S05 Manual

Add to my manuals
25 Pages

advertisement

S05 Manual | Manualzz

10.26

261

11.54

293 10.48

266

3.78

96

3.08

78

.38

10

DISCHARGE PORT

1/2" RF ANSI (#150) FLANGE

4X .62 [16] HOLES EQ. SPACED

ON A 2.38 [60] BOLT CIRCLE

AIR INLET

1/4" NPT

9.79

249

12.54

319

1.42

36

5.60

142

9.79

249

DISCHARGE PORT(OPTIONAL)

1/2" NPT

10.54

267.83

9.89

251.19

5.60

142.32

1" NPT EXTERNAL

PIPE THREADS

10.87

275.99

10.24

260.14

.34

9

8.75

222

5.50

140

8.44

214.31

3/8 NPT

AIR EXHAUST

2.00

51

SERVICE & OPERATING MANUAL

1.25

32

6.90

175.13

79.12

233

1.76

44.61

3/8" NPT AIR EXHAUST

MTG. HOLE 4X .38

Model S05

Metallic

Design Level 1

AIR INLET

1/4 NPT

3.06

78

DISCHARGE PORT

1/2" NPT

3.78

96

6.12

155

10.48

266.17

SUCTION PORT(OPTIONAL)

1/2" NPT

7.75

197

5.60

142.32

SUCTION PORT

1/2" NPT

Quality System

ISO9001 Certified

183

Environmental Management System

ISO14001 Certified

4.83

SUCTION PORT

1/2" RF ANSI (#150) FLANGE

4X .62 [16] HOLES EQ. SPACED

ON A 2.38 [60] BOLT CIRCLE

6.12

155.45

7.19

182.56

BOTTOM VIEW

5.50

139.70

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Mansfield, Ohio 44902 USA

Telephone 419.524.8388

Fax 419.522.7867

www.SAndpiperpUMp.cOM

© copyright 2013 warren rupp, inc.

All rights reserved w w w

.

s a n d p i p e r p u m p

.

c o m

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

WARNING

When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear protection.

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere.

If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

Grounding the Pump

To be fully groundable, the pumps must be ATeX compliant. refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.

Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.

Model S05 Metallic www

.

sandpiperpump

.

com s05mdl1sm-rev313

Table of Contents

SECTION 1: PumP SPECIfICaTIONS ................1

• Explanation of Pump Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTallaTION & OPEraTION ......6

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: ExPlOdEd VIEw ...........................9

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Material Codes

SECTION 4: aIr ENd .......................................12

• Air Distribution Valve Assembly

• Air Valve with Stroke Indicator Assembly

• Pilot Valve Assembly

• Intermediate Assembly

SECTION 5: wET ENd .....................................17

• Diaphragm Drawings

• Diaphragm Servicing

SECTION 6: OPTIONal CONfIGuraTIONS ....19

• Solenoid Shifted Air Valve

• Dual Port

SECTION 7: warraNTy & CErTIfICaTES ....21

• Warranty

• CE Declaration of Conformity - Machinery

• ATEX Declaration of Conformity

• ATEX Summary of Markings

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Model S05 Metallic

Explanation of Pump Nomenclature

S

nameplate)

pump

Brand pump

Size check

Valve design wetted diaphragm/ check Valve non-wetted porting

Level Material check Valve Seat Material Options pump

Style

Muffler pump

Options Options

Pump Brand

S SANDPIPER ®

Pump Size

05 1/2"

Check Valve Type

B Solid Ball design level

1 Design Level wetted material

A Aluminum

S Stainless Steel

H Alloy C

X Unpainted Aluminum diaphragm/Check Valve materials

B Nitrile/Nitrile

C FKM/PTFE

N Neoprene/Neoprene

E EPDM/EPDM

1 Santoprene®/Santoprene®

2 PTFE-Santoprene®/PTFE

Z One Piece PTFE-Nitrile/PTFE

Check Valve Seat

A Aluminum

C Cast Iron

H Alloy C

S Stainless Steel

T PTFE

W UHMW Polyethylene

Non-wetted material Options

A Aluminum

Y Aluminum With Stainless Steel hardware

C Conductive Polypropylene With

Stainless Steel hardware†

P Polypropylene With Stainless

Steel hardware

Porting Options

N NPT Threads

B BSP (Tapered) Threads

1 Dual Porting (NPT)

2 Top Dual Porting (NPT)

3 Bottom Dual Porting NPT

4 Dual Porting BSP (Tapered)

5 Top Dual Porting BSP (Tapered)

6 Bottom Dual Porting BSP (Tapered)

R 1/2" Raised Face #150 ANSI Flange with

Threaded Pipe Connection

W 1/2" Welded Raised Face #150 ANSI

Flanged Manifolds*

Pump Style

S Standard muffler Options

0 Integral Muffler

1 Sound Dampening Muffler

2 Mesh Muffler

6 Metal Muffler

7 Metal Muffler with grounding cable

note: Pumps equipped with non-wetted options C or P are limited to a maximum operating pressure of 100 psi or 7 bar.

* Welded Raised Face Manifolds are available for models equipped with stainless steel wet end components.

Pump Options

00. None

P0. 10.30VDC Pulse Output Kit

P1. Intrinsically-Safe 5.30VDC,

110/120VAC 220/240 VAC

Pulse Output Kit

P2. 110/120 or 220/240VAC

Pulse Output Kit

E0. Solenoid Kit with 24VDC Coil

E1. Solenoid Kit with 24VDC

Explosion-Proof Coil

E2. Solenoid Kit with 24VAC/12VDC Coil

E3. Solenoid Kit with 12VDC

Explosion-Proof Coil

E4. Solenoid Kit with 110VAC Coil

E5. Solenoid Kit with 110VAC

Explosion-Proof Coil

E6. Solenoid Kit with 220VAC Coil

E7. Solenoid Kit with 220VAC

Explosion-Proof Coil

E8. Solenoid Kit with 110VAC, 50 Hz

Explosion-Proof Coil

E9. Solenoid Kit with 230VAC, 50 Hz

Explosion-Proof Coil

SP. Stroke Indicator Pins

A1. Solenoid Kit with 12 VDC

ATEX Compliant Coil

A2. Solenoid Kit with 24 VDC

ATEX Compliant Coil

A3. Solenoid Kit with 110/120 VAC

50/60 Hz ATEX Compliant Coil

A4. Solenoid Kit with 220/240 VAC

50/60 Hz ATEX Compliant Coil

Your Serial #:

(fill in from pump nameplate)

_____________________________________ aTEx detail

(1)

II 1G c T5

II 3/1 G c T5

II 1D c T100°C

I M1 c

I M2 c

Models equipped with Wetted Options S or H,

Non-Wetted Option C, Pump Options 6 or 7, and

Kit Option 0.

Certificate note: See ATEX Explanation of Type

(2)

II 2G c T5

II 3/2 G c T5

II 2D c T100°C

Models equipped with Wetted Options A,S or H,

Non-Wetted Options A or Y, Pump Options 6 or 7, and Kit Option 0. note: See ATEX Explanation of

Type Examination Certificate

II 2G Ex ia c IIC T5

II 3/2 G Ex ia c IIC T5

II 2D Ex c ia 20 IP67

T100°C note: Pumps ordered with the options listed in (1) to the left are

ATEX compliant when ordered with kit option P1.

(3)

II 3/2 2G EEx m c II T5

II 2D c IP65 T100°C note: Pumps ordered with the options listed in (1) to the left are ATEX compliant when ordered with kit option A1, A2, A3, or A4. Compressed

Air Temperature Range: Maximum Ambient Temperature to plus 50°C.

(4)

IEC EEX m T4 note: Pump models equipped with these explosion-proof solenoid kit options

E1, E3, E5, E7, E8 or E9, are certified and approved by the above agencies.

They are NOT ATEX compliant.

