1 USER MANUAL CUTIE S17

Add to my manuals
40 Pages

advertisement

1 USER MANUAL CUTIE S17 | Manualzz

USER MANUAL

CUTIE S17

HEARTWAY MEDICAL PRODUCTS CO., LTD.

NO. 6, ROAD 25, TAICHUNG INDUSTRIAL PARK,

TAICHUNG. TAIWAN R.O.C.408

PUBLISHED: September 1 st

-2011

VERSION: 2

1

1

.

CONTENTS

1.

SAFETY INSTRUCTION……………………………..……...……………................................…3

2. ELECTOMAGNETIC INTERFERENCE(EMI)……………….…………………………………7

3. SPECIFICATIONS………………………….………………..…………….…………………..9

4. BASIS OPERATION OF SCOOTER……......................................................................................11

5. OPERATION OF CONTROL PANEL……………………..……………………………………..14

6. CHARGING INSTRUCTION….……………………………..………….…………...…………..26

7. BATTERY INSTRUCTION & MAINTENANCE…………...………………………….……..…29

8. SCOOTER MAINTENANCE & REPAIR…..…………...………………….………..………..…31

9. CARE AND MAINTENANCE…………………….………..……………………………………32

10. CIRCUIT DIAGRAM…….………..…….……..………………………..…………………..……34

11. BOM LIST DRAWING………………............…………………….………….……….…………35

12. WARRANTY DECLARATION…………………………………………………………..………36

13. DEALER SERVICE INFORMATION….....………………………………………..…………….37

Intend Use :Moving of adult disabled persons by self driving.

Maximum user weight: 135 kg; Classified in Class C (EN12184)

The product is not intended for visually impaired people.

The drivers need to mentally and physically suitable to drive the scooters.

The device can’t be used by children until age of 12. The scooter is not for use as a seat in motor vehicle.

Please refer to our official website for general product information at www.heartway.com.tw

2

2

General

SAFETY INSTRUCTION

Always use a seat belt, and keep your feet on the Never operate the scooter while you are under the scooter all the time. influence of alcohol.

Never use electronic radio transmitters such as walkie-talkies, or cellular phones.

Make sure that there are no obstacles behind you while reserving your scooter.

Do not make a sharp turn or a sudden stop while

Do not ride your scooter in traffic. riding your scooter.

3

3

Do not attempt to climb curbs greater than Do not leave your hands and legs off the scooter limitation show on Technical Specification when driving.

Do not ride your scooter during snow in order to

Do not allow unsupervised children to play near avoid accident on slippery road. this equipment while the batteries are charging.

Warning – Don’t operate your scooter for the first time without completely reading and

understanding this user manual.

1. Don’t operate scooter on public streets and roadways. Be aware that it may be difficult for traffic to see you when you are seated on the scooter. Obey all local pedestrian traffic rules. Wait until your path is clear of traffic, and then proceed with extreme cautions.

2. To prevent injury to yourself or others, always ensure that the power is switched off when getting on or off of the scooter.

3. Always check that the drive wheels are engaged (drive mode) before driving. Do not switch off the power when the scooter is still moving forward. This will bring the chair to an extremely abrupt stop.

4. Do not use this product or any available optional equipment without first completely reading and understanding these instructions. If you are unable to understand the warnings, cautions or instructions, contact a healthcare professional, the dealers or technical supports before attempting to use this equipment, otherwise, injury or damage may occur.

5. There are certain situations, including some medical conditions, where the scooter user will need to practice operating the scooter in the presence of a trained attendant. A trained attendant can be defined as a family member or care professional especially trained in assisting a scooter user in

4

4

various daily living activities. Consult with your physician if you are taking any medication that may affect your ability to operate your scooter safely.

6. Do not attempt to lift or move a power scooter by any of its removable parts including the armrests, seats or shrouds. Personal injury and damage to the power chair may result.

7. Never try to use your scooter beyond its limitations as described in this manual.

8. Please do not sit on your scooter while it is in a moving vehicle.

9. Keep your hands away from the wheels (tires) while driving scooters. Be aware that loose fitting clothing can become caught in the drive tires.

10. Consult your physician if you are taking prescribed medication or if you have any certain physical limitations. Some medications and limitations may impair your ability to operate scooters in a safe manner.

11. Be aware when the drive mode is unlocked or locked.

12. Don’t remove anti-tipper if there is any-tipper equipped with the scooter.

13. Contact with tools can cause electrical shock and do not connect an extension cord to the AC/DC converter or the battery charger.

14. Do not attempt to lift or move your scooter by any of its removal parts, such as the armrests, seats, or shroud.

15. When climbing an incline, don’t drive at an angle up the face of the incline. Drive your scooter straight up the incline. This greatly reduces the possibility of a tip or a fall.

16. Don’t climb a slope steeper than the scooter’s limitation.

17. Don’t attempt to have your scooter proceed backward down any step, curb or other obstacle. This may cause the scooter to fall or tip.

18. Always reduce your speed and maintain a stable center of gravity when cornering sharply. Don’t corner sharply when driving scooters at higher speeds.

19. Operating in rain, snow, salt, mist conditions and on icy or slippery surfaces may have an adverse affect on the electrical system.

20. Never sit on your scooter when it is being used in connection with any type of lift or elevation product. Your scooter is not designed with such use in mind and any damage or injury incurred from such use is not the responsibility of Heartway.

21. Don’t touch the motor after driving. It is hot.

5

5

Modifications

Heartway Medical Product has designed and engineered power scooters to provide maximum utility.

