Champion Power Equipment C42412-1 User Manual

Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications and with proper use and maintenance this generator should bring you years of satisfying service.

SAFETY PRECAUTIONS

WARNING

Read, study, and follow all instructions before operating this device. Failure to heed these instructions may result in personal injury and/or property damage.

Your generator can develop tremendous power forces and if used unsafely or improperly could result in property damage, serious injury, or death. Throughout this manual you will find the following symbols for caution, warning, and danger. Pay particular attention to the notes preceded by these symbols as they are written for your safety. Ultimately, safe operation of this device rests with you, the operator.

DANGER

Indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or equipment damage. This notation is also used to alert against unsafe practices.

SAFETY AND OPERATION INSTRUCTIONS

WARNING

Failure to follow these instructions and warnings may result in death, personal injury, or property damage.

DANGER

Gasoline engines produce toxic carbon monoxide exhaust fumes. Breathing exhaust fumes will cause serious injury or death.

WARNING No modifications, alterations, or deviation to the generator are authorized by the manufacturer and should not be made.

WARNING

Read, study, and understand the operator's manual prior to operation of this product. Read, study and understand the engine manual prior to operation. Follow all warnings and instructions.

WARNING

Know your equipment. Check the applications, limitations, and potential hazards with this unit and its placement or location.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING

Gasoline is flammable. Check for spilled fuel or fuel leaks. Stop engine and allow to cool at least 2 minutes before refueling.

WARNING

Equipment must be used on a hard, level surface, free from grease, fuel and other combustible materials.

WARNING Engine must not be run at excessive speeds. Operating an engine at excessive speeds increases the hazard of personal injury. Do not tamper with the parts which may increase or decrease the speed of the engine.

WARNING Do not operate this generator in the rain or unusually wet conditions.

WARNING

This generator is designed for outdoor use only; do not use this generator inside any building or enclosure including the generator compartment of a recreational vehicle (RV). Fire or an explosion may result.

WARNING

No user-performed modifications, including venting of exhaust and/or cooling ventilation are authorized by the manufacturer, Also, allow at least two feet of clearance on all sides of the generator even while operating the unit outdoors.

WARNING

If this unit is used for backup power in the event of a utility power failure, the following step must be taken: Before connecting the generator to an electrical system, open the main circuit breaker or main switch serving the system, to isolate the generator system from the electric utility. Failure to isolate the generator and utility systems may result in damage to the generator and may also result in injury or death to electric utility workers, due to a back feed of electrical energy.

WARNING

This product is equipped with a spark-arresting muffler. If the product will be used around flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then the approved spark arrester must be installed. SPARK-ARRESTERS ARE REQUIRED IN THE STATE OF CALIFORNIA. Spark arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances.

WARNING

Never step over a generator.

WARNING

Failure to heed these warnings may result in personal injury and/or property damage. No modifications, alterations, or deviations to the generator are authorized by the manufacturer and should not be made.

WARNING

Engine speed has been factory set to provide safe operation. Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire. Never attempt to “speed up” the engine to obtain more performance.

Both the output voltage and frequency will be thrown out of standard by this practice, endangering attachments and the user.

1

WARNING Never refuel a generator while it is in operation. Make sure the generator is not running. (This is a severe risk of fire.)

WARNING Engine Exhaust, some of it’s constituents, and certain vehicle components contain or emit chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm.”

This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling .”

CAUTION This generator has been shipped from the factory without oil in the crankcase. Operating the unit without oil can ruin the engine.

CAUTION

You MUST unplug any load from the generator before starting. This will help to prevent permanent damage to any appliances.

CAUTION

Do not exceed rated capacity of current draw. Current load must be kept within rating on the generator label. Overloading will damage the unit and/or shorten its life.

CAUTION

For starting, grasp the starter grip and pull slowly until you feel resistance. Then pull firmly. Repeat if necessary with choke opened slightly. When engine starts, open the choke gradually until the engine is warm.

INCLUDED WITH YOUR GENERATOR

1. Generator

2. Battery Cable

3. Bolts

4. Rubber Mounts

5. Spark Plug Tool

4

4

1

1

1

CONTROL PANEL COMPONENTS

1. Engine Switch - Use this switch to turn power on.

2. AC Voltmeter - Use the voltmeter as a visual aid. It indicates the AC voltage.

The normal voltage meter reading is 110 to 120 volts.

Excessive meter voltage could result in damage to appliances.

CAUTION Engine speed has been adjusted at the factory and establishes the proper electrical frequency output (60 Hz). Do not attempt to increase the speed of the engine for higher output. Serious damage could occur to the generator, engine or electrical appliance.

