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EDS780 Series
220AC 0.75KW
Series Inverter
Ver. : 1.0
S e r v i c e M a n u a l
CONTENT
1 Safety information and use notice points ......................................................... 1
1.1 Safety precautions....................................................................................... 1
1.2 Use range .................................................................................................... 2
1.3 Use notice points ........................................................................................ 2
1.4 Scrap notice points ...................................................................................... 4
2 Type and specification of the inverter .............................................................. 5
2.1 Incoming inverter inspect ........................................................................... 5
2.2 Type explanation......................................................................................... 5
2.3 Series type explanation ............................................................................... 5
2.4 Outer size and gross weight ........................................................................ 6
2.5 Basic running wiring diagram ..................................................................... 6
2.6 The inverter interface specifications ........................................................... 7
2.7 Operation and use of key board .................................................................. 8
3 Function parameter schedule graph ................................................................ 9
3.1 Symbol description ..................................................................................... 9
3.2 Function parameter schedule graph............................................................. 9
4 Troubleshooting ............................................................................................... 21
4.1 Failure and countermeasure ...................................................................... 21
4.2 Failure record lookup ................................................................................ 24
5 Maintenance .................................................................................................... 25
5.1 Routine maintenance ................................................................................ 25
5.2 Inspection and replacement of damageable parts ...................................... 25
5.3 Repair guarantee ....................................................................................... 26
5.4 Storage ...................................................................................................... 26
1 Safety information and use notice points
In order to ensure the safety of your personal and equipment, before using the inverter, please read this chapter of contents conscientiously.
1.1 Safety precautions
There are four kinds of safe relevant warnings in this service manual, they are as follows:
This symbol explains items that need to be paid attention to when being operated
notice note
!
warning
!
danger
!
danger
This symbol is briefed on some useful information.
This symbol briefs on: If does not operate on request, may make the body injured or the equipment damaged.
This symbol briefs on: If does not operate on request, may cause death, severely injured or serious property loss.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
Forbid to connect U, V, W output end to AC power supply, otherwise cause the complete damage of the inverter.
The inverter is forbidden to install on the flammables, otherwise have danger of fire.
Don't install it in the environment with explosive gas, otherwise have danger of causing explosion.
After connecting main loop, should carry on insulating treatment to bare wiring end, otherwise have danger of getting an electric shock.
If being connected to the power supply, don't operate the inverter with moist hands, otherwise have danger of getting an electric shock.
The ground terminal of the inverter must be grounded well.
Inverter being connected to power supply, please don't open cover and carry on wiring, can connect the wire or check only after closing power for 10 minutes.
Only qualified personnel may carry on wiring and forbid leaving over any conductive thing in machine, otherwise have danger of getting an electric shock or causing damage of the inverter.
Inverter stored for over half a year, should be stepped up gradually with voltage regulator first while having the electricity, otherwise have danger of getting electric shock and explosion.
1
notice
(1)
(2)
(3)
It is prohibited that connect AC220V signal to control ends except TA, TB, TC, otherwise have danger of damaging property.
If the inverter is damaged or without all parts, please don't install and operate it, otherwise have danger of fire or cause personnel to be injured.
When installing, should choose a place where can endure the inverter, otherwise have danger of injuring personnel or damaging property while falling down.
1.2 Use range
(1) This inverter is only suitable for three phases AC asynchronous motor in general industrial field.
(2) While applying inverter to such equipments that relate much to the life, great property, safety devices etc., must handle cautiously, and consult with producer, please.
(3) This inverter belongs to the control device of general industrial motor, if used in dangerous equipment, must consider the security safeguard procedures when the inverter breaks down.
1.3 Use notice points
(1) EDS780 series inverter is voltage-type inverter, so temperature, noise and vibration slightly increasing compared to power source running when using, belongs to normal phenomenon.
(2) If need to run for a long time with constant torque of low-speed, must select motor of frequency conversion for use. Use general asynchronous AC motor when running at a low speed, should control temperature of the motor or carry on heat dissipation measure forcedly, so as not to burn the generator.
(3) Such mechanical device needing lubricating as the gearbox and gear wheel, etc., after running at a low speed for a long time, may be damaged as lubrication result become poor, please take necessary measure in advance.
(4) When the motor running with frequency above specified, besides considering the vibration, noise increase of the motor, must also confirm speed range of the motor bearing and the mechanical device.
(5) For hoist and great inertia load, etc., the inverter would shut off frequently due to
2
over-current or over-voltage failure, in order to guarantee normal work, should consider choosing proper brake package.
(6) Should switch on/off the inverter through terminal or other normal order channels. It is prohibited that switch on/off the inverter frequently by using strong electric switch such as magnetic control conductor, otherwise will cause the equipment to be damaged.
(7) If need to install such switch as the magnetic control conductor, etc. between inverter output and the motor, please guarantee the inverter is switched on/off without output, otherwise may damage the inverter.
(8) The inverter may meet with mechanical resonance of the load within certain range of frequency output, can set up jumping frequency to evade.
(9) Before using, should confirm the voltage of the power is within the working voltage range allowed, otherwise should vary voltage or order special inverter.
