Machine Controller MP2000 Series I/O Module USER`S MANUAL

Machine Controller MP2000 Series
I/O Module
USER’S MANUAL
Model JAPMC-IO23
JAPMC-DO2300
LIO-01
LD1
LD5
LD2
LD6
LD3
LD7
LD4
LD8
LIO-04
MODE
I/O
RUN
FU
CN1
CN2
MANUAL NO. SIEP C880700 34A
Mounting Modules
1
LIO-01/LIO-02 Module
2
LIO-04/LIO-05 Module
3
LIO-06 Module
4
DO-01 Module
5
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to
the use of the information contained herein. Moreover, because Yaskawa is constantly striving to
improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Using this Manual
This Manual describes MP2000 Series Machine Controller I/O Modules, LIO-01, LIO-02, LIO-04, LIO-05, LIO-06,
and DO-01. Read this Manual thoroughly before using LIO-01, LIO-02, LIO-04, LIO-05, LIO-06, and DO-01. Keep
this in a safe, convenient location for future reference.
„
Basic Terms
Unless otherwise specified, the following definitions are used:
• MP2000 Series Machine Controller : MP2100M, MP2200, MP2300, MP2300S, and MP2500MD Machine Con-
trollers
: Programmable Logic Controller
: Programming Panel
: The Programming Device Software or a personal computer running the Programming Device Software
• PLC
• PP
• MPE720
„
Graphic Symbols Used in this Manual
The graphic symbols used in this manual indicate the following type of information.
ΠThis symbol is used to indicate important information that should be memorized or minor precautions,
such as precautions that will result in alarms if not heeded.
„
Indication of Reverse Signals
In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/) before
the signal name, as shown in the following example:
<Notation Examples>
„
S-ON
=
P-CON
= /P-CON
/S-ON
Indication of I/O Register Numbers
In this manual, the I/O register numbers are written as shown in the following example:
Input register number: IW††hh (or IL††hh)
Indicates the input leading register number (IW††††) + hh (offset value from the leading register number
in hexadecimal).
Output register number: OW††hh (or OL††hh)
Indicates output leading register number (OW††††) + hh (offset value from the leading register number in
hexadecimal).
<Example> When hh is 02, the register number is “IW††02” or “OW††02.”
3
„
Related Manuals
The following table lists the manuals relating to the MP2000 Series Machine Controller I/O Modules. Refer to these
manuals as required.
Manual Name
Contents
SIEPC88070001
Describes how to use the MP2100 and MP2100M
Machine Controllers.
Machine Controller MP2200 User’s Manual
SIEPC88070014
Describes how to use the MP2200 Machine Controller and the modules that can be connected.
Machine Controller MP2300 Basic Module
User’s Manual
SIEPC88070003
Describes how to use the MP2300 Basic Module
and the modules that can be connected.
Machine Controller MP2300S Basic Module
User’s Manual
SIEPC88073200
Describes how to use the MP2300S Basic Module
and the modules that can be connected.
Machine Controller MP2500/MP2500M/
MP2500D/MP2500MD User’s Manual
SIEPC88075200
Describes how to use the MP2500, MP2500M,
MP2500D, and MP2500MD Machine Controllers.
Machine Controller MP2000 Series
Motion Module User’s Manual
Built-in SVB/SVB-01 Module
SIEPC88070033
Provides a detailed description on the MP2000series Machine Controller built-in SVB Module and
slot-mounting optional SVB-01 Module.
Machine Controller MP2000 Series
Communication Module User’s Manual
SIEPC88070004
Provides the information on the Communication
Module that can be connected to MP2000 Series
Machine Controller and the communication methods.
Machine Controller MP900/MP2000 Series
User’s Manual, Ladder Programming
SIEZ-C887-1.2
Describes the instructions used in MP900/MP2000
ladder programming.
Machine Controller MP900/MP2000 Series
User’s Manual, Motion Programming
SIEZ-C887-1.3
Describes the instructions used in MP900/MP2000
motion programming.
Engineering Tool for MP2000 Series
Machine Controller
MPE720 Version 6 User’s Manual
SIEPC88070030
Describes how to install and operate the programming tool MPE720 version 6 for MP2000 Series
Machine Controllers.
Machine Controller MP900/MP2000 Series
MPE720 Software for Programming Device
User’s Manual
SIEPC88070005
Describes how to install and operate the MP900/
MP2000 Series programming system (MPE720).
Machine Controller MP900/MP2000 Series
New Ladder Editor Programming Manual
SIEZ-C887-13.1
Describes the programming instructions of the New
Ladder Editor, which assists MP900/MP2000
Series design and maintenance.
Machine Controller MP900/MP2000 Series
New Ladder Editor User’s Manual
SIEZ-C887-13.2
Describes the operating methods of the New Ladder
Editor, which assists MP900/MP2000 Series design
and maintenance.
„
Œ
Œ
Œ
Œ
Œ
Œ
4
Manual Number
Machine Controller MP2100/MP2100M
User’s Manual Design and Maintenance
Copyrights
DeviceNet is a registered trademark of the ODVA (Open DeviceNet Venders Association).
Ethernet is a registered trademark of the Xerox Corporation.
PROFIBUS is a trademark of the PROFIBUS User Organization.
MPLINK is a trademark of the Yaskawa Electric Corporation.
MECHATROLINK is a trademark of the MECHATROLINK Members Association.
Other product names and company names are the trademarks or registered trademarks of the respective company.
“TM” and the R mark do not appear with product or company names in this manual.
Safety Information
The following conventions are used to indicate precautions in this manual. Information marked as shown below is
important for the safety of the user. Always read this information and heed the precautions that are provided.
The conventions are as follows:
WARNING
Indicates precautions that, if not heeded, could possibly result in loss of life or serious injury.
CAUTION
Indicates precautions that, if not heeded, could result in relatively serious or minor injury,
or property damage.
If not heeded, even precautions classified under
ing on circumstances.
PROHIBITED
Indicates prohibited actions. Specific prohibitions are indicated inside
For example,
MANDATORY
CAUTION can lead to serious results depend-
indicates no fire or open flame.
Indicates mandatory actions. Specific actions are indicated inside
For example,
.
●.
indicates that grounding is required.
5
Safety Precautions
The following precautions are for checking products on delivery, storage, transportation, installation, wiring, operation,
application, inspection, and disposal. These precautions are important and must be observed.
„
General Precautions
WARNING
ΠBefore starting operation while connected to the machine, ensure that an emergency stop procedure has
been provided and is working correctly.
There is a risk of injury.
ΠDo not touch anything inside the product.
There is a risk of electrical shock.
ΠAlways keep the front cover attached when power is being supplied.
There is a risk of electrical shock.
ΠObserve all procedures and precautions given in this manual for trial operation.
Operating mistakes while the servomotor and machine are connected can cause damage to the machine or even accidents resulting in injury or death.
ΠDo not remove the front cover, cables, connector, or options while power is being supplied.
There is a risk of electrical shock.
ΠDo not damage, pull on, apply excessive force to, place heavy objects on, or pinch cables.
There is a risk of electrical shock, operational failure of the product, or burning.
ΠDo not attempt to modify the product in any way.
There is a risk of injury or device damage.
ΠDo not approach the machine when there is a momentary interruption to the power supply. When power is
restored, the MP2000 Series Machine Controller or machine connected to it may start operation suddenly.
Provide suitable safety measures to protect people when operation restarts.
There is a risk of injury.
ΠDo not allow installation, disassembly, or repairs to be performed by anyone other than specified personnel.
There is a risk of electrical shock or injury.
6
„
Storage and Transportation
CAUTION
ΠDo not store or install the product in locations subject to the following. There is a risk of fire, electric shock,
and machine product damage.
ΠDirect sunlight
ΠAmbient temperatures exceeding the storage or operating conditions
ΠAmbient humidity exceeding the storage or operating conditions
ΠExtreme changes in temperature that would result in condensation
ΠCorrosive or flammable gas
ΠExcessive dust, dirt, salt, or metallic powder
ΠWater, oil, or chemicals
ΠVibration or shock
ΠDo not overload the product during transportation.
There is a risk of injury or an accident.
ΠNever subject the product to an atmosphere containing halogen (fluorine, chlorine, bromine, or iodine) during transportation or installation.
There is a risk of device damage or an accident.
ΠIf disinfectants or insecticides must be used to treat packing materials such as wooden frames, pallets, or
plywood, the packing materials must be treated before the product is packaged, and methods other than
fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30 minutes or
more.
If the electronic products, which include stand-alone products and products installed in machines, are packed with
fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from
the fumigation process. In particular, disinfectants containing halogen, which includes chlorine, fluorine, bromine, or
iodine can contribute to the erosion of the capacitors.
„
Installation
CAUTION
ΠNever use the product in locations subject to water, corrosive atmospheres, or flammable gas, or near
burnable objects.
There is a risk of electrical shock or fire.
ΠDo not step on the product or place heavy objects on the product.
There is a risk of injury.
ΠDo not block the air exhaust port on the product. Do not allow foreign objects to enter the product.
There is a risk of element deterioration inside, an accident, or fire.
ΠAlways mount the product in the specified orientation.
There is a risk of an accident.
ΠDo not subject the product to strong shock.
There is a risk of an accident.
7
„
Wiring
CAUTION
ΠCheck the wiring to be sure it has been performed correctly.
There is a risk of motor run-away, injury, or an accident.
ΠAlways use a power supply of the specified voltage.
There is a risk of burning.
ΠIn places with poor power supply conditions, take all steps necessary to ensure that the input power is supplied within the specified voltage range.
There is a risk of device damage.
ΠInstall breakers and other safety measures to provide protection against shorts in external wiring.
There is a risk of fire.
ΠProvide sufficient shielding when using the product in the locations subject to the following.
There is a risk of device damage.
ΠNoise, such as from static electricity
ΠStrong electromagnetic or magnetic fields
ΠRadiation
ΠNear power lines
„
Selecting, Separating, and Laying External Cables
CAUTION
ΠConsider the following items when selecting the I/O signal lines (external cables) to connect the product to
external devices.
ΠMechanical strength
ΠNoise interference
ΠWiring distance
ΠSignal voltage, etc.
ΠSeparate the I/O signal lines from the power lines both inside and outside the control box to reduce the
influence of noise from the power lines.
If the I/O signal lines and power lines are not separated properly, malfunctioning may result.
Example of Separated External Cables
Steel separator
Power circuit
cables
„
General
control circuit
cables
Digital I/O
signal cables
Maintenance and Inspection Precautions
CAUTION
ΠDo not attempt to disassemble the product.
There is a risk of electrical shock or injury.
ΠDo not change wiring while power is being supplied.
There is a risk of electrical shock or injury.
8
„
Disposal Precautions
CAUTION
ΠDispose of the product as general industrial waste.
9
Contents
Using this Manual- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
Safety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
Safety Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1 Mounting Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
1.1 Applicable Machine Controllers and Corresponding Version - - - - - - - - - - - - - - - 14
1.1.1 Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
1.1.2 Corresponding CPU Version and MPE720 Version - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
1.2 Mounting and Removing a Module on Machine Controller - - - - - - - - - - - - - - - - 16
1.2.1 Mounting an I/O Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
1.2.2 Removing an I/O Module- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
1.3 Self-configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
1.3.1 Executing Self-configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
1.3.2 Example of I/O Register Allocation by Self-Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
1.4 Module Configuration Definition - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.4.1 Displaying the Module Configuration Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.4.2 Module Configuration Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
1.4.3 Changing the Module Configuration Definition - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
2 LIO-01/LIO-02 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
2.1 Outline of LIO-01/LIO-02 Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
2.1.1
2.1.2
2.1.3
2.1.4
Outline of Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LIO-01/LIO-02 Module Appearance and Connector External Dimensions- - - - - - - - - - - - - - - Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LED Indicators and Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
28
28
29
31
2.2 Specifications of LIO-01/LIO-02 Module Connections- - - - - - - - - - - - - - - - - - - - 32
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Input Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Pulse Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LIO-01/LIO-02 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
32
33
34
35
36
37
2.3 LIO-01/LIO-02 Module Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
2.3.1 Local I/O Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
2.3.2 Counter Module Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
2.4 Details of Counter Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
Pulse Counting Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Pulse Count Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Coincidence Output and Coincidence Interrupt Functions- - - - - - - - - - - - - - - - - - - - - - - - - - PI Latch Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Axis Type Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
49
50
52
53
54
2.5 Electronic Gear Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
2.5.1
2.5.2
2.5.3
2.5.4
10
Outline- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Electronic Gear Setting Examples - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Precautions When Using Electronic Gears - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
55
55
57
58
3 LIO-04/LIO-05 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
3.1 Outline of LIO-04/LIO-05 Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
3.1.1
3.1.2
3.1.3
3.1.4
Outline of Functions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LIO-04/LIO-05 Module Appearance and Connector External Dimensions - - - - - - - - - - - - - - Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
60
60
61
62
3.2 Specifications of LIO-04/LIO-05 Module Connections- - - - - - - - - - - - - - - - - - - - 63
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LIO-04 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LIO-05 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
63
68
69
70
71
73
3.3 LIO-04/ LIO-05 Module Details- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
3.3.1 Displaying the Local I/O Window- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
3.3.2 Local I/O Configuration Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
4 LIO-06 Module- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
4.1 Outline of LIO-06 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
Outline of Functions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LIO-06 Module Appearance and Connector External Dimensions - - - - - - - - - - - - - - - - - - - Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Analog I/O Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
78
78
79
80
81
4.2 Specifications of LIO-06 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - 82
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Digital Input Circuits- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Digital Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Analog Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Analog Output Circuit- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Pulse Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LIO-06 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Wiring for Noise Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
82
84
85
86
87
87
88
89
90
4.3 LIO-06 Module Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
4.3.1 MIXIO Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
4.3.2 Setting the I/O Offset/Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
4.3.3 Counter Module Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95
4.4 Details of Counter Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
Pulse Counting Modes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Pulse Count Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Coincidence Output and Coincidence Interrupt Functions - - - - - - - - - - - - - - - - - - - - - - - - PI Latch Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Axis Type Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
103
104
106
107
108
4.5 Electronic Gear Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
4.5.1
4.5.2
4.5.3
4.5.4
Outline - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Electronic Gear Setting Examples- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
Precautions When Using Electronic Gears- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 112
11
5 DO-01 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
5.1 Outline of DO-01 Module- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
5.1.1
5.1.2
5.1.3
5.1.4
Outline of Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DO-01 Module Appearance and Connector External Dimensions - - - - - - - - - - - - - - - - - - - Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
114
114
115
116
5.2 Specifications of DO-01 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - 117
5.2.1
5.2.2
5.2.3
5.2.4
Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DO-01 Module Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
117
120
121
122
5.3 DO-01 Module Details- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 124
5.3.1 Displaying the DO-01 Configuration Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 124
5.3.2 DO-01 Configuration Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 125
index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 126
Revision History
12
1
Mounting Modules
This chapter describes how to mount and remove an I/O Module from the Machine Controller, execute self-configuration after mounting, and display the Module Configuration Window.
1.1 Applicable Machine Controllers and Corresponding Version - - - - - - - - - - - 14
1.1.1 Applicable Machine Controllers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
1.1.2 Corresponding CPU Version and MPE720 Version - - - - - - - - - - - - - - - - - - - - - - - - - - -15
1.2 Mounting and Removing a Module on Machine Controller - - - - - - - - - - - - 16
1.2.1 Mounting an I/O Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
1.2.2 Removing an I/O Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
1.3 Self-configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
1.3.1 Executing Self-configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
1.3.2 Example of I/O Register Allocation by Self-Configuration - - - - - - - - - - - - - - - - - - - - - -22
1.4 Module Configuration Definition - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.4.1 Displaying the Module Configuration Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
1.4.2 Module Configuration Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
Mounting Modules
1.4.3 Changing the Module Configuration Definition - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
1
13
1.1 Applicable Machine Controllers and Corresponding Version
1.1.1 Applicable Machine Controllers
1.1 Applicable Machine Controllers and Corresponding Version
1.1.1 Applicable Machine Controllers
The table below lists the MP2000-series Machine Controllers on which the I/O Module can be mounted.
Name
Base Unit with 100/
200-VAC Input∗1
MP2200
Base Unit with 24VDC Input∗1
Model
JEPMC-BU2200
JEPMC-BU2210
Max. No. of
Connectable
Modules
30 modules
when using the
CPU-01
31 modules
when using the
CPU-02
MP2300
JEPMC-MP2300
2 modules
MP2300S
JEPMC-MP2300S-E
1 module
MP2100M
JAPMC-MC2140
24 modules
Remarks
The maximum number of connectable Modules is
the total for the maximum expansion to four
Racks.∗2
I/O Modules can be mounted to Expansion Racks
(which use the MP2200 Base Unit) connected to
an Expansion Interface Board (MP2100MEX,
model: JAPMC-EX2100) mounted to the
MP2100M. The maximum number of connectable
Modules is the total for the maximum expansion
to three Racks.∗2
MP2500MD
JEPMC-MP2540
-D††
24 modules
I/O Modules can be mounted to Expansion Racks
(which use the MP2200 Base Unit) connected to
an Expansion Interface Board (MP2100MEX,
model: JAPMC-EX2100) mounted to the
MP2500MD. The maximum number of connectable Modules is the total for the maximum expansion to three Racks.∗2
* 1. A special CPU Module (the CPU-01 or CPU-02) is required.
For the CPU-01, use model JAPMC-CP2200, and for the CPU-02, use model JAPMC-CP2210 (with one slot for
CF card and one USB port).
* 2. An EXIOIF Inter-Rack Connection Module (model: JAPMC-EX2200) is required to add Expansion Racks.
ΠThe I/O Module cannot be mounted on the following MP2000-series Machine Controllers: MP2100, MP2400,
MP2500, MP2500M, and MP2500D.
14
1.1 Applicable Machine Controllers and Corresponding Version
1.1.2 Corresponding CPU Version and MPE720 Version
1.1.2 Corresponding CPU Version and MPE720 Version
The CPU versions and MPE720 versions of the Machine Controller corresponding to each I/O Module are listed in the
following table.
Corresponding Version
Machine Controller
MP2200
LIO-01 / 02
All versions
Ver. 5.10 or later
All versions
CPU-02
All versions
Ver. 5.30 or later
All versions
MP2300
All versions
Ver. 4.41 or later
All versions
All versions
Ver. 5.38 or later
Ver. 6.04 or later
All versions
Ver. 5.10 or later
All versions
Ver. 2.20 or later
Ver. 5.10 or later
All versions
CPU-01
CPU-02
MP2300
Ver. 5.30 or later
All versions
Ver. 5.12 or later
All versions
All versions
Ver. 5.38 or later
Ver. 6.04 or later
MP2100M / MP2500MD
Ver. 2.30 or later
Ver. 5.12 or later
All versions
CPU-01
Ver. 2.32 or later
Ver. 5.21 or later
All versions
CPU-02
All versions
Ver. 5.30 or later
All versions
MP2300
Ver. 2.32 or later
Ver. 5.21 or later
All versions
MP2300S
All versions
Ver. 5.38 or later
Ver. 6.04 or later
MP2100M / MP2500MD
MP2200
Ver. 2.32 or later
Ver. 5.21 or later
All versions
CPU-01
Ver. 2.63 or later
Ver. 5.40A or later
Ver. 6.06 or later
CPU-02
Ver. 2.63 or later
Ver. 5.40A or later
Ver. 6.06 or later
Ver. 2.63 or later
Ver. 5.40A or later
Ver. 6.06 or later
MP2300
MP2300S
Ver. 2.63 or later
Ver. 5.40A or later
Ver. 6.06 or later
MP2100M/MP2500MD
Ver. 2.63 or later
Ver. 5.40A or later
Ver. 6.06 or later
MP2200
DO-01
All versions
Ver. 2.20 or later
MP2300S
MP2200
LIO-06
MPE720 Ver.6
(CPMC-770)
MP2300S
MP2200
LIO-05
MPE720(CPMC-720)
CPU-01
MP2100M / MP2500MD
LIO-04
CPU
CPU-01
Ver. 2.32 or later
Ver. 5.21 or later
All versions
CPU-02
All versions
Ver. 5.30 or later
All versions
MP2300
Ver. 2.32 or later
Ver. 5.21 or later
All versions
MP2300S
All versions
Ver. 5.38 or later
Ver. 6.04 or later
MP2100M / MP2500MD
Ver. 2.32 or later
Ver. 5.21 or later
All versions
Mounting Modules
I/O Module
1
15
1.2 Mounting and Removing a Module on Machine Controller
1.2.1 Mounting an I/O Module
1.2 Mounting and Removing a Module on Machine Controller
This section describes mounting and removing an I/O Module.
1.2.1 Mounting an I/O Module
Use the following procedure to mount an I/O Module.
ΠWhen replacing an I/O Module, first refer to 1.2.2 Removing an I/O Module on page 19 and remove the I/O Module
that needs to be replaced.
( 1 ) Preparation
1.
Backup the Programs.
Save the programs written to the Machine Controller in the personal computer using MPE720.
Œ MPE720 Ver. 5.††: Right-click the PLC folder and then select Transfer - All Files - From Controller to
MPE720.
MPE720 Ver. 6.††: Open the project file and then select Online - Transfer - Read from Controller.
2.
Save in the Flash Memory.
Using the MPE720, save the program data from the Machine Controller in the flash memory.
Œ MPE720 Ver. 5.††: Right-click the PLC folder and then select Transfer - Other - Save to Flash.
MPE720 Ver. 6.††: Open the project file and then select Online - Transfer - Save to Flash.
3.
Remove the Machine Controller and Expansion Rack.
Turn OFF the power supply and remove all the cables connected to the Machine Controller or Expansion Rack
(MP2200 Base Unit). Then, remove the Machine Controller and Expansion Rack from the panel or rack, and
place them where there is sufficient space, such as on a work table.
( 2 ) Removing the Option Cover
If there is an Option Cover attached to the slot in which the I/O Module is mounted, remove it using the following procedure.
1.
2.
Remove the Battery Cover.
<MP2200/MP2300/MP2200 Base Unit>
<MP2300S>
Insert a hard thin metal object, such as a coin, into
the notch on the side of the battery cover and open
the cover forward to remove the battery cover.
Pull the notch on the side of the MP2300S towards
you to remove the battery cover.
Remove the Option Cover.
Hold the battery cover with the front facing forward, insert the protrusion on the battery cover into the notch at
16
1.2 Mounting and Removing a Module on Machine Controller
1.2.1 Mounting an I/O Module
the top of the Option Cover, and release the hook on the Option Cover.
Release the hook on the bottom in the same way and remove the Option Cover.
( 3 ) Mounting the I/O Module
1.
Insert the I/O Module.
Hold onto the top and bottom of the I/O Module, align the Module with the left side of the guide rail inside the
option slot, and insert the Module straight in.
* If the Module is not inserted on the guide rail, the FG bar on the bottom of the slot may be damaged.
Guide
rail
2.
Connect to the Mounting Base Connector.
3.
Mount the Option Panel.
Insert the hole on the bottom of the option panel into the bottom hook and then securely attach the hole to the top
hook.
Mounting Modules
After inserting the Module all the way to the back, press the Module firmly until it connects securely to the
Mounting Base connected. If the Module is connected securely, the front of the Module should approximately
align with the hooks.
1
This completes the mounting procedure.
17
1.2 Mounting and Removing a Module on Machine Controller
1.2.1 Mounting an I/O Module
( 4 ) Procedure after Mounting the Module
1.
Connect the I/O Devices.
Connect the I/O devices, such as switches and sensors, to the I/O Module.
ΠRefer to 2.2 Specifications of LIO-01/LIO-02 Module Connections on page 32 for information on connecting I/O
devices to the LIO-01/LIO-02 Module.
ΠRefer to 3.2 Specifications of LIO-04/LIO-05 Module Connections on page 63 for information on connecting I/O
devices to the LIO-04/LIO-05 Module.
ΠRefer to 4.2 Specifications of LIO-06 Module Connections on page 82 for information on connecting I/O
devices to the LIO-06 Module.
ΠRefer to 5.2 Specifications of DO-01 Module Connections on page 117 for information on connecting I/O
devices to the DO-01 Module.
2.
Creat Module Configurations.
a) Mounting New Modules
Execute self-configuration for each slot in which an I/O Module was mounted.
