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10.26
261
11.54
293 10.48
266
3.78
96
3.08
78
.38
10
DISCHARGE PORT
1/2" RF ANSI (#150) FLANGE
4X .62 [16] HOLES EQ. SPACED
ON A 2.38 [60] BOLT CIRCLE
AIR INLET
1/4" NPT
9.79
249
12.54
319
1.42
36
5.60
142
9.79
249
DISCHARGE PORT(OPTIONAL)
1/2" NPT
10.54
267.83
9.89
251.19
5.60
142.32
1" NPT EXTERNAL
PIPE THREADS
10.87
275.99
10.24
260.14
.34
9
8.75
222
5.50
140
8.44
214.31
3/8 NPT
AIR EXHAUST
2.00
51
SERVICE & OPERATING MANUAL
1.25
32
6.90
175.13
79.12
233
1.76
44.61
3/8" NPT AIR EXHAUST
MTG. HOLE 4X .38
Model S05
Metallic
Design Level 1
AIR INLET
1/4 NPT
3.06
78
DISCHARGE PORT
1/2" NPT
3.78
96
6.12
155
10.48
266.17
SUCTION PORT(OPTIONAL)
1/2" NPT
7.75
197
5.60
142.32
SUCTION PORT
1/2" NPT
Quality System
ISO9001 Certified
183
Environmental Management System
ISO14001 Certified
4.83
SUCTION PORT
1/2" RF ANSI (#150) FLANGE
4X .62 [16] HOLES EQ. SPACED
ON A 2.38 [60] BOLT CIRCLE
6.12
155.45
7.19
182.56
BOTTOM VIEW
5.50
139.70
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
www.SAndpiperpUMp.cOM
© copyright 2013 warren rupp, inc.
All rights reserved w w w
.
s a n d p i p e r p u m p
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c o m
Safety Information
IMPORTANT
Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.
When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.
CAUTION
Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.
Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
WARNING
When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.
Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.
Airborne particles and loud noise hazards. Wear eye and ear protection.
In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.
Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.
This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.
Grounding the Pump
To be fully groundable, the pumps must be ATeX compliant. refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.
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Table of Contents
SECTION 1: PumP SPECIfICaTIONS ................1
• Explanation of Pump Nomenclature
• Performance
• Materials
• Dimensional Drawings
SECTION 2: INSTallaTION & OPEraTION ......6
• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide
SECTION 3: ExPlOdEd VIEw ...........................9
• Composite Repair Parts Drawing
• Composite Repair Parts List
• Material Codes
SECTION 4: aIr ENd .......................................12
• Air Distribution Valve Assembly
• Air Valve with Stroke Indicator Assembly
• Pilot Valve Assembly
• Intermediate Assembly
SECTION 5: wET ENd .....................................17
• Diaphragm Drawings
• Diaphragm Servicing
SECTION 6: OPTIONal CONfIGuraTIONS ....19
• Solenoid Shifted Air Valve
• Dual Port
SECTION 7: warraNTy & CErTIfICaTES ....21
• Warranty
• CE Declaration of Conformity - Machinery
• ATEX Declaration of Conformity
• ATEX Summary of Markings
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Model S05 Metallic
Explanation of Pump Nomenclature
S
nameplate)
pump
Brand pump
Size check
Valve design wetted diaphragm/ check Valve non-wetted porting
Level Material check Valve Seat Material Options pump
Style
Muffler pump
Options Options
Pump Brand
S SANDPIPER ®
Pump Size
05 1/2"
Check Valve Type
B Solid Ball design level
1 Design Level wetted material
A Aluminum
S Stainless Steel
H Alloy C
X Unpainted Aluminum diaphragm/Check Valve materials
B Nitrile/Nitrile
C FKM/PTFE
N Neoprene/Neoprene
E EPDM/EPDM
1 Santoprene®/Santoprene®
2 PTFE-Santoprene®/PTFE
Z One Piece PTFE-Nitrile/PTFE
Check Valve Seat
A Aluminum
C Cast Iron
H Alloy C
S Stainless Steel
T PTFE
W UHMW Polyethylene
†
Non-wetted material Options
A Aluminum
Y Aluminum With Stainless Steel hardware
C Conductive Polypropylene With
Stainless Steel hardware†
P Polypropylene With Stainless
Steel hardware
†
Porting Options
N NPT Threads
B BSP (Tapered) Threads
1 Dual Porting (NPT)
2 Top Dual Porting (NPT)
3 Bottom Dual Porting NPT
4 Dual Porting BSP (Tapered)
5 Top Dual Porting BSP (Tapered)
6 Bottom Dual Porting BSP (Tapered)
R 1/2" Raised Face #150 ANSI Flange with
Threaded Pipe Connection
W 1/2" Welded Raised Face #150 ANSI
Flanged Manifolds*
Pump Style
S Standard muffler Options
0 Integral Muffler
1 Sound Dampening Muffler
2 Mesh Muffler
6 Metal Muffler
7 Metal Muffler with grounding cable
† note: Pumps equipped with non-wetted options C or P are limited to a maximum operating pressure of 100 psi or 7 bar.
* Welded Raised Face Manifolds are available for models equipped with stainless steel wet end components.
Pump Options
00. None
P0. 10.30VDC Pulse Output Kit
P1. Intrinsically-Safe 5.30VDC,
110/120VAC 220/240 VAC
Pulse Output Kit
P2. 110/120 or 220/240VAC
Pulse Output Kit
E0. Solenoid Kit with 24VDC Coil
E1. Solenoid Kit with 24VDC
Explosion-Proof Coil
E2. Solenoid Kit with 24VAC/12VDC Coil
E3. Solenoid Kit with 12VDC
Explosion-Proof Coil
E4. Solenoid Kit with 110VAC Coil
E5. Solenoid Kit with 110VAC
Explosion-Proof Coil
E6. Solenoid Kit with 220VAC Coil
E7. Solenoid Kit with 220VAC
Explosion-Proof Coil
E8. Solenoid Kit with 110VAC, 50 Hz
Explosion-Proof Coil
E9. Solenoid Kit with 230VAC, 50 Hz
Explosion-Proof Coil
SP. Stroke Indicator Pins
A1. Solenoid Kit with 12 VDC
ATEX Compliant Coil
A2. Solenoid Kit with 24 VDC
ATEX Compliant Coil
A3. Solenoid Kit with 110/120 VAC
50/60 Hz ATEX Compliant Coil
A4. Solenoid Kit with 220/240 VAC
50/60 Hz ATEX Compliant Coil
Your Serial #:
(fill in from pump nameplate)
_____________________________________ aTEx detail
(1)
II 1G c T5
II 3/1 G c T5
II 1D c T100°C
I M1 c
I M2 c
Models equipped with Wetted Options S or H,
Non-Wetted Option C, Pump Options 6 or 7, and
Kit Option 0.
Certificate note: See ATEX Explanation of Type
(2)
II 2G c T5
II 3/2 G c T5
II 2D c T100°C
Models equipped with Wetted Options A,S or H,
Non-Wetted Options A or Y, Pump Options 6 or 7, and Kit Option 0. note: See ATEX Explanation of
Type Examination Certificate
II 2G Ex ia c IIC T5
II 3/2 G Ex ia c IIC T5
II 2D Ex c ia 20 IP67
T100°C note: Pumps ordered with the options listed in (1) to the left are
ATEX compliant when ordered with kit option P1.
(3)
II 3/2 2G EEx m c II T5
II 2D c IP65 T100°C note: Pumps ordered with the options listed in (1) to the left are ATEX compliant when ordered with kit option A1, A2, A3, or A4. Compressed
Air Temperature Range: Maximum Ambient Temperature to plus 50°C.
