PowerFlex® 520-Series AC Drives

PowerFlex® 520-Series AC Drives
The Next Generation of Powerful Performance. Flexible Control.
PowerFlex 520-Series AC Drives
The Next Generation of Powerful Performance. Flexible Control.
The Allen-Bradley® PowerFlex 520-Series of AC drives is the next generation of compact drives offering a variety of features
and time-saving benefits to help meet a wide range of global applications. PowerFlex® 523 AC drives are ideal for standalone
machines and provide motor control for applications up to 11 kW/15 Hp. PowerFlex® 525 AC drives are ideal for networked
machines and simple system integration, offering standard features including embedded EtherNet/IP™, safety and
performance up to 22 kW/30 Hp.
By combining an innovative design, several motor control options, installation flexibility, communications, energy savings and
ease of programming, PowerFlex 520-Series AC drives can help you increase your system performance and reduce your time
to design and deliver better machines.
2
Designed for ease of use and flexible installation, PowerFlex
520-Series AC drives can help you maximize your productivity.
• Power ratings
– PowerFlex 523 AC drives: 0.2...11 kW / 0.25...15 Hp in
global voltage classes from 100-600V
– PowerFlex 525 AC drives: 0.4...22 kW / 0.5...30 Hp in
global voltage classes from 100-600V
• The modular design features an innovative removable
control module that allows installation and configuration
at the same time to help increase productivity
• An embedded port for EtherNet/IP for the PowerFlex 525
AC drive supports seamless integration into the Logix
environment and EtherNet/IP networks
• An optional dual port EtherNet/IP card supports ring
topologies and device level ring (DLR) functionality, which
can help provide network resiliency
• PowerFlex 525 AC drives can help protect personnel with
embedded Safe Torque-Off
• Software and tools help simplify programming
• An integral human interface module (HIM) supports multiple
languages and features descriptive QuickView™ scrolling text
to help explain parameters and codes, easing configuration
• AppView™ application parameter groups help speed
configuration for many common applications
• CustomView™ configuration helps speed machine
commissioning with your own defined group of parameters
• Economizer control mode and energy monitoring features
can help reduce energy costs
• Drives operate in ambient temperatures from -20°C (-4°F)
to 50°C (122°F). With current derating and a control module
fan kit, up to 70°C (158°F)
• A range of motor control options support a variety
of applications
• A compact footprint provides flexible installation options
and helps saves space inside of a panel
3
A modular design allows
you to install a power
module and configure
a control module at the
same time.
Maintain a compact footprint
when accessory cards are installed.
MainsFree™ programming allows configuration
files to be uploaded and downloaded to the
control module via a USB connection.
4
Innovative,
Modular Design
Versatile Installation
PowerFlex 520-Series AC drives are made up of two modules that can be detached for simultaneous
and independent wiring installation and software configuration. This innovative design allows you to
begin mounting the power modules while configuration of the control modules is performed elsewhere,
helping speed up installation.
You can download drive configuration files to the control module while the power module is installed
using MainsFree configuration. Simply connect a PowerFlex 523 or 525 AC drive to your PC with a
standard USB cable and upload or download configuration files using the onboard transfer application.
Flexible mounting options, a compact size and a high temperature tolerance can allow PowerFlex
520-Series AC drives to help meet your needs for flexibility and space savings.
Adding accessory cards does not affect the footprint of the drives. Additional panel space can be saved
when installing these drives with the 50mm (1.96 in) clearance requirement at the top and bottom of
drive. For further flexibility, these drives can be installed vertically or horizontally as well as side by side in
either orientation. A control module fan kit is required for horizontal mounting.
Generous venting allows PowerFlex 520-Series AC drives to operate in high ambient temperatures of up
to 50°C (122°F) without current derating and 60°C (140°F) with current derating. These drives can run in
temperatures up to 70°C (158°F) with current derating using a control module fan kit.
Conformal coating to IEC 60721 3C2 standards over the circuitry also helps improve the drive’s robustness.
A control module fan
kit allows PowerFlex
520-Series AC drives
to run in temperatures
up to 70°C (158°F) with
current derating.
Control module fan kits
allow you to mount
PowerFlex 520-Series
AC drives side by side
and horizontally, saving
panel space.
