Graco 308027G 200 LITER (55 GALLON) SIZE Ram-Mounted Pumps Owner's Manual

INSTRUCTIONS-PARTS LIST

This manual contains important warnings and information.

READ AND KEEP IT FOR REFERENCE.

INSTRUCTIONS

200 LITER (55 GALLON) SIZE

Ram-Mounted Pumps

Refer to page 2 for a List of Models.

308–027

Rev. G

Supersedes D and PCN F

Table of Contents

List of Models

Warnings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

16

2

3

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Warranty and Disclaimers . . . . . . . . . . . . . . . .

Toll-Free Graco Phone Numbers . . . . . . . . . . . . . . . .

20

38

39

40

40

Model 236–472 Shown

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

COPYRIGHT 1990, GRACO INC.

*

Part No.

223–816

223–817

223–818

224–661

223–819

224–662

236–472*

235–835

235–836

Pump Model

Monark r

President r

Senator r

Quiet Senator r

Bulldog r

Quiet Bulldog r

King t

Bulldog r

King t

List of Models

Displacement

Pump Model Ratio

Maximum Fluid

Working Pressure

Check-Mate t 450 10:1 125 bar (1800 psi)









Maximum Pump

Air Input Pressure

12.5 bar (180 psi)

12.5 bar (180 psi)

7 bar (100 psi)

7 bar (100 psi)

6.3 bar (90 psi)

6.3 bar (90 psi)

6.3 bar (90 psi)

7 bar (100 psi)

6.3 bar (90 psi)

NOTE: Ram Mounting Kit 224–829 is available to mount a Check-Mate t 200 Pump on a 200 Liter (55 Gal.) Ram.

See pages 34–37.

Manual Change Summary

Model 236–472 is added. The air director controls on the 55 gallon ram have been changed.

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

INSTRUCTIONS

D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are not sure, call Graco Technical Assistance at 1–800–543–0339.

D Do not alter or modify this equipment.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-

nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Wear hearing protection when operating this equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

WARNING

INJECTION HAZARD

Spray from the spray gun/dispense valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury.

D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medical attention.

D Do not point the gun/valve at anyone or at any part of the body.

D Do not put your hand or fingers over the spray tip/nozzle.

D Do not stop or deflect leaks with your hand, body, glove or rag.

D Do not “blow back” fluid; this is not an air spray system.

D Always have the tip guard and the trigger guard on the gun when spraying.

D Check the gun diffuser operation weekly. Refer to the gun manual.

D Be sure the gun/valve trigger safety operates before spraying.

D Lock the gun/valve trigger safety when you stop spraying.

D Follow the Pressure Relief Procedure on page 16 if the spray tip/nozzle clogs and before cleaning, checking or servicing the equipment.

D Tighten all fluid connections before operating the equipment.

D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high pressure couplings; you must replace the entire hose.

D Fluid hoses must have spring guards on both ends, to help protect them from rupture caused by kinks or bends near the couplings.

MOVING PARTS HAZARD

Moving parts, such as the priming piston and ram plate, can pinch or amputate your fingers.

D Keep clear of all moving parts when starting or operating the pump.

D Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air.

D Keep your hands away from the ram plate and the lip of the drum while the ram is operating.

D Before servicing the equipment, follow the Pressure Relief Procedure on page 16 to prevent the equipment from starting unexpectedly.

4 308-027

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

D Ground the equipment and the object being sprayed. Refer to Grounding on page 7.

D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-

ing/dispensing immediately. Do not use the equipment until you identify and correct the problem.

D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed/dispensed.

D Keep the spray/dispense area free of debris, including solvent, rags, and gasoline.

D Electrically disconnect all equipment in the spray/dispense area.

D Extinguish all open flames or pilot lights in the spray/dispense area.

D Do not smoke in the spray/dispense area.

D Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are present.

D Do not operate a gasoline engine in the spray/dispense area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D Know the specific hazards of the fluid you are using.

D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.

D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.

308-027 5

6 308-027

Notes

Grounding

Installation

2.

Air and fluid hoses: use only electrically conductive hoses.

WARNING

FIRE AND EXPLOSION HAZARD

Before operating the pump, ground the system as explained below. Also read the section FIRE OR EXPLOSION HAZ-

ARD on page 5.

3.

Air compressor: follow manufacturer’s recommendations.

4.

Spray gun: ground through connection to a properly grounded fluid hose and pump.

1.

Pump: use a ground wire and clamp. See Fig. 1.

Loosen the grounding lug locknut (W) and washer

(X). Insert one end of a 1.5 mm @ (12 ga) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the wire to a true earth ground. Order Part No.

237–569 Ground Wire and Clamp.

5.

Fluid supply container: follow your local code.

6.

Object being sprayed: follow your local code.

W

Y

X

Z

7.

Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

Fig. 1

0864

8.

To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.

Installation

NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawing.

Accessories are available from Graco. Make certain all accessories are adequately sized and pressure-rated to meet your system’s requirements.

D The main air bleed valve (E) is required in your system to shut off the air supply to the pump and ram (see the WARNING at left). When closed, the valve will bleed off all air in the ram and pump, and the ram will slowly lower. Be sure the valve is easily accessible from the pump, and is located upstream from the air manifold (F).

Fig. 2 is only a guide for selecting and installing system components and accessories. Contact your

Graco representative or Graco Technical Assistance

(see back page) for assistance in designing a system to suit your particular needs.

Air Line Components and Accessories

Refer to Fig. 2.

D The pump air bleed valve (H) is required in your system to relieve air trapped between it and the air motor when the valve is closed (see the WARNING at left). Be sure the valve is easily accessible from the pump, and is located downstream from the air regulator (G).

