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MGate MB3000 Modbus Gateway
User Manual
Version 12.1, April 2022 www.moxa.com/products
© 2022 Moxa Inc. All rights reserved.
MGate MB3000 Modbus Gateway User Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement.
Copyright Notice
© 2022 Moxa Inc. All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
• Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa.
• Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the products and/or the programs described in this manual, at any time.
• Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for its use, or for any infringements on the rights of third parties that may result from its use.
• This product might include unintentional technical or typographical errors. Changes are periodically made to the information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Technical Support Contact Information www.moxa.com/support
Table of Contents
1.
Introduction
Welcome to the MGate MB3000 line of Modbus gateways. All models feature easy integration of Modbus TCP to Modbus RTU/ASCII and feature RS-232/422/485 ports for Modbus serial communication. One, two, and four-port models are available.
This user’s manual applies to the following models:
• MGate MB3180
• MGate MB3280
• MGate MB3480
• MGate MB3170/3170I
• MGate MB3270/3270I
Overview
The MGate MB3000 is a line of Modbus protocol gateways that provides users with
• seamless integration of Ethernet and serial Modbus devices
• powerful operation modes to handle almost any Modbus application
• Windows utilities for easy setup and traffic monitoring
Seamless integration of Ethernet and serial Modbus devices
Modbus is one of the most popular automation protocols in the world, supporting traditional RS-
232/422/485 devices and recently developed Ethernet devices. Many industrial devices, such as PLCs,
DCSs, HMIs, instruments, and meters, use Modbus as their communication standard. However, the
Ethernet-based Modbus protocol is so different from the original serial-based protocols that a communication gateway is needed as a bridge for integration.
In order to integrate Modbus networks, the MGate MB3000 includes an Ethernet port and up to four serial ports that support RS-232, RS-422, and RS-485 communication. It automatically and intelligently translates between Modbus TCP (Ethernet) and Modbus ASCII/RTU (serial) protocols, allowing Ethernet-based PLCs to control instruments over RS-485 without additional programming or effort.
Powerful operation modes to handle almost any Modbus application
With the Modbus protocol, devices must be clearly defined as either masters or slaves. Unlike other Modbus gateways, the MGate MB3000’s operation modes allow users to select master or slave operation for each serial port. Not only does the MB3000 allow Ethernet masters to control serial slaves, it also allows serial masters to control Ethernet slaves. In addition, the advanced models (the MGate MB3170 and MB3270
Series) allow both Ethernet and serial slaves to be controlled by both Ethernet and serial masters. On multiport models, each serial port’s operation mode is independent of the other ports, so that one port may be configured for slave mode and another port configured for master mode.
Extra address mapping and exception parameters are provided to ensure that most situations can be handled.
Web console and Windows utilities for easy setup and traffic monitoring
A Windows utility is provided to make configuration and operation of the MGate MB3000 as easy as possible.
The utility automatically connects to all available MGate MB3000 units on the LAN for you. Traffic monitoring functions help you troubleshoot Modbus communication problems by tracking items such as connection status and address translation errors. All series provide a web console for configuration.
5 MGate MB3000 Modbus Gateway User Manual
Package Checklist
All models in the MGate MB3000 line are shipped with the following items:
Standard Accessories
• 1 MGate MB3000 Modbus gateway
• Quick installation guide (printed)
• Power adapter (MB3180, MB3280, and MB3480 only)
• Warranty card
Optional Accessories
• DK-35A: DIN-rail mounting kit (35 mm)
• Mini DB9F-to-TB Adaptor: DB9 female to terminal block adapter
• DR-4524: 45W/2A DIN-rail 24 VDC power supply with universal 85 to 264 VAC input
• DR-75-24: 75W/3.2A DIN-rail 24 VDC power supply with universal 85 to 264 VAC input
• DR-120-24: 120W/5A DIN-rail 24 VDC power supply with 88 to 132 VAC/176 to 264 VAC input by switch
NOTE
Notify your sales representative if any of the above items is missing or damaged.
Product Features
• Integration of Modbus TCP and Modbus RTU/ASCII networks
• Auto device routing (patented)
• Up to 31 Modbus RTU/ASCII slaves per serial port
• Allow access to up to 16 (MB3180/MB3280/MB3480) or 32 (MB3170/MB3270) TCP master/client devices, connect up to 32 TCP slave/server devices
• Configuration over Ethernet with easy-to-use Windows utility
• 10/100M Fast Ethernet with automatic IP setting (DHCP)
• Software-selectable RS-232/485/422 communication
• High-speed serial interface supporting 921.6 Kbps
• Serial port routing by IP address, TCP port, or ID mapping
• Extend transmission distance up to 4 km / 20 km through multimode/single-mode fiber models.
• ProCOM: Virtual Serial Port for flexible Modbus to Modbus TCP communication
(for MB3170/MB3170I/MB3270/MB3270I)
• Supports MXview utility
• Supports SNMP v1, v2c, and v3.
MGate MB3000 Modbus Gateway User Manual 6
2.
Getting Started
This chapter provides basic instructions for installing the MGate MB3000.
Connecting Power
The unit can be powered using the AC adaptor or by connecting a power source to the terminal block, depending on the model. The following instructions are for the AC adaptor:
1.
Plug the connector of the power adapter into the DC-IN jack on the back of the unit.
2.
Plug the power adapter into an electrical outlet.
3.
Follow these instructions to connect a power source to the terminal block:
4.
Loosen or remove the screws on the terminal block.
5.
Connect the 12~48 VDC power line to the terminal block.
6.
Tighten the connections using the screws on the terminal block.
Note that the unit does not have an on/off switch. It automatically turns on when it receives power. The
PWR LED on the top panel will glow to indicate that the unit is receiving power.
For power terminal block pin assignments, please refer to the hardware reference chapter for your model.
Connecting Serial Devices
The unit’s serial port(s) are located on the back panel. There are two options for connecting serial devices, depending on the serial interface:
• You may use a DB9-to-DB9 cable to connect a serial device to the unit. Plug one end of the cable into the port on the unit’s back panel and plug the other end of the cable into the device’s serial port.
• You may make your own customized serial cable to connect a serial device to the unit. For the pin assignments of the unit’s serial port, please refer to Chapter 10. This information can then be used to construct your own serial cable.
If you are connecting a RS-485 multidrop network with multiple devices, please note the following:
• All devices that are connected to a single serial port must use the same protocol (i.e., either Modbus
RTU or Modbus ASCII).
• Each master device must get its own port on the unit. If you are connecting a network with both master and slave devices, the master must be connected to a separate port from the slaves. Furthermore, the master will only be able to communicate to Modbus TCP servers, not to the ASCII or RTU slaves that are connected to a different serial port.
For serial port pin assignments, please refer to the hardware reference chapter for your model.
MGate MB3000 Modbus Gateway User Manual 7
RS-485 Termination and Pull High/Low Resistors
In some critical RS-485 environments, you may need to add termination resistors to prevent the reflection of serial signals. When using termination resistors, it is important to set the pull high/low resistors correctly so that the electrical signal is not corrupted. For each serial port, DIP switches or jumper settings are used to set the pull high/low resistor values. For all models except the MB3180, a built-in 120
termination resistor can also be enabled.
To modify the termination and pull high/low resistor settings, please refer to the hardware reference chapter for your model.
ATTENTION
Do not use the 1 K Ω pull high/low setting on the MGate MB3000 when using the RS-232 interface. Doing so will degrade the RS-232 signals and reduce the effective communication distance.
Connecting to a Host or the Network
A 10/100BaseT Ethernet port is located on the unit’s front panel. This port is used for the unit’s connection to a host or Ethernet network, as follows:
• For normal operation, use a standard straight-through Ethernet cable to connect the unit to your
Modbus TCP network.
• For initial configuration or for troubleshooting purposes, you may connect the unit directly to a PC. In this case, use a crossover Ethernet cable to connect the unit to your PC’s Ethernet connector.
The unit’s Link LED will light up to indicate a live Ethernet connection.
For advanced models (MB 3170, MB3170I, MB3270, and MB3270I), two Ethernet ports are provided. One port can be used to connect to the network, and the other port can be used to connect to another Ethernet device.
Installing the Software
The Windows management utility is available for download. Please download it from Moxa's website at http://www.moxa.com
. For additional details, please refer to Chapter 9.
Mounting the Unit
The unit can be placed on a desktop, mounted on the wall, or mounted on a DIN-rail. The MB3180, MB3280, and MB3480 require optional attachments for DIN-rail mounting. For additional details, please refer to the hardware reference chapter for your model.
8 MGate MB3000 Modbus Gateway User Manual
3.
Hardware: MB3180
This chapter provides hardware information for the MGate MB3180.
Panel Layout
MGate MB3000 Modbus Gateway User Manual 9
LED Indicators
Name Color
Red
Ready
Ethernet
P1
Green
Off
Amber
Green
Off
Amber
Green
Off
Function
Steady on: Power is on and unit is booting up.
Blinking: Indicates an IP conflict, or the DHCP or BOOTP server is not responding properly.
Steady on: Power is on and unit is functioning normally.
Blinking: Unit is responding to software Locate function.
Power is off, or power error condition exists.
10 Mbps Ethernet connection.
100 Mbps Ethernet connection.
Ethernet cable is disconnected, or has a short.
Serial port is receiving data.
Serial port is transmitting data.
No data is being transmitted or received through the serial port.
Dimensions
MGate MB3000 Modbus Gateway User Manual 10
Jumpers
To set the pull high/low resistors to 150 K Ω , leave jumpers JP3 and JP4 open (not shorted). This is the default setting.
To set the pull high/low resistors to 1 K Ω , short jumpers JP3 and JP4 with jumper caps.
ATTENTION
Do not use the 1 K Ω pull high/low setting on the MGate MB3000 when using the RS-232 interface. Doing so will degrade the RS-232 signals and reduce the effective communication distance.
11 MGate MB3000 Modbus Gateway User Manual
DIN-Rail and Wall Mounting
Mounting on a DIN-rail: Attach the DIN-rail accessories and latch the unit onto the DIN-rail as shown.
The DIN-rail kit is ordered separately.
Mounting on the wall: Place two screws in the wall and slide the unit onto the screws as shown. The head of the screws should be 5 to 7 mm in diameter, the shaft should be 3 to 4 mm in diameter, and the length of the screws should be at least 10.5 mm. Make sure to leave about 2 mm of space between the head and the wall.