5
Ease of Programming
Tools Help Make It Simple
There are several ways to quickly and easily configure PowerFlex 520-Series AC drives. From the integral human interface
module (HIM), to Connected Components Workbench™ software or the Studio 5000 Logix Designer™ application, we can
provide you with powerful, intuitive tools to help enhance your user experience and reduce your development time so
you can deliver faster and more efficiently.
Five-digit, 16-segment
liquid crystal display
(LCD) HIM with scrolling
descriptive text.
Quickly navigate
menus and speed
configuration with
the integral keypad.
PowerFlex 520-Series AC drives help make configuration easier with an integral
LCD human interface module (HIM) that displays parameter numbers and other
codes followed by simple descriptions in scrolling text. These QuickView details
help provide meaningful explanations, saving time by reducing the need to
look up parameters and codes in a manual. The HIM also supports multiple
languages, which can be quickly selected through the integral keypad. For an
interactive demonstration of how this works, visit www.ab.com/powerflex525.
6
Support for
multiple languages.
Speed Configuration
PowerFlex 520-Series AC drives can help you configure drives faster with intuitive and convenient AppView and CustomView
application-specific parameter tools.
AppView configuration, which is available through the integral HIM, Connected Components Workbench software and the Studio
5000 Logix Designer application, provides parameter groups for several of the most common applications, including conveyors,
mixers, compressors, pumps and blowers. With the settings to run these applications already in place, you can get your machine up
and running faster, increasing your productivity.
Customize your machine and further reduce future design and development time by quickly defining your own group of
parameters using the CustomView tool. This configuration option, which is also available through all the same drive configuration
tools, allows you to customize your configuration by adding or removing parameters from an AppView group or save your own
custom group of parameters.
AppView group
configuration provides
parameters for common
applications.
With a few clicks, save
time by seeing only the
parameters most relevant
to an application.
Create and save a user
defined group of parameters.
Select parameters from
the parameter list.
Move parameters by
clicking the “add” or
“remove” button.
Parameters appear in the
CustomView window.
7
Drive Configuration
Connected Components Workbench Software
Connected Components Workbench software can help you get your drives up and running with an intuitive interface
and startup wizards. This free software uses Rockwell Automation and Microsoft® Visual Studio® technologies for fast
and easy drive configuration.
• Start up wizards to help speed up configuration
• Configuration and control of drives over communication networks
Configure drives
online or offline.
From the configuration window in Connected
Components Workbench software, you can
access several features, including uploading
and downloading drive settings, viewing drive
parameters or accessing helpful wizards.
Viewing the drive’s parameters can be as simple
as clicking the parameters button.
Quickly see what
parameters have been
changed and their
current settings.
8
Active filtering can help you find specific
parameters more quickly by typing in a word
or abbreviation.
Connected Components Workbench software
offers a variety of startup, application and
diagnostic wizards.
Wizards use step-by-step screens to
help guide you through drive setup.
Connected Components Workbench software can help minimize your machine design and development time and is ideal
for standalone applications. You can upload and download configurations over a USB connection and configure drives over
EtherNet/IP, DeviceNet® or other open industrial networks. Connected Components Workbench software supports PowerFlex
drives as well as Micro800™ programmable controllers and PanelView™ component graphic terminals.
Wizards allow you to examine and change drive
parameters using drop-down menus and fill-in
fields, easing configuration.
9
Premier Integration
Streamline Development, Use and Maintenance
The power of Rockwell Automation Integrated Architecture™ combined with the communication capabilities of
PowerFlex 520-Series AC drives can offer an exceptional level of integration that can reduce development costs and time.
You can benefit from Premier Integration with PowerFlex 520-Series AC drives and Allen-Bradley programmable
automation controllers (PACs). The Studio 5000 Logix Designer application can help reduce programming time by
automatically populating drive parameters in the controller memory as controller tags.
PowerFlex drives are placed in the controller I/O tree, minimizing mismatch errors and further reducing configuration
time. Using Premier Integration can help you reduce engineering time and related costs while improving the
configuration, control and collection of data.
Automatic Device Configuration (ADC) is another productivity enhancing feature available with the Studio 5000 Logix
Designer application and PowerFlex 525 AC drives with EtherNet/IP. This feature allows a Logix controller to automatically
detect a replaced PowerFlex 520-Series AC drive* and download firmware and all configuration parameters using an
Allen-Bradley Stratix™ 5700, 6000 or 8000 switch, which automatically assigns the drive’s IP address. This time-saving
feature can help minimize the need for manual reconfiguration.
