Engine - Harley-Davidson® Parts and Accessories

ENGINE

S&S

®

T124 ENGINES

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

S&S

®

T124 ENGINES

FOR 99-05 WITH S&S

®

SINGLE BORE EFI

• These engines feature the new S&S

® single fuel injection throttle body

• Throttle body has the same bore diameter as the Super G carburetor, so it provides ample air flow for a high performance 124 cubic inch engine

• The throttle body and manifold both come in the same burnished aluminum finish as the Super G carbs

• Engines for 99-05 Dyna and 99-05 FLH models require S&S

® oil line installation kit for proper oil line connection

• Includes 4 quarts of Mobil 1 motor oil, spark plugs and service manual

• Includes Easy Start cams

• Includes S&S

®

VFI Module

• Special Order Only

Application

99-01 Twin Cam S&S

01-05 Twin Cam S&S

®

®

Magnetti Marelli Style VFI Module

Delphi Style VFI Module

Replacement Gaskets

Description

Rocker Cover Kit

Top End Kit

P/N

49-6428

49-9993

Retail

$49.95

76.95

S&S ® VFI Induction Kit

• A single bore induction kit must be ordered separately to complete single bore EFI engines

Description

S&S

®

P/N

Single Bore Teardrop Air Cleaner Kit, Chrome 49-3504

Tuned Induction Kit, Natural

Tuned Induction Kit, Black

Tuned Induction Kit, Chrome

49-3505

49-3506

49-3507

Natural

Retail

$206.95

170.75

191.45

258.70

Retail

49-3046 $9016.45

49-3049 8551.45

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

740

S&S

®

OIL LINE INSTALLATION KITS

• Due to changes in the design of S&S

® crankcases for

99-06 Big Twin models, a special oil line installation kit is required when installing T124 engines or engines built with

S&S

® crankcases in FL models

• Can be used with the stock transmission top cover

• Fits 00-06 FL models

49-6251 $101.45

ENGINE

Black Retail

49-3047 $9295.45

49-3066 8830.45

BIKER’S CHOICE

NEW PART NUMBERS ARE RED

Polished Retail

49-3048 $10183.45

49-3067 9997.45

ENGINE

S&S

®

T124 & T124V ENGINES

S&S

®

Ignition

System

S&S ® IST

COMPLETE T124 ENGINES

FOR 99-06 CHASSIS (exc. B STYLE CHASSIS) AND 2006 DYNA

• They started with the super strong S&S

®

Twin Cam style crankcases which feature extra section thickness in key stress areas and a Timken

® style sprocket shaft bearing for superior strength and load capacity

• Includes S&S’s legendary flywheels, connecting rods, .640 lift gear drive cams,

S&S

®

4-1/8” bore cylinders and pistons, S&S

® cylinder heads, rocker arms, rocker covers, new S&S

®

Twin Cam style oil pump and tappets, electric compression releases and either an S&S

®

Super G carburetor or S&S

®

VFI fuel injection system

• Engines for carbureted models all come with the S&S

®

Super G carburetor with the slotted

“Desperado” air cleaner cover

• The S&S

®

Intelligent Spark Technology (IST) ignition system can be purchased with carbureted S&S

®

Twin Cam style engines

• The IST Guardian “break in rev limit” feature is activated on IST modules sold with complete S&S

® engines

• This feature protects the new engine from premature failure with a lower rev limit during break in

• Engines equipped with the IST ignition are covered by an extended 2-year manufacturer’s warranty

• IST equipped engines are available for 99-03 models




Warranty

Period

2 years

Natural Retail

49-6477 $8346.95

Black Retail

49-6478 $8656.45

Polished Retail

49-6479 $9997.45

S&S

®

COMPLETE T124V ENGINES

FOR 84-99 CHASSIS

• S&S

®

Twin Cam style engines are available with 2 different motor mount styles

• The first type has the stock Twin Cam style rear motor mount. This style is for replacement use in an existing Harley-Davidson

® chassis

• The second type has an Evolution style rear motor mount and can be installed in any stock or aftermarket Evolution style chassis


• This engine allows owners of Evolution style bikes to upgrade to a Twin Cam



Fuel

System

Super G Carb

S&S

®

VFI

Warranty

Period

2 years

1 year

Ignition

System

S&S

®

S&S

®

IST

VFI

Natural Retail

49-6480 $8346.95

49-3068 9625.45

Black Retail

49-6481 $8602.45

49-3069 9625.45

Polished Retail

49-3558 $10048.45

Chassis Style

Twin Cam

Evolution

Bore

4-1/8”

4-1/8”

S&S ® T124 & T124V Twin Cam Style Engine* Specifications

Stroke

4-5/8”

4-5/8”

Displacement

124”

124”

Camshaft

S&S

®

S&S

®

640G

640

Piston Type

S&S

S&S

®

®

Forged

Forged

Compression Ratio

10.8:1

10.8:1

*For installation in Stock H-D Twin Cam Chassis only

Carbureted engines include an S&S

Fuel injected engines include S&S ®

®

Variable Fuel Injection (VFI) system. S&S

Available with either Magnetti-Marelli or Delphi style S&S ®

Balanced version unavailable

IST ignition system and an S&S ® Super G carb

VFI modules

®

VFI and IST not compatible with wiring in 2004 and later chassis tuned or teardrop induction must be purchased separately

S&S

®

OIL LINE INSTALLATION KITS

• Due to changes in the design of S&S

® crankcases for 99-06 Big Twin models, a special oil line installation kit is required when installing

T-124 engines or engines built with S&S

® crankcases in FL models

• Can be used with the stock transmission top cover

• Fits 00-06 FL models

49-6251 $101.45


Description P/N

Rocker Cover Kit

Top End Kit

49-6428

49-9993

Retail

$49.95

76.95

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

741

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

SEE CATALOG UPDATES AT

ENGINE

ENGINE

S&S

®

V96 & V111 ENGINES

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

S&S

®

COMPLETE V96 ENGINES

FOR 84-99 BIG TWINS

1

• Features the S&S

®

Super Stock or IST ignition system

• Comes with chrome-plated rocker covers, roller rocker arms,

.585 cam and S&S

®

Super E carburetor

• Available in natural aluminum, black powder-coated, or polished finish and gear covers billet or cast finish

• Available assembled only


• Fits 84-99 stock chassis

Ignition Warranty Natural

System

S&S

S&S

®

®

IST

Special Order Only

Period

3 years

Super Stock 2 years


Cast Cover

N/A

49-6548

Retail

$5364.95

Natural

Billet Cover

49-6549

49-3559 1

Retail

$6349.95

5673.95

Black

Billet Cover

49-6550

49-6547

Retail

$6674.95

6003.95

Polished

Billet Cover

49-9506

49-6551

Retail

$7449.95

6789.95

Description

Rocker Cover Kit

Top End Kit

Complete Kit

P/N

49-6603

49-9992

49-3291

Retail

$53.45

58.45

101.45

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

The updated S&S the new S&S ®

® V96 performs even better than before thanks to

585 cam. These dyno results are from an S&S ®

V96 engine just the way they come out of a box. S&S

®

585 cam,

Super E carb and S&S

® slip-on mufflers.

ENGINE

S&S ® V96 Engine Specifications

Bore Stroke

3-5/8” 4-5/8”

Displacement Camshaft

96”

Piston Type Compression Ratio

S&S

®

585 S&S

®

Forged 10:1

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

742

S&S

®

V111 TOURING ENGINES

SHORT STROKE ENGINE

FOR 84-99 CARBURETED MODELS

• Designed for torque more than top end horsepower

• A smooth, quiet, torquey engine is ideal for touring applications where vibration and noise can get old on a long ride and a loaded bagger pulling a trailer can overtax a stock engine

• Features the S&S ® ignition system

• S&S ®

Super Stock or IST ®

• Square configuration, 4-1/8” stroke

585 cam and lightweight single coil Sidewinder ® valve springs reduce valve train noise

• S&S ® forged rocker arms

• Shorter than stock height engine makes installation easy

• Chrome-plated rocker covers, tappet guides and gear cover

• Natural or wrinkle black powder-coated finish

• Includes S&S ® Super E carburetor with teardrop air cleaner

• Fits 84-99 carbureted Big Twin models

Application

84-99 Carbureted Models

84-99 Carbureted Models

Bore

4-1/8”

S&S

System

®

S&S

®

Stroke

4-1/8”

Fuel

Super E Carb

Super E Carb

Ignition

System

IST

®

Super Stock

®

Warranty

Period

3 years

2 year


Displacement

111”

Camshaft

S&S

®

585

Piston Type

S&S

®

Forged

Natural Retail

49-8072 $5995.00

49-8073 5595.00


9.8:1

ENGINE



Black Retail

49-8075 $5920.00

49-8077 5595.00

ENGINE

S&S

®

V113 & V124 ENGINES

S&S

®

COMPLETE ASSEMBLED

V113 ENGINES FOR 84-99 BIG TWINS

• Features the S&S

®

Super Stock or IST ignition system

• Choose from natural aluminum, black powder-coated or polished finish

• 4" bore engines have been on the scene for over 10 years and have many features that riders and builders really like. The 113” is actually shorter than a stock Evolution engine by about .050", which makes it easy to fit into any stock 1984-1999 frame.

Engine life and dependability are better than you might expect from an engine this large

• Standard features of the 113” that make it a good choice are: chrome-plated, billet rocker covers, S&S ® roller rocker arms, S&S ® electric compression releases, S&S

®

High Volume High Pressure (HVHP) oil pump and an

S&S

®

Super G carburetor

• Outperforms many other engines of higher displacement because it has the advantage of over 50 years of S&S ® experience behind it. That’s what that “Proven Performance” thing is all about


• Fits Evolution 1984-1999 or Custom applications

Ignition

System

S&S

®

S&S

®

IST

Super Stock

Warranty

Period

3 years

2 years


Description

Rocker Cover Kit

Top End Kit

Complete Kit

P/N

Natural

Billet Cover

49-9539

49-6536

49-3486

49-6433

49-3290

$49.45

59.45

101.45

Retail

$7049.95

Retail

6549.95

Black

Billet Cover

49-6538

49-9508

Retail

$7374.95

6889.95

S&S ® V113 Yields 112 hp and a healthy 124 ft/lb of torque with the S&S ® 600 cam and Super G carb. This bike was equipped with a Thunder Header exhaust.

Polished

Billet Cover Retail

49-6540 $8149.95

49-9509 7649.95

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

Bore

4”

Stroke

4-1/2”


Displacement

113”

Camshaft

S&S

®

600

Piston Type

S&S

®

Forged


10.1:1

S&S

®

V124 ENGINES FOR 84-99 BIG TWINS

• Features the S&S ® Super Stock or IST ignition system

• Choose from natural aluminum, black powder-coated or polished finish

• Utilizes Hi-Performance crankshaft featuring 1.5" diameter pressed-in crank pin for superior strength

• Massive 4-1/8" bores with a stroke of 4-5/8"

• High-performance oiling system, high-flow cylinder heads and added cooling fins are state-of-the-art for optimum horsepower and torque

• Includes installed electric compression releases

• 124" Dyno tested at 130+HP at the rear wheel

• Features S&S

®

Super G carburetor

• Includes S&S

®

640 camshaft


• Fits 84-99 stock chassis

Note: Fuel injected V124 engines for 95-98 models come complete with a Magneti Marelli

® style

S&S

®

Variable Fuel Injection (VFI) module, single bore induction with a teardrop air cleaner and the S&S

® closed loop sensor kit.