ΠRefer to 1.3 Self-configuration on page 21 for information on self-configuration.
b) Replacing Modules
Turn OFF the CNFG and INIT DIP switch pins on the Machine Controller and turn ON the power supply.
Once the power has been turned ON, the module configuration can be modified as required.
Œ
18
Refer to 1.4 Module Configuration Definition on page 24 for information on the Module configuration.
1.2 Mounting and Removing a Module on Machine Controller
1.2.2 Removing an I/O Module
1.2.2 Removing an I/O Module
Use the following procedure to remove an I/O Module.
( 1 ) Preparation
1.
Backup the Programs.
Save the programs written to the Machine Controller in the personal computer using MPE720.
Œ MPE720 Ver. 5.††: Right-click the PLC folder and then select Transfer - All Files - From Controller to
MPE720.
MPE720 Ver. 6.††: Open the project file and then select Online - Transfer - Read from Controller.
2.
Remove the Machine Controller and Expansion Rack.
Turn OFF the power supply and remove all the cables connected to the Machine Controller or Expansion Rack.
Then, remove the Machine Controller and Expansion Rack from the panel or rack, and place them where there is
sufficient space, such as on a work table.
( 2 ) Removing the I/O Module
2.
Remove the Battery Cover.
<MP2200/MP2300/MP2200 Base Unit>
<MP2300S>
Insert a hard thin metal object, such as a coin, into
the notch on the side of the battery cover and open
the cover forward to remove the battery cover.
Pull the notch on the side of the MP2300S towards
you to remove the battery cover.
Remove the Option Panel.
Hold the battery cover with the front facing forward, insert the protrusion on the battery cover into the notch at
the top of the Module's option panel, and release the hook on the option panel.
Mounting Modules
1.
1
Release the hook on the bottom in the same way and remove the option panel.
19
1.2 Mounting and Removing a Module on Machine Controller
1.2.2 Removing an I/O Module
3.
Remove the I/O Module from the Mounting Base.
Pull out on the top of the option panel and remove it. A notch can be seen in the I/O Module from the gap in the
panel. Insert the round projection on the battery cover (see the following figure) into the gap in the panel so that
it is inserted in the notch in the Module.
Notch
Projection
Hold the battery cover as shown in the following figure and use it to gently pull back on the Module, rotating it
indicated by the arrows, to disconnect the Module from the Mounting Base. The Module will move towards you.
Fulcrum
4.
Pull Out the I/O Module.
Hold onto the top and bottom of the Module with your fingers and pull the Module straight out. Be sure to hold
onto the edges of the Module. Do not touch the components mounted to the Module.
Place the Module that you removed into the bag that it was delivered in and store it.
ΠAlways attach an Option Cover (JEPMC-OP2300) to any unused slot.
20
1.3 Self-configuration
1.3.1 Executing Self-configuration
1.3 Self-configuration
The self-configuration function automatically detects the Option Modules connected to the Machine Controller and
automatically generates the files for the Module configuration definitions and the detailed definition of each Module.
Executing self-configuration will greatly reduce the system startup procedure.
ΠAfter executing self-configuration, always save data to flash memory so that the results of self-configuration
are saved in the Machine Controller.
ΠWhen self-configuration is executed, I/O registers are allocated in order of the slot numbers from the leading
register. If register allocations have been changed manually, the register allocations will be overwritten when
self-configuration is executed.
To keep any register allocations that were changed manually, do not use self-configuration again, but rather
manually allocate I/O registers for the added Option Modules.
ΠRefer to 1.4.3 ( 2 ) Manual Allocation of I/O Registers on page 26 for information on manually allocating I/O
registers.
1.3.1 Executing Self-configuration
The methods used to execute self-configuration are described below.
( 1 ) Setting the CNFG DIP Switch Pin and Cycling Power (MP2200/MP2300/MP2300S)
Self-configuration can be executed by turning ON the CNFG DIP switch pin on the Machine Controller and turning the
power OFF and then ON again. The result will depend on the setting of the INIT DIP switch pin.
CNFG
INIT
Result
ON
ON
• The Module configuration definitions are updated.
• The default allocations are made for all of the I/O Modules that are detected.
ON
OFF
• The Module configuration definitions are updated.
• The definitions for any Modules for which there are already definitions are not changed.
• The default values are allocated in the definitions for any new Modules that are detected.
ΠThe DIP switch is not normally used for the MP2100M/MP2500MD. For these Machine Controllers, use the MPE720
as described next.
Start the MPE720, start the Engineering Manager, and then select Order - Self Configure All Modules from the Main
Menu. Alternatively, select the Module for which self-configuration is to be executed in the Module Configuration
Window, and then select Order - Module Self-configuration from the Main Menu.
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for the procedure to display the Module
Configuration Window.
The result depends on the command that is used, as described below.
INIT
Result
Self-configuration for all Modules
• The Module configuration definitions are updated.
• The definitions for any Modules for which there are already definitions are not changed.
• The default values are allocated in the definitions for any new Modules that are detected.
Module Self-configuration
• Definitions are allocated only for the selected Module.
• The definitions for any Modules for which there are already definitions are not changed.
• The default values are allocated in the definitions for any new Modules that are detected.
Mounting Modules
( 2 ) Using the MPE720
1
21
1.3 Self-configuration
1.3.2 Example of I/O Register Allocation by Self-Configuration
1.3.2 Example of I/O Register Allocation by Self-Configuration
I/O registers are allocated to each Function Module when self-configuration is executed. The allocated leading I/O registers, IW††00 and OW††00, are integral multiples of 16 words.
An example of the I/O register allocation by self-configuration is shown below.
<Register Allocations with 218IF-01 Mounted in Slot No.1 and LIO-01 in Slot No.2 of the MP2300>
MP2300
218IF-01 LIO-01
Empty slot
YASKAWA
With this configuration, I/O registers will be reserved for each Function Module as shown in the following table.
Function Module
Name
CPU I/O*1
Built-in
SVB*2
I/O Size
2 words (0002h)
1,024 words (0400h)
LIO-01/LIO
2 words (0002h)
LIO-01/CNTR
32 words (0020h)
* 1. The I/O Module built into the CPU of the Machine Controller.
* 2. The SVB Module built into the CPU of the Machine Controller.
Registers are allocated as a result of self-configuration as shown in the following window.
Fig. 1.1 Module Details of a Basic Module
22
1.3 Self-configuration
1.3.2 Example of I/O Register Allocation by Self-Configuration
Fig. 1.2 Module Details of the LIO-01 Module
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for information on displaying the Module
Configuration Window.
The following figure illustrates I/O register allocation.
I/O Register No.
IW0000/OW0000
IW0002/OW0002
CPU I/O
Not used.
IW0010/OW0010
IW0010/OW0010
16 words
16-word boundary
* I/O registers for the bulit-in SVB are
obtained from the 16-word boundary.
1024 words
IW0410/OW0410
IW0412/OW0412
LIO-01/LIO
Not used.
16 words
16-word boundary
Mounting Modules
Built-in SVB
1
IW0420/OW0420
* I/O registers for the LIO-01/CNTR are
obtained from the 16-word boundary.
LIO-01/CNTR
32 words
IW0440/OW0440
Fig. 1.3 Illustration of I/O Register Allocation
23
1.4 Module Configuration Definition
1.4.1 Displaying the Module Configuration Window
1.4 Module Configuration Definition
Execution of the self-configuration generates the files for the Module configuration definitions of the default settings.
To change the Module configuration definition, call up the Module Configuration Window as described below to
change the definition data.
1.4.1 Displaying the Module Configuration Window
Use the following procedure to display the Module Configuration Window.
„ MPE720 Ver. 6
1.
Start the MPE720 on the personal computer connected to the Machine Controller and open the project
file.
ΠFor information on starting the MPE720, refer to Engineering Tool for MP2000 Series Machine Controller
MPE720 Version 6 User's Manual (Manual No.: SIEPC88070030).
2.
Select Setup - Module configuration in the Launcher, or double-click Module configuration of system sub-program.
The Module Configuration Window will be displayed (see next page).
„ MPE720 Ver. 5
1.
Start the MPE720 on the personal computer connected to the Machine Controller and use the File
Manager to log in and go online with the application for the Machine Controller.
ΠFor information on starting the MPE720 and logging on, refer to Machine Controller MP900/MP2000 Series
MPE720 Software for Programming Device User's Manual (Manual No.: SIEPC88070005).
2.
Double-click the Module Configuration Icon in the Definition Folder.
The Module Configuration Window will be displayed (see next page).
24
1.4 Module Configuration Definition
1.4.2 Module Configuration Window
1.4.2 Module Configuration Window
Module Configuration Window has Controller area and Module Details area. Selecting the slot number in the Controller area, the details of the selected Module set in the relevant slot are displayed in the Module Details area.
Mounting Modules
Fig. 1.4 MP2300/MP2300S Module Configuration Window
1
Fig. 1.5 MP2100M/MP2200/MP2500MD Module Configuration Window
25
1.4 Module Configuration Definition
1.4.3 Changing the Module Configuration Definition
1.4.3 Changing the Module Configuration Definition
( 1 ) Module Details
Function details can be set in the Module Details Area.
• Refer to 2.3 LIO-01/LIO-02 Module Details on page 39 for information on setting LIO-01/LIO-02 Module
details.
• Refer to 3.3 LIO-04/ LIO-05 Module Details on page 75 for information on setting LIO-04/LIO-05 Module
details.
• Refer to 4.3 LIO-06 Module Details on page 91 for information on setting LIO-06 Module details.
• Refer to 5.3 DO-01 Module Details on page 124 for information on setting DO-01 Module details.
( 2 ) Manual Allocation of I/O Registers
I/O registers can be changed in the Module Details Area.
Double-click the I/O leading register, input the desired value, and confirm the change.
The I/O end register will be changed automatically when the I/O leading register is changed.
After changing the register number, save the definition data by selecting File – Save & Save into flash memory from
the main menu.
ΠWhen changing a register number, make sure that the new register number is not already allocated. If a register
number that is already allocated is used, the text will turn red. If this occurs, change the register number.
26
2
LIO-01/LIO-02 Module
This chapter describes the LIO-01/LIO-02 Module in detail.
2.1 Outline of LIO-01/LIO-02 Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
2.1.1 Outline of Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
2.1.2 LIO-01/LIO-02 Module Appearance and Connector External Dimensions - - - - - - - - - - -28
2.1.3 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -29
2.1.4 LED Indicators and Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -31
2.2 Specifications of LIO-01/LIO-02 Module Connections - - - - - - - - - - - - - - - - 32
2.2.1 Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -32
2.2.2 Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -33
2.2.3 Input Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -34
2.2.4 Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -35
2.2.5 Pulse Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -36
2.2.6 LIO-01/LIO-02 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -37
2.3 LIO-01/LIO-02 Module Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
2.3.1 Local I/O Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -39
2.3.2 Counter Module Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -41
2.4 Details of Counter Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
2.4.2 Pulse Count Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -50
2.4.3 Coincidence Output and Coincidence Interrupt Functions - - - - - - - - - - - - - - - - - - - - - -52
2.4.4 PI Latch Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -53
2.4.5 Axis Type Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -54
2.5 Electronic Gear Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
2.5.1 Outline - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -55
LIO-01/LIO-02 Module
2.4.1 Pulse Counting Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -49
2.5.2 Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -55
2.5.3 Electronic Gear Setting Examples - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -57
2.5.4 Precautions When Using Electronic Gears - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -58
2
27
2.1 Outline of LIO-01/LIO-02 Modules
2.1.1 Outline of Functions
2.1 Outline of LIO-01/LIO-02 Modules
2.1.1 Outline of Functions
The LIO-01 and LIO-02 Modules are I/O Modules having digital I/O and pulse counter functions. There are 16 digital
inputs (DI) and 16 digital outputs (DO) (LIO-01: sink mode outputs, LIO-02: source mode outputs) for the digital I/O
function. There is also 1 pulse input (PI) channel for the pulse counter function.
Digital I/O and pulse input are made at a periodical cycle for each high-speed scan or low-speed scan of the MP2000
Series Machine Controller. The following diagram outlines the functions of the LIO-01 and LIO-02 Module.
Interrupt
input
16 points
DI-00
Input port
(Isolated DI)
Input
processing
System bus
5-V/12-V
Z input
Latch
input
Pulse
input
processing
5-V differential
A/B input
Coincidence
output
Coincidence
interrupt
DO-00
I/O connector
DI-01
16 points
Output port
(Isolated DI)
Output
processing
DO-00 to 15
FUSE blown
detection
Fig. 2.1 Outline of LIO-01/LIO-02 Module Functions
2.1.2 LIO-01/LIO-02 Module Appearance and Connector External Dimensions
The following figure shows the appearance of the LIO-01/LIO-02 Modules and their connector external dimensions.
LED indicators
48
LIO-01
Switch
LD5
LD1
LD5
LD2
LD6
LD2
LD6
LD3
LD7
LD3
LD7
LD4
LD8
LD4
LD8
MODE
I/O connector
LIO-02
LD1
2
MODE
I/O
I/O
125
95
Unit: mm
19.3
ΠLIO-01 and LIO-02 Modules have the same external dimensions for the connector.
28
2.1 Outline of LIO-01/LIO-02 Modules
2.1.3 Specifications
2.1.3 Specifications
The following shows the specifications of the LIO-01/LIO-02 Modules.
( 1 ) Hardware Specifications
Specifications
I/O Module
Name
LIO-01
LIO-02
Model
JAPMC-IO2300
JAPMC-IO2301
Digital Input
16 inputs
24 VDC, 4.1 mA, combined sink mode/source mode inputs
(DI_00 also used for interrupts, DI-01 also used for pulse latch inputs)
Digital Output
16 outputs
24 VDC transistor open-collector outputs, sink
mode outputs
(DO_00 also used for coincidence outputs)
Pulse Input
Phase A/B/Z inputs
Phase AB: 5-V differential input, not isolated, max. frequency: 4 MHz
Phase Z: 5-V/12-V photocoupler input
Latch input
Pulse latch for phase Z or DI_01.
Connector
I/O: I/O connector
LED Indicators
LD1 (green)
LD2 (green)
LD3 (green)
LD4 (green)
LD5 (green)
LD6 (green)
LD7 (green)
LD8 (green)
Switch
Rotary switch (SW1)
Current Consumption
500 mA max.
Dimensions (mm)
125 × 95 (H × D)
Mass
80 g
16 outputs
24 VDC transistor open-collector outputs, source
mode outputs
(DO_00 also used for coincidence outputs)
LIO-01/LIO-02 Module
Item
Classification
2
29
2.1 Outline of LIO-01/LIO-02 Modules
2.1.3 Specifications
( 2 ) Environmental Conditions
Item
Environmental
Conditions
Specifications
Ambient Operating
Temperature
0 to 55°C
Ambient Storage
Temperature
-25 to 85°C
Ambient Operating
Humidity
30% to 95% (with no condensation)
Ambient Storage
Humidity
5% to 95% (with no condensation)
Pollution Level
Pollution level 1 (conforming to JIS B 3501)
Corrosive Gas
There must be no combustible or corrosive gas.
Operating Altitude
2,000 m above sea level or lower
Conforming to JIS B 3502:
• 10 to 57 Hz with single-amplitude of 0.075 mm
Vibration Resistance
Mechanical Operating
Conditions
• 57 to 150 Hz with fixed acceleration of 9.8 m/s2
• 10 sweeps each in X, Y, and Z directions
(sweep time: 1 octave/min)
Conforming to JIS B 3502:
Shock Resistance
Electrical Operating
Conditions
Installation
Requirements
30
Peak acceleration of 147 m/s2 twice for 11 ms each in the X, Y, and Z directions
Noise Resistance
Conforming to EN 61000-6-2, EN 55011 (Group 1, Class A)
Power supply noise (FT noise): 2 kVmin., for one minute
Radiation noise (FT noise): 1 kVmin., for one minute
Ground noise (impulse noise): 1 kVmin, for 10 minutes
Electrostatic noise (contact discharge): 4 kVmin, for 10 times
Ground
Ground to 100 Ω max.
Cooling Method
Natural cooling
2.1 Outline of LIO-01/LIO-02 Modules
2.1.4 LED Indicators and Switch Settings
2.1.4 LED Indicators and Switch Settings
LD8
3
2
0
5
4
Indicators
SW1
SW1 (Rotary Switch)
Set Value
0
(Board Status Indicator)
1
(DI Input Indicator 1)
2
(DI Input Indicator 2)
3
(DO Output Indicator 1)
4
(DO Output Indicator 2)
5
(PI Input Indicator)
LD No.
Status When Lit (Green)
LD No.
Status When Lit (Green)
LD1
Normal (Error when not lit)
LD5
Normal (Error when not lit)
LD2
One of the inputs D1_00 to DI_07 is
ON.
LD6
One of the inputs DI_08 to DI_15 is
ON.
LD3
One of the outputs DO_00 to DO_07
is ON.
LD7
One of the outputs DO_08 to DO_15
is ON.
LD4
Pulse A/B input. The Phase A/B is
ON.
LD8
Pulse Z input. The Phase Z is ON.
LD1
DI_04 is ON.
DI_00 is ON.
LD5
LD2
DI_01 is ON.
LD6
DI_05 is ON.
LD3
DI_02 is ON.
LD7
DI_06 is ON.
LD4
DI_03 is ON.
LD8
DI_07 is ON.
LD1
DI_08 is ON.
LD5
DI_12 is ON.
LD2
DI_09 is ON.
LD6
DI_13 is ON.
LD3
DI_10 is ON.
LD7
DI_14 is ON.
LD4
DI_11 is ON.
LD8
DI_15 is ON.
LD1
DO_00 is ON.
LD5
DO_04 is ON.
LD2
DO_01 is ON.
LD6
DO_05 is ON.
LD3
DO_02 is ON.
LD7
DO_06 is ON.
LD4
DO_03 is ON.
LD8
DO_07 is ON.
LD1
DO_08 is ON.
LD5
DO_12 is ON.
LD2
DO_09 is ON.
LD6
DO_13 is ON.
LD3
DO_10 is ON.
LD7
DO_14 is ON.
LD4
DO_11 is ON.
LD8
DO_15 is ON.
LD1
Pulse A input
LD5
Coincidence detection
LD2
Pulse B input
LD6
Phase-Z latch
LD3
Pulse Z input
LD7
DI latch
LD4
–
LD8
–
LIO-01/LIO-02 Module
LD4
9
LD7
The LIO-01 and LIO-02 Module status display LED indicators (LD1 to LD8)
change based on the SW1 rotary switch settings (setting range: 0 to 5). The following table shows the indicator display for DI and DO status according to the
SW1 setting.
1
LD3
7
LD6
8
LD5
LD2
6
LD1
2
31
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.1 Connector Specifications
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.1 Connector Specifications
The LIO-01/LIO-02 Module connector connects the external I/O signals or pulse input signal. (External input: 16
points, external output: 16 points, pulse input: 1 channel)
The following tables provide the specifications of the LIO-01/LIO-02 Module connector.
( 1 ) Connector Model
Name
I/O Connector
Connector
Name
I/O
Connector Model
No. of
Pins
48
Module Side
Cable Side
Manufacturer
FCN-360C048-E (cover),
FCN-364J048-AU
FCN-365P048-AU
Fujitsu
component
( 2 ) Connector Pin Arrangement
The following table shows the connector pin arrangement for LIO-01/LIO-02 Modules viewed from the wiring side
and the details of the pins.
Pin No.
A1 B1
A24 B24
A1
Signal
Name
PA
I/O
I
Remarks
Phase-A pulse (+)
Signal
Name
Pin No.
Remarks
B1
PAL
I
Phase-A pulse (−)
I
Phase-B pulse (−)
A2
PB
I
Phase-B pulse (+)
B2
PBL
A3
PC
I
Phase-Z pulse (+)
B3
PCL5
I
Phase-Z pulse
(−5-V input)
A4
GND
I
Pulse input ground
B4
PCL12
I
Phase-Z pulse
(−12-V input)
A5
DO_COM
P
Output common
B5
DO_COM
P
Output common
A6
DO_24V
P
+24 V input
B6
DO_24V
P
+24 V input
A7
DO_15
O
Output 15
B7
DO_14
O
Output 14
A8
DO_13
O
Output 13
B8
DO_12
O
Output 12
A9
DO_11
O
Output 11
B9
DO_10
O
Output 10
A10
DO_09
O
Output 9
B10
DO_08
O
Output 8
A11
DO_07
O
Output 7
B11
DO_06
O
Output 6
A12
DO_05
O
Output 5
B12
DO_04
O
Output 4
A13
DO_03
O
Output 3
B13
DO_02
O
Output 2
A14
DO_01
O
Output 1
B14
DO_00
O
Output 0
A15
DI_15
I
Input 15
B15
DI_14
I
Input 14
A16
DI_13
I
Input 13
B16
DI_12
I
Input 12
A17
DI_11
I
Input 11
B17
DI_10
I
Input 10
A18
DI_09
I
Input 9
B18
DI_08
I
Input 8
A19
DI_07
I
Input 7
B19
DI_06
I
Input 6
A20
DI_05
I
Input 5
B20
DI_04
I
Input 4
A21
DI_03
I
Input 3
B21
DI_02
I
Input 2
A22
DI_01
I
Input 1
B22
DI_00
I
Input 0
A23
DI_COM0
P
Input common 0
B23
DI_COM1
P
Input common 1
A24
FG
Frame ground
B24
FG
ΠP: Power supply input; I: Input signal; O: Output signal
32
I/O
Frame ground
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.2 Cable Specifications
2.2.2 Cable Specifications
The following shows the specifications of the LIO-01/LIO-02 Module standard cables.
( 1 ) Standard Cable Model List
Name
Cable for LIO-01/02
Modules
(Single loose wire)
Model
Length
JEPMC-W2061-A5
0.5 m
JEPMC-W2061-01
1m
JEPMC-W2061-03
3m
External Appearance (JEPMC-W2061-††)
( 2 ) Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W2061-†† is shown below.
Marking
Color
Marking
Marking
Wire Color
Color
Marks
48-pin
Connector
Terminal No.
A1
Red
–
Orange
Black
–
B1
A2
Red
–
Gray
Black
–
B2
A3
Red
–
White
Black
–
B3
A4
Red
–
Yellow
Black
–
B4
A5
Red
–
Pink
Black
–
B5
A6
Red
––
Orange
Black
––
B6
A7
Red
––
Gray
Black
––
B7
A8
Red
––
White
Black
––
B8
A9
Red
––
Yellow
Black
––
B9
A10
Red
––
Pink
Black
––
B10
A11
Red
–––
Orange
Black
–––
B11
A12
Red
–––
Gray
Black
–––
B12
A13
Red
–––
White
Black
–––
B13
A14
Red
–––
Yellow
Black
–––
B14
A15
Red
–––
Pink
Black
–––
B15
A16
Red
––––
Orange
Black
––––
B16
A17
Red
––––
Gray
Black
––––
B17
A18
Red
––––
White
Black
––––
B18
A19
Red
––––
Yellow
Black
––––
B19
A20
Red
––––
Pink
Black
––––
B20
A21
Red
––––
Continuous
Orange
Black
––––
Continuous
B21
A22
Red
––––
Continuous
Gray
Black
––––
Continuous
B22
A23
Red
––––
Continuous
White
Black
––––
Continuous
B23
A24
Shield
B24
LIO-01/LIO-02 Module
48-pin
Connector
Terminal No.
2
33
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.3 Input Circuits
2.2.3 Input Circuits
The following table shows the LIO-01/LIO-02 Module input circuit specifications.
Item
Specifications
Inputs
16 points
Input Format
Sink mode/source mode input
Isolation Method
Photocoupler
Input Voltage
24 VDC, ±20% (+19.2 to +28.8 V)
Input Current
4.1 mA (typ.)
ON Voltage/Current
15 V min./2.0 mA min.
OFF Voltage/Current
5 V max./1.0 mA max.
ON Time/OFF Time
ON: 0.5 ms max.
OFF: 0.5 ms max.
Number of Commons
2 (8 points/common)
Other Functions
• DI_00 is shared with an interrupt input. If DI_00 is turned ON while interrupts are
enabled, the interrupt processing drawing (program) is executed.