• A single software environment
to configure your entire system
can help save time and money
by allowing you to work more
productively
• Seamless integration into the
Logix environment, reducing
programming time
• Automatic Device
Configuration downloads
configuration parameters to
a replaced drive, helping save
time to repair
Automatic Device Configuration (ADC) allows a Logix controller to automatically detect a
replaced PowerFlex 525 or 523* AC drive and download all configuration parameters. A Stratix
5700, 6000 or 8000 switch can automatically assign the drive’s IP address.
*PowerFlex 523 AC drives require a dual port EtherNet/IP communication card for ADC.
Studio 5000 Logix Designer Application
The Studio 5000 Logix Designer application allows you to configure your PowerFlex drives
similarly to previous versions of RSLogix 5000™ software. Use a single software tool to help
reduce your programming time, ease startup and commissioning and streamline diagnostics.
PowerFlex 520-Series AC drives are compatible with RSLogix 5000 (v17 and higher)
10
Add-on profiles help integrate
PowerFlex 525 AC drives into the
Logix environment.
The Logix interface allows the
dynamic selection of drive
parameters transmitted over
the network.
Premier Integration with PowerFlex 525 AC drives
helps save development time and makes systems
easier to maintain.
A wizard in the Studio 5000 Logix
Designer application can help you
configure your PowerFlex 525 AC
drives EtherNet/IP settings.
PowerFlex 525 AC drives and the Integrated Architecture system offer you the flexibility to find the ideal solution for your application.
11
Communications
A Wide Variety of Options
The seamless exchange of information between drives and operators helps save time and increase efficiency, and PowerFlex 523
and 525 AC drives offer features that can help you easily manage data throughout your operations.
For networked applications, PowerFlex 525 AC drives have an embedded port for EtherNet/IP that allows you to easily configure,
control and collect data over the network. An optional dual port EtherNet/IP card for PowerFlex 520-Series AC drives supports linear
and ring network topologies.
The dual port communication adapter offers device level ring (DLR) functionality, which can help increase system resiliency in the
case of the loss of one network connection. DLR technology, which is an ODVA standard, helps reduce configuration time and costs
by minimizing the number of managed switches and reducing cabling needs while allowing users to create a single network ring
that connects all components at the device level.
• Embedded DSI port standard
• PowerFlex 525 AC drives include an embedded port
for EtherNet/IP
• Dual port EtherNet/IP option card
• DeviceNet communications option card
An optional dual port
EtherNet/IP card provides
PowerFlex 520-Series AC
drives with DLR functionality
DLR is an ODVA standard and
requires no additional hardware
to implement. This provides
network resiliency.
PowerFlex 525 AC
drive with dual port
EtherNet/IP card
12
Flexible Control
Suitable for Many Applications
PowerFlex 520-Series AC drives provide a range of motor control options for a vast array of applications, including volts per
hertz, sensorless vector control and Economizer mode in sensorless vector control. PowerFlex 525 AC drives can also provide
closed-looped velocity vector control and permanent magnet motor control* in addition to closed-loop feedback for
positioning capability with an optional encoder card.
For applications requiring stops at designated positions regardless of the
speed or load, and without the help of an encoder, PowerFlex 520-Series AC
drives utilize PointStop™ positioning control. This set of parameters directs the
drive to adjust its deceleration rate based on its speed when a command is
initiated, allowing a motor to stop in a consistent position.
And for position control applications such as diverters, smart conveyors
and packaging machines, PowerFlex 525 AC drives provide point-to-point
positioning in a cost effective and flexible package to help meet your needs.
• Volts per hertz
• Sensorless vector control
• Economizer mode in sensorless vector control
• Closed loop velocity vector control for PowerFlex 525 AC drives
• Permanent magnet motor control for PowerFlex 525 AC drives
* Permanent magnet motor control is scheduled for a future firmware release
Energy Savings
Improved motor control performance boosts efficiency, and PowerFlex 520-Series AC drives
can provide a measurable impact on energy use.