(4)
IEC EEX m T4 note: Pump models equipped with these explosion-proof solenoid kit options
E1, E3, E5, E7, E8 or E9, are certified and approved by the above agencies.
They are NOT ATEX compliant.
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aTEx detail
Performance
S05 mETallIC
SUcTiOn/diSchArge pOrT Size
• 1/2" NPT (Internal) or 1/2" BSP (Tapered)
• 1" NPT (External) or 1" BSP (Tapered)
• 1/2" Raised Face #150 ANSI Flanges -
Stainless Steel ONLY cApAciTY
• 0 to 15 gallons per minute
(0 to 56 liters per minute)
Air diSTriBUTiOn VALVe
• No-lube, no-stall design
SOLidS-hAndLing
• Up to .125 in. (3mm) heAdS Up TO
• 125 psi or 289 ft. of water
(8.6 bar or 86 meters)
MAX OperATing preSSUre
• 125 psi (8.6 bar) metallic center
• 100 psi (7 bar) non-metallic center diSpLAceMenT/STrOke
• .026 Gallon / .098 liter
Shipping weighT
• Aluminum 15 lbs. (7kg)
• Stainless Steel 21 lbs. (10kg)
7
6
5
4
3
2
1
0
100
80
60
MODEL S05 Metallic Performance Curve
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
2 (3.5)
4 (7) 6 (10) 8 (13.5)
100 PSI (6.8 Bar)
SCFM (M /hr)
10 (17)
12 (20)
14 (24)
80 PSI (5.44 Bar)
16 (27)
40
40 PSI (2.72 Bar)
20
0
0
0
60 PSI (4.08 Bar)
20 PSI (1.36 Bar)
Air Inlet Pressure
2
10
4
20
18 (30)
20 (33.75)
6 8 10
U.S. Gallons per minute
30
Liters per minute
CAPACITY
40
12
50
14 16
30
25
20
15
10
5
60
9.1
7.6
6
4.5
3
1.5
Materials
Material profile:
CAUTION! Operating temperature limitations are as follows:
conductive Acetal: Tough, impact resistant, ductile. Good abrasion resistance and low friction surface. Generally inert, with good chemical resistance except for strong acids and oxidizing agents.
Operating
Temperatures:
Max.
190°F
88°C
Min.
-20°F
-29°C
polypropylene: A thermoplastic polymer. Moderate tensile and flex strength. Resists stong acids and alkali. Attacked by chlorine, fuming nitric acid and other strong oxidizing agents.
pVdF: (Polyvinylidene Fluoride) A durable fluoroplastic with excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.
Santoprene®: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasion resistance.
180°F
82°C
250°F
121°C
275°F
135°C
32°F
0°C
0°F
-18°C
-40°F
-40°C
epdM: Shows very good water and chemical resistance. Has poor resistance to oils and solvents, but is fair in ketones and alcohols.
FkM: (Fluorocarbon) Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F(21°C)) will attack FKM.
280°F
138°C
350°F
177°C
-40°F
-40°C
-40°F
-40°C
UhMw pe: A thermoplastic that is highly resistant to a broad range of chemicals. Exhibits outstanding abrasion and impact resistance, along with environmental stress-cracking resistance.
Urethane: Shows good resistance to abrasives. Has poor resistance to most solvents and oils.
180°F
82°C
150°F
66°C
-35°F
-37°C
32°F
0°C
hytrel®: Good on acids, bases, amines and glycols at room temperatures only.
neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oils and solvents. Generally attacked by strong oxidizing acids, ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.
220°F
104°C
200°F
93°C
-20°F
-29°C
-10°F
-23°C
Virgin pTFe: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE; molten alkali metals, turbulent liquid or gaseous fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures.
220°F
104°C
-35°F
-37°C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
190°F
88°C
-10°F
-23°C
Metals:
Alloy c: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
nylon: 6/6 High strength and toughness over a wide temperature range. Moderate to good resistance to fuels, oils
180°F
82°C
32°F
0°C
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
and chemicals.
For specific applications, always consult the Chemical Resistance Chart.
Ambient temperature range: -20°C to +40°C
process temperature range: -20°C to +80°C for models rated as category 1 equipment
-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.
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Model S05 Metallic •
2
S05 Metallic (Aluminum Model)
Dimensions in Inches. Dimensional tolerance: ±1/8"
DISCHARGE PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
ENCAPSULATED MUFFLER:
3/8” NPT EXHAUST PORT
FOR OPTIONAL PIPING MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS.
FRONT VIEW
AIR INLET
1/4” NPT
SIDE VIEW
SUCTION PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
BOTH SUCTION AND DISCHARGE
PORTS ARE AVAILABLE IN
1/2” BSP TAPERED (INTERNAL)
1” BSP TAPERED (EXTERNAL)
BOTTOM VIEW DIMENSION
Integral Muffler
Pulse Output Kit
Mesh Muffler
Sound Dampening Muffler
Metal Muffler
A
4 5/16"
4 5/16"
6"
6"
5 5/8"
B
7 5/16"
7 5/16"
9"
9"
8 5/8"
S05 Metallic (Aluminum Model)
Dimensions in millimeters. Dimensional tolerance: ±3mm
DISCHARGE PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
FRONT VIEW
ENCAPSULATED MUFFLER:
3/8” NPT EXHAUST PORT
FOR OPTIONAL PIPING MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS.
SUCTION PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
AIR INLET
1/4” NPT
SIDE VIEW
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• Model S05 Metallic
BOTH SUCTION AND DISCHARGE
PORTS ARE AVAILABLE IN
1/2” BSP TAPERED (INTERNAL)
1” BSP TAPERED (EXTERNAL)
BOTTOM VIEW
DIMENSION
Integral Muffler
Pulse Output Kit
Mesh Muffler
Sound Dampening Muffler
Metal Muffler
A
109 mm
109 mm
152 mm
152 mm
143 mm
B
186 mm
186 mm
229 mm
229 mm
219 mm www
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S05 Metallic - Stainless Steel NPT
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
DISCHARGE PORT(OPTIONAL)
1/2" NPT
DISCHARGE PORT(OPTIONAL)
1/2" NPT
10.87
275.99
10.24
10.24
260.14
10.54
267.83
267.83
9.89
9.89
251.19
5.60
142.32
142.32
6.12
155.45
155.45
1" NPT EXTERNAL
PIPE THREADS
1" NPT EXTERNAL
PIPE THREADS
8.44
214.31
214.31
3/8" NPT AIR EXHAUST
3/8" NPT AIR EXHAUST
SUCTION PORT(OPTIONAL)
1/2" NPT
SUCTION PORT(OPTIONAL)
1/2" NPT
SUCTION PORT
1/2" NPT
SUCTION PORT
1/2" NPT
R.19
4.83
4.83
1.42
36.12
36.12
5.50
139.70
139.70
7.19
182.56
182.56
BOTTOM VIEW
BOTTOM VIEW
6.90
175.13
175.13
3.12
3.12
79.12
1.76
44.61
44.61
DISCHARGE PORT
1/2" NPT
DISCHARGE PORT
1/2" NPT
AIR INLET
1/4 NPT
AIR INLET
1/4 NPT
10.48
266.17
266.17
5.60
142.32
142.32
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Model S05 Metallic •
4
dimensional drawings
S05 Metallic - Stainless Steel ANSI Flange
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
8.75
8.75
222
5.50
5.50
140
10.26
261
261
9.79
9.79
249
.34
.34
9
2.00
2.00
51 9.19
233
9.19
233
7.19
183
7.19
183
3/8 NPT
AIR EXHAUST
AIR EXHAUST
1.25
32
32
4X .38
10
4X .38
10
MTG. HOLE
MTG. HOLE
11.54
11.54
293
10.48
10.48
266
3.78
3.78
96
3.08
78
3.08
78
.38
10
10
DISCHARGE PORT
1/2" RF ANSI (#150) FLANGE
4X
ON A
.62 [16] HOLES EQ. SPACED
2.38 [60] BOLT CIRCLE
ON A 2.38 [60] BOLT CIRCLE
AIR INLET
1/4" NPT
AIR INLET
1/4" NPT
9.79
9.79
249
12.54
12.54
319
1.42
1.42
36
5.60
5.60
142
6.12
6.12
155
3.06
3.06
3.78
3.78
96
SUCTION PORT
1/2" RF ANSI (#150) FLANGE
4X
ON A
.62 [16] HOLES EQ. SPACED
2.38 [60] BOLT CIRCLE
ON A 2.38 [60] BOLT CIRCLE
7.75
7.75
197
7.19
183
183
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Principle of Pump Operation
discharge
Stroke
Air Line discharged
Fluid
Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air, nitrogen or natural gas.
