Allen-Bradley PowerFlex400 User manual

www.abpowerflex.com

Adjustable

Frequency AC

Drive for

Fan & Pump

Applications

FRN 4.xx

User Manual

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://

www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Important: Identifies information that is critical for successful application and understanding of the product.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:

• identify a hazard

• avoid the hazard

• recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.

PowerFlex is a registered trademark of Rockwell Automation, Inc.

DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.

PLC is a registered trademark of Rockwell Automation, Inc.

Summary of Changes

Manual Updates

The information below summarizes the changes to the PowerFlex 400

User Manual since the August 2005 release.

Description of New or Updated Information

Important statement regarding differences in parameter defaults for packaged drives added to parameter P041 [Reset To Defalts].

Important statement regarding related parameter added to parameter

A167 [Flying Start En].

See Page(s)

3-11

3-37

New Parameter

The following new parameter has been added with the release of

Firmware Release Number (FRN) 4.xx.

Parameter Name

[Motor NP FLA]

Parameter Number

A200

See Page(s)

3-46

soc-2

Manual Updates

The information below summarizes the changes to the PowerFlex 400

User Manual since the April 2005 release.

Description of New or Updated Information

Attention statement clarified.

See Page(s)

1-6

Min/Max wire sizes for Frame F corrected.

1-15

Note added regarding the function of I/O Terminal 18, Analog Common 2.

1-17

Connection Examples corrected for Analog Input and Analog Output.

Required filters corrected for 380-480V, 2.2-11 kW (3.0-15 HP) drives in

First Environment Unrestricted.

Important statement regarding differences in parameter defaults for packaged drives added to parameter P041 [Reset To Defalts].

Fault F64 Drive Overload description corrected.

1-20

1-28

3-11

4-4

Overcurrent protection for hardware limit and instantaneous fault levels corrected.

A-3

Max storage temperatures corrected to 70 degrees C (158 degrees F).

A-3

Max and Actual Short Circuit Ratings added to Electrical specification.

A-4

Optional Relay specifications added.

A-5

Supported communication protocols expanded.

Watts Loss table added.

A-5

A-6

Power Structure detail added to Appendix A.

Appendix D provides setup information for Damper Control, PID Control, and Auxiliary Control schemes.

Appendix G, P1 network protocol added.

A-7

D-1

G-1

New Parameters

The following new parameters have been added with the release of

Firmware Release Number (FRN) 3.xx.

Parameter Name

[Motor OL Ret]

[Anlg Loss Delay]

[Start Source 2]

[Speed Ref 2]

Parameter Number

P043

T088

C108

C109

See Page(s)

3-11

3-26

3-29

3-30

Preface

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Table of Contents

Overview

Who Should Use this Manual? . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . P-1

Manual Conventions . . . . . . . . . . . . . . . . . P-2

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-4

Installation/Wiring

Opening the Cover . . . . . . . . . . . . . . . . . . 1-1

Mounting Considerations . . . . . . . . . . . . . 1-4

AC Supply Source Considerations . . . . . . 1-6

General Grounding Requirements . . . . . . 1-8

Fuses and Circuit Breakers . . . . . . . . . . . . 1-9

Power Wiring . . . . . . . . . . . . . . . . . . . . . 1-11

I/O Wiring Recommendations . . . . . . . . 1-15

Start and Speed Reference Control . . . . . 1-24

RS485 Network Wiring. . . . . . . . . . . . . . 1-26

EMC Instructions . . . . . . . . . . . . . . . . . . 1-27

FCC Instructions . . . . . . . . . . . . . . . . . . . 1-29

Start Up

Prepare For Drive Start-Up . . . . . . . . . . . . 2-1

Integral Keypad . . . . . . . . . . . . . . . . . . . . . 2-3

Viewing and Editing Parameters . . . . . . . . 2-5

Keypad Hand-Off-Auto Functions . . . . . . 2-6

Programming and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

Parameter Organization. . . . . . . . . . . . . . . 3-2

Basic Display Group . . . . . . . . . . . . . . . . . 3-4

Basic Program Group . . . . . . . . . . . . . . . . 3-7

Terminal Block Group. . . . . . . . . . . . . . . 3-12

Communications Group . . . . . . . . . . . . . 3-27

Advanced Program Group. . . . . . . . . . . . 3-31

Aux Relay Card Group . . . . . . . . . . . . . . 3-47

Advance Display Group . . . . . . . . . . . . . 3-52

Parameter Cross-Reference – by Name . 3-58

Troubleshooting

Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3

Common Symptoms and

Corrective Actions . . . . . . . . . . . . . . . . . 4-5

2

Table of Contents

Appendix A

Appendix B

Appendix C

Appendix D

Appendix E

Appendix F

Appendix G

Supplemental Drive Information

Drive, Fuse & Circuit Breaker Ratings . . . A-1

Specifications. . . . . . . . . . . . . . . . . . . . . . . A-2

Input Power Connections. . . . . . . . . . . . . . A-7

Accessories and Dimensions

Product Selection . . . . . . . . . . . . . . . . . . . . B-1

Product Dimensions. . . . . . . . . . . . . . . . . . B-7

RJ45 DSI Splitter Cable

Application Notes

Damper Control Setup . . . . . . . . . . . . . . . . D-1

PID Setup. . . . . . . . . . . . . . . . . . . . . . . . . . D-2

Auxiliary Motor Control Setup . . . . . . . . D-11

Modbus RTU Protocol

Network Wiring . . . . . . . . . . . . . . . . . . . . . E-1

Parameter Configuration . . . . . . . . . . . . . . E-2

Supported Modbus Function Codes . . . . . E-2

Writing (06) Logic Command Data. . . . . . E-3

Writing (06) Reference . . . . . . . . . . . . . . . E-3

Reading (03) Logic Status Data. . . . . . . . . E-4

Reading (03) Feedback . . . . . . . . . . . . . . . E-4

Reading (03) Drive Error Codes . . . . . . . . E-5

Reading (03) and Writing (06) Drive

Parameters . . . . . . . . . . . . . . . . . . . . . . . E-5

Additional Information . . . . . . . . . . . . . . . E-5

Metasys N2

Understanding Metasys N2 . . . . . . . . . . . . F-1

Network Points . . . . . . . . . . . . . . . . . . . . . F-3

Using Percent (%) for the Reference . . . . . F-5

Using Metasys Configurable Objects to Access

Parameters . . . . . . . . . . . . . . . . . . . . . . . F-6

P1 – Floor Level Network (FLN)

Understanding P1-FLN . . . . . . . . . . . . . . . G-1

Network Points . . . . . . . . . . . . . . . . . . . . . G-2

Using Percent (%) for the Reference . . . . . G-6

Using P1 Configurable Points to Access

Parameters . . . . . . . . . . . . . . . . . . . . . . . G-7

Index

Preface

Overview

The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 400

Adjustable Frequency AC Drive.

For information on…

Who Should Use this Manual?

Reference Materials

Manual Conventions

Drive Frame Sizes

General Precautions

Catalog Number Explanation

See page…

P-1

P-1

P-2

P-2

P-3

P-4

Who Should Use this Manual?

This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.

Reference Materials

The following manuals are recommended for general drive information:

Title

Wiring and Grounding

Guidelines for Pulse Width

Modulated (PWM) AC Drives

Preventive Maintenance of

Industrial Control and Drive

System Equipment

Safety Guidelines for the

Application, Installation and

Maintenance of Solid State

Control

A Global Reference Guide for

Reading Schematic Diagrams

Publication

DRIVES-IN001…

DRIVES-TD001…

SGI-1.1

100-2.10

Available Online at … www.rockwellautomation.com/ literature

P-2

Overview

Manual Conventions

• In this manual we refer to the PowerFlex 400 Adjustable Frequency

AC Drive as; drive, PowerFlex 400 or PowerFlex 400 Drive.

• Parameter numbers and names are shown in this format:

P031 [Motor NP Volts]

Name

Number

Group b = Basic Display Group

P = Basic Program Group

T = Terminal Block Group

C = Communications Group

A = Advanced Program Group

R = Aux Relay Card Group d = Advanced Display Group

• The following words are used throughout the manual to describe an action:

Word

Can

Cannot

May

Must

Shall

Should

Should Not

Meaning

Possible, able to do something

Not possible, not able to do something

Permitted, allowed

Unavoidable, you must do this

Required and necessary

Recommended

Not Recommended

Drive Frame Sizes

Similar PowerFlex 400 drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame sizes is provided in

Appendix B .

Overview

P-3

General Precautions

!

!

!

!

!

ATTENTION: The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs [R, S, T (L1,

L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.

A darkened LCD display and LEDs is not an indication that capacitors have discharged to safe voltage levels.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes;

2. Actual deceleration times can be longer than commanded deceleration times

However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is unacceptable, the bus regulator must be disabled (see parameter

A187 ). In addition, installing a properly sized

dynamic brake resistor will provide equal or better performance in most cases.

P-4

Overview

Catalog Number Explanation

1-3

22C -

4

Drive

5

D

Dash Voltage Rating

6-8 9 10

038 A 1

Rating

11

0

12

3

Enclosure HIM Emission Class Comm Slot

Code

22C PowerFlex 400

Code Version

3 RS485

Code Rating

0 Not Filtered

Code Voltage Ph.

B

D

240V AC 3

480V AC 3

Code Interface Module

1 Fixed Keypad

Code Enclosure

N Panel Mount - IP20/UL Open-Type

(1)

A

F

Panel Mount - IP30/NEMA 1/UL Type 1

(2)

Flange Mount - IP20/UL Open Type

(3)

Output Current @ 200-240V 60Hz Input

Code Amps kW (HP) Frame

012 12

017 17.5

2.2 (3.0)

3.7 (5.0)

C

C

024 24

033 33

049 49

065 65

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

C

C

D

D

075 75

090 90

120 120

145 145

18.5 (25) D

22 (30) D

30 (40) E

37 (50) E

Output Current @ 380-480V Input

Code Amps kW (HP) Frame

6P0 6.0

010 10.5

2.2 (3.0)

4.0 (5.0)

C

C

012 12

017 17

022 22

030 30

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

C

C

C

C

038 38

045 45.5

060 60

072 72

088 88

105 105

142 142

170 170

208 208

18.5 (25) D

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

75 (100)

90 (125)

D

D

E

E

E

E

F

110 (150) F

(1)

(2)

(3)

Frame C drives only available with IP20/UL Open-Type enclosure. Field installed conversion kit available to achieve IP30/NEMA 1/UL Type 1 rating.

Frame D, E and F drives only available with IP30/NEMA 1/UL Type 1 enclosure.

Frame C drives only.

Additional accessories, options and adapters are available. See Appendix B for details.

Chapter

1

Installation/Wiring

This chapter provides information on mounting and wiring the

PowerFlex 400 Drive.


Opening the Cover

See page

1-1

Mounting Considerations 1-4

AC Supply Source Considerations 1-6

For information on… See page

Fuses and Circuit Breakers 1-9

Power Wiring

I/O Wiring

Recommendations

EMC Instructions

1-11

1-15

1-27

General Grounding Requirements 1-8

Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed.

All items must be read and understood before the actual installation begins.

!

ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

Opening the Cover

Frame C Drives

1. Press and hold in the tabs on each side of the cover.

2. Pull the cover out and up to release.

1-2

Installation/Wiring

Frame D Drives

1. Loosen the two captive cover screws.

2. Pull the bottom of the cover out and up to release.

Frame E Drives

1. Loosen the four captive cover screws.

2. Pull the bottom of the cover out and up to release.

Frame F Drives

1. Turn the latch counterclockwise.

2. Pull on the latch to swing the door open.

Installation/Wiring

1-3

1-4

Installation/Wiring

Mounting Considerations

• Mount the drive upright on a flat, vertical and level surface.

D

E

Frame

C

Screw Size

M5 (#10-24)

M8 (5/16 in.)

M8 (5/16 in.)

Screw Torque

2.45-2.94 N-m (22-26 lb.-in.)

6.0-7.4 N-m (53.2-65.0 lb.-in.)

8.8-10.8 N-m (78.0-95.3 lb.-in.)

F M10 (3/8 in.) 19.6-23.5 N-m (173.6-208.3 lb.-in.)

• Protect the cooling fan by avoiding dust or metallic particles.

• Do not expose to a corrosive atmosphere.

• Protect from moisture and direct sunlight.

Maximum Surrounding Air Temperature

D

E

F

Frame Enclosure Rating

C IP 20/UL Open-Type

IP 30/NEMA 1/UL Type 1

IP 20/UL Open-Type

(1)

Temperature

Range

-10° to 45°C

(14° to 113°F)

-10° to 45°C

(14° to 113°F)

-10° to 50°C

(14° to 122°F)

IP 30/NEMA 1/UL Type 1 -10° to 45°C

(14° to 113°F)

Minimum Mounting

Clearances

See

Figure 1.1

,

Mounting Option A

See

Figure 1.1

,

Mounting Option B

See

Figure 1.1

,

Mounting Option B

See

Figure 1.2

(1)

Frame C drives require installation of the PowerFlex 400 IP 30/NEMA 1/UL Type 1 option kit to achieve this rating.

Minimum Mounting Clearances

Refer to Appendix B for mounting dimensions.

Figure 1.1 Frame C Mounting Clearances

25 mm

(1.0 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

Mounting Option A

No clearance required between drives.

Mounting Option B

120 mm

(4.7 in.)

120 mm

(4.7 in.)

Installation/Wiring

Figure 1.2 Frames D, E and F Mounting Clearances

Frame D & E Frame F

250 mm

(9.8 in.)

150 mm

(6.0 in.)

1-5

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

50 mm

(2.0 in.)

150 mm

(6.0 in.)

150 mm

(6.0 in.)

Debris Protection

Frame C Drives – A plastic top panel is included with the drive. Install the panel to prevent debris from falling through the vents of the drive housing during installation. Remove the panel for IP 20/Open Type applications.

Frame D, E and F Drives – These drives have built-in debris protection.

Installation of a protective panel is not required.

Storage

• Store within an ambient temperature range of -40° to +85°C.

• Store within a relative humidity range of 0% to 95%, non-condensing.

• Do not expose to a corrosive atmosphere.

1-6

Installation/Wiring

!

AC Supply Source Considerations

Ungrounded Distribution Systems

ATTENTION: PowerFlex 400 drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.

Disconnecting MOVs (Drive Frames C, E and F only.)

To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed

125% of the nominal line-to-line voltage. To disconnect these devices,

remove the jumper shown in Figure 1.4

.

Figure 1.3 Phase to Ground MOV Removal

Three-Phase

AC Input

R/L1

S/L2

T/L3

Jumper 1 2 3 4

Figure 1.4 Jumper Location

Frame C Frame E & F

Important:

Tighten screw after jumper removal.

Note: Frame D drives do not contain a MOV to ground connection and are suitable for operation in both grounded and ungrounded distribution systems without modification.

Installation/Wiring

1-7

Input Power Conditioning

The drive is suitable for direct connection to input power within the rated voltage of the drive (see

Appendix A

). Listed in Table 1.A

are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in

Table 1.A

, install one of the devices listed under the heading Corrective

Action on the line side of the drive.

Important: Only one device per branch circuit is required. The device should be mounted closest to the branch and sized to handle the total current of the branch circuit.

Table 1.A Input Power Conditions

Input Power Condition

Low Line Impedance (less than 1% line reactance)

Line has power factor correction capacitors

Line has frequent power interruptions

Line has intermittent noise spikes in excess of

6000V (lightning)

Corrective Action

• Install Line Reactor (1)

• or Isolation Transformer

• Install Line Reactor

(1)

• or Isolation Transformer

Phase to ground voltage exceeds 125% of normal line to line voltage

Ungrounded distribution system

• Remove MOV jumper to ground

(Frame C, E & F drives only)

• or Install Isolation Transformer with grounded secondary if necessary

(1)

Refer to

Appendix B

for accessory ordering information.

1-8

Installation/Wiring

General Grounding Requirements

The drive Safety Ground (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes.

The integrity of all ground connections should be periodically checked.

Figure 1.5 Typical Grounding

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

SHLD

Ground Fault Monitoring

If a system ground fault monitor (RCD) is to be used, only Type B

(adjustable) devices should be used to avoid nuisance tripping.

Safety Ground (PE)

This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.

Motor Ground

The motor ground must be connected to one of the ground terminals on the drive.

Shield Termination - SHLD

Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor cable shield. The motor

cable shield connected to one of these terminals (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or

EMI clamp to connect the shield to the safety ground terminal. The conduit box may be used with a cable clamp for a grounding point for the cable shield.

When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.

Installation/Wiring

1-9

RFI Filter Grounding

Using an external filter with any drive rating, may result in relatively high ground leakage currents. Therefore, the filter must only be used in

installations with grounded AC supply systems and be permanently

installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground.

Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection.

Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked.

Fuses and Circuit Breakers

The PowerFlex 400 does not provide branch short circuit protection.

This product should be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations.

Fusing

The ratings in the table that follows are the recommended values for use with each drive rating. The devices listed in this table are provided to serve as a guide.

Bulletin 140M (Self-Protected Combination Controller)/UL489

Circuit Breakers

When using Bulletin 140M or UL489 rated circuit breakers, the guidelines listed below must be followed in order to meet the NEC requirements for branch circuit protection.

• Bulletin 140M can be used in single and group motor applications.

• Bulletin 140M can be used up stream from the drive without the need for fuses.

1-10

Installation/Wiring

Table 1.B Recommended Branch Circuit Protective Devices

Voltage

Rating

Drive Rating

kW (HP)

200-240V AC

– 3-Phase

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

380-480V AC

– 3-Phase

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

75 (100)

90 (125)

110 (150)

Fuse Rating

Amps

20

20

25

30

125

175

200

10

20

30

35

45

70

90

100

100

125

150

200

40

50

60

80

250

250

(1)

140M Motor

Protectors

(2)

Catalog No.

Recommended

MCS Contactors

Catalog No.

140M-D8E-C16 100-C23

140M-F8E-C25 100-C37

140M-F8E-C32 100-C37

140M-F8E-C45 100-C45

140-CMN-6300 100-C60

–

–

140-CMN-9000 100-C85

140-CMN-9000 100-D95

100-D110

100-D180

– 100-D180

140M-D8E-C10 100-C09

140M-D8E-C16 100-C16

140M-D8E-C16 100-C23

–

–

–

–

140M-D8E-C20 100-C23

140M-F8E-C32 100-C30

140M-F8E-C32 100-C37

140M-F8E-C45 100-C60

140-CMN-6300 100-C60

140-CMN-9000 100-C85

140-CMN-9000 100-C85

– 100-D110

100-D140

100-D180

100-D210

100-D250

(1)

(2)

Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

Refer to the Bulletin 140M Motor Protectors Selection Guide, publication

140M-SG001… to determine the frame and breaking capacity required for your application.

Installation/Wiring

1-11

Power Wiring

!

!

ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends.

For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” power leads.

Motor Cable Types Acceptable for 200-600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than three sets of motor leads in a single conduit to minimize “cross talk”. If more than three drive/motor connections per conduit are required, shielded cable must be used.

UL installations must use 600V, 75°C or 90°C wire.

Use copper wire only.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet

areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications / networking are also good candidates for shielded cable.

1-12

Installation/Wiring

Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and

Grounding Guidelines for PWM AC Drives,” publication

DRIVES-IN001A-EN-P.

Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield

(with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance.

Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.

Recommended Shielded Wire

Location

Standard

(Option 1)

Standard

(Option 2)

Class I & II;

Division I & II

Rating/Type Description

600V, 90°C (194°F)

XHHW2/RHW-2

Anixter

B209500-B209507,

Belden 29501-29507, or equivalent

• Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

• PVC jacket.

Tray rated 600V, 90°C

(194°F) RHH/RHW-2

Anixter OLF-7xxxxx or equivalent

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.

• PVC jacket.

Tray rated 600V, 90°C

(194°F) RHH/RHW-2

Anixter 7V-7xxxx-3G or equivalent

• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

Installation/Wiring

1-13

Reflected Wave Protection

The drive should be installed as close to the motor as possible.

Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor (reflected wave

phenomena). See Table 1.C

for recommendations.

The reflected wave data applies to all frequencies 2 to 10 kHz.

For 240V ratings, reflected wave effects do not need to be considered.

Table 1.C Maximum Cable Length Recommendations

Reflected Wave

380-480V Ratings Motor Insulation Rating

1000 Vp-p

1200 Vp-p

1600 Vp-p

Motor Cable Only

(1)

7.6 meters (25 feet)



(1)

Longer cable lengths can be achieved by installing devices on the output of the drive.

Consult factory for recommendations.

Output Disconnect

The drive is intended to be commanded by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used. If it is necessary to disconnect power to the motor with the drive outputting power, an auxiliary contact should be used to simultaneously disable drive control run commands.

1-14

Installation/Wiring

Power Terminal Block

Frame C, D, and F drives utilize a finger guard over the power wiring terminals. Replace the finger guard when wiring is complete.

Figure 1.6 Power Terminal Blocks

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

Frame C

DC– DC+ BR+ BR–

Frame D

R/L1 S/L2 T/L3

P1

P2

DC– U/T1 V/T2 W/T3

R/L1S/L2T/L3

P1 P2 DC–

U/T1V/T2W/T3

Frame E:

480V

37-45kW

(50-60HP)

Frame E:

240V 480V

30-37kW 55-75kW

(40-50HP) (75-100HP)

R/L1

S/L2 T/L3

P1

P2 DC–

U/T1

V/T2

W/T3

Frame F

R/L1

S/L2

T/L3

P1

P2

DC–

U/T1

V/T2

W/T3

Terminal

(1)

Description

R/L1, S/L2, T/L3 3-Phase Input

U/T1 To Motor U/T1

V/T2

W/T3

To Motor V/T2

To Motor W/T3

=

DC Bus Inductor Connection

P2, P1

DC–, DC+

P2, DC–

BR+, BR–

Switch any two motor leads to change forward direction.

Drives are shipped with a jumper between Terminals

P2 and P1. Remove this jumper only when a DC Bus

Inductor will be connected. Drive will not power up without a jumper or inductor connected.

DC Bus Connection (Frame C Drives)

DC Bus Connection (Frame D, E, and F Drives)

Not Used

Safety Ground - PE

(1)

Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.

Installation/Wiring

1-15

!

!

Table 1.D Power Terminal Block Specifications

Frame Maximum Wire Size

(1)

Minimum Wire Size

(1)

Recommended

Torque

C

D

8.4 mm

2

(8 AWG)

33.6 mm

2

(2 AWG)

1.3 mm

2

(16 AWG)

8.4 mm

2

(8 AWG)

2.9 N-m (26 lb.-in.)

5.1 N-m (45 lb.-in.)

E 480V

37-45 kW

(50-60 HP)

F

33.6 mm

2

(2 AWG) 3.5 mm

2

(12 AWG) 5.6 N-m (49.5 lb.-in.)

E 240V

30-37 kW

(40-50 HP)

480V

55-75 kW

(75-100 HP)

107.2 mm

2

(4/0 AWG) 53.5 mm

2

(1/0 AWG) 19.5 N-m (173 lb.-in.)

152.5 mm

2

(300 MCM) 85.0 mm

2

(3/0 AWG) 19.5 N-m (173 lb.-in.)

(1)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside this range, lugs may be used.

I/O Wiring Recommendations

Motor Start/Stop Precautions

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If used, the input device must not exceed one operation per minute or drive damage can occur.

ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. When the AC line is removed, there will be a loss of any inherent regenerative braking effect that might be present - the motor will coast to a stop. An auxiliary braking method may be required.

1-16

Installation/Wiring

Important points to remember about I/O wiring:

• Always use copper wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

!

ATTENTION: Driving the 4-20mA analog input from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

Control Wire Types

Table 1.E Recommended Control and Signal Wire

(1)

Wire Type(s)

Belden 8760/9460

(or equiv.)

Belden 8770

(or equiv.)

Description Minimum

Insulation Rating

0.8 mm

2

(18AWG), twisted pair, 100% shield with drain.

(1)

0.8 mm

2

(18AWG), 3 conductor, shielded for remote pot only.

300V

60 degrees C

(140 degrees F)

(1)

If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

I/O Terminal Block

Table 1.F I/O Terminal Block Specifications

Frame Maximum Wire Size

C, D, E, F 1.3 mm

2

(16 AWG)

(2)

Minimum Wire Size

(2)

0.13 mm

2

Torque

(26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)

(2)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Maximum Control Wire Recommendations

Do not exceed control wiring length of 30 meters (100 feet). Control signal cable length is highly dependent on electrical environment and installation practices. To improve noise immunity, the I/O terminal block

Common must be connected to ground terminal/protective earth. If using the RS485 (DSI) port, I/O Terminal 20 should also be connected to ground terminal/protective earth.

Installation/Wiring

1-17

Figure 1.7 Control Wiring Block Diagram

ENBL

Enable

Jumper

#1 Relay N.O.

R1

#1 Relay Common

R2

#1 Relay N.C.

R3

#2 Relay N.O.

R4

#2 Relay Common

R5

#2 Relay N.C.

R6

(4)

SNK

SRC

1 of 7 Digital Input Circuits

SNK SRC

+24V

Earth Referenced

Frames D & E

(5)

+10V

0-10V

0-20mA

Isolated

30V DC

50mA

0-10V

0-20mA

0-10V

0-20mA

Non-inductive

AO1

10V 20MA

AO2

10V 20MA

AI1

10V 20MA

AI2

10V 20MA

01

02

Stop/

Function Loss

(1)(4)

Start/Run FWD

(2)

Typical

SRC Wiring

Typical

SNK Wiring

Direction/Run REV

03

04

05

Digital Common

Digital Input 1

06

07

Digital Input 2

Digital Input 3

08

09

Digital Input 4

Digital Common

10

Opto Common

19

20

+24V DC Source

11

12

13

14

15

+10V DC Source

Analog Input 1 (AI1)

Analog Common 1

Analog Output 1 (AO1)

16

17

18

Analog Output 2 (AO2)

Analog Input 2 (AI2)

Analog Common 2

(6)

Opto Output

RS485 Shield

Pot must be

1-10k ohm

2 Watt Min.

Common

(3)

24V

RS485

(DSI)

(2)

(3)

(4)

(5)

(6)

P036 [Start Source]

Keypad

3-Wire

2-Wire

RS485 Port

Stop

Per P037

Per P037

Per P037

Per P037

I/O Terminal 01 Stop

Coast

Per P037

(4)

Coast

Coast

(1)

Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to option 1 “3-Wire” or

6 “2-W Lvl/Enbl”. In three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode].

Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.

Two wire control shown. For three wire control use a momentary input start. If reverse is enabled by A166, use a maintained input

on I/O Terminal 02 to command a

for I/O Terminal 03 to change direction.

When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.

When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation.

Most I/O terminals labeled “Common” are not referenced to the safety ground (PE) terminal and are designed to greatly reduce common mode interference. On Frame D and E drives, Analog Common 1 is referenced to ground.

Common for Analog Input 2 (AI2). Electronically isolated from digital I/O and opto output. Not to be used with

Analog Input 1 (AI1), Analog Output 1 (AO1) or Analog Output 2 (AO2). With Analog Input 2, provides one fully isolated analog input channel.

1-18

Installation/Wiring

(1)

(2)

Table 1.G Control I/O Terminal Designations

No. Signal

01 Stop

(1)

/

02

Function Loss

Start/Run FWD

Default

Coast

–

Description

Factory installed jumper or a normally closed input must be present for the drive to start.

Program with P036 [Start Source].

HAND Mode: Command comes from Integral Keypad.

AUTO Mode: I/O Terminal 02 is active.


03 Direction/Run REV Rev Disabled

To enable reverse operation, program with A166

[Reverse Disable].


04 Digital Common –

05 Digital Input 1 Purge

(2)

For digital inputs. Tied to I/O Terminal 09.

Electronically isolated with digital inputs from analog I/O and opto output.

Program with T051 [Digital In1 Sel].

06

07

08

09

10

11

12

13

Digital Input 2

Digital Input 3

Digital Input 4

Digital Common

Opto Common

+24V DC

+10V DC

Analog Input 1

Local

Clear Fault

Comm Port

–

–

–

–

0-10V




For digital inputs. Tied to I/O Terminal 04.

Electronically isolated with digital inputs from analog I/O and opto output.

For opto-coupled outputs. Electronically isolated with opto output from analog I/O and digital inputs.

Drive supplied power for digital inputs.

Referenced to Digital Common. Max. Output: 100mA.

Drive supplied power for 0-10V external potentiometer.

Referenced to Analog Common. Max. Output: 15mA.

External 0-10V (unipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.

For current (mA) input, set AI1 DIP Switch to 20mA.

Program with T069 [Analog In 1 Sel].

Input Impedance: 100k ohm (Voltage Mode)

250 ohm (Current Mode)

14

15

Analog Common 1

Analog Output 1

– Common for Analog Input 1 and Analog Output 1 and 2.

Electrically isolated from digital I/O and opto output.

OutFreq 0-10 Default analog output is 0-10V.

For current (mA) value, set AO1 DIP Switch to 20mA.

Program with T082 [Analog Out1 Sel].

Maximum Load: 4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

16 Analog Output 2

17 Analog Input 2

OutCurr 0-10 Default analog output is 0-10V.

For a current (mA) value, set AO2 DIP Switch to 20mA.

Program with T085 [Analog Out2 Sel].

Maximum Load: 4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

0-10V Optically isolated external 0-10V (unipolar), ±10V

(bipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.

For current (mA) input, set AI2 DIP Switch to 20mA.

Program with T073 [Analog In 2 Sel].

Input Impedance: 100k ohm (Voltage Mode)

250 ohm (Current Mode)

18

19

Analog Common 2

Opto Output

– For Analog Input 2. Electronically isolated from digital I/O and opto output. With Analog Input 2, provides one fully isolated analog input channel.

At Frequency Program with T065 [Opto Out Sel].

Param.

P036

(1)

P036 ,

P037

P036 ,

P037 ,

A166

T051

T052

T053

T054

P038

T069 ,

T070

,

T071 ,

T072

P038 ,

T051 T054 ,

A152

T082 ,

T084

,

T085 ,

T086

,

T087

T073 ,

T074

,

T075 , T076

T065 ,

T066

,

T068

20 RS485 (DSI) Shield – Terminal connected to Safety Ground - PE when using the RS485 (DSI) Communication Port.

See Footnotes (1) and (4) on page

1-17

.

Important information regarding Stop commands and the [Digital Inx Sel] Purge option is provided on page 3-12 .

Installation/Wiring

1-19

No. Signal

Table 1.H Relay Terminal Designations and DIP Switches

Default Description

R1 #1 Relay N.O.

R2 #1 Relay Common

R3 #1 Relay N.C.

R4 #2 Relay N.O.

R5 #2 Relay Common

R6 #2 Relay N.C.

Ready/Fault

–

Normally open contact for No. 1 output relay.

Common for output relay.

Ready/Fault Normally closed contact for No. 1 output relay.

Motor Running Normally open contact for No. 2 output relay.

– Common for output relay.

Motor Running Normally closed contact for No. 2 output relay.

Param.

T055

T055

T060

T060

Selection DIP Switches:

Analog Input (AI1 & AI2)

Analog Output (AO1 & AO2)

Sink/Source DIP Switch

0-10V Sets analog output to either voltage or current.

Settings must match: AI1 & T069 [Analog In 1 Sel]

AI2 & T073 [Analog In 2 Sel]

AO1 & T082 [Analog Out1 Sel]

AO2 & T085 [Analog Out2 Sel]

Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP

Switch setting.

Figure 1.8 User Installed Auxiliary Relay Card (Frames D, E, & F Only)

3A 3B 4A 4B 5A 5B

6A 6B 7A 7B 8A 8B

Important: If using auxiliary motor control, ensure that wiring and parameter configuration are correct before wiring contactor outputs. All relays on the Auxiliary Relay Card will energize on power-up by default.

Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage. Refer to Appendix D for more details.

No. Signal

Table 1.I User Installed Relay Board Terminal Designations

Default Description

3A #3 Relay N.O.

3B #3 Relay Common

4A #4 Relay N.O.

4B #4 Relay Common

5A #5 Relay N.O.

5B #5 Relay Common

6A #6 Relay N.O.

6B #6 Relay Common

7A #7 Relay N.O.

7B #7 Relay Common

8A #8 Relay N.O.

8B #8 Relay Common

Ready/Fault

–

Ready/Fault

–

Ready/Fault

–

Ready/Fault

–

Ready/Fault

–

Ready/Fault

–

Normally open contact for Number 3 Output Relay

Common for Number 3 Output Relay











Param.

R221

R224

R227

R230

R233

R236

1-20

Installation/Wiring

I/O Wiring Examples

Connection Example Input/Output

Potentiometer

1-10k Ohm Potentiometer

Recommended

(2 Watt Minimum)

12

13

14

Analog Input

Bipolar Speed Reference,

±10V Input

-/+ 10V

Common

17

18

Analog Input

Unipolar Speed Reference,

0 to +10V Input

+

Common

13

14

Analog Input

Unipolar Speed Reference,

4-20 mA Input

+

Common

13

14

Analog Output

Unipolar, 0 to +10V Output

• 1k Ohm Minimum

Common

+

14

15

Required Settings

DIP Switch

AI1 = 10V

Parameters

P038 [Speed Reference] = 2 “Analog In1”

T069 [Analog In 1 Sel] = 2 “0-10V”

Scaling

T070 [Analog In 1 Lo]

T071 [Analog In 1 Hi]

Check Results d305 [Analog In 1]

DIP Switch

AI2 = 10V

Parameters


T073 [Analog In 2 Sel] = 3 “-10 to +10V”

Scaling




DIP Switch

AI1 = 10V

Parameters


T069 [Analog In 1 Sel] = 2 “0-10V”

Scaling




DIP Switch

AI1 = 20MA

Parameters


T069 [Analog In 1 Sel] = 1 “4-20 mA”

Scaling




DIP Switch

AO1 = 10V

Parameters

T082 [Analog Out1 Sel] = 0 through 6

Scaling

T083 [Analog Out1 High]

T084 [Analog Out1 Setpt]

Input/Output

Analog Output

Unipolar, 4-20 mA Output

• 525 Ohm Maximum

Connection Example

Common

+

14

16

Installation/Wiring

1-21


DIP Switch

AO1 = 20MA

Parameters

T082 [Analog Out1 Sel] = 14 through 20

Scaling

T083 [Analog Out1 High]

T084 [Analog Out1 Setpt]

2 Wire Control

Sourcing (SRC),

Internal Supply,

Non-Reversing

• Input must be active for the drive to run.

• When input is opened, the drive will stop as specified by

P037 [Stop Mode].

• Drive will not run if I/O

Terminal 01 is open. Drive will coast to stop if opened while running.

2 Wire Control

Sourcing (SRC),

External Supply,

Non-Reversing



P037 [Stop Mode].

• User supplied 24V DC power source must be used.

• Each digital input draws 6 mA.



2 Wire Control

Sinking (SNK),

Internal Supply,

Non-Reversing



P037 [Stop Mode].



Stop-Run

Stop-Run

Stop-Run

11

+24V Common

04

01

02

04

01

02

DIP Switch

SNK/SRC = SRC

Parameters

P036 [Start Source] = 2, 3, 4

P037 [Stop Mode] = 0 through 7

01

02

DIP Switch

SNK/SRC = SRC

Parameters



DIP Switch

SNK/SRC = SNK

Parameters



1-22

Installation/Wiring

Input/Output

2 Wire Control

Sourcing (SRC),

Internal Supply,

Run FWD/Run REV



P037 [Stop Mode].

• If both Run FWD and Run

REV inputs are closed at the same time, an undetermined state could occur.




Stop-Run

Forward

Stop-Run

Reverse

11

2 Wire Control with Function

Loss and SW Enable

Sourcing (SRC),

Internal Supply,

Non-Reversing



P037 [Stop Mode].



• Drive will fault if I/O Terminal

01 is open. Drive will coast to stop if opened while running.

Requires drive reset once terminal is closed.

3 Wire Control

Sourcing (SRC),

Internal Supply,

Non-Reversing

• A momentary input will start the drive.

• A stop input to I/O Terminal 01 will stop the drive as specified by P037 [Stop Mode].

Function Loss

11

Run FWD

SW Enable

Stop

Start

11

01

02

03

01

02

03


DIP Switch

SNK/SRC = SRC

Parameters



A166 [Reverse Disable] = 0 “Enabled”

DIP Switch

SNK/SRC = SRC

Parameters

P036 [Start Source] = 6 “2-W Lvl/Enbl”


01

02

DIP Switch

SNK/SRC = SRC

Parameters

P036 [Start Source] = 1 “3-Wire”


3 Wire Control

Sourcing (SRC),

Internal Supply,

Reversing

• A momentary input will start the drive.

• A stop input to I/O Terminal 01 will stop the drive as specified by P037 [Stop Mode].

• I/O Terminal 03 determines direction.

Stop

11

Start

Direction

01

02

03

DIP Switch

SNK/SRC = SRC

Parameters

P036 [Start Source] = 1 “3-Wire”


A166 [Reverse Disable] = 0 “Rev Enabled”

Installation/Wiring

1-23

Input/Output

Opto Output

• When using Opto Output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown to prevent damage to the output.

• Opto Output is rated 30V DC,

50 mA (non-inductive).


CR

19

+24V Common

09


Parameters

T065 [Opto Out Sel] = 0 through 15

T066 [Opto Out Level]

T068 [Opto Out Logic]

Typical Multiple Drive Connection Examples

Input/Output

Multiple Digital

Input Connections

Customer Inputs can be wired per

External Supply

(SRC).


02 04

Customer Inputs

02 04

Optional Ground Connection

02 04

When connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple drives, it is important to connect I/O Terminal 04 common together for all drives. If they are to be tied into another common (such as earth ground or separate apparatus ground) only one point of the daisy chain of I/O Terminal 04 should be connected.

!

ATTENTION: I/O Common terminals should not be tied together when using SNK (Internal Supply) mode. In SNK mode, if power is removed from one drive, inadvertent operation of other drives that share the same I/O Common connection may occur.

Multiple Analog

Connections

12 13 14 13 14 13 14

Remote Potentiometer Optional Ground Connection

When connecting a single potentiometer to multiple drives it is important to connect I/O Terminal 14 common together for all drives. I/O Terminal 14 common and I/O Terminal 13 (potentiometer wiper) should be daisy-chained to each drive.

All drives must be powered up for the analog signal to be read correctly.

1-24

Installation/Wiring

Start and Speed Reference Control

The drive speed command can be obtained from a number of different sources. The source is normally determined by

P038

[Speed Reference]. The drive Start command is normally determined by

P036 [Start Source]. However, the settings for these parameters can be

overridden by a variety of methods. See the chart below for the override priority.

Purge Input

Enabled and Active:

[Digital Inx Sel] = 1

Yes

Drive will Start and Run as specified by A141 [Purge Frequency].

Direction is always Forward.

No

Local Input

Enabled and Active


Yes

Start, Speed and Direction commands come from Integral Keypad.

Direction is Forward unless an input is programmed for "Keypad/Jog Direction"

No

Auto Input

Enabled and Active


Yes

Run as specified by

P038 [Speed Reference].

Start and Direction commands come from P036 [Start Source].

No

Comm Select Input

Enabled and Active:


Yes

Start, Speed and Direction commands come from RS485 (DSI) port.

No

Drive is in

Hand/Local Mode selected by AUTO key

(1)

Yes

Start and Speed commands come from Integral Keypad.

Direction is Forward unless an input is programmed for "Cmd Reverse"

No

Analog Input 1

Override Enabled & Active:


Yes

Speed commands come from

Analog Input 1 (I/O Terminal 13).

Start and Direction follows P036 [Start Source].

No

Analog Input 2

Override Enabled & Active:


Yes

Speed commands come from

Analog Input 2 (I/O Terminal 17).

Start and Direction follows P036 [Start Source].

No

P038 [Speed Reference]

= 4 or 5

Yes

Run as specified by



No

Preset Inputs Active

T051/T052/T053 = 8

Yes

Run as specified by

A144-A146 [Preset Freq 1-3].

Start follows P036 [Start Source],

Direction follows

Preset Frequency settings.

No

PID Enabled:

A152 [PID Ref Sel] ¹ 0

Yes

Run as specified by

A152 [PID Ref Sel].


No

Run as specified by



(1)

Refer to page 2-6 for additional

information on the operation of the Hand/Auto Mode.

Installation/Wiring

1-25

Accel/Decel Selection

The Accel/Decel rate can be obtained by a variety of methods. The default rate is determined by P039 [Accel Time 1] and P040 [Decel Time

1]. Alternative Accel/Decel rates can be made through digital inputs,

RS485 (DSI) communications and/or parameters. See the chart below for the override priority.

RS485 (DSI) Port

Controls Speed

Yes

Either

P039 [Accel Time 1]/P040 [Decel Time 1] or

A147 [Accel Time 2]/A148 [Decel Time 2] can be selected when

RS485 (DSI) port is active.

No

Input is programmed as "Acc & Dec 2"


Yes

A147 [Accel Time 2]/A148 [Decel Time 2] is active when input is active.

No

Speed is controlled by [Preset Freq x]

Yes

P039 [Accel Time 1]/P040 [Decel Time 1];

A147 [Accel Time 2]/A148 [Decel Time 2] determined by the active

Preset Frequency.

See A143-A146 [Preset Freq 0-3]

No

Drive is performing an

Auxiliary Motor AutoSwap

Yes

A147 [Accel Time 2]/A148 [Decel Time 2] are used.

No

P039 [Accel Time 1]/P040 [Decel Time 1] are used.

1-26

Installation/Wiring

RS485 Network Wiring

Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node.

Figure 1.9 Network Wiring Diagram

Master

TxRxD+

TxRxD-

PowerFlex 400

Node 1

4

TxRxD+

PowerFlex 400

Node 2

4

TxRxD+

PowerFlex 400

Node "n"

4

120 ohm resistor

120 ohm resistor

5

TxRxD-

5

TxRxD-

5

Shield Shield Shield

PIN 1

PIN 8

FRONT

NOTE: The shield should be grounded at ONLY ONE location.

Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 400 RJ45 socket contain power, etc. for other Rockwell

Automation peripheral devices and must not be connected.

Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+” and “TxRxD-” are shown for illustration purposes only. Refer to the master controller’s user manual for network terminations. Note that there is no standard for the “+” and

“-” wires, and consequently Modbus device manufacturers interpret them differently. If you have problems with initially establishing communications, try swapping the two network wires at the master controller.

On Drive Connections

PowerFlex 400 Frame D, E, and F drives are equipped with two RS485

(DSI) ports. One is accessible via an access door when the cover is on and one is only accessible with the cover off. When one of these ports has a Rockwell DSI device connected, the second port cannot be used.

Figure 1.10 Frame D, E, and F RS485 Ports

Second RS485 (DSI) Connection

RS485 (DSI) Network Connection

Installation/Wiring

1-27

EMC Instructions

CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official

Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User

Manual.

CE Declarations of Conformity are available online at:

http://www.ab.com/certification/ce/docs.

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

General Notes

All Drive Frames

• The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

Frame C Drives Only

• If the plastic top panel is removed or the optional conduit box is not installed, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.

1-28

Installation/Wiring

Essential Requirements for CE Compliance

Conditions 1-4 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

1. Grounding as described in Figure 1.11

. Refer to

page 1-9 for

additional grounding recommendations.

2. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

3. All shielded cables should terminate with the proper shield connector.

4. Conditions in Table 1.J

.

Table 1.J PowerFlex 400 – EN61800-3 Compliance

PowerFlex 400 Drive First Environment Restricted kW (HP) Cat. No.

22C-…

Required Filter

(Allen-Bradley)

Restrict

Motor

Install

Drive and

Cable to

(Meters)

Filter in

Shielded

Enclosure

200-240 Volts

First Environment Unrestricted

Required Filter Restrict

Motor

Install

Drive and

Cable to

(Meters)

Filter in

Shielded

Enclosure

2.2 (3.0) B012N103 22-RF034-CS 10

3.7 (5.0) B017N103 22-RF034-CS 10

5.5 (7.5) B024N103 22-RF034-CS 10

7.5 (10)

11 (15)

15 (20)

B033N103 22-RF034-CS 10

B049A103 22-RFD070

B065A103 22-RFD100

18.5 (25) B075A103 22-RFD100

22 (30) B090A103 22-RFD150

150

150

150

150

30 (40) B120A103 22-RFD150 150

37 (50) B145A103 22-RFD180 150

380-480 Volts

2.2 (3.0) D6P0N103 22-RF018-CS 10

4.0 (5.0) D010N103 22-RF018-CS 10

5.5 (7.5) D012N103 22-RF018-CS 10

7.5 (10)

11 (15)

D017N103 22-RF018-CS 10

D022N103 22-RF026-CS 10

15 (20) D030N103 22-RFD036 100

18.5 (25) D038A103 22-RFD050 150

22 (30) D045A103 22-RFD050 150

30 (40) D060A103 22-RFD070 50

37 (50) D072A103 22-RFD100 50

45 (60) D088A103 22-RFD100 50

55 (75) D105A103 22-RFD150 150

75 (100) D142A103 22-RFD180 50

90 (125) D170A103

No

Consult Factory

110 (150) D208A103 Consult Factory

No

No

No

No

No

No

No

No

No

No

No

No

No

No

No

No

22-RF034-CS

22-RF034-CS

22-RF034-CS

22-RF034-CS

Required Deltron MIF Series 50




No

No

1

1

1

1

Deltron MIF Series 50


22-RF018-CS

22-RF018-CS

22-RF018-CS

22-RF018-CS

22-RF026-CS

1

1

1

1

1









Consult Factory

Consult Factory

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Required

Installation/Wiring

1-29

Figure 1.11 Connections and Grounding

Shielded Enclosure

(1)


Option Kit (Frame C Drives Only)

EMI Fittings and Metal Conduit

L1

L2

L3

EMI Filter

L1'

L2'

L3'

R/L1

S/L2

T/L3

Enclosure Ground Connection Shielded Motor Cable

U/T1

V/T2

W/T3

Building Structure Steel

(1) Shielded Enclosure required to meet EN61800-3 First Environment Restricted for

200-240V AC 11-22 kW (15-30 HP) PowerFlex 400 drives and to meet EN61800-3

First Environment Unrestricted for all PowerFlex 400 ratings.

FCC Instructions

FCC Compliance

This equipment has been tested and found to comply with the limits for a

Class A digital device, pursuant to Part 15 of the FCC Rules when installed according to the User Manual. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the User Manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

1-30

Installation/Wiring

Essential Requirements for FCC Compliance

Conditions 1-4 listed below must be satisfied for PowerFlex 400 drives to meet the requirements of FCC Part 15 Subpart B.

1. Grounding as described in Figure 1.11

. Refer to

page 1-9 for

additional grounding recommendations.

2. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

3. All shielded cables should terminate with the proper shield connector.

4. Conditions in Table 1.K

.

Table 1.K PowerFlex 400 – FCC Part 15 Subpart B Compliance

PowerFlex 400 Drive kW (HP) Cat. No.

Required Filter Restrict Motor

Cable to (Meters)

Install Drive and

Filter in

Enclosure

200-240 Volts

2.2 (3.0) 22C-B012N103 22-RF034-CS

3.7 (5.0) 22C-B017N103 22-RF034-CS

10

10

No

No

5.5 (7.5) 22C-B024N103 22-RF034-CS

7.5 (10) 22C-B033N103 22-RF034-CS

11 (15)

15 (20)

22C-B049A103

22C-B065A103

22-RFD070

22-RFD100

10

10

150

150

No

No

Required

Required

18.5 (25) 22C-B075A103 22-RFD100

22 (30)

30 (40)

37 (50)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

22C-B090A103

22C-B120A103

22C-B145A103

22C-D017N103

22C-D022N103

22C-D030N103

22C-D038A103

22C-D045A103

22C-D060A103

22C-D072A103

22C-D088A103

22C-D105A103

22-RFD150

22-RFD150

22-RFD180

380-480 Volts

2.2 (3.0) 22C-D6P0N103 22-RF018-CS

4.0 (5.0) 22C-D010N103 22-RF018-CS

5.5 (7.5) 22C-D012N103 22-RF018-CS

22-RF018-CS

22-RF026-CS

22-RFD036

22-RFD050

22-RFD050

22-RFD070

22-RFD100

22-RFD100

22-RFD150

75 (100) 22C-D142A103 22-RFD180

90 (125) 22C-D170A103

110 (150) 22C-D208A103

150

150

150

150

10

10

10

10

10

100

150

150

50

50

50

150

50

Consult Factory

Consult Factory

Required

Required

No

No

No

No

No

No

No

No

No

No

No

No

No

No

No

Installation/Wiring

1-31

Figure 1.12 Connections and Grounding

Shielded Enclosure

(1)


Option Kit (Frame C Drives Only)

EMI Fittings and Metal Conduit

L1

L2

L3

EMI Filter

L1'

L2'

L3'

R/L1

S/L2

T/L3

Enclosure Ground Connection Shielded Motor Cable

U/T1

V/T2

W/T3

Building Structure Steel

(1) Shielded Enclosure required for 200-240V AC 11-22 kW (15-30 HP) PowerFlex 400 drives.

1-32

Notes:

Installation/Wiring

Chapter

2

Start Up

This chapter describes how to start up the PowerFlex 400 Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Basic Program Group.

Important: Read the General Precautions section before proceeding.

!

ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.

Prepare For Drive Start-Up

Before Applying Power to the Drive

❏

1. Confirm that all inputs are connected to the correct terminals and are secure.

❏

2. Verify that AC line power at the disconnect device is within the rated value of the drive.

❏

3. Verify that any digital control power is 24 volts.

❏

4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to

match your control wiring scheme. See Table 1.G on page 1-18 for

location.

Important: The default control scheme is Source (SRC). The Stop terminal is jumpered (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O

Terminals 01 and 11 and installed between I/O Terminals

01 and 04.

❏

5. Verify that the Stop input is present or the drive will not start.

Important: If I/O Terminal 01 is used as a stop input, the jumper between I/O Terminals 01 and 11 must be removed.

❏

6. Verify that the Analog I/O DIP Switches are set to 10 volts.

2-2

Start Up

Applying Power to the Drive

❏

7. Apply AC power and control voltages to the drive.

❏

8. Familiarize yourself with the integral keypad features (see

page 2-3 )

before setting any Program Group parameters.

Start, Stop, Direction and Speed Control

Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, and control speed directly from the integral keypad.

If a fault appears on power up, refer to Fault Descriptions on page 4-3

for an explanation of the fault code.

Integral Keypad

Start Up

2-3

Key

Operator Keys

Name

Escape

Select

Up Arrow

Down Arrow

Enter

Description

Back one step in programming menu.

Cancel a change to a parameter value and exit Program

Mode.

Advance one step in programming menu.

Select a digit when viewing parameter value.

Scroll through groups and parameters.

Increase/decrease the value of a flashing digit.

Advance one step in programming menu.

Save a change to a parameter value.

Digital Speed

Increment and

Decrement Arrows

Run/Start & Hand

(1)

Used to control speed of drive. Default is active.

Control is activated by parameter P038

[Speed Reference] or

P042

[Auto Mode].

Used to start the drive. Default is Hand mode as controlled by parameter P042 [Auto Mode].

Control is activated by parameter P036 [Start Source] or

P042

[Auto Mode].

Auto

(1)

Used to select Auto control mode.

Controlled by parameter

P042

[Auto Mode].

Stop/Off Used to stop the drive or clear a fault.

This key is always active.

Controlled by parameter

P037

[Stop Mode].

(1)

Important: Certain digital input settings can override drive operation. Refer to

Start and Speed

Reference Control on page 1-24 for details.

2-4

Start Up

Fault Status

LED Status Indicators

LED

Program Status

LED State

Steady Red

Description

Indicates parameter value can be changed.

Selected digit will flash.

Flashing Red Indicates that the drive is faulted.

Speed Status Steady Green Indicates that the digital speed control keys are enabled.

Hand Status

Auto Status

Steady Green Indicates that the Run/Start key is enabled.

Steady Yellow Indicates that the drive is in Auto mode.

LCD Display

➌

No.

Description

➊

Parameter Name

➋

Run/Stop Status:

= Stopped / = Running

flashes to indicate that the drive is stopping, but is still decelerating.

flashes when DC Injection is commanded.

Direction Indication: The Direction Arrow indicates the commanded direction of rotation. If the Arrow is flashing, the drive has been commanded to change direction, but is still decelerating.

flashes to indicate that the drive is in sleep mode.

Sleep Mode Indication:

➌

Parameter Group and Number:

= Basic Display

= Communications

= Advanced Display

= Basic Program

= Advanced Program

= Terminal Block

= Aux Relay Card

➍

Fault Indication and Fault Number

➎

Fault Name

Start Up

2-5

Viewing and Editing Parameters

The last user-selected Basic Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.

The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Basic Program Group parameter.

Example Displays Step

1. When power is applied, the last user-selected

Basic Display Group parameter number is displayed with flashing characters. The display then defaults to that parameter’s current value.

(Example shows the value of b001 [Output

Freq] with the drive stopped.)

Key(s)

2. Press the Up Arrow or Down Arrow to scroll through the Basic Display Group parameters.

(Only in Display Groups)

3. Press Esc once to display the Basic Display

Group parameter number shown on power-up.

The parameter number will flash.

4. Press Esc again to enter the group menu. The group menu letter will flash.

5. Press the Up Arrow or Down Arrow to scroll through the group menu (b, P, T, C, A and d).

6. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.

7. Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group.

8. Press Enter or Sel to view the value of a parameter. If you do not want to edit the value, press Esc to return to the parameter number.

9. Press Enter or Sel to enter program mode to edit the parameter value. The right digit will flash and the Program LED will illuminate if the parameter can be edited.

or or or or or or

10. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.

11. Press the Up Arrow or Down Arrow to change the parameter value.

12. Press Esc to cancel a change. The digit will stop flashing, the previous value is restored and the Program LED will turn off.

Or

Press Enter to save a change. The digit will stop flashing and the Program LED will turn off.

or

13. Press Esc to return to the parameter list.

Continue to press Esc to back out of the programming menu.

If pressing Esc does not change the display, then

b001 [Output Freq] is displayed. Press

Enter or Sel to enter the last group menu viewed.

The Basic Program Group (

page 3-7 ) contains the most commonly changed parameters.

2-6

Key

Start Up

Keypad Hand-Off-Auto Functions

Parameter P042 [Auto Mode] defines the operation mode of the control keys on the integral keypad.

Hand-Off-Auto Mode

In HAND mode:

• Control keys operate as Hand-Off-Auto.

• Start command and speed reference come from the integral keypad

Start/Hand and Digital Speed Increment and Decrement keys.

• Auto key switches control from HAND mode to AUTO mode in a bumpless transfer as long as there is an active Run command.

In AUTO mode:

• Auto key LED is illuminated.

• Start command is defined by

P036

[Start Source].

• Speed Reference command is defined by


• Start/Hand key switches control to the integral keypad in a bumpless transfer and switches the speed reference to the integral keypad.

• Stop key stops the drive and the drive switches to HAND mode.

Table 2.A P042 [Auto Mode]

= 1 “Hnd-Off-Auto” (Default)

T051-T054 [Digital Inx Sel]

≠ 2 “Auto Mode” or 3 “Local”

HAND Mode AUTO Mode

LED Key Function

On Starts drive.

Runs according to Speed Increment/

Decrement keys.


On Changes to HAND Mode and Starts drive.


Decrement keys.

On Changes speed.

Off Not active.

Keys are only active if P038 [Speed

Source] = 0 “Drive Pot”.

Off Changes to AUTO Mode.

On Not active.

N/A Stops drive.

N/A Changes to HAND Mode and Stops drive.

Important: Certain digital input settings can override drive operation.

Refer to Start and Speed Reference Control on page 1-24

for details.

Key

Start Up

2-7

Local/Remote Mode

In Local mode:

• Start command and speed reference come from the integral keypad

Start/Hand and Digital Speed Increment and Decrement keys.

• Auto key stops the drive and the drive switches to Remote mode.

Important: If the drive is running and P036 [Start Source] = 3 or 6

(2-Wire Control), the drive will continue to run at reference defined by P038 [Speed Reference] if a valid start command is present.

In Remote mode:



P036

[Start Source].



• Auto key stops the drive and the drive switches to Local mode.

Table 2.B P042 [Auto Mode]

= 2 “Local/Remote”



Local Mode Remote Mode


On Starts drive.


Decrement keys.


Off Not active.

Only active if P036 [Start Source] =

0 “Keypad”. Starts drive.

On Changes speed.

Off Not active.


Source] = 0 “Drive Pot”.

Off Stops drive and changes to Remote

Mode.

On Stops drive and changes to Local

Mode.

N/A Stops drive.

N/A Stops drive.



for details.

2-8

Key

Start Up

Auto/Manual Mode

In Manual mode:


P036

[Start Source].

• Speed Reference command is defined by the Digital Speed

Increment and Decrement keys.

• Auto key toggles frequency control to AUTO in a bumpless transfer.

In AUTO mode:



P036

[Start Source].



• Auto key switches frequency control to the integral keypad in a bumpless transfer.

Table 2.C P042 [Auto Mode]

= 3 “Auto/Manual”



Manual Mode AUTO Mode


Off Not active.




Decrement keys.

On Changes speed.


Off Not active.



Off Not active.


Reference] = 0 “Drive Pot”.

Off Changes to AUTO Mode.

If running, drive will continue to run at reference defined by P038 [Speed

Reference].

N/A Stops drive.

On Changes to Manual Mode.

If running, drive will continue to run according to Digital Speed

Increment and Decrement keys.

N/A Stops drive.



for details.

Start Up

No Function Mode

In No Function mode:

• The Auto key has no function


P036

[Start Source]



Table 2.D P042 [Auto Mode]

= 0 “No Function”



Key LED Key Function

Off Not active.



On Not active.

Only active if P038 [Speed

Reference] = 0 “Drive Pot”. Changes drive speed.

2-9

Off Not active.

N/A Stops drive.



for details.

2-10

Notes:

Start Up

Chapter

3

Programming and Parameters

Chapter 3 provides a complete listing and description of the PowerFlex

400 parameters. Parameters are programmed (viewed/edited) using the integral keypad. As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software, a personal

computer and a serial converter module. Refer to Appendix B for catalog

numbers.


About Parameters

Parameter Organization

Basic Display Group

Basic Program Group

Terminal Block Group

Communications Group

Advanced Program Group

Aux Relay Card Group

Advance Display Group

Parameter Cross-Reference – by Name

3-27

3-31

3-47

3-52

3-58

See page…

3-1

3-2

3-4

3-7

3-12

About Parameters

To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:

• ENUM

ENUM parameters allow a selection from 2 or more items. Each item is represented by a number.

• Numeric Parameters

These parameters have a single numerical value (i.e. 0.1 Volts).

• Bit Parameters

Bit parameters have four or more individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.

Some parameters are marked as follows.

= Stop drive before changing this parameter.

32

= 32 bit parameter. Parameters marked 32 bit will have two parameter numbers when using RS485 communications and programming software.

3-2

Programming and Parameters

Parameter Organization

Refer to page 3-58 for an alphabetical listing of parameters.

Group

Basic Display

Displa y Group

Parameters

Output Freq b001

Commanded Freq b002

Output Current b003

Output Voltage b004

DC Bus Voltage b005

Drive Status b006

Fault 1 Code b007

Process Display b008

Output Power b010

Elapsed MWh b011

Elapsed Run Time b012

Torque Current b013

Drive Temp

Elapsed kWh b014 b015

Basic Program

Program Gr oup

Motor NP Volts P031

Motor NP Hertz P032

Motor OL Current P033

Minimum Freq P034

Maximum Freq

Start Source

P035

P036

Stop Mode P037

Speed Reference P038

Accel Time 1

Decel Time 1

P039

P040

Reset To Defalts P041

Auto Mode P042

Motor OL Ret P043

Terminal Block

Block Gr oup

Communications

Comm unications

Group

Digital In1 Sel

Digital In2 Sel

Digital In3 Sel

T051

T052

T053

Digital In4 Sel

Relay Out1 Sel

T054

T055

Relay Out1 Level T056

Relay 1 On Time T058

Relay 1 Off Time T059

Relay Out2 Sel T060




Language

Opto Out Sel

Opto Out Level

Opto Out Logic

Analog In 1 Sel

Analog In 1 Lo

Analog In 2 Lo

Analog In 2 Hi

T065

T066

T068

T069

T070

Analog In 1 Hi T071

Analog In 1 Loss T072

Analog In 2 Sel T073

T074

T075


C101 Comm Format C102

Comm Data Rate C103

Comm Node Addr C104

Comm Loss Action C105

Comm Loss Time C106

Comm Write Mode C107

Sleep-Wake Sel T077

Sleep Level T078

Sleep Time T079

Wake Level

Wake Time

T080

T081

Analog Out1 Sel T082

Analog Out1 High T083

Analog Out1 Setpt T084



Analog Out2 Setpt T087

Anlg Loss Delay T088

Start Source 2

Speed Ref 2

C108

C109

Advanced Program

Purge Frequency A141

Internal Freq A142

Program Gr oup

Preset Freq 0

Preset Freq 1

A143

A144

Preset Freq 2

Preset Freq 3

A145

A146

Accel Time 2

Decel Time 2

S Curve %

PID Trim Hi

A147

A148

A149

A150

PID Trim Lo

PID Ref Sel

A151

A152

PID Feedback Sel A153

PID Prop Gain A154

PID Integ Time

PID Diff Rate

PID Setpoint

PID Deadband

PID Preload

A155

A156

A157

A158

A159

Process Factor A160

Auto Rstrt Tries A163

Auto Rstrt Delay A164

Start At PowerUp A165

Reverse Disable A166

Flying Start En A167

PWM Frequency A168

PWM Mode A169

Boost Select

Start Boost

A170

A171

Break Voltage A172

Break Frequency A173

Maximum Voltage A174

Slip Hertz @ FLA A175

DC Brake Time A176

DC Brake Level A177

DC Brk Time@Strt A178

Current Limit 1 A179

Current Limit 2 A180

Motor OL Select A181

Drive OL Mode A182

SW Current Trip A183

Load Loss Level A184

Load Loss Time A185

Stall Fault Time A186

Bus Reg Mode A187

Skip Frequency 1 A188

Skip Freq Band 1 A189





Compensation A194

Reset Meters

Testpoint Sel

A195

A196

Fault Clear

Program Lock

A197

A198

Motor NP Poles A199

Motor NP FLA A200


3-3

Group

Aux Relay Card

Aux Rela

Card Gr y oup

Advanced Display

Displa y Group

Parameters

Relay Out3 Sel R221

Relay Out3 Level R222

Relay Out4 Sel R224


Relay Out5 Sel R227


Relay Out6 Sel R230


Relay Out7 Sel R233


Relay Out8 Sel R236


Control Source d301

Contrl In Status d302

Comm Status d303

PID Setpnt Displ d304

Analog In 1 d305

Analog In 2

Fault 1 Code d306 d307

Fault 2 Code

Fault 3 Code d308 d309

Aux Motor Mode R239

Aux Motor Qty R240

Aux 1 Start Freq R241

Aux 1 Stop Freq R242

Aux 1 Ref Add R243



Aux 2 Ref Add R246



Aux 3 Ref Add R249

Aux Start Delay R250

Aux Stop Delay R251

Aux Prog Delay R252

Aux AutoSwap TmeR253

Aux AutoSwap Lvl R254

Fault 1 Time-hr

Fault 2 Time-hr

Fault 3 Time-hr d310

Fault 1 Time-min d311 d312

Fault 2 Time-min d313 d314

Fault 3 Time-min d315

Elapsed Time-hr d316

Elapsed Time-min d317

Output Powr Fctr d318

Testpoint Data d319

Control SW Ver d320

Drive Type

Output Speed

Output RPM d323

Fault Frequency d324

Fault Current

Fault Bus Volts

Status @ Fault d321 d322 d325 d326 d327

3-4


Basic Display Group b001 [Output Freq]

Related Parameter(s): b002

,

b008

,

P034 , P035

,

P038

Output frequency present at T1, T2 & T3 (U, V & W).