• DI_01 is shared with pulse latch inputs. If DI-01 is turned ON while pulse latch inputs are
enabled, the pulse counter will be latched.
Vcc
+24V
R
DI_COM
R
Internal
circuit
R
DI_IN
5.6kΩ
R
024
Fig. 2.2 Digital Input Circuit (Sink Mode Input)
Åj
Vcc
+24V
R
DI_COM
R
R
DI_IN
5.6kΩ
R
024
Fig. 2.3 Digital Input Circuit (Source Mode Input)
34
Internal
circuit
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.4 Output Circuit
2.2.4 Output Circuit
The following table shows the LIO-01/LIO-02 Module output circuit specifications.
Item
Specifications
Outputs
16 points
Output Format
LIO-01
Transistor, open collector sink mode output
LIO-02
Transistor, open collector source mode output
Isolation Method
Photocoupler
Output Voltage
+24 VDC, ±20%
Output Current
100 mA max.
Leakage Current When
OFF
0.1 mA max.
ON Time/OFF Time
ON: 1 ms max.
OFF: 1 ms max.
Number of Commons
1 (16 points/common)
Protection Circuit
Fuse
The fuse is not, however, for circuit protection. It is for protecting against fire at output shorts.
Attach a fuse externally to each output if circuit protection is required.
Error Detection
Fuse blown detection
Replace the Module when fuse blown is detected.
Other Functions
DO_00 is shared with counter coincidence output.
+24V
Internal
circuit
DO_24V
R
DO_OUT
R
R
DO_COM
024
Fig. 2.4 LIO-01 Digital Output Circuit (Sink Mode Output)
LIO-01/LIO-02 Module
+24V
DO_24V
R
Internal
circuit
R
R
DO_OUT
DO_COM
024
2
Fig. 2.5 LIO-02 Digital Output Circuit (Source Mode Output)
35
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.5 Pulse Input Circuit
2.2.5 Pulse Input Circuit
The following table shows the LIO-01/LIO-02 Module pulse input circuit specifications.
Item
Specifications
Number of Channels
1 channel (Phase-A/B/Z input)
Input Circuit
Phase-AB: 5-V differential input, not isolated, max. frequency: 4 MHz
Phase-Z: 5-V/12-V photocoupler input
Input Mode
Phase-A/B, signed, incremental/decremental
Latch Input
Pulse latch on phase-Z or DI_01.
Response time at phase-Z input
ON: 1 μs max.
OFF: 1 μs max.
Response time at DI_01 input
ON: 60 μs max.
OFF: 0.5 ms max.
Other Functions
Coincidence detection, counter preset
R
A1
PA
B1
PAL
Phase A
Pulse Generator
+5V
0V
R
+5V
Latch input or
phase-Z pulse
R
R
R
A2
PB
B2
PBL
A4
GND
A3
PC
B3
PCL5
B4
PCL12
Fig. 2.6 Pulse Input Circuit
36
Phase B
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.6 LIO-01/LIO-02 Module Connections
2.2.6 LIO-01/LIO-02 Module Connections
The following diagrams show connection examples for LIO-01/LIO-02 Module connectors.
( 1 ) LIO-01 Module Connectors
Pulse Generator
R
A1
PA
B1
PAL
A2
PB
B2
PBL
A4
GND
+5V
Phase A
0V
Pulse input
R
A24
+5V
B24
R
Latch input
or phase-Z
pulse
R
R
Digital input
R
R
Digital input
R
R
A3
PC
B3
PCL5
B4
PCL12
A23
DI_COM0
B22
DI_00
A22
DI_01
B21
DI_02
A21
DI_03
B20
DI_04
A20
DI_05
B19
DI_06
A19
DI_07
B23
DI_COM1
B18
DI_08
A18
DI_09
B17
DI_10
A17
DI_11
B16
DI_12
A16
DI_13
B15
DI_14
A15
DI_15
5V
Latch input or phase-Z pulse
24 VDC
External input signals
24 VDC
External input signals
B6
Digital output
R
Fuse
Fuse blown
detection circuit
DO_24V
DO_00
A14
DO_01
B13
DO_02
A13
DO_03
B12
DO_04
A12
DO_05
B11
DO_06
A11
DO_07
B10
DO_08
A10
DO_09
B9
DO_10
A9
DO_11
B8
DO_12
A8
DO_13
B7
DO_14
A7
DO_15
A5
DO_COM
B5
DO_COM
24 VDC
L
Fuse
L
L
L
L
L
L
L
L
External output signals
L
L
L
L
L
LIO-01/LIO-02 Module
A6
B14
L
L
2
ΠThe pins No. A5 and B5, and the pins No. A6 and B6 are internally connected. Connect them externally as well.
ΠA fuse is inserted in the output common line of the LIO-01 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide a protective element such as fuse in each output as shown in the above diagram.
37
2.2 Specifications of LIO-01/LIO-02 Module Connections
2.2.6 LIO-01/LIO-02 Module Connections
( 2 ) LIO-02 Module Connectors
Pulse generator
R
A1
PA
B1
PAL
A2
PB
B2
PBL
A4
GND
+5V
Phase A
0V
Pulse input
R
Phase B
A24
+5V
B24
R
Latch input
or phase-Z
pulse
R
R
Digital input
R
R
Digital input
R
R
Fuse blown
detection circuit
Digital output
R
Fuse
A3
PC
B3
PCL5
B4
PCL12
A23
DI_COM0
B22
DI_00
A22
DI_01
B21
DI_02
A21
DI_03
B20
DI_04
A20
DI_05
B19
DI_06
A19
DI_07
B23
DI_COM1
B18
DI_08
A18
DI_09
B17
DI_10
A17
DI_11
B16
DI_12
A16
DI_13
B15
DI_14
A15
DI_15
5V
Latch input or
phase-Z pulse
24 VDC
B6
DO_24V
A6
DO_24V
B14
DO_15
A14
DO_14
B13
DO_13
A13
DO_12
B12
DO_11
A12
DO_10
B11
DO_09
A11
DO_08
B10
DO_07
A10
DO_06
B9
DO_05
A9
DO_04
B8
DO_03
A8
DO_02
B7
DO_01
A7
DO_00
A5
DO_COM
B5
DO_COM
External input
signals
24 VDC
External input
signals
24 VDC
L
Fuse
L
L
L
L
L
L
External output
signals
L
L
L
L
L
L
L
L
L
ΠThe pins No. A5 and B5, and the pins No. A6 and B6 are internally connected. Connect them externally as well.
ΠA fuse is inserted in the output common line of the LIO-02 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide
a protective element such as fuse in each output as shown in the above diagram.
38
2.3 LIO-01/LIO-02 Module Details
2.3.1 Local I/O Configuration
2.3 LIO-01/LIO-02 Module Details
LIO-01/LIO-02 Module details, such as the local I/O and Counter Module functions, can be set in the Local I/O Window or the Counter Module Window. These window can be displayed from the Module Configuration Window.
2.3.1 Local I/O Configuration
( 1 ) Displaying the Local I/O Window
Select LIO-01 or LIO-02 in the Module Type Column of the Controller Area of the Module Configuration Window.
Double-click the cell with the LIO in the Module Details Area.
A confirmation box for creating a new file will be displayed. Click the OK Button. The Local I/O Window will be displayed.
LIO-01/LIO-02 Module
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for information on displaying the Module
Configuration Window.
2
39
2.3 LIO-01/LIO-02 Module Details
2.3.1 Local I/O Configuration
( 2 ) Local I/O Configuration Details
The following items are displayed in the Local I/O Window. The discrete inputs, discrete outputs, and interrupt inputs
can be set.
D : Enable or disable each item by clicking on the cell.
REG :
Word :
SCAN :
Current Value :
: Enabled,
: Disabled
The register length is fixed at one word, i.e., 16 points are set for each input or output register.
Displays the register number allocated to the inputs or outputs. It cannot be changed.
Displays the word size of the register data. It cannot be changed.
Select the speed from HIGH, LOW, or NA (none specified), for the scan that processes the inputs
or outputs.
The current value of the register will be displayed in binary when online. It will not be displayed
when offline.
The outputs to external devices can be set by changing the current value of the discrete outputs.
When the set value is confirmed, it is immediately saved in the register.
Other current values cannot be changed.
HEX : The current value of the register will be displayed in hexadecimal when online. It will not be displayed when offline.
After changing the local I/O configuration, save the definition data by selecting File – Save & Save into flash memory
from the main menu.
40
2.3 LIO-01/LIO-02 Module Details
2.3.2 Counter Module Configuration
2.3.2 Counter Module Configuration
( 1 ) Displaying the Counter Module Window
Select LIO-01 or LIO-02 in the Module Type Column of the Controller Area of the Module Configuration Window.
Double-click the cell with CNTR in the Module Details Area.
A confirmation box for creating a new file will be displayed. Click the OK Button. The Counter Module Window will
be displayed.
LIO-01/LIO-02 Module
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for information on displaying the Module
Configuration Window.
ΠIf the counter function is not used with LIO-01 nor LIO-02, select UNDEFINED instead of CNTR.
2
41
2.3 LIO-01/LIO-02 Module Details
2.3.2 Counter Module Configuration
( 2 ) Counter Module Window
In the Counter Module Window, there are two tab pages, Fix Parameter Set and I/O Data Set. Fixed parameters and
I/O data can be set from these tab pages.
Fig. 2.7 Counter Module Fix Parameter Set Tab Page
Fig. 2.8 Counter Module I/O Data Set Tab Page
42
2.3 LIO-01/LIO-02 Module Details
2.3.2 Counter Module Configuration
( 3 ) Setting the Fixed Parameters
Set the following fixed parameters in the Fix Parameter Set tab page in the Counter Module Window.
„ Counter Fixed Parameters
01
02
03
Name
Description
Size
Default
SYNC-SCAN
(Synchronous Scan
Selection)
Select a scan cycle of the MP2000 Series Machine Controller to update the I/O data of counter function: High-speed
scan or Low-speed scan.
The First Register Number
(Leading Register
Number)
Displays the leading register number that corresponds to the
parameter. This setting is disabled.
1 word
A/B Pulse Signal Form
Selection
Signal form of phases A and B. The signal form is fixed to
a +5V differential input.
1 word
Fixed to +5V
(differential input)
A/B Pulse Signal Polarity
Select either positive or negative logic for the signal polarity
of phases A and B.
1 word
Positive logic
Specify the pulse counting mode*1 among the following 7
equations.
• Pulse and Direction
• Pulse and Direction ∗ 2
• Up/Down Counter
• Up/Down Counter ∗ 2
• A/B Pulse
• A/B Pulse ∗ 2
• A/B Pulse (Quadrature)
1 word
A/B Pulse
(Quadrature)
Selection*1
Pulse Counting Mode
Selection*1
High
04
Counter Mode Selection
The counter mode is fixed to Up/Down Counter.
1 word
Fixed to Up/Down
Counter
05
Coincidence Detection
Function Use Selection
Set whether or not the coincidence detection*2 is to be used.
1 word
Not use
06
Coincidence Interrupt
Function Use Selection
Set whether or not the coincidence interrupt function*2 is to
be used.
(Valid only when the coincidence detection function is set.)
1 word
Not use
07
Axis Selection
Set the axis type*3: Finite or infinite length axis.
1 word
Finite length axis
Reference Unit Selection
Specify the reference unit.
• pulse
• mm
• deg
• inch
If pulse is selected, an electronic gear is not to be used; If a
unit other than pulse is selected, an electronic gear is to be
used.
1 word
pulse
Number of Digits Below
Decimal Point
Set the number of digits 0 to 5 below the decimal point*4
for the minimum reference unit.
Example:
If the minimum reference unit is 1 μm (10−3mm):
Reference unit selection : mm, and
Number of digits below decimal point: 3
1 word
3
Set the load moving amount per load axis rotation.
Setting range: 1 to 2147483647 (reference unit)
2 words
10000
Set the value m so that the encoder axis rotates m times
when the load axis rotates n times.
Setting range: 1 to 65535
1 word
1
Set the value n so that the encoder axis rotates m times when
the load axis rotates n times.
Setting range: 1 to 65535
1 word
1
If the Infinite Length Axis was selected for fixed parameter
No.07, specify the number of rotations (1 to 2147483647
reference units) after which the axis will be reset.
2 words
360000
08
09
10
11
12
13
Travel Distance per
Machine Rotation *4, *5
Encoder Gear Ratio*4, *5
Machine Gear Ratio
(Load)
*4, *5
Maximum Value of Rotary
Counter (Infinite Length
Axis Reset Position
(POSMAX))*3
LIO-01/LIO-02 Module
No.
2
43
2.3 LIO-01/LIO-02 Module Details
2.3.2 Counter Module Configuration
(cont’d)
No.
14
* 1.
* 2.
* 3.
* 4.
Name
Encoder Resolution
(Pre Quadrature)
(Number of Pulses Per
Encoder Rotation
(before Multiplication))
Description
Set the number of input pulses per encoder rotation.
Setting range: 1 to 2147483647 (pulse/rev)
Size
Default
2 words
2048
For details, refer to 2.4.1 Pulse Counting Modes on page 49.
For details, refer to 2.4.3 Coincidence Output and Coincidence Interrupt Functions on page 52.
For details, refer to 2.4.5 Axis Type Selection on page 54.
For details, refer to 2.5 Electronic Gear Function on page 55.
* 5. If pulse is selected for the parameter No. 08, parameters No. 10 to 12 are ignored.
ΠIf SYNC-SCAN (Synchronous Scan Selection) or Scan Time Setting is changed, be sure to save the data in
the flash memory and restart the controller.
44
2.3 LIO-01/LIO-02 Module Details
2.3.2 Counter Module Configuration
( 4 ) I/O Data Settings
[ a ] I/O Data Setting Tab Page
Set the I/O data in the I/O Data Set Tab Page in the Counter Module Window.
ΠThe channel number is fixed to CH1.
The details on the status and I/O data that can be monitored in the I/O Data Set Tab Page are described below.
[ b ] In (Input) Data Details
The following table provides details of the In Data Area.
ΠAbbreviated names are given in square brackets in the Name column.
No.
Register
No.
Name
Contents
Range
Unit
–
–
–
–
–
–
Size
The run status of the Counter Module is
indicated for each bit.
When online:
: ON ( = 1 ),
When off line:
Error Setting the Data
Bit 0
(Data setting error)
Bit 1
–
IW††00
*1
Status
(Run Status)
[RUNSTS]
Fixed Parameter Error
Bit 2
Preset Count Completed
–
–
Bit 3
PI Latch Completed
–
–
Bit 4
A/B Pulse 0
(Feedback pulse is ±1 or less)
–
–
Bit 5
Coincidence Detection
–
–
Bit 6
A-Pulse Status Monitor
–
–
Bit 7
B-Pulse Status Monitor
–
–
Bit 9
Fixed Parameter Write
–
–
Bit A
A-Pulse Disconnection
–
–
Bit B
B-Pulse Disconnection
–
–
Bit C
POSMAX Preset
(POSMAX turns presetting
completed)
–
–
Bit F
Module Ready
–
–
1 word
LIO-01/LIO-02 Module
: OFF ( = 0 ),
2
45
2.3 LIO-01/LIO-02 Module Details
2.3.2 Counter Module Configuration
(cont’d)
No.
Register
No.
01
IL††02
Incremental Pulses
[PDV]
Indicates the difference between the pulse
count value at previous scan and that at
present scan.
02
IL††04
Counter Value [PFB]
03
IL††06
Unit
Size
-2147483648
to 2147483647
pulse
2 words
Indicates the pulse count value of each scan.
-2147483648
to 2147483647
pulse
2 words
PI Latch Value
[FREQ]
Indicates the current value of the counter
when an external signal is input.
-2147483648
to 2147483647
pulse
2 words
After Convert Increment Pulse [PDVG]
Indicates the number of incremental pulses
converted to a value in the reference unit.
Indicates the same value as the number of
incremental pulses if pulse is selected for
the fixed parameter No. 08 “Reference Unit
Selection” (when the electronic gear is not
used).
-2147483648
to 2147483647
Reference
unit
2 words
Current Count Value After Converts
[PFBG]
Indicates the current value of the counter
converted to a value in the reference unit.
Indicates the same value as the counter current value when pulse is selected for the
fixed parameter No. 08 “Reference Unit
Selection” (when the electronic gear is not
used).
-2147483648
to 2147483647
Reference
unit
2 words
IL††0C
PI Latch Value After
Converts [FREQG]
Indicates the PI latch data converted to a
value in the reference unit. Indicates the
same value as the PI latch data when pulse
is selected for the fixed parameter No. 08
“Reference Unit Selection” (when the electronic gear is not used).
-2147483648
to 2147483647
Reference
unit
2 words
07
IL††0E
Number of POSMAX
Turns
Indicates the number of rotations that have
been made when Infinite Length Axis is
selected for the fixed parameter No. 07
“Axis Selection.”
-2147483648
to 2147483647
Rotation
2 words
08
IL††10
Feedback Speed*2
If the electronic gear*3 is not used, the unit
is pulse/s.
-2147483648
to 2147483647
Reference
unit
2 words
09
IL††1E
System Monitor
For system use
-2147483648
to 2147483647
–
2 words
04
05
06
IL††08
IL††0A
Name
Contents
Range
* 1. IW††00 gives the register number that is displayed in The First Register Number cell on the Fix Parameter Set
Tab Page + 00.
* 2. The Feedback Speed is the moving average of the results of the following calculation for 32 scans.
ΠWithout Electronic Gear (Reference unit: Pulse)
Feedback Speed (pulse/s) = No. of incremental pulses × 1000)/Ts
ΠWith Electronic Gear (Reference unit: Unit other than pulse)
Feedback Speed (reference unit/s) = No. of incremental pulses after conversion × 1000)/Ts
TS: Scan time (ms) for counter synchronized scan.
* 3. Refer to 2.5 Electronic Gear Function on page 55.
46
2.3 LIO-01/LIO-02 Module Details
2.3.2 Counter Module Configuration
[ c ] Out (Output) Data Details
The following table shows details of the Out Data Area.
ΠAbbreviated names are given in square brackets in the Name column.
–
–
Register
No.
Name
Contents
Unit
Bit 0
Count Disable
ON (=1): Counting prohibited
OFF (=0): Counting enabled
(Default)
Prohibits counting while the bit is
ON (=1).
–
Bit 1
Calculating Preset
(Count Preset Request)
ON (=1): Request preset
OFF (=0): Not requested (Default)
Resets the count to its preset value
when the bit is turned ON (=1).
–
Bit 2
PI Latch Detect Demand*2
ON (=1): Request latch detection
OFF (=0): Not requested (Default)
Stores the counter value at the
moment an external signal is input
while the bit is ON (=1).
–
Bit 3
Coincidence Detection*3
ON (=1): Request coincidence detection
OFF (=0): Not requested (Default)
Sends a coincidence signal if the values of the counter and the coincidence detection setting match when
the bit is turned ON (=1).
–
Bit 4
POSMAX Presetting
(POSMAX Turns Presetting
Request)
ON (=1): Requests preset
OFF (=0): Not requested (Default)
Resets the number of POSMAX turns
to its preset value when the bit turns
ON (=1).
–
Operation Mode
OW††00
(RUN Mode)
*1
[RUNMOD]
Set Function/
OW††01 Latch Detection
Signal
Range
Size
1
word
Select the external signal to be used for the PI
latch signal.
• 0001H: DI latch (discrete input)
• 0002H: Z latch (phase-Z input)
0001H to
0002H
–
1
word
OL††02
Count Presetting
Data [PRSDAT]
The current value of the counter is reset to
this value when a Count Preset Request is
output.
-2147483648
to 2147483647
Reference
units
2
words
02
OL††04
Agreed Detection
Value (Coincidence Detection
Set Value)
[COINDAT]
A coincidence detection signal and an interrupt signal to the MP2000 Series Machine
Controller are output if the current value of
the counter equals the value set in this parameter when the Coincidence Detection Request
is output.
-2147483648
to 2147483647
Reference
units
2
words
03
OL††06
Preset Data of
POSMAX Turns
The number of POSMAX turns is reset to the
value set in this parameter when a POSMAX
Turn Number Presetting Request is output.
-2147483648
to 2147483647
Rotations
2
words
04
OL††1E System Monitor
01
For system use.
LIO-01/LIO-02 Module
No.
2
–
* 1. OW††00 gives the register number that is displayed in The First Register Number cell on the Fix Parameter
Set Tab Page + 00.
* 2. Refer to 2.4.4 PI Latch Function on page 53.
* 3. Refer to 2.4.3 Coincidence Output and Coincidence Interrupt Functions on page 52.
47
2.4 Details of Counter Functions
2.4 Details of Counter Functions
For the counter function, the command is determined according to the settings of the counter fixed parameters and output registers, and the status and counter value are stored in input registers.
The following diagram shows the data flow for the counter function.
MP2000 Series Machine Controller
LIO-01 or LIO-02 Module
Virtual shared memory
Input Registers (32 words)
Information to MP2000 Series
Machine Controller from
LIO-01 or LIO-02 Module
I/O
connector
࡮Operation status
࡮Incremental pulse
࡮Current counter value
࡮Latch data, etc.
Output registers (32 words)
࡮Operation mode
࡮Counting preset data
࡮Coincidence
‫ޓ‬detection setting, etc.
Interrupt
processing section
Pulse input
processor
Commands from MP2000 Series
Machine Controller
to LIO-01 or LIO-02 Module
5-V
differential
interface
Pulse input
Phase-Z 5-V/
12-V voltage
interface
Coincidence
interrupt
Counter Fixed Parameters
Condition settings
for᧦ઙ⸳ቯ
counter function
use
Latch input DI-01
Coincidence detection
output DO-00
࡮Pulse A/B signal polarity
‫ޓ‬selection
࡮Pulse counting mode
࡮Other function selections
ΠIn this section, the fixed parameters mean the counter fixed parameters if not otherwise mentioned.
ΠRefer to 1.3 Self-configuration on page 21 to execute self-configuration of the Machine Controller before setting the fixed parameters.
The following describes the details of pulse counting modes, pulse count function, coincidence output and coincidence
interrupt functions, and PI latch function among the counter functions of the LIO-01 or LIO-02 Modules.
48
2.4 Details of Counter Functions
2.4.1 Pulse Counting Modes
2.4.1 Pulse Counting Modes
The following pulse counting modes can be selected by setting the counter fixed parameter No. 3 (Pulse Counting
Mode Selection) and No.2 “A/B Pulse Signal Polarity Selection.”
Pulse Counting Mode
Polarity
Positive
logic
×1
Negative
logic
Pulse and
Direction
Positive
logic
Up Count (Forward)
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
LOW
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
HIGH
Pulse
A
Aパルス
HIGH
Pulse
B
Bパルス
LOW
Pulse
B
Bパルス
LOW
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Down Count (Reverse)
HIGH
×2
Negative
logic
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
LOW
Pulse B
Bパルス
LOW
Positive
logic
Pulse
A
Aパルス
at low or high
Pulse
A Fixed
LOWまたはHIGHに固定
Aパルス
at low or high
Pulse
B Fixed
LOWまたはHIGHに固定
Bパルス
Pulse
B
Bパルス
Negative
logic
Pulse
A
Aパルス
Pulse
A Fixed
LOWまたはHIGHに固定
Aパルス
at low or high
Pulse
B LOWまたはHIGHに固定
Bパルス
Fixed at low or high
Pulse
B
Bパルス
Positive
logic
Pulse
A
Aパルス
at low or high
LOWまたはHIGHに固定
Pulse
A Fixed
Aパルス
Pulse
B Fixed
at low or high
LOWまたはHIGHに固定
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A Fixed
at low or high
LOWまたはHIGHに固定
Aパルス
Pulse
B LOWまたはHIGHに固定
Bパルス
Fixed at low or high
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
×1
UP/DOWN
Counter
×2
Negative
logic
Positive
logic
Negative
logic
Positive
logic
A/B Pulse
×2
Negative
logic
LIO-01/LIO-02 Module
×1
2
Positive
logic
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
×4
Negative
logic
49
2.4 Details of Counter Functions
2.4.2 Pulse Count Function
2.4.2 Pulse Count Function
The Pulse Count Function reads A/B pulse input signals to increment (forward run) or decrement (reverse run) the
count.