D The air regulator (G) controls pump speed and outlet pressure by adjusting the air pressure to the pump. Locate the regulator close to the pump, but

upstream from the pump air bleed valve.

WARNING

A main air bleed valve (E), pump air bleed valve

(H), and fluid drain valve (L) are required. These accessories help reduce the risk of serious injury, including fluid injection and splashing of fluid in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump.

D The air manifold (F) has a swivel air inlet. It mounts to the cart, and provides ports for connecting lines to air-powered accessories.

D An air line filter (J) removes harmful dirt and moisture from the compressed air supply.

The main air bleed valve (E) shuts off and relieves the air to the pump and ram. The ram will hold pressure if the ram director valve (U) is in the horizontal (neutral) position. To relieve air pressure in the ram, close the main air bleed valve (E) and move the director valve (U) to DOWN. The ram will slowly drop.

The pump air bleed valve (H) relieves air trapped between it and the pump after the air is shut off.

Trapped air can cause the pump to cycle unexpectedly. Locate the valve close to the pump.

The fluid drain valve assists in relieving fluid pressure in the displacement pump, hose, and gun.

Triggering the gun to relieve pressure may not be sufficient.

D A second bleed-type air valve (K) isolates the air line accessories for servicing. Locate upstream from all other air line accessories.

D The ram air regulator (T) controls the air pressure to the ram.

D The ram director valve (U) controls the raising and lowering of the ram.

D The air assist shutoff valve (V) opens and closes the flow of air to assist raising the ram plate (C) out of an empty drum.

D The vent valve (CC) bleeds air from under the ram plate (C) to assist raising the ram plate out of an empty drum.

Installation

KEY

A Pump

B Ram

C Ram Plate

D Electrically Conductive Air Supply Hose

E Main Air Bleed Valve (required, for pump and ram)

F Air Manifold

G Pump Air Regulator

H Pump Air Bleed Valve

(required, for pump)


B

J Air Line Filter

K Bleed-Type Air Valve

(for accessories)

L Fluid Drain Valve (required)

M Fluid Pressure Regulator

N Electrically Conductive Fluid Hose

P Electrically Conductive Fluid Whip Hose

R Gun/Valve Swivel

J K

S Gun or Dispensing Valve

T Ram Air Regulator

U Ram Director Valve

V Air Assist Shutoff Valve

Y Ground Wire (required; see page 7 for installation instructions)

W Air Line Drain Valve

CC Vent Valve

A

Y

H

G

F

CC

C

T

U

V

E

L

S

R

W

D

N

P

M

L

05097

Fig. 2

Location

Installation

Position the ram so the air regulators for the pump and the ram will be easily accessible. Ensure that there is sufficient overhead clearance when the ram is fully raised. Refer to the Dimensional Drawing in the separate ram manual 306–934, supplied.

Using the holes in the ram base as a guide, drill six holes for 1/2 in. (13 mm) anchors.

Check that the ram base is level in all directions. If necessary, level the base using metal shims. Secure the base to the floor using 13 mm (1/2 in.) anchors which are long enough to prevent the ram from tipping.

NOTE: Some pumps require assembly. To install the pump and other components on the ram, follow the instructions under Assembly Procedure on page 12

(Senator, Bulldog, and King Pumps) or page 14

(Monark and President Pumps). To mount a

Check-Mate 200 Pump on a ram, install the 224–829

Mounting Kit (see pages 34–37).

Air and Fluid Hoses

Be sure all air hoses (D) and fluid hoses (N, P) are properly sized and pressure-rated for your system.

Use only electrically conductive hoses. Fluid hoses must have spring guards on both ends. Use of a short whip hose (P) and a swivel (R) between the main fluid hose (N) and the gun/valve (S) allows freer gun/valve movement.

Fluid Line Accessories

Install the following accessories in the locations shown in Fig. 2, using adapters as necessary:

D A fluid drain valve (L) is required in your system to relieve fluid pressure in the hose and gun/valve

(see the WARNING on page 8). Screw the drain valve into the open branch of a tee mounted in the fluid line. Install the drain valve pointing down, but so the handle will point up when opened.

D A fluid regulator (M) controls fluid pressure to the gun/valve, and dampens pressure surges.

D A gun or valve (S) dispenses the fluid. The gun shown in Fig. 2 is a dispensing gun for highly viscous fluids.

D A gun swivel (R) allows freer gun/valve movement.

10 308-027

Notes

308-027 11

Installation

Senator, Bulldog, and Model 235–836 King

Pumps

1. Install the gasket or o-ring (6) from Mounting Kit

222–776 on the ram plate (P). See Fig. 3.

2. Lower the pump (2) onto the ram plate (P) and secure with the four lugs (5) and screws (4). Secure the pump to the mounting plates (Q) with the screws and washers (R) included with the ram.

4. Install the air regulation kit (7) by inserting the air manifold stud in the hole on the ram mounting bracket (S) and securing with the washer and nut

(T). Connect the air regulation kit’s hose (U) to the pump’s air inlet.

5.

For Check-Mate 450 and 200 Pumps, screw the bushing (24) into the elbow (21), then screw the elbow onto the pump outlet fitting so the bushing faces straight up. For Check-Mate 2100 Pumps, screw the swivel end of the outlet adapter (25) onto the pump outlet fitting so the rigid end of the adapter faces straight up.

3. Install the drum clamps (17) on the cylinders of the ram (1), to hold the drum steady.

6. Connect one end of the air hose (20) to the 1/4 npt(f) port of the air manifold. Connect the other end to the swivel adapter (BB) at the ram’s air regulator (see Fig. 3).