(10) In the condition of altitude above 1000 meters, should use the inverter in lower volume, reduce output current by 10% of specified current after each 1500 meters height increasing.
(11) Should make insulation check to the motor before using it for the first time or after a long time placement. Please inspect with 500V voltage-type megohm meter according to method shown as graph and insulation resistance should not be smaller than 5 M
Ω
, otherwise inverter may be damaged.
(12) To forbid assembling capacitor for improving power factor or lightningproof voltage-sensible resistance etc., otherwise will cause malfunction trip of the inverter or damage of the parts, shown as graph 1-1.
Fig.1-1 frequency converter prohibit use of capacitor
3
(13) Remind: EDS780 inverter require long-term work at full capacity, the customer must have an external cooling fan, or it may overheat protection fault and affect the frequency normal life! (Inverter output current below 4A, noneed to use an external fan.)
1.4 Scrap notice points
When disposing scrap inverter and its parts, please note:
(1) The unit: please discard as industrial useless.
(2) Electrolytic capacitor: when burning the inverter electrolytic capacitor in it may explode.
(3) Plastic: when plastic, rubber parts etc. in the inverter are burning, they may bring bad, poisonous gas, so please be ready to safeguards.
4
2 Type and specification of the inverter
2.1 Incoming inverter inspect
(1) Check if there is damage during transportation and inverter itself has damage or fall-off parts.
(2) Check if parts presented in packing list are all ready.
(3) Please confirm rated data of the inverter is in line with your order requirement.
Our product is guaranteed by strict quality system during manufacturing, packing, transportation etc., please contact our company or local agent rapidly if some careless omission or mistake arise, we’ll deal with it as soon as possible.
2.2 Type explanation
Fig. 2-1 type description
2.3 Series type explanation
Table 2-1 series type explanation
Inverter type
EDS780-2S0007
Rated power
(
KVA
)
1.8
Rated output current
(
A
)
4.7
Adapted motor
(
KW
)
0.75
5
2.4 Outer size and gross weight
A
D
W
Fig.2-2 Outline Image
Inverter type
EDS780-2S0007
Table 2-2 EDS780-2S0007mounting size
W
(mm)
H
(mm)
D
(mm)
A
(mm)
B
(mm)
Fixing aperture
(mm)
147.4 140.0 92.0 135.2
100 5
2.5
Basic running wiring diagram
Fig.2-3 Basic running wiring diagram
6
2.6
The inverter
interface specifications
Fig.2-4
(1) P1 terminal function description item run command symbol name
FWD
Forward run command
REV
Reverse run command
X1
Multi-function input 1
X2
Multi-function input 2
X3
Multi-function input 3
Function description
Spec.
Forward reverse run command, see F5.08 group double-wire and three-wire control function description
Used for multi-function input terminal, for detailed see Chapter
Input impedance: R=2K
Ω
Max. input frequency: 200Hz
Analog value input
VCC
+5V power supply
GND
+5V power supply negative pole
VCI
Analog value input
VCI
Provide +5V power supply.
(negative pole: GND)
Reference ground of analog signal and +5V power supply
Accept analog voltage input
Max. output current: 50mA
Input voltage range:0~5V
(Input impedance:10 K
Resolution:1/1000
Ω
)
7
(2) P2 terminal function description item symbol name Function description spec communication
485A
485B
485 communication interface 485 difference signal negative end please use twisted-pair or
STP
2.7 Operation and use of key board
Keypad is main unit for receiving command, displaying parameter. Outer dimension of EN-KB6 is as Fig.4-2:
Fig.2-5 keypad layout sketch(EN-KB5)
8
3 Function parameter schedule graph
3.1 Symbol description
×
---- parameter can’t be changed in process of running
○
---- parameter can be changed in process of running
* ---- read-only parameter, unmodifiable
3.2 Function parameter schedule graph
F0 –basic run function parameter group
function code name Set range
F0.00 Frequency input channel selection
0: keypad analog potentiometer setting
1: keypad digital setting
2: terminal UP/DOWN adjust setting (stored after power off)
3: serial port setting
4: VCI analog setting (VCI-GND)
6: reserved
7: reserved
8: combination setting
9: terminal UP/DOWN adjust setting
(not stored after power off)
10:provision serial port (stored after power off)
F0.01 Freq. digit setting Lower limit Freq.
~ upper limit Freq.
F0.02 Run command channel selection
F0.03 Run direction setting
0: keypad run control
1: terminal run command control
(keypad stop command ineffective)
2: terminal run command control
(keypad stop command effective)
3: serial port run command control
(keypad stop command ineffective)
4: serial port run command control
(keypad stop command effective)
1
2 st
bit: 0, forward run; 1, reserved nd
bit: 0, forward run allowed
1, reverse run banned
3 rd
bit: REV/JOG key selection
0: as reverse run key
1: as jog key
F0.04 Acce/Dece mode selection
F0.05 S curve start section time
0: linear accelerating decelerating mode
1: S curve accelerating decelerating mode
10.0
(%)-
50.0
(%)
Acce/Dece time
)
F0.05+F0.06
≤
90
(%)
9
1 unit
1
Factory default
1
Modification
○
0.01Hz 50.00Hz
1 0
1 100
0
0.1(
%
) 20.0(%)
○
○
○
×
○
F0.06 S curve rise time 10.0
(%)-
70.0
(%)
Acce/Dece time
)
F0.05+F0.06
≤
90
(%)
F0.07 accelerating decelerating time unit
0: second
1: minute
F0.08 Acce time 1
0.1
-
6000.0
F0.09 Dece time 1
0.1
-
6000.0
F0.10 Upper limit freq. Lower limit freq.
