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E N G L I S H

CIRCULAR SAW KS40

CONGRATULATIONS!

You have chosen a Black & Decker tool. Our aim is to provide quality tools at an affordable price.

We hope that you will enjoy using this tool for many years.

EC DECLARATION OF CONFORMITY

KS40

Black & Decker declares that these products conform to:

98/37/EC, 89/336/EEC, 73/23/EEC,

EN 50144, EN 55014, EN 61000

Level of sound pressure, measured according to

EN 50144:

L pA

L

WA

(sound pressure)

(acoustic power) dB(A) dB(A)

KS40

97

110

INTENDED USE

Your Black & Decker circular saw KS40 has been designed for sawing wood, wood products and plastics. This tool is intended for consumer use only.

SAFETY INSTRUCTIONS

Warning symbols

The following symbols are used in this manual:

Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instructions in this manual.

Denotes risk of electric shock.

Always wear ear protection if the sound pressure exceeds 85 dB(A).

Hand/arm weighted vibration value according to

EN 50144:

KS40

< 2.5 m/s 2

Read the manual prior to operation.

Know your tool

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Warning!

When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce the risk of fire, electric shock, personal injury and material damage.

Read all of this manual carefully before operating the tool.

Before operating the tool, make sure that you know how to switch the tool off in an emergency.

Retain this manual for future reference.

Brian Cooke

Director of Engineering

Spennymoor, County Durham DL16 6JG,

United Kingdom

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E N G L I S H

General

1. Keep work area clean

Cluttered areas and benches can cause accidents.

2. Consider work area environment

Do not expose the tool to rain. Do not use the tool in damp or wet conditions. Keep the work area well lit. Do not use the tool where there is a risk of causing fire or explosion, e.g. in the presence of flammable liquids and gases.

3. Keep children away

Do not allow children, visitors or animals to come near the work area or to touch the tool or mains cable.

4. Dress properly

Do not wear loose clothing or jewellery, as these can be caught in moving parts. Preferably wear rubber gloves and non-slip footwear when working outdoors. Wear protective hair covering to keep long hair out of the way.

5. Personal protection

Always use safety glasses. Use a face or dust mask whenever the operations may produce dust or flying particles. Wear ear protection whenever the sound level seems uncomfortable.

6. Guard against electric shock

Prevent body contact with earthed or grounded surfaces (e.g. pipes, radiators, cookers and refrigerators). Electric safety can be further improved by using a high-sensitivity

(30 mA / 30 mS) residual current device (RCD).

7. Do not overreach

Keep proper footing and balance at all times.

8. Stay alert

Watch what you are doing. Use common sense.

Do not operate the tool when you are tired.

9. Secure workpiece

Use clamps or a vice to hold the workpiece.

It is safer and it frees both hands to operate the tool.

10. Connect dust extraction equipment

If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used.

11. Remove keys and adjusting wrenches

Always check that keys and adjusting wrenches are removed from the tool before operating the tool.

12. Extension cables

Before use, inspect the extension cable and replace if damaged. When using the tool outdoors, only use extension cables intended for outdoor use.

13. Use appropriate tool

The intended use is described in this instruction manual. Do not force small tools or attachments to do the job of a heavy-duty tool. The tool will do the job better and safer at the rate for which it was intended. Do not force the tool.

Warning!

The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury.

14. Check for damaged parts

Before use, carefully check the tool and mains cable for damage. Check for misalignment and seizure of moving parts, breakage of parts, damage to guards and switches and any other conditions that may affect its operation.

Ensure that the tool will operate properly and perform its intended function. Do not use the tool if any part is damaged or defective.

Do not use the tool if the switch does not turn it on and off. Have any damaged or defective parts repaired or replaced by an authorised repair agent. Never attempt any repairs yourself.

15. Unplug the tool

Unplug the tool when it is not in use, before changing any parts of the tool, accessories or attachments and before servicing.