However, under no circumstances should you modify, add, remove, or disable any part or function of your power scooter. Personal injury and damage to the power chair may result.

1. Do not modify your power scooter in any way not authorized by Heartway. Do not use accessories if they have not been tested or approved for Heartway products. Changing of controller parameter shall be only performed by authorized technicians due to the safety concern.

2. Get to know the feel of your power scooter and its capabilities. Heartway recommends that you perform a safety check before each use to make sure your scooter operates safely.

Inspections prior to using your power scooter:

1. If equipped with pneumatic tires, please check for proper tire inflations.

2. Please check all electrical connections and make sure they are tight and not corroded.

3. Please check all harness connections and make sure they are secured properly.

4. Please check the brakes.

Weight limitation.

1. Please refer to the specifications table for weight capacity information. Power scooter is rated for a maximum weight capacity.

2. Stay within the specified weight capacity for your scooter. Exceeding the weight capacity voids your warranty. Heartway will not be held responsible for injuries or property damage resulting from failure to observe weight limitations.

3. Don’t carry passengers on scooters. Carrying passengers on scooter may affect the center of gravity, resulting in a tip or a fall.

Tire inflation

1. If your scooter is equipped with pneumatic tires, it is necessary to check the air pressure at least one time a week.

2. Proper inflation pressures will prolong the life your tires and ensure the smooth operation while riding.

3. Do not under-inflate or over-inflate your tires. It is critically important that 30-25 psi (2-2.4bar) tire pressure be maintained in pneumatic tires at all times.

4. Inflating your tires from an unregulated air source could over-inflate them, resulting in a burs tire.

Temperature

1. Some of the parts of the power scooter are susceptible to change in temperature. The controller can only operate in temperature that ranges between -25℃ ~ 50℃.

2. At extreme low temperatures, the batteries may freeze, and your power scooter may not be able to operate. In extreme high temperatures, it may operate at slower speeds due to a safety feature of the controller that prevents damage to the motors and other electrical components.

6

6

ELECTROMAGNETIC INTERFERENCE (EMI)

The rapid development of electronics, especially in the area of communications, has saturated our environment with electromagnetic (EM) radio waves that are emitted by television, radio and communication signals. These EM wave are invisible and their strength increases as one approach the source. All electrical conductors act as antennas to the EM signals and, to varying degrees, all power wheelchairs and scooters are susceptible to electromagnetic interference (EMI). The interference could result in abnormal, unintentional movement and/or erratic control of the vehicle. The United

States Food and drug Administration (FDA) suggests that the following statement be incorporated to the user’s manual for all power scooter like the S17 . Power scooters may as susceptible to electromagnetic interference (EMI), which is interfering electromagnetic energy emitted from sources such as radio stations, TV stations, amateur radio (HAN) transmitter, two-way radios, cellular phones and alarm systems of shops. The interference (from radio wave sources) can cause the power scooter to release its brakes, move by itself or move in unintended directions. It can also permanently damage the powered scooter’s control system. The intensity of the EM energy can be measured in volts per meter (V/m).Each powered scooter can resist EMI up to a certain intensity. This is called “immunity level”. The higher the immunity level the greater the protection. At this time, current technology is capable of providing at least 20 V/m of immunity level, which would provide useful protection against common sources of radiated EMI.

Following the warnings listed below should reduce the chance of unintended brake release or powered scooter movement that could result in serious injury:

1. Do not turn on hand-held personal communication devices such as citizens band (CB) radios and cellular phones while the powered scooter is turned on.

2. Be aware of nearby transmitters such as radio or TV stations and try to avoid coming close to them.

3. If unintended movement or brake release occurs, turn the powered scooter off as soon as it is safe.

4. Be aware that adding accessories or components, or modifying the powered scooter, may make it more susceptible to interference from radio wave sources (Note: It is difficult to evaluate the effect on the overall immunity of the powered scooter).

5. Report all incidents of unintended movement or brake release to the powered scooter manufacturer, and note whether there is a radio wave source nearby.

TURN OFF YOUR POWERED SCOOTER AS SOON AS POSSIBLE WHEN EXPERIENCING

THE FOLLOWING:

7

7

 Unintentional scooter movements

 Unintended or uncontrollable direction.

 Unexpected brake release

The FDA has written to the manufacturers of power scooters asking them to test new products to be sure they provide a reasonable degree of immunity against EMI. The FDA requires that a powered wheelchair should have an immunity level at least 20 V/m, which provides a reasonable degree of protection against more common sources of EMI. The higher the immunity level the greater the protection. Your powered scooter has an immunity level of 20 V/m which should protect against common sources of EMI. Warning: The scooter itself can disturb the performance of the electromagnetic fields such as emitted by alarm systems of shops.

