Assembly Instructions

Marathon TX 1

Art.-No. 07882-400

A

C

B

A B

194,5 88 cm

C

144 110 kg 140 kg max

.

GB

Abb. ähnlich

GB Assembly Instructions

All KETTLER products are designed in accordance with the latest safety regulations and undergo a constant process of quality control during manufacturing. The knowledge gained in this process is used to constantly improve and develop our products. In order to offer our customers the very best in product quality, we reserve the right to make technical changes at any time. In spite of this, should you have any cause for complaint, please contact your KETTLER dealer.

For Your Safety

■ The running belt should be used only for its intended purpose, i.e. for physical exercise (walking and jogging) by one (1) adult persons.

■ The running belt is not suitable for commercial use

■ Any other use of the equipment is prohibited and may be dangerous. The manufacturer cannot be held liable for damage or injury caused by improper use of the equipment.

■ Damaged components may endanger your safety or reduce the lifetime of the equipment. For this reason, worn or damaged parts should be replaced immediately and the equipment taken out of use until this has been done. Use only original KETTLER spare parts.

■ The running belt has been designed in accordance with the latest standards of safety. Incorrect repairs and structural modifications (e.g. removal or replacement of original parts) may endanger the safety of the user.

■ The running belt must be set up on firm even ground. Ensure that the power cable is not pinched and that no-one can trip over it.

■ Always ensure that the space under the running belt is kept free, i.e. that there are no objects, pets etc. beneath it.

■ Never touch the moving belt with your hands. Also ensure that there are no objects close to the belt or the rollers which could be pulled into it thus causing injury or damaging the unit itself .

■ The running belt is not suitable for use by persons weighing over 140 kg.

■ The unit should be positioned in such a way that there is a space of 100 cm on both sides and 200 cm behind it.

■ The unit requires a power supply of 230 V / 50 Hz. It should be connected only to grounded safety socket with a single 16-A fuse.

Do not under any circumstances carry out electrical repairs or alterations yourself. Always ensure that such work is done by a properly qualified electrician.

■ Do not use a multiple power socket for the running belt. If an extension cable is being used, ensure that it complies with the local safety regulations of electrical equipment..

■ When the unit is not in use, unplug it from the power supply.

Handling the equipment

■ Standards:

The machine complies with the DIN EN 957 - 1/6, class HB. It is therefore unsuitable for therapeutic use.

■ Before using the equipment for exercise, check carefully to ensure that it has been correctly assembled and checked.

■ Usage of the equipment in damp rooms is not permitted.

Please ensure that no part of the machine comes in contact with liquids (drinks, perspiration etc.). This may cause corrosion.

■ The running belt is designed for use by adults and children should not be allowed to play with it. Children at play behave unpredictably and dangerous situations may occur for which the manufacturer cannot be held liable. If, in spite of this, children are allowed to use the equipment, ensure that they

2

■ To ensure that the safety level is kept to the highest possible standard, determined by its construction, this product should be serviced regulary (once a year) by specialist retailers.

■ Before carrying out cleaning or maintenance work, always disconnect the running belt from the power supply (i.e. pull the plug out of the socket).

■ Please ensure that liquids or perspiration never enter the machine or the electronics.

■ Repairs on the electrical components in the unit should be carried out by qualified persons only.

■ Always observe the general safety rules and precautions for working with electrical equipment.

■ All electric appliances emit electromagnetic radiation when in operation. Please do not leave especially radiation-intensive appliances (e.g.

mobile telephones) directly next to the cockpit or the electronic controlsystem as otherwise values displayed might be distorted (e.g. pulse measurement).

)

■ Prior to training attach the cord of the running belt stop trip to your clothing.

■ The KETTLER treadmill has an emergency stop mechanism for your safety. Before starting your workout, fasten the cord of the safety key to your clothing. If the treadmill has been shut down by removing the safety key, restart it by reinserting the key. An automatic restart of the treadmill belt does not occur.

Further instructions concerning the handling of the safety cut-out can be found in the operating instructions for the training computer.

■ An unmonitored use of the treadmill by other people can be prevented by removing the safety key and keeping it safely hidden.

■ In case of an emergency, hold on tightly to the handrail with both hands and leave the treadmill by means of the antislipping surface of the lateral platform. Activate the emergency stop mechanism (safety cut-out).

■ Any interference with parts of the product that are not described within the manual may cause damage, or endanger the person using this machine. Extensive repairs must only be carried out by KETTLER service staff or qualified personnel trained by KETTLER.

■ Should you be in any doubt, please consult your dealer .

are instructed in its proper use and are supervised accordingly.

■ Always wear suitable shoes (running shoes) when using the running belt.

■ Before beginning your first training session, familiarize yourself thoroughly with all the functions and settings of the unit.