In addition to the inherent energy savings associated with using a variable frequency drive,
PowerFlex 520-Series AC drives offer additional savings in Economizer mode when using
sensorless vector control. Economizer measures power consumption and optimizes current
output to meet the demands of the application.
PowerFlex 520-Series AC drives can also monitor and report energy usage data and provide
that information in a standard format to help you develop and manage an energy strategy
for your operations.
• Adjust energy use and help reduce costs with Economizer mode
• Monitors and reports energy usage to help make data-driven decisions
13
PowerFlex 523 AC Drive
PowerFlex 523 AC drives are designed to help reduce installation and configuration time while offering the control you need for
your application. These drives offer convenient programming features and installation flexibility in a cost-effective solution.
Power ratings of 0.2...11 kW / 0.25...15 Hp in global voltage
classes of 120, 240, 480 and 600 volts. Available in four frame
sizes (A, B, C and D).
Volts per hertz, sensorless vector control and Economizer mode
in sensorless vector control to meet a wide range
of applications.
An embedded DSI port comes standard. With a communication
adapter card, PowerFlex 523 AC drives support multi-drive
networking, connecting up to five PowerFlex AC drives on one node.
• 5 digital inputs (24V DC, 4 programmable)
• 1 analog input (unipolar voltage or current)
• 1 relay (form C)
Product shown is actual size, PowerFlex 523 AC drive Frame A
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PowerFlex 525 AC Drive
PowerFlex 525 AC drives are ideal for networked applications requiring more motor control options, embedded EtherNet/IP, energy
savings and standard safety features. When you combine PowerFlex 525 AC drives with EtherNet/IP, you can seamlessly integrate into
your system architecture and standardize on a single software tool.
Power ratings of 0.4...22 kW / 0.5...30 Hp in global voltage
classes of 120, 240, 480 and 600 volts. Available in five frame
sizes (A, B, C, D and E).
Volts per hertz, sensorless vector control, closed loop velocity
vector control and permanent magnet motor control* to
meet a wide range of applications.
An embedded port for EtherNet/IP supports seamless integration
into the Logix environment and EtherNet/IP networks.
An embedded DSI port supports multi-drive networking,
connecting up to five PowerFlex AC drives on one node.
•
•
•
•
•
7 digital inputs (24V DC, 6 programmable)
2 analog inputs (1 bipolar voltage, 1 current)
2 digital outputs
1 analog output (1 unipolar voltage or current)
2 relays (1 form A relay & 1 form B relay; 24V DC, 120V AC, 240V AC)
Embedded Safe Torque-Off can help to protect personnel.
Product shown is actual size,
PowerFlex 525 AC drive Frame A
15
PowerFlex 520-Series AC Drives
Maximize System Performance
Control
Hardware
• Volts per hertz
• Sensorless vector control (SVC)
• Closed loop velocity vector control for PowerFlex 525
AC drives
• Permanent magnet motor control* for PowerFlex 525
AC drives
• Multiple preset speeds with programmable control
through digital inputs or communications
•
•
•
•
•
•
•
Positioning Control
• PointStop positioning control stops motor load in a
consistent position without encoder feedback
• Closed loop feedback with an optional encoder card for
PowerFlex 525 AC drives
• Point-to-point positioning mode for PowerFlex 525
AC drives
Communications
•
•
•
•
Built-in port for EtherNet/IP for PowerFlex 525 AC drives
Embedded DSI port
Dual port EtherNet/IP option card
DeviceNet and PROFIBUS® option cards
Energy Savings
• Economizer mode in SVC adjusts current output
to help reduce energy costs
• Energy data monitoring and reporting capability
• Permanent magnet motor control* for PowerFlex 525
AC drives
•
•
•
Modular design with removable control modules
Same control module for the entire power range
Built-in USB port uses standard USB cable
Vertical, side-by-side mounting to reduce panel space
Flexible, time-saving installation using DIN rail mounting
with A, B and C frame drives
Horizontal mounting with a control module fan kit
Ambient operating temperatures from -20°C (-4°F) up to
70°C (158°F) with current derating and a control module
fan kit
IP20 NEMA/Open, IP30 NEMA/UL Type 1 (with conduit kit)
EMC filtering embedded at 200V and 400V; optional EMC
filtering available for all voltages
Standard conformal coating IEC 60721 3C2 (chemical and
gases only)
Programming and Commissioning
• Integral HIM supports multiple languages and features
QuickView scrolling text
• Application specific parameter groups and customized
application settings using AppView and CustomView tools
• Simplified configuration and MainsFree programming
using standard USB cables
• Connected Components Workbench software for fast and
easy drive configuration
• Premier Integration with the Logix control platform with
the Studio 5000 Logix Designer application
* Permanent magnet motor control is scheduled for a future firmware release
Help Protect Personnel with Embedded Safety
Safe Torque-Off is a standard safety feature of the PowerFlex 525 AC drive to help protect personnel and equipment. Integrated Safe
Torque-Off suits several safety situations that require removing rotational power from the motor without powering down the drive.
