Muratec f-110 Field Engineering Manual


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Muratec f-110 Field Engineering Manual | Manualzz

F-110

FIELD ENGINEERING MANUAL

U.S. version 1.0

Muratec America

6400 International Parkway #1500

Plano, Tx 75093

972/364-3300 (Voice)

972-/364-3465 (Fax) www.muratec.com

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F-110 Table of Contents

1. Precautions

2. Specifications

3. Disassembly and Reassembly

Description

5. Troubleshooting

6. Exploded View and Parts List

Diagram

8. Connection

1-1

2-1

3-1

4-1

5-1

6-1

7-1

8-1

1. Precautions

Please read the following carefully to prevent any accidents and not to damage the unit during service.

1-1 Safety Precautions

1. Safety Precautions

There are some electric or machinery parts with safety related property. If the parts replaced are different from the original, the safety may not function. Even if the part could allow higher voltage than that of the part used, do not replace it and use a regular product clarified in specifications.

2. Be careful not to leave a switch, a cover or a safety device out when reinstalling or assembling the product after repair.

3. Replacing Precautions

Do not change or add parts as you like. You cannot benefit from such a remodeled product at your will during the term of guarantee.

4. You must replace overheated or damaged parts or cords with regular products. Please solve the problem causing any damage or overheating and troubles beforehand.

Especially mind the safety on the part with this mark.

You must use regular parts described in specifications for the parts inflammable and where the current can be flown. Otherwise any hazard such as an electric shock or a fire could occur.

LASER STATEMENT (LASERTURVALLISUUS)

WARNING : NEVER OPERATE AND SERVICE THE PRINTER

WITH THE PROTECTIVE COVER REMOVED

FROM LASER/SCANNER ASSEMBLY. THE

REFLECTIVE BEAM, ALTHOUGH INVISIBLE, CAN

DAMAGE YOUR EYES.

Class 1 laser product

Luokan 1 laserlaite

Klass 1 laser apparat

Allonpituus 770-795nm

Teho 0.3mW±0.03mW

CAUTION

VORSICHT

ATTENTION

ATTENZIONE

INVISIBLE LASER RADIATION WHEN

THIS COVER OPEN. DO NOT OPEN

THIS COVER.

UNSICHTBARE LASERSTRAHLUNG,

WENN ABDECKUNG GEOFFNET.

NIGHT DEM STRAHL AUSSETZEN.

REYONNEMENT LASER INVISIBLE EN CAS

D’OUVERTURE. EXPOSITION DANGERUSE AU

FAISCEAU.

RADIAZIONE LASER INVISIBLE IN CASO DI

APERTURA. EVITARE L’ESPOSIZONE LA FASCIO.

PRECAUCION

REDIACION LASER INVISIBLE CUANDO SE

ABRE. EVITAR EXPONERSE AL RAYO.

CAUTION :

Avoid exposure to invisible laser radiation when the development unit is not installed.

1-2 Precautions on Disassembly and Reassembly

Very careful precautions should be taken when replacing parts. Before replacing, please check cables because you cannot put the cables that you removed for replacing parts into the proper place if you would not make sure of where they were connected and in which condition.

Please do the following before disassembling for a repair or replacement of parts.

1. Pull out paper cassette, printer cartridge installed.

Especially careful not to be scratched by the surface of developer or not to expose them to light.

2. Turn the power switch off.

3. Take out the power plug, printer cable from the printer.

4. Use only the same type of part as original when replacing parts.

5. Do not force to open or fasten plastic material components.

6. Be careful that small parts such as screws should not get in the printer.

7. When disassembling, assembling, also observe small components are located in place.

8. If you uncover and turn the machine over to replace some parts, toner or paper particles may contaminate the LSU window. Protect the LSU window with clean paper.

Releasing Plastic Latches

Many of parts are held in place with plastic latches.

The latches break easily : release them carefully.

To remove such parts, press the hook end of the latch away from the part to which it is latched.

1-1

Precautions

1-3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called

“Electrostatically Sensitive (ES) Devices”, or ESDs.

Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components.

The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.

CAUTION:

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with

ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.

3. Use only a grounded tip soldering iron to solder or desolder ESDs.

4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.

5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.

6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material.

7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.

8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit.

9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.

1-2

Precautions

1-4 Tools for Troubleshooting

The following tools are recommended for safe and smooth troubleshooting described in this service manual.

1

DVM(Digital Volt Meter)

Standard: Indicates more than 3 digits.

4

Pinset

Standard: For general home use, small type.

5

Cotton Swab

Standard: For general home use, for medical service.

2

Electronic Scale

Standard: Equipment to check the weight of consumables(toner cartridge) . (The gram unit can be measured.)

6

Cleaning Equipments a IPA(Isopropyl

Alcohol)dry cloth or a soft stuff neutral detergent.

3

Driver

Standard: "-" type, "+" type (M3 long, M3 short,

M2 long, M2 short)

7

Software(Driver) installation CD ROM

Note

Mind your hands not to be touched when you disassemble and reassemble PBA ASS'Y, such as the main board, SMPS, HVPS.

1-3

2.Specifications

ITEMS DESCRIPTION

General Size(W*D*H)

Weight

Power Rating

Operating Environment

LCD

Interface

Halftone

331 X 355.6 X 194.2 mm

10.2Kg (With accessories)

AC 110V ~ 120V ± 15%, 50/60Hz ± 3Hz

AC 220V ~ 240V ± 15%, 50/60Hz ± 3Hz

Temperature : 10 ~ 32˚C

Humidity : 20 ~ 85% RH

16 X 1 Char

ECP(IEEE1284)

64 Level

Maintenance Cycle 60,000 Pages

Power Power Button

Input Voltage

No

110V~120V

Power

Consumption

Idle

Max

10 W/H

140 W/H

Print

Power Save Mode

Print Method

Speed

Resolution

Print language

Toner Save

Normal

OFF, 5, 10, 15 Min

Laser

8ppm

600 x 600 DPI

GDI

30 ~ 50 %

Scan

Copy

Scan Method

Quick Scan Speed

Resolution

Scan Width Max

Effective

Scan Length Max

Std Mode

Speed

Resolution

Zoom Range

Collate/Reverse

Multi Copy

CIS(Mono)

3 sec

300 x 300 DPI

216 mm

210 mm

1000 mm

356 mm

8 ppm

600 x 600 DPI

50 ~ 200%

Yes

1 ~ 99

REMARKS

2-1

Specifications

ITEMS DESCRIPTION

Telephone Handset

FAX

1-Touch Dial

Speed Dial

Group Dial

Caller ID

No

20EA

80EA

20EA

Yes

No

Yes

TAD

TAD I/F

Tone/Pulse

No Power Operation

Earth/Recall

External Phone Transfer

Compatibility

Communication System

Modem Speed

TX Speed

Compression

Rcv. Mode

ECM

DRPD

Resolution Std

Fine

S.Fine

Tone (DTMF)

Pulse : Tech Mode only

No

No

Yes

ITU-T G3

PSTN/PABX

33.6Kbps Fax Modem

3sec (Using CCITT #1 Chart with Sandard Resolution)

MH/MR/MMR

TEL, FAX, AUTO, ANS/FAX

Yes

Yes

203 * 98dpi

203 * 196dpi

203 * 392dpi

Memory Capacity 2MB(160 pages)

Optional Memory No

Functions Voice Request

TTI

Yes

Yes

Battery B/U

RTI

Polling

Yes

Yes

Flash Yes

Auto Reduction Yes

Broadcasting 119 Locations

Forced Memory Yes

Delay TX 10 Commands

Memory RX Yes

RDC Yes

Yes (Max 30 Min)

REMARKS

Optional

2-2

Specifications

ITEMS DESCRIPTION REMARKS

Paper

Handling

ASF Type BIN

Input Capacity 150 Sheets / 20Ib

Optional Cassette No

Output Capacity

Output Control

Bypass

Media Type

100 Sheets / 20Ib

Face up

Yes(single page)

Plain, Coated, Transparency, Envelop,

Media Size

Card,Post Card, Label

• Paper : A4, Letter, Legal, Folio, Executive, B5, A5 Envelop : Manual feeding only

Software Driver

Media Weight

• Envelop : 6 3/4, 7 3/4, #9,#10, DL, C5, B5, Baronial

16~43 Ib(Bypass)

ADF Input Capacity 30 Sheets / 20 Ib

Media Weight 12 ~ 69 Ib

Printer GDI

TWAIN Yes

Media

PC-FAX

CD-ROM

Diskette

No

Yes

No

Compatibility

Y2K Compliant

Win 95/98/ME/NT/2000/XP

Yes

Toner Life Initial 1,500 Pages Using 4% Coverage Pattern

Cartridge Running 3,000 Pages Using 4% Coverage Pattern

Toner Sensor Support

Metthod

Maintena ADF Rubber

-nce Cycle Paper Feeding Rolle

Transfer Roller

Fuser Unit

Yes

Software

10K Pages Scan

50K Pages Printr

60K Pages Print

50K Pages Print

Dot Counting

2-3

3. Disassembly and Reassembly

3-1 General Precautions on Disassembly

When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must.

If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.

Releasing Plastic Latches

Many of the parts are held in place with plastic latches. The latches break easily; release them carefully.

To remove such parts, press the hook end of the latch away from the part to which it is latched.

Whenever servicing the machine, you must perform as follows:

1. Check to verify that documents are not stored in memory.

2. Be sure to remove the toner cartridge before you disassemble parts.

3. Unplug the power cord.

4. Use a flat and clean surface.

5. Replace only with authorized components.

6. Do not force plastic-material components.

7. Make sure all components are in their proper position.

3-1

Disassembly and Reassembly

3-2 Cradle

1. Push the lever and remove the cradle as shown below.

3

2

1

0

000

0 0 0

0 0 00

0 0 000

0 0 0000

000

000000000

00000

00000

0 0 0 000

0 0 0000000

0

000

0 0 0

0 0 00

0 0 000

0 0 0000

000

000000000

00000

00000

0 0 0 000

0 0 0000000

3-3 White Roller

1. Open the OPE cover.

2. Push the bushing on the end of the roller slightly inward, then rotate it until it reaches the slot.

Then lift, the roller out.

Note : Check the roller for any dirt. If dirty, wipe it off with soft cloth dampened with water. If the roller is heavily worn, replace it with a new one.

Bushing

A

B

White Roller

Control Panel

3-2

Disassembly and Reassembly

3-4 OPE Cover

1. Pull the cover release button on both sides of the machine, and open the front cover.

4. Remove two screws securing bracket scan board, then take out the bracket scan board.

5. Unplug two connectors and one wire from the scan board.

2. Remove two stoppers holding the front cover unit and unplug one connector and one wire.

2

1

2

1

3. Pull the bottom left end of the cover downward to unlatch the front cover unit and remove the cover from the main frame.

6. Lift the OPE cover.

3-3

Disassembly and Reassembly

7. Remove the stopper holding the OPE cover.

2

1

8. Unlatch the bottom ends, then remove the OPE cover.

3-4

Disassembly and Reassembly

3-5 ADF Rubber

1. Open the OPE unit.

2. Insert a flat blade screw driver and pinset into the slot as shown below, and release the latches. Take out the

Holder Rubber, Sheet ADF and the Rubber ADF.

Guide Boss

Holder Rubber

Holder Rubber

Rubber ADF

Holder Rubber

Guide Boss

Rubber ADF

0000000000

0000000

Notes : • When you reassemble the them, be sure that

0 0

the Rubber ADF and Holder Rubber fit into the guide boss and the Holder Rubber latches fit into the corresponding hole. Then push firmly until it clicks.

Rubber ADF

0 0

0 0 000

0 0 0 000

Safely Precautions :

Do not force to open or fasten plastic material components.

0 0 0 00000

0000000000

0000000

0 000000

000000

0 0 0 000000000

3. Clean the surface of the rubber pad with IPA (Isopropyl

Alcohol). After wiping it, be sure to dry it. Check the rubber wear. If the wear reaches 1/2 its original thickness, replace it with a new one.

Pinset or

Screw Driver

3-5

Disassembly and Reassembly

3-6 OPE Board

1. Before you remove the OPE board, you should remove:

– OPE cover (see page 3-3)

2. Remove four screws securing the OPE board.

3. Release two latches securing the both side of the

LCD and the two of four latches securing the board.

Then remove the OPE board.

3-7 Lever sensor Doc.

1. Unlatch the lever sensor Doc from the scan upper frame and take it out.

3-8 Lever sensor Scan

1. Push the both sides of Lever sensor Scan inward, then unlatch and take out the sensor Scan from the scan upper frame.

3-6

Disassembly and Reassembly

3-9 Scan board

1. Before you remove Scan board, you should remove:

– Bracket scam board (see page 3-3)

2. Unplug all the connectors from the scan board and remove the board.

3-10 Scan Motor

1. Before you disassemble Scan motor, you should remove:

– OPE cover (see page 3-3)

– Bracket scan board (see page 3-3)

2. Unplug one connector from the scan board.

3. Remove three screws, then remove the motor ass’y from the main frame.

4. Take out the gear from the motor ass’y.

5. Remove two screws and remove the motor.

3-7

Disassembly and Reassembly

3-11 ADF roller

1. Before you remove the ADF roller, you should remove:

– OPE cover (see page 3-3)

2. Remove two screws securing the guide paper and remove the guide paper.

Guide Paper

3. Remove ADF roller from the scan front frame.

ADF Roller

3-12 CIS

1. Remove one screw and push CIS as shown below and lift it.

2. Separate the Dummy CIS from CIS.

CIS tape

3-8

3-13 Rear cover

1. Remove two screws.

2. Push the metal clip on the parallel port down and remove the rear cover from the main frame.

Disassembly and Reassembly

3-14 Top cover

1. Before you remove the ADF roller, you should remove:

– OPE cover (see page 3-3)

– Rear cover (see above)

2. Remove two screws securing the top cover from the back side of the machine.

3. Remove two screws and slide the left and right paper guides fully inward. Then spread the bottom of the top cover and lift the cover to remove.

Paper guides

3-9

Disassembly and Reassembly

3-15 Tray

1. Before you remove the tray, you should remove:

– OPE cover (see page 3-3)

– Rear cover (see page 3-9)

– Top cover (see page 3-9)

2. Take out the tray from the main frame.

3-16 LSU

1. Before you remove the LSU, you should remove:

– All covers (see page 3-3, 3-9)

2. Remove three screws securing the LSU.

3. Unplug two connectors from the LSU and remove the

LSU.

3-10

3-17 Transfer roller

1. Pull the cover release button on both sides of the machine, and open the front cover.

2. Lift the transfer roller using a proper tool (-Driver) and take out the roller.

Disassembly and Reassembly

3-18 Engine board

1. Before you remove the Engine board, you should remove:

– All covers (see page 3-3, 3-9)

– LSU (see page 3-10)

2. Unplug five connectors and remove one screw from the engine board, then remove the board.

3-11

Disassembly and Reassembly

3-19 Pick-up roller ass’y

1. Before you remove the pick-up roller ass’y, you should remove:

– All covers (see page 3-3, 3-9)

– LSU (see page 3-10)

2. Unplug all the connectors from the engine board.

4. Remove two screws and remove the roller from the plate.

3. Remove four screws securing the plate upper and remove the plate upper as below.

Note : When you reassemble the pick-up roller, make sure that the right end of the pick-up roller fits into the pick-up gear shaft.

Pick-up gear shaft

3-12

Disassembly and Reassembly

3-20 Knock-up ass’y

1. Before you remove the knock-up ass’y, you should remove:

– All covers (see page 3-3, 3-9)

– LSU (see page 3-10)

– Plate upper (see page 3-12)

2. Pull the knock-up ass’y fully backward.

3. Remove the knock-up ass’y from the main frame.

3-21 Cap-pad

1. Before you remove the cap-pad, you should remove:

– All covers (see page 3-3, 3-5)

– LSU (see page 3-10)

– Plate upper (see page 3-12)

– Knock-up ass’y (see above)

2. Take out the cap-pad from the main frame.

3-13

Disassembly and Reassembly

3-22 Holder-pad

1. Before you remove the holder-pad, you should remove:

– All covers (see page 3-3, 3-9)

– LSU (see page 3-10)

– Plate upper (see page 3-12)

– Knock-up ass’y (see 3-13)

– Cap-Pad (see 3-13)

2. Remove the holder-pad from the main frame.

3-23 Motor ass’y

1. Before you remove the motor ass’y, you should remove:

– All covers (see page 3-3, 3-9)

2. Remove four screws securing the motor ass’y and unplug one connector from the engine board, then remove the motor ass’y.

