Manual - Techno Gr

SBx-KxC series
User’s manual
SBx-KxC series
User’s manual
INTRODUCTION
This instruction Manual describes the SBx-KxC Safety Light Curtain (SLC).
General Safety Requirements
Always heed the following points when using the SBx-KxC:
•
•
•
SB4 – KxC
•
•
Type 4 Safety Light Curtain
SB2 – KxC
Read this manual thoroughly to understand and make good use of the
descriptions before installing and operating the product.
A qualified person should conduct a risk assessment on the machine, and
determine the suitability of this product before installation.
Keep this Manual at the place where the operator can refer to it whenever
necessary.
Do not open the housing or make any unauthorised modifications.
The power supply must be disconnected before proceeding with any
external intervention.
Regulations and Standards
Type 2 Safety Light Curtain
Regulations and Standards
1. The SBx-KxC safety light curtains are electro-sensitive protective
equipment (ESPE) in accordance with European Union (EU) Machinery
Directive Annex IV, B, Safety Components and Item 1.
2. The SBx-KxC complies with the following regulations and standards:
(1) EU regulations
Machinery Directive:
Directive 98/37/EC
EMC Directive:
Directive 89/336/EEC
(2) European standards:
EN61496-1, prEN61496-2
USER'S MANUAL
3. The SBx-KxC received the following approvals from notified body TÜV
Product Service:
EC Type-Examination in accordance with the EU Machinery Directive
TYPE 2 and 4 ESPE (EN61496-1),
TYPE 2 and 4 AOPD (prEN61496-2)
Certificate of a Notified Body for EMC
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SBx-KxC series
User’s manual
SBx-KxC series
User’s manual
READ AND UNDERSTAND THIS MANUAL
SUITABILITY FOR USE
Please read and understand this manual before storing, installing, operating,
maintaining, or disposing of the product.
Please consult your TECHNO GR representative if you have any questions or
comments.
WARRANTY
TECHNO GR's exclusive warranty is that the products are free from defects in
materials and workmanship for a period of one year (or other period if specified) from
date of sale by TECHNO GR.
TECHNO GR MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR
IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS
FOR PARTICULAR PURPOSE OF THE PRODUCTS.
ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE
HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE
REQUIREMENTS OF THEIR INTENDED USE.
TECHNO GR DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATION OF LIABILITY
TECHNO GR shall not be responsible for conformity with any standards, codes, or
regulations that apply to the combination of products in the customer's application or
use of the product.
At the customer's request, TECHNO GR will provide applicable third party certification
documents identifying ratings and limitations of use that apply to the products.
This information by itself is not sufficient for a complete determination of the suitability
of the products in combination with the end product, machine, system, or other
application or use.
The following are some examples of applications for which particular attention must be
given. This is not intended to be an exhaustive list of all possible uses of the products,
nor is it intended to imply that the uses listed may be suitable for the products:
•
•
•
TECHNO GR SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR
CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN
ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS
BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of TECHNO GR for any act exceed the individual price
of the product on which liability is asserted.
IN NO EVENT SHALL TECHNO GR BE RESPONSIBLE FOR WARRANTY, REPAIR,
OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS TECHNO GR'S
ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED,
STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR
REPAIR.
3
Outdoor use, involving potential chemical contamination or electrical
interference or conditions or use not described in this document.
Nuclear energy control systems, combustion systems, railroad systems,
aviation systems, medical equipment, amusement machines, vehicles, and
installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or
property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK
TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE
HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE TECHNO GR
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
NOTE: Some specifications of the products may be changed without any notice.
Special model numbers may be assigned to fix or establish key specifications for your
application on your request.
Please consult with your TECHNO GR representative at any time to confirm actual
specifications of purchased products.
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SBx-KxC series
User’s manual
SBx-KxC series
User’s manual
INDEX
DEFINITION OF SYMBOLS
section
Information in this manual that is of particular importance can be identified as
follows;
WARNING indicates a potentially hazardous situation, which, if not
avoided, will result in minor or moderate injury, or may result in serious
injury or death. Additionally there may be significant property damage.