Safe Torque-Off allows you to restart your application faster after a safety-related situation. The system, which meets ISO 13849-1
standards, provides safety ratings up to and including SIL2/PLd Cat 3.
Embedded safety can help lower your total system costs, boost machine availability and reduce downtime.
• Safe Torque-Off functionality removes rotational power without powering down the drive, helping to reduce downtime
• Embedded safety reduces wiring and saves on installation space
• Rated SIL 2/PLd Cat 3 to meet many applications
16
Technical Specifications
PowerFlex® 523 AC Drives
Motor Control
100 - 120V: 0.2...1.1 kW / 0.25...1.5 Hp
380 - 480V: 0.4...11 kW / 0.5...15 Hp
Volts per hertz
Sensorless vector control
Application
Open loop speed regulation
Power Ratings
Overload Capability
Input Specifications
Output Voltage Range
Frequency Range
Ambient Operating
Temperatures*
Altitude
Enclosures
Mounting
Configuration
Human Interface Module
(HIM) Languages
PowerFlex® 525 AC Drives
200 - 240V: 0.2...7.5 kW / 0.25...10 Hp
525 - 600V: 0.4...11 kW / 0.5...15 Hp
Sensorless vector control
with Economizer
Heavy duty application: 150% for 60 seconds, 180% for 3 sec (200% programmable)
100 - 120V: 0.4...1.1 kW / 0.5...1.5 Hp
380 - 480V: 0.4...22 kW / 0.5...30 Hp
Volts per hertz
Sensorless vector control
Closed loop velocity vector control
Open loop speed regulation
200 - 240V: 0.4...15 kW / 0.5...20 Hp
525 - 600V: 0.4...22 kW / 0.5...30 Hp
Sensorless vector control
with Economizer
Permanent magnet motor control*
Closed loop speed regulation
1 phase voltage: 100 … 120V/200 … 240V
Voltage: adjustable 0V to rated motor voltage; -15% / +10% voltage tolerance
3 phase voltage: 200 … 240v/380 ... 480v/525 … 600v frequency: 50 to 60 Hz
Logic control ride through: >0.5 seconds, 2 seconds typical
1/2 DC bus operation (selectable)
Maximum short circuit rating: 100,000 amps symmetrical
Adjustable 0V to rated motor voltage
Intermittent current:
150% for 60 seconds
Max output frequency 500 Hz
Input frequency variation 47 to 63 Hz
Normal duty application: 110% for 60 seconds, 150% for 3 sec
Heavy duty application: 150% for 60 seconds, 180% for 3 sec (200% programmable)
1 phase voltage: 100 … 120V/200 … 240V
Voltage: adjustable 0V to rated motor voltage; -15% / +10% voltage tolerance
3 phase voltage: 200 … 240v/380 ... 480v/525 … 600v frequency: 50 to 60 Hz
Logic control ride through: >0.5 seconds, 2 seconds typical
1/2 DC bus operation (selectable)
Maximum short circuit rating: 100,000 amps symmetrical
Adjustable 0V to rated motor voltage
Intermittent current:
150% for 60 seconds
Max output frequency 500 Hz
Input frequency variation 47 to 63 Hz
-20 °C to 50 °C (-4 °F to 122 °F)
-20 °C to 60 °C (-4 °F to 140 °F) with current derating
-20 °C to 70 °C (-4 °F to 158 °F) with current derating (with optional control module fan kit)
1000 m (3,280 ft) with derating guideline for up to max 4000 m (13,123 ft), with the
exception of 600V at max 2000 m (6,561 ft)
IP20 NEMA/Open
IP30 NEMA/UL Type 1 (with conduit kit)
-20°C to 50°C (-4°F to 122°F)
-20°C to 60°C (-4°F to 140°F) with current derating
-20°C to 70°C (-4°F to 158°F) with current derating (with optional control module fan kit)
1000 m (3,280 ft) with derating guideline for up to max 4000 m (13,123 ft), with the
exception of 600V at max 2000 m (6,561ft)
IP20 NEMA/Open
IP30 NEMA/UL Type 1 (with conduit kit)
DIN rail (frames A,B and C)
50 mm (1.96 in) air-flow gap at the top
and bottom
Zero Stacking
Integral HIM, LCD, 5 digits, 16 segments, multi-language
Connected Components Workbench software
Studio 5000™ Logix Designer application
English, French, Spanish, Italian, German, Portuguese, Polish, Turkish, Czech
DIN rail (frames A,B and C)
50mm (1.96 in) air-flow gap at the top
