Ransomes 69158 HR 5111 Parts Manual

4118020-GB (rev.0)

Parts and Maintenance Manual

HR-5111 Rotary Mower with ROPS

Model: 69158 Engine: Kubota V2203

Serial Number 1651 and Up

WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.

RJ 100 / 092003

To Order Parts

1. Write your full name and complete address on the order.

2. Explain where and how to make shipment.

3. Give product number, name and serial number that is stamped on the name plate or serial plate located on the left rear frame of your product.

4. Order by the quantity desired, the part number, and description of the part as given in the parts list.

5. Send or bring the order to an authorized Textron Turf

Care And Specialty Products Dealer.

6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting.

7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid.

Use of other than Textron Turf Care And Specialty Products authorized parts and accessories will void the warranty.

Table of Contents

1 Safety

1.1

Operating Safety ............................................... 4

1.2

Important Safety Notes ..................................... 5

2 Specifications

2.1

Product Identification ........................................ 6

2.2

Engine ............................................................... 6

2.3

Tractor .............................................................. 6

2.4

Cutting Units ..................................................... 7

2.5

Weights and Dimensions .................................. 7

2.6

Accessories & Support Literature ..................... 7

3 Adjustments

3.1

General ............................................................. 8

3.2

Ball Joints ......................................................... 8

3.3

Engine Alternator Belt ....................................... 8

3.4

Parking Brake ................................................... 9

3.5

Service Brake ................................................... 9

3.6

Cruise Control Switch ..................................... 10

3.7

Fuel Solenoid .................................................. 10

3.8

Ground Pressure ............................................ 10

3.9

Hydro Neutral .................................................. 11

3.10 Traction Pedal Stop ........................................ 11

3.11 Steering Toe In ............................................... 12

3.13 Steering Stop Bolts ......................................... 12

3.14 Reverse Sensing Switch ................................. 13

3.15 Leveling Front Mower ..................................... 13

3.16 Cutting Height ................................................. 14

3.17 Servicing Front Deck ...................................... 15

3.18 Specific Torque ............................................... 15

3.19 Torque Specification ....................................... 16

4 Maintenance

4.1

General .......................................................... 17

4.2

Inspecting Blades ........................................... 17

4.3

Sharpening Blades ......................................... 18

4.4

Engine ............................................................ 19

4.5

Engine Oil ....................................................... 19

4.6

Air Filter .......................................................... 20

4.7

Fuel ................................................................ 20

4.8

Fuel System ................................................... 20

4.9

Battery ............................................................ 21

4.10 Jump Starting ................................................. 21

4.11 Charging Battery ............................................ 21

4.12 Hydraulic Hoses ............................................. 22

4.13 Hydraulic Oil ................................................... 22

4.14 Hydraulic Oil Filters ........................................ 23

4.15 Electrical System ............................................ 23

4.16 Muffler And Exhaust ....................................... 23

4.17 Tires ............................................................... 23

4.18 Wheel Mounting Procedure ............................ 24

4.19 Care And Cleaning ......................................... 24

4.20 Radiator and Oil Cooler .................................. 25

4.21 Storage ........................................................... 26

5 Troubleshooting

5.1

General .......................................................... 27

6 Maintenance & Lubrication Charts

6.1

General .......................................................... 28

6.2

Lubrication Chart ............................................ 28

6.3

Maintenance Charts ....................................... 29

7

8

Notes

Parts Catalog

8.1

Table Of Contents .......................................... 31

Copyright 2000 Textron Inc. “All rights reserved, including the right to reproduce this material or portions thereof in any form.”

Litho in U.S.A. 1-2002

Suggested Stocking Guide

To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids.

To order any of the following material:

1. Write your full name and complete address on your order form.

2. Explain where and how to make shipment:

❑ UPS

❑ Overnight

❑

❑

Regular Mail

2nd Day

3. Order by the quantity desired, the part number, and the description of the part.

4. Send or bring the order to your authorized Textron

Turf Care and Specialty Products Dealer.

Service Parts

Qty. Part No.

Description

555773 Engine Oil Filter

549633 Engine Air Filter

557619 Engine Fuel Filter

Qty. Part No.

Description

555771 Hydraulic Return Oil Filter

2811255 Hydraulic Charge Oil FIlter

Service Support Material

Qty. Part No.

Description

4108021 Safety & Operation Manual

4101820 Parts & Maintenance

4104842 Kubota Engine Parts Manual

5001553 Video, Operator Training

Qty.

Service Manual

Description

How To Use This Manual

Abbreviations

N/S - Not serviced seperately, can only be obtained by ordering main component or kit.

AR -Variable quantity or measurement is required to obtain correct adjustment.

Symbols such as

●

, next to the item number, indicate that a note exists which contain additional information important in ordering that part.

Bulleted Items

Bulleted items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separetely or as part of the main component.

●

Item Part No.

1 123456

Qty Description

1 Mount, Valve

2 789012 1 Valve, Lift

3 345678

4 N/S

5 901234

1

1

1

•

•

Handle

Seal Kit

Screw, 1/4-20 x 2” Hex Head

Serial Numbers/Notes

Indicates a piece part

Includes Items 2 and 3

Serviced part included with Item 2

Non serviced part included with Item 2

3

1 SAFETY

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

!

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine.

1.

Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment.

2.

It is your responsibility to read this manual and all publications associated with this equipment (Safety and Operation Manual, engine manual, accessories and attachments). If the operator can not read

English it is the owner’s responsibility to explain the material contained in this manual to them.

3.

Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents.

4.

Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs.

5.

Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light.

6.

Inspect the area where the equipment will be used.

Pick up all the debris you can find before operating.

Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards.

7.

Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property.

8.

Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place.

9.

Never disconnect or bypass any switch.

10. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation.

11. Fuel is highly flammable, handle with care.

12. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key.

13. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit.

14. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads.

15. Never use your hands to search for oil leaks.

Hydraulic fluid under pressure can penetrate the skin and cause serious injury.

16. Operate the machine up and down the face of the slopes (vertically), not across the face (horizontally).

17. To prevent tipping or loss of control, do not start or stop suddenly; reduce speed when making sharp turns. Use caution when changing direction on slopes.

18. Always use the seat belt when operating tractors equipped with a ROPS.

Never use a seat belt when operating tractors without a ROPS.

19. Keep legs, arms and body inside the seating compartment while the vehicle is in motion.

This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

GB-4

SAFETY 1

1.2

IMPORTANT SAFETY NOTES ________________________________________________

!

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices.

For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no

circumstances should this equipment be operated without these devices securely fastened in place

!

WARNING

The Interlock system on this tractor prevents the tractor from starting unless the brake lever is engaged, mower switch is off and traction pedal is in neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off.

NEVER operate tractor unless the Interlock system is working.

!

WARNING

1.

Before leaving the operator’s position for any reason: a.

Return traction pedal to neutral.

b.

Disengage all drives.

c.

Lower all implements to the ground.

d.

Engage parking brake.

e.

Stop engine and remove the ignition key.

2.

Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine.

3.

Keep the area of operation clear of all bystanders and pets.

4.

Never carry passengers, unless a seat is provided for them.

5.

Never operate mowing equipment without the discharge deflector securely fastened in place.

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void the warranty.

GB-5

2 SPECIFICATIONS

2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION _________________________________________________

69158 .............................. HR-5111 with ROPS.

Serial Number ................ An identification plate, like the one shown, listing the serial number, is attached to the frame of the tractor near the center lift arm mount.

Always provide the serial number of the unit when ordering replacement parts or requesting service information.

A Textron Company

CHARLOTTE, NC MADE IN U.S.A.

69116 5901

®

Product

EEC Sound

Power

Sound Pressure

Level

Operator Ear

Vibration M/S

2

Arms Body

69158 105 dba 90 dba 4.6

1.5

2.2

ENGINE__________________________________________________________________

Make ............................... Kubota

Model .............................. V2203-B

Horsepower .................... 49 hp (36.6 kW) @2800 rpm

Note: Actual sustained horsepower will likely be lower than listed in specifications due to operating limitations and enviromental factors

Displacement .................. 134.1 cu. In. (2197 cc)

Bore and Stroke .............. 3.43 x 3.64 in. (87 x 92 mm)

Compression Ration ....... 22:1

Torque ............................. 109 ft. lbs. (147.8 Nm) @ 1200 rpm

Fuel:

Type .......................... No. 2 Diesel

Rating ....................... Min. Cetane rating 45

Capacity .................... 20 U.S. Gal. (75.7 liters)

Fuel Injection Pump........ Bosch K type Mini Pump

Ignition Timing ................ 18° before TC

Governor......................... Centrifugal ball mechanical

Low Idle ................... 900 RPM

High Idle ................... 2400 RPM

Lubrication:

Capacity.................... 10 quarts (9.5 liter) with filter

Type.......................... 10W30 with dye

API Classification ..... CD, CE

Air Filter .......................... Dry type with evacuator valve and service indicator.

Alternator ........................ 45 amp

Cooling System .............. Liquid Cooled

Capacity...................... 8 qt. (7.6 l) 50/50 water / ethylene glycol mix

Thermostat ............... 185° F (95° C)

2.3

TRACTOR ________________________________________________________________

Tires:

Front ......................... 26 x 12-12, 6 Ply

Rear .......................... 23 x 10.5-12, 4 Ply

Pressure:

Front ......................... 16-20 psi (110-138 kPa)

Rear .......................... 8-10 psi (55-69 kPa)

Battery:

Type .......................... 12 Volt Lead/Acid

Group ........................ AABM #75NF

Rating ....................... 750 CCA at 0° F (-18° C)

Service Brake ................. Pedal operated hydraulic disc brakes on front wheels.

Parking Brake ................. Independent disc on drive line, hand lever actuated.

GB-6

Differential ...................... Single speed, differential lock electro-hydraulically activated

Speed:

Forward (2WD) ........ 0 - 15 mph (24.1 kph)

Forward (4WD) ......... 0-8.4 mph (0-13.5 km/h)

Reverse..................... 0 - 6 mph (9.6 kph)

Hydraulic System:

Capacity .......................... 17 U.S. gal. (64.3 liters)

Fluid Type ..........................10W30

Return Filter .................... Full Flow 10 micron

SPECIFICATIONS 2

Charge Filter ................... Full Flow 10 micron

Steering ......................... Power steering, rear wheels

Mower Lift ....................... 3 spool manual valve and double acting cylinders

PTO Drive ....................... Fixed Flow Hydraulic

2.4

CUTTING UNITS ___________________________________________________________

Type ................................ Three Fully Floating Decks

Width:

Front Deck ................ 64 in. (1625 mm)

Wing Decks ............... 42 in. (1067 mm)

Cutting Width:

Front and both Wings 134 in. (3403 mm)

Front and one wing ... 99 in. (2514 mm)

Front only.................. 64 in. (1625 mm)

Drive ............................... Hydraulic Motors

Cutting Height ................. 1.00-5.5 in (25 - 140 mm)

2.5

WEIGHTS AND DIMENSIONS ________________________________________________

Dimensions: Inches (mm)

Length ........................................................... 144 (3657)

Height (ROPS) ................................................ 81 (2057)

Wheel Base.................................................. 67.5 (1714)

Width - Transport Position............................ 93.5 (2375)

Width - Mowing Position................................ 139 (3530)

Ground Clearance............................................. 8 (203)

Turning Radius................................................ 33 (838)

Weights: Lbs. (kg)

Fuel tank filled and cutting units installed. Less Operator

69158 .......................................................... 3780 (1714)

2.6

ACCESSORIES & SUPPORT LITERATURE _____________________________________

Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and attachments.

!

CAUTION

Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty

Accessories

Air Blow Gun ...........................................................JAC5098

Orange Touch-up Paint (12 oz. spray) ...................... 554598

Mulcher Kit .................................................................. 69123

Snow Blower Mounting Kit .......................................... 69139

Rear Wheel Weights ................................................... 69134

Canopy / Sunshade .................................................... 67814

Dual Work Light........................................................... 69128

Blade Balancer........................................................JAC5016

Cab/Cab Accessories ....................................................... ●

Brush/Sweeper .................................................................. ◆

Snow Blower .....................................................................

▲

◆ Contact:

Box 990, 300 Route 100

Morden, Manitoba, Canada R6M 1A8

Phone: (204) 822-9100

Fax: (204) 822-9111

Loftness Specialized Equipment, Inc.

South Highway 4

Hector, MN 55342

Phone 800 . 848 . 7624

ATTN Doug Haley

● Contact: Jodale Perry Corporation

GB-7

2 SPECIFICATIONS

Support Literature

Safety & Operation Manual...................................... 4118021

Parts & Maintenance Manual................................... 4118020

Diesel Engine Parts Catalog ....................................4104842

Operator Training Video (English) ...........................5001553

Operator Training Video (Spanish) ..........................5001557

Service & Repair Manual ............................. PT-SRI-HR5111

▲

Contact: M-B Companies, Inc.

1200 S. Park Street, Box 148

Chilton, WI 53014

Phone: (888) 558-5801

Fax: (414) 849-2109

GB-8

ADJUSTMENTS 3

3 ADJUSTMENTS

3.1 GENERAL ________________________________________________________________

!

WARNING

To prevent injury, lower implements to the ground, disengage all drives, engage parking brake, stop engine and remove key from ignition switch before making any adjustments or performing maintenance.

Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.

If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised.

1.

Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment cannot be made, contact an authorized

Textron Turf Care And Specialty Products Dealer.

2.

Replace, do not adjust, worn or damaged components.

3.

Long hair, jewelry or loose fitting clothing may get tangled in moving parts.

!

CAUTION

Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine.

4.

Do not change governor settings or overspeed the engine.

3.2

BALL JOINTS _____________________________________________________________

When adjusting ball joints, be sure cut-out in ball joint is parallel to the mounting bracket, then secure in place

INCORRECT CORRECT

Must be parallel after assembly within 1/4” (6 mm) per foot.

Figure 3A

3.3

ENGINE ALTERNATOR BELT ________________________________________________

1.

Inspect and adjust new alternator belt after the first

10 hours of operation. Check and adjust every 100 hours thereafter.

2.

Adjust the alternator pulley so the belt deflects 9/32 to 11/32 in. (7 - 9 mm) with 22 lb. (10 kg) push at midpoint between pulleys. Refer to your engine manual.

3.

To adjust, loosen alternator mounting bolts (A) and adjust alternator until the proper belt tension is achieved.

A

Figure 3B

GB-9

3 ADJUSTMENTS

3.4

PARKING BRAKE _________________________________________________________

1.

Check linkages, cables and pivot points, to ensure they are operating smoothly. Check brake pads for wear.

2.

To set brake force: Place brake lever in the disengaged position. Sit in the operator’s seat and turn knob (B) clockwise to increase force. Apply and release brake every quarter turn until a force of 36-

42 lb. (16 - 19 kg), at the base of the adjustment knob is required to set the parking brake.

If a scale is not available for measuring, place tractor in 2WD mode and adjust brake until motor cannot overcome the parking brake

3.

If the knob on the parking brake has been turned to its maximum extent, new brake pads are required.

4.

Brake pads must be replaced when worn to the point that they touch each other above the brake disc.

5.

Park the tractor on an incline (Approximately 16.7° slope) near the bottom of the hill, with the front of the tractor facing downhill. Engage the parking brake and stop the engine.

6.

If the brakes do not hold, Start the engine, disengage brake and drive to the bottom of the hill to make the adjustment.

B

!

CAUTION

Never disengage the parking brake when the engine is not running.

Figure 3C

3.5

SERVICE BRAKE __________________________________________________________

Adjust ball joint (C) so brake pedal has a minimum of 1/8 in. (3 mm) free travel before plunger touches piston in master cylinder.Turn ball joint in (Clockwise) to decrease or out (Counter-clockwise) to increase pedal travel.

C

Figure 3D

GB-10

ADJUSTMENTS 3

3.6

CRUISE CONTROL SWITCH _________________________________________________

1.

If the cruise control does not disengage when brake pedal is depressed, loosen hardware (D) and slide switch so roller (E) is centered on bolt (F).

2.

Loosen hardware and adjust bolt (F) so head makes contact with roller (E) and activates switch.

D

F

E

Figure 3E

3.7

FUEL SOLENOID __________________________________________________________

1.

Adjust rod (H) so fuel solenoid locks into hold position when ignition key is turned to the START and returned to the RUN position. Maintain a 1/32 -

1/16 in. (0.8 - 1.6 mm) gap between lever and boss when ignition key is in the OFF position.

Note: Fuel solenoid will not activate without parking brake engaged, and PTO Switch disengaged. Turn key to

Start position only long enough to activate solenoid. Do not start engine without operator in seat.

1/32 - 1/16”

(0.8 - 1.6 mm)

H

4-5/8”

(102 mm)

Figure 3F

3.8

GROUND PRESSURE ______________________________________________________

1.

Adjusting ground pressure affects lowering time of the lift arms and also affects ground pressure at each tire.

2.

Loosen thin knob (J) and adjust large knob (K) to increase or decrease cutting unit weight. Knob adjusts all three mowers simultaneously.

a.

Increasing cutting unit weight allows mowers to follow contours of ground better and reduces tractor ground pressure.

b.

Decreasing cutting unit weight increases tractor weight, which increases traction on slopes.

c.

Once desired ground pressure has been obtained, tighten thin knob (J).

Note: If cutting unit weight is set too low, wing cutting units will not lower to the ground from transport position.

K

J

INCREASE DECREASE

Figure 3G

GB-11

3 ADJUSTMENTS

3.9

HYDRO NEUTRAL _________________________________________________________

If the tractor “Creeps” in either direction, the neutral position must be adjusted. The tractor may tend to

“Creep” if the hydraulic oil is cold. Operate tractor for 15 minutes before determining if adjustment is needed.

!

WARNING

Carbon monoxide in the exhaust fumes can be fatal when inhaled. Any adjustments or repairs performed with the engine is running must be made with ample ventilation.

Never work on a tractor that is supported only by the jack. Always use jack stands.

If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised.

1.

Place a small amount of lubricating oil on all linkage pivot points.

2.

Hoist tractor so all four tires are off the ground and place jack stands under the frame to prevent accidental lowering of the tractor during adjustment.

3.

Start engine and set throttle to full speed.

4.

Disengage parking brake and place 2WD/4WD

Switch in 2WD position.

5.

Check rotation of drive tires and adjust traction return control (L) with the engine running.

a.

To adjust for forward creep, loosen nut (M) and turn nut (N) in until tires stop rotating. Hold nut

(N) in place and tighten nut (M).

b.

To adjust for reverse creep, loosen nut (M) and turn nut (N) out until tires stop rotating. Hold nut

(N) in place and tighten nut (M).

6.

If tractor continues to creep, check position of traction return control (L).

a.

The return control (L) must be parallel to traction arm (O).

b.

Loosen hardware (P) and adjust bracket (Q) until control is parallel to arm.

Q

L

L

N

M

P

O

MUST BE PARALLEL

Figure 3H

3.10 TRACTION PEDAL STOP ___________________________________________________

Move traction pedal (T) to its maximum forward position.

Adjust stop bolt (R) until bolt touches the traction pedal.

Adjust bolt one revolution counter-clockwise (out against pedal) and tighten both nuts (S).

T

R

S

S

Figure 3I

GB-12

ADJUSTMENTS 3

3.11 STEERING TOE IN _________________________________________________________

“Toe in” should be adjusted from X ± 1/16 in (1.5 mm).

1.

Turn wheels to straight ahead position.

2.

Loosen tie rod jam nuts (U).

3.

Adjust tie rod and retighten jam nuts

4.

After adjusting “Toe in” it may be necessary to readjust steering stop bolts.

X

U

U

X ± 1/16” (1.5 mm)

Figure 3J

3.12 TURNING RADIUS _________________________________________________________

1.

Adjust steering cylinder (V) for equal angle steering in both directions. Check that ball joints are threaded equally into both ends.

2.

Loosen screw and nut (W) on locking clamp. Turn cylinder rod to obtain desired length then retighten hardware.

3.

Fully extend and retract steering cylinder and readjust steering stop bolts.

W

V

W

Figure 3K

3.13 STEERING STOP BOLTS ____________________________________________________

Do not adjust the stop bolts until the “Toe in” and steering cylinder have been adjusted.

1.

Loosen both nuts (Y) and turn bolts completely in against mounting block.

2.

Fully retract steering cylinder. Adjust left side stop bolt until it just touches steering arm. Tighten left side nut (Y).

3.

Fully extend steering cylinder. Adjust right side stop bolt until it just touches steering arm. Tighten right side nut (Y).

Y

Y

Figure 3L

GB-13

3 ADJUSTMENTS

3.14 REVERSE SENSING SWITCH ________________________________________________

1.

Adjust actuating rod (Z) so tractor shifts into 2WD at approximately 0.5 m.p.h. in reverse.

2.

Loosen nut and turn rod end counterclockwise to decrease speed or clockwise to increase speed.

3.

Tighten nut and test machine.

4.

If adjustment cannot be made, contract your authorized Textron Turf Care And Specialty Products dealer.

Z

Figure 3M

3.15 LEVELING FRONT MOWER _________________________________________________

1.

Before leveling the front deck, the tractor tires and caster wheels must be properly inflated. The cutting height is directly related to the radius of the tire.

2.

Set the cutting height of the front mower to 5-1/2 in.

(140 mm).

3.

Rotate all blades so that one end of the blade (A) is pointing forward.

4.

Fully lower front deck. Measure from the ground to point (A) and from the ground to point (B). Point (B) must be 1/8 in. (3 mm) higher than point (A).

5.

Add or remove shims (C) as required between bumper pad (D) and lift arm (E).

6.

Once the front mower has been properly leveled, the cutting height may be readjusted without changing the shims. It may be necessary to re-level the deck if there is a change to the tires.

B

A

B

A

A

D

B

Figure 3N

C

E

Figure 3O

GB-14

ADJUSTMENTS 3

3.16 CUTTING HEIGHT _________________________________________________________

Level the front mower before setting the cutting height for the first time. Do not remove the cutting units from the tractor to change cutting height.

Cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-140 mm) in 1/2 in. (13 mm) increments. Actual cutting height may vary somewhat from the heights given depending on turf conditions, tire variances and other factors.

Note: When cutting undulating areas, lower cutting heights may cause scalping. Adjust height accordingly to prevent turf damage.

1.

Park the tractor on a flat, level surface. Raise the decks until the caster wheels are raised off the ground enough so caster wheels can be removed from deck. Place blocks under decks so they are supported on all sides.

!

WARNING

To prevent serious injury, lower deck until it is resting completely on the supports. This will prevent it from accidentally lowering while making adjustments. Disengage all drives, engage parking brake, stop engine and remove ignition key.

2.

Figure 3P shows the height adjustment decal for the casters.

Column 1 - Height of cut

Column 2 - Arrangement of spacers

Column 3 - Arm Position

Column 4 - Wing Mower Mounting Location

Column 5 - Front Mower Mounting Location

3.

Adjust spacers in quantity listed. Store extra spacers on top of spindle. Always leave one thin spacer above and below caster arm.

4.

For cutting heights 3 in. (76 mm) and below, caster arms should be assembled to upper set of holes

(A). For cutting heights above 3 in. (76 mm), caster arms should be assembled to lower set of holes (B).

Note: After setting cutting height, fully lower cutting units onto a flat, hard surface, stop engine, and measure the distance from the blade tips to the ground. If the distance is different from the desired cutting height, make adjustments as necessary. Cut in a small test area and make any final adjustments for desired turf appearance.

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

"X"

"X"

1

2

3

4

4

0

2

3

0

1

A

B

B

B

B

B

A

A

A

A

A

B

1.0

2.0

3.0

4.0

5.0

1.5

2.5

3.5

4.5

5.5

1.0

3.0

5.0

2.5

4.5

Figure 3P

GB-15

3 ADJUSTMENTS

3.17 SERVICING FRONT DECK __________________________________________________

To return deck to service: The front deck can be raised and tilted up to improve access to the cutting unit and blades for service and cleaning. Be sure to disengage all drives, engage parking brake, stop engine and remove ignition key before working around deck.

1.

Start engine and fully raise front deck.Stop engine.

Remove rope or chain from right wing deck and slowly lower front deck.

To tilt front deck up to its service position:

1.

Fully raise front and right wing deck. Stop engine.

2.

Remove height of cut pins from front deck and carefully lift deck to a perpendicular position.

3.

Use a chain or heavy rope to tie the front right caster arm to the right wing deck.

4.

Start engine and lower front deck to the ground.

Stop engine and remove ignition key.

!

CAUTION

Removing rope or chain will release the full weight of the deck. Make sure anyone assisting in this procedure is made aware of this before removing rope or chain.

2.

Install height of cut pins in correct set of holes. Start engine and lower front deck.

3.18 SPECIFIC TORQUE ________________________________________________________

Tie Rod Ball Joints (2): 20 ft lb. (27 Nm).

Steering Cylinder Ball Joints (2): 45 ft lb (61 Nm).

Blade Adapter Bolts (14): 35 - 40 ft lb (47 - 54 Nm).

Center Blade Bolts (7): 75 ft lb (102 Nm).

Rear Wheel Bolts (10): 40 - 50 ft lb (54 - 68 Nm).

Front Lug Nuts (10): 100 - 120 ft lb (135 - 162 Nm)

GB-16

ADJUSTMENTS 3

3.19 TORQUE SPECIFICATION ___________________________________________________

CAUTION

All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value.

Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated.