1
2
page
OPERATION ...................................................................................... 7
PRECAUTIONS AND CRITERIA FOR INSTALLATION .................. 8
2.1
CALCULATION OF THE MINIMUM DISTANCE FOR INSTALLATION ................. 8
2.2
REFLECTING SURFACES................................................................................... 10
3
MECHANICAL ASSEMBLY ............................................................ 13
CAUTION indicates a potentially hazardous situation, which, if not
avoided, will occasionally result in minor or moderate injury, or result in
physical damage to property.
4
CONNECTIONS ............................................................................... 14
NOTICE is used to emphasise essential information.
5
6
4.1
REFERENCES FOR CABLES:............................................................................. 14
4.2
NOTES ON CONNECTIONS................................................................................ 15
ALIGNMENT PROCEDURE ............................................................ 16
OPERATING PROCEDURES.......................................................... 17
6.1
SETTING THE INTERNAL DIP-SWITCHES ........................................................ 17
6.1.1
SELECTION OF RESET MODE.................................................................... 17
7
MUTING AND OVERRIDE FUNCTIONS......................................... 18
7.1
GENERAL INFORMATION................................................................................... 18
7.2
MUTING FUNCTION ............................................................................................ 18
7.3
PARTIAL MUTING CONFIGURATION................................................................. 19
7.4
CRITERIA FOR INSTALLATION .......................................................................... 20
7.5
TIMING CONSTRAINTS (muting function)........................................................... 25
7.6
Timing constraints (for SLCs with postfix “–MTL” at the ordering code) ............... 26
7.7
OVERRIDE ........................................................................................................... 27
7.7.1
ENABLING THE OVERRIDE FUNCTION ..................................................... 27
8
LED DIAGNOSTICS ........................................................................ 28
8.1
9
LED’s Description ................................................................................................. 28
ROUTINE CONTROLS AND MAINTENANCE................................ 29
10 FINAL CHECKS AFTER INSTALLATION ...................................... 30
MANUFACTURER:
TECHNO-GR s.r.l.
via Torino, 13/15
10046 Poirino (TO) - ITALY
Tel.
+39 011 9452041
FAX
+39 011 9452090
E-Mail info_technogr@eu.omron.com
WWW www.technogr.com
11 GENERAL INFORMATION AND USEFUL DATA .......................... 30
12 TECHNICAL SPECIFICATIONS...................................................... 31
13 DIMENSIONS ................................................................................... 34
14 NOTE................................................................................................ 36
USER’S MANUAL: Version 5.1 dated 29-3-2006
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SBx-KxC series
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User’s manual
OPERATION
SBx-KxC series
2
The Safety Light Curtain (SLC) is made up of one active side with
transmitter and receiver optical elements called the transceiver and one
completely passive side, with a mirror system.
The operator has a multifunction pushbutton, which is used for the
following:
• TEST: If pressed during normal operation, it checks if all of the
system, comprising of the SLC and the machine is working.
Pressing the TEST button (opening the contact) basically simulates
the interruption of one or more safety beams and it is possible to
check that the machinery stops in the correct time and
configuration.
• RESTART: If pressed after an intervention by the SLC, (manual
reset condition) the system will be reset.
• ALIGNMENT: If the button is pressed when there is no power supply
to the SLC and then power is restored, whilst the button is being
pressed, it enters alignment mode, i.e. it provides an indication of the
alignment position of the unit by means of two yellow LEDs.
• OVERRIDE: (only present if the muting function is operational) if the
button is pressed within 5 seconds of switching on and it is kept
pressed for at least 5 seconds, the SLC will close the safety outputs
if the beams are interrupted. This condition stops as soon as the
button is released or automatically after 120 seconds.
PRECAUTIONS AND CRITERIA FOR INSTALLATION
The area where the SLC is to be installed must be compatible with the SLC
‘s technical specifications. The temperature of the environment, interference
caused by electromagnetic disturbance and sources of light and such like,
should be assessed a competent person. Please contact the manufacturer
for any information not contained in this manual.
2.1
CALCULATION OF THE MINIMUM DISTANCE FOR INSTALLATION
The safety distance ‘S’ must guarantee that the operator cannot reach the
danger zone before the machinery with the moving parts has stopped. The
formula to calculate the safety distance for multi-beam SLCs is as follows:
S = (K * T) + C
S = safety distance.
T = T1 + T2
where T1 = machinery’s response time in seconds.
T2 = SLC’s response time in seconds.
K = 1600 mm/s (approach speed of the body to the danger zone).
