Kits - Accessories

Fluid Automation

F4 Series

Kits and accessories for use with Fluid Automation F4 series systems.

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

For use with models:

F4-5

F4-55

F4-55-5

Refer to the Fluid Automation F4 Series Setup-Operation manual 335028 for maximum working pressure and model information.

Important Safety Instructions

Read all warnings and instructions in this manual and the Fluid Automation F4 Series

Setup-Operation manual 335028. Save all instructions.

3A3103F

EN

Related Manuals

Related Manuals

Refer to Fluid Automation F4 Series Setup-Operation manual 335028 for the complete list of related manuals.

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pressure Relief Procedure . . . . . . . . . . . . . . . . . 6

F4-55 Caster Kit, 24X218 . . . . . . . . . . . . . . . . . . 7

Dual Press Kit, 25A102 . . . . . . . . . . . . . . . . . . . . 7

Second Press Cable Kit, 25A106 . . . . . . . . . . . . 9

Mixing Stacks Supported . . . . . . . . . . . . . . . . . 10

Material In-line Filters . . . . . . . . . . . . . . . . . . . . 15

Material Regulators . . . . . . . . . . . . . . . . . . . . . . 17

Colorant Tank Kits . . . . . . . . . . . . . . . . . . . . . . 19

Color Flow Meter Kits . . . . . . . . . . . . . . . . . . . . 21

Color Injector Kits . . . . . . . . . . . . . . . . . . . . . . . 21

Continuous Level Sensor Kits . . . . . . . . . . . . . . 23

5-Gallon Pail Girdle, 25A160 . . . . . . . . . . . . . . 25

Pressure Transducer Kit, 25C237 . . . . . . . . . . . 26

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

F4-55 Caster Kit, 24X218 . . . . . . . . . . . . . . . . . 29

Dual Press Kit, 25A102 . . . . . . . . . . . . . . . . . . . 30

Second Press Cable Kit, 25A106 . . . . . . . . . . . 31

Straight Thread Multi-pass Mixing Stack,

25A990-993 . . . . . . . . . . . . . . . . . . . . . . . . 32

Straight Thread Single-pass Mixing Stack,

25A995-998 . . . . . . . . . . . . . . . . . . . . . . . . 34

Multi-pass Stack Mixer, 25A876 . . . . . . . . . . . . 36

Single-pass Stack Mixer, 25C003 . . . . . . . . . . . 37

In-line Filter Replacement Kits . . . . . . . . . . . . . 38

Manifold Assembly, 25B014 . . . . . . . . . . . . . . . 39

Shut-off Valve, 25A987 . . . . . . . . . . . . . . . . . . . 43

Two-pass Mixer Assembly, 25B016 . . . . . . . . . 44

Material In-line Filter, 25A983 . . . . . . . . . . . . . . 45

Material Regulator, 25A892 and 25A899 . . . . . 46

Color Injector, 25C478 . . . . . . . . . . . . . . . . . . . 48

Mini Single-pass Mixing Stack, 25C794/99 . . . . 50

Mixer-Material Regulator Component, 25C792/93

52

Stack Bracket Kit, 25C998 . . . . . . . . . . . . . . . . 54

Stack Adapter Kit, 25D011 . . . . . . . . . . . . . . . . 55

Tapered Thread Mixing Stack, 24R681 . . . . . . 56

Tapered Thread Mixing Stack, 25A169 . . . . . . . 59

Tapered Thread Mixing Stack, SK556 and

SK556-2A . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Manifold Assembly, SA914-3A/-5A . . . . . . . . . . 63

Material In-line Filter, SA925-1A . . . . . . . . . . . . 66

Material In-line Filter, SA926-1A . . . . . . . . . . . . 67

Material Regulators, SA920-G and SA921-G . . 68

Color Injector Kit, 25A108 . . . . . . . . . . . . . . . . . 69

Color Injector Assembly, SN751-1A . . . . . . . . . 70

Colorant Tank Kit, 25A104 . . . . . . . . . . . . . . . . 72

Colorant Tank Kit, 25A105 . . . . . . . . . . . . . . . . 74

Color Flow Meter Kits, 25A103 and 25A161 . . . 76

Continuous Level Sensor Kit, 25A100 . . . . . . . . 77

Continuous Level Sensor Kit, 25A101 . . . . . . . . 78

5-Gallon Pail Girdle, 25A160 . . . . . . . . . . . . . . . 79

Pressure Transducer Kit, 25C237 . . . . . . . . . . . 80

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 82

3A3103F

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of Fluid Automation F4 Series equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these

Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

ELECTRIC SHOCK HAZARD

This equipment must be grounded .

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

3A3103F 3

Warnings

4

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags, and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock .

Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read SDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer

3A3103F

3A3103F

Warnings

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

5

6

Installation

Installation

NOTICE

To prevent thread damage, apply POLY-TEMP ceramic tape or equivalent to all National Pipe

Threads (NPTs) when installing.

®

NOTE: Some installation steps reference numbers in parentheses that refer to call outs in parts drawings. See the Parts section in this manual for part identification.

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

2. Open the prime ball valves for both the A and B pumps.

Prime Ball

Valve

The F4 Series equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the

Pressure Relief Procedure before cleaning, checking, or servicing the equipment.

NOTE: Always place an empty container under the prime valves and the ratio check valves before using them to keep material from dispensing onto the machine.

NOTE: There is pressure on each side of both the A and

B dosing valves. Pressure must be relieved on the pump side and the stack side of the dosing valves.

1. To relieve pressure at the pump, turn off the system air slider valve.

3. To relieve pressure on the side leading out to the stack from the dosing valves, ensure the material outlet valves are open on the A and B side.

Material Outlet Valves

Ratio Check Valves

4. Open the ratio check valve on both the A and B side to relieve pressure.

NOTE: This procedure relieves air pressure from the entire system.

3A3103F

Installation

F4-55 Caster Kit, 24X218

This kit is for attaching casters to the F4-55 and F4-55-5 models that do not have casters installed at the factory.

See page

29 in

Parts for part identification.

1. Lift the machine until it is at least 3 in. (8 cm) off the floor.

Dual Press Kit, 25A102

This kit is needed when using a second press with any of the F4 Series machines.

NOTE: The kit contains one material outlet ball valve.

The second press connection uses the outlet ball valve that is already installed on the machine.

Injury may occur if the machine is lifted and not secured to prevent falling. Rest the machine on stands or blocks while installing the caster kit.

2. Align the four holes in the white bracket (1) with the holes on the caster (2).

3. Mount the caster to the bracket by inserting four of the hex screws (3) included in the kit through the top of the bracket and securing them to the caster underneath with four hex nuts (4).

4. Torque the nuts to 30-35 ft-lbs (41-47 N•m).

5. Fasten the bracket to the base frame using four of the hex screws (3).

6. Torque the hex screws to 30-35 ft-lbs (41-47 N•m).

7. Repeat steps 2-6 for the remaining three casters.

1. Remove the material outlet ball valve and adapter fitting from the machine where you are installing the dual press kit.

Material Outlet

Ball Valve and Adapter

3A3103F 7

Installation

NOTE: Apply tape to all male threads as needed.

2. Attach the valve and the adapter to the dual press kit.

This kit includes a 3/8 in. air line tee that needs to be installed at the machine’s air line outlet port when connecting the air lines to the stacks. See

Mixing Stacks

Supported

on page

10

for more information.

Location of air line outlet port on the F4-5.

3. Attach the dual press kit to the material outlet connection on the machine where you removed the original outlet ball valve.

4. Tighten all connections.

5. Connect the material hoses to the dual press kit.

The material hose connections are 12 JIC flared connections.

NOTE: Do not connect the material hoses to the mixing stacks until after the pumps and material lines have been primed.

Location of air line outlet port on the F4-55 and F4-55-5.

8 3A3103F

Installation

Second Press Cable Kit, 25A106

This kit contains cables for making connections from the electronic enclosure to the mixing stack and the press when using a second press with the F4 Series

machines. See page 31

in Parts for part identification.

3. Connect the cable for the mixing stack (201) to the electronic enclosure at the connection marked

Stack 2.

Connection at

Electronic

Enclosure

Press Cable

Connection at Press

Connection at

Electronic

Enclosure

Step 3

Mixing Stack

Cable Assembled

Step 1

Connection at Stack

4. Connect the mixing stack cable to the harness splitter (202), and connect the splitter to the two cords

(203) in the kit.

5. Connect the cord labeled stack valve 1A to the stack’s solenoid block A connector and the cord labeled stack valve 1B to the B connector.

1. Connect the press cable (204) to the electronic enclosure at the connection marked Press 2.

2. Refer to the Fluid Automation F4 Series

Setup-Operation manual 335028 for information about connecting the cable to the press.

3A3103F

B C1

A

Cords Connect Here

NOTE: The number of solenoid block connectors varies depending on which mixing stack you are using.

9

Installation

Mixing Stacks Supported

There are two types of mixing stack products available with the F4 Series:

• Straight thread stacks

• Tapered thread stacks

Mixing Stacks with Straight Threads

The straight thread mixing stacks offer multi-pass and single-pass mixing options. These stack kits include material in-line filters. For information about in-line fil-

ters, see page 15 .

On all configurations of the straight thread mixing stacks, the material lines from the F4 machine are connected to the 12 JIC inlets on the stack. If coolant lines

(normally chilled water) are being used, they are connected to the 5/16 in (8 mm) water jacket fittings on the mixers. The JIC outlets of the mixer can be adapted as needed to connect to the press or to the material regulator, which would then be connected to the press.

Multi-pass Mixing Stack

The multi-pass stack includes multiple mixing elements to optimize mixing of the material. Three configurations of the mixing stack are available to meet the specific needs of your system.

Kit 25A990 has a manifold, mixer, and regulator but does not include manifold on/off valves, a solenoid block, or a connection for a color injector. The material inlet connections on the manifold are 12 JIC, the water jacket elbow fittings are 5/16 in. (8 mm), and the outlet is

08 JIC.

Kit 25A992 has the same components as kit 25A990 and also includes manifold on/off valves and a solenoid block with two solenoids that is designed for systems that are not using a color injector. This kit uses 5/16 in.

(8 mm) air line tubing for the air connection between the solenoid block and the manifold valves. There is also a

3/8 in. (10 mm) connection for the stack air inlet.

3/8 in.

(10 mm)

12 JIC

Inlet

5/16 in.

(8 mm)

08 JIC

Outlet

Kit 25A993 has all of the components from kit 25A992 and also includes a color injector (with adapter) and a solenoid block with three solenoids that is designed for use with the color injector. See Color Injector Kits on page

21

for more information.

The third solenoid in this kit has two 1/4 in. (6 mm) connections for air line tubing from the color injector.

3/8 in.

(10 mm)

5/16 in.

(8 mm)

12 JIC

Inlet

08 JIC

Outlet

12 JIC

Inlet

5/16 in.

(8 mm)

08 JIC

Outlet

10 3A3103F

Installation

Single-pass Mixing Stack

This single-pass stack is designed for systems that require a higher flow rate. Three configurations are available to meet the specific needs of your system.

NOTE: The air line, material, and water jacket connections are the same for the single-pass mixing stack as the multi-pass stacks.

Kit 25A995 has a manifold, mixer, and regulator but does not include manifold on/off valves, a solenoid block, or a connection for a color injector. The material inlet connections are 12 JIC, the water jacket fittings are

5/16 in. (8 mm), and the outlet is 08 JIC.

This kit uses 5/16 in. (8 mm) air line tubing for the air connection between the solenoid block and the manifold valves. There is also a 3/8 (10 mm) connection for the stack air inlet.

Kit 25A998 has all of the components from kit 25A997 and also includes a color injector (with adapter) and a solenoid block with three solenoids that is designed for use with the color injector. See Color Injector Kits on

page 21 for more information.

The third solenoid in this kit has two 1/4 in. (6 mm) connections for air line tubing from the color injector.

3/8 in.

(10 mm)

5/16 in.