12 308-027

Model 223-819 Shown

1

2

3

For Check-Mate 450 or 200 Only.

For Check-Mate 2100 Only.

For Check-Mate 450 or 200, use Gasket

184-086; for Check-Mate 2100, use O-ring

109-495.

Installation

V

U

R

7

AA BB

20 (Ref)

V

20

1

Q

S

T

4

5

17

P

U

6

3

2

24

1

21

25

1

2

Accessory Kit 223–882 includes items 20–24

Mounting Kit 222–776 includes items 4–6.

0714A

Fig. 3

308-027 13

Installation

President and Monark Pumps

1. Install the gasket (6) from Mounting Kit 222–776 on the ram plate (P). See Fig. 4.

5. Screw the air inlet adapter (22) from the Accessory

Kit 223–881 into the pump’s air inlet. Use the

162–505, 3/8 npt(m) adapter for Monark pumps, and the 156–684, 1/2 npt(m) adapter for President pumps.

2. Install the pump mounting plate (32) onto the ram plates (Q) with the hardware included in Mounting

Kit 224–829.

6. Install the air regulation kit (7) by connecting the male end of the 90 _ adapter (13) to the swivel adapter (22) at the pump’s air inlet.

NOTE: Fig. 4 shows the plate (32) being installed for a

President pump. The mounting plate is positioned differently for a Monark pump; refer to the parts drawing on page 20 for the correct position.

7. Screw the bushing (24) into the elbow (21), then screw the elbow onto the pump outlet fitting so the bushing faces straight up.

3. Lower the pump (2) onto the ram plate (P) and secure with the four lugs (5) and screws (4). Secure the pump to the mounting plate (32) with the supplied hardware.

8. Screw the 1/8 npt(m) end of adapter (23) into a 1/8 npt(f) port of the air manifold (8).

4. Install the drum clamps (17) on the cylinders of the ram (1), to hold the drum steady.

9. Connect one end of the air hose (20) to the swivel adapter (23) at the air manifold. Connect the other end to the swivel adapter (BB) at the ram air regulator.

14 308-027

Model 223-817 Shown

1

2

Use Gasket 184-086 with these pumps.

The mounting plate (32) is shown being installed for a President pump. The plate is positioned differently for a Monark pump; refer to the parts drawing on page 20 for the correct position.

Installation

AA

32

V

BB

20 (Ref)

7

20

23 8

V

1 13 22

Accessory Kit 223–881 includes items 20–24

2

24

21

Q

4

5

6

1

17

P

NOTE: Mounting Kit 222–776 includes items 4–6.

0715A

Fig. 4

308-027 15

Operation

Starting and Adjusting the Ram Pressure Relief Procedure

WARNING

INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:

D are instructed to relieve the pressure,

D stop spraying/dispensing,

D check or service any of the system equipment,

D or install or clean the spray tip/nozzle.

1. Lock the gun/valve trigger safety.

2. Close the pump air bleed valve (H, required in your system).

3. Shut off the main air bleed valve (E, required in your system). Set the ram director valve (U) to

DOWN. The ram will slowly drop.

4. Unlock the gun/valve trigger safety.

5. Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve to relieve pressure.

6. Lock the gun/valve trigger safety.

7. Open the drain valve (required in your system) and/or the pump bleeder valve (DD), having a container ready to catch the drainage.

8. Leave the drain valve open until you are ready to spray again.

If you suspect that the spray tip/nozzle or hose is com pletely clogged, or that pressure has not been fully re lieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely.

Now clear the tip/nozzle or hose.

1. Refer to Fig. 5. Close all air regulators and air valves.

2. Open the main air bleed valve (E) and set the ram air regulator (T) to 2.8 bar (40 psi). Pull up on the director valve (U) handle so the arrow points to UP, and let the ram rise to its full height.

3. Set a full drum of fluid on the ram base, slide it back against the tube stop, and center it under the ram plate (C). Use the drum clamps (17) to center, hold, and properly align the drum with the ram.

Then remove the drum cover and smooth the surface of the fluid with a straightedge.

WARNING


Moving parts can pinch or amputate your fingers. When the pump is operating and when raising or lowering the ram, keep your fingers and hands away from the pump intake, ram plate, and lip of the drum.

NOTE: Do not use drums that have side bungs or large dents with this ram. Rough bung openings or large dents will damage the wipers or stop the ram plate, resulting in a runaway pump.

4. Push down on the director valve handle so the arrow points to DOWN, and lower the ram until the ram plate is just ready to enter the drum, then set the valve to neutral. Reposition the drum as necessary so the wipers will not hit the drum lip, then open the vent valve (CC) on the ram plate.

5. Set the director valve to DOWN and continue to lower the ram until fluid appears at the vent valve

(CC). Set the director valve to neutral and close the vent valve.

16 308-027

17

Fig. 5


Operation

U V

H

T

E

DD

C

G

04409A

CC

04408

308-027 17

Operation

Starting and Adjusting the Pump

1. Be sure the pump air regulator (G) is closed. Then set the ram air regulator (T) to about 3.5 bar (50 psi). Set the director valve (U) to DOWN. See Fig.

5.

2. Set the director valve (U) to UP.

3. Open the air assist valve (V). Keep it open until the ram plate clears the top of the drum.

2. Start the pump as explained in the separate pump instruction manual.

4. When the ram reaches its maximum height, remove the empty drum and put a full drum in its place.

3. Keep the director valve (U) set to DOWN while the pump is operating.

5. Close the air assist valve (V).

NOTE: Increase air pressure to the ram if the pump does not prime properly with heavier fluids. If fluid is forced out around the top wiper, ram pressure is too high and the air pressure should be decreased.