3. AC Socket (120 V) - This outlet is protected by a 10 Amp, push-to-reset circuit breaker. This receptacle powers 120 Volt AC, 60 Hz, Single

Phase loads requiring up to 10 AMPS or 1200 Watts of power.

WARNING Combined amperage of the receptacle is not to exceed circuit breaker limits.

4. 12 VOLT, 10 Amp DC Outlet - This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery

charge cables provided. This receptacle can not charge 6 Volt batteries and can not be used to crank an engine .

It is also not recommended

for charging deep cycle batteries. Do not charge any batteries for extended periods without checking.

2

STARTING WATTAGE REQUIREMENTS

1. Some appli

convert voltage and amperage to wattage: a. FORMULA: VOLTS X AMPS = WATTS b. EXAMPLE(Voltage and amperage for 1/3 HP furnace fan):

120 Volts X 10 Amps = 1200 Running Watts

2. To deter

that was calculated by 3 times to assure adequate generator capacity. If the nameplate information is not available, use the values on the

following page as a guide.

3. Remem atts to

start.) Most resistive loads will be listed in wattage.

4.Use the chart on the next page as a reference guide.

CAUTION Let the engine stabilize and warm up for about five minutes after starting and before using.

CAUTION DO NOT OVERLOAD THE GENERATOR. Add up the rated watts (or amps) of all loads to be connected at one time.

This total should not be greater than the rated wattage/amperage capacity of the generator.

3

Air Conditioner (12,000 BTU)

Air Conditioner (20,000 BTU)

Battery Charger 20 AMP

Battery Charger 12V DC

Belt Sander 3”

Bench Grinder 6”

Chain Saw

Circular Saw (6-12”)

Clothes Washer

Coffee Maker

Compressor (1HP)

Compressor (½ HP)

Compressor (3/4 HP)

Curling Iron

Demolition Hammer

Disc Sander (9”)

Edge Trimmer

Electric Blanket

Electrical Nail Gun

Electric Range - One Element

Electric Skillet

Freezer

Furnace Fan (1/3 HP)

Hair Dryer

Hand Drill (1”)

Hand Drill (½”)

Hand Drill (1/4”)

Hand Drill (3/8”)

Hedge Trimmer

Home Security

Impact Wrench

Jet Pump

Jigsaw

Lawn Mower

Light Bulb

Microwave

Milk Cooler

Oil Burner on Furnace

Oil Fired Space Heater (140,000 BTU)

Oil Fired Space Heater (30,000 BTU)

Oil Fired Space Heater (85,000 BTU)

Paint Sprayer, Airless (1/3 HP)

Paint Sprayer, Airless (handheld)

Portable Heater (5,000 BTU)

Radio

Refrigerator

Refrigerator/Freezer

Slow Cooker

Small Refrigerator

Submersible Pump (1 HP)

Submersible Pump (½ HP)

Submersible Pump (1-1/2 HP)

Sump Pump

Table Saw

Television

Toaster Oven

Water Heater

Weed Trimmer

0

RUNNING WATTAGE GUIDE

500 1000 1500 2000 2500

1700

500

110

1000

700

1200

800

1200

1000

2000

1400

700

1300

1200

500

230

1200

1250

1500

500

750

100

250

500

450

500

550

800

1200

1200

1100

1200

100

700

1100

300

150

225

400

600

150

1550

50

600

1200

200

500

1800

2000

1500

600

1750

400

1500

2800

500

3000 3500

3300

4000

4000

Starting loads may need as much as 3 times the Running Wattage for Electrical Motors. Check your appliance rating before using generator.

4

Running Watts

Max Watts

AC Voltage

DC Voltage

Frequency

Phase

Power Factor

Engine

Fuel Tank Capacity

Running Hours

Noise Level

Overall dimensions

Gross Weight (with package)

Net Weight (without gas)

MODEL # C42412-1

Generator Specifications

1200 Watts

1500 Peak Watts

120/240 V

12V

60 Hz

Single

1.0

2.4 HP OHV Champion Engine (EPA & CARB Certified)

1.45 gallons (5.50L)

7.5 Hours at 50% Load

65 dB (from 7 meters)

17.7” (L) x 13.8” (W) x 14.4” (H) - 45cm (L) x 35cm (W) x 36.5cm (H)

62.2 lbs. (28.2 kg)

57.3 lbs. (26 kg)

Grounding the generator provides extra safety.

BEFORE OPERATION

The

WARNING Failure to properly ground the generator can result in electric shock.

