Fluke 863 Service manual

®
867B,863
Graphical Multimeters
Service Manual
PN 689312
December 1997
© 1997 Fluke Corporation, All rights reserved. Printed in U.S.A.
All product names are trademarks of their respective companies.
LIMITED WARRANTY & LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal
use and service. The warranty period is three years and begins on the date of shipment. Parts,
product repairs and services are warranted for 90 days. This warranty extends only to the original
buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable
batteries or to any product which, in Fluke's opinion, has been misused, altered, neglected or
damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software
will operate substantially in accordance with its functional specifications for 90 days and that it has
been properly recorded on non-defective media. Fluke does not warrant that software will be error
free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user
customers only but have no authority to extend a greater or different warranty on behalf of Fluke.
Warranty support is available if product is purchased through a Fluke authorized sales outlet or
Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for
importation costs of repair/replacement parts when product purchased in one country is submitted
for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of
charge repair, or replacement of a defective product which is returned to a Fluke authorized service
center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center or send the
product, with a description of the difficulty, postage and insurance prepaid (FOB Destination), to the
nearest Fluke authorized service center. Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If
Fluke determines that the failure was caused by misuse, alteration, accident or abnormal condition
of operation or handling, Fluke will provide an estimate of repair costs and obtain authorization
before commencing the work. Following repair, the product will be returned to the Buyer
transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER ARISING
FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT, RELIANCE OR ANY
OTHER THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or
exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this
warranty may not apply to every buyer. If any provision of this Warranty is held invalid or
unenforceable by a court of competent jurisdiction, such holding will not affect the validity or
enforceability of any other provision.
Fluke Corporation
P.O. Box 9090
Everett WA 98206-9090
U.S.A
5/94
Fluke Europe B.V.
P.O. Box 1186
5602 B.D.
Eindhoven, The Netherlands
Table of Contents
Chapter
1
Title
Introduction and Specifications .......................................................................................... 1-1
1-1..
1-2.
1-3.
1-4.
1-5.
1-6.
1-7.
1-8.
1-9.
2
Page
Introduction .............................................................................................................
Description ..............................................................................................................
Power Requirements ...............................................................................................
Options, Accessories and Related Equipment .......................................................
Operating Instructions ............................................................................................
Obtaining Service ...................................................................................................
Conventions Used in This Manual .........................................................................
Chapter Contents ....................................................................................................
Specifications ..........................................................................................................
1-3
1-3
1-3
1-4
1-4
1-4
1-5
1-5
1-6
Theory of Operation............................................................................................................. 2-1
2-1.
2-2.
2-3.
2-4.
2-5.
2-6.
2-7.
2-8.
2-9.
2-10.
2-11.
2-12.
2-13.
2-14.
2-15.
2-16.
2-17.
2-18.
2-19.
2-20.
2-21.
Introduction .............................................................................................................
Start-Up Sequence ..................................................................................................
Function Selection ..................................................................................................
Power Supply ..........................................................................................................
Power Supply Input Voltages .................................................................................
Power Supply Output Voltages and Currents ........................................................
Power Supply Signals ............................................................................................
Power ON/OFF Requirements ...............................................................................
NiCd Charging Requirements ................................................................................
Battery and Line Level Detection ..........................................................................
Power Supply Functional Blocks ...........................................................................
Input Power Selector (A) ........................................................................................
Boost Preregulator (B) ............................................................................................
Battery Charger (C) ................................................................................................
DC-DC Converter (D) ............................................................................................
Backlight Current Sink (E) .....................................................................................
Power Switch Circuitry (F) ....................................................................................
LCD Contrast Control (G) ......................................................................................
Power-On Reset Circuit (H) ...................................................................................
Linear Post Regulators (I) .......................................................................................
Input Overload Protection ......................................................................................
i
2-3
2-3
2-3
2-4
2-4
2-6
2-7
2-8
2-8
2-8
2-9
2-9
2-10
2-10
2-12
2-12
2-12
2-12
2-12
2-13
2-13
Contents (continued)
2-22.
2-23.
2-24.
2-25.
2-26.
2-27.
2-28.
2-29.
2-30.
2-31.
2-32.
2-33.
2-34.
2-35.
2-36.
2-37.
2-38.
2-39.
2-40.
2-41.
2-42.
2-43.
2-44.
2-45.
2-46.
2-47.
2-48.
2-49.
2-50.
3
2-13
2-14
2-14
2-14
2-14
2-16
2-16
2-17
2-17
2-17
2-18
2-18
2-19
2-19
2-19
2-20
2-20
2-20
2-21
2-21
2-22
2-22
2-22
2-22
2-22
2-22
2-23
2-24
2-24
Maintenance .......................................................................................................................... 3-1
3-1.
3-2.
3-3.
3-4.
3-5.
3-6.
3-7.
3-8.
4
Volt/Ohms Input Protection ...................................................................................
External Trigger and Logic Activity Input Protection ...........................................
Amps / mA / µA Input Protection ..........................................................................
Input Signal Conditioning ......................................................................................
AC Volts .................................................................................................................
DC Volts .................................................................................................................
mV DC ....................................................................................................................
Ohms .......................................................................................................................
Diode Test ...............................................................................................................
Capacitance .............................................................................................................
mA/µA ....................................................................................................................
Amps .......................................................................................................................
Waveform Processing .............................................................................................
Overview .................................................................................................................
Detailed Description ...............................................................................................
Waveform Triggering .............................................................................................
Overview .................................................................................................................
Dual Trigger ............................................................................................................
Single Trigger .........................................................................................................
External Trigger ......................................................................................................
Glitch Capture .........................................................................................................
Single Shot ..............................................................................................................
Frequency Trigger ..................................................................................................
Logic Activity Trigger ............................................................................................
Peak Hold ................................................................................................................
Auto Diode ..............................................................................................................
Component Test ......................................................................................................
Digital Circuitry ......................................................................................................
RS-232 Serial Port ..................................................................................................
Introduction .............................................................................................................
Warranty Repairs and Shipping Information .........................................................
Static-Safe Handling ...............................................................................................
Cleaning ..................................................................................................................
Disassembly ............................................................................................................
Reasssembly ............................................................................................................
Replacing the 440 mA Fuse ...................................................................................
Replacing the 11A (High Energy) Fuse .................................................................
3-3
3-3
3-3
3-4
3-4
3-7
3-9
3-9
Perfomance Testing and Calibration ................................................................................. 4-1
4-1.
4-2.
4-3.
4-4.
4-5.
4-6.
4-7.
4-8.
4-9.
4-10.
4-11.
4-12.
4-13.
Introduction .............................................................................................................
Required Test Equipment .......................................................................................
Alternative Test Equipment (Fluke 5500A) ...........................................................
Performance Tests ..................................................................................................
mV DC Test ............................................................................................................
DC Volts Test .........................................................................................................
Diode Test ...............................................................................................................
AC Volts Test .........................................................................................................
Ohms and Conductance Tests ................................................................................
Capacitance Test .....................................................................................................
Frequency Test ........................................................................................................
Duty Cycle Test ......................................................................................................
Logic Test (867B Only) ..........................................................................................
ii
4-3
4-3
4-3
4-4
4-4
4-6
4-7
4-8
4-10
4-11
4-12
4-14
4-15
Contents (continued)
4-14.
4-15.
4-16.
4-17.
4-18.
4-19.
4-20.
4-21.
4-22.
4-23.
4-24.
4-25.
4-26.
4-27.
4-28.
4-29.
4-30.
4-31.
4-32.
4-33.
4-34.
5
4-16
4-19
4-19
4-20
4-21
4-21
4-22
4-22
4-22
4-23
4-24
4-24
4-24
4-25
4-25
4-26
4-27
4-27
4-27
4-28
4-28
List of Replaceable Parts ..................................................................................................... 5-1
5-1.
5-2.
5-3.
5-4.
5-5.
5-6.
6
Amps Tests .............................................................................................................
Peak Hold Test ........................................................................................................
Component Test (867B Only) ................................................................................
Rel Test/Touch Hold Test ......................................................................................
Glitch Capture Test .................................................................................................
External Trigger Test ..............................................................................................
Calibration ...............................................................................................................
Measuring the System Resistance ..........................................................................
Starting Calibration Mode on the GMM ................................................................
mV DC Calibration .................................................................................................
DC Volts Calibration ..............................................................................................
DC mAuA Calibration ............................................................................................
DC Amps Calibration .............................................................................................
Ohms/nS Calibration ..............................................................................................
Modifying the Displayed Value .............................................................................
Ohms Calibration ....................................................................................................
AC Volts Calibration ..............................................................................................
AC mA(A Calibration ............................................................................................
AC Amps Calibration .............................................................................................
Internal Constants Calibration ................................................................................
Setting LCD Voltage ..............................................................................................
Introduction .............................................................................................................
How To Obtain Parts ..............................................................................................
Manual Status Information .....................................................................................
Newer Instruments ..................................................................................................
Service Centers .......................................................................................................
Parts .........................................................................................................................
5-3
5-3
5-3
5-3
5-4
5-4
Schematic Diagrams............................................................................................................. 6-1
iii
List of Tables
Table
1-1.
1-2.
2-1.
2-3.
2-4.
2-5.
2-6.
2-7.
2-8.
2-9.
4-1.
4-2.
4-3.
4-4.
4-5.
4-6.
4-7.
4-8.
4-9.
4-10.
4-11.
4-12.
4-13.
4-14.
4-15.
4-16.
4-17.
4-18.
4-19.
4-20.
4-21.
4-22.
5-1.
5-2.
Title
Page
Power Sources .........................................................................................................
Accessories Included with Each GMM ...................................................................
Power Supply Inputs................................................................................................
Power Supply Signals..............................................................................................
Power Source Detection ..........................................................................................
Average Converter...................................................................................................
RMS Converter (U3) ...............................................................................................
Test Point Voltages..................................................................................................
Ohms Ratiometric Measurements ...........................................................................
Amps Measurement Paths .......................................................................................
Recommended Test Equipment...............................................................................
mV DC Performance Test .......................................................................................
DC Volts Performance Test.....................................................................................
Diode Test Performance Test ..................................................................................
AC Volts RMS Performance Test ...........................................................................
AC Volts Average Performance Test ......................................................................
Ohms Performance Test ..........................................................................................
Conductance Performance Test ...............................................................................
Capacitance Performance Test ................................................................................
Frequency (AC Volts) Performance Test ................................................................
Frequency (mAuA) Performance Test ....................................................................
Duty Cycle Performance Test..................................................................................
Logic Performance Test ..........................................................................................
DC Amps Performance Test....................................................................................
AC Amps RMS Performance Test ..........................................................................
AC Amps Average Performance Test .....................................................................
Peak Hold Performance Test ...................................................................................
Component Test Performance Test .........................................................................
Rel Performance Test ..............................................................................................
Touch Hold Performance Test.................................................................................
Glitch Capture Performance Test ............................................................................
External Trigger Performance Test .........................................................................
860 Series Final Assembly ......................................................................................
A1 Main PCA ..........................................................................................................
iv
1-4
1-4
2-4
2-7
2-9
2-15
2-16
2-16
2-17
2-18
4-4
4-4
4-6
4-7
4-8
4-8
4-10
4-10
4-11
4-12
4-12
4-14
4-15
4-16
4-16
4-17
4-19
4-19
4-20
4-20
4-21
4-21
5-5
5-8
List of Figures
Figure
1-1.
2-1.
2-2.
2-3.
3-1.
3-2.
3-3.
4-1.
4-2.
4-3.
4-4.
4-5.
4-6.
4-7.
4-8.
4-9.
4-10.
4-11.
4-12.
4-13.
4-14.
5-1.
5-2.
Title
Page
Temperature and Humidity......................................................................................
Block Diagram.........................................................................................................
Power Supply Blocks ..............................................................................................
Keypad Connections................................................................................................
Disassembly.............................................................................................................
Reassembly..............................................................................................................
Replacing the 400 mA Fuse.....................................................................................
Configuration 1 (mV DC) .......................................................................................
Configuration 2 (DC Volts).....................................................................................
Configuration 6 (AC Volts).....................................................................................
Configuration 5 (Ohms) ..........................................................................................
Configuration 7 (PM5139) ......................................................................................
Configuration 7 (PM5139) ......................................................................................
Configuration 9 (PM5139) ......................................................................................
Configuration 3 (mAuA, DC and AC) ....................................................................
Configuration 4 (Amps, DC and AC)......................................................................
Configuration 8 (Component Test)..........................................................................
Initiating Calibration ...............................................................................................
Entering Calibration Mode ......................................................................................
Modifying the Displayed Value ..............................................................................
Ohms Calibration.....................................................................................................
860 Series Final Assembly .....................................................................................
A1 Main PCA ..........................................................................................................
v
1-7
2-5
2-11
2-25
3-5
3-8
3-9
4-5
4-6
4-9
4-11
4-13
4-14
4-16
4-17
4-18
4-19
4-22
4-23
4-25
4-26
5-7
5-16
Chapter 1
Introduction and Specifications
Title
1-1.
1-2.
1-3.
1-4.
1-5.
1-6.
1-7.
1-8.
1-9.
Introduction.............................................................................................
Description ..............................................................................................
Power Requirements ...............................................................................
Options, Accessories and Related Equipment.........................................
Operating Instructions.............................................................................
Obtaining Service....................................................................................
Conventions Used in This Manual ..........................................................
Chapter Contents.....................................................................................
Specifications ..........................................................................................
Page
1-3
1-3
1-3
1-4
1-4
1-4
1-5
1-5
1-6
1-1
Introduction and Specifications
Introduction
Introduction
1
1-1.
This manual includes the following information:
•
Specifications (Chapter 1):
•
Theory of Operation (Chapter 2):
•
General Maintenance (Chapter 3):
•
Performance Testing and Calibration procedures (Chapter 4):
•
List of Replaceable Parts (Chapter 5):
•
Schematic Diagrams and component locators (Chapter 6):
The information in this manual is applicable to both the 867B and 863 models unless
otherwise indicated.
Description
1-2.
The Fluke 867B and 863 Graphical Multimeters (GMMs) provide full digital multimeter
(DMM) capabilities along with graphical waveform displays and trend plotting. Model
867B also provides component testing and logic activity testing.
Power Requirements
1-3.
The GMM can be powered with the Battery Eliminator or with 6 “AA” (ANSI/NEDAL40) alkaline cells. New alkaline batteries provide a minimum of 6 hours of continuous
operation. You can also use the NiCd battery pack. Depending on battery condition, a
fully charged NiCd battery pack provides 8 hours (typical) or less of continuous
operation. Internal charging is available on Model 867B.
1-3
867B,863
Service Manual
Table 1-1. Power Sources
Model 867B
Model 863
Battery Eliminator Operation
•
•
Alkaline Battery Operation (6 AA,
ANSI/NEDA-L40)
•
•
NiCd Battery Pack Operation (with
internal charging)
•
NiCd Battery Pack Operation (with
external charging)
•
Options, Accessories and Related Equipment
Accessories supplied with Fluke 867B and 863 GMMs are listed in Table 1-2.
1-4.
Table 1-2. Accessories Included with Each GMM
Model 867B
TL70A Test Leads (2)
•
Battery Eliminator
•
NiCd Battery Pack
•
Model 863
•
Operating Instructions
1-5.
Operating instructions for the Fluke 867B and 863 Graphical Multimeters can be found in
the Users Manual. For ordering information, see “How to Obtain Parts” in Chapter 5.
Obtaining Service
1-6.
A GMM under warranty will be promptly repaired or replaced (at Fluke’s option) and
returned at no charge. See the registration card for warranty terms. If the warranty has
expired, the GMM will be repaired and returned for a fixed fee. Contact the nearest
Service Center for information and prices. A list of U.S. and International Service
Centers is available on the World Wide Web at www.fluke.com. Refer to Chapter 3 for a
list of Fluke telephone numbers.
1-4
Introduction and Specifications
Conventions Used in This Manual
Conventions Used in This Manual
1
1-7.
The following conventions are used in this manual:
•
“GMM” refers to all Graphical Multimeter models in the 860 Series.
•
“863” and “867B” are specifically mentioned where a description does not apply to
all models in the 860 Series.
•
A “pca” is a printed circuit board and its attached parts.
•
A pin or connection on a component is specified by the component reference
designator, a dash (-), and a pin number. For example, component U30, pin 92 would
be U30-92.
Chapter Contents
1-8.
The chapters in this manual document service for the GMM as follows:
•
Chapter 1. Introduction and Specifications describes the Service Manual, explains
special terminology and conventions, and provides complete GMM specifications.
•
Chapter 2. Theory of Operation describes the GMM’s circuitry in terms of functional
blocks, with a description of each block’s role in overall operation. A detailed circuit
description is then given for each block.
•
Chapter 3. General Maintenance provides information on general maintenance,
handling precautions and disassembly instructions. Instructions covering warranty
repairs and shipping the instrument to a service center are also contained in this
chapter.
•
Chapter 4. Performance Testing and Calibration contains information on required test
equipment, performance test procedures and calibration of the GMM.
•
Chapter 5. List of Replaceable Parts describes parts used in the GMM along with
ordering information.
•
Chapter 6. Schematic Diagrams contains a full set of schematic diagrams and
component locators.
1-5
867B,863
Service Manual
Specifications
1-9.
General
Display: LCD - Dot Matrix, 240 X 200 pixels
Fluke 867B: Transmissive, Backlit
Fluke 863: Reflective
Temperature Operating: 0°C to 50°C (See Figure 1-1.)
Storage: -20°C to 60°C (Batteries Removed)
Charging: 0 to 45°C
Temperature Coefficient: (0.1 X % Accuracy) per °C (0°C to 18°C and 28°C to 59°C)
Relative Humidity: 0% to 90% non-condensing
Altitude Operating/Non-operating: 6,562 ft. (2,000 meters)/ 40,000 ft. (12,200 meters)
Input Impedance: 10 MΩ
Shock and Vibration: per MIL-T-28800, class 3, sinusoidal, non-operating
Dimensions: 5.4 x 9.7 x 2.7 in. (137 x 246 x 68 mm)
Weight: 3 lbs (1.35 kg)
Battery Operating Time (backlight off or low)
Alkaline: 8 hours typical
NiCd:
863:
10 hours typical
867B: 8 hours typical
Battery Recharge Time: 16 hours minimum from full discharge
Drip Proof Case: per IEC 529; IP 52, Drip Proof
Safety: Designed to meet IEC 1010-1 Category III, UL3111, CSA-C22.2. 1010-1-92, CE and TUV
requirements
Certification:
Electromagnetic Interference
RF Emissions EN-50081-1 Commercial Limits
VFG 243-1991
FCC Part 15 Class B,
RF Susceptibility: EN 50082-1 Industrial Limits
1-6
Introduction and Specifications
Specifications
1
100
90
80
70
60
%RH
50
40
30
20
10
0
-20
-4
0
-20
20
40
60
80
100
32
Temperature (°F)
30
0
Temperature (°C)
40
120
140
50
60
= Storage (-20°C — 60°C)
= Normal Operation (0°C — 50°C)
os1f.eps
Figure 1-1. Temperature and Humidity
Power
Fluke 867B
Battery Eliminator/Charger
Yes
NiCd Battery Pack
Yes
Alkaline Batteries 6 AA Cells
Battery Life: NiCad
Alkaline
Optional Customer Supplied
≥8 hrs (supplied)
≥8 hrs (optional)
Fluke 863
Optional Eliminator only
Optional BP7217 Battery
Pack
Optional BC7210 Ext.
Charger
Yes
≥10 hrs (optional)
≥8 hrs (supplied)
1-7
867B,863
Service Manual
Resolution and Accuracy
The following specifications apply within 1 year of calibration when operating in a temperature range of
18°C (64°F) to 28°C (82°F).
AC Volts (True RMS, AC-Coupled) [±(percent of reading + counts)]
Frequency
Range
Res.
