Barnes 2SEV Installation And Operation Manual

Manual Index

BARNES

®

INSTALLATION and OPERATION MANUAL

Submersible Sewage Ejector

SERIES: 2SEV & 3SEV, L & DS

1.5 & 2.0 HP, 3450 RPM

Single and Double Seal

SUPERSEDED

Some parts may NOT be available

IMPORTANT: Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems’ constant product improvement program, product changes may occur. As such Crane Pumps & Systems Inc. reserves the right to change product without prior written notification.

PUMPS & SYSTEMS

A Crane Co. Company 420 Third Street/P.O. Box 603

Piqua, Ohio 45356-0603

Phone: (937) 778-8947

Fax: (937) 773-7157 www.cranepumps.com

83 West Drive, Brampton

Ontario, Canada L6T 2J6

Phone: (905) 457-6223

Fax: (905) 457-2650

Form No. 780976-Rev. B

TABLE OF CONTENTS

SAFETY FIRST.....................................................................................................................3

A. PUMP SPECIFICATIONS.....................................................................................................4 - 5

B. GENERAL INFORMATION...................................................................................................6

C. INSTALLATION ....................................................................................................................6 - 7

ELECTRICAL DATA .............................................................................................................8

D. START-UP OPERATION ......................................................................................................9

E. PREVENTATIVE MAINTENANCE........................................................................................9

F. SERVICE and REPAIR .........................................................................................................9 - 15

G. REPLACEMENT PARTS ......................................................................................................16

TROUBLE SHOOTING .........................................................................................................17

SINGLE SEAL - CROSS-SECTION (Fig. 15) ......................................................................18

SINGLE SEAL - EXPLODED VIEW (Fig. 16) ......................................................................19

DOUBLE SEAL - CROSS-SECTION (Fig. 17)......................................................................20

DOUBLE SEAL - EXPLODED VIEW (Fig. 18)......................................................................21

PARTS LIST ........................................................................................................................22 - 23

RETURNED GOODS POLICY..............................................................................................25

WARRANTY

START-UP REPORT

WARRANTY REGISTRATION

SPECIAL TOOLS AND EQUIPMENT

INSULATION TESTER (MEGGER)

DIELECTRIC TESTER

SEAL TOOL KIT ( see parts list)

PRESSURE GAUGE KIT (see parts list)

Other brand and product names are trademarks or registered trademarks of their respective holders.

® Barnes is a registered trademark of Barnes Pumps, Inc.

© Barnes Pumps, Inc. 2001, 2002 Alteration Rights Reserved. Printed in U.S.A.

2

SAFETY FIRST!

Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT

PROBLEMS.

To help recognize this information, observe the following symbols:

WARNING !

Do not pump hazardous materials

(flammable, caustic, etc.) unless the pump is

specifically designed and designated to handle them.

CAUTION !

Do not block or restrict discharge hose,

as discharge hose may whip under pressure.

IMPORTANT!

Warns about hazards that can result in personal injury or Indicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored.

WARNING !

Do not wear loose clothing that may

become entangled in moving parts.

CAUTION !

Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below.

WARNING ! Keep clear of suction and discharge

openings. DO NOT insert fingers in pump with

power connected.

WARNING ! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below.

Always wear eye protection when working on pumps.

Hazardous fluids can cause fire or explosions, burns or death could result.

Extremely hot -

Severe burns can occur on contact.

Toxic Fumes -

Breathing can cause nausea, fainting or death.

Hazardous pressure

Eruptions or explosions could cause personal injury or property damage

Make sure lifting handles are securely fastened each

time before lifting. DO NOT operate pump without safety

devices in place. Always replace safety devices that

have been removed during service or repair. Secure the

pump in its operating position so it can not tip over, fall

or slide.

Biohazard can cause serious personal injury.

Hazardous voltage can shock, burn or cause death.

DO NOT exceed manufacturers recommendation for

maximum performance, as this could cause the motor

to overheat.

Rotating machinery

Amputation or severe

laceration can result.

Eye protection required

DO NOT remove cord and strain relief. DO NOT connect

conduit to pump.

Only qualified personnel should install, operate and repair pump. Any wiring of pumps should be performed by a qualified electrician.

WARNING !

Cable should be protected at all times to

avoid punctures, cut, bruises and abrasions. Inspect

frequently. Never handle connected power cords with

wet hands.

WARNING !

To reduce risk of electrical shock, pumps and

control panels must be properly grounded in accordance

with the National Electric Code (NEC) or the Canadian

Electrical Code (CEC) and all applicable state, province,

local codes and ordinances. Improper grounding voids

warranty

WARNING !

To reduce risk of electrical shock, always

disconnect the pump from the power source before

handling or servicing. Lock out power and tag.

WARNING !

Operation aga inst a closed discharge valve will cause premature bearing and seal failure on any pump, and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body.

CAUTION !

Never operate a pump with a plug-in

type power cord without a ground fault

circuit interrupter.

WARNING !

To reduce risk of electrical shock, all

wiring and junction connections should be made per

the NEC or CEC and applicable state or province and

local codes. Requirements may vary depending on

usage and location.

WARNING !

Submersible Pumps are not approved for

use in swimming pools, recreational water installations

decorative fountains or any installation where human

contact with the pumped fluid is common.

WARNING !

Products returned must be cleaned,

sanitized, or decontaminated as necessary prior to

shipment, to insure that employees will not be exposed to

health hazards in handling said material. All Applicable

Laws And Regulations Shall Apply.

Bronze/brass and bronze/brass fitted pumps may contain

lead levels higher than considered safe for potable water

systems. Various government agencies have determined

that leaded copper alloys should not be used in

potable water applications. For non-leaded copper

alloy materials of construction, please contact factory.

CAUTION ! Pumps build up heat and pressure

during operation-allow time for pumps to cool

before handling or servicing.

Crane Pumps & Systems, Inc is not responsible for losses,

injury, or death resulting from a failure to observe these safety

precautions, misuse or abuse of pumps or equipment.

3

SECTION: A- PUMP SPECIFICATIONS

DISCHARGE: 2" (51mm) NPT, Vertical

3" (76mm) NPT, Vertical

LIQUID TEMPERATURE: 104°F (40°C) Continuous.

VOLUTE:

MOTOR HOUSING:

SEAL PLATE:

IMPELLER: Design:

Cast Iron ASTM A-48, Class 30.



Material:

Vortex, Open with Pump Out Vanes

On Back Side.

85-5-5-5 Bronze

Dynamically Balanced, ISO G6.3.

SHAFT:

SQUARE RINGS:

HARDWARE:

PAINT:

SEAL: Design:

Material:

416 Stainless Steel

Buna-N

300 Series Stainless Steel

Air Dry Enamel.

Single Mechanical or Tandem

Mechanical with Oil-Filled Reservoir

Rotating Face - Carbon

Stationary Face - Ceramic

CABLE ENTRY:

SPEED:

Elastomer - Buna-N

Hardware - 300 Series Stainless

20 ft. (6M)Cord. Plug on 120 Volt,

Custom Molded for Sealing and

Strain Relief .

3450 RPM (Nominal).

UPPER BEARING:

Design: Single Row, Ball

Lubrication: Oil

Load: Radial

LOWER BEARING:

Design: Single Row, Ball

Lubrication: Oil

Load: Radial & Thrust

MOTOR: Design: NEMA L-Single Phase, NEMA B-Three

Phase Torque Curve. Completely

Oil-Filled, Squirrel Cage Induction.

