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F-110
FIELD ENGINEERING MANUAL
U.S. version 1.0
Muratec America
6400 International Parkway #1500
Plano, Tx 75093
972/364-3300 (Voice)
972-/364-3465 (Fax) www.muratec.com
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F-110 Table of Contents
1. Precautions
2. Specifications
3. Disassembly and Reassembly
Description
5. Troubleshooting
6. Exploded View and Parts List
Diagram
8. Connection
1-1
2-1
3-1
4-1
5-1
6-1
7-1
8-1
1. Precautions
Please read the following carefully to prevent any accidents and not to damage the unit during service.
1-1 Safety Precautions
1. Safety Precautions
There are some electric or machinery parts with safety related property. If the parts replaced are different from the original, the safety may not function. Even if the part could allow higher voltage than that of the part used, do not replace it and use a regular product clarified in specifications.
2. Be careful not to leave a switch, a cover or a safety device out when reinstalling or assembling the product after repair.
3. Replacing Precautions
Do not change or add parts as you like. You cannot benefit from such a remodeled product at your will during the term of guarantee.
4. You must replace overheated or damaged parts or cords with regular products. Please solve the problem causing any damage or overheating and troubles beforehand.
Especially mind the safety on the part with this mark.
You must use regular parts described in specifications for the parts inflammable and where the current can be flown. Otherwise any hazard such as an electric shock or a fire could occur.
LASER STATEMENT (LASERTURVALLISUUS)
WARNING : NEVER OPERATE AND SERVICE THE PRINTER
WITH THE PROTECTIVE COVER REMOVED
FROM LASER/SCANNER ASSEMBLY. THE
REFLECTIVE BEAM, ALTHOUGH INVISIBLE, CAN
DAMAGE YOUR EYES.
Class 1 laser product
Luokan 1 laserlaite
Klass 1 laser apparat
Allonpituus 770-795nm
Teho 0.3mW±0.03mW
CAUTION
VORSICHT
ATTENTION
ATTENZIONE
INVISIBLE LASER RADIATION WHEN
THIS COVER OPEN. DO NOT OPEN
THIS COVER.
UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEOFFNET.
NIGHT DEM STRAHL AUSSETZEN.
REYONNEMENT LASER INVISIBLE EN CAS
D’OUVERTURE. EXPOSITION DANGERUSE AU
FAISCEAU.
RADIAZIONE LASER INVISIBLE IN CASO DI
APERTURA. EVITARE L’ESPOSIZONE LA FASCIO.
PRECAUCION
REDIACION LASER INVISIBLE CUANDO SE
ABRE. EVITAR EXPONERSE AL RAYO.
CAUTION :
Avoid exposure to invisible laser radiation when the development unit is not installed.
1-2 Precautions on Disassembly and Reassembly
Very careful precautions should be taken when replacing parts. Before replacing, please check cables because you cannot put the cables that you removed for replacing parts into the proper place if you would not make sure of where they were connected and in which condition.
Please do the following before disassembling for a repair or replacement of parts.
1. Pull out paper cassette, printer cartridge installed.
Especially careful not to be scratched by the surface of developer or not to expose them to light.
2. Turn the power switch off.
3. Take out the power plug, printer cable from the printer.
4. Use only the same type of part as original when replacing parts.
5. Do not force to open or fasten plastic material components.
6. Be careful that small parts such as screws should not get in the printer.
7. When disassembling, assembling, also observe small components are located in place.
8. If you uncover and turn the machine over to replace some parts, toner or paper particles may contaminate the LSU window. Protect the LSU window with clean paper.
Releasing Plastic Latches
Many of parts are held in place with plastic latches.
The latches break easily : release them carefully.
To remove such parts, press the hook end of the latch away from the part to which it is latched.
1-1
Precautions
1-3 ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called
“Electrostatically Sensitive (ES) Devices”, or ESDs.
Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
CAUTION:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with
ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
1-2
Precautions
1-4 Tools for Troubleshooting
The following tools are recommended for safe and smooth troubleshooting described in this service manual.
1
DVM(Digital Volt Meter)
Standard: Indicates more than 3 digits.
4
Pinset
Standard: For general home use, small type.
5
Cotton Swab
Standard: For general home use, for medical service.
2
Electronic Scale
Standard: Equipment to check the weight of consumables(toner cartridge) . (The gram unit can be measured.)
6
Cleaning Equipments a IPA(Isopropyl
Alcohol)dry cloth or a soft stuff neutral detergent.
3
Driver
Standard: "-" type, "+" type (M3 long, M3 short,
M2 long, M2 short)
7
Software(Driver) installation CD ROM
Note
Mind your hands not to be touched when you disassemble and reassemble PBA ASS'Y, such as the main board, SMPS, HVPS.
1-3
2.Specifications
ITEMS DESCRIPTION
General Size(W*D*H)
Weight
Power Rating
Operating Environment
LCD
Interface
Halftone
331 X 355.6 X 194.2 mm
10.2Kg (With accessories)
AC 110V ~ 120V ± 15%, 50/60Hz ± 3Hz
AC 220V ~ 240V ± 15%, 50/60Hz ± 3Hz
Temperature : 10 ~ 32˚C
Humidity : 20 ~ 85% RH
16 X 1 Char
ECP(IEEE1284)
64 Level
Maintenance Cycle 60,000 Pages
Power Power Button
Input Voltage
No
110V~120V
Power
Consumption
Idle
Max
10 W/H
140 W/H
Power Save Mode
Print Method
Speed
Resolution
Print language
Toner Save
Normal
OFF, 5, 10, 15 Min
Laser
8ppm
600 x 600 DPI
GDI
30 ~ 50 %
Scan
Copy
Scan Method
Quick Scan Speed
Resolution
Scan Width Max
Effective
Scan Length Max
Std Mode
Speed
Resolution
Zoom Range
Collate/Reverse
Multi Copy
CIS(Mono)
3 sec
300 x 300 DPI
216 mm
210 mm
1000 mm
356 mm
8 ppm
600 x 600 DPI
50 ~ 200%
Yes
1 ~ 99
REMARKS
2-1
Specifications
ITEMS DESCRIPTION
Telephone Handset
FAX
1-Touch Dial
Speed Dial
Group Dial
Caller ID
No
20EA
80EA
20EA
Yes
No
Yes
TAD
TAD I/F
Tone/Pulse
No Power Operation
Earth/Recall
External Phone Transfer
Compatibility
Communication System
Modem Speed
TX Speed
Compression
Rcv. Mode
ECM
DRPD
Resolution Std
Fine
S.Fine
Tone (DTMF)
Pulse : Tech Mode only
No
No
Yes
ITU-T G3
PSTN/PABX
33.6Kbps Fax Modem
3sec (Using CCITT #1 Chart with Sandard Resolution)
MH/MR/MMR
TEL, FAX, AUTO, ANS/FAX
Yes
Yes
203 * 98dpi
203 * 196dpi
203 * 392dpi
Memory Capacity 2MB(160 pages)
Optional Memory No
Functions Voice Request
TTI
Yes
Yes
Battery B/U
RTI
Polling
Yes
Yes
Flash Yes
Auto Reduction Yes
Broadcasting 119 Locations
Forced Memory Yes
Delay TX 10 Commands
Memory RX Yes
RDC Yes
Yes (Max 30 Min)
REMARKS
Optional
2-2
Specifications
ITEMS DESCRIPTION REMARKS
Paper
Handling
ASF Type BIN
Input Capacity 150 Sheets / 20Ib
Optional Cassette No
Output Capacity
Output Control
Bypass
Media Type
100 Sheets / 20Ib
Face up
Yes(single page)
Plain, Coated, Transparency, Envelop,
Media Size
Card,Post Card, Label
• Paper : A4, Letter, Legal, Folio, Executive, B5, A5 Envelop : Manual feeding only
Software Driver
Media Weight
• Envelop : 6 3/4, 7 3/4, #9,#10, DL, C5, B5, Baronial
16~43 Ib(Bypass)
ADF Input Capacity 30 Sheets / 20 Ib
Media Weight 12 ~ 69 Ib
Printer GDI
TWAIN Yes
Media
PC-FAX
CD-ROM
Diskette
No
Yes
No
Compatibility
Y2K Compliant
Win 95/98/ME/NT/2000/XP
Yes
Toner Life Initial 1,500 Pages Using 4% Coverage Pattern
Cartridge Running 3,000 Pages Using 4% Coverage Pattern
Toner Sensor Support
Metthod
Maintena ADF Rubber
-nce Cycle Paper Feeding Rolle
Transfer Roller
Fuser Unit
Yes
Software
10K Pages Scan
50K Pages Printr
60K Pages Print
50K Pages Print
Dot Counting
2-3
3. Disassembly and Reassembly
3-1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must.
If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.
Releasing Plastic Latches
Many of the parts are held in place with plastic latches. The latches break easily; release them carefully.
To remove such parts, press the hook end of the latch away from the part to which it is latched.
Whenever servicing the machine, you must perform as follows:
1. Check to verify that documents are not stored in memory.
2. Be sure to remove the toner cartridge before you disassemble parts.
3. Unplug the power cord.
4. Use a flat and clean surface.
5. Replace only with authorized components.
6. Do not force plastic-material components.
7. Make sure all components are in their proper position.
3-1
Disassembly and Reassembly
3-2 Cradle
1. Push the lever and remove the cradle as shown below.
3
2
1
0
000
0 0 0
0 0 00
0 0 000
0 0 0000
000
000000000
00000
00000
0 0 0 000
0 0 0000000
0
000
0 0 0
0 0 00
0 0 000
0 0 0000
000
000000000
00000
00000
0 0 0 000
0 0 0000000
3-3 White Roller
1. Open the OPE cover.
2. Push the bushing on the end of the roller slightly inward, then rotate it until it reaches the slot.
Then lift, the roller out.
Note : Check the roller for any dirt. If dirty, wipe it off with soft cloth dampened with water. If the roller is heavily worn, replace it with a new one.
Bushing
A
B
White Roller
Control Panel
3-2
Disassembly and Reassembly
3-4 OPE Cover
1. Pull the cover release button on both sides of the machine, and open the front cover.
4. Remove two screws securing bracket scan board, then take out the bracket scan board.
5. Unplug two connectors and one wire from the scan board.
2. Remove two stoppers holding the front cover unit and unplug one connector and one wire.
2
1
2
1
3. Pull the bottom left end of the cover downward to unlatch the front cover unit and remove the cover from the main frame.
6. Lift the OPE cover.
3-3
Disassembly and Reassembly
7. Remove the stopper holding the OPE cover.
2
1
8. Unlatch the bottom ends, then remove the OPE cover.
3-4
Disassembly and Reassembly
3-5 ADF Rubber
1. Open the OPE unit.
2. Insert a flat blade screw driver and pinset into the slot as shown below, and release the latches. Take out the
Holder Rubber, Sheet ADF and the Rubber ADF.
Guide Boss
Holder Rubber
Holder Rubber
Rubber ADF
Holder Rubber
Guide Boss
Rubber ADF
0000000000
0000000
Notes : • When you reassemble the them, be sure that
0 0
the Rubber ADF and Holder Rubber fit into the guide boss and the Holder Rubber latches fit into the corresponding hole. Then push firmly until it clicks.
Rubber ADF
0 0
0 0 000
0 0 0 000
Safely Precautions :
Do not force to open or fasten plastic material components.
0 0 0 00000
0000000000
0000000
0 000000
000000
0 0 0 000000000
3. Clean the surface of the rubber pad with IPA (Isopropyl
Alcohol). After wiping it, be sure to dry it. Check the rubber wear. If the wear reaches 1/2 its original thickness, replace it with a new one.
Pinset or
Screw Driver
3-5
Disassembly and Reassembly
3-6 OPE Board
1. Before you remove the OPE board, you should remove:
– OPE cover (see page 3-3)
2. Remove four screws securing the OPE board.
3. Release two latches securing the both side of the
LCD and the two of four latches securing the board.
Then remove the OPE board.
3-7 Lever sensor Doc.
1. Unlatch the lever sensor Doc from the scan upper frame and take it out.
3-8 Lever sensor Scan
1. Push the both sides of Lever sensor Scan inward, then unlatch and take out the sensor Scan from the scan upper frame.
3-6
Disassembly and Reassembly
3-9 Scan board
1. Before you remove Scan board, you should remove:
– Bracket scam board (see page 3-3)
2. Unplug all the connectors from the scan board and remove the board.
3-10 Scan Motor
1. Before you disassemble Scan motor, you should remove:
– OPE cover (see page 3-3)
– Bracket scan board (see page 3-3)
2. Unplug one connector from the scan board.
3. Remove three screws, then remove the motor ass’y from the main frame.
4. Take out the gear from the motor ass’y.
5. Remove two screws and remove the motor.
3-7
Disassembly and Reassembly
3-11 ADF roller
1. Before you remove the ADF roller, you should remove:
– OPE cover (see page 3-3)
2. Remove two screws securing the guide paper and remove the guide paper.
Guide Paper
3. Remove ADF roller from the scan front frame.
ADF Roller
3-12 CIS
1. Remove one screw and push CIS as shown below and lift it.
2. Separate the Dummy CIS from CIS.
CIS tape
3-8
3-13 Rear cover
1. Remove two screws.
2. Push the metal clip on the parallel port down and remove the rear cover from the main frame.
Disassembly and Reassembly
3-14 Top cover
1. Before you remove the ADF roller, you should remove:
– OPE cover (see page 3-3)
– Rear cover (see above)
2. Remove two screws securing the top cover from the back side of the machine.
3. Remove two screws and slide the left and right paper guides fully inward. Then spread the bottom of the top cover and lift the cover to remove.
Paper guides
3-9
Disassembly and Reassembly
3-15 Tray
1. Before you remove the tray, you should remove:
– OPE cover (see page 3-3)
– Rear cover (see page 3-9)
– Top cover (see page 3-9)
2. Take out the tray from the main frame.
3-16 LSU
1. Before you remove the LSU, you should remove:
– All covers (see page 3-3, 3-9)
2. Remove three screws securing the LSU.
3. Unplug two connectors from the LSU and remove the
LSU.
3-10
3-17 Transfer roller
1. Pull the cover release button on both sides of the machine, and open the front cover.
2. Lift the transfer roller using a proper tool (-Driver) and take out the roller.
Disassembly and Reassembly
3-18 Engine board
1. Before you remove the Engine board, you should remove:
– All covers (see page 3-3, 3-9)
– LSU (see page 3-10)
2. Unplug five connectors and remove one screw from the engine board, then remove the board.
3-11
Disassembly and Reassembly
3-19 Pick-up roller ass’y
1. Before you remove the pick-up roller ass’y, you should remove:
– All covers (see page 3-3, 3-9)
– LSU (see page 3-10)
2. Unplug all the connectors from the engine board.
4. Remove two screws and remove the roller from the plate.
3. Remove four screws securing the plate upper and remove the plate upper as below.
Note : When you reassemble the pick-up roller, make sure that the right end of the pick-up roller fits into the pick-up gear shaft.
Pick-up gear shaft
3-12
Disassembly and Reassembly
3-20 Knock-up ass’y
1. Before you remove the knock-up ass’y, you should remove:
– All covers (see page 3-3, 3-9)
– LSU (see page 3-10)
– Plate upper (see page 3-12)
2. Pull the knock-up ass’y fully backward.
3. Remove the knock-up ass’y from the main frame.
3-21 Cap-pad
1. Before you remove the cap-pad, you should remove:
– All covers (see page 3-3, 3-5)
– LSU (see page 3-10)
– Plate upper (see page 3-12)
– Knock-up ass’y (see above)
2. Take out the cap-pad from the main frame.
3-13
Disassembly and Reassembly
3-22 Holder-pad
1. Before you remove the holder-pad, you should remove:
– All covers (see page 3-3, 3-9)
– LSU (see page 3-10)
– Plate upper (see page 3-12)
– Knock-up ass’y (see 3-13)
– Cap-Pad (see 3-13)
2. Remove the holder-pad from the main frame.
3-23 Motor ass’y
1. Before you remove the motor ass’y, you should remove:
– All covers (see page 3-3, 3-9)
2. Remove four screws securing the motor ass’y and unplug one connector from the engine board, then remove the motor ass’y.