■ If the equipment is in regular use, check all its components thoroughly at appropriate intervals. Pay particular attention to the tightness of bolts and nuts.

■ In case of a regular use of the running belt, the cold running belt has to be serviced with silicone oil.

GB Assembly Instructions

■ Depending on the degree of use and load to which the unit is subjected, the belt may tend to stretch or slip. Tighten the belt as described. Adjust the tightness of the belt as described in section „handling“ (Fig. 8).

■ Observe the movement of the edge of the belt when it is in use. If it tends to run towards the side, readjust it accordingly (Fig. 8).

Care and Maintenance

■ Do not use corrosive or abrasive materials to clean the equipment. Ensure that such materials are not allowed to pollute the environment.

■ The electrical elements and components do not require special maintenance. No alterations or repairs (except mantainance checks) should be made to these parts unless by a qualified electrician.

■ When ordering spare parts, always state the full item number, spare-part number, the quantity required and the serial number of the product.

Example order: Art. no. 07882-400 / spare-part no. 68000054/

Instructions for Assembly

■ Ensure that you have received all the parts required (see check list) and that they are undamaged. Should you have any cause for complaint, please contact your KETTLER dealer.

■ Before assembling the equipment, study the drawings carefully and carry out the operations in the order shown by the diagrams. The correct sequence is given in capital letters.

■ The equipment must be assembled with due care by an adult person. If in doubt call upon the help of a second person, if possible technically talented.

■ Please note that there is always a danger of injury when working with tools or doing manual work. Therefore please be careful when assembling this machine.

■ Ensure that your working area is free of possible sources of danger, for example don’t leave any tools lying around. Always dispose packaging material in such a way that it may not cause any danger. There

Running Tip: Running straight on the treadmill is made easier by focussing on a fixed object in front of you in the room. Run as if you wanted to approach the object.

Importantly: Please keep the safety key in a safe place and ensure that it is kept out of reach of children!

1 pieces / serial no......

Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) is required, this schould be clearly stated on the order by adding the words „with fastening material“.

Waste Disposal

KETTLER products are recyclable. At the end of its useful life please dispose of this article correctly and safely (local refuse sites).

is always a risk of suffocation if children play with plastic bags!

■ The fastening material required for each assembly step is shown in the diagram inset. Use the fastening material exactly as instructed.

The required tools are supplied with the equipment.

■ Bolt all the parts together loosely at first, and check that they have been assembled correctly. Then use spanner to finally tighten screws/nuts

■ Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary. Goods may only be returned after prior arrangement and in (internal) packaging, which is safe for transportation, in the original box if possible. It is important to provide a detailed defect description / damage report!

■ For technical reasons, we reserve the right to carry out preliminary assembly work (e.g. addition of tubing plugs).

Handling

Belt adjustment:

Adjust the belt while running it at a speed of about 6 km/h (if necessary, less). No person must be on the belt while adjusting it!

If the belt moves to the right, carefully turn the right adjusting screw (Fig. 8) clockwise by max. a quarter of a rotation with the enclosed socket spanner. Operate the belt and check the course of the belt. Repeat this process until the belt runs straight away.

If the belt moves to the left, carefully turn the right adjusting screw

(Fig. 8) counter-clockwise by max. a quarter of a rotation with the enclosed socket spanner. Operate the belt and check the course of the belt. Repeat this process until the belt runs straight away.

Belt straightening:

Turn the adjusting screw (Fig. 8) to the right by max. one turn.

Repeat this process on the other side. Check as to whether the continuous belt slips. If this is the case, repeat the described process once again.

Be very careful when adjusting and straightening the belt. An extreme over- or under-tension may damage the running belt !

KETTLER Ltd. ● KETTLER House, Merse Road ● North Moons Moat ● Redditch, Worcestershire ● B 98 9 HL ● Great Britain

3

Checklist

Measuring help for screw connections

M5x40

ø8x39

M5x40

M8x40

ø22

ø16

ø12

M8

M6

M5

4

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

1

Bolt all parts together loosely at first, tighten screws firmly after step 2.

2

5

3

4 Handling

!

A

!

!

B

klick!

Warning!

The treatmill must only be folded for storage with the inclination set in its lowest position, as this could cause damage to the treatmill!

To lock: For transportation the running surface is to be folded at the top. It clicks into place with a clear "Click".

To unlock: Pull the lever as shown to unlock the frame. Hold the running surface firmly and fold downwards.

6

5 Transport

!

6 Belt tension

7 ON/OFF

I/O

8 Reseting the fuse

?

