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smo2002-005a.book Page 0 Friday, September 7, 2001 11:34 AM
SAFETY WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, the Safety Handbook , the Safety Videocassette and on the on-product warning labels could cause injury, including the possibility of death. The operator has the responsibility to inform passenger(s) of safety precautions.
This Operator’s Guide , the Safety Handbook and Safety Videocassette should remain with the craft at the time of resale.
GTX † is a trademark of Castrol Ltd. Used under license
The following trademarks are the property of Bombardier Inc. or its subsidiaries:
SEA-DOO ®
BOMBARDIER-ROTAX ®
ROTAX ®
BOMBARDIER LUBE ®
BOMBARDIER Formula XP-S DI Synthetic Injection Oil
Printed in Canada (smo2002-005a.fm SH)
™® Trademarks of Bombardier Inc. or its subsidiaries.
© 2001 Bombardier Inc. All rights reserved.
smo2002-005a.book Page 1 Friday, September 7, 2001 11:34 AM
NOTE
Dear 2002 GTX DI watercraft owner. Informations on the RX DI model in the
2002 Operator’s Guide (P/N 219 000 145) apply to your GTX DI except for the following.
GO TO 219 000 145
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smo2002-005aTOC.fm Page 2 Wednesday, September 26, 2001 11:39 AM
TABLE OF CONTENTS
TABLE OF CONTENTS ................................................................
LOCATION OF THE IMPORTANT LABELS ...................................
LOCATION OF CONTROLS, COMPONENTS AND
INSTRUMENTS ...........................................................................
FUNCTIONS OF CONTROLS, COMPONENTS AND
INSTRUMENTS ...........................................................................
4) Engine Start/Stop Button ..................................................................
5) Variable Trim System Button (VTS) ...................................................
6) Variable Trim System Gauge (VTS) ...................................................
12) Information Center Gauge/Buttons ...................................................
17) Front Storage Compartment Cover...................................................
25) Seat Extension Latch ........................................................................
27) Rear Storage Basket .........................................................................
35) Cooling System Bleed Outlet............................................................
OPERATING INSTRUCTIONS ......................................................
SPECIAL PROCEDURES..............................................................
Towing the Watercraft in Water ..............................................................
MAINTENANCE ..........................................................................
TRAILERING, STORAGE AND PRE-SEASON PREPARATION.......
SPECIFICATIONS ........................................................................ 17
GO TO 219 000 145
2
smo2002-005a.book Page 3 Friday, September 7, 2001 11:34 AM
LOCATION OF THE IMPORTANT LABELS
GTX DI Model
14
6
F18L03L
TYPICAL
GTX DI Model Only
The location of this label differs on the
GTX DI model .
Label 6
WARNING
DO NOT BOOST BATTERY
WHILE INSTALLED.
F00L050
F00A1AY
Label 14
3
4
F18L05L smo2002-005a.book Page 4 Friday, September 7, 2001 11:34 AM
LOCATION OF CONTROLS, COMPONENTS AND
INSTRUMENTS
GTX DI Model
17 13 24 21-27 25 34
4 35 12 42-43 44
smo2002-005b.fm Page 5 Wednesday, September 26, 2001 11:49 AM
4. Engine Start/Stop Button
12. Information Center Gauge/Buttons
13. Glove Box
17. Front Storage Compartment Cover
21. Tool Kit
24. Seat Latch
25. Seat Extension Latch
27. Rear Storage Basket
34. Boarding Step
35. Cooling System Bleed Outlet
42. Fuses
43. Battery
44. Side Vanes
NOTE: Some components shown in the 2002 Sea-Doo Operator’s Guide do not apply to this watercraft.
FUNCTIONS OF CONTROLS, COMPONENTS
AND INSTRUMENTS
4) Engine Start/Stop
Button
It is the same operation as explained in the 2002 Operator’s Guide . Only the shape and arrangement differ. Refer to the following updated illustration.
1
5) Variable Trim System
Button (VTS)
There is no VTS on the GTX DI model .
6) Variable Trim System
Gauge (VTS)
There is no VTS on the GTX DI model .
12) Information Center
Gauge/Buttons
It is the same operation as explained in the 2002 Operator’s Guide . Only the location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section and the following updated text and illustrations.
