PRELIMINARY

SERVICE MANUAL

HPS 500

POWERED SUBWOOFER

Infinity Systems Incorporated

250 Crossways Park Dr.

Woodbury, New York 11797

- CONTENTS -

SPECIFICATIONS ………….………….….………………………………………..2

SET-UP GUIDE ………………….…………………………………..…………..3

CONTROLS …………………….………….……………………………………….6

OPERATION ………..…..………………………….…………..……………..7

PARTS LIST ………………..………….…………………………………………….9

SCHEMATICS ………..……...…………………………….…………………...16

Infinity HPS-500 500w Powered Sub Amp SPECIFICATIONS

Frequency respose

Drive Unit

Weight

22Hz - 120Hz

15" Woofer

77.2 lbs./35kg

LINE VOLTAGE 120VAC/60Hz

LINE VOLTAGE 230VAC/50Hz

Parameter

Amp Section

Type (Class AB, D, other)

Load Impedance (speaker)

Rated Output Power

THD@ Rated Power

THD @ 1 Watt

Polarity

DC Offset

Damping factor

Input Sensitivity

Input Frequency

Line Input

Speaker/Hi Level Input

Specification

AB Bridged

Unit

20 Ohms

500 Watts

0.1 %

0.3 %

>200 DF

--

0 deg.

20 mV-DC

31 Hz

350 mVrms

8 Vrms

Signal to Noise

SNR-A-Weighted

SNR-unweighted

SNR rel. 1W-unweighted

Residual Noise Floor

Residual Noise Floor

Input Impedance Line Input

Speaker/Hi Level Input

100 dBA

70 dBr

60 dBr

2 mVrms

1.5

mVrms(max)

3k ohms

470 ohms

Limits

--

--

400

1

1

0° ±20

In phase at 50Hz in Direct Mode

50

--

31

±2dB

±2dB

90

70

55

3

2

BASH® Power Supply

Nominal

1 input driven

22k filter

22k filter

Conditions

@ Speaker Outputs

Nominal Freq.

To Rated Power

To Rated Power relative to rated power relative to rated power relative to 1W Output 22k filter

Volume @max, using RMS reading DMM/VOM (or A/P)

Volume @max, w/ A/P Swept Bandpass Measurement (Line freq.+ harmonics)

Active Filters

Low Pass (fixed or variable)

Low Pass filter (point or range)

Slope

Q

Normal-Direct Switch

Low Pass filter (point or range)

Slope

Q

Subsonic filter (HPF)

Slope

Q

Video Boost Switch

Boost

Range

Variable

45-120 Hz

12 dB/Octave

0.707 Damping yes --

160 (direct),

45-120 (normal) Hz

12 dB/Octave

--

--

Damping

31 Hz

12 dB/Octave

Damping yes

+3 dB

--

40-80 Hz

Features

Limiter

Line Out Crossover Switch

Phase Switch

Line Output (80Hz HPF-unity gain)

Volume pot Taper (lin/log)

Input Configuration

Line Out: 80/120/160Hz HPF

Slope

Q

-log

>3 sec.

--

--

--

0.707 Damping

±2dB n/a n/a functional

±2dB

--

--

±2dB

--

--

--

--

-functional functional functional

--

80/120/160 Hz

-functional

6 dB/Octave functional functional

>3

Note: Center positon = 100Hz

AC Power Applied

Power on Delay time

Transients/Pops

ATO Transient

Turn-on Transient

Turn-off Transient

Efficiency

Stand-by Input Power

Power Cons.@rated power

10 mV-peak

500 mV-peak

500 mV-peak

10 Watts

670 Watts

20

1v-pp

1v-pp

15

N/A

@ Speaker Outputs

@ Speaker Outputs

@ Speaker Outputs

@ nom. line voltage

@ nom. line voltage

Protection

Thermal Protection

DC Offset Protection

Line Fuse Rating yes yes

6 Amps

N/A

N/A functional functional DC present at Speaker Out leads functional Type-T or Slo Blo

Z-curve required

500w

A-Weighting filter

22k filter

Notes

.250 faston (+)……205 faston (-)

1 input driven

1 input driven

(-26dB below Line In)...1 input driven

AC Line cycled from OFF to ON

AC Line cycled from ON to OFF

Decreases gain at 113°C -1.3dB

Relay or crowbar (for driver/fire protection)

External fuse with UL/SEMKO rated holder

2

C

ONNECTING

Y

OUR

S

UBWOOFER

If your receiver/processor does not have subwoofer outputs for the left and right channels:

L

+

R

+

—

INPUTS

—

B-LINK

™

+

L

+

R

—

OUTPUTS

—

NOTE: Some receivers have a single subwoofer output (do not confuse this with a single LFE output as described below). In that case, it is recommended that you use a Y connector (not included) to maximize performance.