8

8

S17 - TECHNICAL SPECIFICATIONS

MODEL

WEIGHT CAPACITY

S17

135kgs(300 lbs)

SEAT: TYPE/SIZE

18" A2

REAR DRIVE WHEEL

280mmx100mm(11"x4")

FRONT WHEEL

ANTI-TIPPER

280mmx90mm(11"x3.5")

None

MAX SPEED

12KM/H (7.5 M/H)

BATTERY SPECIFICATIONS 12V 50Ah x 2pcs

BATTERY RANGE

CHARGER TYPE

35km (22 Miles)

5Amp,Off Board, Volt: 120 or 240 (50/60Hz)

CONTROLLER TYPE

MOTOR TYPE

S-Drive 120Amp

5100rpm,700W

110kgs(240 lbs)

WEIGHT: W/ BATTERY

WEIGHT: W/O BATTERY

TURNING RADIUS

85kgs(190 lbs)

1200mm

SUSPENSION

LENGTH

WIDE

HEIGHT

FULL

1320mm

670mm

1160mm

SEAT WIDTH

SEAT HEIGHT

SEAT DEPTH

BACK HEIGHT

460mm

460mm

460mm

560mm

WHEEL BASE

GROUND CLEARANCE

LEG ROOM

935mm

100mm

320mm

Height of Kerb for descending Same as 100 mm

Max Force For Controller

Device Engaging lever: 30 N

Max Climbing Ability

Max Safe Slope

Disengaging lever: 35 N

Throttle lever: 3N

Push button: 1.5 N

12 Degree

10 Degree

9

9

min. max.

Disclosure information

Overall length with legrest mm

Overall width

Folded length

1400 m m mm 700 mm

1400 m mm m

Seat plane angle

Effective seat width min.

2

° max.

°

510 mm 510 mm

Folded height mm kg

127 mm

Seat surface height at front edge

Backrest angle

mm

0

° mm

12

°

Total mass

Mass of the heaviest part

Static stability downhill kg

15.1

°

138 kg

22.0 kg seat

Backrest height

Footrest to seat distance

750 mm mm

460 mm 460 mm

Static stability uphill

Static stability sideways

15.1

° °

15.3

° °

Energy consumption

Dynamic stability uphill

Obstacle climbing

Maximum speed forward km

10

°

mm

km/h

Minimum horizontal braking distance from max speed

0.9 m

40 km

°

100 mm

6.1 km/ h

Leg to seat angle

Armrest to seat distance

Front location of armrest structure

Handrim diameter

Horizontal location of axle I

- 150 mm

Minimum turning radius

2015 mm

Minimum turn-around

Width

-

230 mm 230 mm

- mm

2500 mm

-

- mm

- 150 m m

The scooter seat is tested according to EN1021 regarding resistance to ignition, but it is recommended to avoid users of flame near the scooters and smoking during sitting on the scooter.

The electric system of this scooter is in compliance with ISO 7176-14:2008

10

10

BASIC OPERATION OF SCOOTER

Driving and braking

You can use the throttle lever to control the forward speed or the reverse speed of your scooter.

Please refer to the following instruction to move forward/backward your scooter.

 Switch to forward or backward mode by clicking one of the F/R Button.

 If you re-press the same button again, then the scooter will drive in opposite direction

 Use your finger to press on the throttle lever in order to move forward or move backward

Switch to Backward or Forward

Switch to Forward or Backward

Throttle Level

 Please release the throttle lever and then allow your scooter to come to a complete stop.

 The automatic brake will become activated if the transferring speed is more than 30% of the maximum speed while the scooter is driving down-slope at free-wheel mode.

11

11

WARNING !

Engaged

 Please be noted that the scooter will be at free-wheel mode, when the motor is disengaged.

 To use the parking brake, you must move and lock the lever into the engaged position!

Disengaged

 When your power scooter is in freewheel mode, the

(Free Wheel) braking system is disengaged!

 Use the freewheel mode only with an assistant!

 The assistant may operate the engaging lever to apply the parking brake.

Tiller Positioning

 Press down the lever and adjust it into your preferred position.

 Never attempt to adjust the tiller while the scooter is in motion.

 Make sure the tiller is at a comfortable setting and located securely.

Warning:

The temperature of scooter surface can increase when the scooter is exposed to external source of hear (e.g. sunlight)

For any mechanical adjustment on the tiller or on the seat, be aware of trapping and squeezing of your fingers.

12

12

How to remove the seat

Please refer to the following instructions.

1) Press the swivel lever

2) Swivel the seat

3) Pull the seat upward (Two persons are required to remove the seat)

4) Removing the battery and seat from the scooter is allowed before transporting.

13

13

OPERATION OF CONTROL PANEL

LCD(Liquid Crystal Display)Power Scooter Control Panel

Model

LCD(Liquid Crystal Display)

Function

1. Power Indicator:Battery remaining capacity and charging indicator (6 squares +

Battery Icon)

2. Clock:Hour / Minute / Second display and setting.

3. Speed Sensor:7 Segment display (2.5 digits +1 decimal) + “km/h / mph” symbol

4. High/Low/ Turn Speed:Indicated as “H” and “L” symbols

5. Odometer:ODO(99999km max)、TRIP(99.9 max)

6. Headlight:“Power-saving” mode, Green LED

7. Back-up Lamps:“Brake / Reverse” modes, Orange LED

8. Forward control: Forward mode. Signal is always on.

9. Backward control: Backward mode. Signal keeps flashing.

10. Right-Indicator:Flash mode, Green LED

11. Left-Indicator:Flash mode, Green LED

12. Parking Lamp:Including “Reverse Mode”, left- indicator and right-indicator flashing simultaneously, Red LED

13. Malfunction Code:7 Segment display (1digit ) + Warning symbol + Red LED

14. Power-on Scan:All LED turn on. 5-second backlit flash. Button light on.

15. TEMP Gauge:ºC and ºF modes

14

14

Button

LED Indicator

LED Backlit LED Backlit (White)

Connector 20PIN AMP

Usage Condition

Left(F/R):Backward control Right (F/R): Forward control

:Left-Indicator control Right-Indicator control:

:High/low speed switch :Parking

:Horn :Horn

Headlight : MODE (Left) /SET (Right) Back-Up Light

Right & Left indicator (Green) ,Parking light (Red),Warning light (Red),Back-up lamps

(Yellow),Headlight (Blue)

1. Voltage & Temperature

ITEM SPECIFICATION

Voltage DC24 V

Operation Voltage

Storage TEMP.

