Kingsman Fireplaces HBZDV4736 Manual

- Installation Instructions -

Model Numbers:

MQHBZDV4236N, MQHBZDV4236NE, MQHBZDV4236NE2,

MQHBZDV4236LP, MQHBZDV4236LPE,

MQHBZDV4236LPE2

MQRB4236NT, MQRB4236NTE, MQRB4236NTE2,

MQRB4236LPT, MQRB4236LPTE, MQRB4236LPTE2

HBZDV4736N, HBZDV4736NE, HBZDV4736NE2,

HBZDV4736LP, HBZDV4736LPE, HBZDV4736LPE2

Certified to: ANSI Z21.882017 • CSA 2.33-2017 Vented Gas Fireplace Heaters,

CSA 2.17-2017

⚠

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance .

-WHAT TO DO IF YOU SMELL GAS

•

Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any phone in your building.

•

Leave the building immediately.

•

Im mediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

•

If you cannot reach your gas supplier, call the fire department

-Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before going horizontal.

VENTED GAS FIREPLACE HEATER:

NOT FOR USE WITH SOLID FUEL

A Division of R-Co. Inc. 2340 Logan Ave.

Winnipeg, Manitoba Canada R2R 2V3 Ph.: (204) 632-1962

Printed in Canada September 26, 2022 Part# 36MQ-MAN17

IT IS THE RESPONSIBILITY OF THE

HOME OWNER TO ENSURE THAT NO

ONE TOUCHES A HOT APPLIANCE.

• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

• Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

• Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

• Do not clean when the glass is hot.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.

• A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.

• Do not leave the fireplace remote control where it is accessible to children.

WARNING:

A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE

WHEN REQUIRED BY LOCAL CODES.

SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.

CHECK WITH YOUR DEALER.

• TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.

• It is imperative that the vent termination be located observing the minimum clearances as shown in manual.

• There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination plate.

• Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

• Venting terminal shall not be recessed into a wall or siding.

2

Table of Contents

Glass Safety / Termination Cap Safety- All Units...................................................................... 2

Table of Contents…………………………………………………………….................................... 3-4

Pre-installation Questions and Answers…………………………………..................................... 5

Operations and Maintenance Instructions………………………………………………………….. 5

Safety Screen Installation…………………………………………………………………………….. 6

Mobile Home/Manufactured Housing Installation……………………......................................... 7

Warnings, Installations, and Operations…………………………………..................................... 8

Installation Requirements for the Commonwealth of Massachusetts….................................... 9

Fireplace Installations in Covered Outdoor Locations............................................................... 10

MQHBZDV4236/MQRB4236T

Locating your Appliance............................................................................... 11

Fireplace Dimensions................................................................................... 11

Framing for your Gas Fireplace.................................................................... 12

Clearance to Combustibles........................................................................... 13

Installing Clean View Kit (CVCK).................................................................. 13

Framing and Facing Requirements............................................................... 14

Parts List....................................................................................................... 15-16

HBZDV4736

Locating your Appliance............................................................................... 17

Fireplace Dimensions................................................................................... 17

Framing for your Gas Fireplace.................................................................... 18

Clearance to Combustibles........................................................................... 19

Installing Clean View Kit (CVCK).................................................................. 19

Framing and Facing Requirements............................................................... 20

Parts List....................................................................................................... 21-22

COMMON SECTION

Clearances - Mantels................................................................................................................. 23

Mantel Leg Clearances……………………………………………………………………………….. 24

Fan Installation.......................................................................................................................... 25

Split Receptacle- Fan Speed Control Outside of Fireplace....................................................... 26

Installing MQRB4236 Liner Panels............................................................................................ 27

Installing Brick Panels for Model MQHBZDV4236 / HBZDV4736……………………………….. 28

Installation of HB Porcelain Liners - HB42PL / HB47PL............................................................ 29

Door and Glass Information....................................................................................................... 30

Log Reference Chart………………………………………………………………………………….. 30

Log Placement - LOGF36........................................................................................................ 31

Pilot Shield RSP1 / RSP2…………………………………………………………………………….. 32

MQROCK1/MQRSP2 Setup for Model MQHBZDV4236........................................................... 33-35