Engines can easily be upgraded to S&S

® single bore tuned induction with a simple bolt-on induction kit

Fuel

System

Super G Carb

Super G Carb

1

95-01 Big Twin

Special Order Only

Warranty

Period

2 years

1 year

1 year


Description

Rocker Cover Kit

Top End Kit

Complete Kit

P/N

49-6428

49-9993

49-3289

Ignition

System

S&S

®

S&S

S&S

®

®

IST

Super Stock

VFI

Retail

$49.95

76.95

101.45

Natural


49-8583 $8571.95

49-9531 8074.45

49-3557 1 9434.45

Black


49-8584 $8901.95

49-9532 8404.45

49-3072 1 9770.45

Upper curves show S&S ® VFI Tuned

Induction System. Lower curves show S&S ®

VFI Teardrop Induction System. Both tests were performed on a 1996 Road King with a V124 VFI Engine and Supertrapp

2 into 1 exhaust

Polished


49-8585 $9688.45

49-9533 9190.95

49-3073 1 10572.95

Bore Stroke

4-1/8” 4-5/8”


Displacement

124”

Camshaft

S&S

®

640

Piston Type

S&S

®

Forged


10.8:1

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

743

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION


ENGINE

ENGINE

S&S

®

SH93H & SH93 ENGINES

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

S&S

®

COMPLETE SH93H ENGINES


• SH93H is a high compression version of the standard 93” Shovelhead engine

• Includes S&S ® rocker covers, rocker arms, tappets, tappet guides and S&S ® Super Stock ®


• Dual plug heads ignition system

Alternator

• Generator (66-69) style

• Alternator (70-84) style

• Alternator/Generator (custom) style

• Cast or billet gearcover



Note: S&S

® alternator/generator engines require either a stock 66-69 style exhaust system, 1 of several aftermarket custom exhaust systems, or a custom fabricated exhaust pipe for a generator style shovelhead engine.

Application Style

70-84 Chassis Alternator

66-69 Chassis Generator

Custom

Warranty

2 Years

2 Years

Alternator/Generator 2 Years

Billet

Gearcover Retail

49-6544 $7582.45

49-6543 $7363.95

49-3598

49-3614

Retail

8525.95

8541.45

Cast

Gearcover

49-3194

49-7249

8292.95

8297.95

Bore Stroke

3-5/8” 4-1/2”

S&S

®

SH93H Engine Specifications

Displacement

93”

Camshaft

S&S

®

600

Piston Type

S&S

®

Forged


10:1

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

744

S&S

®

COMPLETE SH93 ENGINES


• Includes S&S ® rocker covers, rocker arms, tappets, tappet guides and S&S ® Super Stock ®


• Generator (66-69) style ignition system

• Alternator (70-84) style

• Alternator/Generator (custom) style

• Cast or billet gearcover


Note: S&S ® alternator/generator engines require either a stock 66-69 style exhaust system, 1 of several aftermarket custom exhaust systems, or a custom fabricated exhaust pipe for a generator style shovelhead engine.

Application Style

70-84 Chassis Alternator

66-69 Chassis Generator

Warranty

2 Years

2 Years

1

Custom Alternator/Generator 2 Years

Special Order Only

Billet

Gearcover

49-6542

49-3592

49-3599

1

1

Retail

$7499.95

8249.95

8249.95

Cast

Gearcover

49-6541

49-3589

49-7248

1

1

Retail

$7274.95

8249.95

8249.95

Bore Stroke

3-5/8” 4-1/2”

S&S ® SH93 Engine Specifications

Displacement Camshaft Piston Type

93” S&S ® 585 S&S ® Cast


8.2:1

Alternator/Generator

The upper curves of this dyno chart shows an S&S

®

SH93H (red) and the lower curves represent the stock 74” engine (blue).

Dyno chart shows an S&S

Shovelhead (blue).

® SH93 Shovelhead style engine (red) compared to a stock 74”

ENGINE



ENGINE

S&S

®

SH103 & P-SERIES ENGINES

S&S

®

COMPLETE SH103 ENGINE


• All S&S

S&S ®

® engines for shovelheads feature S&S guides featuring 84-99 style S&S ® billet rocker boxes, S&S ®

® tappets, S&S

Super Stock forged steel flywheels and connecting rods, S&S

®

®

• Due to the displacement and compression ratio, an S&S ®

S&S ®

Ignition System

® crankcases, billet tappets and

Quickee pushrods, S&S forged roller rocker arms and S&S ®

®

3-5⁄8” bore, engineering grade, cast iron, 3-5⁄8” bore cylinders with forged pistons

Super G carb and dual plugged heads come as standard equipment

• Comes with the S&S ® Super Stock ®


• Alternator (70-84) style only

• Cast gearcover only



49-3590 $7592.45

Bore

3-5/8”

Stroke

5”

S&S

®

SH103 Engine Specifications

Displacement

103”

Camshaft

S&S

®

640

Piston Type

S&S

®

Forged


10.7:1

49-3183

S&S

®

P-SERIES ENGINES

FOR 48-99 BIG TWIN CHASSIS

• P-Series engines capture that retro styling from the 50’s and

60’s, but with 21st century engineering

• Heads - new design based on S&S

• Uses S&S ® roller rockers for Shovel engines 1.500 ratio

Super Stock ®

® heads for Shovelheads

• Uses readily available S&S

® cylinders for Shovelheads

• S&S

® hydraulic valve train

• S&S ® ignition and billet timer

• 93” high compression and 103” displacement, dual plug



49-3237

Application

54-64 Chassis

65-69 Chassis

Custom

Style

Generator

Generator

Alternator/Generator

Warranty

2 Years

2 Years

2 Years

P93

49-3237

Retail

49-3183 $8274.95

49-3219 8049.95

8249.95

P93H Retail

49-3193 $8479.95

49-3228 8479.95

49-3238 8479.95

S&S

®

P-Series Engine Specifications

Engine Bore Stroke

P93 3-5/8” 4-1/2”

P93H 3-5/8” 4-1/2”

P103 3-5/8” 5”

Displacement

93”

93”

103”

Camshaft

S&S

®

585

Piston Type Compression Ratio

S&S

®

Cast

S&S

®

600 S&S

®

Forged

S&S

®

640 S&S

®

Forged

8.2:1

10:1

10.7:1


P103H Retail

49-3209 $8585.45

49-3236 8585.45

49-3239 8585.45

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

745

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

ENGINE

ENGINE

S&S

®

CRANKCASES

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

S&S

®

80” HOT SET UP KITS

®

FOR STOCK BORE EVOLUTION ENGINES

• Kit includes an S&S ® Super Stock ™ cylinder head kit with valves and springs installed, manifold with O-rings and flanges, required hardware, top end gaskets, an S&S

®

561 cam, adjustable chrome moly pushrods, an HL2T kit, a Super E carb kit and installation instructions

• Fits 93-99 stock bore Evolution engines

• Kits do not include pistons, order separately

•

Black finish

49-8523 $1868.12

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

746

S&S

®

TWIN CAM STYLE

CRANKCASE

• Greater overall strength than stock crankcases, especially in the front motor mount, an important consideration in high performance applications

• All S&S

® crankcases use strong, dependable Timken

® style sprocket shaft bearings to stand up to the most demanding applications

• Available in stock bore and 4-1/8” bore

• Clearanced for strokes up to and including 5”

• All passages between the crankcase cam support plate are

O-ring sealed

• Compatible with most stock components

• Cam chest has clearance for up to .675” lift cams

• Includes the S&S

® crankcase breather reed valve for Twin Cam

88 engines designed to eliminate oil carry over and oil scavenging problems

• Stock bore cases are perfect for replacement applications,

4-1/8” bore cases make really large displacement custom engines possible and are available with the S&S ® cylinder stud pattern or with the stock cylinder stud pattern. 4-1/8” bore cases with stock stud pattern are ideal for the S&S

®

124” Hot

Set Up Kit

® for stock crankcases

• Fits 99-06 Twin Cam (exc. 2006 Dyna)

Note: Oil line installation kit BC# 49-6251 is required for installation in 00-06 FLT models. Stock transmission top cover may be used.

Description

Natural, Stock Bore

Black, Stock Bore

Natural, 4-1/8” Bore (Stock Stud Pattern)

Oil Line Installation Kit

99-05 Dyna Models

00-06 FL Models

P/N

49-9963

49-8554

49-7275

49-6250

49-6251

Retail

$1673.95

1673.95

1630.10

$322.95

101.45

ENGINE

S&S

®

SUPER STOCK

™

BIG TWIN

ALTERNATOR STYLE CRANKCASE

• Machined to accept the stock oil filter assembly introduced on some 1992 model Big Twins. This convenient, accessible location can be utilized to simplify installation of an oil filter in custom applications

• Machined to accept 81-99 or 92-99 style oil pumps and are machined for the stock 81-99 style oil distribution system

• For Evolution style engines, the engine builder has the option of venting the crankcase breather from the crankcase, through the cylinder heads, or both. It’s recommended using both crankcase breathers in engines of 96” or larger displacement.

To make this possible in all applications, there are 2 crankcase breather holes available in the rear of S&S

® alternator crankcases. One is in the stock location and the other is angled down to allow the installation of a crankcase breather fitting in chassis with integral transmission/oil tank

• S&S

®

Big Twin cases optimize crankcase oil scavenging efficiency by using a ported design breather passageway and a breather window that is machined to maximum timing specifications. These features allow the air/oil mist to move smoothly from the flywheel cavity to the gear chest of the engine

• The return oil pick-up passage to the return side of the oil pump has been relocated in order to avoid the turbulence caused by the oil pump drive gear. This unique design results in greatly improved scavenging of oil from the gear case and virtually eliminates oil carry over at sustained high speeds. S&S

®

Big

Twin crankcases for Evolution style engines are not machined with a primary oil scavenge port for drawing oil from a Shovel style primary chain case. If the primary oil scavenge port is required on an Evolution style crankcase, it can be special ordered

Description P/N Retail

92-99 Evolution Big Twin Models

• Available stock bore and natural aluminum

• Accepts 92-99 style oil pumps

• 92-99 cases differ from the 84-91 only in the oil pump mounting bolt pattern

Natural, Stock Bore

49-9512

84-91 Evolution Big Twin Models

• Available stock bore and natural aluminum

$1108.95


• 84-91 cases differ from the 92-99 only in the oil pump mounting bolt pattern

Natural, Stock Bore

49-9511 $1108.95

70-84 Shovelhead Style

• Available stock bore or 3-5/8” bore


• Machined for stock primary oil return

Natural, Stock Bore

Natural, 3-5/8” Bore

49-9510

49-9513

$1119.45

1086.70



ENGINE

FLYWHEEL STROKER KIT & CONNECTING RODS

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

S&S

®

106” STOCK BORE STROKER

• Kit combines an S&S

®

4-1⁄2” stroke flywheel assembly with S&S

®

3-7⁄8” bore pistons for a displacement of 106 cubic inches

• Perfect upgrade for standard Twin Cam 88

® and Twin Cam

88B

™ engines with internal balancers

• Does not require any special machining, other than fitting the pistons

• Stock 88” cylinders can be bored from 3-3⁄4" bore to 3-7⁄8" to accommodate the S&S

® pistons, or prefit S&S

® cylinder and piston kits are available

• Engines with factory 95” kits require piston fitting only

• Stock or S&S

® cylinder heads can be used

• Fuel injected engines will require remapping of the fuel injection system

• Pistons sold separately

• Fits 99-06 Twin Cam 88, 88B engines

Application

Twin Cam 88 ®

Twin Cam 88B ™

P/N Retail

49-5221 $1199.95

49-5222 1349.95

49-3353

S&S

®

REPLACEMENT FLYWHEEL ASSEMBLIES

FOR TWIN CAM 88

®

AND

TWIN CAM 88B

™

ENGINES

• Available as complete assemblies only. Since the flywheels are pressed together as opposed to the earlier S&S ® 5-piece bolt together design, many shops are not equipped or prefer not to assemble and true the flywheel