The main directional (air) control valve distributes compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm the exhausting air
④
.
③
①
②
. At the same time, from behind the opposite diaphragm is directed through the air valve assembly(s) to an exhaust port
As inner chamber pressure pressure
(p2)
, the rod
⑤
(p1)
exceeds liquid chamber
connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions are controlled by the check valves (ball or flap)
⑥
orientation.
The pump primes as a result of the suction stroke. The suction stroke lowers the chamber pressure the chamber volume. This results in a pressure differential necessary for atmospheric pressure
(p4)
⑦
.
(p3)
increasing
to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber
Suction
Stroke
Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke. The diaphragm’s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.
primed
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SUBMERGEd IllUSTRATION
MUFFLER
1" DIAMETER AIR
EXHAUST PIPING
LIQUID
LEVEL
SUCTION
LINE
Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills.
LIQUID
LEVEL
1" DIAMETER AIR
EXHAUST PIPING
SUCTION
LINE
Model S05 Metallic •
6
recommended Installation Guide
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
Unregulated Air
Supply to Surge
Suppressor
1
Surge Suppressor
Pressure Gauge
Shut-Off Valve
note: Surge Suppressor and
Piping must be supported after the flexible connection
Pipe Connection
(Style Optional)
Flexible Connector Discharge
Muffler
(Optional Piped Exhaust)
Flexible Connector
Vacuum
Gauge
Drain Port
3
2
Check
Valve
Shut-Off
Valve
Air Inlet
Filter Regulator
P/N: 020.V107.000
Air Dryer
Suction
Shut-Off Valve
Drain Port
CAUTION
The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.
installation And Start-Up
Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line diameter.
Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air consumption.
Air Line Moisture
Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer.
Air inlet And priming
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio.
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recommended Installation Guide Troubleshooting Guide
Symptom: pump cycles Once
Potential Cause(s):
Deadhead (system pressure meets or exceeds air supply pressure).
Recommendation(s):
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
pump will not Operate
/ cycle pump cycles and will not prime or no Flow pump cycles running
Sluggish / Stalling,
Flow Unsatisfactory
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger.
Remove pilot valve and inspect actuator plungers.
Pump is over lubricated.
Lack of air (line size, PSI, CFM).
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Check the air line size and length, compressor capacity (HP vs. CFM required).
Check air distribution system.
Discharge line is blocked or clogged manifolds.
Deadhead (system pressure meets or exceeds air supply pressure).
Blocked air exhaust muffler.
Pumped fluid in air exhaust muffler.
Pump chamber is blocked.
Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Remove muffler screen, clean or de-ice, and re-install.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Cavitation on suction side.
Check valve obstructed. Valve ball(s) not seating properly or sticking.
Valve ball(s) missing (pushed into chamber or manifold).
Check suction condition (move pump closer to product).
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.
Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked.
Excessive suction lift.
Suction side air leakage or air in product.
Remove or flush obstruction. Check and clear all suction screens or strainers.
For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler.
Over lubrication.
Icing.
Clogged manifolds.
Deadhead (system pressure meets or exceeds air supply pressure).
Cavitation on suction side.
Lack of air (line size, PSI, CFM).
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Clean manifolds to allow proper air flow.
Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Check suction (move pump closer to product).
Check the air line size, length, compressor capacity.
Excessive suction lift.
Air supply pressure or volume exceeds system hd.
Undersized suction line.
Restrictive or undersized air line.
Suction side air leakage or air in product.
Suction line is blocked.
Pumped fluid in air exhaust muffler.
Check valve obstructed.
For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Meet or exceed pump connections.
Install a larger air line and connection.
Visually inspect all suction-side gaskets and pipe connections.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
product Leaking
Through exhaust premature diaphragm
Failure
Diaphragm failure, or diaphragm plates loose.
Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations and lubrication.
Cavitation.
Excessive flooded suction pressure.
Misapplication (chemical/physical incompatibility).
Incorrect diaphragm plates or plates on backwards, installed incorrectly or worn.
Unbalanced cycling
Excessive suction lift.
Undersized suction line.
Enlarge pipe diameter on suction side of pump.
Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations and lubrication.
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been worn to a sharp edge.
For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Meet or exceed pump connections.
Pumped fluid in air exhaust muffler.
Suction side air leakage or air in product.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
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sandpiperpump
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com s05mdl1sm-rev0313
Model S05 Metallic •
8
Composite repair Parts drawing
10
ILLUSTRATION SHOWS
DIRECTION OF DIAPHRAGMS
DIAPHRAGM CONFIGURATION
DETAIL
NOTE TO ASSEMBLY
The diaphragms for both configurations shown above are to be installed with convolutions facing towards center of pump
9
9a
Alum Center
Poly Center
20
8
13
3
22
37
32
28
7
33
Torque:
70 in/lbs
12
Service & Repair Kits
21
4
10
35
34
476-219-000 Air End Kit (Polypropylene)
Seals, O-Rings, Gaskets, Retaining Rings, Air Valve
Assembly and Pilot Valve Assembly.
476-239-000
Seals, O-Rings, Gaskets, Bumpers, Retainers, Air Valve
Assembly and Pilot Valve Assembly.
Air End Kit for pumps equipped with Stroke Indicator
(same components as above, except Air Valve Assembly with pins replaces Air Valve Standard).
476-199-354 Wetted End Kit
Santoprene Diaphragm, Santoprene Check Balls,
UHMW Seats, Nitrile Spacer Gasket.
476-199-356 Wetted End Kit
Hytrel Diaphragm, Hytrel Check Balls, UHMW Seats.
476-199-360 Wetted End Kit
Nitrile Diaphragm, Nitrile Check Balls, UHMW Seats.
9
• Model S05 Metallic
26
38
1
15
16
*OVERLAY OPTION
30
25
23
10
9
37
29
18 9
10
Torque:
50 in/lbs
Aluminum ONLY
10
27
37
Torque:
120 in/lbs
37
18
30
2
29
36
29
10
10a
Alum Center
Poly Center
6
31
19
23
15
37
29
2
14
37 27
29
36
17
29
27
37
29
37
9
24
11
5
Torque:
50 in/lbs
Aluminum ONLY
10
9
37
9
37
10
476-199-661
EPDM Diaphragm, Santoprene Check Balls,
UHMW Seats.
476-199-365 Wetted End Kit
Neoprene Diaphragm, Neoprene Check Balls,
UHMW Seats.