Operation TEMP.

Meter Angle at

Handle Cover

30

DC 16 ~32 V

-40℃ ~ 65℃

-25℃ ~ 50℃

° of elevation while scooter assembly (LCD orientate to six o’clock)

2、General Characteristic Performance Test (20

± 5℃)

2.1、Hardware Circuit:

ITEM

Lowest Operation VOLT

Consuming Current

(V

B

= 24.0V)

SPECIFICATION

16 V max

Dynamic: 1 A max

Static: 3 mA max ( Key OFF status)

RESULT

15

15

Operating Instruction

1.Speed Sensor and Display

ITEM

Operation Features

Tolerance

Digital Range

Display Switch Button

SPECIFICATION

Speed detection by speed hall sensor from transaxle with conversion at 1821 rpm equal to

60km/h.

5~15% (±2%)

0~199 km/0~124 mile

Initial setting at km/h. Switch to MPH by MODE and SET buttons

2.High /Low Speed Setting

ITEM

Operation Features

SPECIFICATION

(1) Trigger buttons to switch from high-speed to low-speed (also from low-speed to high-speed), then set the number of segments from 1 to 5 .The setting time will take 5 seconds for each segment.

Symbols on LCD

(2) L will flash while turning at corner.

(3) As a constant speed detector to determine the signal, the speed light will flash while travelling at constant speed.

"H"symbol means “High Speed” –Corresponding from 1-5

"L"symbol means “Low Speed” – Corresponding from 1-5

"L"symbol flashing means “Turning at the corner”

Flicker Frequency

16

1 sec

16

3.Power Indication

ITEM SPECIFICATION

Remaining Capacity

Voltage (V)

(%)

100

(6)

> 25.42

Scale Bar

85

(5)

≦ 25.42

Battery Remaining

Capacity

70

(4)

55

(3)

≦ 25.12

≦ 24.78

40

(2)

≦ 24.42

30

(1)

≦ 23.88 and Flashing

20

Low-power

Warning

Warning LED Flashing

Flicker Frequency Every 2 sec.

Operation Characters

(1) Scale status only decrease, won’t increase.

(2) When the remaining capacity was less than 30%, warning sound (“Be-Be” two short sounds) act at 5 seconds intervals.

While (a) Key Off (b) Charging Mode (c) Sleep Mode, warning sound released.

17

17

ITEM SPECIFICATION

Remaining

Capacity (%)

Voltage (V) Scale Bar

40

(2)

< 25.44

55

(3)

> 25.44

Charge Indication

70

(4)

Increase

Frequency

Operation

Character

> 26.18

80

(5)

> 26.92

90

(6)

> 28.5

100

(7)

0.5 sec.

(1) Scale status only decrease, won’t increase.

(2) Take the PIN3(CH3) of charger as determinant signal, enter「Charging Mode」when CH3 grounding (L), not only “KEY ON” or “KEY OFF”.

Above scale bar status only for reference, must take the indicator of charger as the precise diagnosis.

Remarks

18

18

4.

Clock Meter

ITEM

Tolerance (per day)

Initial Setting Value

Hour : Min

Setting

(12-Hour format)

SPECIFICATION

± 2 sec

HourMinmode :AM 12:00

Display range : AM12:00 ~ PM11:59

WhenHouris between 1 and 9 o’clock, displayed at 1~9.

5.Odometer

ITEM

Operation Features

Display Switch Button

SPECIFICATION

Odometer detected by the signal of Opto Coupler then converts into distance.

「km/h」 means the odometer displayed as kilometer.

「mph」 means the odometer displayed as mile.

(1) Display Range:00000~99999

Accumulative Display

[ODO]

(2) Once the total mileage up to 99999km or 62149mile (99999÷1.609mile), the counter will restart from “00000”.

(1) Display Range:00.0~99.9

TRIP Counter

Operation status

(2) When over 99.9km, display stop counting

(won’t restart from “00.0”).

(1) Odometer indication display on ODO mode when Power On, then switch to TRIP mode after 5 seconds.

(2) TRIP can be reseted to “00.0”.

19

19

6.Headlight Control

ITEM

Operation

Feature

SPECIFICATION

Take exterior headlight switch as determinant signal.

(1) Switch on/off the head light by pressing button on/off simultaneously.

(2) LCD backlights turn on / turn off with head light.

once, then LED

Power Saving Mode

When motor stops, the modulation down to 30% (Headlight)

When motor acts, 100% output power (Headlight)

will turn

Usage Condition

Determinant

Condition

Remarks

7.Back-up Lamp control

ITEM

While (a) KEY OFF (b) Power-Saving mode (c) Sleep mode, all functions closed.

(1) 2.2V>WIP>2.8V ( 100% Full-power )

(2) 2.2V<WIP>2.8V ( 100% Full-power )

(3) Power saving mode /Full power output: instant reaction

Full power output/ Power saving mode: 5 seconds delay

(1) Loop Load: 24V/50W max

(2) With “short circuit” and “overload” protection

SPECIFICATION

Take exterior back-up lamp switch as determinant signal.

Operation Feature

(1) Switch on/off the head light by pressing button turn on/off simultaneously.