C = 850 mm
S
1. Automatic reset: After the SLC has detected an object, it returns to
normal operation as soon as the object is removed.
2. Manual reset: Normal operating mode is only restored after the object has
been removed and the reset button has been pressed.
To enable the muting function, the LMS muting indicator must be
connected when the SLC is not connected to the power supply, as
shown in section 6, and then the SLC’s power supply must be restored. To
disable the muting function, the LMS muting indicator must be
disconnected when the SLC is not connected to the power supply, and
then the SLC’s power supply restored.
Please remember that by enabling/disabling the muting function the
override function is automatically enabled/disabled.
The outputs are PNP type.
Should the load to be controlled have alternating current or require more
than 250mA consumption, it is necessary to use an external safety relay
module.
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User’s manual
H2
H1
S = safety distance.
H1 = the bottom optical beam must not have a height above 400 mm.
H2 = the top optical beam must not be below 900 mm.
Number of beams
Heights above the reference plane, e.g. ground in mm
4 (SBx-K4C)
300, 600, 900, 1200
3 (SBx-K3C)
300, 700, 1100
2 (SBx-K1C)
400, 900
Reference from EN999
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SBx-KxC series
User’s manual
SBx-KxC series
2.2
SBx-KxC series do not use in a horizontal position
User’s manual
REFLECTING SURFACES
Be sure to install the SLC to minimize the effect of reflection from
nearby surfaces. Serious injuries can result if these effects are not
taken into consideration.
Should there be any reflecting surfaces, the distance must be sufficient to
safeguard against passive reflections.
The distance can be calculated following the table below:
S
where ‘D’ and ‘L’ are expressed in m
H
reflecting surface
0.5 to 3 m
Minimum permitted installation
distance D
0.26m
SB2-KxC over 3 m
L/2 x tan5° = L/2 x 0.088 (m)
0.5 to 3 m
0.13m
SB4-KxC over 3m
L/2 x tan2,5° = L/2 x 0.044 (m)
L distance between SLCs
SB2KxC
SB4KxC
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SBx-KxC series
User’s manual
If several SLCs are used, care must be taken that each SLC does not
interfere with the ones nearby; please install as follows:
Mirror1
SLC1
SLC2
SBx-KxC series
Insert a non-transparent wall if it is not possible to connect the SLC as
shown previously.
Mirror2
SLC1
Install the SLC so that they emit in the opposite directions (Staggered)
SLC1
Mirror2
User’s manual
SLC1
Mirror1
Mirror2
SLC2
Mirror1
SLC1
wall
wall
Mirror1
Mirror1
SLC2
Mirror2
SLC2
Mirror2
The two bars must be mounted symmetrically as shown in the picture:
SLC2
All these installation will prevent mutual interference between SLC.
Top view
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SBx-KxC series
3
User’s manual
MECHANICAL ASSEMBLY
SBx-KxC series
4
Use the appropriate brackets provided to complete the mechanical
assembly.
The securing brackets nuts c slide in the container’s grooves so the
4.1
User’s manual
CONNECTIONS
REFERENCES FOR CABLES:
The test connection must always be executed with a N.C. button or
connected to an automatic device, such as a PLC.
brackets d can be placed at an equal distance from each other.
Fixing facilities list
1) Movable nuts (8pcs)
2) Fixing brackets (4pcs)
3) Washer (8pcs)
4) Grower (8pcs)
5) Nut (8pcs)
13
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SBx-KxC series
4.2
User’s manual
5
NOTES ON CONNECTIONS
•
•
•
•
•
•
•
•
SBx-KxC series
The transformer needed to power the system must comply with
standard EN 60742 (dual isolation), or with equivalent isolation,
e.g. VDE 0551, protective separation is required.
The control unit must be protected with an external fuse, whose
rated breaking current must be 1A.
The TEST/RESTART button must be located so that the
operator can see the protected area when restarting, testing or
overriding.
The external illuminated indicator for muting override enabled
must be located so that it can be seen from all sides of
operation.
Read the section on the muting function and its use before
locating the sensors for the activation of this function.
Check that the load does not absorb current in excess of
250mA for each OSSD; in this case a protection device will
intervene to limit the maximum current. If loads with currents in
excess of 250mA for each OSSD or alternating current are to
be controlled, please connect an external safety relay module.
Muting input A and Muting input B can be provided by
mechanical switch, photoelectric sensors, proximities switch,
with closed contact in the presence of the object to be detected.