C

ONNECTING

Y

OUR

S

UBWOOFER

(Continued)

If your receiver/processor has subwoofer outputs for the left and right channels:

HIGHPASS

OUTPUT

120Hz

160Hz

80Hz

LOW

LEVEL

OUT

L

R

LOW

LEVEL

IN

NOTE: In this case, you do not need to use a Y connector. Simply connect the

LFE output on your receiver/processor to either the left or right input on the subwoofer.

If you have a Dolby* Digital or DTS ®

(LFE) output: receiver/processor with a low-frequency-effect

SUBWOOFER OR

LFE OUTPUT

HIGHPASS

OUTPUT

120Hz

160Hz

80Hz

LOW

LEVEL

OUT

L

LOW

LEVEL

IN

R

If your receiver/amplifier has preamp output jacks and main input jacks for the left and right channels or you have a separate preamp/processor and power amplifier:

This method of hookup can offer the highest level of performance for your complete loudspeaker system. Your subwoofer incorporates an adjustable high-pass crossover in addition to a variable low-pass crossover. When hooked up as shown below, the subwoofer will limit the low-frequency information that is returned to your receiver/amplifier. Your receiver/amplifier does not need to waste valuable power reproducing the low frequencies. In addition, since no low-frequency information is being sent to your main loudspeakers, they are able to reproduce mid and high frequencies with greater clarity.

HIGHPASS

OUTPUT

120Hz

160Hz

80Hz

LOW

LEVEL

OUT

L

LOW

LEVEL

IN

R

RECEIVER/AMPLIFIER

OR PROCESSOR/AMPLIFIER

LEFT

PRE

OUT

MAIN

IN

RIGHT

MAIN SPEAKER

OUTPUT

RIGHT LEFT

RIGHT

LOUDSPEAKER

LEFT

LOUDSPEAKER

C

ONTROLS

...

I

DENTIFICATION OF

F

RONT

P

ANEL

C

ONTROL

(Refer to Figure 2.)

1. EQ: Optimizes subwoofer performance for audio or video playback.

2. Crossover: Controls the frequency below which the subwoofer will begin working.

3. Phase: Reverse/normal switch changes audio-signal polarity.

4. Gain: Controls subwoofer volume level.

5. Input: Switches between the normal line/speaker inputs and the direct-LFE input.

Figure 2.

AUDIO VIDEO

EQ

1

150 50

0˚

180˚

100

CROSSOVER

2

PHASE

3

10 0

GAIN

4

NORMAL DIRECT

INPUT

5

S

ET

C

ONTROLS

...

P

OWER

O

N

…

A

DJUST

G

AIN

…

C

ROSSOVER

A

DJUSTMENTS

…

P

HASE

C

ONTROL

...

O

PERATION

1.

Initially set the HPS’s Gain control to the “O” position.

2.

Initially set the HPS’s Crossover control to the 100Hz position.

3.

Plug your HPS’s AC cord into a wall outlet. Do not use the outlets on the back of the receiver.

4.

Turn on your HPS sub by pressing the power button on the center of the front panel.

5.

Turn on your entire audio system and start a CD or movie sound track at a moderate level.

6.

Turn your HPS’s Gain control

4

(Figure 2) up to the “5” position (half way). If no sound emanates from the subwoofer, check the AC-line cord and input cables. Are the connectors on the cables making proper contact? Is the AC plug connected to a “live” receptacle? Has the power button been pressed to the “on” position? (Note: A green indicator on the front panel will light when the power is on.) Once you have confirmed that the subwoofer is active, proceed by playing a CD, record or cassette. Use a selection that has ample bass information.

7.