Specifications
LAN
Ethernet
Protection
Serial Interface
Interface
10/100 Mbps, RJ45, Auto MDI/MDIX
Built-in 1.5 kV magnetic isolation
No. of Ports
Connector Type
Signals
RS-232/422/485
1 port
DB9 (male)
RS-232:
RS-422:
TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND
Tx+, Tx-, Rx+, Rx-, GND
RS-485 (2-wire): Data+, Data-, GND
RS-485 (4-wire): Tx+, Tx-, Rx+, Rx-, GND
Serial Line Protection
RS-485 Data Direction
15 kV ESD for all signals
Patented ADDC™
Serial Communication Parameters
Parity None, Even, Odd, Space, Mark
Data Bits
Stop Bits
Flow Control
Transmission Speed
Software Features
Operation Mode
Utilities
Multi-Masters and Multi-
Request
7, 8
1, 2
RTS/CTS
50 bps to 921.6 Kbps
RTU Slave, RTU Master, ASCII Slave, ASCII Master
MGate Manager
16 simultaneous TCP masters, 32 simultaneous requests for each TCP master
12 MGate MB3000 Modbus Gateway User Manual
Power Requirements
Power Input
Power Connector
Power Consumption
Environmental Limits
Operating Temperature
Storage Temperature
12 to 48 VDC
Power jack
200 mA @ 12 VDC, 60 mA @ 48 VDC
0 to 60°C (32 to 140°F)
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity
Altitude
5 to 95% (non-condensing)
Up to 2000 m (795 hPa); higher altitudes on demand
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standards and Certifications
Safety UL 60950-1, EN 60950-1
EMC
EMI
EMS
CE, FCC
EN 55032 Class A, FCC Part 15 Subpart B Class A
EN 55024,
EN 61000-4-2 (ESD) Level 2,
EN 61000-4-3 (RS) Level 2,
EN 61000-4-4 (EFT) Level 2,
EN 61000-4-5 (Surge) Level 2,
EN 61000-4-6 (CS) Level 2,
EN 61000-4-8 (PFMF) Level 1,
EN 61000-4-11
Reliability
MTBF (mean time between failures)
Warranty
Period
MGate M3180: 908,440 hrs
5 years
MGate MB3000 Modbus Gateway User Manual 13
4.
Hardware: MB3280
This chapter provides hardware information for the MGate MB3280.
Panel Layout
MGate MB3000 Modbus Gateway User Manual 14
LED Indicators
Name Color
Red
Ready
Ethernet
P1/P2
Green
Off
Amber
Green
Off
Amber
Green
Off
Function
Steady on: Power is on and unit is booting up.
Blinking: Indicates an IP conflict, or the DHCP or BOOTP server is not responding properly.
Steady on: Power is on and unit is functioning normally.
Blinking: Unit is responding to software Locate function.
Power is off, or power error condition exists.
10 Mbps Ethernet connection.
100 Mbps Ethernet connection.
Ethernet cable is disconnected, or has a short.
Serial port is receiving data.
Serial port is transmitting data.
No data is being transmitted or received through the serial port.
Dimensions
MGate MB3000 Modbus Gateway User Manual 15
Jumpers
To add a 120 Ω termination resistor , set switch 3 on the port’s assigned DIP switch to ON; set switch 3 to OFF (the default setting) to disable the termination resistor.
To set the pull high/low resistors to 150 K Ω , set switches 1 and 2 on the port’s assigned DIP switch to
OFF. This is the default setting.
To set the pull high/low resistors to 1 K Ω , set switches 1 and 2 on the port’s assigned DIP switch to
ON.
Switch 4 on the port's assigned DIP switch is reserved.
ATTENTION
Do not use the 1 K Ω pull high/low setting on the MGate MB3000 when using the RS-232 interface. Doing so will degrade the RS-232 signals and reduce the effective communication distance.
16 MGate MB3000 Modbus Gateway User Manual
DIN-Rail and Wall Mounting
Mounting on a DIN-rail: Attach the DIN-rail accessories and latch the unit onto the DIN-rail as shown.
The DIN-rail kit is ordered separately.
Mounting on the wall: Place two screws in the wall and slide the unit onto the screws as shown. The head of the screws should be 5 to 7 mm in diameter, the shaft should be 3 to 4 mm in diameter, and the length of the screws should be at least 10.5 mm. Make sure to leave about 2 mm of space between the head and the wall.
Specifications
LAN
Ethernet
Protection
Serial Interface
Interface
10/100 Mbps, RJ45, Auto MDI/MDIX
Built-in 1.5 kV magnetic isolation
No. of Ports
Connector Type
Signals
RS-232/422/485
2 ports
DB9 (male)
RS-232:
RS-422:
TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND
Tx+, Tx-, Rx+, Rx-, GND
RS-485 (2-wire): Data+, Data-, GND
RS-485 (4-wire): Tx+, Tx-, Rx+, Rx-, GND
Serial Line Protection
RS-485 Data Direction
15 kV ESD for all signals
Patented ADDC™
Serial Communication Parameters
Parity None, Even, Odd, Space, Mark
Data Bits
Stop Bits
Flow Control
Transmission Speed
7, 8
1, 2
RTS/CTS
50 bps to 921.6 Kbps
Software Features
Operation Mode
Utilities
Multi-Masters and Multi-
Request
RTU Slave, RTU Master, ASCII Slave, ASCII Master
MGate Manager
16 simultaneous TCP masters, 32 simultaneous requests for each TCP master
17 MGate MB3000 Modbus Gateway User Manual
Power Requirements
Power Input
Power Connector
Power Consumption
Environmental Limits
Operating Temperature
Storage Temperature
12 to 48 VDC
Power jack and terminal block
250 mA @ 12 VDC, 90 mA @ 48 VDC
0 to 60°C (32 to 140°F)
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity
Altitude
5 to 95% (non-condensing)
Up to 2000 m (795 hPa); higher altitudes on demand
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standards and Certifications
Safety UL 60950-1, IEC 60950-1, UL 62368-1, IEC 62368-1
EMC
EMI
EMS
CE, FCC
EN 55032 Class A, FCC Part 15 Subpart B Class A
EN 55024,
EN 61000-4-2 (ESD) Level 2,
EN 61000-4-3 (RS) Level 2,
EN 61000-4-4 (EFT) Level 2,
EN 61000-4-5 (Surge) Level 2,
EN 61000-4-6 (CS) Level 2,
EN 61000-4-8 (PFMF) Level 1,
EN 61000-4-11
Reliability
MTBF (mean time between failures)
Warranty
Period
MGate M3280: 749,455 hrs
5 years
MGate MB3000 Modbus Gateway User Manual 18
5.
Hardware: MB3480
This chapter provides hardware information for the MGate MB3480.
Panel Layout
MGate MB3000 Modbus Gateway User Manual 19
LED Indicators
Name Color
Red
Ready
Ethernet
P1, P2, P3, P4
Green
Off
Amber
Green
Off
Amber
Green
Off
Dimensions
Function
Steady on: Power is on and unit is booting up.
Blinking: Indicates an IP conflict, or the DHCP or BOOTP server is not responding properly.
Steady on: Power is on and unit is functioning normally.
Blinking: Unit is responding to software Locate function.
Power is off, or power error condition exists.
10 Mbps Ethernet connection.
100 Mbps Ethernet connection.
Ethernet cable is disconnected, or has a short.
Serial port is receiving data.
Serial port is transmitting data.
No data is being transmitted or received through the serial port.
MGate MB3000 Modbus Gateway User Manual 20
Jumpers
To add a 120 Ω termination resistor , set switch 3 on the port’s assigned DIP switch to ON; set switch 3 to OFF (the default setting) to disable the termination resistor.
To set the pull high/low resistors to 150 K Ω , set switches 1 and 2 on the port’s assigned DIP switch to
OFF. This is the default setting.
To set the pull high/low resistors to 1 K Ω , set switches 1 and 2 on the port’s assigned DIP switch to
ON.
ATTENTION
Do not use the 1 K Ω pull high/low setting on the MGate MB3000 when using the RS-232 interface. Doing so will degrade the RS-232 signals and reduce the effective communication distance.
21 MGate MB3000 Modbus Gateway User Manual
DIN-Rail and Wall Mounting
Mounting on a DIN-rail: Attach the DIN-rail accessories and latch the unit onto the DIN-rail as shown.
The DIN-rail kit is ordered separately.
Mounting on the wall: You will first need to attach the mounting plates to the unit. Place four screws in the wall and slide the unit onto the screws as shown.
The head of the screws should be 5 to 7 mm in diameter, the shaft should be 3 to 4 mm in diameter, and the length of the screws should be at least 10.5 mm. Make sure to leave about 5 mm of space between the head and the wall.
Specifications
LAN
Ethernet
Protection
Serial Interface
Interface
No. of Ports
Connector Type
Signals
10/100 Mbps, RJ45, Auto MDI/MDIX
Built-in 1.5 kV magnetic isolation
RS-232/422/485
4 ports
DB9 (male)
RS-232:
RS-422:
TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND
Tx+, Tx-, Rx+, Rx-, GND
RS-485 (2-wire): Data+, Data-, GND
Serial Line Protection
RS-485 (4-wire): Tx+, Tx-, Rx+, Rx-, GND
15 kV ESD for all signals
RS-485 Data Direction Patented ADDC™
Serial Communication Parameters
Parity
Data Bits
None, Even, Odd, Space, Mark
7, 8
Stop Bits
Flow Control
Transmission Speed
Software Features
Operation Mode
1, 2
RTS/CTS
50 bps to 921.6 Kbps
RTU Slave, RTU Master, ASCII Slave, ASCII Master
MGate Manager
16 simultaneous TCP masters, 32 simultaneous requests for each TCP master
Utilities
Multi-Masters and Multi-
Request
22 MGate MB3000 Modbus Gateway User Manual
Power Requirements
Power Input
Power Connector
Power Consumption
Environmental Limits
Operating Temperature
Storage Temperature
12 to 48 VDC
Power jack and terminal block
385 mA @ 12 VDC, 110 mA @ 48 VDC
0 to 60°C (32 to 140°F)
-40 to 85°C (-40 to 185°F)
Ambient Relative Humidity
Altitude
5 to 95% (non-condensing)
Up to 2000 m (795 hPa); higher altitudes on demand
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standards and Certifications
Safety UL 60950-1, EN 60950-1
EMC
EMI
EMS
CE, FCC
EN 55032 Class A, FCC Part 15 Subpart B Class A
EN 55024,
EN 61000-4-2 (ESD) Level 2,
EN 61000-4-3 (RS) Level 2,
EN 61000-4-4 (EFT) Level 2,
EN 61000-4-5 (Surge) Level 2,
EN 61000-4-6 (CS) Level 2,
EN 61000-4-8 (PFMF) Level 1,
EN 61000-4-11
Reliability
MTBF (mean time between failures)
Warranty
Period
MGate M3480: 1,242,173 hrs
5 years
MGate MB3000 Modbus Gateway User Manual 23
6.
Hardware: MB3170, MB3170I
This chapter provides hardware information for the MGate MB3170 and MB3170I.