6. Lower the ram and adjust the position of the drum relative to the ram plate, as explained under

“Starting and Adjusting the Ram” on page 16.

Changing Drums

Shutdown and Care of the Pump

1. Set the director valve (U) to neutral.

WARNING


Moving parts can pinch or amputate your fingers. When the pump is operating and when raising or lowering the ram, keep your fingers and hands away from the pump intake, ram plate, and lip of the drum.

WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 16.

2.

Relieve the pressure.

1. Stop the pump. Close the pump air bleed valve

(H).

3. Follow the pump shutdown instructions in your separate pump manual.

18 308-027

Notes

308-027 19

Model 223–816, Series B

10:1 Ratio Monark Pump

Includes items 1–37

Ref No. 30 Kit

Includes Items 31–37.

1

Parts

33

31

32

34

37

20 (Ref)

15

11

12

Ref No. 18 Kit


16

20

23 8 16 9

10

14

36

2

13 22

24

17

21

4

5

6

Ref No. 3 Mounting Kit


0716A

Parts

5

6

10

11

12

13

15

16

17

18


10:1 Ratio Monark Pump


Ref

No.

Part

No.

Description

1

2

3

4

7

8

9

14

Qty

207–279 RAM, drum, 200 liter (55 gal.)

See 306–934 for parts 1

222–770 10:1 RATIO MONARK PUMP

See 308–017 for parts

222–776 KIT, mounting;


1

1

102–637 . SCREW, cap, hex hd;

3/8–16 unc–2a x 38 mm (1.5”) long 4

276–025 . LUG

184–086 . GASKET; cork

109–495 . O-RING; Viton r ; not used on this pump

223–815 AIR REGULATION KIT


162–376 . MANIFOLD, air, swivel;

4

1

1

1

1/2 npt(m) x 1/2 npt(f) swivel; three 1/8 npt(f) ports

100–960 . GAUGE, air pressure;

0–14 bar (0–200 psi) range

1

1

100–840 . ELBOW, street, 90 _ ; 1/4 npt (m x f) 1

107–142 . VALVE, bleed-type; 1/2 npt (m x f)

158–491 . NIPPLE; 1/2 npt

1

1

155–470 . UNION, adapter; 1/2 npt(m) x

1/2 npsm(f) swivel

104–266 . AIR REGULATOR


100–721 . PLUG, pipe, headless; 1/4 npt


206–537 CLAMP, drum (set of two)

223–881 KIT, accessory, ram


1

1

2

1

1

1

Ref

No.

19

20

21

22

23

24

30

31

32

33

34

36

37

Part

No.

Description Qty

155–541 . ADAPTER, swivel, 90 _ ;

1/4 npt(m) x 1/4 npsm(f) swivel; not used on this pump

200–033 . HOSE; neoprene; 1/4” (6 mm) ID; coupled 1/4 npt (mbe);

1.8 m (6 ft) long

112–040 . ELBOW, fluid outlet, 90 _ ;

3/4 npt(fbe)

1

1

1

162–505 . ADAPTER, air inlet;

3/8 npt(m) x 1/2 npt(f) swivel; for use with Monark Pump only


1/2 npt(m) x 1/2 npt(f) swivel; not used on this pump

208–434 . ADAPTER, swivel, straight;

1/8 npt(m) x 1/4 npsm(f) swivel

100–896 . BUSHING; 3/4 npt(m) x 1/2 npt(f)

224–829 RAM MOUNTING KIT

Includes items 31–37; additional kit parts are not used with this pump; see page 35 for a complete list

100–133 . LOCKWASHER; 3/8” (9.5 mm)

1

1

184–140 . PLATE, mounting, pump

100–101 . CAPSCREW, hex hd;

1

3/8–16 unc–2a x 1” (25 mm) long 4

100–016 . LOCKWASHER, spring; 1/4” (6.3 mm)2

102–313 . CAPSCREW, hex hd;

1/4–20 x 1–3/4” (45 mm)

102–025 . NUT, hex; 1/4–20

2

2

1

4

1

1

308-027 21

Parts


20:1 Ratio President Pump


Ref No. 30 Kit

Includes Items 31–35

1

35

34

33

31

32

20 (Ref)

15

11

12

13

16

Ref No. 18 Kit


20

23 8 16 9

10

14

22

2

24

21

17

4

5

6



0717A

Parts

5

6

10

11

12

13

15

16

17

18


20:1 Ratio President Pump


Ref

No.

Part

No.

Description

1

2

3

4

7

8

9

14

Qty



222–768 20:1 RATIO PRESIDENT PUMP




1

1


3/8–16 unc–2a x 38 mm (1.5”) long 4

276–025 . LUG





162–376 . MANIFOLD, air, swivel;

4

1

1

1

1/2 npt(m) x 1/2 npt(f) swivel; three 1/8 npt(f) ports



1

1

100–840 . ELBOW, street, 90 _ ; 1/4 npt (m x f) 1

107–142 . VALVE, bleed-type; 1/2 npt (m x f)

158–491 . NIPPLE; 1/2 npt

1

1

155–470 . UNION, adapter; 1/2 npt(m) x

1/2 npsm(f) swivel








1

1

2

1

1

1

Ref

No.

19

20

21

22

23

24

30

31

32

33

34

35

Part

No.