The test connection must always be executed with a N.C.
button or connected to an automatic device, such as a PLC.
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User’s manual
ALIGNMENT PROCEDURE
After completing correct mechanical assembly and connections, as
described in the previous sections, the SLC should be aligned as follows:
•
•
•
•
•
•
•
•
Disconnect the SLC’s power supply.
Open the test/restart contact.
Restore the SLC’s power supply.
Adjust the direction of the SLC by moving the transceiver or the
mirror. The 2 yellow LEDs located on the transceiver will both be
lit when the SLC is aligned correctly. In addiction also the green
guard LED will switch on and the red break LED will switch off
After aligning the SLC, secure the bolts firmly.
Disconnect the power supply.
Restore the SLC’s power supply (with the test contact closed); it
will enter operating mode.
Complete all the tests described in section 9 (final checks) and
those required for routine maintenance (section 10).
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SBx-KxC series
6
6.1
User’s manual
OPERATING PROCEDURES
•
7.1
Disconnect the SLC’s power supply and remove the connector side
of the transceiver, so that you can reach the two banks four-way
dip-switches located there.
Use a suitably sized screwdriver to set the dip-switches as per the
required configuration according to the following tables.
GENERAL INFORMATION
The muting and override functions enable the SLC to be bypassed for
operational requirements. As required by current standards, the SLC is
provided with inputs for the activation of these functions. It should however be
remembered that these functions basically override the system and they
should therefore be used with due care.
7.2
MUTING FUNCTION
As mentioned in the introduction, the muting function can be enabled with any
SLC by simply connecting the LMS muting indicator when the SLC is switched
off.
The presence of this indicator is recognised when the SLC is switched on. If
its presence is detected, the SLC will enable the muting function and if it is not
present the SLC will ignore any request for muting. It is important to note
that if the muting indicator is connected when the SLC is already
connected to the power supply, it will not be recognised and the muting
function will not be enabled. Once enabled, if the LMS muting indicator
develops a fault or is removed without first disconnecting the SLC’s power
supply, it will signal an error with the muting light, as described in section 10.
6.1.1 SELECTION OF RESET MODE
Single switch number 4
Reset
OFF
Manual
ON
Automatic (Initial setting)
ATTENTION
In every transceiver unit there are two separate dip-switch banks. The
two banks must be set in the same way to get a valid configuration.
Single switch number 3
OFF
ON
User’s manual
7 MUTING AND OVERRIDE FUNCTIONS
SETTING THE INTERNAL DIP-SWITCHES
•
SBx-KxC series
No function
DEFAULT SETTING
NOT ALLOWED
Dip switches number 1 and 2, act on the partial muting configuration.
See “Partial muting configuration” chapter 7.3 on page after next.
17
To disable the muting function, the power supply must be turned on without
the LMS muting indicator connected.
In brief: this function, present on all SLC s, is enabled and disabled by means
of the following simple procedure:
- Disconnect the SLC’s power supply.
- Connect the appropriate LMS muting indicator and the muting
sensors (see section 6)
- Restore the SLC’s power supply.
Bypass the muting function as follows.
- Disconnect the SLC’s power supply.
- Disconnect the LMS muting indicator and the muting sensors (see
section 6)
- Restore the SLC’s power supply.
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SBx-KxC series
7.3
User’s manual
SBx-KxC series
User’s manual
PARTIAL MUTING CONFIGURATION.
This feature is available only on the SBx-K3C and SBx-K4C models.
It gives the users the opportunity to mute only half of the light curtain. The
other half remains active.
The configuration of this function is done by setting the internal
dip switches 1 & 2.
For correct configuration and identification of dip switch and bypassed optics
refer to the following drawing and table.
TX2
7.4 CRITERIA FOR INSTALLATION
Take adequate care when installing the muting sensors to prevent undesired
requests for muting:
1. Wiring must be done correctly.
2. The muting sensors must recognise the whole length of the material (i.e.
pallets, vehicles...).
3. The sensors must be arranged so that the material is also recognised if it
has to be lifted for processing.
4. The effect of various transportation speeds in the field of muting on the
overall duration of muting must be taken into account, if any.
5. All the safety photocells and muting sensors must be arranged so that
the previous material clears the last muting sensor before the new
material reaches the first sensors
Transceiver
RX2
TX1
RX1
Dip-Switch
1
2
OFF OFF
OFF ON
ON
OFF
ON
ON
Muted Beams
All 4 optics (Default setting)
Only TX1 – RX1
Only TX2 – RX2
NOT ALLOWED
CONNECTOR SIDE.
19
B2
A2
B1
A1
Example of conveyor protection installation, which must allow a box to pass through
but not a person. The transceiver (SLC) is connected to the control panel, and A1,
A2, B1 and B2 are sensors used to enable muting. The contacts for these sensors are
controlled on the transceiver unit.
Sensors A1, A2, B1 and B2 can be optical, mechanical or proximity sensors etc., with
closed contact in the presence of the object to be detected.
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SBx-KxC series
User’s manual
The following drawings show several examples of configurations with the
use of the muting function:
SBx-KxC series
User’s manual
Application with four sensors and single direction for material
exit:
Application with four sensors – ‘Bi directional muting’
B2
A2
B2
SLC
B1
A2
SLC
B1
A1
D
a
n
g
e
r
o
u
s
A1
D
a
n
g
e
r
o
u
s
D1
D1
z
o
n
e
D2
D
Electrical connection of muting input
z
o
n
e
D2
D
Electrical connection of muting input
+24Vdc
+24Vdc
Input of A1 sensor
Input of A1 sensor
Muting input A (Green – 3)
Input of A2 sensor
Muting input A (Green – 3)
Input of A2 sensor
Muting input B (Yellow – 4)
Muting input B (Yellow – 4)
Input of B1 sensor
Input of B1 sensor
Input of B2 sensor
Input of B2 sensor
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SBx-KxC series
User’s manual
Application with two sensors and single direction for material
exit:
SBx-KxC series
User’s manual
Where:
D: minimum dimension of package that can cross the SLC.
This muting activation sequence is only available for SLCs
with postfix “–MTL” at the ordering code.
SLC
B1
D1
A1
D
a
n
g
e
r
o
u
s
z
o
n
e
D2
D
Electrical connection of muting input
D1: distance between muting actuator B and SLC.
It MUST be as short as possible.
Minimum distance allowable depends on the speed of
conveyour, the response time of SLC and response time of
muting actuator.
D2: Distance between muting actuator A and muting actuator B.
It must be > 250mm
It also depends on the conveyour speed:
dmax [cm]= v[m/s] * 3[s] * 100 > 25
It is necessary that this distance does not allow both sensors to
be activated and thus muting if a person goes through by
accident.
Muting
lamp
Start & Test
buttons
+24Vdc
Cable to lamp
Supply Cable
Muting cable
Protect
cables
RX cable
TX cable
Muting input A (Green – 3)
Input of A1 sensor
Muting input B (Yellow – 4)
Input of B1 sensor
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SBx-KxC series
•
•
•
•
7.5
User’s manual
The TEST/RESTART button must be located so that the operator can
see the protected area when restarting, testing or overriding.
The external illuminated indicator for muting override enabled must
be located so that it can be seen from all sides of operation.
If the muting sensors are installed very close to the SLC, care must
be taken that the receivers of the sensors are mounted on the
mirror side of the SLC in order to avoid interference.
The system is protected against the possibility of faults due to
damage to the wires; however we recommend laying the cables for
all connections in order to avoid damage to the connection cables.
TIMING CONSTRAINTS (muting function)
a) The muting request must take place with the correct timing
sequence: the Muting A input must be enabled first and then the
Muting B input. The request for the latter must be made within a
maximum of 3 seconds and not before 30 ms (TM) after enabling
Muting A input. Otherwise the muting function will not be enabled.
An incorrect sequence on the muting inputs will not start the muting
process.
b) Muting status can be maintained for an unlimited period of time as
long as the muting signals are valid.
SBx-KxC series
7.6
Timing constraints (for SLCs with postfix “–MTL” at the ordering
code)
a) The muting request must take place with the correct timing
sequence: the Muting A input must be enabled first and then
the Muting B input. The request for the latter must be made
within a maximum of 3 seconds and not before 30 ms after the
enabling of the Muting A input. Otherwise the muting function
will not be enabled. An incorrect sequence on the muting inputs
will not start the muting process.
b) There are 5 seconds maximum from the activation of muting to
the package entrance in the protected area by interrupting the
SLC. If this time is exceeded, muting function will stop
immediately.
c) As long as a package interrupts the protected area (at least one
beam), the muting function is maintained
d) Muting status can be maintained for an unlimited period of time
as long as the muting signals are valid.
