Microsonic mic+130/F/TC User Manual

Operating manual

mic+ Ultrasonic Sensors with one switching output

mic+25/F/TC mic+35/F/TC mic+130/F/TC mic+340/F/TC mic+600/F/TC

Product description

The mic+ sensor with one switching output offers a non-contact measurement of the distance to an object. Depending on the adjusted detect distance the switching output is set.

All settings are done with two push-buttons and a three-digit LED display (Touch-

Control).

Light emitting diodes (three-colour LEDs) indicate the switching status.

The output functions are changeable from NOC to NCC.

The sensors are adjustable manually using the numerical LED display or via Teach-in procedure.

Useful additional functions are set in the

Add-on-menu.

Using the LinkControl adapter (optional accessory) all TouchControl and additional sensor parameter settings may be made by a Windows software.

T he mic+ sensors are IO-Link capable according to specification V1.1 and support

Smart Sensor Profile like Digital Measuring Sensor.

Important instructions for assembly and application

All employee and plant safety-relevant measures must be taken prior to assembly, start-up, or maintenance work (see operating manual for the entire plant and the operator instruction of the plant).

The sensors are not considered as safety equipment and may not be used to ensure human or machine safety!

The mic+ sensors indicate a blind zone , in which the distance cannot be measured. The operating range indicates the distance of the sensor that can be applied with normal reflectors with sufficient function reserve.

When using good reflectors, such as a calm water surface, the sensor can also be used up to its maximum range . Objects that strongly absorb (e.g. plastic foam) or diffusely reflect sound (e.g. pebble stones) can also reduce the defined operating range.

Synchronisation

If the assembly distances shown in fig.1 for two or more sensors are exceeded the integrated synchronisation should be used. Connect Sync/Com-channels (pin 5) of all sensors

(10 maximum).

Set sensor parameters alternatively numerically using LED display...

Start here

T1 + T2

T1

T1

T1 + T2

T1 + T2

T2

For single detect point press T2 until »- - -« is displayed.

T1 + T2

Press T1 and T2 simultaneously for about

2 s until welcome message has passed.

T2

T2

T1

≥

≥

≥

0.35 m

0.40 m

1.10 m

≥ 2.00 m

≥ 4.00 m

≥

≥

≥

2.50 m

2.50 m

8.00 m

≥ 18.00 m

≥ 30.00 m

Assembly instructions

Assemble the sensor at the installation location.

Plug in the connector cable to the M 12 connector.

2

3 5

1

2

5

3

4

1

4

+U

B

-U

B

F

-

Sync/Com colour brown blue black white grey

Fig. 1: Minimal assembly distances without synchronisation or multiplex mode.

Multiplex mode

The Add-on-menu allows to assign an individual address »01« to »10« to each sensor connected via the Sync/Com-channel (Pin 5).

The sensors perform the ultrasonic measurement sequentially from low to high address.

Therefore any influence between the sensors is rejected.

The address »00« is reserved to synchronisation mode and deactivates the multiplex mode. (To use synchronised mode all sensors must be set to address »00«.)

Fig. 2: Pin assignment with view onto sensor plug and colour coding of the microsonic connection cable.

Start-up mic+ sensors are delivered factory made with the following settings:

Switching output on NOC

Detecting distance at operating range

Measurement range set to maximum range

Set detect distance in mm or cm.

T2

For window operating mode set far switching point in mm or cm.

Set the parameters of the sensor manually or use the Teach-in procedure to adjust the switching points. m m %

1 1 D 2 T 2

Measuring range

3-digit

LED display

LED D1 and D2

Push-buttons T1 and T2

Fig. 3: TouchControl

Maintenance mic+ sensors work maintenance free. Small amounts of dirt on the surface do not influence function. Thick layers of dirt and cakedon dirt affect sensor function and therefore must be removed.

Note mic+ sensors have internal temperature compensation. Because the sensors heat up on their own, the temperature compensation reaches its optimum working point after approx. 30 minutes of operation.

During normal operating mode, a yellow

LED D2 signals that the switching output is set.

During normal operating mode, the measured distance value is displayed on the

LED display in mm (up to 999 mm) or cm

(from 100 cm). Scale switches automatically and is indicated by a point on top of the digits.

During Teach-in mode, the hysteresis value is set back to factory settings.

If no objects are placed within the detection zone the LED display shows »- - -«.

If no push-buttons are pressed for 20 seconds during parameter setting mode, the parameter changes are saved and the sensor returns to normal operating mode.

The latest IODD file and informations about start-up and configuration of mic+ sensors with IO-Link, you will find online at: www.microsonic.de/en/mic+.

Show parameters

Tapping push-button T1 shortly during normal operating mode shows »PAr« on the LED display. Each time you tap push-button T1 the actual settings of the switching output are displayed.

T1 T2

Choose »

»

« for NCC or

« for NOC.

T1 + T2

Set switching output

T2 T1

T1 + T2

Ready

...or via the Teach-in procedure

Set switching point Set window mode

Set two-way reflective barrier

Set NOC/NCC

Place object at position .