1

• Model S05 Metallic www

.

sandpiperpump

.

com s05mdl1sm-rev313

aTEx detail

Performance

S05 mETallIC

SUcTiOn/diSchArge pOrT Size

• 1/2" NPT (Internal) or 1/2" BSP (Tapered)

• 1" NPT (External) or 1" BSP (Tapered)

• 1/2" Raised Face #150 ANSI Flanges -

Stainless Steel ONLY cApAciTY

• 0 to 15 gallons per minute

(0 to 56 liters per minute)

Air diSTriBUTiOn VALVe

• No-lube, no-stall design

SOLidS-hAndLing

• Up to .125 in. (3mm) heAdS Up TO

• 125 psi or 289 ft. of water

(8.6 bar or 86 meters)

MAX OperATing preSSUre

• 125 psi (8.6 bar) metallic center

• 100 psi (7 bar) non-metallic center diSpLAceMenT/STrOke

• .026 Gallon / .098 liter

Shipping weighT

• Aluminum 15 lbs. (7kg)

• Stainless Steel 21 lbs. (10kg)

7

6

5

4

3

2

1

0

100

80

60

MODEL S05 Metallic Performance Curve

Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

2 (3.5)

4 (7) 6 (10) 8 (13.5)

100 PSI (6.8 Bar)

SCFM (M /hr)

10 (17)

12 (20)

14 (24)

80 PSI (5.44 Bar)

16 (27)

40

40 PSI (2.72 Bar)

20

0

0

0

60 PSI (4.08 Bar)

20 PSI (1.36 Bar)

Air Inlet Pressure

2

10

4

20

18 (30)

20 (33.75)

6 8 10

U.S. Gallons per minute

30

Liters per minute

CAPACITY

40

12

50

14 16

30

25

20

15

10

5

60

9.1

7.6

6

4.5

3

1.5

Materials

Material profile:

CAUTION! Operating temperature limitations are as follows:

conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents.

Operating

Temperatures:

Max.

190°F

88°C

Min.

-20°F

-29°C

polypropylene: A thermoplastic polymer. Moderate tensile and flex strength. Resists stong acids and alkali. Attacked by chlorine, fuming nitric acid and other strong oxidizing agents.

pVdF: (Polyvinylidene Fluoride) A durable fluoroplastic with excellent chemical resistance. Excellent for UV applications.

High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasion resistance.

180°F

82°C

250°F

121°C

275°F

135°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

epdM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, but is fair in ketones and alcohols.

FkM: (Fluorocarbon) Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils.

Hot water or hot aqueous solutions (over 70°F(21°C)) will attack FKM.

280°F

138°C

350°F

177°C

-40°F

-40°C

-40°F

-40°C

UhMw pe: A thermoplastic that is highly resistant to a broad range of chemicals. Exhibits outstanding abrasion and impact resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor resistance to most solvents and oils.

180°F

82°C

150°F

66°C

-35°F

-37°C

32°F

0°C

hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

220°F

104°C

200°F

93°C

-20°F

-29°C

-10°F

-23°C

Virgin pTFe: (PFA/TFE) Chemically inert, virtually impervious.

Very few chemicals are known to chemically react with PTFE; molten alkali metals, turbulent liquid or gaseous fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures.

220°F

104°C

-35°F

-37°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated.

Temperatures coupled with pressure affect the longevity of diaphragm pump components.

Maximum life should not be expected at the extreme limits of the temperature ranges.

nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

190°F

88°C

-10°F

-23°C

Metals:

Alloy c: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.

nylon: 6/6 High strength and toughness over a wide temperature range. Moderate to good resistance to fuels, oils

180°F

82°C

32°F

0°C

Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

and chemicals.

For specific applications, always consult the Chemical Resistance Chart.

Ambient temperature range: -20°C to +40°C

process temperature range: -20°C to +80°C for models rated as category 1 equipment

-20°C to +100°C for models rated as category 2 equipment

In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Model S05 Metallic •

2

S05 Metallic (Aluminum Model)

Dimensions in Inches. Dimensional tolerance: ±1/8"

DISCHARGE PORT

1/2” NPT (INTERNAL)

1” NPT (EXTERNAL)

ENCAPSULATED MUFFLER:

3/8” NPT EXHAUST PORT

FOR OPTIONAL PIPING MUFFLER

STYLES OR PIPING EXHAUST

AIR IN SUBMERGED APPLICATIONS.

FRONT VIEW

AIR INLET

1/4” NPT

SIDE VIEW

SUCTION PORT

1/2” NPT (INTERNAL)

1” NPT (EXTERNAL)

BOTH SUCTION AND DISCHARGE

PORTS ARE AVAILABLE IN

1/2” BSP TAPERED (INTERNAL)

1” BSP TAPERED (EXTERNAL)

BOTTOM VIEW DIMENSION

Integral Muffler

Pulse Output Kit

Mesh Muffler

Sound Dampening Muffler

Metal Muffler

A

4 5/16"

4 5/16"

6"

6"

5 5/8"

B

7 5/16"

7 5/16"

9"

9"

8 5/8"

S05 Metallic (Aluminum Model)

Dimensions in millimeters. Dimensional tolerance: ±3mm

DISCHARGE PORT

1/2” NPT (INTERNAL)

1” NPT (EXTERNAL)

FRONT VIEW

ENCAPSULATED MUFFLER:

3/8” NPT EXHAUST PORT

FOR OPTIONAL PIPING MUFFLER

STYLES OR PIPING EXHAUST

AIR IN SUBMERGED APPLICATIONS.

SUCTION PORT

1/2” NPT (INTERNAL)

1” NPT (EXTERNAL)

AIR INLET

1/4” NPT

SIDE VIEW

3

• Model S05 Metallic

BOTH SUCTION AND DISCHARGE

PORTS ARE AVAILABLE IN

1/2” BSP TAPERED (INTERNAL)

1” BSP TAPERED (EXTERNAL)

BOTTOM VIEW

DIMENSION

Integral Muffler

Pulse Output Kit

Mesh Muffler

Sound Dampening Muffler

Metal Muffler

A

109 mm

109 mm

152 mm

152 mm

143 mm

B

186 mm

186 mm

229 mm

229 mm

219 mm www

.

sandpiperpump

.

com s05mdl1sm-rev313

S05 Metallic - Stainless Steel NPT

Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)

The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

DISCHARGE PORT(OPTIONAL)

1/2" NPT

DISCHARGE PORT(OPTIONAL)

1/2" NPT

10.87

275.99

10.24

10.24

260.14

10.54

267.83

267.83

9.89

9.89

251.19

5.60

142.32

142.32

6.12

155.45

155.45

1" NPT EXTERNAL

PIPE THREADS

1" NPT EXTERNAL

PIPE THREADS

8.44

214.31

214.31

3/8" NPT AIR EXHAUST

3/8" NPT AIR EXHAUST

SUCTION PORT(OPTIONAL)

1/2" NPT

SUCTION PORT(OPTIONAL)

1/2" NPT

SUCTION PORT

1/2" NPT

SUCTION PORT

1/2" NPT

R.19

4.83

4.83

1.42

36.12

36.12

5.50

139.70

139.70

7.19

182.56

182.56

BOTTOM VIEW

BOTTOM VIEW

6.90

175.13

175.13

3.12

3.12

79.12

1.76

44.61

44.61

DISCHARGE PORT

1/2" NPT

DISCHARGE PORT

1/2" NPT

AIR INLET

1/4 NPT

AIR INLET

1/4 NPT

10.48

266.17

266.17

5.60

142.32

142.32

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Model S05 Metallic •

4

dimensional drawings

S05 Metallic - Stainless Steel ANSI Flange

Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)

The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

8.75

8.75

222

5.50

5.50

140

10.26

261

261

9.79

9.79

249

.34

.34

9

2.00

2.00

51 9.19

233

9.19

233

7.19

183

7.19

183

3/8 NPT

AIR EXHAUST

AIR EXHAUST

1.25

32

32

4X .38

10

4X .38

10

MTG. HOLE

MTG. HOLE

11.54

11.54

293

10.48

10.48

266

3.78

3.78

96

3.08

78

3.08

78

.38

10

10

DISCHARGE PORT

1/2" RF ANSI (#150) FLANGE

4X

ON A

.62 [16] HOLES EQ. SPACED

2.38 [60] BOLT CIRCLE

ON A 2.38 [60] BOLT CIRCLE

AIR INLET

1/4" NPT

AIR INLET

1/4" NPT

9.79

9.79

249

12.54

12.54

319

1.42

1.42

36

5.60

5.60

142

6.12

6.12

155

3.06

3.06

3.78

3.78

96

SUCTION PORT

1/2" RF ANSI (#150) FLANGE

4X

ON A

.62 [16] HOLES EQ. SPACED

2.38 [60] BOLT CIRCLE

ON A 2.38 [60] BOLT CIRCLE

7.75

7.75

197

7.19

183

183

5

• Model S05 Metallic www

.

sandpiperpump

.

com s05mdl1sm-rev313

Principle of Pump Operation

discharge

Stroke

Air Line discharged

Fluid

Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air, nitrogen or natural gas.