The following graph shows changes in the pulse count for each run mode.
p3
2147483647㧔MAX㧕
p6
p2
㧔㧗㧕 Count preset (1)
p7
n3
Count preset (2)
n2
Counter
count
register 0
value
p1
p8
n6
Cancel count prohibit
Count prohibit
n1
n7
Count prohibit
Cancel count prohibit
n4
㧔㧙㧕
2147483648㧔MIN㧕
n5
p4
Time (s)
p5
Ts
Current counter
value display
Count preset data
n1
n2
p2
n3
n4
n5
n6
n7
p8
Ts 㧩 Scan time (s)
<Explanation>
Current counter value
The values of n1 to n7 (counter value at each scan) is displayed sequentially in Counter Value (IL……04).
Count preset (1)
Executing the Count preset at the position p1 forces the counter value to change to the preset value (p2
value).
MAX overflow
When the counter value increases to the value MAX (p3), the counter value will be automatically reset to the
value MIN (p4).
MIN overflow
When the counter value decreases to the value MIN (p5), the counter value will be automatically reset to the
value MAX (p6).
Count preset (2)
Executing the Count preset at the position p7 forces the counter value to change to the preset value (p8
value).
50
2.4 Details of Counter Functions
2.4.2 Pulse Count Function
„
Count Preset Completion Timing
The following diagram shows the count preset completion timing of the LIO-01 or LIO-02 Modules, which differs
from the completion timing of the CNTR-01 Module (Counter Module). (Refer to Fig. 2.10 Count Preset Completion
Timing of CNTR-01 Module.)
Count Preset Request: ON
Scan cycle Ts
Calculating Preset
(Count Preset Request)
(OW00 Bit 1)
Count Preset Completed: ON
Preset Count Completed
(IW00 Bit 2)
Count Preset
m2
Counter count register
value
m4
m1
m3
m2̉
Current Count Value After
Converts
(IL0A)
m1
m2̉
m3
m4
Data that reflects
count preset value
Fig. 2.9 Count Preset Completion Timing of LIO-01 or LIO-02 Module
Count Preset Request: ON
Scan cycle Ts
Calculating Preset
(Count Preset Request)
(OW00 Bit 1)
Count Preset Completed: ON
Preset Count Completed
(IW00 Bit 2)
Count Preset
m4
m1
m3
m2̉
Current Count Value After
Converts
(IL0A)
m1
m2
m3
Data that reflects
count preset value
Fig. 2.10 Count Preset Completion Timing of CNTR-01 Module
m4
LIO-01/LIO-02 Module
m2
Counter count register
value
2
51
2.4 Details of Counter Functions
2.4.3 Coincidence Output and Coincidence Interrupt Functions
2.4.3 Coincidence Output and Coincidence Interrupt Functions
The Coincidence Output and Coincidence Interrupt Functions output an external output signal (coincidence detection
signal) and output an interrupt signal to the MP2000 Series Machine Controller when the current counter value and a
preset output register value (Coincidence Detection Setting: OL††††+4) match.
• The Coincidence Output Request is enabled when “Use” is set to the counter fixed parameter No. 5 (Coincidence
Detection Function Use Selection).
• The Coincidence Interrupt Request is enabled if “Use” is set to the counter fixed parameter No. 6 (Coincidence
Interrupt Function Use Selection).
The following graph shows the number of occurrences from when coincidence detection request signal is output to
when the coincidence point is detected and DWG.I (interrupt drawing) starts execution.
㧔㧗㧕
Coincidence point
Current
counter 0
value
Coincidence detection
set value
㧔㧙㧕
Time (s)
Coincidence
detection request
signal
Coincidence
output signal
Interrupt request
signal
DWG.I
T
Execute
* T: Time when the coincidence point is detected to when DWG.I (interrupt drawing) starts execution (approx. 60
to 440 μs)
ΠDO-00 is used as a coincidence output signal.
When the counter fixed parameter No. 05 (Coincidence Detection Function Use Selection) is set to “Use,”
DO_00 will be masked. So, when setting a register, which is allocated to DO_00, using a ladder program to
ON or OFF, the setting of this register will not be valid because the other setting has priority.
ΠTo monitor the coincidence detection signal, use Coincidence Detection in the Status (Run Status).
ΠDisable coincidence detection request when using the Count Preset. If the Count Preset is being used with the
coincidence detection request enabled, coincidence point may be detected at the incorrect point because the
matching point before the coordinate system has been rebuilt will be used.
52
2.4 Details of Counter Functions
2.4.4 PI Latch Function
2.4.4 PI Latch Function
The PI latch function saves (latches) the current value to a memory register (IL……06) on the rising edge of an external
signal.
Select either a discrete input (DI latch) or phase-Z (Z latch) as the external signal.
The following graph shows the number of occurrences from when PI latch signal is output to when the rising edge of
an external signal is detected and PI latch data is displayed.
㧔㧗㧕
External signal rising edge
detected point
PI latch data
Current
counter
value
0
㧔㧙㧕
Hardware latch
Time (s)
PI latch detection
request signal
External input signal
(either a discrete
signal or phase Z)
DI latch (discrete input): 60 μs or more*1
Phase C pulse (Phase-Z input): 1μs or more*2
PI latch completed
signal
PI latch register
display
PINT㧔PI latch data㧕
LIO-01/LIO-02 Module
* 1. When discrete input is changed from ON to OFF, the next ON signal cannot be received unless at least 500 μs
passes after the change.
* 2. When phase-Z input is changed from ON to OFF, the next ON signal cannot be received unless at least 1 μs
passes after the change.
2
53
2.4 Details of Counter Functions
2.4.5 Axis Type Selection
2.4.5 Axis Type Selection
There are two types of axis: An infinite length axis that resets the current value with a specified value, and a finite
length axis that does not reset the current value.
The finite length axis is used for rotation in one direction only, where the current value data does not need to be reset
after rotation, and for return and other operations are performed only within a specified range.
The infinite length axis is used for applications such as resetting the current value data for a conveyor belt or other
device to 0 after one rotation.
The type of the axis to be used is selected by fixed parameter No. 07 (Axis Selection).
If infinite length axis is set, the current counter value after conversion and the PI latch data after conversion is stored in
the range 0 to infinite length axis reset position − 1.
Set the reset position in the counter fixed parameter No. 13 (Maximum Value of Rotary Counter) (Infinite Length
Axis Reset Position) (POSMAX).
POSMAX
0
54
2.5 Electronic Gear Function
2.5.1 Outline
2.5 Electronic Gear Function
The Electronic Gear Function can be used when other than pulse is set to the counter fixed parameter No. 08 (Reference Unit Selection).
2.5.1 Outline
The Electronic Gear Function is used to set the workpiece travel distance per pulse input to the LIO Module counter to
any value.
The following example describes differences in operations to move a workpiece 10 mm using the equipment shown
below with and without electronic gear function. When using the electronic gear function, simply input the reference
value calculated for the travel distance regardless of the number of pulses to move a workpiece for a specified travel
distance.
Workpiece
No. of encoder pulses:
8192
Ball screw pitch: 6 mm
When the Electronic Gear is Used
To move a workpiece 10 mm:
Mechanical conditions and minimum reference unit are
defined with electronic gear.
To move a workpiece 10 mm, the minimum reference unit
is set to 1 μm. Therefore,
10 (mm) ÷ 1 (μm) = 10000
10000 is input as reference value.
When the Electronic Gear is Not Used
To move a workpiece 10 mm:
1 revolution is 6 mm. Therefore,
10 ÷ 6 = 1.666 revolutions
2048 × 4 pulses is 1 revolution. Therefore,
1.666 × 8092 = 13653 pulses
13653 pulses are input as reference pulses. The equation
must be calculated at the host controller.
2.5.2 Settings
Use steps 1 to 5 in the following procedure to make the settings.
1.
Confirm the machine specifications.
Elements relating to the Electronic Gear
• Gear ratio
• Ball screw pitch
• Pulley diameter, etc.
Ball screw pitch
2.
Check the number of encoder pulses displayed in Counter Value, and set this value to the counter
fixed parameter No. 14 (Encoder Resolution (Pre Quadrature)) (Number of Pulses Per Encoder Rotation).
3.
Set the reference unit (the smallest reference unit for the reference data to move a load) according to
the settings in the counter fixed parameters No. 08 (Reference Unit Selection) and No. 09 (Number of
Digits Below Decimal Point).
Reference to move a table in
units of 0.001 mm.
Reference unit: 0.001 mm
LIO-01/LIO-02 Module
Gear ratio
2
Consider the machine specifications and
positioning precision when setting the
reference unit.
55
2.5 Electronic Gear Function
2.5.2 Settings
Œ When reference unit is 1 μm:
When 50,000 reference pulses are input, the workpiece will be moved by 50,000 × 1 μm = 50 mm.
4.
Find the load travel distance for each rotation of the load axis using the reference unit and set this distance to the counter fixed parameter No. 10 (Travel Distance per Machine Rotation).
Load travel distance per load axis rotation
Load travel distance per rotation
=
of load axis (reference unit)
Reference unit
EXAMPLE
• Calculation Examples
• For a ball screw pitch of 5 mm and a reference unit of 0.001 mm:
5 - = 5000
-----------(Reference unit)
0.001
Ball screw
Load axis
Rotary table
Belt + pulley
Load axis
P
πD
D
P: Pitch
P
One
rotation = Reference unit
5.
Load axis
D: Pulley diameter
360°
One
rotation = Reference unit
πD
One
=
rotation Reference unit
Set the Encoder Gear Ratio and the Machine Gear Ratio in the counter fixed parameters No. 11 and
No.12.
When the encoder axis has rotated m times and the mechanical configuration allows the load axis to rotate n
times, set the following values:
No. 11 (Encoder Gear Ratio) = m rotations
No. 12 (Machine Gear Ratio) = n rotations
Setting range: 1 to 65,535 [rotations]
<Setting Example>
For the configuration shown in the diagram:
4 rotations
4回転
7 rotations
7回転
Load負荷軸
axis nn回転
rotations
Encoder axis
エンコーダ軸
m rotations
m回転
9 rotations
9回転
3 rotations
3回転
Gear ratio = n/m = (3/7) × (4/9) = 4/21
Therefore, set the following values:
No.11 (Encoder Gear Ratio) = 4 (rotations)
No.12 (Machine Gear Ratio) = 21 (rotations)
56
2.5 Electronic Gear Function
2.5.3 Electronic Gear Setting Examples
2.5.3 Electronic Gear Setting Examples
The following is setting examples for each kind of load mechanical configuration.
( 1 ) Example A: Ball Screw
m㧩7 rotations
Encoder
n㧩5 rotations
Ball screw pitch
P㧩6mm/rotation
In the above machine system, if the reference unit = 0.001 mm, the setting of each parameter will be as follows:
• Moving Amount Per Machine Rotation = 6 mm/0.001 mm = 6000
• Counter fixed parameter No. 11 (Encoder Gear Ratio) = 7 (rotations)
• Counter fixed parameter No. 12 (Machine Gear Ratio) = 5 (rotations)
( 2 ) Example B: Rotating Load
m㧩30 rotations
Encoder
n㧩10 rotations
Rotating load
360°/rotation
LIO-01/LIO-02 Module
In the above machine system, if the reference unit = 0.1°, the setting of each parameter will be as follows:
• Moving Amount Per Machine Rotation = 360°/0.1° = 3600
• Counter fixed parameter No. 11 (Encoder Gear Ratio) = 3 (rotations)
• Counter fixed parameter No. 12 (Machine Gear Ratio) = 1 (rotation)
2
57
2.5 Electronic Gear Function
2.5.4 Precautions When Using Electronic Gears
2.5.4 Precautions When Using Electronic Gears
When using electronic gears, make sure that the After Convert Incremental Pulse (Number of Incremental Pulses After
Conversion) (IL††08) is not outside the range for double integers (-2147483648 to 2147483647). If it is outside this
range, counter parameters after conversion, such as the After Convert Incremental Pulse (IL††08), Current Count
Value after Conversion (IL††0A), and PI Latch Value (IL††0C), may not be correctly reported.
„
Conditions to Fit within Range
The following is the conditional expression for the After Convert Incremental Pulse (IL††08) to fit within the range
for double integers.
Maximum frequency of input pulse (Hz) ×
Ts* (ms)
1000(ms )
× Workpiece travel distance per pulse (reference units/pulse) ≤ 2147483647
* Ts: Scan time setting
The workpiece travel distance per pulse can be found using the following formula.
Workpiece travel distance per pulse (reference units/pulse)
=
No.10*1 Travel Distance Per Machine Rotation
No.14*1 Encoder Resolution (Pre Quadrature) × Multiplication*2
×
No.12*1 Machine Gear Ratio
No.11*1 Encoder Gear Ratio
* 1. No.10, No.11, No.12, and No.14 are fixed parameters.
* 2. Multiplication value of fixed parameter No. 3, Pulse Counting Mode Selection. (For example, for A/B Pulse
(Quadrature), the multiplication value is 4.)
58
3
LIO-04/LIO-05 Module
This chapter describes the LIO-04/LIO-05 Module in detail.
3.1 Outline of LIO-04/LIO-05 Modules - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
3.1.1 Outline of Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -60
3.1.2 LIO-04/LIO-05 Module Appearance and Connector External Dimensions - - - - - - - - - - -60
3.1.3 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -61
3.1.4 LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -62
3.2 Specifications of LIO-04/LIO-05 Module Connections - - - - - - - - - - - - - - - - 63
3.2.1 Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -63
3.2.2 Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -68
3.2.3 Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -69
3.2.4 Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -70
3.2.5 LIO-04 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -71
3.2.6 LIO-05 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -73
3.3 LIO-04/ LIO-05 Module Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
3.3.1 Displaying the Local I/O Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -75
LIO-04/LIO-05 Module
3.3.2 Local I/O Configuration Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -76
3
59
3.1 Outline of LIO-04/LIO-05 Modules
3.1.1 Outline of Functions
3.1 Outline of LIO-04/LIO-05 Modules
3.1.1 Outline of Functions
The LIO-04/LIO-05 Module is equipped with the following digital I/O functions.
LIO-04: 32 digital inputs (DI) and 32 digital outputs (DO) (sink mode output)
LIO-05: 32 digital inputs (DI) and 32 digital outputs (DO) (source mode output)
Digital I/O is made at a periodical cycle for each high-speed scan or low-speed scan of the MP2000 Series Machine
Controller.
The following diagram outlines the functions of the LIO-04/LIO-05 Module.
DI-00
DI-01
16 points
Input processing
Input port
(Isolated DI)
Output
processing
Output port
(Isolated DO)
16 points
CN1
Interrupt input
DO-00 to 07
DO-08 to 15
DI-16
DI-17
Interrupt input
16 points
Input processing
Input port
(Isolated DI)
Output
processing
Output port
(Isolated DO)
16 points
CN2
System bus
Fuse blown
detection
DO-16 to 23
Fuse blown
detection
DO-24 to 31
Fig. 3.1 Outline of LIO-04/LIO-05 Module Functions
3.1.2 LIO-04/LIO-05 Module Appearance and Connector External Dimensions
The following figure shows the appearance of the LIO-04/LIO-05 Modules and the connector external dimensions.
41
LED Indicators
LIO-04
LIO-05
RUN
RUN
CN1
FU
FU
CN1
II/O connector 1
125
II/O connector 2
CN2
CN2
95
19.3
ΠLIO-04 and LIO-05 Modules have the same external dimensions for the connectors.
60
Unit: mm
3.1 Outline of LIO-04/LIO-05 Modules
3.1.3 Specifications
3.1.3 Specifications
The following shows the specifications of the LIO-04/LIO-05 Modules.
( 1 ) Hardware Specifications
Item
Specifications
Classification
I/O Module
Name
LIO-04
LIO-05
Model
JAPMC-IO2303
JAPMC-IO2304
Digital Input
32 inputs
24 VDC±20% (+19.2V to +28.8V), 4.1 mA (TYP),
combined sink mode/source mode inputs (DI-00, -01, -16, and -17 also used for interrupts)
Number of simultaneously ON inputs: 16 (8/connector with 24 VDC),
10 (5/connector with 28.8 VDC)
*For details, refer to ( 3 ).
Digital Output
32 outputs
24 VDC±20% (+19.2V to +28.8V),
100 mA max.,
transistor outputs, sink mode outputs
LED Indicators
RUN (green)
FUSE (red)
Connectors
CN1: I/O connector
CN2: I/O connector
Current Consumption
500mA max.
Dimensions (mm)
125 × 95 (H× D)
Mass
80 g
32 outputs
24 VDC±20% (+19.2V to +28.8V),
100 mA max.,
transistor outputs, source mode outputs
( 2 ) Environmental Conditions
Item
Environmental
Conditions
Specifications
Ambient Operating
Temperature
0 to 55°C
Ambient Storage
Temperature
-25 to 85°C
Ambient Operating
Humidity
30% to 95% (with no condensation)
Ambient Storage Humidity
5% to 95% (with no condensation)
Pollution Level
Pollution level 1 (conforming to JIS B 3501)
Corrosive Gas
There must be no combustible or corrosive gas.
Operating Altitude
2,000 m above sea level or lower
Mechanical
Operating
Conditions
Vibration Resistance
Conforming to JIS B 3502:
Shock Resistance
Electrical
Operating
Conditions
Installation
Requirements
• 57 to 150 Hz with fixed acceleration of 9.8 m/s2
• 10 sweeps each in X, Y, and Z directions
(sweep time: 1 octave/min)
Noise Resistance
Peak acceleration of 147 m/s2 twice for 11 ms each in the X, Y, and Z directions
Conforming to EN 61000-6-2, EN 55011 (Group 1, Class A)
Power supply noise (FT noise): 2 kV min., for one minute
Radiation noise (FT noise): 1 kV min., for one minute
Ground noise (impulse noise): 1 kV min., for 10 minutes
Electrostatic noise (contact discharge): 4 kVmin., for 10 times
Ground
Ground to 100 Ω max.
Cooling Method
Natural cooling
LIO-04/LIO-05 Module
Conforming to JIS B 3502:
• 10 to 57 Hz with single-amplitude of 0.075 mm
3
61
3.1 Outline of LIO-04/LIO-05 Modules
3.1.4 LED Indicators
( 3 ) Number of Simultaneously ON Inputs - Ambient Temperature Characteristics
The following graph shows the number of inputs that can be simultaneously ON depending on the ambient temperature.
(32 inputs at 28͠㧕 (32 inputs at 41͠㧕
(Number of inputs)
35
(Input voltage: 24 VDC)
30
(Input voltage: 28.8 VDC)
25
Number of
Simultaneously
ON Inputs
20
(16 inputs at 55͠㧕
15
(10 inputs at 55͠㧕
10
5
0
0
10
20
30
40
50
60 㧔͠㧕
Ambient Temperature
3.1.4 LED Indicators
The following table shows the LIO-04/LIO-05 Module status when each indicator lamp is lit or unlit.
RUN
62
FUSE
Indicator
Color
RUN
Green
FUSE
Red
When Lit
When Unlit
Normal operation
Error occurrence
One or some of the output protection
fuses is blown out.
Output protection fuses are normal.
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.1 Connector Specifications
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.1 Connector Specifications
The LIO-04/LIO-05 Module connector connects the external I/O signals. (External input: 32 points, external output:
32 points)
The following tables provide the specifications of the LIO-04/LIO-05 Module connector.
( 1 ) Connector Model
External I/O
Connector
Connector
Name
CN1/ CN2
No. of
Pins
50
Connector Model
Module Side
10250-52A3PL
Cable Side
• Connector
10150-3000VE
• Shell
10350-52A0-008
(screw locking) or
10350-52F0-008
(one-touch locking)
Manufacturer
Sumitomo 3M
Corporation
LIO-04/LIO-05 Module
Name
3
63
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.1 Connector Specifications
( 2 ) LIO-04 Module Connector Pin Arrangement
The following table shows the LIO-04 Module connector (CN1 and CN2) pin arrangement viewed from the
wiring side and the details of the pins.
2
26
1
CN1 Connector Pin Arrangement (Viewed from Wiring Side)
27
„
2
DI_00
4
DI_04
6
DICOM_2
8
DI_10
10
DI_14
12
DO_00
50
49
24
25
14
16
DO_04
18
„
20
DO_10
22
+24V_2
24
DO_14
1
DICOM_1
3
DI_02
5
DI_06
7
DI_08
9
DI_12
DO_02
15
+24V_1
17
DO_06
19
DO_08
21
23
29
DI_05
26
33
DI_11
35
DI_15
37
DO_01
39
0V_1
41
DO_05
43
0V_1
45
DO_11
49
25
DI_03
30
DI_07
32
DI_09
34
DI_13
36
38
DO_03
40
47
DO_12
28
DO_15
42
DO_07
44
DO_09
46
0V_2
48
DO_13
50
0V_2
CN1 Connector Details
Pin No.
Signal Name
I/O
Remarks
Pin No.
Signal Name
I/O
Remarks
1
DICOM_1
P
Input common 1
26
2
DI_00
I
Digital input 0
(shared with interrupt
input)
27
DI_01
I
Digital input 1
(shared with interrupt
input)
3
DI_02
I
Digital input 2
28
DI_03
I
Digital input 3
4
DI_04
I
Digital input 4
29
DI_05
I
Digital input 5
5
DI_06
I
Digital input 6
30
DI_07
I
Digital input 7
6
DICOM_2
P
Input common 2
31
7
DI_08
I
Digital input 8
32
DI_09
I
Digital input 9
8
DI_10
I
Digital input 10
33
DI_11
I
Digital input 11
9
DI_12
I
Digital input 12
34
DI_13
I
Digital input 13
10
DI_14
I
Digital input 14
35
DI_15
I
Digital input 15
12
DO_00
O
Digital output 0
37
DO_01
O
Digital output 1
13
DO_02
O
Digital output 2
38
DO_03
O
Digital output 3
39
0V_1
P
Common ground 1
15
+24V_1
P
24-V power supply 1
40
16
DO_04
O
Digital output 4
41
DO_05
O
Digital output 5
17
DO_06
O
Digital output 6
42
DO_07
O
Digital output 7
43
0V_1
P
Common ground 1
11
36
14
18
19
DO_08
O
Digital output 8
44
DO_09
O
Digital output 9
20
DO_10
O
Digital output 10
45
DO_11
O
Digital output 11
46
0V_2
P
Common ground 2
21
22
+24V_2
P
24-V power supply 2
47
23
DO_12
O
Digital output 12
48
DO_13
O
Digital output 13
24
DO_14
O
49
DO_15
O
Digital output 15
50
0V_2
P
Common ground 2
Digital output 14
25
ΠP: Power supply input, I: Input signal, O: Output signal
64
DI_01
31
11
13
27
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.1 Connector Specifications
2
26
1
CN2 Connector Pin Arrangement (Viewed from Wiring Side)
27
2
DI_16
4
DI_20
6
DICOM_4
8
DI_26
10
DI_30
12
DO_16
50
49
24
25
14
16
DO_20
18
„
20
DO_26
22
+24V_4
24
DO_30
1
DICOM_3
3
DI_18
5
DI_22
7
DI_24
9
DI_28
DO_18
15
+24V_3
17
DO_22
19
DO_24
21
23
DI_17
29
DI_21
26
31
11
13
27
33
DI_27
35
DI_31
37
DO_17
39
0V_3
41
DO_21
43
0V_3
45
DO_27
49
25
DI_19
30
DI_23
32
DI_25
34
DI_29
36
38
DO_19
40
47
DO_28
28
DO_31
42
DO_23
44
DO_25
46
0V_4
48
DO_29
50
0V_4
CN2 Connector Details
Pin No.
Signal Name
I/O
Remarks
Pin No.