F18L09Y
1. Start/Stop button
5
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Gauge Description
2 1
F18L06Y
3
1. General display
2. Message/units display
3. Warning light
4. Fuel level display
Function Buttons
4
17) Front Storage
Compartment Cover
Refer to the following updated text and illustrations.
It gives access to the front storage compartment. Always relatch cover after closing.
Front Storage Compartment
A convenient watertight area to carry personal articles. Ideal location for towrope, first aid kit, etc.
WARNING
Never leave any heavy or breakable objects loose in the storage area.
Never operate the watercraft with any storage compartment cover open.
If there is water in the storage area, pull out the drain plug to let water go out. Reinstall the plug when done.
F18L09Z
1
1. To change display mode
2. To set or reset a function
2
13) Glove Box
It is the same operation as explained in the 2002 Operator’s Guide . Only the location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section.
F18L0KY
1. Drain plug
1
NOTE: The water will flow to the bilge.
If there is an important quantity of water, ensure to drain the bilge (out of water) prior to using the watercraft.
6
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The front storage area includes a latch to hold an approved fire extinguisher
(sold separately).
1
F18L0LY
2
1. Retaining straps
2. Extinguisher (sold separately)
WARNING
Ensure to properly secure extinguisher with the supplied retaining straps.
21) Tool Kit
It is the same information as explained in the 2002 Operator’s Guide . Only the location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section.
24) Seat Latch
It is the same operation as explained in the 2002 Operator’s Guide for 3-up seat models . Refer to the following updated illustration.
1
F18L0CY
1. Seat latch
25) Seat Extension Latch
It is the same operation as explained in the 2002 Operator’s Guide for 3-up seat models . Refer to the following updated illustration.
1
F18L0FY
1. Seat extension latch
7
8 smo2002-005a.book Page 8 Friday, September 7, 2001 11:34 AM
27) Rear Storage Basket
It is the same operation as explained in the 2002 Operator’s Guide for 3-up seat models . Refer to the following updated illustration.
2 1
F18L0GY
1
1. Rear storage basket
Spare Spark Plug Holder
The storage basket features a spare spark plug holder.
To keep spare spark plugs dry and prevent shocks that might affect the adjustment or break them, a holder is provided.
Unscrew cap counterclockwise to expose the holder and insert spark plug in their holes. Reinstall cap.
F18L0HY
3
1. Storage basket
2. Spare spark plug holder cap
3. Spark plug holder
NOTE: Adjust spare spark plug gap according to SPECIFICATIONS before installation.
NOTE: Spare spark plugs are not supplied with the watercraft.
34) Boarding Step
It is the same operation as explained in the 2002 Operator’s Guide for some models . Refer to the following updated illustrations.
1
F18L0IY
1. Boarding step
smo2002-005b.fm Page 9 Wednesday, September 26, 2001 11:50 AM
1
F18L0JY
35) Cooling System Bleed
Outlet
It is the same operation as explained in the 2002 Operator’s Guide . Only the location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section.
42) Fuses
It is the same information as explained in the 2002 Operator’s Guide . The location and the description differ. Refer to LOCATION OF CONTROLS, COM-
PONENTS AND INSTRUMENTS section and the following updated illustrations.
F18H05Z
2
FUSES AND BATTERY LOCATION IN BILGE
1. Fuses
2. Battery
43) Battery
It is the same information as explained in the 2002 Operator’s Guide . Only the location differs. Refer to LOCATION
OF CONTROLS, COMPONENTS AND
INSTRUMENTS section. See illustration above.
44) Side Vanes
It is the same operation as explained in the 2002 Operator’s Guide for some models . Refer to LOCATION OF CON-
TROLS, COMPONENTS AND INSTRU-
MENTS section.
The GTX DI model is equipped with the O.P.A.S.™ (Off-Power Assisted
Steering). Ensure to read all information in the 2002 Operator’s Guide (P/N 219
000 145) that pertains to this system.
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OPERATING INSTRUCTIONS
For the GTX DI model, follow the instructions given for the GTX series and 3-up seat models in the 2002 Operator’s Guide (P/N 219 000 145).