The main directional (air) control valve distributes compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm the exhausting air

.

. At the same time, from behind the opposite diaphragm is directed through the air valve assembly(s) to an exhaust port

As inner chamber pressure pressure

(p2)

, the rod

(p1)

exceeds liquid chamber

connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions are controlled by the check valves (ball or flap)

orientation.

The pump primes as a result of the suction stroke. The suction stroke lowers the chamber pressure the chamber volume. This results in a pressure differential necessary for atmospheric pressure

(p4)

.

(p3)

increasing

to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber

Suction

Stroke

Suction (side) stroking also initiates the reciprocating

(shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke. The diaphragm’s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve.

Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

primed

Fluid www

.

sandpiperpump

.

com s05mdl1sm-rev0313

SUBMERGEd IllUSTRATION

MUFFLER

1" DIAMETER AIR

EXHAUST PIPING

LIQUID

LEVEL

SUCTION

LINE

Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills.

LIQUID

LEVEL

1" DIAMETER AIR

EXHAUST PIPING

SUCTION

LINE

Model S05 Metallic •

6

recommended Installation Guide

Available Accessories:

1. Surge Suppressor

2. Filter/Regulator

3. Air Dryer

Unregulated Air

Supply to Surge

Suppressor

1

Surge Suppressor

Pressure Gauge

Shut-Off Valve

note: Surge Suppressor and

Piping must be supported after the flexible connection

Pipe Connection

(Style Optional)

Flexible Connector Discharge

Muffler

(Optional Piped Exhaust)

Flexible Connector

Vacuum

Gauge

Drain Port

3

2

Check

Valve

Shut-Off

Valve

Air Inlet

Filter Regulator

P/N: 020.V107.000

Air Dryer

Suction

Shut-Off Valve

Drain Port

CAUTION

The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line diameter.

Air Supply

Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air consumption.

Air Line Moisture

Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer.

Air inlet And priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio.

7

• Model S05 Metallic www

.

sandpiperpump

.

com s05mdl1sm-rev313

recommended Installation Guide Troubleshooting Guide

Symptom: pump cycles Once

Potential Cause(s):

Deadhead (system pressure meets or exceeds air supply pressure).

Recommendation(s):

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.

(Does not apply to high pressure 2:1 units).

pump will not Operate

/ cycle pump cycles and will not prime or no Flow pump cycles running

Sluggish / Stalling,

Flow Unsatisfactory

Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.

Bent or missing actuator plunger.

Remove pilot valve and inspect actuator plungers.

Pump is over lubricated.

Lack of air (line size, PSI, CFM).

Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Check the air line size and length, compressor capacity (HP vs. CFM required).

Check air distribution system.

Discharge line is blocked or clogged manifolds.

Deadhead (system pressure meets or exceeds air supply pressure).

Blocked air exhaust muffler.

Pumped fluid in air exhaust muffler.

Pump chamber is blocked.

Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.

Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.

(Does not apply to high pressure 2:1 units).

Remove muffler screen, clean or de-ice, and re-install.

Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Disassemble and inspect wetted chambers. Remove or flush any obstructions.

Cavitation on suction side.

Check valve obstructed. Valve ball(s) not seating properly or sticking.

Valve ball(s) missing (pushed into chamber or manifold).

Check suction condition (move pump closer to product).

Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.

Use heavier valve ball material.

Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical

Resistance Guide for compatibility.

Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.

Check valve and/or seat is worn or needs adjusting.

Inspect check valves and seats for wear and proper setting. Replace if necessary.

Suction line is blocked.

Excessive suction lift.

Suction side air leakage or air in product.

Remove or flush obstruction. Check and clear all suction screens or strainers.

For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.

Visually inspect all suction-side gaskets and pipe connections.

Pumped fluid in air exhaust muffler.

Over lubrication.

Icing.

Clogged manifolds.

Deadhead (system pressure meets or exceeds air supply pressure).

Cavitation on suction side.

Lack of air (line size, PSI, CFM).

Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Remove muffler screen, de-ice, and re-install. Install a point of use air drier.

Clean manifolds to allow proper air flow.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.

(Does not apply to high pressure 2:1 units).

Check suction (move pump closer to product).

Check the air line size, length, compressor capacity.

Excessive suction lift.

Air supply pressure or volume exceeds system hd.

Undersized suction line.

Restrictive or undersized air line.

Suction side air leakage or air in product.

Suction line is blocked.

Pumped fluid in air exhaust muffler.

Check valve obstructed.

For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.

Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.

Meet or exceed pump connections.

Install a larger air line and connection.

Visually inspect all suction-side gaskets and pipe connections.

Remove or flush obstruction. Check and clear all suction screens or strainers.

Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting.

Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s).

Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.

product Leaking

Through exhaust premature diaphragm

Failure

Diaphragm failure, or diaphragm plates loose.

Replace diaphragms, check for damage and ensure diaphragm plates are tight.

Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations and lubrication.

Cavitation.

Excessive flooded suction pressure.

Misapplication (chemical/physical incompatibility).

Incorrect diaphragm plates or plates on backwards, installed incorrectly or worn.

Unbalanced cycling

Excessive suction lift.

Undersized suction line.

Enlarge pipe diameter on suction side of pump.

Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.

Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.

Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations and lubrication.

Check Operating Manual to check for correct part and installation. Ensure outer plates have not been worn to a sharp edge.

For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.

Meet or exceed pump connections.

Pumped fluid in air exhaust muffler.

Suction side air leakage or air in product.

Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Visually inspect all suction-side gaskets and pipe connections.

Check valve obstructed.

Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting.

Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s).

Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Model S05 Metallic •

8

Composite repair Parts drawing

10

ILLUSTRATION SHOWS

DIRECTION OF DIAPHRAGMS

DIAPHRAGM CONFIGURATION

DETAIL

NOTE TO ASSEMBLY

The diaphragms for both configurations shown above are to be installed with convolutions facing towards center of pump

9

9a

Alum Center

Poly Center

20

8

13

3

22

37

32

28

7

33

Torque:

70 in/lbs

12

Service & Repair Kits

21

4

10

35

34

476-219-000 Air End Kit (Polypropylene)

Seals, O-Rings, Gaskets, Retaining Rings, Air Valve

Assembly and Pilot Valve Assembly.

476-239-000

Seals, O-Rings, Gaskets, Bumpers, Retainers, Air Valve

Assembly and Pilot Valve Assembly.

Air End Kit for pumps equipped with Stroke Indicator

(same components as above, except Air Valve Assembly with pins replaces Air Valve Standard).

476-199-354 Wetted End Kit

Santoprene Diaphragm, Santoprene Check Balls,

UHMW Seats, Nitrile Spacer Gasket.

476-199-356 Wetted End Kit

Hytrel Diaphragm, Hytrel Check Balls, UHMW Seats.

476-199-360 Wetted End Kit

Nitrile Diaphragm, Nitrile Check Balls, UHMW Seats.

