GeneralAire GFX3 Installation and Operating Instructions

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GeneralAire GFX3 Installation and Operating Instructions | Manualzz

INSTALLATION AND

OPERATING INSTRUCTIONS

Thank you for choosing the GeneralAire

GFX3 Humidistat!

About the GFX3 Digital Humidistat

In Automatic Mode the GFX3 will adjust the humidity in your home based on the outdoor temperature, lowering the humidity in cold weather to reduce condensation. The GFX3 can operate in

Manual Mode to control humidity to a specific relative Humidity. In most homes, Automatic operation is preferred to reduce condensation on windows and within the structure. Manual mode is necessary where the outdoor temperature sensor cannot be installed. Manual mode may be desirable where valuable artwork, instruments or woodwork demand constant humidity. The LCD

Display is backlit and easy to read. Operation and Installation are simple. The GFX3 can be mounted on an interior wall or on the return duct of the HVAC System.

Precautions

This Humidistat must be installed by a Qualified Technician. Always turn off power to the HVAC system prior to Installing or Servicing the Humidifier or Humidistat. Improper operation can result in over or under humidification. Over humidification can result in condensation, structural damage or mold. Condensation within a building’s structure can cause a loss of structural strength. Condensation can also enable mold and mildew growth resulting in personal injury and damage to building structure and contents. Older and poorly insulated structures cannot withstand the same humidity levels as newer well insulated buildings. Read these instructions carefully. This humidistat requires a 24 volt, AC power supply. Improper voltage can cause malfunction or damage to the control. The technical specifications for this product and the contents of the user manual are subject to change without notice.

Specifications

Voltage

Switching Load

Outdoor Sensor

Auto Mode

Control Range

Outdoor Temp.

18-30 VAC, 60Hz.

1 amp max. 30 volt max. 200 ft. 61m.

10%-60% RH.

-10°F, -23°C min.

Manual Mode

Control Range

Accuracy -RH (77°F, 25°C)

Accuracy Drift Per Year

Accuracy Indoor Temp.

Accuracy Outdoor Temp

10%-75% RH

10%-90% ±3%RH

±0.5%RH

±2°F, ±1°C

±2°F, ±1°C

Resolution, Temp or RH

Relay Close

Relay Open

1° or 1%.

Setting - 1%RH

Setting +1%RH

GFX3 Locations

YES!

YES!

YES!

Outdoor Sensor Location

YES !

North Wall

NO!

South Wall

East Wall

Over Snow Line

Inlet of Air Intake

Less than 200’ from humidistat.

West Wall

Below Snow

Deep in Intake

More than 200’ from humidistat.

YES!

Wall

Installation

1” Hole.

Duct

Installation

1” Hole.

Wall base has vents.

If wires are run inside wall, cut rectangular opening.

Secure the base with the two plastic anchors and screws.

Duct base: no vents.

If wires are run inside duct, cut rectangular opening.

Secure the base with the two sheet metal screws.

WIRING OUTDOOR SENSOR

SPLICES: NO MORE

THAN ONE PER LEAD.

Wiring

WIRING TO 24V. HUMIDIFIER

CONSTANT

24 VOLTS

FIELD

SUPPLIED

CONSTANT

24 VOLTS

200 FEET MAX.

NOTE: Separate sensor leads from line voltage wires by at least 4 inches.

24 VOLTS

SWITCHED

W/ FURNACE

OPERATION

WIRING TO FAN POWER HUMIDIFIER

YELLOW

YELLOW

120 VOLTS

SWITCHED

W/ FURNACE

OPERATION

24 VOLT HUMIDIFIER

SOLENOID VALVE OR

DRUM MOTOR

WIRING TO ELITE STEAM HUMIDIFIERS

N2

GND

N1

AB

AB

GND

IN

NO

C

NC

C

NO

GND

24V

Testing the System

1. Re-assemble system and check all connections.

2. Restore power to the HVAC system.

3. Start HVAC System by raising thermostat setting.

4. Check to see that GFX3 display is on.

5. Set to TEST MODE by pressing “Drop” and

“thermo” together for 5 seconds. The relay will

close and the “+” will flash for 2 minutes or press

a key to set to OFF MODE.