Signal Name
I/O
Remarks
1
DICOM_3
P
Input common 3
26
2
DI_16
I
Digital input 16
(shared with interrupt
input)
27
DI_17
I
Digital input 17
(shared with interrupt
input)
3
DI_18
I
Digital input 18
28
DI_19
I
Digital input 19
4
DI_20
I
Digital input 20
29
DI_21
I
Digital input 21
5
DI_22
I
Digital input 22
30
DI_23
I
Digital input 23
6
DICOM_4
P
Input common 4
31
7
DI_24
I
Digital input 24
32
DI_25
I
Digital input 25
8
DI_26
O
Digital input 26
33
DI_27
I
Digital input 27
9
DI_28
O
Digital input 28
34
DI_29
I
Digital input 29
10
DI_30
O
35
DI_31
I
Digital input 31
Digital input 30
11
36
12
DO_16
O
Digital output 16
37
DO_17
O
Digital output 17
13
DO_18
O
Digital output 18
38
DO_19
O
Digital output 19
39
0V_3
P
Common ground 3
14
15
+24V_3
P
24-V power supply 3
40
16
DO_20
O
Digital output 20
41
DO_21
O
Digital output 21
17
DO_22
O
Digital output 22
42
DO_23
O
Digital output 23
P
Common ground 3
43
0V_3
19
DO_24
O
Digital output 24
44
DO_25
O
Digital output 25
20
DO_26
O
Digital output 26
45
DO_27
O
Digital output 27
46
0V_4
P
Common ground 4
22
+24V_4
P
24-V power supply 4
47
23
DO_28
O
Digital output 28
48
DO_29
O
Digital output 29
24
DO_30
O
Digital output 30
49
DO_31
O
Digital output 31
50
0V_4
P
Common ground 4
18
21
25
LIO-04/LIO-05 Module
„
3
ΠP: Power supply input, I: Input signal, O: Output signal
65
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.1 Connector Specifications
( 3 ) LIO-05 Module Connector Pin Arrangement
The following table shows the LIO-05 Module connector (CN1 and CN2) pin arrangement viewed from the
wiring side and the details of the pins.
2
26
1
CN1 Connector Pin Arrangement (Viewed from Wiring Side)
27
„
2
DI_00
4
DI_04
6
DICOM_2
8
DI_10
10
DI_14
12
DO_00
50
49
24
25
DO_04
18
„
20
DO_10
22
+24V_2
24
DO_14
DICOM_1
3
DI_02
5
DI_06
7
DI_08
9
DI_12
13
DO_02
15
+24V_1
17
DO_06
19
DO_08
29
DI_05
26
33
DI_11
35
DI_15
37
DO_01
39
0V_1
41
DO_05
DO_12
25
45
DO_11
47
+24V_2
49
DO_15
28
DI_03
30
DI_07
32
DI_09
34
DI_13
36
38
DO_03
40
+24V_1
42
DO_07
44
DO_09
46
0V_2
48
DO_13
50
CN1 Connector Details
Pin No.
Signal Name
I/O
Remarks
Pin No.
Signal Name
I/O
Remarks
1
DICOM_1
P
Input common 1
26
2
DI_00
I
Digital input 0
(shared with interrupt
input)
27
DI_01
I
Digital input 1
(shared with interrupt
input)
3
DI_02
I
Digital input 2
28
DI_03
I
Digital input 3
4
DI_04
I
Digital input 4
29
DI_05
I
Digital input 5
5
DI_06
I
Digital input 6
30
DI_07
I
Digital input 7
6
DICOM_2
P
Input common 2
31
7
DI_08
I
Digital input 8
32
DI_09
I
Digital input 9
8
DI_10
I
Digital input 10
33
DI_11
I
Digital input 11
9
DI_12
I
Digital input 12
34
DI_13
I
Digital input 13
10
DI_14
I
Digital input 14
35
DI_15
I
Digital input 15
11
36
12
DO_00
O
Digital output 0
37
DO_01
O
Digital output 1
13
DO_02
O
Digital output 2
38
DO_03
O
Digital output 3
39
0V_1
P
0-V power supply 1
14
15
+24V_1
P
Common 24 V_1
40
+24V_1
P
Common 24 V_1
16
DO_04
O
Digital output 4
41
DO_05
O
Digital output 5
17
DO_06
O
42
DO_07
O
Digital output 7
Digital output 6
18
43
19
DO_08
O
Digital output 8
44
DO_09
O
Digital output 9
20
DO_10
O
Digital output 10
45
DO_11
O
Digital output 11
46
0V_2
P
0-V power supply 2
21
22
+24V_2
P
Common 24 V_2
47
+24V_2
P
Common 24 V_1
23
DO_12
O
Digital output 12
48
DO_13
O
Digital output 13
24
DO_14
O
Digital output 14
49
DO_15
O
Digital output 15
25
ΠP: Power supply input, I: Input signal, O: Output signal
66
DI_01
43
21
23
27
31
11
14
16
1
50
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.1 Connector Specifications
2
26
1
CN2 Connector Pin Arrangement (Viewed from Wiring Side)
27
2
DI_16
4
DI_20
6
DICOM_4
8
DI_26
10
DI_30
12
DO_16
50
49
24
25
14
16
DO_20
18
„
20
DO_26
22
+24V_4
24
DO_30
1
DICOM_3
3
DI_18
5
DI_22
7
DI_24
9
DI_28
DO_18
15
+24V_3
17
DO_22
19
DO_24
29
DI_21
26
33
DI_27
35
DI_31
37
DO_17
39
0V_3
41
DO_21
DO_28
25
45
DO_27
47
+24V_4
49
DO_31
28
DI_19
30
DI_23
32
DI_25
34
DI_29
36
43
21
23
DI_17
31
11
13
27
38
DO_19
40
+24V_3
42
DO_23
44
DO_25
46
0V_4
48
DO_29
50
CN2 Connector Details
Pin No.
1
Signal Name
DICOM_3
I/O
Remarks
Pin No.
Signal Name
I/O
Remarks
P
Input common 3
26
27
DI_17
I
Digital input 17
(shared with interrupt
input)
2
DI_16
I
Digital input 16
(shared with interrupt
input)
3
DI_18
I
Digital input 18
28
DI_19
I
Digital input 19
4
DI_20
I
Digital input 20
29
DI_21
I
Digital input 21
5
DI_22
I
Digital input 22
30
DI_23
I
Digital input 23
6
DICOM_4
P
Input common 4
31
7
DI_24
I
Digital input 24
32
DI_25
I
Digital input 25
8
DI_26
O
Digital input 26
33
DI_27
I
Digital input 27
9
DI_28
O
Digital input 28
34
DI_29
I
Digital input 29
10
DI_30
O
Digital input 30
35
DI_31
I
Digital input 31
11
36
12
DO_16
O
Digital output 16
37
DO_17
O
Digital output 17
13
DO_18
O
Digital output 18
38
DO_19
O
Digital output 19
P
0-V power supply 3
39
0V_3
15
+24V_3
P
Common 24 V_3
40
+24V_3
P
Common 24 V_3
16
DO_20
O
Digital output 20
41
DO_21
O
Digital output 21
17
DO_22
O
Digital output 22
42
DO_23
O
Digital output 23
14
18
43
19
DO_24
O
Digital output 24
44
DO_25
O
Digital output 25
20
DO_26
O
Digital output 26
45
DO_27
O
Digital output 27
46
0V_4
P
0-V power supply_4
P
Common 24 V_4
21
22
+24V_4
P
Common 24 V_4
47
+24V_4
23
DO_28
O
Digital output 28
48
DO_29
O
Digital output 29
24
DO_30
O
Digital output 30
49
DO_31
O
Digital output 31
25
LIO-04/LIO-05 Module
„
3
50
ΠP: Power supply input, I: Input signal, O: Output signal
67
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.2 Cable Specifications
3.2.2 Cable Specifications
The following shows the specifications of the LIO-04/LIO-05 Module standard cables.
( 1 ) Standard Cable Model List
Name
Model
Cable for LIO-4/
LIO-05 Modules
(Single loose wire)
Length
JEPMC-W6060-05
0.5 m
JEPMC-W6060-10
1m
JEPMC-W6060-30
3m
External Appearance (JEPMC-W6060-……)
50-core
Loose wires
( 2 ) Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060-†† is shown below.
50-pin Connector
Terminal No.
68
Marking
1
−
2
3
Wire Color
Marking
50-pin Connector
Terminal No.
Orange
−
26
−
Gray
−
27
−
White
−
28
4
−
Yellow
−
29
5
−
Pink
−
30
6
−−
Orange
−−
31
7
−−
Gray
−−
32
8
−−
White
−−
33
9
−−
Yellow
−−
34
10
−−
Pink
−−
35
11
−−−
Orange
−−−
36
12
−−−
Gray
−−−
37
13
−−−
White
−−−
38
14
−−−
Yellow
−−−
39
15
−−−
Pink
−−−
40
16
−−−−
Orange
− − − − Continuous
41
17
−−−−
Gray
− − − − Continuous
42
18
−−−−
White
− − − − Continuous
43
19
−−−−
Yellow
− − − − Continuous
44
20
−−−−
Pink
− − − − Continuous
45
21
− − − − Continuous
Orange
46
22
− − − − Continuous
Gray
47
23
− − − − Continuous
White
48
24
− − − − Continuous
Yellow
49
25
− − − − Continuous
Pink
50
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.3 Input Circuit
3.2.3 Input Circuit
The following table shows the LIO-04/LIO-05 Module input circuit specifications.
Item
Specifications
Inputs
32 points
Input Format
Sink mode/source mode input
Isolation Method
Photocoupler
Input Voltage
24 VDC±20% (+19.2 to +28.8 V)
Input Current
4.1 mA (typ.)
ON Voltage/Current
15 V min./2.0 mA min.
OFF Voltage/Current
5 V min./1.0 mA min.
ON Time/OFF Time
ON: 0.5 ms max.
OFF: 0.5 ms max.
Number of Commons
4 (8 points/common)
Other Functions
DI_00 is shared with an interrupt input. If DI_00 is turned ON while interrupts are
enabled, the interrupt processing drawing (program) is executed.
DI_01, DI_16, and DI_17 are the same as DI_00.
Vcc
+24V
R
DICOM
R
Internal
circuit
R
DI_IN
5.6kΩ
R
024
Fig. 3.2 Digital Input Circuit (Sink Mode Input)
Vcc
+24V
R
DICOM
R
Internal
circuit
R
DI_IN
5.6kΩ
R
024
LIO-04/LIO-05 Module
Fig. 3.3 Digital Input Circuit (Source Mode Input)
3
69
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.4 Output Circuit
3.2.4 Output Circuit
The following table shows the LIO-04/LIO-05 Module output circuit specifications.
Item
Specifications
Outputs
32 points
Output Format
LIO-04
Transistor, sink mode output
LIO-05
Transistor, source mode output
Isolation Method
Photocoupler
Output Voltage
24 VDC±20% (+19.2 to +28.8 V)
Output Current
100 mA max.
Leakage Current
When OFF
0.1 mA max.
ON Time/OFF Time
ON: 0.5 ms max.
OFF: 1 ms max.
Number of Commons
4 (8 points/common)
Protection Circuit
Fuse
The fuse is not, however, for circuit protection. It is for protecting against fire at output shorts.
Attach a fuse externally to each output if circuit protection is required.
Fuse Rating
1A
Error Detection
Fuse blown detection
Replace the Module when the fuse blown is detected.
+24V
Internal
circuit
+24 V
R
DO_OUT
R
0V
024
Fig. 3.4 LIO-04 Digital Output Circuit (Sink Mode Output)
+24V
R
+24 V
R
Internal
circuit
R
DO_OUT
0V
024
Fig. 3.5 LIO-05 Digital Output Circuit (Source Mode Output)
70
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.5 LIO-04 Module Connections
3.2.5 LIO-04 Module Connections
The following diagrams show connection examples for CN1/CN2 connector of the LIO-04 Module.
( 1 ) CN1 Connector
JAPMC-IO2303
Common 1
Input 0
࡮
࡮
࡮
Photocoupler
1
2
Input 1
27
Input 6
5
Input 7
30
5.6kǡ
R
R
Internal circuit
+ - +
+5V
CN1 connector
pin No.
24 VDC
+ - +
Common 2
6
Photocoupler
24 VDC
+ -
15
12
࡮
࡮
࡮
Input 8
7
Input 9
32
Input 14
Input 15
L
37
Output 1
13
Output 2
38
Output 3
10
16
Output 4
35
41
Output 5
17
Output 6
42
Output 7
R
L
L
L
L
L
L
L
43
39
Fuse blown
detection circuit
Photocoupler
24 VDC
+ -
22
Output 8
44
Output 9
20
Output 10
45
Output 11
23
Output 12
48
Output 13
24
Output 14
49
Output 15
L
L
L
L
L
L
L
L
50
46
Fuse blown
detection circuit
LIO-04/LIO-05 Module
R
19
3
ΠThe pins No. 39 and 43 and the pins No. 46 and 50 are internally connected. Connect them externally as well.
ΠA fuse is inserted in the output common line of the LIO-04 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide a protective element such as fuse in each output as shown in the above diagram.
71
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.5 LIO-04 Module Connections
( 2 ) CN2 Connector
JAPMC-IO2303
+5V
- +
࡮
࡮
࡮
Common 3
CN2 connector
pin No.
1
Input 16
2
Input 17
27
Input 22
5
Input 23
30
Photocoupler
5.6kǡ
R
Internal
circuit
24 VDC
+ -
R
24 VDC
+ - +
Common 4
Input 24
Input 25
6
Photocoupler
24 VDC
+ -
15
12
Output 16
37
Output 17
13
Output 18
38
Output 19
16
Output 20
41
Output 21
17
Output 22
42
Output 23
7
R
32
࡮
࡮
Input 30
10
Input 31
35
L
L
L
L
L
L
L
L
43
39
Fuse blown
detection circuit
Photocoupler
24 VDC
+ -
22
R
19
Output 24
44
Output 25
20
Output 26
45
Output 27
23
Output 28
48
Output 29
24
Output 30
49
Output 31
L
L
L
L
L
L
L
L
50
46
Fuse blown
detection circuit
ΠThe pins No. 39 and 43 and the pins No. 46 and 50 are internally connected. Connect them externally as well.
ΠA fuse is inserted in the output common line of the LIO-04 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide
a protective element such as fuse in each output as shown in the above diagram.
72
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.6 LIO-05 Module Connections
3.2.6 LIO-05 Module Connections
The following diagrams show connection examples for CN1/CN2 connector of the LIO-05 Module.
( 1 ) CN1 Connector
JAPMC-IO2304
+5V
- +
Common 1
CN1 connector
pin No.
1
Photocoupler
Internal
circuit
24 VDC
+ -
R
Input 0
࡮
࡮
࡮
2
Input 1
27
Input 6
5
Input 7
5.6kǡ
R
Fuse blown
detection circuit
30
24 VDC
+ -
40
R
15
24 VDC
+ - +
Photocoupler
Common 2
Input 8
Input 9
࡮
࡮
࡮
R
6
12
Output 0
37
Output 1
13
Output 2
38
Output 3
7
32
Input 14
10
Input 15
35
16
Output 4
41
Output 5
17
Output 6
42
Output 7
L
L
L
L
L
L
L
L
39
Fuse blown
detection circuit
R
24 VDC
+ -
47
22
R
19
Output 8
44
Output 9
20
Output 10
45
Output 11
23
Output 12
48
Output 13
24
Output 14
49
Output 15
L
L
L
L
L
L
L
L
46
LIO-04/LIO-05 Module
Photocoupler
ΠCheck the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.
ΠThe pins No. 15 and 40 and the pins No. 22 and 47 are internally connected. Connect them externally as well.
3
ΠA fuse is inserted in the output common line of the LIO-05 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide
a protective element such as fuse in each output as shown in the above diagram.
73
3.2 Specifications of LIO-04/LIO-05 Module Connections
3.2.6 LIO-05 Module Connections
( 2 ) CN2 Connector
JAPMC-IO2304
+5V
- +
Common 3
CN2 connector
pin No.
1
Photocoupler
Internal
circuit
24 VDC
+ -
R
࡮
࡮
࡮
Input 16
2
Input 17
27
Input 22
5
Input 23
30
5.6kǡ
R
Fuse blown
detection circuit
24 VDC
+ - +
Common 4
6
15
Photocoupler
Input 24
Input 25
࡮
࡮
࡮
24 VDC
+ -
40
R
R
7
32
12
Output 16
37
Output 17
Input 30
10
13
Output 18
Input 31
35
38
Output 19
16
Output 20
41
Output 21
17
Output 22
42
Output 23
L
L
L
L
L
L
L
L
39
Fuse blown
detection circuit
R
24 VDC
+ -
47
22
Photocoupler
R
19
Output 24
44
Output 25
20
Output 26
45
Output 27
23
Output 28
48
Output 29
24
Output 30
49
Output 31
L
L
L
L
L
L
L
L
46
ΠCheck the polarity of the external power supply when wiring. An adverse connection may cause a load malfunction.
ΠThe pins No. 15 and 40 and the pins 22 and 47 are internally connected. Connect them externally as well.
ΠA fuse is inserted in the output common line of the LIO-05 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide
a protective element such as fuse in each output as shown in the above diagram.
74
3.3 LIO-04/ LIO-05 Module Details
3.3.1 Displaying the Local I/O Window
3.3 LIO-04/ LIO-05 Module Details
LIO-04/LIO-05 Module details, such as the local I/O, can be set in the Local I/O Window or the Counter Module
Window. These windows can be displayed from the Module Configuration Window.
3.3.1 Displaying the Local I/O Window
Select LIO-04 or LIO-05 in the Module Type Column of the Controller Area of the Module Configuration Window.
Double-click the cell with the LIO in the Module Details Area.
LIO-04/LIO-05 Module
A confirmation box for creating a new file will be displayed. Click the OK Button. The Local I/O Window will be displayed.
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for information on displaying the Module
Configuration Window.
3
75
3.3 LIO-04/ LIO-05 Module Details
3.3.2 Local I/O Configuration Details
3.3.2 Local I/O Configuration Details
The following items are displayed in the Local I/O Window. The discrete inputs, discrete outputs, and interrupt inputs
can be set.
D : Enable or disable each item by clicking on the cell.
REG :
Word :
SCAN :
Current Value :
HEX :
: Enabled,
: Disabled
The register length is fixed at one word, i.e., 16 points are set for each input or output register.
Displays the register number allocated to the inputs or outputs. It cannot be changed.
Displays the word size of the register data. It cannot be changed.
Select the speed from HIGH, LOW, or NA (none specified), for the scan that processes the inputs
or outputs.
The current value of the register will be displayed in binary when online. It will not be displayed
when offline.
The outputs to external devices can be set by changing the current value of the discrete outputs.
When the set value is confirmed, it is immediately saved in the register.
Other current values cannot be changed.
The current value of the register will be displayed in hexadecimal when online. It will not be displayed when offline.
After changing the local I/O configuration, save the definition data by selecting File – Save & Save into flash memory
from the main menu.
76
4
LIO-06 Module
This chapter describes the LIO-06 Module in detail.
4.1 Outline of LIO-06 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
4.1.1 Outline of Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -78
4.1.2 LIO-06 Module Appearance and Connector External Dimensions - - - - - - - - - - - - - - - -78
4.1.3 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -79
4.1.4 LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -80
4.1.5 Analog I/O Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -81
4.2 Specifications of LIO-06 Module Connections - - - - - - - - - - - - - - - - - - - - - 82
4.2.1 Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -82
4.2.2 Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -84
4.2.3 Digital Input Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -85
4.2.4 Digital Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -86
4.2.5 Analog Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -87
4.2.6 Analog Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -87
4.2.7 Pulse Input Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -88
4.2.8 LIO-06 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -89
4.2.9 Wiring for Noise Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -90
4.3 LIO-06 Module Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
4.3.1 MIXIO Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -91
4.3.2 Setting the I/O Offset/Gain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -93
4.3.3 Counter Module Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -95
4.4 Details of Counter Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
4.4.1 Pulse Counting Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103
4.4.3 Coincidence Output and Coincidence Interrupt Functions - - - - - - - - - - - - - - - - - - - - - 106
4.4.4 PI Latch Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
4.4.5 Axis Type Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108
4.5 Electronic Gear Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
4.5.1 Outline - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
4.5.2 Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
LIO-06 Module
4.4.2 Pulse Count Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104
4
4.5.3 Electronic Gear Setting Examples - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
4.5.4 Precautions When Using Electronic Gears - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 112
77
4.1 Outline of LIO-06 Module
4.1.1 Outline of Functions
4.1 Outline of LIO-06 Module
4.1.1 Outline of Functions
The LIO-06 Module is I/O Modules having digital I/O, analog I/O, and pulse counter functions. There are 8 digital
inputs (DI) and 8 digital outputs (DO) (sink mode outputs) for the digital I/O function, and 1 analog input (AI) channel
and 1 analog output (AO) channel for the analog I/O function. There is also 1 pulse input (PI) channel for the pulse
counter function.
Digital I/O, analog I/O, and pulse input are made at a periodical cycle for each high-speed scan or low-speed scan of
the MP2000 Series Machine Controller. The following diagram outlines the functions of the LIO-06 Module.
Interrupt
input
8 points
DI-00
Input
processing
Input port
(Isolated DI)
DI-01
Latch
input
System bus
Coincidence
output
Coincidence
interrupt
5-V differential
A/B input
DO-07
8 points
Output port
(Isolated DO)
Output
processing
FUSE blown
detection
5-V/12-V/24-V
Z input
I/O connector
Pulse
input
processing
DO-00 to 07
Analog input
processing
Analog output
processing
Fig. 4.1 Outline of LIO-06 Module Functions
4.1.2 LIO-06 Module Appearance and Connector External Dimensions
The following figure shows the appearance of the LIO-06 Module and the connector external dimensions.
LED indicators
LIO-06
RUN
ALM
41
125
CN1
I/O connector
95
Unit㧦mm
19.3
78
4.1 Outline of LIO-06 Module
4.1.3 Specifications
4.1.3 Specifications
The following shows the specifications of the LIO-06 Module.
( 1 ) Hardware Specifications
Specifications
I/O Module
Name
LIO-06
Model
JAPMC-IO2305-E
Digital Input
8 inputs
24 VDC, 4.1 mA, combined sink mode/source mode inputs
(DI_00 also used for interrupts, DI-01 also used for pulse latch inputs)
Digital Output
8 outputs
24 VDC transistor open-collector outputs, sink mode outputs
(DI_07 also used for coincidence outputs)
Analog Input
1 channel
Analog input range: -10 to +10 V
Resolution: 16 bits (-31276 to +31276)
Analog Output
1 channel
Analog output range: -10 to +10 V
Resolution: 16 bits (-31276 to +31276)
Pulse Input
Phase A/B/Z inputs
Phase AB: 5-V differential input, not isolated, max. frequency: 4 MHz
Phase Z: 5-V/12-V/24-V photocoupler input
Latch input
Pulse latch for phase Z or DI_01.
Connector
I/O: I/O connector
LED Indicators
RUN (green)
ALM (red)
Current Consumption
800 mA max.
Dimensions (mm)
125 × 95 (H × D)
Mass
80 g
LIO-06 Module
Item
Classification
4
79
4.1 Outline of LIO-06 Module
4.1.4 LED Indicators
( 2 ) Environmental Conditions
Item
Environmental
Conditions
Specifications
Ambient Operating
Temperature
0 to 50°C
Ambient Storage
Temperature
-25 to 85°C
Ambient Operating
Humidity
30% to 95% (with no condensation)
Ambient Storage
Humidity
5% to 95% (with no condensation)
Pollution Level
Pollution level 1 (conforming to JIS B 3501)
Corrosive Gas
There must be no combustible or corrosive gas.
Operating Altitude
2,000 m above sea level or lower
Conforming to JIS B 3502:
• 10 to 57 Hz with single-amplitude of 0.075 mm
Vibration Resistance
Mechanical Operating
Conditions
• 57 to 150 Hz with fixed acceleration of 9.8 m/s2
• 10 sweeps each in X, Y, and Z directions
(sweep time: 1 octave/min)
Conforming to JIS B 3502:
Shock Resistance
Electrical Operating
Conditions
Installation
Requirements
Peak acceleration of 147 m/s2 twice for 11 ms each in the X, Y, and Z directions
Noise Resistance
Conforming to EN 61000-6-2, EN 55011 (Group 1, Class A)
Power supply noise (FT noise): 2 kVmin., for one minute
Radiation noise (FT noise): 1 kVmin., for one minute
Ground noise (impulse noise): 1 kVmin, for 10 minutes
Electrostatic noise (contact discharge): 4 kVmin, for 10 times
Ground
Ground to 100 Ω max.