Values

Default:

Min/Max:

Display:

Read Only

0.00/

P035 [Maximum Freq]

0.01 Hz

b002 [Commanded Freq]

Related Parameter(s): b001

,

P034 , P035 ,

P038 ,

d302

Value of the active frequency command. Displays the commanded frequency even if the drive is not running.

Important: The frequency command can come from a number of sources. Refer to Start and Speed

Reference Control on page 1-24

for details.

Values

Default: Read Only

Min/Max: 0.00/

P035 [Maximum Freq]

Display: 0.01 Hz

b003 [Output Current]

The output current present at T1, T2 & T3 (U, V & W).

Values

Default:

Min/Max:

Read Only

0.0/(Drive Rated Amps

× 2)

Display: 0.1 Amps

b004 [Output Voltage]

Output voltage present at terminals T1, T2 & T3 (U, V & W).

Values

Default: Read Only

Related Parameter(s):

P031 ,

A170

,

A174

Min/Max: 0/510

Display: 1 VAC

b005 [DC Bus Voltage]

Present DC bus voltage level.

Values

Default:

Min/Max:

Display:

Read Only

0/820

1 VDC


Basic Display Group

(continued)

b006 [Drive Status]

Present operating condition of the drive.

3-5


A166

Running

Forward

Accelerating

Decelerating

1 = Condition True, 0 = Condition False

Bit 1

Bit 2

Bit 3

Bit 4

Values

Default:

Min/Max:

Display:

Read Only

0/1

1

b007 [Fault 1 Code]


A186 ,

A197

,

d307

-

d315

A code that represents a drive fault. [Fault 1 Code] is the most recent fault. Repetitive faults will only be recorded once.

Refer to

Chapter 4 for fault code descriptions.

Values

Default: Read Only

Min/Max:

Display:

0/122

1

b008 [Process Display]

32

32 bit parameter.

The output frequency scaled by

A160

[Process Factor].


b001

,

A160

Output

Freq x

Process

Factor

=

Process

Display

Values

Default:

Min/Max:

Display:

Read Only

0.00/9999.99

0.01 – 1

b010 [Output Power]

Output power present at T1, T2 & T3 (U, V & W).

Values

Default: Read Only

Min/Max: 0.0/999.9

Display: 0.1 kW

3-6


Basic Display Group

(continued)

b011 [Elapsed MWh]

Accumulated output energy of the drive.

Values

Default: Read Only

Min/Max:

Display:

0/3276.7

0.1 MWh


b015

,

A195

b012 [Elapsed Run Time]


A195

Displays the accumulated time that the drive has output power since the last A195

[Reset Meter].

Time is displayed in 10 hour increments.

Values

Default: Read Only

Min/Max:

Display:

0/9999 Hrs

1 = 10 Hrs

b013 [Torque Current]

Displays the torque portion of the output current.

Values

Default:

Min/Max:

Read Only


× 2)

Display: 0.1 Amps

b014 [Drive Temp]

Present operating temperature of the drive power section.

Values

Default: Read Only

Min/Max:

Display:

0/120 degC

1 degC

b015 [Elapsed kWh]


b011

,

A195

Accumulated output energy of the drive. This parameter works in conjunction with [Elapsed MWh].

When the maximum value of this parameter is reached, this parameter resets to zero and [Elapsed

MWh] is incremented.

Values

Default: Read Only

Min/Max: 0.0/100.0 kWh

Display: 0.1 kWh


3-7

Basic Program Group

P031 [Motor NP Volts]


b004 ,

A170

,

A171 , A172

,

A173

Stop drive before changing this parameter.

Set to the motor nameplate rated volts.

Values

Default: Based on Drive Rating

Min/Max:

Display:

20/Drive Rated Volts

1 VAC

P032 [Motor NP Hertz]


A170

,

A171 , A172

,

A173 ,

A181

,

A182


Set to the motor nameplate rated frequency.

Values

Default: 60 Hz

Min/Max:

Display:

15/320 Hz

1 Hz

P033 [Motor OL Current]

Related Parameter(s): P042 ,

T055

,

T060 ,

T065

,

A175

,

A179 ,

A180 , A181

,

A183

Set to the maximum allowable motor current.

The drive will fault on an F7

Motor Overload

if the value of this parameter is exceeded by 150% for 60 seconds.

Values

Default:

Min/Max:

Drive Rated Amps


× 2)

Display: 0.1 Amps

P034 [Minimum Freq]

Related Parameter(s): b001 , b002 ,

P035

,

T070 ,

T074 ,

A171 , A172 , A173 ,

d302

Sets the lowest frequency the drive will output continuously.

Values

Default: 0.0 Hz

Min/Max: 0.0/320.0 Hz

Display: 0.1 Hz

P035 [Maximum Freq]


b001

,

b002

, P034

,

T071 ,

T075 ,

T082

T083 ,

T085

,

T086

,

A171 , A172 , A173 ,

d302


Sets the highest frequency the drive will output.

Values

Default: 60.0 Hz

Min/Max:

Display:

0.0/320.0 Hz

0.1 Hz

3-8



(continued)

P036 [Start Source]


P037 ,

P042 ,

A166 ,

d301


Sets the control scheme used to start the drive when in Auto/Remote mode.

Refer to

Start and Speed Reference Control on page 1-24 for details about how other drive settings

can override the setting of this parameter.

Important: For all settings except options 3 and 6, the drive must receive a leading edge from the start input for the drive to start after a stop input, loss of power or fault condition.

Options

0 “Keypad” Integral keypad controls drive operation.

• I/O Terminal 01 = Stop: Coast to Stop

• I/O Terminal 02 = Not Used


1 “3-Wire” I/O Terminal Block controls drive operation.

• I/O Terminal 01 = Stop: Per

P037 [Stop Mode]

• I/O Terminal 02 = Start

• I/O Terminal 03 = Direction

2 “2-Wire”

3 “2-W Lvl Sens”

(Default)

!

See Attention

Below

4 “2-W Hi Speed”

I/O Terminal Block controls drive operation.


• I/O Terminal 02 = Run FWD

• I/O Terminal 03 = Run REV





Drive will restart after a “Stop” command when:

• Stop is removed and Run FWD is held active





Outputs are kept in a ready-to-run state. The drive will respond to a “Start” command within 10 ms.

5 “Comm Port”

6 “2-W Lvl/Enbl”

!

See Attention

Below

Important: There is greater potential voltage on the output terminals when using this option.

Remote communications controls drive operation.





• I/O Terminal 01 = Function Loss: Fault and Coast to Stop


• I/O Terminal 03 = SW Enable



!

ATTENTION: Hazard of injury exists due to unintended operation. When

P036 [Start Source] is set to option 3 or option 6, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input or a fault clear for the drive to run again. The drive will stop only when the stop command is maintained or the drive is faulted.


3-9


(continued)

P037 [Stop Mode]


P036 ,

C105

,

A176 , A177

,

A178

Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O

Terminal 03), RS485 port] except as noted below.

Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set for

“3-Wire” control. When in three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode].

Hardware Enable Circuitry

By default, I/O Terminal 01 is a coast to stop input. The status of the input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a

“dedicated” hardware enable configuration can be utilized. This is accomplished by removing the

ENBL enable jumper on the control board. See page 1-17 for details. In this case, the drive will always

coast to a stop regardless of the settings of

P036

[Start Source] and

P037

[Stop Mode].

Options

0 “Ramp, CF”

(1)

Ramp to Stop. “Stop” command clears active fault.

1 “Coast, CF”

(1)

(Default) Coast to Stop. “Stop” command clears active fault.

2 “DC Brake, CF”

(1)

DC Injection Braking Stop. “Stop” command clears active fault.

3 “DCBrkAuto,CF”

(1)

DC Injection Braking Stop with Auto Shutoff.

• Standard DC Injection Braking for value set in

A176 [DC

Brake Time].

OR

• Drive shuts off if the drive detects that the motor is stopped.

“Stop” command clears active fault.

4 “Ramp”

5 “Coast”

6 “DC Brake”

7 “DC BrakeAuto”

Ramp to Stop.

Coast to Stop.

DC Injection Braking Stop.

DC Injection Braking Stop with Auto Shutoff.

• Standard DC Injection Braking for value set in

A176 [DC

Brake Time].

OR

• Drive shuts off if the drive detects that the motor is stopped.

(1)

Stop input also clears active fault.

3-10



(continued)

P038 [Speed Reference]


b001 , b002 ,

P038 ,

P040 , P042 ,

T051 T054 ,

T070 , T071

, T073 ,

T074 , T075

,

C102 ,

A141 , A142

,

A143

-

A146 ,

A152 ,

d301

Sets the source of the speed reference to the drive.

The drive speed command can be obtained from a number of different sources. The source is

normally determined by P038

[Speed Reference]. However, when T051 - T054 [Digital Inx Sel] is set

to option 1, 2, 3, 4, 5, 8, 14, 15, 16, 17 and the digital input is active, or if

A152

[PID Ref Sel] is not set to option 0, the speed reference commanded by

P038 [Speed Reference] will be overridden. Refer to

the flowchart on page 1-24 for more information on speed reference control priority.

Options

0 “Drive Keypad”

1 “InternalFreq”

Internal frequency command from the digital speed keys on the integral keypad.

Internal frequency command from

A142 [Internal Freq]. Must

be set when using MOP function.

2 “Analog In 1” (Default) External frequency command from an analog source as determined by

T069 [Analog In 1 Sel] and DIP Switch AI1 on

the control board. Default Dip Switch setting is 10V.

3 “Analog In 2” External frequency command from an analog source as determined by



4 “Preset Freq”

5 “Comm Port”

External frequency command as defined by

A143 - A146

[Preset Freq x] when

T051

-

T054 [Digital Inx Sel] are

programmed as “Preset Frequencies” and the digital inputs are active.

External frequency command from the communications port.

Refer to Appendix D and Appendix E for details. Parameter

C102 [Comm Format] is used to select a communications

protocol.

P039 [Accel Time 1]


P038 ,

P040

,

T051 T054 ,

A141

,

A143 A146

,

A147

Sets the rate of acceleration for all speed increases.

Maximum Freq

Accel Time

=

Accel Rate

Values

Default:

Min/Max:

Display:

20.00 Secs

0.00/600.00 Secs

0.01 Secs

P035 [Maximum Freq] n

Speed

Acceleratio

0

0

P039 or A147

[Accel Time x]

Time

Deceleration

P040 or A148

[Decel Time x]


3-11


(continued)

P040 [Decel Time 1]


P038

,

P039 ,

T051 T054 ,

A141 , A143 A146

,

A148

Sets the rate of deceleration for all speed decreases.

Maximum Freq

Decel Time

=

Decel Rate

Values

Default:

Min/Max:

Display:

20.00 Secs

0.00/600.00 Secs

0.01 Secs

P035 [Maximum Freq] n

Speed

Acceleratio

0

0

P039 or A147

[Accel Time x]

Time

Deceleration

P040 or A148

[Decel Time x]

P041 [Reset To Defalts]


Resets all parameter values to factory defaults.

Options

0 “Ready/Idle” (Default)

1 “Factory Rset”

• After the reset function is complete, this parameter will set itself back to “0”.

• Causes an F48

Params Defaulted

fault.

Important: Drives packaged for fan and pump applications ship with custom default settings that differ from Factory Defaults. Setting this parameter to option 1 will require reprogramming of select parameters. Refer to publication 22C-IN002 for packaged drive default settings.

P042 [Auto Mode]


P036

,

P038


Determines the operation of the “Auto” key on the integral keypad. Refer to page 2-6

for details.

Options

0 “No function” LED above “Auto” key is always dark

1 “Hnd-Off-Auto”

(Default)

2 “Local/Remote”

3 “Auto/Manual”

Toggles control start and frequency to and from keypad; starts drive.

Toggles control start and frequency to and from keypad.

Toggles only the frequency control to and from keypad.

P043 [Motor OL Ret]


P033

,

A181

Enables/disables the Motor Overload Retention function. When Enabled, the value held in the motor overload counter is saved at power-down and restored at power-up.

Options

0 “Disabled” (Default)

1 “Enabled”

3-12


Terminal Block Group

T051 [Digital In1 Sel]

(I/O Terminal 05)


(I/O Terminal 06)


(I/O Terminal 07)


(I/O Terminal 08)


P036

,

P038 , P039

,

P040

A141 , A142 A143 A146

,

A147

A148 ,

A166 ,

A177 ,

A180 ,

d301 , d302


Selects the function for the digital inputs. Refer to the flowchart on page 1-24 for more information on

speed reference control priority.

Options

0 “Not Used” Terminal has no function but can be read over network communications via

d302 [Contrl In Status].

1 “Purge”

(1)

(T051 Default) Starts the drive at Purge speed regardless of the selected start source. Purge can occur, and is operational, at any time whether the drive is running or stopped. If a valid stop condition is present, other than from the Comm Port or SW Enable input (I/O Terminal

03), the drive will not start on the Purge Input Transition.

!

ATTENTION: A Purge command will take precedence over a stop command from the Comm Port/Network and over a SW Enable command from the terminal block. Insure that another stop method is available, such as I/O Terminal 01 of the control terminal block, if stopping is necessary during a purge.

2 “Auto Mode”

3 “Local”

(1)

4 “Comm Port”

(1)

(T054 Default)

5 “PID Disable”

(1)

(T052 Default)

When active, forces drive into “Auto” control mode. Start

source determined by P036

[Start Source] and speed reference determined by


When active, sets integral keypad as start source and digital speed keys on the integral keypad as speed source.

When active, sets communication device as default start/ speed command source.

Disables PID function. Drive uses the next valid non-PID speed reference.

6 “PID Hold”

7 “PID Reset”

8 “Preset Freq”

Drive output remains at current value.The integrator for

Process PID loop is also clamped at current value.

The integrator for the Process PID loop is reset to zero and drive output is set to Preload value.

Preset speed inputs that enable the use of preset speeds.

9 “Aux Fault” If input is enable but not active, the drive will immediately fault.

10 “Clear Fault” (T053 Default) Clears an active fault.

11 “RampStop,CF”

12 “CoastStop,CF”

13 “DCInjStop,CF”

The drive immediately ramps to stop. Can also be used to clear a fault.

The drive immediately coasts to stop. Can also be used to clear a fault.

The drive immediately begins a DC Injection stop. Can also be used to clear a fault.


3-13

T051-

T054

Options

(Cont.)

14 “Anlg1 InCtrl”

15 “Anlg2 InCtrl”

16 “MOP Up”

17 “MOP Down”

18 “Acc & Dec 2”

19 “Current Lmt2”

20 “Force DC”

(1)

(1)

(1)

Selects Analog Input 1 control for the frequency reference.

Selects Analog Input 2 control for the frequency reference.

Increases the value of A142 [Internal Freq] at the current

Accel rate if

P038 [Speed Reference] is set to 1

“InternalFreq”. Default for A142 is 60 Hz.

Decreases the value of

A142 [Internal Freq] at the

current Decel rate if P038

[Speed Reference] is set to 1

“InternalFreq”. Default for A142 is 60 Hz.

• When active,

A147

[Accel Time 2] and

A148 [Decel

Time 2] are used for all ramp rates.

• Can only be tied to one input.

Refer to the flowchart on page 1-25 for more information

on Accel/Decel selection.

When active, A180

[Current Limit 2] determines the drive current limit level.

If the drive is not running, applying this input causes the drive to apply a DC Holding current (use

A177

[DC Brake

Level], ignoring

A176 [DC Brake Time] while the input is

applied.

Can be used as a protective motor interlock in Auxiliary

Motor Control mode. When programmed but not active, input will prevent corresponding motor from operating.

Refer to Appendix C

for details.

21 “Mtr I-Lock 1”




25 “Cmd Reverse”

31 “Logic In 1”

32 “Logic In 2”

36 “Damper Input”

When programmed and active the drive will run in the reverse direction when started from the integral keypad.

Input 1 used by digital output settings.

Input 2 used by digital output settings.

• When active, drive is allowed to run normally.

• When inactive, drive is forced into sleep mode and is prevented from accelerating to commanded speed.

(1)

This function may be tied to one input only.

3-14



(continued)

T055 [Relay Out1 Sel]


T056

,

T058 , T059 ,

T069

T072 , T073

,

T076 ,

A163 ,

d318

Sets the condition that changes the state of the output relay contacts.

Options

0 “Ready/Fault”

(Default)

Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.

1 “At Frequency” Drive reaches commanded frequency.

2 “MotorRunning”

3 “Hand Active”

4 “Motor Overld”

5 “Ramp Reg”

6 “Above Freq”

7 “Above Cur”

Motor is receiving power from the drive.

Active when drive is in local control.

Motor overload condition exists.

Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from occurring.

• Drive exceeds the frequency (Hz) value set in

T056 [Relay

Out1 Level].

• Use T056 to set threshold.

• Drive exceeds the current (% Amps) value set in

T056

[Relay Out1 Level].


8 “Above DCVolt”

9 “Above Anlg 2”

10 “Above PF Ang”

11 “Anlg In Loss”

12 “ParamControl”

13 “Retries Exst”

14 “NonRec Fault”

15 “Reverse”

16 “Logic In 1”

17 “Logic In 2”

23 “Aux Motor”

Important: Value for

T056 [Relay Out1 Level] must be

entered in percent of drive rated output current.

• Drive exceeds the DC bus voltage value set in

T056

[Relay Out1 Level].


• Analog input voltage (I/O Terminal 17) exceeds the value set in

T056 [Relay Out1 Level].

• Do not use if

T073 [Analog In 2 Sel] is set to 3 “Voltage

Mode - Bipolar”.

• This parameter setting can also be used to indicate a PTC trip point when the input (I/O Terminal 17) is wired to a

PTC and external resistor.


• Power Factor angle has exceeded the value set in

T056

[Relay Out1 Level].


Analog input loss has occurred. Program T072

[Analog In 1

Loss] and/or

T076 [Analog In 2 Loss] for desired action when

input loss occurs.

Enables the output to be controlled over network communications by writing to


(0 = Off, 1 = On.)

Value set in

A163

[Auto Rstrt Tries] is exceeded.

•

Number of retries for [Restart Tries] is exceeded

OR

•

Non-resettable fault occurs

OR

•

Auto-retries is not enabled.

Drive is commanded to run in reverse direction.

An input is programmed as “Logic In 1” and is active.


Auxiliary Motor is commanded to run. Refer to

Appendix C

for details.



(continued)

3-15

T056 [Relay Out1 Level]

32

32 bit parameter.


T055 ,

T058

,

T059 ,

d318

Sets the trip point for the digital output relay if the value of

T055 [Relay Out1 Sel] is 6, 7, 8, 9, 10 or 12.

T055 Setting

6

7

8

9

10

12

Values

Default:

Min/Max:

Display:

T056 Min/Max

0/320 Hz

0/180%

0/815 Volts

0/100%

1/180 degs

0/1

0.0

0.0/9999

0.1

T058 [Relay 1 On Time]


T055 ,

T056 , T059

Sets delay time before Relay energizes after required condition testing.

Values

Default: 0.0 Secs

Min/Max: 0.0/600.0 Secs

Display: 0.1 Secs

T059 [Relay 1 Off Time]


T055 ,

T056 , T058

Sets delay time before Relay de-energizes after required condition testing ceases.

Important: Do not use this parameter with Auxiliary Motor Control mode AutoSwap enabled.

Values

Default: 0.0 Secs


Display: 0.1 Secs

3-16



(continued)

T060 [Relay Out2 Sel]


T061

,

T063 , T064 ,

T076

A163 ,

d318


Options

0 “Ready/Fault” Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.

1 “At Frequency”


(Default)

3 “Hand Active”


5 “Ramp Reg”

Drive reaches commanded frequency.


6 “Above Freq”

7 “Above Cur”





T061 [Relay

Out2 Level].



T061

[Relay Out2 Level].

• Use A061 to set threshold.








15 “Reverse”

16 “Logic In 1”

17 “Logic In 2”

23 “Aux Motor”


T061 [Relay Out2 Level] must be

entered in percent of drive rated output current.


T061

[Relay Out2 Level].




• Do not use if


Mode - Bipolar”.





T061

[Relay Out2 Level].



[Analog In 1

Loss] and/or


input loss occurs.



(0 = Off, 1 = On.)

Value set in

A163


•

Number of retries for A163 [Auto Rstrt Tries] is exceeded

OR

•


OR

•

A163 [Auto Rstrt Tries] is not enabled.




Auxiliary Motor is commanded to run. Refer to

Appendix C

for details.


3-17


(continued)

T061 [Relay Out2 Level]

32

32 bit parameter.


T060 ,

T063

,

T064 ,

d318

Sets the trip point for the digital output relay if the value of

T060 [Relay Out2 Sel] is 6, 7, 8, 9, 10 or 12.

T060 Setting

8

9

6

7

10

12

Values

Default:

Min/Max:

Display:

T061 Min/Max

0/320 Hz

0/180%

0/815 Volts

0/100%

1/180 degs

0/1

0.0

0.0/9999

0.1

T063 [Relay 2 On Time]


T060 ,

T061 , T064

Sets delay time before Relay energizes after required condition testing.

Values

Default: 0.0 Secs

Min/Max:

Display:

0.0/600.0 Secs

0.1 Secs

T064 [Relay 2 Off Time]


T060 ,

T061 , T063

Sets delay time before Relay de-energizes after required condition testing ceases.

Important: Do not use this parameter with Auxiliary Motor Control mode AutoSwap enabled.

Values

Default: 0.0 Secs

Min/Max:

Display:

0.0/600.0 Secs

0.1 Secs

3-18



(continued)

T065 [Opto Out Sel]

Related Parameter(s): P033

,

T066 , T068 ,

T072

T076 ,

A163 ,

d318

Determines the operation of the programmable opto output.

Options

0 “Ready/Fault” Opto output is active when power is applied. This indicates that the drive is ready for operation. Opto output is inactive when power is removed or a fault occurs.


(Default)




3 “Hand Active”


5 “Ramp Reg”

6 “Above Freq”

7 “Above Cur”





T066 [Opto

Out Level].



T066

[Opto Out Level].









15 “Reverse”

16 “Logic In 1”

17 “Logic In 2”


T066 [Opto Out Level] must be entered

in percent of drive rated output current.


T066 [Opto

Out Level].



T066 [Opto Out Level].

• Do not use if


Mode - Bipolar”.





T066

[Opto Out Level].



[Analog In 1

Loss] and/or


input loss occurs.


T066 [Opto Out Level].

(0 = Off, 1 = On.)

Value set in

A163


•

Number of retries for A163 [Auto Rstrt Tries] is exceeded

OR

•


OR

•

A163 [Auto Rstrt Tries] is not enabled.





3-19


(continued)

T066 [Opto Out Level]

Related Parameter(s): T065

,

T068 ,

A163 ,

d318

32

32 bit parameter.

Determines the on/off point for the opto output when T065 [Opto Out Sel] is set to option 6, 7, 8, 9, 10

or 12.

T065 Setting

6

7

8

9

10

12

Values

Default:

Min/Max:

Display:

T066 Min/Max

0/400 Hz

0/180%

0/815 Volts

0/100%

1/180 degs

0/1

0.0

0.0/9999

0.1

T068 [Opto Out Logic]


T065 ,

T066

Determines the logic (Normally Open/NO or Normally Closed/NC) of the opto output.

T068 Option Opto Out Logic

0

1

NO (Normally Open)

NC (Normally Closed)

Note: Setting output to NC may cause output to “glitch” on power-up. The off/reset state of all outputs is open.

Values

Default: 0

Min/Max:

Display:

0/1

1

T069 [Analog In 1 Sel]


,

T070 , T071

, T072

Sets the analog input signal mode (0-20mA, 4-20mA, or 0-10V). This parameter must match DIP

Switch AI1 setting on the control board.

4

5

6

1

2

T069 Option Setting

0 Current Mode

Current Mode

Voltage Mode - Unipolar

Current Mode (Square Root)


Input Range

0-20 mA

4-20 mA

0-10V

0-20 mA

4-20 mA

Voltage Mode - Unipolar (Square Root) 0-10V

Values

Default:

Min/Max:

Display:

2

0/6

1

DIP Switch AI1 Setting

20 mA

20 mA

10V

20 mA

20 mA

10V

3-20



(continued)

T070 [Analog In 1 Lo]


P034

, P038

,

T069 ,

T071

, T072

A152

,

A153


Sets the analog input level that corresponds to P034 [Minimum Freq].

Analog inversion can be accomplished by setting this value larger than T071 [Analog In 1 Hi].

Important: If analog inversion is implemented the drive will go to maximum frequency in the event the analog input is lost. It is strongly recommended to activate T072 [Analog In 1 Loss] to protect from this potential occurrence.

Values

Default: 0.0%

Min/Max:

Display:

0.0/100.0%

0.1%

P035 [Maximum Freq]

Speed Reference

P034 [Minimum Freq]

0

0

T070 [Analog In 1 Lo] T071 [Analog In 1 Hi]

T071 [Analog In 1 Hi]


P035

, P038

,

T069 ,

T070

, T072

A152

,

A153


Sets the analog input level that corresponds to P035 [Maximum Freq].

Analog inversion can be accomplished by setting this value smaller than T070 [Analog In 1 Lo].

Values

Default: 100.0%

Min/Max:

Display:

0.0/100.0%

0.1%


3-21


(continued)

T072 [Analog In 1 Loss]


T055 ,

T060

,

T065 ,

T069 ,

T070

T071

,

A152


Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1.5V or 3mA. If using a 0-10V analog input, set


to a minimum of 20% (i.e. 2 volts).

The drive will fault on an F29 Analog Input Loss when the analog signal is lost if this parameter and

A152 [PID Ref Sel] are both set to an option other than 0 “Disabled”.

Options


1 “Fault (F29)” F29 Analog Input Loss

2 “Stop”

3 “Zero Ref”

4 “Min Freq Ref”

5 “Max Freq Ref”

6 “Int Freq Ref”

Uses P037 [Stop Mode]

Drive runs at zero speed reference.

Drive runs at minimum frequency.

Drive runs at maximum frequency.

Drive runs at A143 [Preset Freq 0].

T073 [Analog In 2 Sel]


P038

,

T055 ,

T065

,

T074 , T075 , T076

A152

Sets the analog input signal mode (0-20mA, 4-20mA, 0-10V, -10 to +10V). This parameter must match

DIP Switch AI2 setting on the control board.

4

5

T073 Option Setting

0 Current Mode

1

2

3

(1)

Current Mode

Voltage Mode - Unipolar

Voltage Mode - Bipolar


6

7

(1)


Input Range

0-20 mA

4-20 mA

0-10V

-10 to +10V

0-20 mA

Voltage Mode - Unipolar (Square Root) 0-10V

Voltage Mode - Bipolar (Square Root)

4-20 mA

-10 to +10V

DIP Switch AI2 Setting

20 mA

20 mA

10V

10V

20 mA

20 mA

10V

10V

(1)

Setting 3 is only available on [Analog In 2 Sel]. Input 2 is isolated and supports a bi-polar input, so that setting 3 determines if the voltage input is enabled for bipolar control. If bipolar is selected, P034

[Minimum Freq] and T074 [Analog In 2 Lo] are ignored. If input 2 is set up for current control, Bipolar mode is not possible. If the analog input is inverted ([Analog In 2 Lo] > [Analog In 2 Hi]), Bipolar mode is disabled and this input uses unipolar control only (negative values are treated like zero).

Values

Default: 2

Min/Max:

Display:

0/7

1

3-22



(continued)

T074 [Analog In 2 Lo]


P034

, P038

,

T072 , T073 ,

T075

T076 ,

A152

,

A153


Sets the analog input level that corresponds to P034 [Minimum Freq].

Analog inversion can be accomplished by setting this value larger than

T075

[Analog In 2 Hi].

Important: If analog inversion is implemented the drive will go to maximum frequency in the event the analog input is lost. It is strongly recommended to activate

T072 [Analog In 1 Loss] to protect from this

potential occurrence.

Values

Default: 0.0%

Min/Max:

Display:

0.0/100.0%

0.1%

P035 [Maximum Freq]

Speed Reference

P034 [Minimum Freq]

0

0

T074 [Analog In 2 Lo] T075 [Analog In 2 Hi]

T075 [Analog In 2 Hi]


P035

, P038

,

T073 ,

T074 , T076

A152

,

A153


Sets the analog input level that corresponds to P035 [Maximum Freq].

Analog inversion can be accomplished by setting this value smaller than T074 [Analog In 2 Lo].

Values

Default: 100.0%

Min/Max: 0.0/100.0%

Display: 0.1%

T076 [Analog In 2 Loss]


T055

,

T060 ,

T065

,

T073 ,

T074 , T075


Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1.5V or 3mA. If using a 0-10V analog input, set


to a minimum of 20% (i.e. 2 volts).

Options


1 “Fault (F29)”

2 “Stop”

3 “Zero Ref”

4 “Min Freq Ref”

5 “Max Freq Ref”

6 “Int Freq Ref”

F29 Analog Input Loss

Uses P037 [Stop Mode]

Drive runs at zero speed reference.

Drive runs at minimum frequency.

Drive runs at maximum frequency.

Drive runs at A143 [Preset Freq 0].


3-23


(continued)

T077 [Sleep-Wake Sel]


,

T079 , T080 , T081

The drive “sleeps” if the appropriate analog input drops below the set [Sleep Level] for the time set in

[Sleep Time] and the drive is running. When entering sleep mode the drive will ramp to zero and the run indicator ( ) on the keypad display will flash indicating the drive is in “sleep” mode.

When the appropriate analog input rises above the set [Sleep Level] the drive will “wake” and ramp to the commanded frequency.

Inversion can be accomplished by setting T078 [Sleep Level] to a higher setting than T080 [Wake

Level].

!

ATTENTION: Enabling the Sleep-Wake function can cause unexpected machine operation during the Wake mode. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. In addition, all applicable local, national & international codes, standards, regulations or industry guidelines must be considered.

Options


1 “Analog In 1”

2 “Analog In 2”

3 “Command Freq”

Sleep enabled from Analog Input 1.

Sleep enabled from Analog Input 2.

Sleep enabled based on drive commanded frequency.

T078 [Sleep Level]


,

T079 , T080 , T081

Sets the analog input level the drive must reach to enter sleep mode.

Values

Default: 10.0%

Min/Max:

Display:

0.0/100.0%

0.1%

T079 [Sleep Time]


,

T078 , T080 , T081

Sets the analog input time the drive must stay below to enter sleep mode.

Values

Default: 0.0 Secs

Min/Max:

Display:

0.0/600.0 Secs

0.1 Secs

T080 [Wake Level]


,

T078 , T079 , T081

Sets the analog input level the drive must reach to wake from sleep mode.

Values

Default:

Min/Max:

15.0%

0.0/100.0%

Display: 0.1%

T081 [Wake Time]


,

T078 , T079 , T080

Sets the analog input time the drive must stay above to wake from sleep mode.

Values

Default: 0.0 Secs

Min/Max:

Display:

0.0/600.0 Secs

0.1 Secs

3-24



(continued)

T082 [Analog Out1 Sel]


T083

,

T084

Sets the analog output signal mode (0-20 mA, 4-20 mA, or 0-10V). The output is used to provide a signal that is proportional to several drive conditions. This parameter must match DIP Switch AO1 setting.