476-199-633 Wetted End Kit
FKM Diaphragm, PTFE Check Balls, PTFE Seats.
476-199-650 Wetted End Kit
PTFE and Santoprene Diaphragm, PTFE Check Balls,
PTFE Seats.
476-199-654 Wetted End Kit
Santoprene Diaphragm, PTFE Overlay Diaphragm,
PTFE Check Balls, PTFE Seats.
476-199-659 Wetted End Kit
One-PIece Bonded PTFE/Nitrile Diaphragm,
PTFE Balls, PTFE Seats.
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Service & Repair Kits
Composite repair Parts list
3
2
Item
1 031.191.000
031.166.000
031.168.000
031.168.002
031.167.000
031.186.000
031.169.000
031.186.003
031.186.002
114.023.559
115.152.151
132.034.360
135.036.506
165.110.157
165.110.551
165.110.559
170.044.115
170.044.115
170.044.330
171.062.115
170.045.115
031.191.002
031.191.003
050.022.600
050.027.354
050.027.356
050.027.360
050.027.364
050.027.365
095.091.000
095.091.001
095.116.000
114.023.157
114.023.551
196.171.110
196.171.112
196.171.157
286.095.354
286.095.356
286.095.360
286.095.363
286.095.364
286.095.365
286.116.000
286.096.600
312.110.157
312.111.157
360.099.360
360.100.379
360.102.360
170.045.330
170.045.115
170.045.330
170.045.115
170.029.115
171.017.115
171.017.330
171.076.115
171.076.330
171.066.115
171.077.115
171.077.330
171.066.115
15
14
13
16
17
18
19
20
21
11
12
10A
9A
10
6
7
5
8
9
4
Air Valve Assembly
(Polypropylene Center w/Integral Muffler) 1
Air Valve Assembly
(Polypropylene Center w/External Muffler Options) 1
Air Valve Assembly
(Conductive Polypropylene Center ONLY)
Air Valve Assembly (w/stroke Indicator Pins)
Air Valve Assembly
Air Valve Assembly
(Stroke Indicator & Optional Mufflers) 1
Air Valve Assembly w/Stainless Steel hardware 1
1
1
1
1
Air Valve (High Temperature)
Air Valve
(High Temperature With Integral Mufflers) 1
Air Valve Assembly (Stainless Steel Hardware) 1
Ball, Check
Ball, Check
Ball, Check
Ball, Check
4
4
4
4
4
4
Ball, Check
Ball, Check
Pilot Valve Assembly
(Polypropylene Center ONLY)
Pilot Valve Assembly
(Conductive Polypropylene Center ONLY)
Pilot Valve Assembly
Bracket, Intermediate
Bracket, Intermediate (Polypropylene
Center ONLY)
Bracket, Intermediate
(Conductive Polypropylene Center ONLY)
Bracket, Mounting (Aluminum)
Bumper, Diaphragm
Bushing, Plunger
Cap, Air Inlet
Cap, Air Inlet (Polypropylene Center ONLY)
Cap, Air Inlet (Polypropylene Center ONLY)
Capscrew, Hex 5/16-18 X 1.00
Capscrew, Hex 5/16-18 X 1.00
(Polypropylene Center ONLY)
Capscrew, Hex 5/16-18 X 1.00
Capscrew, Flanged 5/16-18 x 1.00
(Polypropylene Center ONLY)
Capscrew, Hex 5/16-18 X 1.25 (Alum)
Capscrew, Hex 5/16-18 X 1.25 (Alum)
Capscrew, Hex 5/16-18 x 1.25 (SS)
Capscrew, Hex 5/16-18 x 1.25 (SS)
Capscrew, Hex 5/16-18 x 1.25
(Polypropylene Centers ONLY)
Capscrew, Hex 5/16-18 x 1.50
(Polypropylene Centers ONLY)
1
1
8
12
8
12
Capscrew, Flat Socket Head 1/4.20 x .50 (Alum) 4
Capscrew, Flat Socket Head 1/4.20 x .50 (Alum) 4
Capscrew, Flanged 1/4-20 x 75 4
4 Capscrew, Flanged 1/4-20 x 75
Capscrew, Flanged 1/4-20 x 1.25
(Polypropylene Centers ONLY)
Capscrew, Flanged 1/4-20 x 1.50
Capscrew, Flanged 1/4-20 x 1.50
Capscrew, Flanged 1/4-20 x 1.25
(Polypropylene Centers ONLY)
Chamber, Outer
4
4
4
Chamber, Outer
Chamber, Outer
Diaphragm
Diaphragm
Diaphragm
Diaphragm
Diaphragm
Diaphragm
Diaphragm, One.Piece Bonded
Diaphragm, Overlay
Elbow, Suction
Elbow, Discharge
Gasket, Spacer (Use TPE Diaphragms only)
Gasket, Air Inlet
Gasket, Air Valve
2
1
2
2
1
2
2
2
2
2
2
2
2
2
2
4
2
1
1
1
4
40
40
24
24
1
12
1
1
2
2
1
2
37
38
33
34
35
36
28
29
26
27
25
24
22
23
30 612.091.110
612.091.112
612.091.157
612.177.330 31
612.221.330
32 620.019.115
675.042.115
685.056.120
720.012.360
722.094.080
722.094.110
722.094.150
722.094.550
722.094.600
900.004.115
900.004.330
900.004.115
900.004.330
900.004.115
544.005.115
530.035.000
545.004.115
545.004.330
545.004.115
545.004.330
560.001.360
560.083.360
560.083.363
560.083.364
560.083.365
720.064.600
560.083.360
560.083.363
560.083.364
560.083.365
560.083.611
360.101.360
518.157.157
518.157.157E
518.158.110
518.158.110E
518.158.110W
518.158.112
518.158.112E
518.159.110
518.159.110E
518.159.110W
518.159.112
518.159.112E
Gasket, Pilot Valve
(Polypropylene Centers ONLY)
Manifold (see item 29)
Manifold BSP Tapered (see item 29)
Manifold, Suction
Manifold, Suction BSP Tapered
Welded Raised Face 150#
1/2" ANSI Flanged Manifold
Manifold, Suction
Manifold, Suction BSP Tapered
Manifold, Discharge
Manifold, Discharge BSP Tapered
Welded Raised Face 150#
1/2" ANSI Flanged Manifold
Manifold, Discharge
Manifold, Discharge BSP Tapered
Metal Muffler
Nut, Hex 5/16-18 (Aluminum)
Nut, Hex 5/16-18 (Aluminum)
Nut, Hex 5/16-18 (Stainless Steel)
Nut, Hex 5/16-18 (Stainless Steel)
O-Ring
O-Ring (Aluminum Manifold)
O-Ring (Aluminum Manifold)
O-Ring (Aluminum Manifold)
O-Ring (Aluminum Manifold)
Seal (Aluminum Manifold)
O-Ring (metallic seats only)
O-Ring (metallic seats only)
O-Ring (metallic seats only)
O-Ring (metallic seats only)
O-Ring (metallic seats only)
Plate, Outer Diaphragm
Plate, Outer Diaphragm
Plate, Outer Diaphragm
Plate, Inner Diaphragm
Plate, Inner Diaphragm
(One-Piece Bonded Only)
Plunger, Actuator
Ring, Retainer
Rod, Diaphragm
Seal, U-Cup Shaft
Seat, Check Valve (item 29 required)
Seat, Check Valve (item 29 required)
Seat, Check Valve (item 29 required)
Seat, Check Valve
Seat, Check Valve
5/16 Lock Washer (Aluminum)
5/16 Lock Washer (Aluminum)
5/16 Lock Washer (Stainless Steel)
5/16 Lock Washer (Stainless Steel)
5/16 Lock Washer
(Stainless Steel)(Poly Center ONLY) 28
Nut, Flanged 5/16-18 (Poly Centers ONLY) 12
48
48
4
4
32
32
4
4
2
4
2
1
2
2
8
8
4
4
4
4
2
4
24
24
8
8
1
1
1
1
2
2
2
8
2
8
8
2
1
1
2
1
1
1
1
1
1
Parts not shown used with Raised Face ANSI Flange Options R and W:
170.043.330
326.054.080
545.003.330
900.004.330
901.035.330
Hex Cap Screw
Mounting Foot
Hex Nut
Lock Washer
Flat Washer
Parts not shown used with Raised Face ANSI Flange Option R ONLY:
334.110.110 1/2" ANSI 150# Raised Face Flange and
Threaded Pipe Connection
538.006.110 1/2" NPT Pipe Nipple x 1-1/2 Long lEGENd:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.