16. Avoid unintentional starting

Do not carry the tool with a finger on the on/ off switch. Be sure that the tool is switched off when plugging in.

17. Do not abuse cord

Never carry the tool by its cord or pull it to disconnect from the socket. Keep the cord away from heat, oil and sharp edges.

18. Store idle tools

When not in use, tools should be stored in a dry, locked up or high place, out of reach of children.

19. Maintain tools with care

Keep cutting tools sharp and clean for better and safer performance.

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E N G L I S H

Follow the instructions for maintenance and changing accessories. Keep handles and switches dry, clean and free from oil and grease.

20. Repairs

This tool complies with relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts; otherwise this may result in considerable danger to the user.

Additional safety instructions for circular saws

Wear safety glasses or goggles when operating this tool.

Wear ear protection when operating this tool.

Sawing

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Do not use tools for purposes not intended; for example do not use circular saws to cut tree limbs or logs.

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Always ensure that there is sufficient clearance below the material being cut. Be aware of hidden pipes and wiring when cutting flooring.

Remove all nails and metal objects from the workpiece before sawing.

Do not attempt to saw extremely small workpieces.

Always hold the tool with both hands and by

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◆ the handles provided.

Never use the tool with the saw blade facing upwards or to the side.

Never put the tool down on a table or workbench before it has been switched off.

After switching off, never attempt to stop the saw blade by pressing against the side of the blade.

Immediately disconnect the cable from the mains if it is damaged or cut.

Operational protection devices

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Make sure that all devices screening the saw blade are in perfect working order.

Never lock the moving guard in the open

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Do not use the saw if the moving blade guard does not close.

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If you need to move the blade guard manually, always use the guard retracting lever.

Make sure that the riving knife is correctly adjusted.

Never remove the riving knife.

Saw blade

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Do not use blades which do not comply with the specifications contained in these operating

◆ instructions. Use only Black & Decker saw blades of the correct diameter, thickness and spindle speed designated for use with this unit.

Do not use blades with a body thickness greater or a width of cut smaller than the

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◆ thickness of the riving knife.

Do not use saw blades made of high alloy, high speed steel (HSS steel).

Do not use metal cutting or stone cutting discs with this saw.

Only use sharp saw blades in perfect working condition; cracked or bent saw blades should be discarded and replaced at once.

Make sure that the saw blade is securely fixed and rotates in the correct direction.

Kickback

Kickback occurs when the saw begins to stall rapidly and is driven back towards the operator.

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Release the switch immediately if the saw stalls.

Support large panels near the cutting area.

Additional safety instructions for Australia and

New Zealand

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This appliance is not intended for use by young or infirm persons without supervision.

Children must be supervised to ensure they do not play with the appliance.

If the supply cord is damaged, it must be replaced by the manufacturer or an authorised

Black & Decker Service Centre in order to avoid a hazard.

ELECTRICAL SAFETY

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate.

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E N G L I S H

This tool is double insulated in accordance with EN 50144; therefore no earth wire is required.

Mains plug replacement (U.K. & Ireland only)

Replace the extension cable if damaged or defective.

When using a cable reel, always unwind the cable completely.

Use of an extension cable not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.

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Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorised repair agent or a qualified electrician.

Disconnect the plug from the supply and remove the fuse from the plug.

Cut off the plug and dispose of it safely; a plug with bared copper conductors is dangerous if engaged in a live socket outlet.

Only fit 13 Amperes BS1363A approved plugs fitted with the correctly rated fuse (1).

The cable wire colours, or a letter, will be marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see above).

Brown is for Live (L) (2), blue is for Neutral (N) (4).

Before replacing the top cover of the mains plug ensure that the cable restraint (3) is holding the outer sheath of the cable firmly and that the leads are correctly fixed at the terminal screws.

If the plug has a fuse cover, make sure that the fuse cover is fitted. Do not use the plug if the fuse cover is missing or damaged.

