Viessmann Vitocell 100-V, CVA Indirect-Fired DHW Tank Manual


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Viessmann Vitocell 100-V, CVA Indirect-Fired DHW Tank Manual | Manualzz

Technical Data Manual

Model Nos. and pricing: see Price List

V I I T O C E L L

1 0 0 V

Indirect-fired domestic hot water storage tank

42 to 119 USG / 160 to 450 ltr

Vitocell-V 100

42 to 79 USG / 160 to 300 ltr

Product may not be exactly as shown

Vitocell 100-V

CVA Series

Indirect-fired domestic hot water storage tank steel construction, with Ceraprotect two-coat enamel finish

Vitocell-V 100

119 USG / 450 ltr

5167 518 - 01 03/2014

Product Information

V I T O C E L L 1 0 0 -

The vertical tank solution for cost-efficient domestic hot water supply. The

Vitocell 100-V DHW tank offers storage capacities of up to 119 USG / 450 ltrs.

The benefits at a glance:

H Corrosion-protected steel tank shell with

Ceraprotect two-coat enamel finish.

Magnesium anode provides additional cathodic tank protection.

H Universally suitable - for applications requiring larger quantities of hot water, multiple Vitocell 100-V tanks may be connected to a header to form a tank battery.

H Heat exchanger coil extends to the bottom of the tank , thereby heating the entire water content.

H Increased energy savings thanks to highly effective, foamed-in-place HCFC-free insulation keeping standby losses at a minimum.

H Extremely convenient domestic hot water supply assured by fast, uniform heating via generously sized heat exchanger surfaces.

H The vitocell-V 100 119 USG / 450 L capacity tank is supplied with removable soft PET insulation for easier handling.

H Certified to CSA Low Lead Content

Certification Program; including US Safe Drinking Water Act,

NSF/ANSI 372 as well as other applicable

US State requirements .

VITOCELL 100-V

Product Information

Cross-Section

Magnesium anode

Steel domestic hot water storage tank, with Ceraprotect two-coat enamel finish

Recirculation tapping

Boiler water supply

2¼”/58 mm PUR Foam or 4”/100 mm wrap-around PET insulation (HCFC-free)

Boiler water return

Non-finned tubular steel heat exchanger coil with

Ceraprotect finish extends to tank bottom the entire water volume is heated, preventing cold spots where bacteria growth could occur

Product may not be exactly as illustrated.

VITOCELL 100-V 3

Technical Data

Technical Data

For domestic hot water heating applications in conjunction with hot water heating boilers

Storage Capacity

Recovery rate with a temperature rise

50 to 113

10 to 45

°

°

F /

C and boiler water supply temperature of.... at the supply flow rate stated

Recovery rate

*1

*1 with a temperature rise

194 °F

90 °C

USG ltr

MBH

GPM ltr/h

176 °F

80 °C

MBH

GPM ltr/h

158 °F

70 °C

MBH

GPM ltr/h

140 °F

60 °C

122 °F

50 °C

194 °F

90 °C

MBH

GPM ltr/h

MBH

GPM ltr/h

MBH

GPM ltr/h

Suitable for heating systems with

H max. working pressure on the heat exchanger side of up to 150 psig / 10 bar

H max. working pressure on DHW side of up to 150 psig / 10 bar

H max. supply temperature on the heat exchanger side of up to 230 °F / 110 °C

H max. DHW supply temperature of up to 150 °F / 65.6 °C

42

160

53

200

79

300

119

450

136

4.3

982

109

3.5

786

136

4.3

982

109

3.5

786

180

5.7

1302

150

4.8

1081

238

7.6

1720

198

6.3

1425

85

2.7

614

58

1.8

417

31

1

221

123

2.7

619

85

2.7

614

58

1.8

417

31

1

221

123

2.7

619

113

3.6

811

78

0.3

565

61

1.9

442

153

3.4

774

153

4.9

1106

109

3.5

786

82

2.6

589

181

4

911

50 to 140 ° F /

10 to 60 ° C and boiler water supply temperature of.... at the supply flow rate stated below

Supply flow rate for the recovery rates stated

Standby losses *2

176 °F

80 °C

158 °F

70 °C

Overall dimensions with insulation

Width ( ∅ )

Depth

Height

Tilt height

Weight

Tank with insulation

MBH

GPM ltr/h

MBH

GPM ltr/h

GPM m 3 /h

MBH/24 h inches mm inches mm inches mm inches mm lbs kg

Heating water content

Heat exchanger surface area

USG ltr ft.