MQROCK1/MQRSP1 Setup for Models HBZDV4736............................................................... 35-36

Accessories Available for MQRB4236T..................................................................................... 37-38

ULK2 Universal Light Kit (Optional Accent Lighting Kit) for MQRB4236T………………………. 39-40

Gas Line Installation.................................................................................................................. 41

Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace............ 42

Troubleshooting The Gas Control System................................................................................. 43

Burner System Maintenance..................................................................................................... 44

Conversion Kit Instructions – PART A ...................................................................................... 45-46

Gas Conversion for Top Convertible Pilot- SIT– PART B.......................................................... 47

Gas Conversion for Modulator – PART C.................................................................................. 48

Burner System Removal for MQHB36/42/47............................................................................. 49

Millivolt System, Lighting, and Burner Control........................................................................... 50

IPI Lighting Instructions............................................................................................................. 51

PROFLAME 1

Overview and Components....................................................................................................... 52

Remote Control Operation......................................................................................................... 53

IPI Electronic Ignition Parts List – Standard System................................................................. 54

3

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities................................. 55

Configuration 2- Remote ON/OFF............................................................................................. 56

Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls...... 57

Configuration 3- Remote ON/OFF, Variable Hi/Lo, and Fan..................................................... 58

PROFLAME 2

Parts List……………………....................................................................................................... 59

IFC Module and Remote Control............................................................................................... 60

Cold Climates – CPI Setting...................................................................................................... 61

Remote Control Operation…………………………………………………………………………… 62-63

Schematic Diagram…………………………………………………………………………………… 64

VENTING SECTION

Vent Terminal Clearances......................................................................................................... 65

General Vent Installation Information........................................................................................ 66

Installation of Side Wall Venting................................................................................................ 67

Venting Routes and Components / Venting Table………………………………………………… 68

Horizontal Snorkel Terminations Z47ST24 / Z47ST36……………………………………………. 69

Vertical Venting.......................................................................................................................... 70-71

Approved for Power Vent PVH58……………………………………………………………………. 72

PVH58 Power Vent Parts List………………………………………………………………………... 73

WARRANTY

Limited Lifetime Warranty.......................................................................................................... 74

4

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner.

 Babies, small children, pregnant women and pets should leave the area during the cure phase.

 Ventilate well, open doors and windows.

 Do not touch during curing.

Why does my fireplace or stove give off odor?

It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odors).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odors can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odors dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan.

Note to the Installer:

Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer.

Operations and Maintenance Instructions

For safe installation and operation note the following:

 Be sure to read and understand all the instructions in this manual before operation of appliance.

 Ensure all wiring is correct and properly enclosed to prevent possible shock.

 Check for gas leaks.

 Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.

 Make sure venting and termination cap are installed and unobstructed.

 If brick or porcelain liners are used, ensure they are installed.

 Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

 If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

 Venting systems should be periodically examined by a qualified agency.

 The flow of combustion and ventilation air must not be obstructed.

 The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

 Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.

 Never use your gas fireplace as a cooking device.

 Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

 Areas in and around the Chase Vent Openings should be cleaned annually.

5

Safety Screen Installation

Z Series

Contents of Kit:

[1] Safety Screen

[2] Side Angles

[2] Horizontal Angles

[12-16] DT Screws (Depending on screen size)

Assembly: Attach components with supplied screws as shown.

NOTE: Screens are symmetrical from top to bottom.

⚠

WARNING:

Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove

Child Safety Screens.

Screen with Side & Horizontal Angles

Upper Clip

TOP VIEW

Upper Clip

Upper Clip

Lower Clip

Hook Lower Clip onto glass door frame.

SIDE VIEW

Press down and push upper clip under top glass door frame.

To install screens hook bottom clip onto glass door frame, then press down and push upper clip under top glass door frame, then release. Clip will hook onto frame.

CLIPS

To remove

Safety

Screens

WAIT UNTIL

FIREPLACE IS

COMPLETELY

COOL.

Press down on upper clips and remove screen from fireplace glass door.

Fireplace with

Screen

6

Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the

Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for

Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in

Canada.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE)

HOMES AFTER FIRST SALE IN THE USA.

THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE)

HOMES IN CANADA.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National

Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding.

Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling, during installation of appliance or venting.

Certified for installation in a bedroom or bed/sitting room.

For required venting components see venting installation in appropriate section of this manual.

7

Warnings, Installations and Operations - Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the

United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.

WARNING

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

Do not clean when the glass is hot.

Do not use abrasive cleaners.

Using a substitute glass will void all product warranties.

For safe operation, glass doors must be closed.

When purging the gas line, the glass front must be removed.

Do not strike or abuse glass. Take care to avoid breakage.

Do not alter gas orifice.

No substitute materials may be used other than factory supplied components.

This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

Do not operate appliance unless completely installed as per installation instructions.

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

WARNING: Do not operate appliance with the glass front removed, cracked or broken.

Replacement of the glass should be done by a licensed or qualified service person.

The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

Ensure that power to the Fireplace is turned off before servicing.

Do not operate this Fireplace without the glass front or with a broken glass.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

This appliance is equipped with a three-prong

(grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

NOT INTENDED FOR USE AS A PRIMARY HEAT

SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

8

Installation Requirements for the Commonwealth of Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the

Commonwealth.

When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

 Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector;

 Have battery back-up power;

 Meet ANSI./UL 2034 Standards and comply with NFPA 720; and

 Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527

CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall:

 Be located in the room that houses the appliance or equipment;

 Be either hard-wired or battery powered or both; and

 Shall comply with NFPA 720.

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shutoff valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Carbon Monoxide (CO) Detector

NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.

In USA see local codes.

9

Fireplace Installations in Covered Outdoor Locations

– FOR BASIC MILLIVOLT UNITS ONLY- NO FAN – NO LIGHTS-

CAUTION – Installation of an indoor gas fireplace with an outdoor exposure is not covered under the (ANSI

Z21.88 – CSA 2.22 or ANSI Z21.50 – CSA 2.33) standard(s) used to certify the indoor gas-fired fireplace. The

Intertek safety certification will not apply to this installation method. This installation method must be deemed acceptable by the Authority Having Jurisdiction (AHJ) prior to the indoor gas fireplace being installed.

Kingsman and Marquis Direct Vent fireplaces may be installed into outdoor locations provided they are suitably protected from direct water impingement.

However, all installation clearances in the appliance manual must be observed. Framing,

Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. Use supplied Safety Screen.

 All wiring connections to line power shall be in accordance with outdoor requirements of; -NECA NFPA 70 in the USA

-Canadian Electrical Code, CSA C22.1 for Canada.

 The Fireplace is not to be operated in temperatures below freezing (0°C / 32°F).



⚠

NOTE: TEMPERED GLASS WARNING: Tempered glass is vulnerable to rapid and/or extreme changes in temperature (thermal shock). Take care to prevent water from contacting the fireplace, especially if it is hot.

 See-Through Units are suitable for an outdoor location, but not on the outside wall of a house or other structure, as air flows through both sides of the fireplace.

 A Minimum sheltering cover (overhang) of 1/2 the distance from the base of the fireplace to the ceiling (base of roofline) is required .

EXAMPLE: The bottom of the fireplace is 84” from the ceiling.

Therefore, 42” of sheltering cover is required above fireplace.

Glass

Door

OUTDOOR

AREA

Glass

Door

Glass

Door

Outside Wall of House

10

HB42 Locating Your Appliance

LOCATION KEY:

A.

B.

Flat on Wall

Across the Corner

C.

D.

As an Island

As a Room Divider

E.

F.

Flat on Wall Corner

Exterior Wall

See Mantel Leg Clearances Instruction for the proper placement of fireplace.

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

HB42 Fireplace Dimensions

HBZDV42 HBZDV42-CVCK

Non-Combustible

Header Attached

11

MQHBZDV4236/MQRB4236 - Framing for your Gas Fireplace

Framing Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.

3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)

4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures.

5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB42CVCK

(Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.

6. When installing MQHB42SW surround,the fireplace must be raised a minimum of 3 1/2” above the finished floors, to accommodate the wall surround. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an

8 ft. ceiling the unit can be raised only 36 inches.)