9

• Model S05 Metallic

26

38

1

15

16

*OVERLAY OPTION

30

25

23

10

9

37

29

18 9

10

Torque:

50 in/lbs

Aluminum ONLY

10

27

37

Torque:

120 in/lbs

37

18

30

2

29

36

29

10

10a

Alum Center

Poly Center

6

31

19

23

15

37

29

2

14

37 27

29

36

17

29

27

37

29

37

9

24

11

5

Torque:

50 in/lbs

Aluminum ONLY

10

9

37

9

37

10

476-199-661

EPDM Diaphragm, Santoprene Check Balls,

UHMW Seats.

476-199-365 Wetted End Kit

Neoprene Diaphragm, Neoprene Check Balls,

UHMW Seats.

476-199-633 Wetted End Kit

FKM Diaphragm, PTFE Check Balls, PTFE Seats.

476-199-650 Wetted End Kit

PTFE and Santoprene Diaphragm, PTFE Check Balls,

PTFE Seats.

476-199-654 Wetted End Kit

Santoprene Diaphragm, PTFE Overlay Diaphragm,

PTFE Check Balls, PTFE Seats.

476-199-659 Wetted End Kit

One-PIece Bonded PTFE/Nitrile Diaphragm,

PTFE Balls, PTFE Seats.

www

.

sandpiperpump

.

com s05mdl1sm-rev313

Service & Repair Kits

Composite repair Parts list

3

2

Item

1 031.191.000

031.166.000

031.168.000

031.168.002

031.167.000

031.186.000

031.169.000

031.186.003

031.186.002

114.023.559

115.152.151

132.034.360

135.036.506

165.110.157

165.110.551

165.110.559

170.044.115

170.044.115

170.044.330

171.062.115

170.045.115

031.191.002

031.191.003

050.022.600

050.027.354

050.027.356

050.027.360

050.027.364

050.027.365

095.091.000

095.091.001

095.116.000

114.023.157

114.023.551

196.171.110

196.171.112

196.171.157

286.095.354

286.095.356

286.095.360

286.095.363

286.095.364

286.095.365

286.116.000

286.096.600

312.110.157

312.111.157

360.099.360

360.100.379

360.102.360

170.045.330

170.045.115

170.045.330

170.045.115

170.029.115

171.017.115

171.017.330

171.076.115

171.076.330

171.066.115

171.077.115

171.077.330

171.066.115

15

14

13

16

17

18

19

20

21

11

12

10A

9A

10

6

7

5

8

9

4

Air Valve Assembly

(Polypropylene Center w/Integral Muffler) 1

Air Valve Assembly

(Polypropylene Center w/External Muffler Options) 1

Air Valve Assembly

(Conductive Polypropylene Center ONLY)

Air Valve Assembly (w/stroke Indicator Pins)

Air Valve Assembly

Air Valve Assembly

(Stroke Indicator & Optional Mufflers) 1

Air Valve Assembly w/Stainless Steel hardware 1

1

1

1

1

Air Valve (High Temperature)

Air Valve

(High Temperature With Integral Mufflers) 1

Air Valve Assembly (Stainless Steel Hardware) 1

Ball, Check

Ball, Check

Ball, Check

Ball, Check

4

4

4

4

4

4

Ball, Check

Ball, Check

Pilot Valve Assembly

(Polypropylene Center ONLY)

Pilot Valve Assembly

(Conductive Polypropylene Center ONLY)

Pilot Valve Assembly

Bracket, Intermediate

Bracket, Intermediate (Polypropylene

Center ONLY)

Bracket, Intermediate

(Conductive Polypropylene Center ONLY)

Bracket, Mounting (Aluminum)

Bumper, Diaphragm

Bushing, Plunger

Cap, Air Inlet

Cap, Air Inlet (Polypropylene Center ONLY)

Cap, Air Inlet (Polypropylene Center ONLY)

Capscrew, Hex 5/16-18 X 1.00

Capscrew, Hex 5/16-18 X 1.00

(Polypropylene Center ONLY)

Capscrew, Hex 5/16-18 X 1.00

Capscrew, Flanged 5/16-18 x 1.00

(Polypropylene Center ONLY)

Capscrew, Hex 5/16-18 X 1.25 (Alum)

Capscrew, Hex 5/16-18 X 1.25 (Alum)

Capscrew, Hex 5/16-18 x 1.25 (SS)

Capscrew, Hex 5/16-18 x 1.25 (SS)

Capscrew, Hex 5/16-18 x 1.25

(Polypropylene Centers ONLY)

Capscrew, Hex 5/16-18 x 1.50

(Polypropylene Centers ONLY)

1

1

8

12

8

12

Capscrew, Flat Socket Head 1/4.20 x .50 (Alum) 4

Capscrew, Flat Socket Head 1/4.20 x .50 (Alum) 4

Capscrew, Flanged 1/4-20 x 75 4

4 Capscrew, Flanged 1/4-20 x 75

Capscrew, Flanged 1/4-20 x 1.25

(Polypropylene Centers ONLY)

Capscrew, Flanged 1/4-20 x 1.50

Capscrew, Flanged 1/4-20 x 1.50

Capscrew, Flanged 1/4-20 x 1.25

(Polypropylene Centers ONLY)

Chamber, Outer

4

4

4

Chamber, Outer

Chamber, Outer

Diaphragm

Diaphragm

Diaphragm

Diaphragm

Diaphragm

Diaphragm

Diaphragm, One.Piece Bonded

Diaphragm, Overlay

Elbow, Suction

Elbow, Discharge

Gasket, Spacer (Use TPE Diaphragms only)

Gasket, Air Inlet

Gasket, Air Valve

2

1

2

2

1

2

2

2

2

2

2

2

2

2

2

4

2

1

1

1

4

40

40

24

24

1

12

1

1

2

2

1

2

37

38

33

34

35

36

28

29

26

27

25

24

22

23

30 612.091.110

612.091.112

612.091.157

612.177.330 31

612.221.330

32 620.019.115

675.042.115

685.056.120

720.012.360

722.094.080

722.094.110

722.094.150

722.094.550

722.094.600

900.004.115

900.004.330

900.004.115

900.004.330

900.004.115

544.005.115

530.035.000

545.004.115

545.004.330

545.004.115

545.004.330

560.001.360

560.083.360

560.083.363

560.083.364

560.083.365

720.064.600

560.083.360

560.083.363

560.083.364

560.083.365

560.083.611

360.101.360

518.157.157

518.157.157E

518.158.110

518.158.110E

518.158.110W

518.158.112

518.158.112E

518.159.110

518.159.110E

518.159.110W

518.159.112

518.159.112E

Gasket, Pilot Valve

(Polypropylene Centers ONLY)

Manifold (see item 29)

Manifold BSP Tapered (see item 29)

Manifold, Suction

Manifold, Suction BSP Tapered

Welded Raised Face 150#

1/2" ANSI Flanged Manifold

Manifold, Suction

Manifold, Suction BSP Tapered

Manifold, Discharge

Manifold, Discharge BSP Tapered

Welded Raised Face 150#

1/2" ANSI Flanged Manifold

Manifold, Discharge

Manifold, Discharge BSP Tapered

Metal Muffler

Nut, Hex 5/16-18 (Aluminum)

Nut, Hex 5/16-18 (Aluminum)

Nut, Hex 5/16-18 (Stainless Steel)

Nut, Hex 5/16-18 (Stainless Steel)

O-Ring

O-Ring (Aluminum Manifold)

O-Ring (Aluminum Manifold)

O-Ring (Aluminum Manifold)

O-Ring (Aluminum Manifold)

Seal (Aluminum Manifold)

O-Ring (metallic seats only)

O-Ring (metallic seats only)

O-Ring (metallic seats only)

O-Ring (metallic seats only)

O-Ring (metallic seats only)

Plate, Outer Diaphragm

Plate, Outer Diaphragm

Plate, Outer Diaphragm

Plate, Inner Diaphragm

Plate, Inner Diaphragm

(One-Piece Bonded Only)