20 50 Hz
50 1 kHz
1 kHz 30 kHz
30 kHz100 kHz
100kHz200kHz
200 kHz300 kHz
300.00 mV
0.01 mV
1.5% + 10
0.19 dB
0.5% + 10
0.10 dB
0.5% + 10
0.10 dB
4% + 200
1.39 dB
8% + 200
1.68 dB
10%+ 200
1.82 dB
3.0000V
0.1 mV
1.5% + 10
0.19 dB
0.5% + 10
0.10 dB
0.5% + 10
0.10 dB
4% + 200
1.39 dB
8% + 200
10%+ 200
1.68 dB
1.82 dB
1.5% + 10
0.19 dB
0.5% + 10
0.10 dB
0.5% + 10
0.10 dB
4% + 200
8% + 200
10%+ 200
1.39 dB
1.68 dB
1.82 dB
1.5% + 10
0.19 dB
0.5% + 10
0.10 dB
0.5% + 10
0.10 dB
4% + 200
8% + 200
10%+ 200
1.39 dB
1.68 dB
1.82 dB
1.5% + 10
0.19 dB
1.5% + 10
0.19 dB
NA
NA
NA
NA
30.000V
300.00V
1000.0V
1 mV
10 mV
100 mV
300 mV - 300V ranges ≥3:1, 1000V range ≥3:1 decreasing to ≥1.41:1 as input voltage increases to 1000V (peak
voltage not to exceed 1414V).
Measurement Range:
1-8
300 mV range from 10% to 100% of range.
3V - 1000V ranges from 5% to 100% of range.
For frequencies > 100 kHz 30% to 100% of range (all ranges).
Introduction and Specifications
Specifications
1
AC Volts - Average Responding AC Coupled [±(percent of reading + counts)]
Frequency
Range
Res.
300.0 mV
20 - 50 Hz
50 - 1 kHz
1 kHz - 30 kHz
30 kH - 50 kHz
0.1 mV
1.5% + 4
0.25 dB
0.5% + 4
0.16 dB
0.5% + 4
0.16 dB
2% + 4
0.25 dB
3.000V
1 mV
1.5% + 4
0.25 dB
0.5% + 4
0.16 dB
0.5% + 4
0.16 dB
2% + 4
0.25 dB
30.00V
10 mV
1.5% + 4
0.25 dB
0.5% + 4
0.16 dB
0.5% + 4
0.16 dB
2% + 4
0.25 dB
300.0V
100 mV
1.5% + 4
0.25 dB
0.5% + 4
0.16 dB
0.5% + 4
0.16 dB
2% + 4
0.25 dB
1000V
1V
1.5% + 4
0.25 dB
1.5% + 4
0.25 dB
NA
NA
Input Impedance: 1.11 MΩ ±1% in series with 0.1 µF
7
Volts-Hertz Product: 2 x 10
Common Mode Rejection: >60 dB at 50 Hz and 60 Hz (1 kΩ unbalance)
7
Common Mode Volts-Hertz Product: 1 x 10
dBm Reference: 2, 4, 8, 16, 50, 75, 93, 110, 125, 135, 150, 300, 600, 900, 1000, and 1200Ω
Overload Protection: 1000V rms
DC Volts [±(percent of reading + counts)]
Function
Range
mV DC
300.00 mV
V DC
Res.
Fluke 867B
Fluke 863
0.01 mV
0.025% + 2
0.04% + 2
3000.0 mV
0.1 mV
0.025% + 2
0.04% + 2
30.000V
0.001 V
0.025% + 2
0.04% + 2
300.00V
0.01 V
0.025% + 2
0.04% + 2
1000.0V
0.1 V
0.025% + 2
0.04% + 2
Input Impedance: V DC-10 MΩ, mV DC-10 MΩ, mV DC Hi-Z ->1000 MΩ
Normal Mode Rejection: >60 dB at 50 Hz or 60 Hz
Common Mode Rejection: >120 dB a dc, >90 dB at 50 Hz and 60 Hz (1 kΩ unbalance)
Overload Protection: 1000 V rms
Maximum Allowable Peak AC + DC Voltage (without causing a reading error)
300 mV, 3000 mV ranges: 15V
30V range: 1000V; 300V, 1000V ranges: 1414V
1-9
867B,863
Service Manual
Diode Test (Manual)
Range: 3V
Resolution: 0.0001V
Accuracy: ±0.05% of reading + 2 digits
Open Circuit Voltage: 3.1V
Diode Test (Auto)
Accuracy: 20%
Current Ranges
Ranges for True
RMS AC Current
and DC Current
True RMS
Measurement Range
(% Range to % Full
Scale)
Ranges for Average
Responding AC
Current
Maximum
Burden
Voltage
0.03V
1
5% - 100%
300.0 µA
3000.0 µA
1
5% - 100%
3000 µA
0.3V
30.000 mA
5% - 100%
30.00 mA
0.03V
300.00 mA
5% - 100%
300.0 mA
0.3V
3.0000A
5% - 100%
3.000A
0.1V
10.000A
5% - 100%
10.00A
0.3V
300.00 µA
Fuse
Protection
440 mA @
1000V
440 mA @
1000V
440 mA @
1000V
440 mA @
1000V
11A @
1000V
11A @
1000V
1. DC ranges available on the Fluke 867B only.
DC Current Accuracy [±(percent of reading + counts)]
Range
Resolution
1
300 µA
0.01 µA
1
3000 µA
0.1 µA
2
30 mA
1 µA
300 mA
10 µA
3A
100 µA
10A
1 mA
1. Ranges available on the Fluke 867B only.
2. Fluke 863 30 mA DC range accuracy 0.1% + 15.
Accuracy
0.1% + 15
0.1% + 2
0.05% + 15
0.1% + 2
0.2% + 15
0.2% + 2
AC Current Accuracy [±(percent of reading + counts)]
Range
2
True RMS AC Current Accuracy (Average AC counts)
20 Hz to
50 Hz to
3 kHz to
10 kHz to
50 Hz
3 kHz
10 kHz
30 kHz
1
300 µA
0.01 µA
0.1 µA
1% + 10 (4)
0.75% + 10 (4)
2% + 20 (4)
2% + 40 (4)
1
3000 µA
0.1 µA
1 µA
1% + 10 (4)
0.75% + 10 (4)
2% + 20 (4)
2% + 40 (4)
30 mA
1 µA
10 µA
1% + 10 (4)
0.75% + 10 (4)
2% + 20 (4)
2% + 40 (4)
300 mA 10 µA
100 µA
1% + 10 (4)
0.75% + 10 (4)
2% + 20 (4)
NA
3A
100 µA
1 mA
1% + 10 (4)
0.75% + 10 (4)
NA
NA
10A
1 mA
10 mA
1% + 10 (4)
0.75% + 10 (4)
NA
NA
1. Ranges available on the Fluke 867B only.
2. Replace counts with Average AC counts for Average Responding AC measurements. In 300 µA
range, floor count increases to 20 with battery eliminator.
1-10
Resolution
True RMS
Avg.
Introduction and Specifications
Specifications
1
Conductance [±(percent of reading + counts)]
Range
Resolution
Open Circuit
Voltage
Accuracy
300.00 nS
0.01 nS
0.5% + 20
3.2V
3000.0 nS
0.1 nS
0.5% + 20
3.2V
Overload Protection: 1000V rms
Capacitance [±(percent of reading + counts)]
Range
10000 pF
Resolution
1
Accuracy
10 pF
1.9% + 20
.1000 µF
100 pF
1.9% + 2
1.000 µF
1 nF
1.9% + 2
10.00 µF
0.01 µF
1.9% + 2
100.0 µF
0.1 µF
1.9% + 2
1000 µF
10000 µF
2, 3
1 µF
1.9% + 2
100 µF
10% + 900
Overload Protection: 1000V rms
1. 10,000 pF range last digit reads zero.
2. 10,000 µF range last two digits read zero.
3. Using REL to zero internal offset.
Continuity Beeper Values
Range
Beeper On
Beeper Off
300Ω
32Ω
136Ω
3 kΩ
212Ω
725Ω
30 kΩ
1586Ω
4799Ω
300 k Ω
15.3 kΩ
45.5 kΩ
3 MΩ
152.7 kΩ
459.1 kΩ
30 MΩ
66 kΩ
194 kΩ
Resistance [±(percent of reading + counts)]
Range
Resolution
Accuracy
Maximum
Current
Open Circuit
Voltage
300.00Ω
0.01 Ω
0.07% + 10
1 mA
3.2V
3.0000 kΩ
0.1 Ω
0.07% + 2
120 µA
1.5V
30.000 kΩ
1Ω
0.07% + 2
14 µA
1.5V
300.00 kΩ
10 Ω
0.07% + 2
1.5 µA
1.5V
3.0000 MΩ
100 Ω
0.15% + 2
150 nA
1.5V
30.000 MΩ
1 kΩ
0.2% + 3
320 nA
3.2V
1-11
867B,863
Service Manual
Frequency
AC Sensitivity
AC Volts
Frequency
AC Current
Sine Wave
Level
Frequency
Ranges
Sine Wave
Level
2 Hz - 500 kHz
60 mV rms
5 Hz - 30 kHz
300 µA - 300 mA
20% of range
500 kHz - 1 MHz
100 mV rms
5 Hz - 2 kHz
3A
300 mA
1 MHz - 2 MHz*
1V rms
5 Hz - 2 kHz
10A
3A
* Use single trigger mode for inputs above 1 MHz.
Accuracy [±(percent of reading + counts)]
Range
Resolution
Accuracy
1000.00 Hz
0.01 Hz
0.05% + 2
10.0000 kHz
0.1 Hz
0.05% + 1
100.000 kHz
1 Hz
0.05% + 1
1.00000 MHz
10 Hz
0.05% + 1
2.0000 MHz
100 Hz
0.05% + 1
Duty Cycle
Range: 0.1% to 99.9%
Accuracy: ±(5.2% divided by the pulse width in microseconds + 2 counts) (1 ms = 1000 microseconds).
Period
Ranges: 999.99 µs, 9.999 ms, 99.99 ms, and 999 ms
Accuracy: ±(0.05% of reading + 2 counts)
Pulse Width
Ranges: 999.99 µs, 9.999 ms, 99.99 ms, and 999 ms
Accuracy: ±(5.2% divided by the pulse width in microseconds + 2 counts) (1 ms = 1000 microseconds).
1-12
Introduction and Specifications
Specifications
1
Logic (Fluke 867B Only)
Trigger Levels
Logic Family
Low
1
High
3V CMOS
1.4V
1.7V
5V CMOS
2.6V
2.8V
TTL
1.7V
1.9V
1. Frequency measurements will trigger on the
logic family high levels. All measurements are
made using the Logic/Ext. Trig. input jack.
2. For frequency > 1 MHz use full logic level.
Frequency Measurements
Frequency
Resolution
Accuracy
1000.00 Hz
0.01 Hz
0.05% + 2
10.0000 kHz
0.1 Hz
0.05% + 1
100.000 kHz
1 Hz
0.05% + 1
1.00000 MHz
10 Hz
0.05% + 1
2.0000 MHz
100 Hz
0.05% + 1
10.0000 MHz
100 Hz
0.05% + 1
1-13
867B,863
Service Manual
Component Test
Frequency
Capacitance
2 Hz
0.72 µF to 72 µF
20 Hz
0.072 µF to 7.2 µF
200 Hz
7200 pF to 0.72 µF
2 kHz
720 pF to 0.072 µF
18.75 kHz
77 pF to 7700 pF
Peak Hold
Captures peak minimums and maximums of signals ≥10 µs.
Accuracy: ±(5% of reading + 30 counts)
MIN/MAX/AVG
Accuracy: add 8 counts to the number of counts in the accuracy table of the selected function.
View Mode Specifications
Horizontal Specifications
Sample Rate: 4.8 Megasamples per second
Sample per Division: 20 per horizontal division
Samples Captured: 512 in Single Shot and Glitch Capture; 256 all other modes
Update Rate: 4 times per second
Time Base
Modes: Single Shot and Recurrent
Ranges: From 4.2 µs per division to 5 seconds per division
Trigger
Types: Internal and External
Coupling: AC, DC and Glitch Capture
External Trigger Impedance: 1 MΩ in parallel with ≤75 pF
External Trigger Input: Logic/External Trigger Terminal
External Trigger Level: ±5V adjustable in ±10 steps
Amplitude Specifications
Amplitude Resolution: 8 bits
Frequency Response (-3 dB)
Volts DC Coupled: DC to 1 MHz
Volts AC Coupled: 3 Hz to 1 MHz
Input Impedance
Refer to the meter mode specifications
Glitch Capture
Glitch Trigger Level:
20% of range 300 mV - 300V
6% of range 1000V
Minimum Glitch Time: 1 µs
1-14
Chapter 2
Theory of Operation
Title
2-1.
2-2.
2-3.
2-4.
2-5.
2-6.
2-7.
2-8.
2-9.
2-10.
2-11.
2-12.
2-13.
2-14.
2-15.
2-16.
2-17.
2-18.
2-19.
2-20.
2-21.
2-22.
2-23.
2-24.
2-25.
2-26.
2-27.
2-28.
2-29.
2-30.
2-31.
2-32.
2-33.
2-34.
2-35.
2-36.
Introduction.............................................................................................
Start-Up Sequence ..............................................................................
Function Selection ..............................................................................
Power Supply ..........................................................................................
Power Supply Input Voltages .............................................................
Power Supply Output Voltages and Currents.....................................
Power Supply Signals .........................................................................
Power ON/OFF Requirements............................................................
NiCd Charging Requirements.............................................................
Battery and Line Level Detection.......................................................
Power Supply Functional Blocks............................................................
Input Power Selector (A) ....................................................................
Boost Preregulator (B)........................................................................
Battery Charger (C) ............................................................................
DC-DC Converter (D) ........................................................................
Backlight Current Sink (E) .................................................................
Power Switch Circuitry (F).................................................................
LCD Contrast Control (G) ..................................................................
Power-On Reset Circuit (H) ...............................................................
Linear Post Regulators (I)...................................................................
Input Overload Protection.......................................................................
Volt/Ohms Input Protection................................................................
External Trigger and Logic Activity Input Protection........................
Amps / mA / µA Input Protection.......................................................
Input Signal Conditioning.......................................................................
AC Volts .............................................................................................
DC Volts .............................................................................................
mV DC................................................................................................
Ohms...................................................................................................
Diode Test...........................................................................................
Capacitance.........................................................................................
mA/µA ................................................................................................
Amps...................................................................................................
Waveform Processing .............................................................................
Overview.............................................................................................
Detailed Description ...........................................................................
Page
2-3
2-3
2-3
2-4
2-4
2-6
2-7
2-8
2-8
2-8
2-9
2-9
2-10
2-10
2-12
2-12
2-12
2-12
2-12
2-13
2-13
2-13
2-14
2-14
2-14
2-14
2-16
2-16
2-17
2-17
2-17
2-18
2-18
2-19
2-19
2-19
2-1
867B,863
Service Manual
2-37.
2-38.
2-39.
2-40.
2-41.
2-42.
2-43.
2-44.
2-45.
2-46.
2-47.
2-48.
2-49.
2-50.
2-2
Waveform Triggering..............................................................................
Overview.............................................................................................
Dual Trigger........................................................................................
Single Trigger .....................................................................................
External Trigger..................................................................................
Glitch Capture.....................................................................................
Single Shot..........................................................................................
Frequency Trigger ..............................................................................
Logic Activity Trigger ........................................................................
Peak Hold................................................................................................
Auto Diode..............................................................................................
Component Test ......................................................................................
Digital Circuitry ......................................................................................
RS-232 Serial Port ..................................................................................
2-20
2-20
2-20
2-21
2-21
2-22
2-22
2-22
2-22
2-22
2-22
2-23
2-24
2-24
Theory of Operation
Introduction
Introduction
2
2-1.
This chapter describes the functional blocks shown in Figure 2-1. Overall descriptions
are broken down into Power Supply, Analog Circuitry, and Digital Circuitry.
For all measurements, inputs (e.g., Ë and â) are applied through overvoltage
(and overcurrent) protection circuits, switched to an appropriate range, and branched into
two signal paths. One path leads first to a Fast A/D Converter (8-bit, 4.8-MHz sample
rate) that digitizes the data, then to a digital gate array that stores and processes the data.
The other path leads to a Slow A/D Converter (high accuracy, dual slope) in the U30
custom IC. The microprocessor takes data from both the Slow A/D Converter (U30) and
the custom digital IC (U24) storage to simultaneously display a waveform and a 4-1/2
digit meter reading. Power supplies include 5.2V dc and -5.2V dc for analog circuitry,
3.3V dc for digital circuits, and VEE (nominally -23V dc) for the LCD module.
Start-Up Sequence
The GMM sequences through the following steps when power is applied:
2-2.
•
The 3.3V power supply comes up.
•
The reset pin on the microprocessor (U25-1) goes high.
•
The microprocessor (U25) begins executing the program stored in EEPROMs U11
and U19.
•
LCD controller (U13) data is initialized.
•
VEE is turned on (-20V dc), and the display comes on.
Function Selection
2-3.
When the selector is turned to a new function, a rotary switch wiper sets up a resistor
divider by grounding the selected resistor in series with R170. The resulting voltage is
read by the microprocessor (U25-83).
2-3
867B,863
Service Manual
Power Supply
2-4.
The GMM can be powered with a Fluke BP7217 rechargeable battery pack (6 - 4/3A
NiCd cells), 6 AA alkaline batteries, or a battery eliminator. The GMM automatically
detects power by source (NiCd battery pack, AA alkaline batteries, or battery
eliminator.) Diodes provide reverse polarity protection for the batteries.
The NiCd battery pack recharges in a minimum of 16 hours when the GMM is not
operating or at a trickle rate while the GMM is operating. Only cells in the Fluke BP7217
battery pack can be charged internally. Internal charging is not available with Model 863.
Caution
Do not attempt to place other batteries in the BP7217 battery
pack; damage to the batteries could result.
A low battery indicator ( + ) comes on when battery voltage drops below a preset
voltage level. This level is the same for all types of batteries: remaining battery life can
vary from minutes to hours, depending on battery type, ambient temperature, and battery
history. A low-battery power down can also occur. (No automatic power down occurs
when the GMM is powered by the battery eliminator.)
Refer to Chapter 1 for battery and battery eliminator specifications.
Power Supply Input Voltages
Refer to Table 2-1.
2-5.
Table 2-1. Power Supply Inputs
Input Source
Line
NiCd Battery Pack (Fluke BP7217)
Alkaline (6-AA)
2-4
Voltage
Lifetime (w/o Backlight)
12 ±5% volts
--
6-10 volts
867B : ≥ 8 hrs typical
863: ≥ 10 hrs typical
5.5-10 volts
≥ 8 hrs typical
Volts/ohms
COM
AMPS
mA/uA
SHUNTS
mA/A
Volts/Ohms/Current
Switching
Current
uA
Multiplexer
Component Test
Logic Activity/
External
Trigger
Logic Activity/
External Trigger
Attenuation
From uProcessor
POWER_DOWN*
To uProcessor A/D
BATTLVL
To uProcessor A/D
BATTTYPE
To uProcessor A/D
BATTELIM
IR1
Component
Test Source
-5.2 volts
3.27 volts
LCD Voltage VEE
5.2 volts
Protection
DACData
Power Supply
Component
Test
Current to
Voltage
ACR1-4
AC Input
Attenuation
& x10 gain
SWCrtl0
DC Input
Attenuation
Ohms/
Capacitance
Source
SWCrtl10
Rotary
Switch
SWCtrl6
Combination/
x1/10,x1,x10
Circuit
DC Level
(Comp.Test
DAC)
DACL1
DACL2
SWControl
ADControl
SWCtrl3
DAC2
DAC1
U10
Flash A/D
8 bit/10 Mhz
4.8 MHz
CLK
Multiplexer
ADControl
Max
Min
Divide by
Circuitry
Reference
Counter
(25 bits)
2 Frequency
Counters
(25 bits)
Data
Addr
Acq.
Ram
512 x 8
Acquisition Cnt.