AMERICAN NATIONAL STANDARD FASTENERS

SIZE UNITS GRADE 5

Lubricated Dry

#6-32

#8-32

#10-24

#10-32

#12-24

1/4-20

1/4-28 in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm) in-lb (Nm)

5/16-18 in-lb (Nm)

5/16-24 in-lb (Nm)

3/8-16

3/8-24 ft-lb (Nm) ft-lb (Nm)

–

–

–

–

–

75 (8.4)

85 (9.6)

157 (17.7)

173 (19.5)

23 (31.1)

26 (35.2)

M4

M5

M6

M8

M10

M12

M14

SIZE UNITS

Nm (in-lb)

Nm (in-lb)

Nm (in-lb)

Nm (in-lb)

Nm (ft-lb)

Nm (ft-lb)

Nm (ft-lb)

Lubricated

–

1.80 (16)

3.05 (27)

7.41 (65)

14.7 (11)

25.6 (19)

40.8 (30)

4.6

Dry

–

2.40 (21)

4.07 (36)

9.98 (88)

19.6 (14)

34.1 (25)

54.3 (40)

20 (2.3)

24 (2.7)

35 (4.0)

40 (4.5)

50 (5.7)

100 (11.3)

115 (13.0)

210 (23.7)

230 (26.0)

31 (42.0)

35 (47.4)

Lubricated

–

4.63 (41)

7.87 (69)

19.1 (69)

37.8 (29)

66.0 (48)

105 (77)

GRADE 8

Lubricated Dry

SIZE UNITS

–

–

–

–

–

107 (12.1)

120 (13.5)

220 (24.8)

245 (27.6)

32 (43.3)

37 (50.1)

–

30 (3.4)

45 (5.1)

50 (5.7)

65 (7.3)

143 (16.1)

163 (18.4)

305 (34.4)

325 (36.7)

44 (59.6)

50 (67.8)

METRIC FASTENERS

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-14 ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm) ft-lb (Nm)

GRADE 5

Dry Lubricated

37 (50.1)

42 (56.9)

57 (77.2)

64 (86.7)

82 (111)

92 (124)

113 (153)

128 (173)

200 (271)

223 (302)

355 (481)

50 (67.8)

55 (74.6)

75 (101)

85 (115)

109 (148)

122 (165)

151 (204)

170 (230)

266 (360)

298 404

473 (641)

GRADE 8

Dry Lubricated

53 (71.8)

59 (80.0)

80 (108)

90 (122)

115 (156)

129 (174)

159 (215)

180 (244)

282 (382)

315 (427)

500 (678)

70 (94.9)

78 (105)

107 (145)

120 (162)

154 (209)

172 (233)

211 (286)

240 (325)

376 (509)

420 (569)

668 (905)

8.8

10.9

12.9

Non Critical

Fasteners into

Aluminum

Dry

–

6.18 (54)

10.5 (93)

25.5 (226)

50.5 (37)

88.0 (65)

140 (103)

Lubricated

–

6.63 (59)

11.3 (102)

27.3 (241)

54.1 (40)

94.5 (70)

150 (110)

Dry

–

8.84 (78)

15.0 (133)

36.5 (323)

72.2 (53)

125 (92)

200 (147)

Lubricated

3.83 (34)

7.75 (68)

13.2 (117)

32.0 (283)

63.3 (46)

110 (81)

175 (129)

Dry

5.11 (45)

10.3 (910

17.6 (156)

42.6 (377)

84.4 (62)

147 (108)

234 (172)

2.0 (18)

4.0 (35)

6.8 (60)

17.0 (150)

33.9 (25)

61.0 (45)

94.9 (70)

GB-17

4 MAINTENANCE

4 MAINTENANCE

4.1 GENERAL ________________________________________________________________

!

WARNING

Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries

Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.

1.

Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized

Textron Turf Care And Specialty Products Dealer.

2.

Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records.

a.

Keep the equipment clean.

b.

Keep all moving parts properly adjusted and lubricated.

c.

Replace worn or damaged parts before operating the machine.

d.

Keep all fluids at their proper levels.

e.

Keep shields in place and all hardware securely fastened.

f.

Keep tires properly inflated.

3.

Long hair, jewelry or loose fitting clothing may get tangled in moving parts.

4.

Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components.

5.

Recycle or dispose of all hazardous materials

(batteries, fuel, lubricants, anti-freeze, etc.) according to local, state or federal regulations.

4.2

INSPECTING BLADES______________________________________________________

1.

Every 50 hours of operation or whenever mower is removed from tractor, carefully examine the blades to make sure they are in good operating condition.

Blades showing any bends (G), grooves (H) or cracks (J) must be replaced.

!

CAUTION

Use care when checking blades to avoid pinching hands and fingers between blade ends.

G

H

J

HR025

Figure 4A

!

WARNING

Never attempt to straighten, weld or repair a damaged blade. Always replace a damaged blade.

2.

Any of the above conditions can cause a piece of the blade to break away and be hurled from the mower; causing very serious injury to bystanders or property damage.

3.

A bent blade could have a microscopic crack (G) that can grow and allow a piece of the blade to break. Bent blades will also create vibration and other stress on the machinery.

4.

Dust or sand particles can wear a dangerous groove in the blade (H) between the air vanes and the flat portion of the blade that will rapidly grow and produce a crack (J), permitting a piece of the vane to break off.

GB-18

MAINTENANCE 4

4.3

SHARPENING BLADES _____________________________________________________

1.

Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise .

A

!

WARNING

The mower blades can develop sharp edges. Use caution whenever servicing and handling.

Maximum

1/2” (13 mm)

B

2.

When dressing or sharpening the blade, do not follow the original pattern of grind as shown in (A).

Grind new cutting edges at an angle as shown in

(B).

If the maximum total loss of the blade reaches 1/2 in.,

(13 mm), do not sharpen further, replace blade.

HR024

Figure 4B

C

!

WARNING

Resharpening the blade beyond the allowable 1/2 in.,

(13 mm) may allow blade tip break off and be thrown from the mower. Such an incident can cause very serious injury to bystanders and/or property damage.

C

E

C

E

D

Bottom view of front deck in its service position

3.

Make sure an equal amount of material is removed from both sides of blade to prevent having an unbalanced blade. An unbalanced blade will cause excessive vibration and may damage the mower.

4.

Use a blade balancer (JAC 5016) to check the blade after sharpening.

5.

Identify the three clockwise rotation (D) and four counter-clockwise rotation (E) blades. The blades for clockwise rotation are installed on the left front deck motor, the outside left wing deck motor and the inside right wing deck motor. (Rotation is determined by normal motor rotation viewed from top of deck)

6.

Install blades so cutting edges (C) face the direction of rotation as shown in Figure 4C. Air vane of blade must face in toward deck housing.

C

E

D

Left Side

C

Torque center mounting screw holding blade to 75 ft. lb. (102 Nm).

E

D

Right Side

Bottom view of side decks

raised to their transport position.

Figure 4C

GB-19

4 MAINTENANCE

4.4

ENGINE _________________________________________________________________

IMPORTANT: A separate Engine Manual, prepared by

the engine manufacturer, is supplied with this tractor.

Read the engine manual carefully until you are familiar with the operation and maintenance of the engine.

Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer.

The proper break-in of a new engine can make a considerable difference to the performance and life of the engine.

Note: The tractor is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine.

During the break-in period, Textron Turf Care And Specialty

Products recommends the following:

1.

During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.

2.

Check the engine oil level twice daily during the first 50 hours of operation. Higher than normal oil consumption is not uncommon during the initial break-in period.

3.

Change engine oil and oil filter element after first 25 hours of operation.

4.

Check and adjust fan and alternator belts.

5.

Refer to Section 6.3 and Engine Manual for specific maintenance intervals.

If the injection pump, injectors or the fuel system require service, contact an authorized Textron Turf Care And

Specialty Products Dealer.

Important: The normal engine operating temperature is less than 220° F (104° C). If the engine temperature rises by more than 10° F (6° C) above normal, there is and indication that the cooling system may not be functioning properly.

The warning horn will sound when the temperature reaches

230° F (110° C). To prevent damage to the engine, never allow the engine to operate above 230° F. Stop the machine, disengage all drives and operate the engine at low idle for 5 minutes.

4.5

ENGINE OIL ______________________________________________________________

Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required.

Perform initial oil change after first 25 hours of operation and every 100 hours thereafter. See Engine Manual.

Use only engine oils with API classification CD/CE.

Above 77°F (25°C) SAE 30W or SAE10W30/10W40

32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40

Below 32° (0°C) SAE10W or SAE 10W30/10W40

See the engine manufacturer’s Owners’s Manual for detailed service information.

After adding or changing oil, start and run engine at idle with all drives disengaged for 30 seconds. Shut engine off. Wait

30 seconds and check oil level. Add oil to bring up to FULL mark on dipstick.

GB-20

MAINTENANCE 4

4.6

AIR FILTER _______________________________________________________________

Do not remove the element for inspection or cleaning.

Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.

4.

Reassemble cap making sure it seals completely around the filter housing. Dust evacuator must be facing down.

5.

Check all hoses and air ducts. Tighten hose clamps.

Air cleaner servicing is required when air cleaner service light (F) comes on during normal operation. Empty dust cup daily.

When service is required, first clean the outside of the filter housing; then remove the old element as gently as possible and discard.

1.

Carefully clean the inside of the filter housing without allowing dust into the air intake.

2.

Inspect the new element. Do not use a damaged element and never use an incorrect element.

3.

Assemble the new element and make sure it seats properly.

!

CAUTION

F

1. Do not operate tractor with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.

See instructions in operators manual to properly clean the radiator or oil cooler and check fluid levels.

2. When implement becomes clogged, disengage power and stop engine before cleaning.

3. Keep hands, feet and clothing away from power driven moving parts.

4. Do not ride on machine or allow passengers unless seat is provided.

5. Keep all shields in place.

6. Stop engine for all servicing, adjustments, or fluid level changes.

7. Read manual thoroughly before operating machine.

8. Do not shift between 2WD / 4WD while tractor is moving

Figure 4D

4.7

FUEL ____________________________________________________________________

Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel.

!

WARNING

Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot.

Do not smoke when handling fuel. Never fill or drain the fuel tank indoors.

Do not spill fuel and clean spilled fuel immediately.

Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors.

Be sure to reinstall and tighten fuel cap securely.

• Fill the fuel tank to within 1 in. (25 mm) of the bottom of the filler neck.

• Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier.

• Never overfill or allow the tank to become empty.

• Check fuel lines and clamps every 50 hours. Replace fuel lines and clamps at the first sign of damage.

• Use clean, fresh, #2 Diesel fuel. Minimum Cetane rating

45. Refer to Engine Manual for additional information.

4.8

FUEL SYSTEM ____________________________________________________________

Refer to Section 6.3 for specific maintenance intervals.

Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt must not be allowed to enter into fuel system.

For diesel engines, turn the key switch to the ON position to start the fuel pump, and bleed the fuel system if the fuel filter and lines have been removed, or the fuel tank has become empty. See Engine Manual.

GB-21

4 MAINTENANCE

4.9

BATTERY ________________________________________________________________

Make absolutely certain the ignition switch is “Off” and the key has been removed before servicing the battery.

!

CAUTION

Always use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. You must read and obey all battery manufacturer’s instructions.

1.

When installing the battery, always assemble the RED, positive (+) battery cable first and the ground, BLACK, negative (-) cable last.

2.

When removing the battery, always remove the ground, BLACK, negative (-) cable first and the RED, positive (+) cable last.

3.

Make sure battery is properly installed and secured to the battery tray.

Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep vent caps and terminal covers in place

Check the electrolyte level every 100 hours. Keep the cable ends, battery and battery posts clean.

Verify battery polarity before connecting or disconnecting the battery cables.

!

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash your hands after handling.

4.10 JUMP STARTING __________________________________________________________

Before attempting to “jump start” the tractor, check the condition of the discharged battery. Section 4.9

!

WARNING

Batteries generate explosive hydrogen gas. To reduce the chance of an explosion, avoid creating sparks near battery. Always connect the negative jumper cable to the frame of the tractor with the discharged battery, away from the battery.

When connecting jumper cables:

1.

Stop the engine on the vehicle with a good battery.

2.

Connect RED jumper cable to the positive (+) terminal on the good battery and to the positive (+) terminal on the “discharged” battery.

3.

Connect the BLACK jumper cable from the negative

(-) terminal on the good battery to the frame of the tractor with the discharged battery.

After cables have been connected, start the engine on the vehicle with the good battery then start the tractor.

4.11 CHARGING BATTERY _____________________________________________________

!

WARNING

Charge battery in a well ventilated area. Batteries generate explosive gases. To prevent an explosion, keep any device that may create sparks or flames away from the battery.

To prevent injury, stand away from battery when the charger is turned on. A damaged battery could explode.

2.

Whenever possible, remove the battery from the tractor before charging. If battery is not sealed, check that the electrolyte covers the plates in all the cells.

3.

Make sure the charger is “Off”. Then connect the charger to the battery terminals as specified in the charger’s manual.

4.

Always turn the charger “Off” before disconnecting charger from the battery terminals.

1.

Refer to Section 4.9. Read the Battery and Charger’s manual for specific instructions.

GB-22

MAINTENANCE 4

4.12 HYDRAULIC HOSES _______________________________________________________

!

WARNING

To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard.

Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

1.

Always lower implements to ground, disengage all drives, engage parking brake, stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses.

2.

Check visible hoses and tubes daily. Look for wet hoses or oil spots. Replace worn or damaged hoses and tubes before operating the machine.

3.

The replacement tube or hoses must be routed in the same path as the existing hose, do not move clamps, brackets and ties to a new location.

4.

Thoroughly inspect all tubes, hoses and connections every 250 hours.

IMPORTANT: The hydraulic system can be permanently damaged if the oil becomes

contaminated. Before disconnecting any hydraulic component, clean the area around the fittings and the hose ends to keep impurities out of the system.

a.

Before disconnecting any hydraulic component, tag or mark the location of each hose then clean the area around the fittings.

b.

As you disconnect the component, be prepared to assemble plugs or caps to the hose ends and open ports. This will keep impurities out of the hydraulic system and also prevent oil spills.

c.

Make sure “O” rings are clean and hose fittings are properly seated before tightening.

d.

Keep the hose from twisting. Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks.

e.

Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure.

4.13 HYDRAULIC OIL___________________________________________________________

Refer to Section 6.3 for specific maintenance intervals.

Drain and replace the hydraulic oil after a major component failure, or if you notice the presence of water or foam in the oil, or a rancid odor (indicating excessive heat).

Always replace the hydraulic filter when changing oil.

To change hydraulic oil:

5.

Purge air from system.

6.

Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level. Fill tank to full level

1.

Clean the area around the oil cap to prevent impurities from entering and contaminating the system. a.

Oil temperature should be at 60° to 90°F (16° -

32°C). Do not check oil level when oil is hot.

b.

The main oil tank level should be 2 inches below filler neck.

2.

Drain and replace the hydraulic oil yearly or after a major component failure, or if you notice the presence of water, foam, or a rancid odor.

3.

Remove drain plug from bottom of main tank and loosen or remove breather cap. Check and clean the breather cap, replace as necessary.

4.

After oil has drained install drain plug and fill with

Textron Turf Care And Specialty Products Hydraulic oil.

GB-23

4 MAINTENANCE

4.14 HYDRAULIC OIL FILTERS __________________________________________________

The hydraulic system is protected by two 10 micron filters.

!

WARNING

Charge filter is under pressure. Remove filter slowly to prevent personal injury.

To replace hydraulic oil filter:

1.

Remove the old filter.

2.

Fill new filter with oil then install new filter. Hand tighten only.

3.

Operate engine at idle speed with hydraulic system in neutral for five minutes.

4.

Check hydraulic oil level and fill as required.

4.15 ELECTRICAL SYSTEM _____________________________________________________

!

CAUTION

Always turn the ignition switch off and remove the negative battery cable (Black) before inspecting or working on the electrical system.

General precautions that can be taken to reduce electrical problems are listed below.

1.

Make certain all terminals and connections are clean and properly secured.

2.

Check the Interlock system, and circuit breakers regularly.

If the Interlock does not function properly and the problem cannot be corrected, contact an authorized

Textron Turf Care And Specialty Products Dealer.

3.

Keep the wire harness and all individual wires away from moving parts to prevent damage.

4.

Make sure the seat switch harness is connected to the main wire harness.

5.

Check the battery and battery charging circuit.

6.

Do not wash or pressure spray around electrical connections and components.

4.16 MUFFLER AND EXHAUST __________________________________________________

!

WARNING

Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled.

NEVER operate an engine without proper ventilation.

To protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a defective muffler.

If you notice a change in the color or sound of the exhaust, stop the engine immediately. Identify the problem and have the system repaired.

Torque all exhaust manifold hardware evenly. Tighten or replace exhaust clamps.

4.17 TIRES ___________________________________________________________________

1.

Keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear.

1.

Check the pressure with an accurate, low pressure tire gauge.

2.

Keep tires inflated to:

Front - 16-20 psi - (110-138 kPa)

Rear - 8-10 psi (55-69 kPa)

Casters - 20-25 psi (138-172 kPa)

!

CAUTION

Unless you have the proper training, tools and experience, DO NOT attempt to mount a tire on a rim.

Improper mounting can produce an explosion which may result in serious injury.

GB-24

MAINTENANCE 4

4.18 WHEEL MOUNTING PROCEDURE ____________________________________________

!

WARNING

Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands.

If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised.

1.

Remove dirt, grease and oil from stud thread. Do not lubricate threads.

2.

Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub.

3.

Finger tighten all hardware then torque hardware in criss-cross order; always tighten nuts in the top position.

4.

Check and retorque daily until torque is maintained.

See Section 3.18

4.19 CARE AND CLEANING _____________________________________________________

Wash the tractor and implements after each use. Keep the equipment clean.

Note: Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners.

1.

Use compressed air to clean engine and radiator fins. A special blow gun is available through Textron Turf Care

And Specialty Products Dealer.

2.

Use only fresh water for cleaning your equipment.

Note: Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure. Damage of this nature is not covered by the factory warranty.

3.

Do not spray water directly at the instrument panel, ignition switch, controller or any other electrical components, or at bearing housings and seals.

4.

Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl/rubber cleaners.

Repair damaged metal surfaces and use Textron Turf Care

And Specialty Products touch-up paint. Wax the equipment for maximum paint protection.

Clean grass and debris from cutting units, drives, muffler and engine to prevent fires.

!

!

CAUTION

WARNING

NEVER use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries.

4.20 ROLLOVER PROTECTION STRUCTURE (ROPS) ________________________________

A Rollover Protection System (ROPS)is included with this tractor. Inspect it periodically and follow operating procedures described in Safety and Operation Manual

!

CAUTION

Do not loosen or remove bolts, do not weld, drill, modify, bend or straighten a damaged structure.

2.

Once the ROPS has been subjected to any form of impact it should be replaced.

3.

Check and retorque all hardware. All replacement components used for the ROPS must be as specified in the Textron Turf Care And Specialty

Products Parts List.

1.

The seat, the seat belt, mounting hardware and any accessories within the ROPS, should be inspected regularly and all damaged parts replaced immediately.

GB-25

4 MAINTENANCE

4.21 RADIATOR AND OIL COOLER _______________________________________________

!

WARNING

To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap.

10. Check and tighten the fan belt. Replace clamps and hoses every two years.

11. If you continue to experience engine or hydraulic system overheating, have to add coolant more than once a month, or add more than one quart at a time, have a authorized Textron Turf Care And

Specialty Products Dealer check the cooling system.

!

CAUTION

Do not pour cold water into a hot radiator. Do not operate engine without a proper coolant mixture.

Install cap and tighten securely.

1.

Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark.

2.

Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain.

Empty and clean the recovery bottle.

3.

Mix clean water with ethylene glycol based antifreeze for the coldest ambient temperature. Read and follow the instructions on the anti-freeze container and engine manual.

4.

Keep the hood and screen clean. Remove leaves or grass clippings from screen daily.

5.

Loosen wing nuts on side of oil cooler and tilt oil cooler back to cleaning position.

6.

Open trap door under the radiator and oil cooler, then place a piece of cardboard, to act as a deflector, between the radiator and oil cooler.

!

WARNING

To prevent burns, do not touch muffler or muffler shield when opening trap door. Surface temperatures may exceed 150° F (66° C).

7.

Use compressed air, up to 30 psi (206 kPa), to clean the radiator and oil cooler fins. A special blow gun (JAC 5098) is available through an Authorized

Textron Turf Care And Specialty Products Dealer .

8.

Direct air through the engine side of radiator towards rear of tractor and through rear of oil cooler towards the front of tractor.

9.

Remove cardboard and return oil cooler to its upright position. Tighten wing nuts. Clean the entire compartment underneath the radiator and close trap door.

GB-26

Radiator

Cardboard

Oil Cooler

Direct air through radiator from engine side

Trap Door

Direct air through oil cooler from rear

Figure 4E

MAINTENANCE 4

4.22 STORAGE ________________________________________________________________

General

1.

Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal.

2.

Inspect the tractor, tighten all hardware, replace worn or damaged components.

3.

Drain and refill radiator.

4.

Clean the tires thoroughly and store the tractor so the load is off the tires. If tractor is not on jack stands, check tires at regular intervals and reinflate as necessary.

5.

Keep the machine and all its accessories clean, dry and protected from the elements during storage. Never store equipment near an open flame or spark which could ignite fuel or fuel vapors.

Battery

1.

Remove, clean and store battery in upright position in a cool, dry place.

2.

Check and recharge battery every 60 to 90 days while in storage.

3.

Store batteries in a cool, dry place. To reduce the self discharge rate, room temperature should not be above

80°F (27°C) or fall below 20°F (-7°C) to prevent electrolyte from freezing.

Engine (General)

1.

While the engine is warm, remove the drain plug, drain the oil from the crankcase and change oil filter. Install drain plug and refill with fresh oil. Let engine cool before storing.

2.

Clean exterior of engine. Paint exposed metal, or apply a light coat of rust preventative oil.

3.

Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel. See your local fuel supplier.

4.

If storing indoors, drain fuel from tank.

5.

Close fuel shut off valve.

Cutting Units

1.

Wash the cutting units thoroughly, then repair and paint any damaged or exposed metal.

2.

Lubricate all fittings and friction points.

!

CAUTION

To prevent personal injury and damage to the cutting edges, handle the blades with extreme care

After Storage

1.

Check and reinstall battery

2.

Check or service fuel filter and air cleaner.

3.

Check the radiator coolant level.

4.

Check oil level in the engine crankcase and hydraulic system.

5.

Fill the fuel tank with fresh fuel. Open fuel shut off valve and bleed the fuel system.

6.

Make certain that the tires are properly inflated.

7.

Remove all oil from the reels and bedknife. Adjust bedknife and cutting height.

8.

Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated.

!

WARNING

Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled.

GB-27

5 TROUBLESHOOTING

5 TROUBLESHOOTING

5.1 GENERAL ________________________________________________________________

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products

Dealer.

Symptoms

Engine will not start.

Engine hard to start or runs poorly.

Engine stops.

Engine overheating

Battery not holding charge.

Possible Causes

1.

Parking brake disengaged, traction pedal not in neutral or PTO switch on.

2.

Battery low on charge or defective.

3.

Fuel tank empty or dirty. Fuel shut off valve closed

4.

Circuit breaker blown.

Action

1.

Check Interlock system and start-up procedure.

2.

Inspect condition of battery and battery connections.

3.

Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

Open fuel shut off valve

4.

Reset circuit breaker.

1.

Fill with fresh fuel. Change fuel filter. Bleed fuel lines.

1.

Fuel level low, fuel or fuel filter dirty.

2.

3.

4.

1.

Air cleaner dirty.

Injectors, fuel pump

Engine problem.

Fuel tank empty.

2.

Interlocks not set before leaving operator’s seat.

1.

Coolant level low.

2.

Air intake restricted.

2.

Inspect and replace air filter.

3.

Consult engine manual.

4.

Consult engine manual

1.

Fill with fresh fuel and bleed fuel lines.

2.

Engage parking brake, set reel switch to OFF and traction pedal in neutral.

1.

Inspect and add coolant.

2.

Clean cooling air intake.

3.

Water pump belt broken or loose.

3.

Tighten or replace belt.

4.

Engine overload.

4.

Reduce forward speed

1.

Loose or corroded battery terminals.

1.

Inspect and clean terminals

2.

Low electrolyte.

3.

Alternator belt loose or broken.

4.

Charging system defective.

1.

Cutting units not fully lowered.

2.

3.

4.

Refill to correct level.

Tighten or replace belt

See engine manual

Lower cutting units to ground.

Mowers do not cut or cut unevenly.

Tractor does not react to traction pedal

2.

Engine speed too low.

3.

Low hydraulic oil

1.

Parking brake engaged

2.

Tow Valve Open

3.

Low hydraulic oil

1.

Low hydraulic oil Implement does not raise or lower

Gauges/Indicator not operating

1.

Circuit Breaker blown

2.

Loose wiring

Check engine speed. Run engine at full throttle.

Check reservoir level and fill if needed.

Disengage parking brake.

Close Tow Valve

Check reservoir level and fill if needed

Check reservoir level and fill as needed

Reset circuit breaker, check bulb

Check electrical connections.

GB-28

MAINTENANCE & LUBRICATION CHARTS 6

6 MAINTENANCE & LUBRICATION CHARTS

6.1 GENERAL ________________________________________________________________

!

WARNING

Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries

1.

Always clean the grease fitting before and after lubricating.

2.

Lubricate with grease that meets or exceeds NLGI

Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns.

3.

Periodically apply a small amount of lithium based grease to the seat runners.

4.

For smooth operation of all levers, pivot points and other friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required.

5.

Grease fittings every 25 hours.