A

B

7

8

Electric Board 07882 –400

GROUNDING HOLE

F5

COMPUTER

68006050

68006064

BLACK

JOINT 1

YELLOW/GREEN

68006051

MOTOR

BLACK

F3

RED

YELLOW \GREEN

GRAY

BLACK

WHITE

M+

M

M

M+

N

L

N L

SPEED

DISPLAY

UP

COM

DOWN

UP

DISPLAY

GRADE SPEED

68006053

CONTROLLER

YELLOW \GREEN

BLACK

RED

68006054

INCLINE MOTOR

WHITE BLACK

C2

F2

EARTH

IN NEU

OUT NEU

68006055

FILTER

OUT HOT

BLACK

IN HOT

BLACK

WHITE

Loutput Noutput

Linput Loutput

Ninput

Linput

BLACK

Ninput

Noutput

68006059

POWER SWITCH

LOAD

WHITE

68006058

LINE

LOAD

LINE

CIRCUIT BREAKER

BLACK

F1

68006056

CHOKE

C1

E

L

E

68006057

AC INLET

N

N

L

YELLOW/GREEN

BLACK

JOINT 2

F4

BLACK

Care and maintenance

Maintenance of the belt and the running board:

ATTENTION: The lubrication and care of the belt is the most important maintenance measure! An insufficient lubrication and the associated clear increase of friction leads to more wear and tear and to damage of the treadmill belt, running board, motor and circuit board!

Damages which occur from defective or neglected care and maintenance of the belt are not covered by the guarantee!

In case of a regular use of the running belt, the cold running belt has to be serviced every 100 operating hours or every 2 month or when the service-

LED is displayed (also see computer manual) with silicone oil, article number

43008001.

Prior to the 1st commissioning of the device or after a longer period of not using the device, this service has to be performed as well.

Insert the small spray pipe between the belt and the running board and give 3 short (about 1 second) spray bursts of silicone lubricant between the belt and the running board. The spray pipe should be moved to one side to ensure that the entire lower side of the belt is moistened. Then further turn the belt over by hand so that the entire surface between the belt and the running board is lubricated.

Wipe away any superfluous lubricant.

Spare parts list MARATHON TX 1 Art.-No. 078824 00

48

49

50

51

52

53

54

55

56

57

58

44

45

46

47

40

41

42

43

36

37

38

39

32

33

34

35

28

29

30

31

23

24

25

26

27

19

20

21

22

15

16

17

18

11

12

13

14

7

8

9

10 pos.

1

2

3

4

5

6 description

Coating, frame, base

Wheel, moving

Cover, fix, wheel, front, R

Cover, fix, wheel, front, L

Foot, adjustable

Foot, front, frame, base

Jacket, cable, frame, base

Coating, frame, H, R

Coating, frame, H, L

Sleeve, fixing, frame, base

Cap, frame, H

Pin, lock, front

Spring, pin, lock

Pin, lock, rear

Haft, release black

Lever, release black

Wheel, incline

Gas shock

Cover, back

Coating, frame, main

Cap, end, R , set black

Cap, end, L, set black

Cushion, deck

Bracket, stopper, side landing

Deck

Roller, front

Roller, rear

Belt, running belt, motor

Coating, incline

Shaft, fixing

Slider, track

Bushing, tube, connection

Cover , motor TX1 black

Landing, side black

Tube, upright, R

Tube, upright, L

Coating, bracket, console, R black

Coating, bracket, console, L black

Coating, bracket, console

Bar, horizontal black

Grip, foam, bar, handle black

Cap, bar ,handle black

Cover, base, console, top black

Cover, base, console, btm black

Console TX1 black

Motor, drive, 230V

Weldment, breaket, motor

Controller, 230V

Motor, incline, 230V

Filter

Choke

Inlet, AC

Breaker, circuit, 230V

Switch, power saftykey telemetric receiver screw set

For Aftersales assistance, please contact:

KETTLER Ltd. ● KETTLER House, Merse Road ● North Moons Moat ● Redditch, Worcestershire ● B 98 9 HL ● Great Britain

TEL: 01527 591901

FAX: 01527 62423

EMAIL: [email protected]

68006033

68006034

68006069

68006070

68006037

68006038

68006071

68006072

68006041

68006073

68006074

68006075

68006076

68006077

68006078

68006051

68006052

68006053

68006054

68006055

68006056

68006057

68006058

68006059

68006060

68006061

68006062

68006065

68006066

68006016

68006017

68006018

68006021

68006067

68006068

68006024

68006025

68006026

68006027

68006028

68006029

68006030

68006031

68006032 part no.

68006000

68006001

68006002

68006003

68006004

68006005

68006006

68006007

68006008

68006009

68006010

68006011

68006012

68006013

9

10

Spare parts drawing

Performance table

Date Restpulse Stress pulse Recovery pulse Slope Time (min) Distance

(km)

EnergyFitness Mark consumption

11

docu 1864 / 10.06

12