x 800@60Hz (EW1610 ������� Family) - Test Pattern: Blue 60 Inspection item - Dark blemish check. (dirty) Criteria - The dark blemish is unacceptable in zone A. The number of dark blemish is less or equal to 4 pixels in zone B. Blue 60 - Ref. Defect ��������������������������� Specification table� Note: The defect criteria follows TI specification 4. Blemish (Bright) Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz(EP721/723 Family) 1024 x 768@60Hz(EP727/728 Family) 1280 x 800@60Hz(EW1610 Family) - Test Pattern: Gray 30 Inspection item - Dark blemish check.(dirty) Criteria - The bright blemish is unacceptable when it is more EP721/727/723/728 Family / EW1610 Family Gray 30 Confidential 4- than 4 pixels on gray 30 pattern - Ref. Defect Specification table Note: The defect criteria follows TI specification 5. Dead Pixel (Bright pixel) Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz (EP721/723 Family� �������) 1024 x 768@60Hz (EP727/728 Family� �������) 1280 x 800@60Hz (EW1610 ������� Family) - Test Pattern: Full black Inspection item - Bright pixel check Note: Frame dimension under operative zone1 inch Criteria - Bright pixel is unacceptable except that 1 ���������� pixels���� is Full black allowed on frame edge. - Ref. Defect ��������������������������� Specification table� Note: The defect criteria follows TI specification 6. Dead Pixel (Dark pixel) Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz(EP721/723 Family� �������) 1024 x 768@60Hz(EP727/728 Family� �������) 1280 x 800@60Hz(EW1610 ������ Family - Test Pattern: Full white Inspection item - Dead pixel check - White pattern (IRE=100) - Adjacent dark pixel Criteria - The number of the dead pixels should be less or equal to 3 pixels - Adjacent pixel with each other is unacceptable - Ref. Defect ��������������������������� Specification table� Full white Note: The defect criteria follows TI specification EP721/727/723/728 Family / EW1610 Family Confidential 4- 7. Focus test Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz(EP721/723 Family� �������) 1024 x 768@60Hz(EP727/728 Family� �������) 1280 x 800@60Hz(EW1610 ������� Family�) - Test Pattern: Full screen or MEME Sony Inspection item - Focus check Criteria -From screen 1.5 M via visual to check the focus, look at the entire screen, focus shall be clear, crisp, and sharp over the entire surface of the display pattern. (Blur word on one of the corner after adjustment is acceptable. However, the word should at least be recognizable.) Full screen MEME Sony 8. Color performance Procedure - Test equipment: video generator - Test signal: DVI (HDMI) 720p,1080i,1080P - Test Pattern: Master, 64 GRAY RGBW or SMPTE RP-133 * Please refer to 4-2 to get into service mode. Use 720P, 1080i&1080P signal, master pattern to do HDTV test. Color cannot discolor to purple and blue. Inspection item - Check if each color level is well-functioned - color saturations Criteria - Screen appears normal. It should not have any abnormal condition, such as lines appear on the screen and so on - Color appears normal - It is acceptable to have few lines flashing at the center and on the edge of 1080i image. However, rest of the image should appears stable - RGBW should all appear normal on the screen and sort from R-G-B-W - Color levels should be sufficient and normal. (the Master 64 GRAY RGBW SMPTE RP-133 EP721/727/723/728 Family / EW1610 Family Confidential 4- unidentified color levels on both left and right sides should not over 8 color levels.) - Grey level should not have abnormal color or heavy lines. - The PC mode functionally sure be workable include support format with frequency and auto detected functional will be workable. 4-7 Video Performance 1. CVBS Procedure - Test equipment: DVD player - Test signal: CVBS Inspection item - Video performance test Inspection Distance - 1.8 M ~2.5 M Criteria - Check any abnoraml color, line distortion or any noise on the screen Motion video - Check the sound from speakers 2. S-Video Procedure - Test equipment: DVD player - Test signal: S-Video Inspection item - Video performance test Inspection Distance - 1.8 M ~2.5 M Criteria - Check any abnoraml color, line distortion or any noise on the screen - Check the sound from speakers 3. HDTV/ Component Procedure - Test equipment: DVD player EP721/727/723/728 Family / EW1610 Family Confidential 4- - Test signal: Ycbcr/YPbPr Inspection item - HDTV performance test InspectionDistance - 1.8 M ~2.5 M Criteria - Check any abnoraml color, line distortion or any noise on the screen. - Check the sound from speakers. 