Note : When you reassemble the motor ass’y, make sure that the boss shown in the figure below fit into the corresponding screw holes on the motor ass’y to allow the screws to be fastened properly.
Boss
3-14
Disassembly and Reassembly
3-24 Fan
1. Before you remove the fan, you should remove:
– All covers (see page 3-0)
– Motor ass’y (see page 3-15)
2. Unplug one connector from the engine board and remove the fan.
3-25 Gear pick-up ass’y
1. Before you remove the gear pick-up ass’y, you should remove:
– All covers (see page 3-3, 3-9)
Note: When reassembling, make sure that the direction of the gear is correct.
2. Release two snap-fits and remove the gear pick-up ass’y from the main frame.
3-15
Disassembly and Reassembly
3-26 Solenoid
1. Before you remove the solenoid, you should remove:
– All covers (see page 3-3, 3-9)
2. Unplug one connector from the engine board and remove one screw, then remove the solenoid.
3-27 HVPS board
1. Before you remove the HVPS board, you should remove:
– All covers (see page 3-3, 3-9)
2. Remove three screws and one connector from the
HVPS board, then remove the board.
Note : when reassembling, make sure that the terminal is five.
3-16
Disassembly and Reassembly
3-28 Hook board
1. Before you remove the hook board, you should remove:
– All covers (see page 3-3, 3-9)
2. Unplug one connector from the main board and remove two screws, then remove the hook board from the main frame.
3-29 Fuser ass’y
1. Before you remove the fuser ass’y, you should remove:
– All covers (see page 3-3, 3-9)
2. Remove two wires after remove two screws from the main frame and one connector from the inter connector.
3. Remove two screws and unlatch the fuser ass’y using a proper tool.
3-17
Disassembly and Reassembly
3-30 Thermostat
1. Remove one screw and remove the cover thermostat from the fuser ass’y.
2. Remove two screws and take out thermostat from the fuser ass’y.
3-31 Halogen Lamp
1. Before you remove the thermostat, you should remove:
– All covers (see page 3-3, 3-9)
– Fuser ass’y (see page 3-17)
2. On the fuser ass’y, remove the two screws, then remove the heat roller.
3. Remove the halogen lamp from the heat roller.
3-18
3-32 Pressure roller
1. Before you remove the pressure roller, you should remove:
– All covers (see page 3-3, 3-9)
– Fuser ass’y (see page 3-17)
2. Lift and remove the pressure roller from the main frame.
Disassembly and Reassembly
3-33 Actuator-exit
1. Before you remove the actuator-exit, you should remove:
– All covers (see page 3-3, 3-9)
– Fuser ass’y (see page 3-17)
2. Lift and remove the actuator-exit from the main frame.
3-19
Disassembly and Reassembly
3-34 Shield Engine ass’y
1. Before you remove the shield engine ass’y, you should remove:
– Rear cover (see page 3-9)
2. Remove eight screws securing the shield engine ass’y and remove the shield engine ass’y from the main frame.
3-34 SMPS board
1. Before you remove the SMPS board, you should remove:
– Rear cover (see page 3-9)
– Shield Engine ass’y (see page 3-19)
2. Remove four screws and three connectors, then remove the SMPS board from the main frame.
3-20
3-36 Speaker
1. Before you remove the speaker, you should remove:
– Rear cover (see page 3-9)
– Shield Engine ass’y (see page 3-19)
– SMPS board (see above)
2. Remove one connector that connects the speaker to the main board and two screws securing the speaker, then remove the speaker.
Disassembly and Reassembly
3-37 LIU board
1. Before you remove the LIU board, you should remove:
– Rear cover (see page 3-9)
– Shield Engine ass’y (see page 3-19)
2. Remove three screws and three connectors from the
LIU board, then remove the board from the main frame.
3-21
Disassembly and Reassembly
3-38 Main board
1. Before you remove the main board, you should remove:
– Rear cover (see page 3-9)
– Shield Engine ass’y (see page 3-19)
2. Remove four screws and all the connectors (9) from the main board, then remove the board.
3-39 Sensor board
1. Before you remove the sensor board, you should remove:
– Rear cover (see page 3-9)
– Shield Engine ass’y (see page 3-19)
2. Release four snap-fits securing the sensor board and unplug one connector from the main board, then remove the sensor board.
3-22
Disassembly and Reassembly
3-40 Actuator Empty/Feeder
1. Before you remove the actuator empty/feeder, you should remove:
– Rear cover (see page 3-9)
– Shield Engine ass’y (see page 3-19)
2. Remove one connector from the main board and two screws securing the holder feed ass’y, then remove the holder feeder ass’y.
3. Remove the Feed sensor and the Empty sensor.
Feed Sensor
Empty Sensor
3-23
Disassembly and Reassembly
3-41 Roller Feeder
1. Before you remove the actuator empty/feeder, you should remove:
– All covers (see page 3-0)
– Motor ass’y (see page 3-15)
2. Release two snap-fits and remove the gear-feed, clutch-feed, and the spring-clutch.
3. Rotate the pick-up bushing as shown below and remove holder feeder ass’y and roller feeder.
Spring-clutch Gear-feed
Clutch-feed
4. Separate the Roller Feeder from the Holder Feeder
Ass’y.
Roller Feed
Holder Feed
3-24
4. Circuit Description
4-1 Main PBA
4-1-1 Summary
The main circuit that consists of CPU, MFP controller including various I/O device drivers, system memory, scanner, printer, motor driver, PC I/F, and FAX transceiver controls the whole system. The entire structure of the main circuit is as follows:
I/O Ports
Controller
Scan Image &
Scan Motor
Controller
Ink Head
Controller
DMA
Controller
PLL & Clock
Save
Bus Router
Interrupt
Controller
A/D
Converter
Derasterizer
CPU
(ARM7TDMI)
LBUS
I/D Cache
(2-KB)
Parallel
Port
Interface
Video Data
Controller
UART/
Serial I/O
LSU
Control
PWM &
Gen. Timer
System Manager
System Bus Controller Bus Arbitration
Bus Interface ROM/SRAM/DRAM Controller
Carrier Motor
Control
Position &
Fire Control
Paper Motor
Control
Real Time
Clock
Watch Dog
Timer
4-1
Circuit Description
4-1-2 Circuit Operation
• CLOCK
1) System Clock
Device Oscillator
Frequency 9.500132 MHz
KS32C65100 RISC PROCESSOR: drives PLL internally and uses 37.17 MHz.
2) Video Clock
Device Oscillator
3) USB Clock
Device Oscillator
4-2
Circuit Description
• KS32C65100 MICROPROCESSOR
1) KS32C65100 MICROPROCESSOR PIN & INTERFACE
Signal
OSCI
OSCO
PLL_FILTER nRESET nSLCTIN/GIP[16] nSTROBE nAUTOFD/GIP[17] nINIT/GIP[15] nACK
BUSY
SELECT
PERROR nFAULT
PPD[7:0]
SAVRT
SAIN
SAVRB
Pin No.
184
185
183
182
152
151
154
153
159
158
156
157
155
142~149
2
3
4
I/O Type
I7
Description
KS32C65100 master clock input.
O7 KS32C65100 master clock output.
I5
I4
PLL filter
Not reset. nRESET is the global reset input for the
KS32C65100. For a system reset, nRESET must be held to low level for at least 65 machine cycles.
I1
Not select information. This input signal is used by parallel port interface to request 'on-line' status information.
I1
I1
I1
I1
O1
O1
O1
O1
I/O2
I6
I6
I6
Not strobe. The nSTROBE input indicates when valid data is on parallel port data bus, PPD[7:0]
Not auto feed. The nAUTOFD input indicates whether data on the parallel port data bus, PPD[7:0], is an auto feed command. Otherwise, the bus signals are interpreted as data only.
Not initialization. The nINIT input signal initializes the parallel port's input control.
Not parallel port acknowledge. The nACK output signal is issued whenever a transfer on the parallel port data bus is completed.
Parallel port busy. The BUSY output signal indicates that the
KS32C65100 parallel port is currently busy.
Parallel port select. The SELECT output signal indicates whether the device connected to the KS32C65100 parallel port is 'on-line' or 'off-line'.
Parallel port paper error. PERROR output indicates that a problem exists with the paper in the ink-jet printer. It could indicate that the printer has a paper jam or that the printer is out of paper.
Not fault. The nFAULT output indicates that an error condition exists with the printer. This signal can be used to indicate that the printer is out of ink or to inform the user that the printer is not turned on.
arallel port data bus. This 8-bit, tri-state bus is used to exchange data between the KS32C65100 and an external host(peripheral).
Top reference voltage for IP ADC
Analog input for IP ADC
Bottom reference voltage for IP ADC
4-3
Circuit Description
Signal
CIS_CLK
CIS_SI
PHA_IA0
PHA_IA1
PHB_IB0
PHB_IB1
LF_PH0/GOPA[21]
LF_PH1/GOPA[22]
CR_PHA/GOPA[23]
CR_PHB/GOPA[24]
CRIA0/GOPA[25]
CRIA1/GOPA[26]
CRIB0/GOPA[27]
CRIB1/GOPA[28]
CHX/GIP[8]
CHY/GIP[9]
ADDR[21:0]
DATA[15:0] nRAS[1:0] nCAS[1:0] nOE nWE nPHGA[13:1]/
GOPB[12:0]
PHOE[16:1]/
GIOP[26:11]
Pin No.
110
113
109
111
112
114
116
117
77~80,
82~88,
90~100
6
7
164
165
167
168
163
166
59~66,
68~75
52,53
54,55
56
57
16~24,
26~29
31~38,
40~47
I/O Type
O1
O1
O1
O1
O1
O1
I3
I3
O1
O1
O1
O1
O1
O1
O1
O1
O5
Description
CIS shift clock
CIS latch signal
Line feed motor phase signal A
Line feed motor phase signal AZ
Line feed motor phase signal B
Line feed motor phase signal BZ
Line feed motor control signal 0
Line feed motor control signal 1
Direction control line for phase A
Direction control line for phase B
Current control line 0 for phase A
Current control line 1 for phase A
Current control line 0 for phase B
Current control line 1 for phase B
Encode sensor
Encode sensor
Address bus. The 22bit address bus, ADDR[21:0], covers the full 4M half-words address range of each ROM/SRAM,
DRAM, and external I/O bank
I/O3
O1
O1
O1
External bi-directional 16-bit data bus.
Not row address strobe for DRAM. The KS32C65100 supports up to two DRAM banks. One nRAS output is provided for each bank.
Not column address strobe for DRAM. The two nCAS outputs indicate the byte selections whenever a DRAM bank is accessed.
Not output enable. Whenever a memory access occurs, the nOE output controls the output enable port of the specific memory device.
O6
Not write enable. Whenever a memory access occurs, the nWE output controls the write enable port of the specific memory device.
O1 Gate control line for print head.
I/O1 Drain control line for print head.
4-4
Circuit Description
Signal
RXD0/GIP[0]
RXD1/GIP[1]
RXD2/GIP[2] nEINT0/GIP[3] nEINT1/GIP[4] nEINT2/GIP[5] nXDREQ/GIP[6]
TXD0/GOPA[0]
TXD1/GOPA[1]
TXD2/GOPA[2] nXDACK/GOPA[5]
TONEOUT/GOPA[3] nWDTO/GOPA[4] nIOWR/GOPA[10] nIORD/GOPA[9]
CLKOUT/GOPA[6] nECS2/GOPA[8]
TCK
TMS
TDI nTRST
TDO
GIOP[10:0]
200
188
187
161
162
180
14
132
135
133
136
134
137~140,
173~179
Pin No.
I/O Type
194
192
190
8
9
10
199
193
191
189
I1
I1
I1
I3
I3
I3
I3
O1
O1
O1
O1
O1
O1
I2
I2
O1
P3
O1
O1
I2
I2
O1
I/O4
Description
Receive data input for the UART0. RXD0 is the UART0 channel's input signal for receiving serial data.
Receive data input for the UART1. RXD1 is the UART1 channel's input signal for receiving serial data.
Receive data input for the UART2. RXD2 is the UART2 channel's input signal for receiving serial data.
External interrupt request input nEINT0.
External interrupt request input nEINT1.
External interrupt request input nEINT2.
External DMA request.
Transmit data output for the UART0. TXD0 is the UART0 channel's output for transmitting serial data.
Transmit data output for the UART1. TXD1 is the UART1 channel's output for transmitting serial data.
Transmit data output for the UART2. TXD2 is the UART2 channel's output for transmitting serial data.
External DMA acknowledge. This active low output signal is generated whenever a DMA transfer is completed.
Tone generator output.
Reset out by watch dog timer.
External output write strobe
External output read strobe
Clock for external chip
External memory chip select 2.
JTAG TCK interface in MDS mode.
JTAG TMS interface in MDS mode.
JTAG TDI interface in MDS mode.
JTAG nTRST interface in MDS mode.
JTAG TDO interface in MDS mode.
General I/O port.
TEST0
TEST1
TEST2
169
170
171
I2
I2
I2
Test 0 pin. At normal operation this pin must be connected to GND.
Test 1 pin. At normal operation this pin must be connected to GND.
Test 2 pin. At normal operation this pin must be connected to GND.
4-5
Circuit Description
Signal
nECS[1:0]
Pin No.
12,13 nRCS[2] nRCS[1]/GOPA[7]
51
50 nRCS[0]
SC_CONPHA/
GOPA[19]
SC_CONPHB/
GOPA[20]
SC_CUR[3:0]
PWMO[2:0]/
GOPA[13:11]
VDO2/GOPA[29]
VDO1/GOPA[14]
LSU_CLK/
GOPA[15] nHSYNC1/GIP[10] nLREADY/GIP[11] nHSYNC2/GIP[12]
VDI/GIP[13]
VCLK/GIP[14] nEXTWAIT/GIP[7]
RTCXIN
RTCXOUT
SLED[2:0]/
GOPA[18:16]
GAVRT
GAIN[2:0]
RTC_VDD
49
102
105
103, 104,
106, 107
118~120
121
122
123
125
126
127
128
129
130
202
203
196~198
205
206~208
201
I2
I2
I3
I7
O7
I1
I1
I1
I/O Type
O1
O2
O1
O1
Description
Not external chip select. Three I/O banks are provided for external memory-mapped I/O operations. Each I/O bank contains up to 4M half-word. The nECS signals indicate that an external I/O bank is selected.
Not ROM/SRAM chip select. The KS32C65100 can access up to three external ROM/SRAM banks. nRCS[0] corresponds to ROM/SRAM bank 0, nRCS[1] to bank 1, and nRCS[2] to bank 2. By controlling the nRCS signals, CPU addresses can be mapped into the physical memory banks.
O1 Scan motor control/Bi-phase
O1
O1
O1
O4
O5
O1
O1
I5
I5
Scan motor control/Bi-phase
Scan motor bi-current/uni-phase
PWM out signal
Video out from PIFC
Video out from LSU control
Clock for LSU motor
HSYNC1
LSU ready
HSYNC2
Video data input from RET
External video clock
External wait
RTC oscillator clock input.
RTC oscillator clock output.
CIS LED signals
Top reference voltage for general ADC
Analog inputs for general ADC
RTC VDD.
4-6
Circuit Description
Signal
VDD_PLL
SAVDD
SAVSS
GAVSS
3VDD
5VDD
VSS
Pin No.
186
1
5
204
15, 30, 81,
115, 131,
160
48, 67, 89,
141, 195
11, 25, 39,
58, 76, 101,
108, 124,
150, 172,
181
I/O Type Description
PLL power (3.3V).
Analog power for scan ADC and general ADC (3.3V).
Scan ADC ground.
General ADC ground
3.3V internal power.
Externally connected to the 3.3V regulator.
5V I/O power.
Externally connected to the VCC board plane.
System ground.
Externally connected to the ground board plane.
4-7
Circuit Description
4-1-3 PROGRAM ROM (FLASH MEMORY)
1) DEVICE
TYPE No.