Insulation: Class

SINGLE PHASE: Permanent Split Capacitor (PSC).

Includes Overload Protection In Motor.

THREE PHASE: 200-240/480 is Tri Voltage motor. 600V.

Requires Overload Protection to be

Included in Control Panel.

OPTIONAL EQUIPMENT: Seal Material, Impeller Trims, Additional

Cable, N/C Temperature Sensors with cable for 3 phase pumps

(Requires Relay in Control Panel), N/O Moisture Sensor with cable for DS pumps (Requires Relay in Control Panel). 3" NPT Discharge

Adapter.

2SEV-L Series inches

(mm)

12.63

(321)

6.25

(159)

19.07

(484)

1.50

(38)

4.88

(124)

9.75

(248)

6.66

(169)

4

2SEV-DS Series

20.78

(528)

12.63

(321)

6.25

(159)

1.50

(38)

4.88

(124)

9.75

(248)

inches

(mm)

6.66

(169)

3SEV-L Series

13.99

(355)

7.06

(179)

2.06

(52)

4.88

(124)

9.75

(248)

19.07

(484)

9.03

(229)

3SEV-DS Series

13.99

(355)

7.06

(179)

9.03

(229)

20.78

(528)

2.06

(52)

4.88

(124)

9.75

(248)

5

SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

Congratulations! You are the owner of one of the finest pumps on the market today. Barnes

®

Pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications.

This Barnes Pumps, Inc. manual will provide helpful information concerning installation, maintenance, and proper service guidelines.

B-2) Receiving:

Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the packaging, do not lose or misplace.

B-3) Storage:

Short Term Barnes Pumps are manufactured for efficient performance following short inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months.

Long Term Any length of time exceeding six (6) months, but not more than twenty-four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind-blown dust, etc.), and whose temperature can be maintained between +40 deg. F and +120 deg. F. If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a water base, air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil.

Pump should be stored in its original shipping container. On initial start up, rotate impeller by hand to assure seal and impeller rotate freely. If it is required that the pump be installed and tested before the long term storage begins, such installation will be allowed provided:

1.) The pump is not installed under water for more than one (1) month.

2.) Immediately upon satisfactory completion of the test, the pump is removed, thoroughly dried, repacked in the original shipping container, and placed in a temperature controlled storage area.

B-4) Service Centers:

For the location of the nearest Barnes Pumps Service Center, check your Barnes Engineered catalog, your Barnes Pumps,

Inc. representative or Barnes Pumps, Inc. Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps &

Systems Canada, Brampton, Ontario,

(905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

These pumping units are self-contained and are recommended for use in a sump, lift station or basin. The sump, lift station or basin shall be vented in accordance with local plumbing codes.

This pump is designed to pump sewage, effluent, or other nonexplosive or noncorrosive wastewater. and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code (NEC), ANSI/NFPA 70 or the

Canadian Electrical Code (CEC). Never install the pump in a trench, ditch or hole with a dirt bottom; the legs will sink into the dirt and the suction will become plugged.

C-1.1) Submergence:

It is recommended that the pump be operated in the submerged condition and the sump liquid level should never be less than

10 inches above the pump bottom (see Fig. 1).

Recommended

Submergence

Level

Minimum

Submergence

Level

10"

Bottom of Feet Fig. 1

C-2) Discharge:

Discharge piping should be as short as possible. Both a check valve and a shut-off valve are recommended for each pump being used. The check valve is used to prevent backflow into the sump. Excessive backflow can cause flooding and/or damage to the pump. The shut-off valve is used to stop system flow during pump or check valve servicing.

Barnes Pumps supplies a Stainless Rail Package for the 2" models and also a variety of 2" and 3" break-away fitting discharge systems designed to allow the submersible wastewater pump to be installed or removed without requiring personnel to enter the wet well. Contact your local Barnes

Pumps distributor for complete details.

6

Stainless Rail Package (Not Shown)- The package system comes complete and ready to place into the ground as outlined in the project specifications. The moveable portion of the Break

Away Fitting (BAF), check valve, piping and guide bracket comes assembled on the pump along with the lifting cable.

Insert pump bracket and moveable portion of BAF into the guide channel and lower pump into basin (DO NOT DROP) . Now connect power and control cables to the junction box or control panel depending on system design.

C-3) Liquid Level Controls:

The level controls are to be supported by a mounting bracket that is attached to the sump wall, cover or junction box. Cord grips are used to hold the cords in place on the mounting bracket. The control level can be changed by loosening the grip and adjusting the cord length as per the plans and specifications. Be certain that the level controls cannot hang up or foul in it’s swing and that the pump is completely submerged when the level control is in the "Off" mode.

Figure 2 shows a typical installation for 1 phase 120 volt pump with a piggy-back plug for manual and automatic operation.

Manual

Fig. 2

Automatic

Automatic -

Manual -

Plug float cord into outlet, then plug pump cord into float cord.

Plug pump cord directly into outlet.

C-4) Electrical Connections:

An acceptable motor control switch shall be provided at the time of installation.

C-4.1) Power and Control Cable:

The cord assembly mounted to the pump must not be modified in any way except for shortening to a specific application. Any splice between the pump and the control panel must be made in accordance with all applicable electric codes. It is recommended that a junction box, if used, be mounted outside the sump or be of at least Nema 4 (EEMAC-4) construction if located within the wet well.

DO NOT USE THE POWER OR

CONTROL CABLE TO LIFT PUMP.

NOTE: THE WHITE

WIRE IS NOT A NEUTRAL OR GROUND LEAD, BUT A

POWER CARRYING CONDUCTOR.

C-4.2) Overload Protection :

C-4.2-1) Three Phase (Optional) The normally closed (N/C) thermal sensor is embedded in the motor windings and will detect excessive heat in the event an overload condition occurs. The thermal sensor will trip when the windings become too hot and will automatically reset itself when the pump motor cools to a safe temperature. It is recommended that the thermal sensor be connected in series to an alarm device to alert the operator of an overload condition, and/or the motor starter coil to stop the pump. In the event of an overload, the source of this condition should be determined and rectified immediately. DO

NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD

CONDITION OCCURS !

C-4.2-2) Single Phase (Standard) The type of in-winding overload protector used is referred to as an inherent overheating protector and operates on the combined effect of temperature and current. This means that the overload protector will trip out and shut the pump off if the windings become too hot, or the load current passing through them becomes too high. It will then automatically reset and start the pump up after the motor cools to a safe temperature. In the event of an overload, the source of this condition should be determined and rectified immediately. DO NOT LET THE

PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION

OCCURS !

If current through the temperature sensor exceeds the values listed, an intermediate control circuit relay must be used to reduce the current or the sensor will not work properly.