4
4
4
2
8
ATEX Compliant
NOTE: See Pages 11 and 12 For Full Explanation of Air Valve Options.
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com s05mdl1sm-rev0313
Model S05 Metallic •
10
material Codes -
The last 3 digits of Part Number
000.....Assembly, sub-assembly; and some purchased items
010.....Cast Iron
015.....Ductile Iron
020.....Ferritic Malleable Iron
080.....Carbon Steel, AISI B-1112
110 .....Alloy Type 316 Stainless Steel
111 .....Alloy Type 316 Stainless Steel
(Electro Polished)
112 .....Alloy C
113 .....Alloy Type 316 Stainless Steel
(Hand Polished)
114 .....303 Stainless Steel
115 .....302/304 Stainless Steel
117 .....440-C Stainless Steel (Martensitic)
120.....416 Stainless Steel
(Wrought Martensitic)
148.....Hardcoat Anodized Aluminum
150.....6061-T6 Aluminum
152.....2024-T4 Aluminum (2023-T351)
155.....356-T6 Aluminum
156.....356-T6 Aluminum
157.....Die Cast Aluminum Alloy #380
158.....Aluminum Alloy SR-319
162.....Brass, Yellow, Screw Machine Stock
165.....Cast Bronze, 85-5-5-5
166.....Bronze, SAE 660
170.....Bronze, Bearing Type,
Oil Impregnated
180.....Copper Alloy
305.....Carbon Steel, Black Epoxy Coated
306.....Carbon Steel, Black PTFE Coated
307.....Aluminum, Black Epoxy Coated
308.....Stainless Steel, Black PTFE Coated
309.....Aluminum, Black PTFE Coated
313.....Aluminum, White Epoxy Coated
330.....Zinc Plated Steel
332.....Aluminum, Electroless Nickel Plated
333.....Carbon Steel, Electroless
Nickel Plated
335.....Galvanized Steel
337.....Silver Plated Steel
351.....Food Grade Santoprene ®
353.....Geolast; Color: Black
354.....Injection Molded #203-40
Santoprene ® Duro 40D +/-5;
Color: RED
356.....Hytrel
®
357.....Injection Molded Polyurethane
358.....Urethane Rubber
(Some Applications)
(Compression Mold)
359.....Urethane Rubber
360.....Nitrile Rubber Color coded: RED
363.....FKM (Fluorocarbon)
Color coded: YELLOW
364.....EPDM Rubber
Color coded: BLUE
365.....Neoprene Rubber
Color coded: GREEN
366.....Food Grade Nitrile
368.....Food Grade EPDM
371.....Philthane (Tuftane)
374.....Carboxylated Nitrile
375.....Fluorinated Nitrile
378.....High Density Polypropylene
379.....Conductive Nitrile
408.....Cork and Neoprene
425.....Compressed Fibre
426.....Blue Gard
440.....Vegetable Fibre
500.....Delrin
® 500
502.....Conductive Acetal, ESD-800
503.....Conductive Acetal, Glass-Filled
506.....Delrin
® 150
520.....Injection Molded PVDF
Natural color
540.....Nylon
542.....Nylon
544.....Nylon Injection Molded
550.....Polyethylene
551.....Glass Filled Polypropylene
552.....Unfilled Polypropylene
555.....Polyvinyl Chloride
556.....Black Vinyl
558.....Conductive HDPE
570.....Rulon II ®
580.....Ryton
®
600.....PTFE (virgin material)
Tetrafluorocarbon (TFE)
603.....Blue Gylon ®
604.....PTFE
606.....PTFE
607.....Envelon
608.....Conductive PTFE
610.....PTFE Encapsulated Silicon
611 .....PTFE Encapsulated FKM
632.....Neoprene/Hytrel ®
633.....FKM/PTFE
634.....EPDM/PTFE
635.....Neoprene/PTFE
637.....PTFE, FKM/PTFE
638.....PTFE, Hytrel ® /PTFE
639.....Nitrile/TFE
643.....Santoprene
® /EPDM
644.....Santoprene
® /PTFE
656 .....Santoprene
® Diaphragm and
Check Balls/EPDM Seats
661.....EPDM/Santoprene ®
666.....FDA Nitrile Diaphragm,
PTFE Overlay, Balls, and Seals
668.....PTFE, FDA Santoprene ® /PTFE
• Delrin and Hytrel are registered tradenames of E.I. DuPont.
• Nylatron is a registered tradename of Polymer Corp.
• Gylon is a registered tradename of Garlock, Inc.
• Santoprene is a registered tradename of Exxon Mobil Corp.
• Rulon II is a registered tradename of Dixion Industries Corp.
• Ryton is a registered tradename of Phillips Chemical Co.
• Valox is a registered tradename of General Electric Co.
r E C yC l I N G
Many components of SANDPIPER ® AODD pumps are made of recyclable materials.
We encourage pump users to recycle worn out parts and pumps whenever possible, after any hazardous pumped fluids are thoroughly flushed.
11
• Model S05 Metallic www
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air distribution Valve assembly
1-I
1-F
1-F
1-H
1-G
1-E
1-D
1-C
1-A
1-C
1-D
1-E
1-B
1-F
1-F
Air distribution Valve Servicing
See repair parts drawing, remove screws.
Step 1: Remove hex capscrews (1-E).
Step 2: Remove end cap (1-D).
Step 3: Remove spool part of (1-A) (caution: do not scratch).
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect bumpers (1-C) and o-rings (1-F).
Step 6: Lightly lubricate O-Rings (1-F) on sleeve (1-A).
Step 7: Press sleeve (1-A) into body (1-B).
Step 8: Reassemble in reverse order, starting with step 3.
note: Sleeve and spool (1-A) set is match ground to a specified clearance sleeve and spools (1-A) cannot be interchanged.
IMPORTANT
Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
ATEX Compliant
Note: Pumps equipped with this valve assembly are
ATEX compliant when a metal muffler is used.