Setting

Output

Range

0 OutFreq 0-10 0-10V

1 OutCurr 0-10 0-10V

2 OutTorq 0-10 0-10V

3 OutVolt 0-10 0-10V

4 OutPowr 0-10 0-10V

5 Setpnt 0-10 0-10V

Min. Output

Value

0V = 0 Hz

0V = 0 Amps

0V = 0 Amps

0V = 0 Volts

0V = 0 kW

0V = 0.0%

Max. Output Value =

[Analog Output Hi]

[Maximum Frequency]

200% Drive Rated FLA

Filter

(1)

DIP Switch

AO1

Setting

None 10V

Filter A 10V

Related

Parameter

b001 b003

200% Drive Rated FLA Filter A 10V

120% Drive Rated Output V None 10V

200% Drive Rated Power

100.0% Setting

Filter A

None

10V

10V

b013

b004

b010

T084

6 TstData 0-10 0-10V 0V = 0000

7 OutFreq 0-20 0-20 mA 0 mA = 0 Hz

65535 (Hex FFFF)

[Maximum Frequency]

8 OutCurr 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA

9 OutTorq 0-20 0-20 mA 0 mA = 0 Amps 200% Drive Rated FLA

10 OutVolt 0-20 0-20 mA 0 mA = 0 Volts

11 OutPowr 0-20 0-20 mA 0 mA = 0 kW

12 Setpnt 0-20 0-20 mA 0 mA = 0.0%

13 TstData 0-20 0-20 mA 0 mA = 0000


100.0% Setting

65535 (Hex FFFF)

None

None

Filter A

Filter A

120% Drive Rated Output V None

Filter A

None

None

10V

20 mA

20 mA

20 mA

20 mA

20 mA

20 mA

20 mA

A196

b001 b003

b013

b004

b010

T084

A196

14 OutFreq 4-20 4-20 mA 4 mA = 0 Hz [Maximum Frequency]


None 20 mA

Filter A 20 mA



Filter A


20 mA

20 mA

18 OutPowr 4-20 4-20 mA 4 mA = 0 kW

19 Setpnt 4-20 4-20 mA 4 mA = 0.0%


100.0% Setting

Filter A 20 mA

None 20 mA

b001 b003

b013

b004

b010

T084

20 TstData 4-20 4-20 mA 4 mA = 0000

(1)

65535 (Hex FFFF) None 20 mA

A196

For settings with the filter enabled, if a 0-100% step change occurs, the output will reach 95% in

500 milliseconds, 99% in 810 milliseconds and 100% in 910 milliseconds.

Values

Default:

Min/Max:

Display:

0

0/20

1

T083 [Analog Out1 High]


P035 ,

T082 ,

T084

Scales the Maximum Output Value for the T082 [Analog Out1 Sel] source setting.

Examples:

T083 Setting

50%

90%

Values

Default:

Min/Max:

Display:

T082 Setting

1 “OutCurr 0-10”

11 “OutPowr 0-20”

T082 Max. Output Value

5V for 200% Drive Rated Output Current

18mA for 200% Drive Rated Power

100%

0/800%

1%


3-25


(continued)

T084 [Anlg Out1 Setpt]


T082 , T083

Sets direct parameter control over the analog output. If enabled, this sets the percent value of analog output.

Values

Default: 0.0%

Min/Max:

Display:

0.0/100.0%

0.1%

T085 [Analog Out2 Sel]


P035 ,

T086 , T087

Sets the analog output signal mode (0-20 mA, 4-20 mA, or 0-10V). The output is used to provide a signal that is proportional to several drive conditions. This parameter must match DIP Switch AO2 setting.

Setting

Output

Range

0 OutFreq 0-10 0-10V

1

2

OutCurr 0-10 0-10V

OutTorq 0-10 0-10V

3 OutVolt 0-10 0-10V

4 OutPowr 0-10 0-10V

5

6

Setpnt 0-10

TstData 0-10

0-10V

0-10V

Min. Output

Value

0V = 0 Hz

0V = 0 Amps

0V = 0 Amps

0V = 0 Volts

0V = 0 kW

0V = 0.0%

0V = 0000

Max. Output Value =

[Analog Output Hi]

[Maximum Frequency]



100.0% Setting

65535 (Hex FFFF)

7 OutFreq 0-20 0-20 mA 0 mA = 0 Hz [Maximum Frequency]


Filter

None

None

None

(1)

Filter A

DIP Switch

AO2

Setting

None 10V

Filter A 10V

Filter A 10V


200% Drive Rated Power Filter A

10V

10V

10V

10V

20 mA

20 mA

Related

Parameter

b001 b003

b013

b004

b010

T084

A196

b001 b003



Filter A


20 mA

20 mA

11 OutPowr 0-20 0-20 mA 0 mA = 0 kW

12 Setpnt 0-20 0-20 mA 0 mA = 0.0%


100.0% Setting

Filter A

None

20 mA

20 mA

b013

b004

b010

T084

13 TstData 0-20 0-20 mA 0 mA = 0000

14 OutFreq 4-20 4-20 mA 4 mA = 0 Hz

65535 (Hex FFFF)

[Maximum Frequency]




18 OutPowr 4-20 4-20 mA 4 mA = 0 kW

None

None

Filter A

Filter A

20 mA

20 mA

20 mA

20 mA


200% Drive Rated Power Filter A

20 mA

20 mA

A196

b001 b003

b013

b004

b010

19 Setpnt 4-20 4-20 mA 4 mA = 0.0% 100.0% Setting None 20 mA

T084

20 TstData 4-20 4-20 mA 4 mA = 0000

(1)

65535 (Hex FFFF) None 20 mA

A196

For settings with the filter enabled, if a 0-100% step change occurs, the output will reach 95% in

500 milliseconds, 99% in 810 milliseconds and 100% in 910 milliseconds.

Values

Default:

Min/Max:

Display:

1

0/20

1

3-26



(continued)

T086 [Analog Out2 High]


P035 ,

T085 ,

T087

Scales the Maximum Output Value for the A065 [Analog Out Sel] source setting.

Examples:

T086 Setting

50%

90%

Values

Default:

Min/Max:

Display:

T085 Setting

1 “OutCurr 0-10”

11 “OutPowr 0-20”

T085 Max. Output Value

5V for 200% Drive Rated Output Current

18mA for 200% Drive Rated Power

100%

0/800%

1%

T087 [Anlg Out2 Setpt]


T085 ,

T086

Sets direct parameter control over the analog output. If enabled, this sets the percent value of analog output.

Values

Default: 0.0%

Min/Max: 0.0/100.0%

Display: 0.1%

T088 [Anlg Loss Delay]


,

T070 , T071 ,

T072

T073

,

T074 , T075 , T076

Sets the length of time after power-up during which the drive will not detect an analog signal loss. The drive response to an analog signal loss is set in

T072

or

T076

[Analog In x Loss].

Values

Default: 0.0 Secs

Min/Max:

Display:

0.0/20.0 Secs

0.1 Secs


Communications Group

C101 [Language]

Selects the language displayed by the integral LCD display and remote communications option.

Options

1 “English” (Default)

2 “Français”

3 “Español”

4 “Italiano”

5 “Deutsch”

6 “Reserved”

7 “Português”

8 “Reserved”

9 “Reserved”

10 “Nederlands”

3-27

C102 [Comm Format]


d303

-

d306

Selects the protocol data bits (8 data bits only), parity (None, Even, Odd), and stop bits (1 or 2) used by the RS485 port on the drive.

Refer to

Appendix D

and Appendix E for details on using the drive communication features.

Important: Power to drive must be cycled before any changes will affect drive operation.

Options

0 “RTU 8-N-1” (Default)

1 “RTU 8-E-1”

2 “RTU 8-O-1”

3 “RTU 8-N-2”

4 “RTU 8-E-2”

5 “RTU 8-O-2”

6 “MetaSys N2”

7 “P1 8-N-1”

8 “P1 8-E-1”

9 “P1 8-O-1”

Floor Level Network (FLN)



C103 [Comm Data Rate]


d303

Sets the serial port rate for the RS485 (DSI) port.


Options

0 “1200”

1 “2400”

2 “4800”

3 “9600” (Default)

4 “19.2K”

5 “38.4K”

3-28


Communications Group (continued)

C104 [Comm Node Addr]


d303

Sets the drive node address for the RS485 (DSI) port if using a network connection.


Values

Default: 100

Min/Max:

Display:

1/247

1

C105 [Comm Loss Action]

Related Parameter(s): d303 ,

P037 ,

C106

Selects the drive’s response to a loss of the communication connection or excessive communication errors.

Options

0 “Fault” (Default) Drive will fault on an F81 Comm Loss and coast to stop.

1 “Coast Stop” Stops drive via coast to stop.

2 “Stop”

3 “Continu Last”

4 “Run Preset 0”

5 “Kypd Inc/Dec”

Stops drive via

P037 [Stop Mode] setting.

Drive continues operating at communication commanded speed saved in RAM.

Drive will run at preset speed.

Drive will run at keypad (digital pot) speed

C106 [Comm Loss Time]


d303 ,

C105

Sets the time that the drive will remain in communication loss before implementing the option selected in

C105 [Comm Loss Action].

Values

Default: 5.0 Secs


Display: 0.1 Secs

C107 [Comm Write Mode]

Determines whether parameter changes made over communication port are saved or stored in RAM only. If they are stored in RAM, the values will be lost at power-down.

Options

0 “Save” (Default)

1 “RAM Only”

!

ATTENTION: Risk of equipment damage exists. If configurable outputs are programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS.


3-29


C108 [Start Source 2]


P037 ,

P042 ,

A166 ,

d301


Sets the control scheme used to start the drive when in Comm Control and the communication network commands the drive to run from Local Control. This function is normally used by Point 79 of a

P1-FLN.

Refer to

Start and Speed Reference Control on page 1-24 for details about how other drive settings

can override the setting of this parameter.

Important: For all settings except options 3 and 6, the drive must receive a leading edge from the start input for the drive to start after a stop input, loss of power or fault condition.

Options

0 “Keypad” Integral keypad controls drive operation.




1 “3-Wire” I/O Terminal Block controls drive operation.

• I/O Terminal 01 = Stop: Per

P037 [Stop Mode]

• I/O Terminal 02 = Start

• I/O Terminal 03 = Direction

2 “2-Wire”

3 “2-W Lvl Sens”

(Default)

!

See Attention

Below

4 “2-W Hi Speed”















Outputs are kept in a ready-to-run state. The drive will respond to a “Start” command within 10 ms.

5 “Comm Port”

6 “2-W Lvl/Enbl”

!

See Attention

Below

Important: There is greater potential voltage on the output terminals when using this option.

Remote communications controls drive operation.





• I/O Terminal 01 = Function Loss: Fault and Coast to Stop


• I/O Terminal 03 = SW Enable



!

ATTENTION: Hazard of injury exists due to unintended operation. When

P036 [Start Source] is set to option 3 or option 6, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input or a fault clear for the drive to run again. The drive will stop only when the stop command is maintained or the drive is faulted.

3-30



C109 [Speed Ref 2]


b001 , b002 ,

P038 ,

P040 , P042 ,

T051 T054 ,

T070 , T071

, T073 ,

T074 , T075

,

C102 ,

A141 , A142

,

A143

-

A146 ,

A152 ,

d301

Sets the source of the speed reference to the drive when in Comm Control and the communication network commands the drive to run from Local Control.

Refer to the flowchart on

page 1-24 for more information on speed reference control priority.

Options

0 “Drive Keypad”

1 “InternalFreq”

Internal frequency command from the digital speed keys on the integral keypad.

Internal frequency command from

A142 [Internal Freq]. Must

be set when using MOP function.

2 “Analog In 1” (Default) External frequency command from an analog source as determined by



3 “Analog In 2” External frequency command from an analog source as determined by



4 “Preset Freq”

5 “Comm Port”

External frequency command as defined by

A143 - A146

[Preset Freq x] when

T051

-

T054 [Digital Inx Sel] are

programmed as “Preset Frequencies” and the digital inputs are active.

External frequency command from the communications port.

Refer to Appendix D and Appendix E for details. Parameter

C102 [Comm Format] is used to select a communications

protocol.


3-31

Advanced Program Group

A141 [Purge Frequency]


,

P039

, P040

,

T051 T054

Provides a fixed frequency command value when T051-T054 [Digital Inx Sel] is set to 1 “Purge”. An active purge input will override speed command as shown in the flowchart on

page 1-24

.

Values

Default: 5.0 Hz

Min/Max:

Display:

0.0/320.0 Hz

1.0 Hz

A142 [Internal Freq]


,

T051 T054

Provides the frequency command to the drive when

P038

[Speed Reference] is set to 1 “Internal

Freq”. When enabled, this parameter will change the frequency command in “real time” using the digital speed keys when in program mode.

Important: Once the desired command frequency is reached, the Enter key must be pressed to store this value to EEPROM memory. If the ESC key is used before the Enter key, the frequency will return to the original value following the normal accel/decel curve.

If T051 - T054 [Digital Inx Sel] is set to 16 “MOP Up” or 17 “MOP Down” this parameter acts as the

MOP frequency reference if

P038 [Speed Reference] is set to 1 “InternalFreq”.

Values

Default: 60.00 Hz

Min/Max:

Display:

0.00/320.00 Hz

0.01 Hz

A143 [Preset Freq 0]

(1)




Values

A143 Default:

(1)

A144 Default:

A145 Default:

A146 Default:

Min/Max:

Related Parameter(s): P038 , P039 ,

P040 ,

T051 T052 ,

A147

,

A148

0.0 Hz

5.0 Hz

10.0 Hz

20.0 Hz

0.0/320.0 Hz

Display: 0.1 Hz

Provides a fixed frequency command value when T051 - T052 [Digital Inx Sel] is set to 8 “Preset

Freq”.

An active preset input will override speed command as shown in the flowchart on page page 1-24 .

(1)

To activate A143 [Preset Freq 0] set

P038 [Speed Reference] to option 4 “Preset Freq”.

Input State of Digital In 1

(I/O Terminal 05 when T051 = 8)

0

1

0

1

(2)

Input State of Digital In 2

(I/O Terminal 06 when T052 = 8) Frequency Source Accel / Decel Parameter Used

(2)

0

0

1

1

A143 [Preset Freq 0]




[Accel Time 1] / [Decel Time 1]




When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.

3-32


Advanced Program Group (continued)

A147 [Accel Time 2]


P039 ,

T051 T054 ,

A143 A146

When active, sets the rate of acceleration for all speed increases. Refer to the flowchart on page 1-25

for details.

Maximum Freq

Accel Time

=

Accel Rate

Values

Default:

Min/Max:

Display:

30.00 Secs

0.00/600.00 Secs

0.01 Secs

P035 [Maximum Freq]

Deceleration

Speed

Acceleration

0

0

P039 or A147

[Accel Time x]

Time

P040 or A148

[Decel Time x]

A148 [Decel Time 2]


P040 ,

T051 T054 ,

A143 A146

When active, sets the rate of deceleration for all speed decreases. Refer to the flowchart on page 1-25

for details.

Maximum Freq

Decel Time

=

Decel Rate

Values

Default:

Min/Max:

Display:

30.00 Secs

0.01/600.00 Secs

0.01 Secs


3-33


A149 [S Curve %]

Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp.

Values

Default:

Min/Max:

20%

0/100% (A setting of 0% disables this parameter.)

Display:

Example:

Accel Time = 10 Seconds

S Curve Setting = 50%

S Curve Time = 10

× 0.5 = 5 Seconds

Total Time = 10 + 5 = 15 Seconds

1%

Target

Target/2

50% S Curve

1/2 S Curve Time

2.5 Seconds

Accel Time

10 Seconds

1/2 S Curve Time

2.5 Seconds

Total Time to Accelerate = Accel Time + S Curve Time

100% S Curve

Target

S-Curve Time = Accel Time

Total Time to Accelerate = Accel Time + S Curve Time

A150 [PID Trim Hi]

Sets the maximum positive value that is added to a PID reference when PID trim is used.

Values

Default: 60.0 Hz

Min/Max:

Display:

0.0/320.0 Hz

0.1 Hz

A151 [PID Trim Lo]

Sets the minimum positive value that is added to a PID reference when PID trim is used.

Values

Default: 0.0 Hz

Min/Max: 0.0/320.0 Hz

Display: 0.1 Hz

3-34



A152 [PID Ref Sel]


P038

,

T070 , T071

,

T072 ,

T074 , T075


Enables/disables PID mode and selects the source of the PID reference. Refer to Appendix D

for details.

Options

0 “PID Disabled” (Default)

1 “PID Setpoint”

2 “Analog In 1”

3 “Analog In 2”

4 “Comm Port”

5 “Setpnt, Trim”

6 “A-In 1, Trim”

7 “A-In 2, Trim”

(1)

Use PID output as Trim on [Frequency Select]



8 “Comm, Trim” Use PID output as Trim on [Frequency Select]

(1)

The PID will not function with bipolar input. It will ignore any negative voltages and treat them like zero.

Note: PID analog reference is scaled through the [Analog In x Hi/Lo] parameters. The invert operation is obtained through programming these two parameters. If A152 [PID Ref Sel] is not set to zero,

PID can be disabled by programming a digital input.

A153 [PID Feedback Sel]


,

T071 ,

T074 , T075

Select the source of the PID feedback. Refer to Appendix D

for details.

Options

0 “Analog In 1” (Default) The PID will not function with a bipolar input. Negative voltages are treated as 0 volts.

1 “Analog In 2”

(1)

2 “Comm Port”

(1)

The PID will not function with bipolar input. It will ignore any negative voltages and treat them like zero.

Note: PID analog reference is scaled through the [Analog In x Hi/Lo] parameters. The invert operation is obtained through programming these two parameters.

A154 [PID Prop Gain]

Sets the value for the PID proportional component when the PID mode is enabled by A152 [PID Ref

Sel].

Values

Default: 1.00

Min/Max:

Display:

0.00/99.99

0.01

A155 [PID Integ Time]

Sets the value for the PID integral component when the PID mode is enabled by A152 [PID Ref Sel].

Values

Default: 2.0 Secs

Min/Max:

Display:

0.0/999.9 Secs

0.1 Secs


3-35


A156 [PID Diff Rate]

Sets the value for the PID differential component when the PID mode is enabled by A152 [PID Ref

Sel].

Values

Default: 0.00 (1/Secs)

Min/Max:

Display:

0.00/99.99 (1/Secs)

0.01 (1/Secs)

A157 [PID Setpoint]

Provides an internal fixed value for process setpoint when the PID mode is enabled by A152 [PID Ref

Sel].

Values

Default: 0.0%

Min/Max: 0.0/100.0%

Display: 0.1%

A158 [PID Deadband]

Sets the lower limit of the PID output.

Values

Default:

Min/Max:

Display:

0.0%

0.0/10.0%

0.1%

A159 [PID Preload]

Sets the value used to preload the integral component on start or enable.

Values

Default: 0.0 Hz

Min/Max: 0.0/320.0 Hz

Display: 0.1 Hz

A160 [Process Factor]

Scales the output frequency value displayed by b008 [Process Display].

Output

Freq x

Process

Factor

=

Process

Display


b008

Values

Default:

Min/Max:

Display:

30.0

0.1/999.9

0.1

3-36



A163 [Auto Rstrt Tries]


, T060 ,

T065 ,

T066

,

A164

Sets the maximum number of times the drive attempts to reset a fault and restart.

Clear a Type 1 fault and restart the drive.

1. Set A163 [Auto Rstrt Tries] to a value other than “0”.

2. Set

A164 [Auto Rstrt Delay] to a value other than “0”.

Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.

1. Set A163 [Auto Rstrt Tries] to a value other than “0”.

2. Set

A164 [Auto Rstrt Delay] to “0”.

Note: If the parameter is not set to zero and [Auto Rstrt Time] is set to zero, auto fault clear is enabled.

This feature automatically clears faults, but does not restart the drive.

!

ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

Values

Default:

Min/Max:

Display:

0

0/9

1

A164 [Auto Rstrt Delay]


A163

Sets the time between restart attempts when

A163 [Auto Rstrt Tries] is set to a value other than zero.

Note: If the parameter is not set to zero and [Auto Rstrt Time] is set to zero, auto fault clear is enabled.

This feature automatically clears faults, but does not restart the drive.

Values

Default: 1.0 Secs


Display: 0.1 Secs

A165 [Start At PowerUp]



P036

Enables/disables a feature that allows a Start or Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Requires a digital input configured for Run or Start and a valid start contact.

This parameter will not function if parameter

P036

[Start Source] is set to 4 “2-W Hi Speed”.

!

ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

Options


1 “Enabled”


3-37

Advance Program Group (continued)

A166 [Reverse Disable]



b006

, P036

,

T051 T054

Enables/disables the function that allows the direction of motor rotation to be changed. The reverse command may come from a digital or a serial command. All reverse inputs including two-wire Run

Reverse will be ignored with reverse disabled.

Options

0 “Rev Enabled”

1 “Rev Disabled”

(Default)

A167 [Flying Start En]


A200

Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM.

Important: When this parameter is enabled, verify that A200 [Motor NP FLA] is set to the motor’s actual full load amp value.

Options


1 “Enabled”

100

96

92

88

84

80

76

72

52

50

48

68

64

60

56

A168 [PWM Frequency]


A169

Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting.

Important: Ignoring derating guidelines can cause reduced drive performance.

Values

Default: 4.0 kHz

Min/Max:

Display:

2.0/10.0 kHz (Frame C and D drives)

2.0/8.0 kHz (Frame E and F drives)

0.1 kHz

1 2 3 4 5 6

Carrier Frequency (kHz)

7 8 9 10

A169 [PWM Mode]

Selects the PWM algorithm used.

Options

0 “Space Vector”

1 “2-Phase” (Default)


A168

3-Phase Modulation: Provides quiet operation and produces less motor losses.

2-Phase Modulation: Provides less drive losses and best performance with long motor cable runs.

3-38



A170 [Boost Select]


b004 ,

P031 , P032 ,

A171 , A172 , A173

Sets the boost voltage (% of

P031 [Motor NP Volts]) and redefines the Volts per Hz curve.

Drive may add additional voltage unless Option 5 is selected.

Options

0 “Custom V/Hz”

1 “30.0, VT”

2 “35.0, VT”

3 “40.0, VT”

4 “45.0, VT” (Default)

5 “0.0 no IR”

6 “0.0”

7 “2.5”

8 “5.0”

9 “7.5”

10 “10.0”

11 “12.5”

12 “15.0”

13 “17.5”

14 “20.0”

15 “Kepco” Curve

(1)

Typical Fan/Pump Curves

Boost Curves

A174 [Maximum Voltage] can be set anywhere.

Settings greater than P031 [Motor NP Volts] define a point on the V/Hz curve.

Settings less than P031 [Motor NP Volts] function as limits only and do not change the V/Hz curve.

100

Setting Boost Voltage (% of Base)

5 0.0 (no IR Comp. added)

6 0.0

7 2.5

8 5.0

9 7.5

10 10.0

11 12.5

12 15.0

13 17.5

14 20.0

50

1/2 [Motor NP Volts]

2

1

4

3

1 30.0

2 35.0

3 40.0

4 45.0

Settings

5-14

0 50

% P032 [Motor NP Hertz]

100

P035 [Maximum Freq] can be set anywhere.

Settings greater than P032 [Motor NP Hertz] define a point on the V/Hz curve.

P035 [Maximum Freq] can be set anywhere.

Settings less than P032 [Motor NP Hertz] function as limits only and do not change the V/Hz curve.

P034 [Minimum Freq] can be set anywhere.

Functions as a limit only and does not change the V/Hz curve.

(1)

Kepco Curve is used in specific systems to meet requirements of the Korean Electric Power

Company.


3-39


A171 [Start Boost]


P031 , P032

,

P034

,

P035 ,

A170

,

A172 , A173

,

A174

Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the Volts per Hz curve when A170

[Boost Select] = 0 “Custom V/Hz”.

Values

Default: 2.5%

Min/Max:

Display:

0.0/25.0%

1.1%

A174 [Maximum Voltage]

P031 [Motor NP Volts]

A173 [Break Frequency]

A034 [Minimum Freq]

Frequency

P032 [Motor NP Hertz]

P035 [Maximum Freq]

A172 [Break Voltage]


P031 , P032

,

P034

,

P035 ,

A170

,

A171 , A173

,

A174

Sets the break voltage applied at the break frequency when A170 [Boost Select] = 0 “Custom V/Hz”.

Values

Default: 25.0%

Min/Max:

Display:

0.0/100.0%

0.1%

A173 [Break Frequency]


P031 , P032

,

P034

,

P035 ,

A170

,

A171 , A172

,

A174

Sets the frequency where break frequency is applied when A170 [Boost Select] = 0 “Custom V/Hz”.

Values

Default: 15.0 Hz

Min/Max:

Display:

0.0/320.0 Hz

0.1 Hz

3-40



A174 [Maximum Voltage]

Sets the highest voltage the drive will output.

Values

Default:

Min/Max:

Display:


b004

,

A171 , A172

,

A173

Drive Rated Volts

20/Drive Rated Volts

1 VAC

A175 [Slip Hertz @ FLA]


P033

Compensates for the inherent slip in an induction motor. This frequency is added to the commanded output frequency based on motor current.

Values

Default:

Min/Max:

2.0 Hz

0.0/10.0 Hz

Display: 0.1 Hz

A176 [DC Brake Time]


P037

,

A177

Sets the length of time that DC brake current is “injected” into the motor when

P037

[Stop Mode] is set

to either 4 “Ramp” or 6 “DC Brake”. Refer to parameter A177 [DC Brake Level].

Values

Default:

Min/Max:

Display:

0.0 Secs

0.0/99.9 Secs (A setting of 99.9 = Continuous)

0.1 Secs

A177 [DC Brake Level]


,

T051 T054 ,

A176

,

A178

Defines the maximum DC brake current, in amps, applied to the motor.

Values

Default: Drive Rated Amps

× 0.05

Min/Max: 0.0/(Drive Rated Amps

× 1.5)

Display: 0.1 Amps

Ramp-to-Stop Mode

DC Injection Braking Mode

Voltage

Stop Command

Voltage

Speed

Time

[DC Brake Time]

[DC Brake Level]

Speed

[DC Brake Time]

Stop Command

Time

[DC Brake Level]

!

!

ATTENTION: If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.

ATTENTION: This feature should not be used with synchronous or permanent magnet motors. Motors may be demagnetized during braking.


3-41


A178 [DC Brk Time@Strt]


P037

,

A177

Sets the length of time that DC brake current is “injected” into the motor after a valid start command is

received. Parameter A177 [DC Brake Level] controls the level of braking current used.

Values

Default: 0.0 Secs

Min/Max:

Display:

0.0/99.9 Secs (A setting of 99.9 = Continuous)

0.1 Secs

[DC Brk Time@Strt]

Voltage

Speed

[DC Brake Level]

Start Command

Time

A179 [Current Limit 1]

Maximum output current allowed before current limiting occurs.

Values

Default:

Min/Max:

Drive Rated Amps

× 1.1


× 1.5)

Display: 0.1 Amps


P033

A180 [Current Limit 2]

Maximum output current allowed before current limiting occurs.

Values

Default:

Min/Max:

Display:

Drive Rated Amps

× 1.1


× 1.5)

0.1 Amps


P033

A181 [Motor OL Select]


P032 , P033

,

P043

Drive provides Class 10 motor overload protection. Settings 0-2 select the derating factor for the I

2 t overload function.

Options

0 “No Derate” (Default)

1 “Min Derate”

2 “Max Derate”

No Derate

100

80

60

40

20

0

0 25 50 75 100 125 150 175 200

Min Derate

100

80

60

40

20

0

0 25 50 75 100 125 150 175 200

Max Derate

100

80

60

40

20

0

0 25 50 75 100 125 150 175 200

3-42



A182 [Drive OL Mode]


P032

,

P033

Determines how the drive handles overload conditions that would otherwise cause the drive to fault.

Options

0 “DIsabled”

1 “Reduce CLim”

2 “Reduce PWM”

3 “Both-PWM 1st” (Default)

A183 [SW Current Trip]

Enables/disables a software instantaneous (within 100 ms) current trip.

Values

Default:

Min/Max:

Display:

0.0 (Disabled)


× 1.8)

0.1 Amps


P033

A184 [Load Loss Level]


P033

Provides a software trip (Load Loss fault) when the current drops below this level for the time specified in [Load Loss Time].

Values

Default: 0.0 (Disabled)

Min/Max:

Display:

0.0/Drive Rated Amps

0.1 Amps

A185 [Load Loss Time]


P033

Sets the required time for the current to be below [Load Loss Level] before a Load Loss fault occurs.

Values

Default:

Min/Max:

Display:

0 Secs (Disabled)

0/9999 Secs

1 Secs

A186 [Stall Fault Time]

Sets the time that the drive will remain in stall mode before a fault is issued.

Options

0 “60 Seconds” (Default)

1 “120 Seconds”

2 “240 Seconds”

3 “360 Seconds”

4 “480 Seconds”

5 “Flt Disabled”


3-43


A187 [Bus Reg Mode]

Controls the operation of the drive voltage regulation, which is normally operational at decel or when the bus voltage rises.

Refer to the Attention statement on page

P-3 for important information on bus regulation.

Options

0 “Disabled”

1 “Enabled” (Default)

A188 [Skip Frequency 1]

Sets the frequency at which the drive will not operate.

A setting of 0 disables this parameter.

Values

Default: 0 Hz

Min/Max: 0/320 Hz

Display: 1 Hz


A189

A189 [Skip Freq Band 1]


A188

Determines the bandwidth around A188 [Skip Frequency 1]. A189 [Skip Freq Band 1] is split applying

1/2 above and 1/2 below the actual skip frequency.

A setting of 0.0 disables this parameter.

Values

Default: 0.0 Hz

Min/Max: 0.0/30.0 Hz

Display: 0.1 Hz

Frequency

Command

Frequency

Drive Output

Frequency

Skip Frequency Skip Frequency Band

Time




Values

Default: 0 Hz

Min/Max: 0/320 Hz

Display: 1 Hz


A191

3-44





A190




Values

Default: 0.0 Hz

Min/Max:

Display:

0.0/30.0 Hz

0.1 Hz

Frequency

Command

Frequency

Drive Output

Frequency

Skip Frequency

Skip Frequency Band

Time




Values

Default: 0 Hz

Min/Max:

Display:

0/320 Hz

1 Hz

Command

Frequency


A193



A192




Values

Default: 0.0 Hz

Min/Max:

Display:

0.0/30.0 Hz

0.1 Hz

Frequency

Drive Output

Frequency

Skip Frequency Skip Frequency Band

Time


3-45


A194 [Compensation]

Enables/disables correction options that may improve problems with motor instability.

Options

0 “Disabled”

1 “Electrical” (Default)

(1)

2 “Mechanical”

Some drive/motor combinations have inherent instabilities which are exhibited as non-sinusodial motor currents. This setting attempts to correct this condition.

Some motor/load combinations have mechanical resonances which can be excited by the drive current regulator. This setting slows down the current regulator response and attempts to correct this condition.

3 “Both”

(1)

(1)

Use “Dead Time Compensation” algorithm to minimize flat spots in motor current waveforms. Use this solution also to achieve motor stability.

A195 [Reset Meters]

Resets the marker that indicates Fault Times and Energy usage.

Options


1 “Reset MWh”

2 “Reset Time”

Also resets kWh marker.

min, hr, and x10hr


d310

-

d317

A196 [Testpoint Sel]

Used by Rockwell Automation field service personnel.

Values

Default:

Min/Max:

Display:

1024

1024/65535

1


d319

A197 [Fault Clear]


b007

, d307 ,

d308 , d309


Resets a fault and clears the fault queue. Used primarily to clear a fault over network communications.