• Designed for use with Timken ® style sprocket shaft bearings

• They will fit directly in stock Harley-Davidson ® crankcases and in all S&S ®

99-02 crankcases for Twin Cam 88 engines with no modifications

• 4” stroke, 88”, 95” and 100” engine displacement

Description

99-06 All Models with Non-Balancer Style Engines

00-06 All Models with Balancer Style Engines

P/N Retail

49-3353 $1199.95

49-3372 1199.95

S&S

®

FLYWHEEL ASSEMBLY

• S&S

® now offers a flywheel assembly for 2006 Dyna and all

2007 Big Twin models

• Features a new S&S

® sprocket shaft which is compatible with the late style primary system

• 4” stroke, 88”, 95” and 100” engine displacement

• Fits 06-10 Dyna; 07-10 FL models

49-3199 $1250.00

S&S

®

CONNECTING ROD SETS

• High quality connecting rods from S&S

®

, the industry leader in high performance motor parts

• I-beam construction, drop forged from 4140 chrome moly steel with beam sections .125” wider than stock

• Rod to rod clearance sufficient for strokers up to and including 5”

• Crank pin and hardware included

Description

41-E81 Big Twin (7.440” c/c) H-D#24281-74A

84-99 Big Twin H-D#24281-83

P/N

49-9500

49-9504

Retail

$405.45

383.95

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

747

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION


ENGINE

ENGINE

ROLLERS, CRANK PINS, SPROCKET & PINION SHAFTS

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

748

TWIN POWER

™

CONNECTING ROD ROLLERS

• High quality American made rollers

• Bags are treated to prevent corrosion and clearly marked with size and O.E.M. number

• Sold in bags of 100

Application P/N

Short - 51-72 Big Twin

Retail

+.0002 H-D#9102A

+.0006 H-D#9104A

+.0008 H-D#9105A

+.001 H-D#9106A

21-6616 $25.95

21-6618

21-6619

21-6620

25.95

25.95

25.95

Short - E54-86 XL; 73-86 Big Twin

Std. H-D#9441A

+.0002 H-D#9442A

+.0004 H-D#9443A

+.0006 H-D#9444A

21-6646 $25.95

21-6647

21-6648

21-6649

25.95

25.95

25.95

+.0008 H-D#9445A

21-6650 25.95

Short - E54-E86 K, XL; 73-86 Big Twin

+.001” H-D#9446A

21-5162 $25.95

S&S

®

CRANK PIN ASSEMBLY

• Replacement crank pin for S&S

® connecting rods

• Includes crank pin and nut

• Fits L81-99 Big Twin engines

49-3874

ENGINE

$109.95

S&S

®

CRANK PIN NUT

• Sold individually

• Fits 41-99 H-D models single cam

49-3792

S&S

®

PINION SHAFT

CONVERSION KIT

• For installation in 90-99 Big Twin or scratch built engines

• Fits 77-89 style pinion gears

49-3250

JIMS

®

$9.95

$123.95

CRANK PIN NUTS

• Sold in packs of 2

• Fits L83-98 Big Twin

49-1804

H-D#23969-83

$40.40

Application

Long - 51-72 Big Twin

P/N Retail

Std. H-D#9171A

+.0002

+.0004 H-D#9173A

+.001 H-D#9176A

Long - 73-86 Big Twin

21-5053 $28.50

21-6626 28.50

21-6627 28.50

21-6630 28.50

Std. H-D#9186

+.001” H-D#9184

+.0002 H-D#9180

+.0004 H-D#9181

+.0008 H-D#9183

21-6631 $27.50

21-5158

21-6632

21-6633

21-6635

27.50

27.50

27.50

27.50

TWIN POWER

™

CRANKCASE ROLLERS

• High quality American made rollers

• Bags are treated to prevent corrosion and clearly marked with size and

O.E.M. number

• Sold in bags of 100

Application

54-76 K, XL; 55-57 Big Twin

H-D#9421

P/N Retail

57-76 Sportster; 55-57 Big Twin

+.0002 H-D#9422


+.0004 H-D#9423


+.0006 H-D#9424


+.001H-D#9426

41-0412 $28.50

21-6641 21.95

21-6642 21.95

21-6643 28.50

21-6645 21.95

30-86 Big Twin STD. H-D#9220A 21-5160 24.95

30-86 Big Twin +.0002

H-D#9221A

21-6636 24.95

30-86 Big Twin +.0006

H-D#9223A

30-86 Big Twin +.0008

H-D#9224

30-86 Big Twin +.0010

H-D#9225A

21-6638 24.95

21-6639 24.95

21-6640 24.95

TWIN POWER

™

CONNECTING ROD RACE SETS

• Machined to exacting tolerances from 52100 steel

• Heat-treated to O.E.M. specifications

• Must be sized at installation


Application P/N Retail

52-98 K, Sportster

H-D#24341-52A

41-99 Evolution Big Twin

H-D#24345-36

60-3031 $24.63

60-3032 24.63

JIMS

®

PINION SHAFTS

• Manufactured from the finest materials to exact specifications

• JIMS

® shafts have long been the choice of knowledgeable engine builders

Note: Late style nuts with 3/4”-20 threads,

H-D# 24016-80, must be used on L81-

E83 Big Twin models.


58-72 Big Twin H-D#24006-58 49-6060 $90.10

73-E81 Big Twin H-D#24006-73 49-6062 90.10

L81-86 Big Twin H-D#24006-83 49-6066 91.35

87-89 Big Twin H-D#24006-87 49-6068 91.35

FLYWHEEL CONNECTING

ROD THRUST WASHERS


Application

Bronze

L79-E86 Sportster; L70-98 Big Twin

P/N Retail

H-D#6506

Steel

49-2410 $8.50

41-E70 Big Twin H-D#23973-41 60-3039 $9.80

JIMS

®

SPROCKET SHAFTS

• Manufactured from premium aerospace chromium nickel molybdenum alloy bar stock offering the ultimate in strength and durability

• Heat-treated to 60-62RC and ground to a 16 micron finish with tolerances less than .0002”

• Fits L81-E85 Big Twin

49-6032

H-D#23909-80

$96.90



JIMS

®

CRANK PINS

• All crank pins have .062” deep heat-treated penetration

• #49-6034 and 49-6036 have 3 oil holes for increased lubrication

Note: Late style nuts with 1”-20 threads,

#49-1804, must be used on L81-99 Big

Twin crank pin.


54-E81 K, Sportster

H-D#23960-54

41-E81 Big Twin

H-D#23961-41

L81-99 Big Twin

H-D#23961-80A

49-6034

49-6036

49-6038

$80.15

83.35

85.70

ENGINE

SPROCKET SHAFT SPACERS, NUTS & PINION SHAFT BEARINGS

49-3878 $51.45

60-1756

TIMKEN

®

SPROCKET SHAFT

BEARINGS

Application

77-90 Sportster

P/N

69-02 Big Twin H-D#9028 60-1756

Retail

H-D#24729-74

60-1754 $52.45

55-68 Big Twin H-D#9029 60-1755

62.45

62.45

PINION SHAFT GEAR NUT

• Fits 54-89 Big Twin models

60-3049

S&S

®

H-D#24023-54

PINION SHAFT PLUG

49-3872

S&S

®

$3.95

$8.50

ROD BEARING ASSEMBLY



®

SPROCKET SHAFT SEALS


49-2487

H-D#12026B

SPROCKET SHAFT SPACER

• Hardened steel

• Fits 70-98 Big Twin

60-3044

H-D#24002-70

$13.09

PINION SHAFT BEARINGS

Application P/N

77-86 Sportster

H-D#24648-77

87-99 Big Twin (White/Grey)

H-D#24626-87A

87-99 Big Twin (Green)

H-D#24628-87A

87-99 Big Twin (Red)

H-D#24641-87A

60-3059

21-6600

21-6601

21-6602

$57.95

22.90

22.90

22.90

87-99 Big Twin (Blue)

H-D#24643-87A

21-6603

Roller & Retainer Kit

• Includes bearing retainer and

22.90

14 standard diameter rollers

• 2 kits required to service 1 engine

58-86 Big Twin Pinion Shaft; 37-66 Big Twin Wheel

H-D#43578-35

49-2565 $18.95

PINION SHAFT

GEAR SPACER


• Fits 55-90 Big Twin Models

60-3241

H-D#24703-54


$27.95

Retail

$14.74

04-4143

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

COLONY

04-4142

SPROCKET SHAFT SEALS

Application P/N

36-54 Big Twin (Snap Ring Included)

H-D#24776-40

55-68 Big Twin

H-D#24031-55

04-4143

04-4142

Retail

$22.99

41.99

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

SPROCKET SHAFT NUTS

Application P/N

30-70 Big Twin (3/4”-18 Thread)

Retail

H-D#24023-36

49-1813 $26.90

72-E85 Big Twin (1-1/8”-16 Thread)

23.80

H-D#24017-80

49-1814

Pinion Shaft Nut (Flywheel Side)

L81-89 Big Twin (3/4”-20 Thread)

H-D#24016-80

49-1811 $21.95

PINION SHAFT BUSHINGS

• All bushings are standard O.D.

• Bushings should be line reamed and/or honed at installation

Application

Crankcase End

P/N Retail

• Hardened steel

58-92 Big Twin H-D#24599-58B 60-3057 $57.95

Cam Cover End

• Precision-machined bronze

L73-92 Big Twin H-D#25582-73 60-3075 $16.95

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

749

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

ENGINE

ENGINE

OIL PUMPS

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

TWIN POWER

™

OIL PUMP

• Polished aluminum

• Gaskets, hardware and gears are included

• Improves oil pressure regulation to all parts of the engine

Application

73-91 Big Twin Models


P/N

49-5534

49-5535

Retail

$269.95

269.95

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

S&S

®

BILLET OIL PUMP “ULTIMATE OILING” KITS

• Kits include aluminum pump with the best features of both early and late style pumps: adjustable chain oilers, new pump drive gears with 4:1 ratio and special breather gear

• Instructions, gaskets and hardware included

Note: For 70-80 models only, order required drill jig listed below. 92 & up pump must use pre-89 pinion shaft


Oil Pump Kits

L77-91 Big Twin Models

49-9606 $437.95


49-9607 437.95

S&S ® Billet Stock Replacement Pumps

• Aluminum pumps incorporate the best features of both early and late style pumps

• Internal parts are interchangeable with stock

• Gaskets and mounting hardware included

• Does not include breather gear


H-D#26190-73


H-D#26190-73


49-9602 $314.45

49-9520

49-9603

314.45

314.45


Oil Pump Drill Jig

• Required for installation of S&S

® oil pump kits on 70-80 models

• Hardened steel tool also enables the engine builder to perform optional modifications on all other models


H-D#94461-81

49-9600 $42.45

49-6432

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

750

S&S

®

HVHP (HIGH VOLUME HIGH-PRESSURE) OIL PUMP

• Designed to meet the demands of the new S&S ® Super Sidewinder Plus series motors

• Pump produces 38% more volume and 61% more return over stock type pumps

• Severe duty billet steel gears provide long life and durability

• Unique oiling system allows pump to oil top and bottom end even in extreme conditions maintaining 10-35 psi. in most cases