Panel Layout
LED Indicators
Name
PWR1
PWR2
Color
Red
Red
Red
RDY
Ethernet
P1
FX
Green
Off
Amber
Green
Off
Amber
Green
Off
Amber
Off
Function
Power is being supplied to the power input.
Power is being supplied to the power input.
Steady on: Power is on and unit is booting up.
Blinking: IP conflict, the DHCP or BOOTP server did not respond properly, or a relay output occurred.
Steady on: Power is on and unit is functioning normally.
Blinking: Unit is responding to software Locate function.
Power is off, or power error condition exists.
10 Mbps Ethernet connection.
100 Mbps Ethernet connection.
Ethernet cable is disconnected, or has a short.
Serial port is receiving data.
Serial port is transmitting data.
No data is being transmitted or received through the serial port.
Steady on: Ethernet fiber connection, but port is idle.
Blinking: Fiber port is transmitting or receiving data.
Fiber port is not transmitting or receiving data.
24 MGate MB3000 Modbus Gateway User Manual
Dimensions
MGate MB3000 Modbus Gateway User Manual 25
Jumpers
The DIP switches are located beneath the DIP switch panel on the side of the unit.
To add a 120 Ω termination resistor , set switch 3 to ON; set switch 3 to OFF (the default setting) to disable the termination resistor.
To set the pull high/low resistors to 150 K Ω , set switches 1 and 2 to OFF. This is the default setting.
To set the pull high/low resistors to 1 K Ω , set switches 1 and 2 to ON.
Switch 4 on the port’s assigned DIP switch is reserved.
ATTENTION
Do not use the 1 K Ω pull high/low setting on the MGate MB3000 when using the RS-232 interface. Doing so will degrade the RS-232 signals and reduce the effective communication distance.
26 MGate MB3000 Modbus Gateway User Manual
DIN-Rail and Wall Mounting
There are two sliders on the back of the unit for DIN-rail and wall mounting.
Mounting on a DIN-rail: Pull out the bottom slider, latch the unit onto the DIN-rail, and push the slider back in.
Mounting on the wall: P ull out both the top and bottom sliders and align the screws accordingly.
Mounting the MGate MB3170 Series on to a wall requires two screws. The heads of the screws should be 5 to 7 mm in diameter, the shafts should be 3 to 4 mm in diameter, and the length of the screws should be more than 10.5 mm.
NOTE
Wall mounting is certified for use in maritime applications. The device must be installed more than 60 cm from the compass.
MGate MB3000 Modbus Gateway User Manual 27
Specifications
LAN
Ethernet
Number of Ports
Connector
Protection
Optical Fiber Interface
10/100 Mbps, RJ45, Auto MDI/MDIX
2 (1 IP, Ethernet cascade)
8-pin RJ45
Built-in 1.5 kV magnetic isolation
Wavelength
Optical Power
Fiber Cable Type
Typical Distance
Typical (nm)
TX Range (nm)
RX Range (nm)
TX Range (dBm)
RX Range (dBm)
Link Budget (dB)
Dispersion Penalty (dB)
OM1
4 km
100BaseFX
Multimode
50/125 µ m
800 MHz*km
1300
1260 to 1360
1100 to 1600
-10 to -20
-3 to -32
12
3
5 km
Single-mode
G.652
40 km
1310
1280 to 1340
1100 to 1600
0 to -5
-3 to -34
29
1
Note: When connecting a single-mode fiber transceiver, we recommend using an attenuator to prevent damage caused by excessive optical power.
Note: Compute the “typical distance” of a specific fiber transceiver as follows: Link budget (dB) > dispersion penalty (dB) + total link loss (dB).
Serial Interface
Interface
No. of Ports
Connector Type
Signals
RS-232/422/485
1 port
DB9 (male) for RS-232, terminal block for RS-422/485
RS-232: TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND
RS-422: Tx+, Tx-, Rx+, Rx-, GND
RS-485 (2-wire): Data+, Data-, GND
RS-485 (4-wire): Tx+, Tx-, Rx+, Rx-, GND
Serial Line Protection 15 kV ESD for all signals
Magnetic Isolation Protection 2 kV (for -I model)
RS-485 Data Direction Patented ADDC™
Serial Communication Parameters
Parity None, Even, Odd, Space, Mark
Data Bits
Stop Bits
7, 8
1, 2
Flow Control
Transmission Speed
Software Features
RTS/CTS
50 bps to 921.6 Kbps
Operation Mode
Utilities
Multi-Masters and Multi-
Request
Power Requirements
Power Input
Power Connector
Power Consumption
(Input Rating)
Relay Output
RTU Slave, RTU Master, ASCII Slave, ASCII Master
MGate Manager
32 simultaneous TCP masters, 32 simultaneous requests for each TCP master
12 to 48 VDC
Terminal block
• MGate MB3170, MGate MB3170-T:
12 to 48 VDC, 435 mA (max.)
• MGate MB3170-M-ST, MGate MB3170-M-ST-T, MGate MB3170-M-SC,
MGate MB3170-M-SC-T:
12 to 48 VDC, 510 mA (max.)
• MGate MB3170I, MGate MB3170I-T, MGate MB3170-S-SC, MGate
MB3170-S-SC-T, MGate MB3170I-S-SC, MGate MB3170I-S-SC-T, MGate
MB3170I-M-SC, MGate MB3170I-M-SC-T:
12 to 48 VDC, 555 mA (max.)
1 digital relay output to alarm (normal close):
Current-carrying capacity 1 A @ 30 VDC
28 MGate MB3000 Modbus Gateway User Manual
Environmental Limits
Operating Temperature
Storage Temperature
Ambient Relative Humidity
0 to 60°C (32 to 140°F)
-40 to 75°C (-40 to 167°F) for “-T” models
-40 to 85°C (-40 to 185°F)
5 to 95% (non-condensing)
Altitude Up to 2000 m (795 hPa); higher altitudes on demand
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standards and Certifications
Safety EN 60950-1, IEC 60950-1, UL 62368-1, IEC 62368-1
Hazardous Location UL/cUL Class 1 Division 2 Groups A/B/C/D,
ATEX Zone 2 Ex nA IIC T4 Gc
EMC
EMI
EMS
CE, FCC
EN 55032 Class A, FCC Part 15 Subpart B Class A
EN 55024,
EN 61000-4-2 (ESD) Level 3,
EN 61000-4-3 (RS) Level 3,
EN 61000-4-4 (EFT) Level 4,
Marine
Shock
Freefall
Vibration
Reliability
MTBF (mean time between failures)
Warranty
Period
EN 61000-4-5 (Surge) Level 3,
EN 61000-4-6 (CS) Level 3,
EN 61000-4-8 (PFMF) Level 1,
EN 61000-4-11
DNV
IEC 60068-2-27
IEC 60068-2-32
IEC 60068-2-6
MGate MB3170: 1,349,710 hrs.
5 years
MGate MB3000 Modbus Gateway User Manual 29
7.
Hardware: MB3270, MB3270I
This chapter provides hardware information for the MGate MB3270 and MB3270I.
Panel Layout
LED Indicators
Name
PWR1
PWR2
Color
Red
Red
Red
RDY
Ethernet
P1, P2
Green
Off
Amber
Green
Off
Amber
Green
Off
Function
Power is being supplied to the power input.
Power is being supplied to the power input.
Steady on: Power is on and unit is booting up.
Blinking: IP conflict, the DHCP or BOOTP server did not respond properly, or a relay output occurred.
Steady on: Power is on and unit is functioning normally.
Blinking: Unit is responding to software Locate function.
Power is off, or power error condition exists.
10 Mbps Ethernet connection.
100 Mbps Ethernet connection.
Ethernet cable is disconnected, or has a short.
Serial port is receiving data.
Serial port is transmitting data.
No data is being transmitted or received through the serial port.
30 MGate MB3000 Modbus Gateway User Manual
Dimensions
MGate MB3000 Modbus Gateway User Manual 31
Jumpers
The DIP switches are located beneath the DIP switch panel on the side of the unit.
To add a 120 Ω termination resistor , set switch 3 on the port’s assigned DIP switch to ON; set switch 3 to OFF (the default setting) to disable the termination resistor.
To set the pull high/low resistors to 150 K Ω , set switches 1 and 2 on the port’s assigned DIP switch to
OFF. This is the default setting.
To set the pull high/low resistors to 1 K Ω , set switches 1 and 2 on the port’s assigned DIP switch to
ON.
Switch 4 on the port’s assigned DIP switch is reserved.
ATTENTION
Do not use the 1 K Ω pull high/low setting on the MGate MB3000 when using the RS-232 interface. Doing so will degrade the RS-232 signals and reduce the effective communication distance.
32 MGate MB3000 Modbus Gateway User Manual
DIN-Rail and Wall Mounting
There are two sliders on the back of the unit for DIN-rail and wall mounting.
Mounting on a DIN-rail: Pull out the bottom slider, latch the unit onto the DIN-rail, and push the slider back in.
Mounting on the wall: P ull out both the top and bottom sliders and align the screws accordingly.
Mounting the MGate MB3270 Series on to a wall requires two screws. The heads of the screws should be 5 to 7 mm in diameter, the shafts should be 3 to 4 mm in diameter, and the length of the screws should be more than 10.5 mm.
NOTE
Wall mounting is certified for use in maritime applications. The device must be installed more than 60 cm from the compass.
Specifications
LAN
Ethernet
Protection
Serial Interface
Interface
10/100 Mbps, RJ45, Auto MDI/MDIX
Built-in 1.5 kV magnetic isolation
No. of Ports
Connector Type
Signals
RS-232/422/485
2 ports
DB9 (male)
RS-232:
RS-422:
TxD, RxD, RTS, CTS, DTR, DSR, DCD, GND
Tx+, Tx-, Rx+, Rx-, GND
RS-485 (2-wire): Data+, Data-, GND
RS-485 (4-wire): Tx+, Tx-, Rx+, Rx-, GND
Serial Line Protection 15 kV ESD for all signals
Magnetic Isolation Protection 2 kV (for -I model)
RS-485 Data Direction Patented ADDC™
MGate MB3000 Modbus Gateway User Manual 33
Serial Communication Parameters
Parity None, Even, Odd, Space, Mark
Data Bits
Stop Bits
Flow Control
7, 8
1, 2
RTS/CTS
50 bps to 921.6 Kbps Transmission Speed
Software Features
Operation Mode
Utilities
Multi-Masters and Multi-
Request
RTU Slave, RTU Master, ASCII Slave, ASCII Master
MGate Manager
32 simultaneous TCP masters, 32 simultaneous requests for each TCP master
Power Requirements
Power Input
Power Connector
Power Consumption
(Input Rating)
Relay Output
12 to 48 VDC
Terminal block
• MGate MB3270, MGate MB3270-T:
12 to 48 VDC, 435 mA (max.)
• MGate MB3270I, MGate MB3270I-T:
12 to 48 VDC, 510 mA (max.)