(Trigger) Circuit
Status and
Control Regs
EEPROM
Keyboard
Module
U21
SRAM
32 x 8
Dsiplay
DIC Function Blocks - U24
I/O
Addr
Data
I/O
INT1
U13
LCD Controller
1335
LCD Module - Drivers,
240 x200, Backlight
RIC Function Blocks - U30
4 1/2 Digit
A/D
To/From uProcessor
Wakeup* to Power Supply
To uProcessor A/D
DACL2
DACL1
Filter
SWCrtl13
Trigger
Circuitry
Dual
Comparators
U3 RMS
Converter
SWCrtl1
DC Filter
UART
Compare
Compare
To/From
RIC
To/From
RS-232
LCD
Contrast
Adjust
U20
SRAM
32k x 8
System
U11, U19
ROM
2 128 x 8
U25
MICROPROCESSOR
H8
U11
10Bit DAC
Theory of Operation
Power Supply
2
os2f..eps
Figure 2-1. Block Diagram
2-5
867B,863
Service Manual
Power Supply Output Voltages and Currents
Refer to Table 2-2.
2-6.
Table 2-2. Power Supply Outputs
Name Voltage Tol ± V
Tol ±%
Ripple
(peak to
peak)
mA
Power
VDD
5.2V
0.26
5.0%
50 mV rms**
43 mA
224 mW
0.2V p-p maximum noise
to 1 MHz BW
VAD
3.27V
0.07
2.0%
50 mV rms**
12 mA
40 mW
±0.02%/C max
VCC
3.27V
0.07
2.0%
50 mV rms**
82 mA
271 mW
VAD and VCC are tied
together, unregulated
DC used for IBL+
VSS
-5.2V
0.26
5.0%
50 mV rms**
32 mA
166 mW
0.2V p-p maximum noise
to 1 MHz BW
VEE
-20V
na
5 mA
115 mW
TC = -38 mV/°C, center
value adjusted and
stored at test
IBL+ *
4V
na
80 mA
264 mW
current for backlight
LED, ±15%
IBL-
±15%
na
* IBL is controlled by a linear current source taken from unregulated DC.
** Measured with an 8842A in AC rms mode.
2-6
Notes
Current Return for IBL+,
max 1.5V burden voltage
Theory of Operation
Power Supply
Power Supply Signals
2
2-7.
Table 2-3. Power Supply Signals
Signal Name
Description
BACKLIGHT_ON*
Control signal generated by U25. In Model 867B, this signal toggles the backlight
power levels.
BATT_LVL
Monitors an attenuated (0 to 5V) version of the raw battery voltage. This signal is
monitored by the U25 microprocessor A/D Converter. The attenuation factor is
0.0909:1 with an output impedance of approximately 91 kΩ.
BATT_TYPE
Monitors an attenuation level of the battery charging voltage. The attenuation ratio is
0.0901:1 with an output impedance of approximately 91 kΩ.=If the measured voltage
is greater than 11 volts, the battery is assumed to be an alkaline cell. Voltages 10.5
volts and below indicate that a Fluke BP7217 battery pack has been installed.
BATT_ELIM
This is a contact on the battery eliminator input receptacle. It is pulled to LINE with 5
kΩ and tied to GND4 through=475Ω,=forming a 10.51:1 divider. If open (voltage
>1.0V), a line-powered battery eliminator has been installed. If closed (shorted to
ground), the battery eliminator is not plugged-in or is not powered.
CONTRAST
PWM signal from U25. The frequency is set at U25_SYSCLK/(CLOCK_DIVIDER x
COUNTER_LIMIT), yielding 4.8 MHz/(4 x 4096), equaling 293 Hz. The PWM signal
has 12-bit resolution, which can vary the duty cycle from 0 to 100%.
IBL+
Current source generated by power supply used to run the LCD backlight. Current
source is controlled by the BACKLIGHT_ON* control signal. Typical current level is
80 mA. This is the sourcing node derived from unregulated DC, typically +6.0V
(5.8V minimum.)
IBL-
Current return for IBL+, with approximately 1V burden.
POWER_DOWN
Powers down the GMM. Signal is generated by U25. This signal shuts the GMM off
completely. Pulled-down to GND with 20 kΩ.
PWR_RESET*
Signal generated by the power supply when the VCC power supply drops below 3.0
volts. The reset lasts 100 milliseconds minimum. If the selector is left in the OFF
position or the GMM is powered down, the PWR-RESET* signal restarts the 100 ms
time-out period. This signal is pulled up to VCC by 10 kΩ .
VEE_ON
Control signal generated by U25. Turns the VEE power supply on and off. Pulled
down to ground by 100 kΩ .
WAKEUP*
This signal is generated by both the rotary selector switch and the WAKEUP button.
Upon going LOW, followed by a return to HIGH, the GMM powers up. In the OFF
position, this feature is overridden by the OFF switch.
2-7
867B,863
Service Manual
Power ON/OFF Requirements
2-8.
The GMM is turned off when the selector is rotated to OFF. If the selector is
immediately rotated beyond OFF, the GMM does not turn off. If the selector remains in
OFF for 125 ms, GMM software recognizes a valid OFF signal. If the selector remains in
the OFF position for more than 250 ms and an OFF signal is not generated, a hardware
timeout occurs and the GMM powers off.
The signal PWR_RESET* goes true (LOW) immediately when a software OFF signal or
hardware timeout is generated. This action forces a complete restart sequence, with
PWR_RESET* remaining low for at least 100 ms.
After a software OFF signal has occurred, turn the GMM on by rotating the selector to
any function or by pressing (the WAKEUP button.). If a hardware timeout has
occurred, pressing does not turn the GMM on; the selector must be rotated to a new
function.
NiCd Charging Requirements
2-9.
Models 867B use an internal two-state charger. The initial charge state is at
approximately 170 mA (±30 mA) to allow for full overnight charging (16 hours
minimum). The second charge state is at approximately 40 mA (±15 mA) to allow for
battery charge maintenance without full charging from a discharged condition.
A timer (reset each time the battery eliminator is plugged in) controls the charge state.
The rate shifts to 40 mA after approximately 16 hours of accumulated charge time.
The 40-mA rate is used with batteries below approximately 6 volts to limit the amount of
power dissipated when a completely dead battery pack is used. After this 6-volt cutoff
point has been reached, the GMM starts charging at 170 mA.
Battery and Line Level Detection
2-10.
The BATT_LVL signal is an attenuated version of the battery and charging voltages.
Table 2-4 summarizes the values to be used by the software to control LOW BATTERY
detection and SOFT SHUTDOWN. After LOW BATTERY is detected, the backlight is
turned off and backlight control is disabled.
2-8
Theory of Operation
Power Supply Functional Blocks
2
Table 2-4. Power Source Detection
POWER TYPE
DETECTION
Battery Eliminator connected
BATT_ELIM
LOW BATTERY
SOFT POWEROFF
SCALE
FACTOR
na
na
0.0951
6.2V
5.7V
0.0909
6.2V
4.8V
0.0909
≥ 1.0 Volts
NiCd Battery Pack installed
BATT_TYPE
5 ≤ V ≤10.5 Volts
Alkaline (AA) Batteries installed
BATT_TYPE
V ≤ 4.5 or
V ≥ 11 Volts
Power Supply Functional Blocks
2-11.
Refer to the Schematic Diagram in Chapter 7 during the following discussion. The power
supply consists of the circuit blocks listed below. Each block is identified with a letter
(A-J) keyed to Figure 2-2.
•
Input power selector (A)
•
Boost Preregulator (B)
•
NiCd battery charger and timeout (C)
•
DC-DC Converter (D)
•
Backlight current sink (E)
•
Power switch, wake-up and power down circuitry (F)
•
LCD contrast control and temperature compensator (G)
•
Power on reset (H)
•
Linear post-regulators (I)
•
+5 volt bias supply (J)
Input Power Selector (A)
2-12.
The input power selector automatically selects either battery eliminator power (line) or
battery. If a battery eliminator is connected to the GMM, +12 volts (±5%) is applied
through line filter FL1 to the anode of CR21. This 12 volts turns on Q13, which pulls
down the gate of Q14, turning it on. Current can then flow from the battery eliminator to
the boost circuit (B). Note that CR22 is back-biased.
If an eliminator is not connected, Q13 is off. Current is not allowed to flow through Q14
until Q12 is turned on. Q12 is turned on when enough voltage remains on the battery to
supply the bias regulator (J) and the power wake-up circuitry is enabled. When the GMM
is off (with no eliminator connected), Q14 is off and only the bias supply draws current.
The maximum off-state current draw is 100 µA.
CR21 and CR22 perform the power selection process.
2-9
867B,863
Service Manual
Boost Preregulator (B)
2-13.
The boost preregulator outputs +15 volts from an input of +12 volts from the battery
eliminator or 5.5 to 10 volts from the battery.
U27 provides this boost in conjunction with L1, CR20, and C3. If U27 is not functioning,
the voltage at the positive of C3 is approximately 0.4 volts below the voltage on C90.
R114 provides peak current limiting to prevent rapid burnout of the boost circuit in the
event of an overload. Since R114 requires a functional U27, it does not provide complete
protection. R12 and R73 set the output voltage, while the other discrete components
provide timing and compensation for the regulator.
The output of this stage is delivered to the NiCd battery charger (C) and to the DC-DC
converter (D). R125 allows the charger and boost circuit to be tested independently of
the rest of the GMM. R125 is especially useful if a large load causes <15 volts at the
cathode of CR20.
Battery Charger (C)
The battery charger consists of the following two sections:
2-14.
•
Q22 and its associated components provide a linear current source of either 170 mA
or 40 mA to charge the NiCd battery. Transistors Q1, Q2, Q3, Q6, and Q11 provide
logic control of the charger state.
•
The other part of the circuit is U32 and its associated components, which provide a
timeout of at least 16 hours to prevent continuous overcharging of the battery. This
circuit is reset each time a battery eliminator is plugged in (via U34, R141, R140
and C91).
A full charge of approximately 170 mA can only be provided to the battery if Q1, Q2,
and Q6 are turned on, Q3 is off, and Q11 is off. These states correspond to the GMM
being connected to line but turned off and U32 not being timed out. U32 is inhibited
from advancing by CR5 when power is on.
VR1 prevents Q2 from turning on until the battery voltage rises above about 5.8 volts.
This prevents excessive power dissipation in Q22 with a dead battery or shorted cells.
Note
The Fluke battery pack (BP7217) uses an extra wire to allow charging
current to flow. If individual batteries are installed, no connection is made,
and no charging current can flow.
2-10
TP6
1
M1
5
C104
1000PF
CER
1000PF
CER
C105
1000PF
CER
C106
1000PF
CER
C107
1000PF
CER
C103
3
D
10K
Q6
MUN2211
Q1
MUN2211
D
R74
1.82K
Q2
MUN2211
R100
24.9K
Q3
MUN2211
3
D
CG1
D
9
10
C117
47PF
CER
5%
PUT CAP AT
SHIELD SCREW
WP1
D
Q11
MUN2211
+5B
HC132
U34
D
10K
LINE
VR1
5231B
Q22
MJD32
R113
12.1
1/2W
10%
8
7
5
4
6
14
13
15
1
2
3
D
74HC4060DT
12
1.00MEG
R139
100K
R138
D
D
F
C10
1UF
20V
BAT54
2
1
D
R27
100K
6
3
13
12
5
4
4
D
1
Q CL
3
2
D
11
POK-1
13
CL Q
+5B
HC74
POWER_DOWN
4
8
9
+5B
U33
10
D PR Q
WAKEUP*
11
12
C56
680PF
CER
POK-1
CR5
MMBD7000
D
R140
66.5K
C
D
CER
C59
2200PF
R12
140.0K
CR8
MMBD7000
C23
22PF
CER
221K
R122
B
R57
100K
C91
1UF
20V
R141
100K
LINE
U34
+5B
10K
+5B
HC74
D
10.0K
R10
HC132
Q PR D
Q30
MUN2211
R130
100K
5
U33
D
+5B
HC132
U34
+5B
HC132
U34
10UF
2 0%
16V
AL
5
R73
10.0K
POK-1
R14
1.00MEG
C84
D
D
Q12
MUN2211
10K
C90
220UF
25V
20%
A
C22
470PF
CER
1%
6
1.00MEG
R68
464K
R44
R29
100K
R56
1.00MEG
CR25
11
10
9
MMBD7000
CR15
4
Q14
SI9430DY
5 6 7 8
Q13
MUN2211
M4
Q4
CKO
Q5
Q6
CKO*
Q7
Q8
CKI
Q9
Q10
Q12
Q13 +5B
Q14
RESET
U32
D
100K
10K
1 2 3
R137
BT1
6- 4/ 3A
R28
100K
CR22
1N5817
CR21
1N5817
R15
100K
R126
1.00MEG
10K
10K
10K
R55
6.49K
+15
C60
10UF
35V
LINE
BATT_ELIM
R7
4.99K
D
GND
MECCA CLIP TP
D
D
PSG
CR9
MMBD7000
R6
475
D
3
P3
2
P3
CB
OFF
CB
8
D
4
GND
C24
1
C85
10UF
16V
20%
CR10
BAT54S
R17
475
475
R36
CR14
BAT54S
BATT_LVL
D
D
R26
22.1
22.1
R23
R131
10.0K
D
D
C94
1UF
35V
R125
0
D
J
D
+5B
R114
0.2
C3
220UF
25V
20%
CR20
1N5817
BATT_TYPE
2 3 6 7
0.01UF
CER
7
5
6
2
U27
LM3578AN
CLIM
EMIT
COL
OUT
GND
C57
IN
0.01UF
CER
D
8
VS
L1
330UH
U15
LM2936M
OSC
INP
2
3
INM
1
1
D
R127
10.0K
C21
1UF
20V
D
4
3
2
1
Q16
SI9955DY
CR12
BAV74
5
6
7
8
T1
RITA-6303
9
8
7
6
5
4
3
2
1
CR18
1N5817
D
D
C9
10UF
16V
20%
5240B
VR2
D
D
CR6
MMBD7000
C71
1UF
35V
D
R94
475
C1
1UF
35V
Q19
4403
C65
1UF
20V
D
7
R69
6.34K
R11
3.24K
R106
3.24K
D
3
2
C19
10UF
16V
20%
D
+REG
4
8
5
6
I
R117
475
D
2
3
D
D
RES
R132
3.24K
C58
0.1UF
CER
25V
D
D
1
U22
LM393DT
D
R128
10.0K
D
4
8
3.32M
R124
INT_VCC
C34
0.22UF
CER
-REG
R123
1.82K
D
C88
1UF
20V
D
C12
1UF
20V
R116
5.62K
R158
47
(867B only)
R16
10
0.2 (867B only)
Q21
4401
80 MA
U4
MC33172
VDDDRIVE
5
6
U4
MC33172
VDDDRIVE
7
R46
475
1
R133
475
Q18
4401
BACKLIGHT
CURRENT SINK
VCCDRIVE
U2
MC33172
R72
475
Q23
4401
R81
31.6K
D
VDD
H
+2.5V
D
C61
1UF
20V
10K
C63
0.22UF
CER
CR16
MMBD7000
CR17
MMBD7000
D
CR19
1N5817
R119
10.0K
U31
LM4040-2. 5
Q5
MUN2211
E
R19
FL1
R89
R39
B
10.7K
10.0K
B
S1
10.0K
R13
1
10.0K
P3
R142
100K
R143
100K
5
6
7
U22
LM393DT
RES
Q20
6429
Q17
6429
INT_VDD
4
8
TPS ARE 40MIL PADS
INT_VSS
R120
R9 59.0K
18.7K
D
C2
1UF
20V
Q10
5087
D
D
R115
10.0K
2
3
221K
R41
221K
R43
D
TP5
316K
U2
MC33172
R50
1
INT_VDD
8 VCCDRIVE
4
TP1
0
R48
0
TP3
-2 4V
VEE
-20
VSS
-5 .2
VEE_ON
VCC
G
0
+3.3
RIC_VCC
R60
VAD
VDD
+5.2
CONTRAST
R87
0
TP2
M2 R62
0
R52
LCD
CONTRAST
CONTROL
INT_VSS
10.0K
C62
10UF R35
10.0K
6V
R8
TP4
INT_VCC
PWR_RESET*
BACKLIGHT_ON*
IBL+
IBL-
Theory of Operation
Power Supply Functional Blocks
2
os3f.eps
Figure 2-2. Power Supply Blocks
2-11
867B,863
Service Manual
DC-DC Converter (D)
2-15.
The DC-DC converter is a conventional push-pull transformer couple type. The center
tap of T1 is fed from the +15 from the boost preregulator. Q16 drives one side or the
other of the primary to ground at the rate of approximately 100 kHz, determined by the
oscillator (U34, R10, and C22) and a divide-by-2 flip-flop (U33). This provides a 30-volt
peak-peak signal on the primary of T1.
Diodes CR14 and CR10 and associated components use the 50% square wave from U33
to produce non-overlapping signals for the gate drives of Q16. Capacitors C24 and C57
ac couple the drive signal to prevent a stopped clock from causing burn out of Q16.
The outputs of the secondary windings are rectified and filtered to provide the raw DC
voltages needed by the linear post-regulators (I). The output of CR12 is filtered by C21
and provides the raw compliance voltage required by the backlight current sink (E).
Backlight Current Sink (E)
2-16.
The backlight current sink is enabled by BACKLIGHT_ON* going low, which turns off
Q5, allowing its collector to go open. Voltage is then applied to the base of Q21. R16
turns this voltage, minus one base-emitter drop, into a current. This current flows in the
collector circuit of Q21, consisting of the raw voltage from C21 and the LEDs in the
LCD backlight. The tolerance on this current is approximately ±33% and is nominally 90
mA.
Power Switch Circuitry (F)
2-17.
S1 (the rotary selector switch) is closed when it is in the OFF position. To turn on the
circuitry, U34 and its associated components are used to generate a POK-1 signal, which
turns on the GMM. R138, CR25, R139, and C10, in conjunction with U34, provide fast
turn-on (R138 and CR25) and slow turn-off (R139 and C10). This slow turn-off time
allows you to rotate through the OFF position on the selector without turning the GMM
off. If a POWER_DOWN command is sent to Q30, U33 is cleared, overriding the switch
command and shutting down the power supply. The WAKEUP* line resets U33,
allowing the GMM to restart. Note that this circuitry is powered from the bias supply.
LCD Contrast Control (G)
2-18.
The LCD contrast control is enabled from the microprocessor by a high level (+3.3) on
the VEE_ON line. The level of VEE is determined by a pulse-width modulated signal on
the CONTRAST line. The voltage at VEE varies from approximately -24 volts to -14
volts as the pulse width is varied from 100% to 0%. This voltage allows control of the
LCD contrast.
The actual voltage applied to VEE is the average PWM voltage, minus two diode drops
(Q17 and Q20), and times the gain of U2.
Since the voltage required to achieve optimum contrast is a strong function of
temperature, the gain of U2 is selected so that the two-diode drop temperature coefficient
of about -4.6 mV/C compensates for the change in contrast. This gain is about 16.7,
corresponding to a change of about -77 mV/°C at the VEE output.
U2 is provided with power supplies of +5.2 regulated and approximately -24
unregulated.
Power-On Reset Circuit (H)
2-19.
The power-on reset circuit receives a +2.5 reference voltage powered by the unregulated
output of the converter. The trip threshold for comparator U22 is set by R69 and R81 for
2-12
Theory of Operation
Input Overload Protection
2
a 3 volt minimum value for VCC. C19 delays this trip for at least 100 ms after power is
applied to the GMM. CR5 assures that the cycle is completely repeated by discharging
C19 at power down.
Linear Post Regulators (I)
2-20.
The output voltages from the rectifiers on the DC-DC converter are set about 0.6-1.0 volt
higher than the required output levels. The linear regulators used here are op amps with
transistor emitter follower outputs. The transistors increase the power available to drive
the load. Since the op amps are driven from the raw DC voltages (U4) or a combination
of the raw voltages (-24) and a higher regulated voltage (+5.2, for U2), the base of the
transistors can be driven high enough to allow the transistors to be nearly in saturation.
This method allows the circuit to regulate with minimal voltage drop across the
regulators, thus saving power.
All of the regulators derive their voltages from U31 (the 2.5-volt reference.) The circuit
comprised of U2, Q23, R132, and R128 amplifies by 1.325, giving an output of a
nominal 3.31 volts. The circuit of U4, Q18, R89, and R39 amplifies by 2.07, giving an
output of a nominal 5.175 volts. The circuit of U4, Q19, R19, and R13 amplify the
output of Q18 by -1 (inverting) to provide a nominal -5.175 volts.