Plunger, Actuator

Ring, Retainer

Rod, Diaphragm

Seal, U-Cup Shaft

Seat, Check Valve (item 29 required)

Seat, Check Valve (item 29 required)

Seat, Check Valve (item 29 required)

Seat, Check Valve

Seat, Check Valve

5/16 Lock Washer (Aluminum)

5/16 Lock Washer (Aluminum)

5/16 Lock Washer (Stainless Steel)

5/16 Lock Washer (Stainless Steel)

5/16 Lock Washer

(Stainless Steel)(Poly Center ONLY) 28

Nut, Flanged 5/16-18 (Poly Centers ONLY) 12

48

48

4

4

32

32

4

4

2

4

2

1

2

2

8

8

4

4

4

4

2

4

24

24

8

8

1

1

1

1

2

2

2

8

2

8

8

2

1

1

2

1

1

1

1

1

1

Parts not shown used with Raised Face ANSI Flange Options R and W:

170.043.330

326.054.080

545.003.330

900.004.330

901.035.330

Hex Cap Screw

Mounting Foot

Hex Nut

Lock Washer

Flat Washer

Parts not shown used with Raised Face ANSI Flange Option R ONLY:

334.110.110 1/2" ANSI 150# Raised Face Flange and

Threaded Pipe Connection

538.006.110 1/2" NPT Pipe Nipple x 1-1/2 Long lEGENd:

= Items contained within Air End Kits

= Items contianed within Wet End Kits

Note: Kits contain components specific to the material codes.

4

4

4

2

8

ATEX Compliant

NOTE: See Pages 11 and 12 For Full Explanation of Air Valve Options.

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Model S05 Metallic •

10

material Codes -

The last 3 digits of Part Number

000.....Assembly, sub-assembly; and some purchased items

010.....Cast Iron

015.....Ductile Iron

020.....Ferritic Malleable Iron

080.....Carbon Steel, AISI B-1112

110 .....Alloy Type 316 Stainless Steel

111 .....Alloy Type 316 Stainless Steel

(Electro Polished)

112 .....Alloy C

113 .....Alloy Type 316 Stainless Steel

(Hand Polished)

114 .....303 Stainless Steel

115 .....302/304 Stainless Steel

117 .....440-C Stainless Steel (Martensitic)

120.....416 Stainless Steel

(Wrought Martensitic)

148.....Hardcoat Anodized Aluminum

150.....6061-T6 Aluminum

152.....2024-T4 Aluminum (2023-T351)

155.....356-T6 Aluminum

156.....356-T6 Aluminum

157.....Die Cast Aluminum Alloy #380

158.....Aluminum Alloy SR-319

162.....Brass, Yellow, Screw Machine Stock

165.....Cast Bronze, 85-5-5-5

166.....Bronze, SAE 660

170.....Bronze, Bearing Type,

Oil Impregnated

180.....Copper Alloy

305.....Carbon Steel, Black Epoxy Coated

306.....Carbon Steel, Black PTFE Coated

307.....Aluminum, Black Epoxy Coated

308.....Stainless Steel, Black PTFE Coated

309.....Aluminum, Black PTFE Coated

313.....Aluminum, White Epoxy Coated

330.....Zinc Plated Steel

332.....Aluminum, Electroless Nickel Plated

333.....Carbon Steel, Electroless

Nickel Plated

335.....Galvanized Steel

337.....Silver Plated Steel

351.....Food Grade Santoprene ®

353.....Geolast; Color: Black

354.....Injection Molded #203-40

Santoprene ® Duro 40D +/-5;

Color: RED

356.....Hytrel

®

357.....Injection Molded Polyurethane

358.....Urethane Rubber

(Some Applications)

(Compression Mold)

359.....Urethane Rubber

360.....Nitrile Rubber Color coded: RED

363.....FKM (Fluorocarbon)

Color coded: YELLOW

364.....EPDM Rubber

Color coded: BLUE

365.....Neoprene Rubber

Color coded: GREEN

366.....Food Grade Nitrile

368.....Food Grade EPDM

371.....Philthane (Tuftane)

374.....Carboxylated Nitrile

375.....Fluorinated Nitrile

378.....High Density Polypropylene

379.....Conductive Nitrile

408.....Cork and Neoprene

425.....Compressed Fibre

426.....Blue Gard

440.....Vegetable Fibre

500.....Delrin

® 500

502.....Conductive Acetal, ESD-800

503.....Conductive Acetal, Glass-Filled

506.....Delrin

® 150

520.....Injection Molded PVDF

Natural color

540.....Nylon

542.....Nylon

544.....Nylon Injection Molded

550.....Polyethylene

551.....Glass Filled Polypropylene

552.....Unfilled Polypropylene

555.....Polyvinyl Chloride

556.....Black Vinyl

558.....Conductive HDPE

570.....Rulon II ®

580.....Ryton

®

600.....PTFE (virgin material)

Tetrafluorocarbon (TFE)

603.....Blue Gylon ®

604.....PTFE

606.....PTFE

607.....Envelon

608.....Conductive PTFE

610.....PTFE Encapsulated Silicon

611 .....PTFE Encapsulated FKM

632.....Neoprene/Hytrel ®

633.....FKM/PTFE

634.....EPDM/PTFE

635.....Neoprene/PTFE

637.....PTFE, FKM/PTFE

638.....PTFE, Hytrel ® /PTFE

639.....Nitrile/TFE

643.....Santoprene

® /EPDM

644.....Santoprene

® /PTFE

656 .....Santoprene

® Diaphragm and

Check Balls/EPDM Seats

661.....EPDM/Santoprene ®

666.....FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals

668.....PTFE, FDA Santoprene ® /PTFE

• Delrin and Hytrel are registered tradenames of E.I. DuPont.

• Nylatron is a registered tradename of Polymer Corp.

• Gylon is a registered tradename of Garlock, Inc.

• Santoprene is a registered tradename of Exxon Mobil Corp.

• Rulon II is a registered tradename of Dixion Industries Corp.

• Ryton is a registered tradename of Phillips Chemical Co.

• Valox is a registered tradename of General Electric Co.

r E C yC l I N G

Many components of SANDPIPER ® AODD pumps are made of recyclable materials.

We encourage pump users to recycle worn out parts and pumps whenever possible, after any hazardous pumped fluids are thoroughly flushed.

11

• Model S05 Metallic www

.

sandpiperpump

.

com s05mdl1sm-rev313

air distribution Valve assembly

1-I

1-F

1-F

1-H

1-G

1-E

1-D

1-C

1-A

1-C

1-D

1-E

1-B

1-F

1-F

Air distribution Valve Servicing

See repair parts drawing, remove screws.

Step 1: Remove hex capscrews (1-E).

Step 2: Remove end cap (1-D).

Step 3: Remove spool part of (1-A) (caution: do not scratch).

Step 4: Press sleeve (1-A) from body (1-B).

Step 5: Inspect bumpers (1-C) and o-rings (1-F).

Step 6: Lightly lubricate O-Rings (1-F) on sleeve (1-A).

Step 7: Press sleeve (1-A) into body (1-B).

Step 8: Reassemble in reverse order, starting with step 3.

note: Sleeve and spool (1-A) set is match ground to a specified clearance sleeve and spools (1-A) cannot be interchanged.

IMPORTANT

Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

ATEX Compliant

Note: Pumps equipped with this valve assembly are

ATEX compliant when a metal muffler is used.