(2) LCD backlights turn on / turn off with head light.

once, then LED will

(Control Mode)

Brake-lamp Mode

Reversing-lamp Mode

When motor changes from act (go forward) to stop, the lamp reinstated after flashing for 5 sec.

Determine as “Reversing Mode”, back-up lamp keep flashing.

Reverse warning sound can be set by panel ( Turn on / Turn off)

Usage Condition

Flicker Frequency

While (a) KEY OFF (b) Charging Mode (c) Sleep Mode, all functions closed.

* Brake-lamp & Reversing-lamp Mode won’t be limited by Back-up lamp switch on or off.

1 sec.

20

20

ITEM

Determinant Condition

SPECIFICATION

(1) 2.2V>WIP>2.8V ( 50% Half-power )

(2) 2.2V<WIP>2.8V ( 100% Full-power )

(3) Full / Half power switch at real time.

(4) The determination of “Reversing Mode” need to consider the motor direction and panel setting.

Remarks

(1) Loop Load : 24V/50W max

(2) With “short circuit” and “overload” protection

8.9.10 Indicators and Parking Lamp Control

ITEM SPECIFICATION

Operation Feature

Left-Right indicators and parking-lamps switch are considered to be the determinant signal.

Control Mode

(Left-direction lamp)

(Right-direction lamp)

(Parking lamp)

After pressing button left-indicator and

, the right-indicator and will turn off. The

will flash and the warning sound will act too.

Press again to turn off left-indicator.

After pressing the button , the left-indicator and will turn off. The again to right-indicator and turn off right-indicator. will flash and warning sound will act. Press

After pressing button once, the

will flash and warning sound will act .Press

Parking lamp function. will turn on. Both right-left indicators and again to turn off the

Usage Condition

Flicker Frequency

Warning Sound Frequency

Remarks

While (a) KEY OFF (b) Charging Mode (c) Sleep Mode, all functions closed.

1 sec.

One short “Bi” sound per second

(1) Load circuit for left-direction light: 24V/0.8W max

(2) Load circuit for right-direction light: 24V/0.8W max

(3) With “short circuit” and “overload” protection

21

21

11. Malfunction Message

ITEM SPECIFICATION

Operation

Feature

Take the connector pin (KEY) of controller as determinant signal, then converts it into digital code.

When the controller send out an error message, red LED flashing with controller signal at same time, the “Error message code” will show on LCD.

Usage Condition

Flicker Frequency 1 sec.

5

6

7

8

9

1

2

3

4

Controller message

(Flicker)

5

6

7

8

9

--

2

3

4

Message code symbol

LED

(Flicker)

On

On

On

On

On

--

On

On

On

Flashing, opposite to controller message.

Status

Battery needs charge soon.

Low-voltage, needs charge now

Over-voltage

Over-current

Park Brake lost or faulted

Accelerator not align center

Accelerator broken or faulted

Motor broken or faulted

Others

22

22

12. Power on Self-Test

ITEM SPECIFICATION

Initial Status

When scooter power on, the control panel will go through a self-test routine; the backlight and all LCD segments will be tuned on for 3 seconds, then switch automatically to the general operation mode (ODO).

13. Temperature Sensor

ITEM SPECIFICATION

Operation

Feature

Temperature detected by temperature sensor (NTC) from transformation with signal.

Tolerance

Display Range

Display Switch Button

± 2°C

-20

°C ~50°C

-4

°F ~122°F

When display

°C, degree stand for Celsius thermometer

When display

°F, degree stand for Fahrenheit thermometer

14. Reverse Indicator

ITEM

Operation

Feature

SPECIFICATION

Take exterior forward / backward switch as determinant signal.

Forward/Reverse Mode

Press “Forward” button to switch to driving forward

Press “Reverse” button to switch to driving reverse

Flicker Frequency 1 sec.

23

23

15:Buttons

ITEM

Button

SPECIFICATION

General Display Mode

Press SET for 3 seconds to reset TRIP at “00.0”.

(TRIP)

Setting Mode

Press MODE and SET simultaneously for more than 2 seconds. to enter “Setting

Mode”, then 『Hour:MIN』start flashing.

(1) When『Hour』flashing:

Press SET to increase of number, then press MODE to enter “Setting Mode” of

『MIN』.

(2) When『MIN』flashing:

Press SET to increase of number, then press MODE to enter “Setting Mode” of

『km/h & mph』.

(3) When 『km/h』 or 『mph』flashing

Press SET to choose “km/h” or “mph” type, then press .

MODE to enter “Setting

Mode” of 『

°C / °F』

(4) When『

°C』or『°F』flashing

Press SET to choose

°C or °F .

Under setting mode, if below situations happened, will auto save the last setting value then

Escape from Setting general operation mode.

Mode

(1) No any operation of ADJ button for 20 sec.

(2) Press MODE and SET at same time for more than 2 sec.

Remarks

Operation Status

(1) 『Hour:Min』,『km/h』or『mph』,『

°C』or『°F』offer Cyclical Switch function.

(2) When adjusting 『Hour:Min』, press SET to increase number, if press SET for more than 2 seconds, the number will increase continuously until button released, setting value with Cyclical Switch function (only 2 seconds from 0 to 9).

* If『Hour』less than 10, the denary “0” doesn’t display.。

Button tones: one short “Bi” sound

24

24

Hold

16. Backlit

LCD Backlit

Press "MODE" key or "SET" button, the backlight will turn on.