A ground terminal connected to the frame of the generator has been provided on the front panel for this purpose. For remote grounding, connect a length of heavy gauge (12 AWG min.) copper wire between the generator Ground Terminal and a copper rod driven into the ground. This should provide a suitable ground connection. CPE recommends that you consult with a local electrician to insure that local codes are being adhered to.

OPERATION

Add oil:

1) Place generator on a level surface.

2) Follow the oil grade recommendations and oil fill instructions given in the maintenance section of this manual.

CAUTION Any attempt to crank or start the engine before it has been properly filled with the recommended oil may result in engine failure.

Add gasoline:

1. Use regular UNLEADED gasoline with the generator engine. Do not use premium gasoline. Do not mix oil with gasoline.

2. Clean area around fuel fill cap, remove cap.

3. Slowly add unleaded regular gasoline to fuel tank. Be careful not to overfill. Allow about ½” of tank space for fuel expansion.

4. Install fuel cap and wipe up any spilled gasoline.

WARNING Never fill fuel tank indoors.

WARNING Never fill fuel tank when Engine is running or hot.

WARNING Do not overfill the fuel tank.

WARNING Do not light cigarettes or smoke when filling the fuel tank.

5

Start the generator:

1. Disconnect all electrical loads from the generator when starting the engine

2. Turn the fuel valve to the “On” position (Fig 1).

3. Set the On/Off switch to the “On” position (Fig 2).

4. Place the choke lever in the “Full” choke position by sliding it to the right as indicated in the illustration (Fig 3).

5. Grasp the recoil handle and pull slowly until slight resistance is felt. Then pull rapidly one time only to start engine (Fig 4).

6. Move the

engine is at operating temperature, move the choke to “Run” position (left).

7. Let the engine stabilize and warm up for a few minutes after starting.

8. For initial operation of a new generator, allow the engine to operate for 10 minutes before applying any electrical load.

9. Plug in the desired 120 Volt AC, single phase, 60 Hz electrical load.

. When

FIG. 1 FIG. 2 FIG. 3 FIG. 4

WARNING Do not use the choke on a warm engine or when restarting. The choke should only be used when starting the engine cold.

WARNING Do not attempt to connect 240 Volt loads to the 120 Volt receptacles.

WARNING Do not connect 50 Hz loads to the generator.

Stopping the Engine:

1. Unplug all

2. Let engine run at no-load for 30 seconds to stabilize the internal temperatures of engine and generator.

3. Move On/Off switch to “OFF”.

4. Close the fuel shut-off valve.

MAINTENANCE

WARNING Improper maintenance or operating a defective generator could result in death or serious injury

1. Generator maintenance includes keeping the unit clean and dry.

2. Operate and st

Cooling air slots in the generator must not become clogged with snow, leaves or any other foreign material.

3. Check the

exterior surface.

4. Check the oil level and air cleaner cleanliness at each use.

5. Init

comes first.

6. Clean the air cleaner element every 50 hours (every 10 hours under dusty conditions.) Wash in high flash-point solvent. Squeeze dry, then

dip in clean engine oil and squeeze out excess oil.

7. Check and adjust the spark plug every 6 months or 100 hours, whichever comes first.

8. Replace the spark plug every year or 300 hours, whichever comes first.

9. Check and if n

months or 100 hours of operation.

CAUTION We DO NOT recommend using a garden hose to clean the generator. Water can enter the fuel system and cause problems. In addition, if water enters the generator through cooling air slots, some of the water will be retained in voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

6

SERVICE INFORMATION

A = Intermittent use (less than 1 hour) or colder temperatures, below 60°F

B = Medium use (less than 3 hours) or seasonal temperatures 50°F 80°F

C = Extreme use (continuous use) or hot climates 80°F-100°F

Spark Plug, NGK or equivalent A B6HS B B7HS C B8HS

Spark Plug Gap

Valve Clearance, Cold

0.70 / 0.80mm (.028 / .031 in.)

Intake 0.10 / 0.12mm (.004 / .005 in.)

Exhaust 0.10 / 0.12mm (.004 / .005 in.)

ADDING / CHECKING OIL LEVEL

1)Remove oil fill cap / dipstick to add oil

2)Add .42 qts. (0.40 L) oil and replace cap / dipstick

3)To check oil level - remove cap/dipstick and wipe it clean. Insert

cap/dipstick into the filler, but do NOT screw it in. Oil should

appear on dipstick.

4)If more oil is required add slowly

5)Oil should be filled at least to the bottom of the threads but not above the

top of the threads when on a level surface.