Timing chart
SLC
Free
Timing chart
SLC
Interrupted
OSSD
F re e
ON
OFF
In te rru p te d
OSSD
ON
Muting
Input A
OFF
M u tin g
In p u t A
Muting
Input B
ON
OFF
ON
OFF
M u tin g
S ta tu s
ON
OFF
ON
OFF
M u tin g
In p u t B
User’s manual
Muting
Status
A c tiv e
Active
OFF
OFF
0.03 sec < Tm < 3sec
0 .0 3 s e c < T m < 3 s e c
Ts< 5 sec
A muting request cannot be made if the SLC outputs are open, that
is to say when the beams have been interrupted.
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SBx-KxC series
7.7
User’s manual
OVERRIDE
This function makes it possible to override or bypass the system. It is
used to start up the machine after the material has interrupted one or
more of the SLC beams and to free the protected area from any
material that is present in front of the SLC,
If a pallet has stopped in front of the protected area, it will not be
possible to restart the conveyor belt because the SLC detects one or
more beams have been interrupted and therefore will not close the
outputs; therefore the protected area cannot be cleared.
However, it can be cleared if the override function is enabled.
This function can be used for all SLCs with the LMS muting indicator
connected, as described in section 3.
7.7.1
SBx-KxC series
8
LED DIAGNOSTICS
8.1
LED’s Description
The operator is able to recognise the operating status of the SLC by
means of five LED located on the transceiver. The status of the LED
indicates the following: (looking at the front of the transceiver from right
to left)
Basic understanding of LED indicators
Disposition of indicator
ENABLING THE OVERRIDE FUNCTION
• Switch the appliance off.
• Switch it on again and press the test/restart button within 5
seconds, keeping it pressed for at least 5 seconds.
• The override function is now enabled. The LMS muting indicator
flashes to signal the exclusion of the SLC.
• The maximum duration of the override function is 120 seconds,
after which the SLC is reset, even if the button is kept pressed.
Naturally, if the button is released before this, the override
function will terminate immediately.
User’s manual
8.1.1
Name of indicator
Colour
Power
Green
Lower
Yellow
Guard
Green
Break
Red
Upper
Yellow
LED signal Pattern
ON
OFF
Blinking
Normal Operation indication
LED signal Pattern
Description
OSSD ON
OSSD OFF, object in the field
Interlock, waiting for test button pressure
Correctly aligned in aligning procedure
Dust indication, probable lost of signal due to dust on
the front cover
A short circuit on OSSD is present
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SBx-KxC series
8.1.2
User’s manual
•
•
Description
Power supply is too low
Fault on output system
Muting lamp connection fault or muting lamp burned
Optical defect
ROUTINE CONTROLS AND MAINTENANCE
These checks are recommended and should be carried out on a
regular basis by qualified personnel:
1)
2)
3)
4)
5)
Check that the area protected by the SLC is free of obstacles.
Check that the safety outputs open correctly by interrupting the
protection beams (BREAK LED lit, machinery under control stops).
11 GENERAL INFORMATION AND USEFUL DATA
Micro controller fault
9
User’s manual
10 FINAL CHECKS AFTER INSTALLATION
Faulty conditions indication
LED signal Pattern
SBx-KxC series
Check that the SLC remains blocked by inserting an object that
intercepts the beams along the entire length of the protected
area.
Check via the opening of the TEST/RESTART contact, that the
safety outputs open (red LED lit and controller machinery
stopped).
Check that it is not possible to access the danger areas of the
machinery from any area that is not protected and that the
minimum distance between the dangerous areas and the SLC is
no less than that calculated as per formulas 4.1 and 4.2.)
Check that it is not possible for a person to get between the SLC
and the dangerous parts of the machinery.
Check that there is no external damage to the SLC and/or to the
external electrical connections.
Everyone MUST be aware of issues regarding safety.
Safety devices are only useful if they are installed correctly according to
the recommendations set down by regulations.
If you are not sure that you are able to install safety devices correctly, you
should contact our service department or have them installed by a
professional.
This appliance is covered by a total warranty for 12 months from the date
of its delivery.