SPECIAL PROCEDURES
Towing the Watercraft in
Water
It is the same as explained in the 2002
Operator’s Guide . Only the hose routing differs. Refer to the following updated illustration.
F18E01Y
1
GTX DI MODEL
1. Hose pincher on water supply hose on this side of the T-fitting
CAUTION: When finished towing the watercraft, hose pincher should be removed before operating it. Failure to do so will result in damage to the engine.
10
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MAINTENANCE
Fuses
It is the same information as explained in the 2002 Operator’s Guide except for the following. Refer to the updated text and illustrations.
MPEM
To access fuses on the MPEM, remove seat.
Locate MPEM besides engine.
1 2
2
F1 : FP 15A
F2 : ACC 2A
F3 : REG 25A
F4 : VTS 7.5A
F5 : BAT 25A
F6 : INJ 15A
1
F1 F2 F3 F4 F5 F6
F18H05Y
1. MPEM
2. Fuses location
Fuses are identified, look above and besides the fuse holder.
F18H06Y
FUSE IDENTIFICATION
1. Fuse identification
2. Fuse description
Fuse identification: The fuses (F) are identified from 1 to 6.
Fuse description: The fuses are described with abbreviation as follows:
FP: Fuel pump
ACC: Accessories (information center)
REG: Regulator (charging system)
VTS: Variable Trim System. Fuse is installed but not in use on the GTX DI model
BAT: Battery
INJ: Injection system
The fuse description is followed by the ampere rating (A).
11
smo2002-005a.book Page 12 Friday, September 7, 2001 11:34 AM
Rear Electrical Box
Remove seat.
Locate electrical box at the back of the bilge.
F18H01Y
1. Electrical box
1
Unclip and remove cover of the electrical box to expose the holder of the main fuse.
1
F18H02Y
TYPICAL
1. Fuse holder
Properly reinstall removed components.
12
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TRAILERING, STORAGE
AND PRE-SEASON PREPARATION
It is the same information as explained in the 2002 Operator’s Guide except for the following updated illustrations.
Storage
Engine Draining
Check engine drain hose (lowest hose of engine). Make sure there is no sand or other particles in it and that it is not obstructed so that water can exit the engine. Clean hose and fitting as necessary.
CAUTION: Water in engine drain hose should be free to flow out, otherwise water could be trapped in engine.
Should water freeze in engine, severe damage will occur. Check engine drain hose for obstructions.
Disconnect the quick connect fitting.
Press both tabs and pull fitting.
F18E02Y
DISCONNECT THIS HOSE
Lower hose as necessary so that draining can take place.
Reconnect fitting when done.
Also ensure air compressor drain line is not obstructed. Clean as necessary.
Antifreezing Protection
NOTE: This procedure requires approximately 2.5 L (2.6 U.S. qt.) of antifreeze.
In cool regions where freezing point may be encountered, cooling system should be filled with an equal part of water and antifreeze solution.
13
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CAUTION: Antifreeze mix must be fed in cooling system. Otherwise remaining water will freeze. This operation requires a good technical knowledge of the cooling system path. If antifreezing is not performed adequately engine/exhaust system may freeze and cause severe engine damage. We strongly recommend this operation be performed by an authorized SEA-DOO dealer.
CAUTION: Always use ethylene glycol antifreeze containing corrosion inhibitors specifically recommended for aluminum engines.
NOTE: When available, it is recommended to use biodegradable antifreeze compatible with internal combustion aluminum engines. This will contribute to protect the environment.
NOTE: The engine will not have to run during this operation but should have been ran before, to exhaust as much water as possible, from cooling system components.
NOTE: It may be easier to reach hoses when you remove the seat opening bridge.
1
Hose Pinchers Installation
Some hoses have to be plugged to prevent draining, before filling cooling system jackets with the antifreeze.
Install hose pinchers at the following location:
F18E05Y
1. Water outlet hose
1
F18L0MY
1. Seat opening bridge
14
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Hose Disconnection
Disconnect water INLET hose at engine between T-fitting and cylinder head fitting.
1
1
F18E0FY
1. Crankcase cooling cover outlet hose
1
F18E0BY
1. Disconnect this side of the T-fitting
Temporarily install a short piece of hose to replace the one removed.