2 m 2

Connections

Heating water supply/return

Recirculation

∅ ” (male thread)

∅ ” (male thread)

∅ ” (female thread)

∅ ” (male thread)

95

2

482

65

1.4

327

13.2

3.0

5.1

23

581

24

608

47

1189

50

1260

190

86

1.45

5.5

10.8

1

1

95

2

482

65

1.4

327

13.2

3.0

5.8

23

581

24

608

55½

1409

57½

1460

214

97

1.45

5.5

10.8

1

1

116

2.6

584

78

1.7

395

13.2

3.0

7.5

25

633

27¾

705

68¾

1746

70½

1792

333

151

2.6

10

16.1

1.5

1

150

3.3

756

113

¾ ¾ 1

*1 When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump. The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rate”.

Please also refer to the corresponding sizing chart at the end of this manual.

*2 Measured values are based on a room temp. of 68°F / 20 ºC and a domestic hot water temp. of 149°F / 65 ºC and can vary by 5%.

2.5

567

13.2

3.0

9.6

1

1

33½

850

35¼

898

77

1955

73¼

1860

399

181

3.3

12.5

20.5

1.9

VITOCELL 100-V

Technical Data

Vitocel 100l-V (42 and 53 USG / 160 and 200 ltr )

IO

MA

TPV

DHW

RT

BWS

AQ

BWR

Overall depth h

DCW/D

Vitocell 100-V (79 USG / 300 ltr)

IO

TPV

MA

DHW

RT

BWS

IO

AQ

BWR g

Overall depth h

DCW/D

Vitocell 100-V (119 USG / 450 ltr)

IO

MA

RT

DHW

Ø 25½” / 650 mm

AQ

IO BWS f

Dimensions

Storage capacity

USG ltr a b c d e g h j Ø inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm

53

200

884

41

1270

––

––

12½

317

––

––

––

––

72

249

25

634

35

42

160

884

41

1050

––

––

12½

317

––

––

––

––

72

249

25

634

35

79

300

1115

63

1600

26

660

13½

343

114

13

336

3

76

10

260

34½

875

44

119

450

1230

70¼

1784

33

837

18

455

114

16½

422

4

107

13¾

349

36¼

924

48½

Legend

IO Inspection and clean-out opening

D Drain

BWR Boiler water return

BWS Boiler water supply

DCW Domestic cold water

AQ Aquastat well

(at same height as boiler water supply connection)

MA Magnesium anode

DHW Domestic hot water

RT Recirculation tapping

TPV Temperature and pressure relief valve

BWR g

Overall depth h

DCW/D

VITOCELL 100-V 5

Technical Data

Domestic hot water draw rate

Storage tank contents heated to 140 °F / 60 °C, boiler not reheating

Storage capacity USG ltr

42

160

DHW draw rate

Domestic hot water draw

Water with t = 140 °F /

60 °C (constant)

Percentage tank volume

GPM ltr/min

USG ltr

2.6

10

32

120

75%

53

200

2.6

10

38

145

73%

79

300

4.0

15

63

240

80%

Heat-up time

The stated heating times are achieved when the maximum recovery rate of the domestic hot water tank is made available at the respective supply temperature and with a domestic hot water rise from 50 to 140 °F / 10 to 60 °C.

Storage capacity USG ltr

42

160

53

200

79

300

119

450

Heating water supply temperature

194 °F / 90 °C

176 °F / 80 °C

158 °F / 70 °C

19

24

34

Heat-up time (minutes)

19

24

37

23

31

45

28

36

50

Pressure drop on heating water side (primary circuit) Pressure drop on domestic hot water side

(secondary circuit)

119

450

4.0

15

111

420

93%

200

160

120

500

400

300

80 200

40 100

32 80

24 60

20 50

16 40

12 30

8 20

40

32

24

20

16

100

80

60

50

40

12 30

8 20

4 10

3.2

8

2.4

6

2 5

1.6

4

1.2

3

0.8

2 4

3.2

2.4

2

1.6

10

8

6

5

4

Flow rate ltr/h

GPM

0.4

1

8 10 13 17

2.2

2.6

3.5

4.4

Flow rate

33

8.8

50 67 83 100 ltr/min

13 18 22 26 GPM

42 USG / 160 ltr and 53 USG / 200 ltr storage capacities

79 USG / 300 ltr storage capacity

119 USG / 450 ltr storage capacity

VITOCELL 100-V

Multiple Tank Installation (79 and 119 USG / 300 and 450 ltr only)

Technical Data

The 79 and 119 USG / 300 and 450 ltr tank sizes may be combined into a battery consisting of between 2 and 4 tanks.