6.2

LUBRICATION CHART______________________________________________________

E

G

F

F

E

A

B

E

G

F

E

D

H

B

C

F

E

K

J

O

N

M

B

A

B

L

H

Description

A Front mower arm pivot

B Front lift cylinders

C Wing mower arm pivot

D Wing mower lift cylinders

E Caster Wheels

F Caster Arms

G Deck Pivot Housing

H Spindle Housing Steering Axle

I Steering Axle Pivot

J Tilt Steering Column

K Brake Pedal Pivot

L Pump Drive Shaft

M Pump Drive Shaft

N Axle Drive Shaft

O Shaft Spline

Fittings

(2)

(4)

(4)

(4)

(10)

(8)

(4)

(2)

(1)

(2)

(1)

(2)

(1)

(1)

(1)

E

F

I

GB-29

6 MAINTENANCE & LUBRICATION CHARTS

6.3

MAINTENANCE CHARTS ___________________________________________________

Recommended Service and Lubrication Intervals

Air Filter (Cab)

Air Filter (Engine)

Battery Charge

Belts

Brake (Hydraulic)

Brake (Parking)

Cooling System

Electrical System

Engine Oil

Engine Oil Filter

Front Axle

Fuel System

Fuel Filter

Grease Fittings - All

Hydraulic Hoses and Tubes

Hydraulic Oil

Hydraulic Oil Filter (2)

Muffler and Exhaust

Radiator Screens

Tires

Every

8-10

Hours

I

I

I-A*

I-C-A

I

I-A

L

I***

I-A

I-C/AR

I-A

Every

25

Hours

I

I-A

I-A

I-A

I*

R*

R*

I

L

R*

I

A

Every

100

Hours

A

I

R

R

L

Every

250

Hours

R

I

R**

R****

Every

400

Hours

Every

500

Hours

R

L

Every

1000

Hours

Yearly

R****

R

R

R

See

Section

4.6

4.9

4., 3.2

4.21

4.15

4.5

4.8

4.8

6.2

4.12

4.13

4.14

4.16

4.21

4.17

Lubricant

Type

A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required

* Indicates initial service for new machines.

V

IV

II

VI

I

III

** Or every two years whichever comes first.

*** Inspect visible hoses and tubes for leaks or oil marks.

**** Or when service indicator light comes on.

I Manual grease gun with NLGI Grade 2 (Service Class

LB).

II Engine Oil - See Section 4.5

III Use Textron Turf Care And Specialty Products hydraulic fluid: Capacity: 5 gallons (19 Liters). Order Part No.

2500548 carton, containing two 2-1/2 gal. (9.5 liter) bottles or Part No. 2500546 containing 5 gal. (19 liters), pail.

IV Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix.

V Heavy Duty 116-DOT-3

VI Capacity 2 Quarts 90 Weight gear lube

GB-30

8 PARTS CATALOG

7 8

8.1 TABLE OF CONTENTS _____________________________________________________

1.1 .........Decals................................................................. 32

2.1 .........Hood ................................................................... 34

3.1 .........Floorboard Platform.......................................... 36

4.1 .........Seat Pan ............................................................. 38

5.1 .........Steering Console Support ................................ 40

6.1 .........Control Panel ..................................................... 42

7.1 .........Lift Valve ............................................................ 44

8.1 .........Throttle ............................................................... 45

9.1 .........Steering Console............................................... 46

10.1 .......Traction Pedal Linkage ..................................... 48

11.1 .......Traction Linkage ............................................... 50

12.1 .......Brake Pedal........................................................ 52

13.1 .......Parking Brake .................................................... 54

14.1 .......Frame and Front Axle ....................................... 56

15.1 .......Front Lift Arms .................................................. 58

16.1 .......Wing Lift Arms................................................... 60

17.1 .......Wing Deck Latch ............................................... 62

18.1 .......Steering Axle ..................................................... 64

19.1 .......Air Cleaner ......................................................... 66

20.1 .......Radiator and Oil Cooler .................................... 68

21.1 .......Engine ................................................................ 70

22.1 .......Engine Mounts .................................................. 72

23.1 .......Engine Fuel Control .......................................... 74

24.1 .......Muffler ................................................................ 75

25.1 .......Fuel Tank ........................................................... 76

26.1 .......Pumps and Control Valve................................. 78

27.1 .......Tank Support ..................................................... 80

28.1 .......Hydraulic Tank .................................................. 82

29.1 .......Traction Hydraulics........................................... 84

30.1 .......Gear Pump Hydraulics...................................... 86

31.1 .......Control Valve Hydraulics.................................. 87

32.1 .......Steering Hydraulics .......................................... 88

33.1 .......Lift Hydraulics ................................................... 89

34.1 .......Lift Return Hydraulics....................................... 90

35.1 .......Motor Return Hydraulics .................................. 91

36.1 .......Charge Hydraulics ............................................ 92

37.1 .......Oil Cooler Hydraulics........................................ 93

38.1 .......Return Hydraulics ............................................. 94

39.1 .......Front Deck Hydraulics ...................................... 95

40.1 .......Left Wing Deck Hydraulics ............................... 96

41.1 .......Right Wing Deck Hydraulics ............................ 97

42.1 .......Hydraulic Clamping .......................................... 98

43.1 .......Electrical Components ................................... 100

44.1 .......Electrical Routing............................................ 102

45.1 .......Harness ............................................................ 104

46.1 .......Deck Mounting ................................................ 106

47.1 .......Front Deck ....................................................... 108

48.1 .......Wing Deck ........................................................ 110

49.1 .......Caster Wheels ................................................. 112

50.1 .......Deck Bumper ................................................... 114

51.1 .......Seat Suspension ............................................. 115

52.1 .......Control Valve ................................................... 116

53.1 .......4WD Valve ........................................................ 117

54.1 .......Lift Valve .......................................................... 118

55.1 .......Steering Valve ................................................. 120

56.1 .......Deck Valve ....................................................... 122

57.1 .......Parking Brake .................................................. 123

58.1 .......Traction Pump ................................................. 124

59.1 .......Deck Motor....................................................... 126

60.1 .......Front Axle Motor ............................................. 127

61.1 .......Rear Wheel Motor............................................ 128

62.1 .......Front Axle ........................................................ 129

63.1 .......Differtial Assembly.......................................... 130

64.1 .......Drive Axle Reducer ......................................... 132

65.1 .......Differential Lock Assembly ............................ 134

66.1 .......Brake Caliper ................................................... 135

67.1 .......Electrical Schematic ....................................... 136

68.1 .......Hydraulic Schematic....................................... 140

69.1 .......O-Ring Chart.................................................... 144

GB-31

HR-5111

1.1 Decals

Serial No. 69158 All

22

!

WARNING

Fit roll over protective structure before using this machine on slopes greater than 14 .

Do not use on slopes greater than 21 .

Keep bystanders away

14

D

CAUTION

prevent fuel spill, only fill to filler nec

10

10

10

30

30

18

PUSH TO LATCH

WING ARMS.

PULL TO RELEASE

6

!

WARNING

Filter is under pressure. Remove filter slowly to avoid bodily injury

31

!

WARNING

Radiator is under pressure. Remove cap slowly to avoid personal injury

IMPORTANT

DO NOT USE STARTING

ASSIST FLUIDS

USE OF STARTING ASSIST FLUIDS IN THE

AIR INTAKE SYSTEM MAY BE POTENTIALLY

EXPLOSIVE OR CAUSE A "RUNAWAY"

ENGINE CONDITION. THIS COULD RESULT

IN SERIOUS ENGINE DAMAGE.

28

24

!

WARNING

To prevent burns, do not touch muffler or muffler shield.

Temperatures may exceed 150¡F (66¡C)

27

17

J-T 3002556 CA

16

13

15

!

CAUTION

1. Do not operate tractor with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.

See instructions in operators manual to properly clean the radiator or oil cooler and check fluid levels.

2. When implement becomes clogged, disengage power and stop engine before cleaning.

3. Keep hands, feet and clothing away from power driven moving parts.

4. Do not ride on machine or allow passengers unless seat is provided.

5. Keep all shields in place.

6. Stop engine for all servicing, adjustments, or fluid level changes.

7. Read manual thoroughly before operating machine.

8. Do not shift between 2WD / 4WD while tractor is moving

21

1

IMPORTANT

Tow valve to be used in case of emergency only. Excess towing may damage hydraulic system.

Before towing vehicle, turn valve 90 to de-clutch. Do not turn valve while machine is in motion.

J-T 364907 CA

19

!

WARNING

To prevent serious injury never disconnect or tamper with the seat switch.

Read the manual for more information.

32

DAILY SERVICE INSTRUCTIONS

Read Manual thoroughly before operating for maintenance instructions.

Maintain fluid level in radiator recovery tank between

"Full" and "Low" mark when engine is cold.

Clear the radiator core & radiator screen of any dirt or grass clippings.

Check the engine oil each time you stop for fuel.

Empty air cleaner dust cap daily.

Read operators manual for more detailed service instructions.

3

20

7

USE JACOBSEN

HYDRAULIC FLUID

SEE MANUAL FOR

SPECIFCATIONS

30

!

CAUTION

Fill oil tank to 2 inches below filler neck

DO NOT OVERFILL

29

12

DANGER

KEEP HANDS AND FEET AWAY

23

!

WARNING

DO NOT USE FOR TOWING

26

THIS RADIATOR CONTAINS

ANTI-FREEZE

PROTECTED TO -26 F (-32 C)

Mix equal parts of clean water and a premium quality ethylene glycol based anti-freeze to maintain the boil over, rust and corrosion protection.

Drain and discard coolant yearly. Read manual for additional instructions.

25

HR-5111 4WD

32

2

TO START

1. Set Parking Brake.

2. Set Speed Control

treadle in neutral.

3. Place implement switch

in off position.

4. Set throttle at half

position.

5. For cold starting,

hold glow switch

for seven seconds,

release switch.

6. Turn ignition switch

to start position.

OPERATING INSTRUCTIONS

READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS.

REPLACEMENT MANUAL AVAILABLE FROM: JACOBSEN/TEXTRON, 1721 PACKARD AVENUE, RACINE WI, 53403.

TO TRANSPORT

1. Place implement switch

in off position.

2. Raise cutting units

and engage transport

latches.

3. Release parking brake

4. Set throttle to

fast position.

5. Depress treadle

pedal for desired

ground speed.

TO MOW

1. Lower cutting units

to ground.

2. Set rocker switch

in cut position for

mowing (and reverse

position for

clearing

obstructions from

reels, ST-5111 only).

3. Place implement switch

in on position.

4. Release parking

brake.

5. Set throttle to fast

position.

6. Depress treadle

pedal for desired

ground speed

TO STOP

1. Set treadle pedal

in neutral position.

2. Place implement switch

in off position.

3. Set parking brake.

4. Set throttle to

slow position.

5. Turn ignition to

off position and

remove key.

TO BACKLAP (ST-5111 ONLY)

1. Engage parking

brake.

2. Start engine and

set throttle to

minimum idle speed.

3. Engage implement

switch for

backlapping.

4. Set desired rocker

switch to reverse,

set other switch

in center (OFF)

position.

5. With extreme caution,

apply lapping

compound with long

handled brush.

ST 5111

Vehicle Weight Wet:

Vehicle Horsepower:

HR 5111

Vehicle Weight Wet:

Vehicle Horsepower:

4340 lb

49 HP

3301 lb

50 HP

1970 kg

36.5 kW

1534 kg

37.2 kW

At 2500 RPM

At 2800 RPM

PARKING BRAKE

ON

OFF

To Engage: Pull Up

To Release: Push Down

J-T 3002541

!

DANGER

To avoid injury when working with battery

1. Always connect the black ground (–)

cable last and remove it first.

2. Keep sparks and flames away, and

avoid contatc with acid.

To avoid injury when jumping battery

1. Connect positive (+) terminal to

positive (+) terminal.

2. Connect negative (–) terminal on good

battery to frame of vehicle that

has dead battery.

5

!

ADVERTENCIA

1. Leer el manual del operador. No permitir que

personas no capacitadas para ello usen la maquina

2. Mantenae los escudos en su lugar y la tornilleria

debidamente fijada.

3. Antes de limpiar, ajustar o reparar este equipo,

desengranar todas los mandos, aplicar el freno de

estacionamiento y apagar el motor.

4. Mantener las manos, los pies y la ropa alejados de

las piezas en movimiento.

5. No viajar como pasajeros ni llevar pasajeros en

maquinas sin asiento para ellos.

6. Mantener a las demas personas alejadas

7. Si no sabe leer ingles, solicitarle a otra persona que

le lea y explique el contenido de las etiquetas y del

manual de la maquina.

4

8 11

9

10

HR-5111

Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

364907

3002520

366866

3002565

3002518

3002515

339460

365956

363995

361175

339237

3000435

365919

352487

366160

365339

3002541

363994

340623

3001435

366608

3002517

3008326

3008042

3008327

3007514

3007505

3007129

3002529

3002817

3002556

3002248

Qty.

Description

1 Decal, Tow Valve

1 Decal, Instruction

1 Decal, Service

1 Decal, Spanish

1 Decal, Battery Danger

2 Decal, Wing Transport Lock Cable

1 Decal, Ground Pressure

2 Decal, HR 5111

2 Decal, Blue Stripe

2 Decal, 4WD

2 Decal, Textron

2 Decal, Jacobsen

1 Emblem, Diamond J

1 Decal, Warning

1 Decal, Differential Lock

1 Decal, Accelerator

1 Decal, Brake

1 Decal, Instrument Panel

1 Decal, Symbol

1 Decal, Relay Identification

1 Decal, Front Panel

1 Decal, Ignition

1 Decal, Danger

1 Decal, Radiator Warning

1 Decal, Antifreeze

1 Decal, Towing

1 Decal, Heat Warning

1 Decal, Start Assist

1 Decal, Caution

1 Decal, Hydraulic Fluid

1 Decal, Warning

1 Decal, Seat Switch Warning

Serial Numbers/Notes

Use Horn Portion of Decal Only

Located on inside of relay cover

Located on Fan Shroud

Located on Radiator Seal

Located on Radiator Seal

Located on Air Cleaner

Located on Hydraulic Tank

Located on Hydraulic Tank

Located on Charge Filter Bracket

> Change from previous revision

33

HR-5111

2.1 Hood

Serial No. 69158 All

5

29 30

2

4

4

3

35

1

34

36

13

16

9

26

14

15

18

11

35

25

33

32

31

Part of Item 2

17

39

38

24

8

6 / 7

10

27

19

28

27

12

26

22

21

40

37

23

22

20

34

HR-5111

Serial Numbers/Notes Item

36

37

38

39

40

32

33

34

35

28

29

30

31

24

25

26

27

20

21

22

23

16

17

18

19

12

13

14

15

10

11

8

9

5

6

7

3

4

1

2

Part No.

117117

555873

444718

453011

340442

391044

340444

366535

340443

3001708

444718

366398

3001709

340440

340795

402230

453023

446130

555874

366563

463720

395362

2720955

2720956

5001412

555877

555878

555879

555880

441624

460028

443110

446142

325621

443102

400188

452006

3003928

366375

452008

444762

340441

Qty.

Description

1 Hood Assembly

1 • Hood, Lower

1 • Hood, Upper

1 • • Bracket, Screen

26 • • Rivet, 1/8

1 • • Screen

1 • • Right Side Roller Bracket

1 • • Left Side Roller Bracket

1 • • Fiber Glass Bond Repair Kit

1 • Rod, Pivot

2 • Pivot

1 • Bracket, LH Pivot

1 • Bracket, RH Pivot

4 • Carriage Bolt, 3/8-16 x 1”

2 • Cotter Pin, 1/8 x 1”

4 • Nut, 3/8-16 Hex

4 • Lockwasher, 3/8 Heavy

2 • Flat Washer

4 • Locknut, 5/16-18 Center

4 • Flat Washer, 3/8

1 Foam, Right Side Hood

1 Foam, Rear Hood

1 Pad, Neoprene

2 Pad, Neoprene

1 Foam, Front Hood

1 Weather Strip, Hood

2 Locknut, 5/16-18 Center

2 Trim, Seal

2 Weather Strip, Body

1 Foam, Plenum

1 Handle, Hood

2 Screw, 1/4-20 x 1” Round Head

2 Flat Washer, 1/4

2 Lockwasher, 1/4

2 Nut, 1/4-20 Hex

2 Screw, 5/16-18 x 1” Hex Head

4 Flat Washer, 5/16

1 Pouch, Literature

AR Shim, Mounting

6 Flat Washer, 3/8

6 Locknut, 3/8-16 Center

1 Foam, Left Side Hood

Required to install Items 6 and 7

> Change from previous revision

35

HR-5111

3.1 Floorboard Platform

Serial No. 69158 All

3

7

2 1

13

12

11

9

4

5

6

14

4

5

6

8

10

6

5

13

12

11

14

4

15

19

16

23

11

12

13

13

12

12

11

13

21

11

10

20

22

18 13

11

12

17

22

36

HR-5111

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

23

Part No.

117132

366403

404072

452006

446136

443106

402636

445278

2242037

400264

453011

446142

443110

339011

400188

3003423

3003425

400258

503611

2242036

1002613

400262

400266

Qty.

Description

1 Floorboard

5 Plug, Floorboard

4 Screw, 5/16-18 x 1” Turss Head

8 Flat Washer, 5/16

8 Lockwasher, 5/16 Heavy

8 Nut, 5/16-18 Hex

4 Screw, 5/16-18 x 1” Flat Head

4 Nut, U-Type Speed

1 Bracket, RH Rear Platform Support

3 Screw, 3/8-16 x 1-1/4” Hex Head

10 Flat Washer, 3/8

10 Lockwasher, 3/8 Heavy

10 Nut, 3/8-16 Hex

2 Bracket, Front Platform Support

4 Screw, 5/16-18 x 1” Hex Head

1 Tray, Battery

1 Clamp, Battery Retaining

1 Screw, 3/8-16 x 3/4” Hex Head

1 Battery, 12 V Group # 75NF

1 Bracket, Battery Tray Support

1 Bracket, LH Rear Platform Support

4 Screw, 3/8-16 x 1” Hex Head

2 Screw, 3/8-16 x 1-1/2” Hex Head

Serial Numbers/Notes

REFERENCE B1, See 67.1

> Change from previous revision

37

HR-5111

4.1 Seat Pan

9

37

36

1

20

27

29

5

4

2

12

3

11

8

6 / 7 8

10

13

30

31

32

33

34

35

28 18

21

15

24

25

26

19

14

17

16

38

Serial No. 69158 All

22

20

23

HR-5111

Item

3

4

1

2

5

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

26

27

28

29

22

23

24

25

34

35

36

37

30

31

32

33

Part No.

66172

366127

366380

339022

461359

353746

366376

326731

452006

446134

443106

3006988

3006991

66170

N/S

443106

446134

554390

163583

434011

446130

66156

554737

554740

554738

554739

400268

445783

400254

3001328

503677

366128

364509

452006

554742

452010

441677

3001328

366476

Qty.

Description

1 Seat

1 • Switch, Seat

1 • Seat Wire Harness

2 • Screw, 1/4-20 x 5/8” Socket Head

2 • Lockwasher, 1/4 Heavy

1 Arm Rest Kit

1 • Bracket, Left Side Arm Rest

1 • Bracket, Right Side Arm Rest

4 • Spacer

2 • Arm Rest, Black

2 • Screw, 3/8-16 x 1-3/4” Hex Head

2 • Nut, 3/8-16 Whizlock Flange

2 • Screw, 3/8-16 x 1/2” Hex Head

6 • Screw, 5/16-18 x 5/8” Special

1 Seat Pan

1 Foam, Front

1 Weather Strip

1 Foam, Left Side

1 Trim Seal

1 Foam, Top

2 Roll Pin, 1/8 x 3/4”

1 Spring, Compression

1 Rod

1 Knob

6 Flat Washer, 5/16

4 Lockwsher, 5/16

4 Nut, 5/16-18 Hex

1 Adjuster, Slave

1 Adjuster, Latching

1 Seat Suspension, Mini

1 • Mounting Hardware Pack

4 • • Nut, 5/16-18 Hex

4 • • Lockwasher, 5/16

4 • • Flat Washer, 5/16

4 • • Spacer

4 • • Flat Washer, 7/16

4 • • Carriage Bolt, 5/16-18 x 1-1/2

4 • • Screw, 5/16-18 x 5/8” Special

1 Trim Seal

Serial Numbers/Notes

REFERENCE SW3, See 67.1

Includes Decals

See 51.1

> Change from previous revision

39

HR-5111

5.1 Steering Console Support

13

C

12

15

3

16

14

4

B

19

18

17

2

11

17

1

A

10

9

8

5

6

B

24

25

23

7

8

7

29

28

26

A

C

27

23

22

21

23

25

24

20

Serial No. 69158 All

8

9

10

8

7

40

Item

21

22

23

24

17

18

19

20

25

26

27

28

29

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

2720268

446130

453023

2720266

400184

446136

455056

403760

446271

445270

REF

366458

366476

2720191

REF

401223

446178

443130

400264

453011

446142

443110

471221

366125

366523

443118

455055

1004973

403759

Qty.

Description

1 Support, Steering Console

2 • Bushing

1 Steering Console Assembly

1 Screw, 3/4-10 x 4-1/2” Hex Head

1 Lockwasher, 3/4 Heavy

1 Nut, 3/4-10 Hex

5 Screw, 3/8-16 x 1-1/4” Hex Head

8 Flat Washer, 3/8

5 Lockwasher, 3/8 Heavy

5 Nut, 3/8-16 Hex

1 Grease Fitting, 90°

1 Rod, Console Tilt

1 Knob, Tilt

2 Nut, 1/2-13 Hex

1 Flat Washer, 1/2

1 Steering Console Cover

6 Screw, 1/4-20 x 5/8” Truss Head

2 Lockwasher, 1/4 Heavy

2 Flat Washer, 1/4

1 Console Wall

4 Screw, 5/16-18 x 3/4” Hex Head

4 Lockwasher, 5/16 Heavy

10 Flat Washer, 5/16

6 Screw, 5/16-18 x 3/4” Truss Head

6 Lockwasher, 5/16 Special

3 Nut, Tinnerman

1 Control Panel

1 Bracket, Seal

1 Trim Seal

See 9.1

See 6.1

HR-5111

Serial Numbers/Notes

> Change from previous revision

41

HR-5111

6.1 Control Panel

Serial No. 69158 All

19

Part of 19

22

23

W

20

21

9

10

X

Y

8

11

Part of 8

Part of 11

12

14

13

15

37

38

Z

34

35

36

Part of 34

33

27

25 W

17

18

1

39

39

39

7

39

39

42

40

16

Z

Y

X

4

3

2

6

5

31

29

41

24

26

32

28

30

42

HR-5111

Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

33

34

35

36

41

42

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

5002593

390989

339027

447002

444304

447206

444306

3001372

366932

3001374

5003490

3001373

5003490

3001371

5003490

3001370

5003490

365943

447002

444304

447206

444306

364774

3001386

1000588

363962

338601

338601

338601

338558

338558

364646

162723

447006

444310

162721

447002

444304

447206

444306

162739

403759

Qty.

Description

1 Control Panel

1 Circuit Breaker, 10Amp

1 Circuit Breaker, 10Amp

1 Circuit Breaker, 10Amp

1 Circuit Breaker, 30Amp

1 Circuit Breaker, 30 Amp

1 Plug, Panel

1 Hour Meter

2 • Lockwasher, #10 External Tooth

1 • Nut, #10-24 Hex

1 Volt Meter

3 • Lockwasher, #6 External Tooth

3 • Nut, #6-32 Hex

2 • Lockwasher, #8 Internal Tooth

2 • Nut, #8-32 Hex

1 Switch, Horn / Test

4 Screw, 1/4-20 x 5/8” Truss Head

1 Cover, Tachometer

1 Tachometer

3 • Lockwasher, #6 External Tooth

3 • Nut, #6-32 Hex

2 • Lockwasher, #8 Internal Tooth

2 • Nut, #8-32 Hex

1 Switch, PTO

1 Plug, Panel

1 Switch, Wing Decks

1 • Mounting Bezel

1 Switch, Front Deck

1 • Mounting Bezel

1 Switch, Cruise Control

1 • Mounting Bezel

1 Switch, 4WD

1 • Mounting Bezel

1 Gauge, Fuel

3 • Lockwasher, #6 External Tooth

3 • Nut, #6-32 Hex

2 • Lockwasher, #8 Internal Tooth

2 • Nut, #8-32 Hex

5 Boot, Protective

1 Plug, Lower Panel

1 Plug, Upper Panel

1 Toggle Boot

Serial Numbers/Notes

Includes decals

REFERENCE CB1, See 67.1

REFERENCE CB2, See 67.1

REFERENCE CB3, See 67.1

REFERENCE CB4, See 67.1

REFERENCE CB5, See 67.1

REFERENCE U5, See 67.1

REFERENCE U4, See 67.1

REFERENCE SW20, See 67.1

REFERENCE U3, See 67.1

REFERENCE SW4, See 67.1

REFERENCE SW6, See 67.1

REFERENCE SW7, See 67.1

REFERENCE SW22, See 67.1

REFERENCE SW19, See 67.1

REFERENCE U7, See 67.1

> Change from previous revision

43

HR-5111

7.1 Lift Valve

8

9

6

3

4

6

5

7

7 7

13

2

12

12

13

1

6

Serial No. 69158 All

44

10

11

Item

7

8

5

6

3

4

1

2

9

10

11

12

13

Part No.

1001802

366150

132473

132472

132471

366522

366133

461356

361833

400124

400128

446130

443102

Qty.

Description

1 Lift Valve

1 Weather Strip

1 Right Wing Lift Lever

1 Center Lift Lever

1 Left Wing Lift Lever

3 Knob, Lift Lever

3 Chain Link

2 Roll Pin, 3/32 x 1/2”

1 Pin, Lift Lever

1 Screw, 1/4-20 x 2-1/2” Hex Head

1 Screw, 1/4-20 x 3-1/2” Hex Head

2 Lockwasher, 1/4 Heavy

2 Nut, 1/4-20 Hex

Serial Numbers/Notes

See 54.1

> Change from previous revision

HR-5111

Serial No. 69158 All

8.1 Throttle

12

11

9

8

2

7

1

5

4

5

13

7

3

14

6

13

14

10

Item

9

10

11

12

13

14

7

8

5

6

3

4

1

2

Part No.