Antifreeze
Insert a funnel into the temporary hose and pour antifreeze mix in engine until the colored solution appears at cooling system bleed outlet.
F18E08Y
1. Engine cylinder drain hose
F07E0LY
TYPICAL
15
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At this point, install a hose pincher on bleed outlet hose.
F18E0EY
1. Bleed outlet hose
Continue to pour until antifreeze flows in air compressor water outlet hose.
F18E01Y
1
1
1. Air compressor water outlet hose
Remove pinchers in this order to allow proper flow of antifreeze.
1. Bleed outlet hose.
2. Crankcase cooling cover outlet hose.
3. Engine cylinder drain hose.
4. Water outlet hose.
Pour approximately 200 mL (7 oz) of antifreeze in the water regulator valve supply hose to allow antifreeze flowing through the valve and into muffler to protect it.
Remove temporary hose and reconnect engine water outlet hose.
Most of the antifreeze will drain out when removing the hose pinchers. Use a container to recover it. DISPOSE AN-
TIFREEZE AS PER YOUR LOCAL LAWS
AND REGULATIONS.
NOTE: Although antifreeze will mainly drain out, the antifreeze has mixed with the water that was possibly trapped in the water jackets and thus preventing freezing problems.
At pre-season preparation, drain the remaining antifreeze from cooling system prior to using the watercraft.
The following steps should be performed to provide the watercraft enhanced protection.
Clean the bilge with hot water and detergent or with bilge cleaner. Rinse thoroughly. Lift front end of watercraft to completely drain bilge. If any repairs are needed to body or to the hull contact your authorized SEA-DOO dealer.
For paint touch up to mechanical parts use Bombardier spray paint.
Reinstall vent tube support.
16
smo2002-005b.fm Page 17 Friday, October 12, 2001 10:19 AM
SPECIFICATIONS
ENGINE
Engine type
Induction type
Exhaust system
Exhaust valve
Type
Lubrication
Oil type
Number of cylinders
Displacement
COOLING
Type
ELECTRICAL
Magneto generator output
Ignition system type
Make and type
Spark plug
Gap
Starting system
Battery
Battery
Rotax ®
GTX DI
(5563/5564/5595/5596)
947, 2-stroke
Reed valve
Water cooled/water injected
Rotax Adjustable Variable Exhaust (RAVE)
Oil injection
BOMBARDIER Formula XP-S DI synthetic injection oil (or equivalent)
2
951.2 cm 3 (58 in
Open circuit.
Direct flow from propulsion unit
200 W @ 6000 RPM
Digital CDI
NGK, ZFR4F
1.1 mm (.043 in)
Electric starter with reduction gear
12 V, 19 A•h
25 A
3 )
Fuse
Charging system
(REG)
VTS system
Information center
(ACC)
Injection system
(INJ)
CARBURETION
Fuel pump (FP)
Fuel type
Fuel injection
25 A
Installed but not in use
2 A
15 A
15 A
Regular gasoline with 87 octane minimum
(R+M)/2
Orbital direct fuel injection, twin throttle body
(46 mm (1.81 in))
17
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PROPULSION
Propulsion system
Jet pump type
Transmission
Reverse system
Jet pump oil type
GTX DI
(5563/5564/5595/5596)
Bombardier Formula pump
Axial flow, single stage
Direct drive
Yes
SEA-DOO synthetic polyolester oil
SAE 75W90 GL5
Minimum required water level for jet pump
DIMENSIONS
Number of passengers
➀
Overall length
Overall width
Overall height
Weight
Load limit (passengers + luggage)
CAPACITIES
Fuel tank (including reserve)
Fuel tank reserve (from low level signal on DI models )
Oil injection tank
Impeller shaft reservoir
Capacity
Oil level
90 cm (3 ft)
3
331 cm (130 in)
122 cm (48 in)
113 cm (44 in)
320 kg (705 lb)
272 kg (600 lb)
56.5 L (15 U.S. gal)
9.8 L (2.6 U.S. gal)
6 L (1.6 U.S. gal)
115 mL (3.9 U.S. oz)
Up to plug
➀ Refer to load limit.
BOMBARDIER INC. reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.
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