TEMPERATURE SENSOR ELECTRICAL RATINGS

Volts Continuous

Amperes

Inrush

Amperes

220-240 1.50

15.0

440-480

600

0.75

0.60

7.5

6.0

C-4.3) Moisture Sensors- DS Models: (Optional)

A normally open (N/O) detector is installed in the pump seal chamber which will detect any moisture present. It is recommended that this detector be connected in series to an alarm device or the motor started coil to alert the operator that a moisture detect has occurred. In the event of a moisture detect, check the individual moisture sensor probe leads for continuity, ( ∞ resistance = no moisture) and the junction box/control box for moisture content. The above situations may induce a false signal in the moisture detecting circuit. If none of the above tests prove conclusive, the pump(s) should be pulled and the source of the failure identified and repaired. IF

A MOISTURE DETECT HAS OCCURRED SCHEDULE

MAINTENANCE AS SOON AS POSSIBLE.

C-4.4) Wire Size:

Consult a qualified electrician for proper wire size if additional power cable length is required. See table for electrical information.

7

MODEL

NO.

2SEV1522L

2SEV1592L

2SEV1542L

2SEV1552L

2SEV2022L

2SEV2092L

2SEV2042L

2SEV2052L

2SEV1522DS

2SEV1592DS

2SEV1542DS

2SEV1552DS

2SEV2022DS

2SEV2092DS

2SEV2042DS

2SEV2052DS

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

HP

240

200/240

480

600

240

200/240

480

600

VOLT

240

200/240

480

600

240

200/240

480

600

PH RPM

(Nom)

1 3450

3 3450

3 3450

3 3450

1

3

3

3

3450

3450

3450

3450

NEMA

START

CODE

F

F

A

C

C

J

J

J

FULL

LOAD

AMPS

13.5

11.5/10.5

5.2

4.2

16.0

12.6/11.5

5.8

4.6

LOCKED

ROTOR

AMPS

31.5

27.0

13.5

11.0

42.0

30.0

15.0

12.0

CORD

SIZE

CORD

TYPE

CORD

OD

12/3 SOW 0.610

14/4 SOW 0.600

14/4 SOW 0.600

14/4 SOW 0.600

12/3

14/4

14/4

14/4

SOW

SOW

SOW

SOW

0.610

0.600

0.600

0.600

1 3450

3 3450

3 3450

3 3450

1 3450

3 3450

3 3450

3 3450

J

J

J

F

F

A

C

C

13.5

11.5/10.5

5.2

4.2

16.0

12.6/11.5

5.8

4.6

31.5

27.0

13.5

11.0

42.0

30.0

15.0

12.0

12/3 SOW 0.610

14/4 SOW 0.600

14/4 SOW 0.600

14/4 SOW 0.600

12/3 SOW 0.610

14/4 SOW 0.600

14/4 SOW 0.600

14/4 SOW 0.600

Winding

Resistance

Main - Start

2.15 -- 12.49

4.22 -

17.0 -

22.2 -

1.26 -- 55.34

3.08 -

12.30 -

19.70 -

2.15 -- 12.49

4.22 -

17.0 -

22.2 -

1.26 -- 55.34

3.08 -

12.30 -

19.70 -

3SEV1522L

3SEV1592L

3SEV1542L

3SEV1552L

3SEV2022L

3SEV2092L

3SEV2042L

3SEV2052L

3SEV1522DS

3SEV1592DS

3SEV1542DS

3SEV1552DS

3SEV2022DS

3SEV2092DS

3SEV2042DS

3SEV2052DS

240

200/240

480

600

240

200/240

480

600

240

200/240

480

600

240

200/240

480

600

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

1.5

1.5

1.5

1.5

1 3450

3 3450

3 3450

3 3450

1 3450

3 3450

3 3450

3 3450

1 3450

3 3450

3 3450

3 3450

1 3450

3 3450

3 3450

3 3450

13.5

11.5/10.5

5.2

4.2

16.0

12.6/11.5

5.8

4.6

13.5

11.5/10.5

5.2

4.2

16.0

12.6/11.5

5.8

4.6

A

F

C

C

F

J

J

J

J

J

C

J

F

F

A

C

31.5

27.0

13.5

11.0

42.0

30.0

15.0

12.0

31.5

27.0

13.5

11.0

42.0

30.0

15.0

12.0

12/3 SOW 0.610

14/4 SOW 0.600

14/4 SOW 0.600

14/4 SOW 0.600

12/3 SOW 0.610

14/4 SOW 0.600

14/4 SOW 0.600

14/4 SOW 0.600

12/3 SOW 0.610

14/4 SOW 0.600

14/4 SOW 0.600

14/4 SOW 0.600

12/3 SOW 0.610

14/4 SOW 0.600

14/4 SOW 0.600

14/4 SOW 0.600

2.15 -- 12.49

4.22 -

17.0 -

22.2 -

1.26 -- 55.34

3.08 -

12.30 -

19.70 -

2.15 -- 12.49

4.22 -

17.0 -

22.2 -

1.26 -- 55.34

3.08 -

12.30 -

19.70 -

Winding Resistance ± 5%, measured from terminal block.

Pump Rated for Operation at ± 10% Voltage at Motor.

Optional Moisture sensor cable for DS models is 18/5, SOW, 0.470 O.D.

Optional - Temperature sensor cable for 3 phase models is 14/3 SOW, 0.530 O.D.

Optional - Moisture & Temperature sensor cable for 3 phase DS models is 18/5, SOW, 0.470 O.D.

8

SECTION: D START-UP OPERATION SECTION E: PREVENTATIVE MAINTENANCE

D-1) Check Voltage and Phase:

Before operating pump, compare the voltage and phase information stamped on the pump identification plate to the available power.

As the motor is oil filled, no lubrication or other maintenance is required, and generally Barnes Pumps will give very reliable service and can be expected to operate for years on normal sewage pumping without failing. However as with any mechanical piece of equipment a preventive maintenance program is recommended and suggested to include the following checks:

D-2) Check Pump Rotation:

Before putting pump into service for the first time, the motor rotation must be checked. Improper motor rotation can result in poor pump performance and can damage the motor and/or pump. To check the rotation, suspend the pump freely, momentarily apply power and observe the "kickback".

"Kickback" should always be in a counter-clockwise direction as viewed from the top of the pump motor housing.

1) Inspect motor chamber for oil level and contamination and repair as required per section F-1.

2) Inspect impeller and body for excessive build-up or clogging and repair as required per section F-2.

3) Inspect motor and bearings and replace as required per section F-3.

4) Inspect seal for wear or leakage and repair as required per section F-4.

D-2.1) Incorrect Rotation for Three-Phase Pumps:

In the event that the rotation is incorrect for a three-phase installation, interchange any two power cable leads at the control box. DO NOT change leads in the cable housing in the motor.

Recheck the "kickback" rotation again by momentarily applying power.

SECTION F: SERVICE AND REPAIR

D-2.2) Incorrect Rotation for Single-Phase Pumps:

In the unlikely event that the rotation is incorrect for a single phase pump, contact a Barnes Pumps Service Center.

NOTE: All item numbers in ( ) refer to Figures 15 thru 18.

F-1) Lubrication:

Anytime the pump is removed from operation, the cooling oil in the motor housing (6) should be checked visually for oil level and contamination.

D-3) Start-Up Report:

Included at the end of this manual are two start-up report sheets, these sheets are to be completed as applicable. Return one copy to Barnes Pumps, Inc. and store the second in the control panel or with the pump manual if no control panel is used. It is important to record this data at initial start-up since it will be useful to refer to should servicing the pump be required in the future.