2720168

326731

162478

339023

443104

366132

360885

315966

319755

366134

444762

400124

446130

443102

Qty.

Description

1 Lever, Throttle Control

1 Knob, Throttle

1 Ball Joint

1 Cable, Throttle

2 Nut, 1/4-28 Hex

1 Plate, Throttle

2 Disc, Friction

1 Spring, Compression

1 Washer

1 Screw, 3/8-16 x 5” Special

1 Locknut, 3/8-16 Center

1 Screw, 1/4-20 x 2-1/2” Hex Head

2 Lockwasher, 1/4 Heavy

2 Nut, 1/4-20 Hex

Serial Numbers/Notes

> Change from previous revision

45

HR-5111

9.1 Steering Console

Serial No. All

6

4

17

18

14

15

16

2

10

20

13

12

11

21

24

25

19

Part Of Console

Wire Harness

22

23

1

3

5

9

8

7

46

HR-5111

Serial Numbers/Notes Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

25

17

18

19

20

Part No.

5002131

2720191

1004867

5000431

557829

557830

453009

446136

443108

1001958

5002102

5002101

5000039

3005121

447206

444306

447002

444304

365043

363962

403759

446130

443102

4116465

366523

Qty.

Description

1 Steering Console

2 • Bushing

1 Valve, Steering

1 • Nut, Steering Column

1 Steering Wheel

1 Steering Wheel Cap

4 Flat Washer, 5/16

4 Lockwasher, 5/16 Heavy

4 Nut, 5/16-24 Hex

1 Ingition Switch

1 • Nut, Black Nylon Face

1 • Bezel, Slotted Rubber

2 • Ignition Key

1 Water Temperature Gauge

2 • Lockwasher, #8 Internal Tooth

2 • Nut, #8-32 Hex

3 • Lockwasher, #6 External Tooth

3 • Nut, #6-32 Hex

1 Switch, Glowplug

1 Toggle Switch Boot

2 Screw, 1/4-20 x 5/8” Truss Head

2 Lockwasher, 1/4 Heavy

2 Nut, 1/4-20 Hex

1 Handle, Operator Assist

1 Knob, Operator Assist

See 55.1

REFERENCE SW1, See 67.1

REFERENCE U6, See 67.1

REFERENCE SW5, See 67.1

> Change from previous revision

47

HR-5111

10.1 Traction Pedal Linkage

Part of Right

Front Lift Arm

Support

13

12

Part of

Floorboard

12

19

18

17

2

3

1

6

7

8

2

4

9

10

5

Part of

Floorboard

11

14

19

18

25

17

24

16

34

33

15

26

24

29

30

27

32

31

14

28

23

22

21

21

22

20

Serial No. 69158 All

48

HR-5111

Item

29

30

31

32

25

26

27

28

33

34

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

2720169

446142

443112

2720209

2720215

453017

460028

453023

471214

366394

1000649

441606

446130

443102

403745

452002

446116

444310

2720202

366573

366129

400188

452006

446136

443106

366082

460048

408866

445781

360462

310089

366089

443812

453011

Qty.

Description

1 Traction Pedal

2 • Bushing

1 Pad, Traction Pedal Non Slip

1 Bracket, Traction Pedal Mounting

2 Screw,5/16-18 x 1” Hex Head

2 Flat Washer, 5/16

2 Lockwasher, 5/16 Heavy

2 Nut, 5/16-18 Hex

1 Rod, Traction Pedal Pivot

1 Cotter Pin, 3/16 x 1”

1 Screw, #10-24 x 5/8” Thread Cutting

2 Nut, 5/16-18 Whizlock Flange

1 Stud, Pedal Limiting

2 Ball Joint

1 Rod, Traction Pedal Adjusting

1 Nut, 3/8-24 Hex Jam

2 Flat Washer, 3/8

2 Lockwasher, 3/8 Heavy

2 Nut, 3/8-24 Hex

1 Traction Bell Crank

2 • Bushing

2 Flat Washer, 1/2

1 Cotter Pin, 1/8 x 1”

3 Flat Washer, 1/4

1 Grease Fitting

1 Bracket, Switch

1 Switch, Reverse Sensing

2 Carriage Bolt, 1/4-20 x 3/4”

2 Lockwasher, 1/4 Heavy

2 Nut, 1/4-20 Hex

2 Screw, #10-24 x 5/8” Hex Head

2 Flat Washer, #10

2 Lockwasher, #10

2 Nut, #10-24 Hex

Serial Numbers/Notes

REFERENCE SW23, See 67.1

> Change from previous revision

49

HR-5111

11.1 Traction Linkage

Serial No. 69158 All

15

12

10 14

8

13

37

20

11

7

7

1

27

12

9

12

21

22

8

36

5

6

3

35

8

5

4

2

18

19

17

30

31

32

33

31

32

34

19

8

13

13

8

16

15

29

12

23

20

24

21

12

28

9

8

13

7

26

12

25

50

HR-5111

Serial Numbers/Notes Item

29

30

31

32

25

26

27

28

33

34

35

36

37

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

2500257

400194

452006

443106

362819

304718

2246004

359949

444762

366317

401028

366088

400264

340783

367456

363771

367457

400202

400268

2243002

446136

3007095

3000593

358795

358794

364970

443812

446142

360893

3000594

400276

453011

443110

400198

444718

2500175

400190

Qty.

Description

1 Tube, Traction Return

1 Stop, Rear Pivot

1 Spacer, Traction Control

1 Screw, 3/8-24 x 5-1/2” Special

4 Washer

1 Spring, Compression

4 Nut, 3/8-24 Hex Jam

7 Lockwasher, 3/8 Heavy

2 Rod End

1 Bracket, Traction Return

2 Screw, 3/8-16 x 3” Hex Head

8 Flat Washer, 3/8

3 Nut, 3/8-16 Hex

1 Screw, 5/16-18 x 2-1/4” Hex Head

2 Locknut, 5/16-18 Center

1 Traction Damper

1 Screw, 5/16-18 x 1-1/4” Hex Head

1 Screw, 5/16-18 x 1-3/4” Hex Head

3 Flat Washer, 5/16

3 Nut, 5/16-18 Hex

2 Washer

2 Bushing

1 Traction Arm

1 Rubber Mount, Traction Arm

1 Locknut, 3/8-16 Center

1 Rod End

1 Screw, 3/8-16 x 3-1/4” Hex Head

1 Rod, Traction Pump Adjusting

1 Screw, 3/8-16 x 1-1/4” Hex Head

1 Magnet, Cruise Control

2 Pin, Magnet Support

2 Spring

1 Bracket, Cruise Control Magnet

2 Screw, 5/16-18 x 3” Hex Head

2 Screw, 3/8-16 x 1-3/4” Hex Head

2 Block, top

2 Lockwasher, 5/16 Heavy

REFERENCE K16, See 67.1

> Change from previous revision

51

HR-5111

12.1 Brake Pedal

21

26

27

28

18

19

18

20

24

25

12

11

14

13

15

15 17

16

10

16

17

5

2

3

4

9

36

8

1

30

31

37

38

7

32

34

33

35

29

22

23

6

Serial No. 69158 All

52

HR-5111

Serial Numbers/Notes Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

33

34

35

36

37

38

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

132470

443812

359904

1002434

400264

446116

444310

319277

366146

319276

319279

472201

1000649

403745

452002

122959

366147

122957

122958

444708

447010

4108840

2720393

345020

446148

343256

350558

441668

443102

471214

163935

463017

412005

360893

400266

453011

446142

443110

Qty.

Description

1 Brake Pedal

1 Pin, Pedal

1 Pad, Brake Pedal

1 Lockwasher, 7/16 Heavy

1 Nut, Pedal Pin

1 Spring, Pedal Return

1 Carriage Bolt, 1/4-20 x 1-1/4”

1 Nut, 1/4-20 Hex

1 Grease Fitting, Straight

1 Hub, Brake

1 Key, 3/16 x 3/4” Woodruff

1 Screw, 1/4-20 x 1/2” Square Head

1 Rod End

1 Screw, 3/8-16 x 1-1/2” Hex Head

2 Flat Washer, 3/8

4 Lockwasher, 3/8 Heavy

4 Nut, 3/8-16 Hex

2 Nut, 3/8-24 Hex Jam

1 Rod, Brake Pedal Adjustment

1 Master Cylinder

3 Screw, 3/8-16 x 1-1/4” Hex Head

2 Lockwasher, #10

2 Nut, #10-24 Hex

1 Gasket

1 Fitting

1 Gasket

1 Fitting

1 Plug, 1/8” NPT Square Head

1 Switch, Brake Pedal

2 Screw, #10-24 x 3/4” Hex Head

2 Flat Washer, #10

1 Tube, Master Cylinder to Fitting

1 Fitting, 3 Way Brake Line

1 Tube, Fitting to Right Side Caliper

1 Tube, Fitting to Left Side Caliper

1 Locknut, 1/4-20 Center

1 Lockwasher, 5/16 External Tooth

1 Plate, Brake Switch Activator

REFERENCE SW21, See 67.1

> Change from previous revision

53

HR-5111

13.1 Parking Brake

Serial No. 69158 All

38

40

31

34

35

29

33

39

30

32

19

28

26

27

25

24

10

9

22

24

25

21

23

19

28

26

27

24

25

36

37

10

9

8 12

2

3

20

18

1

5

6

15

16

19

4

13

14

17

11

8

7

54

HR-5111

Serial Numbers/Notes Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

33

34

35

36

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

163931

366428

400266

444762

339025

339024

400278

446142

443110

338383

350063

453011

163940

461451

460016

336591

359574

555855

461455

460016

366341

401166

400194

453009

446136

443106

340417

340418

403745

452002

446116

444310

1000649

400408

453017

446154

443118

503308

343117

331140

Qty.

Description

1 Parking Brake Lever

1 • Parking Brake Handle

1 • Pin, Parking Brake

1 • Cotter Pin, 3/32 x 1”

5 • Spacer

3 Screw, 5/16-18 x 3-3/4” Hex Head

2 Screw, 5/16-18 x 1-3/4” Hex Head

4 Flat Washer, 5/16

5 Lockwasher, 5/16 Heavy

5 Nut, 5/16-18 Hex

1 Bracket, Left Side Brake Switch

1 Bracket, Right Side Brake Switch

2 Screw, #10-24 x 5/8” Hex Head

2 Flat Washer, #10

2 Lockwasher, #10

2 Nut, #10-24 Hex

1 Switch, Parking Brake

1 Actuator, Parking Brake Switch

3 Screw, 3/8-16 x 1-1/2” Hex Head

1 Locknut, 3/8-16 Center

1 Bracket, Rear Cable Guide Pulley

1 Bracket, Front Cable Guide Pulley

2 Screw, 3/8-16 x 3-1/2” Hex Head

4 Lockwasher, 3/8 Hex

4 Nut, 3/8-16 Hex

2 Pulley, Parking Brake Cable

2 Spacer

2 Flat Washer, 3/8

1 Cable, Parking Brake

1 Clevis Pin, 5/16 x 15/16

1 Cotter Pin, 3/32 x 1”

1 Bracket, Parking Brake Caliper

1 Bracket, Release Spring

2 Screw, 1/2-13 x 1-1/2” Hex Head

2 Flat Washer, 1/2

2 Lockwasher, 1/2 Heavy

2 Nut, 1/2-13 Hex

1 Caliper, Parking Brake

2 Shim, Brake

1 Spring, Parking Brake Release

REFERENCE SW2, See 67.1

See 57.1

> Change from previous revision

55

HR-5111

14.1 Frame and Front Axle

4

5

6

19

17

20

15

14

13

27

5

27

5

4

5

6

16

20

21

4

22

5

6

18

32

22

31

21

33

1

26

25

24

29

Serial No. 69158 All

21

22

23

20

24

10

11

12

28

2

7

8

9

3

24

30

56

Item

29

30

31

32

33

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

2246001

132586

401028

453011

446142

443110

163927

364830

445642

460072

362525

558012

400266

REF

4114461

361723

400260

1003327

556891

363386

446154

453017

366292

1003752

360111

366364

366365

366366

2246002

2720191

2720167

4114469

2720240

Qty.

Description

1 Frame

1 Axle, Front

10 • Nut, M14-1.5 Wheel

12 Screw, M12-1.75 x 30 mm

16 Lockwasher, 1/2 Heavy

8 Flat Washer, 1/2

2 Tire, 26 x 12 - 12 6 Ply

2 Rim, 26 x 12 - 12

2 Valve, Tire Inflation

1 Dipstick

1 Tube

1 O-Ring

1 Platform Support

2 • Bushing

1 Bracket, Front Deck Valve

1 Left Side Front Lift Arm Support

1 Right Side Front Lift Arm Support

2 Scraper

4 Screw, 3/8-16 x 3-1/4” Hex Head

9 Flat Washer, 3/8

6 Lockwasher, 3/8 Heavy

6 Nut, 3/8-16 Hex

1 Pivot, Steering Axle

3 Washer

1 Nut, 1-1/2-12 Slotted Hex

1 Cotter Pin, 1/4 x 2-1/2”

4 Screw, M12-1.75 x 40 mm

2 Pad

1 Screw, 3/8-16 x 1-1/2” Hex Head

1 Steering Axle

1 Shaft, Platform Sopport

1 Bumper

1 Screw, 3/8-16 x 7/8” Hex Head

See 18.1

HR-5111

Serial Numbers/Notes

See 62.1

> Change from previous revision

57

HR-5111

15.1 Front Lift Arms

Serial No. 69158 All

34

22

21

9

20

32

5

6

7

8

33

16

17

18

19

23

24

2

14

2

1

11

10

4

14

4

8

7

6

3

12

13

14

15

13

28

29

24

23

27

26

17

25

30

7

31

58

HR-5111

Serial Numbers/Notes Item

7

8

5

6

3

4

1

2

9

10

11

12

22

23

24

25

19

19

20

21

17

18

19

19

13

14

15

16

26

27

28

29

30

31

32

33

34

Part No.

2720206

453011

366473

366610

366611

366612

366613

366603

402132

446118

446142

443110

400262

366438

362819

400188

366437

342033

2720207

342033

366037

346091

446136

400184

366045

359549

460052

132871

5001091

453023

471221

471227

400276

452006

443106

3001079

5000183

5000184

3001078

364694

Qty.

Description

1 Right Front Lift Arm

2 • Bushing

1 Left Front Lift Arm

2 • Bushing

2 Shaft, Lift Arm Pivot

4 Pin, Retaining

5 Lockwasher, 5/16 Heavy

4 Screw, 5/16-18 x 3/4” Hex Head

2 Pin, Lift Cylinder

2 Pin, Lift Cylinder

4 Cotter Pin, 3/16 x 1-1/2”

1 Lift Cylinder

1 • Seal Kit

4 Flat Washer, 1/4

4 Grease Fitting, 90°

2 Grease Fitting, 45°

4 Screw, 3/8-16 x 3” Hex Head

5 Flat Washer, 3/8

2 Bumper, Lift Arm

AR Shim, 0.26” Thick

AR Shim, 0.1975” Thick

AR Shim, 0.135 Thick

AR Shim, 0.105 Thick

1 Spacer, Limit Switch

2 Screw, #10-24 x 1-3/4” Slotted

2 Lockwasher, #10 Medium

5 Lockwasher, 3/8 Heavy

5 Nut, 3/8-16 Hex

1 Screw, 3/8-16 x 1” Hex Head

1 Bracket, Bulkhead

1 Washer

1 Screw, 5/16-18 x 1” Hex Head

1 Bracket, Bulkhead

1 Flat Washer, 5/16

1 Nut, 5/16-18 Hex

1 Switch, Front Limit

1 • Basic Switch

1 • Operator Head

1 Actuator Arm

1 Connector

Add or remove shims as required to level front deck. See Adjustment section for details.

REFERENCE SW10, See 67.1

> Change from previous revision

59

HR-5111

16.1 Wing Lift Arms

Right Wing Shown

Serial No. 69158 All

20

14

16

14

13

12

18

19

20

32

5

16

15

9

1 / 3

17

33

34

10

11

38

28

2 / 4

27

27

20

6 30

37

9

2 / 4

24

26

23

29

21

35 36

28

27

22

31

7

8

8

25

7

26

60

Item

13

14

15

16

9

10

11

12

17

18

19

20

21

7

8

5

6

3

4

1

2

34

35

36

37

38

30

31

32

33

26

27

28

29

22

23

24

25

Part No.

2720295

364248

400272

444762

3003524

5001427

366483

4107220

400262

366437

452006

364830

471221

471214

446118

346091

453011

2720298

2720294

2720298

2248004

453004

446136

400184

361723

446142

443110

366506

366517

362824

503553

471216

400650

446166

2242015

3007568

367149

402120

453023

Qty.

Description

1 Right Wing Arm

2 • Bushing

1 Left Wing Arm (Not Shown)

2 • Bushing

2 Shaft, Pivot Arm

4 Flat Washer, #10

3 Lockwasher, 5/16 Heavy

3 Screw, 5/16-18 x 3/4” Hex Head

6 Stop, Rubber

2 Lockwasher, 3/8 Heavy

2 Nut, 3/8-16 Hex

2 Washer, Thrust

12 Washer, Belleville

4 Spacer

2 Casting, Pivot

3 • Grease Fitting, Straight

8 Screw, 5/8-18 x 2-1/2” Hex Head

2 Collar

2 Screw, 3/8-16 x 2-1/4” Hex Head

8 Locknut, 3/8-16 Center

2 Lift Cylinder

1 • Seal Kit

2 Pin, Wing Cylinder

2 Pin, Cylinder

2 Screw, 3/8-16 x 1: Hex Head

1 Bracket, Bulkhead

3 Flat Washer, 5/16

AR Washer, Shim

4 Grease Fitting, 90°

2 Grease Fitting, Straight

4 Lockwasher, #10 Medium

2 Pin, Retaining

4 Flat Washer, 3/8

8 Lockwasher, 5/8 Heavy

4 Block, Shaft

2 Shim

2 Magnet, Switch Actuator

4 Screw, #10-24 x 5/8” Slotted

2 Flat Washer, 1/4

HR-5111

Serial Numbers/Notes

> Change from previous revision

61

HR-5111

17.1 Wing Deck Latch

27

6

13

18 / 19

3

4

5

5

4

11

6

8

7

13

9

15

14

16

17

3

10

21

20

22

22

23

28

29

30

1

2

32

38

38

23

24

26

31

4

3

5

3

4

5

33

37

36

35

36

37

34

21

25

Serial No. 69158 All

12

62

HR-5111

Item

29

30

31

32

33

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

34

35

36

37

38

Part No.

446136

3006052

3006053

132664

400120

444708

324887

366566

452008

453017

3005678

400184

452006

366929

400422

444758

132523

443106

453011

446142

443110

400272

132601

400264

340525

400280

3005677

404022

444672

366989

403766

446102

444302

555862

555861

367465

453023

446130

443102

400272

Qty.

Description

2 Lockwasher, 5/16 Heavy

2 Nut, 5/16-18 Hex

12 Flat Washer, 3/8

12 Lockwasher, 3/8 Heavy

12 Nut, 3/8-16 Hex

4 Screw, 3/8-16 x 2-1/4” Hex Head

1 Bracket, Deck Roller

4 Screw, 3/8-16 x 1-1/4” Hex Head

2 Bracket, Deck Roller

4 Screw, 3/8-16 x 4” Hex Head

2 Roller, Front Wing Deck

2 Screw, 1/4-20 x 1” Truss Head

4 Locknut, 3/8-16 Center

2 Switch, Deck Limit

4 Screw, #4-40 x 3/4” Slotted Brass

4 Lockwasher, #4

4 Nut, #4-40 Hex

1 Bracket, Right Side Switch

1 Bracket, Left Side Switch

2 Hook, Deck Latch

4 Screw, 1/4-20 x 2” Hex Head

4 Locknut, 1/4-20 Center

4 Clip, Deck Latch Cable

2 Cable, Deck Latch

4 Flat Washer, 3/8

2 Flat Washer, 1/2

2 Rear Wing Deck Roller

2 Screw, 5/16-18 x 3/4” Hex Head

2 Flat Washer, 5/16

2 Plate, Clip Mounting

2 Screw, 1/2-13 x 4” Hex Head

2 Locknut, 1/2-13 Center

2 Valve, Back Pressure

1 • Cartridge, Valve

1 • Seal Kit

1 Bracket, Valve Mounting

2 Flat Washer, 1/4

4 Lockwasher, 1/4 Heavy

4 Nut, 1/4-20 Hex

4 Screw, 3/8-16 x 2-1/4” Hex Head

Serial Numbers/Notes

REFERENCE SW8 & SW9, See 67.1

> Change from previous revision

63

HR-5111

18.1 Steering Axle

Serial No. 69158 All

33

27

32 31

29

16

28

3

5

26

15

16

25

12

35

36

39

8

6

2

3

4

3

38

2

3

30

18

37

9

8

10

11

8

24

1

7

14

34

35

36

8

9

10

13

22

23

20

11

17

8

8

21

36

20

19

14

64

HR-5111

Item

29

30

31

32

25

26

27

28

33

34

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

35

36

37

38

39

Part No.

2720313

3000406

3002714

322847

445666

400228

446136

443108

5003218

554780

554779

339092

400410

315298

2720841

361451

460032

2720298

2720314

400444

400446

443820

471221

361648

361647

367350

461393

2721009

2721008

2000057

401226

446154

1001298

122466

503095

503096

5003658

445704

460028

360111

366310

5002894

Qty.

Description

1 Steering Axle

2 • Bushing, Axle Pivot

4 • Bushing, Mount Pivot

1 Screw, 1/2-20 x 1-3/4” Hex Head

1 Screw, 1/2-20 x 2” Hex Head

2 Nut, 1/2-20 Hex Jam

3 Grease Fitting, 90°

6 Washer, Thrust

2 Thrust Bearing

2 Washer, Thrust

2 Roll Pin, 1/4 x 2”

1 Right Side Steering Arm

1 Left Side Steering Arm

2 Motor Mount

6 Screw, 1/2-13 x 1” Hex Grade 8

14 Lockwasher, 1/2 Heavy

1 Tie Rod

1 • Tie Rod End, Right Side

1 • Tie Rod End, Left Side

2 • Clamp

2 • Nut, 1/2-20 Slotted Hex

2 • Screw, 5/16-24 x 1-1/4” Hex Head

2 • Lockwasher, 5/16 Heavy

2 • Nut, 5/16-24 Hex

2 Rear Wheel Motor

1 • Key

1 • Nut

2 Guard, Wheel Motor Hose

8 Screw, 1/2-13 x 1-3/4” Hex Head

10 Bolt, Wheel

2 Hub, Wheel

2 Washer

2 Cotter Pin, 1/8 x 1-1/2”

1 Steering Cylinder

2 • Ball Joint

1 • Seal Kit, Gold Star

1 • Seal Kit, HDM

2 Nut, 5/8-18 Slotted Hex

4 Cotter Pin, 1/8 x 1”

2 Valve, Inflation

2 Tire, 23 x 10.5-12 4 Ply

2 Rim, 12 x 8.5

Serial Numbers/Notes

See 61.1

Cylinders with Snap Ring Gland

Cylinders with Threaded Gland

> Change from previous revision

65

HR-5111

19.1 Air Cleaner

Serial No. 69158 All

28

27

29

14 1

2 6 7

8

7

13

16

12

15

31

10

3

12

13

14

30

13

14

20

19

32

26

17

12

7

9

7

33

24

25

11

15

13

16

26

32

24

25

18

21

22

19

20

23

13

14

4

5

66

HR-5111

Item

1

30

31

32

33

26

27

28

29

22

23

24

25

18

19

20

21

14

15

16

17

10

11

12

13

8

9

6

7

4

5

2

3

Part No.

122907

400258

400262

404014

446130

443102

400124

3004588

3004563

161688

402006

444304

366352

366368

366369

366342

338939

446106

2208292

503628

549633

131059

400266

503574

366403

364883

359615

3008512

390961

338940

401030

453011

446142

443110

364190

Qty.

Description

1 Air Filter Assembly

1 • Wing Nut and Gasket Kit

1 • Element, Air Cleaner

2 Band, Air CLeaner Mounting

4 Screw, 3/8-16 x 1-1/2” Hex Head

1 Rear Bumper

2 Plug, Tube

1 Switch, Air Cleaner Service

4 Clamp, Hose

1 Hose, Air Intake

1 Hose, Air Cleaner to Engine

1 Support, Rear Air Cleaner

4 Screw, 3/8-16 x 3-3/4” Hex Head

15 Flat Washer, 3/8

17 Lockwasher, 3/8 Heavy

15 Nut, 3/8-16 Hex

2 Clamp

4 Screw, 3/8-16 x 3/4” Hex Head

6 Screw, 3/8-16 x 1” Hex Head

3 Screw, 1/4-20 x 1/2” Truss Head

6 Lockwasher, 1/4 Heavy

6 Nut, 1/4-20 Hex

3 Screw, 1/4-20 x 2-1/2” Hex Head

1 Hinge, Drain Panel

1 Drain Panel

2 Latch

6 Screw, #6-32 x 1/2” Slotted

6 Nut, #6-32 Hex

1 Cover, Drive Shaft

1 Foam, Top

2 Foam, Side

1 Bracket, Clamp Mounting

1 Support, Front Air Cleaner Support

6 Lockwasher, #6

1 Cover, Spiraco Hose

Serial Numbers/Notes

Includes Decals

REFERENCE SW11, See 67.1

> Change from previous revision

67

HR-5111

20.1 Radiator and Oil Cooler

Serial No. 69158 All

25

1

28

9

9

27

27

23

26

27

27

14

15

6

13

12

7

2

13

12

13

12

11 22

16

17

12

22

19

18

17

20

8

3

5

4

24

10

10

21

68

Item

21

22

23

24

17

18

19

20

25

26

27

28

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

503608

444762

445636

162479

400278

366600

162722

3001809

390962

390963

326112

5002443

473144

400182

452006

446136

503609

555867

344996

3004375

400286

338978

446142

443110

117076

441630

338979

453011

Qty.