(None-Light Mode)

Backlit will be turned off automatically if the button is not touched by users for 5-second long

17.System device

Controller Rhino II, 120 Amp

Charger CTE 5A

Battery

Wig Wag

Bulb

50-Amp (Two Pieces of Batteries)

CTE NCW-K001

LED Lighting system

Speed Control

1. Press H/L gear mode in order to change to H mode to L mode.

Press button once in order to increase speed from scale 1 to scale 5.

Hold

Press

button and do not release it in order to reach the maximum speed level.

button once in order to decrease speed from scale 1 to scale 5. button and do not release it in order to decrease the speed to the slowest level.

25

25

CHARGING INTRUCTIONS

Battery Charger Instruction

5A

2. SPECIFICATION

Item

Model

Output Current(DC)

Charging Voltage(DC)

Floating Voltage(DC)

Input Current (AC)

Input Voltage(AC)

Efficiency

Operating Temperature

Performance

Charging Method

Battery Application

Output Detection

Operating Temperature

Measure

Weight

Color

BATTERY CHARGER (SWITCHING MODE)

4C24050A

5A

28.8V

27.6V

4/2 A

115 Vac Or 230 Vac 50/60 Hz (Manual Select)

AC-DC 80% min

0°C ~ 40°C

Switching Mode

Constant current two stage constant voltage

24V Lead Acid Rechargeable Battery (20Ahr ~ 60Ahr)

1. Short Circuit Protection

2. Output Voltage/ Current Limit

3. Reverse Power Protection

4. Overheat Detection

0~ 40 Degree (Celsius)

L 190mm×W 100mm×H 55mm

965g

Black

26

26

3. OPERATING INSTRUCTION

(1)Make sure the battery charger output voltage is the same as the connecting battery.

(2)Plug in the power cord. LED indicates green flash when AC power on.

4. LED INDICATION

(3)Connect the battery charger to the battery.

(4)Start charging; please refer to 4. LED INDICATION

(1)Green Flash:Power on

(2)Orange:Charging

(3)Orange Flash:Pre charge

(4)Green & Orange Flash:Charged 80%。

(5)Green:Full charged(Floating charge)。

(6)Red: Error / Abnormal temperature

 Red indication keeps flashing: 1V< Battery voltage < 9V

 Red indication keeps flashing X 2: a) Wrong connection b) Short circuit c) VBAT <16V

 Red indication keeps flashing X 3: a) VBAT > 28.8V (can’t charge the battery) b) Battery and

Jimmy are defective

 Red indication keeps flashing X4: a) Charging system defective b) Battery defective partially

 Red indication keeps flashing X5: a) Charging hours exceeds 24 hours

 Red indication keeps flashing X6: a) Battery voltage < 16V (12V Battery)

 Red indication keeps flashing X7: a) Abnormal temperature occurs during battery charging

5. TROUBLE SHOOTING

(1) If green indicator is off:

․ Check AC input. If it works functionally, the battery charger may be defective.

(2) If green indicator keeps flashing and cannot turn to charging indication:

․ Check if the battery connector is connected successfully.

․ Check if there is any short circuit on the output connection.

․ The battery charger may be defective if the battery connection works functionally.

(3) If red indicator keeps flashing:

․ Check if the battery connection is reversed.

․ Check if there is any short circuit on the output connection.

․ Check if the environment temperature is too low (0 o

C)

․ The battery charger may be defective if the red indicator still keeps flashing.

27

27

(4) Charging indicator (orange) cannot turn to green:

․ The battery might be defective, please stop charging and have the battery be repaired.

(5) If the charging indicator (orange) turns to green (fully charged) immediately:

․ The battery may be in well-charged condition.

․ The battery may be defective if the battery is not fully charged.

6. CAUTION

(1) Before using the battery charger, read all instructions and cautionary markings.

(2) Use the battery charger in a well-ventilated area

(3) To avoid the risk of injury, charge only lead-acid or gel cell type rechargeable batteries.

(4) Please turn off the power after charging

(5) Plug the off-board charger power cord into the charger port during battery charging.

Off-Board Charger Port

The off-board charger port is mounted on the tiller.

Note: Only use the battery charger which was provided by the scooter supplier. The use of any different type of charger can be hazardous and need the approval of the manufacturer.

WARNING !

 Always charge your batteries in well ventilated areas.

 The charger is intended for indoor use only. Please protect it from the moisture.

 For maximum performance, it is recommended that you replace both batteries at the same time if the batteries are weak.

If the scooter will not be used for a long period of time, arrange to have the batteries recharge at least once every month to avoid deterioration of the batteries.

 Can we use a different charger? Please understand that chargers are selected specifically for particular applications and matched to the type and size of specific batteries. In order to charge your scooters safely and efficiently, we recommend use of the charger supplied as original equipment with your Heartway product only. Any charging method resulting in batteries being charged individually is prohibited.

28

28

BATTERY INSTRUCTION & MAINTENANCE

 Read through the charger operating instruction before using it.

 If you use your scooter every day, please charge its batteries as soon as you finish using it for the day. Your scooter will be ready each morning.

 Avoid deeply discharging your scooter’s batteries.

 Charge the battery at least 24 hours a week if the power chair or scooter has not been used.

(This is to make sure that the electrolyte is always at the top level)

 If the battery cannot be charged (Orange light cannot turn to Green) or if the Orange light turns to

Green immediately, please check it with the technicians. The battery may be defective.

 The voltage difference between the two batteries on a power unit cannot be more than 0.5 V; the battery case should be inspected for cleanliness and evidence of damage.

 If the charger indicates red light, please kindly check if the charger is defected or if the cable wiring connection is poor.