CARTON CONTENTS

The carton contains:

1 Circular saw with saw blade

1 Allen key

1 Parallel fence

1 Instruction manual

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Carefully unpack all parts.

OVERVIEW (fig. A)

1. On/off switch

2. Lock-off button

3. Main handle

4. Side handle

5. Depth of cut adjustment lever

6. Depth of cut scale

7. Locking knob for mitre angle adjustment

8. Mitre angle scale

9. Saw blade guard

10. Retracting lever for saw blade guard

11. Saw shoe

12. Parallel fence

13. Riving knife

ASSEMBLY

Switch the tool off, allow the blade to stop and remove the plug from the socket before carrying out any adjustment, servicing or maintenance.

Removing and fitting a saw blade (fig. B)

Never use a light socket.

Using an extension cable

Always use an approved extension cable suitable for the power input of this tool (see technical data). Before use, inspect the extension cable for signs of damage, wear and ageing.

Removing

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Insert a screwdriver into the hole (14) to prevent the saw blade from rotating.

Alternatively, hold the outer washer (15) using an 18 mm spanner.

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Loosen and remove the blade retaining screw

(16) by turning it counterclockwise using the

Allen key (17) supplied.

Remove the outer washer (15).

Remove the saw blade (18).

Removing

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Loosen the locking knob (21).

Pull the parallel fence off the tool.

USE

Fitting

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Place the saw blade onto the inner washer (19), making sure that the arrow on the blade points

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◆ in the same direction as the arrow on the tool.

Fit the outer washer (15) on the spindle, with the raised part pointing away from the saw blade.

Insert the blade retaining screw (16) into the hole.

Insert a screwdriver into the hole (14) to

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◆ prevent the saw blade from rotating.

Alternatively, hold the outer washer (15) using an 18 mm spanner.

Securely tighten the blade retaining screw by turning it clockwise using the Allen key (17) supplied.

Adjust the riving knife as described below.

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Let the tool work at its own pace.

Do not overload.

Carefully guide the cable in order to avoid accidentally cutting it.

Adjusting the depth of cut (fig. F)

The depth of cut should be set according to the thickness of the workpiece. It should exceed the thickness by approx. 2 mm.

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Flip the lever (5) up to unlock the saw shoe.

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Move the saw shoe (11) into the desired

◆ position. The corresponding depth of cut can be read from the scale (6).

Flip the lever down to lock the saw shoe in place.

Adjusting the riving knife (fig. C & D)

The riving knife prevents the saw blade from jamming during rip sawing operations. The riving knife must be adjusted after replacing the saw blade.

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Loosen the screw (20) (fig. C).

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Position the riving knife (13) as shown in fig. D.

- The distance between the toothed rim and the riving knife should be 2 - 3 mm.

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- The height difference between the toothed rim and the lower end of the riving knife should be 2 - 3 mm.

Tighten the screw (20).

Adjusting the mitre angle (fig. G)

This tool can be set to mitre angles between 0° and 45°.

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Loosen the locking knob (7) to unlock the saw

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◆ shoe.

Move the saw shoe (11) into the desired position. The corresponding mitre angle can be read from the scale (8).

Tighten the locking knob to lock the saw shoe in place.

Switching on and off (fig. H)

Fitting and removing the parallel fence (fig. E)

The parallel fence is used to saw in a straight line parallel to the edge of the workpiece.

Make sure that the Allen key is removed from the blade retaining screw before switching on.

Fitting

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Loosen the locking knob (21).

Insert the parallel fence (12) through the openings (22).

Slide the parallel fence into the desired position.

Tighten the locking knob.

Switching on

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Keep the lock-off button (2) depressed and press the on/off switch (1).

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Release the lock-off button.

Switching off

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Release the on/off switch.

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E N G L I S H

Aligning the saw with the cutting line (fig. I)

The saw is equipped with 2 guides for straight cutting (23) and 2 guides for 45° mitre cutting (24).

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Align the left edge of the guides (23) or (24) with the cutting line (25).