Options


1 “Reset Fault”

2 “Clear Buffer” Clears all fault buffers.

3-46



A198 [Program Lock]

Protects parameters against change by unauthorized personnel. Enter a user-selected password to lock the parameters via Option 1. Enter the same password to unlock the parameters.

Options

0 “Unlocked” (Default)

1 “Locked”

2 “Locked”

3 “Locked”

Locks all parameters.

Parameter edits allowed over communications network.

Locks

P035 [Maximum Freq] and

A170 [Boost Select].

A199 [Motor NP Poles]

Sets the motor poles. This is used to calculate d323 [Output RPM].

Values

Default: 4

Min/Max: 2/40

Display: 1


d323

A200 [Motor NP FLA]

Set to the motor nameplate rated full load amps.

Values

Default:

Min/Max:

Drive Rated Amps


× 2)

Display: 0.1 Amps


A167


3-47

Aux Relay Card Group

R221 [Relay Out3 Sel]






Related Parameters for the Aux Relay Card Group:

Aux Parameters


PID Parameters

Digital Inputs

Relays 1 and 2

Options

0 “Ready/Fault”

(Default)

Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.



3 “Hand Active”


5 “Ramp Reg”

6 “Above Freq”

7 “Above Cur”






• Drive exceeds the frequency (Hz) value set in [Relay OutX

Level].


• Drive exceeds the current (% Amps) value set in [Relay

OutX Level].









15 “Reverse”

16 “Logic In 1”

17 “Logic In 2”

23 “Aux Motor”

Important: Value for [Relay OutX Level] must be entered in percent of drive rated output current.

• Drive exceeds the DC bus voltage value set in [Relay

OutX Level].


• Analog input voltage (I/O Terminal 17) exceeds the value set in [Relay OutX Level].

• Do not use if


Mode - Bipolar”.




• Power Factor angle has exceeded the value set in [Relay

OutX Level].



[Analog In 1

Loss] and/or


input loss occurs.

Enables the output to be controlled over network communications by writing to [Relay OutX Level].

(0 = Off, 1 = On.)

Value set in

A163


•

Number of retries for [Restart Tries] is exceeded

OR

•


OR

•

Auto-retries is not enabled.




Auxiliary Motor is commanded to run. Refer to Appendix C

.

3-48


Aux Relay Card Group (continued)

R222 [Relay Out3 Level]






Sets the trip point for the digital output relay if the value of [Relay OutX Sel] is 6, 7, 8, 9, 10 or 12.

[Relay OutX Select Setting

8

9

6

7

10

12

Values

Default:

Min/Max:

Display:

[Relay OutX Level] Min/Max

0/320 Hz

0/180%

0/815 Volts

0/100%

1/180 degs

0/1

0.0

0.0/9999

0.1

Refer to Appendix C for details on the application of parameters R239

through R254.

R239 [Aux Motor Mode]

Enables operation of the auxiliary motor control modes when in PID mode.

Options


1 “Enabled”



R240 [Aux Motor Qty]

Sets the number of auxiliary motors used while in Auxiliary Motor Control mode.

Options

1 “1 Aux Mtr” (Default) 1 Auxiliary Motor

2 “2 Aux Mtr”

3 “3 Aux Mtr”

4 “1 Mtr + Swap”

(1)


(1)


(1)

2 Auxiliary Motors

3 Auxiliary Motors

1 Auxiliary Motor and AutoSwap Active

2 Auxiliary Motors and AutoSwap Active

3 Auxiliary Motors and AutoSwap Active

3-49

R240

Option

1

2

3

4

5

6

Drive Relays Auxiliary Relay Card Relays

#1 Relay #2 Relay #3 Relay #4 Relay #5 Relay #6 Relay #7 Relay #8 Relay

Motor #2

AC Line

Motor #2

AC Line

–

Motor #3

AC Line

– –

–

–

–

–

–

–

–

–

–

Motor #2

AC Line

Motor #1

Drive

Motor #1

Drive

Motor #1

Drive

Motor #3

AC Line

Motor #1

AC Line

Motor #1

AC Line

Motor #1

AC Line

–

Motor #4

AC Line

Motor #2

Drive

Motor #2

Drive

Motor #2

Drive

–

Motor #2

AC Line

Motor #2

AC Line

Motor #2

AC Line

–

–

Motor #3

Drive

Motor #3

Drive

–

–

Motor #3

AC Line

Motor #3

AC Line

–

–

–

Motor #4

Drive

–

–

–

Motor #4

AC Line

(1)

Important: Proper wiring and parameter configuration of Aux Motor Control functions are especially important when using AutoSwap. Improper wiring or configuration could result in line power being applied to the drive outputs. Verify system operation before connecting auxiliary motor contactor outputs.

R241 [Aux 1 Start Freq]



Sets the frequency that causes the next available auxiliary motor to turn on.

Values

Default: 50.0 Hz

Min/Max:

Display:

0.0/320.0 Hz

0.1 Hz

R242 [Aux 1 Stop Freq]



Sets the frequency that causes the next running auxiliary motor to turn off.

Values

Default: 25.0 Hz

Min/Max:

Display:

0.0/320.0 Hz

0.1 Hz

3-50



R243 [Aux 1 Ref Add]



Sets the amount to add to the PID reference once the next auxiliary motor is turned on to compensate for a drop in the pipe due to the increased flow in a typical pump system.

Values

Default: 0.0%

Min/Max:

Display:

0.0/100.0%

0.1%

R250 [Aux Start Delay]

Sets the delay time before turning on the next auxiliary motor once the output frequency has risen above the value set in [Aux X Start Freq].

Values

Default: 5.0 Secs


Display: 0.1 Secs

R251 [Aux Stop Delay]

Sets the delay time before turning off the next running auxiliary motor once the output frequency has dropped below the value set in [Aux X Stop Freq].

Values

Default: 3.0 Secs

Min/Max:

Display:

0.0/999.9 Secs

0.1 Secs

R252 [Aux Prog Delay]

Sets the time delay between connecting the drive controlled motor contactor and running the drive controlled motor and starting the auxiliary motor control.

Values

Default: 0.50 Secs


Display: 0.01 Secs

R253 [Aux AutoSwap Tme]

Sets the total running time between automatic motor changes.

Important: Proper wiring and parameter configuration of Aux Motor Control functions are especially important when using AutoSwap. Improper wiring or configuration could result in line power being applied to the drive outputs. Verify system operation before connecting auxiliary motor contactor outputs.

Values

Default: 0.0 Hr

Min/Max: 0.0/999.9 Hr

Display: 0.1 Hr



R254 [Aux AutoSwap Lvl]

Sets the maximum level allowable for an AutoSwap to occur. If the PID output is above this level,

AutoSwap will be delayed until the PID output drops below this parameter setting.

Values

Default: 50.0%

Min/Max: 0.0/100.0%

Display: 0.1%

3-51

3-52


Advance Display Group d301 [Control Source]


P036

, P038

,

T051 T054

Displays the active source of the Start Command and Speed Command which are normally defined by the settings of

P036

[Start Source] and P038 [Speed Reference] but may be overridden by digital

inputs. Refer to the flowcharts on pages

1-24

and

1-25

for details.

Values

Default:

Min/Max:

Display:

Start Command

0 = Keypad

1 = Terminal Block

2 = Communications

Digit 0

Speed Command

0 = Local Keypad Potentiometer

1 =

A142 [Internal Freq]

2 = Analog Input 1

3 = Analog Input 2

4 =

A143 A146 [Preset Freq x]

Digit 1

(

T051 - T053 [Digital Inx Sel] must be set to 4)

5 = Communications

Reserved

Reserved

Digit 2

Digit 3

Read Only

0/99

1

d302 [Contrl In Status]


b002

, P036

,

T051 T054

Status of the control terminal block control inputs.

Important: Actual control commands may come from a source other than the control terminal block.

Values

Default:

Min/Max:

Display:

Start/FWD In

Dir/REV In

Stop Input

Digital In 1

Digital In 2

Digital In 3

Digital In 4

Not Used


I/O Terminal 02

I/O Terminal 03

I/O Terminal 01

I/O Terminal 05

I/O Terminal 06

I/O Terminal 07

I/O Terminal 08

Read Only

0/1

1


3-53

Advance Display Group (continued)

d303 [Comm Status]

Status of the communications ports.


C102 C103


Received Good Message Packet Digit 0

Transmitting Message

DSI Peripheral Connected

Received Bad Message Packet

Digit 1

Digit 2

Digit 3

Values

Default:

Min/Max:

Display:

Read Only

0/1111

1

d304 [PID Setpnt Displ]

Displays the active PID Setpoint value.

Values

Default: 0.0%

Min/Max: 0.0/100.0%

Display: 0.1%

d305 [Analog In 1]

Displays the status of Analog Input 1.

Values

Default:

Min/Max:

Display:

0.0%

0.0/120.0%

0.1%


C102 C103


C102 C103

d306 [Analog In 2]

Displays the status of Analog Input 2.

Values

Default:

Min/Max:

Display:

0.0%

0.0/120.0%

0.1%


C102 C103

d307 [Fault 1 Code]


A197

A code that represents a drive fault. The codes will appear in these parameters in the order they occur

( b007 [Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once.

Refer to


Values

Default: Read Only

Min/Max:

Display:

0/122

1

3-54





A197

A code that represents the second most recent drive fault. The codes will appear in these parameters in the order they occur (

b007 [Fault 1 Code] = the most recent fault). Repetitive faults will only be

recorded once. As faults occur, this parameter will be overwritten by [Fault 1 Code]. The value of this parameter is then moved to [Fault 3 Code].

Refer to


Values

Default: Read Only

Min/Max:

Display:

0/122

1



A197

A code that represents the second most recent drive fault. The codes will appear in these parameters in the order they occur (

b007 [Fault 1 Code] = the most recent fault). Repetitive faults will only be

recorded once. As faults occur, this parameter will be overwritten by [Fault 2 Code].

Refer to


Values

Default: Read Only

Min/Max:

Display:

0/122

1

d310 [Fault 1 Time-hr]


A195 ,

d316

Displays the value of the

d316

[Elapsed Time-hr] parameter when the fault occurred.

Values

Default: Read Only

Min/Max: 0/9999 Hr

Display: 1 Hr

d311 [Fault 1 Time-min]


A195 ,

d317


d317

[Elapsed Time-min] parameter when the fault occurred.

Values

Default: Read Only

Min/Max:

Display:

0.0/60.0 Min

0.1 Min



A195 ,

d316


d316


Values

Default: Read Only

Min/Max: 0/9999 Hr

Display: 1 Hr


3-55




A195 ,

d317


d317


Values

Default: Read Only

Min/Max:

Display:

0.0/60.0 Min

0.1 Min



A195 ,

d316


d316


Values

Default: Read Only

Min/Max: 0/9999 Hr

Display: 1 Hr



A195 ,

d317


d317


Values

Default: Read Only

Min/Max:

Display:

0.0/60.0 Min

0.1 Min

d316 [Elapsed Time-hr]


A195

, d310 , d312 ,

d314

Displays the total elapsed powered-up time (in hours) since timer reset. The timer stops when it reaches maximum.

Values

Default: Read Only

Min/Max:

Display:

0/32767 Hr

1 Hr

d317 [Elapsed Time-min]


A195

, d311 ,

d313 , d315

Displays the total elapsed powered-up time (in minutes) since timer reset. The timer will increment the hour parameter when appropriate.

Values

Default: Read Only

Min/Max:

Display:

0.0/60.0 Min

0.1 Min

d318 [Output Powr Fctr]


T055

,

T056 ,

T060

,

T061 ,

T065 ,

T066

The angle in electrical degrees between motor voltage and motor current.

Values

Default: Read Only

Min/Max:

Display:

0.0/180.0 deg

0.1 deg

3-56



d319 [Testpoint Data]

The present value of the function selected in A196 [Testpoint Sel].

Values

Default: Read Only

Min/Max:

Display:

0/FFFF

1 Hex


A196

d320 [Control SW Ver]

Main Control Board software version.

Values

Default:

Min/Max:

Display:

Read Only

1.00/99.99

0.01

d321 [Drive Type]

Used by Rockwell Automation field service personnel.

d322 [Output Speed]


P034

Displays current output frequency in percent (%). The scale is 0% at 0.00 Hz to 100.0% at P034

[Maximum Freq].

Values

Default: Read Only

Min/Max: 0.0/100.0%

Display: 0.1%

d323 [Output RPM]


A199

Displays current output frequency in RPM. The scale is based on

A199 [Motor NP Poles].

Values

Default: Read Only

Min/Max:

Display:

0/24000 RPM

1 RPM

d324 [Fault Frequency]

Displays the value of

b001

[Output Freq] when the last fault occurred.

Values

Default: Read Only

Min/Max: 0.00/320.00 Hz

Display: 0.01 Hz


b001

d325 [Fault Current]


b003

[Output Current] when the last fault occurred.

Values

Default:

Min/Max:

Read Only


× 2)


b003

Display: 0.1 Amps


3-57


d326 [Fault Bus Volts]


b005

[DC Bus Voltage] when the last fault occurred.

Values

Default: Read Only


b005

Min/Max:

Display:

0/820 VDC

1 VDC

d327 [Status @ Fault]


b006

[Drive Status] when the last fault occurred.

Values

Default: Read Only

Min/Max: 0/1

Display: 1


b006

3-58


Parameter Cross-Reference

– by Name

Parameter Name Number Group

Accel Time 1 P039 Basic Program

Accel Time 2

Analog In 1

Analog In 1 Hi

Analog In 1 Lo

A147 d305

T071

T070

Advanced Program

Advanced Display

Terminal Block

Terminal Block

Page

3-10

3-32

3-53

3-20

3-20



Analog In 2

Analog In 2 Hi d306

T075

Analog In 2 Lo T074




Terminal Block

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Terminal Block

3-21

3-19

Advanced Display

3-53

Terminal Block

3-22

3-22

3-22

3-21

3-24



Analog Out2 Sel

Anlg Loss Delay

T085

T088

Anlg Out1 Setpt

Anlg Out2 Setpt

Auto Mode

Auto Rstrt Delay

T084

T087

P042

A164

Auto Rstrt Tries

Aux 1 Ref Add

Aux 2 Ref Add

Aux 3 Ref Add

Aux 1 Start Freq

Aux 2 Start Freq

Aux 3 Start Freq

Aux 1 Stop Freq

A163

R243

R246

R249

R241

R244

R247

R242

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

3-24

3-26

3-25

3-26

3-25

3-26

Basic Program

3-11

Advanced Program

3-36

Advanced Program

3-36

Relay Card

3-50

3-50

3-50

3-49

3-49

3-49

3-49

Aux 2 Stop Freq

Aux 3 Stop Freq

R245

R248

Aux AutoSwap Lvl R254

Aux AutoSwap Tme R253

Aux Motor Mode

Aux Motor Qty

Aux Prog Delay

Aux Start Delay

R239

R240

R252

R250

Aux Stop Delay

Boost Select

R251

A170

Break Frequency A173

Break Voltage A172

Bus Reg Mode A187

Comm Data Rate C103

Comm Format C102

Comm Loss Action C105

Comm Loss Time C106

Comm Node Addr C104

Comm Status d303

Comm Write Mode C107

Commanded Freq b002

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Communications

Communications

Communications

3-49

3-49

3-51

3-50

3-48

3-49

3-50

3-50

3-50

Advanced Program

3-38

Advanced Program

3-39

Advanced Program

3-39

Advanced Program

3-43

3-27

3-27

3-28

Communications

Communications

3-28

3-28

Advanced Display

3-53

Communications

3-28

Basic Display

3-4


Compensation

Contrl In Status

Control Source

Control SW Ver

A194 d302 d301 d320

Advanced Program

Advanced Display

Advanced Display

Advanced Display

Page

3-45

3-52

3-52

3-56

Current Limit 1

Current Limit 2

DC Brake Level

DC Brake Time

A179

A180

A177

A176

DC Bus Voltage b005

DC Brk Time@Strt A178

Decel Time 1

Decel Time 2

P040

A148

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Basic Display

Advanced Program

Basic Program

Advanced Program

3-41

3-41

3-40

3-40

3-4

3-41

3-11

3-32

Digital In1 Sel

Digital In2 Sel

Digital In3 Sel

Digital In4 Sel

Drive OL Mode

Drive Status

Drive Temp

Drive Type

Elapsed MWh b011

Elapsed Run Time b012

Elapsed Time-hr d316

Elapsed Time-min d317

Fault 1 Code

Fault 1 Code b007 d307



T051

T052

T053

T054

A182 b006 b014 d321

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Advanced Program

Basic Display

Basic Display

3-12

3-12

3-12

3-12

3-42

3-5

3-6

Advanced Display

3-56

Basic Display

Basic Display

3-6

3-6

Advanced Display

3-55

Advanced Display

3-55

Basic Display

3-5

Advanced Display

3-53

Advanced Display

3-54

Advanced Display

3-54

Fault 2 Code

Fault 2 Time-hr d308 d312


Fault 3 Code d309



Fault Bus Volts d326

Fault Clear

Fault Current

Fault Frequency

Flying Start En

Internal Freq

Language

Load Loss Level

Load Loss Time

Maximum Freq

A197 d325 d324

A167

A142

C101

A184

A185

P035

Maximum Voltage A174

Minimum Freq P034

Motor NP FLA A200

Motor NP Hertz

Motor NP Poles

Motor NP Volts

P032

A199

P031

Advanced Display

3-54

Advanced Display

3-54

Advanced Display

3-55

Advanced Display

3-54

Advanced Display

3-55

Advanced Display

3-55

Advanced Display

Advanced Program

3-45

Advanced Display

3-56

Advanced Display

3-56

Advanced Program

3-37

Advanced Program

Communications

Advanced Program

3-42

Advanced Program

3-42

Basic Program

Advanced Program

Basic Program

Advanced Program

Basic Program

3-57

3-31

3-27

3-7

3-40

3-7

3-46

3-7

Advanced Program

3-46

Basic Program

3-7


3-59


Motor OL Current P033 Basic Program

Motor OL Ret

Motor OL Select

Opto Out Level

Opto Out Logic

P043

A181

T066

T068

Basic Display

Advanced Program

Terminal Block

Terminal Block

Page

3-7

3-11

3-41

3-19

3-19

Opto Out Sel

Output Current

Output Freq

Output Power

T065 b003 b001 b010

Output Powr Fctr d318

Output RPM d323

Output Speed

Output Voltage d322 b004

Terminal Block

Basic Display

Basic Display

Basic Display

Advanced Display

Advanced Display

Advanced Display

Basic Display

3-18

3-4

3-4

3-5

3-55

3-56

3-56

3-4

PID Deadband

PID Diff Rate

A158

A156

PID Feedback Sel A153

PID Integ Time A155

PID Preload

PID Prop Gain

A159

A154

PID Ref Sel A152

PID Setpnt Displ d304

PID Setpoint

PID Trim Hi

PID Trim Lo

Preset Freq 0

Preset Freq 1

Preset Freq 2

Preset Freq 3

Process Display

A157

A150

A151

A143

A144

A145

A146 b008

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Display

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Basic Display

3-35

3-15

3-34

3-34

3-35

3-34

3-34

3-53

3-35

3-33

3-33

3-31

3-31

3-31

3-31

3-5

Process Factor

Program Lock

A160

A198

Purge Frequency A141

PWM Frequency A168

PWM Mode A169






Relay Out1 Sel T055


Relay Out2 Sel T060


Relay Out3 Sel R221


Relay Out4 Sel R224


Relay Out5 Sel R227


Relay Out6 Sel R230


Advanced Program

3-35

Advanced Program

3-46

Advanced Program

3-31

Advanced Program

3-37

Advanced Program

3-37

Terminal Block

3-15

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Terminal Block

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

Relay Card

3-15

3-17

3-47

3-48

3-47

3-48

3-47

3-47

3-17

3-15

3-14

3-17

3-16

3-48

3-47

3-48


Relay Out7 Sel R234 Relay Card


Relay Out8 Sel R236

Reset Meters

Reset To Defalts

A195

P041

Relay Card

Relay Card

Page

3-48

3-48

3-47

Advanced Program

3-45

Basic Program

3-11

Reverse Disable

S Curve %

A166

A149







Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

Advanced Program

3-37

3-33

3-43

3-44

3-44

3-43

3-43

3-44

Sleep Level

Sleep Time

T078

T079

Sleep-Wake Sel T077

Slip Hertz @ FLA A175

Speed Ref 2 C109

Speed Reference P038

Stall Fault Time A186

Start At PowerUp A165

Start Boost

Start Source

Start Source 2

Status @ Fault

Stop Mode

SW Current Trip

Testpoint Data

Testpoint Sel

Torque Current

Wake Level

Wake Time b013

T080

T081

A171

P036

C108 d327

P037

A183 d319

A196

Terminal Block

Terminal Block

Terminal Block

Basic Program

Basic Program

Basic Program

Basic Display

Terminal Block

Terminal Block

3-23

3-23

3-23

Advanced Program

3-40

Communications

3-30

3-10

Advanced Program

3-42

Advanced Program

3-36

Advanced Program

3-39

3-8

Communications

3-29

Advanced Display

3-57

3-9

Advanced Program

3-42

Advanced Display

3-56

Advanced Program

3-45

3-6

3-23

3-23

3-60

Notes:


Chapter

4

Troubleshooting

Chapter 4 provides information to guide you in troubleshooting the

PowerFlex 400 drive. Included is a listing and description of drive faults

(with possible solutions, when applicable).


Drive Status

Faults

See page… For information on…

4-1

Fault Descriptions

4-1

Common Symptoms and

Corrective Actions

See page…

4-3

4-5

Drive Status

The condition or state of your drive is constantly monitored. Any changes will be indicated through the integral keypad.

LED Indications

See

page 2-3

for information on drive status indicators and controls.

Faults

A fault is a condition that stops the drive. There are two fault types.

Type Fault Description

➀

Auto-Reset/Run When this type of fault occurs, and

A163

[Auto Rstrt Tries] is

set to a value greater than “0,” a user-configurable timer, A164

[Auto Rstrt Delay], begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.

➁

Non-Resetable This type of fault may require drive or motor repair, or is caused by wiring or programing errors. The cause of the fault must be corrected before the fault can be cleared.

4-2

Troubleshooting

Fault Indication

Condition

Drive is indicating a fault.

The integral keypad provides visual notification of a fault condition by displaying the following.

• Flashing fault number

• Flashing fault indicator

Press the Escape key to regain control of the integral keypad.

Manually Clearing Faults

Step

1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the integral keypad.

Access

b007 [Fault 1 Code] to view the most recent fault information.

2. Address the condition that caused the fault.

The cause must be corrected before the fault can be cleared.

See

Table 4.A

.

3. After corrective action has been taken, clear the fault by one of these methods.

• Press Stop if

P037

[Stop Mode] is set to a value between “0” and “3”.

• Cycle drive power.

• Set

A197 [Fault Clear] to “1” or “2”.

• Cycle digital input if

T051 T054

[Digital Inx Sel] is set to option 10 “Clear

Fault”.

Key(s)

Automatically Clearing Faults

Option / Step

Clear a Type 1 fault and restart the drive.

1. Set

A163 [Auto Rstrt Tries] to a value other than “0”.

2. Set

A164 [Auto Rstrt Delay] to a value other than “0”.

Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.

1. Set

A163 [Auto Rstrt Tries] to a value other than “0”.

2. Set

A164 [Auto Rstrt Delay] to “0”.

Auto Restart (Reset/Run)

The Auto Restart feature allows the drive to automatically perform a fault reset followed by a start attempt without user or application intervention. This allows remote or “unattended” operation. Only certain faults are allowed to be reset. Certain faults (Type 2) that indicate possible drive component malfunction are not resettable.

Caution should be used when enabling this feature, since the drive will attempt to issue its own start command based on user selected programming.

Troubleshooting

4-3

Fault Descriptions

Table 4.A Fault Types, Descriptions and Actions

No.

Fault

F2 Auxiliary Input

F3 Power Loss

F4 UnderVoltage

F5 OverVoltage

F6 Motor Stalled

F7 Motor Overload

F8 Heatsink

OvrTmp

F12 HW OverCurrent

F13 Ground Fault

F15 Load Loss

F29 Analog Input

Loss

Description Action

➀

Auxiliary input interlock is open.

1. Check remote wiring.

2. Verify communications programming for intentional fault.

➁

DC bus voltage remained below

85% of nominal.

1. Monitor the incoming AC line for low voltage or line power interruption.

➀

DC bus voltage fell below the minimum value.

➀

➀

DC bus voltage exceeded maximum value.

Drive is unable to accelerate motor.

2. Check input fuses.

Monitor the incoming AC line for low voltage or line power interruption.

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.

Increase P039 -

A147

[Accel Time x] or reduce load so drive output current does not exceed the current set by parameter

A179 [Current

Limit 1].

➀

Internal electronic overload trip.

1. An excessive motor load exists.

Reduce load so drive output current does not exceed the current set by parameter

P033

[Motor OL Current].

➀

Heatsink temperature exceeds a predefined value.

➁

The drive output current has exceeded the hardware current limit.

2. Verify

A170

[Boost Select] setting

1. Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded

45

°C (113°F) for IP 30/NEMA 1/UL

Type 1 installations or 50°C (122°F) for IP20/Open type installations.

2. Check fan.

Check programming. Check for excess load, improper

A170 [Boost

Select] setting, DC brake volts set too high or other causes of excess current.

Check the motor and external wiring to the drive output terminals for a grounded condition.

➁

A current path to earth ground has been detected at one or more of the drive output terminals.

➀

Output current has dropped below the level set in

A184 [Load

Loss Level].

➀

An analog input is configured to fault on signal loss. A signal loss has occurred.

Configure with

T072 [Analog In

Loss].

Check for load loss (i.e., a broken belt).

1. Check parameters.

2. Check for broken/loose connections at inputs.

(1)

See page 4-1

for a description of fault types.

4-4

Troubleshooting

No.

Fault

F33 Auto Rstrt Tries

F38 Phase U to Gnd

F39 Phase V to Gnd

F40 Phase W to Gnd

F41 Phase UV Short

F42 Phase UW Short

F43 Phase VW Short

F48 Params

Defaulted

F63 SW OverCurrent

F64 Drive Overload

F70 Power Unit

F71 Net Loss

F81 Comm Loss

F94 Function Loss

F100 Parameter

Checksum

Description

➁

Drive unsuccessfully attempted to reset a fault and resume running for the programmed

number of A163 [Auto Rstrt

Tries].

➁

A phase to ground fault has been detected between the drive and motor in this phase.

➁

Excessive current has been detected between these two output terminals.

The drive was commanded to write default values to EEPROM.

Action

Correct the cause of the fault and manually clear.

1. Check the wiring between the drive and motor.

2. Check motor for grounded phase.

3. Replace drive if fault cannot be cleared.

1. Check the motor and drive output terminal wiring for a shorted condition.


1. Clear the fault or cycle power to the drive.

2. Program the drive parameters as needed.

Check load requirements and A183

[SW Current Trip] setting.

Reduce load or extend Accel Time.

➀

Programmed

A183 [SW Current

Trip] has been exceeded.

➁

Drive rating of 110% for 1 minute or 150% for 3 seconds has been exceeded.

➁

Failure has been detected in the drive power section.

➁

The communication network has faulted.

RS485 (DSI) port stopped communicating.

➁

P036 [Start Source] is set to

setting 6. The input to terminal 01 has been opened.

➁

The checksum read from the board does not match the checksum calculated.

1. Cycle power.


1. Cycle power.

2. Check communications cabling.

3. Check network adapter setting.

4. Check external network status.

1. Check RS485 wiring connection.

2. Check if a communications adapter or HIM was disconnected.

3. Increase

C106 [Comm Loss

Time] to an appropriate time for application.

4. Change

C105

[Comm Loss

Action] to a value other than “0”

(fault), if appropriate for the application.

Close input to terminal 01 and re-start the drive.

Set P041

[Reset To Defalts] to option

1 “Reset Defaults”.

Troubleshooting

4-5

No.

Fault

F122 I/O Board Fail

Description

➁

Failure has been detected in the drive control and I/O section.

Action

1. Cycle power.


(1)

See page 4-1

for a description of fault types.

Common Symptoms and Corrective Actions

Motor does not Start.

Cause(s)

No output voltage to the motor.

Drive is Faulted

Indication

None

Corrective Action

Check the power circuit.

• Check the supply voltage.

• Check all fuses and disconnects.

Check the motor.

• Verify that the motor is connected properly.

Check the control input signals.

• Verify that a Start signal is present. If 2-Wire control is used, verify that either the Run

Forward or Run Reverse signal is active, but not both.

• Verify that I/O Terminal 01 is active.

• Verify that

P036

[Start Source] matches your configuration.

• Verify that

A166

[Reverse

Disable] is not prohibiting movement.

Flashing red status light Clear fault.

• Press Stop

• Cycle power

• Set

A197 [Fault Clear] to option 1

“Clear Faults”.


T051 - T054

[Digital Inx Sel] is set to option 7

“Clear Fault”.

4-6

Troubleshooting

Drive does not Start from Start or Run Inputs wired to the terminal block.

Cause(s)

Drive is Faulted

Incorrect programming.

•

P036

[Start Source] is set to option 0 “Keypad” or option 5

“RS485 (DSI) Port”.

•

T051 - T054 [Digital Inx Sel] is

set to option 5 “Local” and the input is active.

Incorrect input wiring.

See 1-20 for wiring examples.

• 2 wire control requires Run

Forward, Run Reverse or Jog input.

• 3 wire control requires Start and

Stop inputs

• Stop input is always required.

Incorrect Sink/Source DIP switch setting.

None

None

Indication Corrective Action

Flashing red status light Clear fault.

• Press Stop

• Cycle power

• Set

A197 [Fault Clear] to option 1

“Clear Faults”.


T051 - T054

[Digital Inx Sel] is set to option 7

“Clear Fault”.

None Check parameter settings.

Wire inputs correctly and/or install jumper.

Set switch to match wiring scheme.

Drive does not Start from Integral Keypad.

Cause(s) Indication

Integral keypad is not enabled. Green LED above Start key is not illuminated.

I/O Terminal 01 “Stop” input is not present.

None

Corrective Action

• Set parameter

P036 [Start

Source] to option 0 “Keypad”.

• Set parameter

T051

-

T054

[Digital Inx Sel] to option 5

“Local” and activate the input.

Wire inputs correctly and/or install jumper.

Troubleshooting

4-7

Drive does not respond to changes in speed command.

Cause(s)

No value is coming from the source of the command.

Incorrect reference source is being selected via remote device or digital inputs.

Indication

The drive “Run” indicator is lit and output is 0 Hz.

None

Corrective Action

• Check d301

[Control Source] for correct source.

• If the source is an analog input, check wiring and use a meter to check for presence of signal.

• Check b002

[Commanded Freq] to verify correct command.

• Check d301

[Control Source] for correct source.

• Check d302

[Contrl In Status] to see if inputs are selecting an alternate source. Verify settings for

T051 - T054

[Digital Inx Sel].

• Check


for the source of the speed reference. Reprogram as necessary.

• Review the Speed Reference

Control chart on page 1-24 .

Motor and/or drive will not accelerate to commanded speed.

Cause(s) Indication

Acceleration time is excessive. None

Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.

None

Speed command source or value is not as expected.

None

Programming is preventing the drive output from exceeding limiting values.

None

Corrective Action

Reprogram

P039 [Accel Time 1] or

A147

[Accel Time 2].

Compare b003

[Output Current] with

A179

[Current Limit 1].

Remove excess load or reprogram

P039

[Accel Time 1] or A147 [Accel

Time 2].

Check for improper A170 [Boost

Select] setting.

Verify

b002 [Commanded Freq].

Check d301 [Control Source] for the

proper Speed Command.

Check P035 [Maximum Freq] to

insure that speed is not limited by programming.