Cooling Method
Natural cooling
4.1.4 LED Indicators
The following table shows the LIO-06 Module status when each indicator lamp is lit or unlit.
RUN
Indicator
Color
RUN
Green
ALM
ALM
80
Red
When Lit
When Unlit
Normal operation
Operation stopped
Error occurrence (Lights when one of
the following errors occurs)
• Blown fuse
• ASIC error for counter/AO
• Oscillator error
• Phases A and B disconnection
Normal operation
4.1 Outline of LIO-06 Module
4.1.5 Analog I/O Characteristics
4.1.5 Analog I/O Characteristics
The analog I/O characteristics of the LIO-06 Module and the voltage characteristics are described below.
( 1 ) Analog Input Characteristics
„
Input Characteristics Table
Analog Input Value
Input Register Value
-10.5 V
-32768
-10.0 V
-31276
-5.0 V
-15638
0.0 V
0
+5.0 V
15638
+10.0 V
31276
+10.5 V
32767
„
Voltage Input Characteristics
32767
31276
Input
register
value
Œ Linearity effective range: ±10.0 V
-10.5 V
-10 V
0
0V
Analog input value
10 V
10.5 V
-31276
-32768
( 2 ) Analog Output Characteristics
Output Characteristics Table
Analog Output
Value
Output Register Value
-10.5 V
-32768
-10.0 V
-31276
-5.0 V
-15638
0.0 V
0
+5.0 V
15638
+10.0 V
31276
+10.5 V
32767
Œ Linearity effective range: ±10.0 V
„
Voltage Output Characteristics
32767
31276
Output
register
value
-10.5 V
-10 V
0
0 V Analog output value
10 V
10.5 V
LIO-06 Module
„
-31276
-32768
4
81
4.2 Specifications of LIO-06 Module Connections
4.2.1 Connector Specifications
4.2 Specifications of LIO-06 Module Connections
4.2.1 Connector Specifications
The LIO-06 Module connector connects the external I/O signals (digital/analog) or pulse input signal. (External digital
input: 8 points, external digital output: 8 points, analog input: 1 channel, analog output: 1 channel, pulse input: 1 channel)
The following tables provide the specifications of the LIO-06 Module connector.
( 1 ) Connector Model
Name
External I/O
Connector
Connector
Name
No of
Pins
50
CN1
Connector Model
Module Side
10250-52A3PL
(Conforming to
RoHS)
Cable Side
• Connector
10150-3000VE
• Shell
10350-52A0-008
(Screw locking), or
10350-52F0-008
(One-touch locking)
Manufacturer
Sumitomo 3M Corporation
( 2 ) LIO-06 Module Connector Pin Arrangement
The following table shows the LIO-06 Module connector (CN1) pin arrangement viewed from the wiring side and the
details of the pins.
2
26
1
CN1 Connector Pin Arrangement (Viewed from Wiring Side)
27
„
2
AI
4
PA+
6
GND
8
10
PILC24V
50
49
24
25
12
14
DI_00
16
DI_04
18
82
20
DO_24V
22
DO_02
24
DO_06
1
AO
3
5
PA-
7
9
PILC5V
11
13
DICOM
15
DI_02
17
DI_06
19
21
DO_00
23
DO_04
25
DO_GND
27
AI_GND
29
PB+
31
GND
33
35
PIL
37
39
DI_01
41
DI_05
43
45
DO_24V
47
DO_03
49
DO_07
26
AO_GND
28
30
PB-
32
34
PILC12V
36
38
DICOM
40
DI_03
42
DI_07
44
46
DO_01
48
DO_05
50
DO_GND
4.2 Specifications of LIO-06 Module Connections
4.2.1 Connector Specifications
CN1 Connector Details
Pin
No.
Signal
Name
I/O
Remarks
Pin
No.
Signal
Name
I/O
Remarks
1
AO
O
Analog output
26
AO_GND
O
Analog output ground
2
AI
I
Analog input
27
AI_GND
I
Analog input ground
4
PA+
I
Phase-A pulse (+)
29
PB+
I
Phase-B pulse (+)
5
PA-
I
Phase-A pulse (-)
30
PB-
I
Phase-B pulse (-)
6
GND
I
Pulse input ground
31
GND
I
Pulse input ground
3
28
7
32
8
33
9
PILC5V
P
Phase-Z latch input common
(5 V)
10
PILC24V
P
Phase-Z latch input common
(24 V)
11
PILC12V
P
Phase-Z latch input common
(12 V)
35
PIL
I
Phase-Z latch input
36
12
13
34
37
DICOM
P
Digital input common
38
DICOM
P
Digital input common
39
DI_01
I
Digital input 1
(shared with DI latch input)
14
DI_00
I
Digital input 0
(shared with DI interrupt)
15
DI_02
I
Digital input 2
40
DI_03
I
Digital input 3
16
DI_04
I
Digital input 4
41
DI_05
I
Digital input 5
17
DI_06
I
42
DI_07
I
Digital input 7
Digital input 6
18
43
19
44
20
DO_24V
P
DO power supply 24 V
45
DO_24V
P
DO power supply 24 V
21
DO_00
O
Digital output 0
46
DO_01
O
Digital output 1
22
DO_02
O
Digital output 2
47
DO_03
O
Digital output 3
23
DO_04
O
Digital output 4
48
DO_05
O
Digital output 5
24
DO_06
O
Digital output 6
49
DO_07
O
Digital output 7
25
DO_GND
P
50
DO_GND
P
DO common ground
–
Shield wire
DO common ground
ΠP: Power supply input; I: Input signal;
O: Output signal
Shell
LIO-06 Module
„
4
83
4.2 Specifications of LIO-06 Module Connections
4.2.2 Cable Specifications
4.2.2 Cable Specifications
The following shows the specifications of the LIO-06 Module standard cables.
( 1 ) Standard Cable Model List
Name
Cable for LIO-06
Module
(Single loose wire)
Model
Length
JEPMC-W2064-A5-E
0.5 m
JEPMC-W2064-01-E
1m
JEPMC-W2064-03-E
3m
External Appearance (JEPMC-W2064-……-E)
50-core
Loose wires
Shield wire
( 2 ) Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W2064-††-E is shown below.
50-pin Connector
Terminal No.
Marking
1
−
2
3
Wire Color
Marking
Orange
−
26
−
Gray
−
27
−
White
−
28
4
−
Yellow
−
29
5
−
Pink
−
30
6
−−
Orange
−−
31
7
−−
Gray
−−
32
8
−−
White
−−
33
9
−−
Yellow
−−
34
10
−−
Pink
−−
35
11
−−−
Orange
−−−
36
12
−−−
Gray
−−−
37
13
−−−
White
−−−
38
14
−−−
Yellow
−−−
39
15
−−−
Pink
−−−
40
16
−−−−
Orange
− − − Continuous
41
17
−−−−
Gray
− − − Continuous
42
18
−−−−
White
− − − Continuous
43
19
−−−−
Yellow
− − − Continuous
44
20
−−−−
Pink
− − − Continuous
45
21
− − − − Continuous
Orange
46
22
− − − − Continuous
Gray
47
23
− − − − Continuous
White
48
24
− − − − Continuous
Yellow
49
25
− − − − Continuous
Pink
50
Shield wire
84
50-pin Connector
Terminal No.
Shell
4.2 Specifications of LIO-06 Module Connections
4.2.3 Digital Input Circuits
4.2.3 Digital Input Circuits
The following table shows the LIO-06 Module digital input circuit specifications.
Item
Specifications
Inputs
8 points
Input Format
Sink mode/source mode input
Isolation Method
Photocoupler
Input Voltage
24 VDC, +10/–20% (+19.2 to +26.4 V)
Input Current
4.1 mA (typ.)
ON Voltage/Current
15 V min./2.0 mA min.
OFF Voltage/Current
5 V max./1.0 mA max.
ON Time/OFF Time
ON: 0.5 ms max.
OFF: 0.5 ms max.
Number of Commons
1 (8 points/common)
Other Functions
• DI_00 is shared with an interrupt input. If DI_00 is turned ON while interrupts are
enabled, the interrupt processing drawing (program) is executed.
• DI_01 is shared with pulse latch inputs. If DI-01 is turned ON while pulse latch inputs are
enabled, the pulse counter will be latched.
Vcc
+24V
R
DI_COM
R
Internal
circuit
R
DI_IN
5.6kΩ
R
024
Fig. 4.2 Digital Input Circuit (Sink Mode Input)
Åj
Vcc
+24V
R
DI_COM
R
Internal
circuit
R
DI_IN
5.6kΩ
R
024
LIO-06 Module
Fig. 4.3 Digital Input Circuit (Source Mode Input)
4
85
4.2 Specifications of LIO-06 Module Connections
4.2.4 Digital Output Circuit
4.2.4 Digital Output Circuit
The following table shows the LIO-06 Module digital output circuit specifications.
Item
Specifications
Outputs
8 points
Output Format
Transistor, open collector sink mode output
Isolation Method
Photocoupler
Output Voltage
+24 VDC, ±20%
Output Current
100 mA max.
Leakage Current When
OFF
0.1 mA max.
ON Time/OFF Time
ON: 0.25 ms max.
OFF: 1 ms max.
Number of Commons
1 (8 points/common)
Protection Circuit
Fuse
The fuse is not, however, for circuit protection. It is for protecting against fire at output shorts.
Attach a fuse externally to each output if circuit protection is required.
Error Detection
Fuse blown detection
Replace the Module when fuse blown is detected.
Other Functions
DO_07 is shared with counter coincidence output.
+24V
Internal
circuit
DO_24V
R
DO_OUT
R
DO_COM
024
Fig. 4.4 Digital Output Circuit (Sink Mode Output)
86
4.2 Specifications of LIO-06 Module Connections
4.2.5 Analog Input Circuit
4.2.5 Analog Input Circuit
The following table shows the LIO-06 Module analog input circuit specifications.
Item
Specifications
Number of Channels
1 channel
Isolation Method
Non-isolated
Analog Input Range
-10 to +10 V
Max. Rated Input
±15 V
Input Impedance
Approx. 20 kΩ
Resolution
16 bits (-31276 to +31276)
Accuracy
25°C
±0.1% (±10 mV)
0 to 50°C
±0.3% (±30 mV)
Input Conversion Time *
1.05 ms max.
* Input conversion time = Delay time from input filter (1 ms max.) + 50 μs;
Delay time from the input filter peaks at 1 ms between -10 and +10 V.
4.2.6 Analog Output Circuit
The following table shows the LIO-06 Module analog output circuit specifications.
Specifications
1 channel
Isolation Method
Non-isolated
Analog Output Range
-10 to +10 V
Output Impedance
20 kΩ max.
Resolution
16 bits (-31276 to +31276)
Accuracy
25°C
±0.1% (±10 mV)
0 to 50°C
±0.3% (±30 mV)
Max. Allowable Load Current
±5 mA
Output Delay Time
1.2 ms (after change with a full scale of -10 to +10 V)
LIO-06 Module
Item
Number of Channels
4
87
4.2 Specifications of LIO-06 Module Connections
4.2.7 Pulse Input Circuit
4.2.7 Pulse Input Circuit
The following table shows the LIO-06 Module pulse input circuit specifications.
Item
Specifications
Number of Channels
1 channel (Phase-A/B/Z input)
Input Circuit
Phase-AB: 5-V differential input, not isolated, max. frequency: 4 MHz
Phase-Z: 5-V/12-V/24-V photocoupler input
Input Mode
Phase-A/B, signed, incremental/decremental
Latch Input
Pulse latch on phase-Z or DI_01.
Response time at phase-Z input
ON: 1 μs max.
OFF: 1 μs max. (2 μs max. at 24-V input)
Response time at DI_01 input
ON: 60 μs max.
OFF: 0.5 ms max.
Other Functions
Coincidence detection, counter preset
4
PA+
5
PA-
29
PB+
30
PB-
6
GND
13
GND
10
PILC(24V)
34
PILC(12V)
9
PILC(5V)
Phase A
Pulse Generator
+5V
R
0V
Phase B
+5V
R
R
+5V
Latch input or
phase-Z pulse
R
R
R
35
PIL
Fig. 4.5 Pulse Input Circuit
88
0V
4.2 Specifications of LIO-06 Module Connections
4.2.8 LIO-06 Module Connections
4.2.8 LIO-06 Module Connections
The following diagram shows connection example for LIO-06 Module connectors.
LIO-06
Junction-terminal block
+15V
-15V
1
26
㪄
㪂
Analog output
External Device
AO
AO_GND
L
-10 to -10 㨂
FG
+15V
External Device
-15V
Analog input
2
27
AI
AI_GND
V
-10 to -10 㨂
FG
Pulse Generator
Pulse input
Phase Z
latch input
4
5
PA+
PA-
29
30
6
31
PB+
PBGND
GND
10
34
9
35
PILC
㧔24V㧕
PILC
㧔12V㧕
PILC
㧔5V㧕
PIL
13
38
14
39
15
40
16
41
17
42
DICOM
DICOM
DI_00
DI_01
DI_02
DI_03
DI_04
DI_05
DI_06
DI_07
20
45
21
46
22
47
23
48
24
49
25
50
DO_24V
DO_24V
DO_00
DO_01
DO_02
DO_03
DO_04
DO_05
DO_06
DO_07
DO_GND
DO_GND
+5V
0V
FG
Latch input
+5V
Digital output
Fuse blown
detection circuit
FG (connector shell)
External input signals
L
L
L
L
L
L
L
L
External input signals
LIO-06 Module
Digital input
4
89
4.2 Specifications of LIO-06 Module Connections
4.2.9 Wiring for Noise Control
ΠGround the cable shield between the external devices and the junction-terminal block on the external-device end.
ΠA fuse is inserted in the output common line of the LIO-06 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide a protective element such as fuse in each output as shown in the above diagram.
Π5 V, 12 V, and 24 V are available for phase-Z input voltage.
Note that the pin that is used will differ, depending on the input voltage.
Using the wrong pin may cause an accident.
At 5 V input: Use No.9 pin.
At 12 V input: Use No.34 pin.
At 24 V input: Use No.10 pin.
4.2.9 Wiring for Noise Control
When the LIO-06 Module is mounted and used in an environment where there is high-frequency noise from an external
device, the counter may not correctly execute counting. In this case, install a noise filter or a ferrite core to suppress the
high-frequency noise.
The following figure shows an example of installing a noise filter and ferrite cores.
MP2000
Series
Machine
Controller
LIO-06
External device
Noise
filter
Power
supply
Terminal
block
Ferrite core
Ferrite core
„ Recommended Parts
Name
90
Model
Manufacturer
Ferrite core
E04SR301334
Seiwa Electric MFG. Co. Ltd.
Noise filter
LF-210N
NEC TOKIN Corporation
4.3 LIO-06 Module Details
4.3.1 MIXIO Configuration
4.3 LIO-06 Module Details
LIO-06 Module details, such as the MIXIO, I/O offset gain, and Counter Module functions, can be set in the MIXIO
Window or the Counter Module Window. These window can be displayed from the Module Configuration Window.
4.3.1 MIXIO Configuration
( 1 ) Displaying the MIXIO Window
Select LIO-06 in the Module Type Column of the Controller Area of the Module Configuration Window. Doubleclick the cell with the MIXIO in the Module Details Area.
A confirmation box for creating a new file will be displayed. Click the OK Button. The MIXIO Window will be displayed.
LIO-06 Module
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for information on displaying the Module
Configuration Window.
4
91
4.3 LIO-06 Module Details
4.3.1 MIXIO Configuration
( 2 ) MIXO Configuration Details
The following items are displayed in the MIXIO Window. The discrete inputs/outputs, interrupt inputs, and analog
inputs/outputs can be set.
D : Enable or disable each item by clicking on the cell.
: Enabled,
: Disabled
REG : Displays the register number allocated to the inputs or outputs. It cannot be changed.
Word : Displays the word size of the register data. It cannot be changed.
The register length of discrete inputs/outputs is fixed at one word; 16 points are set for each input or
output register, and 8 points of the input or output register are allocated to the lower bytes. The register length of the analog inputs/outputs is fixed at one word.
SCAN : Select the speed from HIGH, LOW, or NA (none specified), for the scan that processes the inputs
or outputs.
Current : The current value of the register will be displayed in binary when online. It will not be displayed
(Current Value) when offline.
The outputs to external devices can be set by changing the current value of the discrete outputs.
When the set value is confirmed, it is immediately saved in the register.
Other current values cannot be changed.
HEX : The current value of the register will be displayed in hexadecimal when online. It will not be displayed when offline.
Unit : Displays the unit [V] of the analog input/output current value
For the range of -10.000 to +10.000 analog input value, [V] is displayed in the Unit. However,
when the input value is out of this range, [V Above] is displayed and the Current (Current Value)
will be fixed to 10.000 or -10.000.
<Example>
Analog Input Value
9.999 V
10.000 V
10.001 V
-9.999 V
-10.000 V
-10.001 V
→
→
→
→
→
→
Current Value
9.999
10.000
10.000
-9.999
-10.000
-10.000
Unit
[V]
[V]
[V Above]
[V]
[V]
[V Above]
DATA : Displays the analog input/output register value with parentheses.
<Example>
Analog Input Register Value
IW†††† = 12345
→
IW†††† = -12345
→
DATA
[12345]
[-12345]
After changing the MIXIO configuration, save the definition data by selecting File – Save & Save into flash memory
from the main menu.
92
4.3 LIO-06 Module Details
4.3.2 Setting the I/O Offset/Gain
4.3.2 Setting the I/O Offset/Gain
The I/O offset/gain settings do not usually have to be adjusted. The LIO-06 Module has been adjusted before shipment
so the appropriate input/output value is input for the specified voltage or current. If more precise adjustments are
required, use the following procedure to adjust the offset/gain.
( 1 ) Input Offset/Gain
1.
After selecting Analog Input in the MIXIO Window, select Set - Offset/Gain.
The Set Offset/Gain Dialog Box will be displayed.
2.
The voltage of the external device can be set to 0 V, 5 V, or 10 V. After changing the voltage, the Current (Current Value) displayed for the Analog Input will also change. Adjust the offset/gain accordingly so they are in accordance with the Current (Current Value) displayed for the Analog Input. Then
click the OK Button.
3.
Save the offset/gain value to the MIXIO Window by selecting File - Save & Save into flash memory
from the main menu.
ΠThe offset/gain adapted value will be stored in the offset/gain input register (I register):
Input register = A/D conversion value (data obtained from LIO-06 Module) × Gain + Offset
ΠThe default values of the offset and gain are as follows:
Offset: 0000
Gain: 1.000
If using the default values, the Input register value equals the A/D conversion value.
1.
Set the output register (O register) to 0 (0 V), and measure the output voltage (Output voltage 1).
2.
Calculate the offset of the output voltage using the following equation.
Offset value = Output voltage 1 × (-3127.6) (round off below decimal point)
LIO-06 Module
( 2 ) Output Offset/Gain
4
93
4.3 LIO-06 Module Details
4.3.2 Setting the I/O Offset/Gain
3.
After selecting Analog Output in the MIXIO Window, select Set - Offset/Gain.
The Set Offset/Gain Dialog Box will be displayed.
4.
Enter the calculated value at step 2 in the Offset Box of the Set Offset/Gain Dialog Box, and then click
the OK Button.
5.
Set the output register to 31276 (10 V), and measure the output voltage (Output Voltage 2).
6.
Calculate the gain of the output voltage using the following equation.
• If the Output Voltage 2 is less than 10 volts,
Gain = 10.0 ÷ Output Voltage 2 (Round to three decimal places.)
• If the Output Voltage 2 is greater than 10 volts, gradually reduce the value of the output register from
31276 until the output voltage 10 V. The value of the output register if the output voltage is approximately 10 V is REG1.
Gain = REG1 ÷ 31276.0 (Round to three decimals places.)
7.
Select Set - Offset/Gain from the main menu to display the Set Offset/Gain Dialog Box. Enter the calculated value at step 6 in the Offset Box of the Set Offset/Gain Dialog Box, and then click the OK Button.
8.
Save the offset/gain value to the MIXIO Window by selecting File - Save & Save into flash memory
from the main menu.
ΠThe offset/gain adapted value will be stored in the offset/gain output register (O register):
Output register = (Output voltage - Offset) ÷ Gain
ΠThe default values of the offset and gain are as follows:
Offset: 0000 (1 = 0.32 mV)
Gain: 1.000
94
4.3 LIO-06 Module Details
4.3.3 Counter Module Configuration
4.3.3 Counter Module Configuration
( 1 ) Displaying the Counter Module Window
Select LIO-06 in the Module Type Column of the Controller Area of the Module Configuration Window. Doubleclick the cell with CNTR-A in the Module Details Area.
A confirmation box for creating a new file will be displayed. Click the OK Button. The Counter Module Window will
be displayed.
LIO-06 Module
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for information on displaying the Module
Configuration Window.
ΠIf the counter function is not used with LIO-06, select UNDEFINED instead of CNTR-A.
4
95
4.3 LIO-06 Module Details
( 2 ) Counter Module Window
In the Counter Module Window, there are two tab pages, Fix Parameter Set and I/O Data Set. Fixed parameters and
I/O data can be set from these tab pages.
Fig. 4.6 Counter Module Fix Parameter Set Tab Page
Fig. 4.7 Counter Module I/O Data Set Tab Page
96
4.3 LIO-06 Module Details
4.3.3 Counter Module Configuration
( 3 ) Setting the Fixed Parameters
Set the following fixed parameters in the Fix Parameter Set tab page in the Counter Module Window.
„ Counter Fixed Parameters
01
02
03
Name
Description
Size
Default
SYNC-SCAN
(Synchronous Scan
Selection)
Select a scan cycle of the MP2000 Series Machine Controller to update the I/O data of counter function: High-speed
scan or Low-speed scan.
The First Register Number
(Leading Register
Number)
Displays the leading register number that corresponds to the
parameter. This setting is disabled.
1 word
A/B Pulse Signal Form
Selection
Signal form of phases A and B. The signal form is fixed to
a +5V differential input.
1 word
Fixed to +5V
(differential input)
A/B Pulse Signal Polarity
Select either positive or negative logic for the signal polarity
of phases A and B.
1 word
Positive logic
Specify the pulse counting mode*1 among the following 7
equations.
• Pulse and Direction
• Pulse and Direction ∗ 2
• Up/Down Counter
• Up/Down Counter ∗ 2
• A/B Pulse
• A/B Pulse ∗ 2
• A/B Pulse (Quadrature)
1 word
A/B Pulse
(Quadrature)
Selection*1
Pulse Counting Mode
Selection*1
High
04
Counter Mode Selection
The counter mode is fixed to Up/Down Counter.
1 word
Fixed to Up/Down
Counter
05
Coincidence Detection
Function Use Selection
Set whether or not the coincidence detection*2 is to be used.
1 word
Not use
06
Coincidence Interrupt
Function Use Selection
Set whether or not the coincidence interrupt function*2 is to
be used.
(Valid only when the coincidence detection function is set.)
1 word
Not use
07
Axis Selection
Set the axis type*3: Finite or infinite length axis.
1 word
Finite length axis
Reference Unit Selection
Specify the reference unit.
• pulse
• mm
• deg
• inch
If pulse is selected, an electronic gear is not to be used; If a
unit other than pulse is selected, an electronic gear is to be
used.
1 word
pulse
Number of Digits Below
Decimal Point
Set the number of digits 0 to 5 below the decimal point*4
for the minimum reference unit.
Example:
If the minimum reference unit is 1 μm (10−3mm):
Reference unit selection : mm, and
Number of digits below decimal point: 3
1 word
3
Set the load moving amount per load axis rotation.
Setting range: 1 to 2147483647 (reference unit)
2 words
10000
Set the value m so that the encoder axis rotates m times
when the load axis rotates n times.
Setting range: 1 to 65535
1 word
1
Set the value n so that the encoder axis rotates m times when
the load axis rotates n times.
Setting range: 1 to 65535
1 word
1
If the Infinite Length Axis was selected for fixed parameter
No.07, specify the number of rotations (1 to 2147483647
reference units) after which the axis will be reset.