-
400.00Hz
F0.11 Lower limit freq. 0.00
-
Upper limit freq.
F0.12 Lower limit freq. run mode
F0.13 Torque boost mode
F0.14 Torque boost
0: run at lower limit freq.
1: stop running
0: manual boost
1: automatic boost
0.0
-
20.0
(%)
F0.15 V/F curve setting 0: constant torque curve
1: degressive torque curve 1
( the 2.0nd power
)
2: degressive torque curve 2
( the 1.7th power
)
3: degressive torque curve 3
( the 1.2th power
)
F0.16 reserved
0.1(
%
) 60.0(%)
1
1 0
0.1
0.1
20.0
20.0
0.01Hz 50.00Hz
0.01Hz 0.00Hz
1
1
0
0
0.1(%) 4.0(%)
1 0
0
○
×
○
○
×
×
×
○
○
×
×
F1 –start-up, stop, brake function parameter group
Function code name
F1.00 Start-up run mode
Set range
0: start at start-up freq.
1: first brake, then start at start-up freq.
2: reserved
0.0
-
10.00Hz
F1.01 Start-up freq.
F1.02 Start-up freq. duration
0.0
-
20.0S
F1.03 Zero freq. DC braking volt. 0 -
15
(%)
F1.04 Zero freq. DC braking time 0.0
-
20.0S
F1.05 Stop mode
F1.06
F1.07
F1.08
0: Dec stop
1: free stop
2: Dec
+
DC brake stop
0.0
-
15.00Hz DC brake initiative freq. when stop running
DC brake time when stop running
DC brake voltage when stop running
0.0
-
20.0s
0
-
15
(%) unit
1
1
Factory default
0
Modification
×
0.01Hz 0.00Hz
0.1s 0.0s
1 0
0.1s 0.0s
1 0
0.01Hz 0.00Hz
0.1s 0.0s
0
○
○
○
○
×
○
○
○
Function name
F2 –auxiliary run function parameter group
Set range unit
10
Factory modif-
code
F2.00
F2.01
Analog filter time constant
Forward reverse run dead-section time
F2.02 Automatic energy save run
F2.03 AVR function
F2.04
Slip frequency compensation
F2.05 Carrier wave freq.
0.00
0.0
0: no action
1: action
0: no action
1: action all the time
2: no action only during Dec
0 compensation
1
~
-
-
-
30.00s
3600.0s
150(
%
10.0K
)0-no slip frequency
0.01s
0.1s
1
1
1
0.1K
F2.06 Jog run frequency
F2.07 Jog Acc time
F2.08 Jog Dec time
F 2 .
0 9
F2.10 r e s e r v e d
Principal subordinate
Machine communication frequency provision proportion
F2.11 LED display control 1
F2.12
R e s e r v e d
F2.13 Parameter operation control
0.10
-
50.00Hz
0.1
0.1
0
-
-
60.0s
60.0s
(%)-
500
(%)
0000-1111 first bit: running time
0: not display
1: display second bit: accumulative time
0: not display
1: display third bit: input terminal status
0: not display
1: display kilobit(fourth bit): output terminal status
0: not display
1: display
LED 1st bit:
0: all parameter allowed to be modified
1: except this parameter
, all other parameter not allowed to be modified
2: except F0.01 and this parameter
, all other parameter not allowed to be modified
LED 2nd bit:
0: no action
1: restore default value
2: clear history failure record
LED 3rd bit:
0: lock all buttons
1: lock all buttons but not STOP key
0.01Hz
0.1s
0.1s
1
1(%)
1
1
1 default
0.20s
0.1s
0
0
0 depend on machine type
5.00Hz
20.0s
20.0s
0
100(%)
1111
1111
0 ication
○
○
×
×
×
×
○
○
○
×
○
○
○
×
11
F2.14 Communication configuration
F2.15 Local address
2: lock all buttons but not
,
STOP key
3: lock all buttons but not RUN, STOP key
4: lock all buttons but not SHIFT, STOP key
LED first bit: baud rate selection
0: 1200BPS
1: 2400BPS
2: 4800BPS
3: 9600BPS
4: 19200BPS
5: 38400BPS
LED second bit: data format
0: 1
-
8
-
1format, no checkout
1: 1
-
8
-
1 format, even checkout
2: 1
-
8
-
1 format, odd checkout
0
-
127, 127 is broadcast address. The inverter only receive but not send when it is set to be 127, 0 is address for main device.