4. Audio Test Procedure - Test equipment: DVD player - Test signal: CVBS Inspection item - Audio performance test Inspection Distance - 1.8 M ~2.5 M Criteria - Check the sound from speakers - Check “Volume” is normal - Check “Mute” is normal 4-8 Optical Performance Measure Inspection Condition - Environment luminance: 5 Lux - Product must be warmed up for 3 minutes - Distances from the screen: 2.38 M (EP721/727/723/728 Family) 2.00 M (EW1610 Family) - Screen Size: 60 inches diagonal 1. Test equipment Procedure - Test equipment: video generator - Test signal: analog 800 x 600@60Hz (EP721/723 ������� Family�) 1024x768@60Hz (EP727/728 Family� �������) 1280 x 800@60Hz(EW1610 Family) EP721/727/723/728 Family / EW1610 Family Confidential 4- 2. Brightness Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9 - Follow the brightness formula to calculate brightness values ☼ Brightness Formula Avg. (P1~P9)*1.1m² Criteria - 800 lumen (EP721/727 ������� Family�) - 1100 lumen (EP723/728 ������� Family�) - 1000 lumen (EW1610 ������������������������������������������ Family������������������������������������) Full white pattern 3. Ful On/Full Off Contrast Procedure - Full white pattern & full black pattern - Use CL100 to measure brightness values of full white pattern P5 & full black pattern B5 (see image: full white) - Follow Contrast formula to calculate contrast values ☼ Contrast Formula P5/B5 Note: P 5=center of white image Full black pattern B5 = the center of black image Criteria - 1100:1 (EP721/727 ������� Family�) - 1400:1 (EP723/728 ������� Family�) - 450:1 (EW1610 ������� Family�) � 4. Uniformity Procedure - Full white pattern - Use CL100 to measure brightness values of P1~P9 (see image: full white) - Follow the Uniformity formula to calculate average values ☼ Uniformity Formula ANSI Uniformity = Avg. (P1, P3, P7, P9)/P5 X100% Criteria • 65 % EP721/727/723/728 Family / EW1610 Family Confidential 4-10 4-9 Others 1. Functional Inspection Keypad button - All keypad buttons must operate smoothly. General - All OSD functions must be checked for functionality. When OSD menu is displayed, there shall be no visible peaking, ringing, streaking, or smearing artifacts on the screen. Factory Default - The factory settings (with appropriate centering, size, geometry distortion, etc.) shall be displayed upon “Recall” is selected from OSD. Display Size - All preset modes shall expand to full screen size using OSD Horizontal and Vertical Size controls. Display Data Channel (DDC) - The purpose of the DDC test is to verify the DDC1/ DDC2B operation of the projector and to verify Plug & Play function. Acoustic -H igh pitch sound from cooling fan and color wheel is unacceptable. EP721/727/723/728 Family / EW1610 Family Confidential 4-11 2. Check points for exterior and print pattern Check item Check point text & pattern missing letters & pattern or blurry prints are unacceptable. exterior dirt, scrape, water ripples and uneven color are unacceptable. buttons stuck buttons are unacceptable. Focus ring Focus ring is functioning smoothly. Logo missing logo, missing prints and blurry prints are unacceptable screw All screws should be fixed and in right type. elevator Elevator is well-functioned. Stuck key is unacceptable. pedestal well-functioned lamp cover It should be locked in the correct place. Plastic parts Safety or warning label Connector All plastic parts can not be brocken and damaged. All safety and warning label should be visible, including all contents. All interface connectors should be complete and workable. EP721/727/723/728 Family / EW1610 Family Confidential 4-12 Chapter 5 Firmware Upgrade 5-1 Equipment Needed Software : (DDP 2230- USB) - DLP Composer - Firmware - Library file (library file has to put in PC and set right path in 5-4 step 4) Hardware : - Projector - Power cord:42.50115G001 - USB Cable:42.00280G001 - PC or Laptop Note: The FW upgrade procedure for EP721/727/723/728 Family / EW1610 Family is the same. Here, we take EP721 as an example. EP721/727/723/728 Family / EW1610 Family Confidential 5- 5-2 DLP Composer Lite Setup Procedure 1. Choose “DLP Composer Lite V7.1 Setup” Program. 