1 digital relay output to alarm (normal close):
Current-carrying capacity 1 A @ 30 VDC
Environmental Limits
Operating Temperature
Storage Temperature
Ambient Relative Humidity
Altitude
0 to 60°C (32 to 140°F)
-40 to 75°C (-40 to 167°F) for “-T” models
-40 to 85°C (-40 to 185°F)
5 to 95% (non-condensing)
Up to 2000 m (795 hPa); higher altitudes on demand
Note: Please contact Moxa if you require products guaranteed to function properly at higher altitudes.
Standards and Certifications
Safety
Hazardous Location
EN 60950-1, IEC 60950-1, UL 62368-1, IEC 62368-1
UL/cUL Class 1 Division 2 Groups A/B/C/D,
EMC
EMI
EMS
ATEX Zone 2 Ex nA IIC T4 Gc
CE, FCC
EN 55032 Class A, FCC Part 15 Subpart B Class A
EN 55024,
Marine
Shock
Freefall
Vibration
Reliability
MTBF (mean time between failures)
Warranty
Period
EN 61000-4-2 (ESD) Level 3,
EN 61000-4-3 (RS) Level 3,
EN 61000-4-4 (EFT) Level 4,
EN 61000-4-5 (Surge) Level 3,
EN 61000-4-6 (CS) Level 3,
EN 61000-4-8 (PFMF) Level 1,
EN 61000-4-11
DNV
IEC 60068-2-27
IEC 60068-2-32
IEC 60068-2-6
MGate MB3270: 1,236,384 hrs.
5 years
34 MGate MB3000 Modbus Gateway User Manual
8.
Pin Assignments
DB9 (Male)
The MGate MB3000 uses DB9 (male) serial ports to connect Modbus RTU or ASCII devices. Each port supports three serial interfaces: RS-232, RS-422, and RS-485 (both 2 and 4-wire).
Pin
6
7
8
9
1
2
3
4
5
RS-232
DCD
RxD
TxD
DTR
GND
DSR
RTS
CTS
–
RS-422/
RS-485 (4W)
TxD-
TxD+
RxD+
RxD-
GND
–
–
–
–
RS-485 (2W)
–
–
Data+
Data-
GND
–
–
–
–
Terminal Block (RS-422, RS-485)
The MB3170 and MB3170I have a terminal block connector for RS-422 and RS-485 signals.
Pin
1
2
3
4
5
RS-422/
RS-485 (4W)
TxD+
TxD-
RxD+
RxD-
GND
RS-485 (2W)
–
–
Data+
Data-
GND
Power Input, Relay Output
The MGate MB3170/MB3270 gateways have dual power inputs for redundancy and a relay output for event warnings.
Shielded
Ground
V2+
DC Power
Input 1
V2-
DC Power
Input 1
Relay
Output
Relay
Output
V1+
DC Power
Input 2
V1-
DC Power
Input 2
MGate MB3000 Modbus Gateway User Manual 35
9.
Typical Applications
Ethernet Masters with Multiple Serial Slaves
Connect all Modbus devices over an Ethernet network
Most modern PLCs and host computers support Modbus TCP over Ethernet. In order to access discrete
Modbus RTU/ASCII devices for data collection and control, they can rely on the MGate MB3000 Modbus gateway.
The MGate MB3000 supports Modbus TCP with up to 16 or 32 simultaneous connections. The serial interface supports both RS-232 and RS-422/485, selectable through software. Each serial port can be connected to one RS-232 or RS-422 serial device, or to 31 RS-485 serial devices.
Serial Masters with Multiple Ethernet Slaves
Link a serial master device with Ethernet slave devices
Many HMI (Human Machine Interface) systems use a serial interface to connect to a discrete DCS (Data
Control System). However, many DCSs are now Ethernet-based and operate as a Modbus TCP server device.
The MGate MB3000 Modbus gateway can link a serial-based HMI to distributed DCSs over an Ethernet network. Up to 32 Modbus TCP server devices are supported by each MGate MB3000.
MGate MB3000 Modbus Gateway User Manual 36
Modbus TCP Clients with ASCII and RTU Slaves
Link TCP master devices with both ASCII and RTU serial devices simultaneously
When integrating Modbus networks, you may encounter different Modbus serial networks that use different baudrates or a different protocol. Modbus ASCII might be used by some devices, while Modbus RTU is used by other devices.
The two and four-port MGate models can integrate serial Modbus networks that use different parameters or protocols. You can configure each serial port to a specific Modbus serial environment; set up a slave ID table. After configuration, only the gateway will be visible to Modbus TCP clients, and all serial devices will be integrated behind it.
Serial Master with Serial Slaves over Internet
Let Modbus serial devices communicate over the Internet
Many Modbus devices communicate over RS-485, which limits the number of devices in a network to 32 and the transmission distance to 1.2 km.
With the MGate MB3000 Modbus gateway, you can link all Modbus devices over an Ethernet network. Up to
32 Modbus gateways can be installed in a single control network, so each device can now be accessed from anywhere the TCP/IP network can reach.
MGate MB3000 Modbus Gateway User Manual 37
10.
Configuring the Modbus Gateway
Installing the Software
The following instructions explain how to install MGate Manager, a utility for configuring and monitoring
MGate MB3000 units over the network.
1.
To install MGate Manager, please download it from Moxa’s website at http://www.moxa.com
. Then run the following setup program to begin the installation process:
MGM_Setup_[Version]_Build_[DateTime].exe
The filename of the latest version may have the following format:
MGM_Setup_Verx.x.x_Build_xxxxxxxx.exe
, for example:
2.
You will be greeted by the Welcome window. Click Next to continue.
MGate MB3000 Modbus Gateway User Manual 38
3.
When the Select Destination Location window appears, click Next to continue. You may change the destination directory by first clicking on Browse...
.
4.
When the Select Additional Tasks window appears, click Next to continue. You may select Create a desktop icon if you would like a shortcut to MGate Manager on your desktop.
MGate MB3000 Modbus Gateway User Manual 39
5.
Click Install to start copying the software files.
6.
A progress bar will appear. The procedure should take only a few seconds to complete.
MGate MB3000 Modbus Gateway User Manual 40
7.
A message will indicate that MGate Manager is successfully installed. You may choose to run it immediately by selecting Launch MGate Manager .
You may also open MGate Manager through Start > Programs > MGate Manager > MGate Manager , as shown below.
MGate MB3000 Modbus Gateway User Manual 41
Starting MGate Manager
MGate Manager is a Windows-based utility that is used to configure the MGate MB3000.
Before running MGate Manager, make sure that your PC and the MGate MB3000 are connected to the same network. Alternatively, the MGate MB3000 may be connected directly to the PC for configuration purposes.
Please refer to Chapter 2 for more details.
You may open MGate Manager from the Windows Start menu by clicking Start > Programs > MGate
Manager > MGate Manager . The MGate Manager window should appear as shown below.
Change Language Setting
If you wish to run MGate Manager in a different language, you may click Language to change the language setting. A dialog box showing the available languages should appear as shown below.
MGate MB3000 Modbus Gateway User Manual 42
When you click OK , MGate Manager will immediately reflect your chosen language.
ATTENTION
Use Default Language before contacting Moxa Technical Support.
With support for multiple languages, MGate Manager is more user-friendly and accessible. However, if you need assistance from Moxa Technical Support, please change the language to Default Language . This will prevent any misunderstandings or confusion about MGate Manager menu items and commands as our engineers assist you.
The default language is English and will only be active for the current MGate Manager session. When you open MGate Manager again, the language will revert to your original setting.
Connecting to the Unit
MGate Manager needs to connect to the unit before the unit can be configured. There are two methods to connect to the unit. Broadcast Search is used to find every MGate MB3000 on the LAN. Search by IP attempts to connect to a specific unit by IP address, which is useful if the unit is located outside the LAN or can only be accessed by going through a router.
Except for the Broadcast Search feature, you can also use the Device Search Utility (DSU) to detect MGate gateways on your network, which can be downloaded from Moxa's website at http://www.moxa.com
. This utility can further support multiple gateways configuration to ease your job.
43 MGate MB3000 Modbus Gateway User Manual
Broadcast Search
Click Search and a new Search window will pop up.
Select Broadcast Search and click OK to begin searching the LAN for all MGate MB3000 units.
MGate MB3000 Modbus Gateway User Manual 44
When the search is complete, every MGate MB3000 that is found on the LAN will appear in the window with
MAC address and IP address. Simply select the one that you wish to configure.
Specify IP Address
Click Specify IP Search Address if you know the IP address of the unit and wish to connect to it directly.
Enter the unit's IP address and click OK .
MGate MB3000 Modbus Gateway User Manual 45
If the search is successful, the model items will be listed in MGate Manager. Configuration can be done in two ways: left click the item to begin the MGate Manager configuration; right click the item to begin the
Web Console configuration. In this chapter, all the setting functions are introduced and highlighted by
MGate Manager.
ATTENTION
If Search IP Address fails to locate the MGate MB3000, the IP address that you entered might be incorrect.
Try doing the search again and re-entering the IP address carefully.
Another possibility is that the MGate MB3000 is located on the same LAN as your PC, but on a different subnet. In this case, you can modify your PC’s IP address and/or netmask so that it is on the same subnet as the MGate MB3000. After your PC and the MGate MB3000 are on the same subnet, MGate Manager should be able to find the unit.
46 MGate MB3000 Modbus Gateway User Manual
Modifying the Configuration
Once your unit is displayed in MGate Manager, click on it to select it. The Configuration button will become available. Click Configuration to open the configuration window.
Password Protection
For security reasons, account and password protection is enabled by default, so you must provide the correct password to unlock the device before configuring the device.
Default account: admin
Default password: moxa
MGate MB3000 Modbus Gateway User Manual 47
Basic Settings
On the first page, you can change the device name and time zone settings.
Server Setting
Parameter
Server Name
Value
(an alphanumeric string)
Server Location (an alphanumeric string)
Notes
You can enter a name to help you identify the unit, such as the function, etc.
You can enter a name to help you identify the unit location.
Such as “Cabinet A001.”
Time Settings
The MGate MB3000 Series has a built-in real-time clock for time-calibration functions. Functions such as the log function can add real-time information to the message. You can do time calibration either followed by local time or time server. Please note that this feature is not supported on the MB3180 gateway .
ATTENTION
First-time users should select the time zone first. The console will display the real time according to the relevant GMT time zone. If you would like to modify the real-time clock, select Local time . The MGate’s firmware will modify the GMT time according to the time zone.
Parameter
Time Zone
Local Time
Time Server
Value
User selectable time zone
Notes
This field shows the current selected time zone and allows you to select a different time zone.
User adjustable time.
(1900/1/1-2037/12/31)
Modify icon needs to be selected to adjust Local Time.