(8 mm)

12 JIC

Inlet

08 JIC

Outlet

12 JIC

Inlet

Kit 25A997 has the same components as kit 25A995 and also includes manifold on/off valves and a solenoid block with two solenoids that is designed for systems that are not using a color injector.

3/8 in.

(10 mm)

* On other side

5/16 in.

(8 mm)*

08 JIC

Outlet

12 JIC

Inlet

* On other side

3A3103F

5/16 in.

(8 mm)*

08 JIC

Outlet

11

Installation

Mini Single-pass Mixing Stack

The mini single-pass mixing stack is intended for applications that require dispensing mini-shots of material.

This stack has 1/4 in. mixing elements, holds less amounts of material in the mixer to reduce material waste, and provides continuous cooling of the mixed material.

This stack has 12 JIC material inlet connections and a

5/16 in. (8 mm) water jacket fitting. The outlet is an 06

JIC connector.

A unique feature of this stack is that it includes a combined mixer-material regulator component.

Kit 25C794 includes a third valve that provides additional control for dispensing material based on the needs of your system. This valve has 5/32 in. (4 mm) air fittings.

3/8 in.

(10 mm)

5/16 in.

(8 mm)

Kit 25C792 , which is included as part of kit 25C794, can be purchased and used separately. This kit has the combined mixer-material regulator component with the third valve, but does not include the manifold on/off valves, a solenoid block, or gauges.

5/16 in.

(8 mm)

5/32 in.

(4mm)

12 JIC

Inlet

06 JIC

Outlet

Kit 25D011 is an option for use with kit 25C792 depending on the needs of your system. Kit 25D011 can also be used with kits 25A990 (see page

10 ) and 25A995 (see

page

11

). Two 12 JIC to 08 JIC reducing adapters are included in kit 25D011 for systems requiring them. You can also purchase JIC adapters separately. See the part numbers for these adapters on page

55 .

12 JIC

Inlet

5/32 in.

(4mm)

06 JIC

Outlet

12 JIC Reducers

08 JIC

Kit 25C799 has the same components as kit 25C794 except it does not include the third valve for controlling material dispensing.

12 JIC

Inlet

3/8 in.

(10 mm)

5/16 in.

(8 mm)

Plug

12 JIC

06 JIC

Outlet

Kit 25C998 is a bracket that can be used to mount kit

25C792 on a press or other location. After the bracket is mounted to the mixer-material regulator component, use

5/16 in. (8 mm) screws (not included) to mount the

bracket in the desired location. See page 54 for mount-

ing slot dimensions and the location where the bracket is mounted on 25C792.

12 3A3103F

Installation

Mixing Stacks with Tapered Threads

There are three models of mixing stacks that have tapered threads and come without in-line filters. Each of these stacks uses 1/4 in. (6 mm) air line tubing for the air connection between the solenoid block and the manifold valves. The material line inlet connections are 12

JIC and the water jacket elbow fittings for the coolings lines are 1/4 in. (6 mm) for all three models.

The mixing stack you choose depends on the needs of your system.

Kit 24R681 has a mixer with 24 5/8 in. (16 mm) mixing elements and a high flow rate. This stack kit has a 3/4 in. (19 mm) outlet fitting for connecting to the press.

Kit SK556 has a mixer with 12 5/8 in. (16 mm) mixing elements that provides a higher flow rate. This stack kit has a 3/4 in. (19 mm) outlet fitting for connecting to the press.

3/8 in.

(10 mm)

12 JIC

Inlet

1/4 in.

(6 mm)

3/4 in. (19 mm)

Outlet

1/4 in. (6 mm)

12 JIC

Inlet

3/4 in. (19 mm)

Outlet

Kit 25A169 also has 24 3/8 in. (10 mm) mixing elements but the mixer is smaller, which results in a lower flow rate. This stack kit has a 1/2 in. (13 mm) outlet fitting for connecting to the press. There is also a 3/8 (10 mm) connection for the stack air inlet.

3/8 in.

(10 mm)

SK556-2A Option

Each of these three stack kits have a port for at least one color injector. Mixing stack SK556 also has an option available for a second color injector solenoid on the solenoid block.

12 JIC

Inlet

1.2 in.

Outlet

3A3103F

1/4 in. (6 mm)

Installing the Stack Kits

The installation steps are similar on all models of the mixing stacks. Mounting the stack onto the press varies depending on the type of press being used.

NOTE: For information about using the material in-line filters or the material regulators as part of the installa-

tion, refer to page 15

for the in-line filters and page

17

for the material regulators.

13

Installation

1. If you choose a stack with a solenoid block, it comes already mounted on the stack. If you need to install or replace a solenoid block, ensure that is mounted on the opposite side of the stack from the pressure gauge faces.

2. Run the 3/8 in. (10 mm) air inlet tubing included in the kit from the machine and connect it to the air inlet on the stack. (Stack 25A169 is shown below.)

Stack Air Inlet

4. After the pumps and material lines have been primed, connect both the A and B material outlet hoses to the stack. See the Fluid Automation F4

Series Setup-Operation manual 335028 for more information. (Stack 25A992 is shown below.)

Material Line Connections

NOTE: If two stacks are being used with a dual press setup, use the 3/8 in. air line tee included with the dual press kit (25A102) for the connection at the machine.

See

Dual Press Kit, 25A102

on page

7

for information.

3. The 1/4 in. (6 mm) or 5/16 in. (8 mm) air line tubes

(depending on the model) are already connected at the stack. To replace or reinstall the air line tubes, connect them as follows when looking at the side of the stack opposite from the pressure gauge faces.

(Stack 24R68 is shown below.)

• Connect the air line tubes from the forward solenoid ports to the two closer fittings on the manifold on/off valves.

• Connect the air line tubes from the back ports to the two fittings at the ends of the manifold on/off valves.

5. Connect the cables from the electronic enclosure to the solenoids as shown below. Always use the

Stack 1 connection at the electronic enclosure if

only using one press. See page 9 for a diagram of

the electronic enclosure’s connections.

B C1 A

Stack Cables

Color 1 Cable

NOTE: The solenoid block on mixing stack kit

SK556-2A has an extra solenoid for a second color injector (C2). Connect the cable from Color 2 on the electronic enclosure to the C2 connection.

NOTE: Mixing stacks 25A992, 25A997, 25C794, and

25C799, are configurations that do not utilize a color injector. With these models, there are only two solenoids on the solenoid block for stack cable connections.

Solenoid add-on kit 25B009 can be used to add another solenoid to the block if needed.

NOTE: All of the stacks have push-to-connect fittings to circulate fluid for presses that use chillers.

14 3A3103F

Installation

Using Straight Thread Mixers with Tapered Thread

Stacks

The multi-pass and single-pass mixing elements included with the straight thread mixing stacks can be used with tapered thread mixing stacks using an optional adapter (part no. 17M397).

Adapter

Connect the 1-1/14 in. end of the adapter to the tapered thread stack’s manifold and the 1-3/8 in. end of the adapter to the mixer (25C003 shown). Tighten the connections at both ends until secure.

See Manifold Assembly, SA914-3A/-5A on page

63

for part information.

Material In-line Filters

Material in-line filters are installed between the mixing stack and the press. They filter the material coming from the stack to help prevent clogging.

The straight thread mixing stacks include a fac-

tory-installed in-line filter. See Mixing Stacks Supported on page 10 . The material in-line filters described

here are used with the mixing stacks as shown below.

In-line Filter Mixing Stacks

SA925-1A (3/4 in.)

SA926-1A (1/2 in.)

24R681, 25A169, SK556

24R681, 25A169, SK556

25A983* 25A990, 25A992, 25A993,

25A995, 25A997, 25A998

* Replaces the factory-installed in-line filters.

NOTE: In-line filter 25A983 cannot be used with the mini single-pass mixing stacks.

In-line Filter, SA925-1A

NOTE: Material in-line filter SA925-1A can only be used with tapered thread mixing stacks.

This filter is for a 3/4 in. NPT connection (both input and output). If a material regulator is used, the filter should be installed between the stack and the regulator.

NOTE: The 3/4 in. material filter provides a higher flow rate than the 1/2 in. filter.

Top of Filter

Stack Connects

Here

3A3103F 15

Installation

Bottom of Filter

To Press

In-line Filter, 25A983

NOTE: Material in-line filter 25A983 can only be used with straight thread mixing stacks.

This filter provides a high flow rate and can be installed on both the multi-pass and single-pass mixing stacks, except for the mini single-pass stack. The input and output connections for the filter are 1-3/8 in. (35 mm).

Top of Filter

Stack Connects Here

Bottom of Filter

To Press

In-line Filter, SA926-1A

NOTE: Material in-line filter SA926-1A can only be used with tapered thread mixing stacks.

This filter is for a 1/2 in. NPT connection (both input and output). If a material regulator is used, the filter should be installed between the stack and the regulator.

Top of Filter

Stack Connects Here

This filter is installed at the end of the mixer, between the mixer and a material regulator.

Installing in-line filter 25A983 on the straight thread mixing stack kits requires first removing the factory-installed in-line filter.

1. Loosen the nut at the bottom of the mixer and disconnect it from the 08 JIC filter fitting.

2. Remove the three screens and the filter support as shown below. Leave the o-ring when installing the new in-line filter.

Bottom of Filter

To Press

16 3A3103F

Installation

3. Connect the 08 JIC filter fitting to the bottom of in-line air filter 25A983.

4. Attach the top of the filter to the stack’s mixer.

5. Attach material regulator 25A986 to the 08 JIC filter fitting.

Material Regulators

Material regulators help to reduce pressure fluctuations and provide a more consistent material feed pressure into the press. The regulator is installed between the mixing stack and the press. If an in-line filter is used, the regulator is installed after (below) the filter.

NOTE: The mini mixing stacks 25C792, 25C794, and

25C799 do not require a material regulator as each kit includes a combined mixer-material regulator component.

Material Regulator, 25A986

NOTE: Material regulator 25A986 is used with straight thread mixing stacks.

Two configuration options are available for this material regulator. The only difference between the two configurations is that one includes a gauge to monitor outbound pressure and the other does not include the gauge.

The input and output connections for this material regulator are 08 JIC.

See page 46 in

Parts for more information.

8 JIC

NOTE: Replacement kits are available for the factory-installed in-line filters. See

In-line Filter Replacement Kits on page 38

.

3A3103F 17

Installation

Two regulator options are offered for the tapered thread mixing stacks 24R681, 25A169, and SK556. Both regulators include a gauge for monitoring pressure

Material Regulator, SA921-G

NOTE: Material regulator SA921-G is used with tapered thread mixing stacks.

This regulator is for a 3/4 in. NPT connection (both input and output) and would be used with material in-line filter

SA925-1A.

Material Regulator Features

All four of the material regulators described in this section have a pressure adjustment control that allows you to manually increase or decrease output pressure. Turn the adjustment control clockwise to increase pressure and counterclockwise to decrease pressure.

Material Regulator, SA920-G

NOTE: Material regulator SA920-G is used with tapered thread mixing stacks.

This regulator is for a 1/2 in. NPT connection (both input and output) and would be used with material in-line filter

SA926-1A.

Pressure Adjustment

On all of the regulator models, the input line is connected to the port marked IN and the output line is connected to the port marked OUT. All models include a ball valve for bleeding the line, if needed.

Also, the regulators have push-to-connect fittings to circulate fluid for press configurations that use chillers.

NOTE: A diaphragm isolator is located between the gauge and fluid regulator. This is to prevent material from curing inside the gauge. Material still may cure inside the diaphragm isolator on the fluid regulator side, which could prevent accurate pressure readings. Periodic maintenance helps to ensure proper functionality.

18 3A3103F

Installation

Colorant Tank Kits

There are two sizes of colorant tanks available, one for the F4-5 and one for the F4-55 and F4-55-5.

Colorant Tank Kit, 25A104

2. Connect the tank to the bracket using the screw

(3611) and nut (3612) provided in the kit.

3. Ensure all screws are tight to secure the tank.

Colorant Tank Kit, 25A105

This colorant tank is for use with the F4-5 and holds up to 3 qt (3 liters) of color material. See page

72 in

Parts for part identification.