The 475Ω resistors in the base circuit of each transistor provide current limit.
Note
The SOT-23 transistors used in this circuitry cannot handle short circuits
at their outputs. Momentary shorts due to probing will damage these
devices.
Zero ohm resistors R52, R87, R62, R48, and R60 provide isolation of various circuit
blocks. R60 can be used to disable most of the digital circuitry if trouble is suspected in
the digital hardware. The other resistors allow separation of the analog loads going to the
A/D Converter and analog circuits.
Input Overload Protection
2-21.
All ranges and functions of the 860 series are designed to meet or exceed IEC 1010-1,
1000V, CAT III protection.
Volt/Ohms Input Protection
2-22.
The Volt/Ohms input (Ë) incorporates three separate protection circuits. In each
circuit, a series impedance provides current limitation, and a shunt voltage clamp
prevents overvoltage.
•
The High Voltage DC Path is used for DC measurements in the 30V, 300V, and
1000V dc ranges. A 10-MΩ resistor in the Z5 resistor network provides current
limiting for this path. Internal clamp diodes on U30 hold the low end of this resistor
within a diode drop of the ±5V supplies. Zener diodes VR4 and VR5 provide the
return path to common from the 5V supplies during an overload.
2-13
867B,863
Service Manual
•
The Millivolt Sense Path is used for DC measurements in the 3V and 300 mV dc
ranges, and for all Ohms, Diode Test, and Component Test measurements. This path
uses two 100-kΩ resistors (R99 and R20), two metal-oxide varistors (RV2 and RV3),
and internal clamp diodes (U30).
1. When S1 is open, the varistors clamp the voltage below 2500V to prevent an arc
condition at the rotary selector switch (S1). R99 limits the current in the
varistors.
2. When S1 is closed, the clamp diodes in U30 become the voltage clamps. R99
and R20 are then used to limit current. In mV DC, Diode Test, Ohms, or
Component Test, a steady-state high voltage overload encounters a 200-kΩ input
impedance.
•
The Source Path is used any time the GMM is sourcing current to a device under test
and for AC-coupled voltage measurements. R103 and RT1 (in series) provide the
current limitation for this path. When S1 is open (volts measurements), two varistors
are used as overvoltage clamps (RV1 and RV2). In Component Test, S1 is closed,
and Q8 and Q9 become the voltage clamps. In Ohms or Diode Test, S1 closes, and
Q7 and Q15 become the voltage clamps. For all of these circuits, the nominal current
limiting impedance is 4.6 kΩ. During an overload, however, RT1 transitions to high
impedance before the clamp components fail. This circuit has no fusing components,
allowing it to fully recover from both high voltage transients and steady-state
overloads.
External Trigger and Logic Activity Input Protection
2-23.
The external trigger input receptacle consists of the following two signal paths, each
with a separate input protection circuit.
•
The DC path is used only for logic activity. A 1.5-MΩ resistor (R91) is used for
current limitation. The low end of this resistor is clamped by chip diodes on U30.
•
The AC path is used for both logic activity and external trigger signals. The current
limitation for this path is provided by R75 (1 MΩ) in parallel with C36 (100 pF).
External clamp diodes (CR26) protect U30 from high voltage transients. These
clamp diodes hold the low end of R75 within a diode drop from the ±5V supplies.
Zener diodes VR4 and VR5 provide the return path to common from the 5V supplies
during an overload.
Amps / mA / µA Input Protection
2-24.
Fuses and diode clamps provide overload protection for the Amp and mA/µA input
circuits. Both of these circuits are designed to prevent GMM damage from a 1000V
unlimited energy source applied at the test leads.
•
The Amps input is protected by F1, an 11A, 1000V AC/DC, 17000A breaking
capacity fuse.
•
The mA/µA input is protected by F2, a 440 mA, 1000V AC/DC, 10000A breaking
capacity fuse. Prior to F2 clearing, the clamp diodes CR1 and CR13 protect
measurement circuitry from overcurrents.
Input Signal Conditioning
2-25.
AC Volts
2-26.
AC Volts measurements are connected at the Ë and â inputs. Input protection
is provided by R103 and RT1 for all ranges. Relay K1 connects C31 to the 1.111 MΩ
2-14
Theory of Operation
Input Signal Conditioning
2
resistor of Z1, which is connected to a virtual ground created by U6. C31 blocks DC
voltages. CR3 clamps any over voltages to a safe level for U18. The signal is returned
through Ground 3, to TP6, Ground 5, U26, L8, the low leg of R109, and then to the
â input.
The following three amplifier stages condition the ac signal for the average and rms
converters, the Fast A/D Converter, and the frequency comparators:
•
The first amplifier (stage 1) uses op amp U6 in an inverting configuration. The 1.111
MΩ resistor of Z1 is the input. The 111.1-kΩ (0.1 gain) and 1.111-kΩ (0.001 gain)
resistors of Z1 are feedback resistors selected by U18 switches. TP25 is the first
stage output.
•
The second amplifier (stage 2) uses op amp U5 in an inverting configuration. TP25 is
the second stage input. U17 selects resistors of Z1 for a gain 1 or 10. TP23 is the
second stage output. From TP23 the signal goes through an RC network (C25, R53,
and R104) with a gain of either 1 (all ranges except 1000V) or 0.1 (1000V range).
The gain is selected by U17.
•
The third amplifier (stage 3) uses op amp U8 in a non-inverting configuration. U17-4
is the third stage input. The 3.30-kΩ and 1.18-kΩ resistors of Z3 provide two output
gains. The output to the rms converter (TP21) is provided at a gain of 4. The output
to the Average converter (U30), the Fast A/D Converter (U10), and the frequency
comparators (U30) is provided at a gain of 1.
Starting with the conditioned ac signal, the average converter produces a dc voltage
equal to the average value of the full wave rectified ac signal multiplied by 1.111. The
average converter uses an op amp in U30 (the analog processor) in an inverting
configuration. Direct output from U8 provides the converter input and is routed through
dc blocking capacitor C8 and the 20-kΩ resistor of Z3 to U30-97, which is a virtual
ground. The 22.2-kΩ resistors of Z3 provide the feedback. The 22.2-kΩ resistor
connected to U30-95 provides feedback for the positive portion of the signal and the
22.2-kΩ resistor at U30-94 provides feedback for the negative portion. The dc voltage
(the differential across U30-94 and U30-95) is routed to the active filter and the Slow
A/D Converter in U30. See Table 2-5.
All VAC ranges use the 300 mV Slow A/D Converter ranges.
Table 2-5. Average Converter (part of U30)
Range
Stage 1
Gain
Stage 2
Gain
RC Net
Gain
Stage 3
Gain
Converter
Gain
DC
Divider
Gain
Total Gain
300
mV
0.1
10
1
1
1.111
1
1.111
3V
0.1
1
1
1
1.111
1
0.1111
30V
0.001
10
1
1
1.111
1
0.01111
300V
0.001
1
1
1
1.111
1
0.001111
1000V
0.001
1
0.1
1
1.111
1
0.0001111
The rms converter (U3) provides a dc voltage equal to the rms value of the conditioned
ac signal. Input to the rms converter is from TP21 through dc blocking capacitors C69
and C68. Output of the rms converter goes through a dc divider gain of 0.25 created by
the 4.95-kΩ and 1.65-kΩ resistors of Z3. The output from this divider is used for
2-15
867B,863
Service Manual
precharging the Slow A/D Converter through U30-67 (the analog processor). The output
also goes to an RC filter (R30 and C26) and then on to the Slow A/D Converter at U3066 (TP17). See Table 2-6.
Table 2-6. RMS Converter (U3)
Stage
1 Gain
State 2
Gain
Stage 3
Gain
Converter
Gain
DC
Divider
Gain
300 mV
0.1
10
1
4
1
0.25
1
3V
0.1
1
1
4
1
0.25
0.1
30V
0.001
10
1
4
1
0.25
0.01
300V
0.001
1
1
4
1
0.25
0.001
1000V
0.001
1
0.1
4
1
0.25
0.0001
Range
RC Net
Gain
Total
Gain
Table 2-7. Test Point Voltages
(Full scale input: 30000 counts, 10000 counts for 1000V range)
Range
AC, TP25
AC, TP23
AC, TP21
DC, TP17
DC (Avg
VAC), U3075
300 mV
30 mV
300 mV
1200 mV
300 mV
300 mV
3V
300 mV
300 mV
1200 mV
300 mV
300 mV
30V
30 mV
300 mV
1200 mV
300 mV
300 mV
300V
300 mV
300 mV
1200 mV
300 mV
300 mV
1000V
1000 mV
1000 mV
400 mV
100 mV
100 mV
DC Volts
2-27.
DC Volts measurements are connected at the Ë and â inputs. Ë
connects directly to the 10 MΩ resistor of Z5, which is connected in series with the
101.01-kΩ (U30-17), 10.01-kΩ (U30-13), or 1.000-kΩ (U30-12) resistor. These total
series resistances divide down the input voltage by 0.01, 0.001 or 0.0001 for the 30V,
300V or 1000V ranges, respectively. Switches in U30 select the resistor and pass the
conditioned signal on to the combination circuit and the active filter. The input signal is
returned through selector contacts S1-4 and S1-7, through R109, and back to the â
input. All VDC ranges use the 300 mV Slow A/D Converter range.
mV DC
2-28.
Millivolt DC measurements are connected at the Ë and â inputs. The input
signal goes through input protection resistors R99 and R20 and into U30-21. U30 routes
the signal on to the combination circuit and the active filter.
For normal (low impedance) mode, the 10-MΩ resistor of Z5 is connected between the
Ë input and Ground 1 at U30-23. Ground 1 is connected to L8 and through R109
to â. For high impedance (HiZ) mode, the 10-MΩ resistor of Z5 is not connected to
ground.
The 300 mV range uses the 300 mV Slow A/D Converter range. The 3000 mV range
uses the 3V Slow A/D Converter range.
2-16
Theory of Operation
Input Signal Conditioning
Ohms
2
2-29.
Ohms measurements are connected at the Ë and â inputs. A ratiometric
measurement method is used: the same current is sourced through the unknown resistor
and a reference resistor. The Slow A/D Converter first integrates the voltage across the
unknown resistor, then deintegrates using the voltage across the reference resistor.
The source voltage of either 1.3V or 3V from U30 is applied to one of the range resistors
in Z5 (1.00 MΩ, 101.01 kΩ, 10.01 kΩ, or 1.00 kΩ) and the 10-MΩ resistor of Z5.
Current flows through the appropriate range resistor to S1-7 and S1-8, then through the
protection resistors RT1 and R103 to Ë. For the 10-MΩ resistor, the current path
is from U30-19 through the 10-MΩ resistor to Ë.
The 30 MΩ range uses the same range resistor as the 3 MΩ range.
The 300 nS and 3000 nS ranges use the same range resistors as the 3 MΩ and 300 kΩ
ranges; however, the Slow A/D Converter first integrates with the voltage across the
reference resistor, then deintegrates with the voltage across the unknown.
Table 2-8. Ohms Ratiometric Measurements
Range
Source V from U30
To 10 MΩ
Ω (U30-19) and Range
Resistor
Slow A/D Converter
Range
300Ω
3V
1.00 kΩ (U30-12)
300 mV
3 kΩ
1.3V
10.01 kΩ (U30-13)
300 mV
30 kΩ
1.3V
101.01 kΩ (U30-17)
300 mV
300 kΩ
1.3V
1.00 MΩ (U30-14)
300 mV
3 MΩ
1.3V
(10 MΩ only)
300 mV
30 MΩ
3V
(10 MΩ only)
3V
300 nS
3V
(10 MΩ only)
3V
3000 nS
3V
1.00 MΩ (U30-14)
3V
Diode Test
2-30.
Diode Tests are connected at the Ë and â inputs. Auto Diode and Component
Test use a similar measurement method. An AC current (at 3V) is sourced from U1
through U30-12. The current goes through the 1.00-kΩ resistor of Z5, through S1-7 and
S1-8, through RT1, and R103 and out Ë. The voltage is sensed back through the
component test path an and into the Fast A/D Converter. The voltage is sensed through
R99 and R20, S1-5 and S1-6, and U30-21. U30 routes the signal to the Slow A/D
Converter (3V range used.) Software reads the Fast A/D Converter (U10), decides the
polarity of the diode, and displays the forward voltage.
Manual diode applies the 3V-ohms source voltage from U30 across a 1-kΩ resistor of Z5
and out Ë. Manual diode then uses the Slow A/D Converter to measure the voltage
at Ë.
Capacitance
2-31.
Capacitance and ohms measurements use a common circuit configuration. As the
capacitor is being charged, the Slow A/D Converter integrates the voltage across the
known resistor. When the integrating cycle stops, the charging stops. The Slow A/D
Converter deintegration uses the voltage across the known resistor.
2-17
867B,863
Service Manual
mA/µA
2-32.
Milliamp and microamp measurements are connected at the and â inputs.
For the 300 mA and 30 mA ranges, input current flows through L9, F2, K1-4, K1-5, K16, R42, and R109 to â. The voltage developed across R42 and R109 is sensed
through R151 by U16.
For 3000 µA and 300 µA ranges, input current flows through L9, F2, R49, R42, and
R109 to â. The voltage developed across R49, R42, and R109 is sensed through
R151 and R148 by U16.
For DC current (mA and µA), voltage is sensed through R82 to U30-9. U30 routes this
voltage to the active filter and the Slow A/D Converter.
For AC current (mA and µA), the voltage is sensed though another switch of U16 and
routed to the AC path.
Amps
2-33.
Amps measurements are connected at the á and â inputs. The current flows through
F1 and R109 to â. The voltage is sensed first though R42, then as described above
for mA/µA measurements.
Table 2-9. Amps Measurement Paths
Range
2-18
Shunt
Slow A/D Converter Range
300 µA
R49, R42, R109
30 mV
3000 µA
R49, R42, R109
300 mV
30 mA
R42, R109
30 mV
300 mA
R42, R109
300 mV
3A
R109
30 mV
10A
R109
300 mV
Theory of Operation
Waveform Processing
Waveform Processing
2
2-34.
Overview
2-35.
An input signal takes AC and DC paths. With AC voltage or AC current functions, the
signal is sent directly to the Fast A/D Converter for digitizing. With DC voltage or DC
current functions, signals from the AC path and the DC path are recombined to form an
AC + DC signal. This combined signal is then applied to the Fast A/D Converter for
digitizing. Data from the Fast A/D Converter is then written into the digital ASIC. The
microprocessor controls the movement of this data to the display controller and the LCD
display.
Detailed Description
2-36.
The AC and DC components of the input signal are recombined at U9-3. U9 is
configured as a bandpass filter with a center frequency of 2 Hz (the crossover frequency
for the AC and DC signals.) Since the bandpass filter adds gain to the path at this
frequency, the frequency response of the overall circuit is improved. An inductor
(formed by C27, C95, C51, R76, R85, and the gyrator op-amp located in U30), R86, and
C67 make up the feedback network for the bandpass filter.
The following two analog switches allow for control of the signal flow:
•
The first switch (U14-1, U14-2, U14-10, and U14-15) interrupts the AC signal.
•
The second switch (U14-6, U14-11, U14-12, and U14-13) removes the inductor (the
gyrator circuit) from the feedback of U9.
For the DC path, the input signal conditioning circuitry scales the DC input to match the
gain factor used by the Slow A/D Converter. (The Slow A/D Converter uses one of three
gain factors, as required by the selected function and range.) As a result, a 30-mV, 300mV, or 3V full scale signal is provided to the Slow A/D Converter.
The AC path is scaled to output 300-mV full scale for all inputs.
For proper recombination with the AC signal, the DC signal provided to the Slow A/D
Converter must be scaled to provide 300 mV for all inputs. The necessary DC restoration
path is provided by U30, which contains the active circuitry necessary to scale the Slow
A/D Converter input by 0.1, 1, or 10. The DC signal to be scaled appears at the input to
the guard amplifier. The guard amplifier drives the compensation amplifier, which can be
configured for gain by selecting appropriate resistor pairs in Z6. For a gain of 0.1, 200kΩ and 20-kΩ resistors are selected. For a gain of 1, two 200-kΩ resistors are selected.
For a gain of 10, 200-kΩ and 2-MΩ resistors are selected. For a given function and
range, the proper gain is thereby selected to provide identical scaling for the AC and DC
paths.
The reconstructed (AC + DC) input signal must be given an additional DC bias to center
it in the unipolar input range of the Fast A/D Converter (approximately 0.4V to 1.6V dc).
R32 and R24 form a divider across the Fast A/D Converter reference circuitry that
establishes the midpoint of the Fast A/D Converter input range. A second divider (R78
and R63) then divides the midpoint divider output by 2 to compensate for a gain of 2 in
the next part of the circuit (the sum amplifier.) C89 and circuit resistance provide
filtering for the output of the second divider.
2-19
867B,863
Service Manual
The sum amplifier in U30 adds the reconstructed AC + DC input and the midpoint bias
signal from the second divider.
When the GMM is displaying waveforms, R145 and C99 form a filter that is selected by
the analog switch (U14-3, U14-4, U14-5, and U14-9.) The output of this filter is
connected to the input of the Fast A/D Converter.
The DC signal to be recombined with the AC signal can be found on TP29. Without any
DC input or with the selector in AC and the GMM input shorted, TP29 should read
approximately 1V (the center value of the Fast A/D Converter with zero input.)
Note
Test the operation of the comp amplifier by selecting the 300 mV dc range,
applying 300 mV dc to the input, and checking TP29 for 1.3V dc
The reconstructed input signal (to be digitized by the Fast A/D Converter) can be
observed on TP19. With either the selector in AC or in DC (with the GMM input
shorted), the AC portion of the signal has a 1V bias.
Note
When you use an oscilloscope to view the input of the Fast A/D Converter
(U10), use a probe with a short (2 inch) ground lead. View the signal
between U10-16 (VIN) and U10-20 (GND).
Waveform Triggering
2-37.
Overview
2-38.
The GMM uses software and hardware triggers to control waveform display and
frequency counter operation. A software trigger occurs automatically if no hardware
trigger has occurred for a fixed period.
The following types of hardware triggers are available:
•
Dual Trigger is the default, providing two adjustable thresholds. Dual triggering
thereby allows for adjustment of the hysteresis window.
•
Single Trigger can also be selected via the GMM Set Up function. Single trigger
incorporates a single adjustable threshold with fixed hysteresis.
•
External Trigger allows for an external single trigger input at the center GMM input
terminal.
•
Fixed-threshold trigger applies predetermined Dual Trigger threshold voltages when
the GMM is set for Glitch Capture.
•
Component Test uses an internally generated digital trigger.
Dual Trigger
2-39.
The trigger is enabled when the digital ASIC (U24) unasserts the trigger holdoff signal
on U24-75. The digital ASIC can then recognize a trigger asserted by the analog ASIC
on U30-53. The internal trigger signal is derived from the input measurable at TP19,
passes through a filter (R1 and C109), and is routed through U30-56 to two comparators
in the U30 analog ASIC.
The threshold levels are established by the following two pulse-width modulated digitalto-analog converters (DACs) in the digital ASIC:
2-20
Theory of Operation
Waveform Triggering
•
The upper comparator, controlled by DAC2, recognizes signals crossing the more
positive of two thresholds. The DAC2 output passes through filter R67 and C79; the
filtered DAC2 output can be observed at TP16.
•
The lower comparator, controlled by DAC1, recognizes signals crossing the more
negative threshold. The DAC1 output passes through filter R80 and C33; the filtered
DAC1 output can be observed at TP20.
2
Use the following procedure to check either of the DACs:
1. Connect a high impedance voltmeter to one of the two test points mentioned above.
2. Vary the trigger level associated with the DAC you are monitoring and look for a
corresponding change in DAC level. In order for the trigger output to be set high, a
signal must cross both thresholds; therefore, the hysteresis of the dual threshold
trigger is adjustable. Trigger slope can be adjusted by pressing t.