CAPACITY
2) PROGRAMMING
BEFORE ASS’Y
AFTER ASS’Y
AM29F800B
2 Mbit (512K * 16bit * 2)
EPROM PROGRAMMER or PROGRAMMING at the factory
DOWNLOAD from PC
4-1-4 DRAM CONTROL
1) DEVICE
TYPE NO.
CAPACITY
K4E641611D-TC50(EDO Type)
64 Mbit (4M * 16bit)
2) OPERATING PRINCIPLE
DRAM can either read or write. The data can be stored in the DRAM only when the power is on. It stores data white the
CPU processes data. The address to read and write the data is specified by RAS SIGNAL and CAS SIGNAL.
DRAMWE*SIGNAL is activated when writing data and DRAMOE*SIGNAL, when reading.
4-1-5 Modem and TX-and RX Related Circuits
MODEM
The Conexant™ FM336 modem is a V.34 half-duplex modem that supports Group 3 facsimile send and receive speeds up to
33600 bps using the V.34 half-duplex mode. Using a V.34 technique to optimize modem configuration for line conditions, the modem connects at the optimal selected data rate that the channel can support from 33600 bps to 2400 bps.
The modem can operate over the public switched telephone network (PSTN) through a line terminator provided by a Data
Access rrangement (DAA). The modem satisfies the requirements specified inITU-T recommendations V.34, V.17, V.29, V.27
ter, V.23, V.21, and meets the binary signal ingrequirements of V.8 and T.30. Internal HDLC support eliminates the need for an external serial input/output (SIO) device in the DTE for products incorporating error detection and T.30 protocol. The modem can perform HDLC framing per T.30 at all data speeds. CRC generation/checking along with zero insertion/deletion enhances
DLC/HDLC frame operations. An FSK flag pattern detector facilitates FSK detection during high speed reception.The modem features a programmable DTMF transmitter/receiver and three programmable tone detectors which operate in the tone mode.
The modem offers lower power consumption and small size to allow the design of compact system enclosures for use in industrial, office, and home environments.The modem is available in a 100-pin PQFP package.
4-8
Circuit Description
FM336 FEATURES
• 2-wire half
- duplex fax modem modes with send and receive data rates up to 33600 bps.
- V.34, V.17, V.29, V.27 ter, and V.21 channel 2
- Short train option in V.17 and V.27 ter
• 2-wire full
- duplex data modem modes
- V.21, V.23 (75 bps TX/1200 bps RX or 1200 bps TX/ 75 bps RX)
• PSTN session starting
- V.8 signaling
• HDLC support at all speeds
- Flag generation, 0 bit stuffing, ITU CRC
- 16 or CRC
- 32 calculation and generation
- Flag detection, 0 bit deletion, ITU CRC
- 16 or CRC
- 32 check sum error detection
- FSK flag pattern detection during high speed receiving
• Tone modes and features
- Programmable single or dual tone generation
- DTMF receive
- Tone detection with three programmable tone detectors
• Serial synchronous data
• Parallel synchronous data
• Automatic Rate Adaptation (ARA) in V.34 Half-Duplex
• TTL and CMOS compatible DTE interface
- ITU-T V.24 (EIA/TIA-232-E) (data/control)
- Microprocessor bus (data/configuration/control)
• Receive dynamic range: 0 dBm to –43 dBm for V.17, V.33, V.29, V.27terand V.21, –9 dBm to –43 dBm for V.34 half-duplex
• Programmable RLSD turn-on and turn-off thresholds
• Programmable transmit level: 0 to -15 dBm
• Adjustable speaker output to monitor received signal
• DMA support interrupt lines
• Two 16-byte FIFO data buffers for burst data transfer with extension up to 255 bytes
• NRZI encoding/decoding
• Diagnostic capability
• +3.3V operation with +5V tolerant inputs
• +5V analog signal interface
• Typical power consumption:- Sleep mode: 20 mW
- Normal mode: 250 mWa
• 100-pin PQFP package
4-9
Circuit Description
Signaling Rates, and Data Rates
Configuration
Modulation1
Carrier Frequency
(Hz) –0.01%
V.34 33600 TCM
V.34 31200 TCM
V.34 28800 TCM
V.34 26400 TCM
V.34 24000 TCM
V.34 21600 TCM
V.34 19200 TCM
V.34 16800 TCM
V.34 14400 TCM
V.34 12000 TCM
V.34 9600 TCM
V.34 7200 TCM
V.34 4800 TCM
V.34 2400 TCM
V.23 1200/75
V.21
V.17 14400 TCM
V.17 12000 TCM
V.17 9600 TCM
V.17 7200 TCM
V.29 9600
V.29 7200
V.29 4800
V.27 ter 4800
V.27 ter 2400
V.21 Channel 2
TCM
TCM
TCM
TCM
TCM
TCM
TCM
TCM
TCM
TCM
TCM
TCM
TCM
TCM
FSK
FSK
TCM
TCM
TCM
TCM
QAM
QAM
QAM
DPSK
DPSK
FSK
Notes:
1. Modulation legend: TCM:Trellis-Coded Modulation
FSK:Frequency Shift Keying
2. Adaptive; established during handshake:
QAM:
DPSK:
Carrier Frequency (Hz)
Symbol Rate (Baud) V.34 Low Carrier
2400
2800
3000
3200
3429
1600
1680
1800
1829
1959
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
1700/420
1080/1750
1800
1800
1800
1800
1700
1700
1700
1800
1800
1750
Data Rate (bps)
–0.01%
1200/75
Up to300
14400
12000
9600
7200
9600
7200
4800
33600
31200
28800
26400
24000
21600
19200
16800
14400
12000
9600
7200
4800
2400
4800
2400
300
Quadrature Amplitude Modulation
Differential Phase Shift Keying
V.34 High Carrier
1800
1867
2000
1920
1959
Symbol Rate
(Symbols/Sec.)
3429 only
3200 min
3000 min
2800 min
2800 min
2400 min
2400 to 3429
2400 to 3429
2400 to 3429
2400 to 3429
2400 to 3429
2400 to 3429
2400 to 3429
2400 only
1200
300
2400
2400
2400
2400
2400
2400
2400
1600
1200
300
Bits/Symbol -
Data
6
5
4
3
1
1
4
3
2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
3
2
1
Bits/Symbol -
TCM
1
1
1
1
0
0
0
0
0
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
0
0
0
Constellation
Points
—
—
128
64
32
16
16
8
4
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
Note 2
8
4
—
4-10
Modem Functions Interface Signals
V. 2 4
Interface
/RTS
/CTS
TXD
TDCLK
XTCLK
/RLSD
RXD
/RDCLK
/DTR
/DSR**
/RI*
Host
Processor
/RD
/WR
/CS
D[7:0]
RS[4:0]
IRQ
/RESET
TXRQ*
RXRQ**
F M 3 3 6
M o d e m
* Selectable; TXRQ output replaces /RI output.
** Selectable; RXRQ output replaces /DSR output.
Circuit Description
RIN
TXA1
TXA2
OH
RINGD
/TALK
XTLI
XTL0
CLKIN
Crystal
OR
Oscillator
Line
Interface telephone line
TIP
RING
EYEXY
EYESYNC
EYECLK
Optional
Eye Pattern
Generator
SPKR
+5V
+3.3V
AGND
DGND
Speaker
Amplifier
Power Supply
1176DG F2-1
4-11
Circuit Description
FM336 Pin Signals
4-12
Circuit Description
FM336 Signals Definitions
4-13
Circuit Description
FM336 Signals Definitions (Cont’d)
4-14
Circuit Description
FM336 Signals Definitions (Cont’d)
4-15
Circuit Description
FM336 Signals Definitions (Cont’d)
4-16
Circuit Description
4-1-6 Scanner Part
CIS DRIVER, INPUT PROCESSOR
CIS contacl signal is consist of BLED, RLED, GLED, CIS_CLK CIS_SI. CIS driver power supply is +5v, LED driver power supply is +5v also. As CIS input signal, minc-Vref values O, MAXC+Vref Values is about 1.2V.
SPECIFICATION
Readable width
Number of sensor elements
Resolution
Scanning speed
Light source
Data output
Outward dimension(WXHXL)
216mm
2552 dots(21~2572 dots available)
75 ms/line
7.5 ms/line
Color LEDs
Red (640 mm)
Green(525mm)
Blue(470mm)
1 analogue
18.0 X 12.2 X 231.0 mm (attachment)
PIN FUNCTION DESCRIPTION
No.
1
8
9
6
7
4
5
2
3
10
11
12
Signature
SIG
GND
VDD
GND
GND
SI
GND
CLK
LEDB
LEDG
LEDR
VLED
Name
signal output
Ground
Supply voltage
Ground
Ground
Start pulse
Ground
Clock
LED Ground (blue)
LED Ground (green)
LED Ground (red)
Supply voltage
Description
Video output signal
0V DC ; reference point
+5V DC supply (ref. to GND)
0V DC ; reference point
0V DC ; reference point
Start pulse
0V DC ; reference point
CIS main clock
LED POWER SUPPLY BLUE
LED POWER SUPPLY GREEN
LED POWER SUPPLY RED
LED POWER SUPPLY
4-17
Circuit Description
ELECTRICAL CHARACTERISTICS (TA=25˚C)
Item
Power Supply
Input Voltage
Input Current
LED Current
SYMBOL
VDD
VLED
VIH
VIL
IIH
IIH
ILEDr
ILEDg
ILEDb
CLK
MIN.
4.75
4.75
3.2
Clock Frequency.
Clock Pulse “L” Duty
Setup Time
Hold Time
SIG Delay Time
Sampling Reriod tsu th tpd 1 tpd 2 ts
0
TYP.
5.0
5.0
2
15
250
30
90
MAX.
5.25
5.25
0.8
20
0.2
30
60
60 tw/2 tw/2
UNIT
ns ns ns ns mA.
MHz
% ns
V
V
V
V
µA.
mA.
mA.
mA.
NOTE
SI & CLK
SI & CLK
REF.
REF.
REF.
tw/to
CIS Driver Clock Timing to
CLK tsu
S1
SIG th tw tpd1
1st ts tpd2
2nd
4-18
CIS Block Diagram
VLED
LEDR
LEDG
LEDB
VDD
GND
S1
CLK
SIG
ROD LENS ARRAY
1 20 21
SHIFT REGISER & ANALOG SWITCH
SENSOR
OP AMP
2.5ms
ST
1.2ms
1.2ms
LED_R
OFF
ON
LED_G
OFF
1.2ms
ON
OFF
1.2ms
OFF
ON
LED_B
OFF
OFF
SIG O/P
B O/P R O/P G O/P
7.5ms/line
B O/P R O/P G O/P
Circuit Description
4-19
Circuit Description
4-1-7 HOST INTERFACE:
Parallel Port Interface
PARALLEL PORT INTERFACE PART KS32C61100 has the Parallel Port Interface Part that enables Parallel Interface with PC.
This part is connected to PC through Centronics connector. It generates major control signals that are used to actuate parallel communication. It is comprised of/ERROR, PE, BUSY, /ACK, SLCT, /INIT, /SLCTIN, /AUTOFD and /STB. This part and the PC data transmission method support the method specified in IEEE P1283 Parallel Port Standard
(http://www.fapo.com/ieee1284.html).
In other words, it supports both compatibility mode (basic print data transmitting method), the nibble mode (4bit data; supports data uploading to PC) and ECP (enhanced capabilities port: 8bits data - high speed two-way data transmission with PC).
Compatibility mode is generally referred to as the Centronics mode and this is the protocol used by most PC to transmit data to the printer. ECP mode is an improved protocol for the communication between PC and peripherals such as printer and scanner, and it provides high speed two-way data communication. ECP mode provides two cycles in the two-way data transmission; data cycle and command cycle. The command cycle has two formats; Run-Length Count and Channel Addressing. RLE
(Run-Length Count) has high compression rate (64x) and it allows real-time data compression that it is useful for the printer and scanner that need to transmit large raster image that has a series of same data. Channel Addressing was designed to address multiple devices with single structure. For example, like this system, when the fax/printer/scanner have one structure, the parallel port can be used for other purposes while the printer image is being processed.This system uses RLE for high speed data transmission. PC control signals and data send/receive tasks such as PC data printing, high speed uploading of scanned data to PC, upload/download of the fax data to send or receive and monitoring the system control signal and overall system from PC are all processed through this part.
4-20
COMPATIBILITY HARDWARE HANDSHAKING TIMING
PPD( 7: 0)
BUSY nSTROBE nACK
DATA
ECP HARDWARE HANDSHAKING TIMING (FORWARD)
1 2 3 4 5 6 nSTROBE
BUSY
PPD( 7: 0) nAUTOFD
BYTE0
DATA BYTE
BYTE1
COMMAND BYTE
1. The host places data on the data lines and indicates a data cycle by setting nAUTOFD
2. Host asserts nSTROBE low to indicate valid data
3. Peripheral acknowledges host by setting BUSY high
4. Host sets nSTROBE high. This is the edge that should be used to clock the data into the Peripheral
5. Peripheral sets BUSY low to indicate that it is ready for the next byte
6. The cycle repeats, but this time it is a command cycle because nAUTOFD is low
Circuit Description
4-21
Circuit Description
ECP HARDWARE HANDSHAKING TIMING (REVERSE)
1 2 3 4 5 6 7 8 nACK nAUTOFD
PPD( 7: 0)
BUSY nINI T
PE
BYTE0
DATA BYTE
BYTE1
COMMAND BYTE
1. The host request a reverse channel transfer by setting nINIT low
2. The peripheral signals that it is OK to proceed by setting PE low
3. The peripheral places data on the data lines and indicates a data cycle by setting BUSY high
4. Peripheral asserts nACK low to indicate valid data
5. Host acknowledges by setting nAUTOFD high
6. Peripheral sets nACK high. This is the edge that should be used to clock the data into the host
7. Host sets nAUTOFD low to indicate that it is ready for the next byte
8. The cycle repeats, but this time it is a command cycle because BUSY is low
4-22
Circuit Description
4-2 OPE PBA
4-2-1 SUMMARY
OPE Board is separated functionally from the main board and operated by the micom(HT48C5A) in the board. OPE and the main use UART (universal asynchronous receiver/transmitter) channel to exchange information. OPE reset can be controlled by the main.
OPE micom controls key-scanning and LCD and LED display, detects documents and senses SCAN position. If there occurs an event in OPE (such as key touch and sensor level change), it sends specific codes to the main to respond to the situation and the main analyzes these codes and operates the system.
For example, it the main is to display messages in OPE, the main transmits data through UART line to OPE according to the designated format and OPE displays this on LCD, LED.
OPE’s sensing is also transmitted to the main through
UART line and then the main drives necessary operation.
OPE PBA consists of U1(MICOM, HT48C5A),LCD, key matrix, LED indicators, SCAN position sensor and the document detect sensor. Refer to OPE Schematic Diagram and
Wiring Diagram sections of this manual.
• Display from the controller is received at U2 pin 47
(RX DATA).
• LCD drive signals are sent from P1-x pin group, P1-4~P1-
14 pins.
• Machine status LED drive signals are sent from U2
LED0~LED4.
• Document detect sensor output is received at U2 pin 1.
• Scan position sensor output is received at U2 pin7
Scan
Position
Sensor
Document
Detect
Sensor
Connector
UART
Reset
MICOM
HT48C5A
RESONATOR
7.37 MHz
11
7
Y
X
8
LCD
16x 1Line
Key Matrix
LEDs
<OPE BLOCK DIAGRAM>
4-23
Circuit Description
4-3 LIU PBA
The LIU (Line Interface Unit) using the discrete method is comprised of the following.
(1) Tel_line Interface Circuit that connects the PSTN(exchange) and the system (Facsimile)
(2) Telephone circuit composed of dial/speech circuit.
4-4-1 Tel_Line interface Circuit
Tel_Line Interface is the path that connects the signals between PSTN(exchange) and the system (Facsimile) and it is comprised of Tel-Line Interface Circuit and Impedance Matching Trans Circuit.