F2.16 Communication overtime 0.0
-
1000.0s
F2.17 Local responsion delay
0
-
1000ms
F2.18 Acce time 2
0.1
-
6000.0
F2.19 Dece time 2
0.1
-
6000.0
F2.20 Acce time 3
0.1
-
6000.0
F2.21 Dece time 3
0.1
-
6000.0
F2.22 Acce time 4
0.1
-
6000.0
F2.23 Dece time 4
0.1
-
6000.0
F2.24 Acce time 5
0.1
-
6000.0
F2.25 Dece time 5
0.1
-
6000.0
F2.26 Acce time 6
0.1
-
6000.0
F2.27 Dece time 6
0.1
-
6000.0
F2.28 Acce time 7
0.1
-
6000.0
F2.29 Dece time 7
0.1
-
6000.0
F2.30 Multisection freq. 1
Lower limit freq.
- upper limit freq.
F2.31 Multisection freq. 2
Lower limit freq.
- upper limit freq.
F2.32 Multisection freq. 3
Lower limit freq.
- upper limit freq.
F2.33 Multisection freq. 4
Lower limit freq.
- upper limit freq.
F2.34 Multisection freq. 5
Lower limit freq.
- upper limit freq.
F2.35 Multisection freq. 6
Lower limit freq.
- upper limit freq.
F2.36 Multisection freq. 7
Lower limit freq.
- upper limit freq.
F2.37 Multisection freq. 8
F2.38
Reserverd
Lower limit freq.
- upper limit freq.
~
F2.44
F2.45 Jumping freq. 1
0.00
-
400.00Hz
F2.46 Jumping freq. 1 range
0.00
-
30.00Hz
12
1
1
03
1
0.01Hz 0.00Hz
0.01Hz 0.00Hz
0.1s
1ms
0.1
0.0s
5ms
20.0
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
20.0
20.0
0.1 20.0
0.01Hz 5.00Hz
0.01Hz 10.00Hz
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
0.01Hz 20.00Hz
0.01Hz 30.00Hz
0.01Hz 40.00Hz
0.01Hz 45.00Hz
0.01Hz 50.00Hz
0.01Hz 5.00Hz
×
×
×
×
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
×
×
○
F2.47 Jumping freq. 2
F2.48 Jumping freq. 2 range
F2.49 Jumping freq. 3
F2.50 Jumping freq. 3 range
F2.51 Setting run time
F2.52 Accumulative run time
F2.53 RS485communication frame format selection
0.00
-
400.00Hz
0.00
-
30.00Hz
0.00
-
400.00Hz
0.00
-
30.00Hz
0
-
65535 hours
0
-
65535 hours
0: a ASCII frame of 14 byte or 18 byte
1: a hex frame of 8 byte or 10 byte, original response not changed
2: a hex frame of 8 byte or 10 byte, 12 command has no response
3: a hex frame of 8 byte or 10 byte, 14 command has no response
4: a hex frame of 8 byte or 10 byte, both 12 and 14 command have no response
0.01Hz 0.00Hz
0.01Hz 0.00Hz
0.01Hz 0.00Hz
0.01Hz 0.00Hz
1
1
1
0
0
0
F3 group –closed-loop run function parameter group
Function code name
F3.00 Closed-loop run control selection
F3.01 Provision channel selection
F3.02 Feedback channel selection
Set range
0: closed-loop control ineffective
1: PID closed-loop control effective
2: reserved
0: digital provision
1: VCI analog 0
-
5V voltage provision
2: reserved
3: keypad analog potentiometer provision
0: VCI analog input voltage 0
-
5V
1: reserved unit
1
1
1
F3.03
Specified value digital setting
0.00
-
10.00V
F3.04 Minimum specified value 0.0
- maximum specified value; percentage relative to 10.00V
F3.05 feedback value responding to minimum specified value
0.0(%)
-
100.0(%)
F3.06 maximum specified value
F3.07 feedback value responding to maximum specified value
F3.08 proportion gain Kp
Minimum specified value
0.0
(%)-
0.000
-
100.0
9.999
(%)
-
100.0
(%)
F3.09 Integral gain Ki
0.000
-
9.999
F3.10 Differential gain Kd
0.000
-
9.999
F3.11 Sampling cycle T
0.01
-
1.00s
0.01
Factory default
0
1
1
0.00
0.1
(
%
)
0.0
(
%
)
0.1
(
%
)
0.0
(
%
)
0.001 0.050
0.001 0.050
0.001 0.050
0.01s 0.10s modification
×
○
○
○
○
○
0.1
(
%
)
100.0(%)
○
0.1
(
%
)
100.0(%)
○
○
○
○
○
○
*
×
×
×
×
×
13
F3.12 Deviation margin
F3.13 Integral separation PID adjusting threshold
F3.14 Closed-lop preset frequency
F3.15 Closed-loop preset frequency holding
F3.16 time
Reserved
~
F3.26
F3.27 Closed-loop adjusting characteristic
F3.28 LED initial supervision parameter selection
0.0
-
20.0
(%) percentage relative to 10.00V
0.1(%) 2.0
(
%
)
0.0
-
100.0%
○
0.1(%) 100.0(%)
○
0
- upper limit frequency
0.0-6000s
0.01Hz 0.00Hz
0.1s
1
1
0.0s
0
1
○
○
○
○
F3.29
F3.31
Zero freq. braking freq. at starting
F3.30 Failure relay TA, TC function selection
V C I a n a l o g i n p u t g a i n
0: Forward function
1: Reverse function
0: set frequency