Description Qty

155–541 . ADAPTER, swivel, 90 _ ;

1/4 npt(m) x 1/4 npsm(f) swivel; not used on this pump


1.8 m (6 ft) long


3/4 npt(fbe)

1

1

1


1/2 npt(m) x 1/2 npt(f) swivel; for use with President Pump only


3/8 npt(m) x 1/2 npt(f) swivel; not used on this pump

208–434 . ADAPTER, swivel, straight;



224–829 RAM MOUNTING KIT

Includes items 31–35; additional kit parts are not used with this pump; see page 37 for a complete list

100–133 LOCKWASHER; 3/8” (9.5 mm)

1

1

184–140 PLATE, mounting, pump

100–101 CAPSCREW, hex hd;

1

3/8–16 unc–2a x 1” (25 mm) long 4

100–016 LOCKWASHER, spring; 1/4” (6.3 mm) 2


1/4–20 x 5/8” (16 mm) 2

1

4

1

1

Parts


34:1 Ratio Senator Pump (shown)



34:1 Ratio Senator Pump, with Quiet Air Motor



Ref No. 18 Kit


20 (Ref)

7

1

20

4

5

17

6



0718A

Part of

Ram (1)

2

7 (Ref)

24

21

24 308-027

5

6

1

2

3

4

Parts


34:1 Ratio Senator Pump



34:1 Ratio Senator Pump, with Quiet Air Motor


Ref

No.

Part

No.

Description Qty

Ref

No.



222–769 34:1 RATIO SENATOR PUMP

Used on Model 223–818


224–660 34:1 RATIO QUIET SENATOR PUMP

276–025 . LUG



1

1





1

1


3/8–16 unc–2a x 38 mm (1.5”) long 4

4

1

1

20

21

24

7

17

18

19

Part

No.

Description






155–541 . ADAPTER, swivel, 90 _ ;

1/4 npt(m) x 1/4 nps(f) swivel; not used on this pump


1.2 m (4 ft) long


3/4 npt(fbe)


Qty

1

1

1

1

1

1

1

308-027 25

Parts


55:1 Ratio Bulldog Pump (shown)



55:1 Ratio Bulldog Pump, with Quiet Air Motor



Ref No. 18 Kit


Part Of

Ram (1)

7

20 (Ref)

20

1

4

5

17

6



0714A

7 (Ref)

2

24

21

26 308-027

5

6

1

2

3

4

Parts


55:1 Ratio Bulldog Pump



55:1 Ratio Bulldog Pump, with Quiet Air Motor


Ref

No.

Part

No.

Description Qty

Ref

No.



222–778 55:1 RATIO BULLDOG PUMP



222–813 55:1 RATIO QUIET BULLDOG PUMP

276–025 . LUG



1

1





1

1


3/8–16 unc–2a x 38 mm (1.5”) long 4

4

1

1

20

21

24

7

17

18

19

Part

No.

Description






155–541 . ADAPTER, swivel, 90 _ ;



1.2 m (4 ft) long


3/4 npt(fbe)


Qty

1

1

1

1

1

1

1

Model 236–472, Series A

65:1 Ratio King Pump


1

24

30

Parts

25

2

31

21 (Ref)

23

29

38

39

6

36

33

19

21

28

27

26

37

31

32

34

35

40

17

4

5



04407

Parts

1

2

3

4

5

6

Model 236–472, Series A



Ref

No.

Part

No.

Description

7

17

19

20

21

Qty



236–471 65:1 RATIO KING PUMP




1

1


3/8–16 unc–2a x 38 mm (1.5”) long 4

4

1

276–025 . LUG

109–495 . O-RING; Viton r

184–086 . GASKET; cork; not used on this pump

AIR REGULATION KIT



155–541 ADAPTER, swivel, 90 _ ;


206–994 THROAT SEAL LIQUID;

8 oz (0.5 liter); not shown

109–123 HOSE, air assist

1

1

1

1

1

1

30

31

32

33

34

35

36

37

38

39

40

Ref

No.

23

24

25

26

27

28

29

Part

No.

Description Qty

237–962 BRACKET

190–747 BRACKET

237–569 GROUND WIRE

156–172 SWIVEL; 3/4 npt(m) x 3/4 npsm(f)

113–218 AIR VALVE, bleed-type; 3/4 npt(m x f) 1

101–407 NIPPLE; 3/4 npt; 3 in. (76 mm) 1

100–014 CAPSCREW; 1/4–20 unc–3a;

1.25 in. (31 mm) long

1

1

4

1

1

102–040 NUT, hex, locking; 1/4–20 unc–3b

238–088 HOSE, air

107–141 BLEED VALVE; 3/4 npt (m x f)

207–675 MANIFOLD, air; 3/4 npsm(f)

100–960 GAUGE, air

103–893 ELBOW, street; 90 _ ; 1/4 npt (m x f)

100–509 PLUG, pipe, sq hd; 1/4 npt

100–403 PLUG, pipe; 1/8 npt

100–133 WASHER, spring lock; 3/8”

100–131 NUT, hex; 3/8–16

207–755 AIR REGULATOR

See manual 308–168 for parts

1

1

1

1

1

4

1

1

1

1

1




Parts

1

20

7

Part of

Ram (1)

20 (Ref)

4

5

17



01634

7 (Ref)

2

25

6

Parts

5

6




Ref

No.

Part

No.

Description

1

2

3

4

7

17

Qty



222–828 12:1 RATIO BULLDOG PUMP




1

1


3/8–16 unc–2a x 38 mm (1.5”) long 4

276–025 . LUG






1

4

1

1

1

1

Ref

No.

18

19

20

21

24

25

Part

No.