(1) TEL_LINE Interface Circuit
(2) TRANS Circuit for IMPEDANCE MATCHING
4-4-2 Telephone Circuit (Ringer/Dial/Speech Circuit, etc)
The telephone circuit is comprised of ring detect circuit, dialer circuit, speech circuit, external hook detect circuit and recall circuit.
(1) Ring Detect Circuit
(2) Dialling Circuit (including MF Dialling Signal Transmitting Circuit)
(3) Speech Circuit
(4) External Hook Detect Circuit
(5) Recall Circuit
4-24
Circuit Description
4-4-3 Detailed Spec.
TEL_LINE INTERFACE CIRCUIT
1) TEL_LINE INTERFACE CIRCUIT
• It is an interface that physically connects facsimile to the PSTN (public switching telephone network) through TIP and
RING as in fig. 1.
• ARS 1-3 protects the system from voltage overload such as the surge coming through PSTN. ARS 2 and ARS 3 are used as overload protection in common mode (between TIP/RING and FRAME GROUND). ARS 1 is used as overload protection in normal mode (between TIN and RING) and it uses ARRESTOR for 600V. However, arrestor’s rated voltage differs from European and USA(400v).
• CML (CONNECT MODEM to LINE) RELAY K1 is a switch designed to selectively connect the PSTN to system voice communication path and fax communication path. In STAND_BY MODE and voice communication mode, it is connected to
TEL PART and FAX PART while communicating and dialing.
• CML Relay (K1): CML relay interfaces with T2(600:600) TRANS in communication mode.
• DC Impedance: DC impedance is determined in the DC Feeding Unit. It represents DC characteristic of the computer connected through -48V DC power of the switch and lines. The DC characteristic of required by the communication standards of a number of countries is the DC resistance of 50
Ω
~300
Ω to the current range of 20mA~120mA. (value varies depend on countries).
• AC Impedance or Return Loss: AC impedance is determined by the peripheral circuits of T2 Transformer. It is the standard required for optimum signal transmission between computer and switch. When the AC impedance of the computer for AC signal transmission and the AC impedance of the switch matches, the signal can be transmitted without loss.
Therefore, communication standards specifies the AC impedance of the computer and it implies the return loss. The communication standards of each country, considering the characteristic of their lines, requires 600
Ω or the return loss of 14dB and higher against the AC impedance of Complex and the AC signals of 300Hz~400Hz. The AC impedance of transformer changes depending on the load resistance, the core material, coil inductance and resistance, but generally its characteristic against load resistance is considered.
K1
ARS2
TIP to FAX to TEL
ARS1
RING
ARS3
FG
<TEL_LINE INTERFACE CIRCUIT>
4-25
Circuit Description
RINGER DIAL CIRCUIT
1) Ringer Circuit
• The ring detect circuit detects the ring signal by sending the bell signal sent from PSTN to the primary photo coupler
(PC814). At this point, C(1uF/250V) is used to match the ring impedance and R is coupled directly in order to prevent any damage to the photo coupler due to ring voltage.
2) Dialing Circuit
• Dialing circuit is initiated only when the power is on and it is transmitted to line through the modem of main part (T2 trans)
3) External Hook Detect Circuit
• In the discrete LIU method, the external hook detect circuit is designed to use both the photo coupler and current detector in order to be used in all countries including the countries with low series resistance (Germany, Switzerland, Belgium,
Austria, etc.). To use photo coupler (PC814), you must carefully select the resister connected parallel (75
Ω
) to the photo coupler in order to satisfy the voltage drop standards of England and a few other countries. The diode connected to the current detector pin (5/6) was used to detect the external hook all through when the line parity turns over.
4) Recall Circuit
• In the discrete LIU method, we used the recalling method using low cost photo coupler instead of using photo MOS relay in order to initiate the recalling for handset hook off dialling after the power is turned on. In this case, the time break recall was enabled by switching the power transistor of the telephone circuit using the secondary CPU control.
4-26
Circuit Description
4-4 Engine PPA
4-4-1 Engine Configuration
4-4-1-1. Video Controller Board
Video Controller Board receives image data from the host computer and converts it into bitmap (binary) image or receives bitmap image directly from the host computer and sends it to the engine controller board.
4-4-1-2. SMPS Board
It basically receives AC input and generates ripple-free DC level +5V and -5V +24V. Next, it supplies these voltages to each unit appropriately.
It also supplies AC power to heat lamp of fixing unit.
4-4-1-3. HVPS Board
HVPS board generates high voltages of THV/MHV/Supply/Dev and supplies them to the developing unit to create images. It is designed to realize optimum conditions for the images.
This board includes LSU interface unit and cover open sensing unit that it intercepts +24V voltage to the main motor, LSU, fan, clutch and fixing unit when you open the front cover.
4-4-1-4. Developer
Using the digital picture process, developing unit generates visible images. It is comprised of charge roller, OPC drum, developer roller, supply roller and toner.
4-4-1-5. LSU (Laser Scanning Unit)
This is controlled by engine controller. Using laser beam control, exposure of OPC drum and the rotational principle of polygon mirror, it forms electro-static latent image in the OPC drum with the video data received from engine. It is the core part of LBP.
OPC drum synchronizes with the feeding speed of the paper and rotates. When the laser beam inside LSU reaches at the end of polygon mirror, it generates /HSYNC signal and send it to engine. Then the engine detects /HSYNC signal and adjusts the lengthwise row of the image on the paper. After detecting /HSYNC and after set time period, it sends the video data to LSU to adjust the left margin on the paper.
The one side of the polygon mirror is the one line scanned.
4-4-1-6. Transfer
Transcribing unit is comprised of PTL(pre-transfer lamp) and transcribing roller. PTL detects the beam of the OPC drum, lowers the electric potential of the developing unit and lower the adhesiveness of toner to enhance transcription coefficient.
And the transcribing roller transfers the toner (constituting element of video image) on OPC drum to the paper.
4-4-1-7. Fixer
It is comprised of heat lamp, heat roller, pressure roller, thermistor and thermostat. It fixes the toner powder transferred to the paper on the paper using pressure and high heat in order to finish the final printing job.
4-27
Circuit Description
4-4-2. Developing Process
4-4-2-1 Feeder
Engine operates this unit. Solenoid rotates the feed roller and feeds one paper. Then the paper is fed into the set and hits the actuator of the feed sensor. At this point, the engine detects the signal and prepares to spray according to the image data. If any problem happens to this feed sensor operation, the system displays “paper jam error” on the OP panel.
Also, feed sensor unit is closely related to the paper margin.
4-4-2-2. Electrifier
This unit electrifies consistent negative voltage to OPC. When the high negative voltage (-1550V) is allowed to charge roller, the OPC drum surface will be consistently electrified with approximately +1300V. This is the first process in generating the digital picture.
4-4-2-3. Exposer
After receiving bitmap image data from engine board, LSU turns the laser diode either on or off depending on whether the digital data is present or absent in order to expose the OPC drum with the switched laser beam data. The difference between the voltages generated at this point is presented above. In other words, the part exposed to the laser will have -50V and its relative electric potential will increase and form electrostatic latent image.
The part unexposed to the laser as it did not have the video data will consistently retain -800V. Eventually, the image will form in the part electrified and rose to -50V(forms black dot) and the part retaining -800V will be white in order to make the basic condition to form the video data.
4-28
DEVELOPER BLOCK DIAGRAM
Engine Operating Descriptions
metering blade
D/R
S/R
OPC
-430V
GND
-630V
OVERALL OPERATING STRUCTURE OF THE SYSTEM
HOST COMPUTER
VIDEO CONTROLLER
/HSYNC
ENGINE CONTROLLER
H.V.P.S
LSU
DEVELOPER
FUSER
OPC
FACE UP
PAPER
PATH
EXIT
SENSOR
FEED
SENSOR
Circuit Description
4-29
Circuit Description
8.Exit
EXIT
SENSOR
7.Fixing
H/R
P/R
2.Charging
C/R
LSU
3.Exposure
4.Development
OPC
D/R
S/R
T/R
6.Transfer
PTL
5.Pre-Transfer
1.Feeding
FEED
SENSOR
< Engine Operating Description >
4-4-2-4. Developer Unit
On the surface where OPC drum and developer roller (rotate in opposite direction) meet, the toner that has negative electric characteristic moves to the exposed part (-50V) due to the electric potential difference, but it will not move to the unexposed part (-800V).
4-4-2-5. Transfer Unit
OPC
1.3 KV
T/R
GND
Toner on the OPC drum is transferred to paper by transfer unit. In other words, the toner on the OPC drum surface is inducted by the transfer roller electrified to approximately +1.3KV(600~2800V variable) to the paper.
At this point, the voltage (600~2800V variable) is determined by temperature and humidity.
The above process is called “transfer”.
4-30
Circuit Description
Thermistor
Spring
Heat Lamp
Heat Roller
Paper
Pressure
Roller
Toner
4-4-2-6. Anchorage unit
The toner transferred on to the paper is at the electronically low state and it can be easily scattered. Considering this fact, we used heat (180°C) and pressure (4kg) to fix the toner on the paper permanently. Then the image formed will remain on the paper permanently. Heat roller transfers the heat from the heat lamp inside to the paper. The surface of the heat roller specially coated with Teflon repels toner melted by the heat from the surface.
The pressure roller on the bottom of the heat roller is made of silicon resin and its surface is also coated with Teflon. The thermistor of the fixer unit detects the surface temperature of the heat roller and feeds this information back in order to retain 180°C while printing and 135°C, while on standby. The thermostat is used as the secondary safety device and it prevents overheat by shutting the main power when the heat lamp is overheated.
4-4-2-7. Exit
After the digital picture process is finished, the printed paper will come out of the set through the exit sensor. The signal detected will be transferred to the engine and provide the position information. If the actuator and the sensor do not work normally, the system will display “Paper Jam 2 Error”.
4-31
Circuit Description
BIAS OUTPUT UNIT BLOCK DIAGRAM
TRANS
SWITCHING
CONTROL UNIT
MHV-PWM
SWITCHING
CONTROL UNIT
DEV-EA
SWITCHING
CONTROL UNIT
SUPPLY-EA
REGULATION
CIRCUIT
TRANSFER OUTPUT UNIT BLOCK DIAGRAM
THVPWM
PWM
CONTROL UNIT
SWITCHING
CONTROL UNIT
FE E DBACK
TRANS
THVEA
SWITCHING
CONTROL UNIT
TRANS
REGULATION
CIRCUIT
OUTPUT
CIRCUIT
REGULATION
CIRCUIT
THV
THVREAD
THV
ENVIRONMENT
RECOGNITION
CIRCUIT
FEED BACK
4-32
Circuit Description
4-4-2-8. MHV (Electrification Output Enable)
Electrification Output Enable is the electrification output control signal 'PWM-LOW ACTIVE'.
When MHV-PWM LOW signal is received, Q401 turns on and the steady voltage will be accepted to the non-inverting terminal of OP-AMP 324. As the voltage higher than the inverting reference voltage of OP-AMP, which is set to R405 and R406,
OP-AMP output turns high.
This output sends IB to the TRANS auxiliary wire through current-restricting resistance Q402 via R408 and C403 and Q402 turns on. When the current is accepted to Q402, Ic increases to the current proportional to time through the T401 primary coil, and when it reaches the Hfe limit of Q402, it will not retain the "on" state, but will turn to "off". As Q402 turns 'off', TRANS N1 will have counter-electromotive force, discharge energy to the secondary unit, sends current to the load and outputs MHV voltage through the high voltage output enable, which is comprised of Regulation– circuit.
MHV-PWM
18V
U2 7407
Q401 A708
R405 220K
24VS
R411 2.2K
R412 2K
R403 130K
R402
82K
R404
27K
C408
104
R406
2.2K
+
_ KA324
Q402
D526
R408
47K
R409
390
C403
333
24VS
T401
C404
3K/471
MHV OUTPUT
D402
4KV
C406
3K/471
R416
15M
R417
15M
4-33
Circuit Description
4-4-2-9. BIAS (supply/dev output unit)
BIAS voltage output is generated only when electrification voltage is set to output. In the circuit presented above, it organizes enough zener-diodes required to output dev/supply voltage from electrification output.
Supply voltage is output when the supply-ea signal is 'L'. When supply-ea is 'L', Q104 turns off and as Q105 does not turn on, the electric potential of the output unit retains the electric potential of zener and thus -500V is output as the supply voltage.
In case supply-ea signal is 'H', both Q104 and Q105 will turn on and the electric potential of the output unit will not retain the electric potential of zener and become GND level and thus the output voltage will become .
The output condition of developer voltage is the same as that of the supply voltage.
MHV-PWM
18V
U2 7407
Q401 A708
R405 220K
24VS
R411 2.2K
R412 2K
R403 130K
R402
82K
R404
27K
C408
104
R406
2.2K
+
_ KA324
Q402
D526
R408
47K
R409
390
C403
333
24VS
T401
C404
3K/471
D402
4KV
C406
3K/471
R416
15M
R417
15M
MHV
OUTPUT
DEV-EA
SUPPLY-EA
R114
33K
24VS
R115 3.3K
R113
10K
R117 10K
R116
2.2K
Q107 A1413
R118
33K
C107
1K/101
Q106
C3198
ZD401 150V
ZD402 150V
ZD403 51V
DEV
OUTPUT
R107
33K
24VS
R108 33K
R112
2K
R106
10K
R109 10K
R110
2.2K
Q104
C3198
Q105 A1413
R111
33K
C106
1K/101
ZD404 150V
ZD405 150V
ZD406 100V
ZD407 100V
SUPPLY
OUTPUT
4-34
Circuit Description
4-4-2-10. THV(THV(+)/THV(-) Output Unit)
Transfer(+) output unit is the transfer output control signal 'PWM-LOW ACTIVE'.
When THV-PWM LOW signal is received, Q203 turns on and the steady voltage will be accepted to the non-inverting terminal of OP-AMP 324. As the voltage is higher than the inverting reference voltage of OP-AMP, OP-AMP output turns high.
The 24V power adjusts the electric potential to ZD201 and ZD202, sends IB to TRANS auxiliary wire through current-restricting resistance R215 via R212 and C204, and eventually Q204 will turn on. When the current is accepted to Q402, Ic increases to the current proportional to time through the T201 primary coil, and when it reaches the Hfe limit of Q204, it will not retain the "on" state, but will turn to "off". As Q402 turns 'off', TRANS N1 will have counter-electromotive force, discharge energy to the secondary coil, sends current to the load and outputs THV voltage through the high voltage output enable, which is comprised of Regulation– circuit. The output voltage is determined by the DUTY width. Q203 switches with PWM DUTY cycle to fluctuate the output by fluctuating the OP-AMP non-inverting end VREF electric potential, and the maximum is output at 0% and the minimum, at 100%.Transfer(-) output unit is THV-EA 'L' enable.
When THV-EA is 'L', Q302 turns on and the VCE electric potential of Q302 will be formed and sends IB to TRANS auxiliary wire through R311, C305 and VR302 via current-restricting resistance R314, and eventually Q303 will turn on. When the current is accepted to Q303, Q303's Ic increases to the current proportional to time through the T301 primary coil, and when it reaches the Hfe limit of Q303, it will not retain the "on" state, but will turn to "off". As Q303 turns 'off', TRANS N1 will have counter-electromotive force, discharge energy to the secondary coil, send current to load and output THV(-) voltage through the high voltage output enable, which is comprised of Regulation– circuit.