IP or Domain address
(e.g., 192.168.1.1 or time.stdtime.gov.tw)
This optional field specifies your time server’s IP address or domain name if a time server is used on your network. The module supports SNTP (RFC-1769) for automatic time calibration.
The MGate will request time information from the specified time server every 10 minutes.
ATTENTION
When modifying the local time, select the time zone first. The time display will be updated to reflect the specified time zone.
48 MGate MB3000 Modbus Gateway User Manual
Network Settings
The Network tab is where the unit’s network settings are configured. You can modify the Name, Network
Configuration, IP Address, Netmask, Default Gateway, and DNS.
Ethernet Settings
Parameter Value
IP Configuration Static IP, DHCP, BOOTP
IP Address
Netmask
Gateway
192.168.127.254
(or other 32-bit number)
255.255.255.0
(or other 32-bit number)
0.0.0.0
(or other 32-bit number)
DNS Server
Parameter
DNS Server 1
DNS Server 2
Value
0.0.0.0
(or other 32-bit number)
0.0.0.0
(or other 32-bit number)
Notes
Select Static IP if you are using a fixed IP address. Select one of the other options if the IP address is set dynamically.
The IP (Internet Protocol) address identifies the server on the TCP/IP network.
This identifies the server as belonging to a Class A, B, or C network.
This is the IP address of the router that provides network access outside the server’s LAN.
Notes
This is the IP address of the primary domain name server.
This is the IP address of the secondary domain name server.
MGate MB3000 Modbus Gateway User Manual 49
Serial Settings
The MGate MB 3000 Series serial interface supports RS-232, 2-wire RS-485, 4-wire RS-485, and RS-422 interfaces. You must configure baudrate, parity, data bits, and stop bits before using the serial interface with Modbus RTS/ASCII protocol. Incorrect settings will result in communication failures.
Serial settings
Parameter
Baudrate
Parity
Data bits
Stop bits
Flow control
FIFO
Interface
RTS on delay
RTS off delay
Value
50 bps to 921600 bps
None, Odd, Even, Mark,
Space
8
Notes
1, 2
None, RTS/CTS, RTS
Toggle
Enable, Disable
RS-232, RS-422, RS-485 2 wire, RS-485 4 wire
RTS Toggle will turn off RTS signals when there is no data to be sent. If there is data to be sent, RTS will turn on before data transmission and off after the transmission completes.
The internal buffer of UART. Disabling FIFO can reduce the latency time when receiving data from serial communications, but this will also slow down the throughput.
0-100 ms
0-100 ms
Only available for RTS Toggle
Only available for RTS Toggle
MGate MB3000 Modbus Gateway User Manual 50
Protocol Settings
Mode
The MGate gateway supports Modbus RTU/ASCII and Modbus TCP protocols. The operation mode determines whether the device(s) that are connected to the serial port will operate as a master or a slave and whether the Modbus RTU or Modbus ASCII protocol will be used. There are four operation modes as follows:
Mode
RTU Slave
RTU Master
ASCII Slave
ASCII Master
Disable
Description
Modbus RTU slave(s) will be connected to the serial port.
A Modbus RTU master will be connected to the serial port.
Modbus ASCII slave(s) will be connected to the serial port.
A Modbus ASCII master will be connected to the serial port.
Protocol settings will be disabled in the serial port
• For entry-level models (MB3180, MB3280, and MB3480), Modbus TCP clients will control Modbus
RTU/ASCII slaves, and Modbus RTU/ASCII masters will control Modbus TCP servers.
• For advanced models (MB3170, MB3270), both Modbus TCP and Modbus RTU/ASCII masters can control
Modbus TCP and Modbus RTU/ASCII slaves.
Use the radio buttons to select the desired operation mode for each serial port on the Modbus gateway.
Select the ProCOM Enable checkbox located in the center of the page to enable ProCOM. For detailed information, refer to the ProCOM function description in this manual.
ProCOM
ProCOM is a Moxa proprietary function that creates virtual serial ports on the MGate MB3x70 Series to make fieldbus gateway communications more versatile. This intelligent fieldbus gateway mimics the behavior of a native serial port when transmitting data to the desired destination. PCs can use ProCOM to communicate over the Ethernet with serial devices connected to the MGate MB3x70 as if they were connected to the PC’s native COM ports. This advanced feature only works with the MGate MB3x70 Series. For the detailed
ProCOM mapping configuration, please check ProCOM Mapping .
51 MGate MB3000 Modbus Gateway User Manual
Modbus
The Modbus tab is where certain adjustments can be made to fine-tune the communication between different Modbus networks. You can configure Initial Delay, Modbus TCP Exception, Slave Channel, and
Response Time-out.
Parameter
Initial Delay
Modbus TCP Exception
Slave Channel
Listen Port
Response Time-out
Inter-character Time-out
Inter-frame Delay
Value
Numeric
Enable or Disable
Port 1, Port 2, TCP/ProCOM
1-65535
Numeric
10–500 ms, Default: 0 ms
10–500 ms, Default: 0 ms
Initial Delay
Some Modbus slaves may take more time to boot up than other devices. For certain environments, this may cause the entire system to suffer from repeated exceptions during the initial boot-up. You can force the
MGate to wait after booting up before sending the first request with the Initial Delay setting.
Modbus TCP Exception
The MGate MB3000 is a protocol gateway that transparently passes requests and responses between the
Ethernet and serial interfaces. In some situations, it may be necessary for the gateway to return an exception in response to a request from a Modbus TCP clients. This is enabled or disabled with the Modbus
TCP Exception setting. When enabled, the unit can return two types of exceptions:
Exception
Time-out
Request dropped
Conditions
There is no response from the slave. Maybe the device is offline or the serial cable is broken. (Exception code = 0x0B, MB_EXC_NORESP)
There are two situations that will result in this exception:
The request queue is full, and 32 request queue is for each master. (Exception code =
0x06, MB_EXC_BUSY)
The destination ID is not included in the slave ID table. (Exception code = 0x0A,
MB_EXC_UNAVAILABLE)
Not all Modbus TCP clients require this exception, so it is up to you to determine if this setting should be enabled.
52 MGate MB3000 Modbus Gateway User Manual
Modbus TCP Port
Allows you to change the Modbus TCP listen port from the default value (502).
Slave Channel and Response Time-out
According to the Modbus standard, the time that it takes for a slave device to respond to a request is defined by the device manufacturer (please refer to Appendix A for details). Based on this response time, a master can be configured to wait a certain amount of time for a slave’s response. If no response is received within the specified time, the master will disregard the request and continue operation. This allows the
Modbus system to continue operation even if a slave device is disconnected or faulty.
On the MGate MB3000, the Response Time-out field is used to configure how long the gateway will wait for a response from a Modbus ASCII or RTU slave. This field is set independently for each serial port, which is selected through the Slave Channel field. Please refer to your device manufacturer’s documentation to manually set the response time-out.
The MGate MB3000 also provides automatic calibration of the response time-out. Instead of manually figuring out the appropriate setting, you can click Auto Detection to have the MGate figure out the setting for you. Once a value has been recommended, you can fine-tune it for best performance.
Inter-Character Time-Out
Use this function to determine the time-out interval between characters for Modbus devices that cannot receive Rx signals within an expected time interval. If the response is timed out, all received data will be discarded. Note that this time-out mechanism only works in RTU slave mode. The MGate MB3000 will automatically determine the time-out interval if the time-out value is set to 0.
Inter-Frame Delay
In Modbus RTU slave mode, user can determine the time-delay to transmit the data frame received from the slave device to the upstream. The MGate MB3000 will automatically determine the time interval if it is set to 0.
Modbus Routing
The Modbus Routing tab is where the Modbus slave IDs are managed. The definitions on this tab determine how Modbus requests will be routed to the serial ports by the gateway.
MGate MB3000 Modbus Gateway User Manual 53
Port Routing Table
The MGate MB3000 gateways support two kinds of port routing mechanism: by IP address and by TCP port . The Modbus master can communicate with the Modbus slave devices connected to a specific serial port on the gateway by assigning an IP address or TCP port to the specified serial port. Under these two kinds of port routing mechanisms, each serial port can be accessed by up to four Modbus masters.
For example, you could assign TCP ports 2001 to 2004 to serial ports 1 to 4, respectively. When the gateway receives a Modbus request designated for TCP port 2001, it will forward the Modbus request to serial port 1 directly. Similarly, if it receives a Modbus request designated for TCP port 2004, it will forward the Modbus request to the serial port 4 directly.
The MGate MB3000 gateways can forward the Modbus requests from different IP addresses to a specific serial port. For example, if IP address 192.168.1.1 is assigned to serial port 1, and when the gateway receives a Modbus request sent to 192.168.1.1, the gateway will forward the Modbus request to serial port
1 directly.
MGate MB3000 Modbus Gateway User Manual 54
With port routing mechanisms, Modbus slave ID routing can be simpler and more effective by giving users the flexibility to define a multirouting mechanism.
Slave ID Table
With the slave ID table, a routing mechanism is achieved for gateways with two or more serial ports. Since the Modbus devices (all with different slave IDs) are connected to different serial ports on a gateway, the
Modbus requests should be routed to the specific serial port that connects the targeted Modbus slave device.
This keeps communication efficient and prevents devices on other ports to receive an unrelated Modbus request, resulting in slowing down the whole system. The slave ID table is used to handle the routing mechanism.
Traditionally, there is a factory default routing. For example, the Modbus requests with slave ID 001~005 will be routed to serial port1; the Modbus requests with slave ID 006~010 will be routed to serial port2.
Users have to set their own customized routing. Select the one you want to set, and click Add/Remove/
Modify buttons to change the existing routing. Set each port one by one.
MGate MB3000 Modbus Gateway User Manual 55
Auto Device Routing (patented)
The Moxa Modbus gateways provide an auto routing mechanism that eliminates the burdensome task of setting the slave ID table manually. Now, users no longer need to set the bothersome routing table. The
Moxa Modbus gateways will help you detect and route correctly.
Click the checkbox for Auto Device Routing , and a message window will pop up.
Click Yes to delete the existing (factory default or user-set) routing table; the auto-routing mechanism will automatically find the correct serial port that connects the target Modbus device. Moreover, if a device is added to the gateway later, the gateway can also route it correctly. Note that the routing table will be cleared as the warning message. The Slave ID table is then shown as in the figure below.
Users can only check the result of auto-detect routing table through the web console.
This snapshot shows the routing mechanism is in Auto mode, and the gateway detects that slave ID 1 and 2 are connected in port 1 and slave ID 3 is connected in port 2.
If a conflict exists, the table will show the error in red.
For example, two Modbus devices with the same slave ID are connected in serial port 1 and port 2.