1. To mount the tank to the F4-5, remove two of the existing bolts on a ram cylinder and attach the colorant tank bracket (3610) using the two screws

(3609) provided in the kit.

This colorant tank is for use with the F4-55 and F4-55-5 and holds up to 3 gal. (11 liters) of color material. See

page 74 in

Parts for part identification.

1. To mount the tank to the machine, attach the white tank bracket (3813) to a ram cylinder using the four hex screws (3806) included in the kit.

White Tank Bracket

3A3103F

Bracket

Tank Mounting Bracket

19

Installation

2. Attach the tank mounting bracket (3809) to the white tank bracket using two hex screws (3812) included in the kit.

3. Ensure all screws are tight to secure the tank.

4. Attach the colorant tank to the mounting bracket using two socket head screws (3810) included in the kit.

3. Connect the other end of the 1/4 in. tubing to the colorant tank air regulator on the top of the tank.

Tank Air Line Connection

4. Connect the color material line to the 06 JIC connector at the bottom of the tank.

Air Line and Color Material Line

Connections

The air line and material line connections are handled the same way for both tank kits.

1. At the machine, remove the 3/8 in. plug from one of the air line connections and replace it with the 3/8 in. x 1/4 in. reducer included in the kit.

Material Line Connection

NOTE: The connection for the material line depends on

if you are using a color flow meter or not. See Color

Flow Meter Kits and Color Injector Kits on page 21

to complete installation.

2. Connect the 1/4 in. tubing that is included with the kit to the reducer at the machine.

20 3A3103F

Installation

Color Flow Meter Kits

The color flow meter provides feedback to the system about the flow of the color material and automatically adjusts to maintain the color setpoint, based on the feedback and the settings in the Advanced Display Module (ADM).

NOTE: There are two color flow meter kits available for use with the F4 Series. Kit 25A103 can be used for most color materials. Kit 25A161 should be used for high viscosity material.

NOTE: See the Fluid Automation F4 Series Setup-Operation manual 335028 for information about calibrating the color flow meter and color injector.

1. Connect the colorant tank’s material line to the 06

JIC inlet connection on the color flow meter. See

Colorant Tank Kits on page 19 .

2. Connect the color material line from the color injector to the 06 JIC outlet connection on the flow meter.

3. Connect the cable included with the color flow meter kit to the cable connection on the flow meter.

Cable to

Electronic

Enclosure

Inlet

Connection

Outlet

Connection

NOTE: Always use Color F/M 1 if you are only using one press. Color F/M 2 can be used for the second connection in a dual press configuration, or if two injectors are used on a single press.

Color Injector Kits

The color injector connects to the mixing stack and is used to add color to the silicone material so it can be mixed in the stack prior to being dispensed by the press.

NOTE: There are two color injector kits available for use with the F4 Series. Kit 25C478 is used with straight thread mixing stacks and kit 25A108 is used with tapered thread stacks.

Install 25C478

Two configurations (25A993 and 25A998) of the straight thread mixing stacks come with color injectors already installed. If you need to replace the color injector or want to install a color injector on another straight thread stack, use kit 25C478.

Mount color injector 25C478 onto the stack as shown below. (Stack 25A993 is shown.)

1. Loosen the nut (part no. 17L385) at the top of the mixer and separate the mixer from the manifold assembly.

2. Connect the color injector kit to the mixer and manifold assembly and torque the nuts to 25-30 ft-lbs

(30-40 N•m).

4. Connect the other end of the cable to the electronic enclosure at one of the Color F/M connections. See page

9

for a diagram of the electronic enclosure’s connections.

3A3103F 21

Installation

Install 25A108

Color injector 25A108 is connected onto the stack at the mixer as shown below. (Stack 24R681 is shown.) Apply ceramic tape to the NPT threads on the color injector prior to mounting it on the mixer.

2. Connect the 1/4 in. air line tubes from the color injector to the injector solenoid on the stack.

Inject Color Air Hose

Connects Here

Retract Injector Air Hose

Connects Here

Color Injector Connections

The following steps apply to both 25C478 and 25A108.

1. Attach the color material line from either the colorant tank or the color flow meter (depending on the configuration) to the color injector using the 06 JIC quick disconnect.

3. Connect the cord included with the kit to the stack’s

solenoids at C1. See page 48 (25C478) or page

69

(25A108) in Parts for part identification.

Color 1 Cable

Color Material

Line

Retract Color Injector Air Hose Connection

Inject Color Air Hose Connection

NOTE: The disconnect has a check mechanism on both sides to prevent colorant from pouring out when not attached.

B C1 A

Stack Cables

4. Connect the other end of the cord to the cable included in the kit and connect the cable to the electronic enclosure at the Color 1 connection. See page

9

for a diagram of the electronic enclosure’s connections.

22 3A3103F

Installation

Continuous Level Sensor Kits

Do not install these sensors while the machine is operating or when air is supplied to the system.

Removing hex nuts from the ram assemblies while the machine is operating could cause personal injury or damage the machine. Follow the Pressure Relief

Procedure on page

6 before proceeding with

installation.

The continuous level sensors are designed to measure the amount of material left in the drums and provide feedback to the system. The material ratio can then be adjusted so the drums are emptied at the same time.

Continuous Level Sensor, 25A100

This sensor kit is for the F4-55 and F4-55-5. It includes two sensors, each with a bracket and hardware for mounting the sensors to the machine. This kit also includes cables for connecting each sensor to the continuous level cables running from the electronic enclo-

sure. See page 77 in

Parts for part identification.

3. Mount the sensor with the bracket as shown below and attach and tighten the hex nuts on the ram beams until secure.

Ram Beam Hex Nuts

4. Connect the cables (4104) included in the kit to the top of the string pot sensors (4101).

5. These cables then attach to pre-installed cables that run from the electronic enclosure through the cable track and hose guide. Look for the cables marked E located near the A and B air motors. Connect them to the cables (4104) running from the sensors.

String Pot

Bracket for String

Pot Connection

Follow these steps to install the sensors on both the A and B sides.

1. Remove the hex nut from the bolt on the end of each ram beam nearest to the electronic enclosure.

2. Using the screws (4103) included in the kit, attach each of the string pot sensors (4103) to the brackets

(4101).

6. Attach the string pots (4102) to the string connection brackets located on the electronic enclosure brace.

Use the screws (4103) included in the continuous level sensor kit to attach the string to the bracket on each side.

3A3103F 23

Installation

7. Adjust the height of the pre-installed leveling clamps to 5.38 in. (137 mm) from the bottom of each ram beam to the top of the leveling clamps.

These sensors are mounted on the ram motor plates behind the ADM and light tower.

1. Remove the hex nuts from the bolts on each ram motor plate closest to the ADM.

2. Using the screws (4205) included in the kit, attach each of the string pot sensors (4203) to the brackets

(4201).

5.38 in.

(137 mm)

Secondary Bracket Bolts

Leveling

Clamps

Continuous Level Sensor, 25A101

This sensor kit is for the F4-5 and includes two sensors, each with a bracket for mounting to the machine and another bracket for connecting the string pot. This kit also includes cables for connecting each sensor to the continuous level cables running from the electronic enclosure. See page

78

in Parts for part identification.

Motor Plate Hex Nuts

3. Mount each sensor with the bracket as shown above and reattach the ram motor plate hex nuts, but do not fully tighten them.

4. Add the secondary bracket bolts (4204) included in the kit to orient the sensors as shown above.

Secure the bolt with the nuts (4206) included in the kit.

5. Tighten the ram hex nuts until secure.

6. Connect the cables (4207) included in the kit to the top of the string pot sensors (4203).

7. These cables then attach to pre-installed cables that run from the electronic enclosure through the cable track and hose guide. Look for the cables marked E located near the A and B air motors. Connect them to the cables (4207) running from the sensors.

24 3A3103F

Installation

8. Remove the screws from the ram brackets next to the piston rods.

String Connection Bracket String Pot

9. Place the string connection brackets (4202) on the ram brackets as shown above and replace and tighten the screws until secure.

10. Attach the string pots (4203) to the brackets. Use the screws (4205) included in the kit to attach the string to the bracket on each side.

11. Adjust the height of the pre-installed leveling clamps to 3.75 in. (95 mm) from the bottom of each ram motor plate to the top of the leveling clamps.

NOTE: See the Fluid Automation F4 Series Setup and

Operation manual 335028 for information about setting up and calibrating the sensors in the ADM software.

5-Gallon Pail Girdle, 25A160

This is intended for use with the F4-55 machine. The pail girdle is placed around 5-gallon pails that are used to contain material dispensed from the machine. The pail girdle reinforces the pail to help keep it from cracking or breaking during use.

To place the girdle on a pail, loosen the three clamp handles until the pail fits inside the girdle. Slide the pail into the girdle and tighten the clamp handles until secure.

NOTE: Do not over-tighten the girdle as it could damage the pail.

3.75 in.

(95 mm)

Leveling

Clamps

3A3103F 25

Installation

Pressure Transducer Kit, 25C237

The pressure transducer kit is used to monitor mixing stack pressure through the system instead of using the stack’s gauges. Pressure information is transmitted by the pressure transducer to the system’s ADM.

NOTE: This kit can be used with straight thread or tapered thread stacks. The 1/2 NPT x 08 JIC adapter

(4410) included in the kit is required when connecting to a straight thread stack.

There are two pressure transducers in each kit. One end of each is connected to the stack (pressure A and pressure B) and the other end is connected to Fluid Control

Module 2 (FCM 2) in the electronic enclosure.

NOTE: A second pressure transducer kit can be used to monitor additional pressures in the system or a second stack. On the ADM, these connections are pressure C and pressure D. When using a second kit, pressure A and B must still be connected to FCM 2 and pressure C and D must be connected to FCM 1.

Follow these steps to install the pressure transducer kit.

See page 80

in Parts for part identification.

1. Remove both gauges from the stack.

a. For tapered thread stacks, install the two pressure sensors by connecting the 1/2 in. NPT pressure transducer adapters (4405) to the stack where the gauges were removed. Use ceramic tape on the NPT fittings.

b. For straight thread stacks, install the 1/2 NPT x

08 JIC adapters (4410) to the stack where the gauges were removed. Then connect the two

NPT pressure transducers to the adapters.

Install Adapter

Connect Pressure Transducer

NOTE: The pressure transducers can also be used with

the stack adapter kit 25D011 (see page 12 ). Remove

the gauges and install the pressure sensors (4403) directly into where the gauges were removed, as shown below. Do not use the pressure transducer adapters

(4405) or the 1/2 NPT x 08 JIC adapters (4410) for this installation.

A B

26

Remove Gauge

Connect Pressure Transducer

2. Connect each pressure sensor (4403) to the cables

(4404) included in the kit and run the cables to the machine’s electronic enclosure.

3A3103F

Installation

3. Insert the cables through an available opening in the

F4 Series machine’s electronic enclosure and connect the cable from pressure A on the stack to port 6 and the cable from pressure B on the stack to port 7 on FCM 2.

Using Small Shot Mode

If the pressure transducer kit is being installed to run in small shot mode, the custom software blue token included in the kit must be inserted into FCM2. See the

Fluid Automation F4 Series Setup and Operation manual 335028 for more information.

Also, the restrictor that comes with the kit needs to be installed between the outlet of the dosing valve and the stainless steel u-tube that connects to the flow meter on the F4 series machine.

1. Loosen and remove the fittings that connect the u-tube to the dosing valve and flow meter.

2. Insert the restrictor (4108) into the tube with the flange near the top as shown below.

4. If a second pressure transducer is being used on the F4 System, connect the cable into port 6 for pressure C and port 7 for pressure D on FCM 1 as shown below.

Restrictor

FCM1

Port 7

FCM2

Port 7

U-tube

Port 6

C D

Port 6

A B

5. Insert the custom software blue token included in the kit into FCM2. This is required to run the machine in small shot mode.

NOTE: See the Fluid Automation F4 Series Setup and

Operation manual 335028 for information about the pressure sensor operation in the ADM software.

NOTE: If there is material in the tube, clean out enough of it to allow the restrictor to be completely inserted into the tube.