Note : When you reassemble the motor ass’y, make sure that the boss shown in the figure below fit into the corresponding screw holes on the motor ass’y to allow the screws to be fastened properly.

Boss

3-14

Disassembly and Reassembly

3-24 Fan

1. Before you remove the fan, you should remove:

– All covers (see page 3-0)

– Motor ass’y (see page 3-15)

2. Unplug one connector from the engine board and remove the fan.

3-25 Gear pick-up ass’y

1. Before you remove the gear pick-up ass’y, you should remove:

– All covers (see page 3-3, 3-9)

Note: When reassembling, make sure that the direction of the gear is correct.

2. Release two snap-fits and remove the gear pick-up ass’y from the main frame.

3-15

Disassembly and Reassembly

3-26 Solenoid

1. Before you remove the solenoid, you should remove:

– All covers (see page 3-3, 3-9)

2. Unplug one connector from the engine board and remove one screw, then remove the solenoid.

3-27 HVPS board

1. Before you remove the HVPS board, you should remove:

– All covers (see page 3-3, 3-9)

2. Remove three screws and one connector from the

HVPS board, then remove the board.

Note : when reassembling, make sure that the terminal is five.

3-16

Disassembly and Reassembly

3-28 Hook board

1. Before you remove the hook board, you should remove:

– All covers (see page 3-3, 3-9)

2. Unplug one connector from the main board and remove two screws, then remove the hook board from the main frame.

3-29 Fuser ass’y

1. Before you remove the fuser ass’y, you should remove:

– All covers (see page 3-3, 3-9)

2. Remove two wires after remove two screws from the main frame and one connector from the inter connector.

3. Remove two screws and unlatch the fuser ass’y using a proper tool.

3-17

Disassembly and Reassembly

3-30 Thermostat

1. Remove one screw and remove the cover thermostat from the fuser ass’y.

2. Remove two screws and take out thermostat from the fuser ass’y.

3-31 Halogen Lamp

1. Before you remove the thermostat, you should remove:

– All covers (see page 3-3, 3-9)

– Fuser ass’y (see page 3-17)

2. On the fuser ass’y, remove the two screws, then remove the heat roller.

3. Remove the halogen lamp from the heat roller.

3-18

3-32 Pressure roller

1. Before you remove the pressure roller, you should remove:

– All covers (see page 3-3, 3-9)

– Fuser ass’y (see page 3-17)

2. Lift and remove the pressure roller from the main frame.

Disassembly and Reassembly

3-33 Actuator-exit

1. Before you remove the actuator-exit, you should remove:

– All covers (see page 3-3, 3-9)

– Fuser ass’y (see page 3-17)

2. Lift and remove the actuator-exit from the main frame.

3-19

Disassembly and Reassembly

3-34 Shield Engine ass’y

1. Before you remove the shield engine ass’y, you should remove:

– Rear cover (see page 3-9)

2. Remove eight screws securing the shield engine ass’y and remove the shield engine ass’y from the main frame.

3-34 SMPS board

1. Before you remove the SMPS board, you should remove:

– Rear cover (see page 3-9)

– Shield Engine ass’y (see page 3-19)

2. Remove four screws and three connectors, then remove the SMPS board from the main frame.

3-20

3-36 Speaker

1. Before you remove the speaker, you should remove:

– Rear cover (see page 3-9)

– Shield Engine ass’y (see page 3-19)

– SMPS board (see above)

2. Remove one connector that connects the speaker to the main board and two screws securing the speaker, then remove the speaker.

Disassembly and Reassembly

3-37 LIU board

1. Before you remove the LIU board, you should remove:

– Rear cover (see page 3-9)

– Shield Engine ass’y (see page 3-19)

2. Remove three screws and three connectors from the

LIU board, then remove the board from the main frame.

3-21

Disassembly and Reassembly

3-38 Main board

1. Before you remove the main board, you should remove:

– Rear cover (see page 3-9)

– Shield Engine ass’y (see page 3-19)

2. Remove four screws and all the connectors (9) from the main board, then remove the board.

3-39 Sensor board

1. Before you remove the sensor board, you should remove:

– Rear cover (see page 3-9)

– Shield Engine ass’y (see page 3-19)

2. Release four snap-fits securing the sensor board and unplug one connector from the main board, then remove the sensor board.

3-22

Disassembly and Reassembly

3-40 Actuator Empty/Feeder

1. Before you remove the actuator empty/feeder, you should remove:

– Rear cover (see page 3-9)

– Shield Engine ass’y (see page 3-19)

2. Remove one connector from the main board and two screws securing the holder feed ass’y, then remove the holder feeder ass’y.

3. Remove the Feed sensor and the Empty sensor.

Feed Sensor

Empty Sensor

3-23

Disassembly and Reassembly

3-41 Roller Feeder

1. Before you remove the actuator empty/feeder, you should remove:

– All covers (see page 3-0)

– Motor ass’y (see page 3-15)

2. Release two snap-fits and remove the gear-feed, clutch-feed, and the spring-clutch.

3. Rotate the pick-up bushing as shown below and remove holder feeder ass’y and roller feeder.

Spring-clutch Gear-feed

Clutch-feed

4. Separate the Roller Feeder from the Holder Feeder

Ass’y.

Roller Feed

Holder Feed

3-24

4. Circuit Description

4-1 Main PBA

4-1-1 Summary

The main circuit that consists of CPU, MFP controller including various I/O device drivers, system memory, scanner, printer, motor driver, PC I/F, and FAX transceiver controls the whole system. The entire structure of the main circuit is as follows:

I/O Ports

Controller

Scan Image &

Scan Motor

Controller

Ink Head

Controller

DMA

Controller

PLL & Clock

Save

Bus Router

Interrupt

Controller

A/D

Converter

Derasterizer

CPU

(ARM7TDMI)

LBUS

I/D Cache

(2-KB)

Parallel

Port

Interface

Video Data

Controller

UART/

Serial I/O

LSU

Control

PWM &

Gen. Timer

System Manager

System Bus Controller Bus Arbitration

Bus Interface ROM/SRAM/DRAM Controller

Carrier Motor

Control

Position &

Fire Control

Paper Motor

Control

Real Time

Clock

Watch Dog

Timer

4-1

Circuit Description

4-1-2 Circuit Operation

• CLOCK

1) System Clock

Device Oscillator

Frequency 9.500132 MHz

KS32C65100 RISC PROCESSOR: drives PLL internally and uses 37.17 MHz.

2) Video Clock

Device Oscillator

3) USB Clock

Device Oscillator

4-2

Circuit Description

• KS32C65100 MICROPROCESSOR

1) KS32C65100 MICROPROCESSOR PIN & INTERFACE

Signal

OSCI

OSCO

PLL_FILTER nRESET nSLCTIN/GIP[16] nSTROBE nAUTOFD/GIP[17] nINIT/GIP[15] nACK

BUSY

SELECT

PERROR nFAULT

PPD[7:0]

SAVRT

SAIN

SAVRB

Pin No.

184

185

183

182

152

151

154

153

159

158

156

157

155

142~149

2

3

4

I/O Type

I7

Description

KS32C65100 master clock input.

O7 KS32C65100 master clock output.

I5

I4

PLL filter

Not reset. nRESET is the global reset input for the

KS32C65100. For a system reset, nRESET must be held to low level for at least 65 machine cycles.

I1

Not select information. This input signal is used by parallel port interface to request 'on-line' status information.

I1

I1

I1

I1

O1

O1

O1

O1

I/O2

I6

I6

I6

Not strobe. The nSTROBE input indicates when valid data is on parallel port data bus, PPD[7:0]

Not auto feed. The nAUTOFD input indicates whether data on the parallel port data bus, PPD[7:0], is an auto feed command. Otherwise, the bus signals are interpreted as data only.

Not initialization. The nINIT input signal initializes the parallel port's input control.

Not parallel port acknowledge. The nACK output signal is issued whenever a transfer on the parallel port data bus is completed.

Parallel port busy. The BUSY output signal indicates that the

KS32C65100 parallel port is currently busy.

Parallel port select. The SELECT output signal indicates whether the device connected to the KS32C65100 parallel port is 'on-line' or 'off-line'.

Parallel port paper error. PERROR output indicates that a problem exists with the paper in the ink-jet printer. It could indicate that the printer has a paper jam or that the printer is out of paper.

Not fault. The nFAULT output indicates that an error condition exists with the printer. This signal can be used to indicate that the printer is out of ink or to inform the user that the printer is not turned on.

arallel port data bus. This 8-bit, tri-state bus is used to exchange data between the KS32C65100 and an external host(peripheral).

Top reference voltage for IP ADC

Analog input for IP ADC

Bottom reference voltage for IP ADC

4-3

Circuit Description

Signal

CIS_CLK

CIS_SI

PHA_IA0

PHA_IA1

PHB_IB0

PHB_IB1

LF_PH0/GOPA[21]

LF_PH1/GOPA[22]

CR_PHA/GOPA[23]

CR_PHB/GOPA[24]

CRIA0/GOPA[25]

CRIA1/GOPA[26]

CRIB0/GOPA[27]

CRIB1/GOPA[28]

CHX/GIP[8]

CHY/GIP[9]

ADDR[21:0]

DATA[15:0] nRAS[1:0] nCAS[1:0] nOE nWE nPHGA[13:1]/

GOPB[12:0]

PHOE[16:1]/

GIOP[26:11]

Pin No.

110

113

109

111

112

114

116

117

77~80,

82~88,

90~100

6

7

164

165

167

168

163

166

59~66,

68~75

52,53

54,55

56

57

16~24,

26~29

31~38,

40~47

I/O Type

O1

O1

O1

O1

O1

O1

I3

I3

O1

O1

O1

O1

O1

O1

O1

O1

O5

Description

CIS shift clock

CIS latch signal

Line feed motor phase signal A

Line feed motor phase signal AZ

Line feed motor phase signal B

Line feed motor phase signal BZ

Line feed motor control signal 0

Line feed motor control signal 1

Direction control line for phase A

Direction control line for phase B

Current control line 0 for phase A

Current control line 1 for phase A

Current control line 0 for phase B

Current control line 1 for phase B

Encode sensor

Encode sensor

Address bus. The 22bit address bus, ADDR[21:0], covers the full 4M half-words address range of each ROM/SRAM,

DRAM, and external I/O bank

I/O3

O1

O1

O1

External bi-directional 16-bit data bus.

Not row address strobe for DRAM. The KS32C65100 supports up to two DRAM banks. One nRAS output is provided for each bank.

Not column address strobe for DRAM. The two nCAS outputs indicate the byte selections whenever a DRAM bank is accessed.

Not output enable. Whenever a memory access occurs, the nOE output controls the output enable port of the specific memory device.

O6

Not write enable. Whenever a memory access occurs, the nWE output controls the write enable port of the specific memory device.

O1 Gate control line for print head.

I/O1 Drain control line for print head.

4-4

Circuit Description

Signal

RXD0/GIP[0]

RXD1/GIP[1]

RXD2/GIP[2] nEINT0/GIP[3] nEINT1/GIP[4] nEINT2/GIP[5] nXDREQ/GIP[6]

TXD0/GOPA[0]

TXD1/GOPA[1]

TXD2/GOPA[2] nXDACK/GOPA[5]

TONEOUT/GOPA[3] nWDTO/GOPA[4] nIOWR/GOPA[10] nIORD/GOPA[9]

CLKOUT/GOPA[6] nECS2/GOPA[8]

TCK

TMS

TDI nTRST

TDO

GIOP[10:0]

200

188

187

161

162

180

14

132

135

133

136

134

137~140,

173~179

Pin No.

I/O Type

194

192

190

8

9

10

199

193

191

189

I1

I1

I1

I3

I3

I3

I3

O1

O1

O1

O1

O1

O1

I2

I2

O1

P3

O1

O1

I2

I2

O1

I/O4

Description

Receive data input for the UART0. RXD0 is the UART0 channel's input signal for receiving serial data.

Receive data input for the UART1. RXD1 is the UART1 channel's input signal for receiving serial data.

Receive data input for the UART2. RXD2 is the UART2 channel's input signal for receiving serial data.

External interrupt request input nEINT0.

External interrupt request input nEINT1.

External interrupt request input nEINT2.

External DMA request.

Transmit data output for the UART0. TXD0 is the UART0 channel's output for transmitting serial data.

Transmit data output for the UART1. TXD1 is the UART1 channel's output for transmitting serial data.

Transmit data output for the UART2. TXD2 is the UART2 channel's output for transmitting serial data.

External DMA acknowledge. This active low output signal is generated whenever a DMA transfer is completed.

Tone generator output.

Reset out by watch dog timer.

External output write strobe

External output read strobe

Clock for external chip

External memory chip select 2.

JTAG TCK interface in MDS mode.

JTAG TMS interface in MDS mode.

JTAG TDI interface in MDS mode.

JTAG nTRST interface in MDS mode.

JTAG TDO interface in MDS mode.

General I/O port.

TEST0

TEST1

TEST2

169

170

171

I2

I2

I2

Test 0 pin. At normal operation this pin must be connected to GND.

Test 1 pin. At normal operation this pin must be connected to GND.

Test 2 pin. At normal operation this pin must be connected to GND.

4-5

Circuit Description

Signal

nECS[1:0]

Pin No.

12,13 nRCS[2] nRCS[1]/GOPA[7]

51

50 nRCS[0]

SC_CONPHA/

GOPA[19]

SC_CONPHB/

GOPA[20]

SC_CUR[3:0]

PWMO[2:0]/

GOPA[13:11]

VDO2/GOPA[29]

VDO1/GOPA[14]

LSU_CLK/

GOPA[15] nHSYNC1/GIP[10] nLREADY/GIP[11] nHSYNC2/GIP[12]

VDI/GIP[13]

VCLK/GIP[14] nEXTWAIT/GIP[7]

RTCXIN

RTCXOUT

SLED[2:0]/

GOPA[18:16]

GAVRT

GAIN[2:0]

RTC_VDD

49

102

105

103, 104,

106, 107

118~120

121

122

123

125

126

127

128

129

130

202

203

196~198

205

206~208

201

I2

I2

I3

I7

O7

I1

I1

I1

I/O Type

O1

O2

O1

O1

Description

Not external chip select. Three I/O banks are provided for external memory-mapped I/O operations. Each I/O bank contains up to 4M half-word. The nECS signals indicate that an external I/O bank is selected.

Not ROM/SRAM chip select. The KS32C65100 can access up to three external ROM/SRAM banks. nRCS[0] corresponds to ROM/SRAM bank 0, nRCS[1] to bank 1, and nRCS[2] to bank 2. By controlling the nRCS signals, CPU addresses can be mapped into the physical memory banks.

O1 Scan motor control/Bi-phase

O1

O1

O1

O4

O5

O1

O1

I5

I5

Scan motor control/Bi-phase

Scan motor bi-current/uni-phase

PWM out signal

Video out from PIFC

Video out from LSU control

Clock for LSU motor

HSYNC1

LSU ready

HSYNC2

Video data input from RET

External video clock

External wait

RTC oscillator clock input.

RTC oscillator clock output.

CIS LED signals

Top reference voltage for general ADC

Analog inputs for general ADC

RTC VDD.

4-6

Circuit Description

Signal

VDD_PLL

SAVDD

SAVSS

GAVSS

3VDD

5VDD

VSS

Pin No.

186

1

5

204

15, 30, 81,

115, 131,

160

48, 67, 89,

141, 195

11, 25, 39,

58, 76, 101,

108, 124,

150, 172,

181

I/O Type Description

PLL power (3.3V).

Analog power for scan ADC and general ADC (3.3V).

Scan ADC ground.

General ADC ground

3.3V internal power.