Set the overall volume control of the preamplifier or stereo to a comfortable level. Adjust the subwoofer’s Gain control

4

(Figure 2) until you obtain a pleasing blend of bass. Bass response should not overpower the room but rather be adjusted so there is a harmonious blend across the entire musical range. Many users have a tendency to set the subwoofer volume too loud, adhering to the belief that a subwoofer is there to produce lots of bass.

This is not entirely true. A subwoofer is there to enhance bass, extending the response of the entire system so the bass can be felt as well as heard. However, overall balance must be maintained or the music will not sound natural. An experienced listener will set the volume of the subwoofer so its impact on bass response is always there but never obtrusive.

8.

Crossover Control

2

(Figure 2) – The Low-Pass control determines the highest frequency at which the subwoofer reproduces sounds. If your main speakers can comfortably reproduce some low-frequency sounds, set this control to a lower frequency setting, between

50Hz – 100Hz. This will concentrate the subwoofer’s efforts on the ultradeep bass sounds required by today’s films and music. If you are using smaller bookshelf speakers that do not extend to the lower bass frequencies, set the low-pass crossover control to a higher setting, between 120Hz – 150Hz.

9.

The Phase Control

3

(Figure 2) determines whether the subwoofer speaker’s piston-like action moves in and out with the main speakers, 0˚, or opposite the main speakers, 180˚.

Proper phase adjustment depends on several variables such as room size, subwoofer placement and listener position. Adjust the phase switch to maximize bass output at the listening position.

10.

The EQ switch, located on the front panel, optimizes the subwoofer's performance for both movie and music listening. When in the “Video” position, a special EQ circuit is activated, enhancing low frequencies by approximately 3dB at 32Hz and delivering the full impact and excitement of today’s movie soundtracks. When in the “Audio” position, the subwoofer provides the accurate and linear frequency response that is ideal when a natural tonal balance is desired for music listening.

11.

Remember: every system, room and listener is different. There are not necessarily any right or wrong settings; any setting you choose will result in excellent performance. Should you decide to fine-tune your system for optimum performance, be patient and trust your ears.

It will be worth the effort involved to fully “tweak” your system.

12

◆

HPS-500/1000 – Owner’s Manual

A W

ORD OF

A

DVICE

The low-frequency Crossover and Volume controls may be set anywhere within their rotation.

However, it will be a most unusual circumstance if you have to set the Volume control completely clockwise. This may indicate an unbalanced condition in your system (too much bass), that the system is in an especially large room, or that speaker placement may be incorrect. Try several other locations before concluding that the Volume control must be set at maximum.

O

VERDRIVE

P

ROTECTION

Automatic limiting circuitry helps prevent overdriving a connected subwoofer by softly clipping the input signal if it exceeds a predetermined threshold. Depending on the level, you may or may not hear slight distortion on musical peaks. This protection is completely automatic, with no user adjustments. However, if you do hear distortion continuously while playing music, the input signal level (feeding the HPS) may be too high and should be lowered. If this doesn’t solve the problem, check the connections and that the other components in the audio chain are operating properly.

A W

ORD

A

BOUT

T

ONE

C

ONTROLS

The tone controls on your electronic components (preamplifier, receiver, etc.) should be used with the utmost discretion. Excessive boost can create severe power demands on your power amplifier. Maximum bass boost can create a demand for literally hundreds of watts in the bass region, whereas in the “flat” position, or with the tone controls switched out of the system, your average listening level may be impressively and realistically loud at fewer than 10 watts. The remaining power capacity required is on reserve for power peaks on sharp transients and powerful crescendos.