Tank batteries consisting of more than 4 tanks can be installed by creating up to 4 batteries, each consisting of 4 tanks. The heating contractor is responsible to ensure proper piping on both the primary and secondary circuits.

Tank storage capacity USG ltr

79

300

119

450

Total capacity of tank battery

Number of storage tanks

USG ltr

159

600

2

FF

238

900

2

FF

357

1350

3

FFF

476

1800

4

FFFF

Recovery rate *1 with a temperature rise

194 °F

90 °C

50 to 113 ° F /

10 to 45 ° C and boiler water supply temperature of .....

at the supply flow rate

Recovery rate *1 with a temperature rise

176 °F

80 °C

158 °F

70 °C

140 °F

60 °C

122 °F

50 °C

194 °F

90 °C

MBH

GPM ltr/h

MBH

GPM ltr/h

MBH

GPM ltr/h

MBH

GPM ltr/h

MBH

GPM ltr/h

MBH

GPM ltr/h

361

11.5

2604

300

9.5

2162

225

7.1

1622

157

5

1130

123

3.9

884

307

6.8

1548

477

15.1

3440

396

12.5

2850

307

9.7

2212

218

6.9

1572

164

5.2

1178

361

8.0

1822

716

22.7

5160

593

18.8

4275

460

14.6

3318

327

10.4

2358

246

7.8

1767

542

12.0

2733

955

30.3

6880

791

25.1

5700

614

19.5

4424

436

13.8

3144

327

10.4

2356

723

16.0

3644

50 to 140 ° F /

10 to 60 ° C and boiler water supply temperature of .....

at the supply flow rate stated below

Supply flow rate for the recovery rates stated

Standby losses *2

Overall dimensions with insulation

Overall width

Overall depth

Overall height

176 °F

80 °C

158 °F

70 °C

MBH

GPM ltr/h

MBH

GPM ltr/h

GPM m 3 /h

MBH/24 h inches mm inches mm inches mm

232

5.1

1168

157

3.5

790

26.4

6

15

300

6.7

1512

225

5.0

1134

26.4

6

19.2

450

10.0

2268

338

7.5

1701

39.6

9

28.8

600

13.3

3024

450

10.0

2268

50.8

12

38.4

57½

1461

43½

1109

69

1752

736¼

334

72½

1838

48

1218

77

1955

932

423

111¼

2826

48

1218

77

1955

1409

639

Weight

Tank with insulation lbs kg

Heating water content

(heat exchanger pipe coil)

USG ltr

25

32

13¾

50

20¾

79

Heat exchanger surface area ft.

2 m 2

32¼

3.0

42

3.9

62½

5.8

*1 When planning for the recovery rate as stated or calculated, allow for the corresponding circulation pump. The stated recovery rate is only achieved when the rated output of the boiler is equal to or greater than that stated under “Recovery rate”.

Please also refer to the corresponding sizing chart at the end of this manual.

*2 Measured values are based on a room temperature of 68°F / 20 ºC and a domestic hot water temperature of 149°F / 65 ºC and can vary by 5%.

84

7.8

150

3814

48¾

1237

77

1955

1913

868

VITOCELL 100-V 7

Multiple Tank Installation (79 and 119 USG / 300 and 450 ltr only)

For domestic hot water applications which utilize modulating and low temperature hot water heating boilers or remote heating plants

Qty 2 Qty 3 Qty 4

IO

DHW

TPV

BWR

RT

A

BWS

BWR

IO

BWR

DHW/

D e

Side view

Legend

IO Inspection and clean-out opening

D Drain

A Air vent

Dimensions

Storage capacity

Total capacity of battery

USG ltr

USG ltr

Number of storage tanks a b c d e h inches mm inches mm inches mm inches mm inches mm inches mm