Application

HVHP Oil Pump


P/N

49-9976

Retail

$383.95

Gasket Rebuild Kit

• Includes key and retaining ring


49-6429 $12.45

Master Rebuild Kit

• Includes gasket rebuild kit, seal, retaining ring, relief valve spring, check valve spring, check valve, ball and cover screw O-rings


49-6430 $31.45

ENGINE




Gasket Kits

• Includes gaskets, woodruff keys and snap rings


49-9628 $8.95


(S&S

®

Pumps Only)

49-9657 8.95

Master Rebuild Kit

• Includes gasket rebuild kit, seal, retaining ring, relief valve spring, check valve spring, check valve, ball and cover screw O-rings


49-6431 $22.95


49-6432 22.95

ENGINE

OIL PUMPS

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

49-9100 49-5196 49-9101

FEULING

®

SUPERPUMP

™

• The patented Feuling

®

Superpump

™ incorporates a highly efficient gerotor design that is capable of supplying 40% more volume and 60% increase in scavenge volume of oil capacity over your stock oil pump

• Wet sumping problems found in stock setups are eliminated and a decrease in overall engine temperature will extend the life of your engine and components

• To gain the full benefits of the Superpump ™ be sure to install a set of HP+ ™ Lifters

• These high performance high flow hydraulic lifters have specially designed valves allowing for more oil to flow through to the upper valve train

• A must have for high performance Twin Cam engines and will definitely increase the life and performance of any stock engine too

Superpump ™

• Cooler oil temperatures increase horsepower

• No wet sumping

• Aerospace design, materials and precise tolerances

• Bolts directly in stock location

Application

99-06 Twin Cam

P/N Retail

(exc. 2006 Dyna)

49-9100 $425.00

2006 Dyna; 07-11 Twin Cam 49-5196 425.00

Lifters

• Increased oil to rockers, valves, springs and guides

• CNC machined to precise tolerances

• Extends the life of the upper valve train

• Direct drop-in replacement

• Recommended for use with

Feuling Superpump

™

• Set of 4

• Fits 99-11 Twin Cam models

49-9101 $149.00

49-5197

49-6492

FEULING

®

RACE LIFTERS

• Designed to operate with large lift camshafts and higher spring pressures, while maintaining proper and critical oil flow to valves, springs, rockers, shafts and valve guides

• Made from 8620 steel with a hardened surface and held to aerospace tolerances, these hydraulic roller lifters are truly the best ever made

• The Feuling

® race lifters for Twin Cam

® engines are designed to work in conjunction with the Feuling

® race pump

• CNC machined and precision ground

• Recommended for use with the Feuling

® race pump

• Made in the USA

• Fits 99-11 Twin Cam models

49-6494 $279.00

REBUILD KIT FOR

FEULING

®

OIL PUMP

• The Feuling

® rebuild kit includes everything you need to properly rebuild the high volume Feuling

®

Twin Cam oil pump

• Kit includes new O-rings, separator plate and installation instructions

• Made in the USA

Application

99-06 Twin Cam

P/N Retail

(exc. 2006 Dyna)

49-6492 $22.95

2006 Dyna; 07-11 Twin Cam 49-5197

22.95


FEULING

®

RACE PUMP

• This Feuling ® oil pump for 88” Twin Cam engines is designed for the racer

• Made with tighter tolerances, harder 7075 billet aluminum alloy, hardened anodize and blue printed to make this a true precision part

• 40% pressure volume and 60% scavenge volume increase over stock

• Eliminates wet sumping and oily air cleaners

• Cooler oil and engine temperatures, more horsepower, more torque

• Stock replacement for 88” Twin Cam

® engines

• Recommended for racing applications

• When combined with the Feuling Cam Plate test results show 3 horsepower gain and 4 ft./lbs. of torque gain to the rear wheel

• Made in the USA

• Fits 99-06 Twin Cam (exc. 2006 Dyna)

Application

99-06 Twin Cam

P/N Retail

(exc. 2006 Dyna)

49-6493 $525.00

06-10 Dyna; 07-10 Big Twin 49-9130

525.00

Feuling Cam

Support Plate

ON PAGE

715

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

FEULING

®

CAMPLATE/OIL PUMP

FASTENER KIT

• Quality 12-point heat treated 8740 chrome moly steel bolts with black oxide finish

• Features precision rolled threads for optimum engagement, to prevent galling and promote more consistent torque loading

• Wide underhead flange design provides even load distribution for optimum sealing of surfaces - preventing leaks

• Tensile strength rated @ 170,000 psi – superior and stronger than O.E.M. and stronger than grade 8 fasteners

• Manufactured by ARP

® to Feuling’s

® exact specifications

• Kits include moly assembly lubricant for installation

• Made in the U.S.A.

• Fits 99-11 Twin Cam engines equipped with Feuling ®

49-5202

camplate and oil pump

$39.95

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

751

ENGINE

ENGINE

OIL PUMP COVERS & HARDWARE

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

49-6955

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

49-6984

49-6955

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

49-6984

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

KURYAKYN

®

OIL LINE NACELLE

• Die-cast chrome cover hides the wrinkle black or plain cast surface between the cam cover and transmission

Application

00-06 Softail (Mfg/N8204)

07-09 Softail (Mfg/N8395)

P/N

49-6955

49-6984

Retail

$62.99

72.99

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

TWIN POWER

™

OIL PUMP OVERHAUL KITS

• Mylar

Application



P/N

41-2991

41-2992

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

752

OIL PUMP MOUNT

CUSTOM HARDWARE KITS

• Allen


04-1622

H-D#3429

$9.49

Retail

$12.95

14.49

ENGINE


®

OIL PUMP COVER

• Chrome-plated steel

• Covers provide a simple way to accent oil pump


49-1163 $19.95

04-1044

04-1046

GARDNER-WESTCOTT

OIL PUMP FITTING KIT

• Chrome-plated brass

P/N Application

O.E.M. Type



Custom Type


04-1043

04-1044

04-1046

TWIN POWER

™

OIL PUMP CHECK VALVE BALL


• Fits 54-76 Sportster; 37-98 Big Twin

04-6504

H-D#8873

$9.95

RIVERA ALLEN OIL PUMP FITTINGS

• Easy to install and turn even in the tightest places

• Uses 5/16” allen wrench to tighten or loosen

• Precision machined from solid brass then show chromed

• Sold in pairs

06-0201 $12.95



Retail

$27.99

24.49

$43.49

ENGINE

OIL PUMP HARDWARE

ENGINE

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

S&S

®

CRANKCASE BREATHER

REED VALVES

• Consists of 3 steel reeds that are normally in the closed position

• When pistons travel downward in the cylinders, the air in the crankcase is compressed and pressure in the crankcase below the pistons increases

• Pressure causes the reeds to open, allowing the air and oil mist in the crankcase to escape into the cam chest

• When pistons change direction and begin traveling back upward in the cylinders, a vacuum is created in the close, preventing air from entering the crankcase

• A slight vacuum is maintained in the crankcase and oil scavenging is greatly improved

• Recommended on large displacement engines 100” or larger

• Fits 84-99 Big Twin models (standard diameter)

49-7214

Allen

$95.95

Hex

04-4258

OIL PUMP AND

CRANKCASE PLUG SETS

• Chrome-plated

• Plugs are used at the tappet oil galley screen, oil pump check valve and oil pressure relief valve


Allen


04-1659 $32.99


H-D#26263-80

04-1660 27.99

Hex

70-80 Big Twin

H-D#26377-68


H-D#26263-80

04-4259

04-4260

$25.99

23.99

Hex Oil Screen Plug Only

70-80 Big Twin H-D#657

04-4258 $10.99

S&S

®

CRANKCASE BREATHER

VALVES FOR TWIN CAMS

• Eliminates oil carry over in Twin Cam style engines

• Provides a slight increase in midrange horsepower

• Easy to install when changing cams or servicing oil pump


99-02 Twin Cam Models 49-9966

$106.95

03-06 Twin Cam A

49-9965 106.95

S&S ® Engine Cases

49-8598 113.80

04-6258

TWIN POWER

™

OIL PUMP

SEALS & O-RINGS

Application

TWIN POWER

™

CRANK CASE OIL SCREEN

• Steel mesh construction washable but should be replaced if kinked


Application

Crankcase Oil Screen

P/N


H-D#24981-70

Spring Only



60-3247

60-3248

Retail

$16.39

$8.15


P/N Retail

Drive Shaft

L58-76 XL; 68-98 Big Twin

H-D#26227-58

Oil Pump Seal

77-90 XL H-D#12036A

04-6258 $8.02

O-Rings

77-90 XL H-D#26433-77

04-6265 $9.15

91-97 Big Twin H-D#11241

04-6257 9.77

99-00 Twin Cam H-D#11301 04-6140

10.95

04-6264 $7.02

OIL PUMP

BUSHING SHAFT


21-6541

H-D#24641-36

CRANE CAMS

™

OIL PUMP RELIEF SPRING

• Premium quality, heat set alloy steel

• Oil pump pressure relief spring increases engine oil pressure by 2 to 3 psi and does not interfere with critical bearing lubrication

• Fits 36-99 Evolution Big Twin

46-1690 $8.95

$14.74

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

TWIN POWER

™

ENGINE WOODRUFF KEYS

• Fits 86-01 Sportster; 90-99 Big Twin

60-3331 $4.85

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

ENGINE RETAINING RINGS

Application

57-E62, 72-76 XL; 70-98 Big Twin

H-D#26348-36

P/N Retail

Oil Pump H-D#11002

60-1511 $3.95

36-99 OHV Big Twin Oil Pump Drive Shaft

60-3087 4.85

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

753

ENGINE

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

TWIN POWER

™

OIL PUMP DRIVEN GEAR

• 24 tooth

• Fits 73-99 Big Twin Models

49-0038

H-D#26345-73

$15.45

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

TWIN POWER

™

OIL PUMP DRIVE GEAR

• Used with 24 tooth driven gear for 4:1 pump drive ratio

• 6 tooth

• Fits 73-E85 Big Twin models

49-2891

H-D#26349-73

$29.95

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

754

S&S

®

BREATHER GEAR

• Steel breather gear does not come with shims

• Shims can be ordered separately


48-E77 Big Twin Models

49-9624 $93.45

L77-99 Evolution Big Twin 49-9623

82.45

Oversize

48-E77 Big Twin +.030”

49-9626 $93.45

L77-99 Evolution

Big Twin +.030”

Shim Kit

49-9627 82.45

8 Piece for S&S ® Steel

Breather Gears

49-9631 $34.95

ENGINE

DRIVE, BREATHER & PINION GEARS

S&S

®

PINION GEARS

• High quality gears precision-machined, heat-treated and finish ground to different sizes for optimum gear lash

• Each size is color-coded to match a stock equivalent gear

• Gears from the middle of the range are recommended for building from scratch

Application

L77-89 Big Twin - Red H-D#24043-78

For Gear Drive Only

99-06 Twin Cam, Big Twin (exc. 06 Dyna)

99-06 Twin Cam, Big Twin (exc. 06 Dyna) Undersize

99-06 Twin Cam, Big Twin (exc. 06 Dyna) Oversize

P/N

49-9594

49-8605

49-8606

49-8607

Retail

$79.95

$82.25

93.95

93.95

S&S

®

OIL PUMP DRIVE GEAR

• 24T


49-3784 $43.95

S&S

®

BREATHER GEAR KIT

• Steel breather gear kit with shims

• Better dimensional stability at high temperatures

• Standard size

• Fits L77-99 Big Twin models

49-3688 $104.45

S&S

®

BREATHER GEAR

SPACING SHIM KIT

• Kit includes 1 of each thickness: .100”, .110”, .120”, .130”,

.140”, .150”, .160” and .170”