1: output frequency
2: output current
3: output voltage
4: DC bus bar voltage
5: motor speed
6: heat sink temperature
7: run time
8: accumulative run time
9: input terminal status
10: output terminal status
11: analog input VCI/PID provision
0.00Hz-15.00Hz
0: inverter running
(
RUN
)
1: frequency arriving signal
(
FAR
)
2: frequency level detect signal (FDT1)
3: reserved
4: overload warning alarm signal (OL)
5: output frequency reach high limit
(
FHL
)
6: output frequency reach low limit
(
FLL
)
7: inverter under voltage blockage stop (LU)
8: external failure stop-running
(
EXT
)
9: inverter zero speed running
10: PLC running
11: simple PLC section running finished
12: PLC finish a cycle running
13: reserved
14: inverter ready to run (RDY)
15: inverter failure
16: traverse high and low limit restriction
17: interior counter reach final value
18: interior counter reach specified value
19: set run time arriving
20: interior timing arriving
21~24: reserved
0 8 0 0 %
0.01Hz 0.00 Hz
15
100
○
○
○
14
F4 –simple PLC function parameter group
Function code name
F4.00 Simple PLC running setting
F4.01 Section 1 setting
Set range
LED first bit:
0: no action
1: stop after single circulation
2: keep final value after single circulation
3: consecutive circulation
LED second bit:
0: start again from first section
1: continue to run at mid-section frequency
LED third bit: PLC run time unit
0: second
1: minute
000
-
621
LED first bit: frequency setting
0: multi-section freq. i (i=1~7)
1: freq. determined by F0.00 function code
LED second bit: run direction selection
0: forward run
1: reverse run
2: determined by run command
LED third bit: Acc/Dec time selection
0: Acc/Dec time 1
1: Acc/Dec time 2
2: Acc/Dec time 3
3: Acc/Dec time 4
4: Acc/Dec time 5
5: Acc/Dec time 6
6: Acc/Dec time 7
F4.02 Section 1 run time 0
-
6000.0
F4.03 Section 2 setting
F4.05 Section 3 setting
000
-
621
F4.04 Section 2 run time 0
-
6000.0
000
-
621
F4.06 Section 3 run time 0
-
6000.0
F4.07 Section 4 setting
000
-
621
F4.08 Section 4 run time 0
-
6000.0
F4.09 Section 5 setting
000
-
621
F4.10 Section 5 run time 0
-
6000.0
F4.11 Section 6 setting
F4.13 Section 7 setting
000
-
621
F4.12 Section 6 run time 0
-
6000.0
000
-
621
F4.14 Section 7 run time 0
-
6000.0 unit
1
1
0.1
1
0.1
1
0.1
1
0.1
1
0.1
1
0.1
1
0.1
Factory default
000 modifi cation
×
000
○
10.0
000
10.0
000
10.0
000
10.0
000
10.0
000
10.0
000
10.0
○
○
○
○
○
○
○
○
○
○
○
○
○
15
F5 –terminal correlative function parameter group
Function code name
F5.00 Input terminal X1 function selection
Set range
0: leave control terminal unused
1: multi-section speed control terminal
2: multi-section speed control terminal
3: multi-section speed control terminal
4: multi-section speed control terminal
5: external forward run jog control
6: external reverse run jog control
7: Acc/Dec time option terminal 1
8: Acc/Dec time option terminal 2
9: Acc/Dec time option terminal 3
10: external device failure input
11: external reset input
12: free stop input
13: external stop-running order
14: stop DC braking input command DB
15: inverter run banned
16: frequency increasing control (UP)
17: frequency degression control (DOWN)
18: Acc/Dec ban command
19: three-line run control
20: closed-loop ineffective
21: PLC ineffective
22: simple PLC pause control
23: PLC stop status reset
24: frequency provision channel option 1
25: frequency provision channel option 2
26: frequency provision channel option 3
27: frequency switched to CCI
28: command switched to terminal
29: run command channel option 1
30: run command channel option 2
31: run command channel option 3
32: traverse jump-in
33: external interruption input
34: interior counter reset end
35: interior counter triggering end
36: interior timer reset end
37: interior timer triggering end
38: reserved
Same as above unit
1
F5.01
F5.02
Input terminal X2 function selection
Input terminal X3 function selection
F5.03 reserved
F5.04 reserved
F 5 .