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Main Air Valve Assembly Parts list
Item Part Number
1
1-A
1-B
1-C
1-D
1-E
1-F
1-G
1-H
1-I
031.191.000
031.132.000
095.106.157
132.038.357
165.128.157
171.076.330
560.101.360
530.031.550
165.109.551
706.027.330 description
Valve Assembly
Qty
1
Sleeve and Spool Set 1
Valve Body
Bumper
End Cap
Hex Flange Capscrew 1/4-20 x .75
O.Ring
Muffler
Muffler Cap
Machine Screw
1
4
4
1
2
8
1
2
Item Part number
1 031.191.003 description
Valve Assembly
(same as above 031.191.003 except items 1-E, and 1-I)
1-E
1-I
171.076.115
706.027.115
Hex Flange Capscrew 1/4-20 x .75
Machine Screw
Main Air Valve Assembly Parts list
Item Part Number
1 031.186.000
( description
Valve Assembly
Same as above 031.191.000 minus items 1-G, 1-H, and 1-I)
Item Part Number
1
1.E
031.186.003
(Same as above 031.186.003 except item 1-e)
171.076.115 description
Valve Assembly
Hex Flange Capscrew 1/4-20 x .75
QTY
1
8
4
Qty
1
Qty
1
8
Model S05 Metallic •
12
air distribution Valve assembly for Polypropylene
Center Sections
Air distribution Valve Servicing
See repair parts drawing, remove screws.
Step 1: Remove end cap retainer (1-G).
Step 2: Remove end cap (1-E).
Step 3: Remove spool part of (1-B) (caution: do not scratch).
Step 4: Press sleeve (1-B) from body (1-A).
Step 5: Inspect O-Rings (1-C) and replace if necessary.
Step 6: Lightly lubricate O-Rings (1-C) on sleeve (1-B).
Step 7: Press sleeve (1-B) into body (1-A).
Step 8: Reassemble in reverse order, starting with step 3.
note: Sleeve and spool (1-B) set is match ground to a specified clearance sleeve and spools (1-B) cannot be interchanged.
IMPORTANT
Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
ATEX Compliant
13
• Model S05 Metallic
Main Air Valve Assembly Parts list
Item Part Number
1
1-A
1-B
1-C
1-E
1-F
1-G
1-H
1-I
1-J
031.166.000
095.106.551
031.132.000
560.101.360
165.122.551
560.026.360
675.062.115
530.031.550
165.109.551
710.011.115 description
Air Valve Assembly
Body, Air Valve
Sleeve and Spool Set
O-Ring
End Cap
O-Ring
End Cap Retainer
Muffler
Muffler Cap
Self-Tapping Screw
For Pumps with Virgin PTFE coated hardware:
1
1-G
1-J
031.166.002
675.062.308
Air Valve Assembly
End Cap Retainer
710.011.308 Self Tapping Screw
(Includes all other items used on 031.166.000 above)
For Pumps with alternate Mesh or Sound Dampening Mufflers or
Piped Exhaust:
1 031.168.000 Air Valve Assembly
(Includes all items used on 031.166.000 above minus 1-H, 1-I and 1-J)
Main Air Valve Assembly Parts list
(For conductive ploypropylene center only)
Item Part Number
1
1-A
1-B
1-C
1-E
1-F
1-G
031.168.002
095.106.559
031.132.000
560.101.360
165.122.558
560.026.360
675.062.115 description
Air Valve Assembly
Body, Air Valve
Sleeve and Spool Set
O-Ring
End Cap
O-Ring
End Cap Retainer www
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1
2
2
8
2
Qty
1
1
1
2
2
8
2
Qty
1
1
1
1
1
4
1
2
4
air Valve with Stroke Indicator assembly
1-J
1-K
1-B
1-H
1-B
1-F
1-D
1-C
1-E
1-D
1-F
1-C
1-A
1-E 1-G
Air distribution Valve Servicing
See repair parts drawing, remove screws.
Step 1: Remove end cap retainer (1-G).
Step 2: Remove end cap (1-E), bumper (1-D).
Step 3: Remove spool part of (1-B) (caution, do not scratch).
Step 4: Press sleeve (1-B) from body (1-A).
Step 5: Inspect O-Rings (1-C) and replace if necessary.
Step 6: Lightly lubricate O-Rings (1-C) on sleeve (1-B).
Step 7: Press sleeve (1-B) into body (1-A).
Step 8: Reassemble in reverse order.
note: Sleeve and spool (1-B) set is match ground to a specified clearance sleeve and spools (1-B) cannot be interchanged.
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Main Air Valve Assembly Parts list
Item
1
1-A
1-B
1-C
1-D
1-E
1-F
1-G
1-H
1-I
1-J
1-K
Part Number
031.167.000
095.106.559
031.134.000
560.101.360
132.030.552
165.123.147
560.029.360
675.062.115
210.008.330
530.031.550
165.109.559
710.011.115 description
Air Valve Assembly
Body, Air Valve
Sleeve and Spool Set
O-Ring
Bumper
End Cap
O-Ring
End Cap Retainer
Safety Clip
Muffler
Muffler Cap
Self-Tapping Screw
For Pumps with Virgin PTFE coated hardware:
1
1-G
1-J
031.167.002
675.062.308
Air Valve Assembly
End Cap Retainer
710.011.308 Self Tapping Screw
(Includes all other items used on 031.166.000 above)
For Pumps with alternate Mesh Muffler or Piped Exhaust:
1 031.169.000 Air Valve Assembly
(Includes all items used on 031.167.000 above minus 1-H, 1-I and 1-J)
ATEX Compliant
1
Model S05 Metallic •
14
2
2
8
2
Qty
1
1
1
1
1
2
1
4
1
2
4
Pilot Valve assembly
15
Pilot Valve Servicing
With Pilot Valve removed from pump.
Step 1: Remove snap ring (3-F).
Step 2: Remove sleeve (3-B), inspect O-Rings (3-C), replace if required.
Step 3: Remove spool (3-D) from sleeve (3-B), inspect O-Rings (3E), replace if required.
Step 4: Lightly lubricate O-Rings (3-C) and (3-E).
Reassemble in reverse order.
Pilot Valve Assembly Parts list
For Models Equipped with Aluminum Midsections
Item Part Number
3
3-A
3-B
3-C
3-D
3-E
3-F
095.116.000
095.087.157
755.051.000
560.033.360
775.055.000
560.023.360
675.037.080
Valve Body
Sleeve (With O-Rings)
O-Ring (Sleeve)
Spool (With O-Rings)
O-Ring (Spool)
Retaining Ring
6
1
1
1
3
1
Item Part Number
3
3-A
3-B
3-C
3-D
3-E
3-F
095.091.000
095.087.551
755.051.000
560.033.360
775.055.000
560.023.360
675.037.080
Pilot Valve Assembly
Pilot Valve Body
Sleeve (With O-Rings)
O-Ring (Sleeve)
Spool (With O-Rings)
O-Ring (Spool)
Retaining Ring
Qty
1
1
1
3
1
6
1
For Models Equipped with Conductive Polypropylene Midsections
Item Part Number
3
3-A
3-B
3-C
3-D
3-E
3-F
095.091.001
095.087.558
755.051.000
560.033.360
775.055.000
560.023.360
675.037.080
Pilot Valve Body
Sleeve (With O-Rings)
O-Ring (Sleeve)
Spool (With O-Rings)
O-Ring (Spool)
Retaining Ring
1
1
6
1
3
1
• Model S05 Metallic www
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Pilot Valve assembly Intermediate assembly
26
7
21
25
Intermediate Assembly drawing
Step 1: Remove plunger, actuator (25) from center of intermediate pilot valve cavity.
Step 2: Remove Ring, Retaining (26), discard.
Step 3: Remove bushing, plunger (7), inspect for wear and replace if necessary with genuine parts.
Step 4: Remove O-Ring (21), inspect for wear and replace if necessary with genuine parts.
Step 5: Lightly lubricate O-Ring (21) and insert into
intermediate.
Step 6: Utilizing a new Ring, Retaining (26) reassemble in reverse order
Step 7: Remove Seal, Diaphragm Rod (35).
Step 8: Clean seal area, lightly lubricate and install new Seal,
Diaphragm Rod (28).
IMPORTANT
When the pumped product source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended.