6. Set to OFF mode to verify humidifier operation

ceases.

7. The GFX3 will stay in OFF Mode unless set to

Manual or Automatic mode. See “Operation”.

BLINK !

PUSH

5 SEC.

Operating Modes

Press any button to light the display. Press the “DROP” button to select the Operating Mode, Off, Manual or Auto.

OFF Mode

The Humidifier is turned off.

MANUAL Mode

The GFX3 will work to maintain the single

“DROP” humidity selected. You can set your desired humidity level by pressing “UP” or “DOWN”.

The humidifier will turn ON or OFF according to your manual setting. The humidifier will operate when the measured relative

“UP”

“DOWN” humidity falls more than 1% below the set point until the measured relative humidity is 1% above the set point. When the humidifier is operating, the “+” will display. Humidity may have to be lowered when weather is colder or if condensation is suspected. The settings table to the right or a similar table may be used to compensate for cold outside temperatures.

Outdoor Suggested

Temperature Setting

-20°F

-10°F

0°F

+10°F

+20°F

+30°F

-29°C

-23°C

-18°C

-12°C

- 7°C

- 1°C

15%

20%

25%

30%

35%

40%

AUTO Mode

The GFX3 will automatically raise the humidity as the outdoor temperature increases. This provides the highest possible humidity.

The GFX3 will automatically lower the humidity as temperatures drop. This minimizes the risk of condensation on cold surfaces like windows.

The Auto Humidity Index Set Point may be changed from 0 (low) to 10 (high) by pressing “UP” or “DOWN”. The Humidity Index is based on the outdoor temperature and indoor humidity. The humidifier will switch ON/OFF according to the calculated auto humidity index set point. When the humidifier is operating, the “+” will display.

Lower Index settings are for older homes with less insulation and poor vapor barriers.

Higher Index settings are for newer homes with complete vapor barriers, triple pane windows and high R value insulation.

1-2

3-4

Older than 1950, no vapor barrier, little insulation.

Built 1950-1965, no vapor barrier, R6 insulation.

5-6

7-8

Built 1965-1975, craft vapor barrier, R11 insulation.

Built 1980-1990, craft vapor barrier, R19, double pane windows.

9-10 Built after 1990, poly vapor barrier, R38 insulation, foam exterior cladding,

triple pane windows.

If condensation is seen or suspected, reduce index by 2 until condensation stops. The level bars indicate the humidity index; one bar for two index points.

AUTO Mode Target Humidity

Humidity

Index

1

8

9

6

7

10

4

5

2

3

-20

0

15

18

21

24

27

3

6

9

12

-10

5

20

23

26

29

32

8

11

14

17

25

28

31

34

37

13

16

19

22

0

Outdoor Temperature °F

10 20

10 15 20

18

21

24

27

30

33

36

39

42

35

38

41

44

47

23

26

29

32

30

25

40

43

46

49

52

28

31

34

37

40

30

45

48

51

54

57

33

36

39

42

OFFSET Mode

To change the calibration of the GFX3, an offset may be entered to the Humidity,

Indoor Temperature or Outdoor Temperature displays. Press both “UP” and

“DOWN” buttons together to enter OFFSET mode. The word “OFFSET” and “RH” will display. Press “UP” or “DOWN” to change the humidistat’s Humidity calibration. Press both “UP” and “DOWN” buttons together again to change the Indoor

Temperature offset. Press both “UP” and “DOWN” buttons together again to change the Outdoor Temperature offset.

Display a Temperature

Press the “THERMOMETER” button to move between displaying indoor and outdoor temperature. “Tree” will be displayed when showing outdoor temperature. “House” will be displayed when showing indoor temperature. To change between °F and °C units, press the “ °F/°C ” button.