0 5 r e s e r v e d
F5.06 reserved
Same as above
16
Factory default
0 modifi cation
×
×
×
×
×
F5.07 reserved
F5.08 FWD/REV run mode selection
F5.09 UP/DOWN velocity
F5.10 Reserved
F5.11 reserved
F5.12 reserved
F5.13 reserved
F5.14
Frequency arriving
(FAR) checkout scope
F5.15 FDT1 (frequency level) electric level
F5.16 FDT1 lag
0: double-line control mode 1
1: double-line control mode 2
2: three-line control mode 1
3: three-line control mode 2
0.01
-
99.99Hz/s
0.00
-
50.00Hz
0.00
- high limit frequency
0.00
-
50.00Hz
F5.17 Reserved
F5.18 Analog output (AO) gain 0.00
-
2.00
F5.19 Analog output (AO) offset 0.00
-
10.00V
F5.20 reserved
F5.21 reserved
F5.22 reserved
F5.23 reserved
F5.24 reserved
F5.25
Set interior counting value reaches provision
F5.26
Specified interior counting value reaches provision
0--9999
0--9999
F5.27 Interior timer setting
0.1
-
6000.0s
1 0
×
0.01Hz/s 1.00Hz/s
○
1 0
×
0.01Hz 5.00Hz
○
0.01Hz 10.00Hz
○
1
0.01Hz 1.00Hz
1 0
0.01
0.01
1.00
0.00
0
1
0.1
0
60.0
○
○
○
○
○
○
○
Function code
F6.00
~
F6.07 name
Reversed
F6 –traverse special function parameter group
Set range unit
Factory default modifi cation
F7–frequency provision function parameter group
Function code
F7.00 name
V C I m i n .
p r o v i s i o n
F7.01 VCI min. provision corresponding freq.
Set range
0 .
0 0
-
F7.02
0.00
- high limit frequency unit
Factory default
0.01V 0.00V
0.01Hz 0.00Hz
17 modifi cation
○
○
F7.02 VCI max. provision
F7.03 VCI max. provision corresponding freq.
F7.04
~
R e v e r s e d
F7.17
0.00
-
10.00V
0.00
- high limit frequency
0.01V 9.90V
○
0.01 Hz 50.00Hz
○
F8–motor and vector control parameter group
Function code
F 8 .
0 0 name r e s e r v e d
F8.01 Motor rated voltage
F8.02 Motor rated current
F8.03 Motor rated frequency
F8.04 Motor rated speed
F8.05 Motor pole
F8.06 Motor rated power
F8.07 reserved
F8.08 reserved
F8.09 reserved
F8.10 reserved
F8.11 reserved
F8.12 reserved
F8.13 reserved
F8.14 reserved
F8.15 reserved
F8.16 Frequency display offset
F8.17 reserved
Set range
1
-
480V
0.1
-
999.9A
1.00
-
400.00Hz
1
-
9999r/min
2-14
0.1
-
999.9KW
0.00Hz-2.00Hz unit
1V
0.1A
0.01Hz
1r/min
2
0.1
0.01Hz
Factory default
Depend on device type
Depend on device type
Depend on device type
Depend on device type
Depend on device type
Depend on device type
0.20Hz modifi cation
×
×
×
×
×
×
○
F9 –protection correlative function parameter group
Function code name
F9.00 reserved
F9.00 Instantaneous power off restarting latency time
F9.01 Failure self-renew times
Set range
0.0
-
10.0S
0 indicates ineffective power off restarting
Remark: no automatic reset function for overload and overheating
0
-
10
0 shows no automatic reset function
Remark: no automatic reset function for overload and overheating unit
0.1S
1
18
Factory default
0.0S modifi cation
×
0
×
F9.02 Failure self-renew interval
F9.03 Motor overload protection mode selection
F9.04 Motor overload protection coefficient
F9.05
F9.06
Overload warning alarm checkout level
Overload warning
Alarm Delay time
F9.07 Overvoltage stall selection
F9.08 Overvoltage stall point
F9.09 Reversed
F9.10 Reversed
F9.11 Reversed
0.5
-
20.0S
0: no action
1: inverter close off output
20.0-120.0
(
%
)
20
-
200
(
%
)
0.0
-
20.0s
0: ban
1: allow
120-150(%)
0.1S
1
5.0S
1
×
×
0.1(%) 100.0(%)
×
1(%) 130(%)
0.1s 5.0s
1 1
1(%) 140(%)
○
○
×
○
Fd –failure record function parameter group
Function code name
Fd.00 Previous one time failure record
Set range
Previous one time failure record
Fd.01 Previous two time failure record
Previous two time failure record
Fd.02 Previous three time failure record
Previous three time failure record
Fd.03 Previous four time failure record
Previous four time failure record
Fd.04 Previous five time failure record
Previous five time failure record
Fd.05 Previous six time failure record
Fd.06 Set freq. of previous failure
Previous six time failure record
Set freq. of previous failure
Fd.07 output freq. of previous failure output freq. of previous failure
Fd.08 output current of previous failure output current of previous failure
Fd.09 output voltage of previous failure output voltage of previous failure
Fd.10 DC bus-bar voltage of previous failure
Fd.11 Load motor speed of previous failure
Fd.12 Module temperature of previous failure
DC bus-bar voltage of previous failure
Load motor speed of previous failure
Module temperature of previous failure
Fd.13 Input terminal status of previous failure Input terminal status of previous failure
Fd.14 Accumulative run time of previous failure Accumulative run time of previous failure unit
1
1
Factory default
0
1
1
1
1 0
0.01Hz 0
0
0
0
0
0.01Hz 0 modifi cation
*
*
*
*
*
*
*
*
0.1A
1V
1V
1(r/m)
1
℃
0
0
0
0
0
0
0
*
*
*
*
*
*
*
FF –password and manufacturer function parameter group
19
Function code name
FF.00 User password
Set range
0000
-
9 9 9 9
FF.01 Manufacturer password
FF.02
FF.0X
Manufacturer’s special parameter
0000
-
9 9 9 9 unit
1
1
Factory default
0 0 0 0 modifi cation
×
0 0 0 0
×
C –supervision function parameter group
C.06
C.07
C.08
C.09
C.10
C.11
C.12
C.13
C.14
Function code
C.00
C.01
C.02
C.03
C.04
C.05 name Set range
Set frequency
Output freq.