D-3.1) Identification Plate:

Record the numbers from the pump identification plate on both

START-UP REPORTS provided at the end of the manual for future reference.

F-1.1) Checking Oil:

Motor Housing To check oil, set unit upright. Remove pipe plug (39) from motor housing (6). With a flashlight, visually inspect the oil in the motor housing (6) to make sure it is clean and clear, light amber in color and free from suspended particles. Milky white oil indicates the presence of water. Oil level should be just above the motor when pump is in vertical position.

D-3.2) Insulation Test:

Before the pump is put into service, an insulation (megger) test should be performed on the motor. The resistance values

(ohms) as well as the voltage (volts) and current (amps) should be recorded on the start-up report.

D-3.3) Pump-Down Test:

After the pump has been properly wired and lowered into the basin, sump or lift station, it is advisable to check the system by filling with liquid and allowing the pump to operate through its pumping cycle. The time needed to empty the system, or pump-down time along with the volume of water, should be recorded on the start-up report.

F-1.2) Testing Oil:

1.) Place pump on it’s side, remove pipe plug (39), from

motor housing (6) and drain oil into a clean, dry container.

2.) Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown.

3.) If oil is found to be clean and uncontaminated

(measuring above 15 KV. breakdown), refill the motor housing as per section F-1.4.

4.) If oil is found to be dirty or contaminated (or measures below 15 KV. breakdown), the the pump must be carefully inspected for leaks at the shaft seal (28), cable assemblies (16) and (56 if used), square ring (27) and pipe plug (39), before refilling with oil. To locate the leak, perform a pressure test as per section F-1.3.

After leak is repaired, dispose of old oil properly, and refill with new oil as per section F-1.4.

9

F-1.3) Pressure Test:

Pumps that have been disassembled, Motor Housing If the pump has been disassembled, the oil should be drained before a pressure test, as described in section F-1.1. Remove pipe plug (39) from motor housing (6). Apply pipe sealant to pressure gauge assembly and tighten into hole (See Figure 3).

Pressurize motor housing to 10 P.S.I. Use soap solution around the sealed areas and inspect joints for “air bubbles”.

If, after five minutes, the pressure is still holding constant, and no “bubbles” are observed, slowly bleed the pressure and remove the gauge assembly. Replace oil as described in section F-1.4. If the pressure does not hold, then the leak must be located and repaired.

⇐ 10 PSI AIR

Pressure Gauge Ass’y

(See Parts List)

Remove

Plug

Remove Plug

10 PSI AIR

⇓

F-1.4) Replacing Oil:

Motor Housing- Set unit upright and refill with new cooling oil as per Table 1 (see parts list for amount). Fill to just above motor as an air space must remain in the top of the motor housing to compensate for oil expansion (see Fig. 15 or 17). Apply pipe thread compound to threads of pipe plug (39) then assemble to motor housing (6).

Important ! - For single phase units, oil level should be below capacitor

Seal Chamber (DS Units Only) Set unit on its side, with plug

(44) upward, and refill with new oil as per Table 1 (see parts list for amount). Apply pipe thread compound to threads of pipe plug (44) and assemble to outer seal plate (29).

Warning ! - Do not overfill oil.

Overfilling of motor housing with oil can create excessive and dangerous hydraulic pressure which can destroy the pump and create a hazard.

Overfilling oil voids warranty.

TABLE 1 - COOLING OIL - Dielectric

SUPPLIER GRADE

BP

Conoco

Enerpar SE100

Pale Paraffin 22

Mobile

G & G Oil

Imperial Oil

Shell Canada

Texaco

Woco

D.T.E. Oil Light

Circulating 22

Voltesso-35

Transformer-10

Diala-Oil-AX

Premium 100

NOTE: THIS

PLUG FOR DS

MODELS ONLY.

Fig. 3

Pumps that have NOT been disassembled, Motor Housing-

The pressure test may be done with the oil at its normal level.

Remove pipe plug (39) from motor housing (6). Apply pipe sealant to pressure gauge assembly and tighten into hole (see

Figure 3). Pressurize motor housing to 10 P.S.I. Use soap solution around the sealed areas above the oil level and inspect joints for “air bubbles”. For sealed areas below the oil level, leaks will seep oil. If, after five minutes, the pressure is still holding constant, and no “bubbles”/oil seepage is observed, slowly bleed the pressure and remove the gauge assembly. If the pressure does not hold, then the leak must be located and repaired.

Seal Chamber (DS Units Only) Set unit on its side with fill plug (44) downward, remove plug (44) and drain all oil from seal chamber. Apply pipe sealant to pressure gauge assembly and tighten into hole in outer seal plate (29). Pressurize seal chamber to 10 P.S.I. and check for leaks as outlined above.

CAUTION ! Pressure builds up extremely fast, increase pressure by "tapping" air nozzle. Too much pressure will damage seal. DO NOT exceed 10 P.S.I.

F-2) Impeller and Volute Service:

F-2.1) Disassembly and Inspection:

To clean out volute (1) or replace impeller (33), disconnect power, remove hex bolts (26), and lockwasher (12), vertically lift motor and seal plate assembly from volute (1) and spacer ring (31), see Figure 4. Clean out body if necessary. Clean and examine impeller (33), for pitting or wear and replace if required, inspect gasket (36) and replace if cut or damaged. If the impeller (33) needs replacing, place a flat screwdriver in the slot of the end of the shaft to hold the shaft stationary while unscrewing the impeller (33).

10

Fig. 4

F-2.2) Reassembly:

To install impeller (33), clean the threads with thread locking compound cleaner. Apply removable Loctite® 609 or equivalent to shaft threads. Screw impeller onto the shaft hand tight while using a screwdriver in the slot at the end of the shaft to hold it stationary. It is important that the spring of the lower shaft seal (28) seats in the hub of the impeller (33). Rotate impeller to check for binding. Position gasket (36) on volute flange and place spacer ring (31) over it. Place another gasket

(36) on spacer ring and position impeller and motor housing on spacer ring (31). Position lockwasher (12) on cap screw (26) and screw into volute (1). Torque to 100 in-lbs. Check for free rotation of motor and impeller.

Fig. 6

F-3) Shaft Seal Service:

Important ! - Handle seal parts with extreme care.

DO NOT scratch or mar lapped surfaces.


Outer Seal (All Units) To expose shaft seal (28) for examination, disassemble volute and impeller as outlined in paragraph F-2.1. If further repair is required, remove retaining ring (28d), spring (28c) and rotating member (28b) from shaft

(see Figures 5 & 6). Examine all seal parts and especially contact faces. Inspect seal for signs of wear such as uneven wear pattern on stationary members, chips and scratches on either seal face. DO NOT interchange seal components, replace the entire shaft seal (28). If replacing seal, remove stationary (28a) by prying out with flat screwdriver.

SINGLE SEAL

Fig. 5

11

DOUBLE

Inner Seal (DS Units Only) To expose inner shaft seal (28) for examination, remove outer seal as outlined above.

Remove socket head cap screws (64). Lift outer seal plate (29) and square-ring (27) from inner seal plate (5), see Figure 7. If further repair is required, remove snap ring (32), retaining ring

(28d), spring (28c) and rotating member (28b) from shaft.

Examine as outlined in outer seal paragraph. If replacing seal, remove stationary (28a) by prying out with flat screwdriver.