Externally connected to the 3.3V regulator.

5V I/O power.

Externally connected to the VCC board plane.

System ground.

Externally connected to the ground board plane.

4-7

Circuit Description

4-1-3 PROGRAM ROM (FLASH MEMORY)

1) DEVICE

TYPE No.

CAPACITY

2) PROGRAMMING

BEFORE ASS’Y

AFTER ASS’Y

AM29F800B

2 Mbit (512K * 16bit * 2)

EPROM PROGRAMMER or PROGRAMMING at the factory

DOWNLOAD from PC

4-1-4 DRAM CONTROL

1) DEVICE

TYPE NO.

CAPACITY

K4E641611D-TC50(EDO Type)

64 Mbit (4M * 16bit)

2) OPERATING PRINCIPLE

DRAM can either read or write. The data can be stored in the DRAM only when the power is on. It stores data white the

CPU processes data. The address to read and write the data is specified by RAS SIGNAL and CAS SIGNAL.

DRAMWE*SIGNAL is activated when writing data and DRAMOE*SIGNAL, when reading.

4-1-5 Modem and TX-and RX Related Circuits

MODEM

The Conexant™ FM336 modem is a V.34 half-duplex modem that supports Group 3 facsimile send and receive speeds up to

33600 bps using the V.34 half-duplex mode. Using a V.34 technique to optimize modem configuration for line conditions, the modem connects at the optimal selected data rate that the channel can support from 33600 bps to 2400 bps.

The modem can operate over the public switched telephone network (PSTN) through a line terminator provided by a Data

Access rrangement (DAA). The modem satisfies the requirements specified inITU-T recommendations V.34, V.17, V.29, V.27

ter, V.23, V.21, and meets the binary signal ingrequirements of V.8 and T.30. Internal HDLC support eliminates the need for an external serial input/output (SIO) device in the DTE for products incorporating error detection and T.30 protocol. The modem can perform HDLC framing per T.30 at all data speeds. CRC generation/checking along with zero insertion/deletion enhances

DLC/HDLC frame operations. An FSK flag pattern detector facilitates FSK detection during high speed reception.The modem features a programmable DTMF transmitter/receiver and three programmable tone detectors which operate in the tone mode.

The modem offers lower power consumption and small size to allow the design of compact system enclosures for use in industrial, office, and home environments.The modem is available in a 100-pin PQFP package.

4-8

Circuit Description

FM336 FEATURES

• 2-wire half

- duplex fax modem modes with send and receive data rates up to 33600 bps.

- V.34, V.17, V.29, V.27 ter, and V.21 channel 2

- Short train option in V.17 and V.27 ter

• 2-wire full

- duplex data modem modes

- V.21, V.23 (75 bps TX/1200 bps RX or 1200 bps TX/ 75 bps RX)

• PSTN session starting

- V.8 signaling

• HDLC support at all speeds

- Flag generation, 0 bit stuffing, ITU CRC

- 16 or CRC

- 32 calculation and generation

- Flag detection, 0 bit deletion, ITU CRC

- 16 or CRC

- 32 check sum error detection

- FSK flag pattern detection during high speed receiving

• Tone modes and features

- Programmable single or dual tone generation

- DTMF receive

- Tone detection with three programmable tone detectors

• Serial synchronous data

• Parallel synchronous data

• Automatic Rate Adaptation (ARA) in V.34 Half-Duplex

• TTL and CMOS compatible DTE interface

- ITU-T V.24 (EIA/TIA-232-E) (data/control)

- Microprocessor bus (data/configuration/control)

• Receive dynamic range: 0 dBm to –43 dBm for V.17, V.33, V.29, V.27terand V.21, –9 dBm to –43 dBm for V.34 half-duplex

• Programmable RLSD turn-on and turn-off thresholds

• Programmable transmit level: 0 to -15 dBm

• Adjustable speaker output to monitor received signal

• DMA support interrupt lines

• Two 16-byte FIFO data buffers for burst data transfer with extension up to 255 bytes

• NRZI encoding/decoding

• Diagnostic capability

• +3.3V operation with +5V tolerant inputs

• +5V analog signal interface

• Typical power consumption:- Sleep mode: 20 mW

- Normal mode: 250 mWa

• 100-pin PQFP package

4-9

Circuit Description

Signaling Rates, and Data Rates

Configuration

Modulation1

Carrier Frequency

(Hz) –0.01%

V.34 33600 TCM

V.34 31200 TCM

V.34 28800 TCM

V.34 26400 TCM

V.34 24000 TCM

V.34 21600 TCM

V.34 19200 TCM

V.34 16800 TCM

V.34 14400 TCM

V.34 12000 TCM

V.34 9600 TCM

V.34 7200 TCM

V.34 4800 TCM

V.34 2400 TCM

V.23 1200/75

V.21

V.17 14400 TCM

V.17 12000 TCM

V.17 9600 TCM

V.17 7200 TCM

V.29 9600

V.29 7200

V.29 4800

V.27 ter 4800

V.27 ter 2400

V.21 Channel 2

TCM

TCM

TCM

TCM

TCM

TCM

TCM

TCM

TCM

TCM

TCM

TCM

TCM

TCM

FSK

FSK

TCM

TCM

TCM

TCM

QAM

QAM

QAM

DPSK

DPSK

FSK

Notes:

1. Modulation legend: TCM:Trellis-Coded Modulation

FSK:Frequency Shift Keying

2. Adaptive; established during handshake:

QAM:

DPSK:

Carrier Frequency (Hz)

Symbol Rate (Baud) V.34 Low Carrier

2400

2800

3000

3200

3429

1600

1680

1800

1829

1959

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

1700/420

1080/1750

1800

1800

1800

1800

1700

1700

1700

1800

1800

1750

Data Rate (bps)

–0.01%

1200/75

Up to300

14400

12000

9600

7200

9600

7200

4800

33600

31200

28800

26400

24000

21600

19200

16800

14400

12000

9600

7200

4800

2400

4800

2400

300

Quadrature Amplitude Modulation

Differential Phase Shift Keying

V.34 High Carrier

1800

1867

2000

1920

1959

Symbol Rate

(Symbols/Sec.)

3429 only

3200 min

3000 min

2800 min

2800 min

2400 min

2400 to 3429

2400 to 3429

2400 to 3429

2400 to 3429

2400 to 3429

2400 to 3429

2400 to 3429

2400 only

1200

300

2400

2400

2400

2400

2400

2400

2400

1600

1200

300

Bits/Symbol -

Data

6

5

4

3

1

1

4

3

2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

3

2

1

Bits/Symbol -

TCM

1

1

1

1

0

0

0

0

0

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

0

0

0

Constellation

Points

128

64

32

16

16

8

4

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

Note 2

8

4

4-10

Modem Functions Interface Signals

V. 2 4

Interface

/RTS

/CTS

TXD

TDCLK

XTCLK

/RLSD

RXD

/RDCLK

/DTR

/DSR**

/RI*

Host

Processor

/RD

/WR

/CS

D[7:0]

RS[4:0]

IRQ

/RESET

TXRQ*

RXRQ**

F M 3 3 6

M o d e m

* Selectable; TXRQ output replaces /RI output.

** Selectable; RXRQ output replaces /DSR output.

Circuit Description

RIN

TXA1

TXA2

OH

RINGD

/TALK

XTLI

XTL0

CLKIN

Crystal

OR

Oscillator

Line

Interface telephone line

TIP

RING

EYEXY

EYESYNC

EYECLK

Optional

Eye Pattern

Generator

SPKR

+5V

+3.3V

AGND

DGND

Speaker

Amplifier

Power Supply

1176DG F2-1

4-11

Circuit Description

FM336 Pin Signals

4-12

Circuit Description

FM336 Signals Definitions

4-13

Circuit Description

FM336 Signals Definitions (Cont’d)

4-14

Circuit Description

FM336 Signals Definitions (Cont’d)

4-15

Circuit Description

FM336 Signals Definitions (Cont’d)

4-16

Circuit Description

4-1-6 Scanner Part

CIS DRIVER, INPUT PROCESSOR

CIS contacl signal is consist of BLED, RLED, GLED, CIS_CLK CIS_SI. CIS driver power supply is +5v, LED driver power supply is +5v also. As CIS input signal, minc-Vref values O, MAXC+Vref Values is about 1.2V.

SPECIFICATION

Readable width

Number of sensor elements

Resolution

Scanning speed

Light source

Data output

Outward dimension(WXHXL)

216mm

2552 dots(21~2572 dots available)

75 ms/line

7.5 ms/line

Color LEDs

Red (640 mm)

Green(525mm)

Blue(470mm)

1 analogue

18.0 X 12.2 X 231.0 mm (attachment)

PIN FUNCTION DESCRIPTION

No.

1

8

9

6

7

4

5

2

3

10

11

12

Signature

SIG

GND

VDD

GND

GND

SI

GND

CLK

LEDB

LEDG

LEDR

VLED

Name

signal output

Ground

Supply voltage

Ground

Ground

Start pulse

Ground

Clock

LED Ground (blue)

LED Ground (green)

LED Ground (red)

Supply voltage

Description

Video output signal

0V DC ; reference point

+5V DC supply (ref. to GND)

0V DC ; reference point

0V DC ; reference point

Start pulse

0V DC ; reference point

CIS main clock

LED POWER SUPPLY BLUE

LED POWER SUPPLY GREEN

LED POWER SUPPLY RED

LED POWER SUPPLY

4-17

Circuit Description

ELECTRICAL CHARACTERISTICS (TA=25˚C)

Item

Power Supply

Input Voltage

Input Current

LED Current

SYMBOL

VDD

VLED

VIH

VIL

IIH

IIH

ILEDr

ILEDg

ILEDb

CLK

MIN.

4.75

4.75

3.2

Clock Frequency.

Clock Pulse “L” Duty

Setup Time

Hold Time

SIG Delay Time

Sampling Reriod tsu th tpd 1 tpd 2 ts

0

TYP.

5.0

5.0

2

15

250

30

90

MAX.

5.25

5.25

0.8

20

0.2

30

60

60 tw/2 tw/2

UNIT

ns ns ns ns mA.

MHz

% ns

V

V

V

V

µA.

mA.

mA.

mA.

NOTE

SI & CLK

SI & CLK

REF.

REF.

REF.

tw/to

CIS Driver Clock Timing to

CLK tsu

S1

SIG th tw tpd1

1st ts tpd2

2nd

4-18

CIS Block Diagram

VLED

LEDR

LEDG

LEDB

VDD

GND

S1

CLK

SIG

ROD LENS ARRAY

1 20 21

SHIFT REGISER & ANALOG SWITCH

SENSOR

OP AMP

2.5ms

ST

1.2ms

1.2ms

LED_R

OFF

ON

LED_G

OFF

1.2ms

ON

OFF

1.2ms

OFF

ON

LED_B

OFF

OFF

SIG O/P

B O/P R O/P G O/P

7.5ms/line

B O/P R O/P G O/P

Circuit Description

4-19

Circuit Description

4-1-7 HOST INTERFACE:

Parallel Port Interface

PARALLEL PORT INTERFACE PART KS32C61100 has the Parallel Port Interface Part that enables Parallel Interface with PC.

This part is connected to PC through Centronics connector. It generates major control signals that are used to actuate parallel communication. It is comprised of/ERROR, PE, BUSY, /ACK, SLCT, /INIT, /SLCTIN, /AUTOFD and /STB. This part and the PC data transmission method support the method specified in IEEE P1283 Parallel Port Standard

(http://www.fapo.com/ieee1284.html).

In other words, it supports both compatibility mode (basic print data transmitting method), the nibble mode (4bit data; supports data uploading to PC) and ECP (enhanced capabilities port: 8bits data - high speed two-way data transmission with PC).

Compatibility mode is generally referred to as the Centronics mode and this is the protocol used by most PC to transmit data to the printer. ECP mode is an improved protocol for the communication between PC and peripherals such as printer and scanner, and it provides high speed two-way data communication. ECP mode provides two cycles in the two-way data transmission; data cycle and command cycle. The command cycle has two formats; Run-Length Count and Channel Addressing. RLE

(Run-Length Count) has high compression rate (64x) and it allows real-time data compression that it is useful for the printer and scanner that need to transmit large raster image that has a series of same data. Channel Addressing was designed to address multiple devices with single structure. For example, like this system, when the fax/printer/scanner have one structure, the parallel port can be used for other purposes while the printer image is being processed.This system uses RLE for high speed data transmission. PC control signals and data send/receive tasks such as PC data printing, high speed uploading of scanned data to PC, upload/download of the fax data to send or receive and monitoring the system control signal and overall system from PC are all processed through this part.

4-20

COMPATIBILITY HARDWARE HANDSHAKING TIMING

PPD( 7: 0)

BUSY nSTROBE nACK

DATA

ECP HARDWARE HANDSHAKING TIMING (FORWARD)

1 2 3 4 5 6 nSTROBE

BUSY

PPD( 7: 0) nAUTOFD

BYTE0

DATA BYTE

BYTE1

COMMAND BYTE

1. The host places data on the data lines and indicates a data cycle by setting nAUTOFD

2. Host asserts nSTROBE low to indicate valid data

3. Peripheral acknowledges host by setting BUSY high

4. Host sets nSTROBE high. This is the edge that should be used to clock the data into the Peripheral

5. Peripheral sets BUSY low to indicate that it is ready for the next byte

6. The cycle repeats, but this time it is a command cycle because nAUTOFD is low

Circuit Description

4-21

Circuit Description

ECP HARDWARE HANDSHAKING TIMING (REVERSE)

1 2 3 4 5 6 7 8 nACK nAUTOFD

PPD( 7: 0)

BUSY nINI T

PE

BYTE0

DATA BYTE

BYTE1

COMMAND BYTE

1. The host request a reverse channel transfer by setting nINIT low

2. The peripheral signals that it is OK to proceed by setting PE low

3. The peripheral places data on the data lines and indicates a data cycle by setting BUSY high

4. Peripheral asserts nACK low to indicate valid data

5. Host acknowledges by setting nAUTOFD high

6. Peripheral sets nACK high. This is the edge that should be used to clock the data into the host

7. Host sets nAUTOFD low to indicate that it is ready for the next byte

8. The cycle repeats, but this time it is a command cycle because BUSY is low

4-22

Circuit Description

4-2 OPE PBA

4-2-1 SUMMARY

OPE Board is separated functionally from the main board and operated by the micom(HT48C5A) in the board. OPE and the main use UART (universal asynchronous receiver/transmitter) channel to exchange information. OPE reset can be controlled by the main.

OPE micom controls key-scanning and LCD and LED display, detects documents and senses SCAN position. If there occurs an event in OPE (such as key touch and sensor level change), it sends specific codes to the main to respond to the situation and the main analyzes these codes and operates the system.

For example, it the main is to display messages in OPE, the main transmits data through UART line to OPE according to the designated format and OPE displays this on LCD, LED.

OPE’s sensing is also transmitted to the main through

UART line and then the main drives necessary operation.

OPE PBA consists of U1(MICOM, HT48C5A),LCD, key matrix, LED indicators, SCAN position sensor and the document detect sensor. Refer to OPE Schematic Diagram and

Wiring Diagram sections of this manual.

• Display from the controller is received at U2 pin 47

(RX DATA).

• LCD drive signals are sent from P1-x pin group, P1-4~P1-

14 pins.

• Machine status LED drive signals are sent from U2

LED0~LED4.

• Document detect sensor output is received at U2 pin 1.

• Scan position sensor output is received at U2 pin7

Scan

Position

Sensor

Document

Detect

Sensor

Connector

UART

Reset

MICOM

HT48C5A

RESONATOR

7.37 MHz

11

7

Y

X

8

LCD

16x 1Line

Key Matrix

LEDs

<OPE BLOCK DIAGRAM>

4-23

Circuit Description

4-3 LIU PBA

The LIU (Line Interface Unit) using the discrete method is comprised of the following.

(1) Tel_line Interface Circuit that connects the PSTN(exchange) and the system (Facsimile)

(2) Telephone circuit composed of dial/speech circuit.