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Main Air Valve Assembly Parts list

Item Part Number

1

1-A

1-B

1-C

1-D

1-E

1-F

1-G

1-H

1-I

031.191.000

031.132.000

095.106.157

132.038.357

165.128.157

171.076.330

560.101.360

530.031.550

165.109.551

706.027.330 description

Valve Assembly

Qty

1

Sleeve and Spool Set 1

Valve Body

Bumper

End Cap

Hex Flange Capscrew 1/4-20 x .75

O.Ring

Muffler

Muffler Cap

Machine Screw

1

4

4

1

2

8

1

2

Item Part number

1 031.191.003 description

Valve Assembly

(same as above 031.191.003 except items 1-E, and 1-I)

1-E

1-I

171.076.115

706.027.115

Hex Flange Capscrew 1/4-20 x .75

Machine Screw

Main Air Valve Assembly Parts list

Item Part Number

1 031.186.000

( description

Valve Assembly

Same as above 031.191.000 minus items 1-G, 1-H, and 1-I)

Item Part Number

1

1.E

031.186.003

(Same as above 031.186.003 except item 1-e)

171.076.115 description

Valve Assembly

Hex Flange Capscrew 1/4-20 x .75

QTY

1

8

4

Qty

1

Qty

1

8

Model S05 Metallic •

12

air distribution Valve assembly for Polypropylene

Center Sections

Air distribution Valve Servicing

See repair parts drawing, remove screws.

Step 1: Remove end cap retainer (1-G).

Step 2: Remove end cap (1-E).

Step 3: Remove spool part of (1-B) (caution: do not scratch).

Step 4: Press sleeve (1-B) from body (1-A).

Step 5: Inspect O-Rings (1-C) and replace if necessary.

Step 6: Lightly lubricate O-Rings (1-C) on sleeve (1-B).

Step 7: Press sleeve (1-B) into body (1-A).

Step 8: Reassemble in reverse order, starting with step 3.

note: Sleeve and spool (1-B) set is match ground to a specified clearance sleeve and spools (1-B) cannot be interchanged.

IMPORTANT

Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

ATEX Compliant

13

• Model S05 Metallic

Main Air Valve Assembly Parts list

Item Part Number

1

1-A

1-B

1-C

1-E

1-F

1-G

1-H

1-I

1-J

031.166.000

095.106.551

031.132.000

560.101.360

165.122.551

560.026.360

675.062.115

530.031.550

165.109.551

710.011.115 description

Air Valve Assembly

Body, Air Valve

Sleeve and Spool Set

O-Ring

End Cap

O-Ring

End Cap Retainer

Muffler

Muffler Cap

Self-Tapping Screw

For Pumps with Virgin PTFE coated hardware:

1

1-G

1-J

031.166.002

675.062.308

Air Valve Assembly

End Cap Retainer

710.011.308 Self Tapping Screw

(Includes all other items used on 031.166.000 above)

For Pumps with alternate Mesh or Sound Dampening Mufflers or

Piped Exhaust:

1 031.168.000 Air Valve Assembly

(Includes all items used on 031.166.000 above minus 1-H, 1-I and 1-J)

Main Air Valve Assembly Parts list

(For conductive ploypropylene center only)

Item Part Number

1

1-A

1-B

1-C

1-E

1-F

1-G

031.168.002

095.106.559

031.132.000

560.101.360

165.122.558

560.026.360

675.062.115 description

Air Valve Assembly

Body, Air Valve

Sleeve and Spool Set

O-Ring

End Cap

O-Ring

End Cap Retainer www

.

sandpiperpump

.

com s05mdl1sm-rev313

1

2

2

8

2

Qty

1

1

1

2

2

8

2

Qty

1

1

1

1

1

4

1

2

4

air Valve with Stroke Indicator assembly

1-J

1-K

1-B

1-H

1-B

1-F

1-D

1-C

1-E

1-D

1-F

1-C

1-A

1-E 1-G

Air distribution Valve Servicing

See repair parts drawing, remove screws.

Step 1: Remove end cap retainer (1-G).

Step 2: Remove end cap (1-E), bumper (1-D).

Step 3: Remove spool part of (1-B) (caution, do not scratch).

Step 4: Press sleeve (1-B) from body (1-A).

Step 5: Inspect O-Rings (1-C) and replace if necessary.

Step 6: Lightly lubricate O-Rings (1-C) on sleeve (1-B).

Step 7: Press sleeve (1-B) into body (1-A).

Step 8: Reassemble in reverse order.

note: Sleeve and spool (1-B) set is match ground to a specified clearance sleeve and spools (1-B) cannot be interchanged.

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Main Air Valve Assembly Parts list

Item

1

1-A

1-B

1-C

1-D

1-E

1-F

1-G

1-H

1-I

1-J

1-K

Part Number

031.167.000

095.106.559

031.134.000

560.101.360

132.030.552

165.123.147

560.029.360

675.062.115

210.008.330

530.031.550

165.109.559

710.011.115 description

Air Valve Assembly

Body, Air Valve

Sleeve and Spool Set

O-Ring

Bumper

End Cap

O-Ring

End Cap Retainer

Safety Clip

Muffler

Muffler Cap

Self-Tapping Screw

For Pumps with Virgin PTFE coated hardware:

1

1-G

1-J

031.167.002

675.062.308

Air Valve Assembly

End Cap Retainer

710.011.308 Self Tapping Screw

(Includes all other items used on 031.166.000 above)

For Pumps with alternate Mesh Muffler or Piped Exhaust:

1 031.169.000 Air Valve Assembly

(Includes all items used on 031.167.000 above minus 1-H, 1-I and 1-J)

ATEX Compliant

1

Model S05 Metallic •

14

2

2

8

2

Qty

1

1

1

1

1

2

1

4

1

2

4

Pilot Valve assembly

15

Pilot Valve Servicing

With Pilot Valve removed from pump.

Step 1: Remove snap ring (3-F).

Step 2: Remove sleeve (3-B), inspect O-Rings (3-C), replace if required.

Step 3: Remove spool (3-D) from sleeve (3-B), inspect O-Rings (3E), replace if required.

Step 4: Lightly lubricate O-Rings (3-C) and (3-E).

Reassemble in reverse order.

Pilot Valve Assembly Parts list

For Models Equipped with Aluminum Midsections

Item Part Number

3

3-A

3-B

3-C

3-D

3-E

3-F

095.116.000

095.087.157

755.051.000

560.033.360

775.055.000

560.023.360

675.037.080

Valve Body

Sleeve (With O-Rings)

O-Ring (Sleeve)

Spool (With O-Rings)

O-Ring (Spool)

Retaining Ring

6

1

1

1

3

1

Item Part Number

3

3-A

3-B

3-C

3-D

3-E

3-F

095.091.000

095.087.551

755.051.000

560.033.360

775.055.000

560.023.360

675.037.080

Pilot Valve Assembly

Pilot Valve Body

Sleeve (With O-Rings)

O-Ring (Sleeve)

Spool (With O-Rings)

O-Ring (Spool)

Retaining Ring

Qty

1

1

1

3

1

6

1

For Models Equipped with Conductive Polypropylene Midsections

Item Part Number

3

3-A

3-B

3-C

3-D

3-E

3-F

095.091.001

095.087.558

755.051.000

560.033.360

775.055.000

560.023.360

675.037.080

Pilot Valve Body

Sleeve (With O-Rings)

O-Ring (Sleeve)

Spool (With O-Rings)

O-Ring (Spool)

Retaining Ring

1

1

6

1

3

1

• Model S05 Metallic www

.

sandpiperpump

.

com s05mdl1sm-rev313

Pilot Valve assembly Intermediate assembly

26

7

21

25

Intermediate Assembly drawing

Step 1: Remove plunger, actuator (25) from center of intermediate pilot valve cavity.

Step 2: Remove Ring, Retaining (26), discard.

Step 3: Remove bushing, plunger (7), inspect for wear and replace if necessary with genuine parts.

Step 4: Remove O-Ring (21), inspect for wear and replace if necessary with genuine parts.

Step 5: Lightly lubricate O-Ring (21) and insert into

intermediate.

Step 6: Utilizing a new Ring, Retaining (26) reassemble in reverse order

Step 7: Remove Seal, Diaphragm Rod (35).

Step 8: Clean seal area, lightly lubricate and install new Seal,

Diaphragm Rod (28).

IMPORTANT

When the pumped product source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended.