Description Qty



155–541 . ADAPTER, swivel, 90 _ ;



1.2 m (4 ft) long

1

1

1


3/4 npt(fbe); not used on this pump 1

100–896 . BUSHING; 3/4 npt(m) x 1/2 npt(f); not used on this pump 1

109–512 ADAPTER, fluid outlet, 90 _ ;

1–1/2 npt(f) x 1–1/2 npsm(f) swivel 1

308-027 31




Parts

1

20

7

Part of

Ram (1)

20 (Ref)

4

5

7 (Ref)

2

25

6

17



01633

Parts

5

6




Ref

No.

Part

No.

Description

1

2

3

4

7

17

Qty



222–835 24:1 RATIO KING PUMP




1

1


3/8–16 unc–2a x 38 mm (1.5”) long 4

276–025 . LUG






1

4

1

1

1

1

Ref

No.

18

19

20

21

24

25

Part

No.

Description Qty



155–541 . ADAPTER, swivel, 90 _ ;



1.2 m (4 ft) long

1

1

1


3/4 npt(fbe); not used on this pump 1

100–896 . BUSHING; 3/4 npt(m) x 1/2 npt(f); not used on this pump 1

109–512 ADAPTER, fluid outlet, 90 _ ;

1–1/2 npt(f) x 1–1/2 npsm(f) swivel 1

Parts

224–829 Ram Mounting Kit, used with 23:1 Ratio Monark Pump, Model 222–782

NOTE: Parts included in Mounting Kit 224–829 are listed on page 35.

Kits 223–881, 223–815, and 206–537 must also be ordered to create the assembly pictured below. See page 14 for further information about those kits.

Ram 207–279 includes pump mounting plate

162–225, which must be replaced with item 6, mounting plate 184–140, when mounting this pump.

Part Of 223–881

Ram Accessory Kit

(Not Included; Must Be

Ordered Separately)

Model 207–279

Ram (Not Included)

206–537

Drum Clamp

(Set Of Two).

Not Included;

Must Be Ordered

Separately.

34 308-027

10

7

4

6

8

11

223–815 Air Regulation

Kit (Not Included; Must

Be Ordered Separately)

23:1 Ratio Monark Pump

(Not Included)

A

(See Note Below)

2

1

2

3

5

4

NOTE: The Outer Diameter Of The Pump Intake (A)

Seals On The Inner Diameter Of Item 1.

01168

6

7

3

4

1

2

5

Parts

224–829 Ram Mounting Kit, used with 23:1 Ratio Monark Pump, Model 222–782

Ref

No.

Part

No.

Description Qty

Ref

No.

161–452 SEAL, ram plate

162–789 PLATE, seal

162–788 GASKET; cork

100–133 LOCKWASHER; 3/8” (9.5 mm)


3/8–16 x 1–1/4” (31 mm) long



3/8–16 unc–2a x 1” (25 mm) long

4

1

4

1

8

1

2

8

9

10

11

Part

No.

Description Qty



1/4–20 x 5/8” (16 mm)

(not used on Monark Pumps)


2

1/4–20 x 1–3/4” (45 mm)

102–025 NUT, hex; 1/4–20

2

2

308-027 35

Parts

224–829 Ram Mounting Kit, used with 46:1 Ratio President Pump, Model 222–783

NOTE: Parts included in Mounting Kit 224–829 are listed on page 37.

Kits 223–881, 223–815, and 206–537 must also be ordered to create the assembly pictured below. See page 14 for further information about those kits.

Ram 207–279 includes pump mounting plate

162–225, which must be replaced with item 6, mounting plate 184–140, when mounting this pump.

Part Of 223–881

Ram Accessory Kit

(Not Included; Must Be Ordered Separately)

Model 207–279

Ram (Not Included)

206–537

Drum Clamp

(Set Of Two).

Not Included;

Must Be Ordered

Separately.

36 308-027

9

8

7

4

6

223–815 Air Regulation

Kit (Not Included; Must

Be Ordered Separately)

46:1 Ratio President Pump

(Not Included)

A

(See Note Below)

2

1

2

3

5

4

NOTE: The Outer Diameter Of The Pump Intake (A)

Seals On The Inner Diameter Of Item 1.

01167

6

7

3

4

1

2

5

Parts

224–829 Ram Mounting Kit, used with 46:1 Ratio President Pump, Model 222–783

Ref

No.

Part

No.

Description Qty

Ref

No.

Part

No.

161–452 SEAL, ram plate

162–789 PLATE, seal

162–788 GASKET; cork

100–133 LOCKWASHER; 3/8” (9.5 mm)


3/8–16 x 1–1/4” (31 mm) long



3/8–16 unc–2a x 1” (25 mm) long

4

1

4

1

8

1

2

8

9

10

11

Description Qty



1/4–20 x 5/8” (16 mm)


1/4–20 x 1–3/4” (45 mm)

(not used on President Pumps)

2

2

102–025 NUT, hex; 1/4–20

(not used on President Pumps) 2


Dimensions

A

B

14.2 mm (0.56 in.)

Diameter Holes

E

F

G

D

C

Pump

Model

All

A

(Raised)

2663 mm

(104.8 in.)

B

(Lowered)

1707 mm

(67.2 in.)

C

533 mm

(21 in.)

D

635 mm

(25 in.)

E

965 mm

(38 in.)

F

1067 mm

(42 in.)

G

1111 mm

(43.74 in.)

Part No.

223–816

222–782

223–817

222–783

223–818

224–661

223–819

224–662

236–472

235–835

235–836

Part No.