Output current
Output voltage
Current set frequency
Current output freq.
Virtual value of current output current
Virtual value of current output voltage
DC bus-bar voltage Current DC bus-bar voltage
Load motor speed Product of output frequency and load motor speed emendation factor
Module temperature IGBT heat sink temperature
Run time Inverter electrification run time accumulative run time Inverter accumulative run time
Input terminal status Switch value input terminal status output terminal status Switch value output terminal status
Analog input VCI
Analog input YCI
Reserved
Reversed
Analog input value of VCI
Analog input value of YCI
1
℃
1h
1h
――
――
V
V unit
0.01HZ
0.01HZ
Factory default modifi cation
*
0.1A
1V
1V
1(r/m)
*
*
*
*
*
*
*
*
*
*
*
20
4 Troubleshooting
4.1 Failure and countermeasure
Possible failure types in EDS780 are shown in Table 4-1 and failure code is from
E001 to E023. Some failure code is reserved for intelligent automatic diagnosis function which will be executed continuously in future. When failure takes place in the inverter, the user should check according to note of this table firstly and record failure phenomena detailedly. Please contact our after-sale service and technical support Department or agent in your local place when technical service is needed.
Table 4-1 failure type and the countermeasure
failure code failure type
E001 overcurrent during accelerating process possible reason
Accelerating time is too short
Improper V/F curve
Restart rotating motor countermeasure
Prolong accelerating time
Adjust V/F curve setting
, adjust manual torque boost or change to automatic torque boost
Set speed checking restart function
Check input power supply
E002 overcurrent during decelerating process
Low power source voltage
Too small power of the inverter
Decelerating time is too short
Have potential energy load or big inertia load
Choose inverter with high-power
Prolong decelerating time
Increase braking power of external energy consumption braking subassembly
Choose inverter with high-power
E003 overcurrent during constant speed process
Power of inverter is a bit small
Load change suddenly or
Have unwonted phenomena
Accel/Decel time is set to too short low power source voltage
E004 overvoltage during accelerating process
Check or reduce break of the load
Prolong accelerating decelerating time properly
Check input power supply
Power of inverter is a bit small Choose inverter with high-power
Unwonted input voltage Check input power supply
Accel time is set to too short
Restart rotating motor
Prolong accelerating time properly
Set speed checking restart function
21
E005 overvoltage during decelerating process
Decelerating time is too short
Have potential energy load or big inertia load
E006 Overvoltage during constant speed process
Unwonted input voltage
Accel/Decel time is set to too short
Input voltage change abnormally
Load inertia is a bit big
Prolong decelerating time
Increase braking power of external energy consumption braking subassembly
Check input power supply
Prolong accelerating decelerating time properly
Assemble reactor
E007 controlpower supply overvoltage
Unwonted input voltage
E008 Inverter overload Accel time is set to too short
DC injection braking is too big improper V/F curve
Restart rotating motor
Use energy consumption subassembly
Check input power supply or look for service
Prolong accelerating time
Reduce DC injection braking current
, prolong braking time
Adjust V/F curve and torque boost
Set speed checking restart function check power source voltage power source voltage is too low
Load is too big r e s e r v e d
Choose inverter with high-power
E009 Motor overload
E010 inverter heating over improper V/F curve power source voltage is too low
Adjust V/F curve and torque boost check power source voltage
General motor run at low speed with big load motor overload protection factor set incorrectly motor blocked up or load change too suddenly and quickly
Can choose frequency conversion motor for long time low speed run to set motor overload protection factor correctly
Check the load
Air-path blocked To clear air-path or improve ventilation condition
Ambient temperature is too high Improve ventilation condition, lower carrier frequency
Run with large load long time Use fan outside to radiate
E011 reserved r e s e r v e d
22
E012 reserved r e s e r v e d r e s e r v e d
E013 Inverting module protection
Transient overcurrent of the inverter phase to phase short circuit or earthing short circuit of output 3 phase
Refer to countermeasure for overcurrent wiring again
Air-path blocked or fan damaged To clear air-path or replace the fan
Ambient temperature is too high Lower ambient temperature
E014 external failure device
Connecting wire or insert on control board loose
Unwonted current wave caused by missing output phase etc.