2. Click “Next” buttom 3. Read “License Agreement.” -C hoose “I accept and agree to be bound by all the terms and conditions of this License Agreement.” - Click "Next" button. 4. Click “Next” button. EP721/727/723/728 Family / EW1610 Family Confidential 5- 5. Click “Next” button. 6. Click “Next” button. 7. The program is executing"Initializing"status 8. Click “Finish.” EP721/727/723/728 Family / EW1610 Family Confidential 5- 5-3 USB Driver Upgrade Procedure 1. set up -C onnect the Projector with PC by USB cable. - It will show as the right picture. - Select the item as red circle show. - Click "Next" button. 2. Installation - Cilck “Finish“ and then the USB driver has been set up successfully. Note: If you have installed the USB driver, there is no need to perform this action. EP721/727/723/728 Family / EW1610 Family Confidential 5- 5-4 Firmware Upgrade Procedure 1. Set-up - Hold on “power” button then plug in power cord and waiting for about 5 seconds. - Once power, lamp and temp LED light up, plug in USB cable into the projector and link to the USB port of PC. Note: T he system fan and the light will not operated. 2. Execute the “DLP ComposeTM” file.. 3. Click “edit” and “perferences.” 4. Click “Library.” - Click the "browse" button and navigate to the directory where you put the DLP Composer installation files in. EP721/727/723/728 Family / EW1610 Family Confidential 5- 5. Select “Edit\preferences\Communications” - Choose “USB” and Click “OK”. 6. Choose “Flash Loader”. - Click “Browse” to search the firmware file. 7. Click “Reset Bus” to erase the flash memory. Note: If the error message “cannot open USB driver - No projectors found” appears, please unplug the USB Cable and replug, then check Driver. Finally,Repeat procedure 7. Click “Reset Bus” to erase the flash memory. 1 2 8. If the firmware is ready, click “start download” to process the firmware upgrade. - Click “Yes” to erase the flash memory. 2 1 EP721/727/723/728 Family / EW1610 Family Confidential 5- 9. Proceeding Picture. 10. When firmware upgrade process is finished, the unit return to stand-by status. The LED power lights on and appears blue. -U nplug USB cable and power cord and replug in power cable. 11. Restart the unit and get into the Service mode to check the firmware version. ( To get into Service mode, please Press “Power”, “Left”, “Left” and “menu” button sequentially.) 1 EP721/727/723/728 Family / EW1610 Family Confidential 5- Chapter 6 EDID Upgrade 6-1 EDID Introduction Extended Display Identification Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the monitor name and serial number. The information is stored in the display and is used to communicate with the system through a Display Data Channel (DDC), which sites between the display device and the PC graphics adapter. The system uses this information for configuration purposes, so the monitor and system can work together. Note: - If a display device has digital input ports, like DVI or HDMI, but without EDID in its main board, the display device will show no image while the input source is digital signal. - The EDID upgrade procedure of EP721/727/723/728 Family / EW1610 Family is the same as EP721. Here, we take EP721 as an example. EP721/727/723/728 ������� Family ��������� / EW1610 ������ Family Confidential 6- 6-2 Equipment Needed Software - EDID Program (Generic V0.51) - EDID File (*.ini) Hardware - Projector - Generic Fixture :80.00001.001 for EDID Key-in (Fixture: JP3 must be closed) - Power cord - RS-232 Cable (pin to pin, F-M) : 42.83618G001 - Monitor - PC - VGA cable : 42.87305G001 - Power adapter for fixture : 47.57702G001 - VGA adapter for DVI : 42.83124G001 EP721/727/723/728 ������� Family /��������� EW1610 Family ������ Confidential 6- 6-3 Setup Procedure RS232 Cable P1 1. Connect all ports Adapter JP1 - Power adapter to fixture JP1 - Fixture P1 to PC COM1 Port P4 P3 - Fixture P4 to Projector analog port - Fixture P3 to Projector digital port DVI Cable VGA Cable - Power on fixture 6-4 EDID Key-In Procedure 1. Double click "EDID" to execute EDID program. 