4-4-1 Tel_Line interface Circuit

Tel_Line Interface is the path that connects the signals between PSTN(exchange) and the system (Facsimile) and it is comprised of Tel-Line Interface Circuit and Impedance Matching Trans Circuit.

(1) TEL_LINE Interface Circuit

(2) TRANS Circuit for IMPEDANCE MATCHING

4-4-2 Telephone Circuit (Ringer/Dial/Speech Circuit, etc)

The telephone circuit is comprised of ring detect circuit, dialer circuit, speech circuit, external hook detect circuit and recall circuit.

(1) Ring Detect Circuit

(2) Dialling Circuit (including MF Dialling Signal Transmitting Circuit)

(3) Speech Circuit

(4) External Hook Detect Circuit

(5) Recall Circuit

4-24

Circuit Description

4-4-3 Detailed Spec.

TEL_LINE INTERFACE CIRCUIT

1) TEL_LINE INTERFACE CIRCUIT

• It is an interface that physically connects facsimile to the PSTN (public switching telephone network) through TIP and

RING as in fig. 1.

• ARS 1-3 protects the system from voltage overload such as the surge coming through PSTN. ARS 2 and ARS 3 are used as overload protection in common mode (between TIP/RING and FRAME GROUND). ARS 1 is used as overload protection in normal mode (between TIN and RING) and it uses ARRESTOR for 600V. However, arrestor’s rated voltage differs from European and USA(400v).

• CML (CONNECT MODEM to LINE) RELAY K1 is a switch designed to selectively connect the PSTN to system voice communication path and fax communication path. In STAND_BY MODE and voice communication mode, it is connected to

TEL PART and FAX PART while communicating and dialing.

• CML Relay (K1): CML relay interfaces with T2(600:600) TRANS in communication mode.

• DC Impedance: DC impedance is determined in the DC Feeding Unit. It represents DC characteristic of the computer connected through -48V DC power of the switch and lines. The DC characteristic of required by the communication standards of a number of countries is the DC resistance of 50

~300

Ω to the current range of 20mA~120mA. (value varies depend on countries).

• AC Impedance or Return Loss: AC impedance is determined by the peripheral circuits of T2 Transformer. It is the standard required for optimum signal transmission between computer and switch. When the AC impedance of the computer for AC signal transmission and the AC impedance of the switch matches, the signal can be transmitted without loss.

Therefore, communication standards specifies the AC impedance of the computer and it implies the return loss. The communication standards of each country, considering the characteristic of their lines, requires 600

Ω or the return loss of 14dB and higher against the AC impedance of Complex and the AC signals of 300Hz~400Hz. The AC impedance of transformer changes depending on the load resistance, the core material, coil inductance and resistance, but generally its characteristic against load resistance is considered.

K1

ARS2

TIP to FAX to TEL

ARS1

RING

ARS3

FG

<TEL_LINE INTERFACE CIRCUIT>

4-25

Circuit Description

RINGER DIAL CIRCUIT

1) Ringer Circuit

• The ring detect circuit detects the ring signal by sending the bell signal sent from PSTN to the primary photo coupler

(PC814). At this point, C(1uF/250V) is used to match the ring impedance and R is coupled directly in order to prevent any damage to the photo coupler due to ring voltage.

2) Dialing Circuit

• Dialing circuit is initiated only when the power is on and it is transmitted to line through the modem of main part (T2 trans)

3) External Hook Detect Circuit

• In the discrete LIU method, the external hook detect circuit is designed to use both the photo coupler and current detector in order to be used in all countries including the countries with low series resistance (Germany, Switzerland, Belgium,

Austria, etc.). To use photo coupler (PC814), you must carefully select the resister connected parallel (75

) to the photo coupler in order to satisfy the voltage drop standards of England and a few other countries. The diode connected to the current detector pin (5/6) was used to detect the external hook all through when the line parity turns over.

4) Recall Circuit

• In the discrete LIU method, we used the recalling method using low cost photo coupler instead of using photo MOS relay in order to initiate the recalling for handset hook off dialling after the power is turned on. In this case, the time break recall was enabled by switching the power transistor of the telephone circuit using the secondary CPU control.

4-26

Circuit Description

4-4 Engine PPA

4-4-1 Engine Configuration

4-4-1-1. Video Controller Board

Video Controller Board receives image data from the host computer and converts it into bitmap (binary) image or receives bitmap image directly from the host computer and sends it to the engine controller board.

4-4-1-2. SMPS Board

It basically receives AC input and generates ripple-free DC level +5V and -5V +24V. Next, it supplies these voltages to each unit appropriately.

It also supplies AC power to heat lamp of fixing unit.

4-4-1-3. HVPS Board

HVPS board generates high voltages of THV/MHV/Supply/Dev and supplies them to the developing unit to create images. It is designed to realize optimum conditions for the images.

This board includes LSU interface unit and cover open sensing unit that it intercepts +24V voltage to the main motor, LSU, fan, clutch and fixing unit when you open the front cover.

4-4-1-4. Developer

Using the digital picture process, developing unit generates visible images. It is comprised of charge roller, OPC drum, developer roller, supply roller and toner.

4-4-1-5. LSU (Laser Scanning Unit)

This is controlled by engine controller. Using laser beam control, exposure of OPC drum and the rotational principle of polygon mirror, it forms electro-static latent image in the OPC drum with the video data received from engine. It is the core part of LBP.

OPC drum synchronizes with the feeding speed of the paper and rotates. When the laser beam inside LSU reaches at the end of polygon mirror, it generates /HSYNC signal and send it to engine. Then the engine detects /HSYNC signal and adjusts the lengthwise row of the image on the paper. After detecting /HSYNC and after set time period, it sends the video data to LSU to adjust the left margin on the paper.

The one side of the polygon mirror is the one line scanned.

4-4-1-6. Transfer

Transcribing unit is comprised of PTL(pre-transfer lamp) and transcribing roller. PTL detects the beam of the OPC drum, lowers the electric potential of the developing unit and lower the adhesiveness of toner to enhance transcription coefficient.

And the transcribing roller transfers the toner (constituting element of video image) on OPC drum to the paper.

4-4-1-7. Fixer

It is comprised of heat lamp, heat roller, pressure roller, thermistor and thermostat. It fixes the toner powder transferred to the paper on the paper using pressure and high heat in order to finish the final printing job.

4-27

Circuit Description

4-4-2. Developing Process

4-4-2-1 Feeder

Engine operates this unit. Solenoid rotates the feed roller and feeds one paper. Then the paper is fed into the set and hits the actuator of the feed sensor. At this point, the engine detects the signal and prepares to spray according to the image data. If any problem happens to this feed sensor operation, the system displays “paper jam error” on the OP panel.

Also, feed sensor unit is closely related to the paper margin.

4-4-2-2. Electrifier

This unit electrifies consistent negative voltage to OPC. When the high negative voltage (-1550V) is allowed to charge roller, the OPC drum surface will be consistently electrified with approximately +1300V. This is the first process in generating the digital picture.

4-4-2-3. Exposer

After receiving bitmap image data from engine board, LSU turns the laser diode either on or off depending on whether the digital data is present or absent in order to expose the OPC drum with the switched laser beam data. The difference between the voltages generated at this point is presented above. In other words, the part exposed to the laser will have -50V and its relative electric potential will increase and form electrostatic latent image.

The part unexposed to the laser as it did not have the video data will consistently retain -800V. Eventually, the image will form in the part electrified and rose to -50V(forms black dot) and the part retaining -800V will be white in order to make the basic condition to form the video data.

4-28

DEVELOPER BLOCK DIAGRAM

Engine Operating Descriptions

metering blade

D/R

S/R

OPC

-430V

GND

-630V

OVERALL OPERATING STRUCTURE OF THE SYSTEM

HOST COMPUTER

VIDEO CONTROLLER

/HSYNC

ENGINE CONTROLLER

H.V.P.S

LSU

DEVELOPER

FUSER

OPC

FACE UP

PAPER

PATH

EXIT

SENSOR

FEED

SENSOR

Circuit Description

4-29

Circuit Description

8.Exit

EXIT

SENSOR

7.Fixing

H/R

P/R

2.Charging

C/R

LSU

3.Exposure

4.Development

OPC

D/R

S/R

T/R

6.Transfer

PTL

5.Pre-Transfer

1.Feeding

FEED

SENSOR

< Engine Operating Description >

4-4-2-4. Developer Unit

On the surface where OPC drum and developer roller (rotate in opposite direction) meet, the toner that has negative electric characteristic moves to the exposed part (-50V) due to the electric potential difference, but it will not move to the unexposed part (-800V).

4-4-2-5. Transfer Unit

OPC

1.3 KV

T/R

GND

Toner on the OPC drum is transferred to paper by transfer unit. In other words, the toner on the OPC drum surface is inducted by the transfer roller electrified to approximately +1.3KV(600~2800V variable) to the paper.

At this point, the voltage (600~2800V variable) is determined by temperature and humidity.

The above process is called “transfer”.

4-30

Circuit Description

Thermistor

Spring

Heat Lamp

Heat Roller

Paper

Pressure

Roller

Toner

4-4-2-6. Anchorage unit

The toner transferred on to the paper is at the electronically low state and it can be easily scattered. Considering this fact, we used heat (180°C) and pressure (4kg) to fix the toner on the paper permanently. Then the image formed will remain on the paper permanently. Heat roller transfers the heat from the heat lamp inside to the paper. The surface of the heat roller specially coated with Teflon repels toner melted by the heat from the surface.

The pressure roller on the bottom of the heat roller is made of silicon resin and its surface is also coated with Teflon. The thermistor of the fixer unit detects the surface temperature of the heat roller and feeds this information back in order to retain 180°C while printing and 135°C, while on standby. The thermostat is used as the secondary safety device and it prevents overheat by shutting the main power when the heat lamp is overheated.

4-4-2-7. Exit

After the digital picture process is finished, the printed paper will come out of the set through the exit sensor. The signal detected will be transferred to the engine and provide the position information. If the actuator and the sensor do not work normally, the system will display “Paper Jam 2 Error”.

4-31

Circuit Description

BIAS OUTPUT UNIT BLOCK DIAGRAM

TRANS

SWITCHING

CONTROL UNIT

MHV-PWM

SWITCHING

CONTROL UNIT

DEV-EA

SWITCHING

CONTROL UNIT

SUPPLY-EA

REGULATION

CIRCUIT

TRANSFER OUTPUT UNIT BLOCK DIAGRAM

THVPWM

PWM

CONTROL UNIT

SWITCHING

CONTROL UNIT

FE E DBACK

TRANS

THVEA

SWITCHING

CONTROL UNIT

TRANS

REGULATION

CIRCUIT

OUTPUT

CIRCUIT

REGULATION

CIRCUIT

THV

THVREAD

THV

ENVIRONMENT

RECOGNITION

CIRCUIT

FEED BACK

4-32

Circuit Description

4-4-2-8. MHV (Electrification Output Enable)

Electrification Output Enable is the electrification output control signal 'PWM-LOW ACTIVE'.

When MHV-PWM LOW signal is received, Q401 turns on and the steady voltage will be accepted to the non-inverting terminal of OP-AMP 324. As the voltage higher than the inverting reference voltage of OP-AMP, which is set to R405 and R406,

OP-AMP output turns high.

This output sends IB to the TRANS auxiliary wire through current-restricting resistance Q402 via R408 and C403 and Q402 turns on. When the current is accepted to Q402, Ic increases to the current proportional to time through the T401 primary coil, and when it reaches the Hfe limit of Q402, it will not retain the "on" state, but will turn to "off". As Q402 turns 'off', TRANS N1 will have counter-electromotive force, discharge energy to the secondary unit, sends current to the load and outputs MHV voltage through the high voltage output enable, which is comprised of Regulation– circuit.

MHV-PWM

18V

U2 7407

Q401 A708

R405 220K

24VS

R411 2.2K

R412 2K

R403 130K

R402

82K

R404

27K

C408

104

R406

2.2K

+

_ KA324

Q402

D526

R408

47K

R409

390

C403

333

24VS

T401

C404

3K/471

MHV OUTPUT

D402

4KV

C406

3K/471

R416

15M

R417

15M

4-33

Circuit Description

4-4-2-9. BIAS (supply/dev output unit)

BIAS voltage output is generated only when electrification voltage is set to output. In the circuit presented above, it organizes enough zener-diodes required to output dev/supply voltage from electrification output.

Supply voltage is output when the supply-ea signal is 'L'. When supply-ea is 'L', Q104 turns off and as Q105 does not turn on, the electric potential of the output unit retains the electric potential of zener and thus -500V is output as the supply voltage.

In case supply-ea signal is 'H', both Q104 and Q105 will turn on and the electric potential of the output unit will not retain the electric potential of zener and become GND level and thus the output voltage will become .

The output condition of developer voltage is the same as that of the supply voltage.

MHV-PWM

18V

U2 7407

Q401 A708

R405 220K

24VS

R411 2.2K

R412 2K

R403 130K

R402

82K

R404

27K

C408

104

R406

2.2K

+

_ KA324

Q402

D526

R408

47K

R409

390

C403

333

24VS

T401

C404

3K/471

D402

4KV

C406

3K/471

R416

15M

R417

15M

MHV

OUTPUT

DEV-EA

SUPPLY-EA

R114

33K

24VS

R115 3.3K

R113

10K

R117 10K

R116

2.2K

Q107 A1413

R118

33K

C107

1K/101

Q106

C3198

ZD401 150V

ZD402 150V

ZD403 51V

DEV

OUTPUT

R107

33K

24VS

R108 33K

R112

2K

R106

10K

R109 10K

R110

2.2K

Q104

C3198

Q105 A1413

R111

33K

C106

1K/101

ZD404 150V

ZD405 150V

ZD406 100V

ZD407 100V

SUPPLY

OUTPUT

4-34

Circuit Description

4-4-2-10. THV(THV(+)/THV(-) Output Unit)

Transfer(+) output unit is the transfer output control signal 'PWM-LOW ACTIVE'.

When THV-PWM LOW signal is received, Q203 turns on and the steady voltage will be accepted to the non-inverting terminal of OP-AMP 324. As the voltage is higher than the inverting reference voltage of OP-AMP, OP-AMP output turns high.

The 24V power adjusts the electric potential to ZD201 and ZD202, sends IB to TRANS auxiliary wire through current-restricting resistance R215 via R212 and C204, and eventually Q204 will turn on. When the current is accepted to Q402, Ic increases to the current proportional to time through the T201 primary coil, and when it reaches the Hfe limit of Q204, it will not retain the "on" state, but will turn to "off". As Q402 turns 'off', TRANS N1 will have counter-electromotive force, discharge energy to the secondary coil, sends current to the load and outputs THV voltage through the high voltage output enable, which is comprised of Regulation– circuit. The output voltage is determined by the DUTY width. Q203 switches with PWM DUTY cycle to fluctuate the output by fluctuating the OP-AMP non-inverting end VREF electric potential, and the maximum is output at 0% and the minimum, at 100%.Transfer(-) output unit is THV-EA 'L' enable.

When THV-EA is 'L', Q302 turns on and the VCE electric potential of Q302 will be formed and sends IB to TRANS auxiliary wire through R311, C305 and VR302 via current-restricting resistance R314, and eventually Q303 will turn on. When the current is accepted to Q303, Q303's Ic increases to the current proportional to time through the T301 primary coil, and when it reaches the Hfe limit of Q303, it will not retain the "on" state, but will turn to "off". As Q303 turns 'off', TRANS N1 will have counter-electromotive force, discharge energy to the secondary coil, send current to load and output THV(-) voltage through the high voltage output enable, which is comprised of Regulation– circuit.