Make sure the stationary member is in straight. Slide a bullet

(see parts list - seal tool kit) over motor shaft. Lightly oil ( DO

NOT use grease) shaft, bullet and inner surface of bellows on rotating member (28b), see Figure 9. With lapped surface of rotating member (28b) facing inward toward stationary member, slide rotating member over bullet and onto shaft, using seal pusher, until lapped faces of (28a) and (28b) are together (see Figure 8).

MOTOR & SEAL PLATE

STATIONARY (28a)

SEAL PUSHER

Fig. 7 - DS Pumps


Inner Seal (DS Units Only) Clean and oil seal cavities in seal plates (5, 29). Lightly oil ( DO NOT use grease) outer surface of stationary member (28a). Press stationary member (28a) firmly into inner seal plate (5), using a seal pusher (see parts list - seal tool kit). Nothing but the seal pusher is to come in contact with seal face (see Figure 8).

Important ! - DO NOT hammer on the seal pusherit will damage the seal face.

Stationary Member (28a),

Polished Face Out.

Seal Plate (5) and

(29-DS Models)

Fig. 8

SEAL PUSHER

Fig. 9

BULLET

R O T A T I N G

MEMBER (28b)

It is extremely important to keep seal faces clean during assembly. Dirt particles lodged between these faces will cause the seal to leak. Place spring (28c) over shaft and in place on rotating member (28b), making sure it is seated on retainer and not cocked or resting on bellows tail. Slide retaining ring (28d) over shaft and let rest on spring (28c). Replace snap ring (32) in groove of shaft. Set square-ring (27) in groove on outer seal plate (29) and place outer seal plate (29) onto inner seal plate

(5). Replace socket head cap screws (64) and torque to 60 in-lbs.

Outer Seal (All Units) Press stationary member (28a) firmly into outer seal plate (5, or 29 on DS Units) as described above.

Slide rotating member (28b) onto stationary member using seal pusher as described above. Place spring (28c) and retaining ring (28d) onto rotating member (28b). Assemble impeller and volute as outlined in paragraph F-2.2. Replace oil as outlined in paragraph F-1.4.

F-4) Motor and Bearing Service


To examine or replace the motor (7), capacitor (9, single phase units), controls (56, optional), and bearing (25), drain oil from motor as outlined in paragraph F-1.1. Disassemble volute and impeller as outlined in paragraph F-2.1 and disassemble shaft seal as outlined in paragraph F-3.1.

Position unit upright, using blocks to avoid resting unit on shaft.

Unscrew cable hex bolts (11) and remove compression flange

(16a) and power cord (16). Remove snap ring (19) with a flat head screwdriver. Pull the terminal block (21) out of the housing

(6) using a T-bolt or a pair of pliers and a .25-20 screw in the threads of the terminal block (21). Be sure to leave slack on the motor leads connected underneath. Use needle nose pliers to pull each female connector off of the pins on the underside of the terminal block (21), see Figure 10. The unit voltage should be noted.

12

Fig. 10

Repeat cable and terminal block removal procedure for any control cables (56) if equipped. Remove socket head screws

(47). Vertically lift the motor housing (6) from seal plate (5) by lifting handle (13). Inspect square ring (27) for damage or cuts.

Remove the motor bolts and lift motor stator from seal plate

(5). Disconnect capacitor leads from capacitor (9, single phase units). Examine bearing (25) and replace if required. If replacement is required, remove bearing (25) from motor shaft using a wheel puller or arbor press, see Figure 11

Check motor capacitor (9, single phase units) with an Ohm meter by first grounding the capacitor by placing a screwdriver across both terminals and then removing screwdriver.

Connect Ohm meter (set on high scale) to terminals. If needle moves to infinity ( ∞ ) then drifts back, the capacitor is good. If needle does not move or moves to infinity ( ∞ ) and does not drift back, replace capacitor (9).

If moisture sensors (4, optional) are damaged, disconnect leads by removing machine screws (45) and washers (46) from probes (4). Remove probes (4) from seal plate (5). To test the temperature sensor (50, optional), check for continuity between the black and white wires. If found to be defective, contact a motor service station or Barnes Pumps Service department. Inspect motor winding for shorts and check resistance values. Check rotor for wear. If rotor or the stator windings are defective, the complete motor must be replaced.

Important ! - All parts must be clean before reassembly.


Moisture Sensors, DS Models If pump is equipped with optional moisture sensors, reassemble by applying thread compound to threads on probes (4) and install in upper seal plate (5), see Figures 17 and 18. Connect wire assemblies

(53) to probes (4) with washers (46) and machine screws (45).

Thermal Sensors If pump is equipped with optional thermal sensors use terminal connectors (52) to connect wire assemblies (51) to sensor leads. If found to be defective, contact a motor service station or Barnes Pumps Service department.

Bearings When replacing bearing, be careful not to damage the rotor or shaft threads. Clean the shaft thoroughly. Press bearing (25) on the motor shaft, position squarely onto the shaft applying force to the inner race of the bearing only, until bearing seats against the retaining ring (24).

Motor Slide lower bearing (25) and motor shaft squarely into the seal plate (5) until bearing seats on the bottom. Place stator over rotor, lining up motor bolts with holes in seal plate

(5). Position capacitor (9, single phase units) so that it will lay on the opposite side of the cable entry bosses of the motor housing (6). Reconnect capacitor leads. Torque motor tie bolts to 17 in-lbs. Set square ring (27) in grove on seal plate (5).

Fig. 11

13

F-4.3) Wiring Connections:

Check power cables (16) and control cable (56, if used), for cracks or damage and replace if required (see Figure 12). Make internal wiring connections which are independent of the terminal block as shown, using connectors (48) and wire assemblies (49) as required. Do not use wire nuts. Slip motor leads and ground wire into fiberglass sleeve. Lower motor housing (6) down onto seal plate (5) while aligning holes and stringing motor leads through the cable entry bore(s). (Slipping cords inside a 1 ft. length of .5” conduit makes this easier).

Place socket head cap screws (47) through seal plate (5) into motor housing (6) and torque to 60 in-lbs. Reconnect motor and optional control leads to the underside of the terminal block(s)

(21), (54 optional) as shown in Figure 13. Note that the pins are numbered underneath the terminal block. Place o-ring (20) into groove in terminal block and lubricate with dielectric oil. Press the terminal block (21) into the housing so it seats completely below the snap ring groove. Place snap ring (19) into groove in cable entry bore of housing. Repeat terminal block installation for control cable, if equipped.

F-4.4) Cable Assemblies:

Power/Control Cable- Refill the cooling oil as outlined in paragraph F-1.3. Make wire connections as outlined in paragraph F-4.3. Insert female end of cable plug into housing bore aligning timing mark with hole in terminal block (21), see

Figure 14. Compress cable plug with compression flange (16a) by tightening hex bolts (11) into the housing (6). Torque to 132 in-lbs.

Fig. 12

Fig. 14

Fig. 13

SINGLE PHASE - 240 VOLT AC (PSC)

14

Fig. 13

15

SECTION: G REPLACEMENT PARTS

G-1 ORDERING REPLACEMENT PARTS:

When ordering replacement parts, ALWAYS furnish the following information:

1. Pump serial number and date code. (Paragraph G-4)

2. Pump model number. (Paragraph G-3)

3. Pump part number. (Paragraph G-2)

4. Part description.

5. Item part number.

6. Quantity required.

7. Shipping instructions.

8. Billing Instructions.

3

2

1

G-2 PART NUMBER: Typical Name Plate

The part number consists of a six (6) digit number, which appears in the catalog. A one or two letter suffix may follow this number to designate the design configuration. This number is used for ordering and obtaining information.