Description

1 Radiator Shroud

1 Cable Tie

4 Screw, 5/16-18 x 5/8” Hex Head

4 Flat Washer, 5/16

4 Lockwasher, 5/16 Heavy

1 Radiator

1 • Radiator Cap

2 Bolt, 3/8-16 Shoulder

2 Strip, Seal

6 Screw, 3/8-16 x 2-3/4” Hex Head

2 Bracket, Radiator Support

10 Lockwasher, 3/8 Heavy

8 Nut, 3/8-16 Hex

1 Oil Cooler

2 Carriage Bolt, 3/8 x 2”

2 Plate, Oil Cooler Pivot

4 Flat Washer, 3/8

2 Locknut, 3/8-16 Center

2 Nut, 3/8-16 Wing

1 Draincock

2 Screw, 3/8-16 x 3-1/2” Hex Head

4 Spacer, Oil Cooler

1 Water Temperature Sender

1 Weather Strip, Radiator

1 Hose, Upper Radiator

1 Hose, Lower Radiator

4 Hose Clamp

1 Base, Seal

HR-5111

Serial Numbers/Notes

Includes Decal

Includes Decals

REFERENCE U10, See 67.1

Cut to Fit

Includes Decals

> Change from previous revision

69

HR-5111

21.1 Engine

16

15

10

11

9

14

12

13

1

17

3

4

5

2

6

8

7

70

Serial No. 69158 All

Item

1

2

3

12

13

14

15

16

17

10

11

8

9

6

7

4

5

Part No.

1000441

446142

443110

366108

365980

446154

361439

361439

402120

446118

444310

3001855

555773

557619

2811870

5000938

556988

554018

556996

338991

163916

545984

365359

365977

500562

362263

363485

400264

Qty.

Description

1 Engine, Kubota V2203

1 • Engine Oil Filter

1 • Cartridge, Fuel Filter

1 • Upper Gasket Kit

1 • Alternator

1 • Starter

1 • Engine Oil Pressure Switch

4 • Glow Plug

1 Pump Drive Flange

1 U-Joint

1 • Yoke, Engine Side Flange

1 • Yoke, Center

1 • Yoke, Pump Side

2 • Cross Kit

6 Screw, M10-1.25 x 25 mm

6 Lockwasher, M10

4 Screw, 3/8-16 x 1-1/4” Hex Head

4 Lockwasher, 3/8 Heavy

4 Nut, 3/8-16 Hex

1 Bracket, Circuit Breaker Mounting

2 Screw, M12-1.25 x 20 mm

2 Lockwasher, 1/2 Heavy

1 Circuit Breaker, 50 Amp Main

1 Circuit Breaker, 50 Amp Alternator

4 Screw, #10-24 x 5/8” Slotted

4 Lockwasher, #10 Medium

4 Nut, #10-24 Hex

1 Switch, Temperature

HR-5111

Serial Numbers/Notes

For complete listing of engine service parts, See Engine Parts

Manual

REFERENCE U1, See 67.1

REFERENCE M1, See 67.1

REFERENCE SW17, See 67.1

REFERENCE R1, See 67.1

Metric Grade 8.8

Metric Grade 8.8

REFERENCE CB6, See 67.1

REFERENCE CB7, See 67.1

REFERENCE SW16, See 67.1

> Change from previous revision

71

HR-5111

22.1 Engine Mounts

Serial No. 69158 All

72

11

12

7

16

5 6

7

5

6

4

16

7

1

20

17

18

17

18

6

19

20

2

1

7

6

5

14

12

11

6

15

3

23

13

10

9

8

6

5

21

22

21

22

6

19

HR-5111

Serial Numbers/Notes Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

23

Part No.

4114380

303567

132426

132425

365979

446154

453017

362263

363485

453013

365981

446160

163373

4111740

365980

400428

365965

311879

443118

400262

446142

443110

447224

Qty.

Description

2 Mount, Rear Engine

1 Grommet, Fuel Line

1 Mount, Left Front Engine

1 Mount, Right Front Engine

7 Screw, M12-1.25 x 25 mm

13 Lockwasher, 1/2 Heavy

7 Flat Washer, 1/2

1 Screw, M10-1.25 x 25 mm

1 Lockwasher, M10

1 Flat Washer, 7/16

4 Screw, M14-1.5 x 25 mm

4 Lockwasher, 9/16 Heavy

1 Sensor, Engine Speed

1 Bracket, Fuel Solenoid

2 M10-1.25 x 20 mm

4 Screw, 1/2-13 x 2-3/4” Hex Head

4 Isolator, Engine

4 Washer, Isolator

4 Nut, 1/2-13 Hex

8 Screw, 3/8-16 x 1” Hex Head

8 Lockwasher, 3/8 Heavy

8 Nut, 3/8-16 Hex

1 Lockwasher, 5/8 Internal Tooth

Metric Grade 8.8

Metric Grade 8.8

Metric Grade 8.8

REFERENCE U9, See 67.1

Metric Grade 8.8

> Change from previous revision

73

HR-5111

23.1 Engine Fuel Control

Serial No. 69158 All

74

1

2

11

14

10

12

4

8

6

12

13

4

5

4

6

3

4

5 17

7

6

6

15

16

9

Item

13

14

15

16

17

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

338289

400108

453023

446130

443102

443104

367191

162478

4114474

3005731

362744

446136

443106

363586

366071

400106

4114473

Qty.

Description

1 Fuel Solenoid

2 Screw, 1/4-20 x 3/4” Hex Head

2 Flat Washer, 1/4

5 Lockwasher, 1/4 Heavy

3 Nut, 1/4-20 Hex

4 Nut, 1/4-28 Hex

1 Rod, Solenoid Adjusting

1 Ball Joint

1 Pin, Clevis Spring

1 Bracket, Throttle Cable

1 U-Bolt, 5/16-18

4 Lockwasher, 5/16 Heavy

2 Nut, 5/16-18 Hex

2 Screw, M8-1.25 x 20 mm

1 Bracket, Fuel Solenoid

1 Screw, 1/4-20 x 5/8” Hex Head

1 Clevis, Solenoid

Serial Numbers/Notes

REFERENCE K17, See 67.1

> Change from previous revision

24.1 Muffler

2

3

4

Serial No. 69158-5901 and Up

9

7

7

8

6

5

10

11

7

12

1

Item

7

8

5

6

3

4

1

2

9

10

11

12

Part No.

1001226

1001251

553020

555606

1000050

400188

452006

3000098

444718

443106

446136

162236

Qty.

Description

1 Muffler

1 Exhaust Pipe

1 Gasket, Exhaust

4 Bolt and Lockwasher Set

1 Muffler Bracket

4 Screw, 5/16-18 x 1” Hex Head

12 Flat Washer, 5/16

4 Mount, Isolation

4 Locknut, 5/16-18 Center

4 Nut, 5/16-18 Hex

4 Lockwasher, 5/16 Heavy

1 Clamp, 2-1/8” Muffler

Serial Numbers/Notes

Included with Engine

Included with Engine

> Change from previous revision

75

HR-5111

25.1 Fuel Tank

7

6

20

3

17

4

2

UE

LF E S

D

NT

A

RT

1

33

21

5

Part of

Hood

18

11

19

10

To Engine Return

22 24

32

21

15

To Engine

21

14

23

5

9

5

8

21

13

5

16

16

21

12

21

29

21

30

28 29

21

31

25

26

27

Serial No. 69158 All

76

>

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

23

28

29

30

31

24

25

26

27

32

33

Part No.

163987

352604

341837

3005215

366526

472801

503626

557619

400264

443102

446142

443110

163574

365976

400118

446130

453011

4107320

163986

N/S

403910

361117

366606

400188

132647

1001311

554752

554752

554752

554748

554748

554748

361748

340481

Qty.

Description

1 Fuel Cap

1 Fuel Sender

1 • Gasket

5 Screw, #10-24 x 1/2” Truss Head

4 Bushing, Fuel

2 Washer, Fuel Tank

2 Screw, 5/16-18 x 1” Hex Head

1 Valve, Drain

1 Valve, Shut Off

1 Hose, 3/16” Fuel (Cut to 37”)

1 Hose, 3/16” Fuel (Cut to 12”)

1 Hose, 3/16” Fuel (Cut to 44”)

1 Hose, 5/16” Fuel (Cut to 22”)

1 Hose, 5/16” Fuel (Cut to 25”)

1 Hose, 5/16” Fuel (Cut to 17”)

2 Valve, Overflow

1 Cover, Sender

1 Grommet

1 Filter, Fuel Breather

1 Fuel Tank

10 Clamp, Hose

1 Clamp, Hose

1 Fuel Filter

1 • Cartridge, Fuel Filter

2 Screw, 3/8-16 x 1-1/4” Hex Head

2 Nut, 1/4-20 Hex

2 Lockwasher, 3/8 Heavy

2 Nut, 3/8-16 Hex

1 Fuel Pump

2 Elbow, 90°

2 Screw, 1/4-20 x 1-3/4” Hex Head

2 Lockwasher, 1/4 Heavy

2 Flat Washer

1 Tag, Diesel Fuel

HR-5111

Serial Numbers/Notes

REFERENCE U8, See 67.1

Tank to Breather Filter

Breather Filter to Clamp

Engine Return to Tank

Tank To Fuel Pump

Fuel Pump to Fuel Filter

Fuel Filter to Engine

Included with Engine

REFERENCE U11, See 67.1

> Change from previous revision

77

HR-5111

26.1 Pumps and Control Valve

78

31

14 21

32

29

14

21

28

13

36

14

4

11

10

35

17

18

19

21

33

21

30

20

15

1

3

2

34

15

16

17

21

24

8

19

18

12

9

14

18

8

15

7

19

17

21

20

23

12

14

15

16

15

14

16

25

5

14

15

6

22

15

16

24

8

27

26

24

8

23

Serial No. 69158 All

Item

3

4

1

2

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

21

22

23

24

25

26

27

32

33

34

35

36

28

29

30

31

Part No.

117083

1002499

400278

452008

445783

3009728

117075

400410

443118

400420

400268

122902

471214

555839

555840

555841

554663

557447

338938

2720560

2721419

3001523

400260

400412

446154

2721522

2721523

400262

444762

400274

453011

446142

443110

1003025

400476

1004555

401225

1002475

400258

458103

132380

557629

Qty.

Description

1 Pump, Traction

1 • O-RIng

1 • Pump Coupler

1 Pump, 4 Section Gear

1 • Seal Kit

1 Plate, Bulkhead

1 Screw, 3/8-16 x 7/8” Hex Head

2 Screw, 1/2-13 x 2” Hex Head

6 Lockwasher, 1/2 Heavy

1 Support, Gear Pump

1 Strap, Gear Pump

2 Screw, 3/8-16 x 1” Hex Head

2 Locknut, 3/8-16 Center

2 Screw, 3/8-16 x 2-1/2” Hex Head

10 Flat Washer, 3/8

10 Lockwasher, 3/8 Heavy

8 Nut, 3/8-16 Hex

3 Valve, Deck Control

6 Screw, 3/8-16 x 3-1/2” Hex Head

6 Flat Washer, 3/8

6 Nut, 3/8-16 Whizlock Flange

6 Adapter, Wire Harness

1 Motor, Front Axle Drive

3 Screw, 1/2-13 x 1-3/4” Hex Head

4 Nut, 1/2-13 Hex

1 Screw, 1/2-13 x 3-1/2” Hex Head

1 Screw, 3/8-16 x 1-3/4” Hex Head

1 U-Joint, Front Axle

1 • Grease Fitting, Straight

1 • Axle End Yoke with Brake Disk

1 • Center Yoke

1 • Motor End Yoke

2 • Cross and Bearing Kit

1 Valve, 4WD Control

2 Screw, 3/8-16 x 6” Hex Head

1 Valve, Main Control

2 Screw, 3/8-16 x 6-1/2” Hex Head

1 Shield, Valve Guard

2 Screw, 3/8-16 x 3/4” Hex Head

1 Snap Ring

1 Switch, Charge Pressure

AR Trim

HR-5111

Serial Numbers/Notes

See 58.1

See 56.1

See 60.1

See 53.1

See 52.1

REFERENCE SW15, See 67.1

10 Foot Roll, Cut to Length

> Change from previous revision

79

HR-5111

27.1 Tank Support

Serial No. 69158 All

17

5

13

15

12

9

1

3

10

14

5

6

14

16

19

20

21

18

1

8

9

8

5

7

10

20

28

27

20

25

28

30

26

29

22

11

13

24

23

6

5

2

6

5

4

80

HR-5111

Serial Numbers/Notes

24

25

26

27

28

29

30

17

18

19

20

21

22

23

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

132433

556417

556419

400258

3008126

400192

446136

452006

3007980

132381

555771

365974

5002444

N/S

400184

443106

400188

345666

132432

132431

400286

446142

443110

400262

453011

400278

350685

3001740

503613

400268

444762

366424

123015

2811255

Qty.

Description

2 Support, Rear Tank

1 Support, Left Side Tank

1 Support, Right Side Tank

2 Screw, 3/8-16 x 2-3/4”

12 Lockwasher, 3/8 Heavy

6 Nut, 3/8-16 Hex

2 Screw, 3/8-16 x 1” Hex Head

4 Flat Washer, 3/8

4 Screw, 3/8-16 x 3-1/2” Hex Head

2 Spacer, Tank Support

1 Bracket, Return Filter

1 Bracket, Charge Filter

4 Screw, 3/8-16 x 1-3/4” Hex Head

4 Locknut, 3/8-16 Center

1 Clamp, Fuel Tank Breather Hose

1 Charge Filter

1 • Filter Element

1 • Head, Filter

1 • Switch, Charge Filter Service

4 Screw, 3/8-16 x 3/4” Hex Head

1 Bracket, Recovery Bottle

2 Screw, 5/16-18 x 1-1/2” Hex Head

5 Lockwasher, 5/16 Heavy

2 Flat Washer, 5/16

1 Bar, Spacer

1 Return Filter

1 • Filter

1 Switch, Return Filter Service

1 Recovery Bottle

1 • Hose, Radiator to Overflow

2 Screw, 5/16-18 x 3/4” Hex Head

3 Nut, 5/16-18 Hex

1 Screw, 5/16-18 x 1” Hex Head

1 Clamp, Overflow Hose

Includes Decal

REFERENCE SW14, See 67.1

REFERENCE SW12, See 67.1

> Change from previous revision

81

HR-5111

28.1 Hydraulic Tank

Serial No. 69158 All

82

5

6

7

8

16

18

17

13

14

10

15

4

2

3

1

10

12

11

9

Item

1

2

★

★

★

★

15

16

17

18

11

12

13

14

9

10

7

8

5

6

3

4

Part No.

503612

365959

2812075

69051-04

367551

163915

557680

557681

402120

338941

558012

400268

453011

3001409

444762

400264

339106

446142

443110

Qty.

Description

1 Hydraulic Oil Tank

1 Strainer, 100 Mesh Screen

1 • O-RIng

1 Plug, Pipe

1 Switch, Hydraulic Oil Temperature

1 Breather, Tank

1 • Screen

2 • Gasket, Rubber

6 Screw, #10-24 x 5/8” Slotted

1 Foam, Tank

AR Pad, Tank (Cut to Fit)

2 Screw, 3/8-16 x 1-3/4” Hex Head

2 Flat WAsher, 3/8

2 Strap, Oil Tank

2 Locknut, 3/8-16 Center

2 Screw, 3/8-16 x 1-1/4” Hex Head

1 Bracket, Seat Belt Mounting

2 Lockwasher, 3/8 Heavy

2 Nut, 3/8-16 Hex

HR-5111

Serial Numbers/Notes

Includes Decals

REFERENCE SW13, See 67.1

Important note located below

10 Foot Roll

★ IMPORTANT: Discard the six #10-32 x 1/2” self threading screws included with Tank Breather Assembly.

Using self threading screws will cause damage to hydraulic tank. Use #10-24 x 5/8” Slotted Head screws

(Item 8) to secure breather to tank.

> Change from previous revision

83

HR-5111

29.1 Traction Hydraulics

Serial No. 69158 All

1

5

19

17

6

2

18

14

14

4

7

10

9

2

11

12

13

14

14

8

1

3

15

16

19

84

HR-5111

Item

9

10

11

12

13

14

7

8

5

6

3

4

1

2

15

16

17

18

19

Part No.

132417

340269

340074

REF

REF

132446

340070

132484

340033

REF

340065

364945

363030

339989

1000843

1000700

132448

132448

1000843

1000700

132448

132448

REF

Qty.

Description

2 Hose, Traction Pump to Axle Motor

2 Adapter, Tee

2 Adapter, 90°

1 Traction Pump

1 Front Axle Motor

1 Hose, Pump to 4WD Valve Port B

1 Adapter, 90°

1 Hose, Pump to 4WD Valve Port A

1 Adapter, 45°

1 4WD Valve

2 Adapter, 90°

2 Adapter, Diagnostic Port

2 Dust Cover

4 Adapter, Straight

1 Hose Assembly, Left Wheel Motor

1 • Hose, Motor Drain (Not Shown)

1 • Hose, 4WD Valve to Motor

1 • Hose, 4WD Valve to Motor

1 Hose Assembly, Right Wheel Motor

1 • Hose, Motor Drain (Not Shown)

1 • Hose, 4WD Valve to Motor

1 • Hose, 4WD Valve to Motor

2 Rear Wheel Motor

Serial Numbers/Notes

See 26.1

See 26.1

See 26.1

See 35.1

4WD Valve Port L2, Motor Port A

4WD Valve Port L1, Motor Port B

See 35.1

4WD Valve Port R2, Motor Port B

4WD Valve Port R1, Motor Port A

See 18.1

> Change from previous revision

85

HR-5111

30.1 Gear Pump Hydraulics

Serial No. 69158 All

86

7

Gear Pump

6

10

6

8

10

9

8 9

Left Wing

Valve

11

Right Wing

Valve

10

13

12

6

Front Valve

2

5

2

2

5

2

4

2

3

2

1

Item

1

8

9

6

7

4

5

2

3

10

11

12

13

Part No.

338946

339903

326112

366083

339113

2720893

339989

1003104

340070

365466

363030

1003012

340065

364945

Qty.

Description

1 Adapter, 90° Beaded

1 • O-RIng

6 Clamp, Hose

1 Hose, Pump Suction

1 Manifold, Pump Suction

2 Hose, Pump Suction

4 Adapter, Straight

1 Hose, Pump to Deck Valve P Port

2 Adapter, 90°

2 Adapter, Diagnostic Port

3 Dust Cover

1 Tube, Front Deck Valve

1 Adapter, 90°

1 Adapter, Diagnostic Port

Serial Numbers/Notes

> Change from previous revision

HR-5111

Serial No. 69116-5901 and Up

31.1 Control Valve Hydraulics

3

3

2

1

4

7

3

2

1

5

6

8

9

7

Control Valve

10

7

Gear Pump

4WD Valve

Front Axle

Item

9

10

7

8

5

6

3

4

1

2

Part No.

340065

364945

363030

339989

1003105

340033

340061

2500115

366418

132447

Qty.

Description

3 Adapter, 90°

3 Adapter, Diagnostic Port

3 Dust Cover

1 Adapter, Straight

1 Hose, Pump to Control Valve

1 Adapter, 45°

3 Adapter, 90°

1 Tube, Control Valve to Front Axle

1 Adapter, Straight

1 Hose, Control Valve to 4WD Valve

Serial Numbers/Notes

Control Valve Port P

> Change from previous revision

87

HR-5111

32.1 Steering Hydraulics

Serial No. 69158 All

4

RT LT

IN OUT

Steering

Valve

3

6

2

7

1

Control

Valve

5

Steering

Cylinder

88

Item Part No.

6

7

1

2

339984

3

123223

339910

4 2692222-05

5 340061

132454

132452

132452

Qty.

Description

1 Adapter, Straight

1 Tube, Control Valve to Tube

1 O-Ring

1 Hose, Tube to Steering Valve

2 Adapter, 90°

1 Steering Cylinder Hose Assembly

1 • Hose, Steering Valve to Cylinder

1 • Hose, Steering Cylinder to Valve

Serial Numbers/Notes

Steering Valve Port IN

Steering Valve Port LT, Base Port

Steering Valve Port RT, Rod Port

> Change from previous revision

HR-5111

Serial No. 69158 All

33.1 Lift Hydraulics

Right Wing

Cylinder

11

Backpressure

Valve

1

6

7

Lift Valve

12

Right Front

Cylinder

Control

Valve

3

1

3

2

4

5

OUT

F D B

IN

Left Wing

Cylinder

11

9

8

10

9

Left Front

Cylinder

Item

7

8

5

6

3

4

1

2

9

10

11

12

Part No.

340066

123222

339984

132571

132571

132573

132867

340119

340003

132559

340078

339979

Qty.

Description

2 Adapter, 90°

1 Tube, Control Valve to Lift Valve

2 Adapter, Straight

1 Hose, Lift Valve to Front Cylinders

1 Hose, Lift Valve to Left Cylinder

1 Hose, Lift Valve to Right Cylinder

1 Hose, Lift to Backpressure Valve

1 Adapter, Tee

2 Adapter, Straight

1 Hose, Cylinder to Cylinder

2 Adapter, 90°

3 Adapter, Straight

Serial Numbers/Notes

Lift Valve Port IN

Lift Valve Port D

Lift Valve Port F

Lift Valve Port B

Lift Valve Port OUT

> Change from previous revision

89

HR-5111

34.1 Lift Return Hydraulics

Serial No. 69158 All

90

1

Hydraulic

Tank

9

11

10

Front Right

Cylinder

12

Right Wing

Cylinder

7

5

6

Left Wing

Cylinder

8

2

5

6

1

4

3

Front Left

Cylinder

Item

7

8

5

6

3

4

1

2

9

10

11

12

Part No.

340061

132573

340263

132570

340215

339961

2500117

132569

132568

132583

351124

REF

Qty.

Description

3 Adapter, 90°

1 Hose, Cylinder to Cylinder

1 Adapter, Tee

1 Hose, Front Cylinder to Bulkhead

2 Adapter, Bulkhead Tee

2 • Nut, Bulkhead

1 Tube, Bulkhead

1 Hose, Left Cylinder to Bulkhead

1 Hose, Right Cylinder to Bulkhead

1 Hose, Tee to Tank

1 Adapter, Straight

1 Bracket, Bulkhead

Serial Numbers/Notes

See 15.1

1

> Change from previous revision

35.1 Motor Return Hydraulics

12

11

5

Hydraulic

Tank

10

4

9

4

8 13

4

7

HR-5111

Serial No. 69158 All

1

3

2

1

6

Item

7

8

5

6

3

4

1

2

9

10

11

12

13

Part No.

340055

REF

REF

359186

REF

REF

360566

339960

117129

132561

365966

324943

REF

Qty.

Description

2 Adapter, 90°

1 Hose, Left Wheel Motor Drain

1 Hose, Right Wheel Motor Drain

3 Adapter, Tee

1 Hose, Right Wing Deck Drain

1 Hose, Left Wing Deck Drain

1 Adapter, Bulkhead Tee

1 • Nut, Bulkhead

1 Tube, Front Deck Drain

1 Hose, Tee to Tank

1 Valve, Check

1 Nipple, Pipe

1 Plate, Bulkhead

Serial Numbers/Notes

See 29.1

See 29.1

See 41.1

See 40.1

See 26.1

> Change from previous revision

91

HR-5111

36.1 Charge Hydraulics

9

10

9

2

11

Charge

Filter

Steering

Valve

13

12

1

3

8

7

Traction

Pump

Serial No. 69158 All

6

2

4WD Valve

Control

Valve

4 5

92

Item

7

8

5

6

3

4

1

2

9

10

11

12

13

Part No.

132540

340029

340120

132864

340061

340144

132486

339984

366430

340066

132535

339910

132453

Qty.

Description

1 Hose, Control Valve to Tee

2 Adapter, 45°

1 Adapter, Tee

1 Hose, 4WD Valve to Tee

1 Adapter, 90°

1 Adapter, Tee

1 Hose, Tee to Charge Filter

1 Adapter, Straight

2 Reducer

1 Adapter, 90°

1 Tube, Charge Filter

1 O-Ring

1 Hose, Steering Valve to Filter Tube

Serial Numbers/Notes

Control Valve Port F

4WD Valve Port C

Steering Valve Port OUT

> Change from previous revision

HR-5111

Serial No. 69158 All

37.1 Oil Cooler Hydraulics

5

Oil

Cooler

5

3

4

10

9

10

8

Return

Filter

2

1

Left Wing

Deck

Valve

Front

Deck

Valve

Hydraulic

Tank

Item Part No.

9

10

7

8

5

6

3

4

1 340070

2 2692224-07

2720559

132441

340077

1003705

340089

163917

365967

326112

Qty.

Description

1 Adapter, 90°

1 Hose, Front to Left Wing Deck Valve

1 Adapter, Tee

1 Hose, Left Valve to Oil Cooler

2 Adapter, 90°

1 Hose, Oil Cooler to Return Filter

1 Adapter, 90°

1 Adapter, Beaded

1 Hose, Return Filter to Tank

2 Clamp, Hose

7

6

Serial Numbers/Notes

> Change from previous revision

93

HR-5111

38.1 Return Hydraulics

Serial No. 69158 All

94

1

Hydraulic

Tank

3

1

8

2

7

Control

Valve

9

6

Front Axle

Motor

10

Traction

Pump

13

Item

7

8

5

6

3

4

1

2

9

10

11

12

13

Right Wing

Deck Valve

Part No.