56 MGate MB3000 Modbus Gateway User Manual
On the other hand, if you have manually set the routing table already, and you would like to enable the auto-routing mechanism for the newly added devices, click No to keep the existing routing table. The gateway will remain the existing user-set routing table and automatically route the newly devices. Note that if a newly added device cannot be polled by the Modbus master correctly, the slave ID of this newly added device might be set in the existing user-set table. Users have to modify the existing user-set table.
Another scenario is when legacy Modbus devices cannot set slave ID arbitrarily. It has a fixed slave ID or a short range of slave IDs. Then, the slave IDs of the Modbus devices connecting to different serial ports will be in conflict. The virtual-to-real slave ID function can help you to connect the same slave ID devices to different serial ports of a gateway.
Let’s assume there are two legacy Modbus devices (named Device A, and Device B) with the same slave ID
1. Device A is connected to serial port 1 and Device B is connected to serial port 2. On the Modbus Master side, the Modbus request for Device A is recognized by slave ID 1 and the request for Device B is recognized by slave ID 2. You have to set the offset for the duplicate slave ID.
Device A
Device B
Real Device ID Virtual ID (Device ID recognized by Modbus Master) Offset
1
1
1
2
0
-1
Original Setting
Select the first channel and click Modify . The Slave ID represents the Virtual ID recognized by the Modbus master.
The routing table will show up as follows:
MGate MB3000 Modbus Gateway User Manual 57
Select the second channel and click Modify . Since the virtual ID recognized by the Modbus master is 2, and the real slave ID of the device B is ID 1, the offset should be set as -1.
The routing table will show up as follows:
Now, the Modbus master can send a request with slave ID 1 to Modbus device A connected to serial port 1 as well as send a request with slave ID 2 to the Modbus device B connected in serial port 2.
Priority Control
The Priority Control tab is where emergency requests are enabled and configured. This is available for advanced models only (MB3170, MB3170I, MB3270 and MB3270I).
Priority control is designed for requests that are sent to Modbus RTU/ASCII slaves. Since Modbus RTU/ASCII slaves cannot handle multiple requests, the Modbus gateway must send each request individually and wait for the response before sending the next request. As requests stack up, the response time can suffer. This can cause problems for certain critical requests that require an immediate response.
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With priority control, you can specify that certain requests are sent to the front of the queue for more immediate response times. Priority requests can be specified by master (IP address or serial port), TCP port, or command type (slave ID, function code, or data). When the Modbus gateway identifies a priority request, the request will immediately be placed at the front of the queue.
To define a priority request, enable the appropriate priority scheme (i.e., Specified Masters, Specified
TCP Port , or Specified Requests ). Then, specify the parameter(s) that will indicate a priority request.
Finally, click Add/Modify to apply this definition. (This last step is not necessary for Specified TCP Port .)
For example, if you want all requests from 192.168.32.161 to be considered a priority request, you would follow these steps:
1.
Enable Specified Masters .
2.
Enter 192.168.32.161 as the IP .
3.
Click Add/Modify .
System Settings
Accessible IP
The MGate MB3000 uses an IP address-based filtering method to control access to itself.
The Accessible IP List function allows you to add or block remote host IP addresses to prevent unauthorized access. Access to the MGate MB3000 is controlled by IP address. That is, if a host’s IP address is in the accessible IP table, then the host will be allowed to access the MGate MB3000. The different restrictions are listed in the table below (the checkbox Apply additional restrictions can only be activated if Activate the accessible IP list is activated.
Activate the accessible IP list
Apply additional restrictions
–
IPs on the list
(Active checked)
All protocol communication and services* are allowed.
IPs NOT on the list
(Active NOT checked)
Protocol communication is not allowed, but services* are still allowed.
All protocol communication and services* are allowed.
All services* are not allowed.
*Services indicate HTTP, HTTPS, TELNET, SSL, SNMP, SMTP, DNS, NTP, DSU
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You may add a specific address or range of addresses by using a combination of an IP address and a netmask as follows:
To allow access to a specific IP address: Enter the IP address in the corresponding field; enter
255.255.255.255 for the netmask.
To allow access to hosts on a specific subnet: For both the IP address and netmask, use 0 for the last digit (e.g., “192.168.1.0” and “255.255.255.0”).
To allow access to all IP addresses: Make sure that Enable the accessible IP list is not checked.
Additional configuration examples are shown in the following table:
Desired IP Range
Any host
192.168.1.120
192.168.1.1 to 192.168.1.254
192.168.1.1 to 192.168.255.254
192.168.1.1 to 192.168.1.126
192.168.1.129 to 192.168.1.254
IP Address Field
Disable
192.168.1.120
192.168.1.1
192.168.0.1
192.168.1.1
192.168.1.128
Netmask Field
Enable
255.255.255.255
255.255.255.0
255.255.0.0
255.255.255.128
255.255.255.128
System Log
These settings enable the MGate firmware to record important events for future verification. The recorded information can only be displayed in the web console. Please note that this feature is not supported on
MB3180 gateway .
The available information that can be recorded includes the following events:
Event Group
System
Network
Configuration
Description
System Cold Start, System Warm Start
DHCP/BOOTP Get IP/Renew, NTP Connect Fail, IP Conflict, Network Link Down
Login Fail, IP Changed, Password Changed, Firmware Upgrade, SSL Certificate
Import, Configuration Import/Export
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Local Log Settings
Enable Log Capacity
Warning (%)
Warning by
Event log oversize action
Description
The maximum number of log capacity is 1,000. When the log amount exceeds the warning percentage, it will trigger an event to SNMP Trap or Email
SNMP Trap
Overwrites the oldest event log
Stops recording event log
Syslog Settings
Syslog server IP
Syslog server Port
Description
IP address of the server that will record the log data
514
Users can view the recorded information from the web console or text mode console.
Auto Warning Settings
Auto Warning is triggered by different events. When a checked trigger condition occurs, the MGate can send e-mail alters, SNMP Trap messages, or open/close the circuit of the relay output and trigger the Fault LED to start blinking. To enable an e-mail alert, configure the e-mail address on the E-mail Alert page. Likewise, to enable SNMP Trap alerts, configure SNMP trap server on the SNMP Trap page. Please note that this feature is not supported on MB3180 gateway.
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E-mail Alert
Along with activating “Mail” function from events on Auto Warning Settings page, the E-mail alert should be setup then. Please note that this feature is not supported on MB3180 gateway.
Parameters
Mail server
Username
Password
From e-mail address
To e-mail address 1 to 4
Description
The mail server’s domain name or IP address.
This field is for your mail server’s user name, if required.
This field is for your mail server’s password, if required.
This is the e-mail address from which automatic e-mail warnings will be sent.
This is the e-mail address or addresses
SNMP Trap
Along with activating the Trap function from events on the Auto Warning Settings page, the SNMP Trap should be set up. Please note that this feature is not supported on the MB3180 gateway.
Parameters
SNMP trap server IP
Trap version
Trap community
Description
Use this field to indicate the IP address to use for receiving SNMP traps.
Use this field to select the SNMP trap version.
Use this field to designate the SNMP trap community.
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SNMP Agent
The SNMP Agent is a network-management for collecting and organizing information about managed devices on IP network and for modifying the information on the device.
Parameters
SNMP
Contact name
Read community string
Write community string
SNMP agent version
Description
To enable the SNMP Agent function, select the Enable option, and enter a community name (e.g., public).
The optional SNMP contact information usually includes an emergency contact name and telephone number.
This is a text password mechanism that is used to weakly authenticate queries to agents of managed network devices.
This is a text password mechanism that is used to weakly authenticate changes to agents of managed network devices.
The MGate MB3000 Series supports SNMP V1, V2c, and V3.
Read-only and Read/write access control
While selecting SNMP agent version V3, it is needed to configure read-only and read/write access control parameters. The following fields allow you to define usernames, passwords, and authentication parameters for two levels of access: read-only and read/write. The name of the field will indicate which level of access it refers to. For example, Read-only authentication mode allows you to configure the authentication mode for read-only access, whereas Read/write authentication mode allows you to configure the authentication mode for read/write access. For each level of access, you may configure the following:
Parameters
Username
Authentication mode
Privacy mode
Password
Privacy
Description
Use this optional field to identify the username for the specified level of access.
Use this field to select MD5 or SHA as the method of password encryption for the specified level of access, or to disable authentication.
Use this field to enable or disable DES_CBC data encryption for the specified level of access.
Use this field to set the password for the specified level of access.
Use this field to define the encryption key for the specified level of access.
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Console Settings
In order to support various security level, console and session can be further configured.
Configuration
HTTP/HTTPS
Telnet
Reset button protect
Moxa command
Value
Enable/Disable
Enable/Disable
Disable after 60 sec,
Always enable
Enable/Disable
Description
This setting is to enable/disable the web console. For security issues, users can only enable the HTTPS or just disable all settings.
The MGate Telnet function can be enabled or disabled.
The MGate provides the reset button to clear the password or load factory default settings. But for security issues, users can disable this function. In disabled mode, the MGate will still enable this function within 60 seconds after boot-up, just in case users really need to reset this function.
The MGate can be searched by the DSU. If you have any security concerns, you can choose Disable to deny the DSU right to access.
Notification Message
The login message and login authentication failure message can be configured.
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Account Management
A group of accessible accounts with two different user levels can be managed.
Parameters
Account Name
Group
Value
Admin, user
Description
Users can set up the account name for login purpose.
Users can change the password for different accounts. The MGate provides two different user levels: admin and user with maximum
16 accounts. The admin account can access and modify all the settings through the web console. The user account can only view the settings and cannot change anything.
Login Password Policy
Considering security level, the login password policy and failure lockout can be configured.
Account Password Policy
Minimum length
Enable password complexity strength check
Password lifetime
Account Login Failure Logout
Retry failure threshold
Lockout time
Value
4-16
Description
Select how the MGate checks the password strength
90-180 days Set the password lifetime period
Value
1-10 time(s)
Description
1-60 min
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Certificate
For the MGate self-signed certificate:
When we encounter the valid date of the certificate expired, we can regenerate the “MGate self-signed” certificate through the following steps.
Step 1: Users should delete the SSL certificate file originated from the MGate device.
Step 2: Then, enable the NTP server by setting up the time zone and local time.
Step 3: After restarting the device, the “MGate self-signed” certificate will be regenerated with the updated valid time.
For importing the third-party trusted SSL certificate:
By importing the third-party trusted SSL certificate, the security level can be enhanced. A snapshot of the
GUI for the web console is shown below. To generate the SSL certificate through the third party, here are the steps:
Step 1: Step1: Create a certification authority (Root CA), such as Microsoft AD Certificate Service
( https://mizitechinfo.wordpress.com/2014/07/19/step-by-step-installing-certificate-authority-onwindows-server-2012-r2/ )
Step 2: Step 2: Find a tool to issue a “Certificate Signing Requests” file, where you can find it from thirdparty CA companies, such as DigiCert ( https://www.digicert.com/easy-csr/openssl.htm
).