Part #

UA0003

UP0004

CC0021

CC0032

CC0050

CC0078

CC0095

CE0010

CC0020

CC0020

CC0059

CC0065

CC0072

CC0082

CC0087

CC0078

CE0121

CF0008

CF0146

QB0002

QB0017

QB0018

QB0013

QB0019

QB0033

QM0015

DS0001

DZ0002

DR0085

DZ0018

HPS500 PARTS LIST

Power supply PCB

Description

Integrated Circuits

OPAMP, QUAD 14PIN DIL LM324N

PWM, 8PIN DIL UC3842N

Transistors

TRANS, NPN 40V .6A TO92 2N4401

TRANS, NPN 150V 0.6A 2N5551

TRANS, PNP 150V 0.6A 2N5401

TRANS, PNP TIP30B/C TO220

TRANS, NPN TIP29B/C T0220

TRANS, NPN 250V 1A TO220 TIP47

MOSFET, IRF640 TO220AB

Capacitors

CAP, CA 470PF 100V 5%

CAP, CA .1UF 100V 20%

CAP, CA 2200P 50V 5%

CAP, CA 100PF 100V 10%

CAP, CA .1UF 50V 20%

CAP, CA .01UF 100V 20%

CAP, C 470PF 1KV 10%

CAP, C 2200PF 600V 10%

CAP, C .1UF 50V 20% .2LS

CAP, C .22UF 50V 10% .2LS

CAP, C 470P 100V 5

CAP, E 22UF 50V 20% 105C

CAP, CA 470PF 100V 5%

CAP, C .22UF 50V 10% .2LS

CAP, E 470UF 200V 20% 30X25

CAP, F 2200PF 100DC 63AC 5%

CAP, F 6.8UF 250V 10% 27MMLS

Diodes

RECT, 100mA 75V SIGNAL 1N4148T

ZENER, 500mW 12V 5% 1N5242B

RECT, 8A 400V TO220AC MUR860

ZENER, 2.5-37V SHUNT TL431CLP

AMP ASSEMBLY #333777-001

Qty

Ref. Designator

1

1

EA U3

EA U5

1

1

2

3

3

3

1

EA Q4,Q13,Q14

EA Q1,Q8,Q23

EA Q7,Q22,Q26

EA Q21

EA Q19

EA Q3

EA Q9,Q27

1

1

2

3

1

2

1

1

5

1

1

3

1

4

1

2

3

EA C3,C73

EA C13,C35,C65

EA C6,C19,C20

EA C74

EA C55,C56,C80,C81

EA C28

EA C2,C9,C11

EA C14

EA C24

EA C17

EA C22,C23

EA C4,C79

EA C10

EA C17

EA C30,C31,C32,C33,C34

EA C21

EA C12

7

3

1

1

EA D2,D5,D6,D7,D12,D24,D25

EA Z1,Z5,Z6

EA D9

EA D23

9

Part #

Resistors

Description

RES, CF 10K 1/4W 5%

RES, CF 2K0 1/4W 5%

RES, CF 100K 1/2W 5%

RES, CF 100K 1/4W 5%

RES, CF 150K 1/2W 5%

RES, CF 330K 1/4W 5%

RES, CF 30K 1/4W 5%

RES, ZERO OHM 1/4W

RES, MF 1K00 1/4W 1%

RES, MF 10K0 1/4W 1%

RES, MF 100K 1/4W 1%

RES, MF 100R 1/4W 1%

RES, MF 3K32 1/4W 1%

RES, MF 4K32 1/4W 1%

RES, MF 4K75 1/4W 1%

RES, MF 6K81 1/4W 1%

RES, MF 200R 1/4W 1%

RES, MF 750R 1/4W 1%

RES, MF 2K43 1/4W 1%

RES, MF 20K0 1/4W 1%

RES, MF 22K1 1/4W 1%

RES, MF 25K5 1/4W 1%

RES, MF 30K1 1/4W 1%

RES, MF 47K0 1/4W 1%

RES, MF 16K2 1/4W 1%

RES, MF 4K99 1/4W 1%

RES, MF 28K7 1/4W 1%

RES, MF 1M0 1/4W 1%

RES, MF 2K55 1/4W 1

RES, MF 47R 0.6W 1% FLAMEPROOF