 Please keep the battery

Θand ⊕connectors clean otherwise the charging condition will be poor.

To Change the batteries in your scooters:

 Remove the battery cover and captain seat.

 Unfasten the battery tie-down strap.

 Disconnect the battery harnesses properly.

 Disconnect the battery by opening two gray main connectors and also three smaller connectors

(two white and one red).

 Remove the old batteries from the battery wells.

 Place a new battery in each battery well.

 Reconnect the gray connectors.

 Check the terminal boots for correct position..

 Reconnect the battery tie-down strap.

 Reinstall the battery cover and seat back to the scooter.

 Removing the battery and seat from the scooter is allowed before transporting.

29

29

WARNING!

 Please remove connectors first before removing the battery.

 If you hand is wet or sweaty, Do NOT replace the batteries.

 Please always use two batteries of the same type at the same amp-hour capacity.

 Always replace both batteries at the same time. Please do not mix old and new batteries together.

30

30

SCOOTER MAINTENANCE & REPAIR

Your power scooter is designed for minimal maintenance. However, like any motorized vehicle it requires routine maintenance. To keep your power scooters or power wheelchairs for years of trouble-free operation, we recommend you follow the following maintenance checks as scheduled.

Maintenance Job

Electrical System

 Battery meter – Inspect the battery meter to determine if batteries are needed to be re-charged

 Controller / Display panel – Make sure they are not frayed or have any exposed wiring

 Check all plug & wiring connections for firm condition

 Have the batteries been fully charged before the daily operation

 Are all holder and screws firmly fixed and safe?

Daily Weekly Monthly Semi-Annual

 Are all electric lighting system (if applicable) in working order

Tyres & Wheels

 Have pneumatic tyres checked for necessary air pressure

 Front & Rear wheels must be able to spin smoothly without any interference

 Rear & Front wheels must spin without wobbling

 Visually inspect the tire tread. If less than 1mm

(1/32”), please have your tires replaced by your local dealer.

Others

 Motor brushes. We recommend that your authorized dealer inspect the brushes every six-month if your power scooter or power wheelchair is not operating smoothly. If the inspection determines excessive motor bushes worn out, they must be replaced otherwise the motor damage will result.

31

31

CARE AND MAINTENANCE

Scooters require a minimal amount of care and maintenance. The following areas require inspection and/or care and maintenance.

TIRE PRESSURE

 If equipped with pneumatic tires, always maintain the air pressure in psi rating indicated on each tire.

 Your power scooter comes with standard pneumatic tyres. If your power scooter comes with optional air tires, make sure to maintain the pressure of the tires between 30-35 psi (2.0 – 2.4 bar).

 It is important that the air pressure in psi rating indicated on each tire be maintained in pneumatic tires at all times. Do not overinflate your tires. Low pressure may result in loss of control, and overinflated tires may burst. Failure to maintain the air pressure in psi rating indicated on the tires at all times may result in tire and/or wheel failure. Regularly inspect your scooter’s tires for signs of wear.

CLEANING AND DISINFECTION

 Use a damp cloth and mild, non-abrasive cleanser to clean the plastic and metal parts of your scooter. Avoid using products that may scratch the surface of your scooter.

 If necessary, clean your product with an approved disinfectant. Make sure the disinfectant is safe for use on your product before application.

 Follow all safety instructions for the proper use of the disinfectant and/or cleaning agent before applying it to your product. Failure to comply may result in skin irritation or premature deterioration of upholstery and/or scooter finishes.

BATTERY TERMINAL CONNECTIONS

 Make certain that the terminal connections remain tight and uncorroded.

 The batteries must sit flat in the battery wells.

 The battery terminals should face towards the inside of the scooter.

WIRING HARNESSES

 Regularly check all wiring connections.

 Regularly check all wiring insulation, including the charger power cord, for wear or damage.

 Have your authorized dealer repair or replace any damaged connector, connection, or insulation that you find before using your scooter again.

32

32

AXLE BEARINGS AND THE MOTOR/TRANSAXLE ASSEMBLY

These items are all prelubricated, sealed, and require no subsequent lubrication.

WHEEL REPLACEMENT

If your scooter is equipped with pneumatic tires and you have a flat tire, you can have the tube replaced. If your scooter is equipped with a solid tire insert either the solid insert or the entire wheel must be replaced depending on the model. Contact your authorized dealer regarding replacement wheels for your scooters.

MOTOR BRUSHES

The motor brushes are housed inside of the motor transaxle/assembly. They should be inspected periodically for wear by your authorized dealer.

CONSOLE, CHARGER, AND REAR ELECTRONICS

 Keep these areas free of moisture.

 Allow these areas to dry thoroughly if they have been exposed to moisture before operating your scooter again.

STORING YOUR SCOOTER

If you plan on not using your scooter for an extended period of time, it is best to:

 Fully charge its batteries prior to storage.

 Disconnect the batteries from the scooter.

 Store your scooter in a warm, dry environment.

 Avoid storing your scooter where it will be exposed to temperature extremes.

Operating conditions (-25 ℃ ~ +50 ℃) and Storage conditions (-40. ℃~+65℃)

Batteries that are regularly and deeply discharged, infrequently charged, stored in extreme temperatures, or stored without a full charge may be permanently damaged, causing unreliable performance and limited service life. It is recommended that you charge the scooter batteries periodically throughout periods of prolonged storage to ensure proper performance.