Step 3: Step3: Submit it to a public certification authority for signing the certificate.
Step 4: Step4. Import the certificate to the MGate Series. Please note that the MGate Series only accepts
“xxxx.pem” format.
NOTE
The maximum key length of the MGate devices supports 2,048 bits.
Some well-known third-party CA (Certificate Authority) companies are listed below for your reference:
( https://en.wikipedia.org/wiki/Certificate_authority ):
IdenTrust ( https://www.identrust.com/ )
DigiCert ( https://www.digicert.com/ )
Comodo Cybersecurity ( https://www.comodo.com/ )
GoDaddy ( https://www.godaddy.com/ )
Verisign ( https://www.verisign.com/ )
MGate MB3000 Modbus Gateway User Manual 66
Verifying the Location of the Unit
If you are managing multiple MGate units, you may wonder if you are configuring the correct unit in MGate
Manager. You can select a unit in MGate Manager and click Locate to make the unit’s Ready LED blink for a few seconds. This will tell you which physical unit corresponds with the unit that you have selected.
Monitoring Modbus Activity
For troubleshooting or management purposes, you can monitor the data passing through any MGate
MB3000 on the network. Data events will be logged as they pass through the gateway. Rather than simply echoing the data, MGate Manager presents the data in an intelligent, easily-understood format, with clearly designated fields including source, type, destination, contents, and more. Events can be filtered in different ways, and the complete log can be saved to a file for later analysis.
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Open Traffic Monitor Window
Select the unit that you wish to monitor and click Monitor to open the Traffic Monitor window.
In the Traffic Monitor window, click Start to begin live monitoring of the data passing through the selected
MGate MB3000 unit.
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To stop capturing the log, press the Stop button.
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Filter Traffic Information
By default, all events are displayed in the traffic monitor window. MGate Manager also allows the data to be filtered so only the relevant information is displayed. The filter is selected, using the radio buttons, and customized, using the Filter info field, as follows:
Filter
All
Exception only
SID only
Source only
Function code only
Customization
–
–
VSID=< virtual slave ID>
(e.g., “VSID=1”)
RSID=< actual slave ID>
(e.g., “RSID=1”)
IP=<IP address>
(e.g., “IP=192.168.1.2”)
PORT=< MGate serial port number>
(e.g., “PORT=1”)
FCODE=<Modbus function code>
(e.g., “FCODE=3”)
Description
Show all traffic
Show only exceptions
Show only traffic to and from the specified
“virtual” slave ID (as assigned in the MGate’s slave ID table)
Show only traffic to and from the specified
“actual” slave ID (as assigned on the device itself)
Show only traffic sent from the specified IP address
Show only traffic sent from the specific serial port on the MGate
Show only traffic for a specific function code
Save Log to File
To save the data log to a file, click Save . You may retrieve a saved log by clicking Load .
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ProCOM Mapping
If your system uses remote PCs that only support COM port behavior to control remote Modbus devices, then ProCOM is the best solution for your system. Before using ProCOM, your PC needs to create virtual
COM ports that connect to a specific ProCOM over an Ethernet network. By using ProCOM, the MGate
MB3x70 will treat your PC’s COM port as if it were an additional serial port on the MGate MB3x70.
Configuring ProCOM
To enable this function, ProCOM mapping must be completed as follows:
Locate the MGate MB3x70 with the search function, select the MGate MB3x70 device that you want to set
ProCOM for, and then click ProCOM Mapping to enter the mapping dialog box, as illustrated by the following figures.
On the ProCOM mapping dialog box, you can map up to four ProCOM functions for each Modbus gateway to your PC’s COM ports. The driver will generate virtual COM ports on your PC to connect to the selected
MGate MB3x70 over the network.
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This way, when you send a Modbus request to ProCOM, the driver will forward your request to the MGate
MB3x70 and the MGate MB3x70 will forward the request to the target Modbus device using the preset
Modbus device mode and Slave ID. For example, the Modbus request from ProCOM can be redirected to a
Modbus RTU/ASCII device that is behind the MGate MB3x70's serial interface or to a Modbus TCP device through the MGate MB3x70's Ethernet port. In addition, it can be redirected to another ProCOM port on the
MGate MB3x70.
If you would like to change the COM port numbers, double-click on the items as follows:
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Once finishing configuring the COM port, click OK and check if the COM port is changed successfully.
Offline Open
This function enables users to open ProCOM port(s) before the device is connected. In this case, the data transmitted to ProCOM port(s) will be kept temporarily and will be sent out once the ProCOM port(s) are ready for access.
Select the Enable Offline Open checkbox and click OK to enable this function.
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The Offline Open function is changed successfully from the mapping table.
Upgrading Firmware
The updated MGate MB3000 Series firmware is located at http://www.moxa.com
. After you have downloaded the new firmware onto your PC, you can use MGate Manager to write it onto your MGate
MB3000 gateway. Select the desired unit from the list in MGate Manager and click Upgrade Firmware to begin the process.
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The dialog boxes will guide you through the process. You will need to browse your PC for the firmware file.
Make sure that it matches your model.
As the firmware is written to the unit, progress is displayed in the window.
ATTENTION
DO NOT turn off the MGate’s power before the firmware upgrade process is completed. The MGate will be erasing the old firmware to make room for the new firmware to flash memory. If you power off the MGate and terminate the progress, the flash memory will contain corrupted firmware and the MGate will fail to boot. If this happens, call Moxa RMA services.
Once the firmware has been successfully written onto the unit where the status is shown as OK , then click
Exit to close the Upgrade Firmware window. MGate Manager will automatically execute a Broadcast Search for all MGate MB3000 units on the LAN. Your MGate should reappear in the list of units.
ATTENTION
While executing firmware upgrade, it is recommended to back up the configuration file by using Export function. Once the latest firmware is successfully written onto the unit, it is recommended to reset the device to default by using Load Default function.
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Load Default
To clear all the settings on the unit, use the Load Default button to reset the unit to its initial factory default values.
Click Load Default and review the confirmation message. If you are sure you would like to reset the configuration to factory defaults, click the OK button. If not, click Cancel .
After the MGate Manager resets completely, MGate Manager will automatically execute a Broadcast Search for all MGate units on the LAN. Your MGate should reappear in the list of units.
ATTENTION
Load Default will completely reset the configuration of the unit, and all of the parameters you have saved will be discarded. Do not use this function unless you are sure you want to completely reset your unit.
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Export/Import
There are three main reasons for using the Import and Export functions.
• Applying the same configuration to multiple units
The Import/Export configuration function is a convenient way to apply the same settings to units located in different sites. You can export the configuration as a file and then import the configuration file onto other units at any time.
• Backing up configurations for system recovery
The export function allows youStep1: Create a certUsers should delete the SSL certificate file originated from the MGate device.
• Troubleshooting
Exported configuration files can help administrators to identify system problems that provide useful information for Moxa’s Technical Service Team when maintenance visits are requested.
Export Function
The export function saves all the configuration settings and parameters of the MGate MB3000 Series in a
*.cfg
file. To begin, click the Export button.
Enter a file name and use the Browse button to save the file to a specific path. Then, click the OK button.
If you export the configuration file successfully, a confirmation message will pop up and the configuration file will be saved as a *.cfg
file
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Import Function
Once the file is saved, it can be imported into your target unit to duplicate the same settings. Select the target unit first and click the Import button to import.
Select the file you want to import, and then click the OK button
Wait for the MGate Manager to finish configuring the target device. If you import the configuration file successfully, a confirmation message will pop up. After closing the message dialog, the MGate Manager will automatically execute a Broadcast Search for all MGate units on the LAN. Your MGate should reappear in the list of units.
ATTENTION
DO NOT turn off the MGate power before the firmware upgrade process is completed. The MGate will be erasing the old firmware to make room for the new firmware to flash memory. If you power off the MGate and terminate the process, all settings will disappear, and the MGate gateway will revert to factory defaults. If this happens, import the settings from the file again.
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MXview
The Moxa MXview network management software gives you a convenient graphical representation of your
Ethernet network and allows you to configure, monitor, and diagnose Moxa networking devices. MXview provides an integrated management platform that can manage the Moxa MGate MB3000 Series as well as
Ethernet switches and wireless APs, and SNMP-enabled and ICMP-enabled devices installed on subnets.
MXview includes an integrated MIB complier that supports any third-party MIB. It also allows you to monitor third-party OIDs and Traps. Network and Trap components that have been located by MXview can be managed via web browsers from both local and remote sites—anytime, anywhere.
Additionally, the Moxa MXview supports the Security View function to follow Moxa's security guidelines, which are based on current IEC 62243 component-level recommendations. Security View checks the security level of Moxa’s network devices, including the MGate MB3000 Series.
All MGate MB3000 devices can be recognized by MXview. However, be sure your MGate device has the proper firmware version installed, as listed in the following table:
Model type
MGate MB3170/3170I
MGate MB3270/3270I
MGate MB3180
MGate MB3280
MGate MB3480
Firmware version
2.1 or higher
2.1 or higher
1.3 or higher
2.1 or higher
2.1 or higher
Before adding MGate MB3000 devices to the MXview utility, you must add the MB3000 plug-in package to
MXview via Plug-in Manager. The Plug-in Manager is automatically installed when setting up MXview. Please execute Plug-in Manager and add the plug-in package. You can download the plug-in package at http://www.moxa.com
.
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MGate MB3000 Modbus Gateway User Manual 80
MXconfig
Moxa’s MXconfig is a comprehensive Windows-based utility that is used to install, configure, and maintain multiple Moxa devices in industrial networks. This suite of useful tools helps users set the IP addresses of multiple devices with one click, configure the redundant protocols and VLAN settings, modify multiple network configurations of multiple Moxa devices, upload firmware to multiple devices, export/import configuration files, copy configuration settings across devices, easily link to web and telnet consoles, and test device connectivity. MXconfig gives device installers and control engineers a powerful and easy way to mass configure devices, and effectively reduces the setup and maintenance cost.
Through MXconfig, users can access the MGate MB3000 devices and take advantage of additional functions, such as searching for MGate MB3000 devices, setting network configurations, upgrading firmware, and importing/exporting configurations.
Before configuring MGate MB3000 devices via MXconfig utility, you must add the MB3000 plug-in package to
MXconfig. You can download the plug-in package in the product page and execute plug-in package with just a few clicks.
For more detailed information regarding MXview/MXconfig, download the user manual from Moxa’s website at http://www.moxa.com
81 MGate MB3000 Modbus Gateway User Manual
11.
Case Studies
Introduction
There are many reasons a Modbus gateway might be used to integrate Modbus networks. However, every situation has its own requirements and difficulties. Users may wonder how the gateway can help or even if the gateway is suitable for the system.
This chapter presents some case studies to guide you. If you can not find a case similar to yours, it does not mean the MGate MB3000 is not suitable for you. Please contact Moxa, and we will work it out with you.