4-8

Troubleshooting

Motor operation is unstable.

Cause(s)

Motor data was incorrectly entered.

Indication

None

Corrective Action

1. Correctly enter motor nameplate

data into P031 , P032 and P033

.

2. Enable A194 [Compensation].

3. Use

A170

[Boost Select] to reduce boost level.

Drive will not reverse motor direction.

Cause(s)

Digital input is not selected for reversing control.

Indication

None

Digital input is incorrectly wired.

Motor wiring is improperly phased for reverse.

Reverse is disabled.

None

None

None

Drive does not power up.

Cause(s)

No input power to drive.

Indication

None

Jumper between Power

Terminals P2 and P1 not installed and/or DC Bus

Inductor not connected.

None

Corrective Action

Check T051 - T054 [Digital Inx Sel]

and

P036 [Start Source]. Choose

correct input and program for reversing mode.

Check input wiring. (See page 1-18)

Switch two motor leads.

Check A166 [Reverse Disable].

Corrective Action

Check the power circuit.

• Check the supply voltage.

• Check all fuses and disconnects.

Install jumper or connect DC Bus

Inductor.

Appendix

A

Supplemental Drive Information


Drive, Fuse & Circuit Breaker Ratings

Specifications

See page…

A-1

A-2

Drive, Fuse & Circuit Breaker Ratings

The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree

C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.

• IEC – BS88 (British Standard) Parts 1 & 2

(1)

, EN60269-1, Parts 1 &

2, type gG or equivalent should be used.

• UL – UL Class CC, T or J must be used.

(2)

Circuit Breakers

Refer to listings in the following tables for recommended circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting

Motor Starters.

(1)

(2)

Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,

AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

Typical designations include; Type CC - KTK-R, FNQ-R

Type J - JKS, LPJ

Type T - JJS, JJN

A-2

Supplemental Drive Information

Specifications

22C-D010N103

22C-D012N103

22C-D017N103

22C-D022N103

22C-D030N103

22C-D038A103

22C-D045A103

22C-D060A103

22C-D072A103

22C-D088A103

22C-D105A103

22C-D142A103

22C-D170A103

22C-D208A103

Drive Ratings

Catalog Number

Output Ratings

Amps kW (HP) 45°C 50°C

Input Ratings

Voltage

Range

200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output

22C-B012N103 2.2 (3.0) 12 12 180-265

kVA

6.5

Branch Circuit Protection

Amps Fuses

15.5

20

140M Motor

Protectors

(1)

140M-F8E-C16

Contactors

100-C23

22C-B017N103

22C-B024N103

22C-B033N103

22C-B049A103

22C-B065A103

22C-B075A103

22C-B090A103

22C-B120A103

3.7 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

17.5

17.5

180-265

24 24 180-265

33

49

65

33

49

65

180-265

180-265

180-265

75

90

120

75

81

120

180-265

180-265

180-265

22C-B145A103 37 (50) 145 130 180-265

380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output

22C-D6P0N103 2.2 (3.0) 6 6 340-528

8.8

21 30

10.9

26.1

35

14.4

34.6

45

21.3

51 70

28.3

68 90

32.5

78

38.3

92

51.6

124

62.4

150

100

125

175

200

140M-F8E-C25

140M-F8E-C32

140M-F8E-C45

140-CMN-6300

140-CMN-9000

140-CMN-9000

–

–

–

100-C37

100-C37

100-C45

100-C60

100-C85

100-D95

100-D110

100-D180

100-D180

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

75 (100)

90 (125)

142

170

110 (150) 208

10.5

10.5

340-528

12 12 340-528

17 17 340-528

22

30

22

27

340-528

340-528

38 38 340-528

45.5

45.5

340-528

60 54 340-528

72

88

105

72

88

105

340-528

340-528

340-528

128

170

208

340-528

340-528

340-528

6.3

7.5

10

10.9

13 20

11.9

14.2

20

15.3

18.4

25

19.2

23

25.8

31

30

40

33.3

40

39.1

47

53.3

64

60.7

73

74.9

90

89 107

124.8

150

142 170

167 200

50

60

80

100

125

150

200

250

250

–

–

–

140M-D8E-C10

140M-D8E-C16

140M-D8E-C16

140M-D8E-C20

140M-F8E-C32

140M-F8E-C32

140M-F8E-C45

140-CMN-6300

140-CMN-9000

140-CMN-9000

–

–

100-C09

100-C16

100-C23

100-C23

100-C30

100-C37

100-C60

100-C60

100-C85

100-C85

100-D110

100-D140

100-D180

100-D250

100-D250

(1)

Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… to determine the frame and breaking capacity required for your application.


A-3

Category

Agency

Certification

Protection

Environment

Specification

C US

Listed to UL508C and CAN/CSA-22.2

Listed to UL508C for plenums

Certified to AS/NZS, 1997 Group 1, Class A

The drive is also designed to meet the appropriate portions of the following specifications:

NFPA 70 - US National Electrical Code

NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and

Operation of Adjustable Speed Drive Systems.

IEC 146 - International Electrical Code.

Bus Overvoltage Trip: 200-240V AC Input: 405V DC bus voltage (equivalent to 290V AC incoming line)

380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC incoming line)

Bus Undervoltage Trip:

Marked for all applicable European Directives

EMC Directive (89/336)

EN 61800-3, EN 50081-1, EN 50082-2

Low Voltage Directive (73/23/EEC)

EN 50178, EN 60204

Power Ride-Thru:

Logic Control Ride-Thru:

Electronic Motor Overload Protection:



100 milliseconds

I

0.5 seconds minimum, 2 seconds typical

2 t protection - 110% for 60 seconds (Provides Class

10 protection)

Overcurrent:

Ground Fault Trip:

Short Circuit Trip:

Altitude:

180% hardware limit, 220% instantaneous fault

Phase-to-ground on drive output

Phase-to-phase on drive output

1000 m (3300 ft) max. without derating. Above 1000 m

(3300 ft) derate 3% for every 305 m (1000 ft).

Maximum Surrounding Air Temperature without derating:

IP20, Open Type:

IP30, NEMA Type 1, UL Type 1:

Cooling Method:

Storage Temperature:

Atmosphere:

Relative Humidity:

Shock (operating):

Vibration (operating):

Seismic Rating

–10 to 50 degrees C (14 to 122 degrees F)

–10 to 45 degrees C (14 to 113 degrees F)

Fan: All drive ratings

–40 to 70 degrees C (–40 to 158 degrees F)

Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

0 to 95% non-condensing

15G peak for 11ms duration (

±1.0 ms)

1G peak, 5 to 2000 Hz

Meets the seismic requirements of the 2003

International Building Code as specified by AC156.

A-4


Category

Electrical

Specification

Voltage Tolerance:

Frequency Tolerance:

Input Phases:

Displacement Power Factor:

Efficiency:

Maximum Short Circuit Rating:

Actual Short Circuit Rating:

200-240V ±10%

380-480V ±10%

48-63 Hz

Three-phase input provides full rating. Single-phase operation provides 50% rated current.

0.98 across entire speed range

97.5% at rated amps, nominal line voltage

100,000 Amps Symmetrical (Frame C Drives)

200,000 Amps Symmetrical (Frame D, E, F Drives)

Determined by AIC Rating of installed fuse/circuit breaker

Isolated Gate Bipolar (IGBT)

Control

Control Inputs

Transistor Type:

Internal DC Bus Choke:

200-240V AC Input:

380-480V AC Input:

Method:

Carrier Frequency

Frames C and D:

Frames E and F:

Frequency Accuracy

Digital Input:

Analog Input:

Intermittent Overload:

Electronic Motor Overload Protection

Digital: Quantity:

11-37 kW (15-50 HP) Panel Mount Drives

11-110 kW (15-150 HP) Panel Mount Drives

Sinusoidal PWM, Volts/Hertz

2-10 kHz, Drive rating based on 4 kHz

2-8 kHz, Drive rating based on 4 kHz

Analog Output:

Speed Regulation - Open Loop with Slip

Compensation:

Output Frequency:

Stop Modes:

Within ±0.05% of set output frequency

Within 0.5% of maximum output frequency, 10-Bit resolution

±2% of full scale, 10-Bit resolution

±1% of base speed across a 60:1 speed range

Accel/Decel:

0-320 Hz (programmable)

Multiple programmable stop modes including - Ramp,

Coast, DC-Brake, Ramp-to-Hold and S Curve.

Two independently programmable accel and decel times. Each time may be programmed from 0 - 600 seconds in 0.1 second increments.

110% Overload capability for up to 1 minute

Class 10 protection with speed sensitive response.

(3) Semi-programmable

(4) Programmable

Analog:

Type

Source Mode (SRC):

Sink Mode (SNK):

Quantity:

18-24V = ON, 0-6V = OFF

0-6V = ON, 18-24V = OFF

(1) Isolated, –10 to 10V or 4-20mA

(1) Non-isolated, 0 to 10V or 4-20mA

Specification

Resolution:

0 to 10V DC Analog:

4-20mA Analog:

External Pot:

10-bit

100k ohm input impedance

250 ohm input impedance

1-10k ohm, 2 Watt minimum


A-5

Category Specification

Control Outputs Relay:

Optional

Relay Card:

Quantity:

Specification

Resistive Rating:

Inductive Rating:

Quantity:

Specification

Resistive Rating:

(2) Programmable Form C

3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC

0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC

(6) Optional Programmable Form A (Drive Frames D, E

& F Only)

Opto:

Analog:

Inductive Rating:

Quantity:

Specification:

Quantity:

0.1A at 30V DC Class II circuits, 3.0A at 125V,

3.0A at 240V AC

0.1A at 30V DC Class II circuits, 3.0A at 125V

3.0A at 240V AC

(1) Programmable

30V DC, 50mA Non-inductive

(2) Non-Isolated, 0-10V or 4-20mA

Keypad

Display:

Languages: English, Français, Español, Italiano, Deutsch, Português, Nederlands

Communication Type: Serial (RS485)

Supported

Protocols

(Standard):

Supported

Protocols

(Optional):

Software

(Optional):

Specification

Resolution:

0 to 10V DC Analog:

4-20mA Analog:

10-bit

1k ohm minimum

525 ohm maximum

Integral 2 line by 16 character LCD with (5) LED Indicators

Drive Serial Interface (DSI)

Modbus RTU

Metasys N2

DeviceNet

EtherNet/IP

PROFIBUS DP

ControlNet

LonWorks

P1 - Floor Level Network (FLN)

Windows Based

Pocket PC/Windows Mobile 2003

A-6


PowerFlex 400 Watts Loss (Rated Load, Speed & PWM)

Voltage kW (HP)

200-240V AC 2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

380-480V AC 2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

75 (100)

90 (125)

Panel Mount Watts Flange Mount Watts

Total External Internal

146

207

266

359

488

650

734

778

1055

1200

105

171

200

267

329

435

606

738

664

1019

1245

1487

2043

2617

110 (150) 3601

119

174

228

315

–

–

–

–

–

–

77

143

161

229

285

380

–

–

–

–

–

–

–

–

–

28

33

39

44

–

–

–

–

–

–

28

28

39

39

44

55

–

–

–

–

–

–

–

–

–

171

200

267

329

–

–

–

105

–

–

359

–

Total

146

207

266

–

–

–

–

–

–

–

–

435

–


Input Power Connections

Figure A.1 Frame C, D, and E Connections

Input Protection

Three Phase Input

T

S

R

Input Protection

Single Phase Input

T

S

R

Figure A.2 Frame F Connections

Input Protection

Three Phase Input

T

S

R

Input Protection

Single Phase Input

T

S

R

Note: UL Approval pending for Single-Phase operation.

A-7

A-8

Notes:


Appendix

B

Accessories and Dimensions

Product Selection

Table B.1 Catalog Number Description

22C B

Drive

024 N 1 0 3

Voltage Rating Rating Enclosure HIM Emission Class Comm Slot

Table B.2 PowerFlex 400 Drives

Drive Ratings

Input Voltage

240V 50/60 Hz

3-Phase

480V 50/60 Hz

3-Phase

4.0

5.5

7.5

11

22

30

37

2.2

kW

2.2

3.7

5.5

7.5

11

15

18.5

37

45

55

75

15

18.5

22

30

90

110

5.0

7.5

10

15

30

40

50

3.0

10

15

20

25

HP

3.0

5.0

7.5

50

60

75

100

20

25

30

40

125

150

105

142

170

208

17

22

30

38

45.5

60

72

88

65

75

90

120

145

6

10.5

12

Output Current

(Amps)

45°C 50°C

12 12

17.5

24

33

49

17.5

24

33

49

65

75

81

120

130

6

10.5

12

105

128

170

208

17

22

27

38

45.5

54

72

88

Catalog Number

22C-B012N103

22C-B017N103

22C-B024N103

22C-B033N103

22C-B049A103

22C-B065A103

22C-B075A103

22C-B090A103

22C-B120A103

22C-B145A103

22C-D6P0N103

22C-D010N103

22C-D012N103

22C-D017N103

22C-D022N103

22C-D030N103

22C-D038A103

22C-D045A103

22C-D060A103

22C-D072A103

22C-D088A103

22C-D105A103

22C-D142A103

22C-D170A103

22C-D208A103

E

E

D

E

D

D

C

C

E

F

F

C

C

C

C

E

E

D

D

D

D

C

C

C

C

Frame

Size

B-2

Accessories and Dimensions

Table B.3 PowerFlex 400 Flange Mount Drives

Drive Ratings

Input Voltage

240V 50/60 Hz

3-Phase

480V 50/60 Hz

3-Phase

(1)

kW

2.2

3.7

5.5

7.5

2.2

4.0

5.5

7.5

11

15

HP

3

5

7.5

10

3

5

7.5

10

15

20

Output Current

45°C

12A

50°C

12A

Catalog Number

22C-B012F103

17.5A

17.5A

22C-B017F103

24A

33A

24A

33A

22C-B024F103

22C-B033F103

6.0A

6.0A

22C-D6P0F103

10A 10A 22C-D010F103

12A

17A

22A

30A

12A

17A

22A

27A

22C-D012F103

22C-D017F103

22C-D022F103

(1)

22C-D030F103

(1)

A DC bus inductor is required. See

Table B.7

for ordering information.

Table B.4 Bulletin 1321-3R Series Line Reactors – 200-240V, 60 Hz, Three-Phase kW HP

3% Impedance

Fundamental

Amps

2.2

3.0

12

3.7

5.0

18

5.5

7.5

25

7.5

10 35

11 15 45

15 20 55

18.5

25 80

22 30 80

30 40 100

37 50 130

5% Impedance

2.2

3.0

12

3.7

5.0

18

5.5

7.5

25

7.5

10 35

11 15 45

15 20 55

18.5

25 80

22 30 80

30 40 100

37 50 130

Maximum

Continuous

Amps

Inductance mh

18

27

37.5

52.5

67.5

82.5

120

120

150

195

18

27

37.5

52.5

67.5

82.5

120

120

150

195

0.7

0.5

0.4

0.4

2.5

1.5

1.2

0.8

0.3

0.2

1.25

0.8

0.5

0.4

0.3

0.25

0.2

0.2

0.15

0.1

Watts

Loss

Catalog Number

IP00

(Open Style)

IP11

(MENA Type 1)

54

64

82

82

26

36

48

49

1321-3R12-A

1321-3R18-A

1321-3R25-A

1321-3R35-A

1321-3R45-A

1321-3R55-A

1321-3R80-A

1321-3R80-A

1321-3RA12-A

1321-3RA18-A

1321-3RA25-A

1321-3RA35-A

1321-3RA45-A

1321-3RA55-A

1321-3RA80-A

1321-3RA80-A

94 1321-3R100-A 1321-3RA100-A

108 1321-3R130-A 1321-3RA130-A

62

67

86

86

31

43

52

54

1321-3R12-B

1321-3R18-B

1321-3R25-B

1321-3R35-B

1321-3R45-B

1321-3R55-B

1321-3R80-B

1321-3R80-B

1321-3RA12-B

1321-3RA18-B

1321-3RA25-B

1321-3RA35-B

1321-3RA45-B

1321-3RA55-B

1321-3RA80-B

1321-3RA80-B

84 1321-3R100-B 1321-3RA100-B

180 1321-3R130-B 1321-3RA130-B

C

C

C

C

C

C

C

C

C

C

Frame

Size


B-3

Table B.5 Bulletin 1321-3R Series Line Reactors – 380-480V, 60 Hz, Three-Phase

110 150 200

5% Impedance

2.2

3.0

8

4.0

5.0

12

5.5

7.5

12

7.5

10 18

11 15 25

15 20 35

18.5

25 35

22 30 45

30 40 55

37 50 80

45 60 80

55 75 100

75 100 130

90 125 160

110 150 200

kW HP

3% Impedance

Fundamental

Amps

2.2

3.0

8

4.0

5.0

12

5.5

7.5

12

7.5

10 18

11 15 25

15 20 35

18.5

25 35

22 30 45

30 40 55

37 50 80

45 60 80

55 75 100

75 100 130

90 125 160

Maximum

Continuous

Amps Inductance

82.5

120

120

150

195

240

300

12

18

18

27

37.5

52.5

52.5

67.5

82.5

120

120

150

195

240

300

12

18

18

27

37.5

52.5

52.5

67.5

0.5

0.4

0.4

0.3

0.2

0.15

0.11

1.2

0.8

0.8

0.7

5

2.5

2.5

1.5

0.85

0.7

0.7

0.45

0.3

0.23

0.185

2.0

1.2

1.2

1.2

7.5

4.2

4.2

2.5

Watts

Loss

Catalog Number

IP00

(Open Style)

IP11

(MENA Type 1)

52

54

54

62

25.3

1321-3R8-C

31 1321-3R12-B

1321-3RA8-C

1321-3RA12-B

31

43

1321-3R12-B

1321-3R18-B

1321-3RA12-B

1321-3RA18-B

1321-3R25-B

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3RA25-B

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

67

86

86

84

1321-3R55-B 1321-3RA55-B

1321-3R80-B 1321-3RA80-B

1321-3R80-B 1321-3RA80-B

1321-3R100-B 1321-3RA100-B

180 1321-3R130-B 1321-3RA130-B

149 1321-3R160-B 1321-3RA160-B

168 1321-3R200-B 1321-3RA200-B

61

54

54

65

28

41

41

43

1321-3R8-D 1321-3RA8-D

1321-3R12-C 1321-3RA12-C

1321-3R12-C 1321-3RA12-C

1321-3R18-C 1321-3RA18-C

1321-3R25-C 1321-3RA25-C

1321-3R35-C 1321-3RA35-C

1321-3R35-C 1321-3RA35-C

1321-3R45-C 1321-3RA45-C

71

96

1321-3R55-C 1321-3RA550-C

1321-3R80-C 1321-3RA80-C

96 1321-3R80-C 1321-3RA80-C

108 1321-3R100-C 1321-3RA100-C

128 1321-3R130-C 1321-3RA130-C

138 1321-3R160-C 1321-3RA160-C

146 1321-3R200-C 1321-3RA200-C

Table B.6 Bulletin 1321 - DC Series Bus Inductors - 200-240V, 60 Hz, Three-Phase kW

2.2

3.7

5.5

7.5

HP

3

5

7.5

10

DC Amps

12

18

32

40

Inductance mh

0.92

0.63

0.85

0.75

Watts Loss

5

5

11

15

Catalog Number

IP00 (Open Style)

1321-DC12-1

1321-DC18-1

1321-DC32-1

1321-DC40-2

B-4


Table B.7 Bulletin 1321 - DC Series Bus Inductors - 380-480V, 60 Hz, Three-Phase

7.5

11

15

(1)

kW

2.2

4.0

5.5

HP

3

5

7.5

10

15

20

DC Amps

9

12

18

25

32

40

Inductance mh

3.68

2.1

3.75

1.75

2.68

2.0

Watts Loss

7

7

17

13

21

29

Catalog Number

IP00 (Open Style)

1321-DC9-2

1321-DC12-2

1321-DC18-4

1321-DC25-4

1321-DC32-2

(1)

1321-DC40-4

(1)

Required on 11 and 15 kW (15 and 20 HP) Frame C Flange Mount drive ratings.

Table B.8 EMC Line Filters

Drive Ratings

Input Voltage

240V 50/60 Hz

3-Phase

480V 50/60 Hz

3-Phase

4.0

5.5

7.5

11

22

30

37

2.2

kW

2.2

4.0

5.5

7.5

11

15

18.5

37

45

55

75

15

18.5

22

30

90

110

5.0

7.5

10

15

30

40

50

3.0

10

15

20

25

HP

3.0

5.0

7.5

50

60

75

100

20

25

30

40

125

150

Catalog Number

22-RF034-CS

22-RF034-CS

22-RF034-CS

22-RF034-CS

22-RFD070

22-RFD100

22-RFD100

22-RFD150

22-RFD150

22-RFD180

22-RF018-CS

22-RF018-CS

22-RF018-CS

22-RF018-CS

22-RF026-CS

22-RFD036

22-RFD050

22-RFD050

22-RFD070

22-RFD100

22-RFD100

22-RFD150

22-RFD180

Consult Factory

Consult Factory


B-5

Table B.9 Communication Option Kits and Accessories

Item

DeviceNet

Communication Adapter

EtherNet/IP


Profibus DP



Cover

Description

Embedded communication option for use with the

PowerFlex family of drives.

Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered

Separately).




Separately).




Separately).

Cover that houses the communication adapter.

Frame C Drive

Serial Converter Module

(RS485 to RS232)

DSI Cable

Serial Cable

Null Cable Converter

Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software.

Includes:

DSI to RS232 serial converter (one)

1203-SFC serial cable (one)

22-RJ45CBL-C20 cable (one)

DriveExplorer Lite CD (one)

2.0 meter RJ45 to RJ45 cable, male to male connectors.

2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a

9-pin sub-miniature D female connector to connect to a computer.

For use when connecting the serial converter to

DriveExplorer on a handheld PC.

Splitter Cable RJ45 one to two port splitter cable

Terminating Resistors RJ45 120 Ohm resistors (2 pieces)

Terminal Block

DriveExplorer Software

(CD-ROM) Version 3.01 or later

DriveExecutive software

(CD-ROM) Version 1.01 or later

Serial Flash Firmware

Kit

RJ45 Two position terminal block (5 pieces)

Windows based software package that provides an intuitive means for monitoring or configuring

Allen-Bradley drives and communication adapters online.

Compatibility:

Windows 95, 98, ME, NT 4.0 (Service Pack 3 or later), 2000, XP and CE

(1)

Windows based software package that provides an intuitive means for monitoring or configuring

Allen-Bradley drives and communication adapters online and offline.

Compatibility:

Windows 98, ME, NT 4.0 (Service Pack 3 or later),

2000 and XP

Use a PC to update drive firmware.

Catalog Number

22-COMM-D

22-COMM-E

22-COMM-P

22C-CCC

22-SCM-232

22-RJ45CBL-C20

1203-SFC

1203-SNM

AK-U0-RJ45-SC1

AK-U0-RJ45-TR1

AK-U0-RJ45-TB2P

9306-4EXP01ENE

9303-4DTE01ENE

AK-U9-FLSH1

(1)

See www.ab.com/drives/driveexplorer.htm for supported devices.

B-6


Table B.10 Human Interface Module (HIM) Option Kits and Accessories

Item

LCD Display, Remote Panel

Mount

Description

LCD Display

Digital Speed Control

CopyCat Capable

IP66 (NEMA Type 4X/12) indoor use only

Includes 2.0 meter cable

LCD Display, Remote Handheld LCD Display

Digital Speed Control

Full Numeric Keypad

CopyCat Capable

IP30 (NEMA Type 1)

Includes 1.0 meter cable

Panel Mount with optional Bezel Kit

Bezel Kit

DSI HIM Cable

(DSI HIM to RJ45 cable)

Panel mount for LCD Display, Remote

Handheld unit, IP30 (NEMA Type 1)

1.0 Meter (3.3 Feet)

2.9 Meter (9.51 Feet)

Catalog Number

22-HIM-C2S

22-HIM-A3

22-HIM-B1

22-HIM-H10

22-HIM-H30

Table B.11 Frame C IP30/NEMA 1/UL Type 1 Kit

Item

IP30/NEMA 1/UL Type 1

Kit

Description

Field installed kit. Converts drive to IP30/

NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.

IP30/NEMA 1/UL Type 1

Kit for Communication

Option

Field installed kit. Converts drive to IP30/

NEMA 1/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.

Drive

Frame Catalog Number

C 22-JBAC

C 22-JBCC

Table B.12 Field Installed Option

Item

Auxiliary Relay Board

Description

Field installed kit. Expands drive output capabilities.

Catalog Number

AK-U9-RLB1


Product Dimensions

Table B.13 PowerFlex 400 Frames and Weights

Drive Weight kg (lbs.)

D

D

D

D

E

C

C

C

C

Frame kW (HP)

240V AC – 3-Phase

E 37 (50)

480V AC – 3-Phase

C 2.2 (3.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

C

C

C

C

C

C

C

D

D

D

C

C

C

C

E

E

E

E

F

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

75 (100)

90 (125)

C

C

F 110 (150)

240V AC – 3-Phase, Plate Drive

C 2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

C 7.5 (10)

480V AC – 3-Phase, Plate Drive

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

2.87 (6.3)

3.03 (6.7)

3.65 (8.0)

3.75 (8.3)

6.41 (14.1)

6.47 (14.3)

12.7 (28.0)

12.7 (28.0)

14.3 (31.5)

36 (79.4)

36 (79.4)

41 (90.4)

41 (90.4)

78 (172.0)

78 (172.0)

2.89 (6.4)

2.97 (6.5)

3.72 (8.2)

3.78 (8.3)

12.1 (26.7)

12.7 (28.0)

12.7 (28.0)

12.7 (28.0)

38 (83.8)

38 (83.8)

2.66 (5.9)

2.74 (6.0)

3.15 (6.9)

3.21 (7.1)

2.63 (5.8)

2.77 (6.1)

3.04 (6.7)

3.13 (6.9)

3.19 (7.0)

3.25 (7.2)

Packaged Weight kg (lbs.)

3.41 (7.5)

3.49 (7.7)

4.27 (9.4)

4.33 (9.5)

13.4 (29.5)

14 (30.9)

14 (30.9)

14 (30.9)

48.2 (106.3)

48.2 (106.3)

3.39 (7.5)

3.55 (7.8)

4.2 (9.3)

4.3 (9.5)

7.41 (16.3)

7.49 (16.5)

14 (30.9)

14 (30.9)

15.6 (34.4)

46.2 (101.9)

46.2 (101.9)

51.2 (112.9)

51.2 (112.9)

88 (194.0)

88 (194.0)

3.26 (7.2)

3.34 (7.4)

3.75 (8.3)

3.81 (8.4)

3.23 (7.1)

3.37 (7.4)

3.64 (8.0)

3.73 (8.2)

3.79 (8.4)

3.85 (8.5)

B-7

B-8


Figure B.1 PowerFlex 400 Frame C Drive - Dimensions are in millimeters and (inches)

130.0 (5.1)

116.0 (4.57)

180.0 (7.1)

246

(9.7)

260

(10.2)

320

(12.6)

107.0 (4.21)

66.0 (2.60)

24.0 (0.94)

∅ 28.5

(1.12)

∅ 22.2

(0.87)

111.2

(4.38)

152.2

(5.99)


B-9

Figure B.2 PowerFlex 400 Frame D Drive - Dimensions are in millimeters and (inches)

250.0 (9.84) 226.0 (8.90)

∅ 9.0

(0.35)

436.2

(17.17)

383.4

(15.09)

192.0 (7.56)

175.5 (6.91)

132.0 (5.20)

71.6 (2.82)

∅ 42.0

(1.65)

∅ 22.2

(0.87)

132.7

(5.22)

156.3

(6.15)

167.4

(6.59)

206.1 (8.11)

B-10


Figure B.3 PowerFlex 400 Frame E Drive - Dimensions are in millimeters and (inches)

259.2 (10.21) 370.0 (14.57)

335.0 (13.19)

∅ 8.5

(0.33)

605.5

(23.84)

567.4

(22.34)

130.2 (5.13)

55.2 (2.17)

315.2 (12.41)

240.2 (9.46)

∅ 62.7

(2.47)

∅ 22.2

(0.87)

174.9

(6.89)

204.9

(8.07)

234.9

(9.25)


B-11

Figure B.4 PowerFlex 400 Frame F Drive - Dimensions are in millimeters and (inches)

425.0 (16.73)

381.0 (15.00)

∅ 13.0

(0.51)

264.0 (10.39)

165.8 (6.53)

647.5

(25.49)

678.0

(26.69)

850.0

(33.46)

381.0 (15.00)

370.0 (14.57)

287.5 (11.32)

137.5 (5.41)

55.0 (2.17)

∅ 74.8

(2.94)

∅ 22.0

(0.87)

169.0

(6.65)

199.0

(7.83)

228.5

(9.00)

280.0 (11.02)

B-12


Figure B.5 PowerFlex 400 Frame C Flange Mount Drive -

Dimensions are in millimeters and (inches)

300

(11.81)

130.3

(5.13)

105.8

(4.17)

138.2

(5.44)

325

(12.8)

22B-CCC

8

(0.31)

Cutout Dimensions

164

(6.46)

307.5

(12.11)

230.6

(9.08)

153.8

(6.06)

76.9

(3.03)

90

(3.54)

180

(7.09)

291.5

(11.48)

5.3

(0.21)

8

(0.31)


B-13

Figure B.6 Bulletin 1321-3R Series Line Reactors – Dimensions are in millimeters and

(inches). Weights are in kilograms and (pounds).

A

B

B

A1

A2

B1

B2

C1

C2

A

1321-3R45-C

1321-3R55-A

1321-3R55-B

1321-3R55-C

1321-3R80-A

1321-3R80-B

1321-3R80-C

1321-3R100-A

1321-3R100-B

1321-3R100-C

1321-3R130-A

1321-3R130-B

1321-3R130-C

1321-3R160-A

1321-3R160-B

1321-3R160-C

1321-3R200-B

1321-3R200-C

Catalog Number

1321-3R8-C

1321-3R8-D

1321-3R12-A

1321-3R12-B

1321-3R12-C

1321-3R18-B

1321-3R18-C

1321-3R25-A

1321-3R25-B

1321-3R25-C

1321-3R35-A

1321-3R35-B

1321-3R35-C

1321-3R45-A

1321-3R45-B

E

D

C

IP00 (Open) –

45 Amps (fundamental) and Below

E

D

C

IP00 (Open) –

55 Amps (fundamental) and Above

A B C D E Weight

152 (6.00) 122 (4.80) 86 (3.40) 67 (2.62) 51 (2.00) 5.0 (11)

152 (6.00) 122 (4.80) 86 (3.40) 63 (2.48) 51 (2.00) 5.9 (13)

152 (6.00) 127 (5.00) 84 (3.30) 53 (2.10) 51 (2.00) 4.1 (9)

152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.5 (10)

152 (6.00) 127 (5.00) 91 (3.60) 69 (2.73) 51 (2.00) 8.2 (18)

152 (6.00) 135 (5.30) 89 (3.50) 63 (2.48) 51 (2.00) 5.5 (12)

183 (7.20) 146 (5.76) 92 (3.63) 66 (2.60) 76 (3.00) 7.3 (16)

183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11)

183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 6.3 (14)

183 (7.20) 146 (5.76) 105 (4.10) 79 (3.10) 76 (3.00) 8.1 (18)

193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14)

183 (7.20) 147 (5.80) 95 (3.75) 79 (3.10) 76 (3.00) 7.3 (16)

229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 13.6 (30)

229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 10.4 (23)

229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 12.7 (28)

229 (9.00) 184 (7.25) 135 (5.30) 93 (3.66) 76 (3.00) 17.7 (39)

229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 10.9 (24)

229 (9.00) 187 (7.35) 118 (4.66) 80 (3.16) 76 (3.00) 12.3 (27)

229 (9.00) 184 (7.25) 142 (5.60) 99 (3.90) 76 (3.00) 18.6 (41)

274 (10.80) 216 (8.50) 139 (5.47) 88 (3.47) 92 (3.63) 19.5 (43)

274 (10.80) 216 (8.50) 139 (5.47) 88 (3.47) 92 (3.63) 23.1 (51)

274 (10.80) 210 (8.26) 156 (6.16) 106 (4.16) 92 (3.63) 25.0 (55)

274 (10.80) 217 (8.55) 139 (5.48) 84 (3.30) 92 (3.63) 21.3 (47)

274 (10.80) 210 (8.25) 144 (5.66) 93 (3.66) 92 (3.63) 23.1 (51)

274 (10.80) 210 (8.25) 156 (6.16) 106 (4.16) 92 (3.63) 33.6 (74)

229 (9.00) 179 (7.04) 118 (4.66) 80 (3.16) 76 (3.00) 13.2 (29)

274 (10.80) 213 (8.40) 144 (5.66) 93 (3.66) 92 (3.63) 25.9 (57)

279 (11.00) 216 (8.50) 156 (6.16) 106 (4.16) 92 (3.63) 29.0 (64)

274 (10.80) 216 (8.50) 172 (6.80) 80 (3.16) 92 (3.63) 19.0 (42)

279 (11.00) 216 (8.50) 178 (7.00) 88 (3.47) 92 (3.63) 23.0 (51)

287 (11.30) 216 (8.50) 229 (9.00) 118 (4.66) 92 (3.63) 33.0 (72)

274 (10.80) 216 (8.50) 210 (8.30) 112 (4.41) 92 (3.63) 31.0 (67)

274 (10.80) 216 (8.50) 254 (10.00) 150 (5.91) 92 (3.63) 46.0 (100)

B-14


Figure B.7 Bulletin 1321-DC Series Bus Inductors – Dimensions are in millimeters and

(inches). Weights are in kilograms and (pounds).