223–816

222–782

223–817

222–783

223–818

224–661

223–819

224–662

236–472

235–835

235–836

Technical Data

Pump Model

Monark r

Monark r

President r

President r

Senator r

Quiet Senator r

Bulldog r

Quiet Bulldog r

King t

Bulldog r

King t

Displacement

Pump Model Ratio

Maximum Fluid

Working Pressure












Maximum Pump

Air Input Pressure

12.5 bar (180 psi)

12.5 bar (180 psi)

12.5 bar (180 psi)

7 bar (100 psi)

7 bar (100 psi)

7 bar (100 psi)

6.3 bar (90 psi)

6.3 bar (90 psi)

6.3 bar (90 psi)

7 bar (100 psi)

6.3 bar (90 psi)

Pump Model

Monark r

Monark r

President r

President r

Senator r

Quiet Senator r

Bulldog r

Quiet Bulldog r

King t

Bulldog r

King t

Air Pressure of Noise

Tests (25 cycles/min) * Noise Level

12.5 bar (180 psi) 96 dBa

12.5 bar (180 psi)

12.5 bar (180 psi)

12.5 bar (180 psi)

7 bar (100 psi)

7 bar (100 psi)

7 bar (100 psi)

7 bar (100 psi)

6.3 bar (90 psi)

7 bar (100 psi)

6.3 bar (90 psi)

96 dBa

98 dBa

98 dBa

93 dBa

70 dBa

94 dBa

85 dBa

98 dBa

94 dBa

98 dBa

* Measured in accordance with ISO 3744.

Maximum air input pressure (ram)

Wetted parts . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar (150 psi)

Fluid outlet fittings: zinc or cadmium-plated carbon steel

Other components: See separate component manuals

Viton r

* Sound Power Level

112 dBa

112 dBa

113 dBa

113 dBa

108 dBa

85 dBa

109 dBa

100 dBa

113 dBa

109 dBa

113 dBa

The Graco Warranty and Disclaimers

WARRANTY

Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.

DISCLAIMERS AND LIMITATIONS

The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other warranties (express or implied), including warranty of merchantability or warranty of fitness for a particular purpose, and of any non–contractual liabilities, including product liabilities, based on negligence or strict liability. Every form of liability for direct, special or consequential damages or loss is expressly excluded and denied. In no case shall Graco’s liability exceed the amount of the purchase price.

Any action for breach of warranty must be brought within two (2) years of the date of sale.

EQUIPMENT NOT COVERED BY GRACO WARRANTY

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose, with respect to accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer.

Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

Graco Phone Numbers

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1–800–367–4023 Toll Free

FOR TECHNICAL ASSIST ANCE, service repair information or assistance regarding the application of

Graco equipment: 1–800–543–0339 Toll Free

Sales Offices: Atlanta, Chicago, Detroit, Los Angeles

Foreign Offices: Belgium, Canada, England, Korea, Switzerland, France, Germany, Hong Kong, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

PRINTED IN U.S.A. 308–027 September 1990 Revised July 1995

40 308-027

3X8–027

Rev. K

Supersedes Rev. G and PCN J

Parts Change Notice

Some parts in Rev. G of manual 308–027 have changed but have not yet been changed in the instruction manual. Please note the changes below and mark them in your manual or keep this sheet with your manual.

Assembly No.

Model 223–817

President Pump

Series

Letter

Change

Part That

Changed

223–815 7

Ref

No.

Model 223–816

Monark and

Model 223–817

President Pumps

Model 224–661

Senator and

Model 224–662

Bulldog Pumps

238–013 n/a

237–569 n/a

104–984 n/a

113–286 n/a

156–971 n/a

155–470 13

207–651 7

Part Description Description of Change

Air Regulation Kit

(included items

8–16)

Replaced by 238–019 Air Regulation

Kit. Includes items 8–16 and 40–49; see the Parts List on page 2.

Added to the manual. Qty: 1.

Designation Plate

Kit

Ground Wire

Pipe Tee;

1/4 npt(f)



Safety Valve

Nipple; 1/4 npt

Union



Change the quantity from 1 to 2. The added union is part of Ram Accessory

Kit 223–881 (item 18).

Air Regulation Kit Replaced by 238–020 Air Regulator

Kit. Includes items 7–16 and 25–35; see the Parts List on page 2.

238–022 n/a Designation Plate

Kit (Model

224–661)


238–023 n/a

237–569 n/a

112–040 n/a

100–896 n/a

223–882 18

Designation Plate

Kit (Model

224–662)

Ground Wire

Elbow, street;

90 ; 3/4 npt(fbe)

Bushing, pipe;

3/4 npt(m) x

1/2 npt(f)

Ram Accessory

Kit (includes items 19–24)





Deleted.

January 28, 1997

15

16

40

41

42

43

44

45

46

8

9

Air Regulation Kit 238–019

Includes items 8–16, 40–49

Ref

No.

Part

No.

Description

10

11

14

47

48

49

Qty

206–205 MANIFOLD, air; 3/4 npsm(f)

100–960 GAUGE, air pressure;


100–840 ELBOW, street, 90 ; 1/4 npt (m x f)

107–142 VALVE, bleed-type; 1/2 npt (m x f)

104–266 AIR REGULATOR


100–509 PLUG, pipe, sq hd; 1/4 npt

100–403 PLUG, pipe; 1/8 npt

237–962 BRACKET

190–747 BRACKET

100–021 SCREW; 1/4–20 unc–2a;

1” (25 mm) long


100–133 WASHER, spring lock; 3/8”

100–131 NUT, hex; 3/8–16

190–864 NIPPLE; 3/4 x 1/2 npt;

3.5 in. (89 mm)

113–269 AIR VALVE, bleed-type, red-handled;

1/2 npt(m x f)

155–865 SWIVEL; 1/2 npt(f) x 1/2 npsm(f)

205–418 HOSE, air; 3/4” (19 mm) ID

1

1

1

1

1

1

1

2

1

1

1

1

1

4

4

1

1

11

12

13

14

15

16

25

26

Air Regulation Kit 238–020

Includes items 7–16; 25–35

Ref

No.