5V

#7 TEV-PWM

1

U2

2

R201

10K

3

U2

R205

1.8K

24VS

+

C101

35V47

U

F

18V

24VS

R206

100

Q203

A708Y

R207

2K

R208

30K

D201

1N4148

R209

100KF

VR201

50K

C201

103

C202

121

R210

845KF

D202

1N4148

R211

1MF

5

+

6

_

U1

11 KA324

7

R213

2.2K

Q204

D526

R212

680K

C203

472

D203

1N4148

ZD201

5.65V

ZD202

705V

R214

2.2K

C204

333Z

R215

390

T201

KAB-007

1 7

5

2

4

6

C206

3KV470pF

C205

2KV68pF

D204

4KV

D205

4KV

C207

3KV470pF

R216

SBR306

R217

SBR207

R218

MGR1/2W100KF

#17

#19

5V

#5

#24

TEV-EA

TEV-READ

18V

R3

1/2W560

ZD1

5.6V

5

7

6

U2

7407

D-GND

C7

104

D301

1N4148

R309

202K

18V

R312

1W56

Q301

A708Y

24VS

R307

33K

R313

1W56

18V

C4

103

8

U1

_

9

KA324

+

10

R302

33K

R303

100KF

C302

102

R301

470K

D302

1N4148

R304

389KF

R306

26.1KF

C303

103 R305

10KF

VR301

5K

C304

500V103Z

R308

33K

C301

222

R310

2.2K

Q303

D526

Q302

A708Y

R311

100KF

C305

333Z

VR302

2K

R314

1.7K

KAB-006

T301

1

6

5

2

4

7

C307

3KW470pF

D304

4KV

C306

2KV68pF

D303

4KV

C308

3KV470pF

R315

SBR306

4-35

Circuit Description

4-4-2-11. Environment Recognition

THV voltage recognizes changes in transfer roller environment and allows the voltage suitable for the environment in order to realize optimum image output. The analog input is converted to digital output by the comparator that recognizes the environmental changes of the transfer roller. It is to allow the right transfer voltage to perform appropriate environmental response considering the environment and the type of paper depending on this digital output by the programs that can be input to the engine controller ROM.

For ML-5000 or ML-5200 series, this environment recognition setting is organized as follows: First, set the THV(+) standard voltage. Allow 200M

Ω load to transfer output, enable output and set the standard voltage 800V using VR201. Then set 78

(CPU's recognition index value) as the standard using VR302. This standard value with CPU makes sure that the current feedback is 4µA when output voltage is 800V and load is

200M

.If the load shows different resistance value when 800V is output, the current feedback will also be different and thus the index value will also be different. according to the index value read by CPU, the transfer voltage output will differ according to the preset transfer table.

The changes in transfer output required by each load is controlled by PWM-DUTY.

4-36

5. Troubleshooting

5-1 Preventative Maintenance

The cycle period outlined below is a general guideline for maintenance. The example list is for an average usage of 50 transmitted and received documents per day.

Environmental conditions and actual use will vary these factors. The cycle period given below is for reference only.

SOLUTION

SCANNER

PRINTER

COMPONENT

ADF Rubber

ADF Roller

White Roller

CIS

Cartridge

Pickup Roller

Feed Roller

Transfer Roller

Fuser

CLEANING CYCLE

6 Months

1 Year

As Needed

As Needed

REPLACEMENT CYCLE

10,000 Pages

20,000 Pages

10,000 Pages

2,500 Pages

60,000 Pages

50,000 Pages

60,000 Pages

50,000 Pages

5-2 Tech Mode

In Tech mode, the technician can perform various tests to isolate the causes of a malfunction, and set the technical option features to customize the machine depending on the user’s operation environment.

To access TECH mode

: Press SETUP, #, 1, 9, 3, 4 in sequence, and the LCD displays ‘TECH’ in the standby mode screen. While in TECH mode, the machine still performs all normal operations.

To return to the normal user mode

: Turn the power off, then back on.

The technical options you have set in TECH mode are not changed unless you clear the machine’s memory in TECH mode.

To communicate via direct connection with another fax machine, press OHD/V.REQ followed by Start/Enter.

• Caution :

When you finish operating in Tech Mode, you must turn the power Off/On.

5-1

Troubleshooting

5-2-1 System Data List in TECH MODE

Function

FAX NUMBER/NAME

TIME/DATE SETUP

SYSTEM SETUP

TECH MODE

GROUP DIAL SETUP

VOLUM SETUP

MEMORY CLEAR

MEMORY CLEAR

MAINTENANCE

Item Content

FAX NUMBER

FAX NAME

DATE FORMAT

TIME/DATE

LANGUAGE

SENDING MEMORY

SEND FROM CONFIRM

FAX PAPER SIZE

TONER SAVE MODE

POWER SAVE MODE

AUTO REDUCTION

DISCARD SIZE

RINGS TO ANSWER

STAMP RCV.NAME

RCV.START CODE

ECM MODE

CALLER ID

JUNK FAX BARRIER

DRPD MODE

MODEM SPEED

DIALING MODE

SEND FAX LEVEL

FLASH TIME(RECALL TIME)

PAUSE TIME

REDIAL INTERVAL

REDIAL COUNT

DP MAKE/BREAK

SILENCE TIME

ERROR RATE

IGNORE TONER EMPTY

GROUP NO[1-20]

ALARM VOLUM

KEY VOLUM

FAX NUMBER/NAME

DIAL/SCHEDULE

JOURNAL

DEFAULT SETUP

EUROPE/USA

ON/OFF

ON/OFF

LCD DISPLAY “ARE YOU SURE?”

CLEANING DRUM

ADJUST SHADING

REMOTE TEST

NOTIFY TONER LOW

ROM TEST

CIS TEST

DRAM TEST

SWITCH TEST

MODEM TEST

DTMF TEST

TONER COUNT

PRINTING INFO

PROGRAM DOWNLOAD

SCAN COUNT CLEAR

OFF/ON

OFF/ON

ROM OK! (VERSION)

DRAM OK

OFF/ON

COUNT CLEARING .

ENG/GER/FRE/ITA/SPA/POR/DUT

ON/OFF

ON/OFF/ERROR

LETTER/A4/LEGAL

ON/OF

OFF/5/10/15

ON/OFF

0~30mm

1~7

ON/OFF

0~9

ON/OFF

ON/OFF

ON/OFF

ON/OFF

2.4/4.8/7.2/9.6/12.0/14.4/28.8/33.6

TONE/PULSE

0~15

80/280/600

1~9

1~15

0~5

40/60~33/67

UNLIMITED/12SEC

5%/10%

ON/OFF

Default

USA

ENGLISH

ON

ERROR

LETTER

OFF

5 MIN

ON

20MM

2

OFF

* 9 *

ON

OFF

OFF

OFF

33.6 KBPS

TONE

-12 DBM

600 MS

3 SEC

3 MIN

2

40/60

UNLIMITED

10%

OFF

ON

ON

: Only Tech Mode

5-2

Troubleshooting

5-2-2 Tech Mode Options

In TECH mode, press SETUP, then press or until

‘TECH MODE’ appears in the display. Press Start/Enter.

The following technical options are available.

Note : If necessary, print System Data List in TECH mode.

The list shows all current system data settings including the TECH MODE options. To print the system data list, press Report/Help, then press or until ‘SYSTEM DATA’ appears in the display, and press Start/Enter.

Modem Speed

• You can set the maximum modem speed.

• Communication is done with modem speed automatically set at lower speed when communicating with the modem with lower speed since communication is done on the standard of the side where modem speed is low for transmission/reception. It is better set 33.6 KBPS as default setting.

DIALING MODE

• Select the dialing mode according to the user's line status.

• TONE: Electrical type of dial

• PULSE: Mechanical type of dial

SEND FAX LEVEL

• You can set the level of the transmission signal. Typically, the Tx level should be under -12 dBm. The level within the range of 1 to -15 dBm is acceptable.

Caution: The Send Fax Level is set at the best condition in the shipment from factory. Never change settings arbitrarily.

FLASH TIME

• Set the flash time to 80, 280, or 600 milliseconds.

PAUSE TIME

• Pause time mean delay time (unit: second) inserted between dial number signal and the next number of signal in the automatic dial (One touch, Speed dial, Redial) and the manual dial.

Caution: The Send Fax Level is set at the best condition in the shipment from factory. Never change settings arbitrarily.

REDIAL INTERVAL

• If the remote machine is busy when the machine sends a fax using automatic dialing, the machine automatically redials the number. Select the time interval between automatic redial attempts. Enter the desired redial interval using the number keypad: 1 - 15 minutes.

REDIAL COUNT

• You can set times that redial automatically attempts when automatic transmission is done or when the remote machine is busy or when the machine send a fax. If there is no response after redialing by the times already set, redial is no longer attempted. No redial is attempted if the settings is 0. Enter the desired times from 1 through 5.

DP Make/Break

• Select the dial pulse make and break time: 40-60 or 33-67

Caution: Send Fax Level is set at the best condition in the shipment from factory. Never change settings arbitrarily.

SILENCE TIME

• In ANS/FAX mode, after a call is picked up by the answering machine, the machine monitors the line.

• If a period of silence is detected on the line at any time, the call will be treated as a fax message and the machine begins receiving.

• Silence detection time is selectable between limited (about

12 seconds) and unlimited time.

• When '2 sec' is selected, the machine switches to receiving mode as soon as it detects a period of silence. When

'unlimited'is selected, the machine waits until the answering operation is concluded even though a period of silence is detected. After the answering operation is concluded, the machine switches to receiving mode.

ERROR RATE

• When the error rate is about to be over the setting value, the Baud rate automatically lowers up to 2400 bps to make the error rate remain below the setting value.

• You can select the rate between 5% and 10%.

IGNORE TONER EMP

• You can set this function ON if desiring to drive the engine continuously even though the life of toner is run out and it becomes Toner Empty status.

5-3

Troubleshooting

5-2-3 Maintenance Options

In TECH mode, press SETUP, then press or until

‘MAINTENANCE’ appears in the display. Press Start/Enter.

The following technical options are available

CLEAN DRUM

• Use this feature to get rid of the toner remained in the development unit, so you can get a clean printout.Perform

this feature if stains or specks appear on the printing materials and print quality falls.

• Perform this feature several times until a clean printing material appears.

ADJUST SHADING

• Use this feature to correct the white reference of the scanner if you experience bad copy images. When using this feature, a white paper should be used to get clean copy images.

• Use this adjustment feature to achieve best image (scan) quality depending on the characteristics of the CIS (Contact

Image Sensor) parts.

1. Select [ADJUST SHADING] from the Service Mode.

2. Insert a clean white original [Letter Size] into the paper loading part.

3. Original is scanned if pressing the Setting button.

4. If the original scan is completed, message is displayed on the LCD window and CIS SHADING PROFILE is output.

• If the output image is different from the normal screen, the

CIS is poor.

Caution:

Firmware. Otherwise, the system may not operate properly.

2. Always perform ADJUST SHADING after replacing the

CIS.

3. Always use a clean white paper in ADJUST SHADING

(Maximum paper width: Letter Size).

4. ADJUST SHADING may be performed even in the User

Mode but ADJUST SHADING profile is output only in the

TECH MODE.

REMOTE TEST

• The Remote Test feature can be enabled in order to allow a remote location to call up and run a diagnostic test on your machine. You may be instructed by a service representative to enable this feature.

NOTIFY TONER LOW

• With this feature enabled, when the toner becomes low, the toner low information will be sent to ta specified contact point, for example, the service company. After you access this menu, select ON, and when the LCD prompts, enter the name and the number of the contact point, the customer's fax number, the model name, and the serial number.

ROM TEST

• Use this feature to test the machine'S ROM. The result and the software version appear in the LCD display.

CIS TEST

• This test checks the operation of the Contact Image Sensor

(CIS). Each time the number changes by one increment, the average ADC value of CIS prints out.

DRAM TEST

• Use this feature to test the machine's DRAM. The result appears in the LCD display.

SWITCH TEST

Use this feature to test all keys on the operation control panel. The result is displayed on the LCD window each time you press a key.

MODEM TEST

• Use this feature to hear various transmission signals to the telephone line from the modem and to check the modem.

• If no transmission signal sound is heard, it means that the modem part of the main board is poor.

DTMF TEST

• DTMF (Dual Tone Multi Frequency) signal. When you press any key on the number keypad including • and #, you will hear the corresponding key tone.

TONER COUNT

•This feature shows the current state of the toner cartridge.

•TONER CNT: The total number of the dots used to print up to current time.

•CRU STATE: The page number which the toner cartridge can print.

• Caution : After replacing Main board to new one, you should update the information to the new board.

5-4

PRINTING INFO

• This feature allows the machine to automatically print various information, like toner count, transfer voltage, fusing temperature and so on, at the bottom of each printed page.

• PAGE TONER CNT: prints the number of dots used to print the page.

• TOTAL TONER CNT: prints the total number of the dots used to print up to current time.

• THV ON DUTY: prints ADC value of transfer voltage.

• THERMISTER: prints ADC value of fusing temperature.

• P: prints the page number.

PROGRAM DOWNLOAD

• Use this feature to download a new upgraded ROM file from a PC that is connected to the machine with a parallel cable (IEEE 1284).

SCAN COUNT CLEAR

• If performing this feature, the value of scanning original until now is initialized (0). (Total scan count value on the system data list becomes 0.)

Adjust Shading Sample Pattern

Troubleshooting

5-5

Troubleshooting

5-2-4 Printout Report

In TECH mode, press Report/Help, then select the desired list or report by using or key, then press Start/Enter.

The following options are available

HELP

• It shows a brief description on the machine's basic functions and commands.Use it as a quick reference guide

SENT JOURNAL

• This journal shows a specific information concerning transmission activities, the time and dates of up to 40 of the most recent transmissions.

RECEIVED JOURNAL

• This journal shows a specific information concerning reception activities, the time and dates of up to 40 of the most recent receptions.

PHONEBOOK

• It lists all telephone numbers that have been stored in the machine.

SENDING CONFIRM

• It shows the result of the last send operation.

SCHEDULE INFORM

• This list shows a specific information on the documents currently stored for delayed transmission. It provides the operation number, starting time, type of operation, etc.

SYSTEM DATA

• This list provides a list of the user system data settings and tech mode settings.

PROTOCOL LIST

• This list shows the sequence of the CCITT group 3 T.30

protocol during the most recent sending or receiving operation. Use this list to check for send and receive errors. If a communication error occurs while the machine is in

TECH mode, the protocol list will print automatically.

PATTERN PRINT

• Using this pattern printout, you can check if the printer mechanism is functioning properly. Examine the pattern and look for a break in the diagonal line. If the diagonal lines are not broken, the printer mechanism is functioning properly.

SHADING PRIN

• With this print, you can check the scanning elements of the

CIS (Contact Image Sensor).

5-2-5 Engine Test Mode

The Engine test mode is used to check the operation of the components related to the printer engine.

The following test are available.

To access the Engine Test Mode:

1. Press Setup, #, 1, 9, 3, 1 in sequence.

2. When ‘ENGINE TEST?’ appears, press Start/Enter.

3. Scroll the options by pressing or repeatedly find the one you want.

4. Press Start/Enter to start the test.

5. Press Stop to exit the Engine test mode.

• Caution :

When you finish operating in Engine Test Mode, you must turn the power Off/On.

Engine Test Mode Options :

1. MAIN MOTOR TEST

2 PTL TEST

3. FAN TEST

4. FUSER TEST ( FUSER ON : 145˚C , FUSER OFF : 145˚C )

5. LSU MOTOR TEST

6. LD(LASER DIODE) TEST

7. HSYNC TEST (NG/OK)

8. LSU OPERATION TEST (NG/OK)

9. SENSOR TEST ( FEED , EXIT , PAPER EMPTY , COVER OPEN)

10. SOLENOID TEST

11. MHV TEST ( -1550 V )

12. DEV TEST ( - 430 V )

13. THV(+) TEST ( +1300 V )

14. THV(-) TEST

15. THV TRIGGER TEST

16. ALL FUNCTION TEST :

This function is for a manufacturing press . You can test all function(1~15)

• When you push the “Start” button, the Main Motor runs.

• If you push the “Start” button again , the current test stops, and the next test starts.

5-6

Troubleshooting

5-2-6 Maintenance List

A number of reports can be printed from the fax machine within the test mode. The protocol list all contain detailed information which may be required when contacting technical support.

To printout the protocol list :

1. Get into the Tech mode by pressing Setup, #, 1, 9, 3, 4.

2. In Tech mode, press Report/Help.

3. Press or repeatedly until you find the Protocol

List. When you find ‘PROTOCOL LIST’, press ENTER.