• Fits stock 79-82 and all S&S ® steel breather gears

49-9631 $34.95



WISECO

®

PISTONS

WISECO

®

HIGH-PERFORMANCE

FORGED 4-STROKE

PRO LITE PISTON KIT

• Dedicated forging

• Chrome-plated piston pin

• Horizontal slot pin oiling

• Pressure seal groove

• Skirt-coated

• Dedicated rings

• Gaskets are included on some applications

• Lightweight and superior strength

• Improved flame travel

• Reduced friction/scuff-resistant

• Maximum ring seal

• Reduced friction for quiet operation

• Maximum compression and oil control

Bore Stroke P/N Application

07-11 Twin Cam 96”

Mfg/N

103” Twin Cam 9:1 Compression, Reverse Dome

07-11 Big Twin STD

07-11 Big Twin +.005"

K1751

K1752

07-11 Big Twin + .010" K1753

103” Twin Cam 10.5:1 Compression, Reverse Dome

07-11 Big Twin STD

07-11 Big Twin +.005"

K1754

K1755

07-11 Big Twin + .010" K1756


07-11 Big Twin STD K1757


07-11 Big Twin STD

99-06 Twin Cam 88”

K1758

88” Twin Cam 10.5:1 Compression, Domed

99-06 Big Twin STD (exc. 2006 Dyna) K1726

95” 1550cc Twin Cam 9:1 Compression, Flat Top

• Complete rebuild kit - includes gaskets

99-06 Big Twin STD (exc. 2006 Dyna)

99-06 Big Twin +.005” (exc. 2006 Dyna)

99-06 Big Twin +.010” (exc. 2006 Dyna)

99-06 Big Twin +.020” (exc. 2006 Dyna)

VT1719

VT1720

VT1721

VT1722

95” 1550cc Twin Cam 10.5:1 Compression, Domed



99-06 Big Twin +.005” (exc. 2006 Dyna)

99-06 Big Twin +.010” (exc. 2006 Dyna)

99-06 Big Twin +.020” (exc. 2006 Dyna)

99-06 Big Twin +.030” (exc. 2006 Dyna)

VT1709

VT1710

VT1711

VT1712

VT1713

3.875"/STD

3.880"/.005

3.885"/.010

3.875"/STD

3.880"/.005

3.885"/.010

4.000"/STD

4.125"/STD

3.750"/STD

3.875"/STD

3.880"/.005

3.885"/.010

3.895"/.020

3.875"/STD

3.880"/.005

3.885"/.010

3.895"/.020

3.905"/.030

4.375"

4.375"

4.375"

4.375"

4.375"

4.375"

4.375"

4.375"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

16-2218

16-2368

16-2379

16-2219

16-2359

16-2369

16-2354

16-2377

16-2363

16-1441

16-2343

16-2353

16-2370

16-2276

16-2339

16-2340

16-2356

16-2382


ENGINE

Retail

$335.64

517.22

335.64

$335.64

335.64

517.22

$335.64

$335.64

$324.10

$494.34

494.34

494.34

494.34

$494.34

494.34

494.34

494.34

494.34

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

755

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

ENGINE

ENGINE

WISECO

®

PISTONS

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

Application Mfg/N

100” Twin Cam 10:1 Compression, Domed, Skirt Coated


Bore

99-06 Big Twin STD (exc. 2006 Dyna) VT744 4.000"/STD

100” Sleeper Twin Cam 10.5:1 Compression, Domed, Skirt Coated



K1760 4.000"/STD

99-06 Big Twin STD (exc. 2006 Dyna) K1759 4.125"/STD

110” Sleeper Twin Cam 10:1 Compression, Reverse Dome, Skirt Coated


84-99 Evolution

K1745 4.000"/STD

80” Evolution 8.5:1 Compression, Flat Top

85-99 Big Twin STD

85-99 Big Twin +.010”

85-99 Big Twin +.020”

85-99 Big Twin +.030”

85-99 Big Twin +.040”

80” Evolution 10:1 Compression, Domed

85-99 Big Twin STD

85-99 Big Twin +.05

85-99 Big Twin +.010”

85-99 Big Twin +.020”

85-99 Big Twin +.030”

85-99 Big Twin +.040”

80” Evolution 11:1 Compression, Domed

K1640

K1641

K1642

K1643

K1644

K1665

K1666

K1667

K1668

K1669

K1675

85-99 Big Twin STD

85-99 Big Twin +.05

85-99 Big Twin +.020”

85-99 Big Twin +.030”

K1690

K1691

K1693

K1694

85-99 Big Twin +.040” K1695

80” Screaming Eagle Evolution 10.5:1 Compression, Domed

85-99 Big Twin +.05

85-99 Big Twin +.010”

K1714

K1715

85-99 Big Twin +.020”

88” Evolution 9.25:1 Compression, Flat Top

K1716

85-99 Big Twin STD K1750

93.4” Sleeper Evolution 9.5:1 Compression, Flat Top

85-99 Big Twin STD

Replacement Rings

K1749

3504XC 85-99 Big Twin +.005

78-84 Shovelhead

80” Shovelhead 7:1 Compression, Domed

78-84 Shovelhead STD

78-84 Shovelhead +.010”


K1613

K1614

K1616

K1617 78-84 Shovelhead +.040”

80” Shovelhead 9.5:1 Compression, Domed





K1623

K1624

K1625

K1627

3.498"/STD

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.518"/.020

3.528"/.030

3.538"/.040

3.503"/.005

3.508"/.010

3.518"/.020

3.625"/STD

3.740"/STD

3.503"/.005

3.497"/STD

3.507"/.010

3.527"/.030

3.537"/.040

3.497"/STD

3.507"/.010

3.517"/.020

3.537"/.040

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

756

ENGINE

Stroke P/N

4.000"

4.000"

4.000"

4.375"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"



16-2375

16-2390

16-2380

16-2376

16-2240

16-2241

16-2242

16-2243

16-2244

16-2265

16-2275

16-2266

16-2267

16-2268

16-2269

16-2372

16-2362

16-2365

16-2385

16-2386

16-2357

16-2364

16-2351

16-2342

16-2352

16-2956

16-2213

16-2214

16-2216

16-2217

16-2223

16-2224

16-2225

16-2227

Retail

$405.92

$335.64

$335.64

$408.92

$300.14

300.14

300.14

300.14

300.14

$311.36

311.36

311.36

311.36

311.36

311.36

$311.36

311.36

311.36

311.36

311.36

$308.80

308.80

308.80

$322.30

$324.84

$33.10

$285.60

285.60

285.60

285.60

$285.60

285.60

285.60

285.60

WISECO

®

PISTONS

Application

48-65 Panhead; 66-77 Shovelhead

Mfg/N

74” Panhead, Shovelhead 9:1 Compression, Domed

48-65 Panhead STD; 66-77 Shovelhead STD

48-65 Panhead +.010”; 66-77 Shovelhead +.010”

K1605

K1606






1


Shovelhead only

Sportster

K1607

K1608

K1609

K1610

K1611

K1612

1200cc Sportster 10.5:1 Compression, Skirt Coated

04-11 1200 Sportster STD K1746

04-11 1200 Sportster +.010” K1747

883 to 1200 Conversion 8.5:1 Compression, Reverse Dome

86-11 Sportster STD

86-11 Sportster +.010”

K1723

K1724

86-11 Sportster +.020” K1725

883 to 1200 Conversion 9.5:1 Compression, Reverse Dome

86-11 Sportsterr STD





1200cc Sportster 9:1 Compression, Flat Top

K1655

K1656

K1657

K1658

K1659

88-03 1200 Sportster STD; 86-87 1100 Sportster STD K1660

88-03 1200 Sportster +.010”; 86-87 1100 Sportster +.010” K1661




1200cc Sportster 10:1 Compression, Domed

88-03 1200 Sportster; 86-87 1100 Sportster STD

88-03 1200 Sportster; 86-87 1100 Sportster +.010”

K1682

K1683

88-03 1200 Sportster; 86-87 1100 Sportster +.030” K1684

1200cc Sportster 10.5:1 Compression, Domed

88-03 1200 Sportster STD; 86-87 1100 Sportster STD K1685





1000cc Sportster 10:1 Compression, Domed

72-85 1000cc Sportster STD

72-85 1000cc Sportster +.010”

72-85 1000cc Sportster +.020”

72-85 1000cc Sportster +.030”

72-85 1000cc Sportster +.040”

Piston Circlip

72-85 1000cc Sportster

Buell

1200cc Buell 10:1 Compression, Domed

S1 White Lightning STD; S3/S3T Buell STD

S1 White Lightning +.010”; S3/S3T Buell +.010”

K1600

K1601

K1602

K1603

K1604

CW-20

K1700

K1701

Bore

3.437"/STD

3.447"/.010

3.457"/.020

3.467"/.030

3.477"/.040

3.487"/.050

3.497"/.060

3.517"/.080

3.498"/STD

3.508"/.010

3.498"/STD

3.508"/.010

3.518"/.020

3.498"/STD

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.498"/STD

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.498"/STD

3.508"/.010

3.518"/.020

3.498"/STD

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.188"/STD

3.198"/.010

3.208"/.020

3.218"/.030

3.228'/.040

3.498"/STD

3.508"/.010


3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

Stroke P/N

3.968"

3.968"

3.968"

3.968"

3.968"

3.968"

3.968"

3.968"

16-2205

16-2206

16-2207

16-2208

16-2209

16-2210 1

16-2211 1

16-2349

1

3.812"

3.812"

16-2371

16-2367

16-2338

16-2358

16-2383

16-2255

16-2256

16-2257

16-2258

16-2259

16-2260

16-2261

16-2262

16-2263

16-2264

16-2212

16-2347

16-2360

16-2341

16-2277

16-2346

16-2361

16-2384

16-2200

16-2201

16-2202

16-2203

16-2204

16-1906

16-2348

16-2344

ENGINE

Retail

BAGGER

$263.92

263.92

263.92

263.92

263.92

263.92

263.92

263.92

$314.66

314.66

$317.32

317.32

317.32

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

$317.32

317.32

317.32

317.32

317.32

$308.80

308.80

308.80

308.80

308.80

$317.32

317.32

317.32

$308.80

308.80

308.80

308.80

308.80

$263.92

263.92

263.92

263.92

263.92

$1.99

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

$311.36

311.36

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

757

ENGINE

ENGINE

KB PISTONS

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

758

KB CAST PISTON SETS

• High-quality premium performance pistons are a special hypereutectic T5 aluminum alloy

• This alloy makes it possible to build a lightweight piston that makes more power, runs great, uses less fuel and lasts longer than other pistons

• Kit includes 2 cast pistons, 1 set of Hastings

® moly rings and piston pin clips

• Instructions included

Note: Big bore style requires .095” removal from bottom oil ring scraper

Bore Application Mfg/N

07-08 Twin Cam

103” Twin Cam 10:1 Compression, Flat Top

07-08 Twin Cam STD

07-08 Twin Cam +.005

07-08 Twin Cam +.010

99-06 Twin Cam 88”

KB409C.000

KB409C.005

KB409C.010



99-06 Big Twin +.005 (exc. 2006 Dyna)

99-06 Big Twin +.010 (exc. 2006 Dyna)

99-06 Big Twin +.020 (exc. 2006 Dyna)

KB343.000

KB343.005

KB343.010

KB343.020

88” 1450cc Twin Cam 9.25:1 Compression, Flat Top


99-06 Big Twin +.005 (exc. 2006 Dyna)

99-06 Big Twin +.010 (exc. 2006 Dyna)