351124

358949

357613

132866

351108

132579

340066

132580

354065

132528

362446

132527

351109

Qty.

Description

2 Adapter, Straight

1 Adapter, 90°

1 Adapter, Striaght

1 Hose, Backpressure Valve to Tank

1 Adapter, Straight

1 Hose, Control Valve to Tank

1 Adapter, 90°

1 Hose, Right Deck Valve to Tank

1 Adapter, 90°

1 Hose, Traction Pump to Tank

1 Adapter, Tee

1 Hose, Axle Motor to Traction Pump

1 Adapter, Straight

Backpressure

Valve

5

4

12

11

Serial Numbers/Notes

> Change from previous revision

HR-5111

Serial No. 69158 All

39.1 Front Deck Hydraulics

7

9

6

8

5

4

5

10

2

8

9

5

5

1

3

12

11

4

7

9

10

7

8

11

12

4

5

2

3

6

Item

1

Part No.

REF

1003613

1003614

1003615

340070

339989

362288

132591

132562

132563

366445

132565

362078

339960

Qty.

Description

1 Bracket, Bulkhead

1 Front Deck Hose Assembly

1 • Hose, Front Valve to Motor

1 • Hose, Front Deck to Bulkhead

2 Adapter, 90°

4 Adapter, Straight

1 Adapter, 90°

2 Motor Hose Assembly

1 • Hose, Motor Outlet to Motor Inlet

1 • Hose, Motor Drain

2 Adapter, Tee

1 Hose, Motor to Front Valve

1 Adapter, Bulkhead

1 • Nut, Bulkhead

Serial Numbers/Notes

See 15.1

Front Deck Valve Port A

Front Deck Valve Port B

> Change from previous revision

95

HR-5111

40.1 Left Wing Deck Hydraulics

Left Wing

Deck Valve

10

1

2

2

Inside

Motor

2

5

9

3

Outside

Motor

2

4

1

8

6

7

Serial No. All

96

Item

3

4

1

2

5

6

7

8

9

10

Part No.

340070

339989

366445

362288

1003134

132575

132576

132574

132594

132596

132595

REF

Qty.

Description

2 Adapter, 90°

4 Adapter, Straight

1 Adapter, Tee

1 Adapter, 90°

1 Left Wing Deck Hose Assembly

1 • Hose, Left Valve to Motor

1 • Hose, Motor to Left Valve

1 • Hose, Left Deck Drain

1 Motor Hose Assembly

1 • Hose, Motor Drain

2 • Hose, Motor Outlet to Motor Inlet

1 Adapter, Tee

Serial Numbers/Notes

Left Wing Deck Valve Port A

Left Wing Deck Valve Port B

See 35.1

> Change from previous revision

HR-5111

Serial No. All

41.1 Right Wing Deck Hydraulics

8

1

3

Outside

Motor

2

4

9

1

5

6

7

2

Right Wing

Deck Valve 2

Inside

Motor

2

10

Item

3

4

1

2

5

6

7

8

9

10

Part No.

340070

339989

362288

366445

1003133

1003138

1003137

1003136

132594

132596

132597

REF

Qty.

Description

2 Adapter, 90°

4 Adapter, Straight

1 Adapter, 90°

1 Adapter, Tee

1 Right Wing Deck Hose Assembly

1 • Hose, Right Wing Deck Drain

1 • Hose, Right Valve to Motor

1 • Hose, Motor to Right Valve

1 Motor Hose Assembly

1 • Hose, Motor Drain

1 • Hose, Motor Outlet to Motor Inlet

1 Adapter, Tee

Serial Numbers/Notes

Right Wing Deck Valve Port A

Right Wing Deck Valve Port B

See 35.1

> Change from previous revision

97

HR-5111

42.1 Hydraulic Clamping

Serial No. 69158 All

98

10

19

25

14

15

Charge Filter

Tube

1

2

3

22

23

20

21

Charge Filter

Hose

5

4

4

17

17

16

18

5

Front Axle

Motor Hoses

4

17

5

18

16

Front Axle

Reverse Hose

13

12

13

14

15

14

15

11

10

9

8

7

6

Return

Tubes

15

25

19

24

25

14

HR-5111

Serial Numbers/Notes Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

25

17

18

19

20

Part No.

366607

359860

400204

446136

443106

400114

364221

444708

366345

345666

400112

400122

453023

446130

443102

400188

452006

365566

400116

354080

550376

550409

550380

361064

452004

Qty.

Description

2 Spacer, Hose

2 Clamp, 2 Hose

2 Screw, 5/16-18 x 3-1/2”

4 Lockwasher, 5/16 Heavy

4 Nut, 5/16-18 Hex

1 Screw, 1/4-20 x 1-1/4” Hex Head

1 Clamp, Double Tube

1 Locknut, 1/4-20 Center

1 Bracket, Clamp

1 Clamp, Hose

1 Screw, 1/4-20 x 1” Hex Head

1 Screw, 1/4-20 x 2-1/4” Hex Head

2 Flat Washer, 1/4

4 Lockwasher, 1/4 Heavy

4 Nut, 1/4-20 Hex

2 Screw, 5/16-18 x 1” Hex Head

3 Flat Washer, 5/16

3 Clamp

2 Screw, 1/4-20 x 1-1/2” Hex Head

1 Clamp, Hose

1 Bolt

1 Washer, Spring

1 Washer, Plain

1 Clamp

3 Flat Washer, 1/4

Included with Engine

Included with Engine

Included with Engine

473142

473144

473137

2 Cable Tie

1 Cable Tie, 5/16 x 16” (Not Shown)

4 Cable Tie, 5/16 x 9” (Not Shown)

Front Cylinder Return Hose (1)

Deck Valve Hose to Tube (1)

Steering Hoses to Console Support

Front Lift Cylinder Hoses (2)

Front Deck Motor Hoses (1)

Control Valve Hoses (1)

> Change from previous revision

99

HR-5111

43.1 Electrical Components

Serial No. 69158 All

14

13

8

18

14

13

6

5

Part of Right Wing

Limit Switch Harness

K8 K9

Part of Left Wing

Limit Switch Harness

K5 K6 K3 K7 K2

1 2 3 4 5 6 BK2

17

7

Relay Identification

21

16

31

11

10

12

19

20

15

9

32

25

28

27

28

27

21

26

13

30

22

24

23

29

1

33

34

35

36

21

25

21

37

25

4

3

2

100

Item

1

4

5

2

3

6

31

32

33

34

35

36

37

27

28

29

30

23

24

25

26

19

20

21

22

15

16

17

18

11

12

13

14

9

10

7

8

Part No.

132488

555869

555870

555871

400336

446148

443114

3001307

365963

400118

453023

443102

444312

446136

443808

365962

163918

365711

400112

365960

400106

366039

364882

360176

403908

3003036

5000917

5000915

5000916

403910

446116

444310

400184

403759

366308

366373

452006

446271

446130

131905

Qty.

Description

1 Tail Light

1 • Tail Light

1 • Grommet

1 • Harness

1 Screw, 7/16-14 x 1-1/4” Hex head

1 Lockwasher, 7/16 Heavy

1 Nut, 7/16-14 Hex

1 Relay SPDT

6 Relay, SPST

2 Screw, #10-24 x 3/8” Truss Head

1 Relay, Seat Time Delay

1 Horn

1 • Bracket

1 • Nut

2 Screw, #10-24 x 1/2” Truss Head

6 Lockwasher, #10

4 Nut, #10-24 Hex

1 Screw, 5/16-18 x 3/4” Hex Head

4 Screw, 1/4-20 x 5/8” Truss Head

1 Plate

1 Pad, Seat

1 Flat Washer, 5/16

1 Lockwasher, 5/16-18 Heavy

14 Lockwasher, 1/4 Heavy

1 Solenoid, Glow Plug

4 Screw, 1/4-20 x 1-3/4” Hex Head

4 Flat Washer, 1/4

10 Nut, 1/4-20 Hex

2 Nut, #10-32 Hex

2 Lockwasher, 5/16 Heavy

2 Nut, 5/16-24 Hex Jam

1 Wire, Solenoid to Glow Plug

1 Wire, Circuit Breaker to Solenoid

2 Wire, Starter to Circuit Breaker

4 Screw, 1/4-20 x 1” Hex head

1 Cover, Switch

2 Screw, 1/4-20 x 5/8” Hex Head

1 Mounting Plate

1 Differential Lock Switch

1 Wire Cover

HR-5111

Serial Numbers/Notes

REFERENCE L11, See 67.1

REFERENCE K5, See 67.1

REFERENCE K2, K3, K6, K7, K8,

K9, See 67.1

REFERENCE K4, See 67.1

REFERENCE U9, See 67.1

REFERENCE K1, See 67.1

> Change from previous revision

101

HR-5111

44.1 Electrical Routing

Serial No. 69158 All

9

15

7

5

6

14

2

12

11

15

12

1

17

18

20

16

18

Tractor

Harness

Engine

Harness

14

13

19

10

14

14

14

4

3

102

Item

13

14

15

16

9

10

11

12

17

18

19

20

7

8

5

6

3

4

1

2

Part No.

365660

362263

365980

446154

446130

443102

453023

361064

400120

2720726

453011

446148

473144

473137

345671

400190

446136

443106

1002397

452006

Qty.

Description

1 Grommet

1 Screw, M10-1.25 x 25 mm

1 Screw, M12-1.25 x 20 mm

1 Lockwasher, 1/2 Heavy

1 Lockwasher, 1/4 Heavy

1 Nut, 1/4-20 Hex

1 Flat Washer, 1/4

1 Clamp

1 Screw, 1/4-20 x 2”

1 Negative Battery Cable

1 Flat Washer, 3/8

1 Lockwasher, 7/16

2 Cable Tie

4 Cable Tie

2 Clamp

1 Screw, 5/16-18 x 1-1/4” Hex Head

1 Lockwasher, 5/16 Heavy

1 Nut, 5/16-18 Hex

1 Positive Battery Cable

1 Flat Washer, 5/16

HR-5111

Serial Numbers/Notes

> Change from previous revision

103

HR-5111

45.1 Harness

Serial No. 69158 All

4

2

5

3

7

7

1

6

104

HR-5111

Serial Numbers/Notes Item

1

4

5

2

3

6

7

Part No.

1004542

554492

554493

555845

555846

555847

1004523

1004522

1003002

1003002

1001963

473108

554748

Qty.

Description

1 Wire Harness, Console

2 • Lockwasher, Size 24

2 • Panel Nut, Size 24

10 • Light Bulb

10 • Diode

1 • Light Strip

1 Wire Harness, Engine

1 Wire Harness, Tractor

1 Wire Harness, Right Wing Limit

1 Wire Harness, Left Wing Limit

1 Wire Harness, Ignition

3 Insulated Bullet Connector

1 Tube, Wire Protector (Not Shown) Cruise Control Magnet Wires

> Change from previous revision

105

HR-5111

46.1 Deck Mounting

Serial No. 69158 All

20

106

17

16

1

3

4

5

2

6

1

25

24

23

18

22

13

12

19

21

9

8

7

21

15

8

14

11

10

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

25

17

18

19

20

Part No.

342675

3000439

3000487

346913

460050

3006300

362464

340433

346294

400192

366520

446136

443106

366484

162716

132600

163995

REF

REF

REF

367601

2246003

441602

452006

445802

Qty.

Description

6 Pin, Snap RIng

2 Clevis Pin, 1/2 x 3-3/4”

1 Clevis Pin, 5/8 x 3”

1 Spacer

2 Cotter Pin, 3/16 x 1-1/4”

1 Clevis Pin, 5/8 x 3-5/16”

12 Wheel Bolt, 7/16-20

4 Ring Shaft

12 Nut, 7/16-20 Wheel Lug

2 Screw, 5/16-18 x 1-1/2” Hex Head

2 Retainer Pin

2 Lockwasher, 5/16 Heavy

2 Nut, 5/16-18 Hex

2 Shaft, Pivot

2 Shackle

2 Caster Support

4 Pin

1 Front Deck Assembly

1 Left Wing Deck Assembly

1 Right Wing Deck Assembly

4 Washer, Thrust

1 Baffle

6 Carriage Bolt, 5/16-18 x 3/4”

6 Flat Washer, 5/16

6 Nut, 5/16-18 Flex Lock

See 47.1

See 48.1

See 48.1

HR-5111

Serial Numbers/Notes

> Change from previous revision

107

HR-5111

47.1 Front Deck

Serial No. 69158 All

36

36 34

37

38

35

16

15

17

2

38

13 39

3.5

4.0

4.5

5.0

5.5

1.0

1.5

2.0

2.5

3.0

"X"

"X"

0

1

2

3

4

0

1

2

3

4

A

B

B

B

B

B

B

A

A

A

A

A

1.0

2.0

3.0

4.0

5.0

1.5

2.5

3.5

4.5

5.5

3

5

2

1.0

3.0

5.0

2.5

4.5

16

15

3

1

27

26

DANGER

Serious injury or death can result from blade contact or from objects being thrown very long distances

Do not operate machine with discharge chute or guards flipped up or removed.

Do not operate machine with bent components or with implement in raised position.

Keep yourself and others away from the mower when in operation

2

NO STEP

4

8

33

4

2

15

16

21

23

22

23

7

24 25

18

16

15

11

14

6

13

12

17

20

19

13

12

9

16

15

11

32

10

28

29

31

30

14

108

HR-5111

Serial Numbers/Notes Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

33

34

35

36

37

38

39

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

503573

441625

367461

400262

3002737

163425

552824

460076

400108

446130

443102

366562

367140

400348

453013

444753

361723

3002502

3002676

366609

2721180

557523

391039

2721181

557523

391040

1001885

400410

446154

400264

446142

443110

453011

471214

2720171

2720198

400420

453017

443118

Qty.

Description

1 Front Deck

3 • Decal, Blade Contact Danger

1 • Decal, Cutting Height

1 • Decal, No Step

2 Motor, Deck

1 • Key

2 Blade, Couter-Clockwise Rotation

1 Motor, Deck

1 • Key

1 Blade, Clockwise Rotation

3 Adapter, Blade

3 Screw, 1/2-13 x 1-3/4” Hex Head

7 Lockwasher, 1/2 Heavy

6 Screw, 3/8-16 x 1-1/4” Hex Head

28 Lockwasher, 3/8 Heavy

28 Nut, 3/8-16 Hex

20 Flat Washer, 3/8

18 Carriage Bolt, 3/8-16 x 1-1/2”

1 Plate, Deck Baffle

2 Screw, 3/8-16 x 1” Hex Head

1 Shaft, Roller

1 Roller

2 • Bushing

1 Cotter Pin, 1/4 x 3-1/2”

1 Screw, 1/4-20 x 3/4” Hex Head

1 Lockwasher, 1/4 Heavy

1 Nut, 1/4-20 Hex

2 Wheel, Deck

2 Spacer, Wheel

2 Screw, 7/16-14 x 3” Hex Head

2 Flat Washer, 7/16

2 Locknut, 7/16-14 Center

2 Stop, Rubber

2 Grease Fitting, Straight

2 Caster Arm

2 • Bushing, Caster

4 Screw, 1/2-13 x 3-1/2” Hex Head

4 Flat Washer, 1/2

4 Nut, 1/2-13 Hex

Counter-Clockwise Rotation

Clockwise Rotation

> Change from previous revision

109

HR-5111

48.1 Wing Deck

Left Wing Deck Shown (Right Opposite)

Serial No. 69158 All

34

24

15

16

40

15

17

21

22

20 19

1 / 2

23

3

18

16

15

11

14

6

13

12

7

110

33

5

16

8

37

38

38

13

39

40

37

38

29

30

28

38

13

39

3

36

35

36

31

32

4

9

16

15

27

11

26

14

13

12

10

17

25

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

"X"

"X"

3

4

0

1

2

0

1

2

3

4

4

A

A

B

B

B

A

A

A

B

B

A

B

1.0

2.0

3.0

4.0

5.0

1.5

2.5

3.5

4.5

5.5

1.0

3.0

5.0

2.5

4.5

DANGER

Serious injury or death can result from blade contact or from objects being thrown very long distances

Do not operate machine with discharge chute or guards flipped up or removed.

Do not operate machine with bent components or with implement in raised position.

Keep yourself and others away from the mower when in operation

3

Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

37

38

39

40

33

34

35

36

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

5001073

441625

366562

367140

400348

453013

444753

361723

444762

340429

441624

365991

403746

452002

446116

444310

2720170

5001072

3002502

3002676

2721180

557523

391039

2721181

557523

391040

1001885

400410

446154

400264

446142

443110

453011

363539

2720171

363539

400420

453017

443118

471214

Qty.

Description

1 Left Wing Deck

1 Right WIng Deck (Not Shown)

2 • Decal, Blade Contact Danger

1 • Decal, Cutting Height

2 Motor, CCW Rotation Deck

1 • Key

2 Blade, Couter-Clockwise Rotation

2 Motor, CW Rotation Deck

1 • Key

2 Blade, Clockwise Rotation

4 Adapter, Blade

4 Screw, 1/2-13 x 1-3/4” Hex Head

12 Lockwasher, 1/2 Heavy

8 Screw, 3/8-16 x 1-1/4” Hex Head

34 Lockwasher, 3/8 Heavy

34 Nut, 3/8-16 Hex

32 Flat Washer, 3/8

24 Carriage Bolt, 3/8-16 x 1-1/2”

2 Wheel, Deck

2 Spacer, Wheel

2 Screw, 7/16-14 x 3” Hex Head

2 Flat Washer, 7/16

2 Locknut, 7/16-14 Center

2 Stop, Rubber

8 Locknut, 3/8-16 Center

2 Bumper, Deck

8 Carriage Bolt, 3/8-16 x 1”

2 Reflector

4 Screw, #10-24 x 3/4” Hex Head

4 Flat Washer, #110

4 Lockwasher, #10

4 Nut, #10-24 Hex

2 Arm, Outside Caster

4 • Bushing

2 Arm, Inside Caster

4 • Bushing

8 Screw, 1/2-13 x 3-1/2” Hex Head

16 Flat Washer, 1/2

8 Nut, 1/2-13 Hex

6 Grease Fitting, Straight

HR-5111

Serial Numbers/Notes

Includes Items 3 and 4

Outside motor on Right Deck

Inside Motor on Right Deck

> Change from previous revision

111

HR-5111

49.1 Caster Wheels

Serial No. 69158 All

112

16

14

15

13

15

15

1

2 / 17

3

12

11

8

7

6

4

4

5

9

11

2 / 17

10

2 / 17

12

12

11

8

5

6

7

9

3

10

11

12

2 / 17

Item

5

6

7

3

4

1

2

12

13

14

15

10

11

8

9

16

17

Part No.

131717

453022

3003207

460056

403578

446118

444310

1003769

550346

363233

5002959

5002583

553720

365772

62464-4A

366593

3004894

307374

Qty.

Description

8 Yoke, Caster Wheel Spindle

AR Flat Washer, 3/4 x 1/8 Thick

10 Shaft, Caster Wheel

10 Cotter Pin, 3/16 x 2”

10 Screw, #10-24 x 1” Hex Head

10 Lockwasher, #10

10 Nut, #10-24 Hex

10 Caster Wheel, 11 x 4 x 5

1 • Tire, 11 x 4 - 5NHS 4 Ply

1 • Valve Stem

1 • Wheel and Bearing

2 • • Bearing, Roller

2 • • Bushing, Flanged

32 Spacer, Cutting Height

AR Washer

24 Spacer, Caster Wheel

10 Pin, Klick Type

AR Flat Washer, 3/4 x 5/64 Thick

HR-5111

Serial Numbers/Notes

> Change from previous revision

113

HR-5111

50.1 Deck Bumper

Serial No. 69158 All

5

4

6

1

4

3

5

2

5

4

6

Item

3

4

1

2

5

6

Part No.

3003427

400262

453011

446142

443110

361723

Qty.

Description

1 Bracket, Deck Bumper

2 Screw, 3/8-16 x 1” Hex Head

2 Flat Washer, 3/8

4 Lockwasher, 3/8 Heavy

4 Nut, 3/8-16 Hex

2 Stop, Rubber

Serial Numbers/Notes

> Change from previous revision

114

HR-5111

Serial No. 69116-5901 and Up

51.1 Seat Suspension

Part Number 66170

7

13

5

6

12

11

5

10

8

2

9

9

1

3

4

Item

7

8

5

6

3

4

1

2

9

10

11

12

13

Part No.

5002620

400186

446136

443106

554718

554717

554715

554714

554720

554719

444762

554716

452010

N/S

Qty.

Description

1 Spring Kit

1 Screw, 5/16-18 x 7/8” Hex Head

1 Lockwasher, 5/16 Heavy

1 Nut, 5/16-18 Hex

4 Nut, Push

2 Shaft, Pivot

1 Knob, Spring Tension

2 Bumper, Rear Downstop

4 Bearing, Sleeve

2 Spring, Extension

1 Locknut, 3/8-16 Center

1 Hanger, Spring

1 Flat Washer, 7/16

1 Mounting Hardware Pack

Serial Numbers/Notes

Not Shown, See 4.1

> Change from previous revision

115

HR-5111

52.1 Control Valve

Part Number 1004555

Serial No. 69158 All

Viewed From Top

P

ST

LD

2

CD

L

1

SW

SD

DL

4WD

T

F

Viewed From Rear

3, 5, 7 4, 6, 7

Viewed From Right Viewed From Front Viewed From Left

Item

1

2

3

4

5

6

7

Part No.

5003150

555861

556845

556856

556847

556858

556847

556858

556849

556849

2811253

Qty.

Description

1 Relief Valve, 115 psi

1 • Seal Kit, Relief Valve

1 Priority Valve, 4.5 GPM

1 • Seal Kit, Priority Valve

1 Solenoid Valve, Differential Lock

1 • Seal Kit, Solenoid Valve

1 Solenoid Valve, 4WD

1 • Seal Kit, Solenoid Valve

1 Coil, Differential Lock

1 Coil, 4WD

2 Nut, Coil

Serial Numbers/Notes

REFERENCE K13, See 67.1

REFERENCE K14, See 67.1

> Change from previous revision

116

HR-5111

Serial No. 69116-5901 and Up

53.1 4WD Valve

Part Number 1003025

4WD

3, 5

4

R2

B

2

1

R1

Viewed From Right

A

L1

L2

Viewed From Left

BD

AD

Viewed From Top

C

Viewed FromBottom

Item

1

2

3

4

5

Part No.

556897

5003581

558038

5003581

556847

5003578

556849

2811253

Qty.

Description

1 Spool Valve

1 • Seal Kit

1 Check Valve

1 • Seal Kit

1 Solenoid Valve, 4WD Reverse

1 • Seal Kit, Solenoid Valve

1 Coil

1 Nut, Coil

Serial Numbers/Notes

REFERENCE K16, See 67.1

> Change from previous revision

117

HR-5111

54.1 Lift Valve

Part Number 1001802

Serial No. 69158 All

118

2

3

4

5

7

6

7

8

9

11

12

22

13

14

17

26

18

19

20 21

14 27

10

16

15

23

24

25

1

●

●

Item

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

25

26

27

●

Part No.

558005

N/S

N/S

N/S

351122

500750

558008

545925

545926

545927

546112

5001617

500745

545914

N/S

500736

5001599

5001603

558004

558007

5001613

558011

5001616

545921

N/S

5001614

5001615

5001612

Qty.

Description

1 Plug

3 Plug

3 Spring

3 Poppet

3 Seat

1 Plunger

2 Plunger

3 Cap

3 Retaining Ring

1 Seat

3 Spacer

3 Spring

3 Bushing

6 O-Ring

1 Spring

1 Poppet

3 Detent Repair Kit

1 • Plug, Plunger Detent

1 • Spring, Detent

1 • Plunger, Detent

3 Plug

3 Plug

3 Washer

AR Shim

AR Shim

AR Shim

AR Disc

3 Wiper Seal

558010 1 Seal Repair Kit

HR-5111

Serial Numbers/Notes

> Change from previous revision

119

HR-5111

55.1 Steering Valve

Part Number 1004867

Serial No. 69158 All

37

35

36

34

2

4

33

1

3

30

17

32

39

27

3

26

6

14

13 12

25

3

5

18

19

20

21

22

23

31

29

24

16

15

11

3

9

10

8

7

39

38

28

120

HR-5111

Serial Numbers/Notes Item

1

6

7

8

4

5

2

3

13

14

15

16

9

10

11

12

35

36

37

38

39

31

32

33

34

25

26

27

28

29

30

21

22

23

24

17

18

19

20

Part No.

443108

554855

1004867-01

N/S

N/S

N/S

N/S

N/S

N/S

N/S

N/S

N/S

N/S

551105

N/S

503387

503398

557738

N/S

N/S

N/S

N/S

N/S

5000431

N/S

1004867-03

N/S

N/S

N/S

N/S

N/S

554857

554856

502924

N/S

N/S

N/S

N/S

557733

N/S

339983

339979

520925

Qty.