Faults that were clearly caused by damage due to incorrect use, accidental
circumstances or catastrophic events are not covered by the guarantee.
In case of faults, please send the SLC to:
TECHNO-GR
via Torino, 13/15
10046 Poirino (TO) - ITALY
Tel.
+39 011 9452041
FAX. +39 011 9452090
E-Mail info_technogr@eu.omron.com
A description of the fault found and the period of use must always
accompany the appliance.
Repeat checks 1 and 2 daily.
Repeat checks 1 to 5 every 6 month maximum.
The interval between the above actions can be shorter depends on the
individual application and the environmental conditions where the SLC is
used.
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SBx-KxC series
User’s manual
SBx-KxC series
ITEM
12 TECHNICAL SPECIFICATIONS
ITEM
SPECIFICATION
Rated operating distance
0,5m … 6,0m K1C model
0,5m … 5,0m K3C and K4C model
Emitted light source
Infrared LED (880 nm)
Ambient light immunity
According to IEC61496-2
beam pitch (center)
SBx-K1C-500 Æ 500mm
SBx-K3C-800 Æ 400mm
SBx-K4C-900 Æ 300mm
number of beams
protective height
resolution
SBx-K1C-500 Æ 2
SBx-K3C-800 Æ 3
SBx-K4C-900 Æ 4
SBx-K1C-500 Æ 516
SBx-K3C-800 Æ 816
SBx-K4C-900 Æ 916
SBx-K1C-500 Æ 516
SBx-K3C-800 Æ 416
SBx-K4C-900 Æ 316
EAA
According to IEC 61496-2
Indicators
2 green LEDS
2 yellow LEDS
1 red LED
Dimensions (width x depth)
Length
User’s manual
Profile: 35*45mm
+2mm for connector part
SBx-K1C-500: 595 mm
SBx-K3C-800: 941 mm
SBx-K4C-900: 1041 mm
31
Materials:
Housing
Front panel
Sealing gasket
Connector parts
SPECIFICATION
Powder-coated aluminum,
Polycarbonate
EPDM (synthesis rubber)
Metal: Galvanized brass
Plastic: PVC
Housing color
Yellow, RAL 1023
Connection
M12 connector, 8-pole
Operation temperature range
- 10 °C ... + 55 °C
Storage temperature range
- 25 °C ... + 70 °C
Relative humidity
15 % ... 95 % RH (no condensing)
Enclosure rating (EN 60529)
IP 65
Pollution degree
II
Installation category
II process control equipment
Altitude
Up to 2000m
External controls
Test/Restart Muting and override
Resistance to
Vibration (to IEC 68-2-6)
Shock (to IEC 68-2-27)
10 – 70 Hz ± 1.5mm amplitude, X, Y,
Z directions
30G, 16ms, X, Y, Z direction
Rated operating voltage
+ 24 Vdc ±20%
Operating voltage range
+19.2 … 28.8Vdc
Current consumption
< 420mA (muting lamp included)
Power-on delay
< 800ms
Outputs
PNP
32
SBx-KxC series
User’s manual
ITEM
SPECIFICATION
Output circuit protection
PNP short circuit protected
Output current
250 mA each OSSD
Max. Capacitive load
200nF (pure capacitive load)
Output voltage drop
< 2.0 V
(excl. voltage drop due to cable
extension)
Residual current
< 100 µA
Circuit protection
Reverse polarity,
Overload
Short-circuit (pulsed)
Input circuit
Logical Zero level 0 – 8V
Logical One level 14 – 24Vdc
Input pulse duration
Min. 2 cycle time
Response time
≤ 16ms
Reset time (TOFF ÆTON) (interlock)
≤ 300ms
Insulation resistance
800 MΩ @ 500Vdc
Dielectric voltage strength
350Vac, 50/60 Hz (1 min)
Configuration
Manual reset / Automatic reset
(default)
Operating modes
Muting / Override (by wiring setting)
SBx-KxC series
User’s manual
13 DIMENSIONS
All dimensions are shown in millimetres
Mounting bracket
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34
SBx-KxC series
User’s manual
SBx-KxC series
User’s manual
14 NOTE
MODEL
SBx-K1C-500
SBx-K3C-800
SBx-K4C-900
A
118
118
B
500
400
300
C
D
60
300
340
300
E
514
814
914
L
614
958
1058
35
36