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4
21
7
26
25
35
Intermediate Repair Parts list
7
28
32
33
35
Item Part Number
4 114.023.157
114.023.551
114.023.559
135.036.506
560.001.360
620.019.115
675.042.115
720.012.360 description
Bracket, Intermediate
Bracket, Intermediate
Bracket, Intermediate
(Conductive Polypropylene
Midsection ONLY)
Bushing, Plunger
O-Ring
Plunger, Actuator
Ring, Retaining*
Seal, Diaphragm Rod
Qty
1
1
1
2
2
2
2
2
*Note: It is recommended that when plunger components are serviced, new retaining rings be installed.
ATEX Compliant
Model S05 Metallic •
16
diaphragm Service drawing
37
11
20
30
34
6
31
11
20
Use With TPE diaphragms Only
15
Torque:
120 in/lbs
30
14
11
27
37
14
11
37
diaphragm Orientation
Install diaphragm and spacer as shown above.
diaphragm Service drawing - with Overlay
37
11
15
34
6
31 11
14
16
17
30
27
37
11
37
diaphragm Orientation
Install diaphragm and spacer as shown above.
Torque:
120 in/lbs
14
11
diaphragm Service drawing - with One-Piece Bonded
37
11
15
11
34
16
30
6
31
17
• Model S05 Metallic
15
14
11
27
37
14
11
37
diaphragm Orientation
Install diaphragm and spacer as shown above.
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diaphragm Servicing
Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphragm rod. dO nOT use a pipe wrench or similar tool to remove assembly from rod. Flaws in the rod surface may damage bearings and seal. Soft jaws in a vise are recommended to prevent diaphragm rod damage.
Step 8: On opposite side of pump, thread the remaining assembly onto the diaphragm rod. Using a torque wrench, tighten the assembly to the diaphragm rod. Align diaphragm through bolt holes, always going forward past the recommended torque. Torque values are called out on the exploded view. neVer reverse to align holes, if alignment cannot be achieved without damage to diaphragm, loosen complete assemblies, rotate diaphragm and reassemble as described above.
Step 1.A: nOTe: Not all inner diaphragm plates are threaded. Some models utilize a through hole in the inner diaphragm plate. If required to separate diaphragm assembly, place assembly in a vise, gripping on the exterior cast diameter of the inner plate. Turn the outer plate clockwise to separate the assembly.
Always inspect diaphragms for wear cracks or chemical attack. Inspect inner and outer plates for deformities, rust scale and wear. Inspect intermediate bearings for elongation and wear. Inspect diaphragm rod for wear or marks.
Clean or repair if appropriate. Replace as required.
Step 2: Reassembly: There are two different types of diaphragm plate assemblies utilized throughout the
Sandpiper product line: Outer plate with a threaded stud, diaphragm, and a threaded inner plate.
Outer plate with a threaded stud, diaphragm, and an inner plate with through hole. Secure threaded inner plate in a vise. Ensure that the plates are being installed with the outer radius against the diaphragm.
Step 9: Complete assembly of entire unit.
One Piece Diaphragm Servicing (Bonded PTFE with integral plate) The One Piece diaphragm has a threaded stud installed in the integral plate at the factory. The inner diaphragm plate has a through hole instead of a threaded hole. Place the inner plate over the diaphragm stud and thread the first diaphragm / inner plate onto the diaphragm rod only until the inner plate contacts the rod. Do not tighten. A small amount of grease may be applied between the inner plate and the diaphragm to facilitate assembly.
Insert the diaphragm / rod assembly into the pump and install the outer chamber. Turn the pump over and thread the second diaphragm / inner plate onto the diaphragm rod. Turn the diaphragm until the inner plate contacts the rod and hand tighten the assembly. Continue tightening until the bolt holes align with the inner chamber holes. dO nOT LeAVe
The ASSeMBLY LOOSe.
Step 3: Lightly lubricate, with a compatible material, the inner faces of both outer and inner diaphragm plates when using on non Overlay diaphragms (For EPDM water is recommended). No lubrication is required.
Step 4: Push the threaded outer diaphragm plate through the center hole of the diaphragm.
note: Most diaphragms are installed with the natural bulge out towards the fluid side. S05,
S07, and S10 non–metallic units are installed with the natural bulge in towards the air side.
Step 5: Thread or place, outer plate stud into the inner plate. For threaded inner plates, use a torque wrench to tighten the assembly together.
Torque values are called out on the exploded view.
Repeat procedure for second side assembly.
Allow a minimum of 15 minutes to elapse after torquing, then re-torque the assembly to compensate for stress relaxation in the clamped assembly.
Step 6: Thread one assembly onto the diaphragm rod with sealing washer (when used) and bumper.
Step 7: Install diaphragm rod assembly into pump and secure by installing the outer chamber in place and tightening the capscrews. www
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IMPORTANT
Read these instructions completely, before installation and start-up.
It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
Model S05 Metallic •
18
Solenoid Shifted air Valve
Wiring diagram
#2 Terminal
Neutral
(Negative)
3rd Terminal for ground
#1 Terminal
Power
(Positive)
41
40
33
43
28
20
8
42
28
43
33
13
19
• Model S05 Metallic
39
Solenoid Shifted Air distribution Valve Option
Warren Rupp’s solenoid shifted, air distribution valve option utilizes electrical signals to precisely control your SANDPIPER’s speed. The solenoid coil is connected to a customer - supplied control. Compressed air provides the pumping power, while electrical signals control pump speed (pumping rate).
Operation
The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution valve in place of the standard SANDPIPER’s pilot operated, air distribution valve.
Where a pilot valve is normally utilized to cycle the pump’s air distribution valve, an electric solenoid is utilized. As the solenoid is powered, one of the pump’s air chambers is pressurized while the other chamber is exhausted. When electric power is turned off, the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized. By alternately applying and removing power to the solenoid, the pump cycles much like a standard SANDPIPER pump, with one exception. This option provides a way to precisely control and monitor pump speed.
Before Installation
Before wiring the solenoid, make certain it is compatible with your system voltage.
*Special Conditions For Safe Use
A fuse corresponding to its rated current (max. 3*I rat
according IEC 60127-2-1) or a motor protecting switch with short-circuit and thermal instantaneous tripping (set to rated current) shall be connected in series to each solenoid as short circuit protection. For very low rated currents of the solenoid the fuse of lowest current value according to the indicated IEC standard will be sufficient. The fuse may be accommodated in the associated supply unit or shall be separately arranged. The rated voltage to the fuse shall be equal to or greater than the stated rated voltage of the magnet coil. The breakage capacity of the fuse-link shall be as high as or higher than the maximum expected short circuit current at the location of the installation (usually 1500 A). A maximum permissible ripple of 20% is valid for all magnets of direct-current design.
4
22
Solenoid Shifted Air Valve Parts list
(Includes all items used on Composite Repair Parts List except as shown)
Item Part Number
41
42
43
39
40
4 114.023.157
114.023.551
114.023.559
893.099.000
219.001.000
219.004.000
219.002.000
219.003.000
241.001.000
241.003.000
171.065.115
618.050.150 description
Bracket, Intermediate
Bracket, Intermediate
Bracket, Intermediate
(Conductive Polypropylene Midsection ONLY)
Solenoid Valve, NEMA4
Solenoid Coil, 24VDC
Solenoid Coil, 24VAC/12VDC
Solenoid Coil, 120VAC
Solenoid Coil, 240VAC
Connector, conduit
Conduit Connector with
Suppression Diode (DC Only)
Capscrew, Flanged ¼-20 x 1.00
Plug (Replaces Item 7)
IEC EEX m T4
Qty
1
1
1
4
2
1
1
1
1
1
1
1
For Explosion Proof Solenoid Coils used in North America and
40 outside the European Union.