3. Reattach the u-tube to the dosing valve and flow meter and tighten the fittings until secure.

The dosing valve’s JIC adapter should fit tightly against the top of the restrictor.

NOTE: When you are using small shot mode, the pressure transducer kit can only be used with a single press.

It cannot be used with the dual press kit.

NOTE: See the Fluid Automation F4 Series Setup and

Operation manual 335028 for information about running the F4 series machine in small shot mode.

3A3103F 27

Installation

NOTES:

28 3A3103F

Parts

F4-55 Caster Kit, 24X218

3 1

1

3 2

Parts

4 2

2

F IG . 1: Casters

1

2

3

4

Ref Part

24X217

121495

127048

127076

Description

BRACKET, caster, white

CASTER, swivel, w/brake, 800 lbs

SCREW, machine, hex, flange, m10 x1.5 x 25

NUT, hex, flange, serrated, m10

Quantity

4

4

32

16

1

2

Apply sealant to all male threads as needed.

Torque items to 30-35 ft-lbs (41-47 N•m).

3A3103F 29

Parts

Dual Press Kit, 25A102

1. Apply tape to all male threads as needed.

114

115

113

112

107

106

111

110

109

105

104

101

F IG . 2: Dual Press

103

102

Ref Part Description

101 123980

102 113833

FITTING, swivel, 3/4 x 1/2, mf, sst, 3.5

TEE, pipe, female

103 15428-5-SS FITTING, elbow, 90, 1/4 npt, mm, ss, 4k, 3

104 FAA081100 VALVE, check 3/4 npt, fxf, 4410 psi, ss

105 16R883

106 24P719

107 94/1027/98

109 128058

FITTING, nipple, reducing, 3/4 x 1/2

VALVE, 1/2 in. ball

ADAPTER, jic 12 x 1/2 in. npt, mm, ss, 3k, 316

FITTING, tee, 3/8 in. od, push

110 502570

111 114373

112 128055

113 128054

114 256459*

115 256460*

FITTING, tee, 1/2 in. npt

FITTING, nipple, 1/2 npt, sst hex

FITTING, bushing, 1/2 npt x 1/8 npt, ss

FITTING, elbow, st, 90, 1/8 npt, ss

KIT, A side valve (Red)

KIT, B side valve (Blue)

* Ensure you are using use the correct color-coded part for each side.

4

4

2

2

2

1

4

4

Quantity

2

2

4

4

4

2

105

104

103

30 3A3103F

Second Press Cable Kit, 25A106

201

202 203

Parts

204

F IG . 3: Second Press Cable

Ref Part Description

201 128197

202 127949

CABLE, cga, m12, 5 pin, fxm 8, 4 pin, m

HARNESS, splitter, m12

203 24M122 CORD, set, euro/male, din/female, rev

204 128441 CABLE, cga, m12, spin, m, 4m, pigtail

Quantity

1

1

2

1

3A3103F 31

Parts

Straight Thread Multi-pass Mixing Stack, 25A990-993

308 309

310

310

306

307

305

301

309

304

309

317

326

324

3

3

3

302

3 325

323

328

327

3 Torque items to 25-30 ft-lbs (30-40 N•m).

F IG . 4. Straight Thread Multi-pass Stack

32 3A3103F

Ref Part Description

301

25B014*

25A918*

302 25A876

304 172479 

305 25A920

306 551295

307

25B000

25B001

MANIFOLD, assy, valve, 12 jic

MANIFOLD, assy, chck vlvs, 12 jic

MIXER, assy, 5 pass, sst

TAG, warning

BRACKET, valve, stack, white

SCREW, mach, pan hd

MANIFOLD, assy, stack, 2-valve

MANIFOLD, assy, stack, 3-valve

308 117126

309 17L943

SCREW, shcs m5 x16

LABEL, identification, stack

310 61/0027/88 TUBE, 0.313 od, polyflo, nat

323 17L352 SUPPORT, screen, filter

324 040768†

325 040769†

326 040770†

327 25C478

328 17L384

SCREEN, woven wire, 1 in. dia, 80 mesh

SCREEN, woven wire, 1 in. dia, 100 mesh

SCREEN, woven wire, 1 in. dia, 200 mesh

KIT, color, injection

FITTING, filter, 8 jic

Quantity 25A990 25A992 25A993

1

1

1

1

1

2

1

3 ft

1

1

1

1

4

1

1

1

1 









































































* Assembly 25B014 includes manifold 25A918. Mixing stack kit 25A990 uses only 25A918.

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

† Parts are available in rebuild kit 25A915.

Parts

3A3103F 33

Parts

Straight Thread Single-pass Mixing Stack, 25A995-998

408 409

410

410

406

405

407 401

409

3

409

404

3

3

402

427

3 Torque items to 25-30 ft-lbs (30-40 N•m).

F IG . 5: Straight Thread Single-pass Stack

426

424

34

3 425

423

428

3A3103F

Ref Part

25B014*

401

25A918*

Description

MANIFOLD, assy, valve, 12 jic

402 25C003

404 172479

405 25A920



MANIFOLD, assy, chck vlvs, 12 jic

MIXER, assy, 12 element, sst, large

TAG, warning

BRACKET, valve, stack, white

406 107530 SCREW, mach, pan, hd

407

25B000

25B001

408 117126

MANIFOLD, assy, stack, 2-valve

MANIFOLD, assy, stack, 3-valve

SCREW, shcs m5 x 16

409 17L943 LABEL, identification, stack

410 61/0027/88 TUBE, 0.313 od, polyflo, nat

423 17L352

424 040768†

425 040769†

426 040770†

427 25C478

428 17L384

SUPPORT, screen, filter

SCREEN, woven wire, 1 in. dia, 80 mesh

SCREEN, woven wire, 1 in. dia, 100 mesh

SCREEN, woven wire, 1 in. dia, 200 mesh

KIT, color, injection

FITTING, filter, 8 jic

† Parts are available in rebuild kit 25A915.

Quantity 25A995 25A997 25A998

1

 

1



1

  

1

  

1

1

2

4

1

1

3 ft

1

1

1

1

1

1

































* Assembly 25B014 includes manifold 25A918. Mixing stack kit 25A995 uses only 25A918.

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

























Parts

3A3103F 35

Parts

Multi-pass Stack Mixer, 25A876

For straight thread mixing stacks.

512 (x15)

516

518

4

503 (x2)

6

506 (x10)

507 (x2)

513 (x2)

4

504 (x2)

514 (x2)

508 (x2)

5 1

F IG . 6: Straight Thread Multi-pass Mixer

515 (x2)

502 (x2)

Ref Part Description

501 17L156

502 17L157

HOUSING, mixer, 5 pass, sst, 1/2 in. bore

CAP, mixer, 5 pass, sst, 1/2 in. bore

503 C20272† PACKING, o-ring

504 120901† O-RING

505 17L339† SEAL, .375 x .25o x .25 long

506 112556 SCREW, cap, sch

507 25B010† SEAT, 8 jic

508 17L353 HOUSING, screen, filter, 8 jic

509 17L340

512 ---*

CYLINDER, water jacket, 2.5 x 4.23 lg

MIXER, cartridge

513 17L385 NUT, housing, filter

514 559013† O-RING, (-024) fluoroelastomer-75 duro

515 116197 FITTING, elbow, 5/16 od x 1/8 nptf

--- Not available for individual sale.

† Parts are available in rebuild kit 25B005.

* Available in pack of 30 (part no. 25B003) or pack of 150 (part no. 25B004).

2

2

2

2

2

1

15

Quantity

1

2

2

2

2

10

36

501

505 (x2)

509

1

4

5

Torque items to 27-39 ft-lbs (37-53 N•m).

Do not over tighten.

Apply a light coating of lubricant.

6

Apply red thread sealant to threads as needed. Wipe off any excess adhesive.

Torque to 10-12 ft-lbs (13-16 N•m).

3A3103F

Parts

Single-pass Stack Mixer, 25C003

For straight thread mixing stacks.

614

608 (x2) 4

607 (x2)

4

603 (x2)

602 (x2)

1 5

609 (x2)

4

F IG . 7: Straight Thread Single-pass Mixer

605

Ref Part Description

601 17L946

602 17L945

603 17L385

TUBE, mixer, sst, 12 element, lg

ADAPTER, flange to 1 1/8-16

NUT, housing, filter

604 129169

605 17L947

RING, retaining, od, 1.437

CYLINDER, water jacket

606 ---* CARTRIDGE, mixer

607 122237† PACKING, o-ring, 029, solvent resist

608 121370† PACKING, o-ring 022

609 559013† O-RING, (-024) fluoroelastomer-75 duro

614 116197 FITTING, elbow, 5/16 od x 1/8 nptf

Quantity

1

2

1

6

2

2

2

2

2

2

--- Not available for individual sale.

† Parts are available in rebuild kit 25B008.

* Available in pack of 24 (part no. 25B006) or pack of 120 (part no. 25B007).

601

604 (x2)

606 (x6)

1

4

5

Torque items to 25-30 ft-lbs (30-40 N•m).

Apply a light coating of lubricant to o-rings. Use sparingly.

Apply red thread sealant to threads as needed.

3A3103F 37

Parts

In-line Filter Replacement Kits

For straight thread mixing stacks.

701

702

703

704

705

706

707

708

F IG . 8: In-line Filter Replacement Kits

Ref Part Description

701 17L385 NUT, housing, filter

702 17L353 HOUSING, screen, filter, 8 jic

703 040770 SCREEN, woven wire, 1in. dia, 200 mesh

704 040769 SCREEN, woven wire, 1 in. dia,100 mesh

705 040768 SCREEN, woven wire, 1 in. dia, 80 mesh

706 17L352 SUPPORT, screen, filter

707 559013 O-RING, (-024) fluoroelastomer-75 duro

708 17L384 FITTING, filter, 8 jic

--- Not available for individual sale.

Quantity 25A909 25A985 25A915

1 

1

1



  

1

1













1

1

1









 

38 3A3103F

Parts

Manifold Assembly, 25B014

For straight thread mixing stacks.

806

1 808 1

2

801

2

2

806 1

2

802 2

1 804

807

1 Torque items to 27-39 ft-lbs (37-53 N•m). Do not over tighten.

2

3

Apply red thread sealant to threads as needed.

Torque items to 25-30 ft-lbs (30-40 N•m).

4

Apply ceramic tape to tapered male threads as

F IG . 9: Straight Thread Manifold Assembly

803

3

Ref Part Description

801 25A918 MANIFOLD, assy, chck vlvs, 8 flange

802 129298 FITTING, connector, 1/4 bspt, 5/16 t

803 123129 NUT, tube, 3/4 jic

804 129134 ADAPTER, jic 8 x 1/4 npt, mxf, ss

805 113654 GAUGE, pressure, fluid, sst

806 129133 ADAPTER, jic 12 x jic 8, mxm, ss

807 24Z119 VALVE, 2-way, pneu, sst, 3k max

808 17L656 FITTING, adapter, 8 jic x 12 jic flange

Quantity

1

4

2

2

2

2

2

2

805 4

1 804

2

802

807

3A3103F 39

Parts

Manifold, 25A918

For straight thread mixing stacks.

903

1 2

2 906

906a

903b

902

1

2

Apply food grade lubricant to threads as needed and torque to 65-70 ft-lbs (88-95 N•m).

Apply food grade lubricant to threads and o-ring and torque to 30-40 in-lb (3.5-4.5 N•m).

F IG . 10: Straight Thread Manifold

Ref Part Description

901

902

17L430

25B012

MANIFOLD, sst,12 jic to 1 3/8-20

SEAT, 10 jic

903 25A913 VALVE, check,12 jic

903a 126959 BALL, ceramic, si-n

903b 121084

903c 17L415

SPRING

RETAINER, spring, check valve, 12 jic

906 25C012 PLUG, needle, injector, assy

906a 168518 PACKING, o-ring

Quantity

1

2

1

1

2

1

1

1

40

901

903c

903a

3A3103F

Parts

Manifold On/Off Valves, 24Z119

For straight thread mixing stacks

1016

1008

1009

1 1011

1010

1004

1003

4 5

1017

1005

6

1016

1007

1

2

3

Place seal into bearing with spring facing outward.