2. Choose model - In the port selection bar, please choose the port that you use. Example: if you use "COM1," choose COM1 in the port selection. - Click on "Model". - Choose the EDID that responses to the model that you choose. - Click "Open". EP721/727/723/728 Family / EW1610 Family Confidential 6- 3. Programming - key in the serial number into the barcode blank space. - In "Write Source Select," make a check in “VGA1”,"VGA2"and “DVI”. - Click "Program". 4. Change the cable to VGA1 - Message box appears on the screen, then click "OK". 5. Change the cable to VGA2 - Message box appears on the screen, Unplug VGA Cable to connect to adapter then plug in DVI port. After finish above action, click "OK". 6. Change the cable to DVI - Message box appears on the screen, unplug the adapter then plug the DVI Cable.After finish above action, click "OK". 7. When the EDID program is completed, a message "OK" will appear on the screen. EP721/727/723/728 Family / EW1610 Family Confidential 6- Appendix A Assy Top case Module EP721/727/723/728/EW628/EW1610 EP721/727/723/728 Family / EW1610 Family Confidential item P/N Rev Description 1 51.88N06G001 A TOP CASE PC LN-2520 (BLACK) EP721/727 51.88N06G001 A TOP CASE PC LN-2520 EP723/728 51.88N06G0C1 A TOP CASE PC LN-2520 EW1610 2 51.88N10G001 A FOCUS RING COVER PC MN3600H,EP721 3 51.88N13G001 A TOP IR LENS PC,EP721 4 51.88N16G001 A KEYPAD PC MN3600H,EP721 5 51.88N17G001 C 4 WAY KEY PC MN3600H,EP721 6 51.88N18G001 A ENTER KEY PC MN3600H,EP721 7 51.88N19G001 A LED LENS KEYPAD,PC,EP721 8 51.88N26G001 A FRONT IR LENS PC,EP721 9 85.1A526G040 A SCREW PAN MECH M2.6*4 Ni NYLOK 10 80.88N03G002 B PCBA KEYPAD BOARD FOR EP721 11 80.88N05G001 A PCBA IR BOARD FOR EP721 12 51.88N30G002 A ADHESIVE1 FOR TOP IR LENS NEW,EP721 13 51.88N31G002 A ADHESIVE2 FOR TOP IR LENS NEW,EP721 14 51.88N32G001 A ADHESIVE FOR LED LENS EP721 15 52.88N15G001 A SPONGE1 FOR TOP CASE EP721 NO 16 52.88N16G001 A SPONGE2 FOR TOP CASE EP721 NO 17 52.88N17G001 A SPONE3 FOR TOP CASE EP721 NO 18 42.0030EG150 A FFC 20P P=0.5mm MAIN BOARD TO KEYPAD BOARD 150mm EP721 19 51.88N46G001 A 3M TAPY MYLAR EP721 NO 20 41.82G05G001 A EMI GASKET W10*L20*H3mm EP719 NO 21 51.88N35G001 A FRONT VENT NORYL V1050B EP721 NO 22 52.88N21G001 B SPONGE F12 FOR TOP CASE EP721 NO 23 52.80N07G001 A M/B ABSORPTION NOISE CVS 15*t10mm L40 HD70 NO 24 51.88N40G001 A TA P E 3 M J 1 3 5 0 F O R I R S E N S O R B D 34*45mm EP721 NO 25 52.88N23G001 A SPONGE FOR ENTER KEY EP721 NO 26 51.88N42G001 A 3M TAPE J1350 FOR KEYPAD BD EP721 NO EP721/727/723/728 Family / EW1610 Family Parts Supply NO Confidential II Assy Optical Engine X15 EP721/727/723/728 Family / EW1610 Family Confidential III item P/N Rev Description Parts Supply 70.88N20GR01 A ASSY ENGINE MODULE EP721(RMA) 70.89M18GR01 A ASSY TYPE X ENGINE MODULE ���������� EP723(RMA) 1 70.88N04G001 A ASSY ENGINE BOTTOM COVER EP721 NO 2 70.88N05G001 A PRE-ASSY ENGINE BASE EP721 NO 3 70.88N06G001 A ASSY ROD MODULE EP721 NO 10 23.88N20G001 A YO CONDENSER1 FOR X15 NO 11 23.88N20G011 A YO CONDENSER2 FOR X15 NO 12 23.88N06G001 A YO PLASTIC RELAY FOR X15 NO 13 61.88N13G002 A ROD COVER NEW SUS301 X15 NO 14 61.88N12G001 A ROD SPRING SUS301,X15 NO 15 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK NO 16 51.88N03G001 A ZOOM RING HOLDER PC MN3600H,EP721 NO 17 51.88N05G001 A ZOOM RING PC MN3600H,EP721 18 51.82Y28G001 A TEFLON ELEVATOR 12*18mm 0.25t DP715 NO 4 70.88N07G001 A ASSY COLOR WHEEL MODULE (EP721/727) NO 70.89M07G001 A ASSY COLOR WHEEL MODULE (EP723/728) NO 5 70.88N08G001 A ASSY DMD MODULE EP721 NO 6 70.88N09G001 A PRE-ASSY HEATSINK MODULE (EP721/727) NO 70.89M09G001 A PRE-ASSY HEATSINK MODULE (EP723/728) NO 7 52.88N04G001 A DMD RUBBER,X15 NO 8 61.88N15G001 A DMD MASK SUS301,X15 NO 9 85.4A826G118 A STEP SCREW FOR TYPEX DMD M2.6*11.8mm,X15 NO 19 41.85W07G001 A EMI GASKET W5*H4*L30 NO 20 41.82K19G001 A EMI TAPE W25*L50mm NO 21 41.82G10G001 A EMI GASKET W10*L45*H13mm EP719 NO 22 61.88N39G001 A STOP MASK MG X15 NO EP721/727/723/728 Family / EW1610 Family Confidential IV Assy Optical Engine EW628/EW1610 EP721/727/723/728 Family / EW1610 Family Confidential item P/N Rev Description Parts Supply 70.8BR08GR01 A ASSY ENGINE MOUDULEW1610(SERVICE) 70.8AH02G001 A