Place object at position .

Place reflector at position .

Press T2 until »d« is displayed.

Current measuring value

Press T2 until »d« is displayed.

Current measuring value

Place object at position .

Current measuring value

Press T2 until »End« is displayed.

Press T2 until »d« is displayed.

Current measuring value

Press T2 until countdown passed from »- 8 -« to »- 0 -« and NOC or NCC symbol is displayed.

Symbol

NOC or NCC

Press T2 until »End« is displayed.

Press T2 until countdown passed from »- 8 -« to »- 0 -« and »End« is displayed.

To change output function press T2.

Symbol

NOC or NCC

Press T1 and T2 simultaneously until »End« is displayed.

Normal operating mode

Teach-in switching output

Useful additional functions in Add-on menu (for experienced users only, settings not required for standard applications)

Start here

T1 + T2

Press T1 and T2 simultaneously for about 5 s until »Add« is shown in the LED display.

T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2 T1 T2

T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2 T1 + T2

T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2 T1

T1 + T2

T2

T2

T1 + T2

Ready

T1

»C01«: Display bright

»C02«: Display dimmed

»C03«: Display off

Minimum value:

»001«

Maximum value: difference between maximum range and switching point - 1

During window operating mode hysteresis influences both switching points.

»F00«: no filter

»F01«: standard filter

»F02«: averaging filter

»F03«: foreground filter

»F04«: background filter

Defines the strength of the chosen filter.

»P00«: weak filter up to

»P09«: strong filter

Minimum value: blind zone

Maximum value: near window limit

- 1

Note

Changes in the Add-on menu may affect the sensor function.

A6, A7, A10 , A11, A12 have influence on the response time and switching frequency of the sensor.

Low power mode Hysteresis switching output

Measurement filter Filter strength Foreground suppression

»00«: synchronisation

»01« to »10«: sensor address for multiplex mode

»oFF«: synchronisation deactivated

To optimize multiplex speed the highest sensor address may be set.

Setting range »01« to »10«

Minimum value: sensor-distant window margin

Maximum value: 999 mm for mic+

25/...,mic+35/...,

999 cm for mic+

130/...,mic+340/..., mic+600/...

Put plane reflector vertically disposed in front of sensor: in an exact distance of

250 mm for mic+

25... and mic+35...

and 900 mm for all other types.

Adjust display to

250 mm or 900 mm.

Confirm calibration with T1 + T2.

Affects the size of the detection zone.

»E01«: high

»E02«: standard

»E03«: low

Multiplex mode device addressing

Multiplex mode highest address

Measurement range Calibration display

Detection zone sensitivity

Key lock and factory setting

Activate/deactivate

TouchControl

Turn supply voltage

OFF.

Reset to factory settings

Turn supply voltage

OFF.

While pressing T1 turn supply voltage

ON until »on« or

»off« is displayed.

»on« or

»off«

To activate or deactivate press T1.

»off« or

»on«

Wait for 20 s.

While pressing T1 turn supply voltage

ON and for approx.

13 s until »rESEt« has passed through the display.

Normal operating mode

Technical data

U

1

2

4

5

3

+U

B

F

Sync/Com

-U

B

Push-Pull output in pnp circuit

U

1

2

4

5

3

+U

F

Sync/Com

-U

B

Push-Pull output in npn circuit

B blind zone operating range maximum range angle of beam spread transducer frequency resolution, sampling rate reproducibility accuracy detection zones for different objects:

The dark grey areas are determined with a thin round bar (10 or 27 mm dia.) and indicate the typical operating range of a sensor. In order to obtain the light grey areas, a plate (500 x 500 mm) is introduced into the beam spread from the side.

In doing so, the optimum angle between plate and sensor is always employed.

This therefore indicates the maximum detection zone of the sensor.

It is not possible to evaluate ultrasonic reflections outside this area. mic+25…

0 to 30 mm

250 mm

350 mm

Please see detection zone

320 kHz

0.025 mm

± 0.15 %

± 1 % (Temperature drift internal compensated, may be deactivated 1) , 0.17%/K without compensation)

Plate

Round bar

0 cm

5 cm

10 cm

15 cm mic+35…

0 to 65 mm

350 mm

600 mm

Please see detection zone

400 kHz

0.025 mm

± 0.15 %

± 1 % (Temperature drift internal compensated, may be deactivated 1) , 0.17%/K without compensation)

Plate

Round bar

0 cm

10 cm

20 cm

20 cm

30 cm

35 cm

40 cm

25 cm

50 cm

30 cm

60 cm

35 cm operating voltage U

B voltage ripple no-load supply current housing class of protection to EN 60529 norm conformity type of connection controls indicators programmable operating temperature storage temperature weight switching hysteresis 1) switching frequency 2) response time 2) time delay before availability order no.

switching output

9 V to 30 V DC, reverse polarity protection, Class 2

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU;