Apply food grade lubricant to the chamber on shaft. Press shaft through bearing and seal using retainer to hold seal in place.

Clean threads on shaft and tapped hole in ball holder. Apply blue thread sealant and torque to 41 in-lbs (4.6 N•m).

F IG . 11: Straight Thread Manifold On/Off Valves

1013

3

1015

1004

1006 2

1002

1001

5

4

5

6

Clean threads on coupling and tapped hole in air cylinder.

Apply blue thread sealant. Tighten until seated.

Torque to 140 in-lbs (16 N•m).

Torque to 85 in-lbs (9.5 N•m).

Ref.

Part

1001 117083

1002 129040

1003 17L407

1004 17L391

1005 121194

Description

SCREW, shcs m6 x 70

CYLINDER, air, 50 mm bore, 5 mm stroke

RETAINER, shaft, valve, shut-off ball

SPACER, air cylinder

SCREW, shcs, m5 .8 x 30, ms

1006 17L406‡ SHAFT, valve, shut-off ball

1007 17L381 PLATE, valve, mounting

1008 25C005‡ BODY, valve, shut-off w/seat

1009 17L388‡ BEARING, valve shaft

1010 127734† SEAL, double lip, pe, .187 x .437

1011 17L390 DISK, seal retainer

1013 106553† PACKING, o-ring

1015 24Z118‡ BALL, socket assy, .406 dia

1016 25B010† SEAT, 8 jic

1017 15H108  LABEL, safety, warning, pinch

Quantity

4

1

1

4

4

1

1

1

1

1

1

1

1

3

2

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

† Parts are available in repair kit 25B017.

‡ Parts are available in repair kit 25B015.

3A3103F 41

Parts

Stack Solenoid Blocks, 25B000 and 25B001

For straight thread mixing stacks.

1102

1108(x2)

25B001

1104(x4)

1106

1

1103

1105

1 Apply pipe sealant to all male threads as needed.

1101(x3)

1105

25B009

25B000

1101(x2)

F IG . 12: Straight Thread Solenoid Blocks

Ref Part Description

1101 060247† SOLENOID, pneumatic, 1/8 in. npt

1102 060255 PLATE, end, kit

1103 100721 PLUG, pipe

1104 129138 CONNECTOR, 1/8 npt x 5/16 tube, mxf, pltd

1105 121021 MUFFLER, 1/4 npt

1106 121018 FITTING, elbow, male, swivel, 1/4 npt

1107 070408 SEALANT, pipe, sst

1108 123371† FITTING, connector, 1/4 tub x 1/8 npt, b

† Parts are available in Solenoid Add-On Kit 25B009

25B000

Quantity

2

1

1

4

2

1

1

25B001

Quantity

3

1

1

4

2

1

1

2

42 3A3103F

Shut-off Valve, 25A987

For straight thread mixing stacks.

1

1205

2

1204

2

1

2

Torque to 27-39 ft-lbs (37-53 N•m).

Apply red sealant to tapered threads as needed.

F IG . 13: Straight Thread Shut-off Valve

Ref Part Description

1201 24Z119 VALVE, 2-way, pneu, sst, 3k max

1202 125781 FITTING, union, 8 jic x 8 jic, sst

1203 123598 ADAPTER, 8 jic x 1/4 in. npt

1204 129132 PLUG, hex, 8 jic, ss

1205 129298 CONNECTOR, 5/16 tube x r1/4, f x m, brs

Quantity

1

1

1

1

2

1203 2

1201

1202

1

Parts

3A3103F 43

Parts

Two-pass Mixer Assembly, 25B016

For straight thread mixing stacks.

2

1302 1

1303 1304

2

F IG . 14: Straight Thread Two-pass Mixer

Ref Part Description

1301 SM396-324 MIXER, 2 pass, 16 cartridges, 1/4 np

1302 SK513

1303 17L955

1304 17L385

JACKET, water, 322, 324, 2 pass

FITTING, adapter, 8 jic x 1/2 npt, m

NUT, housing, filter

Quantity

1

1

2

2

1301

1

Apply a light coating of anti-seize lubricant to all male threads as needed.

2

Apply ceramic tape to all male fluid fittings as needed. Do not use dope.

44 3A3103F

Parts

Material In-line Filter, 25A983

For straight thread mixing stacks

1402

1403

1401(x8)

1

1404

1406

1407

1

Torque to 29 ft-lbs (39 N•m).

F IG . 15: Straight thread In-line Filter

Ref Part Description

1401 121167

1402 17L792

SCREW, shcs, m8 x 40

CAP, inlet, 2.5 dia. filter

1403 FAA040512† SCREEN, filter, 2.5 od, 80 mesh, sst

1404 FAA040513† SCREEN, filter, 2.5 od, 100 mesh, sst

1405 FAA040514† SCREEN, filter, 2.5 od, 200 mesh, sst

1406 17L940

1407 109458†

SUPPORT, filter, 2.5 in. dia, 303 ss

PACKING, o-ring

1408 17L793

1409 108526†

1410 112887 

CAP, outlet, 2.5 dia. filter

PACKING, o-ring, ptfe

TOOL, wrench, spanner

 Not shown.

† Parts are available in repair kit 25B018.

Quantity

8

1

1

1

1

1

1

1

1

1

3A3103F

1405

1409

1408

45

Parts

Material Regulator, 25A892 and 25A899

For straight thread mixing stacks.

1511 (x6)

1516

1507

1502

1514

1522 (x4)

1506

1501

1518 (x2)

1508 (x6)

1

1519

1526

6

1529

1509

1515

4

1510

1525

1504

1517

1503

1513

1505

1512

1530 6

1528

1527

6

1

4

6

Torque to 28-30 ft-lbs (38-40 N•m). Tightening sequence should be in a star pattern.

Apply a light coating lubricant to spherical end as needed.

Apply tape to all male NPT threads as needed.

F IG . 16: Straight Thread Material Regulators

Ref Part Description

1501 C38312‡

1502 ---†

1503 ---†

O-RING, -019 fluoroelastomer a 75 duro

DIAPHRAGM, regulator, polypropylene

DIAPHRAGM, regulator, ptfe

1504 FAA040308 SPRING,COMP, 1.43 od x 2.13 lg, 7, 921

1505 FAA040309‡ BALL, 11/32 dia, tc, gr 25, 92 rc

1506 FAA040310‡ SPRING, comp, conical, sa921

1507 FAA040480 NUT, nlock, hex, 1/4-28, gr 2, zin

1508 109114 SCREW, cap, sch

1509 FAA040484 NUT, jam, hex, 5/16-24, gr 5, zink

1510 25A911 COVER, assy, regulator

1511 108788

1512 17L382

WASHER, m8

HOUSING, regulator

1513 SA920005‡ VALVE, assy, retainer, seat

1514 SA920006‡ SCREW, stem, valve, cs, chrome

1515 SA920007 SCREW, hhc, 5/16-24 x 1.88, cs, cust

1516 SA920008

1517 SA921005

CAP, retainer/guide, spring, cs

PLATE, oscillator, spring, cs, zink

1

1

1

1

1

1

6

1

1

6

25A899

With

Gauge

1

1

1

1

1

1

1

1

1

1

1

1

1

6

1

1

6

25A892

Without

Gauge

1

1

1

1

1

1

1

46 3A3103F

1518 25B010

1519 121399

1522 116197

1525 C20272†

1526 080690

1527 121907

1528 080803

1529 166866

1530

17L895

15K815

SEAT, 8 jic

PACKING, o-ring 012 f x 75

FITTING, elbow, 5/16 od x 1/8 nptf

PACKING, o-ring

GAUGE, press, 0-1k psi, 1/4 nptm, bm

FITTING, nipple, hex, 1/4 npt, sst, swv

VALVE, ball, 1/4 in. f, 2k psi, 316 ss

FITTING, elbow, street

ADAPTER, regulator, gauge

PLUG, dummy, transducer

--- Not available for individual sale.

† Parts are available in kit 25A914.

‡ Parts are available in repair kit 25B013.

4

1

1

2

1

1

1

1

1

4

1

2

1

1

Parts

3A3103F 47

Parts

Color Injector, 25C478

For straight thread mixing stacks.

1601

4

1607

1606 (other side)

1605

1608

1604 1

1603

2

4

1 Apply red sealant to threads and torque item to

27-39 ft-lbs (37-53 N•m).

Apply ceramic tape to NPT threads as needed.

Cut to 18 inches long each.

1613

2

1611

F IG . 17: Straight Thread Color Injector

Ref Part Description

1601 SN751-1A

1602 17M441

1603 25B010

INJECTOR, assy, color

ADAPTER, 1-3/8 in. x jic 8

SEAT, 8 jic

1604 17L353

1605 17L385

HOUSING, screen, filter, 8 jic

NUT, housing, filter

1606 17L943 LABEL, identification, stack

1607 61/0001/88 TUBE, 250 od, poly

1608 559013

1611 081076

O-RING, (-024) fluoroelastomer-75 duro

HOUSING, body, qd, 1/4 nptm, crplt, brs

1612 080071

1613 24E899

1614 125750

FITTING, elbow, 90, jic 6 x 1/4 npt, mf

CABLE, 5 pin, mf, 4.0, molded

CORD SET, euro/male, din/female, rev

Quantity

1

1

1

1

1

1

3

1

1

1

1

1

48

1602

1612

1614

3A3103F

NOTES:

Parts

3A3103F 49

Parts

Mini Single-pass Mixing Stack, 25C794/99

1716

1716

1705 (x2)

1

1704

2

1703 (x2) 3

1715

1

1702 (x2)

1701

1

1706 (x2)

2

2

1714

1711

1710

1713 (x4)

1716

1707 (x2)

4

2

3

4

1

Torque to 27-39 ft-lbs (37-53 N•m). Do not over-tighten.

Apply sealant to threads as needed.

Torque items to 25-30 ft-lbs (34-40 N•m).

Apply ceramic tape to all male threads as needed.

F IG . 18: Mini Single-pass Stack Mini-shots

1708

1709

1712 (x4)

50 3A3103F

Ref Part

1701

25C792

25C793

1702 17L656

1703 123129

1704 129133

1705 24Z119

1706 129134

1707 080103

1708 17S280

1709 25C797

1710 25A920

1711 25B000

1712 117029

1713 107530

1714 117126

1715 61/0027/88

1716 17L943

Description

REGULATOR, chilled, w/shut off valve

REGULATOR, chilled, w/o shut off valve

FITTING, adapter, 8 jic x 12 jic flange

NUT, tube, 3/4 jic

ADAPTER, jic (12) x jic (08), mxm, ss

VALVE, 2-way, pneu, sst, 3k max

ADAPTER, jic (08) x 1/4 pt, mxf, ss

GAUGE, 5000, psi, liquid, 2.5 in.

INSULATOR, valve

BRACKET, valve, white

BRACKET, valve, stack, white

MANIFOLD, assy, stack, 2-valve

SCREW, shcs m6 x 25

SCREW, cap, sch, hex

SCREW, shcs m5 x 16

TUBE, 0.313 od, polyflo, nat

LABEL, identification, stack

2

1

1

1

2

2

Quantity 25C794 25C799

1 

1

2

2

2















4

2

1

4

4 ft

1

















































Parts

3A3103F 51

Parts

Mixer-Material Regulator Component, 25C792/93

1812

1844

1806

1805

1813

7

1803

1817

1804

1816

1810

1809

1815 4

1841

1825

1801

1842 1814

1802

1807

1808 1

1811

1843 1822

1844

7 8

1837

1860

1844

1847

1849

7 1851

1840 7

1858 7 8

1857

1822

8

1839

7 1819

7 1854

1856

1838

1835

1836

7 1850

1835

7 1819

7

1859

1857

1850 7

1846

1848

1851 7

1858 7

1855 7

8

1853 8

1852 7 8

1854 7

1861

1

Torque to 28-30 ft-lbs (38-40 N•m). Tightening sequence should be in a crisscrossing pattern.

4

Apply a light coating of lubricant to spherical end as needed.

6.

Apply tape to all male npt threads as needed.

7 Apply high-temperature lubricant to O.D. thread and o-rings.

8 Torque items to 65-70 ft-lbs (88-95 N•m).

F IG . 19: Mixer-Material Regulator

52 3A3103F

Parts

Ref Part Description

1825 C20272†

1835 109450

1836 15U932

1837

17S226

17S227

1838 106553

1839 15Y627

1840 256210

1841 25D114

1842 125779

1843 110475

1844 110208

1846 17L352

1847 040768‡

1848 040769‡

1849 040770‡

1850 103413

1851 559013‡

1852 17S230

1853 17L385

1854 GC2057

1855 17S228

1856 17S225

1801 C38312

1802 ---†

1803 ---†

O-RING, -019 fluoroelastomer a 75 duro

DIAPHRAGM, regulator, polypropylene

DIAPHRAGM, regulator, ptfe

1804 FAA040308 SPRING, comp, 1.43 od x 2.13 lg, 7, 921

1805 15W305 BALL, carbide, 25 cc, 50 cc

1806 FAA040310 SPRING, comp, conical, sa921

1807 FAA040480 NUT, nlock, hex, 1/4-28, gr 2, zin

1808 109114 SCREW, cap, sch

1809 FAA040484 NUT, jam, hex, 5/16-24, gr 5, zink

1810 25A911

1811 108788

1812 17S224

1813 SA920005

COVER, assy, regulator

WASHER, flat

HOUSING, regulator, w/valve, sst

VALVE, assy, retainer, seat

1814 SA920006

1815 SA920007

1816 SA920008

1817 SA921005

1819 556555

1822 116197

SCREW, stem, valve, cs, chrome

SCREW, hhc, 5/16-24 x 1.88, cs, cust

CAP, retainer/guide, spring, cs

PLATE, oscillator, spring, cs, zink

O-RING, -012 fluoroelastomer-a 75 duro

FITTING, elbow, 5/16 od x 1/8 nptf

PACKING, o-ring

PACKING, o-ring

SEAT, valve needle, high press

RETAINER, seat, valve

RETAINER, seat, no valve

PACKING, o-ring

PACKING, o-ring #2-116, ptfe

VALVE, dispense, hp

SEAT, 6 jic

FITTING, union, 06 jic x 06 jic, sst

FITTING, street, tee

PLUG, pipe, headless

SUPPORT, screen, filter

SCREEN, woven wire, 1 in. dia, 80 mesh

SCREEN, woven wire, 1 in. dia, 100 mesh

SCREEN, woven wire, 1 in. dia, 200 mesh

PACKING, o-ring

O-RING, (-024) fluoroelastomer-75 duro

ADAPTER, mixer, regualtor

NUT, housing, filter

O-RING, o-ring, fluoroelastomer, 2-013

TUBE, plastic mixer,12 x .25 dia

HOUSING, adapter, mixer

1

1

3

3

2

1

1

1

1

1

1

1

5

1

2

1

1

2

2

1

1

1

1

1

1

6

1

1

6

1

1

1

1

1

1

1

1

Quantity 25C792 25C793

1  

1

1

1

1





























































































































































3A3103F 53

Parts

Ref Part

1857 25B012

1858 25A913

1859 512532

1860 517269

1861 172479 

Description

SEAT, 12 jic

VALVE, check, 12 jic

ELEMENT, mixer static

VALVE, drain cock

TAG, warning

--Not available for individual sale.

‡ Parts are available in rebuild kit 25A915.

Quantity 25C792

2

2

1

1

1

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

† Parts are available in kit 25A914.











25C793











Stack Bracket Kit, 25C998

1.5 in.

(38.1 mm)

1.13 in.

(28.7 mm)

1902

1901

NOTE: 25C792 shown for mounting purposes only.

1903 (x4)

F IG . 20: Stack Bracket Kit

Ref Part Description

1901 17S279 INSULATOR, regulator

1902 25C796 BRACKET, regulator, white

1903 120913 SCREW

Quantity

1

1

4

54 3A3103F

Parts

Stack Adapter Kit, 25D011

2005 (x2) 2007 1 2

2008

2004

2003 (x2)

2006

2002

2001 3

F IG . 21: Stack Adapter Kit

Ref Part Description

2001 080103 GAUGE, 5000, psi, liquid, 2.5 in.

2002 17T095 FITTING, adapter

2003 111457 PACKING, o-ring

2004 17T096 FITTING, adapter

2005 25B010 SEAT, 8 jic

2006 123129 NUT, tube, 3/4 jic

2007 17L656 FITTING, adapter, 8 jic x 12 jic flange

2008 17T211 FITTING, reducer, 08 jic x 12 jic, fxm, s

Quantity

2

2

2

2

2

2

2

2

JIC Adapters (

Sold Individually

)

Part Description Image

17T211 FITTING, reducer, 08 jic x 12 jic, fxm, s

125781 FITTING, union, 08 jic x 08 jic, sst

128442 FITTING, adapter, 12 jic x 08 jic, fm, ss

2008

2004

1 Torque to 27-39 ft-lbs (37-53 N•m).

Do not over-tighten.

2 Apply sealant to threads as needed.

3 Apply ceramic tape to all male threads as needed.

3A3103F 55

Parts

Tapered Thread Mixing Stack, 24R681

2103

2118

2102

2118

2104

2110

2101

2108

2109

2119

F IG . 22: Tapered Thread Stack 24R681

Ref Part Description

2101 SA914-5A

2102 96/0105/99

2103 SK579

2104 61/0001/88

MANIFOLD, mixer, assy, gun, 1/2 npt

SCREW, shc, 1/4-20 x 1.50, ms, e

MANIFOLD, pneumatic, 3-solenoid, rh

TUBE, 1/4 in. od, poly

2108 114373

2109 SM396-324

2110 SK513

2114 172479 

2118 94/1027/98

FITTING, nipple, 1/2 npt, sst hex

MIXER, 2 pass, 16 cartridges, 1/4 npt

JACKET, water, 322, 324, 2 pass

TAG, warning

ADAPTER, jic 12 x 1/2 npt, mm, ss, 3k, 316

2119 114496 FITTING, nipple, 1/2 npt x 3/4 npt, ss, 5k

2120 61/0002/88  TUBE, 3/8 in. od, poly

Quantity

1

2

1

4.7 ft

1

1

1

1

2

1

15 ft

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

 Not shown.

2114

1. Use ceramic sealant tape on all male fluid fitting threads; do not use pipe dope.

2. Use PTFE thread seal tape and/or pipe sealant on all male air fitting threads.

56 3A3103F

Parts

Water Jacket, SK513

For tapered thread mixing stacks.

2201

2203 2201

2202 1 2

2205

2202

1 2

2204

2205

1 Apply a light coating of anti-seize lubricant to all male threads as needed.

2 Apply ceramic tape to all male threads as needed.

NOTE: 2 x ref. 1802 are located on the other end of the water jacket.

F IG . 23: Tapered Thread Water Jacket for Mixer

Ref Part Description

2201 FAA040560 SCREW, shcs, 10-32 x 3.5, sst

2202 101970 PLUG, skt hd, 1/4 npt, ss

2203 SM321003 JACKET, water, 16 cartridge

2204 SM321005 JACKET, water, 16 cartridge

2205 94/0704-1/96 FITTING, elbow, swvl, 1/4 tube x 1/4 npt

Quantity

4

4

1

1

4

3A3103F 57

Parts

Tapered Thread Mixer SM396-322

For tapered thread mixing stacks.

2304

2307

2305

2302 (inside) 2303

4

2309

2301

2

2305

2301

2

2306

2303

4

2

4

Apply a light coating of lubricant to seals.

Apply ceramic tape to all male threads as needed.

F IG . 24: Tapered Thread Mixer

Inside SK513

Ref Part

2301 555690

2302 ---*

2303 101970

Description

O-RING, -120 fluoroelastomer-a 75 duro

CARTRIDGE, mixer

PLUG, skt hd, 1/4 npt, ss

2304 SM396004 CAP, 2 pass, mixer, top, sm396-324

2305 SM321001 TUBE, element, 1.0 in. od x 16.0, sst

2306 SM396002 CAP, 2 pass, mixer, bot, sm396-322

2307 SM396003 ROD, tie, sm 396-322, 324, 3/8-16

2308 112913

2309 103975

NUT, hex

WASHER, lock, 3/8

Quantity

4

16

2

1

2

1

2

2

2

* Available in pack of 24 (part no. 25B006) or pack of 120 (part no. 25B007).

23108

58 3A3103F

Tapered Thread Mixing Stack, 25A169

2406

2404 2404

510

2407

2401

2413

2412

2402

2403

1. Use ceramic sealant tape on all male fluid fitting threads; do not use pipe dope.

2. Use PTFE thread seal tape and/or pipe sealant on all male air fitting threads.

F IG . 25: Tapered Thread Stack 25A169

Ref Part Description

2401 SA914-5A

2402 114373

2403 SM370-24

MANIFOLD, mixer, assy, gun, 1/2 npt

FITTING, nipple, 1/2 npt, sst hex

MIXER, 2 pass, 24 elements

2404 94/1027/98

2406 61/0001/88

ADAPTER, jic 12 x 1/2 npt, mm, ss, 3k, 316

TUBE, 1/4 in. od, poly

2407 SK579 MANIFOLD, pneumatic, 3-solenoid, lh

2408 61/0002/88  TUBE, 3/8 in. od, poly

2412 96/0105/99

2413 172479 

SCREW, shc, 1/4-20 x 1.50, ms, e

TAG, warning

Quantity

1

2

1

2

4.7 ft

1

15 ft

2

1

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

 Not shown.

Parts

3A3103F 59

Parts

Water Jacket and Mixer, SM370-24

For tapered thread mixing stacks.

2515

2503 2507

2509

2501

2 2502

2

Apply a light coating of lubricant to seals.

3

4

Apply sealant to threads as needed.

Apply ceramic tape to all male threads as needed.

6 Pipe plug ref 2105 must be flush to ref. 2109.

2508

3 6

2505

2501 2

2506

4 2504

2501

2

2511

F IG . 26: Tapered Thread Water Jacket and Mixer

2509

Ref Part Description

2501 115719 PACKING, o-ring, 015,v iton

2502 FAA040231 MIXER, 0.363 x 12 el, sst

2503 500171

2504 124588

2505 110208

SCREW, shcs, 1/4-20 x 1.75, ss

SCREW, cap, sh, 1/4-20 x 1.25 lg, sst

PLUG, pipe, 1/8 npt, ss

2506 104071 PLUG, pipe, 1/16 npt, ss

2507 SM370001 CAP, 2 pass,mixer, top, sm370-24

2508 SM370002 CAP, 2 pass, mixer, bot, sm370-24

2509 SM370003 HOUSING, 2 pass, mixer, sm370-24

2511 101970

2515 125412

PLUG, pipe, 1/4 npt, ss

FITTING, elbow, male, swivel

Quantity

4

2

4

2

1

4

2

1

1

2

2

2501

2 2506

4 2508

60 3A3103F

Parts

Tapered Thread Mixing Stack, SK556 and SK556-2A

2609

2602

2610 2610

2602A

2601

2604

2611

1. Use ceramic sealant tape on all male fluid fitting threads; do not use pipe dope.

2. Use PTFE thread seal tape and/or pipe sealant on all male air fitting threads.

F IG . 27: Tapered Thread Stack SK556

2603

SK556

Ref Part Description

2601 SA914-3A MANIFOLD, mixer, assy, gun, 1-1/4 - 18th

2602 SK579 MANIFOLD, pneumatic, 3-solenoid, lh

2603 SM327-WJ MIXER, water, jacket, medical

2604 SM327-12

2605 172479 

MIXER, 12 element, medical

TAG, warning

2609 61/0001/88 TUBE, 1/4 in. od, poly

2610 94/1027/98 ADAPTER, jic 12 x 1/2 npt, mm, ss, 3k, 316

2611 96/0105/99 SCREW, shc, 1/4-20 x 1.50, ms, e

2618 61/0002/88  TUBE, 3/8 in. od, poly

SK556-2A

Ref Part

2602A SK579-2A

Description

MANIFOLD, pneumatic, 4-solenoid, lh

Quantity

1

1

1

1

1

4.7 ft

2

2

15 ft

Quantity

1

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

 Not shown.

3A3103F

2605

61

Parts

Water Jacket, SM327-WJ, and Mixer, SM327-12

For tapered thread mixing stacks.

SM327-WJ

2703

2704

2702

2701

2704

2701 (inside)

SM327-12

2703

2704

2702 (inside)

F IG . 28: Tapered Thread Water Jacket and Mixer

SM327-WJ

Ref Part

2701 112781

2702 24P868

2703 040644 

2704 154662

Description

ELBOW, swivel, 90 deg

KIT, housing, mixer, water, jacket

RETAINER, ring, external, ss

PACKING, o-ring

SM327-12 - Inside SM327-WJ

Ref Part Description

2701 FAA040586 MIXER, 12 element, ss

2702 040704 SCREW, hollow, lock, steel

2703 94/0370/98 PLUG, skt hd, 1/4 npt, ss

2704 SM327003 HOUSING, mixer, assy, 16 mmx 12 el

 Not shown.

Quantity

2

1

1

2

Quantity

1

1

2

1

62 3A3103F

Parts

Manifold Assembly, SA914-3A/-5A

For tapered thread mixing stacks.

2805 2806

2801

2805 2801

2803

2804

2802

2807 (inside)

2808

F IG . 29: Tapered Thread Manifold Assembly

SA914-3A

Ref Part Description

2801 SG263-1A GUN, shut off, single, mat'l

2802 080103 GAUGE, 5000 psi, liquid, 2.5 in.

2803 16C633 FITTING, nipple, hex, 1/2 x 1/4, m x m, ss

2804 108417

2805 080856

2806 24P867

2807 108519

ELBOW, female, 1/4 npt, fxf, 5k, sst

VALVE, check, 25#, ss, 1/2 in. nptm

KIT, manifold, base, 3-way, assy

PACKING, o-ring

SA914-5A - Parts above and the following:

Ref Part Description

2808 SA914007 ADAPTER, sa 914, 1/2 in. nptf

Adapter for straight thread mixers:

Ref Part Description

2808A 17M397  ADAPTER, 1-3/8 in. x 1-1/4 in.

 Order separately.

Quantity

2

2

2

2

2

1

1

Quantity

1

Quantity

1

3A3103F

2808A

2803

2804

2802

63

Parts

Manifold On/Off Valves, SG263-1A

For tapered thread mixing stacks.

2907

2904 (x3)

2905

2917

2911

2914

2913

2912

2902

2919

2903

2

2920

2906

1 2918 (x4)

2901

2908

2909

1

2915

1

2910

F IG . 30: Tapered Thread Manifold On/Off Valves

2921

2922

1

2

Lubricate air cylinder ID and seals with lithium grease.

Apply fluid seals with white mineral oil fluid.

Ref Part Description

2901 107204† PACKING, o-ring

2902 SG263008† SEAT, carbide, .500 ball,. 999 od

2903 01161S† SEAL, poly, 9/16 od, 5/16 id, 1/8 cs

2904 FAA041448 SCREW, set, hex, socket, 10-24

2905 SG263004 WASHER, gun, single, mat'l

2906 SG263003 CYLINDER, gun, single, mat'l

2907 123371 FITTING, connector, 1/4 tub x 1/8 npt, b

2908 SG263002 PISTON, gun, single, mat'l

2909 156641†

2910 00095B†

PACKING, o-ring

O-RING, packing, o-ring, buna

2911 SG263001 CAP, gun, single, mat'l

2912 112781 ELBOW, swivel, 90 deg

2913 112756

2914 C19277

SCREW, cap, socket hd

WASHER, lock, split, hi-collar

2915 C20145† PACKING, o-ring, buna-n

2917 SG263005† PLUNGER, gun, single, mat'l

2918 297862 SCREW, cap, flat head

2919 SG263006† BEARING, gun, single, mat'l

2920 SG263007 BODY, gun, single, mat'l

2921 SG263009 FITTING, gun, single, 1-3/16-12th dm,

2922 172479  TAG, warning

† Parts are available in repair kit 25A173.

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

1

1

1

1

1

1

1

1

Quantity

1

1

1

3

1

1

1

1

1

1

1

4

1

64 3A3103F

Parts

Solenoid Blocks, SK579/-2A

For tapered thread mixing stacks.

3004 1

SK579

3006

3007

3002

1 Apply pipe sealant to all male threads as needed.

3003 1

SK579-2A

3005

3009

3008 3001

3008

F IG . 31: Tapered Thread Solenoid Block

Ref Part Description

3001 060247

3002 060255

3003 100721

3004 123371

3005 080111

3006 121018

SOLENOID, pneumatic, 1/8 in., npt

PLATE, end, kit

PLUG, pipe

FITTING, connector, 1/4 tub x 1/8 npt, b

MUFFLER, 1/4 in. npt, brass

FITTING, elbow, male, swivel, 1/4 npt

3007 21604-01 PLUG, plug, tube, plastic, 1/4 in. dia.

3008

SR645006 PLATE, solenoid, base

SR645010 PLATE, mounting, 4-valve

3009 15D256 SCREW, cap, sch

SK579

Quantity

3

1

2

6

2

1

1

1

SK579-2A

Quantity

4

1

2

8

1

1

4

2

1

2

3009

3A3103F 65

Parts

Material In-line Filter, SA925-1A

For tapered thread mixing stacks.

3108

3104

3102

1

3101

3107

3103

3105

3109

3101

1

3 2

3110

3106

1

2

Apply a light coating of lubricant to seals.

Apply a light coating of anti-seize lubricant to threads.

3 Apply ceramic tape to all male threads.

F IG . 32: Tapered Thread In-line Filter SA925-1A

Ref Part Description

3101 112245 PACKING, o-ring

3102 FAA040512 SCREEN, filter, 2.5 od, 80 mesh, sst

3103 FAA040513 SCREEN, filter, 2.5 od,100 mesh, sst

3104 FAA040514 SCREEN, filter, 2.5 od, 200 mesh, sst

3105 FAA040540 NUT, hex, 5/16-18, cs, gr8, u-coat

3106 FAA040541 SCREW, hhc, 5/16-18 x 2.50, cs, gr8, u

3107 SA925001 HOUSING, outlet, 3/4 npt

3108 SA925003 HOUSING, inlet, 3/4 npt

3109 SA925006 SUPPORT, screen

3110 123111 FITTING, nipple, hex, 3/4 npt, 3k, ss

Quantity

2

1

1

1

4

4

1

1

1

1

66 3A3103F

Parts

Material In-line Filter, SA926-1A

For tapered thread mixing stacks.

3205

3

1 3201

2

3206

3203

3208

3204

3202

3209

3207

3 2

1

2

Apply a light coating of lubricant to seals.

Apply a light coating of anti-seize lubricant to threads.

3 Apply ceramic tape to all male threads.

F IG . 33: Tapered Thread In-line Filter SA926-1A

Ref Part Description

3201 103413

3202 040768†

3203 040769†

3204 040770†

3205 114238

PACKING, o-ring

SCREEN, woven wire, 1 in. dia, 80 mesh

SCREEN, woven wire, 1in. dia, 100 mesh

SCREEN, woven wire, 1 in. dia, 200 mesh

SCREW, cap, hex hd

3206 101970 PLUG, pipe, hdls

3207 SA926001 HOUSING, outlet, 1/2 in. npt

3208 SA926002 HOUSING, inlet, 1/2 in. npt

3209 SA926003 SUPPORT, screen

† Parts are available in rebuild kit 25A915.

Quantity

2

1

4

1

1

1

1

1

1

3A3103F 67

Parts

Material Regulators, SA920-G and SA921-G

For tapered thread mixing stacks.

3301

3303 3302

3304

3310

3312

3314

3315

3309

3319

3318

3307

3317

3305

3306

3326

3327

3328

3325 (x4)

F IG . 34: Tapered Thread Material Regulators

3313

Ref Part Description

3301 --

3302 --

O-RING, -019 fluoroelastomer a 75 duro

DIAPHRAGM, polypropylene, sa92x

3303 -- DIAPHRAGM, ptfe, sa92x

3304 FAA040308 SPRING, comp, 1.43 od x 2.13 lg, zinc

3305 FAA040309 BALL, 11/32 dia, tc, gr 25, 92 rc

3306 FAA040310 SPRING, comp, conical, sa921

3307 FAA040480 NUT, nlock, hex, 1/4-28, gr 2, zin

3308 --SCREW, shc, 10-32 x 0.88, ss

3309 FAA040484 NUT, jam, hex, 5/16-24, gr 5, zinc

3310 SA920001

3311 SA920002

3312

SA920003

SA921001

CHAMBER, spring, cap, sst

PLUG, spring, cap, cs

BASE, material, regulator (SA920-G)

BASE, in/out, matl, 3/4 npt (SA921-G)

3313 SA920005

3314 SA920006

3315 SA920007

3316 SA920008

3317 SA921005

3318 ---

3319 080690

3325 ---

3326 121907

3327 080803

3328 ---

VALVE, assy, retainer, seat

SCREW, stem, valve, cs, chrome

SCREW, hhc, 5/16-24 x 1.88, ss, cust

CAP, retainer/guide, spring, cs

PLATE, oscillator, spring, cs, zinc

FITTING, nipple, 1/4 mpt x .875 sst

GAUGE, press, 0-1 kpsi, 1/4 nptm, bm

FITTING, elbow, swvl, 1/4 tube x 1/4 npt

FITTING, nipple, hex, 1/4 npt, sst, swv

VALVE, ball, 1/4 in. f, 2k psi, 316 ss

FITTING, elbow, street

1

1

1

1

20

1

1

1

Quantity

1

1

1

1

1

1

1

1

1

1

1

4

1

1

1

1

3311

3316

3318

3308 (x20)

3312 Bottom View

--- Not available for individual sale.

 Parts are available in kit SA920K.

68 3A3103F

Color Injector Kit, 25A108

For tapered thread mixing stacks.

3401

1 Apply pipe sealant to all male threads as needed.

1

3402

3403

3405

F IG . 35: Tapered Thread Color Injector

Ref Part Description

3401 SN751-1A INJECTOR, assy, color

3402 081076 HOUSING, body, qd, 1/4 npt m, crplt, brs

3403 080071 FITTING, elbow, 90, jic 6 x 1/4 npt, mf

3405 24E899

3406 125750

CABLE, 5 pin, male/female, 4.0 m

CORD SET, euro/male, din/female, rev

Quantity

1

1

1

1

1

3406

Parts

3A3103F 69

Parts

Color Injector Assembly, SN751-1A

3510

8 3529

3521

3530

3513 1

3507

2 3518

3532

8

3531

4 3

3545

7 6

3525

3533

3519

3503

3534

6 7

3527

3511

1

3501

5 3

3535

3524

3 5

3551

3509

1

3514

3504

3516

1

3508

3513

1

3506

3505

3515

1

3502

3517

1

3550

3512

1

3523

3526

3528

3546

3

4

1

2

Apply a light coating of lubricant to seals.

Apply a light coating of lubricant to piston.

Apply a light coating of anti-seize lubricant to threads.

Torque fasteners to 16-18 in-lbs or 2 ft-lbs (2 N•m).

F IG . 36: Injector Assembly

7

8

5

6

Torque fasteners to 95-98 in-lbs or 8 ft-lbs (11 N•m).

Apply a light coating of anti-seize lubricant to all male threads.

Apply ceramic tape to all male threads.

Apply PTFE tape to all male threads.

Ref Part Description

3501 SN750002

3502 SN751002

3503 SN751003

3504 SN751004

3505 SN751005

3506 SN751006

3507 SN751007

3508 SN751008

3509 SN751009

3510 17E105

3511 556553

3512 106555

3513 559013

3514 160516

3515 555684

INJECTOR, screw, color, injector

BLOCK, color, injector

INSERT, color, injector

PIN, color, injector

CAP, front, color, injector

SEAL, retainer, color, injector

PISTON, color, injector

CYLINDER, color, injector

CAP, rear, color, injector

ROD, push, color

O-RING, -008 fluoroelastomer-a 75 duro

PACKING, o-ring

O-RING, (-024) fluoroelastomer-75 duro

PACKING, o-ring, 214

O-RING, -018 fluoroelastomer-a 75 duro

3516 01070B

3517 01071U

SEAL, poly, 9/16 od, 5/16 id, 1/4 cs

SEAL, poly, 7/16 od, 3/16 id, 1/4 cs

3518 020080 BEARING, sleeve, 7/16 in., od x 5/16in.

3519 FAA040247 WIPER, d, style, 5/16 in. od, buna

70

1

1

1

1

1

1

1

1

1

2

Quantity

1

1

1

1

1

1

1

1

1

3A3103F

3521 17E104

3523 040652

3524 556511

3525 080006

3526 080431

3527 080268

3528 080270

3529 080503

3530 080502

3531 080143

3532 080459

3533 080504

3534 SN751001

3535 C19810

3545 102410

3546 SN751021

3550 172479 

3551 7606-08

RING, lock, rotation

SCREW, bleeder, 1/4-28 x 59/64 lg

SCREW 1/4-20 x 4.50 soc hd cap

VALVE, check, 1/4 npt x 1/4 npt, sst

SPRING, 50 psi, ss

VALVE, insert, ss

POPPET, ss

COUPLING, qc, 1/8in. nptm x 1/8 in. flow

COUPLING, 1/8 in. flow x 1/4 in. od (.170 in. id)

FITTING, 1/8 in. nptm x 1/8 in. qc

HOSE, 1/8 in. x 1/4 in. od (.170 in. id)

COUPLING, qc, 1/4 in. nptf x 1/4 in. flow

BODY, valve, color, injector

SCREW, cap, socket hd

SCREW, cap socket hd, #6

CAP, nose, injector, color

TAG, warning

O-RING, o-ring, buna n, 2-011

3

1

1

1

1

1

1

4

1

1

1

1

4

1

1

1

1

1

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

Parts

3A3103F 71

Parts

Colorant Tank Kit, 25A104

3605

3601

1 Apply pipe sealant to all male threads as needed.

3603

1

1

3602

F IG . 37: Colorant Tank 25A104

Ref Part Description

3601 ST802

3602 16A006

3603 122991

TANK, 3-quart, feed, cs, nkl-plt

FITTING, elbow, street, sst

ADAPTER, jic 6 x 1/4, mm, ss, 6k, 316

3604 123112 FITTING, t, 1/4 tube, prestolock, brs

3605 61/0001/88 TUBE, 1/4 in. od, poly

3607 23210-01

3609 128457

FITTING, reducer, tube, 3/8 x 1/4 tube

SCREW, mach, hex flange, hd

3610 25A110

3611 111195

3612 801020

BRACKET, tank, 3l

SCREW, cap, flange, hd

NUT, lock, hex

Quantity

1

1

1

1

10 ft

1

2

1

1

1

3607

3604

3611

3609

3610

3612

72 3A3103F

Parts

3-quart Tank, ST802

3705

3706

3704

3707

3711

3713

3702

3703

3710

3701

3712

3712

3709

3708

3714

3717

3718

F IG . 38: 3-quart Tank

Ref Part Description

3701 00181B O-RING, buna, 254, 70 d

3702 94/0762/99 VALVE, relief, 1/4 npt, m, 115 psi, sil

3703 080003

3704 555443

REGULATOR, air, 0-100 psi, 1/4" npt

FITTING, nipple 1/4 npt x .875 sst

3705 121022

3706 113911

3707 ST802002

3708 ---

FITTING, elbow, male, 1/4 npt

GAUGE, pressure, air

TANK, lid, feed, 3-qt, (2)1/4 npt

KIT, tank, main, feed, 3-qt, 1/2 npt

3709 ST802003 PLATE, follow, 3-quart, uhmw

3710 96/0445/99 SCREW, shc, 3/8-16 x 2.00, ms, e

3711 109058

3712 104123

SCREW, cap, hex head

WASHER, lock, spring

3713 102025 NUT, full, hex, regular

3714 L0000095  LABEL, plte, warning-do not service

3717 16C633

3718 080803

FITTING, nipple, hex, 1/2 x 1/4, mxm, ss

VALVE, ball, 1/4 in. f, 2k psi, 316 ss

--- Not available for individual sale.

Quantity

1

1

1

1

1

1

1

1

1

4

1

2

2

1

1

1

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

3A3103F 73

Parts

Colorant Tank Kit, 25A105

3805

3807

1 Apply pipe sealant to all male threads as needed.

3804

3801

3810 (x2)

3809

1

3802

F IG . 39: Colorant Tank 25A105

3803

1

Ref Part Description

3801 ST830

3802 16A006

3803 122991

TANK, 3 gallon, feed

FITTING, elbow, street, sst

ADAPTER, jic 06 x 1/4, mm, ss, 6k, 316

3804 123112 FITTING, t, 1/4 tube, prestolock, brs

3805 61/0001/88 TUBE, 1/4 in. od, poly

3806 114182

3807 23210-01

3809 24P891

3810 121112

SCREW, mach, hex flange

FITTING, reducer, tube, 3/8 x 1/4 tube

KIT, bracket, mount, tank

SCREW, cap, socket head

3811 C19843 SCREW, cap, socket head

3812 ST830007 BLOCK, mount, tank

3813 25A114

3814 127048

BRACKET, tank, 11 l, white

SCREW, mach, hex, flange, m10 x 1.5 x 2

Quantity

1

1

1

1

10 ft

4

1

2

1

1

2

1

2

74

3813

3806

3814

3812

3811

3A3103F

Parts

3-gallon Tank, ST830

3903

3904

3905

3907

3911

3913

3906

3902

3912

3912

3910

3901

3909

3908

3914

3917

3918

F IG . 40: 3-gallon Tank

Ref Part Description

3901 00192B O-RING, 2-265

3902 94/0762/99 VALVE, relief, 1/4 npt, m, 115 psi, sil

3903 080003

3904 555443

3905 121022

REGULATOR, air, 0-100 psi, 1/4" npt

FITTING, nipple 1/4 npt x .875 sst

FITTING, elbow, male, 1/4 npt

3906 113911 GAUGE, pressure, air

3907 ST830001 TANK, lid, feed

3908 --KIT, tank, main, feed

3909 ST830005 TANK, plate, feed

3910 96/0445/99 SCREW, shc, 3/8-16 x 2.00, ms, e

3911 109058 SCREW, cap, hex head

3912 104123

3913 102025

WASHER, lock, spring

NUT, full, hex, regular

3914 L0000095  LABEL, plte, warning-do not service

3917 16C633

3918 080803

FITTING, nipple, hex, 1/2 x 1/4, mxm, ss

VALVE, ball, 1/4 in. f, 2k psi, 316 ss

--- Not available for individual sale.

Quantity

1

1

1

1

1

1

1

1

1

4

1

2

2

1

1

1

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

3A3103F 75

Parts

Color Flow Meter Kits, 25A103 and 25A161

1 Apply pipe sealant to all male threads as needed.

1

4002

4004

F IG . 41: Color Flow Meter

Ref Part Description

4001

---

---

METER, gear, assy, G3000HR

METER, gear, assy, G3000

4002 122991 ADAPTER, jic 6 x 1/4, mm, ss, 6k, 316

4003 122961 ADAPTER, swvl, jic 6 x 1/4 npt, fm, ss, 5

4004 17E305 CABLE, m12 x cir, 5p x 3p, mxf, 4m

--- Not available for individual sale.

Quantity

1

1

1

1

1

25A103

25A161

4001

4003

1

76 3A3103F

Continuous Level Sensor Kit, 25A100

4104 (x2)

4103 (x10)

F IG . 42: Continuous Level Sensor 25A100

Ref Part Description

4101 25A257 BRACKET, sensor, assy, white

4102 17E314 SENSOR, pot, string

4103 116475 SCREW, shcs, m 4 x 12

4104 17E317 CABLE, gca, 5p x 6p, mxf

Quantity

2

2

10

2

4101 (x2)

4102 (x2)

Parts

3A3103F 77

Parts

Continuous Level Sensor Kit, 25A101

4207

4203

4205

4202

F IG . 43: Continuous Level Sensor 25A101

Ref Part Description

4201 25A328 BRACKET, sensor, assy, 5 gal, white

4202 25A345 BRACKET, string, sensor, white

4203 17E314 SENSOR, pot, string

4204 127048 SCREW, mach, hex, flange, m 10 x 1.5 x 2

4205 116475 SCREW, shcs, m 4 x 12

4206 109209 NUT, lock, hex

4207 17E317 CABLE, gca, 5p x 6p, mxf

Quantity

2

2

2

2

10

2

2

4204

4206

4201

78 3A3103F

5-Gallon Pail Girdle, 25A160

4302

4301

4303

F IG . 44: Pail Girdle

Ref Part Description

4301 FAA040220 ROD, jig latch bolt, 3/8-16 thds

4302 FAA040518 SCREW, shc, shldr, 3/8 x 1, ss

4303 FAA040540 NUT, hex, 5/16-18, cs, gr8, u-coat

4304 ---

4305 24R368

KIT, pail, girdle, weldment

KIT, clamp, tee, handle

--- Not available for individual sale.

Quantity

3

3

3

1

3

4304

4305

Parts

3A3103F 79

Parts

Pressure Transducer Kit, 25C237

4409 4408

4404

4403

F IG . 45: Pressure Transducer

Ref Part Description

4402 121399 PACKING, o-ring, 012 f x 75

4403 16A093 SENSOR, pressure, fluid outlet

4404 124409 CABLE, m12, 5 pin, rev key, m/f, 3m

4405 16G492 ADAPTER, pressure transducer, hlf

4407 128648  PROTECTOR, wire, corrugated, 1 in.

4408 17M919 INSERT, restrictor, .078

4409 25C443 TOKEN, gca, key, lsr, small shot

4410 126975 FITTING, adapter, 1/2 nptf x 8 jicm, ss

 Not shown.

Quantity

2

2

2

2

10 ft

2

1

2

4410

4402

4405

80 3A3103F

Technical Data

Technical Data

Fluid Automation F4 Series

Mixing Stacks: 25A990, 992, 993; 25A995, 997, 998; 25C792, 794, 799;

Material Regulators: 25A892, 25A899; Material Filters: 25A909, 25A983

US

Maximum Operating Pressure - all except

25A983

3000 psi

Maximum Operating Pressure - 25A983

Maximum Air Pressure

Maximum Coolant Pressure

Viscosity range

Wetted parts (fluid)

Metric

241 bar, 24.1 MPa

2610 psi

145 psi

180 bar, 18.0 MPa

10 bar, 1 MPa

100 psi

50,000 to 5,000,000 cps

7 bar, 0.7 MPa

50,000 to 5,000,000 MPa-s

303/304 SST, 17-4 H1150 SST, acetal (POM), HDPE, UHMWPE, tungsten carbide, silicon nitride, flouroelastomer

Wetted parts (coolant)

303/304 SST, nickel-plated brass, buna-n, acetal (POM), flouroelastomer, epoxy composite

Inlet/Outlet Sizes

Fluid Inlet (Mixing Stacks)

Fluid Outlet (Mixing Stacks)

Fluid Inlet/Outlet (Material Regulators)

Coolant Inlet/Outlet (Mixers)

12 JIC(m)

06 JIC(m) - 25C792, 794, 799

08 JIC(m) - all others listed above

08 JIC(f)

5/16 in tube 8 mm tube

3A3103F 81

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

Sealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents .

TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com

and select

“Where to Buy” in the top blue bar, or call to find the nearest distributor.

If calling from the US: 800-746-1334

If calling from outside the US: 0-1-330-966-3000

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions.

This manual contains English. MM 3A3103

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2015, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision F, November 2017