MAX IMUM FILL

MIN IMUM FILL

DIP STICK

DRAIN PLUG

CAUTION This engine is equipped with a “low oil shut-off” and the engine will stop when engine oil falls below the minimum safe level. Add oil immediately then restart engine.

CHECK ENGINE OIL LEVEL DAILY AND ADD AS NEEDED!

30

5W-30

10W-30

°F-20 0 20 40 60 80 100 120

MAINTENANCE SCHEDULE:

REGULAR SERVICE PERIOD : Perform at every indicated month or operating hour interval, whichever comes first.

ITEM

EACH USE

FIRST

MONTH OR

5 HOURS

FIRST 10

HOURS

EVERY

3 MONTHS

OR 50 HOURS

EVERY

6 MONTHS

OR 100 HRS

Engine Oil

Air Cleaner

Sediment cup

Spark plug

Valve clearence*

Spark Arrester

Fuel tank and filter*

Fuel Line

Check level

Change

Check

Clean

Clean

Clean-Readjust

Check-Readjust

Clean

Clean

Replace if necessary Every 3 years

* Recommended for experienced owner or service center.

• Tampering with the factory set governor could void your warranty.

• Improper maintenance will void your warranty.

7

TROUBLE SHOOTING GUIDE

PROBLEM CAUSE

Engine will not start Low on fuel or oil

Ignition switches in off position

Faulty spark plug

Choke in wrong position

Fuel shut-off valve in closed position

Unit loaded during start-up

Spark plug wire loose

No electrical output Faulty receptacle

Circuit breaker kicked out

Defective capacitor

Faulty brush assembly

Faulty power cord

Faulty AVR

Loose wiring

Repeated circuit breaker tripping

Overload

Faulty cords or equipment

Generator overheating Generator overloaded

Insufficient ventilation

CORRECTION

Add fuel or oil

Turn to “ON” position

Replace spark plug

Adjust choke accordingly

Open fuel shut-off valve

Remove load from unit

Attach wire to spark plug

Have Service Center replace

Depress and reset

Have Service Center replace capacitor

Replace brush assembly

Replace cord

Have Service Center replace AVR

Inspect and tighten wiring connections

Reduce load. Depress and reset

Check for damage, bare, or frayed wires. Replace

Reduce load

Move to adequate supply of fresh air, check for air restriction

CHAMPION POWER EQUIPMENT

1 YEAR LIMITED WARRANTY

Warranty Qualifications:

Champion Power Equipment (CPE) will activate this warranty on receipt of your Warranty Registration Card and proof of purchase such as a copy of your sales receipt from one of CPE's retail customers.

Warranty registration and your receipt must be submitted within ten (10) days from the date of purchase.

Champion Power Equipment Repair/Replacement Warranty:

CPE warrants to period of one (1) year from the original date of purchase (90 days for commercial & industrial use). This warranty only applies to the original purchaser and is not transferable.

Do not return the unit to the place of purchase.

Contact CPE's Technical Department and CPE will troubleshoot any problem with you over the phone or via e-mail. If the problem is not corrected b

Service Center without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Warranty Exclusions:

This warranty wil overloaded the ge surfaces are also excluded from this warranty. *Warranty is Limited to 90-days from purchase for Commercial users, including Rentals.

Limits of Implied Warranty and Consequential Damage:

Champion Power claim by anyone from using this generator. This written warranty is the only warranty and any implied warranty will be limited by these terms.

This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.

An exchanged unit will continue the warranty from the purchase date of the original unit.

8

Champion Power Equipment, Inc (CPE),

The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.)

Emission Control System Warranty

Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2005 and later, small off-road engine. In California, new, small off-road engines must be designed, built and equipped to meet the

State's stringent

EPA regulations for small non-road engines. CPE must warrant the emission control system on your small off-road engine for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine.

Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Als repair your small off-road engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner's Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to an Authorized CPE service outlet, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:

Champion Power Equipment, Inc.

Customer Service

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

Tel: (562) 236-9422

The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is not related to an inuse emission test.

EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Emission Control System Warranty Coverage.

Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines):

1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warra road engines is: fa. Designed, built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board pursuant to its authority in

Chapters 1 and 2, Part 5, Division 26 of the Health and Safety Code, and b. Free from defects described in the engine manufacturer's application for certification for a period of two years.