RES, MF 10R 0.6W 1% FLAMEPROOF

RES, WW 0R1 2W 5%

RES, MO 100R 1W 5%

RES, ZERO OHM 1/4W

RES, MO 4R7 2W 5%

RM0034

RM0035

RM0043

RM0065

RM0079

RM0089

RM0113

RM0114

RM0116

RM0120

RC0127

RC0273

RM0001

RM0002

RM0011

RM0012

RM0031

RC0006

RC0037

RC0082

RC0083

RC0091

RC0116

RM0126

RM0147

RM0180

RM0249

RM0260

RM0299

RM0336

RM0339

RW0022

RX0072

RC0273

RX0080

Qty

Ref. Designator

EA R17

EA R3

EA R77

EA R25,R51

EA R94

EA R12

EA R8,R38

EA R24

EA R30,R50,R68,Z4

EA R71

EA R5,R6,R10,R11,R28,R70

EA R54

EA R43

EA R16

EA R45

EA R74

EA R49

EA R9,R13

EA R41

EA R14,R15,R35,R88

EA R72

EA R46

EA R7,R47

EA R26

EA R22

EA R2,R27,R37

EA R4

EA R32

EA R31

EA R18,R39,R89,R90

EA R21,R93

EA R40,R92

EA R19

EA L3

EA R20

1

4

1

1

2

1

1

1

1

2

4

1

6

2

1

1

1

1

2

1

1

1

1

2

1

1

1

4

2

1

1

3

1

1

1

10

QM0015

QM0032

QM0035

QB0002

QB0017

QB0018

QB0049

Part #

540130

BF0007

JH0074

KS0021

MM0025

MT0003

MT0023

MT0031

810066

810068

HN0006

HS0004

HS0079

HW0030

MS0005

MS0014

UA0003

UA0009

UF0013

CC0059

CC0072

CC0082

CC0098

CE0127

Description

Miscellaneous

IND, CM CHOKE 150UH ELYTONE

BEAD, FERRITE

CNCTR, HEADER 8PIN LOCKING .1C

SURGISTOR, 4R 8A 70J SL154R008

MISC, PC MT SCREW TERM 6-32

TERM, KWIKDISC .25 PCB MT

TERM, FASTON MALE PCMT 187X032

TERM, FASTON .205 MALE PC MT

MET, HTSNK CLIP HPS SERIES

MET, HTSNK HPS500 PWR SUPPLY

NUT, KEP 1/4AF 6-32 ZNP

SCREW, 6-32 1/4 PAN PHIL ZNP

SCREW, 6-32 1.5 NYLON PAN

WASHER, FLAT .375OD #8 NYLON

SILPAD, .009" .3C/W TO3P

MISC, CERAMIC PLATE TO-220

Linear Amp PCB

Integrated Circuits

OPAMP, QUAD 14PIN DIL LM324N

OPAMP, QUAD 14P DIL TL074/084

FOTO, 6PIN MOC3012

Transistors

MOSFET, IRF640 TO220AB

MOSFET, IRF9640 T0220AB

JFET, N-CH J111 TO92

TRANS, NPN 40V .6A TO92 2N4401

TRANS, NPN 150V 0.6A 2N5551

TRANS, PNP 150V 0.6A 2N5401

TRANS, TO92 2N3819

Capacitors

CAP, CA .1UF 100V 20%

CAP, CA 100PF 100V 10%

CAP, CA .1UF 50V 20%

CAP, CA .047U 50V 10

CAP, E 470UF 35V 10X21

Qty Ref. Designator

2

1

1

6

1

1

1

1

1

2

1

5

1

1

2

1

EA L4

EA L5

EA J3

EA R23

EA B1,B2

EA CD+,DC+

EA CD-

EA DC-

EA FET CLIPS ON THE POWER BOARD

EA HEATSINK PLATE FOR THE POWER B

EA USED ON L4 (540130)

EA USED ON MM0025

EA USED ON L4 (540130)

EA USED ON THE L4 (540130)

EA USED WITH 5 FETS

EA USED WITH 1 FET

2

2

1

EA U101,U102

EA U1,U100

EA U4

2

2

1

2

2

1

1

EA Q4,Q8

EA Q3,Q7

EA Q9

EA Q101

EA Q1,Q5

EA Q2,Q6

EA Q100

6

2

1

4

2

EA C52,C54,C57,C58

EA C1,C3

EA C29,C61,C62,C110,C120,C121

EA C109,C122

EA C127

11

Part #

CF0090

Description

CAP, F .022UF 100V 5% 10MMLS

CF0094

CE0003

CE0098

CE0106

CF0035

CF0045

CF0099

CF0119

DS0001

DZ0021

RM0011

RM0024

RM0029

RM0031

RM0039

RM0041

RM0043

RM0071

RM0072

RM0073

RM0075

RM0093

RC0001

RC0004

RC0006

RC0037

RC0083

RC0127

RC0197

RC0273

RM0001

RM0002

RM0103

CAP, F .047UF 100V 5% 10MM

CAP, E 2.2UF 50V 20% 105C

CAP, E 22UF 50V 20% 5X11 .2LS

CAP, E 22UF 35V BP 6X11 .2LS

CAP, F .022UF 100V 5% 5MMLS

CAP, F .1UF 63DC 5% 5MMLS

CAP, F .68U 63V 5

CAP, F .047UF 100V 5% 5MM

Diodes

RECT, 100mA 75V SIGNAL 1N4148T

ZENER, 500MW 15V 5% 1N5245B

Resistors

RES, CF 1K0 1/2W 5%

RES, CF 1M0 1/4W 5%

RES, CF 10K 1/4W 5%

RES, CF 2K0 1/4W 5%

RES, CF 100K 1/4W 5%

RES, CF 30K 1/4W 5%

RES, CF 3K6 1/2W 5%

RES, ZERO OHM 1/4W

RES, MF 1K00 1/4W 1%

RES, MF 10K0 1/4W 1%

RES, MF 100K 1/4W 1%

RES, MF 2K21 1/4W 1%

RES, MF 3K01 1/4W 1%

RES, MF 3K32 1/4W 1%

RES, MF 5K11 1/4W 1%

RES, MF 61K9 1/4W 1%

RES, MF 6K81 1/4W 1%

RES, MF 332R 1/4W 1%

RES, MF 365R 1/4W 1%

RES, MF 392R 1/4W 1%

RES, MF 475R 1/4W 1%

RES, MF 4K53 1/4W 1%

RES, MF 10K5 1/4W 1%

Qty

1

Ref. Designator

EA C102

1

9

1

2

1

5

4

1

EA C122

EA C111

EA C6,C50,C64,C67,C68

EA C8,C9,C12,C101

EA C108

EA C5,C7,C10,C11,C103,C104,C105,C106

EA C100

EA C2,C4

28

2

EA D1,D2,D3,D4,D5,D6,D7,D8,D9,D10

EA Z1,Z2

1

5

1

2

1

4

4

2

4

2

4

1

1

1

5

4

5

1

1

8

2

2

2

EA R140

EA R130

EA R39,R60,R121,R122,R123,R124,R146

EA R127,R131

EA R16,R128

EA R143

EA R38

EA R32,R113,R119,C126,D110

EA R2,R34,R108,R120

EA R125,R129,R149,R150,R151

EA R136,R137

EA R10,R11,R25,R26

EA R15,R30

EA R4,R5,R19,R20

EA R22

EA R148

EA R3,R6,R18,R21

EA R8,R9,R23,R24

EA R102

EA R33,R85

EA R120

EA R7,R58,R61,R62,R63

EA R31,R84

12

Part #

RM0113

RM0129

RM0134

RM0170

RM0180

RM0183

RM0191

RM0198

RM0255

RM0304

RM0307

RM0315

RM0359

RM0363

RM0364

RX0074

RM0260

RP0056

RP0063

RP0065

RX0097

JH0028

JH0063

JH0074

KS0019

MM0025

MT0003

MT0031

SR0017

810066

810070

810071

HS0004

520025

540124

Description

RES, MF 20K0 1/4W 1%

RES, MF 53K6 1/4W 1%

RES, MF 121K 1/4W 1%

RES, MF 59K 1/4W 1%

RES, MF 4K99 1/4W 1%

RES, MF 12K4 1/4W 1%

RES, MF 20K5 1/4W 1%

RES, MF 205K 1/4W 1%

RES, MF 7K15 1/4W 1%

RES, MF 7K87 1/4W 1%

RES, MF 1K15 1/4W 1%

RES, MF 2K67 1/4W 1%

RES, MF 34K8 1/4W 1%

RES, MF 24K3 1/4W 1%

RES, MF 1K91 1/4W 1%

RES, MO 4K7 1W 5

RES, MF 1M0 1/4W 1%

POT, 5K 8MM HOR TOP ADJ/COVER

POT, A10K SINGLE/BRACKET

POT, B50K DUAL / BRACKET +/- 10%

RES, MO 3K9 2W 5%

Miscellaneous

CNCTR, HEADER 3PIN .100CTR

CNCTR, HEADER 3PIN .1CTR

CNCTR, HEADER 8PIN LOCKING .1C

THERMISTOR, PTH9L04BD22TS2F510

MISC, PC MT SCREW TERM 6-32

TERM, KWIKDISC .25 PCB MT

TERM, FASTON .205 MALE PC MT

SWITCH, 2 POLE 2PDT

MET, HTSNK CLIP HPS SERIES

MET, HTSNK LEFT HPS500 FEA/LIN

MET, HTSNK RIGHT HPS500 F/L

SCREW, 6-32 1/4 PAN PHIL ZNP

AC Power PCB

XFMR, CURRENT YT-7102-1

IND, CM CHOKE

Qty

2

1

1

1

1

2

1

1

1

3

1

2

1

1

1

2

1

2

1

1

1

Ref. Designator

EA R35,R36

EA R14,R29

EA R145

EA R147

EA R144

EA R111

EA R106,R107

EA R114

EA R101

EA R37

EA R109

EA R100

EA R110

EA R105,R115,R117

EA Z100

EA R12,R27

EA C112

EA R13,R28

EA R103

EA R116

EA R38

3

4

1

1

4

1

1

4

1

1

2

2

EA SHIELD

EA J100

EA J3

EA TH1

EA B1,B2,B3,B4

EA CD-,SPKR-

EA SPKR+,CD+

EA SW3,SW4,SW5

EA CLIPS FOR FETS

EA LEFT SIDE HEATSINK

EA RIGHT SIDE HEATSINK

EA USED WITH MM0025

1

1

EA L2

EA L1

13

Part #

CE0004

CF0057

DB0009

JH0044

KV0001

MT0003

MT0031

RC0004

SR0009

DL0021

JC0118

MZ0026

DL0023

HS0072

HS0073

Description

CAP, E 2.2UF 450V 20% 85C

CAP, FX .22UF 250V 10%

RECT, 6A 400V BRIDGE

CNCTR, HEADER 3PIN .156CTR

VARISTOR, 275V 100J .6W

TERM, KWIKDISC .25 PCB MT

TERM, FASTON .205 MALE PC MT

RES, CF 1M0 1/4W 5%

SWITCH, PUSH TV5

Shield board PCB

LED, 3MM GREEN

CNCTR, 3PIN LED HARNESS 4"

STANDOFF, 7.5MM LED 2PIN

Final assembly

LED, REFLECTOR

SCREW, #4 HI-LOW PAN PHIL ZNP

SCREW, #6 HI-LOW PAN PHIL ZNP

630021

RC0118

RM0085

CE0106

500086

CF0143

JC0071

JC0114C

JC0117C

JC0135

JC0136

JC0137

MC0003

RP0076

RP0077

RP0078

TS0017

CNCTR, FEM-FEM HARNESS 8PIN 9"

CNCTR, 3PIN MALE/3PIN FEM LOCK

CNCTR, 3PIN FEM/3PIN FEM 47.5"

CNCTR, CLASSD PWR CBL 5.75/6.5

CNCTR, DC POWER CABLE 4.25"/5"

CNCTR, SPEAKER CABLE 21"/23"

CABLE, TIE 40MM W/ METAL RING

POT, KNOB FOR HPS SERIES

POT KNOB FOR HPS SWITCH

POT KNOB FOR HPS BUTTON

FIBREGLASS, HT210 #2AWG 3"

Hi level Input components

PCB, INPUT HI-LVL HPS SERIES

RES, CF 15R 1/2W 5%

RES, MF 2K00 1/4W 1%

CAP, E 22UF 35V BP 6X11 .2LS

XFMR, POWER AUDIO YT-6821

CAP, FY1 4700PF 250V 20

Qty

1

1

1

1

1

1

1

1

1

Ref. Designator

EA C9

EA C5

EA D1

EA J1

EA Z1

EA DC+

EA DC-

EA R1

EA SW3

2

1

2

EA LED1,LED2

EA J1

EA TO SUPPORT THE LED

1

1

1

1

1

1

4

2

3

1

1

1

6

12

EA TO BE USED ON THE AMP HOUSING

EA USED TO ATTACH THE CABLE TIE A

EA 4PC ON FEATURE LINEAR BOARD

4PC ON CLASS D BOARD

4PC USED WITH MC0003

EA FROM CLASS D TO FEA/LIN BOARD

EA AC CONNECT TO JC0114A ON INPUT

EA CONNECT TO JC0117A ON THE INPU

EA CD+/- FROM CLASS D BD TO FEA/L

EA DC+/- FROM CLASS D BD TO AC PW

EA ON THE FEA/LIN BOARD

EA CABLE TIE WITH RING TERMINALS

EA KNOBS FOR THE POTS

EA KNOB FOR THE PUSH SWITCH

EA KNOB FOR THE POWER BUTTON

EA SLEEVING FOR JC0137

1

2

2

2

2

2

EA

EA R2,R5

EA R3,R6

EA C1,C2

EA T1,T2

EA C3,C4

14

Part #

JC0139

RW0037

SR0022

630031

930035

930039

FH0010

FS0026

HN0001

HN0015

HS0041

HS0055

630028

CF0045

CF0128

RM0002

RM0029

500086

CE0106

CF0143

JC0052

JH0063

MM0025

HS0065

HS0072

HS0074

JC0076

JC0086

JC0087

JC0114A

JC0117A

MC0003

MM0027

MZ0023

MZ0028

WI0032

Description

CNCTR, HARNESS HI-LVL 8.5"

RES, WW 470R 5W 5

Input PCB

PCB, INPUT HPS500/1000

CAP, F .1UF 63DC 5% 5MMLS

CAP, F .033UF 100V 5MMLS

RES, MF 10K0 1/4W 1%

RES, MF 3K01 1/4W 1%

XFMR, POWER AUDIO YT-6821

CAP, E 22UF 35V BP 6X11 .2LS

CAP, FY1 4700PF 250V 20

CNCTR, RCA QUAD JACK

CNCTR, HEADER 3PIN .1CTR

MISC, PC MT SCREW TERM 6-32

SWITCH, DPDT TOGGLE C/W CAP PC

PCB, INPUT SHIELD HPS500/1K

CUP, OUTER PLASTIC HPS250

CUP, INNER PLASTIC HPS500

FUSE, HOLDER PANEL MT RANGLE

FUSE, 4A 250V 1.25X.25 GLASS

NUT, KEP 3/16AF 4-40 ZNP

NUT, HEX KEP #8-32 ZNP

SCREW, SELF TAP #4 BLK OXIDE

SCREW, #4-40X1/2 PAN PHIL BLK

SCREW, #6-32X1/4 PAN PHIL BLK

SCREW, #4 HI-LOW PAN PHIL ZNP

SCREW, #4-40X3/4 PAN PHIL ZNP

CNCTR, AC IEC SOCKET .250TAB

CNCTR, SINGLE BINDING POST RED

CNCTR, SINGLE BINDING POST BLK

CNCTR, 3PIN FEM/2XFEM FASTON

CNCTR, 3PIN FEM/3PIN MALE 11"

CABLE, TIE 40MM W/ METAL RING

RUBBER GROMMETS

STANDOFF, .5" NYLON LOCKING

STANDOFF, 1/2" AL ID.151 #409

WIRE, POWER CORD SPT2/IEC 8FT

Qty

1

2

Ref. Designator

EA J1/J2

EA R1,R4

1

2

8

1

2

1

1

1

1

1

1

1

1

2

1

2

1

1

4

2

2

1

1

2

4

4

1

1

1

4

2

1

4

1

EA REVISION

EA C14,C15,C17,C18

EA C13,C16

EA R12,R13

EA R10,R11

EA T10

EA C10

EA C12

EA RCA1

EA J34,J36

EA W5

EA SW1

EA

EA OUTER PLASTIC CUP

EA INNER PLASTIC CUP

EA ON THE INNER CUP

EA FUSE

EA USED ON THE IEC CONNECT0R

EA USED ON THE BINDING POSTS

EA USED ON THE RCA

EA USED ON THE IEC CONNECTOR

EA USED ON MM0025

EA TO SECURE THE CUPS AND CABLE TIES

EA BETWEEN SHIELD AND INPUT PCB

EA ON THE INNER PLASTIC CUP

EA ON THE INNER PLASTIC CUP

EA ON THE INNER PLASTIC CUP

EA CONNECT TO MATING HARNESS ON PWR B

EA CONNECTO TO MATCHING HARNESS

EA TO SECURE CABLE TIES

EA 2 ON THE TRANSFORMER

EA STANDOFF

EA BETWEEN INPUT SHIELD AND INPUT PCB

EA POWER CORD

15