SAMPLE OF A PROTOCOL DUMP LIST

Facsimile Information Field data described in hexdecmal code

Sending/Receiving

Name of signal

(Facsimile Control Field)

PROTOCOL DUMP LIST

FIF data described in ASCII code

OCT-20-1999 06:35

S/R FCF FIF DATA ASCII

S NSF 61005820003380140200001302090018010000

S CSI 2020202020202020202020202O20202020202020

S DIS 00000000 01110111 00010111 00100010

S NSF 61005020003380140200001302090018010000

S CSI 202020202020202020202022O202020220202020

S DIS 00000000 01110111 00010111 00100010

R TSI 2020202020202020202020202O20202020202020

R DCS 00000000 01100001 00010101 00000000

S FTT

R TSI 2020202020202020202020202O20202020202020

R DCS 00000000 01100001 00010101 00000000

S CFR

R MPS

S MCF

S DCN

< SAMPLE OF A PROTOCOL DUMP LIST >

5-7

Troubleshooting

5-3 Diagnostics

This section describes methods and procedures to isolate the cause of a malfunction in the machine. This machine displays diagnostic information on the LCD. In addition, it can perform a series of tests that allow the machine to observe individual machine functions.

5-3-1 Error Messages

Error Message

DOCUMENT JAM

Description

The loaded document has jammed in the feeder.

Solution

Clear the document jam.

DOOR OPEN

FUSER ERROR

The top cover is not securely latched.

There occurs a problem in the fuser unit.

JAM/NO CARTRIDGE

Recording paper has jammed inside the unit, or the toner cartridge is not installed.

Press down on the cover until it clicks in place.

Unplug the power code and plug it back in. If the problem still persists, please call for service.

Clear the jam, or install the cartridge

LINE ERROR Your unit cannot connect with the remote machine, or has lost contact because of a problem on the phone line.

Try again. If failure persists, wait an hour or so for the line to clear, then try again.

Or, turn the ECM mode on.

LOAD DOCUMENT You have attempted to set up a sending operation with no document loaded.

Load a document and try again.

LSU ERROR

MEMORY FULL

There occurs a problem in the LSU

(Laser Scanning Unit).

The memory is full.

Unplug the power code and plug it back in. If the problem still persists, please call for service.

Either delete unnecessary documents, or retransmit after more memory becomes available, or split the transmission into more than one operation.

NO ANSWER

The remote machine has not answered after all the redial attempts.

NO. NOT ASSIGNED

The one-touch or speed dial location you tried to use has no number assigned to it.

Try again. Make sure the remote machine is operational.

Dial the number manually with the keypad, or assign a number.

5-8

Troubleshooting

Error Message

NO PAPER

Description

The recording paper has run out.

OVER HEAT

PAPER JAM 0

PAPER JAM 2

Solution

Load the recording paper.

The printer part in your unit has overheated.

Recording paper has jammed in the paper feeding area.

Please wait until it cools down.

If you cannot solve the problem, please call for service.

Clear the jam.

Jammed paper still remains inside the unit.

Clear the jam, or install the cartridge

POLLING ERROR

POWER FAILURE

RECEIVE ERROR

RETRY REDIAL ?

The remote fax machine you want to poll is not ready to respond to your poll.

Or When setting up to poll another fax machine, you have used an incorrect poll code.

A power failure has occurred.

A fax has not been received successfully.

The machine is waiting for a specified time interval to redial a previously busy station.

The remote operator should know in advance that you are polling and have their fax unit loaded with the original document. Enter the correct poll code.

If documents have been stored in the memory, a ‘Power Failure Report’ will be printed automatically when the power is restored.

A problem with the facsmile communications has occurred. Ask the sender to try again.

You can press Start to immediately redial, or Stop to cancel the redial operation.

SEND ERROR

TONER EMPTY

TONER LOW

WARMING UP

Your fax has not gone through successfully.

The toner cartridge has run out. The machine stops.

A problem with the facsmile communications has occurred. Try again.

Replace with a new toner cartridge.

The toner is almost empty.

The printer is warming up and is off-line.

Take out the toner cartridge and gently shake it. Using this way, you can temporarily re-establish the print quality.

Wait until the printer is on-line.

5-9

4

5

2

3

6

7

Troubleshooting

5-4 Print Quality

No Roller

1 OPC Drum

Charge Roller

Supply Roller

Develope Roller

Transfer Roller

Heat Roller

Pressure Roller

Abnormal image period

75.4mm

37.7mm

26.8mm

31.6mm

47.1mm

50.1mm

50.2mm

Kind of abnormal image

•White spot on black image

•Black spot

Black spot

Horizontal density band

Horizontal density band

Black side contamination/transfer fault

Black spot, White spot

Black side contamination

5-5 Note for replacing Main board

When you replace the main board to new one, the information on the toner state is cleared. Therefore, you should update the information to the new board by entering the exact value of total toner count and specifying the toner cartridge installed currently is shipped with the machine or new.

If not, ‘TONER LOW/EMPTY’ message may not appear when the toner is run out.

1. In Tech mode, print ‘SYSTEM DATA LIST’. The list includes the total toner count and CRU state information.

• TOTAL TONER COUNT: The total number of the dots used to print up to current time.

• CRU STATE: The page number which the toner cartridge can print. (The yield of a new toner cartridge is approximately 2,500 pages and that of the cartridge supplied with the machine is approximately 1.000

pages.)

2. Replace Main board.

3. In Tech mode,

3-1) Press Setup, and find ‘MAINTENANCE’ by pressing repeatedly or , then press Start/Enter.

3-2) When ‘TONER COUNT’ is displayed in LCD, press

Start/Enter, and enter the value of the total toner count in the system data list.

3-3) When you are prompted to enter CRU STATE, press

Start/Enter.

3-4) When you see ‘[1.1000 2.2300]’ in LCD, select the value of the CRU state in the system data list.

4. In Tech mode, print ‘SYSTEM DATA LIST’ and make sure that the toner information is updated.

5-10

Troubleshooting

5-6 Troubleshooting Flow Chart

Vertical black line and band

OK after replacing developer?

NO

YES

Any obstacles on the developer blocking the laser beam.

YES

NO

OK after removing the obstacles?

YES

END

NO

Replace the developer

OK after replacing the LSU?

YES

NO

Any obstacles ON mirror lens of LSU and laser path?

YES

NO

Remove the obstacles.

Remove part on the paper path causing the trouble

Replace the LSU

5-11

Troubleshooting

No Image

No image?

YES

NO

A on next page

Self test pattern prints?

YES

Check connection to computer or replace controller

NO

Self testing is possible via

Tech Mode?

YES

Take out the cartridge and prepare the tester for electronic connection

NO Re-test after replacing the conector or Main board

Is the OPC terminal of machine is well-connected to Frame?

YES

NO

Repair or replace the GND terminal

Does the video data line to

LSU transit to High/Low when printing?

NO

YES

Check the path between video controller, engine board and HVPS. Repair or replace the defective component or board

The mirror in LSU might be misplaced so the light path to the

OPC deviates ->Repair or replace

LSU or remove any deffective matters in the machine

5-12

Troubleshooting

A

Is the connection of

OPC GND and Frame Ground correct? (less than

10 ‰)

YES

Check the connection of frame Ground and OPC GND

Trnasfer voltage OK? (on the transfer roller shaft)

YES

NO

Are the connection terminal and connection correct?

YES

NO

Replace HVPS or repair defective component

Repair or replace terminal

Developing

(-350V) and supplying

(-550V) voltage are OK?

YES

NO

Is the connection terminal OK?

YES

NO

Replace HVPS or repair defective component

Repair or replace terminal

Does the counter indicate over the toner’s guarranty life

YES

NO

Replace the toner cartridge

Transfer roller might be out of its location

-> Locate the roller into its place

This could occurrs when he power of LSU is low or

the density is low due to the obstacles on the window

-> Replace LSU or clean the window

5-13

Troubleshooting

Light image

Is it not over the guaranty life of dot counter?

YES

NO

Is the toner save mode or the light mode

is selected?

NO

YES

Replace the developer

Ok after setting to the normal mode?

NO

YES

END

Is the high voltage normal? (charging, developing, transfer)

YES

NO

Replace the HVPS

YES

NO

YES

HVPS works OK?

Any obstacles on the gab between high voltage terminal and developer?

NO

YES

Remove the obstacles

Transfer roller works OK?

YES

NO

Clean transfer roller and gear holder

OK after replacing

LSU?

NO

Replace the developer

YES

Replace the LSU

5-14

Troubleshooting

All Black

All black in printing area?

YES

NO

Does the video data line to LSU transit to High/Low when printing?

YES

NO

Check the path among video controller, engine board,

HVPS, LSU for the shortage or open -> Repair or replace the boards

Replace LSU

Is transfer voltage supplied

(-1.55 KV)?

YES

NO

Repair or replace HVPS

Is the

Hsync/ signal received in LSU?

NO

YES

Transfer part’s contact is bad -> Repair or replace toner cartridge

Replace LSU

5-15

Troubleshooting

Vertical White Line (Band)

White line missing definitely?

NO

YES

Check if the printout is still has the same problem even right after passed through the transfer roller

YES

NO

The ribs in fuser or toner on the roller may invoke the image problem

-> Replace the fuser cover or the defective part

The image is originally black or the black part is far close to the top

-> Use the pattern which has the image below bigger

than 10mm from the top

Dirt of dust stuck onto the window of internal lens of LSU

-> Clean it or replace LSU

Preventive obstacles through the path between

OPC of developer and LSU prevent the path

-> Remove the obstacles

Does the problem persist?

NO

YES

END

Toner material might be stuck to blade in the developer inside and it prevents toner supply

-> Replace the toner cartridge

Check both if the toner cartridge’s counter is over its guaranty and amount of the toner material

-> Replace the toner cartridge

5-16

Dark Image

NO

Dark selected via RCP?

YES

Change to

Normal and test

Same at Normal?

NO

YES

Works cor with -350V of Bias voltage?

YES

NO

Works correctly after replaced LSU?

YES

NO

The power of LSU is set high or internal problem

-> Replace LSU or adjust

voluem

END

Repair or replace the defective component

Toner over supply due to the adjustment fault of metering blade in developer

-> Replace developer

Troubleshooting

5-17

Troubleshooting

Background

Recommended paper used?

YES

NO

Print 20 to 30 pages using the recommended paper

Replace transfer roller’s holder

NO

Is pressure of transfer roller too high?

Does the operation of

TR work properly?

YES

YES

Same problem occurs?

NO

END

Transfer, charge and developing voltage are OK?

NO

YES

- Adjust voltage or replace HVPS

- Repair or replace after checking the

terminals’ contacts

Operating/ storage atmosphere is too high temperature

/humidity?

YES

NO

Solve the problem under the recommended condition

(10-32 degree Centigrade)

Dirt or dust around the charge roller?

YES

Clean the charge roller or replace step-up device

/terminal after check

NO

Replace the toner cartridge

Check Terminals or contacts and ’Guide-Deve Spring’ are misplaced

-> Repair or replace transfer roller etc.

NO

Work OK?

YES

Internal blade or suppying part of the developer is defective

-> Replace the toner cartridge

5-18

Troubleshooting

Ghost

Is it regular interval of 75.4mm?

NO

YES

Is it regular interval of 31.6mm?

NO

YES

Clean transfer roller’s holder and

TR drive gearor replace TR holder ass’y

Is it regular interval of 47mm?

(as transfer roller interval)

NO

YES

NO

Does the operation of TR work properly?

YES

NO

Transfer voltage is set to standard?

YES

Check HVPS contacts and

HVPS’s self-output

-> If failed, repair/

replace HVPS

Bias voltage is OK? (-350V)

YES

NO

Developing

/suppying voltage normal? (-350V/

-550V)

YES

NO

Is it regular interval of

50.4 mm?

YES

Clean heat roller or replace it

Irregularity of NIP between rollers in developer

-> Replace developer

- Repair or replace HVPS

- Check and Repair or

replace the terminal

contacts

Adjust the Bias voltage or replace HVPS

Clean TR drive and OPC gear

Does the same problem persist?

YES

NO

END

A specific part of the transfer roller has ruined or its resistance value is changed

-> Replace transfer roller

Transfer roller cannot force regularly due to the gears eccentricity of transfer roller

-> Replace the defective component

Operating/storage temperature is too low or not recommended paper used?

NO

There may be a problem in toner layer control in toner cartridge

-> Replace the developer

YES

Use the machine with recommended paper and at condition

5-19

Troubleshooting

Black Spot

Is it regular interval of 37.7mm?

NO

YES

Is it regular interval of 75.4 mm?

YES

Remove obstacles stuck on OPC drum’s surface

NO

Perform the OPC cleaning using the control panel buttons.

When taking out the cartridge, toner leaks?

NO

YES

Bad image removes by scratching?

YES

NO

The problem randomly occured due to the toner fallen -> Clean the machine

Does the same problesm persist?

NO

YES

END

Toner leaks and toner material dropped onto the paper -> Replace the developer

Check toner is stuck onto the P/R or H/R in fuser

-> Clean it or replace

The problem occured since the obstacles stuck to charge roller

-> Replace toner cartridge

5-20

Troubleshooting

Horizontal Band

Black band?

YES

NO

The black band has regular interval?

YES

NO

Black band is far about 10mm from white band?

NO

The OPC is damaged under the direct sunlight for around 5 minutes -> If the same problem persists in 10 hours, replace the developer

Problem of internal contacts in OPC

-> Replace developer

This occurs when no

Hsync/ at LSU

-> Replace LSU

75.4 mm interval?

YES

NO

Does it appear at every 56.1mm at specific place?

NO

YES

Problems of terminal contact, transfer voltage supplying, and transfer roller’s due to the charge roller is ruined (37.7mm)

-> Repair/replace HVPS,

developer

The OPC is damaged due to the irregular transfer voltage of HVPS

-> Repair/replace HVPS

-> If the same problem persists,

replace the developer

Heat roller is ruined

-> Replace the roller

5-21

Troubleshooting

Toner Contaminations on Back of Paper

Transfer roller is clear ?

YES

NO

Paper path is clear ?

YES

Clean the pressure roller

NO

Clean the transfer roller

Clean the paper path

5-22

Partial Blank Image (not Periodic)

Is it not over the guaranty life of dot counter?

YES

NO

Is toner cartridge installed correctly?

YES

NO

Transfer roller works properly?

YES

NO

- Clean the contact point of transfer roller

- Check the output of high voltage terminal

and adjust or replace if required

Replace the toner cartridge

Install the toner cartridge correctly

Clean the TR holder, the TR gear,

OPC roller gear and the transfer roller

Troubleshooting

5-23

Troubleshooting

Partial Blank Image (Periodic)

Is it not over the guaranty life of dot counter?

YES

NO

Replace the toner cartridge

Is toner cartridge installed correctly?

YES

NO

Install the toner cartridge correctly

Is it regular interval of 47.1mm?

NO

YES

Transfer roller works properly?

YES

NO

Clean the TR holder, the TR gear OPC roller gear and the transfer roller

OK after replacing the transfer roller?

NO

- Clean the contact point of

transfer roller.

- Check the output of high

voltage terminal and adjust or

replace if required.

YES

END

Is it regular interval of 75.4mm, 31.6mm or 37.7mm?

YES

NO

Replace the fuser

(50.2mm, 45.2mm or exit roller

Replace the toner cartidge

5-24

Troubleshooting

Irregular Density

OK after taking out and rocking the toner cartridge?

YES

NO

It is over the guaranty life of toner cartridge

(Check the counter and replace it)

When gray pattern printing, irregular density persists?

YES

NO transfer/ charge/developing voltage drops while printing?

YES

NO

Defective agitator in the toner supplying part of developer

->Replace the developer

Check if the ’guide deve spring’ works OK and repair/repalce

Check high voltage output and repair/ replace terminals, HVPS

Bad images aroung the no image area?

YES

NO

Irregualrity of toner suppy from developer

-> Repalce developer

Light distortion due to the mirror ruined or

LSU’s diffused reflection

-> Replace LSU

5-25

Troubleshooting

White Spot

Is it regular interval of 75.4mm?

NO

YES

Transfer voltage is normal?