Assistant power supply damaged and drive voltage lacking
Unwonted control board use sudden stop
STOP
Check and connect the wire again
Check wiring
Look for service from manufacturer or agent
Look for service from manufacturer or agent
Look up operation mode key in non-keypad run mode
E 0 1 5 r e s e r v e d
E016 RS485 communication failure
Use sudden stopkey
Set running parameter correctly under condition of stall
Sudden stop terminal for external failure closed
Open external failure terminal after external failure is settled r e s e r v e d
Baud rate set improperly
Serial port communication error r e s e r v e d set Baud rate properly press key to reset, look for service
Failure warning parameter set improperly
E 0 1 7
E 0 1 8 r r e s e r e s e r v e d v e d r r
Upper device doesn’t work e s e e s e r r v e d v e d
E019 Under voltage Under voltage
Modify F2.16, F2.17
Check if upper device work and wiring is correct r e s e r v e d r e s e r v e d check spot input voltage
23
E020 System disturbance
Serious disturbance
E 0 2 1 r e s e r v e d
CPU read and write wrongly r e s e r v e d
E 0 2 2 r e s e r v e d r e s e r v e d
E023 E
2
PROM read and Mistake take place when write wrongly read or write control parameter
P.OFF Under voltage Under voltage
Reset by pressing key or add mains filter at power supply input side
Reset by the key-press, look for service r e s e r v e d r e s e r v e d
Reset by pressing
Look for service from manufacturer or agent check spot input voltage
4.2 Failure record lookup
This series inverter can record latest 6 failure code and inverter run parameter of the last failure, to search these informations can redound to finding out reason of the failure.
Failure information is all stored in Fd group parameter
, please enter into Fd group parameter to see about information by referring to keypad operation method. code
Fd.00 content previous one failure record code
Fd.08
Content output current at previous failure
Fd.01 previous two failure record Fd.09 output volt. at previous failure
Fd.02
Fd.03
Fd.04
Fd.05
Fd.06
Fd.07 previous three failure record previous four failure record previous five failure record previous six failure record set freq. at previous failure output freq. at previous failure
Fd.10
Fd.11
Fd.12
Fd.13
Fd.14
—
DC bus-bar vlot. at previous failure load motor speed at previous failure module temp. at previous failure input end state at previous failure
Accu. runtime at previous failure
—
24
5 Maintenance
5.1 Routine maintenance
You must assemble and operate it according to demand listed in this
《 service manual
》 strictly when you use inverter. During run state, temperature, humidity, vibration and aging parts may affect it. To avoid this, it is recommended to perform routine inspections.
Table 5-1 Daily inspection items
period daily periodic
Criterion
√
√
Inspection item
Inspection content
Run state parameter
(1)output current
(2)output voltage
(3)inside temp.
(1)installing ambient
Cooling system
(1)within range of rated value
(2)within range of rated value
(3)temp. increment < 35
(1)good ventilation, unblocked air-path
√
Motor
(1)heating
( 2 ) n o i s e
(1) vibration, heating
(1)no abnormality
( 2 ) e v e n
(1)vibration balanced, proper wind temp.
√
√
Inverter
( 2 ) n o i s e
(3)fixation of lead, terminal
(1)temperature, humidity
Run ambient
(2)dust, water and leakage
( 2 ) w ti h o u t a b n o r m a l s o u n d
(3)fixed screw don’t loose
(1)-10 ~+40
40 ~50 used in lower volume or execute compulsory heat dissipating
(2)no water leakage imprint, no dust
( 3 ) g a s ( 3 ) n o p e c u il a r s m e l l
Recommend to inspect with following instrument:
Input voltage: electric voltmeter
; output voltage: rectifying voltmeter
; input output current: pincers ammeter.
5.2 Inspection and replacement of damageable parts
Some component parts in the inverter will be abraded or bear descending performance for long-term usage
, to assure that the inverter can run stably and reliably, it is recommended to perform defending maintenance and replace corresponding parts if necessary.
25
(1) filter electrolyte capacitance
When frequent-changing load causes increasing pulsant current and aging electrolyte under high ambient temperature, the electrolyte capacitance may be damaged and here should replace it.
5.3 Repair guarantee
(1) Within 18 months from purchasing date, if failure caused by inverter itself takes place under normal conservation and usage, we will provide free repair service.
(2) We will take some upkeep if one of following situations takes place within period of repair guarantee. a. If did not use the inverter according to service manual
》 it under ambient demanded in
《 service manual
》
, which cause failure. b. Failure caused by applying the inverter to non-normal function; c. Failure caused by self-repair, refit which is not already allowed; d. Damage caused by bad keeping, falling down from high place or other extrinsic factor after purchasing the inverter; e. Failure caused by natural disaster or its reason such as unwonted voltage, thunderbolt, water fog, fire, salt corroding, gas corroding, earthquake and storm etc.; f. Make bold to tear up product logo (such as: nameplate etc.); Body serial number don’t accord with that in repair guarantee card.
(3) We calculate service fee based on actual cost, which is subject to contract if any.
(4) You can contact the agent and also our company directly if you have questions.
After repair guarantee period, we shall also provide lifetime charged repair service for our products.
5.4 Storage
The user must pay attention to following points for temporary storage and long-term storage after purchasing the inverter:
(1) Avoid storing the inverter in high temperature, moist place and place of dust, metal powder and assure good ventilation.
(2) Longtime storage will cause electrolyte capacitance of low quality, so must assure that it’s electrified for one time within 2 years and electrification time is not shorter than 5 hours and input voltage must be increased to rated value gradually by voltage adjustor.
26
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