99-06 Big Twin +.020 (exc. 2006 Dyna)

KB339.000

KB339.005

KB339.010

KB339.020



99-06 Big Twin +.005 (exc. 2006 Dyna)

KB411.000

KB411.005

99-06 Big Twin +.010 (exc. 2006 Dyna) KB411.010

95” 1550cc Twin Cam 9.25:1 Compression, Flat Top


99-06 Big Twin +.005 (exc. 2006 Dyna)

99-06 Big Twin +.010 (exc. 2006 Dyna)

KB348.000

KB348.005

KB348.010

84-99 Evolution

80” 1340cc Evolution 8.5:1 Compression, Flat Top

84-99 Big Twin STD

84-99 Big Twin +.005

84-99 Big Twin +.010

84-99 Big Twin +.020

84-99 Big Twin +.030

84-99 Big Twin +.040

KB258.000

KB258.005

KB258.010

KB258.020

KB258.030

KB258.040

80” 1340cc Evolution 9.5:1 Compression, Domed

84-99 Big Twin STD

84-99 Big Twin +.005

84-99 Big Twin +.010

84-99 Big Twin +.020

KB305.000

KB305.005

KB305.010

KB305.020

80” 1340cc Evolution 10.5:1 Compression, Domed

84-99 Big Twin STD

84-99 Big Twin +.005

84-99 Big Twin +.010

84-99 Big Twin +.020

84-99 Big Twin +.030

84-99 Big Twin +.040

KB266.000

KB266.005

KB266.010

KB266.020

KB266.030

KB266.040

3.875"/STD

3.880"/.005

3.885"/.010

3.750"/STD

3.7505"/.005

3.760"/.010

3.770"/.020

3.75"/STD

3.7505"/.005

3.760"/.010

3.770"/.020

3.875"/STD

3.880"/.005

3.885"/.010

3.875"/STD

3.880"/.005

3.885"/.010

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.010

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

Stroke P/N

4.375"

4.375"

4.375"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

67-2020

67-2021

67-2022

67-1080

67-1081

67-1082

67-1083

67-1085

67-1086

67-1087

67-1088

67-1090

67-1091

67-1092

67-1095

67-1096

67-1097

67-1020

67-1021

67-1022

67-1023

67-1024

67-1025

67-1026

67-1027

67-1028

67-1029

67-1030

67-1031

67-1032

67-1033

67-1034

67-1035

ENGINE



Retail

$192.49

192.49

192.49

$240.49

240.49

240.49

240.49

$234.09

234.09

234.09

234.09

$250.49

250.49

250.49

$240.49

240.49

240.49

$189.99

189.99

189.99

189.99

189.99

189.99

$200.39

200.39

200.39

200.39

$200.39

200.39

200.39

200.39

200.39

200.39

KB PISTONS

Application Mfg/N Bore




78-84 Shovelhead +.005





KB288.000

KB288.005

KB288.010

KB288.020

KB288.030

KB288.040








KB297.000

KB297.005

KB297.010

KB297.020

KB297.030

KB297.040


88”-98” Panhead, Shovelhead 8.5:1 Compression, Domed


48-65 Panhead +.005; 66-84 Shovelhead +.005





KB294.000

KB294.005

KB294.010

KB294.020

KB294.030

KB294.040

41-47 Knucklehead; 48-65 Panhead; 66-79 Shovelhead

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.625"/STD

3.630"/.005

3.635"/.010

3.645"/.020

3.655"/.030

3.665"/.040

74” Knucklehead, Panhead, Shovelhead 9:1 Compression, Domed

41-47 Knucklehead STD; 48-65 Panhead STD;


41-47 Knucklehead +.005; 48-65 Panhead +.005;



KB263.000

KB263.005

3.438"/STD

3.443"/.005
















KB263.010

KB263.020

KB263.030

KB263.040

KB263.050

KB263.060

KB263.070

KB263.080

3.448"/.010

3.458"/.020

3.468"/.030

3.478"/.040

3.488"/.050

3.498"/.060

3.508"/.070

3.518"/.080

Sportster

883cc 9:1 Compression, Flat Top

86-08 Sportster STD

86-08 Sportster +.005

86-08 Sportster +.010

1200cc 9:1 Compression, Flat Top

KB408.000

KB408.005

KB408.010

88-03 1200 Sportster STD; 86-87 1100 Sportster STD KB264.000

88-03 1200 Sportster +.005; 86-87 1100 Sportster +.005

KB264.005


KB264.010


KB264.020


KB264.030


KB264.040

883cc to 1200cc Conversion 10:1 Compression, Dish Top

86-08 883cc to 1200cc STD

86-08 883cc to 1200cc +.005

86-08 883cc to 1200cc +.010

86-08 883cc to 1200cc +.020

86-08 883cc to 1200cc +.030

86-08 883cc to 1200cc +.040

KB272.000

KB272.005

KB272.010

KB272.020

KB272.030

KB272.040

3.0"/STD

3.005"/.005

3.010"/.010

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

3.812"

Stroke P/N

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250-4.750

4.250-4.750

4.250-4.750

4.250-4.750

4.250-4.750

4.250-4.750

67-1010

67-1011

67-1012

67-1013

67-1014

67-1015

67-1061

67-1062

67-1063

67-1064

67-1065

67-1066

67-1067

67-1068

67-1069

67-1070

67-1071

67-1072

67-1000

67-1001

67-1002

67-1003

67-1004

67-1005

67-1006

67-1007

67-1008

67-1009

67-1046

67-1047

67-1048

67-1040

67-1041

67-1042

67-1043

67-1044

67-1045

67-1050

67-1051

67-1052

67-1053

67-1054

67-1055


ENGINE

Retail

BAGGER

$200.39

200.39

200.39

200.39

200.39

200.39

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

$200.39

200.39

200.39

200.39

200.39

200.39

$240.49

181.68

240.49

240.49

240.49

240.49

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

$195.19

195.19

195.19

195.19

195.19

195.19

195.19

195.19

195.19

195.19

$178.29

172.95

178.29

$184.79

184.79

184.79

184.79

184.79

184.79

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

$200.39

200.39

200.39

200.39

200.39

200.39

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

759

ENGINE

ENGINE

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

760

KB FORGED PISTON SETS

• Exclusive 4032 low expansion alloy

• Fully machine heads

• Spiral locks lock rings

• Coated skirts on Twin Cam and 1200 conversions

• 100% diamond machined


Application Mfg/N

07-08 Twin Cam

103” Twin Cam 9.5:1 Compression, Dished

07-08 Twin Cam STD

07-08 Twin Cam +.005

07-08 Twin Cam +.010

103” Twin Cam 10:1 Compression, Flat Top

KB907.000

KB907.005

KB907.010

07-08 Twin Cam STD

07-08 Twin Cam +.005

07-08 Twin Cam +.010

KB908.000

KB908.005

KB908.010

103” Twin Cam 10.5:1 Compression, Domed Top

07-08 Twin Cam STD

07-08 Twin Cam +.005

07-08 Twin Cam +.010

99-06 Twin Cam 88”


KB909.000

KB909.005

KB909.010


99-06 Big Twin +.005 (exc. 2006 Dyna)

99-06 Big Twin +.010 (exc. 2006 Dyna)


KB904.000

KB904.005

KB904.010


99-06 Big Twin +.005 (exc. 2006 Dyna)

99-06 Big Twin +.010 (exc. 2006 Dyna)

84-99 Evolution

80” Evolution 8.5:1 Compression, Dish Top

KB906.000

KB906.005

KB906.010

84-99 Big Twin STD

84-99 Big Twin +.005

84-99 Big Twin +.010

84-99 Big Twin +.020

84-99 Big Twin +.030

84-99 Big Twin +.040

80” Evolution 9.5:1 Compression, Domed

84-99 Big Twin STD

84-99 Big Twin +.005

84-99 Big Twin +.010

84-99 Big Twin +.020

KB919.000

KB919.005

KB919.010

KB919.020

KB919.030

KB919.040

KB920.000

KB920.005

KB920.010

KB920.020

ENGINE

KB PISTONS

Bore

3.875"/STD

3.880"/.005

3.885"/.010

3.875"/STD

3.880"/.005

3.885"/.010

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.010

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.010

3.875"/STD

3.880"/.005

3.885"/.010

3.875"/STD

3.880"/.005

3.885"/.010

3.875"/STD

3.880"/.005

3.885"/.010



Stroke P/N

67-2000

67-2001

67-2002

67-2005

67-2006

67-2007

67-2010

67-2011

67-2012

67-1195

67-1196

67-1197

67-1190

67-1191

67-1192

67-1120

67-1121

67-1122

67-1123

67-1124

67-1125

67-1126

67-1127

67-1128

67-1129

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.000"

4.000"

4.000"

4.000"

4.000"

4.000"

4.375"

4.375"

4.375"

4.375"

4.375"

4.375"

4.375"

4.375"

4.375"

Retail

$262.59

262.59

262.59

$262.59

262.59

262.59

$262.59

262.59

262.59

$262.59

262.59

262.59

$262.59

262.59

262.59

$244.09

244.09

244.09

244.09

244.09

244.09

$244.09

244.09

244.09

244.09

KB PISTONS

Application

80” Evolution 10.5:1 Compression, Domed

84-99 Big Twin STD

84-99 Big Twin +.005

84-99 Big Twin +.010

84-99 Big Twin +.020

84-99 Big Twin +.030

84-99 Big Twin +.040



Mfg/N

KB921.000

KB921.005

KB921.010

KB921.020

KB921.030

KB921.040








KB926.000

KB926.005

KB926.010

KB926.020

KB926.030

KB926.040







KB927.000

KB927.005

KB927.010

KB927.020

KB927.030

KB927.040


88”-98” Panhead, Shovelhead 10:1 Compression, Domed

Bore

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.010

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040

3.498"/STD

3.503"/.005

3.508"/.010

3.518"/.020

3.528"/.030

3.538"/.040







KB930.000

KB930.005

KB930.010

KB930.020

KB930.030

KB930.040

3.625"/STD

3.630"/.005

3.635"/.010

3.645"/.020

3.655"/.030

3.665"/.040

41-47 Knucklehead; 48-65 Panhead ; 66-79 Shovelhead

74” Knucklehead, Panhead, Shovelhead 8.5:1 Compression, Domed

41-47 Knucklehead STD; 48-65 Panhead STD;




















KB931.000

KB931.005

KB931.010

KB931.020

KB931.030

KB931.040

KB931.050

KB931.060

KB931.070

KB931.080

3.438"/STD

3.443"/.005

3.448"/.010

3.458"/.020

3.468"/.030

3.478"/.040

3.488"/.050

3.498"/.060

3.508"/.070

3.518"/.080

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

3.969"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

Stroke P/N

4.250"

4.250"

4.250"

4.250"

4.250"

4.250"

67-1130

67-1131

67-1132

67-1133

67-1134

67-1135

4.250-4.750

4.250-4.750

4.250-4.750

4.250-4.750

4.250-4.750

4.250-4.750

67-1167

67-1168

67-1169

67-1170

67-1171

67-1172

67-1110

67-1111

67-1112

67-1113

67-1114

67-1115

67-1161

67-1162

67-1163

67-1164

67-1165

67-1166

67-1100

67-1101

67-1102

67-1103

67-1104

67-1105

67-1106

67-1107

67-1108

67-1109


ENGINE

Retail

BAGGER

$244.09

244.09

244.09

244.09

244.09

244.09

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

$216.39

216.39

216.39

216.39

216.39

216.39

$216.39

216.39

216.39

216.39

216.39

216.39

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

$216.39

216.39

216.39

216.39

216.39

216.39

$216.39

216.39

216.39

216.39

216.39

216.39

216.39

216.39

216.39

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

216.39

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

761

ENGINE

ENGINE

PISTONS

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

S&S

®

FORGED PISTON SETS

• For use with S&S

® cylinder heads only

• Features a recessed dome, complete with rings and piston pins with clips

• Re-balancing is not required but Biker’s Choice

® suggests that the weights be checked

• Other sizes available for other stroke and bore combinations

Bore Stroke P/N Application

99-06 Twin Cam

95” Twin Cam 9.7:1 Compression

99-06 Big Twin STD

106” Twin Cam 10.5:1 Compression

99-06 Big Twin STD

84-99 Evolution

89” Stroker Evolution 9.25:1 Compression

84-99 Big Twin STD

96” Evolution 10.2:1 Compression

84-99 Big Twin STD

Replacement Rings

99-06 Big Twin STD

84-99 Big Twin STD

84-99 Big Twin +.010

3-7/8" STD

3-7/8" STD

3-1/2" STD

3-5/8" .010

4-1/8" STD

3-5/8" STD

3-5/8" +.010

4"

4-1/2"

4-5/8"

4-5/8"

49-8538

49-8546

49-8526

49-9536

49-9988

49-9650

49-9652

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

HASTINGS

®

MOLY & CAST SPORTSTER PISTON RINGS

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

762

HASTINGS

®

MOLY RINGS

FOR SPORTSTERS

Note: 883 and 1100 order for each cylinder.