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Regularly clean the motor housing using a damp cloth. Do not use any abrasive or solvent-based cleaner.

PROTECTING THE ENVIRONMENT

For very accurate cuts:

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Mark a cutting line on a scrap piece of wood.

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Align the left edge of the guides (23) or (24)

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◆ with the cutting line (25).

Make a test cut.

Depending on the results, adjust the position of the guides relative to the cutting line.

Dust extraction (fig. A)

An adaptor is required to connect a vacuum cleaner or dust extractor to the tool. The adaptor can be purchased from your local Black & Decker retailer.

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Insert the dust extraction adaptor into the saw dust outlet (26).

Connect the vacuum cleaner hose to the adaptor.

Hints for optimum use

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As some splintering along the line of cut on the top side of the workpiece cannot be avoided, cut on the side where splintering is acceptable.

Where splintering is to be minimised, e.g. when cutting laminates, clamp a piece of plywood onto the top of workpiece.

MAINTENANCE

Your Black & Decker tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Switch the tool off, allow the blade to stop and remove the plug from the socket before carrying out any adjustment, servicing or maintenance.

Black & Decker provides a facility for recycling Black & Decker products once they have reached the end of their working life. This service is provided free of charge. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local

Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised

Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at:

Technical data www.2helpU.com

Voltage

(Australia & New Zealand)

Power input

No-load speed

Max. depth of cut

Blade diameter

Blade bore

Blade tip width

Weight

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V

V min

AC

AC

W

-1 mm mm mm mm kg

KS40

230

240

710

4,100

40

140

12.7

2.4

2.7

GUARANTEE

Black & Decker is confident of the quality of its products and offers an outstanding guarantee.

This guarantee statement is in addition to and in no way prejudices your statutory rights.

The guarantee is valid within the territories of the

Member States of the European Union and the

European Free Trade Area.

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Regularly clean the ventilation slots in your tool using a soft brush or dry cloth.

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E N G L I S H

If a Black & Decker product becomes defective due to faulty materials, workmanship or lack of conformity, within 24 months from the date of purchase, Black & Decker guarantees to replace defective parts, repair products subjected to fair wear and tear or replace such products to ensure minimum inconvenience to the customer unless:

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The product has been used for trade, professional or hire purposes;

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The product has been subjected to misuse or neglect;

The product has sustained damage through foreign objects, substances or accidents;

Repairs have been attempted by other persons than authorised repair agents or Black & Decker service staff.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

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OTHER DIY TOOLS

Black & Decker has a full range of tools that make

DIY jobs easy. If you would like further information on the following products, please contact our

Service and Information Centre (see the address page towards the end of this manual) or your local

Black & Decker retailer.

Drills

Cordless screwdrivers

Cordless drills/screwdrivers

Sanders

Jigsaws

Circular saws

Mitre saws

Angle grinders

Planers

Routers

Corded and cordless multi-purpose tools

Paint strippers

Workbenches

We also have a wide range of accessories for the above tools.

Not all products are available in all countries.

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KS40

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31

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46

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49

Max 5 mm

2 mm

E13165

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E N G L I S H

TYP

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42

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Australia

New Zealand

South Africa

United Kingdom

D

E

WALT Industrial Power Tool Company

7 Clarice Road

Box Hill, Victoria 3128

Black & Decker

81 Hugo Johnson Drive

Penrose, Auckland, New Zealand

Black & Decker South Africa (Pty) Ltd

Physical address:

146 Lechwe Street

Corporate park

Randjiesfontein, Midrand

Postal address:

Postnet Suite 107, Private Bag X65

Halfway House 1685

Black & Decker

210 Bath Road

Slough, Berkshire SL1 3YD

Tel. 03 9895 9200

Fax 03 9899 7465

Tel. 09 579 7600

Fax 09 579 8200

Tel. (011) 653-1400

Fax (011) 653-1499

Tel. 01753 511234

Fax 01753 551155

Helpline 01753 574277

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