Single Trigger
2-40.
The single trigger circuit uses a single level comparator with built-in hysteresis. The
single trigger circuit and the dual trigger comparator use the same internal input signal
(TP19.)
The U1 DAC generates the required single threshold voltage for the comparator; this
voltage can range from -3.2V to 3.2V. This range is derived from the DAC output
current, converted to a -3.2V to 0V signal by the DAC amplifier (U30), C35, and
associated feedback resistor (U1), and level shifted by a CT amplifier (U30), R84, R58,
and R129.
Check the Single Trigger circuitry with the following procedure:
1. Rotate the selector to Component Test.
2. Check for a 3.2V peak-to-peak sine wave between Ë and â.
3. Rotate the selector to Set Up.
4. Select Single Trigger on the Set Up screen.
5. Rotate the selector to AC Volts.
6. Monitor U30-4 and adjust the single trigger threshold level (press u and v.) .
The voltage on U30-4 should change as the trigger level is adjusted. Trigger slope
can be selected by pressing t.
External Trigger
2-41.
The external trigger input uses the single level trigger comparator. External trigger
inputs, which can range from 0V to 5V, are applied to the divide-by-3 circuit composed
of R75, C36, R59, R157, and C100. Divider output is then routed to the single level
trigger comparator in U30-37. External trigger threshold voltage is generated in the U1
DAC.
Note
Use a high impedance voltmeter for viewing divider operation.
2-21
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Service Manual
Glitch Capture
2-42.
A brief spike (glitch) on the input signal can be used to trigger the GMM for a single
waveform acquisition. Glitch capture thresholds are fixed at ±10% of the full scale value
of the waveform display. For example, in the 3V range the full scale value of the
waveform display is approximately ±5V. Therefore, the glitch capture thresholds are
±0.5V. A positive or negative input glitch crossing either of these thresholds causes a
trigger.
The input signal to the glitch capture circuit originates at the second AC amplification
stage output (TP23.) This signal is routed to a bandpass filter (R38, C30, C102, and
R102), through U30, and on to the comparators. DAC1 and DAC2 generate fixed
threshold levels for each comparator. The DAC1 output value is inverted within U30 and
applied to the positive input of the comparator; this arrangement sets a negative lower
trigger threshold. A trigger is generated when either a positive or negative signal from
the bandpass filter crosses the appropriate threshold.
Single Shot
2-43.
Single shot enables the user to capture a single event. Either the single level or dual level
trigger circuits can be used. There are no circuit differences external to U30.
Frequency Trigger
2-44.
The trigger circuitry also provides transitions so that the digital ASIC can measure
frequency. The dual threshold trigger circuitry is normally used to provide transitions for
frequency measurement; the thresholds set for triggering also become the thresholds used
for frequency measurement.
If the single threshold trigger has been selected, the thresholds used for frequency
measurement are fixed and are not related to the threshold used for triggering the
waveform acquisition; fixed levels applied to the dual level trigger circuitry establish the
trigger thresholds for frequency measurement only.
Logic Activity Trigger
2-45.
Transitions generated by the dual threshold trigger circuit are used by the digital ASIC to
measure logic signal frequency. DAC1 and DAC2 fix the trigger threshold voltages
based on the type of logic (TTL, +3V CMOS, or +5V CMOS) you select.
Peak Hold
2-46.
The GMM displays the maximum and minimum readings acquired by the Fast A/D
Converter (U10) when Peak Hold is activated. While Peak Hold is active, waveform
displays are not available and measurements are limited to a band width of 1 MHz. The
Peak Hold filter (R144 and C99) is switched into the signal path by analog switch U14-3,
U14-4, U14-5, and U14-9.
Auto Diode
2-47.
In the Auto Diode, the GMM displays the voltage drop across a diode and shows a
picture indicating polarity encountered. The Fast A/D Converter records data that
describes the waveform of the voltage across the diodes under test. A waveform is not
displayed to the user. A software algorithm determines the polarity of the diodes. The
AC signal sourced to the input terminal is generated in the same manner as the AC signal
used for the Component Test function.
2-22
Theory of Operation
Component Test
2
Test the auto diode circuit by placing a diode across the input terminals and viewing the
input waveform to the Fast A/D Converter (TP19.) A rectified waveform indicates that
the analog circuit is working properly.
Component Test
2-48.
Component Test graphs the current vs. voltage relationship encountered when the test
probes are placed across an unknown component. All power in the circuit under test must
be off to make this test.
Component Test uses the low impedance source path with a ±3.2 volt frequencyselectable sine wave oscillator to provide the voltage stimulus. This stimulus signal is
generated digitally on U24 and converted to an analog signal using a 10-bit current
output DAC (U1). Two op amps on U30 convert the current output of the DAC into a 6.4
volt peak-to-peak sine wave voltage at U30-4. U30 also provides a single-pole low-pass
filter at 82 kHz to remove glitches on the DAC output. The Component Test source is
routed to the Ë input through R31, RT1, and R103. This gives a nominal output
impedance of 11.1 kΩ. This oscillator allows frequencies from 2 Hz to 18.75 kHz.
Component Test uses the 8-bit Fast A/D Converter (U10) to make the current and
voltage readings. The voltage sense path is kelvin connected to the volt/ohm input
through R99 and R20. The voltage signal is then routed through U30 and divided by 10
at U30-87. A 1V dc bias is added to the signal at TP29. With the gyrator, AC, and peak
circuits turned off (U14-10 and U14-11 asserted high, U14-9 asserted low), the signal is
routed through U9 to TP19 and into U10-16.
The current readings are obtained through a virtual ground connection between common
and the measurement ground (GND3). Any current that flows through a device under test
flows into the I-V amp on U30, creating a voltage proportional to the current. For a short
circuit between Ë and â, the voltage at TP28 is 309 mV rms ±12%. This
voltage is routed through U30-87. Like the voltage measurement, a 1V dc bias is added
to the signal at TP29; the gyrator, AC, and peak circuits are turned off, and the signal is
routed through U9 to TP19 and U10-16.
The current and voltage readings are taken on separate cycles of the oscillator stimulus.
The switching between voltage and current takes place entirely in U30.
The two component test modes are described as follows:
•
In normal mode, a lissajous is taken every four cycles (for high frequencies, the
lissajous requires more cycles due to settling and processing time). On the first cycle,
U30 is configured for voltage, and the front end is allowed to settle. On the next
cycle, the voltage scan data is acquired and stored in U24. During the third cycle, the
voltage data is read by the microprocessor (U25), U30 is configured for current
readings, and the front end is again allowed to settle. The fourth cycle is used for
collection of the current data by U24.
•
In Touch Hold, an additional two cycles are required to complete an “open leads”
check.
2-23
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Service Manual
Digital Circuitry
2-49.
The H8 microprocessor (U25) provides the core of the digital circuitry. The processor
fetches instructions from two 128k x8 ROMs (U11 and U19) in 16-bit words. A single
32k x8 RAM (U20) provides system Read/Write memory. A serial 16k-bit EEPROM
(U23) provides nonvolatile data storage (setup information, calibration constants, and
saved waveforms).
The keypad interfaces directly to the microprocessor through P2; pressing a key
generates an interrupt. The microprocessor determines which key is pressed by setting
the interrupt pin as an output port and reading the port pins connected to the keypad.
The digital gate array (U24) performs the following functions:
•
Decodes addresses to select the device being addressed.
•
Generates clock signals. A 19.2-MHz oscillator is divided down to 9.6 MHz for the
microprocessor, 4.8 MHz for the Fast A/D Converter, 3.84 MHz for the U30 IC, and
6.4 MHz for the LCD controller.
•
Clocks Fast A/D Converter data into high speed RAM (in U24).
•
Detects the minimum and maximum readings over a scan.
•
Uses frequency counters to determine frequency, pulse width, duty cycle, and period.
•
Outputs threshold signals (DAC1 and DAC2). Two pulse-width modulated signals
are output by the DIC and, when RC-filtered, become the DAC1 and DAC2 signals
used for thresholds.
Component Test also uses U24 to generate a sine wave at different frequencies.
Display hardware includes an LCD controller ((U13), a Display RAM (U21, 32k x8),
and an LCD Module, which incorporates row and column drivers. The display controller
and system RAM are on the upper 8 bits of data bus (D8-D15).
RS-232 Serial Port
2-50.
Communications with an external computer or printer is accomplished through an
isolated RS-232 channel. Microprocessor serial port 2 (U25-95 and U25-96) provides an
amplified signal to a photo diode (CR23) for transmission. A photo transistor (Q31) is
used for reception.
2-24
Theory of Operation
RS-232 Serial Port
2
S0
SOFTKEY1
S1
SOFTKEY2
S2
SOFTKEY3
S3
SOFTKEY4
S4
SOFTKEY5
S5
DISPLAY
S6
TOUCHHOLD
S7
SAVE/PRINT
S8
MIN/MAX
S9
RANGE
S10
HERTZ
S11
CAL
S12
BACK_WAKE
WAKEUP*
KEYPADINT*
S12A
os4.eps
Figure 2-3. Keypad Connections
2-25
Chapter 3
Maintenance
Title
3-1.
3-2.
3-3.
3-4.
3-5.
3-6.
3-7.
3-8.
Introduction.............................................................................................
Warranty Repairs and Shipping Information ..........................................
Static-Safe Handling ...............................................................................
Cleaning ..................................................................................................
Disassembly ............................................................................................
Reasssembly............................................................................................
Replacing the 440 mA Fuse ....................................................................
Replacing the 11A (High Energy) Fuse ..................................................
Page
3-3
3-3
3-3
3-4
3-4
3-7
3-9
3-9
3-1
Maintenance
Introduction
3
Warning
Service procedures in this manual should be performed by
qualified personnel only. To avoid electrical shock, do not
service this product unless you are qualified to do so.
Introduction
3-1.
This chapter provides handling, cleaning, disassembly, and assembly instructions.
Warranty Repairs and Shipping Information
3-2.
If your GMM is still under warranty, see the warranty information at the front of this
manual for instructions on returning the unit. To contact Fluke, call one of the following
telephone numbers:
USA and Canada: 1-800-44-FLUKE
(1-800-443-5853)
Europe: +31 402-678-200
Japan: +81-3-3434-0181
*
Singapore: +65- -276-6196
Anywhere in the world: +1-425-356-5500
Or, visit Fluke's Web site at www.fluke.com.
Static-Safe Handling
3-3.
The GMM contains components that are susceptible to damage from electrostatic
discharge (ESD). Follow these two rules for handling static-sensitive devices:
HANDLE ALL STATIC-SENSITIVE COMPONENTS AT A STATIC-SAFE WORK
AREA.
Use grounded static-control table mats on all repair benches, and always wear a
grounded wrist strap. Handle boards by their nonconductive edges only. Store plastic,
vinyl, and Styrofoam objects outside the work area.
STORE AND TRANSPORT ALL STATIC-SENSITIVE COMPONENTS AND
ASSEMBLIES IN STATIC-SHIELDING BAGS OR CONTAINERS.
Static-shielding bags and containers protect components and assemblies from direct
static discharge and external static fields. Store components in their original packages
until they are ready for use.
3-3
867B,863
Service Manual
Note
Modern electronic components are sensitive to static voltages under 100V.
You can develop a charge of 2,000V by walking across a vinyl tile floor or
a charge of 5,000 to 15,000V when polyester clothing moves on your body.
Since 30,000 to 40,000V must be generated before you will feel a shock,
you will not notice these lower voltage static problems that are so harmful
to electronic components. Protection circuits used with these components
can only reduce, not eliminate, susceptibility to ESD. You can cause
degraded performance or failure by touching a sensitive assembly or by
simply exposing the component to the electric field surrounding a charged
object. Component failure from ESD may not occur until two hours to six
months after the initial damage.
Cleaning
3-4.
Warning
To avoid electrical shock or damage to the GMM, never allow
water inside the case. To avoid damaging the GMM’s housing,
never apply solvents.
Wipe the GMM with a cloth that is lightly dampened with water or a mild detergent. Do
not use aromatic hydrocarbons, chlorinated solvents, or methanol-based fluids when you
wipe the GMM.
Disassembly
3-5.
Refer to Figure 3-1 throughout this procedure.
1. Set the GMM selector to OFF. Be sure to leave the selector in this position
throughout the disassembly and reassembly procedure. Note that you do not need to
remove the bail and battery pack to disassemble the GMM.
Note
The low energy fuse (440 mA) can be replaced by removing the battery pack
only.
2. Remove the six (torqued) screws attaching the case halves. Detach the case halves.
3. Remove the two screws securing the shield. Then pry the shield loose from two
stanchions at the top of the circuit board.
4. Gently pull up on the shield tab and rotate the entire shield away from the circuit
board.
5. Remove the three screws securing the circuit board to the front half of the GMM.
6. Dislodge the circuit board by pushing in on the Volts-Ohms input connector from the
lower right front of the GMM. See Detail A.
7. Lift the entire circuit board up approximately one inch, dislodging the slotted Battery
Eliminator connection (Detail B.)
8. Rotate the circuit board 180 degrees.
3-4
Maintenance
Disassembly
1
2
3
6 Places
OFF
3
3
5
5
4
os5f.eps
Figure 3-1. Disassembly
3-5
867B,863
Service Manual
os6f.eps
Figure 3-1. Disassembly (cont)
3-6
Maintenance
Reasssembly
Reasssembly
3
3-6.
Generally, reassembly reverses the disassembly procedure. Specifically, do the
following:
1. Verify that the selector switch still points to “OFF”.
2. Place the case top face down on a non-marring surface.
Note
At all times, avoid stressing the ribbon cable.
3. Grasp the board at the top and bottom so that it can be smoothly lowered into
position in the case top.
4. As you begin lowering the board into position, make sure the battery eliminator
connection (detail “B” in Figure 3-1) slips into its slot snug against the top case
wall.
Gently press the board into position at the top and bottom.
5. Replace the three board-securing screws.
6. Replace the case bottom. Torque the six securing screws to 11-13 inch-pounds in the
sequence shown in Figure 3-2.
3-7
867B,863
Service Manual
6
5
1
2
4
3
os30f.eps
Figure 3-2. Reassembly
3-8
Maintenance
Replacing the 440 mA Fuse
Replacing the 440 mA Fuse
3
3-7.
Refer to Figure 3-3 when replacing the 440 mA fuse.
Fuse
Spare Fuse
Spare Fuse
os7f.eps
Figure 3-3. Replacing the 400 mA Fuse
Replacing the 11A (High Energy) Fuse
3-8.
Follow the “Disassembly” instructions in this chapter (Figure 3-1). Remove this fuse
(shown as step 9 in Figure 3-3.) Check for signs of damage (smoked, arced areas) on the
circuit board.
Note
Avoid switching 440 mA and 11A fuses. The 440 mA fuse is accessible
through the battery compartment and does not require GMM disassembly.
The 11A fuse resides on the opposite side of the GMM circuit and does
require disassembly for access.
3-9
Chapter 4
Perfomance Testing and Calibration
Title
4-1.
4-2.
4-3.
4-4.
4-5.
4-6.
4-7.
4-8.
4-9.
4-10.
4-11.
4-12.
4-13.
4-14.
4-15.
4-16.
4-17.
4-18.
4-19.
4-20.
4-21.
4-22.
4-23.
4-24.
4-25.
4-26.
4-27.
4-28.
4-29.
4-30.
4-31.
4-32.
4-33.
4-34.
Introduction.............................................................................................
Required Test Equipment ...................................................................
Alternative Test Equipment (Fluke 5500A) .......................................
Performance Tests...................................................................................
mV DC Test........................................................................................
DC Volts Test .....................................................................................
Diode Test...........................................................................................
AC Volts Test .....................................................................................
Ohms and Conductance Tests.............................................................
Capacitance Test.................................................................................
Frequency Test ...................................................................................
Duty Cycle Test ..................................................................................
Logic Test (867B Only)......................................................................
Amps Tests .........................................................................................
Peak Hold Test....................................................................................
Component Test (867B Only) ............................................................
Rel Test/Touch Hold Test ..................................................................
Glitch Capture Test.............................................................................
External Trigger Test..........................................................................
Calibration...............................................................................................
Measuring the System Resistance ......................................................
Starting Calibration Mode on the GMM ............................................
mV DC Calibration.............................................................................
DC Volts Calibration ..........................................................................
DC mAuA Calibration........................................................................
DC Amps Calibration .........................................................................
Ohms/nS Calibration ..........................................................................
Modifying the Displayed Value .....................................................
Ohms Calibration ...........................................................................
AC Volts Calibration ..........................................................................
AC mAµA Calibration........................................................................
AC Amps Calibration .........................................................................
Internal Constants Calibration ............................................................
Setting LCD Voltage...............................................................................
Page
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4-14
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4-19
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4-20
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4-1
Perfomance Testing and Calibration
Introduction
4
Warning
Service procedures should be performed by qualified service
personnel only. To avoid electrical shock, do not perform any
servicing unless you are qualified to do so.
Introduction
4-1.
This chapter contains performance testing procedures that can be used to verify GMM
operation within customer specifications. A separate set of calibration procedures is also
included; use these procedures for closed-case calibration of the GMM. Equipment
connections for performance testing and calibration are shown at the end of this chapter.
The appropriate connection configuration is referenced in each procedure.
Required Test Equipment
4-2.
Equipment required for performance testing (“P”), calibration (“C) is listed in Table 4-1.
The 5700A is used to calibrate dc volts, ac volts, dc/ac mA/µA, and Ohms. The 5725A
driven by the 5700A is used to calibrate dc and ac amps.
Warning
Ensure that the calibrator is in standby mode before making
any connection between the calibrator and the GMM.
Dangerous voltages may be present on the leads and
connectors.
Alternative Test Equipment (Fluke 5500A)
4-3.
The Fluke 5500A can also be used as the source where a calibrator is called for in
performance testing and calibration. Some performance test points change when a 5500A
is used; these changes are noted in the following tables:
•
Table 4-5. AC Volts RMS Performance Test
•
Table 4-15. AC Amps RMS Performance Test
•
Table 4-16. AC Amps Average Performance Test
In ohms calibration, the 5500A can provide the values called for by the GMM; no value
modification is necessary.
For a general discussion of calibrator use and accuracy, refer to Guardbanding with
Confidence by David Deaver. This publication is available from the Fluke Corporation,
Everett, WA and is published in the 1994 NCSL (National Conference of Standard
Laboratories) Workshop and Symposium Proceedings, pages 383-394.
4-3
867B,863
Service Manual
Table 4-1. Recommended Test Equipment
P
C
•
•
Equipment Description
Usage
Fluke 5700A Calibrator
The 5700A cannot be used to calibrate the 300Ω range,
which must be calibrated at near full scale.
ACV, DCV, ACA, DCA, Ohms
Fluke 5725A Amplifier
ACA, DCA
•
PM5139 Function Generator
Frequency, Duty Cycle, Logic,
Glitch Capture, External
Trigger
•
Decade Capacitor, GenRad 1412-BC
Capacitance,
Capacitance: 0-1000 µF, Accuracy ±0.25%
10 µF range
Decade Resistance Source, General Resistance Inc.
300Ω range
•
•
•
•
Model RDS 66A (±0.0125%)
•
Fluke 85 DMM
Component Test
Alternative Test Equipment
•
•
Fluke 5500A Multi Product Calibrator
ACV, DCV, ACA, DCA,
Ohms, Capacitance
Performance Tests
4-4.
The following procedures ensure that the 860 Series GMM meets or exceeds all
customer specifications. To successfully perform these tests, it is important that you have
read the User Manual and know how to make the measurements each specific test calls
for.
mV DC Test
4-5.
Connect the GMM and 5700A in Configuration 1 (Figure 4-1). Then perform the three
steps called for in Table 4-2. Before proceeding to the next test, place the 5700A in
Standby.