219.009.001
219.009.002
219.009.003
219.009.004
219.009.005
219.009.006 note:
Solenoid Coil, 120VAC 60 H z
1
Solenoid Coil, 240VAC 60 H z
1
Solenoid Coil, 12VDC
Solenoid Coil, 24VDC
Solenoid Coil, 110VAC 50 H z
Solenoid Coil, 230VAC 50 H z
Item 41 (Conduit Connector) is not required
1
1
1
1
*
II 2G EE
II 2D c x
II 3/2 G E x m m c
II T5 c
II T5
IP65 T100°c
For ATEX Compliant Solenoid Coils used in the European Union
40 219.011.001 Solenoid Coil, Single mounting
12 VDC, 3.3W / 267mA
219.011.002 Solenoid Coil, Single mounting
1
24 VDC, 3.3W / 136mA
219.011.003 Solenoid Coil, Single mounting
110/120 VAC, 3.4W / 29mA
219.011.004 Solenoid Coil, Single mounting
220/240 VAC, 3.4W / 15mA
1
1
1 note: Item 41 (Conduit Connector) is not required
Compressed Air Temperature Range: Maximum Ambient Temperature to plus 50°C www
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dual Port (aluminum model Only)
1” NPT or 1” BSP Tapered EXTERNAL
1/2” NPT or 1/2” BSP Tapered INTERNAL
(THIS PART REQUIRED FOR SINGLE
PORT SUCTION ONLY)
1/2” NPT or 1/2” BSP Tapered
INTERNAL (DUAL PORT PARTS ONLY)
1” NPT or 1” BSP Tapered EXTERNAL
1/2” NPT or 1/2” BSP Tapered INTERNAL
(THIS PART REQUIRED FOR SINGLE
PORT SUCTION ONLY)
1/2” NPT or 1/2” BSP Tapered INTERNAL
(DUAL PORT PARTS ONLY)
Illustration for dual Port Suction and Single or dual Port discharge
(not available for Stainless Steel or Alloy-c equipped Models)
*dual suction/dual discharge = no manifold.
dual Port Suction and discharge Repair Parts list
29*
37*
18*
23*
27*
Item Part Number
10*
17*
170.045.115
170.045.330
312.110.157E
312.110.157N
312.111.157E
312.111.157N
518.157.157
545.004.115
545.004.330
560.083.360
560.083.363
560.083.364
560.083.365
720.064.600
900.004.115
900.004.330 description
Capscrew, Hex 5/16-18 X 1.25
Capscrew, Hex 5/16-18 X 1.25
Elbow, Suction BSP (tapered)
(replaces 312.110.157)
Elbow, Suction 1/2" NPT
(replaces 312.110.157)
Elbow, Discharge BSP (tapered)
(replaces 312.111.157)
Elbow, Discharge 1/2" NPT
(replaces 312.111.157)
Manifold (not required)
Nut, Hex 5/16.18
Nut, Hex 5/16.18
O-Ring (Alum Manifold) (not required)
O-Ring (Alum Manifold) (not required)
O-Ring (Alum Manifold) (not required)
O-Ring (Alum Manifold) (not required)
Seal (Alum Manifold) (not required)
Lock Washer
Lock Washer
Qty.
24
24
2
2
2
2
32
32
0
0
0
0
0
20
20
0
ATEX Compliant
IMPORTANT
Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
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Model S05 Metallic •
20
written warranty
5 - yEar limited Product warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by
Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.
~ See complete warranty at www. sandpiperpump.com/About/guaranteesandwarranties.html ~
Declaration of Conformity
Manufacturer: Warren Rupp, Inc.
®
, 800 N. Main Street, P.O. Box 1568,
Mansfield, Ohio, 44901-1568 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.
Signature of authorized person
David Roseberry
Printed name of authorized person
Revision Level: F
October 20, 2005
Date of issue
Engineering Manager
Title
August 23, 2012
Date of revision s05mdl1sm-rev313
EC Declaration of Conformity
In accordance with ATEX Directive 94/9/EC,
Equipment intended for use in potentially explosive environments.
Manufacturer: Warren Rupp, Inc.
®
, A Unit of IDEX Corportion
800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA
EN 60079-25: 2004
For pumps equipped with Pulse Output ATEX Option
KEMA Quality B.V. (0344)
AODD Pumps and Surge Suppressors
For Type Examination Designations
AODD (Air-Operated Double Diaphragm) Pumps
EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X
KEMA Quality B.V.
Utrechtseweg 310
6812 AR Arnhem, The Netherlands
Applicable Standard:
EN13463-1: 2001,
EN13463-5: 2003
DATE/APPROVAL/TITLE:
EC Declaration of Conformity
Type
Pump types, S1F, S15, S20, and S30 provided with the pulse output option
Pump types, S1F, S15, S20, and S30 provided with the integral solenoid option
Pump types, HDB1½, HDB40,
HDB2, HDB50, HDB3, HDF1,
HDF25, HDF2, HDF3M, PB¼,
S05, S1F, S15, S20, S30, SB1,
SB25, ST1½, ST40, G15, G20, and G30, without the above listed options, no aluminum parts
Pump types, DMF2, DMF3,
HDB1½, HDB40, HDB2,
HDB50, HDB3, HDF1, HDF25,
HDF2, HDF3M, PB¼, S05, S1F,
S15, S20, S30, SB1, SB25,
SE½, ST1, ST25, ST1½, ST40,
U1F, G05, G1F, G15, G20, and
G30
Surge Suppressors all types
EC Declaration of Conformity
Equipment intended for use in potentially explosive environments.
EN13463-5: 2003
EN13463-1: 2001,
Applicable Standard:
II 1 G c T5
II 3/1 G c T5
II 1 D c T100 o C
I M1 c
I M2 c
II 2 G c T5
II 3/2 G c T5
II 2 D c T100 o C
II 2 G T5
II 3/2 G T5
II 2 D T100 o C
EC Type Certificate No. Pumps: KEMA 09ATEX0071 X
Type Certificate No. Pumps: KEMA 09ATEX0072 X
Type Certificate No. Suppressors: KEMA 09ATEX0073
rective 94/9/EC,
, A Unit of IDEX Corportion
Marking
II 2 G Ex ia c IIC T5
II 3/2 G Ex ia c IIC T5
II 2 D Ex c iaD 20 IP67 T100 o C 09ATEX0071 X
II 2 G EEx m c II T5
II 3/2 G EEx m c II T5
II 2 D c IP65 T100 o C
®
ATEX Di
Netherlands Listed In
KEMA 09ATEX0071 X
CE 0344 .
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
CE 0344
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0072 X
CE 0344
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
. (0344)
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
CE
KEMA 09ATEX0073
CE
In accordance with
800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA
Manufacturer: Warren Rupp, Inc.
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0073
KEMA 09ATEX0073
KEMA 09ATEX0073
No
Yes
Yes
No
Yes
Yes
EN 60079-25: 2004
For pumps equipped with Pulse Output ATEX Option
AODD Pumps and Surge Suppressors
Utrechtseweg 310
6812 AR Arnhem, The
No
Yes
Yes
For Type Examination Designations, see page 2 (back)
AODD (Air-Operated Double Diaphragm) Pumps
Non-Conductive
Fluids
KEMA Quality B.V
No
Yes
Yes EC Type Examination Certificate No. Pumps: KEMA
KEMA Quality B.V
No
Yes
Yes
No
Yes
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