Model A Model B

A

C

B

B

F

E

A

C

E F D

Catalog

Number Model A

1321-DC9-2 A 95 (3.75)

B

83 (3.25)

C

51 (2.00)

D

–

1321-DC12-1 A

1321-DC12-2 B

E

80 (3.13)

F

4.7 (0.19)

Weight

kg (lbs.)

95 (3.75) 83 (3.25) 44 (1.75) – 80 (3.13) 4.7 0.19)

97 (3.81) 114 (4.50) 72 (2.82) 51 (2.00) 80 (3.13) 5x8 (.20x.33) 5.9 (13.0)

1321-DC18-1 A

1321-DC18-4 B

1321-DC25-4 B

1321-DC32-1 B

95 (3.75)

118 (4.63)

97 (3.81)

97 (3.81)

83 (3.25)

133 (5.25)

114 (4.50)

114 (4.50)

51 (2.00)

76 (3.00)

84 (3.32)

– 80 (3.13)

102 (4.00) 64 (2.50) 95 (3.75)

64 (2.50) 80 (3.13)

64 (2.50) 80 (3.13)

4.7 (0.19)

5x8 (.20x.33)

5x8 (.20x.33)

5x8 (.20x.33)

3.6 (8.0)

5.9 (13.0)

2.3 (5.0)

1321-DC32-2 B

1321-DC40-2 B

1321-DC40-4 B

118 (4.63) 133 (5.25) 108 (4.25) 76 (3.00) 95 (3.75) 5x8 (.20x.33) 4.5 (10.0)

97 (3.81) 114 (4.50) 95 (3.75) 76 (3.00) 80 (3.13) 5x8 (.20x.33) 3.2 (7.0)

165 (6.50) 166 (6.55) 152 (6.00) 86 (3.38) 135 (5.31) 7x13 (.28x.52) 9.5 (21.0)


B-15

Figure B.8 EMC Line Filters – Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF018-CS, 22-RF018-CL, 22-RF026-CS, 22-RF026-CL,

22-RF026-CL, 22-RF034-CS

32

(1.26)

60

(2.36)

90

(3.54)

130

(5.12)

297

(11.69)

309

(12.17)

297

(11.69)

17

(0.67)

30

(1.18)

5.5 (0.22)

B-16


Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150,

22-RFD180

A

D C

F

B

E

G

Catalog

Number A B C D E F G

22-RFD036 74 (2.91) 272 (10.71) 161 (6.34) 60 (2.36) 258 (10.16) 7.5 (0.30) 7 (0.28)

22-RFD050 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)

22-RFD070 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)

22-RFD100 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)

22-RFD150 126 (4.96) 312 (12.28) 224 (8.82) 112 (4.41) 298 (11.73) 19.5 (0.77) 7 (0.28)

22-RFD180 126 (4.96) 312 (12.28) 224 (8.82) 112 (4.41) 298 (11.73) 27 (1.06) 7 (0.28)

Catalog Numbers: 22-RFD330

235.0

(9.25)

65.0

(2.56)

65.0

(2.56)

40.0

(1.57)

15.0

(0.59)

68.0

(2.68)

386.0

(15.20)

120.0

(4.72)

306.0

(12.05)

120.0

(4.72)

∅ 12.0

(2.56)

55.0

(2.17)

25.0

(0.98)

∅ 10.5

(2.56)


B-17

Figure B.9 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and

(inches)

Catalog Number: 22-HIM-C2S

25

(0.98)

93

(3.66)

180

(7.09)

2m

67

(2.64)

60

(2.36)

19.1

(0.75)

4.8

(0.19)

77

(3.03)

154

(6.06)

23.5

(0.93)

B-18


Figure B.10 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-B1

93

(3.66)

11.1

(0.44)

25.2

(0.99)

180

(7.09)

2m

67

(2.64)

60

(2.36)

4.8

(0.19)

19.1

(0.75)

23.5

(0.93)

77

(3.03)

154

(6.06)

Appendix

C

RJ45 DSI Splitter Cable

The PowerFlex 400 drive provides a RJ45 port to allow the connection of a single peripheral device. The RJ45 DSI Splitter Cable can be used to connect a second DSI peripheral device to the drive.

Connectivity Guidelines

!

ATTENTION: Risk of injury or equipment damage exists. The peripherals may not perform as intended if these Connectivity

Guidelines are not followed. Precautions should be taken to follow these Connectivity Guidelines.

• Two peripherals maximum can be attached to a drive.

• If a single peripheral is used, it must be connected to the Master port

(M) on the splitter and configured for “Auto” (default) or “Master.”

Parameter 9 [Device Type] on the DSI keypads and Parameter 1

[Adapter Cfg] on the Serial Converter are used to select the type

(Auto / Master / Slave).

• Do not use the RJ45 Splitter Cable with a drive that has an

internal network communication adapter installed. Since only one additional peripheral can be added, the second peripheral can be connected directly to the RJ45 port on the drive. The internal Comm is always the Master, therefore the external peripheral must be configured as “Auto” (for temporary connections) or “Slave” (for permanent connections).

• If two peripherals will be powered up at the same time, one must be configured as the “Master” and connected to the Master port (M) and the other must be connected as the “Slave” and connected to the

Slave port (S).

C-2

RJ45 DSI Splitter Cable

DSI Cable Accessories

RJ45 Splitter Cable

– Catalog Number: AK-U0-RJ45-SC1

Slave Port

Master Port

PIN 1 PIN 8

RJ45 Two-Position Terminal Block Adapter

–

Catalog Number: AK-U0-RJ45-TB2P

TB2

(PIN 5) PIN 8

TB1

(PIN 4) PIN 1

RJ45 Adapter with Integrated Termination Resistor

–

Catalog Number: AK-U0-RJ45-TR1

PIN 8

PIN 1

Connecting One Temporary Peripheral

DSI Drive


Serial Converter

DSI

Hand Held or

M

DSI

S

Parameter 1 [Adapter Cfg] set to "Auto"

(default) or "Master" and connected to

Master port (M) on RJ45 Splitter Cable

C-3

Parameter 9 [Device Type] set to "Auto"

(default) or "Master" and connected to

Master port (M) on RJ45 Splitter Cable

Connecting One Temporary Peripheral and

One Permanent Peripheral

NEMA 4

Panel Mount Unit

DSI Drive or

NEMA 1 Bezel with DSI Hand Held

DSI

M

S

Parameter 1 [Adapter Cfg] set to "Auto" (default) or

"Slave" and connected to

Slave port (S) on RJ45 Splitter Cable Serial Converter

Parameter 9 [Device Type] set to "Master" and connected to Master port (M) on RJ45 Splitter Cable

C-4


Connecting Two Permanent Peripherals

NEMA 4

Panel Mount Unit

DSI Drive or

NEMA 1 Bezel with DSI Hand Held

M

S

Parameter 9 [Device Type] set to

"Master" and connected to Master port (M) on RJ45 Splitter Cable

Parameter 9 [Device Type] set to "Slave" and connected to Slave port (S) on RJ45 Splitter Cable or

Connecting an RS-485 Network

DSI Drives

AK-U0-RJ45-TR1

Terminating Resistor

(end of network)

AK-U0-RJ45-TB2P

Two-position

Terminal Block or or

Customer supplied RJ45 male-to-RJ45 male cables with wires connected at pins 4 and 5 only.

Both the Master (M) and Slave (S) ports on the RJ45 Splitter

Cable operate as standard RS-485 ports in this configuration.

Appendix

D

Application Notes

Damper Control Setup

The PowerFlex 400 allows damper control logic to be imbedded within the drive reducing cost associated with external control hardware and software. A system Run command can be wired directly into one of the drive inputs. Relay outputs can be used to energize the damper to either open or close. A damper limit switch can be wired back to the drive providing indication that the damper is in the proper position and that it is safe for the drive to run at commanded speed.

Damper Position Command

Damper Limit Switch

System Run Command

Outside Air

Damper

Air Flow

Supply Fan

Example

• The System Run Command can come from a terminal block, integral keypad, or communication port. Configure parameter

P036 [Start

Source] per application requirements.

• Set one of the available digital inputs, parameter

T051 T054 [Digital

Inx Sel] to option 36 “Damper Input”. The damper end switch or limit switch should be wired into this input.

• Set one of the available relay outputs, parameter

T055

/ T060 [Relay

Outx Sel] to option 2 “Motor Running”. This output should be used to energize the damper to either open or close.

D-2

Application Notes

PID Setup

PID Control Loop

The PowerFlex 400 has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain a process feedback (such as pressure, flow or tension) at a desired set point. The

PID loop works by subtracting the PID feedback from a reference and generating an error value. The PID loop reacts to the error, based on the

PID Gains, and outputs a frequency to try to reduce the error value to 0.

To enable the PID loop, parameter

A152 [PID Ref Sel] must be set to an

option other than 0 “PID Disabled”.

Exclusive Control and Trim Control are two basic configurations where the PID loop may be used.

Application Notes

D-3

Exclusive Control

In Exclusive Control, the Speed Reference becomes 0, and the PID

Output becomes the entire Freq Command. Exclusive Control is used when

A152 [PID Ref Sel] is set to option 1, 2, 3 or 4. This configuration

does not require a master reference, only a desired set point, such as a flow rate for a pump.

PID Ref

PID Fdbk

–

+

PID

Error

PID Loop

PID Prop Gain

PID Integ Time

+

+

+

PID Diff Rate

PID

Output

PID Enabled

Accel/Decel

Ramp

Freq

Command

Example

• In a pumping application, the PID Reference equals the Desired

System Pressure set point.

• The Pressure Transducer signal provides PID Feedback to the drive.

Fluctuations in actual system pressure, due to changes in flow, result in a PID Error value.

• The drive output frequency increases or decreases to vary motor shaft speed to correct for the PID Error value.

• The Desired System Pressure set point is maintained as valves in the system are opened and closed causing changes in flow.

• When the PID Control Loop is disabled, the Commanded Speed is the Ramped Speed Reference.

PID Feedback =

Pressure Transducer Signal

Pump

PID Reference =

Desired System Pressure

D-4

Application Notes

Trim Control

In Trim Control, the PID Output is added to the Speed Reference. In

Trim mode, the output of the PID loop bypasses the accel/decel ramp as shown. Trim Control is used when

A152 [PID Ref Sel] is set to option 5,

6, 7 or 8.

PID Ref

PID Fdbk

–

+

PID

Error

PID Loop

PID Prop Gain

PID Integ Time

+

+

+

PID Diff Rate

PID

Output

PID Enabled

Speed Ref

Accel/Decel

Ramp

+

+ Output

Freq

Example

• In a winder application, the PID Reference equals the Equilibrium set point.

• The Dancer Pot signal provides PID Feedback to the drive.

Fluctuations in tension result in a PID Error value.

• The Master Speed Reference sets the wind/unwind speed.

• As tension increases or decreases during winding, the Speed

Reference is trimmed to compensate. Tension is maintained near the

Equilibrium set point.

PID Reference =

Equilibrium Set Point

0 Volts

PID Feedback =

Dancer Pot Signal

10 Volts

Speed Reference

Application Notes

D-5

PID Reference and Feedback

Parameter A152

[PID Ref Sel] is used to enable the PID mode (A152 = 0

“PID Disabled”) and to select the source of the PID Reference. If A152

[PID Ref Sel] is not set to 0 “PID Disabled”, PID can still be disabled by

select programmable digital input options (parameters T051 T054 ) such

as “Local” or “PID Disable”.

Table D.A A152 [PID Ref Sel] Options

Option

0 “PID Disabled”

1 “PID Setpoint“

2 “Analog In 1”

3 “Analog In 2”

4 “Comm Port”

5 “Setpnt, Trim”

6 “0-10V, Trim”

7 “4-20mA, Trim”

8 “Comm, Trim”

Description

Disables the PID loop (default setting)

Selects Exclusive Control.

A157 [PID Setpoint] will be used to

set the value of the PID Reference

Selects Exclusive Control. Selects the Analog In 1 Input.

Selects Exclusive Control. Selects the Analog In 2 Input. Note that the PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.

Selects Exclusive Control. The reference word from a

communication network (see Appendix E for details on the

reference word) such as Modbus RTU or DeviceNet becomes the PID Reference. The value sent over the network is scaled so that

P035

[Maximum Freq] x 10 = 100% reference. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100% reference.

Selects Trim Control. A157 [PID Setpoint] will be used to set

the value of the PID Reference.

Selects Trim Control. Selects the 0-10V Input. Note that the

PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.

Selects Trim Control. Selects the 4-20mA Input.

Selects Trim Control. The reference word from a

communication network (see Appendix E for details on the

reference word) such as Modbus RTU or DeviceNet becomes the PID Reference. The value sent over the network is scaled so that

P035

[Maximum Freq] x 10 = 100% reference. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100% reference.

A153 [PID Feedback Sel] is used to select the source of the PID feedback.

Table D.B A153 [PID Feedback Sel] Options

Option

0 “Analog In 1”

1 “Analog In 2“

2 “Comm Port”

Description

Selects the Analog In 1 Input (default setting).

Selects the Analog In 2 Input. Note that the PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.

The reference word from a communication network (see

Appendix E for details on the reference word) such as Modbus

RTU or DeviceNet becomes the PID Feedback. The value sent over the network is scaled so that

P035

[Maximum Freq] x 10 =

100% Feedback. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100%

Feedback.

D-6

Application Notes

Analog PID Reference Signals

Parameters

T070 [Analog In 1 Lo], T071 [Analog In 1 Hi],

T074

[Analog In 2 Lo], and

T075 [Analog In 2 Hi] are used to scale or invert

an analog PID Reference.

Examples

Scale Function

For a 0-5 volt signal, the following parameter settings are used so that a 0 volt signal = 0% PID Reference and a 5 volt signal = 100% PID

Reference.

•

T069

[Analog In 1 Sel] or

T073

[Analog In 2 Sel] = 2 “Voltage Mode

- Unipolar”.

•

T070

[Analog In 1 Lo] or

T074 [Analog In 2 Lo] = 0.0%

•

T071

[Analog In 1 Hi] or

T075 [Analog In 2 Hi] = 50.0%

•

A152

[PID Ref Sel] = 0 “0-10V Input”

12

10

8

6

4

2

0 10 20 30 40 50 60 70 80 90 100

PID Reference (%)

Invert Function

For a 4-20mA signal, the following parameter settings are used so that a

20mA signal = 0% PID Reference and a 4mA signal = 100% PID

Reference.

•

T069

[Analog In 1 Sel] or

T073

[Analog In 2 Sel] = 1 “Current

Mode 4-20 mA”

•

T070

[Analog In 1 Lo] or

T074 [Analog In 2 Lo] = 100.0%

•

T071

[Analog In 1 Hi] or

T075 [Analog In 2 Hi] = 0.0%

•

A152

[PID Ref Sel] = 2 “Analog In 1” or 3 “Analog In 2”

24

20

16

12

8

4

0 10 20 30 40 50 60 70 80 90 100

PID Reference (%)

Application Notes

D-7

PID Deadband

Parameter A158

[PID Deadband] is used to set a range, in percent, of the

PID Reference that the drive will ignore.

Example

• [PID Deadband] is set to 5.0

• The PID Reference is 25.0%

• The PID Regulator will not act on a PID Error that falls between 20.0 and 30.0%

PID Preload

The value set in

A159 [PID Preload], in Hertz, will be pre-loaded into

the integral component of the PID at any start or enable. This will cause the drive’s frequency command to initially jump to that preload frequency, and the PID loop starts regulating from there.

PID Enabled

PID Pre-load Value

PID Output

Freq Cmd

PID Pre-load Value > 0

PID Limits

A150 [PID Trim Hi] and A151 [PID Trim Lo] are used to limit the PID

output and are only used in trim mode. [PID Trim Hi] sets the maximum frequency for the PID output in trim mode. [PID Trim Lo] sets the reverse frequency limit for the PID output in trim mode. Note that when the PID reaches the Hi or Lo limit, the PID regulator stops integrating so that windup does not occur.

D-8

Application Notes

PID Gains

The proportional, integral, and differential gains make up the PID regulator.

•

A154

[PID Prop Gain]

The proportional gain (unitless) affects how the regulator reacts to the magnitude of the error. The proportional component of the PID regulator outputs a speed command proportional to the PID error. For example, a proportional gain of 1 would output 100% of max frequency when the PID error is 100% of the analog input range. A larger value for [PID Prop Gain] makes the proportional component more responsive, and a smaller value makes it less responsive.

Setting [PID Prop Gain] to 0.00 disables the proportional component of the PID loop.

•

A155

[PID Integ Time]

The integral gain (units of seconds) affects how the regulator reacts to error over time and is used to get rid of steady state error. For example, with an integral gain of 2 seconds, the output of the integral gain component would integrate up to 100% of max frequency when the PID error is 100% for 2 seconds. A larger value for [PID Integ

Time] makes the integral component less responsive, and a smaller value makes it more responsive. Setting [PID Integ Time] to 0 disables the integral component of the PID loop.

•

A156

[PID Diff Rate]

The Differential gain (units of 1/seconds) affects the rate of change of the PID output. The differential gain is multiplied by the difference between the previous error and current error. Thus, with a large error the D has a large effect and with a small error the D has less of an effect. This parameter is scaled so that when it is set to

1.00, the process response is 0.1% of [Maximum Freq] when the process error is changing at 1% / second. A larger value for [PID Diff

Rate] makes the differential term have more of an effect and a small value makes it have less of an effect. In many applications, the D gain is not needed. Setting [PID Diff Rate] to 0.00 (factory default) disables the differential component of the PID loop.

Application Notes

D-9

Guidelines for Adjusting the PID Gains

1. Adjust the proportional gain. During this step it may be desirable to disable the integral gain and differential gain by setting them to 0.

After a step change in the PID Feedback:

–

If the response is too slow increase

A154 [PID Prop Gain].

–

If the response is too quick and/or unstable (see Figure D.1

),

decrease A154

[PID Prop Gain].

–

Typically,

A154 [PID Prop Gain] is set to some value below the

point where the PID begins to go unstable.

2. Adjust the integral gain (leave the proportional gain set as in Step 1).

After a step change in the PID Feedback:

–

If the response is too slow (see

Figure D.2

), or the PID Feedback

does not become equal to the PID Reference, decrease

A155

[PID Integ Time].

–

If there is a lot of oscillation in the PID Feedback before settling

out (see Figure D.3

), increase

A155 [PID Integ Time].

3. At this point, the differential gain may not be needed. However, if after determining the values for

A154 [PID Prop Gain] and A155

[PID Integ Time]:

–

Response is still slow after a step change, increase A156 [PID

Diff Rate].

–

Response is still unstable, decrease

A156 [PID Diff Rate].

D-10

Application Notes

The following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains.

Figure D.1 Unstable

PID Reference

PID Feedback

Figure D.2 Slow Response – Over Damped

Time

PID Reference

PID Feedback

Time

Figure D.3 Oscillation – Under Damped

PID Reference

PID Feedback

Figure D.4 Good Response – Critically Damped

Time

PID Reference

PID Feedback

Time

Application Notes

D-11

Auxiliary Motor Control Setup

The PowerFlex 400 has a built in Auxiliary Motor Control feature. This feature allows operation of up to three (3) line-started motors in addition to the motor controlled directly by the PowerFlex 400 drive. System output can vary from 0% (auxiliary motors off and drive-controlled motor at zero speed) to 400% (3 auxiliary motors and drive-controlled motor at full speed). To enable the Auxiliary Motor Control, parameter

R239

[Aux Motor Mode] must be set to an option 1 “Enabled.” When enabled, the internal PID controller in the PowerFlex 400 uses a reference and feedback signal to adjust the speed of the drive controlled motor such that the feedback signal follows the reference signal. When demand exceeds the first motors capacity, the PowerFlex 400 Auxiliary

Motor Control automatically starts an auxiliary motor. The speed of the drive controlled motor is reduced to account for the auxiliary motors additional output to the system. If demand continues to increase, the

PowerFlex Auxiliary Motor Control starts additional motors using the same process. When demand decreases, an auxiliary motor is stopped and the PowerFlex Auxiliary Motor Control increases the speed of the drive controlled motor to account for lost system output. A Motor

Interlock input identifies motors that are out of service and causes them to skipped over to the next available motor.

An AutoSwap function also can be used which allows equal wear to be placed on each motor by periodically swapping the drive controlled and auxiliary motors. Each motor in the system will over time be connected to the PowerFlex 400 drive and also directly to the AC line. During an

AutoSwap, the motor directly connected to the PowerFlex 400 drive is stopped and the contactor is opened. The contactor of the next motor that will be controlled by the PowerFlex 400 drive is opened if running across the AC line. A contactor is closed connecting this motor directly to the PowerFlex 400 drive and is started. An additional motor is line started if required.

D-12

Application Notes

Example 1

One External Motor without AutoSwap

Three-Phase Power

PowerFlex 400

PID

Reference

Feedback

M2L

Drive Relays

Auxiliary Relay Card

M2L

M1 M2

•

Auxiliary Motor Control is enabled via Parameter

R239

[Aux Motor Mode].

•

Number of auxiliary motors is set via Parameter

R240 [Aux Motor Qty].

•

Relays are configured for Auxiliary Motor Control via parameters

T055 ,

T060

, R222 , and R225 .

•

The frequency of Motor #1 that Motor #2 turns on at is set via Parameter

R241 [Aux 1 Start Freq].

•

The time that Motor #1 is above the value set by

R241

[Aux 1 Start Freq] before turning on Motor #2 is set via Parameter

R250 [Aux Start Delay].

•

The frequency of Motor #1 that Motor #2 turns off at is set via Parameter

R242 [Aux 1 Stop Freq].

•

The time that Motor #1 is below the value set by

R242 [Aux 1 Stop Freq]

before turning off Motor #2 is set via Parameter R251 [Aux Stop Delay].

•

PID setup is done via Parameters

A150 through

A159 . See Appendix D for

additional information.

Frequency

R241 [Aux 1 Start Freq]


R251 [Aux Stop Delay]

R250 [Aux Start Delay]

Time


Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage.

Application Notes

D-13

Example 2

One External Motor with AutoSwap

Three-Phase Power

PowerFlex 400

PID

Reference

Feedback

M1D

M1L

M2D

M2L

Drive Relays

Auxiliary Relay Card

M1D

(1)

M1L M2D

(1)

M2L

M1 M2

(1) Mechanically interlocked contactors are recommended to ensure that the drive contactor and the line contactor do not close at the same time. If the drive and line contactor close at the same time, drive damage may result.

•

Auxiliary Motor Control is enabled via Parameter

R239

[Aux Motor Mode].

•

Number of auxiliary motors is set via Parameter

R240 [Aux Motor Qty].

•

Relays are configured for Auxiliary Motor Control via parameters

T055 ,

T060

, R222 , R225 , R228 , R231 , R234 , and R237 .

•

The frequency of Motor #1 that Motor #2 turns on at is set via Parameter

R241 [Aux 1 Start Freq].

•

The time that Motor #1 is above the value set by

R241

[Aux 1 Start Freq] before turning on Motor #2 is set via Parameter

R250 [Aux Start Delay].

•

The frequency of Motor #1 that Motor #2 turns off at is set via Parameter

R242 [Aux 1 Stop Freq].

•

The time that Motor #1 is below the value set by


before turning off Motor #2 is set via Parameter R251 [Aux Stop Delay].

•

The running time between the PowerFlex 400 switching control from Motor

#1 to Motor #2 is set via

R253 [Aux AutoSwap Time].

•

PID setup is done via Parameters

A150 through

A159 . See Appendix D for

additional information.

•

The maximum PID output level that an AutoSwap can occur is set via

Parameter

R254 [Aux AutoSwap Lvl]. AutoSwap will be delayed until the

PID output drops below this parameter setting.


Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage.

D-14

Application Notes

Notes:

Appendix

E

Modbus RTU Protocol

PowerFlex 400 drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some Modbus functions are supported to allow simple networking.

PowerFlex 400 drives can be multi-dropped on an RS485 network using

Modbus protocol in RTU mode.

Controller

For information regarding DeviceNet or other communication protocols, refer to the appropriate user manual.

Network Wiring

Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node.

Figure E.1 Network Wiring Diagram

Master

TxRxD+

TxRxD-

PowerFlex 400

Node 1

4

TxRxD+

PowerFlex 400

Node 2

4

TxRxD+

PowerFlex 400

Node "n"

4

120 ohm resistor

120 ohm resistor

5

TxRxD-

5

TxRxD-

5

Shield Shield Shield

PIN 1

PIN 8

FRONT

NOTE: The shield should be grounded at ONLY ONE location.

Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 400 RJ45 socket contain power, etc. for other Rockwell

Automation peripheral devices and must not be connected.

Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+” and “TxRxD-” are shown for illustration purposes only. Refer to the master controller’s user manual for network terminations. Note that there is no standard for the “+” and

“-” wires, and consequently Modbus device manufacturers interpret them differently. If you have problems with initially establishing communications, try swapping the two network wires at the master controller.

E-2

Modbus RTU Protocol

Standard RS485 wiring practices apply. Termination resistors need to be applied at each end of the network cable. RS485 repeaters may need to be used for long cable runs, or if greater than 32 nodes are needed on the network.

Parameter Configuration

The following PowerFlex 400 parameters are used to configure the drive to operate on a network.

Parameter Details

P036 [Start Source] Set to 5 “RS485 (DSI) Port” if Start is controlled from the network.

P038 [Speed Reference] Set to 5 “RS485 (DSI) Port” if the Speed Reference is controlled from the network.

Reference

Page 3-8

Page 3-10

C102 [Comm Format] Sets the transmission mode, data bits, parity and stop bits for the RS485 (DSI) Port. All nodes on the network must be set to the same setting.

C103 [Comm Data Rate] Sets the data rate for the RS485 (DSI) Port. All nodes on the network must be set to the same data rate.

Page 3-27

Page 3-27

C104 [Comm Node Addr] Sets the node address for the drive on the network.

Each device on the network requires a unique node address.

C105 [Comm Loss Action] Selects the drive’s response to communication problems.

C106 [Comm Loss Time] Sets the time that the drive will remain in communication loss before the drive implements C105

[Comm Loss Action].

C107 [Comm Write Mode] Determines whether parameter changes made over communication port are saved or stored in RAM only. If they are stored in RAM, the values will be lost at power-down.

Page 3-28

Page 3-28

Page 3-28

Page 3-27

Supported Modbus Function Codes

The peripheral interface (DSI) used on PowerFlex 400 drives supports some of the Modbus function codes.

Modbus Function Code

03

06

Command

Read Holding Registers

Preset (Write) Single Register

Important: Modbus devices can be 0-based (registers are numbered starting at 0) or 1-based (registers are numbered starting at

1). Depending on the Modbus Master used, the register addresses listed on the following pages may need to be offset by +1. For example, Logic Command may be register address 8192 for some master devices (e.g. ProSoft

3150-MCM SLC Modbus scanner) and 8193 for others

(e.g. PanelViews).

Modbus RTU Protocol

E-3

Writing (06) Logic Command Data

The PowerFlex 400 drive can be controlled via the network by sending

Function Code 06 writes to register address 8192 (Logic Command).

P036 [Start Source] must be set to 5 “RS485 (DSI) Port” in order to accept the commands.

Address (Decimal)

(1)

8192

Bit(s)

0

1

2

3

5,4

6

7

9,8

11,10

14,13,12

Logic Command

Description

1 = Stop, 0 = Not Stop

1 = Start, 0 = Not Start

1 = Jog, 0 = No Jog

1 = Clear Faults, 0 = Not Clear Faults

00 = No Command

01 = Forward Command

10 = Reverse Command

11 = No Command

1 = Local Control

(1)

, 0 = Comm Control

1 = MOP Increment, 0 = Not Increment

00 = No Command

01 = Accel Rate 1 Enable

10 = Accel Rate 2 Enable

11 = Hold Accel Rate Selected

00 = No Command

01 = Decel Rate 1 Enable

10 = Decel Rate 2 Enable

11 = Hold Decel Rate Selected

000 = No Command

001 = Freq. Source = P038 [Speed Reference]

010 = Freq. Source = A142 [Internal Freq]

011 = Freq. Source = Comms (Addr 8193)

100 = A143 [Preset Freq 0]




1 = MOP Decrement, 0 = Not Decrement 15

Local Control causes the drive to use

C108 [Start Source 2] and

C109 [Speed Ref 2] for start and

speed reference control.

Writing (06) Reference

The Speed Reference to a PowerFlex 400 drive can be controlled via the network by sending Function Code 06 writes to register address 8193

(Reference). P038 [Speed Reference] must be set to 5 “RS485 (DSI)

Port” in order to accept the Speed Reference.

Reference

Address (Decimal) Description

8193

A decimal value entered as xxx.xx where the decimal point is fixed. For example, a decimal “1000” equals 10.00 Hz and “543” equals 5.43 Hz.

E-4

Modbus RTU Protocol

Reading (03) Logic Status Data

The PowerFlex 400 Logic Status data can be read via the network by sending Function Code 03 reads to register address 8448 (Logic Status).

Address (Decimal) Bit(s)

0

1

2

3

4

5

6

8448

11

12

13

14

15

7

8

9

10

Error Codes

Description

1 = Ready, 0 = Not Ready

1 = Active (Running), 0 = Not Active

1 = Cmd Forward, 0 = Cmd Reverse

1 = Rotating Forward, 0 = Rotating Reverse

1 = Accelerating, 0 = Not Accelerating

1 = Decelerating, 0 = Not Decelerating

1 = Alarm, 0 = No Alarm

1 = Faulted, 0 = Not Faulted

1 = At Reference, 0 = Not At Reference

1 = Reference Controlled by Comm

1 = Operation Cmd Controlled by Comm

1 = Parameters have been locked

Digital Input 1 Status




Reading (03) Feedback

The Feedback (Output Frequency) from the PowerFlex 400 drive can be read via the network by sending Function Code 03 reads to register address 8451 (Feedback).