NO

YES

Too high voltage supplied due to the setting error of transfer voltage

-> Adjust/replace HVPS

Obstacles stuck on OPC’s surface

-> Clean the OPC and

machine or replace

developer

When putting in/out the developer, scratch is made

-> Replace the developer

D/R in developing unit has the defect

-> Replace the developer

5-26

Troubleshooting

Trembling at the End When OHP Printing

Is the OPC mode selected using the software application?

YES

NO

Set to OHP mode

Recommended

OHP film used?

YES

NO

Use the recommended film

Inserted over than 10 films into the MPF?

YES

NO

When multi-page OHP printng, less than 10 films are guranteed.

When OHP printing, does the fan temporarily stops and revolves?

YES

NO

Use the recommended film

Other parts are touching the fan and prevents it from revolution

-> Check and repair

5-27

Troubleshooting

Poor Fusing Grade

After printing completed, any error related fuser?

NO

YES

The machine placed under the severe low tempera ture for a long

time?

NO

YES

While printing, the voltage of pin 208 of U5 (CPU) on Main board is 2.0V

~2.3V?

NO

YES

Thermistor’s contact is OK?

NO

YES

Re-assemble

thermistor

Both ends of thermostat open?

NO

YES

Place the machine at normal temperature and re-test

Replace thermostat and re-test

Open the top cover. When black printing, is the fuser NIP

width is 1.2~

3.0mm?

NO

YES

Check if the hardness of

P/R, and spring force is OK?

(spring’s force: 2.5 Kg)

Replace the contol component on engine board

Check any contact problem in thermistor and repair

The paper used is too thick or contains too much cotton in it

-> Re-test with the recommended paper

5-28

Troubleshooting

No Power (LCD NO display LED Off)

Plug in the power cord?

YES

NO

The power voltage supplying is the same as rating?

NO

YES

The fan revolves when powered on?

NO

YES

Check the voltage first and plug the power cord

Supply the power as the rating

Connections on board are OK?

YES

NO Re-connect firmly and re-test

LEDs blink once when powered on?

YES

NO

Fuse of SMPS if open?

YES

NO

Replace the fuse

The On-Line key is being pressed or shortage on the panel board?

NO

YES

The connection error between controller board and panel board or malfunction of boards.

-> Replace the boards

Repair/replace the board

Shortage between 5V and

GND, or between

24V and

GND?

YES

NO

Toner cartridge is in the set?

YES

NO

Remove the shortage or replace the board

Detect failure due to the board which detects top cover open or switch error

-> Replace the board or switch

Put in the cartridge

5-29

Troubleshooting

Fuser Error

Measure the resistance at the both ends of AC

Line with covers open

Less than 10W?

YES

NO

Remove the covers

Thermostat is open due to the heat etc.

-> Replace the thermostat

AC is being supplied?

NO

YES

The voltage of pin #208 of U5

(CPU) on the Main board is about 2.3V when printing?

NO

YES

END

Re-assemble the top cover and close it

Thermistor, connecting point or engine board defect -> Repair/replace the component/board

Check the PCI and fusing control part and CN502 on the SMPS

-> Replace the component or replace the SMPS

5-30

Troubleshooting

Paper Jam (Mis-feeding)

Sounds the solenoid on when starts print?

NO

YES

Does the paper move?

YES

NO

Does the paper move more than

100mm?

NO

YES

Feeder sensor and paper width detect sensor are assembled reverse?

YES

NO

Switch them

The Engine board defected

-> Replace boards

The solenoid defected

-> Replace it

The pick-up unit is assembled wrong

-> Re-assemble or replace the unit

The Sensor board defected

-> Repair/replace

Too many papers in the feeder?

Reduce the amount and re-test

YES

Paper guides fit the paper width?

NO

YES

Take out the paper and re-insert

Paper end curled?

NO

YES

Use the recommended and quality paper

Does the extender pulled out?

NO

Pull out the extender

YES

<Recommendation>

Use the MPF for the thick paper such as envelope and cardstock

5-31

Troubleshooting

Paper Jam (Jam1)

Paper stopped before the OPC?

NO

YES

Paper stopped before the fuser?

NO

YES

The actuator of paper exit sensor works OK?

NO

YES

Check the LSU and if it has the defect replace it

Check the actuator exists and its operation and around the engine board

-> Replace

Is the paper rolled around the presseure roller?

YES

NO

Feeds

multiple pages?

NO

YES

Check the roller and ribs of fuser are in place, and remove burrs, if any

-> Remove the factors of jam

Remove the fuser, remove the paper and replace the pressure roller, if necessary

Remove any factors

Severe skew when feeding?

YES

Adjust the paper guides to fit the paper width

The force of springs pressing the developer is weak

-> Check guide-DEVE

NO

The paper came out through between fuser and developer?

NO

YES

Too thin or sensitive paper to static electricity?

NO

YES

Check the input path to the fuser (such as mis-assembly)

Check guide transfer is grounded Check the shutter prevents feeding

Use the recommended paper

5-32

LSU Error

Check

CBF Harness28P

(MAIN B’D to ENGINE

B’D)

YES

NO

Check

MAIN B’D CN9-3,

P_MOTOR Signal

( )

YES

Check

MAIN B’D CN9-4,

LREDADY Signal

( )

YES

Check

MAIN B’D CN9-9,

LDON Signal

( )

YES

Check

MAIN B’D CN9-6,

HSYNC Signal

( )

YES

NO

NO

NO

NO

END

Try again to connector or

Replace connector

Replace MAIN B’D

Replace LSU

Replace MAIN B’D

Replace LSU

Troubleshooting

5-33

6. Exploded View and Parts List

6-1 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 Shield Engine Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4 Frame Lower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-5 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-6 Plate-Upper Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-7 OPE Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-8 Scan Upper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9 Front Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-10 RX Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

Exploded View and Parts List

6-1 Main Assembly

6

20

8

0

18

18-2

15

18-1

16-2

16-1

14

14-1

19

14-2

19-2

19-1

10 &12

3

2

4

9

17

17-2

7

17-1

13

11

1

5

16

6-2

Main Assembly Parts List

No.

Description

14-2

15

16

16-1

16-2

17

17-1

17-2

18

18-1

18-2

19

8

9

10

11

12

13

14

14-1

6

7

4

5

2

3

0 Muratec F-110

1 SMPS-V1

UNIT-LSU

IPR-PLATE_CHANNEL

MEC-PLATE UPPER

MEC-TRAY(P)

MEC-CRADLE

PBA MAIN-LIU PBA

ELA HOU-HANDSET

ELA-UNIT DEV APO6 E

ELA HOU-ENGINE ASS’Y

ELA HOU-SHIELD ENGINE

ELA HOU-FRAME LOWER

ELA HOU-RX DRIVE

AS-OPE FRONT MUR

PBA MAIN-SCAN

PMO-BASHING WHITE

PMO-COVER TOP

MEC-COVER REAR

PMO-COVER_REAR

PMO-TRAY_LARGE

MEC-STACKER

PMO-STACKER_MAIN

PMO-STACKER_SUB

MEA UNIT-CHUTE ASS’Y

PMO-CHUTE

PMO-DUMMY CHUTE

MEC-STACKER

19-2

20

PMO-STACKER TX (B)

PMO-CAP CRADLE

Exploded View and Parts List

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

SEC.Code

JC72-41306A

JC72-00128A

JC75-00059A

JC72-00167A

JC72-00180A

JC75-00060A

JC72-00169A

JC72-00170A

JC97-01187E

JC72-00371A

JC72-41334B

JC75-00084A

JC72-00223A

JC72-41331D

JC72-00488A

JC44-00032A

JC59-00006A

JC70-00058A

JC75-00057A

JC75-00075A

JC75-00083A

JC92-01379A

JC96-01629B

JC96-01871A

JC96-02086A

JC96-02087A

JC81-00463A

JC96-01755A

JB81-00777A

JC81-00472A

O : Service available X : Service not available

Q’ty SA Remark

110V

110V

X

X

O

O

X

X

O

X

O

X

X

X

O

O

X

X

X

X

O

O

O

O

O

O

O

O

O

O

X

O

OPTIONAL

OPTIONAL

6-3

Exploded View and Parts List

6-2 Shield Engine Unit Assembly

7

0

LIU B'd

8

4

S-9

3

1

S-9

2

S-9

S-9

11

5

10

S2

S2

6

S8

12

9

9

6-4

Exploded View and Parts List

Shield Engine Unit Assembly Parts List

No.

Description SEC.Code

O : Service available X : Service not available

Q’ty SA

10

11

12

13

S2

S8

S9

8

9

6

7

4

5

0 ELA HOU-SHIELD ENGINE JC96-02087D 1 X

1 CABLE-FLAT J3809-001161 1 O

2 CBF HARNESS-LSU JC39-00043A 1 X

3 CBF HARNESS-MAIN-HVPS JC39-00109A 1 X

CBF HARNESS-MAIN/HOOK

CBF HARNESS-MODULA 2

JC39-00174A

JC39-00175A

1

1

X

X

CBF HARNESS

IPR-SHIELD ENGINE

IPR-SHILED SMPS

MEC-GUIDE STAKE ASS’Y

JC39-40022A

JC70-00200A

JC70-00263A

JC75-00087A

1

1

1

2

X

X

X

X

PBA MAIN-MAIN

ELA M/MEDIO AUD-SPEAKER

WASHER-E.T

CBF HARNESS-THERMISTOR

SCREW-MACHINE

SCREW-TAPTITE

SCREW-TAPTITE

JC92-01308C

JC96-01607A

6031-000120

JC39-00045A

6001-000568

6003-000221

6003-000264

1

1

1

1

2

1

11

X

X

X

O

O

X

X

Remark

INLET

6-5

Exploded View and Parts List

6-3 Engine Assembly

0

S-1

8

5

S-1

S-1

S-1

18

S-1

9

15

14

13-1

13

13-2

1-2

1

1-1

19

20

12

S-6

17-3

17-4 17-1

17-2

17

21-1

21

21-2

21-3

S-10

7

Frame Lawer Ass'y

16

22

3

S-1

22-3

22-1

22-2

6

11

10

Bushing-Shaft

6-6

Engine Assembly Parts List

No.

18

19

20

21

21-1

21-2

21-3

22

14

15

16

17

17-1

17-2

17-3

17-4

8

9

10

11

12

13

13-1

13-2

6

7

4

5

2

3

0

1

1-1

1-2

22-1

22-2

22-3

S7

S10

S11

Description

ELA HOU-ENGINE ASS’Y

MEC-CAM PICK UP

PMO-CAM_PICKUP

PMO-SHAFT_PICKUP

CBF HARNESS-EARTH (TX MOTOR)

SOLENOID-(APOLLO)

CBF HARNESS-MO_SOL

SMPS-HVPS

SPRING-CLUTCH

SPRING-KNOCK UP

PBA MAIN-HOOK 2

PBA MAIN-ENGINE

PMO-GEAR_FEED

PMO-CLUTCH_FEED

PMO-CAP_PAD

MEA RACK-TR ASS’Y

PPR-SPACER DR

MEC-TRANSFER ROLLER

PMO-GEAR_TRANSFER

PCT-INSULATOR ENG BD

PMO-DUMMY SIDE

MEC-HOLDER PAD

SPRING-PAD

PMO-HOLDER PAD

PMO-HOLDER PAD LARGE

RPR-PAD FRICTION

MEC-TERMINAL

MEC-SIDE PAD(L)

MEC-SIDE PAD(R)

MEC-KNOCKUP ASS’Y

IPR-BAR_KNOCKUP

PMO-PLATE-KNOCKUP

PMO-CAM-KNOCKUP

MEC-GEAR PICK UP

SPRING-PICK UP GEAR

PMO-GEAR_PICKUP,1

PMO-GEAR_PICKUP,2

SCREW-TAPTITE

SCREW-TAPTITE

SCREW-TAPTITE

Exploded View and Parts List

SEC.Code

JC72-00179A

JC72-00400A

JC72-00624A

JC75-00156A

JC61-00054A

JC72-00535A

JC72-00536A

JC73-00062A

JC75-00049A

JC75-00050B

JC75-00051B

JC75-00053A

JC70-00042A

JC72-00121A

JC72-00122A

JC75-00056A

JC96-02086A

JC75-00072A

JC72-00107A

JC72-00108A

JB39-00017A

JC33-00002A

JC39-40584A

JC44-00017A

JC61-00012A

JC61-00023A

JC92-01378A

JC92-01320A

JC72-00115A

JC72-00116A

JC72-00124A

JC97-01321A

JC72-00288A

JC75-00035A

JC61-00020A

JC72-00104A

JC72-00106A

6003-000196

6003-000266

6003-000119

O : Service available X : Service not available

Q’ty SA Remark

1

1

1

1

1

1

5

1

2

1

1

1

1

1

1

1

1

7

1

1

2

17

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

X

X

X

O

O

O

O

O

X

X

X

X

X

X

X

O

X

X

X

X

X

X

X

X

X

O

O

O

X

X

X

O

X

X

X

X

X

X

X

O

6-7

Exploded View and Parts List

6-4 Frame Lower Assembly

0

29

29-4

29-1

29-3

29-2

1

12

S-1

Transfer Roller

25

24 4

23

4

S-2

31

5

3

18

S-2

36

S-1

16

1

8

S-1

19

S-6

34-2

34

S-6

S-1

14

34-1

9

S-1

5

3

18

15

11

6

17

2

26

10

13

33

S-1

S-1

30-3

30-1

30-2

30

7

21

35

43

27-1

27-2

20

41

38

39

40

42

27

25

37

26

28-5

28-1

28-3

28-4

28-3

28

S-2

32

28-2

S-2

6-8

Exploded View and Parts List

Frame Lower Assembly Parts List

No.

Description SEC.Code

O : Service available X : Service not available

Q’ty SA

ELA HOU-FRAME LOWER

CBF HARNESS-OPE GND

CBF HARNESS-FUSER

SPRING-P/R (APOLLO)

SPRING-GUIDE DEVE

BEARING-PRESSURE R

IPR-SAW_PLATE

IPR-EARTH_TRANS

IPR-GROUND_GUIDE

IPR-GROUND_HVPS

IPR-GROUND_FUSER

IPR-GUIDE-TR

IPR-PLATE-TERMINAL

IPR-GROUND DRIVE

PMO-BUSHING_TERMINAL

PMO-ACTUATOR_EXIT

PMO-GUIDE_INPUT

PCT-FILM SAW

PMO-HOLDER PR

PMO-HOLDER EXIT

PMO-FRAME LOWER

PMO-COVER PTL

PMO-CAP PLTE G/DEV R

PMO-CAP PLTE G/DEV L

PMO-STOPPER EXIT

RMO-RUBBER_FOOT

MEC-ROLLER FEED

RPR-ROLLER FEED

MEC-SHAFT FEED

MEC-HOLDER FEED

SPRING-ACT, FEED

PMO-HOLDER_FEED

PMO-BUSHING_FEED

PMO-ACTUATOR_EMPTY

PMO-ACTUATOR_FEED

MEC-HOLDER TR L

SPRING-TR(300)

IPR-PLATE_TR

PMO-HOLDER TR

PMO-BUSHING_TR(L)

MEC-HOLDER TR R

SPRING-TR(300)

PMO-HOLDER TR

PMO-BUSHING_TR(R)

MEC-ROLLER_PR 1210

PBA MAIN-SENSOR

ELA HOU-MOTOR GND

ELA HOU-OPEN SENSOR

CBF HARNESS-COVER

IPR-BRKT-SENSOR

ELA HOU-PTL ASS’Y

ELA HOU-FUSER 110V

PMO-BUSHING SHAFT

GEAR-FU_IN 47

PMO-HUB GEAR

GEAR-FU_OUT 47

PMO-GEAR_83/35

IPR-BRACKET FUSER DRV

28-5

29

29-1

29-2

29-3

29-4

30

30-1

30-2

30-3

31

32

33

34

21

23

24

25

26

27

27-1

27-2

28

28-1

28-2

28-3

28-4

39

40

41

42

35

36

34-1

34-2

37

38

14

15

16

17

18

19

20

8

9

10

11

12

13

0

5

6

7

3

4

1

2

43 FAN-DC J3103-001085 1 O

S6 SCREW-TAPTITE 6003-000152 1 X

S7

S11

SCREW-TAPTITE

SCREW-TAPTITE

6003-000196

6003-000119

2

17

X

X

JC72-00534A

JC72-41135A

JC72-41173A

JC72-41396B

JC73-00027A

JC75-00054A

JC73-00038A

JC75-00092A

JC75-00055A

JC61-00019A

JC72-00114A

JC72-00117A

JC72-00118A

JC72-00119A

JC75-00106C

JC61-00024A

JC70-00029A

JC72-00100A

JC72-00102A

JC75-00107C

JC61-00024A

JC72-00100A

JC72-00101A

JC75-00130A

JC92-01197A

JC96-01579A

JC96-01584A

JC81-00463A

JC39-00036A

JC39-00042A

JC61-00014A

JC61-00038A

JC66-10205A

JC70-00030A

JC70-00031A

JC70-00032A

JC70-00034A

JC70-00035A

JC70-00039A

JC70-00040A

JC70-00067A

JC72-00103A

JC72-00130A

JC72-00149A

JC72-00217A

JC72-00531A

JC72-00532A

JC72-00533A

JC39-00041A

JC70-00038A

JC96-02312A

JC81-00439A

JG72-40849A

JC66-00306A

JC72-00676A

JC66-00307A

JC72-00154A

JC70-00108A

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

2

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

2

1

1

O

X

O

X

X

X

O

X

X

O

O

O

X

X

X

X

X

X

X

O

X

O

X

X

O

O

O

X

X

O

O

X

X

X

X

X

X

X

X

X

X

O

X

X

X

X

X

X

X

X

O

X

X

X

X

X

X

X

Remark

110V

110V

6-9

Exploded View and Parts List

6-5 Fuser Assembly

0

13

9

11

16

14-2

15

S

S

7

2

12

20

5

1

S

14-1

S

8

22

21

14

17

10

4

18

6

S

3

19

6-10

Exploded View and Parts List

Fuser Assembly Parts List

O : Service available X : Service not available

No.