Application

883cc Evolution

• Hastings

®

#6198 moly-faced replacement rings for O.E.M. pistons

• Standard bore is 3.005”

• Sold individually per cylinder

• Fits 86-Up Sportster

STD. H-D#22266-86

+.005” H-D#22271-86

+.010” H-D#22261-86

+.020” H-D#22262-86

+.030” H-D#22263-86

+.040”

1200cc Evolution

• Hastings

®



• Sold as a set (2) cylinders


STD. H-D#21920-83

+ .005” H-D#21921-83

+.010” H-D#21922-83

+.020” H-D#21923-83

+.030” H-D#21924-83

+.040”

P/N

16-5200

16-5205

16-5210

16-5220

16-5230

16-5240

16-5500

16-5501

16-5510

16-5520

16-5530

16-5532

Retail

$36.99

36.99

36.99

36.99

36.99

36.99

$49.99

49.99

49.99

49.99

49.99

49.99

CAST RINGS

FOR SPORTSTERS

• Ring sets include cast iron compression rings and 3-piece flex-vent oil rings

• Sets are for 2 pistons

Application P/N

1200cc Evolution

• Hastings

®

#6164 replacement rings for O.E.M. pistons have 5/32” oil rings


• Sold as a set (2) cylinders


STD. H-D#21920-83

+.005” H-D#21921-83

16-5400

+.010” H-D#21922-83

+.020” H-D#21923-83

+.030” H-D#21924-83

+.040”

16-5405

16-5410

16-5420

16-5430

16-5432

WRIST PIN BUSHINGS

• Replacement connecting rod wrist pin bushings

• Sold in pairs

Application

57-01 Sportster H-D#24331-36

36-99 Big Twin (exc. Twin Cam) H-D#24334-36

P/N

60-3051

60-3052

ENGINE



Retail

$362.45

$362.45

$300.10

$330.45

$36.95

28.95

28.95

Retail

$42.99

42.99

42.99

42.99

42.99

42.99

Retail

$16.95

16.95

ENGINE

HASTINGS

®

MOLY & CAST BIG TWIN PISTON RINGS

HASTINGS

®

MOLY RINGS FOR BIG TWINS

• Long lasting durable rings

• Greater heat resistance



Late 1200cc

• Hastings

®




STD.

+ .010”

+ .020”

+ .030”

+ .040”

+ .050”

+ .060”

Early 1340cc

16-5700

16-5710

16-5720

16-5730

16-5740

16-5750

16-5760

$49.99

49.99

49.99

49.99

49.99

49.99

49.99

• Hastings

®



• Fits 78-E83 FL; 79-E82 FX

STD.

+ .010”

+ .020”

+ .030”

16-5900

16-5910

16-5920

16-5930

$51.49

51.49

51.49

51.49

+ .040”

Late 1340cc

16-5940 51.49

• Hastings

®



• Fits L83-99 Evolution Big Twin

STD. H-D#21920-83

+ .005” H-D#21921-83

+ .010” H-D#21922-83

+ .020” H-D#21923-83

+ .030” H-D#21924-83

+ .040”

Twin Cam 88 1450cc

• Hastings

®

#2M4942 for O.E.M. pistons

• Bore is 95.25mm or 3.750”

• Fits 99-06 Twin Cam

STD.

+ .005”

+ .010”

+ .020”

Twin Cam 88 1550cc

• Hastings

®

#2M4941

• Bore is 98.43mm or 3.875”


STD.

+ .005”

+ .010”

+ .020”

16-5500

16-5501

16-5510

16-5520

16-5530

16-5532

16-5535

16-5536

16-5537

16-5538

16-5540

16-5541

16-5542

16-5543

$49.99

49.99

49.99

49.99

49.99

49.99

$63.99

63.99

63.99

63.99

$63.99

63.99

63.99

63.99

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

HASTINGS

®

CAST RINGS FOR BIG TWINS

• Ring sets include cast iron compression rings and 3-piece flex-vent oil rings (except early 1200cc which is a 1-piece cast iron oil ring)



Late 1200cc - FL, FLH, FXE OHV

• Hastings

®

#6482 replacement rings for listed O.E.M. applications and all Twin Power

™

1200cc pistons have 1/16” compression rings



STD. H-D#22325-55TB

+.010” H-D#22327-55TB

+.020” H-D#22328-55TB

+.030” H-D#22329-55TB

+.040” H-D#22330-55TB

+.050” H-D#22331-55TB

+.060” H-D#22334-78TB

+.070” H-D#22335-78TB

16-5600

16-5610

16-5620

16-5630

16-5640

16-5650

16-5660

16-5670

$38.99

38.99

38.99

38.99

38.99

38.99

38.99

38.99

Early 1340cc

• Hastings

®

#6127 replacement rings for listed O.E.M. applications and all Twin Power

™

Shovelhead 1340cc pistons


• Fits 78-E83 FL; 79-E82 FX

$41.99

41.99

STD. H-D#22334-78TB

+.010” H-D#22335-78TB

+.020” H-D#22336-78TB

+.030” H-D#22337-78TB

16-5800

16-5810

16-5820

16-5830

+.040”

Late 1340cc

16-5840

• Hastings

®

#6164 replacement rings for listed O.E.M. applications with 5/32” oil rings and all Twin Power

™

Evolution 1340cc pistons


• Fits L83-99 Evolution Big Twin

STD. H-D#21920-83

+.005” H-D#21921-83

+.010” H-D#21922-83

+.020” H-D#21923-83

+.030” H-D#21924-83

+.040”

16-5400

16-5405

16-5410

16-5420

16-5430

16-5432

41.99

41.99

41.99

$42.99

42.99

42.99

42.99

42.99

42.99

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

763

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR


ENGINE

ENGINE

CYLINDERS

BAGGER

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

S&S

®

103” CYLINDERS 3-7/8” BORE

• Designed to be used with the stock 4-3/8” stroke flywheels in 96” engines


Description

Natural

Black Powder-coated

P/N

49-3248

49-3249

Retail

$525.00

525.00

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

49-9962

S&S

®

95” TWIN CAM BIG BORE KIT

• For Twin Cam motors

• Designed to increase displacement of stock Twin Cam 88” engines to 95”

• Kit comes with all the necessary parts to change your 88” to a 95”

• Includes cylinders, pistons, rings, wrist pin, clips, head gaskets and base gaskets

• Available natural or black powder-coated finish


Description

Natural

P/N

49-9962

Black Powder-coated

49-5220

Retail

$767.45

767.45

BRAKE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

S&S

®

106” BIG BORE KIT

• No need to bore or split the cases, just swap out the cylinders

• Matching silver or black wrinkle powder-coated finish to match stock finish

• Superior cylinder liner material over stock, drag and dyno tested

• 3.927” bore, 4-3/8” stroke, 10:1 CR on stock heads, 9.7:1 CR on S&S

®

89cc heads


Note: This kit yields excellent results with stock cylinder heads, but adding a performance cam is recommended to get best performance and easier engine starts. For most applications, the

S&S ® single bore EFI throttle body with a teardrop air cleaner or tuned induction is recommended. 08-11 Touring models will need to use stock intake or Screamin’ Eagle 58mm throttle body and

Race Tuner or Pro EFI Super Tuner.

Description

Silver Powder-coated Finish

Black Powder-coated Finish

P/N

49-5660

49-5661

Retail

$746.95

746.95

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

764

S&S

®

80” SHOVELHEAD TOP END KIT

• S&S

® now offers Shovelhead style top end kits that provide everything you need to replace the top end of a 80”

Shovelhead engine

• Kit includes a set of S&S

®

Shovelhead style cylinder heads, a set of S&S

® stock bore cylinders (3-1/2” for 80”), S&S

® cast

8:1 compression pistons complete with rings and wrist pins, manifold clamps, manifold seals, all required hardware and gaskets

• 4-1/4” stroke pistons and rubber band style cylinder heads are also included

• Pistons are pre-fit to the cylinders, so there is no machine work done and very little down time

• Fits 79-84 Shovelheads, 4-1/4” stroke, 8:1 Compression Ratio

49-8521 $1992.45

S&S

®

97” BIG BORE KIT

• Kit includes piston set, top end gasket and S&S ® cylinders

• Bolt on 9 to 10 cubic inches

• Piston weight for 97” kits are the same as stock, requiring no flywheel rebalancing

• No crankcase machining needed to install

• Forged, coated pistons are compatible with stock or

S&S ® Super Stock ® 89cc heads

• Valve pocket recessed in S&S ®

• Silver or black wrinkle powder-coated cylinder finish color matches stock Harley-Davidson ®

• Fits 99-06 Big Twin models pistons are enlarged for oversized valves and higher lift cams


Silver Powder-coated

49-5662 $746.95

Black Powder-coated

49-5663 746.95

Pistons

ON PAGE

755

ENGINE



ENGINE

CYLINDERS & HARDWARE

TWIN POWER

™

CYLINDERS

• Shovelhead cast iron cylinders

• Evolution cylinders, 1340 stock O.E.M. replacement cylinders


Application

Shovelhead

66-80 74” Front H-D#16485-74A

66-80 74” Rear H-D#16492-74A

78-84 80” Front H-D#16494-78

78-84 80” Rear H-D#16495-78

Evolution

• Aluminum cylinders

• Steel liners

1340cc Big Twin Models

CYLINDER BASE


• Acorn

Application

30-77 FL; 72-78 FX

78-84 FL; 79-84 FX

P/N

49-2589

49-2590

49-2868

49-2869

49-3036

P/N

04-4101

04-4187

COLONY HI-TORQUE

CYLINDER BASE NUTS SET

• Designed specifically for big bore engines, but may be used on any engine

• Machined from high strength steel and heat-treated for durability

• Reduced hex size provides ample wrench clearance

• Chrome-plated


04-4250 $29.99

S&S

®

STAINLESS STEEL BASE NUTS

• 7/16” Hex allows the use of box end wrench to tighten base nuts on S&S

®

Sidewinder cylinders

• Requires .375”-.400” stud engagement, stud height may need to be adjusted


49-6609 $59.45


Retail

$159.95

159.95

164.95

164.95

$221.95

Retail

$19.99

26.99

BAGGER

PRECISION MACHINED

CYLINDER STUDS

• Chrome-moly steel

• Made in USA

• Sold in sets of 8

Application


05-11 Twin Cam

P/N

49-9293

49-9304

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

FUEL & AIR

Retail

$91.95

92.90

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

COLONY CYLINDER BASE STUD KIT

• Heat treated alloy steel studs equal or surpass O.E.M.