5V
#7 TEV-PWM
1
U2
2
R201
10K
3
U2
R205
1.8K
24VS
+
C101
35V47
U
F
18V
24VS
R206
100
Q203
A708Y
R207
2K
R208
30K
D201
1N4148
R209
100KF
VR201
50K
C201
103
C202
121
R210
845KF
D202
1N4148
R211
1MF
5
+
6
_
U1
11 KA324
7
R213
2.2K
Q204
D526
R212
680K
C203
472
D203
1N4148
ZD201
5.65V
ZD202
705V
R214
2.2K
C204
333Z
R215
390
T201
KAB-007
1 7
5
2
4
6
C206
3KV470pF
C205
2KV68pF
D204
4KV
D205
4KV
C207
3KV470pF
R216
SBR306
R217
SBR207
R218
MGR1/2W100KF
#17
#19
5V
#5
#24
TEV-EA
TEV-READ
18V
R3
1/2W560
ZD1
5.6V
5
7
6
U2
7407
D-GND
C7
104
D301
1N4148
R309
202K
18V
R312
1W56
Q301
A708Y
24VS
R307
33K
R313
1W56
18V
C4
103
8
U1
_
9
KA324
+
10
R302
33K
R303
100KF
C302
102
R301
470K
D302
1N4148
R304
389KF
R306
26.1KF
C303
103 R305
10KF
VR301
5K
C304
500V103Z
R308
33K
C301
222
R310
2.2K
Q303
D526
Q302
A708Y
R311
100KF
C305
333Z
VR302
2K
R314
1.7K
KAB-006
T301
1
6
5
2
4
7
C307
3KW470pF
D304
4KV
C306
2KV68pF
D303
4KV
C308
3KV470pF
R315
SBR306
4-35
Circuit Description
4-4-2-11. Environment Recognition
THV voltage recognizes changes in transfer roller environment and allows the voltage suitable for the environment in order to realize optimum image output. The analog input is converted to digital output by the comparator that recognizes the environmental changes of the transfer roller. It is to allow the right transfer voltage to perform appropriate environmental response considering the environment and the type of paper depending on this digital output by the programs that can be input to the engine controller ROM.
For ML-5000 or ML-5200 series, this environment recognition setting is organized as follows: First, set the THV(+) standard voltage. Allow 200M
Ω load to transfer output, enable output and set the standard voltage 800V using VR201. Then set 78
(CPU's recognition index value) as the standard using VR302. This standard value with CPU makes sure that the current feedback is 4µA when output voltage is 800V and load is
200M
Ω
.If the load shows different resistance value when 800V is output, the current feedback will also be different and thus the index value will also be different. according to the index value read by CPU, the transfer voltage output will differ according to the preset transfer table.
The changes in transfer output required by each load is controlled by PWM-DUTY.
4-36
5. Troubleshooting
5-1 Preventative Maintenance
The cycle period outlined below is a general guideline for maintenance. The example list is for an average usage of 50 transmitted and received documents per day.
Environmental conditions and actual use will vary these factors. The cycle period given below is for reference only.
SOLUTION
SCANNER
PRINTER
COMPONENT
ADF Rubber
ADF Roller
White Roller
CIS
Cartridge
Pickup Roller
Feed Roller
Transfer Roller
Fuser
CLEANING CYCLE
6 Months
1 Year
As Needed
As Needed
REPLACEMENT CYCLE
10,000 Pages
20,000 Pages
10,000 Pages
2,500 Pages
60,000 Pages
50,000 Pages
60,000 Pages
50,000 Pages
5-2 Tech Mode
In Tech mode, the technician can perform various tests to isolate the causes of a malfunction, and set the technical option features to customize the machine depending on the user’s operation environment.
To access TECH mode
: Press SETUP, #, 1, 9, 3, 4 in sequence, and the LCD displays ‘TECH’ in the standby mode screen. While in TECH mode, the machine still performs all normal operations.
To return to the normal user mode
: Turn the power off, then back on.
The technical options you have set in TECH mode are not changed unless you clear the machine’s memory in TECH mode.
To communicate via direct connection with another fax machine, press OHD/V.REQ followed by Start/Enter.
• Caution :
When you finish operating in Tech Mode, you must turn the power Off/On.
5-1
Troubleshooting
5-2-1 System Data List in TECH MODE
Function
FAX NUMBER/NAME
TIME/DATE SETUP
SYSTEM SETUP
TECH MODE
GROUP DIAL SETUP
VOLUM SETUP
MEMORY CLEAR
MEMORY CLEAR
MAINTENANCE
Item Content
FAX NUMBER
FAX NAME
DATE FORMAT
TIME/DATE
LANGUAGE
SENDING MEMORY
SEND FROM CONFIRM
FAX PAPER SIZE
TONER SAVE MODE
POWER SAVE MODE
AUTO REDUCTION
DISCARD SIZE
RINGS TO ANSWER
STAMP RCV.NAME
RCV.START CODE
ECM MODE
CALLER ID
JUNK FAX BARRIER
DRPD MODE
MODEM SPEED
DIALING MODE
SEND FAX LEVEL
FLASH TIME(RECALL TIME)
PAUSE TIME
REDIAL INTERVAL
REDIAL COUNT
DP MAKE/BREAK
SILENCE TIME
ERROR RATE
IGNORE TONER EMPTY
GROUP NO[1-20]
ALARM VOLUM
KEY VOLUM
FAX NUMBER/NAME
DIAL/SCHEDULE
JOURNAL
DEFAULT SETUP
EUROPE/USA
ON/OFF
ON/OFF
LCD DISPLAY “ARE YOU SURE?”
CLEANING DRUM
ADJUST SHADING
REMOTE TEST
NOTIFY TONER LOW
ROM TEST
CIS TEST
DRAM TEST
SWITCH TEST
MODEM TEST
DTMF TEST
TONER COUNT
PRINTING INFO
PROGRAM DOWNLOAD
SCAN COUNT CLEAR
OFF/ON
OFF/ON
ROM OK! (VERSION)
DRAM OK
OFF/ON
COUNT CLEARING .
ENG/GER/FRE/ITA/SPA/POR/DUT
ON/OFF
ON/OFF/ERROR
LETTER/A4/LEGAL
ON/OF
OFF/5/10/15
ON/OFF
0~30mm
1~7
ON/OFF
0~9
ON/OFF
ON/OFF
ON/OFF
ON/OFF
2.4/4.8/7.2/9.6/12.0/14.4/28.8/33.6
TONE/PULSE
0~15
80/280/600
1~9
1~15
0~5
40/60~33/67
UNLIMITED/12SEC
5%/10%
ON/OFF
Default
USA
ENGLISH
ON
ERROR
LETTER
OFF
5 MIN
ON
20MM
2
OFF
* 9 *
ON
OFF
OFF
OFF
33.6 KBPS
TONE
-12 DBM
600 MS
3 SEC
3 MIN
2
40/60
UNLIMITED
10%
OFF
ON
ON
: Only Tech Mode
5-2
Troubleshooting
5-2-2 Tech Mode Options
In TECH mode, press SETUP, then press or until
‘TECH MODE’ appears in the display. Press Start/Enter.
The following technical options are available.
Note : If necessary, print System Data List in TECH mode.
The list shows all current system data settings including the TECH MODE options. To print the system data list, press Report/Help, then press or until ‘SYSTEM DATA’ appears in the display, and press Start/Enter.
Modem Speed
• You can set the maximum modem speed.
• Communication is done with modem speed automatically set at lower speed when communicating with the modem with lower speed since communication is done on the standard of the side where modem speed is low for transmission/reception. It is better set 33.6 KBPS as default setting.
DIALING MODE
• Select the dialing mode according to the user's line status.
• TONE: Electrical type of dial
• PULSE: Mechanical type of dial
SEND FAX LEVEL
• You can set the level of the transmission signal. Typically, the Tx level should be under -12 dBm. The level within the range of 1 to -15 dBm is acceptable.
• Caution: The Send Fax Level is set at the best condition in the shipment from factory. Never change settings arbitrarily.
FLASH TIME
• Set the flash time to 80, 280, or 600 milliseconds.
PAUSE TIME
• Pause time mean delay time (unit: second) inserted between dial number signal and the next number of signal in the automatic dial (One touch, Speed dial, Redial) and the manual dial.
• Caution: The Send Fax Level is set at the best condition in the shipment from factory. Never change settings arbitrarily.
REDIAL INTERVAL
• If the remote machine is busy when the machine sends a fax using automatic dialing, the machine automatically redials the number. Select the time interval between automatic redial attempts. Enter the desired redial interval using the number keypad: 1 - 15 minutes.
REDIAL COUNT
• You can set times that redial automatically attempts when automatic transmission is done or when the remote machine is busy or when the machine send a fax. If there is no response after redialing by the times already set, redial is no longer attempted. No redial is attempted if the settings is 0. Enter the desired times from 1 through 5.
DP Make/Break
• Select the dial pulse make and break time: 40-60 or 33-67
• Caution: Send Fax Level is set at the best condition in the shipment from factory. Never change settings arbitrarily.
SILENCE TIME
• In ANS/FAX mode, after a call is picked up by the answering machine, the machine monitors the line.
• If a period of silence is detected on the line at any time, the call will be treated as a fax message and the machine begins receiving.
• Silence detection time is selectable between limited (about
12 seconds) and unlimited time.
• When '2 sec' is selected, the machine switches to receiving mode as soon as it detects a period of silence. When
'unlimited'is selected, the machine waits until the answering operation is concluded even though a period of silence is detected. After the answering operation is concluded, the machine switches to receiving mode.
ERROR RATE
• When the error rate is about to be over the setting value, the Baud rate automatically lowers up to 2400 bps to make the error rate remain below the setting value.
• You can select the rate between 5% and 10%.
IGNORE TONER EMP
• You can set this function ON if desiring to drive the engine continuously even though the life of toner is run out and it becomes Toner Empty status.
5-3
Troubleshooting
5-2-3 Maintenance Options
In TECH mode, press SETUP, then press or until
‘MAINTENANCE’ appears in the display. Press Start/Enter.
The following technical options are available
CLEAN DRUM
• Use this feature to get rid of the toner remained in the development unit, so you can get a clean printout.Perform
this feature if stains or specks appear on the printing materials and print quality falls.
• Perform this feature several times until a clean printing material appears.
ADJUST SHADING
• Use this feature to correct the white reference of the scanner if you experience bad copy images. When using this feature, a white paper should be used to get clean copy images.
• Use this adjustment feature to achieve best image (scan) quality depending on the characteristics of the CIS (Contact
Image Sensor) parts.
1. Select [ADJUST SHADING] from the Service Mode.
2. Insert a clean white original [Letter Size] into the paper loading part.
3. Original is scanned if pressing the Setting button.
4. If the original scan is completed, message is displayed on the LCD window and CIS SHADING PROFILE is output.
• If the output image is different from the normal screen, the
CIS is poor.
Caution:
Firmware. Otherwise, the system may not operate properly.
2. Always perform ADJUST SHADING after replacing the
CIS.
3. Always use a clean white paper in ADJUST SHADING
(Maximum paper width: Letter Size).
4. ADJUST SHADING may be performed even in the User
Mode but ADJUST SHADING profile is output only in the
TECH MODE.
REMOTE TEST
• The Remote Test feature can be enabled in order to allow a remote location to call up and run a diagnostic test on your machine. You may be instructed by a service representative to enable this feature.
NOTIFY TONER LOW
• With this feature enabled, when the toner becomes low, the toner low information will be sent to ta specified contact point, for example, the service company. After you access this menu, select ON, and when the LCD prompts, enter the name and the number of the contact point, the customer's fax number, the model name, and the serial number.
ROM TEST
• Use this feature to test the machine'S ROM. The result and the software version appear in the LCD display.
CIS TEST
• This test checks the operation of the Contact Image Sensor
(CIS). Each time the number changes by one increment, the average ADC value of CIS prints out.
DRAM TEST
• Use this feature to test the machine's DRAM. The result appears in the LCD display.
SWITCH TEST
Use this feature to test all keys on the operation control panel. The result is displayed on the LCD window each time you press a key.
MODEM TEST
• Use this feature to hear various transmission signals to the telephone line from the modem and to check the modem.
• If no transmission signal sound is heard, it means that the modem part of the main board is poor.
DTMF TEST
• DTMF (Dual Tone Multi Frequency) signal. When you press any key on the number keypad including • and #, you will hear the corresponding key tone.
TONER COUNT
•This feature shows the current state of the toner cartridge.
•TONER CNT: The total number of the dots used to print up to current time.
•CRU STATE: The page number which the toner cartridge can print.
• Caution : After replacing Main board to new one, you should update the information to the new board.
5-4
PRINTING INFO
• This feature allows the machine to automatically print various information, like toner count, transfer voltage, fusing temperature and so on, at the bottom of each printed page.
• PAGE TONER CNT: prints the number of dots used to print the page.
• TOTAL TONER CNT: prints the total number of the dots used to print up to current time.
• THV ON DUTY: prints ADC value of transfer voltage.
• THERMISTER: prints ADC value of fusing temperature.
• P: prints the page number.
PROGRAM DOWNLOAD
• Use this feature to download a new upgraded ROM file from a PC that is connected to the machine with a parallel cable (IEEE 1284).
SCAN COUNT CLEAR
• If performing this feature, the value of scanning original until now is initialized (0). (Total scan count value on the system data list becomes 0.)
Adjust Shading Sample Pattern
Troubleshooting
5-5
Troubleshooting
5-2-4 Printout Report
In TECH mode, press Report/Help, then select the desired list or report by using or key, then press Start/Enter.
The following options are available
HELP
• It shows a brief description on the machine's basic functions and commands.Use it as a quick reference guide
SENT JOURNAL
• This journal shows a specific information concerning transmission activities, the time and dates of up to 40 of the most recent transmissions.
RECEIVED JOURNAL
• This journal shows a specific information concerning reception activities, the time and dates of up to 40 of the most recent receptions.
PHONEBOOK
• It lists all telephone numbers that have been stored in the machine.
SENDING CONFIRM
• It shows the result of the last send operation.
SCHEDULE INFORM
• This list shows a specific information on the documents currently stored for delayed transmission. It provides the operation number, starting time, type of operation, etc.
SYSTEM DATA
• This list provides a list of the user system data settings and tech mode settings.
PROTOCOL LIST
• This list shows the sequence of the CCITT group 3 T.30
protocol during the most recent sending or receiving operation. Use this list to check for send and receive errors. If a communication error occurs while the machine is in
TECH mode, the protocol list will print automatically.
PATTERN PRINT
• Using this pattern printout, you can check if the printer mechanism is functioning properly. Examine the pattern and look for a break in the diagonal line. If the diagonal lines are not broken, the printer mechanism is functioning properly.
SHADING PRIN
• With this print, you can check the scanning elements of the
CIS (Contact Image Sensor).
5-2-5 Engine Test Mode
The Engine test mode is used to check the operation of the components related to the printer engine.
The following test are available.
To access the Engine Test Mode:
1. Press Setup, #, 1, 9, 3, 1 in sequence.
2. When ‘ENGINE TEST?’ appears, press Start/Enter.
3. Scroll the options by pressing or repeatedly find the one you want.
4. Press Start/Enter to start the test.
5. Press Stop to exit the Engine test mode.
• Caution :
When you finish operating in Engine Test Mode, you must turn the power Off/On.
Engine Test Mode Options :
1. MAIN MOTOR TEST
2 PTL TEST
3. FAN TEST
4. FUSER TEST ( FUSER ON : 145˚C , FUSER OFF : 145˚C )
5. LSU MOTOR TEST
6. LD(LASER DIODE) TEST
7. HSYNC TEST (NG/OK)
8. LSU OPERATION TEST (NG/OK)
9. SENSOR TEST ( FEED , EXIT , PAPER EMPTY , COVER OPEN)
10. SOLENOID TEST
11. MHV TEST ( -1550 V )
12. DEV TEST ( - 430 V )
13. THV(+) TEST ( +1300 V )
14. THV(-) TEST
15. THV TRIGGER TEST
16. ALL FUNCTION TEST :
This function is for a manufacturing press . You can test all function(1~15)
• When you push the “Start” button, the Main Motor runs.
• If you push the “Start” button again , the current test stops, and the next test starts.
5-6
Troubleshooting
5-2-6 Maintenance List
A number of reports can be printed from the fax machine within the test mode. The protocol list all contain detailed information which may be required when contacting technical support.
To printout the protocol list :
1. Get into the Tech mode by pressing Setup, #, 1, 9, 3, 4.
2. In Tech mode, press Report/Help.
3. Press or repeatedly until you find the Protocol
List. When you find ‘PROTOCOL LIST’, press ENTER.