Table 4-2. mV DC Performance Test
Model 867B
Step
4-4
GMM
Range
Input
Input Source
Lower
Limit
Upper
Limit
Model 863
Lower
Limit
Upper
Limit
1
300.00 mV
Short
Shorting Bar
-0.02
0.02
-0.02
0.02
2
300.00 mV
15.00 mV
5700A
14.98
15.02
14.97
15.03
3
3000.0 mV
-2900.0 mV
5700A
-2900.9
-2899.1
-2901.4
-2898.6
Perfomance Testing and Calibration
Performance Tests
1
2
3
4
5700A Calibrator
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
4
RANGE
OUTPUT
VΩA
TOUCH
HOLD
WAKE UP
mV
HiZ
SENSE
VΩ
HI
HI
LO
LO
WIDEBAND
HI
AUX
GUARD GROUND
CURRENT
A
mA/ A EXT TRIG COM
V
os12f.eps
Figure 4-1. Configuration 1 (mV DC)
4-5
867B,863
Service Manual
DC Volts Test
4-6.
Connect the GMM and 5700A in Configuration 2 (Figure 4-2). Then perform the three
steps called for in Table 4-3. Before proceeding to the next test, place the 5700A in
Standby.
Table 4-3. DC Volts Performance Test
Model 867B
GMM
Range
Step
Input
Input Source
Lower
Limit
Model 863
Upper
Limit
Lower
Limit
Upper
Limit
1
30.000V
29.000V
5700A
28.991
29.009
28.986
29.014
2
300.00V
-290.00V
5700A
-290.09
-289.91
-290.14
-289.86
3
1000.0V
1000.0V
5700A
999.5
1000.4
999.4
1000.6
1
2
3
4
5700A Calibrator
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
RANGE
OUTPUT
VΩA
TOUCH
HOLD
WAKE UP
V
SENSE
VΩ
WIDEBAND
HI
HI
LO
LO
HI
AUX
GUARD GROUND
CURRENT
A
mA/ A EXT TRIG COM
V
os13f.eps
Figure 4-2. Configuration 2 (DC Volts)
4-6
Perfomance Testing and Calibration
Performance Tests
4
Diode Test
4-7.
Rotate the GMM selector to Diode Test (ä). Connect the GMM and 5700A in
Configuration 2 (Figure 4-2, äselected). Then perform the three steps called for in
Table 4-4.
Before proceeding to the next test, place the 5700A in Standby.
Table 4-4. Diode Test Performance Test
Step
1
GMM Range
Auto
2
3
Manual
Input
Input Source
Lower Limit
Upper Limit
2.9V
5700A
2.3
3.5
-2.9V
5700A
-2.3
-3.5
2.5000V
5700A
2.4986
2.5015
4-7
867B,863
Service Manual
AC Volts Test
4-8.
Rotate the GMM selector to AC Volts ( ). Connect the GMM and 5700A in
Configuration 6 (Figure 4-3). Make sure that ‘rms’ is selected in the display above v,
then perform the 12 steps called for in Table 4-5.
Next, press v on the GMM to select ‘Average’, and perform the four steps called for
in Table 4-6.
Before proceeding to the next test, place the 5700A in Standby.
Table 4-5. AC Volts RMS Performance Test
GMM Range
Input
Input
Source
1
300.00 mV
30.00 mV, 20 Hz
5700A
29.45
30.55
2
300.00 mV
290.00 mV, 30 kHz
5700A
288.45
291.55
3
300.00 mV
100.00 mV, 100 kHz
5700A
94.00
106.00
4
300.00 mV
200.00 mV, 200 kHz
5700A
182.00
218.00
5
300.00 mV
50.00 mV, 300 kHz
5700A
43.00
57.00
6
3.0000V
150.00 mV, 20 Hz
5700A
0.1468
0.1533
7
3.0000V
1.0000V, 300 kHz
5700A
0.8800
1.1200
8
30.000V
29.000V, 10 kHz
5700A
28.845
29.155
9
30.000V
10.000V, 200 kHz *
5700A
9.000
11.000
10
300.00V
15.00V, 20 Hz
5700A
14.68
15.33
11
300.00V
290.00V, 50 kHz **
5725A
276.40
303.60
12
1000.0V
1000.0V, 50 Hz
5725A
984.0
1016.0
Step
Lower Limit
Upper Limit
* Use 10.00V, 100 kHz with the Fluke 5500A.
** Use 290V, 20 kHz with the Fluke 5500A.
Table 4-6. AC Volts Average Performance Test
Step
4-8
Range
Input
Input Source
Lower Limit
Upper Limit
1
300.0 mV
short
Shorting Bar
0.0
0.4
2
300.0 mV
30.00 mV, 30 kHz
5700A
29.4
30.5
3
300.0 mV
290.00 mV, 50 kHz
5700A
283.8
296.2
4
1000V
1000.00V, 1 kHz
5700A
981
1019
Perfomance Testing and Calibration
Performance Tests
1
2
3
4
5700A Calibrator
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
4
MIN
MAX
RANGE
V
TOUCH
HOLD
OUTPUT
VΩA
WAKE UP
SENSE
VΩ
HI
HI
LO
LO
WIDEBAND
HI
AUX
GUARD GROUND
CURRENT
A
mA/ A EXT TRIG COM
V
os17f.eps
Figure 4-3. Configuration 6 (AC Volts)
4-9
867B,863
Service Manual
Ohms and Conductance Tests
4-9.
Rotate the GMM selector to Ohms (ò). Connect the GMM and the 5700A in
Configuration 5 (Figure 4-4). Then perform the test steps in Table 4-7 (for ohms) and
Table 4-8 (for conductance).
Before proceeding to the next test, place the 5700A in Standby.
Table 4-7. Ohms Performance Test
Step
Range
Input
Input Source
Lower Limit
Upper Limit
1
300.00Ω
0.00Ω
Shorting Bar
0.00
0.10
2
300.00Ω
190.00Ω
5700A
189.77
190.23
3
3.0000 kΩ
1.9000 kΩ
5700A
1.8985
1.9015
4
30.000 kΩ
19.000 kΩ
5700A
18.985
19.015
5
300.00 kΩ
190.00 kΩ
5700A
189.85
190.15
6
3.0000 MΩ
1.9000 MΩ
5700A
1.8970
1.9031
7
30.000 MΩ
10.000 MΩ
5700A
9.977
10.023
Table 4-8. Conductance Performance Test
Step
4-10
Range
Input
Input Source
Lower Limit
Upper Limit
1
300.00 nS
10.00 MΩ
5700A
99.30
100.70
2
3000.0 nS
1.0000 MΩ
5700A
993.0
1007.0
Perfomance Testing and Calibration
Performance Tests
1
2
3
4
5700A Calibrator
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
4
RANGE
OUTPUT
VΩA
TOUCH
HOLD
SENSE
VΩ
WAKE UP
WIDEBAND
HI
HI
LO
LO
HI
AUX
GUARD GROUND
CURRENT
A
mA/ A EXT TRIG COM
V
os16f.eps
Figure 4-4. Configuration 5 (Ohms)
Capacitance Test
4-10.
Rotate the GMM selector to Diode/Capacitance Test (ä). Connect the GMM Ë
and â inputs to the GenRad 1412BC. Then perform the test steps in Table 4-9.
Table 4-9. Capacitance Performance Test
Step
GMM Range
Input
Input Source
1
10000 pF
open
open
2
1 µF
0.950 µF
GenRad 1412-BC
Lower Limit
0
0.930
Upper Limit
130
0.970
4-11
867B,863
Service Manual
Frequency Test
4-11.
, and check that the ‘Trigger’ selection is set to
Rotate the GMM selector to
‘Single’. To change to ‘Single’, press t (Next Item) to highlight the appropriate
selection line; then press u or v to make the selection. Complete the change by
pressing x (Save Set Up).
Rotate the GMM selector to AC Volts ( ). If necessary, press v to select (highlight)
‘Average’. Press å .
Connect the GMM and the PM5139 in Configuration 7 (Figure 4-5.) Then perform the
steps called for in Table 4-10. Before proceeding to the next test, place the PM5139 in
Standby.
Table 4-10. Frequency (AC Volts) Performance Test
Step
Range
Input
Input Source
Lower Limit
Upper Limit
1
Auto
3.00 Hz 0.060V rms sine (170 mV p-p)
PM 5139
2.98
3.02
2
Auto
500.00 kHz, 0.125V p-p sine
PM 5139
499.74
500.26
3
Auto
800.00 kHz, 0.21V p-p square
PM 5139
799.59
800.41
4
Auto
1.5000 MHz, 2.1V p-p sine
PM 5139
1.4991
1.5009
Next, rotate the selector to (Model 867B only.) If necessary, press x to select
AC. Connect the 5700A to the and â GMM inputs. If necessary,
presscw to select µA-100e. Perform step 1 in Table 4-11. Press wagain to select
mA-1e, then perform step 2.
Table 4-11. Frequency (mAµ
µA) Performance Test
Step
4-12
Range
Input
Input Source
Lower Limit
Upper Limit
1
1000 Hz
(863 na)
10.00 Hz, 60 µA sine applied to
mA/µA input, 300 µA range.
5700A
9.98
10.03
2
10 kHz
(863 na)
10.000 kHz, 3 mA sine applied to
mA/µA input, 3000 µA range.
5700A
9.994
10.006
Perfomance Testing and Calibration
Performance Tests
1
2
3
4
4
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
RANGE
V
TOUCH
HOLD
WAKE UP
V
PM 5139 function generator
0.1 mHz
10MHz
RANGE
mV
HiZ
ADDR
RESET
A
A
mA
A
mA/ A EXT TRIG COM
x10
LOCAL
OUTPUT
Zo 50Ω
V
os18f.eps
Figure 4-5. Configuration 7 (PM5139)
4-13
867B,863
Service Manual
Duty Cycle Test
4-12.
Rotate the GMM selector to AC Volts ( ). Check that ‘Full Auto’ is selected in the
display above x. Select Hz and Duty Cycle. Connect the GMM and the PM5139 in
Configuration 10 (Figure 4-6) and perform the test shown in Table 4-12.
Table 4-12. Duty Cycle Performance Test
Range
Input
AUTO
Input Source
50.00% 10 kHz, 0.2V p-p
square
1
2
3
4
Lower Limit
PM 5139
Upper Limit
49.8
50.2
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
RANGE
V
TOUCH
HOLD
WAKE UP
V
PM 5139 function generator
0.1 mHz
10MHz
RANGE
mV
HiZ
ADDR
RESET
A
A
mA
A
mA/ A EXT TRIG COM
x10
LOCAL
OUTPUT
Zo 50Ω
V
os33f.eps
Figure 4-6. Configuration 10 (PM5139)
4-14
Perfomance Testing and Calibration
Performance Tests
4
Logic Test (867B Only)
4-13.
Rotate the GMM selector to LOGIC. If necessary, press t so that ‘TTL’ is selected
(highlighted). Connect the GMM and the 5139 in Configuration 9 (Figure 4-7.) Then
perform the test shown in Table 4-13.
Table 4-13. Logic Performance Test
Range
na
Input
Input Source
2.0 MHz, 1.5V p-p pulse,
50% duty cycle, 0.7V dc
offset*
Lower Limit
PM 5139
Upper Limit
1.9989
2.0011
* 1.5V p-p transitioning from 0.7V to 2.2V.
1
2
3
4
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
RANGE
V
TOUCH
HOLD
WAKE UP
V
PM 5139 function generator
0.1 mHz
10MHz
RANGE
mV
LOGIC
HiZ
ADDR
RESET
A
A
mA
A
mA/ A EXT TRIG COM
x10
LOCAL
OUTPUT
Zo 50Ω
V
os31f.eps
Figure 4-7. Configuration 9 (PM5139)
4-15
867B,863
Service Manual
Amps Tests
4-14.
Warning
Risk of electric shock. Do not remove connections at the GMM
until all DC and AC Amps tests have been performed. Always
place the 5700A in Standby prior to swapping ‘Input Source’
connections between the 5700A and the 5725A.
Note that inputs to the GMM are provided from the ‘Input Source’ called for in Tables 414, 4-15, and 4-16. When ‘5725A’ is the input source, _ must be pressed on the
5700A. Rotate the GMM selector to Milliamps and Microamps (). Connect the
GMM, and 5700A as shown in Configuration 3 (Figure 4-8.)
If necessary, press x on the GMM to select ‘DC’and w to select µA- 100e.
Complete the step 1 in Table 4-14 (DC Amps). Press wagain to select mA-1e, then
complete step 2.
Next, press x to select ‘AC’, and, if necessary, press v to select ‘rms’. Press
wcto select µA-100e and complete step 1 in Table 4-15 (AC Amps RMS). Press
wcto select mA-1e and complete step 2.
Press v to select ‘Average’, and wcto select µA-100e. Complete steps 1 and 2 in
Table 4-16 (AC Amps Average).
Rotate the GMM selector to Amps (è). Connect the GMM, 5700A, and 5725A in
Configuration 4 (Figure 4-9.)
If necessary, press x on the GMM to select ‘DC’. Then complete step 3 called for in
Table 4-14 (DC Amps).
Next, press x to select ‘AC’, and, if necessary, press v to select ‘rms’. Complete
steps 3 and 4 called for in Table 4-15 (AC Amps RMS).
Finally, press v to select ‘Average’, and complete step v in Table 4-16 (AC
Amps Average).
Table 4-14. DC Amps Performance Test
Step
GMM Range
Input
Input Source
Lower Limit
Upper Limit
1
300.00 µA
(863 na)
30.00 µA
5700A
29.82
30.18
2
30.000 mA
21.000 mA
5700A
20.975*
21.026*
3
3.0000A
2.9000A
5725A
2.8927
2.9073
* For 863, limits are 20.964 and 21.036.
Table 4-15. AC Amps RMS Performance Test
Step
GMM Range
Input
Lower Limit
Upper Limit
1
300.00 µA
(863 na)
30.00 µA, 10 kHz
5700A
29.20
30.80
2
30.000 mA
21.000 mA, 10 kHz
5700A
20.560
21.440
3
3.0000A
2.9000A, 3 kHz *
5725A
2.8773
2.9228
4
10.000A
1.00A, 3 kHz
5725A
0.983
1.018
* Use 2.90A, 1 kHz with the Fluke 5500A.
4-16
Input Source
Perfomance Testing and Calibration
Performance Tests
4
Table 4-16. AC Amps Average Performance Test
Step
GMM Range
Input Source
Input
1**
300.0 µA
(863 na)
short
2
300.0 µA
(863 na)
210.0 µA, 10 kHz
3
3.000A
2.90A, 3 kHz *
Lower Limit
Upper Limit
0.0
0.4
5700A
205.4
214.6
5725A
2.874
2.926
* Use 2.90A, 1 kHz with Fluke 5500A.
** When using the battery eliminator the upper limit for this test is 2.0.
AC
DC
1
2
3
4
5700A Calibrator
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
RANGE
OUTPUT
VΩA
TOUCH
HOLD
WAKE UP
SENSE
VΩ
WIDEBAND
HI
HI
LO
LO
HI
mA
A
A
mA/ A EXT TRIG COM
AUX
GUARD GROUND
CURRENT
V
os14f.eps
Figure 4-8. Configuration 3 (mAuA, DC and AC)
4-17
867B,863
Service Manual
5700A Calibrator
(Rear Panel)
5725A
1
2
3
4
5725A Calibrator
(Rear Panel)
5
FREEZE
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
RANGE
TOUCH
HOLD
5700A
WAKE UP
5725A Amplifier (Front Panel)
A
A
mA/ A EXT TRIG COM
CURRENT
OUTPUT
V
HI
11A
MAX
LO
2OV
PK
MAX
Figure 4-9. Configuration 4 (Amps, DC and AC)
4-18
os15f.eps
Perfomance Testing and Calibration
Performance Tests
4
Peak Hold Test
4-15.
Rotate the GMM selector to AC Volts (). Connect the GMM and the 5700A in
Configuration 6 (Figure 4-3). Press u to select Peak Hold. Then make the test called
for in Table 4-17. Peak maximum and minimum readings should be within the specified
limits.
Table 4-17. Peak Hold Performance Test
Range
Input
3 VAC
2.828V peak (2.0V rms),
10.0 kHz
Input Source
Lower Limit
5700A
Upper Limit
2.39
3.27
Component Test (867B Only)
4-16.
Use the Fluke 85 in the tests detailed in Table 4-18 to measure the expected limits at the
GMM input jacks (V, e, G, and â). Rotate the GMM selector to Component Test
and measure the appropriate signal. See Figure 4-10.
Table 4-18. Component Test Performance Test
Range
GMM Output
na
2.2V ac rms, 200 Hz
na
0.210 mA ac rms, 200 Hz
Lower Limit
Upper Limit
1.9
2.5
0.164
0.256
85
AUTO
100ms
RECORD
TRUE RMS MULTIMETER
MAX
MIN AVG
_ +
%
_
+
0
1
2
3
4
5
MIN MAX
6
7
8
RANGE
H AC DC
DUTY
mVA
nFS%
k
9
0
40
mV
HOLD H
REL
Hz
PEAK MIN MAX
mV
mA
A
V
V
1
2
3
4
5
DISPLAY
MODE
HZ
SAVE
PRINT
MIN
MAX
A
OFF
FREEZE
RANGE
TOUCH
HOLD
A
mA
A
COM
V
WAKE UP
COMPONENT
TEST
A
10A MAX
FUSED
mA/ A EXT TRIG COM
400mA MAX
FUSED
1000V MAX
!
V
os19f.eps
Figure 4-10. Configuration 8 (Component Test)
4-19
867B,863
Service Manual
Rel Test/Touch Hold Test
1. Turn on the GMM to VDC, and apply 1000V dc.
4-17.
2. Press t[Rel].
3. Check for a Rel reading between the limits shown in Table 4-19.
Table 4-19. Rel Performance Test
Input
1000.0V dc
Input Source
Lower Limit
5700A using GMM volts input
Upper Limit
-0.2
0.2
4. Press é.
5. On the 5700A, press l to select Standby.
6. Check for a GMM reading within the limits shown in Table 4-20.
Table 4-20. Touch Hold Performance Test
Input
0V dc
4-20
Input Source
(open)
Lower Limit
-0.2
Upper Limit
0.2
Perfomance Testing and Calibration
Calibration
Glitch Capture Test
1. Turn on the GMM to mV.
4
4-18.
2. Press , vc[View], w [Glitch Capture], t [Arm].
3. Apply a .070V p-p Pulse 10 kHz Pulse wave.
4. Check for the Glitch Capture PASS/FAIL indications shown in Table 4-21.
Table 4-21. Glitch Capture Performance Test
Input
Input Source
.07V p-p Pulse, 10 kHz, 50% duty
PM5139 to the GMM volts input
PASS
Trigger occurs
FAIL
No Trigger
External Trigger Test
1. Turn on the GMM to mV DC.
4-19.
2. Press: , v [View], u [Trigger], w [Internal/External](to select
external), x [Exit].
3. Press v [Single Shot] , t [Arm].
4. Apply a 2V p-p 100 kHz Pulse wave.
5. Check for the PASS/FAIL indications shown in Table 4-22.
Table 4-22. External Trigger Performance Test
Input
2.0V p-p, 100 kHz Pulse, 50% duty
Input Source
PASS
PM5139 to the GMM EXT TRIG input. Trigger occurs
FAIL
No Trigger
4-21
867B,863
Service Manual
Calibration
4-20.
The calibration procedure involves 40 steps, all of which must be completed for
calibration to take effect. Each step, as identified on the GMM screen, is also shown in
bold in this manual. For example, “Step 1” as seen on the screen appears as Step 1 in
text.
Measuring the System Resistance
4-21.
Ohms calibration requires that you first measure the system resistance. Use the following
procedure:
1. Rotate the GMM selector to ò (Ohms).
2. Short the test lead ends together.
3. Record the reading (system resistance) shown on the GMM. This data will be used
during the ohms calibration procedure.
Starting Calibration Mode on the GMM
4-22.
Connect the Battery Eliminator to the GMM to ensure stable power during calibration.
Rotate the selector to (mV DC), and allow for GMM warm up of at least 10 minutes.
In all cases, allow the Calibrator and the GMM to settle before starting the actual
calibration.