ASSY ENGINE BOTTOM COVER M409WX 70.8AH13GR01 A ASSY ROD MODULE M409WX (RMA) 70.8AH04G001 A ASSY ROD MODULE M409WX 70.8AH14GR01 A ASSY COLOR WHEEL MODULE M409WX (SERVICE) 3 70.8BR04G001 A ASSY COLOR WHEEL MODULE EW728 NO 4 70.8BR06G001 A ASSY ENGINE BASE EW1610 NO 5 70.8BR03G001 A ASSY RELAY MODULE EW728 NO 70.8BR09GR01 A ASSY PCBA MAIN BOARD MODULE FOR EW1610(SERVICE) 6 80.8BR01G001 D PCBA MAIN BD FOR EW728 NO 7 51.00210G001 A DMD SCREW WASHER A39 NO 8 51.89F02G001 A DMD INSULATION PC A15 NO 9 51.88N03G001 B ZOOM RING HOLDER PC MN3600H,EP721 NO 10 51.88N05G001 A ZOOM RING PC MN3600H,EP721 11 51.88N04G001 A FOCUS RING PC MN3600H,EP721 12 52.80J01G001 B DMD ANTIDUST RUBBER 739 SILICONE RUBBER NO 13 61.80J10G001 E DMD LIGHT MASK 739 SUS301 NO 14 61.89F01G001 A DMD PLATE AL 5052 HD65 NO 15 61.8AH05G001 A ROD COVER SUS301 0.25t 3/4H M409WX NO 16 61.88N12G001 C ROD SPRING SUS301,X15 NO 17 61.88611G001 A DMD SCREW Ivy10X NO 18 23.8AH02G001 A YO MIRROR FOR A15W NO 19 23.8AH01G001 A PROJECTION LENS YM31 NO 20 23.8AH20G001 A CONDENSER1 FOR A15W NO 21 23.8AH20G002 A CONDENSER 2 FOR A15W NO 22 61.8BR03G001 A DMD HEATSINK AL PIN FIN FORGE EW728 NO 23 61.82B37G001 A HEAT SINK SPRING NO 24 61.85927G001 A DMD SHOULDER SCREW SB21 NO 25 52.83N15G001 A FUJIPOLLY SARCON XR-Hj, THERMAL PAD FOR DMD HEAT SINK, K=14 1 2 EP721/727/723/728 Family / EW1610 Family NO NO Confidential VI item P/N 26 11.009F0G007 27 Rev Description Parts Supply A CNNT F 203P FOR 720P LGA DMD SOCKET PE020323-03040-10;FOXCO NO 48.8BR01G001 A DMD TYPE-A SUPER VALUE 0.65” WXGA-800 2xLVDS 28 61.8AH07G001 A OFFRAY HEATSINK A15W MG NO 29 52.8AH02G001 B OFFRAY-RUBBER-A15W SILICONE NO 30 87.FL030G008 A WASHER FLAT 7*3.1*0.8t PC PINGOOD WS1M NO 31 85.YA321G025 A SCREW FLAT TAP M1.7*2.5 BLACK NO EP721/727/723/728 Family / EW1610 Family Confidential VII Assy Bottom Case Module EP721/727/723/728/EW628/EW1610 20 19 30 23 11 10 28 5 20 27 2 20 29 17 18 3 20 24 22 15 6 16 26 4 25 14 13 9 7 8 21 31 EP721/727/723/728 Family / EW1610 Family 12 1 Confidential VIII item P/N 1 51.88N07G001 A BOTTOM CASE PC LN-2520 (EP721/727) 51.89M07G001 A BOTTOM CASE PC MN3600H (EP723/728) 51.88N07G021 A BOTTOM CASE PC LN-2520 (BLACK) EW1610 70.88N16G001 A ASSY LAMP DRIVER MODULE (EP721/727) NO 70.89M16G001 A ASSY LAMP DRIVER MODULE (EP723/728) NO 3 70.88N15G001 A ASSY INTERLOCK SWITCH MODULE EP721 NO 4 70.88N14G001 A ASSY LVPS SHEETMETAL MODULE EP721 NO 5 70.88N12G001 A ASSY BLOWER MODULE (EP721/727) NO 70.89M12G001 A ASSY BLOWER MODULE (EP723/728) NO 6 70.88N11G001 A ASSY ELEVATOR MODULE EP721 NO 7 51.88N22G001 A ELEVATOR FOOT PC MN3600H,EP721 8 51.88N21G001 A LINKER,ELEVATOR BUTTON PC MN3600H, EP721 9 61.82Y22G001 A ELEVATOR PUSH SPRING SUS304 D=φ4.4 d=φ0.4 L=10 DP715 10 61.88N28G001 A MAIN BOARD STAND-OFF M2.6X39.7mm NO 11 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK NO 12 52.88N06G001 A FIX FOOT RUBBER,EP721 13 52.88N07G001 A ADJUSTABLE FOOT RUBBER,EP721 14 86.0A123G024 A HEX NUT M3*0.5P L2.4 Ni 15 49.88N01G002 A SUNON 60X20 AXIAL FAN 16 52.88N13G001 A SPONGE FOR BLOWER BOTTOM NO 17 85.1A126G040 A SCREW PAN MECH M2.6*4 Ni NO 18 61.88N23G001 A POWER CONNECTOR FIX FRAME SECC EP721 NO 19 43.88N01G001 B THERMAL SWITCH WITH BRACKET (KLIXON YS11) 100 DEG. C 20 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK 2 Rev Description EP721/727/723/728 Family / EW1610 Family Parts Supply NO NO Confidential IX item P/N Rev Description 21 85.1A322G040 A SCREW PAN MECH M2*4 BLACK NO 22 85.1A126G040 A SCREW PAN MECH M2.6*4 Ni NO 23 52.88N14G001 A SPONGE FOR BLOWER TOP NO 24 61.88N34G001 A STAND-OFF FOR X15 ENGINE M2.6 X 16.75MM NO 25 49.88N03G001 B SPEAKER 2W 4OHM L=300mm EP721 26 85.1C224G051 A SCREW PAN MECH M4*5 COLOR W/TOOTH WASHER Cr3+ NO 27 85.3A126G060 A NEW SCREW M=2.6 D=2.48-2.58 L=6.0 2.0MM NO 28 49.88N02G002 A SUNON 45X20 BLOWER WITH RUBBER 29 75.87J01G201 B ASSY LVPS MATRITEK 200W EP752(CHINA’ S PROCESS) 30 61.88N20G002 A SHEET METAL TOP CASE ISOLATION SECC NEW EP721 31 61.82Y23G001 A ELEVATOR FOOT SPRING SUS304 D=φ3.8 d=φ0.3 L=33.5 PD311 EP721/727/723/728 Family / EW1610 Family Parts Supply Confidential NO Assy Rod Module EP721/EP727/723/728/EW628/EW1610 item P/N Rev Description Parts Supply 70.88N21GR01 A ASSY ROD MODULE EP721(RMA) 1 23.88N17G004 