SAMPLE OF A PROTOCOL DUMP LIST
Facsimile Information Field data described in hexdecmal code
Sending/Receiving
Name of signal
(Facsimile Control Field)
PROTOCOL DUMP LIST
FIF data described in ASCII code
OCT-20-1999 06:35
S/R FCF FIF DATA ASCII
S NSF 61005820003380140200001302090018010000
S CSI 2020202020202020202020202O20202020202020
S DIS 00000000 01110111 00010111 00100010
S NSF 61005020003380140200001302090018010000
S CSI 202020202020202020202022O202020220202020
S DIS 00000000 01110111 00010111 00100010
R TSI 2020202020202020202020202O20202020202020
R DCS 00000000 01100001 00010101 00000000
S FTT
R TSI 2020202020202020202020202O20202020202020
R DCS 00000000 01100001 00010101 00000000
S CFR
R MPS
S MCF
S DCN
< SAMPLE OF A PROTOCOL DUMP LIST >
5-7
Troubleshooting
5-3 Diagnostics
This section describes methods and procedures to isolate the cause of a malfunction in the machine. This machine displays diagnostic information on the LCD. In addition, it can perform a series of tests that allow the machine to observe individual machine functions.
5-3-1 Error Messages
Error Message
DOCUMENT JAM
Description
The loaded document has jammed in the feeder.
Solution
Clear the document jam.
DOOR OPEN
FUSER ERROR
The top cover is not securely latched.
There occurs a problem in the fuser unit.
JAM/NO CARTRIDGE
Recording paper has jammed inside the unit, or the toner cartridge is not installed.
Press down on the cover until it clicks in place.
Unplug the power code and plug it back in. If the problem still persists, please call for service.
Clear the jam, or install the cartridge
LINE ERROR Your unit cannot connect with the remote machine, or has lost contact because of a problem on the phone line.
Try again. If failure persists, wait an hour or so for the line to clear, then try again.
Or, turn the ECM mode on.
LOAD DOCUMENT You have attempted to set up a sending operation with no document loaded.
Load a document and try again.
LSU ERROR
MEMORY FULL
There occurs a problem in the LSU
(Laser Scanning Unit).
The memory is full.
Unplug the power code and plug it back in. If the problem still persists, please call for service.
Either delete unnecessary documents, or retransmit after more memory becomes available, or split the transmission into more than one operation.
NO ANSWER
The remote machine has not answered after all the redial attempts.
NO. NOT ASSIGNED
The one-touch or speed dial location you tried to use has no number assigned to it.
Try again. Make sure the remote machine is operational.
Dial the number manually with the keypad, or assign a number.
5-8
Troubleshooting
Error Message
NO PAPER
Description
The recording paper has run out.
OVER HEAT
PAPER JAM 0
PAPER JAM 2
Solution
Load the recording paper.
The printer part in your unit has overheated.
Recording paper has jammed in the paper feeding area.
Please wait until it cools down.
If you cannot solve the problem, please call for service.
Clear the jam.
Jammed paper still remains inside the unit.
Clear the jam, or install the cartridge
POLLING ERROR
POWER FAILURE
RECEIVE ERROR
RETRY REDIAL ?
The remote fax machine you want to poll is not ready to respond to your poll.
Or When setting up to poll another fax machine, you have used an incorrect poll code.
A power failure has occurred.
A fax has not been received successfully.
The machine is waiting for a specified time interval to redial a previously busy station.
The remote operator should know in advance that you are polling and have their fax unit loaded with the original document. Enter the correct poll code.
If documents have been stored in the memory, a ‘Power Failure Report’ will be printed automatically when the power is restored.
A problem with the facsmile communications has occurred. Ask the sender to try again.
You can press Start to immediately redial, or Stop to cancel the redial operation.
SEND ERROR
TONER EMPTY
TONER LOW
WARMING UP
Your fax has not gone through successfully.
The toner cartridge has run out. The machine stops.
A problem with the facsmile communications has occurred. Try again.
Replace with a new toner cartridge.
The toner is almost empty.
The printer is warming up and is off-line.
Take out the toner cartridge and gently shake it. Using this way, you can temporarily re-establish the print quality.
Wait until the printer is on-line.
5-9
4
5
2
3
6
7
Troubleshooting
5-4 Print Quality
No Roller
1 OPC Drum
Charge Roller
Supply Roller
Develope Roller
Transfer Roller
Heat Roller
Pressure Roller
Abnormal image period
75.4mm
37.7mm
26.8mm
31.6mm
47.1mm
50.1mm
50.2mm
Kind of abnormal image
•White spot on black image
•Black spot
Black spot
Horizontal density band
Horizontal density band
Black side contamination/transfer fault
Black spot, White spot
Black side contamination
5-5 Note for replacing Main board
When you replace the main board to new one, the information on the toner state is cleared. Therefore, you should update the information to the new board by entering the exact value of total toner count and specifying the toner cartridge installed currently is shipped with the machine or new.
If not, ‘TONER LOW/EMPTY’ message may not appear when the toner is run out.
1. In Tech mode, print ‘SYSTEM DATA LIST’. The list includes the total toner count and CRU state information.
• TOTAL TONER COUNT: The total number of the dots used to print up to current time.
• CRU STATE: The page number which the toner cartridge can print. (The yield of a new toner cartridge is approximately 2,500 pages and that of the cartridge supplied with the machine is approximately 1.000
pages.)
2. Replace Main board.
3. In Tech mode,
3-1) Press Setup, and find ‘MAINTENANCE’ by pressing repeatedly or , then press Start/Enter.
3-2) When ‘TONER COUNT’ is displayed in LCD, press
Start/Enter, and enter the value of the total toner count in the system data list.
3-3) When you are prompted to enter CRU STATE, press
Start/Enter.
3-4) When you see ‘[1.1000 2.2300]’ in LCD, select the value of the CRU state in the system data list.
4. In Tech mode, print ‘SYSTEM DATA LIST’ and make sure that the toner information is updated.
5-10
Troubleshooting
5-6 Troubleshooting Flow Chart
Vertical black line and band
OK after replacing developer?
NO
YES
Any obstacles on the developer blocking the laser beam.
YES
NO
OK after removing the obstacles?
YES
END
NO
Replace the developer
OK after replacing the LSU?
YES
NO
Any obstacles ON mirror lens of LSU and laser path?
YES
NO
Remove the obstacles.
Remove part on the paper path causing the trouble
Replace the LSU
5-11
Troubleshooting
No Image
No image?
YES
NO
A on next page
Self test pattern prints?
YES
Check connection to computer or replace controller
NO
Self testing is possible via
Tech Mode?
YES
Take out the cartridge and prepare the tester for electronic connection
NO Re-test after replacing the conector or Main board
Is the OPC terminal of machine is well-connected to Frame?
YES
NO
Repair or replace the GND terminal
Does the video data line to
LSU transit to High/Low when printing?
NO
YES
Check the path between video controller, engine board and HVPS. Repair or replace the defective component or board
The mirror in LSU might be misplaced so the light path to the
OPC deviates ->Repair or replace
LSU or remove any deffective matters in the machine
5-12
Troubleshooting
A
Is the connection of
OPC GND and Frame Ground correct? (less than
10 ‰)
YES
Check the connection of frame Ground and OPC GND
Trnasfer voltage OK? (on the transfer roller shaft)
YES
NO
Are the connection terminal and connection correct?
YES
NO
Replace HVPS or repair defective component
Repair or replace terminal
Developing
(-350V) and supplying
(-550V) voltage are OK?
YES
NO
Is the connection terminal OK?
YES
NO
Replace HVPS or repair defective component
Repair or replace terminal
Does the counter indicate over the toner’s guarranty life
YES
NO
Replace the toner cartridge
Transfer roller might be out of its location
-> Locate the roller into its place
This could occurrs when he power of LSU is low or
the density is low due to the obstacles on the window
-> Replace LSU or clean the window
5-13
Troubleshooting
Light image
Is it not over the guaranty life of dot counter?
YES
NO
Is the toner save mode or the light mode
is selected?
NO
YES
Replace the developer
Ok after setting to the normal mode?
NO
YES
END
Is the high voltage normal? (charging, developing, transfer)
YES
NO
Replace the HVPS
YES
NO
YES
HVPS works OK?
Any obstacles on the gab between high voltage terminal and developer?
NO
YES
Remove the obstacles
Transfer roller works OK?
YES
NO
Clean transfer roller and gear holder
OK after replacing
LSU?
NO
Replace the developer
YES
Replace the LSU
5-14
Troubleshooting
All Black
All black in printing area?
YES
NO
Does the video data line to LSU transit to High/Low when printing?
YES
NO
Check the path among video controller, engine board,
HVPS, LSU for the shortage or open -> Repair or replace the boards
Replace LSU
Is transfer voltage supplied
(-1.55 KV)?
YES
NO
Repair or replace HVPS
Is the
Hsync/ signal received in LSU?
NO
YES
Transfer part’s contact is bad -> Repair or replace toner cartridge
Replace LSU
5-15
Troubleshooting
Vertical White Line (Band)
White line missing definitely?
NO
YES
Check if the printout is still has the same problem even right after passed through the transfer roller
YES
NO
The ribs in fuser or toner on the roller may invoke the image problem
-> Replace the fuser cover or the defective part
The image is originally black or the black part is far close to the top
-> Use the pattern which has the image below bigger
than 10mm from the top
Dirt of dust stuck onto the window of internal lens of LSU
-> Clean it or replace LSU
Preventive obstacles through the path between
OPC of developer and LSU prevent the path
-> Remove the obstacles
Does the problem persist?
NO
YES
END
Toner material might be stuck to blade in the developer inside and it prevents toner supply
-> Replace the toner cartridge
Check both if the toner cartridge’s counter is over its guaranty and amount of the toner material
-> Replace the toner cartridge
5-16
Dark Image
NO
Dark selected via RCP?
YES
Change to
Normal and test
Same at Normal?
NO
YES
Works cor with -350V of Bias voltage?
YES
NO
Works correctly after replaced LSU?
YES
NO
The power of LSU is set high or internal problem
-> Replace LSU or adjust
voluem
END
Repair or replace the defective component
Toner over supply due to the adjustment fault of metering blade in developer
-> Replace developer
Troubleshooting
5-17
Troubleshooting
Background
Recommended paper used?
YES
NO
Print 20 to 30 pages using the recommended paper
Replace transfer roller’s holder
NO
Is pressure of transfer roller too high?
Does the operation of
TR work properly?
YES
YES
Same problem occurs?
NO
END
Transfer, charge and developing voltage are OK?
NO
YES
- Adjust voltage or replace HVPS
- Repair or replace after checking the
terminals’ contacts
Operating/ storage atmosphere is too high temperature
/humidity?
YES
NO
Solve the problem under the recommended condition
(10-32 degree Centigrade)
Dirt or dust around the charge roller?
YES
Clean the charge roller or replace step-up device
/terminal after check
NO
Replace the toner cartridge
Check Terminals or contacts and ’Guide-Deve Spring’ are misplaced
-> Repair or replace transfer roller etc.
NO
Work OK?
YES
Internal blade or suppying part of the developer is defective
-> Replace the toner cartridge
5-18
Troubleshooting
Ghost
Is it regular interval of 75.4mm?
NO
YES
Is it regular interval of 31.6mm?
NO
YES
Clean transfer roller’s holder and
TR drive gearor replace TR holder ass’y
Is it regular interval of 47mm?
(as transfer roller interval)
NO
YES
NO
Does the operation of TR work properly?
YES
NO
Transfer voltage is set to standard?
YES
Check HVPS contacts and
HVPS’s self-output
-> If failed, repair/
replace HVPS
Bias voltage is OK? (-350V)
YES
NO
Developing
/suppying voltage normal? (-350V/
-550V)
YES
NO
Is it regular interval of
50.4 mm?
YES
Clean heat roller or replace it
Irregularity of NIP between rollers in developer
-> Replace developer
- Repair or replace HVPS
- Check and Repair or
replace the terminal
contacts
Adjust the Bias voltage or replace HVPS
Clean TR drive and OPC gear
Does the same problem persist?
YES
NO
END
A specific part of the transfer roller has ruined or its resistance value is changed
-> Replace transfer roller
Transfer roller cannot force regularly due to the gears eccentricity of transfer roller
-> Replace the defective component
Operating/storage temperature is too low or not recommended paper used?
NO
There may be a problem in toner layer control in toner cartridge
-> Replace the developer
YES
Use the machine with recommended paper and at condition
5-19
Troubleshooting
Black Spot
Is it regular interval of 37.7mm?
NO
YES
Is it regular interval of 75.4 mm?
YES
Remove obstacles stuck on OPC drum’s surface
NO
Perform the OPC cleaning using the control panel buttons.
When taking out the cartridge, toner leaks?
NO
YES
Bad image removes by scratching?
YES
NO
The problem randomly occured due to the toner fallen -> Clean the machine
Does the same problesm persist?
NO
YES
END
Toner leaks and toner material dropped onto the paper -> Replace the developer
Check toner is stuck onto the P/R or H/R in fuser
-> Clean it or replace
The problem occured since the obstacles stuck to charge roller
-> Replace toner cartridge
5-20
Troubleshooting
Horizontal Band
Black band?
YES
NO
The black band has regular interval?
YES
NO
Black band is far about 10mm from white band?
NO
The OPC is damaged under the direct sunlight for around 5 minutes -> If the same problem persists in 10 hours, replace the developer
Problem of internal contacts in OPC
-> Replace developer
This occurs when no
Hsync/ at LSU
-> Replace LSU
75.4 mm interval?
YES
NO
Does it appear at every 56.1mm at specific place?
NO
YES
Problems of terminal contact, transfer voltage supplying, and transfer roller’s due to the charge roller is ruined (37.7mm)
-> Repair/replace HVPS,
developer
The OPC is damaged due to the irregular transfer voltage of HVPS
-> Repair/replace HVPS
-> If the same problem persists,
replace the developer
Heat roller is ruined
-> Replace the roller
5-21
Troubleshooting
Toner Contaminations on Back of Paper
Transfer roller is clear ?
YES
NO
Paper path is clear ?
YES
Clean the pressure roller
NO
Clean the transfer roller
Clean the paper path
5-22
Partial Blank Image (not Periodic)
Is it not over the guaranty life of dot counter?
YES
NO
Is toner cartridge installed correctly?
YES
NO
Transfer roller works properly?
YES
NO
- Clean the contact point of transfer roller
- Check the output of high voltage terminal
and adjust or replace if required
Replace the toner cartridge
Install the toner cartridge correctly
Clean the TR holder, the TR gear,
OPC roller gear and the transfer roller
Troubleshooting
5-23
Troubleshooting
Partial Blank Image (Periodic)
Is it not over the guaranty life of dot counter?
YES
NO
Replace the toner cartridge
Is toner cartridge installed correctly?
YES
NO
Install the toner cartridge correctly
Is it regular interval of 47.1mm?
NO
YES
Transfer roller works properly?
YES
NO
Clean the TR holder, the TR gear OPC roller gear and the transfer roller
OK after replacing the transfer roller?
NO
- Clean the contact point of
transfer roller.
- Check the output of high
voltage terminal and adjust or
replace if required.
YES
END
Is it regular interval of 75.4mm, 31.6mm or 37.7mm?
YES
NO
Replace the fuser
(50.2mm, 45.2mm or exit roller
Replace the toner cartidge
5-24
Troubleshooting
Irregular Density
OK after taking out and rocking the toner cartridge?
YES
NO
It is over the guaranty life of toner cartridge
(Check the counter and replace it)
When gray pattern printing, irregular density persists?
YES
NO transfer/ charge/developing voltage drops while printing?
YES
NO
Defective agitator in the toner supplying part of developer
->Replace the developer
Check if the ’guide deve spring’ works OK and repair/repalce
Check high voltage output and repair/ replace terminals, HVPS
Bad images aroung the no image area?
YES
NO
Irregualrity of toner suppy from developer
-> Repalce developer
Light distortion due to the mirror ruined or
LSU’s diffused reflection
-> Replace LSU
5-25
Troubleshooting
White Spot
Is it regular interval of 75.4mm?
NO
YES
Transfer voltage is normal?