Description

4 Nut, 5/16-24 Hex

1 Seal Kit

1 • Seal, O-Ring

4 • Seal, O-RIng

4 • Seal, O-Ring

1 • Seal, Commutator

1 • Face Seal

1 Nut, 13/16-20 Hex Jam

4 Special Bolt

1 Jacket Tube Kit

1 • Bushing

1 • Jacket

1 • Shaft

1 • Retaining Ring

1 Upper Cover Plate

1 Seal, Spacer

1 Thrust Bearing

1 Spacer, Thrust Bearing

1 Metering Assembly Kit

11 • Screw, Socket Head

1 • Commutator Cover

1 • Commutator Ring

1 • Commutator

1 • Spacer

1 • Rotor

1 • Stator

1 • Drive Plate

5 • Needel Roller

1 Metering Ring

1 Drive Link

1 Isolation Manifold

1 Hex Drive

1 Valve and Ring Assembly

1 Spring Kit

3 • Spring, Shaft Side

3 • Spring, Port Side

1 Port Manifold

1 Ball, 9/32

1 Relief Valve

1 Port Cover

2 Adapter, Straight

2 Adapter, Straight

1 Needle Roller Kit Includes Item 25

> Change from previous revision

121

HR-5111

56.1 Deck Valve

Part Number 1002499

Serial No. 69158 All

2

4

3

5

1

122

Item

1

2

3

4

5

Part No.

5002911

5003579

5002912

5003554

5002913

5003579

5001354

2811269

Qty.

Description

1 Relief Valve, 3000 psi

1 • Seal Kit, Relief Valve

1 Relief Valve, 430 psi

1 • Seal Kit, Relief Valve

1 Solenoid Valve

1 • Seal Kit

1 Coil

1 Nut, Coil

Serial Numbers/Notes

REFERENCE K10, K11, K12, See

67.1

> Change from previous revision

HR-5111

Serial No. 69158 All

57.1 Parking Brake

503308

3

4 5

2

7

1

6

Item

7

8

5

6

3

4

1

2

Part No.

554579

503296

503295

549441

502517

590259

546131

590260

Qty.

Description

2 Spacer, Brake

1 Stud Plate with Lining

1 Rib Plate with Lining

1 V-Plate

1 Cam Lever, Brake

2 Locknut, 3/8-24 Center

2 Spring, Brake Return

2 Screw, 3/8-24 x 2-1/4” Hex Head

Serial Numbers/Notes

8

> Change from previous revision

123

HR-5111

58.1 Traction Pump

Part Number 117083

Serial No. 69158 All

32

20

28

8

10

17

22

11

12

4

3

2

29

1

6

5

13

18

12

22

26

7

25

9

28

23

27

21

24

15

16

15

24

14

31

19

1

29

2

30

124

●

●

●

●

●

Item

29

30

31

32

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

557445

557454

557453

557452

557430

557451

N/S

N/S

557450

N/S

557656

557449

557448

557447

338938

557666

557444

557443

557442

557441

557440

557439

557438

557437

557436

557435

557434

N/S

557433

557426

557425

N/S

Qty.

Description

2 Relief Valve

2 Plug

1 Housing

1 Rotating Kit

1 Valve Plate

1 Backplate

1 Seal, Cover

1 Trunnion Cover

1 Cam Plate

1 Inner Race

1 O-RIng Cover

2 Needle Bearing

1 Gasket, Housing

1 Drive Shaft

2 Thrust Race

1 Thrust Bearing

1 O-RIng

2 Dowel Pin

2 Screw, Bottom

2 Screw, Top

1 Washer

2 Washer

1 Retaining Ring

2 Retaining Ring

1 Key, Trunnion

1 Shaft Seal, Viton

1 Shaft Seal, Viton

4 Screw

2 Spring

1 O-RIng

1 Coupler

1 Tow Valve

● 557446 1 Seal Kit

HR-5111

Serial Numbers/Notes

> Change from previous revision

125

HR-5111

59.1 Deck Motor

Part Numbers 2721180 and 2721181

Serial No. 69158 All

9

14

5

14

13

11

12

7

10

6

8

1

2

4

3

3

4

2

126

●

●

●

●

●

●

●

●

●

●

●

●

Item

9

10

7

8

5

6

3

4

1

2

11

12

13

14

Part No.

557515

N/S

N/S

N/S

557518

557520

557521

557376

557523

557517

5002714

5002716

5002715

557522

5002718

5002717

Qty.

Description

1 Spindle

1 O-RIng

2 Back Up Seal

2 Bushing Seal

1 Shaft, Spindle

1 Snap RIng, Large

1 Snap RIng, Small

1 Guard, Motor Shaft

1 Key, Shaft

1 Washer, Support

1 O-RIng Seal Kit

1 • O-RIng

1 • Seal

1 Bearing, Spindle

1 • Bearing

2 • Flanged Bushing

557519 1 Seal Kit

Serial Numbers/Notes

> Change from previous revision

60.1 Front Axle Motor

Part Number 117075

13

HR-5111

Serial No. 69158 All

2

7

5

14

1

8

4

11

9

12

6

10

3

10

●

●

●

●

Item

9

10

11

12

13

14

7

8

5

6

3

4

1

2

●

Part No.

557423

557424

557425

557426

557427

557428

557429

554756

N/S

N/S

N/S

557430

557431

N/S

Qty.

Description

1 Backplate Assembly

1 Camplate Insert

1 Thrust Bearing

2 Thrust Race

1 Housing

1 Drive Shaft

1 Rotating Kit

1 Key, 1/4 x 1/4 x 31/32”

1 Shaft Seal

2 Retaining Ring, 1-1/8” External

1 Retaining RIng, 2” Internal

1 Washer

6 Screw, 5/16-18 x 1-1/2” Hex Head

1 O-RIng, 3/32 x 4” I.D.

557432 1 Seal Kit

Serial Numbers/Notes

> Change from previous revision

127

HR-5111

61.1 Rear Wheel Motor

Part Number 5003218

Serial No. 69158 All

2

7

1

6

5

2

3

4

8

2

9

10

11

128

●

●

●

●

●

●

●

Item

1

2

3

4

5

6

9

10

7

8

11

Part No.

N/S

N/S

N/S

N/S

5003384

554780

554779

N/S

N/S

N/S

556450

Qty.

Description

1 Seal Exclusion

4 Seal, 3” I.D.

1 Back-Up Ring

1 Shaft Seal

1 Shaft and Bearing Kit

1 Key

1 Nut

1 Shaft, Face Seal

1 Inner Face Seal

1 Outer Face Seal

4 Bolt

●

5003385 1 Seal Kit

Serial Numbers/Notes

> Change from previous revision

HR-5111

Serial No. 69158 All

62.1 Front Axle

Part Number 1003327

7

9

1

6

5

8

2

3

10

4

Item

9

10

7

8

5

6

3

4

1

2

Part No.

556844

592665

556901

556902

556846

N/S

N/S

N/S

N/S

556890

Qty.

Description

4 Screw, M10 x 35 mm Hex Head

4 Dowel, Sleeve

4 Screw, M10 x 45 mm Hex Head

4 Nut, M10 Hex

4 Screw, M10 x 110 mm Hex Head

1 Differential Assembly

1 Right Side Drive Axle Reducer

1 Left Side Drive Axle Reducer

1 Differential Lock Assembly

2 Brake Caliper Assembly

Serial Numbers/Notes

See 63.1

See 64.1

See 64.1

See 65.1

See 66.1

> Change from previous revision

129

HR-5111

63.1 Differtial Assembly

Part of 1003327

Serial No. 69158 All

26

12

25

2

27

22

21

20

19

12

8

5

9

10

11

5

6

7

3

13

18

3

17

16

15

14

4

19

20

21

22

1

24

23

130

HR-5111

Serial Numbers/Notes Item

21

22

23

24

17

18

19

20

25

26

27

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

Part No.

556889

556888

556871

592548

556859

556873

556883

556852

556854

556874

556896

593000

556853

556864

556865

556866

556867

553407

592302

592405

592406

592407

593047

553516

562665

556899

556895

Qty.

Description

1 Housing, Left Side Differential

1 Housing, Right Side Differential

1 Bevel Gear and Pinion

1 Differential

2 Tapered Bearing, Cup and Cone

1 Spacer

1 Housing, Input Shaft Bearing

1 O-RIng

1 Seal, Inner Input Shaft

1 Seal, Outer Input Shaft

1 Nut, M25-1.5 Elastic Stop

12 Screw, M10 x 30 mm Hex Head

1 O-Ring

AR Shim

AR Shim

AR Shim

AR Shim

8 Screw, M10 x 25 mm Hex Head

2 Bearing, Ball

AR Shim

AR Shim

AR Shim

1 Plug, M18-1.5 Drain

1 Seal

2 Dowel, Sleeve

2 Plug

1 Breather

Matched Set

Shim as required to set Bevel

Pinion and Ring Gear Clearance.

See HR-5111 Service Manual

Shim as required to set Pinion and

Ring Gear Backlash Adjustment.

See HR-5111 Service Manual

> Change from previous revision

131

HR-5111

64.1 Drive Axle Reducer

Part of 1003327 (Left Side Shown)

Serial No. 69158 All

5

3 / 4

5

6

7

8

9

10

1 / 2

11

12

13

15

14

17

18

16

132

Item

13

14

15

16

9

10

11

12

17

18

7

8

5

6

3

4

1

2

Part No.

5002782

5002783

556882

556881

590502

556857

556880

592422

592370

5002780

5002784

592376

556855

556884

5002781

556900

556848

556891

Qty.

Description

1 Housing, Left Side Reducer

1 Housing, Right Side Reducer

1 Shaft, Left Side Reducer

1 Shaft, Right Side Reducer

4 Bearing, Ball

2 Bearing, Ball

2 Gear, Reducer

2 Washer

2 Retaining Ring

2 Spacer, Tube

2 Bearing, Ball

2 Retaining Ring

2 Seal

2 Brake Disk

2 Pinion, Drive Axle

10 Screw, M10 x 20 mm Flat Head

10 Wheel Bolt

10 Nut, M14-1.5 Lug

HR-5111

Serial Numbers/Notes

Not Shown

Not Shown

> Change from previous revision

133

HR-5111

65.1 Differential Lock Assembly

Part of 1003327

Serial No. 69158 All

7

6

8

9

3

4

1

5

2

Item

7

8

5

6

9

3

4

1

2

Part No.

556885

556870

556875

592993

556843

556877

556851

556876

556872

Qty.

Description

1 Housing, Differential Lock

1 Collar, Differential Lock

1 Fork

1 Screw, M8 x 20 mm Hex Head

4 Screw, M10 x 80 mm Hex Head

1 Cylinder

1 O-RIng

1 Piston

1 Spring

Serial Numbers/Notes

> Change from previous revision

134

HR-5111

Serial No. 69158 All

66.1 Brake Caliper

Part of 1003327

1

6

3

3

6

6

2

3

3

5

4

Item

3

4

1

2

5

6

Part No.

556890

557991

557989

557988

557987

557990

Qty.

Description

2 Brake Caliper

1 • Brake Pad Set

1 • Caliper Seal Repair Kit

4 • Screw, Caliper Bleed

4 • Cap, Bleed Screw

1 • Pad Retaining Pin and Spring Kit

Serial Numbers/Notes

> Change from previous revision

135

HR-5111

67.1 Electrical Schematic

Serial No. 69158 All

Bn

CB7

Rd

Bk

Rd

Rd

1-D

K1

R1

B

IG

Wh/Rd

U1

Rd

Wh/Rd

1-T

H

K17

P

G

Bk

Wh/Rd

Wh

1-B

Wh

Rd

Rd

CB5

4-8

Og/Bu

Pk/Bu

CB2

Og

Gn/Wh

Og

Gn/Wh Gn/Wh

1-R

Gn/Wh

Bk

L2

Gn/Wh

Ye Ye

Bn

CB6

Og

1-E

Og Og

CB4

Rd Rd

Bk

30

85

K2

Pk/Bu

Rd

87

86

Pk/Bu

Og

CB1

Rd/Bn

Rd

Bn/Rd

SW10

Rd/Wh

Pk

87

Bk

85

K9

Rd/Wh

30

86

Wh/Bk

SW9

Rd/Bu

Rd/LB

Rd/Ye

1-G

Rd/Wh

Pk

Pk

87

Bk

85

K8

Rd/Wh

30

86

Wh/Bk

SW8

Rd/Bu

Pk Pk

1-C

Ye

1-S

LB

1-V

Pk Tn Tn

1-F

Gy

1-H

Bn/Rd Bn/Rd

1-A

SW6

SW7

Pu/Wh Pu/Wh

B S

2-B

B1 1-J

M1

SW4

Rd

Og

LG

Wh

Bn

Og

Bk

Bn

K4

Ye

Wh

Pu/Ye

2-C

Pu/Ye

1-U

1-X

1-K

SW3

Og

Wh

Wh/Bn

LG

2-F

K10

Og

Bk

Rd/Wh

30

Bk

85

K11

K12

Bk

Bk

Bk

K3

87

86

Tn

Wh

K13

Pu

NC

NO C

SW24

Wh

CB3

Rd

Wh

4-4

Pk

2-T

Pk/Bu

Pu/Wh

2-U

Og/Bn

SW2

Bn/Rd

Rd

Pk

Pk

Bk - Black

Bn - Brown

Bu - Blue

Gn - Green

Gy - Gray

LB - Light Blue

Wire Color Abbreviations

Pk - Pink

Pu - Purple

LG - Light Green

Og - Orange

Rd - Red

Tn - Tan

Wh - White

Ye - Yellow

136

HR-5111

Og/Bu Og/Bu Wh

L12

Og

Pu/Wh

Og/Bu

4-5

Bk

Pu/Wh

3-8

L11

Tn/Rd

1-N

4-2

Tn/Rd

Pu/Wh

Tn/Rd

Gn/Wh

Ye

3-7

Gn/Wh

SW5

Gn

Ye Ye

3-4

Ye

X

A

Pk/Bu

Bn/Rd

2-G

Bn/Rd

3-5

Bn/Rd

Pk/Bu Pk/Bu

B

I

Off - None

On - B+I+A; X+Y

Start - B+I+S

Y

SW1

S

3-6

Ye

Gy

2-D

4-7

4-6

Wh

L13

Gy

SW18

I

U4

G

Bk

U3

I

G

Bk

S

Bn

+

U5

Og

-

Bk

1-W

U9

I

U7

G

Bk

S

Tn

Og

3-3

Og

U6

I

G

Bk

S

LG

3-1

Bk

3-2

1-P

U10

U8

Bk

Bk

4-3

LB

L10

Bk

Bk

Bn/Rd

4-1

LG

L1

Bk

U2

+

-

Wh

Bk

2-A

Wh

Bk

Og

L3

Og

L4

Og

L5

Og

L6

Bu/Wh

Bu/Wh

2-R

Tn

Bk

D4

SW11

Wh/Bk

Tn Bk

Gn/Wh

2-W

D5

SW12

Wh/Bk

Gn/Wh

Gn/Wh

2-M

D6

Wh/Gn

Gy/Wh

D3

Bk Wh/Bk

SW20

Wh/Bk

D7

SW13

Wh/Bk

Rd

Pk

Wh/Gn

Pk

SW22

Wh/Rd

Rd

LB/Rd

30

86

K7

87

85

Wh

Wh/Gn

X

J H

K

B

L

M

N

C A

P

D

R

G

E

W

F

S

V

T

U

Og

L7

Og

L8

Engine Harness

Tractor Harness

Gy/Wh

2-P

Bu

SW14

Bk

Gn

Gn

2-H

D1

SW15

Wh/Bk

Wh/Gn

D2

Gn

1-M

Bk

Wh

2-K

Wh

SW21

LB/Rd

2-V

LB/Rd

Gy/Rd

D8

Gy/Bk Gy/Bk Gy/Bk

2-J

Wh

30

Bk

85

K6

Gy/Rd

87

86

Wh/Gn

87A

Wh/Gn

30

Wh/Rd

86

K5

87

85

Gy/Rd

Bk

Gy/Rd

2-S

Gy/Rd

SW19

Gn

Pu

K16

Gy/Bk

2-X

2-N

Bu

Pu

Og

L9

Gn

Bu

K15

1-L

Bu Pu Pu

2-L SW23

K14

Harness Connectors 1 and 2

Pk

U11

Bk

Harness Connectors 3 and 4

Ignition Harness

Optional Cab Harness

4 8

3 7

2

1

6

5

8 4

7 3

6

5

2

1

Console Harness

U

V

T

X

W

F

S

G

E

H J

A

R

K

B

D

P

C

N

M

L

SW16

SW17

Console Harness

137

HR-5111

Item

Reference

Illustration

B1

CB1

CB2

CB3

CB4

CB5

CB6

CB7

See 3.1

See 6.1

See 6.1

See 6.1

See 6.1

See 6.1

See 21.1

See 21.1

D1 Not Shown

D2 Not Shown

D3 Not Shown

D4 Not Shown

D5 Not Shown

D6 Not Shown

D7 Not Shown

D8 Not Shown

K7

K8

K9

K10

K11

K12

K13

K14

D9 Not Shown

D10 Not Shown

K1

K2

See 43.1

See 43.1

K3

K4

K5

K6

See 43.1

See 43.1

See 43.1

See 43.1

See 43.1

See 43.1

See 43.1

See 56.1

See 56.1

See 56.1

See 52.1

See 52.1

K15

K16

See 53.1

See 11.1

K17 See 23.1

L1 Not Shown

L2 Not Shown

L3 Not Shown

L4 Not Shown

L5 Not Shown

L6 Not Shown

L7 Not Shown

L8 Not Shown

L9 Not Shown

Part

Number

Description

N/S Battery

338601 10 Amp Circuit Breaker (Interlock)

338601 10 Amp Circuit Breaker (Instruments)

338601 10 Amp Circuit Breaker (Cruise, 4WD)

338558 30 Amp Circuit Breaker (Accessories)

338558 30 Amp Circuit Breaker (Lights)

361439 50 Amp Circuit Breaker (Main)

361439 50 Amp Circuit Breaker (Alternator)

555846 Diode, 3 Amp (Water Temp-Test)

555846 Diode, 3 Amp (Water Temp-Horn)

555846 Diode, 3 Amp (Air Cleaner-Test)

555846 Diode, 3 Amp (Return Filter-Test)

555846 Diode, 3 Amp (Oil Temperature-Test)

555846 Diode, 3 Amp (Oil Temperature-Horn)

555846 Diode, 3 Amp (Charge Filter-Test)

555846 Diode, 3 Amp (Cruise Control)

555846 No Function

555846 No Function

131905 Glow Plug Solenoid

365963 Accessory Relay

365963 Fuel Solenoid Relay

3003036 Seat Time Delay Relay

3001307 Brake Relay

365963 Cruise Control Relay

365963 Horn Relay

365963 Right Wing Limit Switch Relay

365963 Left Wing Limit Switch Relay

5001354 Front Deck Valve Coil

5001354 Right Wing Deck Coil

5001354 Left Wing Deck Coil

556849 Differential Lock Coil

556849 4WD Coil

556849 4WD Reverse Coil

340783 Cruise Control Magnet

338289 Fuel Solenoid

555845 Right Turn Indicator Light

555845 Glow Plug Active Light

555845 Air Cleaner Service Light

555845 Return Filter Service Light

555845 Hydraulic Oil Temp Warning Light

555845 Charge Filter Service Light

555845 Low Charge Pressure Warning Light

555845 Water Temp Warning Light

555845 Low Engine Oil Pressure Warning Light

Serial Numbers/Notes

Labled A

Labled B

Labled C

Labled D

Labled E

Labled F

Labled G

Labled H

Labled J

Labled K

Labled 6

Labled 4

Labled 1

Labled 2

Labled 5

Included in Part No. 1002499

Included in Part No. 1002499

Included in Part No. 1002499

Included in Part No. 1004555

Included in Part No. 1004555

Included in Part No. 1003025

138

Item

Reference

Illustration

U7

U8

U9

U10

U11

U3

U4

U5

U6

SW19

SW20

SW21

SW22

SW23

SW24

U1

U2

SW11

SW12

SW13

SW14

SW15

SW16

SW17

SW18

SW3

SW4

SW5

SW6

SW7

SW8

SW9

SW10

L10 Not Shown

L11 See 43.1

L12

L13

Optional

Optional

M1

R1

SW1

SW2

See 21.1

See 21.1

See 9.1

See 13.1

See 4.1

See 6.1

See 9.1

See 6.1

See 6.1

See 17.1

See 17.1

See 15.1

See 19.1

See 27.1

See 28.1

See 27.1

See 26.1

See 21.1

See 21.1

Optional

See 6.1

See 6.1

See 12.1

See 6.1

See 10.1

See 21.1

See 43.1

See 6.1

See 6.1

See 6.1

See 9.1

See 6.1

See 25.1

See 22.1

See 20.1

See 25.1

Part

Number

Description

555845 Left Turn Light

555869 Tail Light

Head Light

Head Light

556988 Starter Motor

556996 Glow Plugs

1001958 Ignition Switch

1000649 Parking Brake Switch

554390 Seat Switch

3001372 PTO Switch

365043 Glow Plug Switch

3001374 Wing Mower Switch

3001373 Front Mower Switch

366989 Right Wing Deck Limit Switch

366989 Left Wing Deck Limit Switch

3001079 Front Deck Limit Switch

364883 Air Cleaner Service Switch

365974 Return Filter Service Switch

367551 Hydraulic Oil Temperature Switch

556419 Charge Filter Service Switch

132380 Charge Pressure Switch

3001855 Water Temperature Switch

554018 Oil Pressure Switch

3001374 Light Switch

3001370 4WD Switch

162739 Horn / Warning Light Test Switch

1000649 Brake Pedal Switch

3001371 Cruise Control Switch

1000649 Reverse Sensing Switch

364882 Differential Lock Switch

5000938 Alternator (Standard)

5000917 Horn

339027 Tachometer

162721 Volt Meter

162723 Hour Meter

3005121 Temperature Gauge

365943 Fuel Gauge

163986 Fuel Sender

163373 Engine Speed Sensor

162722 Temperature Sender

163574 Fuel Pump

HR-5111

Serial Numbers/Notes

Included in Kit 69128

Included in Kit 69128

Included in Engine

Included in Engiine

Included in Engine

Included in 69129 and Kit 69128

Included in Engine

139

HR-5111

68.1 Hydraulic Schematic

Outside

Right Wing

Motor

.0669

1.04

in

3

Inside

Right Wing

Motor

.0669

1.04

in

3

Inside

Left Wing

Motor

.0669

1.04

in

3

Outside

Left Wing

Motor

.0669

1.04

in

3

Right

Front

Motor

.0669

1.04

in

3

Center

Front

Motor

.0669

1.04

in

3

Left

Front

Motor .0669

1.04

in

3

Traction

Pump

2800 RPM

CCW Rotation

2.48

in

3 3500 PSI

3500 PSI

A

Right Wing

Deck Valve

B

430 PSI

3000 PSI

T

P

D

Serial No. 69158 All

Four Section

Gear Pump

1.04

in

3

1.04

in

3

1.04

in

3

0.66

in

3

2.48

in

3

Front Axle

Motor

A

B

C

D

E

F

A

Left Wing

Deck Valve

B

430 PSI

3000 PSI

T

P

D

A

Front Deck

Valve

B

430 PSI

3000 PSI

T

P

D

100 Mesh

10 Micron

25 psi

Switch

25 psi

Crack

Bypass

Charge

Filter

Oil

Cooler

Return

Filter

10 Micron

25 psi

Switch

25 psi

Crack

Bypass

G

I

H

J

140

HR-5111

I

H

J

A

B

C

D

E

F

G

RT

Steering

Cylinder

LT

IN

1500 PSI

IN

1450 PSI

OUT

Steering

Valve

4WD

4WD

Valve

A

AD

AB

C B L2 R2

Right

Motor

11.9

in 3

Differential Lock

Cylinder

SD DL SW CP F

Control

Valve

250 PSI

T

P

11.9

in

3

Left

Motor

R1 L1

ST

LD

4WD

L

OUT

Lift

Valve

B

300 PSI

A D

300 PSI

C F

300 PSI

E

Backpressure

Valve

50 PSI

Left Wing

Cylinder

Front Left

Cylinder

Front Right

Cylinder

Right Wing

Cylinder

141

HR-5111

69.1 R.O.P.S

Units Without Cab

Serial No. 69158 All

!

DANGER

1

9

5

3

4

10

11

12

11

10

6

8

9

2

7

THIS TRACTOR MAY TIP

OVER UNEXPECTEDLY

AND QUICKER THAN AN

OPERATOR IS ABLE TO

JUMP FREE.

1. NEVER OPERATE A TRACTOR WITHOUT

PROPER ROLL PROTECTION (SEE MANUAL)

2. ALWAYS WEAR YOU SEAT BELT WHEN

OPERATING THIS TRACTOR EQUIPPED

WITH ROLL PROTECTION.

3. NEVER HITCH ABOVE OR TO THE REAR

AXLE.

4. DO NOT OPERATE TRACTOR ON STEEP

SLOPES OR NEAR DROP-OFFS.

5. AVOID SHARP HIGH SPEED TURNS.

Serious injury or death may result because of tractor upsets.

4

12

Item

9

10

11

6

7

8

12

3

4

5

1

2

Part No.

503641

452010

444762

555891

400262

443114

400336

446148

555892

443126

446166

400616

Qty.