G-3 MODEL NUMBER:

This designation consists of numbers and letters which represent the discharge size, series, horsepower, motor phase and voltage, speed and pump design. This number is used for ordering and obtaining information.

G-4 SERIAL NUMBER:

The serial number block will consist of a six digit number, which is specific to each pump and may be preceded by a alpha character, which indicates the plant location. This number will also be suffixed with a four digit number, which indicates the date the unit was built (Date Code).

EXAMPLE: A012345 0490.

Reference the six digit portion (Serial Number) of this number when referring to the product.

16

TROUBLESHOOTING

CAUTION !

Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.

If operating problems persist, the following chart may be of assistance in identifying and correcting them:

MATCH "CAUSE" NUMBER WITH CORRELATING "CORRECTION" NUMBER.

NOTE: Not all problems and correction will apply to each pump model.

PROBLEM

Pump will not run.

Pump will not turn off.

Pump hums but doesn’t run.

Pump delivers insufficient capacity.

Pump cycles too frequently or runs periodically when fixtures are not in use.

Pump shuts off and turns on independent of switch. (trips thermal o verload protector). CAUTION!

Pump may start unexpectedly. Disconnect power supply.

NOTE: Some pumps DO NOT have thermal overload protection on the motor.

Check pump specifications to determine.

Pump op erates noisily or vibrates excessively.

CAUSE

1. Poor electrical connection, blown fuse, tripped breaker or other interruption of power; improper power supply.

2. Motor or switch inoperative (to isolate cause, go to manual operation of pump).

2a. Float movement restricted.

2b. Switch will not activate pump or is defective.

2c. Defective motor.

3. Insufficient liquid level.

2a. Float movement restricted.

2b. Switch will not activate pump or is defective.

4. Excessive inflow or pump not properly sized for application.

9. Pump may be airlocked.

14. Switch is in "HAND" position.

1. Incorrect voltage.

8. Impeller jammed or loose on shaft, worn or damaged, impeller cavity or inlet plugged.



5. Discharge restricted.

6. Check valve stuck closed or installed backwards.

7. Shut-off valve closed.

8. Impeller jammed or loose on shaft, worn or damaged, impeller cavity or inlet plugged.

9. Pump may be airlocked.

10. Pump running backwards.

6. Check valve stuck closed or installed backwards.

11. Fixtures are leaking.

15. Ground water entering basin.



8. Impeller jammed, loose on shaft, worn or damaged, impeller cavity or inlet plugged.

12. Excessive water temperature

(internal protection only).

2c. Worn bearings, motor shaft bent.

8. Debris in impeller cavity or broken impeller.

10. Pump running backwards.

13 . Piping a ttac hments to building structure too rigid or too loose.

CORRECTION

1.

Check all electrical connections for security. Have electrician measure current in motor leads, if current is within ± 20% of locked rotor Amps, impeller is probably locked. If current is 0, overload may be tripped. Remove power, allow pump to cool, then recheck current.

2a.

Reposition pump or clean basin as required to provide adequate clearance for float.

2b.

Dis c o nn e c t le ve l co nt ro l. Se t ohmmeter for a low range, such as 100 ohms full scale and connect to level control leads. Actuate level control manually and check to see that ohmmeter shows zero ohms for closed switch and full scale for open switch. (Float Switch).

2c.

Check winding insulation (Megger

Test) and winding resistance. If check is out side of range, dry and recheck. If still defective, replace per service instructions.

3.

Make sure liquid level is at least equal to suggested turn-on point.

4.

Recheck all sizing calculations to determine proper pump size.

5.

Check discharge line for restrictions, including ice if line passes through or into cold areas.

6.

Remove and examine check valve for p ro per ins tallation and freed om o f operation.

7.

Open valve.

8.

Check impeller for freedom of operation, security and condition. Clean impeller cavity and inlet of any obstruction.

9.

Loosen union slightly to allow trapped air to escape.Verify that turn-off level of switch is set so that impeller cavity is always flooded. Clean vent hole.

10.

Check rotation. If power supply is three phase, reverse any two of three power supply leads to ensure proper impeller rotation.

11.

Repair fixtures as required to eliminate leakage.

12.

Check pump temperature limits & fluid temperature.

13.

Replace portion of discharge pipe with flexible connector.

14.

Turn to automatic position.

15. Check for leaks around basin inlet and outlets.

17

2SEV- L & 3SEV- L Series, Single Seal

Fig. 15

18

2SEV- L & 3SEV- L Series, Single Seal

Fig. 16

19

2SEV- DS & 3SEV-DS Series, Double Seal

Fig. 17

20

2SEV- DS & 3SEV-DS Series, Double Seal

Fig. 18

21

23

24

25

26

27

13

16

19

20

21

22

9

10

11

12

96oz

120oz

1

1

4

1

2

1

2

1

6

8

10

1

1

1

1

2

1

4

1

1

1

2

1

8

PARTS KITS

Seal Repair Kits:

Single Seal:......P/N -

Double Seal:.....P/N -

Seal Tool Kit:.................P/N - 107271

(†) 2, 12, 26, 28, 36, 39, 40, 43.

( ◊ ) 2, 12, 26, 27, 28, 32, 36, 39, 40, 43, 44.

Pressure Gauge Kit......P/N - 085343

PARTS LIST

DESCRIPTION ITEM

1

2

3

4

5

6

7

QTY.

1

1

1

2

2

1

1

1

PART NO.

055400

069140

026210

105153

003217

039383

084343

084429

105196

105196HA

780161

780162

780162

780163

780131

780133

780133

780132

Volute

† ◊ Gasket

Flange, 2" Discharge

Flange, 3" Discharge

Pipe Plug

Moisture Sensor Probes

Seal Plate

All double seal (Std), .25" NPT, ZP

(Optional) for moisture sensor

All single seal

All double seal

Motor Housing (Std)

(Optional) for moisture and temp. sensors

Motor:

2SEV1522DS, 2SEV2022DS, 3SEV1522DS, 3SEV2022DS




2SEV1522L, 2SEV2022L, 3SEV1522L, 3SEV2022L




28

103760

103583

105111

105111A

105111

016660

061143

039734

1-158-1

0116491

027269

027269

029034

029034

036391

039858

1-129-1

1-129-1

026322

026322

103503

See Table 2

105197

105197

2-31051-224

2-31051-224

067562

067562SB

067562SD

067562SF

067562SH

067562SK

067562SM

067562SN

067562SP

Oil

Oil

Capacitor

Capacitor Bracket

Hex. Hd. Cap Screw

Hex. Hd. Cap Screw

† ◊ Lockwasher

Lockwasher

Handle

◊

Power Cable Set

Snap Ring

Snap Ring

O-ring

O-ring

Terminal Block

Ground Wire Assembly



Screw, Self Tapping

Retaining Ring

Bearing

† ◊ Cap Screw

Square Ring

Square Ring

All single seal

All double seal (Includes 24oz. in Seal Chamber)