and bottom***
Zero Stacking
Integral HIM, LCD, 5 digits, 16 segments, multi-language
Connected Components Workbench software
Studio 5000™ Logix Designer application
English, French, Spanish, Italian, German, Portuguese, Polish, Turkish, Czech
5 digital inputs (24V DC, 4 programmable)
1 analog input (unipolar voltage or current)
1 relay (form C)
Dynamic Braking
Carrier Frequency
7th IGBT braking, DC braking
7 digital inputs (24V DC, 6 programmable)
2 analog inputs (1 bipolar voltage, 1 current)
2 digital outputs
1 analog output (1 unipolar voltage or current)
2 relays (1 form A relay & 1 form B relay; 24V DC, 120V AC, 240V AC)
7th IGBT braking, DC braking
2 to 16 kHz. 4 kHz default
2 to 16 kHz. 4 kHz default
EMC Filtering
Embedded 1 ph 240V and 3 ph 480V. Available as an external option for all voltages
Embedded 1 ph 240V and 3 ph 480V. Available as an external option for all voltages
Safety
None
Embedded ISO 13849-1 SIL2/PLd Cat 3 Safe Torque-Off
Integral RS485 with Modbus RTU/DSI
Dual port EtherNet/IP option card
DeviceNet option card
PROFIBUS® DP option card
Integral RS485 with Modbus RTU/DSI
Embedded EtherNet/IP port
Dual port EtherNet/IP option card
DeviceNet option card
PROFIBUS DP option card
Line driver type encoder quadrature (dual channel) or single channel
-Single ended or differential (A, B channel); Duty cycle of 50%, +10%
Pulse-train input (1 to 100kHz)
-Configurable input voltage: 5VDC (±10%); 10-12VDC (±10%), or 24V DC (±15%)
Allowance pulse frequency
-DC to 250 kHz
Frequency controlled PWM allowable pulse frequency
Fault history log, password-lock security
Control I/O
Communications
None
Feedback Types
Protection
Standards
Control Features
Accessories
Dimensions mm (in)
Fault history log, password-lock security
UL
C-Tick
RoHS
ACS 156
CE
cUL
GOST-R
Flying start
V/F ratio
Bus regulator
Process PID
Common DC bus
Fiber application specific features
PTC input compatible
1/2 DC bus operation
8 datalinks (4 in and 4 out, requires
communication option card)
Mutli-drive connectivity (requires
communication option card)
8 preset speeds
70 °C (158 °F) control module fan kit
(requires external power)
EMC plates
NEMA/UL Type 1 kits
EMC line filters
Line reactors
Dynamic brake resistors
Frame A: 152 (5.98) H x 72 (2.83) W x 172 (6.77) D
Frame B: 180 (7.08) H x 87 (3.42) W x 172 (6.77) D
Frame C: 220 (8.66) H x 109 (4.29) W x 184 (7.24) D
Frame D: 260 (10.23) H x 130 (5.11) W x 212 (8.34) D
KCC
UL
TUV
C-Tick
Semi F47
ATEX
CE Marine (Lloyds)
RoHS
ACS 156
CE
cUL GOST-R
KCC
Flying start
Position control
V/F ratio
Regulation with encoder feedback or
Bus regulator
analog input
Process PID
1/2 DC bus operation
Common DC bus
8 datalinks (4 in and 4 out)
StepLogic™ functions (relays and timers)
Mutli-drive connectivity
Fiber application specific features
16 preset speeds
PTC input compatible
70°C (158°F) control module fan kit
EMC line filters
(may require external power)
Line reactors
Incremental encoder
Dynamic brake resistors
EMC plates
NEMA/UL Type 1 kits
Frame A: 152 (5.98) H x 72 (2.83) W x 172 (6.77) D
Frame B: 180 (7.08) H x 87 (3.42) W x 172 (6.77) D
Frame C: 220 (8.66) H x 109 (4.29) W x 184 (7.24) D
Frame D: 260 (10.23) H x 130 (5.11) W x 212 (8.34) D
Frame E: 300 (11.81) H 185 (7.28) W x 279 (10.98) D
* Permanent magnet motor control is scheduled for a future firmware release
** These temperatures are for typical vertical drive mounting. For other mounting options and temperatures, please refer to the user manual (520-UM001)
*** Frame E at 60°C to 70°C requires 95mm (3.74 in) airflow gap at the top of the drive and a control module fan kit
17
PowerFlex 523 AC Drives
Heavy Duty (HD)
50/60Hz
Hp
0.25
0.5
1
1.5
kW
0.2
0.4
0.75
1.1
Output Current
1.6A
2.5A
4.8A
6.0A
Catalog No.