Depth

Top view

BWR Boiler water return

BWS Boiler water supply

DCW Domestic cold water

79

300

159

600

2

3

76

10¼

260

34½

875

63

1600

16½

343

8

206

BWR

A

BWS

Depth

A

BWS

Depth

238

900

2

107

13¾

349

36¼

924

70¼

1784

18

455

12½

315

DHW Domestic hot water

RT Recirculation tapping

TPV T&P valve

119

450

357

1350

3

107

13¾

349

36¼

924

70¼

1784

18

455

12½

315

A

BWS

476

1800

4

107

13¾

349

36¼

924

70¼

1784

18

455

12½

315

VITOCELL 100-V

Multilple Tank Installation (79 and 119 USG / 300 and 450 ltr only)

Domestic hot water draw rate

Storage tank content heated to 140 °F / 60 °C

Storage capacity USG ltr

Battery storage capacity USG ltr

Number of tanks

DHW draw rate

Domestic hot water draw

Water with t = 140 °F /

60 °C (constant)

Percentage of battery volume

GPM ltr/min

USG ltr

79

300

159

600

2

7.9

30

127

480

80%

238

900

2

7.9

30

222

840

84%

Quick recovery (over 10-minute period)

Domestic hot water rise from 50 to 113 °F / 10 to 45 °C

Storage capacity USG ltr

Battery storage capacity USG ltr

Number of tanks

Heating water supply temperature

194 °F / 90 °C

176 °F / 80 °C

158 °F / 70 °C

USG/10 min ltr/10 min

USG/10 min ltr/10 min

USG/10 min ltr/10 min

79

300

159

600

2

238

900

2

119

450

357

1350

3

201

759

197

745

192

728

Quick DHW recovery (over 10-minute period)

317

1200

310

1175

284

1075

441

1670

431

1630

396

1498

Max. domestic hot water draw rate (over 10-minute period)

Domestic hot water rise from 50 to 113 °F / 10 to 45 °C

Storage capacity USG ltr

Battery storage capacity

Number of tanks

Heating water supply temperature

USG ltr

194 °F / 90 °C

176 °F / 80 °C

158 °F / 70 °C

GPM ltr/min

GPM ltr/min

GPM ltr/min

79

300

159

600

2

20.1

76

20

74

19.3

73

119

450

238

900

2

357

1350

3

Max. DHW draw rate (over 10-minute period)

32

120

31.3

118

28.4

107

44.1

167

43.2

163

40

150

119

450

357

1350

3

7.9

30

333

1260

84%

476

1800

4

11.9

45

444

1680

84%

476

1800

4

54

204

50.4

190

48

181

476

1800

4

540

2045

502

1900

478

1810

VITOCELL 100-V 9

Standard Equipment

Product Installation

Standard Equipment

Vitocell 100-V

42 to 79 USG / 160 to 300 ltr capacity

Domestic hot water storage tank of high-grade steel with PUR Foam insulation

(HCFC-free) and Ceraprotect two-coat enamel finish with:

H thermometer

H adjustable leveling feet

H built-in aquastat well

H Magnesium anode

Vitocell 100-V

119 USG / 450 ltr capacity

Domestic hot water storage tank of high-grade steel with wrap-around soft PET insulation (HCFC-free) and Ceraprotect two-coat enamel finish with:

H thermometer

H adjustable leveling feet

H

H built-in aquastat well

Magnesium anode

The following is packed separately and attached to the crate:

H installation fittings package: with the necessary brass adaptors, other necessary hardware, and hemp

H temperature and pressure relief valve.

The following is packed separately and attached to the crate:

H installation fittings package: with the necessary brass adaptors, other necessary hardware, and hemp

H temperature and pressure relief valve.

Electrostatically powder-coated sheet metal enclosure panel in a Vitosilver finish.

Synthetic wrap-around enclosure panel in a

Vitosilver finish.

Domestic hot water connections

IMPORTANT

This is a simplified conceptual drawing only! Piping and necessary componentry must be field verified. Proper installation and functionality in the field is the responsibility of the heating contractor.

Domestic hot water supply

DHW recirculation line

DHW recirculation pump

Spring-loaded flow check valve

Discharge pipe

Temperature and pressure relief valve

(TPV)

Shut-off valve

Drain

Domestic cold water supply lines

Backflow preventer

Domestic cold water inlet

Precharged expansion tank

(required where backflow preventer is installed; check local plumbing codes and requirements)

Thermostatic mixing valve/anti-scald valve for solar applications (field supplied)

VITOCELL 100-V

Product Installation

Backflow preventers

Where backflow preventers are required, a domestic water expansion tank installation is recommended in the cold water inlet piping before the cold water enters the

Vitocell. For the backflow device, observe local plumbing codes and regulations.