3. The warranty on emission-related parts will be interpreted as follows: a. Any w

Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.

b. Any warran for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS

Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty

Period.

c. warranted for t replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

9

d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a

CPE Authorized Service Outlet.

e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.

f. CPE warranty of an emission-related part covered by the ECS Warranty.

g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts.

h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE's warranty obligation.

i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)

Systems covered by this warranty

Parts Description

Fuel Metering System

Air Induction System

Ignition System

Exhaust System

Miscellaneous Parts

Evaporative Emissions

Fuel regulator, Carburetor and internal parts

Air cleaner, Intake manifold

Spark plug and parts, Magneto ignition system

Exhaust manifold, catalytic converter

Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems

Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure Relief Valves,

Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,

Control Cables, Control Linkages, Purge Valves, Vapor Hoses, Liquid/Vapor Separator,

Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:

You must take purchas service that CP workmanship will not be denied because the engine was not properly maintained and used.

If you

Customer service of Champion Power Equipment, Inc.

Champion Power Equipment, Inc.

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

(562) 236-9422

Attn: Customer Service

Customer Service: Mon. - Fri. 8:30 am - 5:00 pm (Pacific Standard Time)

Toll Free : 1 - 877 - 338 - 0999

Fax no. : 1 - 562-236-9429 (weekdays only)

Technical Service: Mon. - Fri. 8:30 am - 5:00 pm (Pacific Standard Time)

Toll Free : 1 - 877 - 338 - 0999

24hr. Voicemail: 1 - 626 - 230 - 5248 or E-mail: [email protected]

10

PARTS DIAGRAM

30

29

28

31

26

25

23

24

27

22

21

20

34

33

32

35

36 37 38 39 40

42

41

43

7

7

44

45

11

10 9 8

51 50 49

48 47 46

15

14

13

12

19 18

17

16

7 6 5 4 3 2 1

42

43

44

45

46

47

48

49

50

51

35

36

37

38

39

40

41

31

32

33

34

27

28

29

30

20

21

22

23

24

25

26

13

14

15

16

17

18

19

9

10

11

12

6

7

8

No

1

4

5

2

3

Part Number

GB5781-86- M6x22

GB859-86-φ6

GB96-85-φ6

GB41-86-M6

ST154FD-4010000

ST168F-1121100-C

GB5789-86-M6x12

ST154FD-4060000

ST154FD-4020000

ST154FD-4050000

ST154FD-4070000

ST02FD-1151204

ST154FD-4040000

ST154FD-4000003

ST154FD-4030000

ST154FD-2000003

GB/T6177-2000-M8

GB5789-86-M8x12

ST02FD-1151400

-19

ST154FD-2000002

ST154FD-2000001

ST154FD-1000000

ST160F-1010002

PARTS LIST

Name

Bolt M6x22

Spring washer

Flat washer

Nut M6

Control panel

Engine saw

Bolt M6x12

DC socket

DC circuit breaker

AC circuit breaker

AC socket

Voltage meter

Condenser

Control panel cover

Wire protect hose

Vibration absorber

Nut M8

Bolt M8x12

Vibration absorber

ST154FD-1100100

ST154FD-1110000

GB/T41-2000-M8

ST168FD-1160400

ST168FD-1160100

ST154FD-1070200

ST168FD-1160200

GB5789-86-M6x20

ST168FD-1160300A

ST154FD-1070005-CPE

ST154FD-1070002-CPE

ST154FD-1070100

ST154FD-2001000

ST154FD-3000005

Vibration absorber

Vibration absorber

Engine

Exhaust bolt

Exhaust gasket

Muffler

Nut M8

Fuel cock

Fuel meter

Fuel filiter

Fuel tank cap

Bolt M6x20

Vibration absorber washer

Clip

Fuel hose(CPE)

GB5789-86-M8x20

ST154FD-3001000

ST154FD-3000006

ST154FD-3002000

ST154FD-3000007

ST154FD-11004000

ST154FD-3000008

GB16674-1996- M5x12

GB859-87-φ5

GB97.1-85-φ5

ST154FD-3000001

GB5789-86- M5x20

ST168FD-1152004

ST154FD-3000004

Fuel tank

Frame

Alternator front frame

Bolt M8x20

Rotor assembly

Stator cover

Stator assembly

Alternator center screw

Muffler support

Screw M6x90

Screw M5x12

Spring washer

Flat washer

Alternator rear cover

Bolt M5x20

Diode assy

Rear frame

2

2

1

4

2

1

1

1

1

1

1

1

4

1

1

1

1

2

1

4

4

1

1

1

1

1

1

2

1

2

1

1

10

2

4

1

2

1

1

Amount

1

2

1

2

2

1

1

1

1

1

6

1

12

12/05 -2