Ultrasonic transducer: polyurethane foam, epoxy resin with glass content

IP 67

EN 60947-5-2

5-pin initiator plug, PBT

2 push-buttons (TouchControl)

3-digit LED display, 2 three-colour LEDs

TouchControl, LinkControl and IO-Link

-25°C to +70°C

-40°C to +85°C

150 g

3 mm

25 Hz

32 ms

< 300 ms mic+25/F/TC

Push-Pull, U

B

-3 V, -U

B

+3 V, I max

= 100 mA switchable NOC/NCC, short-circuit-proof

9 V to 30 V DC, reverse polarity protection, Class 2

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU;

Ultrasonic transducer: polyurethane foam, epoxy resin with glass content

IP 67

EN 60947-5-2

5-pin initiator plug, PBT

2 push-buttons (TouchControl)

3-digit LED display, 2 three-colour LEDs

TouchControl, LinkControl and IO-Link

-25°C to +70°C

-40°C to +85°C

150 g

5 mm

12 Hz

64 ms

< 300 ms mic+35/F/TC

Push-Pull, U

B

-3 V, -U

B

+3 V, I max

= 100 mA switchable NOC/NCC, short-circuit-proof

1) Can be programmed with TouchControl, LinkControl and IO-Link.

2) With TouchControl, LinkControl and IO-Link, the selected filter setting and the maximum range influence the switching frequency and response time. mic+130… mic+340…

0 to 200 mm

1,300 mm

2,000 mm

Please see detection zone

200 kHz

0.18 mm

± 0.15 %

± 1 % (Temperature drift internal compensated, may be deactivated 1) , 0.17%/K without compensation)

0 to 350 mm

3,400 mm

5,000 mm

Please see detection zone

120 kHz

0.18 mm

± 0.15 %

± 1 % (Temperature drift internal compensated, may be deactivated 1) , 0.17%/K without compensation)

0 to 600 mm

6,000 mm

8,000 mm

Please see detection zone

80 kHz

0.18 mm

± 0.15 %

± 1 % (Temperature drift internal compensated, may be deactivated 1) , 0.17%/K without compensation)

Plate

Round bar

0.8 m

9 V to 30 V DC, reverse polarity protection, Class 2

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU;

Ultrasonic transducer: polyurethane foam, epoxy resin with glass content

IP 67

EN 60947-5-2

5-pin initiator plug, PBT

2 push-buttons (TouchControl)

3-digit LED display, 2 three-colour LEDs

TouchControl, LinkControl and IO-Link

-25°C to +70°C

-40°C to +85°C

150 g

20 mm

8 Hz

92 ms

< 300 ms mic+130/F/TC

Push-Pull, U

B

-3 V, -U

B

+3 V, I max

= 100 mA switchable NOC/NCC, short-circuit-proof

0 m

0.4 m

1.2 m

1.3 m

1.6 m

2 m

0 m

0.8 m

Plate

Round bar

1.6 m

2.4 m

3.2 m

3.4 m

4 m

4.8 m

5.6 m

9 V to 30 V DC, reverse polarity protection, Class 2

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU;

Ultrasonic transducer: polyurethane foam, epoxy resin with glass content

IP 67

EN 60947-5-2

5-pin initiator plug, PBT

2 push-buttons (TouchControl)

3-digit LED display, 2 three-colour LEDs

TouchControl, LinkControl and IO-Link

-25°C to +70°C

-40°C to +85°C

210 g

50 mm

4 Hz

172 ms

< 380 ms mic+340/F/TC

Push-Pull, U

B

-3 V, -U

B

+3 V, I max

= 100 mA switchable NOC/NCC, short-circuit-proof mic+600…

0 m

1.2 m

Plate

Round bar

2.4 m

3.6 m

4.8 m

6 m

7.2 m

8.4 m

9 V to 30 V DC, reverse polarity protection, Class 2

±10 %

≤ 80 mA

Brass sleeve, nickel-plated, plastic parts: PBT, TPU;

Ultrasonic transducer: polyurethane foam, epoxy resin with glass content

IP 67

EN 60947-5-2

5-pin initiator plug, PBT

2 push-buttons (TouchControl)

3-digit LED display, 2 three-colour LEDs

TouchControl, LinkControl and IO-Link

-25°C to +70°C

-40°C to +85°C

270 g

100 mm

3 Hz

240 ms

< 450 ms mic+600/F/TC

Push-Pull, U

B

-3 V, -U

B

+3 V, I max

= 100 mA switchable NOC/NCC, short-circuit-proof microsonic GmbH / Phoenixseestraße 7 / 44263 Dortmund / Germany / T +49 231 975151-0 / F +49 231 975151-51

E [email protected] / W microsonic.de / The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features.

Enclosure Type 1

For use only in industrial machinery NFPA 79 applications.

The proximity switches shall be used with a Listed (CYJV/7) cable/connector assembly rated minimum 32 Vdc, minimum 290 mA, in the final installation.

Registration no. 75330-19

Approved on

June 25th, 2019 2014/30/EU

*13181*

MV-DO-187552-714977