Trouble Shooting

“HOUSE” Flashing The indoor temperature sensor has failed.

“TREE” Flashing The outdoor temperature sensor has failed.

Humidifier Turns On and Off Repeatedly

Check that input voltage is between 18 and 30 volts, AC and not intermittent.

Check that humidistat is NOT mounted: 1. on supply duct. 2. downstream of

humidifier. 3. closer to humidifier than 12 inches.

Make sure that Outdoor Sensor wiring is not close to line voltage wires.

Humidifier Runs Continuously

If humidifier operates while HVAC system is off, check that power to humidifier

is switched with HVAC operation.

If humidifier operates every time HVAC System runs, compare humidity to set

point. If humidity is lower than set point, humidistat will call for operation.

Humidifier Does Not Run

Check wiring to/from GFX control. Verify 18-30 volts. Use “TEST MODE” .

Humidifier Runs When Air Conditioning Is On

If this is undesirable, change wiring to be powered only in heating periods.

Humidity not high enough

Fault with Humidifier. Check humidifier, water supply, electrical connections.

HVAC operating time too short. Check humidifier trouble shooting.

Humidifier undersized. Review humidity load and humidifier capacity.

Humidity Too High

Wiring fault. Set GFX3 to “OFF” mode and check that operation ceases.

Outdoor sensor is being kept warm. Check that sensor is not buried in snow,

on south side of house being warmed by sun or is too far inside of air intake.

50

35

50

53

56

59

62

38

41

44

47

Limited Warranty

This humidistat is warranted to the consumer against defects in materials and workmanship for a period of one year from the date of installation. Defective parts will be repaired without charge except for removal, reinstallation and transportation costs. To obtain repair service under this limited warranty, the consumer must send the defective part to the manufacturer.

There are no express warranties covering this humidistat other than set forth above. The implied warranties of merchantability and fitness for a particular purpose are limited in duration to one year. The manufacturer assumes no liability in connection with the installation or use of this product, except as stated in this limited warranty. The manufacturer will in no event be liable for incidental or consequential damages.

Any questions pertaining to this limited warranty should be addressed to the manufacturer. USA: The manufacturer has elected not to make available the informal dispute settlement mechanism which is specified in the Magnuson-

Moss Warranty Act.

Technical Support

General Filters, Inc.

43800 Grand River

Novi, MI 48375 www.GeneralAire.com

[email protected]

Tel 248-476-5100

Canadian General Filters, Ltd.

400 Midwest Road

Toronto, ON M1P3A9 Canada www.CGFProducts.com

[email protected]

Tel 416-757-3691

FORM GFX3-11 Rev. C 9803-100-002

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Frequently Answers and Questions

What is included when purchasing GeneralAire GFX3?
The GFX3 Digital Humidistat unit, two plastic anchors, two screws, two sheet metal screws, and an outdoor sensor.
Is it better to mount the GFX3 on the wall or the duct?
Mounting location depends on the type of duct base. If the duct base has vents, mount on the wall. If the duct base does not have vents, mount on the duct.
Where is the best place to mount the outdoor sensor?
Mount the outdoor sensor on the north side of the house, less than 200 feet from the humidistat, and not buried in snow or warmed by the sun.
How do I enter offset mode on the GFX3?
Press both the 'UP' and 'DOWN' buttons together to enter offset mode, then use the 'UP' and 'DOWN' buttons to adjust the offset for humidity, indoor temperature, or outdoor temperature.
What does the 'Humidity Index' mean on the GFX3?
The 'Humidity Index' is an automatic setting that adjusts the humidity level based on the outdoor temperature to minimize condensation.
What is the Limited Warranty for the GFX3?
The GFX3 has a one-year limited warranty from the date of installation. Defective parts will be repaired or replaced, but removal, reinstallation, and transportation costs are not covered.

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