2 words
08
09
10
11
12
13
Travel Distance per
Machine Rotation *4, *5
Encoder Gear Ratio*4, *5
Machine Gear Ratio
(Load) *4, *5
Maximum Value of Rotary
Counter (Infinite Length
Axis Reset Position
(POSMAX))
*3
LIO-06 Module
No.
4
360000
97
4.3 LIO-06 Module Details
4.3.3 Counter Module Configuration
(cont’d)
No.
Name
Description
Size
Default
14
Encoder Resolution
(Pre Quadrature)
(Number of Pulses Per
Encoder Rotation
(before Multiplication))
Set the number of input pulses per encoder rotation.
Setting range: 1 to 2147483647 (pulse/rev)
2 words
2048
15
Detection of A/B-pulse
Disconnection
Select whether or not the phase A/B disconnection detection
is enabled or not.
1 word
disable
* 1.
* 2.
* 3.
* 4.
For details, refer to 4.4.1 Pulse Counting Modes on page 103.
For details, refer to 4.4.3 Coincidence Output and Coincidence Interrupt Functions on page 106.
For details, refer to 4.4.5 Axis Type Selection on page 108.
For details, refer to 4.5 Electronic Gear Function on page 109.
* 5. If pulse is selected for the parameter No. 08, parameters No. 10 to 12 are ignored.
ΠIf SYNC-SCAN (Synchronous Scan Selection) is changed, be sure to save the data in the flash memory and
restart the controller.
( 4 ) I/O Data Settings
[ a ] I/O Data Setting Tab Page
Set the I/O data in the I/O Data Set Tab Page in the Counter Module Window.
ΠThe channel number is fixed to CH1.
The details on the status and I/O data that can be monitored in the I/O Data Set Tab Page are described below.
98
4.3 LIO-06 Module Details
4.3.3 Counter Module Configuration
[ b ] In (Input) Data Details
The following table provides details of the In Data Area.
ΠAbbreviated names are given in square brackets in the Name column.
No.
Register
No.
Name
Contents
Range
Unit
–
–
–
–
Size
The run status of the Counter Module is
indicated for each bit.
When online:
: ON ( = 1 ),
: OFF ( = 0 ),
–
IW††00
*1
Status
(Run Status)
[RUNSTS]
Bit 1
Fixed Parameter Error
–
–
Bit 2
Preset Count Completed
–
–
Bit 3
PI Latch Completed
–
–
Bit 4
A/B Pulse 0
(Feedback pulse is ±1 or less)
–
–
Bit 5
Coincidence Detection
–
–
Bit 6
A-Pulse Status Monitor
–
–
Bit 7
B-Pulse Status Monitor
–
–
Bit 9
Fixed Parameter Write
–
–
Bit A
A-Pulse Disconnection
–
–
Bit B
B-Pulse Disconnection
–
–
Bit C
POSMAX Preset
(POSMAX turns presetting
completed)
–
–
Bit F
Module Ready
–
–
1 word
01
IL††02
Incremental Pulses
[PDV]
Indicates the difference between the pulse
count value at previous scan and that at
present scan.
02
IL††04
Counter Value [PFB]
Indicates the pulse count value of each scan.
-2147483648
to 2147483647
pulse
2 words
03
IL††06
PI Latch Value
[FREQ]
Indicates the current value of the counter
when an external signal is input.
-2147483648
to 2147483647
pulse
2 words
After Convert Increment Pulse [PDVG]
Indicates the number of incremental pulses
converted to a value in the reference unit.
Indicates the same value as the number of
incremental pulses if pulse is selected for
the fixed parameter No. 08 “Reference Unit
Selection” (when the electronic gear is not
used).
-2147483648
to 2147483647
Reference
unit
2 words
Current Count Value After Converts
[PFBG]
Indicates the current value of the counter
converted to a value in the reference unit.
Indicates the same value as the counter current value when pulse is selected for the
fixed parameter No. 08 “Reference Unit
Selection” (when the electronic gear is not
used).
-2147483648
to 2147483647
Reference
unit
2 words
PI Latch Value After
Converts [FREQG]
Indicates the PI latch data converted to a
value in the reference unit. Indicates the
same value as the PI latch data when pulse
is selected for the fixed parameter No. 08
“Reference Unit Selection” (when the electronic gear is not used).
-2147483648
to 2147483647
Reference
unit
2 words
Indicates the number of rotations that have
been made when Infinite Length Axis is
selected for the fixed parameter No. 07
“Axis Selection.”
-2147483648
to 2147483647
04
05
06
07
IL††08
IL††0A
IL††0C
IL††0E
Number of POSMAX
Turns
-2147483648
to 2147483647
pulse
2 words
LIO-06 Module
When off line:
Error Setting the Data
Bit 0
(Data setting error)
4
Rotation
2 words
99
4.3 LIO-06 Module Details
4.3.3 Counter Module Configuration
(cont’d)
No.
Register
No.
08
IL††10
Feedback Speed*2
If the electronic gear*3 is not used, the unit
is pulse/s.
09
IL††1E
System Monitor
For system use
Name
Contents
Range
Unit
Size
-2147483648
to 2147483647
Reference
unit
2 words
-2147483648
to 2147483647
–
2 words
* 1. IW††00 gives the register number that is displayed in The First Register Number cell on the Fix Parameter Set
Tab Page + 00.
* 2. The Feedback Speed is the moving average of the results of the following calculation for 32 scans.
ΠWithout Electronic Gear (Reference unit: Pulse)
Feedback Speed (pulse/s) = No. of incremental pulses × 1000)/Ts
ΠWith Electronic Gear (Reference unit: Unit other than pulse)
Feedback Speed (reference unit/s) = No. of incremental pulses after conversion × 1000)/Ts
TS: Scan time (ms) for counter synchronized scan.
* 3. Refer to 4.5 Electronic Gear Function on page 109.
100
4.3 LIO-06 Module Details
4.3.3 Counter Module Configuration
[ c ] Out (Output) Data Details
The following table shows details of the Out Data Area.
ΠAbbreviated names are given in square brackets in the Name column.
–
–
Register
No.
Name
Contents
Unit
Bit 0
Count Disable
ON (=1): Counting prohibited
OFF (=0): Counting enabled
(Default)
Prohibits counting while the bit is
ON (=1).
–
Bit 1
Calculating Preset
(Count Preset Request)
ON (=1): Request preset
OFF (=0): Not requested (Default)
Resets the count to its preset value
when the bit is turned ON (=1).
–
Bit 2
PI Latch Detect Demand*2
ON (=1): Request latch detection
OFF (=0): Not requested (Default)
Stores the counter value at the
moment an external signal is input
while the bit is ON (=1).
–
Bit 3
Coincidence Detection*3
ON (=1): Request coincidence detection
OFF (=0): Not requested (Default)
Sends a coincidence signal if the values of the counter and the coincidence detection setting match when
the bit is turned ON (=1).
–
Bit 4
POSMAX Presetting
(POSMAX Turns Presetting
Request)
ON (=1): Requests preset
OFF (=0): Not requested (Default)
Resets the number of POSMAX turns
to its preset value when the bit turns
ON (=1).
–
Operation Mode
OW††00
(RUN Mode)
*1
[RUNMOD]
Set Function/
OW††01 Latch Detection
Signal
Range
Size
1
word
Select the external signal to be used for the PI
latch signal.
• 0001H: DI latch (discrete input)
• 0002H: Z latch (phase-Z input)
0001H to
0002H
–
1
word
OL††02
Count Presetting
Data [PRSDAT]
The current value of the counter is reset to
this value when a Count Preset Request is
output.
-2147483648
to 2147483647
Reference
units
2
words
02
OL††04
Agreed Detection
Value (Coincidence Detection
Set Value)
[COINDAT]
A coincidence detection signal and an interrupt signal to the MP2000 Series Machine
Controller are output if the current value of
the counter equals the value set in this parameter when the Coincidence Detection Request
is output.
-2147483648
to 2147483647
Reference
units
2
words
03
OL††06
Preset Data of
POSMAX Turns
The number of POSMAX turns is reset to the
value set in this parameter when a POSMAX
Turn Number Presetting Request is output.
-2147483648
to 2147483647
Rotations
2
words
04
OL††1E System Monitor
01
For system use.
–
* 1. OW††00 gives the register number that is displayed in The First Register Number cell on the Fix Parameter
Set Tab Page + 00.
* 2. Refer to 4.4.4 PI Latch Function on page 107.
* 3. Refer to 4.4.3 Coincidence Output and Coincidence Interrupt Functions on page 106.
LIO-06 Module
No.
4
101
4.4 Details of Counter Functions
4.3.3 Counter Module Configuration
4.4 Details of Counter Functions
For the counter function, the command is determined according to the settings of the counter fixed parameters and output registers, and the status and counter value are stored in input registers.
The following diagram shows the data flow for the counter function.
MP2000 Series Machine Controller
LIO-06 Module
Virtual shared memory
Input Registers (32 words)
Information to MP2000 Series
Machine Controller from
LIO-06 Module
I/O
connector
࡮Operation status
࡮Incremental pulse
࡮Current counter value
࡮Latch data, etc.
Output registers (32 words)
࡮Operation mode
࡮Counting preset data
࡮Coincidence
‫ޓ‬detection setting, etc.
Interrupt
processing section
Coincidence
interrupt
Pulse input
processor
Commands from MP2000 Series
Machine Controller
to LIO-06 Module
5-V
differential
interface
Pulse input
Phase-Z 5-V/
12-V/24-V
voltage
interface
Counter Fixed Parameters
Condition settings
for᧦ઙ⸳ቯ
counter function
use
Latch input DI-01
Coincidence detection
output DO-07
࡮Pulse A/B signal polarity
‫ޓ‬selection
࡮Pulse counting mode
࡮Other function selections
ΠIn this section, the fixed parameters mean the counter fixed parameters if not otherwise mentioned.
ΠRefer to 1.3 Self-configuration on page 21 to execute self-configuration of the Machine Controller before setting the fixed parameters.
The following describes the details of pulse counting modes, pulse count function, coincidence output and coincidence
interrupt functions, and PI latch function among the counter function of the LIO-06 Modules.
102
4.4 Details of Counter Functions
4.4.1 Pulse Counting Modes
4.4.1 Pulse Counting Modes
The following pulse counting modes can be selected by setting the counter fixed parameter No. 3 (Pulse Counting
Mode Selection) and No.2 “A/B Pulse Signal Polarity Selection.”
Pulse Counting Mode
Polarity
Positive
logic
×1
Negative
logic
Pulse and
Direction*
Positive
logic
Up Count (Forward)
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
LOW
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
HIGH
Pulse
A
Aパルス
HIGH
Pulse
B
Bパルス
LOW
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Down Count (Reverse)
LOW
Pulse
B
Bパルス
HIGH
×2
Negative
logic
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
LOW
Pulse B
Bパルス
LOW
Positive
logic
Pulse
A
Aパルス
at low or high
Pulse
A Fixed
LOWまたはHIGHに固定
Aパルス
at low or high
Pulse
B Fixed
LOWまたはHIGHに固定
Bパルス
Pulse
B
Bパルス
Negative
logic
Pulse
A
Aパルス
Pulse
A Fixed
LOWまたはHIGHに固定
Aパルス
at low or high
Pulse
B LOWまたはHIGHに固定
Bパルス
Fixed at low or high
Pulse
B
Bパルス
Positive
logic
Pulse
A
Aパルス
at low or high
LOWまたはHIGHに固定
Pulse
A Fixed
Aパルス
Pulse
B Fixed
at low or high
LOWまたはHIGHに固定
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A Fixed
at low or high
LOWまたはHIGHに固定
Aパルス
Pulse
B LOWまたはHIGHに固定
Bパルス
Fixed at low or high
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse A
Pulse
B
Bパルス
Pulse B
×1
UP/DOWN
Counter
×2
Negative
logic
Positive
logic
×1
Negative
logic
Positive
logic
Pulse A
Pulse B
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
Pulse
A
Aパルス
Pulse
A
Aパルス
Pulse
B
Bパルス
Pulse
B
Bパルス
×2
Negative
logic
Positive
logic
×4
Negative
logic
LIO-06 Module
A/B Pulse
Pulse
A
Aパルス
Pulse
B
Bパルス
4
* In pulse and direction mode, input pulse A while sign (pulse B) is fixed.
103
4.4 Details of Counter Functions
4.4.2 Pulse Count Function
4.4.2 Pulse Count Function
The Pulse Count Function reads A/B pulse input signals to increment (forward run) or decrement (reverse run) the
count.
The following graph shows changes in the pulse count for each run mode.
p3
2147483647㧔MAX㧕
p6
p2
㧔㧗㧕 Count preset (1)
p7
n3
Count preset (2)
n2
Counter
count
register 0
value
p1
p8
n6
Cancel count prohibit
Count prohibit
n1
n7
Count prohibit
Cancel count prohibit
n4
㧔㧙㧕
2147483648㧔MIN㧕
n5
p4
Time (s)
p5
Ts
Current counter
value display
Count preset data
n1
n2
p2
n3
n4
n5
n6
n7
p8
Ts 㧩 Scan time (s)
<Explanation>
Current counter value
The values of n1 to n7 (counter value at each scan) is displayed sequentially in Counter Value (IL……04).
Count preset (1)
Executing the Count preset at the position p1 forces the counter value to change to the preset value (p2
value).
MAX overflow
When the counter value increases to the value MAX (p3), the counter value will be automatically reset to the
value MIN (p4).
MIN overflow
When the counter value decreases to the value MIN (p5), the counter value will be automatically reset to the
value MAX (p6).
Count preset (2)
Executing the Count preset at the position p7 forces the counter value to change to the preset value (p8
value).
104
4.4 Details of Counter Functions
4.4.2 Pulse Count Function
„
Count Preset Completion Timing
The following diagram shows the count preset completion timing of the LIO-06 Modules, which differs from the completion timing of the CNTR-01 Module (Counter Module). (Refer to Fig. 4.9 Count Preset Completion Timing of
CNTR-01 Module.)
Count Preset Request: ON
Scan cycle Ts
Calculating Preset
(Count Preset Request)
(OW00 Bit 1)
Count Preset Completed: ON
Preset Count Completed
(IW00 Bit 2)
Count Preset
m2
Counter count register
value
m4
m1
m3
m2̉
Current Count Value After
Converts
(IL0A)
m1
m2̉
m3
m4
Data that reflects
count preset value
Fig. 4.8 Count Preset Completion Timing of LIO-06 Module
Count Preset Request: ON
Scan cycle Ts
Calculating Preset
(Count Preset Request)
(OW00 Bit 1)
Count Preset Completed: ON
Preset Count Completed
(IW00 Bit 2)
Count Preset
m2
Counter count register
value
m4
m1
m3
Current Count Value After
Converts
(IL0A)
m1
m2
m3
Data that reflects
count preset value
Fig. 4.9 Count Preset Completion Timing of CNTR-01 Module
m4
LIO-06 Module
m2̉
4
105
4.4 Details of Counter Functions
4.4.3 Coincidence Output and Coincidence Interrupt Functions
4.4.3 Coincidence Output and Coincidence Interrupt Functions
The Coincidence Output and Coincidence Interrupt Functions output an external output signal (coincidence detection
signal) and output an interrupt signal to the MP2000 Series Machine Controller when the current counter value and a
preset output register value (Coincidence Detection Setting: OL††††+4) match.
• The Coincidence Output Request is enabled when “Use” is set to the counter fixed parameter No. 5 (Coincidence
Detection Function Use Selection).
• The Coincidence Interrupt Request is enabled if “Use” is set to the counter fixed parameter No. 6 (Coincidence
Interrupt Function Use Selection).
The following graph shows the number of occurrences from when coincidence detection request signal is output to
when the coincidence point is detected and DWG.I (interrupt drawing) starts execution.
㧔㧗㧕
Coincidence point
Current
counter 0
value
Coincidence detection
set value
㧔㧙㧕
Time (s)
Coincidence
detection request
signal
Coincidence
output signal
Interrupt request
signal
DWG.I
T
Execute
* T: Time when the coincidence point is detected to when DWG.I (interrupt drawing) starts execution (approx. 60
to 440 μs)
ΠDO-07 is used as a coincidence output signal.
When the counter fixed parameter No. 05 (Coincidence Detection Function Use Selection) is set to “Use,”
DO_07 will be masked. So, when setting a register, which is allocated to DO_07, using a ladder program to
ON or OFF, the setting of this register will not be valid because the other setting has priority.
ΠTo monitor the coincidence detection signal, use Coincidence Detection in the Status (Run Status).
ΠDisable coincidence detection request when using the Count Preset. If the Count Preset is being used with the
coincidence detection request enabled, coincidence point may be detected at the incorrect point because the
matching point before the coordinate system has been rebuilt will be used.
106
4.4 Details of Counter Functions
4.4.4 PI Latch Function
4.4.4 PI Latch Function
The PI latch function saves (latches) the current value to a memory register (IL……06) on the rising edge of an external
signal.
Select either a discrete input (DI latch) or phase-Z (Z latch) as the external signal.
The following graph shows the number of occurrences from when PI latch signal is output to when the rising edge of
an external signal is detected and PI latch data is displayed.
㧔㧗㧕
External signal rising edge
detected point
PI latch data
Current
counter
value
0
㧔㧙㧕
Hardware latch
Time (s)
PI latch detection
request signal
External input signal
(either a discrete
signal or phase Z)
DI latch (discrete input): 60 μs or more*1
Phase C pulse (Phase-Z input): 1μs or more*2
PI latch completed
signal
PI latch register
display
PINT㧔PI latch data㧕
LIO-06 Module
* 1. When discrete input is changed from ON to OFF, the next ON signal cannot be received unless at least 500 μs
passes after the change.
* 2. At 5-V/12-V input: When phase-Z input is changed from ON to OFF, the next ON signal cannot be received unless
at least 1 μs passes after the change.
At 24-V input: When phase-Z input is changed from ON to OFF, the next ON signal cannot be received unless at
least 2 μs passes after the change.
4
107
4.4 Details of Counter Functions
4.4.5 Axis Type Selection
4.4.5 Axis Type Selection
There are two types of axis: An infinite length axis that resets the current value with a specified value, and a finite
length axis that does not reset the current value.
The finite length axis is used for rotation in one direction only, where the current value data does not need to be reset
after rotation, and for return and other operations are performed only within a specified range.
The infinite length axis is used for applications such as resetting the current value data for a conveyor belt or other
device to 0 after one rotation.
The type of the axis to be used is selected by fixed parameter No. 07 (Axis Selection).
If infinite length axis is set, the current counter value after conversion and the PI latch data after conversion is stored in
the range 0 to infinite length axis reset position − 1.
Set the reset position in the counter fixed parameter No. 13 (Maximum Value of Rotary Counter) (Infinite Length Axis
Reset Position) (POSMAX).
POSMAX
0
108
4.5 Electronic Gear Function
4.5.1 Outline
4.5 Electronic Gear Function
The Electronic Gear Function can be used when other than pulse is set to the counter fixed parameter No. 08 (Reference Unit Selection).
4.5.1 Outline
The Electronic Gear Function is used to set the workpiece travel distance per pulse input to the LIO Module counter to
any value.
The following example describes differences in operations to move a workpiece 10 mm using the equipment shown
below with and without electronic gear function. When using the electronic gear function, simply input the reference
value calculated for the travel distance regardless of the number of pulses to move a workpiece for a specified travel
distance.
Workpiece
No. of encoder pulses:
8192
Ball screw pitch: 6 mm
When the Electronic Gear is Used
To move a workpiece 10 mm:
Mechanical conditions and minimum reference unit are
defined with electronic gear.
To move a workpiece 10 mm, the minimum reference unit
is set to 1 μm. Therefore,
10 (mm) ÷ 1 (μm) = 10000
10000 is input as reference value.
When the Electronic Gear is Not Used
To move a workpiece 10 mm:
1 revolution is 6 mm. Therefore,
10 ÷ 6 = 1.666 revolutions
2048 × 4 pulses is 1 revolution. Therefore,
1.666 × 8092 = 13653 pulses
13653 pulses are input as reference pulses. The equation
must be calculated at the host controller.
4.5.2 Settings
Use steps 1 to 5 in the following procedure to make the settings.
1.
Confirm the machine specifications.
Elements relating to the Electronic Gear
• Gear ratio
• Ball screw pitch
• Pulley diameter, etc.
Ball screw pitch
2.
Check the number of encoder pulses displayed in Counter Value, and set this value to the counter
fixed parameter No. 14 (Encoder Resolution (Pre Quadrature)) (Number of Pulses Per Encoder Rotation).
3.
Set the reference unit (the smallest reference unit for the reference data to move a load) according to
the settings in the counter fixed parameters No. 08 (Reference Unit Selection) and No. 09 (Number of
Digits Below Decimal Point).
Reference to move a table in
units of 0.001 mm.
Reference unit: 0.001 mm
LIO-06 Module
Gear ratio
4
Consider the machine specifications and
positioning precision when setting the
reference unit.
109
4.5 Electronic Gear Function
4.5.2 Settings
Œ When reference unit is 1 μm:
When 50,000 reference pulses are input, the workpiece will be moved by 50,000 × 1 μm = 50 mm.
4.
Find the load travel distance for each rotation of the load axis using the reference unit and set this distance to the counter fixed parameter No. 10 (Travel Distance per Machine Rotation).
Load travel distance per load axis rotation
Load travel distance per rotation
=
of load axis (reference unit)
Reference unit
EXAMPLE
• Calculation Examples
• For a ball screw pitch of 5 mm and a reference unit of 0.001 mm:
5 - = 5000
-----------(Reference unit)
0.001
Ball screw
Load axis
Rotary table
Belt + pulley
Load axis
P
πD
D
P: Pitch
P
One
rotation = Reference unit
5.
Load axis
D: Pulley diameter
360°
One
rotation = Reference unit
πD
One
=
rotation Reference unit
Set the Encoder Gear Ratio and the Machine Gear Ratio in the counter fixed parameters No. 11 and
No.12.
When the encoder axis has rotated m times and the mechanical configuration allows the load axis to rotate n
times, set the following values:
No. 11 (Encoder Gear Ratio) = m rotations
No. 12 (Machine Gear Ratio) = n rotations
Setting range: 1 to 65,535 [rotations]
<Setting Example>
For the configuration shown in the diagram:
4 rotations
4回転
7 rotations
7回転
Load負荷軸
axis nn回転
rotations
Encoder axis
エンコーダ軸
m rotations
m回転
9 rotations
9回転
3 rotations
3回転
Gear ratio = n/m = (3/7) × (4/9) = 4/21
Therefore, set the following values:
No.11 (Encoder Gear Ratio) = 4 (rotations)
No.12 (Machine Gear Ratio) = 21 (rotations)
110
4.5 Electronic Gear Function
4.5.3 Electronic Gear Setting Examples
4.5.3 Electronic Gear Setting Examples
The following is setting examples for each kind of load mechanical configuration.
( 1 ) Example A: Ball Screw
m㧩7 rotations
Encoder
n㧩5 rotations
Ball screw pitch
P㧩6mm/rotation
In the above machine system, if the reference unit = 0.001 mm, the setting of each parameter will be as follows:
• Moving Amount Per Machine Rotation = 6 mm/0.001 mm = 6000
• Counter fixed parameter No. 11 (Encoder Gear Ratio) = 7 (rotations)
• Counter fixed parameter No. 12 (Machine Gear Ratio) = 5 (rotations)
( 2 ) Example B: Rotating Load
m㧩30 rotations
Encoder
n㧩10 rotations
Rotating load
360°/rotation
LIO-06 Module
In the above machine system, if the reference unit = 0.1°, the setting of each parameter will be as follows:
• Moving Amount Per Machine Rotation = 360°/0.1° = 3600
• Counter fixed parameter No. 11 (Encoder Gear Ratio) = 3 (rotations)
• Counter fixed parameter No. 12 (Machine Gear Ratio) = 1 (rotation)
4
111
4.5 Electronic Gear Function
4.5.4 Precautions When Using Electronic Gears
4.5.4 Precautions When Using Electronic Gears
When using electronic gears, make sure that the After Convert Incremental Pulse (Number of Incremental Pulses After
Conversion) (IL††08) is not outside the range for double integers (-2147483648 to 2147483647). If it is outside this
range, counter parameters after conversion, such as the After Convert Incremental Pulse (IL††08), Current Count
Value after Conversion (IL††0A), and PI Latch Value (IL††0C), may not be correctly reported.