Part

No.

Description

7

8

9

10

27

28

29

30

31

32

33

34

35

Qty

238–032 AIR REGULATOR INSTALLATION KIT




207–675 . MANIFOLD, air; 3/4 npsm(f)

1



100–131 . NUT, hex; 3/8–16

100–133 . WASHER, spring lock; 3/8”

100–509 . PLUG, pipe, sq hd; 1/4 npt

100–403 . PLUG, pipe; 1/8 npt 1

100–840 . ELBOW, street, 90 ; 1/4 npt (m x f) 1

1

2

1

1

1

1

107–141 . VALVE, bleed-type; 3/4 npt (m x f) 1

238–088 HOSE, air; 3/4” (19 mm) ID 1

155–541 ADAPTER, swivel, 90 ;

1/4 npt(m) x 1/4 nps(f)

156–823 UNION, swivel, straight;

1/4 npt(m) x 1/4 npsm(f)

1

1

109–123

237–962

190–747

HOSE, coupled

BRACKET

BRACKET

100–021 SCREW; 1/4–20 unc–2a;

1” (25 mm) long


157–129 NIPPLE; 3/4 npt

113–218 AIR VALVE, bleed-type; red-handled;

3/4 npt(m x f)

156–172 SWIVEL; 3/4 npt(m) x 3/4 npsm(f)

1

1

1

1

1

4

4

1

Other Changes

Page 2: Models 223–817, 224–661, 224–662, and 236–472 are CE certified.

Page 18: Delete steps 1 through 6 under Changing Drums and replace with the following:

1. Stop the pump.

(H).

Close the pump air bleed valve

2. Before raising ram plate, locate push button on

3–way control valve.

5. Remove empty drum.

6. Inspect ram plate and, if necessary, remove any remaining material or material build–up.

7. Place full drum on ram base.

3. Set director valve (U) to UP to raise ram plate. At the same time, carefully equalize pressure in drum by operating air release valve.

4. Raise ram plate until it is completely out of drum.

8. Lower ram and adjust position of drum relative to ram plate, as explained under “Starting and

Adjusting the Ram” on page 16.

2 3X8–027K

2

Graco 308027G 200 LITER (55 GALLON) SIZE Ram-Mounted Pumps Owner's Manual

200 LITER (55 GALLON) SIZE

Ram-Mounted Pumps

Rev. G

Supersedes D and PCN F

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Warning Symbol

Caution Symbol

CAUTION

EQUIPMENT MISUSE HAZARD

INJECTION HAZARD

MOVING PARTS HAZARD

FIRE AND EXPLOSION HAZARD

TOXIC FLUID HAZARD

Grounding

Air Line Components and Accessories

Location

Air and Fluid Hoses

Fluid Line Accessories

Senator, Bulldog, and Model 235–836 King

Pumps

President and Monark Pumps

Starting and Adjusting the Ram Pressure Relief Procedure

Starting and Adjusting the Pump

Changing Drums

Shutdown and Care of the Pump

Model 223–816, Series B

10:1 Ratio Monark Pump

Model 223–816, Series B

10:1 Ratio Monark Pump

Model 223–817, Series B

20:1 Ratio President Pump

Model 223–817, Series B

20:1 Ratio President Pump

Model 223–818, Series B

34:1 Ratio Senator Pump (shown)

Model 224–661, Series B

34:1 Ratio Senator Pump, with Quiet Air Motor

Model 223–818, Series B

34:1 Ratio Senator Pump

Model 224–661, Series B

34:1 Ratio Senator Pump, with Quiet Air Motor

Model 223–819, Series B

55:1 Ratio Bulldog Pump (shown)

Model 224–662, Series B

55:1 Ratio Bulldog Pump, with Quiet Air Motor

Model 223–819, Series B

55:1 Ratio Bulldog Pump

Model 224–662, Series B

55:1 Ratio Bulldog Pump, with Quiet Air Motor

Model 236–472, Series A

65:1 Ratio King Pump

Model 236–472, Series A

65:1 Ratio King Pump

Model 235–835, Series B

12:1 Ratio Bulldog Pump

Model 235–835, Series B

12:1 Ratio Bulldog Pump

Model 235–836, Series B

24:1 Ratio King Pump

Model 235–836, Series B

24:1 Ratio King Pump

224–829 Ram Mounting Kit, used with 23:1 Ratio Monark Pump, Model 222–782

224–829 Ram Mounting Kit, used with 23:1 Ratio Monark Pump, Model 222–782

224–829 Ram Mounting Kit, used with 46:1 Ratio President Pump, Model 222–783

224–829 Ram Mounting Kit, used with 46:1 Ratio President Pump, Model 222–783

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

3X8–027

Rev. K

Air Regulation Kit 238–019

Includes items 8–16, 40–49

Air Regulation Kit 238–020

Includes items 7–16; 25–35

Other Changes

Related manuals

Graco

308027L 200 LITER (55 GALLON) SIZE Ram-Mounted Pumps

Graco

308027M 200 LITER (55 GALLON) SIZE Ram-Mounted Pumps

Graco