A OERLIKON STEP ROD FOR X15 NO 2 61.88N14G001 A ROD HOLDER SUS301,X15 NO EP721/727/723/728 Family / EW1610 Family Confidential XI Assy Color Wheel Module EP721/727/723/728/EW628/EW1610 item P/N Rev Description Parts Supply 70.88N19GR01 A ASSY COLOR WHEEL MODULE EP721(RMA) 70.88M19GR01 A ASSY COLOR WHEEL MODULE EP723(RMA) 1 61.83628G001 A C O L O R W H E E L S H O U L D E R S C R E W, EzPro755 NO 2 52.83615G001 A COLOR WHEEL DISC RUBBER, EzPro755 NO 3 61.88N10G001 A COLOR WHEEL HOLDER SECC,X15 NO 5 51.82Y19G001 A MYLAR FOR BALLAST PP 0.45t DP715 NO 7 23.88N19G001 A YO NA32R CW R80Y30G84W90B76 FOR X15 NO 4 80.88N04G001 A PCBA PHOTO SENSOR BOARD FOR EP721 6 85.1A126G040 A SCREW PAN MECH M2.6*4 Ni EP721/727/723/728 Family / EW1610 Family NO Confidential XII Assy DMD Module EP721/727/723/728/EW628/EW1610 item P/N 1 48.87K01G001 A DMD Type-X 800x600 PIXEL 0.55” SVGA LVDS “TI” For EP721/723 48.87M01G001 A DMD Type-X 1024x768 PIXEL 0.55” XGA LVDS For EP727/728 80.88N02G001 C PCBA DMD BOARD FOR EP721 80.88S01G001 F PCBA MAIN BOARD FOR EP727 80.89M01G001 E PCBA MAIN BOARD FOR EP723 80.89N01G001 G PCBA MAIN BOARD FOR EP728 80.89F02G001 A PCBA DMD BD FOR HD65(EW1610) 2 Rev Description EP721/727/723/728 Family / EW1610 Family Parts Supply Confidential XIII Pre-assy Heatsink Module EP721/727/723/728/EW628/EW1610 item P/N Rev Description 1 61.88N03G002 A DMD HEAT SINK NEW AL1070 X15 NO 2 52.88N03G001 A HEAT SINK RUBBER,X15 NO 3 52.87J01G001 A DMD THERMAL PAD 25*17*0.5t FUJIPOLY SARGON GR-Hn EP721/727/723/728 Family / EW1610 Family Parts Supply Confidential XIV Assy Lamp Module EP721/727 8 4 2 7 11 5 12 6 1 13 3 14 9 10 item P/N Rev Description Parts Supply SP.88N01GC01 A LAMP MODULE FOR PROJECTOR EP721/ EP727 1 51.88N02G001 B LAMP HOUSING PPS,X15 NO 2 61.88N02G001 A LAMP HOLDER MG,X15 NO 3 61.88N06G001 B LAMP MESH LEFT SUS301,X15 NO 4 61.88N07G001 A LAMP MESH,RIGHT,SUS301,X15 NO 5 61.88N09G001 A UV IR HOLDER SUS301,X15 NO 6 61.88N25G001 A 88N LEAKAGE HOLDER,AL,X15 NO 7 61.88N08G001 A LAMP FIX SPRING-NEW SUS301 X15 NO 8 23.88K15G001 A LAMP MODULE PHOENIX 180W FEX88 NO 9 61.85928G001 A LAMP HOUSING SHOULDER SCREW SB21 NO 10 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK NO 11 75.88N03G001 A ASSY LAMP SHELL MODULE EP721 NO 12 23.88N10G002 A UV-IR 24*25*2mm(5*5mm cut)_Add Dot ink mark_YO NO 13 35.88N03G002 A LAMP WARNING LABEL NEW EP721 NO 14 61.86808G002 A LAMP CHANGER HANDLE SUS304 1.6d DP725 FOR CPC NO EP721/727/723/728 Family / EW1610 Family Confidential XV Assy Lamp Module EP723/728/EW628/EW1610 EP721/727/723/728 Family / EW1610 Family Confidential XVI item P/N Rev Description Parts Supply SP.89M01GC01 A LAMP MODULE FOR PROJECTOR EP723/ EP728 1 51.89M01G001 B LAMP HOUSING PPS EP723 NO 2 61.89M01G001 B LAMP HOLDER MG EP723 NO 3 61.89M02G001 A LAMP MESH IN SUS301 1/2H EP723 NO 4 61.89M03G001 A LAMP MESH OUT SUS301 1/2H EP723 NO 5 61.89S14G001 B UVIR SPRING SUS301 M209X NO 6 61.83F12G001 B LAMP CLAMP SUS301 t=0.3 HD72 NO 7 61.89M05G001 B LAMP LIGHTCUT MG EP723 NO 8 23.87J15G001 A OSRAM P-VIP 200W/1.0 E20.6n NO 9 23.87M10G002 A UV-IR 24*25*2mm(5*5mm cut)-YO NO 10 61.86808G001 A LAMP CHANGER HANDLE SUS304 1.6d DP725 NO 11 61.85928G001 A LAMP HOUSING SHOULDER SCREW SB21 NO 12 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK NO 13 35.88N03G002 A LAMP WARNING LABEL NEW EP721 NO 14 42.00430G002 A W.A. 85/95mm #22 FLUBON TUBE FOR LAMP 2400MP NO 76.83M02G002 A OUTSIDE W.A. 85/95mm #22 FLUBON TUBE FOR LAMP 2400MP NO 15 52.85902G012 A LAMP CONTACT COVER RUBBER 300 NO 16 52.80J26G001 A LAMP RUBBER VULCAN-1 NO EP721/727/723/728 Family / EW1610 Family Confidential XVII Assy Lamp Cover Module EP721/727/723/728/EW628/EW1610 item P/N Rev Description Parts Supply 70.88N22GR01 A ASSY LAMP COVER MODULE EP721 ����� (SERVICE) 1 61.88N30G001 B LAMP COVER FOIL AL EP721 NO 2 51.88N09G001 A LAMP COVER NORYL V1050B,EP721 NO EP721/727/723/728 Family / EW1610 Family Confidential XVIII Assy Interlock Switch Module EP721/727/723/728/EW628/EW1610 item P/N 1 51.88N25G001 2 75.88N02G001 Rev Description Parts Supply A INTERLOCK SWITCH HOLDER PC LN-2520 (BLACK) EP721 NO A ASSY INTERLOCK SWITCH MODULE EP721 EP721/727/723/728 Family / EW1610 Family Confidential XIX Assy Lamp Driver Module EP721/727 item P/N 1 61.88N31G001 