„
Conditions to Fit within Range
The following is the conditional expression for the After Convert Incremental Pulse (IL††08) to fit within the range
for double integers.
Maximum frequency of input pulse (Hz) ×
Ts* (ms)
1000(ms )
× Workpiece travel distance per pulse (reference units/pulse) ≤ 2147483647
* Ts: Scan time setting
The workpiece travel distance per pulse can be found using the following formula.
Workpiece travel distance per pulse (reference units/pulse)
=
No.10*1 Travel Distance Per Machine Rotation
No.14*1 Encoder Resolution (Pre Quadrature) × Multiplication*2
×
No.12*1 Machine Gear Ratio
No.11*1 Encoder Gear Ratio
* 1. No.10, No.11, No.12, and No.14 are fixed parameters.
* 2. Multiplication value of fixed parameter No. 3, Pulse Counting Mode Selection. (For example, for A/B Pulse
(Quadrature), the multiplication value is 4.)
112
5
DO-01 Module
This chapter describes DO-01 Module in detail.
5.1 Outline of DO-01 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
5.1.1 Outline of Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
5.1.2 DO-01 Module Appearance and Connector External Dimensions - - - - - - - - - - - - - - - - 114
5.1.3 Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
5.1.4 LED Indicators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
5.2 Specifications of DO-01 Module Connections - - - - - - - - - - - - - - - - - - - - 117
5.2.1 Connector Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 117
5.2.2 Cable Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120
5.2.3 Output Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
5.2.4 DO-01 Module Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 122
5.3 DO-01 Module Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 124
5.3.1 Displaying the DO-01 Configuration Window - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 124
DO-01 Module
5.3.2 DO-01 Configuration Details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 125
5
113
5.1 Outline of DO-01 Module
5.1.1 Outline of Functions
5.1 Outline of DO-01 Module
5.1.1 Outline of Functions
The DO-01 Module is equipped with the following digital output functions:
64 digital outputs (DO) (sink mode output)
A digital output is made at a periodical cycle for each high-speed scan or low-speed scan of the MP2000 Series
Machine Controller.
The following diagram outlines the DO-01 Module functions.
16 points
Output port
(Isolated DO)
Output
processing
DO-08 to 15
16 points
CN1
DO-00 to 07
Fuse blown
detection
Output port
(Isolated DO)
Output
processing
DO-16 to 23
System bus
Fuse blown
detection
DO-24 to 31
16 points
Output port
(Isolated DO)
Output
processing
DO-40 to 47
16 points
CN2
DO-32 to 39
Fuse blown
detection
Output port
(Isolated DO)
Output
processing
DO-48 to 55
Fuse blown
detection
DO-56 to 63
5.1.2 DO-01 Module Appearance and Connector External Dimensions
The following figure shows the appearance of the DO-01 Module and connector external dimensions.
41
LED indicators
DO-01
RUN
FU
CN1
I/O connector 1
125
I/O connector 2
95
CN2
19.3
114
Unit: mm
5.1 Outline of DO-01 Module
5.1.3 Specifications
5.1.3 Specifications
The following shows the specifications of the DO-01 Module.
( 1 ) Hardware Specifications
Specifications
I/O Module
Name
DO-01
Model
JAPMC-DO2300
Digital Output
64 outputs
External power supply voltage: 24 VDC±20% (+19.2 V to +28.8 V)
Output current: 100 mA max.
Connectors
CN1: Output connector
CN2: Output connector
LED Indicators
RUN (green)
FUSE (red)
Current Consumption
500 mA max.
Dimensions (mm)
125 × 95 (H× D)
Mass
80 g
DO-01 Module
Item
Classification
5
115
5.1 Outline of DO-01 Module
5.1.4 LED Indicators
( 2 ) Environmental Conditions
Item
Environmental
Conditions
Specifications
Ambient Operating
Temperature
0 to 55°C
Ambient Storage
Temperature
-25 to 85°C
Ambient Operating
Humidity
30% to 95% (with no condensation)
Ambient Storage
Humidity
5% to 95% (with no condensation)
Pollution Level
Pollution level 1 (conforming to JIS B 3501)
Corrosive Gas
There must be no combustible or corrosive gas.
Operating Altitude
2,000 m above sea level or lower
Conforming to JIS B 3502:
• 10 to 57 Hz with single-amplitude of 0.075 mm
Vibration Resistance
Mechanical
Operating
Conditions
• 57 to 150 Hz with fixed acceleration of 9.8 m/s2
• 10 sweeps each in X, Y, and Z directions
(sweep time: 1 octave/min)
Conforming to JIS B 3502:
Peak acceleration of 147 m/s2 twice for 11 ms each in the X, Y, and Z directions
Shock Resistance
Electrical
Operating
Conditions
Installation
Requirements
Noise Resistance
Conforming to EN 61000-6-2, EN 55011 (Group 1, Class A)
Power supply noise (FT noise): 2 kV min., for one minute
Radiation noise (FT noise): 1 kV min., for one minute
Ground noise (impulse noise): 1 kV min., for 10 minutes
Electrostatic noise (contact discharge): 4 kV min., for 10 times
Ground
Ground to 100 Ω max.
Cooling Method
Natural cooling
5.1.4 LED Indicators
The following table shows the DO-01 Module status when each indicator lamp is lit or unlit.
RUN
116
FUSE
Indicator
Color
RUN
Green
FUSE
Red
When Lit
When Unlit
Normal operation
Error occurrence
One or some of the output protection
fuses is blown out.
Output protection fuses are normal.
5.2 Specifications of DO-01 Module Connections
5.2.1 Connector Specifications
5.2 Specifications of DO-01 Module Connections
5.2.1 Connector Specifications
The DO-01 Module connector connects the external output signals (64 points).
The following table provides the specifications of the DO-01 Module connector.
( 1 ) Connector Model
External I/O
Connector
Connector
Name
CN1/CN2
No of
Pins
50
Connector Model
Module Side
10250-52A3PL
Cable Side
• Connector
10150-3000VE
• Shell
10350-52A0-008
(Screw locking), or
10350-52F0-008
(One-touch locking)
Manufacturer
Sumitomo 3M Corporation
DO-01 Module
Name
5
117
5.2 Specifications of DO-01 Module Connections
5.2.1 Connector Specifications
( 2 ) DO-01 Module Connector Pin Arrangement
The following table shows the DO-01 Module connector (CN1 and CN2) pin arrangement viewed from the wiring side
and the details of the pins.
2
26
1
CN1 Connector Pin Arrangement (Viewed from Wiring Side)
27
„
1
2
DO_00
4
DO_04
6
0V_1
8
DO_08
10
DO_12
12
0V_2
14
DO_16
16
DO_20
18
0V_3
20
DO_24
22
DO_28
24
0V_4
3
5
7
9
11
50
49
24
25
13
15
17
19
21
23
+24V_1
27
DO_01
29
DO_15
31
0V_1
33
DO_09
35
DO_13
37
0V_2
39
DO_17
41
DO_21
43
0V_3
45
DO_25
47
DO_29
49
0V_4
DO_02
DO_06
+24V_2
DO_10
DO_14
+24V_3
DO_18
DO_22
+24V_4
DO_26
DO_30
25
„
0V_1
28
DO_03
30
DO_07
32
0V_2
34
DO_11
36
DO_15
38
0V_3
40
DO_19
42
DO_23
44
0V_4
46
DO_27
48
DO_31
50
CN1 Connector Details
Pin No.
Signal Name
I/O
Remarks
Pin No.
Signal Name
I/O
Remarks
1
+24V-1
P
24-V power supply 1
26
0V-1
P
Common ground 1
2
DO-00
O
Digital output 0
27
DO-01
O
Digital output 1
3
DO-02
O
Digital output 2
28
DO-03
O
Digital output 3
4
DO-04
O
Digital output 4
29
DO-05
O
Digital output 5
5
DO-06
O
Digital output 6
30
DO-07
O
Digital output 7
6
0V-1
P
Common ground 1
31
0V-1
P
Common ground 1
7
+24V-2
P
24-V power supply 2
32
0V-2
P
Common ground 2
8
DO-08
O
Digital output 8
33
DO-09
O
Digital output 9
9
DO-10
O
Digital output 10
34
DO-11
O
Digital output 11
10
DO-12
O
Digital output 12
35
DO-13
O
Digital output 13
11
DO-14
O
Digital output 14
36
DO-15
O
Digital output 15
12
0V-2
P
Common ground 2
37
0V-2
P
Common ground 2
13
+24V-3
P
24-V power supply 3
38
0V-3
P
Common ground 3
14
DO-16
O
Digital output 16
39
DO-17
O
Digital output 17
15
DO-18
O
Digital output 18
40
DO-19
O
Digital output 19
16
DO-20
O
Digital output 20
41
DO-21
O
Digital output 21
17
DO-22
O
Digital output 22
42
DO-23
O
Digital output 23
18
0V-3
P
Common ground 3
43
0V-3
P
Common ground 3
19
+24V-4
P
24-V power supply 4
44
0V-4
P
Common ground 4
20
DO-24
O
Digital output 24
45
DO-25
O
Digital output 25
21
DO-26
O
Digital output 26
46
DO-27
O
Digital output 27
22
DO-28
O
Digital output 28
47
DO-29
O
Digital output 29
23
DO-30
O
Digital output 30
48
DO-31
O
Digital output 31
24
0V-4
P
Common ground 4
49
0V-4
P
Common ground 4
25
ΠP: Power supply input, I: Input signal, O: Output signal
118
26
50
5.2 Specifications of DO-01 Module Connections
5.2.1 Connector Specifications
2
26
1
CN2 Connector Pin Arrangement (Viewed from Wiring Side)
27
1
2
DO_32
4
DO_36
6
0V_5
8
DO_40
10
DO_44
12
0V_6
14
DO_48
16
DO_52
18
0V_7
20
DO_56
22
DO_60
24
0V_8
3
5
7
9
11
50
49
24
25
13
15
17
19
21
23
+24V_5
27
DO_33
29
DO_37
31
0V_5
33
DO_41
35
DO_45
37
0V_6
39
DO_49
41
DO_53
43
0V_7
45
DO_57
47
DO_61
49
0V_8
DO_34
DO_38
+24V_6
DO_42
DO_46
+24V_7
DO_50
DO_54
+24V_8
DO_58
DO_62
25
„
26
0V_5
28
DO_35
30
DO_39
32
0V_6
34
DO_43
36
DO_47
38
0V_7
40
DO_51
42
DO_55
44
0V_8
46
DO_59
48
DO_63
50
CN2 Connector Details
Pin No.
Signal Name
I/O
Remarks
Pin No.
Signal Name
I/O
Remarks
1
+24V-5
P
+24-V power supply 5
26
0V-5
P
Common ground 5
2
DO-32
O
Digital output 32
27
DO-33
O
Digital output 33
3
DO-34
O
Digital output 34
28
DO-035
O
Digital output 35
4
DO-36
O
Digital output 36
29
DO-037
O
Digital output 37
5
DO-38
O
Digital output 38
30
DO-039
O
Digital output 39
6
0V-5
P
Common ground 5
31
0V-5
P
Common ground 5
7
+24V-6
P
+24-V power supply 6
32
0V-6
P
Common ground 6
8
DO-40
O
Digital output 40
33
DO-41
O
Digital output 41
Digital output 43
9
DO-42
O
Digital output 42
34
DO-43
O
10
DO-44
O
Digital output 44
35
DO-45
O
Digital output 45
11
DO-46
O
Digital output 46
36
DO-47
O
Digital output 47
12
0V-6
P
Common ground 6
37
0V-6
P
Common ground 6
13
+24V-7
P
+24-V power supply 7
38
0V-7
P
Common ground 7
14
DO-48
O
Digital output 48
39
DO-49
O
Digital output 49
15
DO-50
O
Digital output 50
40
DO-51
O
Digital output 51
16
DO-52
O
Digital output 52
41
DO-53
O
Digital output 53
17
DO-54
O
Digital output 54
42
DO-55
O
Digital output 55
18
0V-7
P
Common ground 7
43
0V-7
P
Common ground 7
19
+24V-8
P
+24-V power supply 8
44
0V-8
P
Common ground 8
20
DO-56
O
Digital output 56
45
DO-57
O
Digital output 57
21
DO-58
O
Digital output 58
46
DO-59
O
Digital output 59
22
DO-60
O
Digital output 60
47
DO-61
O
Digital output 61
23
DO-62
O
Digital output 62
48
DO-63
O
Digital output 63
24
0V-8
P
Common ground 8
49
0V-8
P
Common ground 8
25
ΠP: Power supply input, I: Input signal, O: Output signal
50
DO-01 Module
„
5
119
5.2 Specifications of DO-01 Module Connections
5.2.2 Cable Specifications
5.2.2 Cable Specifications
The following shows the specifications of the DO-01 Module standard cables.
( 1 ) Standard Cable Model List
Name
Model
Cables for DO-01
Modules
Length
JEPMC-W6060-05
0.5 m
JEPMC-W6060-10
1.0 m
JEPMC-W6060-30
3.0 m
External Appearance (JEPMC-W6060-††)
50-core
Loose wires
( 2 ) Standard Cable Wiring Table
The wiring table for the standard cable JEPMC-W6060-†† is shown below.
50-pin Connector
Terminal No.
120
Marking
Wire Color
Marking
50-pin Connector
Terminal No.
1
−
Orange
−
26
2
−
Gray
−
27
3
−
White
−
28
4
−
Yellow
−
29
5
−
Pink
−
30
6
−−
−−
31
Orange
7
−−
Gray
−−
32
8
−−
White
−−
33
9
−−
Yellow
−−
34
10
−−
Pink
−−
35
11
−−−
Orange
−−−
36
12
−−−
Gray
−−−
37
13
−−−
White
−−−
38
14
−−−
Yellow
−−−
39
15
−−−
16
−−−−
Pink
Orange
−−−
40
− − − Continuous
41
17
−−−−
Gray
− − − Continuous
42
18
−−−−
White
− − − Continuous
43
44
19
−−−−
Yellow
− − − Continuous
20
−−−−
Pink
− − − Continuous
21
− − − − Continuous
Orange
46
22
− − − − Continuous
Gray
47
45
23
− − − − Continuous
White
48
24
− − − − Continuous
Yellow
49
25
− − − − Continuous
Pink
50
5.2 Specifications of DO-01 Module Connections
5.2.3 Output Circuit
5.2.3 Output Circuit
The following table shows the DO-01 Module output circuit specifications.
Item
Specifications
Outputs
64 points
Output Format
Transistor/open collector, sink mode output
Isolation Method
Photocoupler
Output Voltage
+ 24 VDC (+19.2 to +28.8 V)
Output Current
100 mA max.
Leakage Current
When OFF
0.1 mA max.
ON Time/OFF Time
ON: 0.5 ms max.
OFF: 1 ms max.
Number of Commons
8 (8 points/common)
Protection Circuit
Fuse connected to each common line
Fuse Rating
1A
Error Detection
Fuse blown detection
Replace the Module when the fuse blown is detected.
+24V
+24 V
R
DO_OUT
R
0V
024
Fig. 5.1 DO-01 Digital Output Circuit (Sink Mode Output)
DO-01 Module
Internal
circuit
5
121
5.2 Specifications of DO-01 Module Connections
5.2.4 DO-01 Module Connections
5.2.4 DO-01 Module Connections
The following diagrams show connection examples for CN1/CN2 connector of the DO-01 Module.
( 1 ) CN1 Connector
JAPMC-DO2300
CN1 connector
pin No.
24 VDC
+ -
1
2
Output 0
27
Output 1
5
Output 6
30
Output 7
Fuse
L
L
䊶
䊶
䊶
L
L
6
26
31
Photocoupler
24 VDC
+ -
7
8
Output 8
33
Output 9
R
Fuse
11
Output 14
36
Output 15
L
L
䊶
䊶
䊶
L
L
12
32
Fuse blown
detection circuit
37
24 VDC
+ -
13
14
Output 16
39
Output 17
17
Output 22
42
Output 23
L
L
䊶
䊶
䊶
L
L
18
38
43
24 VDC
+ -
19
20
Output 24
45
Output 25
23
Output 30
48
Output 31
L
L
䊶
䊶
䊶
L
L
24
44
49
25
50
ΠThe pins No. 6, 26, and 31, the pins 12, 32, and 37, the pins 18, 38, and 43, and the pins No. 24, 44, and 49 are
internally connected. Connect them externally as well.
ΠA fuse is inserted in the output common line of the DO-01 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide
a protective element such as fuse in each output as shown in the above diagram.
122
5.2 Specifications of DO-01 Module Connections
5.2.4 DO-01 Module Connections
( 2 ) CN2 Connector
JAPMC-DO2300
CN2 connector
pin No. 1
24 VDC
+ -
2
Output 32
27
Output 33
5
Output 38
30
Output 39
㪝㫌㫊㪼
L
L
䊶
䊶
䊶
L
L
6
26
31
Photocoupler
24 VDC
+ -
7
8
Output 40
33
Output 41
11
Output 46
36
Output 47
R
Fuse
L
L
䊶
䊶
䊶
L
L
12
32
Fuse blown
detection circuit
37
24 VDC
+ -
13
14
Output 48
39
Output 49
L
L
䊶
䊶
䊶
17
Output 54
42
Output 55
L
L
18
38
43
24 VDC
+ -
19
20
Output 56
45
Output 57
23
Output 62
48
Output 63
L
L
䊶
䊶
䊶
L
L
24
44
49
25
ΠThe pins No. 6, 26, and 31, the pins No. 12, 32, and 37, the pins No. 18, 38, and 43, and the pins No. 24, 44, and 49
are internally connected. Connect them externally as well.
ΠA fuse is inserted in the output common line of the DO-01 Module for circuit protection. However, the fuse
may not be blown out in the cases such as layer shorts in outputs. To ensecure the circuit protection, provide
a protective element such as fuse in each output as shown in the above diagram.
DO-01 Module
50
5
123
5.3 DO-01 Module Details
5.3.1 Displaying the DO-01 Configuration Window
5.3 DO-01 Module Details
DO-01 Module details can be set in the Local I/O Window or the Counter Module Window. These windows can be
displayed from the Module Configuration Window.
5.3.1 Displaying the DO-01 Configuration Window
Select DO-01 in the Module Type Column of the Controller Area on the Module Configuration Window. Doubleclick the cell with the DO in the Module Details Area.
A confirmation box for creating a new file will be displayed. Click the OK Button. The DO-01 Configuration Window will be displayed.
ΠRefer to 1.4.1 Displaying the Module Configuration Window on page 24 for information on displaying the Module
Configuration Window.
124
5.3 DO-01 Module Details
5.3.2 DO-01 Configuration Details
5.3.2 DO-01 Configuration Details
The following items are displayed in the DO-01 Configuration Window. The discrete outputs can be set.
D : Enable or disable each item by clicking on the cell.
REG :
Word :
SCAN :
Current Value :
HEX :
: Enabled,
: Disabled
The register length is fixed at one word, i.e., 16 points are set for each input or output register.
Displays the register number allocated to the inputs or outputs. It cannot be changed.
Displays the word size of the register data. It cannot be changed.
Select the speed from HIGH, LOW, or NA (none specified), for the scan that processes the inputs
or outputs.
The current value of the register will be displayed in binary when online. It will not be displayed
when offline.
The outputs to external devices can be set by changing the current value of the discrete outputs.
When the set value is confirmed, it is immediately saved in the register.
Other current values cannot be changed.
The current value of the register will be displayed in hexadecimal when online. It will not be displayed when offline.
DO-01 Module
After changing the local I/O configuration, save the definition data by selecting File – Save & Save into flash memory
from the main menu.
5
125
Index
Index
EXIOIF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Expansion Interface Board - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
F
A
analog I/O characteristics (LIO-06) - - - - - - - - - - - - - - - - - - - - - 81
analog input circuit (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - - - 87
analog output circuit (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - - 87
axis type
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108
B
battery cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
C
cable specifications
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
cable wiring table
JEPMC-W2061 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
JEPMC-W2064 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
JEPMC-W6060 - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68, 120
Coincidence Output and Coincidence Interrupt Functions
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106
connector pin arrangement
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 118
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
LIO-04 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
connector specifications
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 117
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32, 82
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
count preset completion timing
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105
counter functions
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
Counter Module configuration
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95
CPU-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
CPU-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
D
digital input circuits (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - - 85
digital output circuits (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - 86
DO-01 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
DO-01 Module details - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 124
E
Electronic Gear Function
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
electronic gear setting examples
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
126
ferrite core - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
fixed parameters
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
I
I/O data settings
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
I/O Module
mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
removing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
I/O offset/gain (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
indication of I/O register numbers - - - - - - - - - - - - - - - - - - - - - - - 3
input characteristics table (LIO-06) - - - - - - - - - - - - - - - - - - - - - 81
input circuit
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Inter-Rack Connection Module - - - - - - - - - - - - - - - - - - - - - - - - 14
J
JEPMC-W2061 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
JEPMC-W2064 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
JEPMC-W6060 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68, 120
L
LED indicator
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
LIO-01 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
LIO-02 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
LIO-04 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
LIO-05 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
LIO-06 Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
local I/O configuration
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
M
manual allocation of I/O registers - - - - - - - - - - - - - - - - - - - - - - 26
MIXIO configuration (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - 91
Module appearance and connector external dimensions
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
Module configuration definition - - - - - - - - - - - - - - - - - - - - - - - 24
Module Configuration Window - - - - - - - - - - - - - - - - - - - - - - - - 25
displaying - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Module connections
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 122
LIO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
LIO-04 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 73
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
Module specifications
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Index
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MP2100M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MP2100MEX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MP2200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MP2300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MP2300S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MP2500MD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MPE720 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
79
14
14
14
14
14
14
15
N
noise control (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
noise filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
O
Option Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16, 20
option panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
output characteristics table (LIO-06) - - - - - - - - - - - - - - - - - - - - 81
output circuit
DO-01 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
LIO-04/LIO-05 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
P
PI latch function
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
pulse count function
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104
pulse counting modes
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103
pulse input circuit
LIO-01/LIO-02 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
LIO-06 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
S
self-configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
setting the offset/gain (LIO-06) - - - - - - - - - - - - - - - - - - - - - - - - 93
switch settings (LIO-01/LIO-02) - - - - - - - - - - - - - - - - - - - - - - - 31
T
temperature characteristics (LIO-04/LIO-05) - - - - - - - - - - - - - - - 62
V
voltage input characteristics (LIO-06) - - - - - - - - - - - - - - - - - - - 81
voltage output characteristics (LIO-06) - - - - - - - - - - - - - - - - - - 81
127
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.
MANUAL NO.‫ޓ‬SIEP C880700 34A
Published in Japan
February 2008 08-2
Date of
publication
Date of Publicaion
February 2008
Rev.
No.
−
Date of original
publication
Section
Revised Contents
First edition
英文 No.4-5 (A4) メカトロ製品用
Machine Controller MP2000 Series
I/O Module
USER’S MANUAL
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-4-2962-5696 Fax 81-4-2962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
YASKAWA ELETRICO DO BRASIL LTDA.
Avenida Fagundes Filho, 620 Sao Paulo-SP CEP 04304-000, Brazil
Phone 55-11-3585-1100 Fax 55-11-5581-8795
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone 49-6196-569-300 Fax 49-6196-569-312
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
7F, Doore Bldg. 24, Yeoido-dong, Youngdungpo-Ku, Seoul 150-877, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1702-1707, Harbour Ring Plaza Shanghai 200001, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE
Room 1011A, Tower W3 Oriental Plaza, No.1 East Chang An Ave.,
Dong Cheng District, Beijing 100738, China
Phone 86-10-8518-4086 Fax 86-10-8518-4082
YASKAWA ELECTRIC TAIWAN CORPORATION
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280
YASKAWA ELECTRIC CORPORATION
YASKAWA
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
MANUAL NO. SIEP C880700 34A
Published in Japan February 2008 08-2
07-11-2