Place the GMM in calibration mode by pressing the calibration button. This button is
recessed in a hole on the right side of the GMM; a calibration sticker usually covers this
hole and must be broken to gain access. Use a thin, blunt tool to press the calibration
button. See Figure 4-11.
os8f.eps
Figure 4-11. Initiating Calibration
Now refer to Figure 4-12. ‘Warm up time is 10 minutes’ appears on the display when
“Step 1” is selected. After 10 minutes, or whenever you proceed to “Step 2”, this
4-22
Perfomance Testing and Calibration
Calibration
4
message disappears and will only appear again if the calibration procedure is started
over.
On the GMM, softkeys (t, u, v, w, x) select menu items shown in
the boxes displayed at the bottom of the LCD. For example, press t to “Proceed” in
the following set of softkeys:
Abort
Cal
Proceed
t
u
v
w
x
You can stop the calibration procedure at any time by pressing x (Abort Cal). If the
calibration is stopped, all previous calibration constants will be restored when power is
cycled off and back on.
Note
Calibration constants are stored permanently only when you press t
[Save Cal.] after the last calibration step. If you press x [Abort Cal] at
any time prior to this, the GMM immediately returns to normal operation,
and no new calibration constants are retained.
os9s.eps
Figure 4-12. Entering Calibration Mode
mV DC Calibration
1. On the GMM, check that the selector is set to (mV DC).
4-23.
2. Connect the 5700A to the Ë and â inputs on the GMM.
3. Step 1: Apply 900.0 mV dc. Allow for settling; then press t [Proceed].
(This step will take approximately 1 minute.)
4. Step 2: Apply 2.9000V dc. Allow for settling; then press t [Proceed].
5. Step 3: Apply 290.00 mV dc. Allow for settling; then press t [Proceed].
6. Step 4: Apply 29.000 mV dc. Allow for settling; then press t [Proceed].
(This step is not valid for units with software below version 1.3).
4-23
867B,863
Service Manual
DC Volts Calibration
1. Rotate the selector knob to ã (VDC).
4-24.
2. Step 5: Apply 1000.0V dc. Allow for settling; then press t [Proceed].
3. Step 6: Apply 290.00V dc. Allow for settling; then press t [Proceed].
4. Step 7: Apply 29.000V dc. Allow for settling; then press t [Proceed].
5. Step 8: Apply 2.900V dc. Allow for settling; then press t [Proceed].
(This step is not valid for units with software below version 1.3).
6. Set the 5700A to Standby.
DC mAuA Calibration
4-25.
1. Rotate the selector to (mAµA). Move the input connection on the GMM
from Ë to
.
2. Step 9: Apply 290.00 mA dc. Allow for settling; then press t [Proceed].
3. Step 10: Apply 29.000 mA dc. Allow for settling; then press t [Proceed].
4. Step 11: Apply 2.900 mA dc. Allow for settling; then press t [Proceed].
5. Step 12: Apply 290.00 µA dc. Allow for settling; then press t [Proceed].
6. Step 13: Apply 29.00 µA dc. Allow for settling; then press t [Proceed].
7. Place the 5700A in Standby.
DC Amps Calibration
1. Rotate the GMM selector to è (Amps).
2. Connect the 5700A and the 5725A as shown in Figure 4-9
3. Connect the 5725A to the á and â inputs on the GMM.
4. Step 14: Apply 10.000A dc. Allow for settling; then press t [Proceed].
5. Step 15: Apply 2.9000A dc. Allow for settling; then press t [Proceed].
6. Step 16: Apply 0.2900A dc. Allow for settling; then press t [Proceed].
7. Set the 5700A to Standby.
4-24
4-26.
Perfomance Testing and Calibration
Ohms/nS Calibration
Ohms/nS Calibration
4
4-27.
Modifying the Displayed Value
4-28.
You must modify the calibration constants to compensate for the measured lead
resistance. See Figure 4-13. Change the selected digit of the displayed nominal value by
pressing u [Modify value], u [], or v[]. Select the next digit by
pressing t [Next Digit] and repeating the adjustment. Press x [Done] to end the
adjustment procedure.
For example, calibration at 190.00 ohms could proceed as follows:
•
Source = 190.0732 ohms (at output terminals)
•
Leads = 0.123 ohms
•
Altered value = source value (190.0732 ) + lead resistance (0.123) = 190.2962 ohms
The reading will appear as nominal with an arrow pointing to the digit to be adjusted.
With the GMM reading 190.00, the altered value should be rounded to 190.30. Use the
following key press sequence:
u [Modify value]
t [Next digit]
u [] (unit digit = 3)
t [Next digit]
t [Next digit]
t [Next digit]
u [] (unit digit = 1)
x [Done]
The nominal value for calibration has been modified.
os11s.eps
Figure 4-13. Modifying the Displayed Value
4-25
867B,863
Service Manual
Ohms Calibration
4-29.
Refer to Figure 4-14 for an example of the display during ohms calibration.
1. Verify that the 5700A is in Standby.
2. On the GMM, rotate the selector to ò (Ohms), and remove the á connection.
3. Connect the 5700A directly to the Ë and â inputs on the GMM.
4. Step 17: Apply 1.9000 MΩ. Modify the value as necessary. (GMMs with version
1.1 or 1.3 software must have 2.9000 MΩ, ±0.025% applied for this step).
5. Allow for settling; then press t [Proceed].
6. Step 18: Apply 190.00 kΩ. Modify the value as necessary. Allow for settling; then
press t [Proceed].
7. Step 19: Apply 19.000 kΩ. Modify the value as necessary. Allow for settling; then
press t [Proceed].
8. Step 20: Apply 1.9000 kΩ. Modify the value as necessary. Allow for settling; then
press t [Proceed].
9. Step 21: Apply 190.00Ω. Modify the value as necessary. Allow for settling; then
press t [Proceed].
10. The following steps adjust nS (1/R); the nominal values are 100 nS and 1000 nS,
respectively. Use u [Modify value] to make adjustments. Remember to use
(1/source +Lead resistance).
a. Step 22: Apply 10.000 MΩ. Modify the value as necessary. Allow for settling;
then press t [Proceed].
b. Step 23: Apply 1.0000 MΩ. Modify the value as necessary. Allow for settling;
then press t [Proceed].
os10s.eps
Figure 4-14. Ohms Calibration
4-26
Perfomance Testing and Calibration
Ohms/nS Calibration
4
AC Volts Calibration
4-30.
1. Rotate the selector knob to (VAC). Remove the ohms connection and connect the
5700A to the Ë and â inputs on the GMM.
2. Step 24: Apply 1000.0V, 1 kHz. Allow for settling; then press t [Proceed].
3. Step 25: Apply 100.00V, 1 kHz. Allow for settling; then press t [Proceed].
4. Step 26: Apply 290.00V, 1 kHz. Allow for settling; then press t [Proceed].
5. Step 27: Apply 29.000V, 1 kHz. Allow for settling; then press t [Proceed].
6. Step 28: Apply 2.9000V, 1 kHz. Allow for settling; then press t [Proceed].
7. Step 29: Apply 290.00 mV, 1 kHz. Allow for settling; then press t [Proceed].
8. Step 30: Apply 29.00 mV, 1 kHz. Allow for settling; then press t [Proceed].
9. Set the 5700A to Standby.
AC mAµA Calibration
1. Rotate the selector knob to (mAµA).
4-31.
2. Remove the ac connection and connect the 5700A to the and â inputs
on the GMM.
3. Step 31: Apply 290.00 mA, 1 kHz. Allow for settling; then press t [Proceed].
4. Step 32: Apply 29.000 mA, 1 kHz. Allow for settling; then press t [Proceed].
5. Step 33: Apply 2.900 mA, 1 kHz. Allow for settling; then press t [Proceed].
6. Step 34: Apply 290.00 µA, 1 kHz. Allow for settling; then press t [Proceed].
7. Step 35: Apply 29.00 µA, 1 kHz. Allow for settling; then press t [Proceed].
AC Amps Calibration
1. Place the 5700A in Standby.
4-32.
2. Remove the connection and connect the 5725A to the á and â inputs.
3. Rotate the selector to
(Amps).
4. Step 36: Apply 10.00A, 1 kHz. Allow for settling; then press t [Proceed].
5. Step 37: Apply 1.0000A, 1 kHz. Allow for settling; then press t [Proceed].
6. Step 38: Apply 2.9000A, 1 kHz. Allow for settling; then press t [Proceed].
7. Step 39: Apply 0.2900A, 1 kHz. Allow for settling; then press t [Proceed].
4-27
867B,863
Service Manual
Internal Constants Calibration
1. Place the 5700A in Standby.
4-33.
2. Rotate the selector to (mV DC).
3. Remove the á (Amps) connection and connect the 5700A directly to the Ë and
â inputs.
4. Step 40: Apply 29.00 mV dc. Allow for settling; then press t [Proceed].
5. Press t [Save Cal.] to complete the calibration procedure. Place the Calibrator in
standby; then remove all connections between the Calibrator and the GMM.
6. Finally, rotate the selector to OFF, wait a few seconds, then rotate the selector to any
function to allow the GMM to recognize the new calibration constants.
Note
Calibration constants are stored permanently only when you press t
[Save Cal.]. If you press x [Abort Cal] at any time prior to this, the
GMM immediately returns to normal operation, and no new calibration
constants are retained.
Setting LCD Voltage
4-34.
A separate calibration procedure allows you to establish the existing contrast (SET UP)
setting as a new mid-point LCD voltage. A viewable contrast range can therefore be
reestablished after GMM repair. Although the calibration button must be pressed during
the following procedure, no actual inputs to the GMM are required, and no calibration
constants are altered.
Set the user-selectable contrast level with the following procedure:
1. Rotate the selector to SET UP.
2. Press u or v to set the desired contrast.
3. Press x [Save Set Up].
4. Rotate the selector directly to (mVDC).
Now use the following procedure to permanently save this contrast level as the new midrange LCD voltage:
1. Push the calibration button.
2. Press w [Set LCD Voltage]
3. Press x [Abort Cal].
Future adjustments of Set Up - Contrast then establish offsets from this new reference
point and can be stored as the user-selectable contrast level as described above. You can
also restore the GMM to this reference by leaving the selector in SET UP for 15 seconds
without pressing any key.
4-28
Chapter 5
List of Replaceable Parts
Title
5-1.
5-2.
5-3.
5-4.
5-5.
5-6.
Introduction.............................................................................................
How To Obtain Parts ..............................................................................
Manual Status Information......................................................................
Newer Instruments ..................................................................................
Service Centers .......................................................................................
Parts.........................................................................................................
Page
5-3
5-3
5-3
5-3
5-4
5-4
5-1
List of Replaceable Parts
Introduction
Introduction
5
5-1.
This chapter contains an illustrated list of replaceable parts for the 867B and 863
Graphical Multimeters. Parts are listed by assembly; alphabetized by reference
designator. Each assembly is accompanied by an illustration showing the location of
each part and its reference designator. The parts lists give the following information:
•
•
•
•
•
•
Reference designator (for example, “R52”)
An indication if the part is subject to damage by static discharge
Description
Fluke stock number
Total quantity
Any special notes (i.e., factory-selected part)
Caution
A * symbol indicates a device that may be damaged by static
discharge.
How To Obtain Parts
5-2.
Electronic components may be ordered directly from the Fluke Corporation and its
authorized representatives by using the part number under the heading Fluke Stock No.
In the U.S., order directly from the Fluke Parts Dept. by calling 1-800-526-4731. Parts
price information is available from the Fluke Corporation or its representatives.
In the event that the part ordered has been replaced by a new or improved part, the
replacement will be accompanied by an explanatory note and installation instructions, if
necessary.
To ensure prompt delivery of the correct part, include the following information when
you place an order:
•
•
•
•
•
•
Instrument model and serial number
Part number and revision level of the pca (printed circuit assembly) containing the
part.
Reference designator
Fluke stock number
Description (as given under the Description heading)
Quantity
Manual Status Information
5-3.
The Manual Status Information table that precedes the parts list defines the assembly
revision levels that are documented in the manual. Revision levels are printed on the
component side of each pca.
Newer Instruments
5-4.
Changes and improvements made to the instrument are identified by incrementing the
revision letter marked on the affected pca. These changes are documented on a Manual
Supplement sheet which, when applicable, is included with the manual.
5-3
867B,863
Service Manual
Service Centers
5-5.
A list of service centers is located on the Fluke website (www.fluke.com) or you can
reach Fluke at:
USA and Canada: 1-800-44-FLUKE
(1-800-443-5853)
Europe: +31 402-678-200
Japan: +81-3-3434-0181
Singapore: +65- -276-6196
Anywhere in the world: +1-425-356-5500
*
Parts
5-6.
Note ê
This instrument may contain a Nickel-Cadmium battery. Do not mix with
the solid waste stream. Spent batteries should be disposed of by a qualified
recycler or hazardous materials handler. Contact your authorized Fluke
service center for recycling information.
Manual Status Information
Ref or Option number
5-4
Assembly name
Fluke Part Number
Revision Level
A1
863 Main PCA
103629
H
A1
867B Main PCA
616570
P
List of Replaceable Parts
Parts
5
Table 5-1. 860 Series Final Assembly
Reference
Designator
Description
Fluke Stock
No
Tot Qty
1
Notes
A1
*
863 MAIN PCA
103629
A1
*
867B MAIN PCA
616570
1
BT1
BATTERY PACK ASSY
938170
1
1
BT2-7
BATTERY,1.5,AA,ALKALINE
376756
6
2
E1
CONTACT,PTF
822676
1
F2
FUSE, .406x1.375, 0.440A, 1000V FAST
943121
1
H2
SCREW,PH,P,THD FORM,STL,2-14,.375
821140
1
H3-5
SCREW,THD FORM,PH,P,STL,2-32,.750
944475
3
H6
SCREW,PH,P,THD FORM,STL,5-14,.750
832246
6
H12
SCREW,PH,P,EXT SEMS,STL,4-40,.250
107430
2
MP1
863 CASE,TOP,ASSEMBLY,(PAD TRANSFER)
949081
1
MP1
867B CASE,TOP,ASSEMBLY,(PAD TRANSFER)
949086
1
MP2
863 MASK,LCM,(PAD TRANSFER)
948844
1
MP2
867B MASK,LCM,(PAD TRANSFER)
615358
1
MP3
863 LCDMODULE,240X200 GRAPH,TRNSFLECTIVE
928168
1
MP3
867B LCDMODULE,240X200 GRAPH,TRNSMISSIVE
602430
1
MP4
CASE,BOTTOM
948575
1
MP5
SHORTING BAR,BATTERY
948687
1
MP7
BAIL
948591
1
MP8
LABEL,ADHES,MYLAR,1.50,.312
943407
1
MP9
LABEL,CALIBRATION
948674
1
MP10
TEST LEAD ASSY, TL70A
855820
1
MP11
SUPPORT,INTERNAL
948625
1
MP12
ADAPTER,SHAFT
948604
1
MP13
SHIELD,MAIN
948661
1
MP14
DOOR,ACCESS
948620
1
MP20
DC POWER JACK ASSY
948745
1
MP21
TUBE,CALIBRATION
948864
1
MP23
FASTENER,ACCESS DOOR
948609
2
MP40
SEAL,FUSE ACCESS
948935
1
MP41
CONTACT,BATTERY,AA
948690
2
P2
CONN,ELASTOMERIC,KEYPAD TO PWB,1.350L
942805
1
PS2
PWR SUP,3.6W,12V@300MA,CHRGR/CNV USA
942599
1
3
PS3
PWR SUP,3.6W,12V@300MA,CHRGR/CNV EUR
942602
1
4
PS4
PWR SUP,3.6W,12V@300MA,CHRGR/CNV JAP
942610
1
5
PS5
PWR SUP,3.6W,12V@300MA,CHRGR/CNV AUS
944595
1
6
PS6
PWR SUP,3.6W,12V@300MA,CHRGR/CNV UK
942607
1
5-5
867B,863
Service Manual
Table 5-1. 860 Series Final Assembly (cont)
Reference
Designator
Description
Tot Qty
1
S2
863 KEYPAD MODULE
948799
S2
867B KEYPAD MODULE
948641
1
TM1
86X USER MANUAL,GRP E (ENG,FR,SP,DUTCH)
944178
1
TM2
86X USER MANUAL,GRP G (GER,ITAL,SWE,NORW)
944181
1
TM3
86X USER MANUAL,GRP J (ENG,JAPAN)
944710
1
TM4
860 USER MANUAL
688192
1
1. 867B only.
2. 863 ONLY.
3. 867BE 120V only.
4. 867BG and 867BE 230V only.
5. 867BJ 100V only.
6. 867BEA 240V only.