04-4338

H-D# 16834-00

$72.99

S&S

®

CYLINDER BASE STUDS

• Made of 4140 steel


Description

99-11 Big Twin

84-99 Big Twin

30-84 Big Twin

86-03 Sportster

P/N

49-3880

49-3786

49-3881

49-3882

CYLINDER BASE HARDWARE

• O.E.M. style reproductions

Application

Stud Kit

30-77 FL; 72-78 FX H-D#16831-30

Chrome Nut Kits

52-85 K, XL H-D#7804

30-77 FL; 72-78 FX H-D#16602-30

78-84 FL, FX (with flange) H-D#16838-78

Chrome Spacer Kit

78-84 FL; 79-84 FX H-D#16836-78

P/N

04-4303

04-4210

04-4209

04-4328

04-4304

Retail

$64.95

59.95

59.95

59.95

04-4304

Retail

$28.99

$16.99

19.99

17.99

$22.99

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

765

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

ENGINE

ENGINE

CYLINDER HARDWARE & COVERS

BAGGER

49-6859

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

49-6860

FUEL & AIR

49-7864

49-4378

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

BRAKE

KURYAKYN

®

CYLINDER BASE COVER

• Smooths the transition between the cylinders and the engine cases

• Covers the entire gap between the cylinder base and the inner primary

• Installs in minutes


Application P/N

07-10 Touring Models; 06-10 Dyna (Mfg/N 8392) 49-6859

07-10 Softail Models (Mfg/N 8393)

49-6860

00-06 Softail; 99-06 Road King, Dresser;

99-05 FXDWG (99-05 FXD Converted to forward controls)

Mfg/N 8143

91-03 Sportster Models (Mfg/N 8141)

49-7864

49-4378

Retail

$69.99

69.99

62.99

39.99

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

59-8050

CYLINDER PIGTAIL

®

59-8051

KIT

• Kit includes; 2 cylinder pigtails, 1-3/8” x 16 tpi aluminum tap,

3/16” hex wrench and instructions

• Stop oil leaks

• Misalignment is no problem

• No O-rings to dry out

• Easily removable for cylinder service

• Made in USA

Note: Kit designed for use on stock style & bore cylinders only.

P/N Retail Application

Kit

86-03 XL; 84-99 Evolution Big Twin Models

Replacement PigTails ®

86-03 XL; 84-99 Evolution Big Twin Models

59-8050

59-8051

$74.95

$42.95

HEADGEAR

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

766

S&S

®

SPECIAL PISTON COOLING OIL JET KIT

• Provides an extra .150” of clearance between the jet and the piston skirt

• Includes 2 jet assemblies with O-rings and screws


49-3791 $46.95

ENGINE

KURYAKYN

®

CYLINDER BASE/TIMING HOLE COVERS

• Adds a nice touch to the cylinder base while covering the timing hole

• Installs in minutes

• Mfg/N 8140

• Fits 84-99 Evolution Big Twin with forward controls

49-7256 $39.99

48-2722


®

CYLINDER BASE COVER

• Chrome, add a beautiful finish to the left side of the engine

• Easy to install

• Hardware included

Application

04-10 Sportster H-D#32729-07

07-10 Twin Cam Softail H-D#32042-07

06-10 Twin Cam Dyna; 07-10 Touring Models

H-D#32077-07

P/N

48-2720

48-2721

48-2722

Retail

$29.95

38.95

38.95

S&S

®

CRANKCASE BREATHER REED VALVES

• Consists of 3 steel reeds that are normally in the closed position

• When pistons travel downward in the cylinders, the air in the crankcase is compressed and pressure in the crankcase below the pistons increases

• Pressure causes the reeds to open, allowing the air and oil mist in the crankcase to escape into the cam chest

• When pistons change direction and begin traveling back upward in the cylinders, a vacuum is created in the close, preventing air from entering the crankcase

• A slight vacuum is maintained in the crankcase and oil scavenging is greatly improved

• Recommended on large displacement engines 100” or larger

• Fits 84-99 Big Twin models (standard diameter)

49-7214 $95.95



ENGINE

PLUGS & HARDWARE KITS

04-1450

04-1565

04-4149

DRAIN PLUGS

• Allen

• Chrome-plated brass

• 1/8”-27 NPT


04-1056 $34.99

04-4249

04-4255

GARDNER-WESTCOTT

04-4147

04-4104

04-4248

TIMING AND DRAIN PLUGS

Application

Allen Style


Sportster, Big Twin (1/8”-27 N.P.T.) H-D#45830-48

Hex Style

52-76 K, XL Case/Oil Tank; 37-86 Big Twin Transmission

(1/2”x13) H-D#707

H-D Timing Hole & Oil Tank (5/8”-18) H-D#704

P/N

04-1450

04-4249

04-4214

Acorn

5/8”-18 H-D#704

04-4104

Button Head

38-00 H-D Timing Hole & Oil Tank (5/8”-18) H-D#720 04-1565

Custom Hex

H-D Timing Hole & Oil Tank (5/8”-18) H-D#704/720

04-4255

Domed Hex

81-89 Big Twin Oil Tank (1/2”-20) H-D#706

04-4248

Retail

$10.49

$7.50

7.50

$8.50

$13.49

$9.99

$10.99

OVERSIZE PLUG KIT

• Acorn style

• Used to retap worn or stripped 5/8”-18 thread timing plug holes


Timing Plug with Tap

52-99 K, Sportster; 38-99 Big Twin Models

Timing Plug Only

52-99 K, Sportster; 38-99 Big Twin Models

04-4147

04-4148

$42.99

$8.50

Drain Plug with Tap

• Used to retap worn or stripped 1/2”-13 thread drain plug holes

52-76 K, XL; 37-86 FL, FX (Engine and Transmission)

Drain Plug Only

04-4149 $42.99

• Used to retap worn or stripped 1/2”-13 thread drain plug holes

52-76 K, XL; 37-86 FL, FX (Engine and Transmission)

04-4150 $8.50

BAGGER

CUSTOM MOTOR

HARDWARE SETS

• Chrome-plated

• Sets include replacements for side covers, lifter blocks, timing plug, inner primary mount, motor mounts and rocker boxes

• Header mount, point cover or generator mount, washers and nuts supplied where applicable

P/N Retail Application

Allen

70-E76 Shovelhead

L76-84 Shovelhead Models

87-99 Softail Models



91-98 FLT, FXR Models

99-05 Dyna Models (Polished)

07-08 Dyna Models (Polished)

99-06 FLT Models (Polished)

07-08 FLT Models (Polished)

04-1641

04-1640

04-1683

04-1847

04-1754

04-1678

04-0983

04-1755

04-0985

04-1753

$79.99

71.49

99.99

119.49

121.99

94.99

137.49

141.49

134.49

146.49

WINDSHIELDS

SEATS &

LUGGAGE

EXHAUST

04-1851

ENGINE MOUNT


Application

Acorn

34-84 OVH Big Twin Lower H-D#4435W

Allen

48-84 FL, FX Top Front and Rear

85 FX; 84-99 FXST Top, Front and Rear

87-90 FLT, FXR Top, Front and Rear

91-96 FXR, FLHT Top, Front and Rear

P/N

04-1161

04-1615

04-1656

04-1676

04-1114

00-06 Softails Top, Front and Rear with Front spacers

04-1851

00-06 Twin Cam 88B-Lower Front Set with spacers

04-1852

12 Point

84-99 Softail Models Top, Front and Rear

04-1117

MOTOR MOUNT

HARDWARE KITS

• Chrome-plated

• O.E.M. hex head style

• Kit includes nuts, bolts and stud mounts

Application

70-84 Big Twin Top, Front and Rear

84 FX; 84-99 Softail

P/N

04-4289

04-1857

04-1114

Retail

$22.49

$25.99

32.99

60.49

44.99

82.99

49.99

$44.49

Retail

$35.99

32.99

BRAKE

INSTRUMENT

& LIGHTING

ELECTRICAL/

IGNITION

VALVE

TRAIN

ENGINE

PRIMARY

DRIVE

TRANS-

MISSION

FINAL

DRIVE

GASKETS &

HARDWARE

SECURITY

& COVERS

TRAILERS

& RAMPS

CHEMICAL

TOOLS &

SUPPLIES

GENERAL

ACCESSORIES

HEADGEAR

FUEL & AIR

CONTROL &

HANDLEBARS

CABLES

FOOT

CONTROLS

TIRES &

WHEELS

FRAMES &

FENDERS

TANKS &

OIL SYSTEMS

SUSPENSION

COLONY ENGINE

CASE STUD KITS

• All required hardware to bolt cases together included

• O.E.M. style

• Chrome-plated

Description

70-78 Shovelhead H-D#24815-40

79-99 Big Twin (exc. Twin Cam)

P/N

04-4221

04-4223

Retail

$50.99

50.99

RIDING

APPAREL

CASUAL

APPAREL

DISPLAY &

PROMO

CROSS

REFERENCE

767


ENGINE

Engine - Harley-Davidson® Parts and Accessories

S&S

T124 ENGINES

S&S

T124 ENGINES

FOR 99-05 WITH S&S

SINGLE BORE EFI

S&S

OIL LINE INSTALLATION KITS

S&S

T124 & T124V ENGINES

S&S

COMPLETE T124 ENGINES

FOR 99-06 CHASSIS (exc. B STYLE CHASSIS) AND 2006 DYNA

S&S

COMPLETE T124V ENGINES

FOR 84-99 CHASSIS

S&S

OIL LINE INSTALLATION KITS

S&S

V96 & V111 ENGINES

S&S

COMPLETE V96 ENGINES

FOR 84-99 BIG TWINS

S&S

V111 TOURING ENGINES

SHORT STROKE ENGINE

FOR 84-99 CARBURETED MODELS

S&S

V113 & V124 ENGINES

S&S

COMPLETE ASSEMBLED

V113 ENGINES FOR 84-99 BIG TWINS

S&S

V124 ENGINES FOR 84-99 BIG TWINS

S&S

SH93H & SH93 ENGINES

S&S

COMPLETE SH93H ENGINES

FOR 66-84 CHASSIS

S&S

COMPLETE SH93 ENGINES

FOR 66-84 CHASSIS

S&S

SH103 & P-SERIES ENGINES

S&S

COMPLETE SH103 ENGINE

FOR 70-84 CHASSIS

S&S

P-SERIES ENGINES

FOR 48-99 BIG TWIN CHASSIS

S&S

CRANKCASES

S&S

80” HOT SET UP KITS

FOR STOCK BORE EVOLUTION ENGINES

S&S

TWIN CAM STYLE

CRANKCASE

S&S

SUPER STOCK

BIG TWIN

ALTERNATOR STYLE CRANKCASE

FLYWHEEL STROKER KIT & CONNECTING RODS

S&S

106” STOCK BORE STROKER

S&S

REPLACEMENT FLYWHEEL ASSEMBLIES

FOR TWIN CAM 88

AND

TWIN CAM 88B

ENGINES

S&S

FLYWHEEL ASSEMBLY

S&S

CONNECTING ROD SETS

ROLLERS, CRANK PINS, SPROCKET & PINION SHAFTS

TWIN POWER

CONNECTING ROD ROLLERS

S&S