Warranty

Our warranty for domestic hot water tanks states that the water heated must be of drinking (potable) water quality and that any water treatment equipment in use must function correctly.

Temperature and pressure relief valve

A temperature and pressure relief valve

(T&P relief valve) is supplied with the tank.

The heating contractor must install the valve on each tank in a method meeting code requirements. If local codes require a different relief valve, substitute the manufacturer’s supplied valve. The tank is approved for 150 psig. Maximum operating pressure is 150 psig.

The T&P relief valve supplied with the tank is tested under ANSI Z21.22 Code for Relief

Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems.

Viessmann accepts no responsibility for damage howsoever caused and reserves the right to withdraw the product warranty if the product has been improperly installed or misapplied by the installer, contractor or final user. In order to qualify for product warranty, strict adherence to the installation and service manuals must be assured. In the event that Viessmann non-approved components are utilized, Viessmann reserves the right to withdraw all expressed or implied warranties without written notice.

The water to be heated with the Vitocell must be drinking (potable) water quality. If the tank is used to heat other media, the warranty will be null and void. Damage resulting from excessive pressure or temperature is clearly not the responsibility of Viessmann.

IMPORTANT

Since the heat exchanger coil allows for high MBH input (see Vitocell flow charts), confirmation that the appropriate and correct size pressure and temperature relief valve is used and installed, is necessary.

The amount of chloride and sulfate acceptable to the tank is limited. In areas where high concentrations of chloride and sulfate are present in drinking water, please consult Viessmann for directions.

Sensor Well

Vitocell 100-V

42 to 119 USG / 160 to 450 ltr capacity

The sensor well is welded into the domestic hot water storage tank.

8” / 200 mm

Ø ½”/

14.9 mm

Watts Model

40XL-8

ASME pressure steam rating

CSA temperature steam rating

Relief temperature

Inlet thread

Outlet thread

150 psig

(US and Canada)

1438 MBH

205 MBH

210ºF (99ºC)

¾” male

¾” female

VITOCELL 100-V 11

Vitocell 100-V Sizing

Continuous Flow Capacity Chart

Vitocell 100-V,

42 and 53 USG / 160 and 200 ltr capacities

Curve

Domestic hot water 40 to 113°F / 4 to 45°C

Curve

Domestic hot water 40 to 140°F / 4 to 60°C

VITOCELL 100-V

Vitocell 100-V,

79 USG / 300 ltr capacity

Curve

Domestic hot water 40 to 113°F / 4 to 45°C

Curve

Domestic hot water 40 to 140°F / 4 to 60°C

Vitocell 100-V Sizing

Continuous Flow Capacity Chart

VITOCELL 100-V 13

Vitocell 100-V Sizing

Continuous Flow Capacity Chart

Vitocell 100-V,

119 USG / 450 ltr capacity

Curve

Domestic hot water 40 to 113°F / 4 to 45°C

Curve

Domestic hot water 40 to 140°F / 4 to 60°C

VITOCELL 100-V

Vitocell 100-V Sizing

Continuous Flow Capacity Chart

Example: Vitocell 100-V, 119 USG / 450 ltr capacity

Assume boiler output to tank is 170 MBH. Enter chart at left and draw horizontal line across to recovery rate of 203 GPH / 3.4 GPM for

140°F / 60°C domestic hot water under column B. Where the horizontal line intersects the 194°F / 90°C curve is the point of intersection for the diagonal line used to size the pump. The diagonal line begins at the origin and goes through the point of intersection extending up to the top of the chart. Read between the reference diagonal lines to get a pump specification of 11.9 GPM at 5 ft. To summarize: For a

Vitocell-V 100 with 119 USG / 450 ltr capacity and 170 MBH input, the boiler water temperature is 194°F / 90°C, difference between boiler return and supply water temperature is 31°F / 17°C, recovery rate is 3.4 GPM of 140°F / 60°C DHW, and the pump required is

11.9 GPM, 5.0 ft. plus pressure drop in piping and boiler.

VITOCELL 100-V 15

VITOCELL 100-V

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