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

4

21

7

26

25

35

Intermediate Repair Parts list

7

28

32

33

35

Item Part Number

4 114.023.157

114.023.551

114.023.559

135.036.506

560.001.360

620.019.115

675.042.115

720.012.360 description

Bracket, Intermediate

Bracket, Intermediate

Bracket, Intermediate

(Conductive Polypropylene

Midsection ONLY)

Bushing, Plunger

O-Ring

Plunger, Actuator

Ring, Retaining*

Seal, Diaphragm Rod

Qty

1

1

1

2

2

2

2

2

*Note: It is recommended that when plunger components are serviced, new retaining rings be installed.

ATEX Compliant

Model S05 Metallic •

16

diaphragm Service drawing

37

11

20

30

34

6

31

11

20

Use With TPE diaphragms Only

15

Torque:

120 in/lbs

30

14

11

27

37

14

11

37

diaphragm Orientation

Install diaphragm and spacer as shown above.

diaphragm Service drawing - with Overlay

37

11

15

34

6

31 11

14

16

17

30

27

37

11

37

diaphragm Orientation

Install diaphragm and spacer as shown above.

Torque:

120 in/lbs

14

11

diaphragm Service drawing - with One-Piece Bonded

37

11

15

11

34

16

30

6

31

17

• Model S05 Metallic

15

14

11

27

37

14

11

37

diaphragm Orientation

Install diaphragm and spacer as shown above.

www

.

sandpiperpump

.

com s05mdl1sm-rev313

diaphragm Servicing

Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphragm rod. dO nOT use a pipe wrench or similar tool to remove assembly from rod. Flaws in the rod surface may damage bearings and seal. Soft jaws in a vise are recommended to prevent diaphragm rod damage.

Step 8: On opposite side of pump, thread the remaining assembly onto the diaphragm rod. Using a torque wrench, tighten the assembly to the diaphragm rod. Align diaphragm through bolt holes, always going forward past the recommended torque. Torque values are called out on the exploded view. neVer reverse to align holes, if alignment cannot be achieved without damage to diaphragm, loosen complete assemblies, rotate diaphragm and reassemble as described above.

Step 1.A: nOTe: Not all inner diaphragm plates are threaded. Some models utilize a through hole in the inner diaphragm plate. If required to separate diaphragm assembly, place assembly in a vise, gripping on the exterior cast diameter of the inner plate. Turn the outer plate clockwise to separate the assembly.

Always inspect diaphragms for wear cracks or chemical attack. Inspect inner and outer plates for deformities, rust scale and wear. Inspect intermediate bearings for elongation and wear. Inspect diaphragm rod for wear or marks.

Clean or repair if appropriate. Replace as required.

Step 2: Reassembly: There are two different types of diaphragm plate assemblies utilized throughout the

Sandpiper product line: Outer plate with a threaded stud, diaphragm, and a threaded inner plate.

Outer plate with a threaded stud, diaphragm, and an inner plate with through hole. Secure threaded inner plate in a vise. Ensure that the plates are being installed with the outer radius against the diaphragm.

Step 9: Complete assembly of entire unit.

One Piece Diaphragm Servicing (Bonded PTFE with integral plate) The One Piece diaphragm has a threaded stud installed in the integral plate at the factory. The inner diaphragm plate has a through hole instead of a threaded hole. Place the inner plate over the diaphragm stud and thread the first diaphragm / inner plate onto the diaphragm rod only until the inner plate contacts the rod. Do not tighten. A small amount of grease may be applied between the inner plate and the diaphragm to facilitate assembly.

Insert the diaphragm / rod assembly into the pump and install the outer chamber. Turn the pump over and thread the second diaphragm / inner plate onto the diaphragm rod. Turn the diaphragm until the inner plate contacts the rod and hand tighten the assembly. Continue tightening until the bolt holes align with the inner chamber holes. dO nOT LeAVe

The ASSeMBLY LOOSe.

Step 3: Lightly lubricate, with a compatible material, the inner faces of both outer and inner diaphragm plates when using on non Overlay diaphragms (For EPDM water is recommended). No lubrication is required.

Step 4: Push the threaded outer diaphragm plate through the center hole of the diaphragm.

note: Most diaphragms are installed with the natural bulge out towards the fluid side. S05,

S07, and S10 non–metallic units are installed with the natural bulge in towards the air side.

Step 5: Thread or place, outer plate stud into the inner plate. For threaded inner plates, use a torque wrench to tighten the assembly together.

Torque values are called out on the exploded view.

Repeat procedure for second side assembly.

Allow a minimum of 15 minutes to elapse after torquing, then re-torque the assembly to compensate for stress relaxation in the clamped assembly.

Step 6: Thread one assembly onto the diaphragm rod with sealing washer (when used) and bumper.

Step 7: Install diaphragm rod assembly into pump and secure by installing the outer chamber in place and tightening the capscrews. www

.

sandpiperpump

.

com s05mdl1sm-rev0313

IMPORTANT

Read these instructions completely, before installation and start-up.

It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

Model S05 Metallic •

18

Solenoid Shifted air Valve

Wiring diagram

#2 Terminal

Neutral

(Negative)

3rd Terminal for ground

#1 Terminal

Power

(Positive)

41

40

33

43

28

20

8

42

28

43

33

13

19

• Model S05 Metallic

39

Solenoid Shifted Air distribution Valve Option

Warren Rupp’s solenoid shifted, air distribution valve option utilizes electrical signals to precisely control your SANDPIPER’s speed. The solenoid coil is connected to a customer - supplied control. Compressed air provides the pumping power, while electrical signals control pump speed (pumping rate).

Operation

The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution valve in place of the standard SANDPIPER’s pilot operated, air distribution valve.

Where a pilot valve is normally utilized to cycle the pump’s air distribution valve, an electric solenoid is utilized. As the solenoid is powered, one of the pump’s air chambers is pressurized while the other chamber is exhausted. When electric power is turned off, the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized. By alternately applying and removing power to the solenoid, the pump cycles much like a standard SANDPIPER pump, with one exception. This option provides a way to precisely control and monitor pump speed.

Before Installation

Before wiring the solenoid, make certain it is compatible with your system voltage.

*Special Conditions For Safe Use

A fuse corresponding to its rated current (max. 3*I rat

according IEC 60127-2-1) or a motor protecting switch with short-circuit and thermal instantaneous tripping (set to rated current) shall be connected in series to each solenoid as short circuit protection. For very low rated currents of the solenoid the fuse of lowest current value according to the indicated IEC standard will be sufficient. The fuse may be accommodated in the associated supply unit or shall be separately arranged. The rated voltage to the fuse shall be equal to or greater than the stated rated voltage of the magnet coil. The breakage capacity of the fuse-link shall be as high as or higher than the maximum expected short circuit current at the location of the installation (usually 1500 A). A maximum permissible ripple of 20% is valid for all magnets of direct-current design.

4

22

Solenoid Shifted Air Valve Parts list

(Includes all items used on Composite Repair Parts List except as shown)

Item Part Number

41

42

43

39

40

4 114.023.157

114.023.551

114.023.559

893.099.000

219.001.000

219.004.000

219.002.000

219.003.000

241.001.000

241.003.000

171.065.115

618.050.150 description

Bracket, Intermediate

Bracket, Intermediate

Bracket, Intermediate

(Conductive Polypropylene Midsection ONLY)

Solenoid Valve, NEMA4

Solenoid Coil, 24VDC

Solenoid Coil, 24VAC/12VDC

Solenoid Coil, 120VAC

Solenoid Coil, 240VAC

Connector, conduit

Conduit Connector with

Suppression Diode (DC Only)

Capscrew, Flanged ¼-20 x 1.00

Plug (Replaces Item 7)

IEC EEX m T4

Qty

1

1

1

4

2

1

1

1

1

1

1

1

For Explosion Proof Solenoid Coils used in North America and

40 outside the European Union.