NO
YES
Too high voltage supplied due to the setting error of transfer voltage
-> Adjust/replace HVPS
Obstacles stuck on OPC’s surface
-> Clean the OPC and
machine or replace
developer
When putting in/out the developer, scratch is made
-> Replace the developer
D/R in developing unit has the defect
-> Replace the developer
5-26
Troubleshooting
Trembling at the End When OHP Printing
Is the OPC mode selected using the software application?
YES
NO
Set to OHP mode
Recommended
OHP film used?
YES
NO
Use the recommended film
Inserted over than 10 films into the MPF?
YES
NO
When multi-page OHP printng, less than 10 films are guranteed.
When OHP printing, does the fan temporarily stops and revolves?
YES
NO
Use the recommended film
Other parts are touching the fan and prevents it from revolution
-> Check and repair
5-27
Troubleshooting
Poor Fusing Grade
After printing completed, any error related fuser?
NO
YES
The machine placed under the severe low tempera ture for a long
time?
NO
YES
While printing, the voltage of pin 208 of U5 (CPU) on Main board is 2.0V
~2.3V?
NO
YES
Thermistor’s contact is OK?
NO
YES
Re-assemble
thermistor
Both ends of thermostat open?
NO
YES
Place the machine at normal temperature and re-test
Replace thermostat and re-test
Open the top cover. When black printing, is the fuser NIP
width is 1.2~
3.0mm?
NO
YES
Check if the hardness of
P/R, and spring force is OK?
(spring’s force: 2.5 Kg)
Replace the contol component on engine board
Check any contact problem in thermistor and repair
The paper used is too thick or contains too much cotton in it
-> Re-test with the recommended paper
5-28
Troubleshooting
No Power (LCD NO display LED Off)
Plug in the power cord?
YES
NO
The power voltage supplying is the same as rating?
NO
YES
The fan revolves when powered on?
NO
YES
Check the voltage first and plug the power cord
Supply the power as the rating
Connections on board are OK?
YES
NO Re-connect firmly and re-test
LEDs blink once when powered on?
YES
NO
Fuse of SMPS if open?
YES
NO
Replace the fuse
The On-Line key is being pressed or shortage on the panel board?
NO
YES
The connection error between controller board and panel board or malfunction of boards.
-> Replace the boards
Repair/replace the board
Shortage between 5V and
GND, or between
24V and
GND?
YES
NO
Toner cartridge is in the set?
YES
NO
Remove the shortage or replace the board
Detect failure due to the board which detects top cover open or switch error
-> Replace the board or switch
Put in the cartridge
5-29
Troubleshooting
Fuser Error
Measure the resistance at the both ends of AC
Line with covers open
Less than 10W?
YES
NO
Remove the covers
Thermostat is open due to the heat etc.
-> Replace the thermostat
AC is being supplied?
NO
YES
The voltage of pin #208 of U5
(CPU) on the Main board is about 2.3V when printing?
NO
YES
END
Re-assemble the top cover and close it
Thermistor, connecting point or engine board defect -> Repair/replace the component/board
Check the PCI and fusing control part and CN502 on the SMPS
-> Replace the component or replace the SMPS
5-30
Troubleshooting
Paper Jam (Mis-feeding)
Sounds the solenoid on when starts print?
NO
YES
Does the paper move?
YES
NO
Does the paper move more than
100mm?
NO
YES
Feeder sensor and paper width detect sensor are assembled reverse?
YES
NO
Switch them
The Engine board defected
-> Replace boards
The solenoid defected
-> Replace it
The pick-up unit is assembled wrong
-> Re-assemble or replace the unit
The Sensor board defected
-> Repair/replace
Too many papers in the feeder?
Reduce the amount and re-test
YES
Paper guides fit the paper width?
NO
YES
Take out the paper and re-insert
Paper end curled?
NO
YES
Use the recommended and quality paper
Does the extender pulled out?
NO
Pull out the extender
YES
<Recommendation>
Use the MPF for the thick paper such as envelope and cardstock
5-31
Troubleshooting
Paper Jam (Jam1)
Paper stopped before the OPC?
NO
YES
Paper stopped before the fuser?
NO
YES
The actuator of paper exit sensor works OK?
NO
YES
Check the LSU and if it has the defect replace it
Check the actuator exists and its operation and around the engine board
-> Replace
Is the paper rolled around the presseure roller?
YES
NO
Feeds
multiple pages?
NO
YES
Check the roller and ribs of fuser are in place, and remove burrs, if any
-> Remove the factors of jam
Remove the fuser, remove the paper and replace the pressure roller, if necessary
Remove any factors
Severe skew when feeding?
YES
Adjust the paper guides to fit the paper width
The force of springs pressing the developer is weak
-> Check guide-DEVE
NO
The paper came out through between fuser and developer?
NO
YES
Too thin or sensitive paper to static electricity?
NO
YES
Check the input path to the fuser (such as mis-assembly)
Check guide transfer is grounded Check the shutter prevents feeding
Use the recommended paper
5-32
LSU Error
Check
CBF Harness28P
(MAIN B’D to ENGINE
B’D)
YES
NO
Check
MAIN B’D CN9-3,
P_MOTOR Signal
( )
YES
Check
MAIN B’D CN9-4,
LREDADY Signal
( )
YES
Check
MAIN B’D CN9-9,
LDON Signal
( )
YES
Check
MAIN B’D CN9-6,
HSYNC Signal
( )
YES
NO
NO
NO
NO
END
Try again to connector or
Replace connector
Replace MAIN B’D
Replace LSU
Replace MAIN B’D
Replace LSU
Troubleshooting
5-33
6. Exploded View and Parts List
6-1 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2 Shield Engine Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-4 Frame Lower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6 Plate-Upper Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7 OPE Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-8 Scan Upper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-9 Front Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10 RX Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
Exploded View and Parts List
6-1 Main Assembly
6
20
8
0
18
18-2
15
18-1
16-2
16-1
14
14-1
19
14-2
19-2
19-1
10 &12
3
2
4
9
17
17-2
7
17-1
13
11
1
5
16
6-2
Main Assembly Parts List
No.
Description
14-2
15
16
16-1
16-2
17
17-1
17-2
18
18-1
18-2
19
8
9
10
11
12
13
14
14-1
6
7
4
5
2
3
0 Muratec F-110
1 SMPS-V1
UNIT-LSU
IPR-PLATE_CHANNEL
MEC-PLATE UPPER
MEC-TRAY(P)
MEC-CRADLE
PBA MAIN-LIU PBA
ELA HOU-HANDSET
ELA-UNIT DEV APO6 E
ELA HOU-ENGINE ASS’Y
ELA HOU-SHIELD ENGINE
ELA HOU-FRAME LOWER
ELA HOU-RX DRIVE
AS-OPE FRONT MUR
PBA MAIN-SCAN
PMO-BASHING WHITE
PMO-COVER TOP
MEC-COVER REAR
PMO-COVER_REAR
PMO-TRAY_LARGE
MEC-STACKER
PMO-STACKER_MAIN
PMO-STACKER_SUB
MEA UNIT-CHUTE ASS’Y
PMO-CHUTE
PMO-DUMMY CHUTE
MEC-STACKER
19-2
20
PMO-STACKER TX (B)
PMO-CAP CRADLE
Exploded View and Parts List
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
SEC.Code
JC72-41306A
JC72-00128A
JC75-00059A
JC72-00167A
JC72-00180A
JC75-00060A
JC72-00169A
JC72-00170A
JC97-01187E
JC72-00371A
JC72-41334B
JC75-00084A
JC72-00223A
JC72-41331D
JC72-00488A
JC44-00032A
JC59-00006A
JC70-00058A
JC75-00057A
JC75-00075A
JC75-00083A
JC92-01379A
JC96-01629B
JC96-01871A
JC96-02086A
JC96-02087A
JC81-00463A
JC96-01755A
JB81-00777A
JC81-00472A
O : Service available X : Service not available
Q’ty SA Remark
110V
110V
X
X
O
O
X
X
O
X
O
X
X
X
O
O
X
X
X
X
O
O
O
O
O
O
O
O
O
O
X
O
OPTIONAL
OPTIONAL
6-3
Exploded View and Parts List
6-2 Shield Engine Unit Assembly
7
0
LIU B'd
8
4
S-9
3
1
S-9
2
S-9
S-9
11
5
10
S2
S2
6
S8
12
9
9
6-4
Exploded View and Parts List
Shield Engine Unit Assembly Parts List
No.
Description SEC.Code
O : Service available X : Service not available
Q’ty SA
10
11
12
13
S2
S8
S9
8
9
6
7
4
5
0 ELA HOU-SHIELD ENGINE JC96-02087D 1 X
1 CABLE-FLAT J3809-001161 1 O
2 CBF HARNESS-LSU JC39-00043A 1 X
3 CBF HARNESS-MAIN-HVPS JC39-00109A 1 X
CBF HARNESS-MAIN/HOOK
CBF HARNESS-MODULA 2
JC39-00174A
JC39-00175A
1
1
X
X
CBF HARNESS
IPR-SHIELD ENGINE
IPR-SHILED SMPS
MEC-GUIDE STAKE ASS’Y
JC39-40022A
JC70-00200A
JC70-00263A
JC75-00087A
1
1
1
2
X
X
X
X
PBA MAIN-MAIN
ELA M/MEDIO AUD-SPEAKER
WASHER-E.T
CBF HARNESS-THERMISTOR
SCREW-MACHINE
SCREW-TAPTITE
SCREW-TAPTITE
JC92-01308C
JC96-01607A
6031-000120
JC39-00045A
6001-000568
6003-000221
6003-000264
1
1
1
1
2
1
11
X
X
X
O
O
X
X
Remark
INLET
6-5
Exploded View and Parts List
6-3 Engine Assembly
0
S-1
8
5
S-1
S-1
S-1
18
S-1
9
15
14
13-1
13
13-2
1-2
1
1-1
19
20
12
S-6
17-3
17-4 17-1
17-2
17
21-1
21
21-2
21-3
S-10
7
Frame Lawer Ass'y
16
22
3
S-1
22-3
22-1
22-2
6
11
10
Bushing-Shaft
6-6
Engine Assembly Parts List
No.
18
19
20
21
21-1
21-2
21-3
22
14
15
16
17
17-1
17-2
17-3
17-4
8
9
10
11
12
13
13-1
13-2
6
7
4
5
2
3
0
1
1-1
1-2
22-1
22-2
22-3
S7
S10
S11
Description
ELA HOU-ENGINE ASS’Y
MEC-CAM PICK UP
PMO-CAM_PICKUP
PMO-SHAFT_PICKUP
CBF HARNESS-EARTH (TX MOTOR)
SOLENOID-(APOLLO)
CBF HARNESS-MO_SOL
SMPS-HVPS
SPRING-CLUTCH
SPRING-KNOCK UP
PBA MAIN-HOOK 2
PBA MAIN-ENGINE
PMO-GEAR_FEED
PMO-CLUTCH_FEED
PMO-CAP_PAD
MEA RACK-TR ASS’Y
PPR-SPACER DR
MEC-TRANSFER ROLLER
PMO-GEAR_TRANSFER
PCT-INSULATOR ENG BD
PMO-DUMMY SIDE
MEC-HOLDER PAD
SPRING-PAD
PMO-HOLDER PAD
PMO-HOLDER PAD LARGE
RPR-PAD FRICTION
MEC-TERMINAL
MEC-SIDE PAD(L)
MEC-SIDE PAD(R)
MEC-KNOCKUP ASS’Y
IPR-BAR_KNOCKUP
PMO-PLATE-KNOCKUP
PMO-CAM-KNOCKUP
MEC-GEAR PICK UP
SPRING-PICK UP GEAR
PMO-GEAR_PICKUP,1
PMO-GEAR_PICKUP,2
SCREW-TAPTITE
SCREW-TAPTITE
SCREW-TAPTITE
Exploded View and Parts List
SEC.Code
JC72-00179A
JC72-00400A
JC72-00624A
JC75-00156A
JC61-00054A
JC72-00535A
JC72-00536A
JC73-00062A
JC75-00049A
JC75-00050B
JC75-00051B
JC75-00053A
JC70-00042A
JC72-00121A
JC72-00122A
JC75-00056A
JC96-02086A
JC75-00072A
JC72-00107A
JC72-00108A
JB39-00017A
JC33-00002A
JC39-40584A
JC44-00017A
JC61-00012A
JC61-00023A
JC92-01378A
JC92-01320A
JC72-00115A
JC72-00116A
JC72-00124A
JC97-01321A
JC72-00288A
JC75-00035A
JC61-00020A
JC72-00104A
JC72-00106A
6003-000196
6003-000266
6003-000119
O : Service available X : Service not available
Q’ty SA Remark
1
1
1
1
1
1
5
1
2
1
1
1
1
1
1
1
1
7
1
1
2
17
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
X
X
O
O
O
O
O
X
X
X
X
X
X
X
O
X
X
X
X
X
X
X
X
X
O
O
O
X
X
X
O
X
X
X
X
X
X
X
O
6-7
Exploded View and Parts List
6-4 Frame Lower Assembly
0
29
29-4
29-1
29-3
29-2
1
12
S-1
Transfer Roller
25
24 4
23
4
S-2
31
5
3
18
S-2
36
S-1
16
1
8
S-1
19
S-6
34-2
34
S-6
S-1
14
34-1
9
S-1
5
3
18
15
11
6
17
2
26
10
13
33
S-1
S-1
30-3
30-1
30-2
30
7
21
35
43
27-1
27-2
20
41
38
39
40
42
27
25
37
26
28-5
28-1
28-3
28-4
28-3
28
S-2
32
28-2
S-2
6-8
Exploded View and Parts List
Frame Lower Assembly Parts List
No.
Description SEC.Code
O : Service available X : Service not available
Q’ty SA
ELA HOU-FRAME LOWER
CBF HARNESS-OPE GND
CBF HARNESS-FUSER
SPRING-P/R (APOLLO)
SPRING-GUIDE DEVE
BEARING-PRESSURE R
IPR-SAW_PLATE
IPR-EARTH_TRANS
IPR-GROUND_GUIDE
IPR-GROUND_HVPS
IPR-GROUND_FUSER
IPR-GUIDE-TR
IPR-PLATE-TERMINAL
IPR-GROUND DRIVE
PMO-BUSHING_TERMINAL
PMO-ACTUATOR_EXIT
PMO-GUIDE_INPUT
PCT-FILM SAW
PMO-HOLDER PR
PMO-HOLDER EXIT
PMO-FRAME LOWER
PMO-COVER PTL
PMO-CAP PLTE G/DEV R
PMO-CAP PLTE G/DEV L
PMO-STOPPER EXIT
RMO-RUBBER_FOOT
MEC-ROLLER FEED
RPR-ROLLER FEED
MEC-SHAFT FEED
MEC-HOLDER FEED
SPRING-ACT, FEED
PMO-HOLDER_FEED
PMO-BUSHING_FEED
PMO-ACTUATOR_EMPTY
PMO-ACTUATOR_FEED
MEC-HOLDER TR L
SPRING-TR(300)
IPR-PLATE_TR
PMO-HOLDER TR
PMO-BUSHING_TR(L)
MEC-HOLDER TR R
SPRING-TR(300)
PMO-HOLDER TR
PMO-BUSHING_TR(R)
MEC-ROLLER_PR 1210
PBA MAIN-SENSOR
ELA HOU-MOTOR GND
ELA HOU-OPEN SENSOR
CBF HARNESS-COVER
IPR-BRKT-SENSOR
ELA HOU-PTL ASS’Y
ELA HOU-FUSER 110V
PMO-BUSHING SHAFT
GEAR-FU_IN 47
PMO-HUB GEAR
GEAR-FU_OUT 47
PMO-GEAR_83/35
IPR-BRACKET FUSER DRV
28-5
29
29-1
29-2
29-3
29-4
30
30-1
30-2
30-3
31
32
33
34
21
23
24
25
26
27
27-1
27-2
28
28-1
28-2
28-3
28-4
39
40
41
42
35
36
34-1
34-2
37
38
14
15
16
17
18
19
20
8
9
10
11
12
13
0
5
6
7
3
4
1
2
43 FAN-DC J3103-001085 1 O
S6 SCREW-TAPTITE 6003-000152 1 X
S7
S11
SCREW-TAPTITE
SCREW-TAPTITE
6003-000196
6003-000119
2
17
X
X
JC72-00534A
JC72-41135A
JC72-41173A
JC72-41396B
JC73-00027A
JC75-00054A
JC73-00038A
JC75-00092A
JC75-00055A
JC61-00019A
JC72-00114A
JC72-00117A
JC72-00118A
JC72-00119A
JC75-00106C
JC61-00024A
JC70-00029A
JC72-00100A
JC72-00102A
JC75-00107C
JC61-00024A
JC72-00100A
JC72-00101A
JC75-00130A
JC92-01197A
JC96-01579A
JC96-01584A
JC81-00463A
JC39-00036A
JC39-00042A
JC61-00014A
JC61-00038A
JC66-10205A
JC70-00030A
JC70-00031A
JC70-00032A
JC70-00034A
JC70-00035A
JC70-00039A
JC70-00040A
JC70-00067A
JC72-00103A
JC72-00130A
JC72-00149A
JC72-00217A
JC72-00531A
JC72-00532A
JC72-00533A
JC39-00041A
JC70-00038A
JC96-02312A
JC81-00439A
JG72-40849A
JC66-00306A
JC72-00676A
JC66-00307A
JC72-00154A
JC70-00108A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
O
X
O
X
X
X
O
X
X
O
O
O
X
X
X
X
X
X
X
O
X
O
X
X
O
O
O
X
X
O
O
X
X
X
X
X
X
X
X
X
X
O
X
X
X
X
X
X
X
X
O
X
X
X
X
X
X
X
Remark
110V
110V
6-9
Exploded View and Parts List
6-5 Fuser Assembly
0
13
9
11
16
14-2
15
S
S
7
2
12
20
5
1
S
14-1
S
8
22
21
14
17
10
4
18
6
S
3
19
6-10
Exploded View and Parts List
Fuser Assembly Parts List
O : Service available X : Service not available
No.