25A-V1P6N104
25A-V2P5N104
25A-V4P8N104
25A-V6P0N104
Frame Size
A
A
B
B
200-240V, 1
No Filter
0.25
0.5
1
2
3
0.2
0.4
0.75
1.5
2.2
1.6A
2.5A
4.8A
8.0A
11.0A
25A-A1P6N104
25A-A2P5N104
25A-A4P8N104
25A-A8P0N104
25A-A011N104
A
A
A
B
B
200-240V, 1
EMC Filter
0.25
0.5
1
2
3
0.2
0.4
0.75
1.5
2.2
1.6A
2.5A
4.8A
8.0A
11.0A
25A-A1P6N114
25A-A2P5N114
25A-A4P8N114
25A-A8P0N114
25A-A011N114
A
A
A
B
B
200-240V, 3
No Filter
0.25
0.5
1
2
3
5
7.5
10
0.2
0.4
0.75
1.5
2.2
4
5.5
7.5
1.6A
2.5A
5.0A
8.0A
11.0A
17.5A
24.0A
32.2A
25A-B1P6N104
25A-B2P5N104
25A-B5P0N104
25A-B8P0N104
25A-B011N104
25A-B017N104
25A-B024N104
25A-B032N104
A
A
A
A
A
B
C
D
380-480V, 3
No Filter
0.5
1
2
3
5
7.5
10
15
0.4
0.75
1.5
2.2
4
5.5
7.5
11
1.4A
2.3A
4.0A
6.0A
10.5A
13.0A
17.0A
24A
25A-D1P4N104
25A-D2P3N104
25A-D4P0N104
25A-D6P0N104
25A-D010N104
25A-D013N104
25A-D017N104
25A-D024N104
A
A
A
A
B
C
C
D
380-480V, 3
EMC Filter
0.5
1
2
3
5
7.5
10
15
0.4
0.75
1.5
2.2
4
5.5
7.5
11
1.4A
2.3A
4.0A
6.0A
10.5A
13.0A
17.0A
24A
25A-D1P4N114
25A-D2P3N114
25A-D4P0N114
25A-D6P0N114
25A-D010N114
25A-D013N114
25A-D017N114
25A-D024N114
A
A
A
A
B
C
C
D
525- 600V, 3
No Filter
0.5
1
2
3
5
7.5
10
15
0.4
0.75
1.5
2.2
4
5.5
7.5
11
0.9A
1.7A
3.0A
4.2A
6.6A
9.9A
12.0A
19.0A
25A-E0P9N104
25A-E1P7N104
25A-E3P0N104
25A-E4P2N104
25A-E6P6N104
25A-E9P9N104
25A-E012N104
25A-E019N104
A
A
A
A
B
C
C
D
100-120V, 1
No Filter
18
PowerFlex 525 AC Drives
Normal Duty (ND)
Hp
kW
0.5
0.4
1
0.75
1.5
1.1
Heavy Duty (HD)
Hp
kW
0.5
0.4
1
0.75
1.5
1.1
200-240V, 1
No Filter
0.5
1
2
3
0.4
0.75
1.5
2.2
0.5
1
2
3
200-240V, 1
EMC Filter
0.5
1
2
3
0.4
0.75
1.5
2.2
200-240V, 3
No Filter
0.5
1
2
3
5
7.5
10
15
20
50/60Hz
Output Current
2.5A
4.8A
6.0A
Catalog No.