Feedback

(1)

Address (Decimal) Description

8451

A xxx.xx decimal value where the decimal point is fixed. For example, a decimal “1234” equals 12.34 Hz and “300” equals 3.00 Hz.

(1)

Returns the same data as Reading (03) Parameter b001 [Output Freq].

Modbus RTU Protocol

Reading (03) Drive Error Codes

The PowerFlex 400 Error Code data can be read via the network by sending Function Code 03 reads to register address 8449 (Drive Error

Codes).

Logic Status

Address (Decimal) Value (Decimal) Description

0 No Fault

2

3

4

5

Auxiliary Input

Power Loss

Undervoltage

Overvoltage

13

15

29

33

6

7

8

12

Motor Stalled

Motor Overload

Heatsink Overtemperature

HW Overcurrent (300%)

Ground Fault

Load Loss

Analog Input Loss

Auto Restart Tries

8449

64

70

71

81

94

100

122

42

43

48

63

38

39

40

41

Phase U to Ground Short

Phase V to Ground Short

Phase W to Ground Short

Phase UV Short

Phase UW Short

Phase VW Short

Params Defaulted

Software Overcurrent

Drive Overload

Power Unit Fail

Net Loss

Communication Loss

Function Loss

Parameter Checksum Error

I/O Board Fail

E-5

Reading (03) and Writing (06) Drive Parameters

To access drive parameters, the Modbus register address equals the parameter number. For example, a decimal “1” is used to address

Parameter b001 [Output Freq] and decimal “39” is used to address

Parameter P039 [Accel Time 1].

Additional Information

Refer to

http://www.ab.com/drives/

for additional information.

E-6

Notes:

Modbus RTU Protocol

Appendix

F

Metasys N2

Appendix F provides information about controlling a PowerFlex 400 drive, setting its Reference, and accessing its parameters through configurable objects when the Metasys N2 network protocol is selected.

Topic

Understanding Metasys N2

Network Points

Using Percent (%) for the Reference

Page

F-1

F-3

F-5

Using Metasys Configurable Objects to Access Parameters F-6

Understanding Metasys N2

Metasys nodes are built up by the use of several virtual objects. The

Metasys N2 master performs read and write commands to these virtual objects, and the internal Metasys protocol firmware transfers/translates the data between these virtual objects and the drive.

When a read or write command occurs to a certain dedicated virtual object, data in the virtual objects is refreshed from or transferred to the drive.

The Metasys N2 master performs read and write commands to the virtual objects one at a time. The data types that are used in the virtual objects are binary input (BI), binary output (BO), analog input (AI), analog output (AO), and internal integer (ADI).

The Metasys N2 master also performs cyclic polling of all the virtual objects.

Metasys N2 Virtual Objects

A Metasys N2 node may contain up to 256 virtual objects in each of its seven different data types, called regions (

Table F.1

).

F-2

Metasys N2

Table F.1 Description of the Regions of a Virtual Object

Region Type

Region 1 Analog Input

Short Description

AI 32-bit, IEEE-standard floats

Region 2 Binary Input BI 1-bit

Region 3 Analog Output AO 32-bit, IEEE-standard floats

Region 4 Binary Output BO 1-bit

Region 5 Internal Float ADF 32-bit, IEEE-standard floats (Analog Data Float)

Region 6 Internal Integer ADI 16-bit (Analog Data Integer)

Region 7 Internal Byte DB 8-bit (Analog Data Byte)

Metasys N2 Data Types

Table F.2 Internal Structure of Metasys N2 Analog Input (AI)

8

9

10

11

12

2

3

Attribute Type

1 Byte

Byte

Float

Float

Float

Float

Float

Float

Description

Object Configuration

Object Status

Analog Input Value

Low Alarm Limit

Low Warning Limit

High Warning Limit

High Alarm Limit

Differential

Table F.3 Internal Structure of Metasys N2 Binary Input (BI)

Attribute Type

1 Byte

2 Byte

Description


Object Status

Table F.4 Internal Structure of Metasys N2 Analog Output (AO)

2

3

Attribute

1

Type

Byte

Byte

Float

Description


Object Status

Current Value

Table F.5 Internal Structure of Metasys N2 Binary Output (BO)

4

5

2

3

Attribute

1

Type

Byte

Byte

Integer

Integer

Integer

Description


Object Status

Minimum On-Time

Minimum Off-Time

Maximum Cycle/Hour

Table F.6 Internal Structure of Metasys N2 Internal Integer (ADI)

Attribute Type

1 Byte

2 Integer

Description

Object Status

Current Value. Signed 16-bit.

Metasys N2

F-3

Network Points

BI

BI

BI

BI

BI

BI

Table F.7 Binary Inputs

BI

BI

BI

BI

BI

BI

BI

BI

BI

BI

BI

BI

BI

Network Point

Type

(NPT)

Address

(NPA)

1

2

3

4

5

6

7

8

9

10

11

12

13

Name

Ready

Active

Cmd Dir

Act Dir

Accel

Decel

Alarm

Fault

At Speed

Main Freq

Oper Cmd

Param Lock

Digital In 1

16

17

18

19

14

15

Digital In 2

Digital In 3

Digital In 4

Digital In 5

Digital In 6

Digital In 7

Description

Logic Status bit 00

Logic Status bit 01

Logic Status bit 02

Logic Status bit 03

Logic Status bit 04

Logic Status bit 05

Logic Status bit 06

Logic Status bit 07

Logic Status bit 08

Logic Status bit 09

Logic Status bit 10

Logic Status bit 11

Logic Status bit 12

(Drive Terminal #2)

Logic Status bit 13

(Drive Terminal #3)

Logic Status bit 14

(Drive Terminal #4)

Logic Status bit 15

(Drive Terminal #5)

Drive Terminal #6

Drive Terminal #7

Drive Terminal #8

On

On

On

On

ON (“1”)

Ready

Active

Forward

Forward

Accelerating

Decelerating

Alarm

Fault

At Reference

Comm Controlled

Comm Controlled

Locked

On

On

On

Off

Off

Off

Off

OFF (“0”)

Not Ready

Not Active

Reverse

Reverse

Not Accelerating

Not Decelerating

No Alarm

No Fault

Not at Reference

Not Comm Controlled

Not Comm Controlled

Not Locked

Off

Off

Off

Table F.8 Analog Inputs

AI

AI

AI

AI

AI

AI

AI

AI

AI

Network Point

Type

(NPT)

AI

Address

(NPA)

1

2

3

4

5

8

9

6

7

10

AI

AI

AI

11

12

13

Name

Feedback

Speed

Current

Description

Feedback d323 [Output RPM] b003 [Output Current]

DC Bus Volts b005 [DC Bus Voltage]

Last Fault b307 [Fault 1 Code]

2nd Fault

Analog In 1 b308 [Fault 2 Code]

Drive Analog Input #1 (Drive Terminal #13)

Analog In 2

Read Value

User In 1

User In 2

User In 3

User In 4

Drive Analog Input #2 (Drive Terminal #17)

Read value of Param. selected by AO 10

User-defined Input 1

(Param. selected via ADI 1)







V

1

1

%

%

Units

%

RPM

A

Min/Max

0/100

0/24000

0.00/Rated

× 2

0/820

1/100

1/100

–

–

Varies by the parameter selected.

F-4

Metasys N2

Table F.9 Binary Outputs

BO

BO

BO

BO

BO

BO

BO

BO

BO

BO

Network Point

Type

(NPT)

Address

(NPA)

BO

BO

BO

BO

1

2

3

4

9

10

11

12

7

8

5

6

13

14

BO

BO

BO

BO

BO

15

16

17

18

19

Values

Name Description ON (“1”)

Run Enable Logic Command bit 00

Start/Stop Logic Command bit 00 & 01

Enable

Start

Jog Logic Command bit 02

Clear Faults Logic Command bit 03

Fwd/Rev

Not Used

Logic Command bit 04 & 05

Logic Command bit 06

Jog

Clear Flts

Forward

–

MOP Inc

Accel 1

Accel 2

Decel 1

Decel 2

Ref Sel 1

Ref Sel 2

Ref Sel 3









OFF (“0”)

Stop (Coast)

Stop (Normal)

Not Jog

Not Clear Flts

Reverse

–

Increment

Accel Rate 1

Accel Rate 2

Decel Rate 1

Not Increment

Not Accel 1

Not Accel 2

Not Decel 1

Not Decel 2 Decel Rate 2

BO

14 13 12

0 0 0 = No Command

0 0 1 = P038 [Speed Reference]

0 1 0 = A142 [Internal Freq]

0 1 1 = Comm - Address 8193

(1)

1 0 0 = A143 [Preset Freq 0]

MOP Dec Logic Command bit 15

Pnl Lock Lock-out Drive Front Panel

Digital Out 1 Relay #1 on Drive

(Drive Terminal R1, R2, R3)

Digital Out 2 Relay #2 on Drive

(Drive Terminal R4, R5, R6)

Opto Out Terminal #19

1 0 1 = A144 [Preset Freq 1]

1 1 0 = A145 [Preset Freq 2]

1 1 1 = A146 [Preset Freq 3]

Decrement Not Decrement

Lock

On

Unlock

Off

On

On

Off

Off

(1)

See Writing (06) Reference on page E-3 .

Table F.10 Analog Outputs

AO

AO

AO

AO

AO

AO

AO

Network Point

Type

(NPT)

Address

(NPA)

AO

AO

AO

AO

1

2

3

4

5

6

7

8

9

10

11

AO

AO

AO

12

13

14

Name

Reference

Accel 1

Description

Reference

P039 [Accel Time 1]

Decel 1 P040 [Decel Time 1]

Mtr OL Current P033 [Motor OL Current]

PID Setpoint A157 [PID Setpoint]

Analog Out 1 Drive Analog Output #1 (T084)

Analog Out 2 Drive Analog output #2 (T087)

Write Param # Param. number to write in AO 9

Write Value Write value of param. selected by AO 8

Read Param # Param. number to read in AI 9

User Out 1

User Out 2

User-defined Output 1




User Out 3

User Out 4





Units

%

Secs

Secs

A

%

%

%

–

Min/Max

0/100

0.0/600.0

0.0/600.0

0.0/Rated

0/100

–

–

× 2

0 to Max Param.

Based on AO 8 selected param.

– 0 to Max Param.

Varies by the parameter selected.

Metasys N2

F-5

Table F.11 Internal Integer

Network Point

Type

(NPT)

ADI

Address

(NPA)

1

ADI

ADI

ADI

ADI

ADI

ADI

ADI

2

3

4

5

6

7

8

Name

Param# IN1

Param# IN2

Param# IN3

Description

User IN 1 (AI 10)

Data Source (Param#)

User IN 2 (AI 11)


User IN 3 (AI 12)


Param# IN4 User IN 4 (AI 13)


Param# OUT1 User OUT 1 (AO 11)








Min/Max Default

0/Max Drive Params.

b001 [Output Freq] (Hz)

0/Max Drive Params.

b011 [Elapsed MWh]

0/Max Drive Params.

b012 [Elapsed Run Time]

0/Max Drive Params.

b014 [Drive Temperature]

0/Max Drive Params.

A154 [PID Gain]

0/Max Drive Params.

A155 [PID Integral Time]

0/Max Drive Params.

A156 [PID Diff Rate]

0/Max Drive Params.

A158 [PID Deadband]

Using Percent (%) for the Reference

The Reference (AO 1) for Metasys N2 is set as a percentage from 0% to

+100%.

100%

0%

0

Pr. P035 [Maximum Freq] Value

Table F.12 Example Speed Reference and Feedback for a PowerFlex 400

(P035 = 60 Hz)

Percent

Reference (AO 1)

Speed

100%

50%

60 Hz

30 Hz

25%

0%

15 Hz

0 Hz

Speed

60 Hz

30 Hz

15 Hz

0 Hz

Feedback (AI 1)

Percent

100%

50%

25%

0%

F-6

Metasys N2

Using Metasys Configurable Objects to Access

Parameters

Configurable objects are inputs and outputs that let you read and write parameter values. These objects handle only 16-bit parameter values.

Reading Parameter Values

The configurable points may show any parameter in the drive by configuring the Param# for INx point. The drive reads the value of the parameter configured in the Param# for INx point and shows the result in the User INx point. The Param# for INx’s default to commonly accessed parameters and can be changed if desired. A “0” disables the fetching of data and a “0” is returned in the respective User INx. See

Figure F.1

and

Table F.13

.

Figure F.1 Configurable Input Point Operation Objects Inputs

Controller

Param# for INx

ADI

Request

Drive

Response Data

AI

User

INx

Table F.13 Configurable Objects: Inputs

AI

AI

AI

AI

Network Point

Type

(NPT)

Address

(NPA)

10

11

12

13

Name

User IN1

User IN2

User IN3

User IN4

Description Default

User-defined Input 1 0




ADI

ADI

ADI

ADI

1

2

3

4

Param# for IN1 User IN1 (AI 10)







Data Source (Param#) b001 [Output Freq] (Hz) b011 [Elapsed MWh] b012 [Elapsed Run Time] b014 [Drive Temp]

Metasys N2

F-7

Writing Parameter Values

!

ATTENTION: Risk of equipment damage exists. If configurable outputs are programmed to write parameter data to Non-Volatile

Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS.

These outputs are written each time the User OUTx point is written from the network.

The Param# for OUTx’s default to commonly accessed parameters and can be changed if desired. A value of “0” in the Param# for OUTx field disables the writing of data for that specific point.

Figure F.2 Configurable Objects: Outputs

Controller

Param# for OUTx

ADI

Drive

User

OUTx

AO

Table F.14 Configurable Objects: Outputs

Network Point

Type

(NPT)

Address

(NPA)

AO

AO

AO

AO

ADI

6

7

8

9

5

Description

User OUT1

User OUT2

User OUT3

User OUT4

User OUT1 (A06)

Destination (Param#)

ADI

ADI

ADI

6

7

8

Range

Varies by the parameter selected by Param# for

OUTx.

User OUT2 (A07)


User OUT3 (A08)


User OUT4 (A09)


0 (not in use), 1 to maximum # of drive parameters




0

0

Default

0

0

A154 [PID Prop Gain]

A155 [PID Integ Time]

A156 [PID Diff Rate]

A158 [PID Deadband]

F-8

Notes:

Metasys N2

Appendix

G

P1 – Floor Level Network (FLN)

Appendix G provides information about controlling a PowerFlex 400 drive, setting its Reference, and accessing its parameters through configurable points when the P1-FLN protocol is selected. The P1-FLN protocol is a serial communication protocol used by the Siemens

APOGEE

®

system.

Topic

Understanding P1-FLN

Network Points

Using Percent (%) for the Reference

Using P1 Configurable Points to Access Parameters

Page

G-1

G-2

G-6

G-7

Understanding P1-FLN

The P1-FLN master performs read and write commands to certain points, and the internal P1-FLN protocol firmware transfers/translates the data between these points and the drive.

When a read or write command occurs to a certain point, data in the point is refreshed from or transferred to the drive.

The P1-FLN master also performs cyclic polling of all the virtual objects.

P1-FLN Points

A P1-FLN node may contain up to 99 points.

G-2

P1 – Floor Level Network (FLN)

Network Points

Table G.1 Point Database for Application 2735

{48}

{49}

{50}

{51}

{44}

{45}

{46}

{47}

{40}

{41}

{42}

{43}

{36}

{37}

{38}

{39}

{60}

{61}

{62}

{63}

{64}

{52}

{53}

{54}

{55}

30

31

32

33

{24}

{25}

{26}

{29}

{11}

{12}

{13}

20

{21}

{22}

{23}

Point

Number

01

02

{03}

{04}

{05}

{06}

{07}

{08}

{09}

Point

Type Subpoint Name

Factory

Default

(SI Units)

LAO CTLR ADDRESS 99

LAO APPLICATION 2735

LAI FREQ OUTPUT

LAI PCT OUTPUT

LAI SPEED

LAI CURRENT

0

0

0

0

LAI

LAI

LAI

TORQUE

POWER

DRIVE TEMP

0

0

0

0

0

0

AMPS

HP

(KW)

DEG F

(DEG C)

MWH LAI DRIVE MWH

LAI

LAI

RUN TIME

DC BUS VOLT

LAO OVRD TIME

LDI FWD.REV MON

LDO CMD FWD.REV

LDI RUN.STOP MON

LDO RUN ENABLE

LDO DAY NGT

LAO CURRENT LIMT

*1

LAO ACCEL TIME 20

LAO DECEL TIME

LDO KEYPAD LOCK

1

FWD

FWD

STOP

LDO CMD RUN.STOP

STOP

LDI READY READY

STOP

DAY

20

HRS

VOLTS

HRS

–

–

–

–

–

–

–

AMPS

SEC

SEC

UNLOCK –

LAO READ PARAM

LAI READ VALUE

LAO WRITE PARAM

LAO WRITE VALUE

0

0

0

0

–

–

–

–

–

–

Engineering

Units

(SI Units)

HZ

PCT

RPM

AMPS

LDO DIGITAL OUT1

LDO DIGITAL OUT2

LDO DIGITAL OUT3

LDO OPT RELAY 1

LDO OPT RELAY 2

LDO OPT RELAY 3

LDO OPT RELAY 4

LDO OPT RELAY 5

LDO OPT RELAY 6

LDI DIGITAL IN 1

LDI DIGITAL IN 2

LDI DIGITAL IN 3

LDI DIGITAL IN 4

LDI DIGITAL IN 5

LDI DIGITAL IN 6

LDI DIGITAL IN 7

LAI INPUT REF 1

LAI INPUT REF 2

LAO ANALOG OUT 1

LAO ANALOG OUT 2

LAI LAST FAULT

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

0

0

0

0

0

–

–

–

–

–

–

–

–

*3

*3

PCT

PCT

–

–

–

–

–

–

–

–

–

1

1

1

1

1

1

1

1

1

1

0.1

0.02

1

1

0.02

1

1

1

1

1

1

1

10

1

1

1

Slope

(SI Units)

0.01

0.1

1

0.1

0.1

0.1333

(0.1)

1.8

(1)

0.1

1

1

0.1

0.1

0.1

0.1

1

1

1

1

1

1

1

1

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

(0)

32

(0)

0

0

0

Intercept

(SI Units) On Text Off Text

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

REV

REV

RUN

–

FWD

FWD

STOP

RUN

READY

STOP

NOTRDY

ENABLE STOP

NIGHT DAY

–

–

–

LOCK

–

–

–

UNLOCK

–

–

–

–

–

–

–

–

ON

ON

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

–

–

–

–

–

–

–

–

–

–


G-3


{84}

{85}

{86}

{87}

{80}

{81}

{82}

{83}

{88}

{92}

{93}

{94}

{99}

{76}

{77}

{78}

{79}

{72}

{73}

{74}

{75}

Point

Number

65

66

67

68

{70}

{71}

Point

Type Subpoint Name

LAO PID GAIN

LAO PID INT TIME

1

2

Factory

Default

(SI Units)

LAO PID DIF RATE

LAO PID SETPOINT

0

0

LDI CMD DIR MON FWD

LDI ACCELERATING OFF

LDI DECELERATING OFF

LDI ALARM NORMAL

–

–

LDI AT SPEED

LDI MAIN FREQ

OFF

OFF

–

–

LDI OPER CMD

LDI PARAM LOCK

OFF –

UNLOCK –

LDO JOG OFF

LDO LOCAL CNTRL *4 OFF

–

–

Engineering

Units

(SI Units)

PTC

SEC

Slope

(SI Units)

0.01

0.1

–

–

PERSEC *2 0.01

PTC 0.1

1

1

1

1

1

1

1

1

1

1

LDO MOP INC

LDO ACCEL RATE 1

LDO ACCEL RATE 2

LDO DECEL RATE 1

LDO DECEL RATE 2

LDO REF SELECT 1

LDO REF SELECT 2

LDO REF SELECT 3

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

LDO MOP DEC

LAO REFERENCE

LDI OK.FAULT

LDO RESET FAULT

LAO ERROR STATUS 0

OFF

0

OK –

NORMAL –

–

–

PCT

–

–

–

–

–

–

–

–

1

1

1

1

1

1

1

1

1

1

1

0.01

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Intercept

(SI Units) On Text Off Text

–

–

–

–

–

–

REV

ON

–

–

FWD

OFF

ON OFF

ALARM NORMAL

ON

ON

ON

LOCK

ON

ON

OFF

OFF

OFF

UNLOCK

OFF

OFF

ON

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

–

OFF

–

FAULT OK

RESET NORMAL

– – a.

Points not listed are not used in this application.

b.

A single value in a column means that the value is the same in English units and in SI units.

c.

Point numbers that appear in brackets { } may be unbundled at the field panel.

*1 Depends on drive model

*2 1 / Secs

*3 Depending on configuration, units can be volts or milliamperes.

*4 Local Control causes the drive to use

C108 [Start Source 2] and

C109 [Speed Ref 2] for start and

speed reference control.

G-4



55

60

61

62

51

52

53

54

47

48

49

50

43

44

45

46

63

64

65

66

67

68

39

40

41

42

33

36

37

38

29

30

31

32

23

24

25

26

13

20

21

22

08

09

11

12

04

05

06

07

Point Number

01

02

03

OPT RELAY 1

OPT RELAY 2

OPT RELAY 3

OPT RELAY 4

OPT RELAY 5

OPT RELAY 6

DIGITAL IN 1

DIGITAL IN 2

DIGITAL IN 3

DIGITAL IN 4

DIGITAL IN 5

DIGITAL IN 6

DIGITAL IN 7

INPUT REF 1

INPUT REF 2

ANALOG OUT 1

ANALOG OUT 2

LAST FAULT

PID GAIN

PID INT TIME

PID DIFF RATE

PID SETPOINT

Subpoint Name

CTLR ADDRESS

APPLICATION

FREQ OUTPUT

PCT OUTPUT

SPEED

CURRENT

TORQUE

POWER

DRIVE TEMP

DRIVE MWH

RUN TIME

DC BUS VOLT

OVRD TIME

FWD.REV MON

CMD FWD.REV

RUN.STOP MON

CMD RUN.STOP

READY

RUN ENABLE

DAY NGT

CURRENT LIMIT

ACCEL TIME 1

DECEL TIME 1

KEYPAD LOCK

READ PARAM #

READ VALUE

WRITE PARAM #

WRITE VALUE

DIGITAL OUT 1

DIGITAL OUT 2

DIGITAL OUT 3 b010 b014 b011 b012

–

– b005

–

Parameter

C104

– b001 d322 d323 b003 b013 b066, bit 1 (Running)

– d302, bit 2 (I/O Terminal 01)

–

–

P033

P039

P040

–

–

A198

–

–

T055, T056

T060, T061

T065, T066

T085 b007

A154

A155

A156

A157

R221, R222 *1

R224, R225 *1

R227, R228 *1

R230, R231 *1

R233, R234 *1

R236, R237 *1 d302, bit 0 (I/O Terminal 02) d302, bit 1 (I/O Terminal 03 ) d302, bit 2 (I/O Terminal 01) d302, bit 3 (I/O Terminal 05) d302, bit 4 (I/O Terminal 06) d302, bit 5 (I/O Terminal 07) d302, bit 6 (I/O Terminal 08) d305 d306

T082



88

92

93

94

99

84

85

86

87

80

81

82

83

76

77

78

79

72

73

74

75

Point Number

70

71

Subpoint Name

CMD DIR MON

ACCELERATING

DECELERATING

ALARM

AT SPEED

MAIN FREQ

OPER CMD

PARAM LOCK

JOG

LOCAL CNTRL

MOP INC

ACCEL RATE 1

ACCEL RATE 2

DECEL RATE 1

DECEL RATE 2

REF SELECT 1

REF SELECT 2

REF SELECT 3

MOP DEC

REFERENCE

OK.FAULT

RESET FAULT

ERROR STATUS

–

–

–

–

–

–

– b022

–

Parameter

b006, bit 2 (Forward) b006, bit 3 (Accelerating) b006, bit 4 (Decelerating)

–

– d301 (Digit 0)

–

–

–

–

–

– d301 (Digit 1)

–

*1 These parameters affect the operation of an optional auxiliary relay board.

G-5

G-6


Using Percent (%) for the Reference

The Reference (Point 92) for P1 is set as a percentage from 0% to

+100%.

100%

0%

0 Pr. P035 [Maximum Freq] Value

Table G.3 Example Speed Reference and Feedback for a PowerFlex 400

(P035 = 60 Hz)

Reference (Point 92)

Percent Speed

100%

50%

60 Hz

30 Hz

25%

0%

15 Hz

0 Hz

Speed

60 Hz

30 Hz

15 Hz

0 Hz

PCT Output (Point 4)

Percent

100%

50%

25%

0%


G-7

Using P1 Configurable Points to Access Parameters

Configurable points are inputs and outputs that let you read and write parameter values. These objects handle only 15-bit parameter values

(0 – 32767).

Important: If a parameter has a decimal point, the value must be properly scaled by the user. For example, Accel Time has two decimal places. To use the value 60.00, the scaled value 6000 must be communicated to the drive. The scaled value 6000 will be returned.

Reading Parameter Values

The configurable points may show any parameter in the drive by configuring the Param# in the Read Param point. The drive reads the value of the parameter configured in the Param# for the Read Param point and shows the result in the Read Value point. The Param# for the

Read Param point default to commonly accessed parameters and can be changed if desired. A “0” disables the fetching of data and a “0” is

returned in the Read Value point. See Figure G.1

and Table G.4

.

Figure G.1 Configurable Input Point Operation

Controller

Set Point 36 with

Param# to Read

Data From.

Drive

Set Point 37 to get

Data of Param# in

Point 36.

Table G.4 Configurable Points: Inputs

Point Name

36 Read Param

37 Read Value

Description

Param# to read value

Value of parameter specified by Point 36

Default

0

0

G-8


Writing Parameter Values

These outputs are written each time the Write Value point is written from the network.

The Param# for Write Param point’s default to commonly accessed parameters and can be changed if desired. A value of “0” in the Param# for Write Param point field disables the writing of data.

Figure G.2 Configurable Output Point Operation

Controller

Set Point 38 with

Param# to Read

Data To.

Drive

Write Point 39 to

Write Data to

Param# in Point 38.

Table G.5 Configurable Points: Outputs

Point Name

38 Write Param

39 Write Value

Description

Param# to write value

Default

0

New value of parameter specified by Point 38 0

Index

A

AC Supply

Ground, 1-8

Source, 1-6

Ungrounded, 1-6

Armored Cable, 1-11

Auto Rstrt Tries Fault, 4-4

Auxiliary Input Fault, 4-3

B

Before Applying Power, 2-1, 2-2

Bus Capacitors, Discharging, P-3

C

Cable Length, 1-16

Cable, Power, 1-11

Capacitors, Discharging, P-3

Catalog Number Explanation, P-4

CE Conformity, 1-27

Checklist, Start-Up, 2-1, 2-2

Circuit Breakers

Input, 1-9

Comm Loss Fault, 4-4

Command Sources for Start and

Speed, 1-24

Common Symptoms and Corrective

Action, 4-5

Contactors, Input, 1-15

Control, 2 and 3 Wire, 1-20, 1-23

Conventions, Manual, P-2

Cover, Opening, 1-1

D

Dimensions

Drive, B-7

Minimum Clearances, 1-4

Discharging Bus Capacitors, P-3

Display, 2-3, 2-4, 2-6, 2-7, 2-8, 2-9

Display Group Parameters, 3-4

Distribution Systems, Ungrounded,

1-6

Drive Frame Size, P-2, B-7

Drive Grounding, 1-8

Drive Overload Fault, 4-4

Drive Ratings, P-4, A-1

DriveExecutive, 3-1

DriveExplorer, 3-1

E

Earthing, see Grounding

EMC/RFI

Grounding, Filter, 1-9

Interference, 1-27, 1-29

ESD, Static Discharge, P-3

F

Faults

Auto Rstrt Tries, 4-4

Auxiliary Input, 4-3

Comm Loss, 4-4

Drive Overload, 4-4

Ground Fault, 4-3

Heatsink OvrTmp, 4-3

HW OverCurrent, 4-3

I/O Board Fail, 4-5

Motor Overload, 4-3

Motor Stalled, 4-3

OverVoltage, 4-3

Parameter Checksum, 4-4

Phase Short, 4-4

Phase to Ground Short, 4-4

Power Loss, 4-3

Power Unit, 4-4

SW OverCurrent, 4-4

UnderVoltage, 4-3

Filter, RFI, 1-9

Frame Designations, P-2, A-1, B-7

Fuses

Input, 1-9

Ratings, A-1

G

General Precautions, P-3

Ground Fault, 4-3

Grounding

Filter, 1-9

General, 1-8

Index-2

H

Heatsink OvrTmp Fault, 4-3

HW OverCurrent Fault, 4-3

I/O

I

Wiring, 1-15

Wiring Examples, 1-20, 1-23

I/O Board Fail Fault, 4-5

Input Contactor, 1-15

Input Fusing, 1-9

Input Power Conditioning, 1-7

Installation, 1-1

Integral Keypad, 2-3

Interference, EMC/RFI, 1-27, 1-29

K

Keypad, 2-3

L

LEDs, 2-3, 2-4, 2-6, 2-7, 2-8, 2-9

M

Metasys N2

point map, F-3, G-2

Minimum Clearances, 1-4

Motor Cable Length, 1-13

Motor Overload, 4-3

Motor Overload Fault, 4-3

Motor Stalled Fault, 4-3

motor starter, 1-9

Mounting Options and Clearances,

1-4

MOVs, 1-6

O

Opening the Cover, 1-1

Operator Interface, 2-3

OverVoltage Fault, 4-3

P

Parameter

Descriptions, 3-1

Types, 3-1

Viewing and Editing, 2-5

Parameter Checksum Fault, 4-4

Parameters

Display Group, 3-4

Program Group, 3-7

PE Ground, 1-8

Phase Short Fault, 4-4

Phase to Ground Fault, 4-4

point map

Metasys N2, F-3, G-2

Power Cables/Wiring, 1-11

Power Conditioning, Input, 1-7

Power Connections, Single-Phase,

A-7

Power Loss Fault, 4-3

Power Unit Fault, 4-4

Powering Up the Drive, 2-1, 2-2

Precautions, General, P-3

Product Selection, B-1

Program Group Parameters, 3-7

Programming, 3-1

R

Ratings, A-1

Reflective Wave Protection, 1-13

Removing Cover, 1-1

Repeated Start/Stop, 1-15

Repeated Start/Stop Precautions,

1-15

RFI, see EMC/RFI

RWR (Reflective Wave Reducer),

1-13

S

Safety Ground, 1-8

Shielded Power Cables, 1-11

Short Circuit Protection, 1-9

Single-Phase Input Power

Connections, A-7

Software, 3-1

Start and Speed Reference Selection

and Control, 1-24, 1-25

Start/Stop, Repeated, 1-15

Start-Up Checklist, 2-1, 2-2

Static Discharge, ESD, P-3

Status LEDs, 2-3, 2-4, 2-6, 2-7, 2-8,

2-9

Supply Source, AC, 1-6

SW OverCurrent Fault, 4-4

System Grounding, 1-8

T

Terminal Block

I/O, 1-16

Power, 1-15

Three Wire Control, 1-20, 1-23

Two Wire Control, 1-20, 1-23

U

UnderVoltage Fault, 4-3

Ungrounded Supply, 1-6

Unshielded Power Cables, 1-11

W

Wiring, 1-1

Block Diagram, 1-17, 1-18, 1-19

I/O, 1-15

I/O Examples, 1-20, 1-23

Power, 1-11

Index-3

Index-4

*T304*

5011625904-T304 www.rockwellautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

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Publication 22C-UM001E-EN-P – November 2005

Supercedes 22C-UM001D-EN-P – August 2005 Copyright © 2005 Rockwell Automation, Inc. All rights reserved.