1 Phase,

1 Phase

(Std), 5/16-18 x .75" Lg., Stainless


(Std), 5/16, Stainless


(Std)


(Std)


1 Phase

3 Phase

3 Phase

1 Phase


#8-32 x .375" Lg., Stainless

All single seal, 5/16-18 x 2.50" Lg., Stainless

All double seal

All single seal

All double seal

† ◊ Shaft Seal: (Qty 2 for DS)

Carbon/Ceramic/Buna-N (STD)

Tungsten/Tungsten/Buna-N

Silicon Carbide/Silicon Carbide/Buna-N

Carbon/Ceramic/Viton

Tungsten/Tungsten/Viton

Silicon Carbide/Silicon Carbide/Viton

Silicon Carbide/Tungsten/Buna-N

Carbon/Ni-Resistant/Buna-N

Carbon/Ni-Resistant/Neoprene

22

29

31

32

33

36

39

40

41

42

43

44

45

46

47

48

56

56a

57

64

65

48A

49

50

51

52

53

54

CABLE

LENGTH

8 FT

15 FT

20 FT (Std)

30 FT

50 FT

75 FT

100 FT

1

1

1

1

2

1

2

1

2

3

3

2

2

1

1

3

2

2

A/R

A/R

2

1

2

1

1

A/R

2

1

103587A

105145

2-27008-62

107032TE

107032TF

107032TG

107032TH

107032TJ

107032TK

107032TL

027344

014270

1-36-1

1-131-1

082727

003217

5-32-6

052563

084948

105150

625-00163

085078

105149

051621

105155

625-00163

105106

103584

103585

See Table 2

103582

030337

625-02117

Seal Housing

Spacer Ring

◊ Retaining Ring

Impeller, Brass

4.62 Dia. (STD for a 2.0 HP)

4.50 Dia.

4.37 Dia. (STD for a 1.5 HP)

4.25 Dia.

4.12 Dia.

4.00 Dia.

3.88 Dia.

† ◊ Gasket

† ◊ Pipe Plug

† ◊ Hex. Hd. Cap Screw

† ◊ Hex. Hd. Cap Screw

Loctite 242

Permatex 2C

† ◊ Washer

◊ Pipe Plug

Screw

Lockwasher

Socket Head Screw

Terminal Connector

Terminal Connector

Blue-Butt Connector

Wire Assembly

Thermal Sensor

Wire Assembly

Terminal Connector

Wire Assembly

Terminal Block

Control Cable

Compression Flange

Loctite 609

Socket Head Cap Screw

Sleeve, Fiberglass

All double seal

All double seal

.375" NPT, ZP

2" Discharge, 3/8-16 x 1.25" Lg., Stainless

3" Discharge, 5/16-18 x 1.25" Lg., Stainless

2" Discharge, 3/8" Stainless

All double seal, .25" NPT, ZP

(Optional) for moisture sensor, #6-32 x .25" Lg., ZP

(Optional) for moisture sensor #6 Stl.

1/4-20 x 1.25" Lg., Stainless

200-240V, 3Ph

480V, 3PH

480V, 3PH

200-240V, 3Ph

(Optional) for temperature sensor, (Not Shown)



(Optional) for moisture sensor

Temperature sensor options

Moisture and temp. sensor options

(Optional) for moisture and/or temp. sensors

Included with Cable Set

Double seal Only, 1/4-20 x 2" Lg., Stainless

ITEM #16

240 VOLT

1 PHASE

TABLE 2 - POWER & SENSOR CABLE SETS

ITEM #16

3 PHASE

ITEM #56

(OPTIONAL)

Temperature - 3 Phase

----

109498

109498XA

109498XC

109498XF

109498XJ

109498XL

103742A

103742

103742XA

103742XC

103742XF

103742XJ

103742XL

103741A

103741

103741XA

103741XC

103741XF

103741XJ

103741XL

ITEM #56

(OPTIONAL)

Moisture and Temperature

Sensor 3 Phase or Moisture Sensor

103740A

103740

103740XA

103740XC

103740XF

103740XJ

103740XL

23

NOTES

24

IMPORTANT !

WARRANTY REGISTRATION

Your product is covered by the enclosed Warranty.

Complete the Warranty Registration Form and returned to

Crane Pumps & Systems, Inc. Warranty Service Group

IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor.

RETURNED GOODS

RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION".

CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.

Products Returned Must Be Cleaned, Sanitized,

Or Decontaminated As Necessary Prior To Shipment,

To Insure That Employees Will Not Be Exposed To Health

Hazards In Handling Said Material. All Applicable Laws

And Regulations Shall Apply.

25

BARNES

®

Limited Warranty

We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions.

Pump Products: One (1) year from date of installation or (24) twenty-four months from date of shipment, whichever occurs first. Cleaning Products: Twelve (12) months from date of installation or eighteen (18) months from date of shipment, whichever occurs first. As used herein, "the ultimate consumer" is defined as the purchaser who first uses the product after its initial installation or, in the case of product designed for non permanent installation, the first owner who used the product.

It is the purchaser’s or any sub-vendee’s obligation to make known to the ultimate consumer the terms and conditions of this warranty. This warranty gives you specific legal rights, and there may also be other rights which vary from state to state.

In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF

ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR

ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR

PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY,

NEGLIGENCE OR OTHERWISE.

Unless expressly stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for field performance. Any additional guarantees, in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter shall control. Components or accessories supplied by us but manufactured by others are warranted only to the extent of and by the terms and conditions of the original manufacturer’s warranty.

RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND

EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED

INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY

PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.

This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval.

This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specific recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR

ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOST PROFITS, LOST

INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY

ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS

WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY

WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval.

A Crane Co. Company

PUMPS & SYSTEMS

420 Third Street/P.O. Box 603 83 West Drive, Brampton

Piqua, Ohio 45356-0603 Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Fax: (937) 773-7157 www.cranepumps.com

Phone: (905) 457-6223

Fax: (905) 457-2650

START-UP REPORT

FOR SUBMERSIBLE PUMPS

This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. (CP&S). Please answer the following questions completely and as accurately as possible. Mail this form to:

In U.S.A. Send To:

CRANE PUMPS & SYSTEMS, INC.

ATTN: WARRANTY SERVICE GROUP

420 THIRD ST. / P.O. BOX 603

PIQUA, OHIO 45356-0603 U.S.A.

In Canada Send To:


ATTN: SERVICE MANAGER

83 WEST DRIVE, BRAMPTON

ONTARIO, CANADA L6T 2J6

REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.

Pump Owner’s Name

Address

Location of Installation

Person in Charge

Purchased From (Crane Pumps & Systems Representative/Distributor)

Phone

Pump Model

YES

Serial No.

Part Number

Voltage Phase Hertz

Rotation: Direction of Impeller Rotation (Use C/W for clockwise, CC/W for counter-clockwise)

Method Used to Check Rotation (viewed from bottom)

Does Impeller Turn Freely By Hand:

Condition Of Equipment

Condition Of Cable Jacket

Resistance of Cable Jacket

GOOD

GOOD

GOOD

FAIR

FAIR

FAIR

Resistance of Cable and Pump Motor (measured at pump control)

Red-Black Ohms, Red-White Ohms, White-Black

Resistance Of Ground Circuit Between Control Panel and Outside of Pump

MEG Ohms Check of Insulation:

Red to Ground White to Ground

POOR

POOR

POOR

Black to Ground

Wet

Length of Storage:

Horespower

NO

Muddy

Ohms

Ohms

Condition of Equipment At Start-Up: Dry

Was Equipment Stored:

Describe Station Layout

Liquid Being Pumped

Debris In Bottom of Station?