Description SEC.Code

Q’ty SA Remark

S

S

21

22

17

18

19

20

11

12

13

14

15

16

14-1

14-2

6

7

4

5

0 ELA HOU-FUSER 110V JC81-00439A 1 O

1 THERMISTOR-NTC J1404-001188 1 O

110V

2 THERMOSTAT J4712-000001 1 O

3 LAMP-HALOGEN J4713-001120 1 O 110V

8

9

10

PMO-FUSER_UPPER

PMO-BUSHING H/R L

PMO-BUSHING H/R R

PMO-COVER_THERMOSTAT

NPR-ROLLER HEAT

IPR-ELECTRODE_PLATE

IPR-GROUND_FU

JC72-00129A

JC72-00530A

JC72-00529A

JC72-00133A

JC71-00012B

JC70-00043A

JC70-00044A

1

1

1

1

1

1

1

X

X

X

X

O

X

X

IPR-PIN ROLLER EXIT

IPR-ELECTRODE WIRE1

IPR-ELECTRODE WIRE,S

MEA ETC-SHAFT EXIT

PMO-SHAFT_EXIT(Z15)

RMO-RUBBER_EXIT

PMO-ROLLER_IDLE EXIT

SPRING-EXIT

JC70-00064A

JC70-00066A

JC70-00065A

JC97-01306A

JC72-00150A

JC73-00017A

JC72-00567A

JC61-00017A

4

1

1

1

1

4

4

4

O

X

X

X

O

O

O

X

PMO-GEAR_EXIT_DRV16

PMO-GEAR_EXIT_IDLE

GEAR-FUSER 1210

LABEL(R)-CAU_HOT_FU

SPRING-CLAW

PMO-GUIDE CLAW

SCREW-TAPTITE

SCREW-TAPTITE

JC72-00143A

JC72-00146A

JC66-00037B

JC68-30928B

JC61-00064A

JC72-41128A

6003-000119

6003-000196

5

1

5

5

1

1

1

1

O

O

X

X

X

X

O

X

6-11

Exploded View and Parts List

6-6 Plate-Upper Unit Assembly

0

S

7

3

S

S

S

6

6-1

6-2

6-3

1

2

4

4-2

4-3

4-1

2

4-2

S-1

8

6-2

6-3

6-1

6

6-12

Exploded View and Parts List

Plate-Upper Unit Assembly Parts List

No.

6

6-1

6-2

6-3

7

8

S5

S10

S10

0

1

2

3

4

4-1

4-2

4-3

Description

MEC-PLATE UPPER

IPR-UPPER-PLATE

IPR-PLATE SPRING DEV

ELA UNIT-FUSE DEVE

MEA ETC-ROLLER PICK UP

PMO-HOUSING_PICKUP

RMO-ROLLER_PICKUP

PMO-IDLE_PICKUP

MEA ETC-IDLE FEED

PMO-HOLDER_PICKUP

SPRING-FEED

PMO-HOLDER_IDLE,FEED

CABLE CLAMP

ICT-ROLLER IDEL FEED

SCREW-TAPTITE

SCREW-TAPTITE

SCREW-TAPTITE

SEC.Code

JC75-00057A

JC70-00036A

JC70-10223A

JC96-01117A

JC97-01308A

JC72-00109A

JC73-00018A

JC72-00110A

JC97-01309A

JC72-00111A

JC61-00011A

JC72-00112A

6502-000130

JC70-00154A

6003-000113

6003-000266

6003-000266

O : Service available X : Service not available

Q’ty SA Remark

2

1

1

1

2

1

1

2

1

1

2

1

1

1

1

2

1

X

X

X

X

X

X

X

X

X

X

X

X

X

O

X

X

X

6-13

Exploded View and Parts List

6-7 OPE Unit

1

2

3

OPE Unit Parts List

10

11

12

13

14

15

6

7

8

9

4

5

2

3

0

1

No.

Description

AS-OPE ASS’Y MUR

MPR-COVER ADDRESS

MPR-PAPER ADDRESS

PCT-LCD WINDOW

PMO-OPE COVER

PMO-KEY OT

PMO-KEY FUNCTION

PMO-KEY COPY

PMO-KEY START

PMO-KEY STOP

PMO-KEY SAVE(T)

PMO-KEY RESOLUTION

PMO-KEY TEL

RMO-TEL

RMO-ONE TOUCH

PBA MAIN-OPE

6-14

4

14

7

8

5

9

6

10

11

11

12

13

15

SEC.Code

JC81-00778A

JC74-00005A

JC74-00004A

JC72-00954A

JC72-00952A

JC72-00188A

JC72-00953A

JC72-00097A

JC72-00098A

JC72-00096A

JC72-00923A

JB72-00112A

JC72-00187A

JC72-00954A

JC73-00121A

JC81-00456B

O : Service available X : Service not available

Q’ty SA Remark

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

X

X

X

X

X

X

X

X

X

X

X

X

O

X

X

X

Exploded View and Parts List

6-8 Scan Upper Assembly

0

4

S

1

9

8

10

5

12

2

6

13

7

15

S

14

3

11

S

Scan Upper Assembly Parts List

12

13

14

15

8

9

10

11

6

7

4

5

2

3

0

1

No.

Description

ELA HOU-SCAN UPPER

MEC-PINCH

RPR-SPONGE ADF

MPR-TAPE ADF

CBF HARNESS-SCAN GND

SPRING-SENSOR

SPRING-COIL ADF

PMO-SCAN UPPER

PMO-LEVER SENSOR DOC

PMO-LEVER SENSOR

ICT-SHAFT PINCH

PMO-HOLDER RUBBER

PMO-ROLL PINCH

PMO-SUPPORT ADF

RPR-RUBBER ADF

MEC-BRUSH ANTISTATIC

SEC.Code

JC81-00457A

JG75-10015A

JB73-10913A

JB74-10917A

JC39-00101A

JC61-00018A

JC61-00040A

JC72-00671A

JC72-00823A

JC72-41322A

JF70-40521B

JG72-40044A

JG72-40663A

JG72-41083A

JC73-00032A

JG75-10004A

O : Service available X : Service not available

Q’ty SA Remark

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

X

X

O

X

X

X

X

X

X

X

X

X

O

X

X

X

6-15

Exploded View and Parts List

6-9 Front Assembly

1

1-1

S

1-2

1-5

1-3

S

1-4

0

32

30

32

30

32

10

11

28

28

28

3

19

29

21

31

25

24

5

18

4

2

26

S3

27

9 15

S

22

31

S

23

S

27

S3

16

8

17

18

20

Bushing White

6

7

14

33

6-16

Exploded View and Parts List

Front Assembly Parts List

No.

Description SEC.Code

O : Service available X : Service not available

Q’ty SA

32

33

S1

29

30

31

26

27

28

21

22

23

24

25

S3

S4

S7

S11

S11

18

19

20

15

16

17

11

13

14

8

9

10

0

1

1-1

1-2

1-3

ELA HOU-FRONT ASS’Y

MEA ETC-GUIDE PAPER

PMO-GUIDE PAPER

PMO-GUIDE DOC L

PMO-GUIDE DOC R

JC81-00458A

JC97-01462A

JC72-00666A

JC72-00136A

JC72-00137A

1

1

1

1

1

5

6

7

1-4

1-5

GEAR-PINION

IPR-WASHER SPRING CU

JG66-40003A

JF70-10616A

1

1

X

X

2 CONTACT IMAGE SENSOR J0609-001125 1 O

3 MOTOR STEP-SCAN JC31-00011B 1 O

4 MEC-ROLLER WHITE JC75-00126A 1 O

CBF HARNESS-SCAN/CIS(300)

CBF HARNESS-MAIN/SCAN

CBF HARNESS-SCAN GND

JC39-00136A

JC39-00086A

JC39-00101A

1

1

1

X

X

X

X

X

X

O

X

SPRING-LOCKER R

SPRING-LOCKER L

GEAR- 39/20

GEAR- IDLE 30

IPR-BRKT MOTOR

NPR-GROUND CIS

PMO-OPEN LOCKER L

PMO-OPEN LOCKER R

PMO-BRKT SCAN B’D

PMO-OPEN BUTTON

PMO-COVER MOTOR

PMO-COVER FRONT

JC61-00027A

JC61-00028A

JC66-00304A

JC66-00305A

JC70-00199A

JC71-00018A

JC72-00140A

JC72-00141A

JC72-00222A

JC72-00273A

JC72-00670A

JC72-00673A

1

1

1

1

1

1

1

1

1

2

1

1

X

X

X

X

X

X

X

X

X

X

X

X

PMO-DUMMY CIS L

PMO-DUMMY CIS R

PMO-STOPPER EXIT

MEC-ROLLER DRIVE

MEA ETC-ROLLER ADF

SPECIAL SCREW

LOCKER-TX

GEAR-IDLE25

PMO-SHAFT EXIT

PMO-GEAR TRANS(B4)

PMO-BUSHING TX(B4)

RING-C

SPRING CIS

SCREW-MACHINE

SCREW-TAPPING

SCREW-TAPPING

SCREW-TAPTITE

SCREW-TAPTITE

SCREW-TAPTITE

JC72-00495A

JC72-00496A

JC72-41396B

JC75-00123A

JC97-01452A

JG60-10001A

JG64-30001A

JG66-40036A

JG72-40042A

JG72-40741A

JG72-40744A

6044-000159

JC61-00015A

6001-000131

6002-000175

6002-001078

6003-000196

6003-000119

6003-000119

3

2

2

1

2

9

2

2

3

1

1

1

1

1

2

1

2

2

6

X

X

X

X

X

X

X

X

X

X

X

X

O

O

X

X

X

X

X

Remark

6-17

Exploded View and Parts List

6-10 RX Drive Unit Assembly

0

7

S7

4

6

1

5

S7

2

RX Drive Assembly Parts List

No.

6

7

4

5

S-7

2

3

0

1

Description

ELA HOU-RX DRIVE

MOTOR-STEP

PMO-GEAR_71/28

PMO-GEAR_73/22

PMO-GEAR_132/19

IPR-BRKT_MOTOR

IPR-BRKT_GEAR

CBF-HARNESS_MOTOR

SCREW-MACHINE

3

S-7

S-7

S-7

SEC.Code

JC96-01755A

JC31-00005A

JC72-00152A

JC72-00153A

JC72-00158A

JC70-00201A

JC70-00202A

JC39-00144A

6001-000131

O : Service available X : Service not available

Q’ty SA Remark

1

1

1

1

5

1

1

1

1

X

X

X

X

X

O

O

X

X

YELLOW

6-18

7. Block Diagram

7-1

8. Connection Diagram

LCD

1 GND5

2 + 5 V

3 V0

4 L CD_ RS

5 L CD_ RW

6 L CD_ F

7 L ED_ 0

8 L ED_ 1

9 L ED_ 2

1 0 L ED_3

1 1 L ED_4

1 2 L ED_5

1 3 L ED_6

1 4 L ED_7

OPE

CN1

5 GND5

4 + 5 V

3 OPE_ TXD

2 OPE_ RST

1 OPE RXD

SCAN

MOTOR

1 +24

2 +24

3 SCNMOT_A

4 SCNMOT_*A

5 SCNMOT_B

6 SCNMOT_*B

CIS

1 CIS_SIG

2 GND

3 +5V

4 GND

5 GND

6 START PULSE

7 GND

8 CIS MAIN CLOCK

9 LED B

10 LED G

11 LED R

12 V LED

CN2 CN4

CN3

SCAN B’ D

CN1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 7 18

HOST

( PC)

I EEE1284 I / F

( 36 PI N)

SENSOR

B’ D

COVER

SWI T CH

1 + 2 4V

2 + 2 4VS

THER- MI STOR

1 THERM_A

2 THERM_B

HVPS

CN1

1 + 2 4VS1

2 GND2 4

3 THVPWM

4 / THV_ EA

5 THVREAD

6 MHVPWM

7 BI ASPWM

8 + 5 V

9 GND5

HOOK B’d

1 + 5 V

2 / PEMPTY

3 / FEED

4 GND5

1 MI C1

2 RCV3

3 MI C2

4 RCV1

5 HOOK2

6 HOOK2 _NC

7 HOOK2 _NO

1 0 HOOK1

1 1 HOOK1_ NO

1 2 HOOK1_ NC

2 1 4 3 6 5 8 7 1 0 9 12 11 14 13 16 15 18 17

CN1 6 CN1 2

CN2

CN15- 1

CN1 8

CN7

CN8 - 1

CN2

M AIN B’d

CN1 3- 1

CN3

LIU B’d

CN9

CN1 4

CN1

1 SPKOUT

2 AGND

1 + 24 VS

2 GND2 4

3 PMOTOR

4 / LREADY

5 EXTCLK

6 / USYNC

7 + 5V

8 CND5

9 / LD_ ON

1 0 VD0

1 1 / APC_SH

1 2 SLUTCH

1 3 FAN

1 4 PTL

1 5 DEV_ FUSE

1 6 / NEW_DEVE

1 7 / EGMOT_ A0

1 8 / EGMOT_ A1

1 9 EGMOT_ PHA

2 0 / EGMOT_ B0

2 1 / EGMOT_ B1

2 2 GND5

2 3 + 5V

2 4 EGMOT_ PHA

2 5 + 24 VS

2 6 + 24 VS

2 7 GND2 4

2 8 GND2 4

1 + 2 4VS

2 FUSER_ON

3 + 5 V

4 / EXI T

5 + 5 V

6 GND5

7 + 5 V

8 GND5

9 - 5 V

1 0 GND5

1 1 2 4V

1 2 GND2 4

1 3 2 4V

1 4 GND2 4

1 5 2 4V

1 6 GND2 4

Heat Lamp

(Fuser)

HOT

Neutral

SPK

CN7

POL YGON

MOT OR

LSU

LD DI ODE

ENGI NE

B’ d

SMPS

CN5 03

A C LINE

1 L I NE_ 2

2 L I NE_ 3

3 L I NR_ 4

4 L I NR_ 5

5 L I NR_ 6

6 EXT_ 3

7 EXT_ 4

8 EXT_ 5

MJ 1

MJ 1

8-1

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