Description SEC.Code
Q’ty SA Remark
S
S
21
22
17
18
19
20
11
12
13
14
15
16
14-1
14-2
6
7
4
5
0 ELA HOU-FUSER 110V JC81-00439A 1 O
1 THERMISTOR-NTC J1404-001188 1 O
110V
2 THERMOSTAT J4712-000001 1 O
3 LAMP-HALOGEN J4713-001120 1 O 110V
8
9
10
PMO-FUSER_UPPER
PMO-BUSHING H/R L
PMO-BUSHING H/R R
PMO-COVER_THERMOSTAT
NPR-ROLLER HEAT
IPR-ELECTRODE_PLATE
IPR-GROUND_FU
JC72-00129A
JC72-00530A
JC72-00529A
JC72-00133A
JC71-00012B
JC70-00043A
JC70-00044A
1
1
1
1
1
1
1
X
X
X
X
O
X
X
IPR-PIN ROLLER EXIT
IPR-ELECTRODE WIRE1
IPR-ELECTRODE WIRE,S
MEA ETC-SHAFT EXIT
PMO-SHAFT_EXIT(Z15)
RMO-RUBBER_EXIT
PMO-ROLLER_IDLE EXIT
SPRING-EXIT
JC70-00064A
JC70-00066A
JC70-00065A
JC97-01306A
JC72-00150A
JC73-00017A
JC72-00567A
JC61-00017A
4
1
1
1
1
4
4
4
O
X
X
X
O
O
O
X
PMO-GEAR_EXIT_DRV16
PMO-GEAR_EXIT_IDLE
GEAR-FUSER 1210
LABEL(R)-CAU_HOT_FU
SPRING-CLAW
PMO-GUIDE CLAW
SCREW-TAPTITE
SCREW-TAPTITE
JC72-00143A
JC72-00146A
JC66-00037B
JC68-30928B
JC61-00064A
JC72-41128A
6003-000119
6003-000196
5
1
5
5
1
1
1
1
O
O
X
X
X
X
O
X
6-11
Exploded View and Parts List
6-6 Plate-Upper Unit Assembly
0
S
7
3
S
S
S
6
6-1
6-2
6-3
1
2
4
4-2
4-3
4-1
2
4-2
S-1
8
6-2
6-3
6-1
6
6-12
Exploded View and Parts List
Plate-Upper Unit Assembly Parts List
No.
6
6-1
6-2
6-3
7
8
S5
S10
S10
0
1
2
3
4
4-1
4-2
4-3
Description
MEC-PLATE UPPER
IPR-UPPER-PLATE
IPR-PLATE SPRING DEV
ELA UNIT-FUSE DEVE
MEA ETC-ROLLER PICK UP
PMO-HOUSING_PICKUP
RMO-ROLLER_PICKUP
PMO-IDLE_PICKUP
MEA ETC-IDLE FEED
PMO-HOLDER_PICKUP
SPRING-FEED
PMO-HOLDER_IDLE,FEED
CABLE CLAMP
ICT-ROLLER IDEL FEED
SCREW-TAPTITE
SCREW-TAPTITE
SCREW-TAPTITE
SEC.Code
JC75-00057A
JC70-00036A
JC70-10223A
JC96-01117A
JC97-01308A
JC72-00109A
JC73-00018A
JC72-00110A
JC97-01309A
JC72-00111A
JC61-00011A
JC72-00112A
6502-000130
JC70-00154A
6003-000113
6003-000266
6003-000266
O : Service available X : Service not available
Q’ty SA Remark
2
1
1
1
2
1
1
2
1
1
2
1
1
1
1
2
1
X
X
X
X
X
X
X
X
X
X
X
X
X
O
X
X
X
6-13
Exploded View and Parts List
6-7 OPE Unit
1
2
3
OPE Unit Parts List
10
11
12
13
14
15
6
7
8
9
4
5
2
3
0
1
No.
Description
AS-OPE ASS’Y MUR
MPR-COVER ADDRESS
MPR-PAPER ADDRESS
PCT-LCD WINDOW
PMO-OPE COVER
PMO-KEY OT
PMO-KEY FUNCTION
PMO-KEY COPY
PMO-KEY START
PMO-KEY STOP
PMO-KEY SAVE(T)
PMO-KEY RESOLUTION
PMO-KEY TEL
RMO-TEL
RMO-ONE TOUCH
PBA MAIN-OPE
6-14
4
14
7
8
5
9
6
10
11
11
12
13
15
SEC.Code
JC81-00778A
JC74-00005A
JC74-00004A
JC72-00954A
JC72-00952A
JC72-00188A
JC72-00953A
JC72-00097A
JC72-00098A
JC72-00096A
JC72-00923A
JB72-00112A
JC72-00187A
JC72-00954A
JC73-00121A
JC81-00456B
O : Service available X : Service not available
Q’ty SA Remark
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
O
X
X
X
Exploded View and Parts List
6-8 Scan Upper Assembly
0
4
S
1
9
8
10
5
12
2
6
13
7
15
S
14
3
11
S
Scan Upper Assembly Parts List
12
13
14
15
8
9
10
11
6
7
4
5
2
3
0
1
No.
Description
ELA HOU-SCAN UPPER
MEC-PINCH
RPR-SPONGE ADF
MPR-TAPE ADF
CBF HARNESS-SCAN GND
SPRING-SENSOR
SPRING-COIL ADF
PMO-SCAN UPPER
PMO-LEVER SENSOR DOC
PMO-LEVER SENSOR
ICT-SHAFT PINCH
PMO-HOLDER RUBBER
PMO-ROLL PINCH
PMO-SUPPORT ADF
RPR-RUBBER ADF
MEC-BRUSH ANTISTATIC
SEC.Code
JC81-00457A
JG75-10015A
JB73-10913A
JB74-10917A
JC39-00101A
JC61-00018A
JC61-00040A
JC72-00671A
JC72-00823A
JC72-41322A
JF70-40521B
JG72-40044A
JG72-40663A
JG72-41083A
JC73-00032A
JG75-10004A
O : Service available X : Service not available
Q’ty SA Remark
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
X
X
O
X
X
X
X
X
X
X
X
X
O
X
X
X
6-15
Exploded View and Parts List
6-9 Front Assembly
1
1-1
S
1-2
1-5
1-3
S
1-4
0
32
30
32
30
32
10
11
28
28
28
3
19
29
21
31
25
24
5
18
4
2
26
S3
27
9 15
S
22
31
S
23
S
27
S3
16
8
17
18
20
Bushing White
6
7
14
33
6-16
Exploded View and Parts List
Front Assembly Parts List
No.
Description SEC.Code
O : Service available X : Service not available
Q’ty SA
32
33
S1
29
30
31
26
27
28
21
22
23
24
25
S3
S4
S7
S11
S11
18
19
20
15
16
17
11
13
14
8
9
10
0
1
1-1
1-2
1-3
ELA HOU-FRONT ASS’Y
MEA ETC-GUIDE PAPER
PMO-GUIDE PAPER
PMO-GUIDE DOC L
PMO-GUIDE DOC R
JC81-00458A
JC97-01462A
JC72-00666A
JC72-00136A
JC72-00137A
1
1
1
1
1
5
6
7
1-4
1-5
GEAR-PINION
IPR-WASHER SPRING CU
JG66-40003A
JF70-10616A
1
1
X
X
2 CONTACT IMAGE SENSOR J0609-001125 1 O
3 MOTOR STEP-SCAN JC31-00011B 1 O
4 MEC-ROLLER WHITE JC75-00126A 1 O
CBF HARNESS-SCAN/CIS(300)
CBF HARNESS-MAIN/SCAN
CBF HARNESS-SCAN GND
JC39-00136A
JC39-00086A
JC39-00101A
1
1
1
X
X
X
X
X
X
O
X
SPRING-LOCKER R
SPRING-LOCKER L
GEAR- 39/20
GEAR- IDLE 30
IPR-BRKT MOTOR
NPR-GROUND CIS
PMO-OPEN LOCKER L
PMO-OPEN LOCKER R
PMO-BRKT SCAN B’D
PMO-OPEN BUTTON
PMO-COVER MOTOR
PMO-COVER FRONT
JC61-00027A
JC61-00028A
JC66-00304A
JC66-00305A
JC70-00199A
JC71-00018A
JC72-00140A
JC72-00141A
JC72-00222A
JC72-00273A
JC72-00670A
JC72-00673A
1
1
1
1
1
1
1
1
1
2
1
1
X
X
X
X
X
X
X
X
X
X
X
X
PMO-DUMMY CIS L
PMO-DUMMY CIS R
PMO-STOPPER EXIT
MEC-ROLLER DRIVE
MEA ETC-ROLLER ADF
SPECIAL SCREW
LOCKER-TX
GEAR-IDLE25
PMO-SHAFT EXIT
PMO-GEAR TRANS(B4)
PMO-BUSHING TX(B4)
RING-C
SPRING CIS
SCREW-MACHINE
SCREW-TAPPING
SCREW-TAPPING
SCREW-TAPTITE
SCREW-TAPTITE
SCREW-TAPTITE
JC72-00495A
JC72-00496A
JC72-41396B
JC75-00123A
JC97-01452A
JG60-10001A
JG64-30001A
JG66-40036A
JG72-40042A
JG72-40741A
JG72-40744A
6044-000159
JC61-00015A
6001-000131
6002-000175
6002-001078
6003-000196
6003-000119
6003-000119
3
2
2
1
2
9
2
2
3
1
1
1
1
1
2
1
2
2
6
X
X
X
X
X
X
X
X
X
X
X
X
O
O
X
X
X
X
X
Remark
6-17
Exploded View and Parts List
6-10 RX Drive Unit Assembly
0
7
S7
4
6
1
5
S7
2
RX Drive Assembly Parts List
No.
6
7
4
5
S-7
2
3
0
1
Description
ELA HOU-RX DRIVE
MOTOR-STEP
PMO-GEAR_71/28
PMO-GEAR_73/22
PMO-GEAR_132/19
IPR-BRKT_MOTOR
IPR-BRKT_GEAR
CBF-HARNESS_MOTOR
SCREW-MACHINE
3
S-7
S-7
S-7
SEC.Code
JC96-01755A
JC31-00005A
JC72-00152A
JC72-00153A
JC72-00158A
JC70-00201A
JC70-00202A
JC39-00144A
6001-000131
O : Service available X : Service not available
Q’ty SA Remark
1
1
1
1
5
1
1
1
1
X
X
X
X
X
O
O
X
X
YELLOW
6-18
7. Block Diagram
7-1
8. Connection Diagram
LCD
1 GND5
2 + 5 V
3 V0
4 L CD_ RS
5 L CD_ RW
6 L CD_ F
7 L ED_ 0
8 L ED_ 1
9 L ED_ 2
1 0 L ED_3
1 1 L ED_4
1 2 L ED_5
1 3 L ED_6
1 4 L ED_7
OPE
CN1
5 GND5
4 + 5 V
3 OPE_ TXD
2 OPE_ RST
1 OPE RXD
SCAN
MOTOR
1 +24
2 +24
3 SCNMOT_A
4 SCNMOT_*A
5 SCNMOT_B
6 SCNMOT_*B
CIS
1 CIS_SIG
2 GND
3 +5V
4 GND
5 GND
6 START PULSE
7 GND
8 CIS MAIN CLOCK
9 LED B
10 LED G
11 LED R
12 V LED
CN2 CN4
CN3
SCAN B’ D
CN1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 7 18
HOST
( PC)
I EEE1284 I / F
( 36 PI N)
SENSOR
B’ D
COVER
SWI T CH
1 + 2 4V
2 + 2 4VS
THER- MI STOR
1 THERM_A
2 THERM_B
HVPS
CN1
1 + 2 4VS1
2 GND2 4
3 THVPWM
4 / THV_ EA
5 THVREAD
6 MHVPWM
7 BI ASPWM
8 + 5 V
9 GND5
HOOK B’d
1 + 5 V
2 / PEMPTY
3 / FEED
4 GND5
1 MI C1
2 RCV3
3 MI C2
4 RCV1
5 HOOK2
6 HOOK2 _NC
7 HOOK2 _NO
1 0 HOOK1
1 1 HOOK1_ NO
1 2 HOOK1_ NC
2 1 4 3 6 5 8 7 1 0 9 12 11 14 13 16 15 18 17
CN1 6 CN1 2
CN2
CN15- 1
CN1 8
CN7
CN8 - 1
CN2
M AIN B’d
CN1 3- 1
CN3
LIU B’d
CN9
CN1 4
CN1
1 SPKOUT
2 AGND
1 + 24 VS
2 GND2 4
3 PMOTOR
4 / LREADY
5 EXTCLK
6 / USYNC
7 + 5V
8 CND5
9 / LD_ ON
1 0 VD0
1 1 / APC_SH
1 2 SLUTCH
1 3 FAN
1 4 PTL
1 5 DEV_ FUSE
1 6 / NEW_DEVE
1 7 / EGMOT_ A0
1 8 / EGMOT_ A1
1 9 EGMOT_ PHA
2 0 / EGMOT_ B0
2 1 / EGMOT_ B1
2 2 GND5
2 3 + 5V
2 4 EGMOT_ PHA
2 5 + 24 VS
2 6 + 24 VS
2 7 GND2 4
2 8 GND2 4
1 + 2 4VS
2 FUSER_ON
3 + 5 V
4 / EXI T
5 + 5 V
6 GND5
7 + 5 V
8 GND5
9 - 5 V
1 0 GND5
1 1 2 4V
1 2 GND2 4
1 3 2 4V
1 4 GND2 4
1 5 2 4V
1 6 GND2 4
Heat Lamp
(Fuser)
HOT
Neutral
SPK
CN7
POL YGON
MOT OR
LSU
LD DI ODE
ENGI NE
B’ d
SMPS
CN5 03
A C LINE
1 L I NE_ 2
2 L I NE_ 3
3 L I NR_ 4
4 L I NR_ 5
5 L I NR_ 6
6 EXT_ 3
7 EXT_ 4
8 EXT_ 5
MJ 1
MJ 1
8-1
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