2 Rev Description Parts Supply A LAMP DRIVER EMI SHEETMETAL SUS301 EP721 NO 51.88N33G001 A LAMP DRIVER EMI SHEETMETAL PROTECTOR PPS EP721 NO 3 75.88N01G001 B ASSY HITACHI LAMPDRIVER 180W PS-272A-LS-200-18H 4 61.88N21G001 A LAMP CONNECTOR FIX FRAME SECC,EP721 NO 5 51.88N20G001 A LAMP DRIVER FIX FRAME PPS,EP721 NO 6 61.88N33G001 A LAMP DRIVER EMI FOIL COPPER EP721 NO 7 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK NO 8 52.88N19G001 B LAMP DRIVER THERMAL PAD 42*39*3.0t SARCON GR-d NO 9 42.83M06G001 B CABLE W.A. 2P #20 180mm LAMP DRIVER TO LVPS 2400MP NO 10 42.80J08G001 A CABLE W.A. 5P #28 170mm BALLAST TO M/ B NO EP721/727/723/728 Family / EW1610 Family Confidential XX Assy Lamp Driver Module EP723/728/EW628/EW1610 EP721/727/723/728 Family / EW1610 Family Confidential XXI item P/N 1 61.89M07G001 2 Rev Description Parts Supply A LAMP DRIVER EMI SHEETMETAL SUS301 EP723 NO 51.89M02G001 A LAMP DRIVER EMI PROTECT MYLAR INSIDE PP EP723 NO 3 75.87J04G001 B ASSY OSRAM LAMP DRIVER200W (UNISHAPE) 4 61.88N21G001 A LAMP CONNECTOR FIX FRAME SECC, EP721 NO 5 51.88N20G001 A LAMP DRIVER FIX FRAME PPS,EP721 NO 6 61.88N33G001 A LAMP DRIVER EMI FOIL COPPER EP721 NO 7 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK NO 8 52.88N19G001 B LAMP DRIVER THERMAL PAD 42*39*3.0t SARCON GR-d NO 9 42.83M06G001 B CABLE W.A. 2P #20 180mm LAMP DRIVER TO LVPS 2400MP NO 10 42.00423G001 A W.A. 5P #28 170MM LAMP DRIVER TO MB EP723 NO 11 51.89M03G001 A LAMP DRIVER EMI PROTECT MYLAR OUTSIDE PP EP723 NO 12 51.89M04G001 A LAMP DRIVER EMI FIX MYLAR UP PP EP723 NO EP721/727/723/728 Family / EW1610 Family Confidential XXII DC. EP721/727/723/728/EW628/EW1610 EP721/727/723/728 Family / EW1610 Family Confidential XXIII item P/N Rev Description 1 70.88N01G001 A ASSY BOTTOM CASE MODULE EP721 NO 70.88S01G001 A ASSY BOTTOM CASE MODULE EP727 NO 70.89M10G001 A ASSY BOTTOM CASE MODULE EP723 NO 70.89N10G001 A ASSY BOTTOM CASE MODULE EP728 NO 2 70.88N02G001 A ASSY TOP CASE MODULE EP721 NO 3 70.88N10G001 A ASSY LAMP MODULE EP721/727 NO 70.89M10G001 A ASSY LAMP MODULE EP723/728 NO 4 51.88N08G001 A IO COVER PC MN 3600H,EP721 5 70.88N13G001 A ASSY LAMP COVER MODULE EP721 NO 6 61.88N18G001 A SHEET MEATL IO SUS301,EP721 NO 7 80.88N01G001 F PCBA MAIN BOARD FOR EP721 80.88S01G001 G PCBA MAIN BOARD FOR EP727 80.89M01G001 E PCBA MAIN BOARD FOR EP723 80.89N01G001 F PCBA MAIN BOARD FOR EP728 8 61.88N17G001 B SHEET METAL BTM M/B SECC,EP721 NO 9 85.1A126G040 A SCREW PAN MECH M2.6*4 Ni NO 10 85.1A526G060 A SCREW PAN MECH M2.6*6 Ni NYLOK NO 11 85.005AGG040 A SCREW I/O STEEL #4-40UNC*H4*L5.5 NYLOK NO 12 61.85928G001 A LAMP HOUSING SHOULDER SCREW SB21 NO 13 51.88N12G001 A ZOOM RING COVER PC MN3600H,EP721 14 85.4A321G050 A SCREW FLAT HEAD MECH M1.7*5 D2.5 BLACK NO 15 41.85M09G001 A EMI GASKET W13*H3*L13 mm , 9mm NO 16 41.88N02G001 A EMI GASKET W6*H1*L140mm NO 17 61.88N29G001 A MAIN BOARD STAND-OFF M2.6X4.0mm NO 18 70.88N03G001 A ASSY ENGINE MODULE EP721 NO 70.88S03G001 A ASSY ENGINE MODULE EP727 NO 70.89M03G001 A ASSY ENGINE MODULE EP723 NO 70.89N03G001 A ASSY ENGINE MODULE EP728 NO EP721/727/723/728 Family / EW1610 Family Parts Supply Confidential XXIV item P/N Rev Description 19 35.88N01G001 A I/O COVER LABEL EP721 NO 20 61.88N35G001 B SHEET METAL FOR EMI SECC EP721 NO 21 85.1A523G060 A SCREW PAN MECH M3*6 NYLOK, GREEN NO 22 52.80N07G001 A M/B ABSORPTION NOISE CVS 15*t10mm L40 HD70 NO 23 51.88N37G001 B MYLAR FOR ENGINE EP721 NO 24 51.88N38G001 A MYLAR FOR DVI EP721 NO 25 51.88N39G001 A MYLAR FOR IO EP721 NO 26 52.88N22G001 A M/B THERMAL PAD GR-b 16.3X8.8X3.5t NO 27 51.81541G001 A TAPE 3M J350 17*30mm NO EP721/727/723/728 Family / EW1610 Family Parts Supply Confidential XXV A.K. EP721/727/723/728/EW628/EW1610 EP721/727/723/728 Family / EW1610 Family Confidential XXVI item P/N Rev Description 1 45.88N01G001 A REMOTE CONTROLLER WITH LASER JAECS EP721 3 36.00012G002 C WARRANTY CARD 3 YEARS, USA FOR OPTOMA LPP SERIES(EP721/723/727/728) 36.00024G001 A WARRANTY CARD US FOR LPP SERIES, 1 YEAR(EW1610) 4 36.00018G001 B EXTENDED WARRANTY REGISTRATION FORM,USA FOR LPP SERIES 5 36.00020G001 A QUICK TROUBLESHOOTING GUIDE MULTILINGUAL 6 36.88N01G001 B USER’S GUIDE MULTILINGUAL (CD) EP721/723/727/728 36.8BR01G001 A USER’S GUIDE MULTILINGUAL (CD) OPTOMA