Description

1 R.O.P.S

1 • Flat Washer, 7/16

1 • Locknut, 3/8-16 Hex

1 • Decal, Danger

1 • Screw, 3/8-16 x 1” Hex Head

1 • Nut, 7/16-14 Hex

1 • Screw, 7/16-14 x 1-1/4” Hex Head

1 • Lockwasher, 7/16 Heavy

1 • Seat Belt

8 • Nut, 5/8-11 Hex

8 • Lockwasher, 5/8 Heavy

8 • Screw, 5/8-11 x 2” Hex Head

Serial Numbers/Notes

> Change from previous revision

142

Fluids and Compounds

Hydraulic Fluid*

5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil

5001404 One 5 Gallon Pail of ISO VG68 Oil

502696 Two 2-1/2 Gallon Container of 10W30 Oil

502693 One 5 Gallon Pail of 10W30 Oil

503409 Two 2-1/2 Gallon Container of ATF Fluid

503407 One 5 Gallon Pail of ATF Fluid

2-Cycle Oil

554600 Twenty Four 16 Ounce Plastic Container

554599 Twenty Four 8 Ounce Plastic Container

Grease

5000067 One 5 Gallon Pail OO-Grease

5000068 Twenty Four 8 Ounce Tube OO-Grease

Paint

5003469 16 Ounce Gray Aerosol

554598 Six 12 Ounce Orange Aerosol

546408 Twelve 1 Quart Can Orange

546409 Two 1 Gallon Can Orange

Lapping Compound

5002488 One 10 Pound Pail of 80 Grit

5002490 One 25 Pound Pail of 80 Grit

5002489 One 10 Pound Pail of 120 Grit

5002491 One 25 Pound Pail of 120 Grit

Specialty Compound

365422 5.3 Ounce Tube of Electrical Insulating Gel

5001581 14 Ounce Can of Lubriplate Multi Lube A

Biodegradable Hydraulic Fluid*

5003102 One 55 Gallon Drum TTCSP Greens Care 68

5003103 One 5 Gallon Pail TTCSP Greens Care 68

5003105 One 55 Gallon Drum TTCSP Greens Care 46

5003104 One 5 Gallon Pail TTCSP Greens Care 46

5003106 Twenty Four 14 Ounce Tube Greens Care Grease

O-Ring Kit

5002452 SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)

5002453 Common O-Ring Kit

5002454 O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)

Fuel Cans

554948 One 2.5 Gallon Plastic

554949 One 5 Gallon Plastic

Right Start Kit for New Machines

See your local TTCSP dealer

On-Time Maintenance Kit

See your local TTCSP dealer

* Refer to the Operator’s manual or the Parts & Maintenance Manual for the correct hydraulic oil requirements for your machine.

Textron Turf Care And Specialty Products offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local TTCSP dealer for a copy.

HR-5111

70.1 O-Ring Chart

Serial No. All

W

O-Ring Face

Seal Size

W-X

X

O-Ring Boss

Dash Size

W

X

O-Ring Face

Seal Size

W-X

O-Ring Boss

Dash Size

W

X

O-Ring Face

Seal Size

W-X

O-Ring Boss

Dash Size

W X

Y

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Boss

Dash Size

W Y

X

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Not

Needed

W X

Y

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Not

Needed

X

W

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

W

X

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

W X

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Face

Seal Size

W X

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

W X

Y

O-Ring Face

Seal Size

W-X-Y

O-Ring Boss

Dash Size

O-Ring Face

Seal Size

W X

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

W

W

X

O-Ring Face

Seal Size

W-X

O-Ring Face

Seal Size

W X

Y

O-Ring Face

Seal Size

W-X-Y

O-Ring Face

Seal Size

O-Ring Face

Seal Size

X

Y

O-Ring Face

Seal Size

O-Ring Face

Seal Size

W-X-Y-Z

O-Ring Face

Seal Size

O-Ring Face

Seal Size

Z

144

X

W

O-Ring Face

Seal Size

W-X

O-Ring Not

Needed

W

HR-5111

Adapter Part

Number.

Dash

Size

Adapter Type

339979

339983

6-6

8-6

339984 8-8

339989 10-10

340003

340029

6-6

8-8

340033 10-10

340061 6-6

340065

340066

8-6

8-8

340070 10-10

340074 12-12

340077 16-16

340078 6-6

340089 16-20

340119 6-6-6

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

Straight Adapter

45° Adapter

45° Adapter

90° Adapter

90° Adapter

90° Adapter

90° Adapter

90° Adapter

90° Adapter

90° Adapter

90° Adapter

Swivel Run Tee

340120 8-8-8

340144 8-8-8

Swivel Run Tee

Swivel Branch Tee

340215 6-6-6 Bulkhead Run Tee

340263 6-6-6 Straight Thread Run Tee

340269 10-12-12 Straight Thread Run Tee

(W) O-Ring

339909

339910

339910

339911

339906

339910

339911

339909

339910

339910

339911

339912

339913

339909

339913

339909

339910

339910

339909

339909

339911

(X) O-Ring

339897

339897

339898

339899

339897

339898

339899

339897

339897

339898

339899

339900

339901

339897

339902

339909

339910

339910

339909

339897

339899

(Y) O-Ring (Z) O-Ring

339909

339909

339912

Dash Size

6

8

10

12

4

5

2

3

14

16

20

24

32

SAE Boss O-Rings

Thread Size

5/16-24

3/8-24

7/16-20

1/2-20

9/16-18

3/4-16

7/8-14

1 1/16-12

1 3/16-12

1 5/16-12

1 5/8-12

1 7/8-12

2 1/2-12

O-Ring

459290

459291

339896

459293

339897

339898

339899

339900

459296

339901

339902

339903

339904

Tube Size

12

16

20

24

4

6

8

10

ORS Face Seal O-Rings

Thread Size

9/16-18

11/16-16

13/16-16

1-14

1 3/16-12

1 7/16-12

1 11/16-12

2-12

O-Ring

339908

339909

339910

339911

339912

339913

339914

339915

> Change from previous revision

145

INDEX

1000050.......................75

1000588.......................43

1000649.......... 49 , 53 , 55

1000700.......................85

1000843.......................85

1001226.......................75

1001251.......................75

1001298.......................65

1001311.......................77

1001802.......................44

1001885.............109

, 111

1001958.......................47

1001963.....................105

1002397.....................103

1002434.......................53

1002475.......................79

1002499.......................79

1002613.......................37

1003002.....................105

1003012.......................86

1003025.......................79

1003104.......................86

1003105.......................87

1003133.......................97

1003134.......................96

1003136.......................97

1003137.......................97

1003138.......................97

1003327.......................57

1003613.......................95

1003614.......................95

1003615.......................95

1003705.......................93

1003752.......................57

1003769.....................113

1004522.....................105

1004523.....................105

1004542.....................105

1004555.......................79

1004867.......................47

1004867-01 ...............121

1004867-03 ...............121

1004973.......................41

117075 ........................79

117076 ........................69

117083 ........................79

117117 ........................35

117129 ........................91

117132 ........................37

122466 ........................65

122902 ........................79

122907 ........................67

122957 ........................53

122958 ........................53

122959 ........................53

123015 ........................81

123222 ........................89

123223 ........................88

131059 ........................67

131717 ......................113

131905 ......................101

132380 ........................79

132381 ........................81

132417 ........................85

132425 ........................73

132426 ........................73

132431 ........................81

132432 ........................81

132433 ........................81

132441 ........................93

132446 ........................85

132447 ........................87

132448 ........................85

132452 ........................88

132453 ........................92

132454 ........................88

132470 ........................53

132471 ........................44

132472 ........................44

132473 ........................44

132484 ........................85

132486 ........................92

132488 ......................101

132523 ........................63

132527 ........................94

132528 ........................94

132535 ........................92

132540 ........................92

132559 ........................89

132561 ........................91

132562 ........................95

132563 ........................95

132565 ........................95

132568 ........................90

132569 ........................90

132570 ........................90

132571 ........................89

132573 ................. 89 , 90

132574 ........................96

132575 ........................96

132576 ........................96

132579 ........................94

132580 ........................94

132583 ........................90

132586 ........................57

132591 ........................95

132594 ................. 96 , 97

132595 ........................96

132596 ................. 96 , 97

132597 ........................97

132600 ......................107

132601 ........................63

132647 ....................... 77

132664 ....................... 63

132864 ....................... 92

132866 ....................... 94

132867 ....................... 89

132871 ....................... 59

161688 ....................... 67

162236 ....................... 75

162478 ................. 45 , 74

162479 ....................... 69

162716 ..................... 107

162721 ....................... 43

162722 ....................... 69

162723 ....................... 43

162739 ....................... 43

163373 ....................... 73

163425 ..................... 109

163574 ....................... 77

163583 ....................... 39

163915 ....................... 83

163916 ....................... 71

163917 ....................... 93

163918 ..................... 101

163927 ....................... 57

163931 ....................... 55

163935 ....................... 53

163940 ....................... 55

163986 ....................... 77

163987 ....................... 77

163995 ..................... 107

2000057 ...................... 65

2208292 ...................... 67

2242015 ...................... 61

2242036 ...................... 37

2242037 ...................... 37

2243002 ...................... 51

2246001 ...................... 57

2246002 ...................... 57

2246003 .................... 107

2246004 ...................... 51

2248004 ...................... 61

2500115 ...................... 87

2500117 ...................... 90

2500175 ...................... 51

2500257 ...................... 51

2692222-05................. 88

2692224-07................. 93

2720167 ...................... 57

2720168 ...................... 45

2720169 ...................... 49

2720170 .................... 111

2720171 .................... 111

2720191 .......... 41 , 47 , 57

2720202 ...................... 49

2720206 ...................... 59

2720207 ...................... 59

2720209 ...................... 49

2720215 ...................... 49

2720240 ...................... 57

2720266 ...................... 41

2720268 ...................... 41

2720294 ...................... 61

2720295 ...................... 61

2720298 ................ 61 , 65

2720313 ...................... 65

2720314 ...................... 65

2720393 ...................... 53

2720559 ...................... 93

2720560 ...................... 79

2720726 .................... 103

2720841 ...................... 65

2720893 ...................... 86

2720955 ...................... 35

2720956 ...................... 35

2721008 ...................... 65

2721009 ...................... 65

2721180 ............ 109 , 111

2721181 ............ 109 , 111

2721522 ...................... 79

2721523 ...................... 79

2811253 ............ 116 , 117

2811255 ...................... 81

2811269 .................... 122

2811870 ...................... 71

2812075 ...................... 83

3000098 ...................... 75

3000406 ...................... 65

3000435 ...................... 33

3000439 .................... 107

3000487 .................... 107

3000593 ...................... 51

3000594 ...................... 51

3001078 ...................... 59

3001079 ...................... 59

3001307 .................... 101

3001328 ...................... 39

3001370 ...................... 43

3001371 ...................... 43

3001372 ...................... 43

3001373 ...................... 43

3001374 ...................... 43

3001386 ...................... 43

3001409 ...................... 83

3001435 ...................... 33

3001523 ...................... 79

3001708 ...................... 35

3001709 ...................... 35

3001740 ...................... 81

3001809 ...................... 69

3001855 ...................... 71

3002248 ...................... 33

3002502 ............ 109 , 111

146

INDEX

3002515 ...................... 33

3002517 ...................... 33

3002518 ...................... 33

3002520 ...................... 33

3002529 ...................... 33

3002541 ...................... 33

3002556 ...................... 33

3002565 ...................... 33

3002676 ............ 109 , 111

3002714 ...................... 65

3002737 .................... 109

3002817 ...................... 33

3003036 .................... 101

3003207 .................... 113

3003423 ...................... 37

3003425 ...................... 37

3003524 ...................... 61

3003928 ...................... 35

3004375 ...................... 69

3004563 ...................... 67

3004588 ...................... 67

3004894 .................... 113

3005121 ...................... 47

3005215 ...................... 77

3005677 ...................... 63

3005678 ...................... 63

3005731 ...................... 74

3006052 ...................... 63

3006053 ...................... 63

3006300 .................... 107

3006988 ...................... 39

3006991 ...................... 39

3007095 ...................... 51

3007129 ...................... 33

3007505 ...................... 33

3007514 ...................... 33

3007568 ...................... 61

3007980 ...................... 81

3008042 ...................... 33

3008126 ...................... 81

3008326 ...................... 33

3008327 ...................... 33

3008512 ...................... 67

3009728 ...................... 79

303567 ....................... 73

304718 ....................... 51

307374 ..................... 113

310089 ....................... 49

311879 ....................... 73

315298 ....................... 65

315966 ....................... 45

319276 ....................... 53

319277 ....................... 53

319279 ....................... 53

319755 ....................... 45

322847 ....................... 65

324887 ....................... 63

324943 ....................... 91

325621 ....................... 35

326112 ........... 69 , 86 , 93

326731 ................. 39 , 45

331140 ....................... 55

336591 ....................... 55

338289 ....................... 74

338383 ....................... 55

338558 ....................... 43

338601 ....................... 43

338938 ............... 79 , 125

338939 ....................... 67

338940 ....................... 67

338941 ....................... 83

338946 ....................... 86

338978 ....................... 69

338979 ....................... 69

338991 ....................... 71

339011 ....................... 37

339022 ....................... 39

339023 ....................... 45

339024 ....................... 55

339025 ....................... 55

339027 ....................... 43

339092 ....................... 65

339106 ....................... 83

339113 ....................... 86

339237 ....................... 33

339460 ....................... 33

339903 ....................... 86

339910 ................. 88 , 92

339960 ................. 91 , 95

339961 ....................... 90

339979 ............... 89 , 121

339983 ..................... 121

339984 ........... 88 , 89 , 92

339989 ....85

, 86 , 87 , 95 ,

96 , 97

340003 ....................... 89

340029 ....................... 92

340033 ................. 85 , 87

340055 ....................... 91

340061 .....87

, 88 , 90 , 92

340065 ........... 85 , 86 , 87

340066 ........... 89 , 92 , 94

340070 ....85

, 86 , 93 , 95 ,

96 , 97

340074 ....................... 85

340077 ....................... 93

340078 ....................... 89

340089 ....................... 93

340119 ....................... 89

340120 ....................... 92

340144 ....................... 92

340215 ....................... 90

340263 ....................... 90

340269 ....................... 85

340417 ....................... 55

340418 ....................... 55

340429 ..................... 111

340433 ..................... 107

340440 ....................... 35

340441 ....................... 35

340442 ....................... 35

340443 ....................... 35

340444 ....................... 35

340481 ....................... 77

340525 ....................... 63

340623 ....................... 33

340783 ....................... 51

340795 ....................... 35

341837 ....................... 77

342033 ....................... 59

342675 ..................... 107

343117 ....................... 55

343256 ....................... 53

345020 ....................... 53

345666 ................. 81 , 99

345671 ..................... 103

346091 ................. 59 , 61

346294 ..................... 107

346913 ..................... 107

350063 ....................... 55

350558 ....................... 53

350685 ....................... 81

351108 ....................... 94

351109 ....................... 94

351122 ..................... 119

351124 ................. 90 , 94

352487 ....................... 33

352604 ....................... 77

353746 ....................... 39

354065 ....................... 94

354080 ....................... 99

357613 ....................... 94

358794 ....................... 51

358795 ....................... 51

358949 ....................... 94

359186 ....................... 91

359549 ....................... 59

359574 ....................... 55

359615 ....................... 67

359860 ....................... 99

359904 ....................... 53

359949 ....................... 51

360111 ................. 57 , 65

360176 ..................... 101

360462 ....................... 49

360566 ....................... 91

360885 ....................... 45

360893 ................. 51 , 53

361064 ......................103

361117 ........................77

361175 ........................33

361439 ........................71

361451 ........................65

361647 ........................65

361648 ........................65

361723 . 57 , 61 , 109 , 111

361748 ........................77

361833 ........................44

362078 ........................95

362263 ......... 71 , 73 , 103

362288 ........... 95 , 96 , 97

362446 ........................94

362464 ......................107

362525 ........................57

362744 ........................74

362819 ..................51

, 59

362824 ........................61

363030 ........... 85 , 86 , 87

363233 ......................113

363386 ........................57

363485 ..................71

, 73

363539 ......................111

363586 ........................74

363771 ........................51

363962 ..................43

, 47

363994 ........................33

363995 ........................33

364190 ........................67

364221 ........................99

364248 ........................61

364509 ........................39

364646 ........................43

364694 ........................59

364774 ........................43

364830 ..................57

, 61

364882 ......................101

364883 ........................67

364907 ........................33

364945 ........... 85 , 86 , 87

364970 ........................51

365043 ........................47

365339 ........................33

365359 ........................71

365466 ........................86

365566 ........................99

365660 ......................103

365711 ......................101

365772 ......................113

365919 ........................33

365943 ........................43

365956 ........................33

365959 ........................83

365960 ......................101

365962 ......................101

147

INDEX

365963 ......................101

365965 ........................73

365966 ........................91

365967 ........................93

365974 ........................81

365977 ........................71

365979 ........................73

365980 ......... 71 , 73 , 103

365981 ........................73

365991 ......................111

366037 ........................59

366039 ......................101

366045 ........................59

366071 ........................74

366082 ........................49

366083 ........................86

366088 ........................51

366089 ........................49

366108 ........................71

366125 ........................41

366127 ........................39

366128 ........................39

366129 ........................49

366132 ........................45

366133 ........................44

366134 ........................45

366146 ........................53

366147 ........................53

366150 ........................44

366160 ........................33

366292 ........................57

366308 ......................101

366310 ........................65

366317 ........................51

366341 ........................55

366342 ........................67

366345 ........................99

366352 ........................67

366364 ........................57

366365 ........................57

366366 ........................57

366368 ........................67

366369 ........................67

366373 ......................101

366375 ........................35

366376 ........................39

366380 ........................39

366394 ........................49

366398 ........................35

366403 ..................37

, 67

366418 ........................87

366424 ........................81

366428 ........................55

366430 ........................92

366437 ..................59

, 61

366438 ........................59

366445 ........... 95 , 96 , 97

366458 ........................41

366473 ........................59

366476 ................. 39 , 41

366483 ........................61

366484 ......................107

366506 ........................61

366517 ........................61

366520 ......................107

366522 ........................44

366523 ................. 41 , 47

366526 ........................77

366535 ........................35

366562 ............. 109 , 111

366563 ........................35

366566 ........................63

366573 ........................49

366593 ......................113

366600 ........................69

366603 ........................59

366606 ........................77

366607 ........................99

366608 ........................33

366610 ........................59

366611 ........................59

366612 ........................59

366613 ........................59

366866 ........................33

366929 ........................63

366932 ........................43

366989 ........................63

367140 ............. 109 , 111

367149 ........................61

367191 ........................74

367350 ........................65

367456 ........................51

367457 ........................51

367461 ......................109

367465 ........................63

367551 ........................83

367601 ......................107

390961 ........................67

390962 ........................69

390963 ........................69

390989 ........................43

391039 ............. 109 , 111

391040 ............. 109 , 111

391044 ........................35

395362 ........................35

400266 ........................67

4107220.......................61

4107320.......................77

4111740.......................73

4114380.......................73

4114461.......................57

4114469.......................57

4114473 ...................... 74

4114474 ...................... 74

4116465 ...................... 47

434011 ....................... 39

446130 ....................... 39

5000039 ...................... 47

5000183 ...................... 59

5000184 ...................... 59

5000431 .............. 47 , 121

5000915 .................... 101

5000916 .................... 101

5000917 .................... 101

5000938 ...................... 71

5001091 ...................... 59

5001354 .................... 122

5001412 ...................... 35

5001427 ...................... 61

5001599 .................... 119

5001603 .................... 119

5001612 .................... 119

5001613 .................... 119

5001614 .................... 119

5001615 .................... 119

5001616 .................... 119

5001617 .................... 119

5002101 ...................... 47

5002102 ...................... 47

5002131 ...................... 47

5002443 ...................... 69

5002444 ...................... 81

5002583 .................... 113

5002593 ...................... 43

5002620 .................... 115

5002714 .................... 126

5002715 .................... 126

5002716 .................... 126

5002717 .................... 126

5002718 .................... 126

5002780 .................... 133

5002781 .................... 133

5002782 .................... 133

5002783 .................... 133

5002784 .................... 133

5002894 ...................... 65

5002911 .................... 122

5002912 .................... 122

5002913 .................... 122

5002959 .................... 113

5003150 .................... 116

5003218 ...................... 65

5003384 .................... 128

5003385 .................... 128

5003490 ...................... 43

5003554 .................... 122

5003578 .................... 117

5003579 .................... 122

5003581 .................... 117

5003658 ...................... 65

500562 ....................... 71

500736 ..................... 119

500745 ..................... 119

500750 ..................... 119

502517 ..................... 123

502924 ..................... 121

503095 ....................... 65

503096 ....................... 65

503295 ..................... 123

503296 ..................... 123

503308 ....................... 55

503387 ..................... 121

503398 ..................... 121

503553 ....................... 61

503573 ..................... 109

503574 ....................... 67

503608 ....................... 69

503609 ....................... 69

503611 ....................... 37

503612 ....................... 83

503613 ....................... 81

503626 ....................... 77

503628 ....................... 67

503641 ..................... 142

503677 ....................... 39

520925 ..................... 121

545914 ..................... 119

545921 ..................... 119

545925 ..................... 119

545926 ..................... 119

545927 ..................... 119

545984 ....................... 71

546112 ..................... 119

546131 ..................... 123

549441 ..................... 123

549633 ....................... 67

550346 ..................... 113

550376 ....................... 99

550380 ....................... 99

550409 ....................... 99

551105 ..................... 121

552824 ..................... 109

553020 ....................... 75

553407 ..................... 131

553516 ..................... 131

553720 ..................... 113

554018 ....................... 71

554390 ....................... 39

554492 ..................... 105

554493 ..................... 105

554579 ..................... 123

554663 ....................... 79

554714 ..................... 115

554715 ..................... 115

148

INDEX

554716 ..................... 115

554717 ..................... 115

554718 ..................... 115

554719 ..................... 115

554720 ..................... 115

554737 ....................... 39

554738 ....................... 39

554739 ....................... 39

554740 ....................... 39

554748 ............... 77 , 105

554752 ....................... 77

554756 ..................... 127

554779 ............... 65 , 128

554780 ............... 65 , 128

554855 ..................... 121

554856 ..................... 121

554857 ..................... 121

555606 ....................... 75

555771 ....................... 81

555773 ....................... 71

555839 ....................... 79

555840 ....................... 79

555841 ....................... 79

555845 ..................... 105

555846 ..................... 105

555847 ..................... 105

555855 ....................... 55

555861 ............... 63 , 116

555862 ....................... 63

555867 ....................... 69

555869 ..................... 101

555870 ..................... 101

555871 ..................... 101

555873 ....................... 35

555874 ....................... 35

555877 ....................... 35

555878 ....................... 35

555879 ....................... 35

555880 ....................... 35

555891 ..................... 142

555892 ..................... 142

556417 ....................... 81

556419 ....................... 81

556450 ..................... 128

556843 ..................... 134

556844 ..................... 129

556845 ..................... 116

556846 ..................... 129

556847 ............. 116 , 117

556848 ..................... 133

556849 ............. 116 , 117

556851 ..................... 134

556852 ..................... 131

556853 ..................... 131

556854 ..................... 131

556855 ..................... 133

556856 ..................... 116

556857 ..................... 133

556858 ..................... 116

556859 ..................... 131

556864 ..................... 131

556865 ..................... 131

556866 ..................... 131

556867 ..................... 131

556870 ..................... 134

556871 ..................... 131

556872 ..................... 134

556873 ..................... 131

556874 ..................... 131

556875 ..................... 134

556876 ..................... 134

556877 ..................... 134

556880 ..................... 133

556881 ..................... 133

556882 ..................... 133

556883 ..................... 131

556884 ..................... 133

556885 ..................... 134

556888 ..................... 131

556889 ..................... 131

556890 ............. 129 , 135

556891 ............... 57 , 133

556895 ..................... 131

556896 ..................... 131

556897 ..................... 117

556899 ..................... 131

556900 ..................... 133

556901 ..................... 129

556902 ..................... 129

556988 ....................... 71

556996 ....................... 71

557376 ..................... 126

557423 ..................... 127

557424 ..................... 127

557425 ............. 125 , 127

557426 ............. 125 , 127

557427 ..................... 127

557428 ..................... 127

557429 ..................... 127

557430 ............. 125 , 127

557431 ..................... 127

557432 ..................... 127

557433 ..................... 125

557434 ..................... 125

557435 ..................... 125

557436 ..................... 125

557437 ..................... 125

557438 ..................... 125

557439 ..................... 125

557440 ..................... 125

557441 ..................... 125

557442 ..................... 125

557443 ..................... 125

557444 ..................... 125

557445 ..................... 125

557446 ..................... 125

557447 ............... 79 , 125

557448 ..................... 125

557449 ..................... 125

557450 ..................... 125

557451 ..................... 125

557452 ..................... 125

557453 ..................... 125

557454 ..................... 125

557515 ..................... 126

557517 ..................... 126

557518 ..................... 126

557519 ..................... 126

557520 ..................... 126

557521 ..................... 126

557522 ..................... 126

557523 .....109

, 111 , 126

557619 ................. 71 , 77

557629 ....................... 79

557656 ..................... 125

557666 ..................... 125

557681 ....................... 83

557733 ..................... 121

557738 ..................... 121

557829 ....................... 47

557830 ....................... 47

557980 ....................... 83

557987 ..................... 135

557988 ..................... 135

557989 ..................... 135

557990 ..................... 135

557991 ..................... 135

558004 ..................... 119

558005 ..................... 119

558007 ..................... 119

558008 ..................... 119

558010 ..................... 119

558011 ..................... 119

558012 ................. 57 , 83

558038 ..................... 117

562665 ..................... 131

590259 ..................... 123

590260 ..................... 123

590502 ..................... 133

592302 ..................... 131

592370 ..................... 133

592376 ..................... 133

592405 ..................... 131

592406 ..................... 131

592407 ..................... 131

592422 ..................... 133

592548 ..................... 131

592665 ..................... 129

592993 ......................134

593000 ......................131

593047 ......................131

62464-4A ...................113

66156

66170

66172

.

........................39

.

........................39

.

........................39

69051-04 .....................83

149

GB

World Class Quality, Performance and Support

Equipment from Ransomes Jacobsen Limited is built to exacting standards ensured by ISO 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by

Ransomes Jacobsen Parts Xpress provide reliable, high-quality product support.

BOB-CAT BUNTON CUSHMAN JACOBSEN RANSOMES RYAN E-Z-GO

Ransomes Jacobsen Limited

Central Avenue, Ransomes Europark, Ipswich, England, IP3 9QG

English Company Registration No. 1070731 www.ransomesjacobsen.com