5-6
Fluke Stock
No
Notes
List of Replaceable Parts
Parts
5
H6 (6 Places)
BT2-7
(6 Places)
MP23 (2 Places)
MP7
MP14
MP5
BT1
MP8
MP40
MP4
F2
MP41 (2 Places)
A1, U11, U19
E1
H3 (3 Places)
P2
H2
MP11
Tab Edge
MP13
MP12
H12 (2 Places)
S2
MP20
MP3
MP21
MP2
MP1
MP9
Fluke 860 T&B
os20f.eps
Figure 5-1. 860 Series Final Assembly
5-7
867B,863
Service Manual
Table 5-2. A1 Main PCA
Reference
Designator
Fluke Stock
No
Tot Qty
C1,C89
CAP,TA,1UF,+-20%,35V,3528
866970
2
C2,C12,C61,
C65,C88
CAP,TA,1UF,+-20%,20V,3216
942552
942552
5
C3,C90
CAP,AL,220UF,+-20%,25V,SOLV PROOF
944686
2
C4,C6
CAP,TA,2.2UF,+-20%,6V,3216
930248
2
C5,C11,C1416,C18,C28,
C29,C32,C33,
C39,C44,C58,
C64,C66,C7483,C87,C92,
C93,C101
CAP,CER,0.1UF,+-10%,25V,X7R,0805
942529
942529
942529
942529
942529
942529
942529
29
C7,C10,C21,
C91,C119
CAP,TA,1UF,+-20%,20V,3216
942552
942552
5
C8
CAP,TA,100UF,+-20%,10V,7343
929877
1
C9
CAP,TA,10UF,+-20%,16V,6032
867572
1
C13,C96,C97
CAP,CER,0.1UF,+-10%,25V,X7R,0805
942529
3
C17,C22
CAP,CER,470PF,+-1%,50V,C0G,0805
929476
2
C19,C85
CAP,TA,10UF,+-20%,16V,6032
867572
2
C20
CAP,CER,2700PF,+-20%,50V,X7R,0805
930149
1
C23
CAP,CER,22PF,+-10%,50V,C0G,1206
740563
1
C24,C30,C57
CAP,CER,0.01UF,+-10%,50V,X7R,1206
747261
3
C25,C26
CAP,POLYES,0.47UF,+-10%,50V
697409
2
C27,C52,C54
CAP,POLYES,1UF,+-5%,50V
944590
3
C31
CAP,POLYES,0.1UF,+-5%,1000V
944587
1
C34,C63
CAP,CER,0.22UF,+80-20%,50V,Y5V,1206
740597
2
C35
CAP,CER,390PF,+-5%,50V,COG,1206
887278
1
C36
CAP,CER,100PF,+-10%,6000V,X5F
943667
1
C37,C98
CAP,CER,68PF,+-5%,50V,C0G,0805
573857
2
C38,C43
CAP,CER,0.22UF,+80-20%,50V,Y5V,1206
740597
2
C40,C49,C51
CAP,POLYPR,0.033UF,+-10%,63V
721050
3
C41
CAP,CER,22PF,+-5%,50V,C0G,0805
855101
1
C42
CAP,CER,22PF,+-10%,50V,C0G,1206
740563
1
C45,C47
CAP,POLYPR,0.1UF,+-10%,100V
942958
2
C46,C48
CAP,TA,3.3UF,+-20%,6V,3216
942941
2
C50
CAP,CER,22PF,+-5%,50V,C0G,0805
855101
1
C53
CAP,CER,3.3PF,+-0.25PF,50V,C0G,0805
942560
1
CAP,SILICON,0.2PF,+-0.1PF,50V,0603
106051
1
C55
5-8
Description
*
C56,C108
CAP,CER,680PF,+-10%,50V,C0G,0805
493908
2
C59
CAP,CER,2200PF,+-5%,50V,C0G,0805
942524
1
C60
CAP,TA,10UF,+-20%,35V,7343
930243
1
C62
CAP,TA,10UF,+-20%,6V,3216
105954
1
Notes
1
List of Replaceable Parts
Parts
5
Table 5-2. A1 Main PCA (cont)
Reference
Designator
Description
Fluke Stock
No
Tot Qty
C67
CAP,POLYPR,6800PF,+-5%,50V
706564
1
C68,C69
CAP,TA,68UF,+-10%,10V,7343
930250
2
C70,C73
CAP,TA,100UF,+-20%,10V,7343
929877
2
C71,C94,
C110
CAP,TA,1UF,+-20%,35V,3528
866970
866970
3
C72
CAP,CER,0.01UF,+-10%,50V,X7R,0805
106146
1
C84
CAP,AL,10UF,+-20%,16V,NP,SOLV PROOF
697177
1
C95
CAP,POLYES,2200PF,+-10%,50V
832683
1
C99
CAP,CER,150PF,+-5%,50V,C0G,0805
866533
1
C100
CAP,CER,180PF,+-10%,50V,C0G,1206
769778
1
C102
CAP,CER,270PF,+-1%,50V,C0G,0805
944301
1
C103-107
CAP,CER,1000PF,+-10%,50V,C0G,1206
747378
5
C109
CAP,CER,100PF,+-10%,50V,C0G,1206
740571
1
C111,C112,
C114-116
CAP,CER,1000PF,+-10%,50V,C0G,1206
747378
747378
5
C113
CAP,TA,10UF,+-20%,6V,3216
105954
1
C117,C118
CAP,CER,47PF,+-5%,50V,C0G,0805
494633
2
C120,C121
CAP,TA,4.7UF,+-20%,10V
106952
2
CR1
Notes
2
DIODE,RECT,BRIDGE,BV=50V,IO=1A
912456
1
DIODE,SI,BV=100,IO=100MA,DUAL,SOT-23
821116
821116
821116
11
3
*
DIODE,SI,BV=100,IO=100MA,DUAL,SOT-23
821116
1
2
CR10
*
DIODE,SI,SCHOTTKY,DUAL,30V,SOT-23
929745
1
CR12,CR24
*
DIODE,SI,DUAL,BV=50V,IO=100MA,SOT-23
851659
2
DIODE,SI,100 PIV,1 AMP,SURFACE MOUNT
912451
1
DIODE,SI,SCHOTTKY,DUAL,30V,SOT-23
929745
1
CR2-7,CR11,
CR15-17,
CR26
*
*
CR9
*
CR13
CR14
*
CR18-22
DIODE,SI,20 PIV,1.0 AMP
559708
5
CR23
LED,INFRA RED,T1,950 NM
942545
1
DIODE,SI,SCHOTTKY,30V,200MA,SOT-23
876529
1
F1
FUSE,.406X1.5,11A,1000V,FAST
943118
1
F2
FUSE,.406X1.375,0.440A,1000V,FAST
943121
1
FL1
FILTER,EMI,0.5MHZ TO 1GHZ,50
930057
1
J1
INPUT RECEPTACLE ASSEMBLY
948666
1
K1
RELAY,ARMATURE,2 FORM C,5VDC,LATCH
836486
1
L1
INDUCTOR,330UH,+-10%,0.400ADC
105962
1
L2,L5,L6
FERRITE CHIP,600 OHM @100 MHZ,1206
943704
3
L3,L4,L7
FERRITE CHIP,70 OHM @100 MHZ,1206
944558
3
L8,L9
FERRITE CHIP,95 OHMS @100 MHZ,3612
867734
2
LS1
AF TRANSD,PIEZO,20MM,2KHZ
876995
1
MP1
HOLDER,LED
948716
1
CR25
*
5-9
867B,863
Service Manual
Table 5-2. A1 Main PCA (cont)
Reference
Designator
Description
Tot Qty
MP2
SHIELD,FENCE
948729
1
MP3
SHIELD,ANALOG,RIGHT
948737
1
MP4
SHIELD,ANALOG,LEFT
948682
1
P1
CONN,FLAT FLEX,1MM CTR,RT ANG,16 POS
945001
1
P3
HEADER,1 ROW,2MM CTR,3 PIN
944579
1
Q1-3, Q5, Q6,
Q11-13,Q3234
*
*
*
TRANSISTOR,SI,NPN,BIASED,SC-59
930052
930052
930052
11
Q4,Q18,Q21,
Q23,Q26,Q27
*
*
TRANSISTOR,SI,NPN,SWITCH,SOT-23
942818
942818
6
Q7-9,Q15
*
TRANSISTOR,SI,NPN,SELECT IEBO,SOT-23
821637
4
Q10
*
TRANSISTOR,SI,PNP,50V,0.2W,SOT-23
820910
1
Q14
*
TRANSISTOR,SI,P-MOS,2.5W,SOIC
930011
1
Q16
*
TRANSISTOR,SI,N-MOS,DUAL,2W,SOIC
930016
1
Q17,Q20
*
TRANSISTOR,SI,NPN,SMALL SIGNAL,SOT-23
912469
2
Q19
*
TRANSISTOR,SI,PNP,40V,0.2W,SOT-23
942511
1
TRANSISTOR,SI,BV=40V,15W,D-PAK
930268
1
Q22
5-10
Fluke Stock
No
Q24,Q25,Q28
*
TRANSISTOR,SI,PNP,BIAS,50V,0.2W,SC-59
930045
3
Q30
*
TRANSISTOR,SI,NPN,BIASED,SC-59
930052
1
Q31
*
TRANSITOR,PHOTO,W/ DAYLIGHT FILTER
942540
1
R1,R3,R22,
R32,R61,
R118,R149
RES,CERM,1K,+-1%,0.1W,100PPM,080
928713
928713
928713
8
R2
RES,CERM,11K,+-1%,0.1W,100PPM,0805
928796
1
R4
RES,CERM,464K,+-1%,0.1W,100PPM,0805
928903
1
R5
RES,CERM,150,+-1%,0.1W,100PPM,0805
930086
1
R6,R17,R36,
R46,R72,R94,
R117,R133
RES,CERM,475,+-1%,0.1W,100PPM,0805
943642
943642
943642
8
R7,R162,
R166
RES,CERM,4.99K,+-1%,0.1W,100PPM,0805
928767
928767
3
R8,R10,R13,
R19,R25,R35,
R39,R58,R71,
R73,R102,
R105,R115,
R119,R127,
R128,R131,
R135,R136
RES,CERM,10K,+-1%,0.1W,100PPM,0805
928791
928791
928791
928791
928791
928791
928791
928791
19
R9
RES,CERM,18.7K,+-1%,0.1W,100PPM,0805
930180
1
R11,R106,
R132
RES,CERM,3.24K,+-1%,0.1W,100PPM,080
930102
930102
3
R12
RES,CERM,140K,+-1%,0.1W,100PPM,0805
942578
1
Notes
4
2
List of Replaceable Parts
Parts
5
Table 5-2. A1 Main PCA (cont)
Reference
Designator
Description
Fluke Stock
No
Tot Qty
Notes
R14,R53,R56,
R68,R126,
R139
RES,CERM,1M,+-1%,0.1W,200PPM,0805
928945
928945
928945
6
5
R15,R18,R2729,R57,R63,
R78,R130,
R13,R138,
R141-143
RES,CERM,100K,+-1%,0.1W,100PPM,0805
928866
928866
928866
928866
928866
14
6
R16
RES,CERM,0.2,+-5%,0.1W,100PPM,0805
944439
1
2
R20,R99
RES,CERM,100K,+-5%,3W
820811
2
R21
RES,CERM,78.7K,+-1%,0.1W,100PPM,0805
930222
1
R23,R26,R83,
R107
RES,CERM,22.1,+-1%,0.1W,100PPM,0805
928932
928932
4
R30,R67,R80,
R82,R95,R98
RES,CERM,200K,+-1%,0.1W,100PPM,0805
928882
928882
6
R31,R55
RES,CERM,6.49K,+-1%,0.1W,100PPM,0805
930115
2
R33,R90,
R156
RES,CERM,10K,+-1%,0.1W,100PPM,0805
928791
928791
3
R34
RES,CERM,9.76K,+-1%,0.1W,100PPM,0805
930128
1
R37
RES,CERM,61.9K,+-1%,0.1W,100PPM,080
928861
1
R38
RES,CERM,1K,+-1%,0.1W,100PPM,0805
928713
1
R40
RES,CERM,1.47K,+-1%,0.1W,100PPM,0805
943613
1
R41,R43
RES,CERM,221K,+-1%,0.1W,100PPM,0805
928890
2
R42
RES,WW,1,+-5%,2.5W,15PPM
944363
1
R44
RES,CERM,464K,+-1%,0.1W,100PPM,0805
928903
1
R45,R54,R66,
R79,R88,R93,
R110,R145,
R154,R155,
R157,R160
RES,CERM,47,+-5%,.0625W,200PPM,0603
927707
927707
927707
927707
927707
12
R47
RES,CERM,845,+-1%,0.1W,100PPM,0805
929039
1
R48,R52,R60,
R62,R125
RES,CERM,0,+.05 MAX,.125W,1206
810747
810747
5
R49
RES,MF,100,+-1%,0.125W,25PPM
460527
1
R50
RES,CERM,316K,+-1%,0.1W,100PPM,0805
930198
1
R51,R85,
R112
RES,CERM,30.9K,+-1%,0.1W,100PPM,080
928838
928838
3
R59
RES,CERM,499K,+-1%,0.1W,100PPM,0805
944285
1
R64,R70
RES,CERM,30.9K,+-1%,0.1W,100PPM,0805
928838
2
R65
RES,CERM,475,+-1%,0.1W,100PPM,0805
943642
1
R69
RES,CERM,6.34K,+-1%,0.1W,100PPM,0805
928775
1
R74,R123
RES,CERM,1.82K,+-1%,0.1W,100PPM,0805
930172
2
R75
RES,CERM,1M,+-1%,2W,100PPM
876177
1
7
2
8
5-11
867B,863
Service Manual
Table 5-2. A1 Main PCA (cont)
Reference
Designator
5-12
Description
Fluke Stock
No
Tot Qty
R76
RES,CERM,4.75M,+-1%,0.1W,400PPM,0805
928994
1
R77
RES,CERM,100,+-1%,0.1W,100PPM,0805
928937
1
R81
RES,CERM,31.6K,+-1%,0.1W,100PPM,0805
928841
1
R84
RES,CERM,20K,+-1%,0.1W,100PPM,0805
928820
1
R86
RES,CERM,133K,+-1%,0.1W,100PPM,0805
928874
1
R87
RES,CERM,0,+.05 MAX,.125W,1206
810747
1
R89
RES,CERM,10.7K,+-1%,0.1W,100PPM,0805
930037
1
R91
RES,CERM,1.5M,+-1%,2W,100PPM
944280
1
R92,R121,
R134
RES,CERM,100K,+-1%,0.1W,100PPM,0805
928866
928866
3
R96
RES,CERM,16.9K,+-1%,0.1W,100PPM.0805
928817
1
R97,R147
RES,CERM,10,+-1%,0.1W,100PPM,0805
928924
2
R100
RES,CERM,24.9K,+-1%,0.1W,0805
928825
1
R101
RES,CERM,1.15K,+-1%,0.1W,100PPM,0805
928718
1
R103
RES,WW,3.5K,+-5%,5W,20PPM
943712
1
R104
RES,CERM,110K,+-1%,0.1W,100PPM,0805
930230
1
R108
RES,CERM,1.5M,+-1%,.125W,200PPM,1206
821181
1
R109
RES,WW,.010,+-5%,1W,100PPM
820845
1
R111
RES,CERM,10M,+-1%,0.1W,400PPM,080
943659
1
R113
RES,CERM,12.1,+-1%,.5W,100PPM,2010
944033
1
R114
RES,CERM,0.2,+-5%,0.1W,600PPM,0805
944439
1
R116
RES,CERM,5.62K,+-1%,0.1W,100PPM,0805
930110
1
R120
RES,CERM,59K,+-1%,0.1W,100PPM,0805
930219
1
R122
RES,CERM,221K,+-1%,0.1W,100PPM,0805
928890
1
R124
RES,CERM,3.32M,+-1%,0.1W,400PPM,0805
943639
1
R129
RES,CERM,19.6K,+-1%,0.1W,100PPM,0805
943618
1
R140
RES,CERM,66.5K,+-1%,0.1W,100PPM,0805
928908
1
R144
RES,CERM,470,+-5%,.0625W,200PPM,0603
106143
1
R146
RES,CERM,150,+-1%,0.1W,100PPM,0805
930086
1
R148,R150,
R151
RES,CERM,100,+-1%,0.1W,100PPM,0805
928937
928937
3
R152
RES,CERM,22.1,+-1%,0.1W,100PPM,0805
928932
1
R153
RES,CERM,22.1,+-1%,0.1W,100PPM,0805
928932
1
R158
RES,CERM, 47, +- 5%, .125W, 200 ppm, 1206
746263
1
R163
RES,CERM,13K,+-1%,0.1W,100PPM,0805
930164
1
R164
RES,CERM,18.2K,+-1%,0.1W,100PPM,0805
930177
1
R165
RES,CERM,27.4K,+-1%,0.1W,100PPM,0805
930185
1
R167
RES,CERM,45.3K,+-1%,0.1W,100PPM,0805
930201
1
R168
RES,CERM,6.04K,+-1%,0.1W,100PPM,0805
928770
1
R169
RES,CERM,90.9K,+-1%,0.1W,100PPM,0805
930227
1
R170
RES,CERM,49.9K,+-1%,0.1W,100PPM,0805
928697
1
Notes
2
2
2
List of Replaceable Parts
Parts
5
Table 5-2. A1 Main PCA (cont)
Reference
Designator
Description
Fluke Stock
No
Tot Qty
R171
RES,CERM,274K,+-1%,0.1W,100PPM,0805
930193
1
R172
RES,CERM,7.68K,+-1%,0.1W,100PPM,0805
930123
1
RT1
THERMISTOR,POS,1.1K,+-20%,25 C
867192
1
RV1-3
VARISTOR,910,+-10%,1.0MA
876193
3
S1
SWITCH,ROTARY
948646
1
T1
TRANSORMER,SWITCHING
948658
1
TP6
JUMPER,WIRE,NONINSUL,0.200CTR
816090
1
U1
*
IC,CMOS,10 BIT DAC,CUR OUT,SOIC
929984
1
U2,U4
*
IC,OP AMP,DUAL,LO POWER,SNGL SUP,SO8
928663
2
U3
*
IC,RMS-DC CONVERTER,WB,PRECISION,SO16
928911
1
U5,U8
*
IC,OP AMP,DECOMP,HI SR,WIDE BW,SO8
930136
2
U6
*
IC,OP AMP,HIGH BW,HIGH SLEW RATE,SO8
944681
1
U9
*
IC,BIFET,OP AMP,HIGH SR,WIDE BW,SO8
929992
1
U10
*
IC,CMOS,8 BIT A/D W/SAMPLE & HLD,SSOP
929971
1
EPROM,PROGAMMED
948955
1
U11
U12
*
IC,OP AMP,DUAL,LOW POWER,SOIC
867932
1
U13
*
IC,GRAPHIC LCD CONTROLLER,3 V,60QFP
929208
1
IC,CMOS,TRIPLE 2-1 LINE ANLG MUX,SOIC
929013
1
U14
U15
*
IC,VOLT REG,FIXED,+5V,UPOWR,LO DO,SO8
929190
1
U16-18
*
IC,CMOS,TRIPLE 2-1 LINE ANLG MUX,SOIC
929013
3
EPROM,PROGRAMMED
103655
1
IC,CMOS,SRAM,32K X 8,3.3 V,150NS,SO28
930131
2
U19
U20,U21
*
U22
*
IC,COMPARATOR,DUAL,LOW PWR,SOIC
837211
1
U23
*
IC,EEPROM,SER,LV,1K X 16,16K BIT,SO8
930144
1
U24
*
IC,GATE ARRAY,12K GATES + RAM,100 QFP
928671
1
U25
*
IC,MCU,16-BIT,A/D,3.3 V,DUART,PQFP112
930263
1
U26
*
TRANSISTOR,SI,N/P-MOS,DUAL,2W,SOIC
929997
1
U27
*
IC,VOLT REG,ADJ,SWITCHING REGULATOR
821215
1
U30
*
IC TWIN WELL RIC ASSY TESTED
946017
1
U31
*
IC,V REF,SHUNT,2.5 V,1%,150 PPM,SOT23
930065
1
U32
*
IC,CMOS,14 STAGE BINARY COUNTER,SOIC
831081
1
U33
*
IC,CMOS,DUAL D F/F,+EDG TRG,SOIC
782995
1
U34
*
IC,CMOS,QUAD 2 IN NAND W/SCHMT,SOIC
837245
1
ZENER,UNCOMP,5.1V,5%,20MA,0.2W,SOT-23
837179
1
VR1
VR2
ZENER,UNCOMP,10V,5%,20MA,0.2W,SOT-2
783704
1
ZENER,TESTED
857201
1
VR4,VR5
ZENER,UNCOMP,6.0V,5%,20MA,0.2W,SOT-23
837161
2
WP1,WP2
SPACER,BROACH,.219 RND,STL,4-40,.125
944702
2
XBT101-103
CONTACT,PCA
948638
3
XF101,XF102
600 VOLT FUSE CONTACT
707190
2
XF201,XF202
CLIP,FUSE,ANGLED
948695
2
VR3
*
Notes
2
2
5-13
867B,863
Service Manual
Table 5-2. A1 Main PCA (cont)
Reference
Designator
Description
Fluke Stock
No
Tot Qty
Y1
CRYSTAL,19.2MHZ,50PPM,SURFACE MT
930024
1
Z1
RNET, CERM, SIP, HI V AMP GAIN
926709
1
Z2
RES,CERM,SOIC,14 PIN,13 RES,30K,+-2%
930003
1
Z3
RES,MF,SOIC,14 PIN 7 RES, CUSTOM
943480
1
Z4
RNET, MF, POLY, SIP, A TO D CONV
926865
1
Z5
RNET, MF, POLY, SIP, HI V DIVIDER
926857
1
Z6
RES,MF,SOIC,16 PIN,6 RES,CUSTOM
943477
1
1. 863 Qty = 4 (C7,C10, C21, C119)
2. 867B only.
3. 863 Qty = 10 (CR2-7, CR16, CR17, CR26)
4. 863 Qty = 6 (Q5, Q12, Q13, Q32-34)
5. 863 Qty = 5 (R14, R53, R56, R126, R139)
6. 863 Qty = 11 (R18, R27, R29, R57, R63, R 78, R139, R137, R138, R142, R143)
7. 863 Qty = 1 (R31)
8. 863 Qty = 1 (R123)
5-14
Notes
List of Replaceable Parts
Parts
5
FLUKE 86X-4001
(Sheet 1 of 2)
os31_1f.eps
Figure 5-2. A1 Main PCA
5-15
867B,863
Service Manual
FLUKE 86X-4001
(Sheet 2 of 2)
os31_2f.eps
Figure 5-2. A1 Main PCA (cont)
5-16
Chapter 6
Schematic Diagrams
Title
6-1.
Page
A1 Main PCA Assembly.........................................................................6-3
6-1
Schematic Diagrams
Top (Ckt 1) Assembly
FLUKE 867-1001
(Sheet 1 of 5)
Bottom (Ckt 1) Assembly
FLUKE 86X-4001
Figure 6-1. A1 Main PCA
6-3
6
867B,863
Service Manual
FLUKE 867-1001
(Sheet 2 of 5)
Figure 6-1. A1 Main PCA (cont)
6-4
Schematic Diagrams
FLUKE 867-1001
(Sheet 3 of 5)
Figure 6-1. A1 Main PCA (cont)
6-5
6
867B,863
Service Manual
FLUKE 867-1001
(Sheet 4 of 5)
Figure 6-1. A1 Main PCA (cont)
6-6
Schematic Diagrams
FLUKE 867 -1001
(Sheet 5 of 5)
Figure 6-1. A1 Main PCA (cont)
6-7
6