EW1610 7 36.88N02G001 A QUICK START CARD MULTILINGUAL EP721 8 42.00200G002 A CABLE VGA 15P 1.8M BLK EP739 9 42.00280G001 A CABLE USB(A) TO USB(B) 2M BLK 2100MP 10 51.00027G003 A PE BAG ZIPPER 33cm*25cm SIZE GREEN FOR OP EP721/723/727/728 51.86213G002 A PE BAG ZIPPER #9 W/RECYCLING MARK FOR OPTOMA EW1610 EP721/727/723/728 Family / EW1610 Family Parts Supply Confidential XXVII D.P. EP721/727/723/728/EW628/EW1610 14 13 EP721/727/723/728 Family / EW1610 Family Confidential XXVIII item P/N Rev Description 1 DC.88N01G001 A D.C. EP721 2 53.88N01G001 A SOFT CARRY BAG EP721 3 42.50115G001 A CABLE POWER CORD 1.8M SP30+IS14 US 4 51.52109G003 A PE BAG 450*350*0.07 FOR OPTOMA 6 35.52302G091 A LABEL CARTON 108*92 BLANK 7 35.88N02G001 A SPEC LABEL EP721 8 75.88N04G001 A ASSY LENS CAP MODULE EP721 10 55.88N01G002 A CARTON CARRY BOX NEW EP721 11 56.88N01G002 A CUSHION R EPE NEW EP721 12 56.88N02G002 A CUSHION L EPE NEW EP721 13 35.86821G001 A LABEL PREVENT OPEN DIM28MM 14 51.88N47G001 A TOP CASE PROTECTION FILM EP721 EP721/727/723/728 Family / EW1610 Family Parts Supply NO Confidential XXIX Appendix B I. Serial Number System Definition Serial Number Format for Projector (For EP721) Q 88N 7 1 2 3 31 AAAAA C 4 5 6 0001 7 1 : Q = Optoma 2 : 88N = Project code 3 : 7 = Last number of the manufacture year (ex:2007 = 7) 4 : 31 = week of the manufacture year ( ex: the thirty-one week of the year = 31) 5 : ������ �� AAAAA = not-defined ����������� 6 : ������������������������������������� C = Manufacture factory (TW or China) 7 :������������������ 0001 = Serial code EX: Q88N731AAAAAC0001 This label represents the serial number for EP721. It is produced at CPC on thirty-one week of 2007. Its serial code is 0001. EP721/727/723/728 Family / EW1610 Family Confidential XXX Serial Number Format for Projector (For EP727) Q 88S 8 1 2 3 04 AAAAA C 4 5 6 0002 7 1 : Q = Optoma 2 : 88S = Project code 3 : 8 = Last number of the manufacture year (ex:2008 = 8) 4 : 04 = week of the manufactureyear ( ex: the forth week of the year = 04) 5 :AAAAA = not-defined 6 : C = Manufacture factory (TW or China) 7 : 0002 = Serial code EX: Q88S804AAAAAC0002 This label represents the serial number for EP727. It is produced at CPC on forth week of 2008. Its serial code is 0002. EP721/727/723/728 Family / EW1610 Family Confidential XXXI Serial Number Format for Projector (For EP723) Q 89M 1 2 8 3 23 AAAAA C 4 5 6 0001 7 1 : Q = Optoma 2 : 89M = Project code 3 : 8 = Last number of the manufacture year (ex:2008 = 8) 4 : 23 = week of the manufacture year ( ex: the twenty-three week of the year = 23) 5 :AAAAA = not-defined 6 : C = Manufacture factory (TW or China) 7 : 0002 = Serial code EX: Q89M823AAAAAC0001 This label represents the serial number for EP723. It is produced at CPC on twenty-three week of 2008. Its serial code is 0001. EP721/727/723/728 Family / EW1610 Family Confidential XXXII Serial Number Format for Projector (For EP728) Q 89N 8 1 2 3 10 AAAAA C 4 5 6 0001 7 1 : Q = Optoma 2 : 89N = Project code 3 : 8 = Last number of the manufacture year (ex:2008 = 8) 4 : 10 = week of the manufactureyear ( ex: the tenth week of the year = 10) 5 :AAAAA = not-defined 6 : C = Manufacture factory (TW or China) 7 : 0001 = Serial code EX: Q89N810AAAAAC0001 This label represents the serial number for EP728. It is produced at CPC on tenth week of 2008. Its serial code is 0001. EP721/727/723/728 Family / EW1610 Family Confidential XXXIII Serial Number Format for Projector (For EW1610) Q 8BR 8 1 2 3 15 AAAAA C 4 5 6 0001 7 1 : Q = Optoma 2 : 8BR = Project code 3 : 8 = Last number of the manufacture year (ex:2008 = 8) 4 : 15 = week of the manufactureyear ( ex: the fifteenth week of the year = 15) 5 :AAAAA = not-defined 6 : C = Manufacture factory (TW or China) 7 : 0002 = Serial code EX: Q8BR815AAAAAC0001 This label represents the serial number for EW1610. It is produced at CPC on fifteenth week of 2008. Its serial code is 0001. EP721/727/723/728 Family / EW1610 Family Confidential XXXIV II. PCBA Code Definition PCBA Code for Projector A B 1 XXXXXXXXXX 2 3 1 : ID 2 : Vendor Code 3 : P/N 4 : Revision 5 : Date Code 6 : S/N C 4 XXX 5 EEEE 6 EP721/727/723/728 Family / EW1610 Family Confidential XXXV
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