25B-V2P5N104
25B-V4P8N104
25B-V6P0N104
Frame Size
A
B
B
0.4
0.75
1.5
2.2
2.5A
4.8A
8.0A
11.0A
25B-A2P5N104
25B-A4P8N104
25B-A8P0N104
25B-A011N104
A
A
B
B
0.5
1
2
3
0.4
0.75
1.5
2.2
2.5A
4.8A
8.0A
11.0A
25B-A2P5N114
25B-A4P8N114
25B-A8P0N114
25B-A011N114
A
A
B
B
0.4
0.75
1.5
2.2
4
5.5
7.5
11
15
0.5
1
2
3
5
7.5
10
15
15
0.4
0.75
1.5
2.2
4
5.5
7.5
11
11
2.5A
5.0A
8.0A
11.0A
17.5A
24.0A
32.2A
48.3A
62.1A
25B-B2P5N104
25B-B5P0N104
25B-B8P0N104
25B-B011N104
25B-B017N104
25B-B024N104
25B-B032N104
25B-B048N104
25B-B062N104
A
A
A
A
B
C
D
E
E
0.5
1
2
3
5
7.5
10
15
20
25
30
0.4
0.75
1.5
2.2
4
5.5
7.5
11
15
18.5
22
0.5
1
2
3
5
7.5
10
15
15
20
25
0.4
0.75
1.5
2.2
4
5.5
7.5
11
11
15
18.5
1.4A
2.3A
4.0A
6.0A
10.5A
13.0A
17.0A
24A
30A
37A
43A
25B-D1P4N104
25B-D2P3N104
25B-D4P0N104
25B-D6P0N104
25B-D010N104
25B-D013N104
25B-D017N104
25B-D024N104
25B-D030N104
25B-D037N114*
25B-D043N114*
A
A
A
A
B
C
C
D
D
E
E
380-480V, 3
EMC Filter
0.5
1
2
3
5
7.5
10
15
20
25
30
0.4
0.75
1.5
2.2
4
5.5
7.5
11
15
18.5
22
0.5
1
2
3
5
7.5
10
15
15
20
25
0.4
0.75
1.5
2.2
4
5.5
7.5
11
11
15
18.5
1.4A
2.3A
4.0A
6.0A
10.5A
13.0A
17.0A
24A
30A
37A
43A
25B-D1P4N114
25B-D2P3N114
25B-D4P0N114
25B-D6P0N114
25B-D010N114
25B-D013N114
25B-D017N114
25B-D024N114
25B-D030N114
25B-D037N114
25B-D043N114
A
A
A
A
B
C
C
D
D
E
E
525- 600V, 3
No Filter
0.5
1
2
3
5
7.5
10
15
20
25
30
0.4
0.75
1.5
2.2
4
5.5
7.5
11
15
18.5
22
0.5
1
2
3
5
7.5
10
15
15
20
25
0.4
0.75
1.5
2.2
4
5.5
7.5
11
11
15
18.5
0.9A
1.7A
3.0A
4.2A
6.6A
9.9A
12.0A
19.0A
22.0A
27.0A
32.0A
25B-E0P9N104
25B-E1P7N104
25B-E3P0N104
25B-E4P2N104
25B-E6P6N104
25B-E9P9N104
25B-E012N104
25B-E019N104
25B-E022N104
25B-E027N104
25B-E032N104
A
A
A
A
B
C
C
D
D
E
E
100-120V, 1
No Filter
380-480V, 3
No Filter
*With EMC filter
19
Energy Savings Calculators
See how installing a PowerFlex drive for
your fan or pump can help reduce energy
costs when compared with traditional flow
control methods. Download the tools at:
http://www.rockwellenergycalc.com/
Download
or order a copy of
Connected Components
Workbench software at
www.ab.com/go/ccws
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Publication 520-BR001B-EN-P - July 2013
Supersedes Publication 520-BR001A-EN-P - October 2012
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