Was Debris Removed In Your Presence?

Are Guide Rails Exactly Vertical?

Is BAF Stationary Installed Level?

Liquid Level Controls: Model

Is Control Installed Away From Turbulence?

Operation Check:

Tip Lowest Float (Stop Float), All pumps should remain off.

Tip Second Float (and Stop Float), One pump comes On.

Tip Third Float (and Stop Float), Both pumps on (alarm on simplex).

Tip Fourth Float (and Stop Float), High Level Alarm On (omit on simplex).

If not CP&S level controls, describe type of controls.

Does liquid level ever drop below volute top?

CP&S Control Panel Part No. and Brand

Number of pumps operated by control panel

NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized.

Control Panel Manufactured by Others:

Company Name:

Model No.

Short Circuit Protection

Number and Size of Short Circuit Device(s)

Overload Type

Type:

Size

Do Protective Devices Comply with pump and motor Amp Rating

Are all connections tight?

Is the interior of the panel dry?

Amp Rating

Amp Rating

ELECTRICAL READINGS:

Single Phase:

Voltage supply at panel line connection, Pump Off, L1, L2

Voltage supply at panel line connection, Pump On, L1, L2

Amperage: Load connection, Pump On L1

Three Phase:

Voltage supply at panel line connection, Pump Off, L1-L2

Voltage supply at panel line connection, Pump On, L1-L2


FINAL CHECK:

Is pump seated on discharge properly?

Does check valves operate properly?

Flow; Does station appear to operate at proper rate?

Noise Level: High Medium

Comments:

Equipment Difficulties during start-up:

L2-L3

L2-L3

L2

Check for leaks?

Pump down time

Low

L2

L3-L1

L3-L1

L3

MANUALS:

Has operator received pump instructions and parts manual?

Has operator received electrical control panel diagram?

Has operator been briefed on Warranty?

Address of local CP&S Representative/Distributor:

I have received the above information (Name of Operator)

Name of Company

I Certify this report to be accurate (Name of Start-Up Person)

Employed By:

Date and Time of Start-Up

Present At Start-Up

( ) Engineer:

( ) Contractor:

To be filled out by factory:

Start - Up form checked by:

( ) Operator:

( ) Other:

Date

Date

Date warranty registration mailed:

START-UP REPORT

FOR SUBMERSIBLE PUMPS

This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. (CP&S). Please answer the following questions completely and as accurately as possible. Mail this form to:

In U.S.A. Send To:


ATTN: WARRANTY SERVICE GROUP

420 THIRD ST. / P.O. BOX 603

PIQUA, OHIO 45356-0603 U.S.A.

In Canada Send To:


ATTN: SERVICE MANAGER

83 WEST DRIVE, BRAMPTON

ONTARIO, CANADA L6T 2J6

REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.

Pump Owner’s Name

Address

Location of Installation

Person in Charge

Purchased From (Crane Pumps & Systems Representative/Distributor)

Phone

Pump Model

YES

Serial No.

Part Number

Voltage Phase Hertz

Rotation: Direction of Impeller Rotation (Use C/W for clockwise, CC/W for counter-clockwise)

Method Used to Check Rotation (viewed from bottom)

Does Impeller Turn Freely By Hand:

Condition Of Equipment

Condition Of Cable Jacket

Resistance of Cable Jacket

GOOD

GOOD

GOOD

FAIR

FAIR

FAIR

Resistance of Cable and Pump Motor (measured at pump control)

Red-Black Ohms, Red-White Ohms, White-Black

Resistance Of Ground Circuit Between Control Panel and Outside of Pump

MEG Ohms Check of Insulation:

Red to Ground White to Ground

POOR

POOR

POOR

Black to Ground

Wet

Length of Storage:

Horespower

NO

Muddy

Ohms

Ohms

Condition of Equipment At Start-Up: Dry

Was Equipment Stored:

Describe Station Layout

Liquid Being Pumped

Debris In Bottom of Station?

Was Debris Removed In Your Presence?

Are Guide Rails Exactly Vertical?

Is BAF Stationary Installed Level?

Liquid Level Controls: Model

Is Control Installed Away From Turbulence?

Operation Check:

Tip Lowest Float (Stop Float), All pumps should remain off.

Tip Second Float (and Stop Float), One pump comes On.

Tip Third Float (and Stop Float), Both pumps on (alarm on simplex).

Tip Fourth Float (and Stop Float), High Level Alarm On (omit on simplex).

If not CP&S level controls, describe type of controls.

Does liquid level ever drop below volute top?

CP&S Control Panel Part No. and Brand

Number of pumps operated by control panel

NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized.

Control Panel Manufactured by Others:

Company Name:

Model No.

Short Circuit Protection

Number and Size of Short Circuit Device(s)

Overload Type

Type:

Size

Do Protective Devices Comply with pump and motor Amp Rating

Are all connections tight?

Is the interior of the panel dry?

Amp Rating

Amp Rating

ELECTRICAL READINGS:

Single Phase:

Voltage supply at panel line connection, Pump Off, L1, L2

Voltage supply at panel line connection, Pump On, L1, L2


Three Phase:

Voltage supply at panel line connection, Pump Off, L1-L2

Voltage supply at panel line connection, Pump On, L1-L2


FINAL CHECK:

Is pump seated on discharge properly?

Does check valves operate properly?

Flow; Does station appear to operate at proper rate?

Noise Level: High Medium

Comments:

Equipment Difficulties during start-up:

L2-L3

L2-L3

L2

Check for leaks?

Pump down time

Low

L2

L3-L1

L3-L1

L3

MANUALS:

Has operator received pump instructions and parts manual?

Has operator received electrical control panel diagram?

Has operator been briefed on Warranty?

Address of local CP&S Representative/Distributor:

I have received the above information (Name of Operator)

Name of Company

I Certify this report to be accurate (Name of Start-Up Person)

Employed By:

Date and Time of Start-Up

Present At Start-Up

( ) Engineer:

( ) Contractor:

To be filled out by factory:

Start - Up form checked by:

( ) Operator:

( ) Other:

Date

Date

Date warranty registration mailed:

IMPORTANT !


Your product is covered by the enclosed Warranty.

Complete the Warranty Registration Form and returned to

Crane Pumps & Systems, Inc. Warranty Service Group

IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor.

FOLD HERE

** IMPORTANT ! **

CUSTOMER’S NAME

ADDRESS

CITY

PHONE #

DEALER’S NAME

CITY

MODEL NO.

PART NO.


DATE INSTALLED

STATE

STATE

SERIAL NO.

BRAND:

FAX #

ZIP

ZIP

FOLD HERE AND TAPE, DO NOT STAPLE


WARRANTY SERVICE GROUP

420 THIRD STREET

P.O. BOX 603

PIQUA, OHIO

45356-0603 - U.S.A.

PLACE

STAMP

HERE

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