DISPOSAL OF YOUR SCOOTER

Your scooter must be disposed of according to applicable local and national statutory regulations. Contact your local waste disposal agency or authorized dealer for information on proper disposal of packaging, metal frame components, plastic components, electronics, and batteries.

33

33

CIRCUIT DIAGRAM

34

34

S17 - BOM LIST DRAWING

35

35

WARRANTY DECLARATION

Quality/ Warranty Declaration

Products are to be fit for purpose and of excellent quality and performance. For valid warranty claims

Heartway will, at their discretion, replace/ repair/ refund items mutually agreed to be defective.

Heartway’s Warranty as Following:

 Frame: Two-year limited warranty

 Controllers: One-and-a-half-year limited warranty

 Electronic Components and Charger: One-year limited warranty

 Warranty Exclusion. The following items are not covered by warranty.

 Motor brushes  Wheel Tires

 Seat Cushion  Fuses / Bulbs

 Arm Pads

 Tiller Cover

 Rear Shroud  Front Shroud  Batteries and Consumable parts

Any damage or defect of any nature occurring from the misuse, abuse of the product, improper operation or improper storage is not to be covered.

HEARTWAY MEDICAL PRODUCTS CO., LTD.

NO. 6, ROAD 25, TAICHUNG INDUSTRIAL PARK,

TAICHUNG. TAIWAN R.O.C.408

36

36

INFORMATION-TROUBLESHOOTING &

6

5

2

3

4

1

FAULT REPAIR

RHINO controller: Your scooter is fitted with a Rhino controller, which continuously monitors the operating conditions of your scooter. If it detects a problem it will indicate with error message by flashing light on the power ON/ OFF light. You must count the number of the flash, and see the list to check what kind of error has happened according to the number)

Number of

Flashes

Fault Impact on Notes

Scooter

Will drive Battery needs recharging

Battery voltage too low

Battery voltage too high

Current limit time out

Drive inhibited

Drive inhibited

Drive inhibited

Battery charge is running low. Recharge the batteries as soon as possible.

Battery charge is empty. Recharge the batteries. If the scooter is left off for a few minutes, battery charge may recover sufficiently to allow driving for a short period of time.

Battery charge is too high. If a charger is plugged in, unplug it or turn the Charge/Run switch to Run.

Scooters powered by RHINO will charge the batteries when traveling down slopes or decelerating.

Excessive charging in this manner may cause this fault. Turn the scooter power off and then back on again.

The scooter has drawn too much current for too long, possibly because the motor has been over worked, jammed or stalled. Turn the scooter power off, leave for a few minutes, and then turn the power back on again.

The controller has detected a shorted motor. Check the loom for shorts and check the motor. Contact your service agent.

Brake fault Drive inhibited

Out of Neutral Drive

Check that the park brake release lever is in the engaged position.

The park brake coil or wiring is faulty. Check the park brake and wiring for open or short circuits.

Contact your service agent.

37

Throttle is not in neutral position when tuning switch

37

7

8 at Power Up

Speed Pot

Error

Motor Volts

Error inhibited

Drive inhibited

Drive inhibited key on. Return throttle to neutral, turn power off and back on again. Throttle may need to be re-calibrated

Check throttle wiring.

The throttle or its wiring is faulty. Check for open or short circuits.

Throttle may not be correctly set up. Contact your service agent.

The motor or its wiring is faulty. Check for open or short circuits.

Contact your service agent.

Contact your service agent. 9 Other Internal

Errors

Drive inhibited

10 Push Too Fast fault

Drive inhibited

The scooter has been pushed faster than the programmed "Push Speed' parameter when the Park

Brake Release function has been operated. The scooter has been pushed faster than the programmed

"Rollaway Speed" parameter when the Park Brake has been mechanically released. Turn the scooter off and then back on again.

Note:

If you experience any technical problems, it is recommended that you check with your local dealer before attempting to troubleshoot on your own.

The following symptoms could indicate a serious problem with your power scooter. Contact your local dealer if any of the following arises:

1. Motor noise

2. Frayed harnesses

3. Cracked or broken connectors

4. Uneven wear on any of tires

5. Jerky motion

6. Pulling to one side

7. Bent or broken wheel assemblies

8. Does not power up

9. Powers up, but does not move

38

38

Product Label to indicate the Serial Number

Serial Number can be found on the label, which is placed on the scooter’s frame

WARNING! Failure to maintain the brushes could void the power scooter warranty.

To inspect or replace the motor brushes:

1. Unscrew the motor brush caps.

2. Remove the brushes.

3. Inspect the brushes for wear.

4. Replace the brushes if necessary.

Less than 9 mm

New Motor Brush Worn Motor Brush Motor Brush caps

Inspect the state of the battery terminals every six months. Make sure that they are not corroded and the connections are tight. Periodically apply a thin film of petroleum jelly on the surface of terminals to guard against corrosion.

39

39

CHECKS & REMINDER:

 Make sure to keep the controller clean while protecting it from rain or water. Never hose off your power scooter or place it in direct contact with water.

 Keep wheels free from lint, hair, sand and carpet fibers.

 All upholstery can be washed with warm water and mild soap. Occasionally check the seat and back for sagging, cuts and tears. Replace if necessary. Do not store your scooter in damp or humid conditions as this will lead to mildew and rapid deterioration of the upholstery parts.

 All moving mechanism will benefit from simple lubrication and inspection. Lubricate using petroleum jelly or light oil. Do not use too much oil, otherwise small drips could stain and damage carpets and furnishings etc. Always perform a general inspection of the tightness of all nuts and bolts.

40

40

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals