Danfoss VLT Soft Starter MCD 600 Installation Guide

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Installation Guide

Modbus TCP Card

VLT® Soft Starter MCD 600

vlt-drives.danfoss.com

Modbus TCP Card

Installation Guide

Contents

1

Safety

1.1

Disclaimer

1.2

Warnings

2

Introduction

2.1

Product Design

2.2

Compatibility

2.3

Network Connection

3

Installation

3.1

Installing the Expansion Card

3.2

3.3

3.4

Network Connections

3.2.1

Ethernet Ports

3.2.2

3.2.3

Cables

EMC Precautions

Network Establishment

Addressing

4

4.3

4.4

4.5

Device Configuration

4.1

Before Configuring the Device

4.2

Configuration Methods

4.6

Parameters for Configuring Network Settings

Enabling Network Control

On-board Web Server

4.5.1

Connect to the Device

4.5.2

Manage Users and Passwords

4.5.2.1

Adding a User

4.5.3

4.5.4

4.5.2.2

Deleting a User

Configuring the IP Address

Configure IoT Settings

4.5.4.1

Configuring MQTT Settings

4.5.4.2

Configuring OPC UA Settings

Scanning the Network

4.6.1

Identifying the Device with Ethernet Device Configuration Tool

5

PLC Configuration

5.1

Configuration Requirements for PLC

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Modbus TCP Card

Installation Guide

6

Operation

6.1

Requirements for Successful Operation

6.2

Device Classification

6.3

6.4

Ensuring Safe and Successful Control

Feedback LEDs

7

Modbus Registers

7.1

Important Information

7.2

Command and Configuration Registers (Read/Write)

7.3

7.4

7.5

7.6

Parameter Management

7.3.1

Writing Parameters to the Soft Starter

Status Reporting Registers (Read Only)

Legacy Mode

7.5.1

7.5.2

Initializing Legacy Mode

Registers

Trip Codes

8

Ground Fault Protection

8.1

Overview

8.2

8.3

Connect the CT to the Ground Fault Inputs

Configure Ground Fault Protection Settings

9

Network Design

9.1

Star Topology

9.2

Line Topology

9.3

9.4

Ring Topology

Combined Topologies

10

Specifications

10.1

Connections

10.2

Settings

10.3

Network

10.4

Power

10.5

Certification

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Installation Guide Safety

1 Safety

1.1 Disclaimer

The examples and diagrams in this manual are included solely for illustrative purposes. The information contained in this manual is subject to change at any time and without prior notice. Responsibility or liability is never accepted for direct, indirect, or consequential damage resulting from the use or application of this equipment.

1.2 Warnings

W A R N I N G

-

SHOCK HAZARD

Attaching or removing accessories while the soft starter is connected to mains voltage may cause personal injury.

Before attaching or removing accessories, isolate the soft starter from mains voltage.

W A R N I N G

-

-

RISK OF PERSONAL INJURY AND EQUIPMENT DAMAGE

Inserting foreign objects or touching the inside of the soft starter while the expansion port cover is open may endanger personnel and can damage the soft starter.

Do not insert foreign objects in the soft starter with the port cover open.

Do not touch the inside of the soft starter with the port cover open.

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Modbus TCP Card

Installation Guide Introduction

2 Introduction

2.1 Product Design

The Modbus TCP Card allows the soft starter to connect to an Ethernet network and be controlled or monitored using an Ethernet communication model.

Familiarity with Ethernet protocols and networks is required to operate the device successfully. For difficulties arising from using this device with 3 rd -party products, including PLCs, scanners, and commissioning tools, contact the relevant supplier.

2.2 Compatibility

This communication expansion card is suitable for use with VLT® Soft Starter MCD 600.

The card is available in 2 versions:

• 175G0130: VLT® Soft Starter MCD 600 Modbus TCP Card

175G0030: VLT® Soft Starter MCD 600 Modbus TCP Card with Ground Fault Protection.

This manual is suitable for use with both versions.

This Installation Guide is intended for use with version 2.x of the VLT® Soft Starter MCD 600 Modbus TCP Card. Version 1.x of the

Modbus TCP Card does not support custom users, TCP connection, or IoT operation.

2.3 Network Connection

Table 1: Supported Protocols

Protocols

Modbus TCP

TCP

MQTT

OPC UA

Industrial Ethernet via Modbus TCP

Transmission control protocol to connect to port 4000 of a PC

Message queue telemetry transport

Open platform communications unified architecture

3

2

4

1

READY RUN TRIP LOCAL

Exit

Reset

Menu

Store

Soft Starter

2/T1

1/L1

4/T2

3/L2

6/T3

5/L3

Illustration 1: Overview of Network Connections

5

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Modbus TCP Card

Installation Guide

1

2

3

Soft starter

Network switch

IoT connection (MQTT/OPC UA)

Introduction

4

5

Industrial Ethernet connection to programmable logic controller

TCP connection to VLT® Motion Control Tool MCT

10. Refer to the VLT® Motion Control Tool MCT 10

Operating Guide for connection details.

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Modbus TCP Card

Installation Guide

3 Installation

3.1 Installing the Expansion Card

1 2

Installation

Illustration 2: Installing the Expansion Card

Procedure

1.

Push a small flat-bladed screwdriver into the slot in the center of the expansion port cover and ease the cover away from the soft starter.

2.

Align the card with the expansion port. Gently push the card along the guide rails until it clicks into the soft starter.

3.2 Network Connections

3.2.1 Ethernet Ports

The device has 2 Ethernet ports. If only 1 connection is required, either port can be used.

3.2.2 Cables

When connecting to the device, make sure that the cables are of 1 of the following categories:

Category 5

Category 5e

Category 6

Category 6e

3.2.3 EMC Precautions

To minimize electromagnetic interference, Ethernet cables should be separated from motor and mains cables by 200 mm (7.9 in).

If the Ethernet cable must cross motor or mains cables, the crossing should be at an angle of 90°.

3.3 Network Establishment

The controller must establish communications directly with each device before the device can participate in the network.

3.4 Addressing

Each device in a network is addressed using a MAC address and an IP address.

The device can be assigned a static IP address during configuration or can be configured to accept a dynamic IP address (via

DHCP).

The MAC address is fixed within the device and is printed on a label on the front of the device.

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Modbus TCP Card

Installation Guide Device Configuration

4 Device Configuration

4.1 Before Configuring the Device

N O T I C E

The error LED flashes whenever the device is receiving power but is not connected to a network. The error LED will flash occasionally during the configuration process.

N O T I C E

At power-up, the communication card loads the IP address stored in the soft starter.

4.2 Configuration Methods

Network communication parameters for the communication card can be set via the soft starter or via the on-board web server.

The card uses a static IP address by default. To enable DHCP addressing, set parameter 12–20 DHCP to Enable or change the setting via the on-board web server.

The IP address can be set via the programmable parameters of the soft starter.

The web server can configure the IP address and messaging settings for MQTT/OPC UA operation.

4.3 Parameters for Configuring Network Settings

Use parameters 12-8 to 12-21 to configure the network address. The parameters can be set via the Main Menu, via the Setup Tools, or by uploading a configuration file via USB Save & Load.

Parameter Default

12-8 Gateway Address

12-9 Gateway Address 2

12-10 Gateway Address 3

12-11 Gateway Address 4

12-12 IP Address

12-13 IP Address 2

12-14 IP Address 3

12-15 IP Address 4

12-16 Subnet Mask

12-17 Subnet Mask 2

12-18 Subnet Mask 3

12-19 Subnet Mask 4

12-20 DHCP

12-21 Location ID

168

0

2

255

255

255

0

Disable

192

168

0

100

192

0

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Modbus TCP Card

Installation Guide Device Configuration

4.4 Enabling Network Control

N O T I C E

If the reset input is active, the soft starter does not operate. If a reset switch is not required, use parameter 7-9 to set the reset input to normally open or fit a link across terminals RESET, COM+ on the soft starter.

Procedure

1.

Set parameter 1-1 Command Source to Network for the soft starter to accept commands from the Modbus TCP Card.

4.5 On-board Web Server

4.5.1 Connect to the Device

To configure settings using the on-board web server, the Modbus TCP Card must be installed in a soft starter, control power must be available, and the card and computer must both be connected to the Ethernet network.

The computer must use a fixed IP address (not DHCP) and the same subnet mask as the card. The default IP address for the card is

192.168.0.2. The default subnet mask is 255.255.255.0.

Once connected, the web server reports basic information about the card and the soft starter.

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Modbus TCP Card

Installation Guide

Modbus TCP

Modbus TCP

MCD 600

Device Configuration

4.5.2 Manage Users and Passwords

N O T I C E

-

-

For security reasons, define a custom administrator ID and password. The default username and password are:

Username: danfoss_admin

Password: danfoss_admin

N O T I C E

Version 1.x of the Modbus TCP Card does not support custom users.

The Modbus TCP Card supports multiple users and levels of privilege.

Users can view the home screen and IP settings.

Supervisors can view the home screen and IP settings, and they can change configuration settings.

Administrators can view the home screen, change configuration settings, and add or delete users.

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Modbus TCP Card

Installation Guide

4.5.2.1 Adding a User

1

2

3

4

Procedure

1.

Connect to the web server and click Administration.

2.

3.

Click Create new user .

Enter the new username and password.

4.

5.

6.

Click Create an account

Save changes .

.

Set privileges (user, supervisor, administrator) as appropriate.

Click

4.5.2.2 Deleting a User

Procedure

1.

Connect to the web server and click Administration .

2.

3.

Select the required entry in the user list and click Delete .

Click Delete again to confirm the action.

5

6

Device Configuration

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Modbus TCP Card

Installation Guide Device Configuration

4.5.3 Configuring the IP Address

N O T I C E

For version 1.x of the Modbus TCP Card, changes made via the web server are not stored in the soft starter and will be lost when control power is cycled.

1

2

3

Procedure

1.

2.

Connect to the web server and click IP Setting .

Edit settings as required. To enable DHCP addressing, tick the DHCP checkbox.

3.

Click Submit to send the new settings to the device.

4.5.4 Configure IoT Settings

The Modbus TCP Card supports soft starter status monitoring via IoT. The card cannot control or program the soft starter.

N O T I C E

Version 1.x of the Modbus TCP Card does not support IoT operation.

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Modbus TCP Card

Installation Guide

4.5.4.1 Configuring MQTT Settings

Device Configuration

Procedure

1.

Connect to the web server and click Configuration .

2.

3.

Select MQTT Client

Tick the Enable

.

checkbox to enable MQTT client operation.

4.

5.

6.

The MQTT client is enabled by default.

Click Connection and configure the settings as required.

Click Connections ⇒ Actions to select which information the card should publish.

Click Submit to save all settings in the card.

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Modbus TCP Card

Installation Guide

4.5.4.2 Configuring OPC UA Settings

Device Configuration

Procedure

1.

Connect to the web server and click Configuration .

2.

3.

Select OPC UA Server

Tick the Enable

.

checkbox to enable OPC UA client operation.

4.

5.

6.

The OPC UA client is enabled by default.

Click Server Configuration and configure the settings as required.

Select Actions to select the actions for different object instances.

Click Submit to save all settings in the card.

4.6 Scanning the Network

If there is no connection to the web server and the soft starter cannot be accessed physically, use the Ethernet Device Configuration

Tool to scan the network and identify the device. Changes made via the Ethernet Device Configuration Tool cannot be stored permanently in the device and will be lost when the control power is cycled.

Download the Ethernet Device Configuration Tool from www.danfoss.com

under the sections Service and Support/Downloads .

N O T I C E

If the PC has a firewall enabled, add the tool to the list of authorized programs.

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Modbus TCP Card

Installation Guide

4.6.1 Identifying the Device with Ethernet Device Configuration Tool

Procedure

1.

2.

Start the Ethernet Device Configuration Tool.

Click Search Devices .

Device Configuration

3.

 The software searches for connected devices.

Use the IP address to connect to the device via the web server.

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Installation Guide

5 PLC Configuration

5.1 Configuration Requirements for PLC

The PLC must be configured to map registers within the communication card to addresses within the PLC.

The device must be configured directly in the PLC. No extra files are required.

PLC Configuration

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Modbus TCP Card

Installation Guide Operation

6 Operation

6.1 Requirements for Successful Operation

The Modbus TCP Card must be controlled by a Modbus client (such as a PLC), which complies with the Modbus Protocol Specification. For successful operation, the client must also support all functions and interfaces described in this manual.

N O T I C E

The available features and parameter details may vary according to the model and software version of the soft starter. Refer to the VLT® Soft Starter MCD 600 Operating Guide for details of parameters and supported features.

6.2 Device Classification

The Modbus TCP Card is a Modbus server and must be managed by a Modbus client over Ethernet.

6.3 Ensuring Safe and Successful Control

Data written to the device remains in its registers until the data is overwritten or the device is reinitialized. If the soft starter is controlled via parameter 7-1 Command Override or is disabled via the reset input (terminals RESET, COM+), fieldbus commands should be cleared from the registers. If a command is not cleared, it is re-sent to the soft starter once fieldbus control resumes.

6.4 Feedback LEDs

Port 1 Port 2

TX/RX2 TX/RX1 STATUS

LINK 2 LINK 1 ERROR

Keypad

Table 2: LED Descriptions

LED name

Error

Status

Link x

TX/RX x

LED state

Off

Flashing

On

Off

Slow flash

Fast flash

Off

On

Flashing

Off

Description

No error.

System error.

Communication error.

The device is not powered up.

The device is ready but not configured.

Communication has been established.

No network connection.

Connected to a network.

Transmitting or receiving data.

No network connection.

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Installation Guide Modbus Registers

7 Modbus Registers

7.1 Important Information

N O T I C E

The available features and parameter details may vary according to the model and software version of the soft starter. Refer to the VLT® Soft Starter MCD 600 Operating Guide for details of parameters and supported features.

N O T I C E

All references to registers mean the registers within the communication card unless otherwise stated.

7.2 Command and Configuration Registers (Read/Write)

Table 3: Details of Command and Configuration Registers

Register Description Bits Details

40001 Command (single write) 0–7 To send a command to the soft starter, write the required value:

00000000 = Stop

00000001 = Start

00000010 = Reset

00000100 = Quick stop (coast to stop)

00001000 = Forced communication trip

00010000 = Start using Parameter Set 1

00100000 = Start using Parameter Set 2

01000000 = Reserved

10000000 = Reserved

8–14 Reserved

15 Must = 1

40002

40003

40004

40005

Reserved

Reserved

Reserved

Reserved

40006

40007

Reserved

Reserved

40008 Reserved

40009–40xxx Parameter management (single/multiple read or multiple write)

0–15 Manage soft starter programmable parameters.

7.3 Parameter Management

Parameters can be read from and written to the soft starter. When writing parameters to the soft starter, every parameter is updated to match the values in the PLC.

N O T I C E

While parameters are being written, the soft starter cannot start/stop the motor.

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Modbus TCP Card

Installation Guide Modbus Registers

The Modbus TCP protocol limits read/write operations to a maximum of 123 registers at one time. The registers must be consecutive.

To avoid loss of communications due to an unintentional change of network configuration, write the network address parameter settings before writing start/stop parameter settings.

7.3.1 Writing Parameters to the Soft Starter

N O T I C E

For reliable operation, the parameter block containing network configuration settings must be written first.

Procedure

1.

Configure all soft starter parameter values in the PLC as required, including IP address, gateway address, subnet mask, and

DHCP configuration.

2.

3.

Write the parameter block that includes the network parameter settings from the PLC to the soft starter.

Write the other parameter blocks from the PLC to the soft starter until all parameter values have been written.

7.4 Status Reporting Registers (Read Only)

N O T I C E

For models MCD6-0063B and smaller (soft starter model ID 1~4), the current reported via communications registers is 10 times greater than the actual value.

Table 4: Description of Read Registers

Register Description

30003

30004

30005

30006

30007

30008

30600

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Product information

Bits Details

30601 Model number

0–5

6–8

Binary protocol version

Parameter list major version

9–15 Product type code: 15 = MCD 600

0–7 Reserved

8–15 Soft starter model ID

30602

30603

30604

Reserved

Reserved

Starter state 0–4

0 = Reserved

1 = Ready

2 = Starting

3 = Running

4 = Stopping

5 = Not ready (restart delay, restart temperature check, run simulation, reset input is open)

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Installation Guide

Register Description

30605

30606

30607

30608

Current

Current

Motor temperature

Power

30609

30610

% Power factor

Voltage

30611

30612

Current

Current

30613 Current

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Modbus Registers

5

6

Bits Details

6 = Tripped

7 = Programming mode

8 = Jog forward

9 = Jog reverse

1 = Warning

0 = Uninitialized

1 = Initialized

8

9

7 Command source

0 = Remote LCP, Digital Input, Clock

1 = Network

Reserved

0 = Negative phase sequence

1 = Positive phase sequence

10–15 Reserved

0–13 Average rms current across all 3 phases

14–15 Reserved

0–9 Current (% motor FLC)

10–15 Reserved

0–7 Motor thermal model (%)

8–15 Reserved

0–11 Power

12–13 Power scale

0 = Multiply power by 10 to get W

1 = Multiply power by 100 to get W

2 = Power (kW)

3 = Multiply power by 10 to get kW

14–15 Reserved

0–7 100% = power factor of 1

8–15 Reserved

0–13 Average rms voltage across all 3 phases

14–15 Reserved

0–13 Phase 1 current (rms)

14–15 Reserved

0–13 Phase 2 current (rms)

14–15 Reserved

0–13 Phase 3 current (rms)

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Modbus TCP Card

Installation Guide Modbus Registers

Register

30614

30615

30616

30617

30618

30619

Description

Voltage

Bits Details

14–15 Reserved

0–13 Phase 1 voltage

Voltage

14–15 Reserved

0–13 Phase 2 voltage

14–15 Reserved

0–13 Phase 3 voltage Voltage

14–15 Reserved

Parameter list version number 0–7 Parameter list minor revision

Digital input state

8–15 Parameter list major version

0–15

For all inputs, 0 = open, 1 = closed (shorted)

0 = Start/Stop

1 = Reserved

2 = Reset

3 = Input A

4 = Input B

5–15 = Reserved

Trip code 0–15 See the chapter Trip Codes.

8–15 Reserved

30620–30631 Reserved

N O T I C E

The reset input is normally closed by default. If parameter 7-9 Reset/Enable Logic is set to normally open, the reported state is inverted (0 = closed, 1 = open).

7.5 Legacy Mode

The Modbus TCP Card can also operate in Legacy Mode, which uses the same registers as the clip-on Modbus RTU Module supplied by Danfoss for use with older soft starters. Some registers differ from those specified in the Modbus protocol specification.

7.5.1 Initializing Legacy Mode

If the card has been operating in Standard Mode, it must be reset before communicating in Legacy Mode. To initialize the card for

Legacy Mode, either: cycle control power, or reset register 40001 to 0 (write 0 to bits 0–15).

7.5.2 Registers

N O T I C E

For models MCD6-0063B and smaller, the current and frequency reported via communications registers are 10 times greater than the actual value.

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Installation Guide Modbus Registers

Table 5: Description of Registers in Legacy Mode

Register Description

40001

40002

Reserved

Command (single write)

Bits Details

40003 Soft starter state

0–2

To send a command to the starter, write the required value:

1 = Start

2 = Stop

3 = Reset

4 = Quick stop (coast to stop)

5 = Forced communication trip

6 = Start using Parameter Set 1

7 = Start using Parameter Set 2

3–15 Reserved

0–3 1 = Ready

2 = Starting

3 = Running

4 = Stopping (including braking)

5 = Restart delay (including temperature check)

6 = Tripped

7 = Programming mode

8 = Jog forward

9 = Jog reverse

4

5

6

1 = Positive phase sequence (only valid if bit 6 = 1)

1 = Current exceeds FLC

0 = Uninitialized

1 = Initialized

7–15 Reserved

40004

40005

40006

Reserved

Motor current

Motor temperature

0–7 Average 3-phase motor current (A)

8–15 Reserved

0–7 Motor thermal model (%)

8–15 Reserved

40007

40008

Reserved

Reserved

40009–40xxx Parameter management (single or multiple read/ write)

40600 Version

0–7

8–15 Reserved

0–5 Binary protocol version

6–8

9–15

Manage soft starter programmable parameters. See the VLT® Soft

Starter MCD 600 Operating Guide for a complete parameter list.

Parameter list version number

Product type code:

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Modbus TCP Card

Installation Guide

Register Description

40601 Model number

40602

40603

40604

Reserved

Reserved

Starter state

40605

40606

40607

40608

Current

Current

Motor temperature

Power

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Modbus Registers

Bits Details

15 = MCD 600

0–7 Reserved

8–15 Soft starter model ID

0–4 0 = Reserved

1 = Ready

2 = Starting

3 = Running

4 = Stopping

5 = Not ready (restart delay, restart temperature check, run simulation, reset input is open)

6 = Tripped

7 = Programming mode

8 = Jog forward

9 = Jog reverse

1 = Warning 5

6

0 = Uninitialized

1 = Initialized

8

9

7

Command source

0 = Remote LCP, Digital Input, Clock

1 = Network

Reserved

0 = Negative phase sequence

1 = Positive phase sequence

10–15 Reserved

0–13 Average rms current across all 3 phases

14–15 Reserved

0–9 Current (% motor FLC)

10–15 Reserved

0–7 Motor thermal model (%)

8–15 Reserved

0–11 Power

12–13 Power scale

0 = Multiply power by 10 to get W

1 = Multiply power by 100 to get W

2 = Power (kW)

3 = Multiply power by 10 to get kW

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Installation Guide Modbus Registers

Register

40609

40610

40611

40612

40613

40614

40615

40616

40617

40618

40619

Description

% Power factor

Voltage

Current

Current

Bits Details

14–15 Reserved

0–7 100% = power factor of 1

8–15 Reserved

0–13 Average rms voltage across all 3 phases

14–15 Reserved

0–13 Phase 1 current (rms)

14–15 Reserved

0–13 Phase 2 current (rms)

14–15 Reserved

0–13 Phase 3 current (rms) Current

Voltage

Voltage

14–15 Reserved

0–13 Phase 1 voltage

14–15 Reserved

0–13 Phase 2 voltage

Voltage

14–15 Reserved

0–13 Phase 3 voltage

14–15 Reserved

Parameter list version number 0–7 Parameter list minor revision

Digital input state

8–15 Parameter list major version

0–15 For all inputs, 0 = open, 1 = closed (shorted)

0 = Start/Stop

1 = Reserved

2 = Reset

3 = Input A

4 = Input B

5–15 = Reserved

Trip code 0–7 See the chapter Trip Codes

8–15 Reserved

40620–40631 Reserved

N O T I C E

The reset input is normally closed by default. If parameter 7-9 Reset/Enable Logic is set to normally open, the reported state is inverted (0 = closed, 1 = open).

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Modbus TCP Card

Installation Guide

30

31

28

29

26

27

23

24

35

36

33

34

19

20

16

18

14

15

12

13

10

11

8

9

6

7

4

5

7.6 Trip Codes

Code Description

2

3

255

1

No trip

Excess start time

Motor overload

Motor thermistor

Current imbalance

Frequency

Phase sequence

Overcurrent

Power loss

Undercurrent

Heat sink overtemperature

Motor connection

Input A trip

FLC too high

Unsupported option (function not available in inside delta)

Communications card fault

Network communication

Overvoltage

Undervoltage

Ground fault

Parameter out of range

Input B trip

L1 phase loss

L2 phase loss

L3 phase loss

L1-T1 shorted

L2-T2 shorted

L3-T3 shorted

Time-overcurrent (bypass overload)

SCR overtemperature

Battery/clock

Thermistor circuit

26 | Danfoss A/S © 2022.10

Modbus Registers

AN353424224484en-000201 / 130R0946

Modbus TCP Card

Installation Guide

80

81

78

79

76

77

74

75

82

83

84–96

71

72

60

70

58

59

56

57

Code

47

48

Description

Overpower

Underpower

LCP disconnected

Zero speed detect

SCR Itsm

Instantaneous overcurrent

Rating capacity

Current Read Err L1

Current Read Err L2

Current Read Err L3

Motor connection T1

Motor connection T2

Motor connection T3

Firing fail P1

Firing fail P2

Firing fail P3

VZC fail P1

VZC fail P2

VZC fail P3

Low control volts

Internal fault x. Contact the local supplier with the fault code (x).

Modbus Registers

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Modbus TCP Card

Installation Guide Ground Fault Protection

8 Ground Fault Protection

8.1 Overview

N O T I C E

Ground fault protection is only available on ground fault enabled option cards with soft starters running a compatible version of software. Contact the supplier for assistance.

The Modbus TCP Card can detect ground current and trip before the equipment is damaged.

Ground fault protection requires a 1000:1 or 2000:1 current transformer (not supplied). The CT should be rated 1 VA or 5 VA. The soft starter can be configured to trip at 1–50 A. If ground fault current rises above 50 A, the soft starter trips immediately.

Parameter 40-3 Ground Fault Trip Active selects when ground fault protection is active.

8.2 Connect the CT to the Ground Fault Inputs

To use ground fault protection, a common-mode current transformer (CT) must be installed around all 3 phases.

Procedure

1.

2.

Use a 1000:1 or 2000:1 CT with a rating of 1 VA or 5 VA.

Set parameter 40-5 Ground Fault CT ratio to match the CT.

3.

Connect the CT to the ground fault terminals (G1, G2, G3).

For maximum protection, the CT should be installed on the input side of the soft starter.

8.3 Configure Ground Fault Protection Settings

Ground fault protection settings must be set in the soft starter.

Parameter Description

Parameter 40-1 Ground Fault Level

Parameter 40-2 Ground Fault Delay

Sets the trip point for ground fault protection.

Shows the response of the Modbus TCP Card to ground fault variation, avoiding trips due to momentary fluctuations.

Parameter 40-3 Ground Fault Trip Active Selects when a ground fault trip can occur.

Parameter 40-4 Ground Fault Action Selects the response of the soft starter to the protection event.

Parameter 40-5 Ground Fault CT Ratio Set to match the ratio of the ground current measuring CT.

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AN353424224484en-000201 / 130R0946

Modbus TCP Card

Installation Guide

9 Network Design

9.1 Star Topology

In a star network, all controllers and devices connect to a central network switch.

Network Design

Illustration 3: Example of Star Topology

9.2 Line Topology

In a line network, the controller connects directly to 1 port of the 1 st card. The 2 nd Ethernet port connects to another card, which in turn connects to another device until all devices are connected.

Illustration 4: Example of Line Topology

N O T I C E

The device has an integrated switch to allow data to pass through in line topology. The device must be receiving control power from the soft starter for the switch to operate.

N O T I C E

If the connection between 2 devices is interrupted, the controller cannot communicate with devices after the interruption point.

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Modbus TCP Card

Installation Guide Network Design

N O T I C E

Each connection adds a delay to the communication with the next device. The maximum number of devices in a line network is

32. Exceeding this number may reduce the reliability of the network.

9.3 Ring Topology

In a ring topology network, the controller connects to the 1 st card via a network switch. The 2 nd Ethernet port of the card connects to another device, which in turn connects to another device until all devices are connected. The final device connects back to the switch.

The device supports beacon-based ring node configuration.

Illustration 5: Example of Ring Topology

N O T I C E

The network switch must support loss of line detection.

9.4 Combined Topologies

A single network can include both star and line components.

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Modbus TCP Card

Installation Guide

Illustration 6: Example of Combined Topologies

Network Design

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Modbus TCP Card

Installation Guide

10 Specifications

10.1 Connections

Soft starter

Contacts

Network

10.2 Settings

IP address

Device name

10.3 Network

Link speed

Full duplex

Auto crossover

10.4 Power

Consumption (steady state, maximum)

Reverse polarity protected

Galvanically isolated

10.5 Certification

RCM

CE

Specifications

6-way pin assembly

Gold flash

RJ45

Automatically assigned, configurable

Automatically assigned, configurable

10 Mbps, 100 Mbps (auto-detect)

35 mA@24 V DC

IEC 60947-4-2

EN 60947-4-2

32 | Danfoss A/S © 2022.10

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Modbus TCP Card

Installation Guide Specifications

Danfoss A/S © 2022.10

AN353424224484en-000201 / 130R0946 | 33

Danfoss A/S

Ulsnaes 1

DK-6300 Graasten vlt-drives.danfoss.com

Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

*130R0946*

Danfoss A/S © 2022.10

*M0025601* AN353424224484en-000201 / 130R0946

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Frequently Answers and Questions

What is the purpose of the Modbus TCP Card?
The Modbus TCP Card enables the soft starter to connect to an Ethernet network for control and monitoring using an Ethernet communication model.
What are the network connection options for the Modbus TCP Card?
The Modbus TCP Card has two Ethernet ports, allowing for either a single connection or a redundant connection.
How do I configure the network settings for the Modbus TCP Card?
Network settings can be configured using the soft starter's programmable parameters, via the on-board web server, or by uploading a configuration file.
Can I control the soft starter using the Modbus TCP Card?
Yes, by setting parameter 1-1 Command Source to Network, the soft starter will accept commands from the Modbus TCP Card.
How do I access the on-board web server of the Modbus TCP Card?
To access the on-board web server, ensure the Modbus TCP Card is installed in a soft starter and both the card and your computer are connected to the same Ethernet network. Use a fixed IP address and subnet mask on your computer that matches the card's network settings.
How do I secure the on-board web server of the Modbus TCP Card?
For security purposes, it is recommended to define a custom administrator ID and password. The default username and password are 'danfoss_admin'.
What are the user privilege levels supported by the Modbus TCP Card?
The Modbus TCP Card supports multiple user levels, including users, supervisors, and administrators. Users can view the home screen and IP settings, supervisors can also change configuration settings, and administrators can perform all tasks, including adding and deleting users.

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