Replace Serial Masters with Ethernet
Master(s), Slave IDs are Configurable
In this scenario, the original control system consists of several serial-based systems. In each system, a serial master directly controls serial slave devices, as follows:
The MGate MB3000 can connect to each serial slave, so Ethernet SCADA masters will be able to control them. However, since slave IDs cannot be repeated in a system, we will need to change the IDs of some of the slaves in order to integrate them into a single network, as follows:
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Replace Serial Masters with Ethernet
Master(s), Slave IDs are Fixed
Some legacy Modbus slave devices have fixed IDs that cannot be changed. In order to integrate the devices into a Modbus TCP network, a multiport MGate model (MB3280, MB3270, or MB3480) can be used to assign virtual slave IDs. For more information about virtual slave IDs, please refer to Chapter 9.
Keep Serial Master and Add Ethernet Master(s)
In this scenario, the serial control system is a direct, low-latency system. The serial master must not be replaced, but Ethernet masters will need to have access to the serial slaves for monitoring or supervision.
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Serial Redirector
An advanced multiport MGate model (MB3270/MB3270I) can be inserted into the serial system, with the slaves connected to one serial port and the master to another serial port. The advanced gateway allows
Ethernet masters to communicate with the serial slaves, and it also provides a serial redirector function that simultaneously allows the serial master to continue controlling the slaves.
Integrate Modbus RTU, ASCII, and TCP at the
Same Time
There can be a wide range in number, type, and sophistication of devices on the factory floor. The most common devices are simple serial-based meters, which report certain information relating to factory environment or equipment. However, other Modbus serial slaves may be as complex as a manufacturing machine or a PLC controller.
When integrating these devices, there may be issues if different serial environments are used for different devices. One system may use a different baudrate than another, or may use Modbus ASCII instead of
Modbus RTU. The MGate MB3000 allows the different Modbus systems to be integrated into one network, regardless of the protocol or communication parameters.
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A.
Modbus Overview
Introduction
Modbus is one of the most popular automation protocols in the world. It supports both serial and Ethernet devices. Many industrial devices, such as PLCs, DCSs, HMIs, instruments, meters, motors, and drivers, use
Modbus as their communication standard.
Devices are Either Masters or Slaves
All Modbus devices are classified as either a master or a slave. Masters initiate all communication with slaves and do not communicate to other masters. Slaves are completely passive and communicate only by sending a response to a master’s request.
Slaves are Identified by ID
Each Modbus slave in a system is assigned a unique ID between 1 and 247. Whenever a master makes a request, the request must include the ID of the intended recipient. Master devices themselves have no ID.
0
Broadcast address
1 to 247
Slave individual address
248 to 255
Reserved
Communication is by Request and Response
All Modbus communication is by request and response. A master sends a request and a slave sends a response. The master will wait for the slave’s response before sending the next request. For broadcast commands, no response is expected. This is illustrated by three scenarios as follows:
Normal
The master sends a request to the slave. The slave sends a response with the requested information.
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Exception
The master sends a request to the slave. The slave may not support the command or an error is detected, so it sends an exception to the master.
Broadcast
The master sends a broadcast command, such as a reset command. Every slave on the network complies with the command, and no response is sent to the master.
Requests Need a Time Limit
The original Modbus protocol was not designed for simultaneous requests or simultaneous masters, so only one request on the network can be handled at a time. When a master sends a request to a slave, no other communication may be initiated until after the slave responds. The Modbus protocol specifies that masters use a response time-out function to identify when a slave is nonresponsive due to device or line failure. This function allows a master to give up on a request if no response is received within a certain amount of time.
This is illustrated as follows:
Response Time-Out
The master sends a request. The slave is unresponsive for the amount of time specified by the response time-out function. The master gives up on the request and resumes operation, allowing another request to be initiated.
To allow for a wide range of devices, baudrates, and line conditions, actual response time-out values are left open for manufacturers to determine. This allows the Modbus protocol to accommodate a wide range of devices and systems. However, this also makes it difficult for system integrators to know what response time-out value to use during configuration, especially with older or proprietary devices.
The MGate MB3000 provides a patent-protected function that tests all attached devices and recommends a response time-out value. This function saves considerable time and effort for system integrators, and it results in more accurate time-out settings.
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Modbus Ethernet vs. Modbus Serial
Although Modbus is intended as an application-layer messaging protocol, the data format and communication rules for Ethernet-based Modbus TCP are different from serial-based Modbus ASCII and RTU.
The major difference between the Ethernet and serial Modbus protocols is the behavior of the communication model. Modbus ASCII and RTU allow only one request on the network at a time. Once a request is sent, no other communication on the bus is allowed until the slave sends a response, or until the request times out. However, Modbus TCP allows simultaneous requests on the network, from multiple masters to multiple slaves. TCP masters cannot send more than one request at a time to a slave, but they can send requests to other slaves before a response is received. The Modbus TCP standard recommends that slaves be able to queue up to 16 requests at a time. The MGate MB3000 will queue up to 32 requests from each TCP master, for up to 16 or 32 TCP masters.
Integrate Modbus Serial and Ethernet with
Gateways
Ordinarily, Modbus TCP and Modbus ASCII/RTU are unable to communicate with each other. However, with a Modbus gateway in between the Modbus serial network and the Modbus Ethernet network, TCP masters are able to communicate with serial slaves, and serial masters are able to communicate with TCP slaves.
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B.
SNMP Agents with MIB II and RS-232-
Like Groups
The MGate MB3000 Series has built-in Simple Network Management Protocol (SNMP) agent software that supports SNMP Trap, RFC1317 and RS-232-like groups, and RFC 1213 MIB-II.
RFC1213 MIB-II Supported SNMP Variables
System MIB sysDescr sysObjectID sysUpTime sysContact sysName sysLocation sysServices
Interfaces MIB ifNumber ifIndex ifDescr ifType ifMtu ifSpeed ifPhysAddress ifAdminStatus ifOperStatus ifLastChange ifInOctets ifInUcastPkts ifInNUcastPkts ifInDiscards ifInErrors ifInUnknownProtos ifOutOctets ifOutUcastPkts ifOutNUcastPkts ifOutDiscards ifOutErrors ifOutQLen ifSpecific
IP MIB ipForwarding ipDefaultTTL ipInReceives ipInHdrErrors ipInAddrErrors ipForwDatagrams ipInUnknownProtos ipInDiscards ipInDelivers ipOutRequests ipOutDiscards ipOutNoRoutes ipReasmTimeout ipReasmReqds ipReasmOKs ipReasmFails ipFragOKs ipFragFails ipFragCreates ipAdEntAddr ipAdEntIfIndex ipAdEntNetMask ipAdEntBcastAddr ipAdEntReasmMaxSize ipRouteDest ipRouteIfIndex ipRouteMetric1 ipRouteMetric2 ipRouteMetric3 ipRouteMetric4 ipRouteNextHop ipRouteType ipRouteProto ipRouteAge ipRouteMask ipRouteMetric5 ipRouteInfo ipNetToMediaIfIndex ipNetToMediaPhysAddress ipNetToMediaNetAddress ipNetToMediaType ipRoutingDiscards
ICMP MIB icmpInMsgs icmpInErrors icmpInDestUnreachs icmpInTimeExcds icmpInParmProbs icmpInSrcQuenchs icmpInRedirects icmpInEchos icmpInEchoReps icmpInTimestamps icmpTimestampReps icmpInAddrMasks icmpInAddrMaskReps icmpOutMsgs icmpOutErrors icmpOutDestUnreachs icmpOutTimeExcds icmpOutParmProbs icmpOutSrcQuenchs icmpOutRedirects icmpOutEchos icmpOutEchoReps icmpOutTimestamps icmpOutTimestampReps icmpOutAddrMasks icmpOutAddrMaskReps
88 MGate MB3000 Modbus Gateway User Manual
Address
Translation MIB atIfIndex atPhysAddress atNetAddress
TCP MIB tcpRtoAlgorithm tcpRtoMin tcpRtoMax tcpMaxConn tcpActiveOpens tcpPassiveOpens tcpAttemptFails tcpEstabResets tcpCurrEstab tcpInSegs tcpOutSegs tcpRetransSegs tcpConnState tcpConnLocalAddress tcpConnLocalPort tcpConnRemAddress tcpConnRemPort tcpInErrs tcpOutRsts
UDP MIB udpInDatagrams udpNoPorts udpInErrors udpOutDatagrams udpLocalAddress udpLocalPort
RFC1317 RS-232-Like Groups
RS-232 MIB rs232Number rs232PortIndex rs232PortType rs232PortInSigNumber rs232PortOutSigNumber rs232PortInSpeed rs232PortOutSpeed
Async Port MIB rs232AsyncPortIndex rs232AsyncPortBits rs232AsyncPortStopBits rs232AsyncPortParity
Input Signal MIB rs232InSigPortIndex rs232InSigName rs232InSigState
Output Signal MIB rs232OutSigPortIndex rs232OutSigName rs232OutSigState
SNMP MIB snmpInPkts snmpOutPkts snmpInBadVersions snmpInBadCommunityNames snmpInBadCommunityUses snmpInASNParseErrs snmpInTooBigs snmpInNoSuchNames snmpInBadValues snmpInReadOnlys snmpInGenErrs snmpInTotalReqVars snmpInTotalSetVars snmpInGetRequests snmpInGetNexts snmpInSetRequests snmpInGetResponses snmpInTraps snmpOutTooBigs snmpOutNoSuchNames snmpOutBadValues snmpOutGenErrs snmpOutGetRequests snmpOutGetNexts snmpOutSetRequests snmpOutGetResponses snmpOutTraps snmpEnableAuthenTraps snmpSilentDrops snmpProxyDrops
MGate MB3000 Modbus Gateway User Manual 89
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Table of contents
- 8 RS-485 Termination and Pull High/Low Resistors
- 8 Connecting to a Host or the Network
- 8 Installing the Software
- 8 Mounting the Unit
- 42 Change Language Setting
- 44 Broadcast Search
- 45 Specify IP Address
- 47 Password Protection
- 48 Basic Settings
- 49 Network Settings
- 50 Serial Settings
- 51 Protocol Settings
- 51 Mode
- 52 Modbus
- 53 Modbus Routing
- 58 Priority Control
- 59 System Settings
- 59 Accessible IP
- 60 System Log
- 61 Auto Warning Settings
- 62 E-mail Alert
- 62 SNMP Trap
- 63 SNMP Agent
- 64 Console Settings
- 64 Notification Message
- 65 Account Management
- 65 Login Password Policy
- 66 Certificate
- 68 Open Traffic Monitor Window
- 70 Filter Traffic Information
- 70 Save Log to File
- 71 Configuring ProCOM
- 73 Offline Open
- 77 Export Function
- 78 Import Function