219.009.001

219.009.002

219.009.003

219.009.004

219.009.005

219.009.006 note:

Solenoid Coil, 120VAC 60 H z

1

Solenoid Coil, 240VAC 60 H z

1

Solenoid Coil, 12VDC

Solenoid Coil, 24VDC

Solenoid Coil, 110VAC 50 H z

Solenoid Coil, 230VAC 50 H z

Item 41 (Conduit Connector) is not required

1

1

1

1

*

II 2G EE

II 2D c x

II 3/2 G E x m m c

II T5 c

II T5

IP65 T100°c

For ATEX Compliant Solenoid Coils used in the European Union

40 219.011.001 Solenoid Coil, Single mounting

12 VDC, 3.3W / 267mA

219.011.002 Solenoid Coil, Single mounting

1

24 VDC, 3.3W / 136mA

219.011.003 Solenoid Coil, Single mounting

110/120 VAC, 3.4W / 29mA

219.011.004 Solenoid Coil, Single mounting

220/240 VAC, 3.4W / 15mA

1

1

1 note: Item 41 (Conduit Connector) is not required

Compressed Air Temperature Range: Maximum Ambient Temperature to plus 50°C www

.

sandpiperpump

.

com s05mdl1sm-rev313

dual Port (aluminum model Only)

1” NPT or 1” BSP Tapered EXTERNAL

1/2” NPT or 1/2” BSP Tapered INTERNAL

(THIS PART REQUIRED FOR SINGLE

PORT SUCTION ONLY)

1/2” NPT or 1/2” BSP Tapered

INTERNAL (DUAL PORT PARTS ONLY)

1” NPT or 1” BSP Tapered EXTERNAL

1/2” NPT or 1/2” BSP Tapered INTERNAL

(THIS PART REQUIRED FOR SINGLE

PORT SUCTION ONLY)

1/2” NPT or 1/2” BSP Tapered INTERNAL

(DUAL PORT PARTS ONLY)

Illustration for dual Port Suction and Single or dual Port discharge

(not available for Stainless Steel or Alloy-c equipped Models)

*dual suction/dual discharge = no manifold.

dual Port Suction and discharge Repair Parts list

29*

37*

18*

23*

27*

Item Part Number

10*

17*

170.045.115

170.045.330

312.110.157E

312.110.157N

312.111.157E

312.111.157N

518.157.157

545.004.115

545.004.330

560.083.360

560.083.363

560.083.364

560.083.365

720.064.600

900.004.115

900.004.330 description

Capscrew, Hex 5/16-18 X 1.25

Capscrew, Hex 5/16-18 X 1.25

Elbow, Suction BSP (tapered)

(replaces 312.110.157)

Elbow, Suction 1/2" NPT

(replaces 312.110.157)

Elbow, Discharge BSP (tapered)

(replaces 312.111.157)

Elbow, Discharge 1/2" NPT

(replaces 312.111.157)

Manifold (not required)

Nut, Hex 5/16.18

Nut, Hex 5/16.18

O-Ring (Alum Manifold) (not required)

O-Ring (Alum Manifold) (not required)

O-Ring (Alum Manifold) (not required)

O-Ring (Alum Manifold) (not required)

Seal (Alum Manifold) (not required)

Lock Washer

Lock Washer

Qty.

24

24

2

2

2

2

32

32

0

0

0

0

0

20

20

0

ATEX Compliant

IMPORTANT

Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.

www

.

sandpiperpump

.

com s05mdl1sm-rev0313

Model S05 Metallic •

20

written warranty

5 - yEar limited Product warranty

Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified

Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by

Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.

~ See complete warranty at www. sandpiperpump.com/About/guaranteesandwarranties.html ~

Declaration of Conformity

Manufacturer: Warren Rupp, Inc.

®

, 800 N. Main Street, P.O. Box 1568,

Mansfield, Ohio, 44901-1568 USA

Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,

S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,

RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.

Signature of authorized person

David Roseberry

Printed name of authorized person

Revision Level: F

October 20, 2005

Date of issue

Engineering Manager

Title

August 23, 2012

Date of revision s05mdl1sm-rev313

EC Declaration of Conformity

In accordance with ATEX Directive 94/9/EC,

Equipment intended for use in potentially explosive environments.

Manufacturer: Warren Rupp, Inc.

®

, A Unit of IDEX Corportion

800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

EN 60079-25: 2004

For pumps equipped with Pulse Output ATEX Option

KEMA Quality B.V. (0344)

AODD Pumps and Surge Suppressors

For Type Examination Designations

AODD (Air-Operated Double Diaphragm) Pumps

EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X

KEMA Quality B.V.

Utrechtseweg 310

6812 AR Arnhem, The Netherlands

Applicable Standard:

EN13463-1: 2001,

EN13463-5: 2003

DATE/APPROVAL/TITLE:

EC Declaration of Conformity

Type

Pump types, S1F, S15, S20, and S30 provided with the pulse output option

Pump types, S1F, S15, S20, and S30 provided with the integral solenoid option

Pump types, HDB1½, HDB40,

HDB2, HDB50, HDB3, HDF1,

HDF25, HDF2, HDF3M, PB¼,

S05, S1F, S15, S20, S30, SB1,

SB25, ST1½, ST40, G15, G20, and G30, without the above listed options, no aluminum parts

Pump types, DMF2, DMF3,

HDB1½, HDB40, HDB2,

HDB50, HDB3, HDF1, HDF25,

HDF2, HDF3M, PB¼, S05, S1F,

S15, S20, S30, SB1, SB25,

SE½, ST1, ST25, ST1½, ST40,

U1F, G05, G1F, G15, G20, and

G30

Surge Suppressors all types

EC Declaration of Conformity

Equipment intended for use in potentially explosive environments.

EN13463-5: 2003

EN13463-1: 2001,

Applicable Standard:

II 1 G c T5

II 3/1 G c T5

II 1 D c T100 o C

I M1 c

I M2 c

II 2 G c T5

II 3/2 G c T5

II 2 D c T100 o C

II 2 G T5

II 3/2 G T5

II 2 D T100 o C

EC Type Certificate No. Pumps: KEMA 09ATEX0071 X

Type Certificate No. Pumps: KEMA 09ATEX0072 X

Type Certificate No. Suppressors: KEMA 09ATEX0073

rective 94/9/EC,

, A Unit of IDEX Corportion

Marking

II 2 G Ex ia c IIC T5

II 3/2 G Ex ia c IIC T5

II 2 D Ex c iaD 20 IP67 T100 o C 09ATEX0071 X

II 2 G EEx m c II T5

II 3/2 G EEx m c II T5

II 2 D c IP65 T100 o C

®

ATEX Di

Netherlands Listed In

KEMA 09ATEX0071 X

CE 0344 .

KEMA 09ATEX0071 X

KEMA 09ATEX0071 X

CE 0344

KEMA 09ATEX0071 X

KEMA 09ATEX0071 X

KEMA 09ATEX0071 X

KEMA 09ATEX0071 X

KEMA 09ATEX0072 X

CE 0344

KEMA 09ATEX0071 X

KEMA 09ATEX0071 X

. (0344)

KEMA 09ATEX0072 X

KEMA 09ATEX0072 X

CE

KEMA 09ATEX0073

CE

In accordance with

800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

Manufacturer: Warren Rupp, Inc.

KEMA 09ATEX0072 X

KEMA 09ATEX0072 X

KEMA 09ATEX0072 X

KEMA 09ATEX0073

KEMA 09ATEX0073

KEMA 09ATEX0073

No

Yes

Yes

No

Yes

Yes

EN 60079-25: 2004

For pumps equipped with Pulse Output ATEX Option

AODD Pumps and Surge Suppressors

Utrechtseweg 310

6812 AR Arnhem, The

No

Yes

Yes

For Type Examination Designations, see page 2 (back)

AODD (Air-Operated Double Diaphragm) Pumps

Non-Conductive

Fluids

KEMA Quality B.V

No

Yes

Yes EC Type Examination Certificate No. Pumps: KEMA

KEMA Quality B.V

No

Yes

Yes

No

Yes

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

Download PDF

advertisement