It is recommended for

Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).

MQHBZDV42/MQRB4236 louvered MQHBZDV42/MQRB4236 WITH HB42CVCK

(CLEAN VIEW CIRCULATING KIT)

12

MQHBZDV4236/MQRB4236 Clearance to Combustibles

Back (from Standoffs)

Side (from standoffs)

Floor

Ceiling (from bottom of fireplace)

0 inches/0 mm

0 inches/0 mm

0 inches/0 mm

60 inches/150 cm

0 inches/0 mm Top (from standoffs)

Top of 90 degree bend in Minimum

Enclosure of 45 to 46 inches

Top of 90 degree bend in

Enclosure over 46 inches

5 inches/128 mm / All Vent Systems

Top of Horizontal Pipe

Side & Bottom of Horizontal Pipe

Vertical Vent Pipe

Vertical Vent Pipe

2 1/2 inches/64 mm / All Vent Systems


1 inch/25.5mm / All Vent Systems

1 inch/25.5mm / Kingsman Flex Vent Systems

1 1/4 inch/32mm / All Hard Pipe Systems

(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance.

⚠

WARNING:


For units with CVCK (Clean

View Circulating Kit) see framing with CVCK to establish floor heights.

MQHBZDV4236/MQRB4236 - How to Install Clean View Kit (CVCK)

NOTE: When using the

Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote

Controls, variable speed control, and or fan modules) locate them in the

Clean View access area, unless other shielding devices like our IPI

Component box is used.

CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.

1. Install optional fan kit (see Fan Instruction).

2. Fold two standoffs up into position and mount with supplied screws. (FIG

1)

3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)

4. If not factory pre-installed , use the screws provided to fasten the noncombustible header onto the top of the CVCK assembly.

NOTE: ADDITIONAL ACCESS FOR

GASLINE INSTALLATION AND FAN

ELECTRICAL INSTALLATION- When

CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel. Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.

5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.

6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.

7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.

13

HB42 - Framing and Facing Requirements

HBZDV42 WITH HB42CVCK (CLEAN VIEW CIRCULATING KIT)

Non Combustible

Header Attached

Non Combustible Header

Attached

14

MQHBZDV4236 & MQRB4236T Parts List

Catalog Number Description

Fireplace Part Numbers

MQHBZDV4236N (Millivolt)

MQHBZDV4236NE (IPI)

MQHBZDV4236NE2 (IPI)

(c/w Remote Control)

Fireplace Heater Rated NG,

Ceramic Glass, 30,500 BTU AT

75% efficient. Approved for bedroom and mobile home.

MQHBZDV4236LP

(Millivolt)

MQHBZDV4236LPE (IPI)

MQHBZDV4236LPE2 (IPI)

(c/w Remote Control)

MQRB4236NT

MQRB4236NTE

MQRB4236NTE2

MQRB4236LPT

MQRB4236LPTE

MQRB4236LPTE2

Fireplace Heater Rated LP,

Ceramic Glass, 29,200 BTU AT

75% efficient. Approved for bedroom and mobile home.

(Millivolt) Fireplace Heater Rated,

Tempered

(IPI) Natural Gas, 24,000 BTU

(IPI) Natural Gas, 24,000 BTU, c/w

Remote Control

(Millivolt) Fireplace Heater Rated,

Tempered

(IPI) Propane, 24,000 BTU

(IPI) Propane, 24,000 BTU, c/w

Remote Control

Fireplace Requirements

Grills - OR - CVCK (clean view circulating kit) Required for each unit

HB42CVCK CVCK(clean view circulating kit) no grill required

HB42GBL Grill Kit - Black

LOG SETS or ROCK KIT (Required for each unit)

LOGF36 Log Set - 7 pc. - /Fibre Split Oak

MQROCK2

MQROCK3

MQRSP2

Rock Set Natural (HBZDV/MQRB)

Rock Set Multi-Color (HBZDV/MQRB)

MQEMBER

Rock Platform, Support, and 4 Screws

(MQHBZDV3636, 4236)

Glowing Embers, 2 ea. (MQRB4236) optional

MQRBD1

MQSTONE

Driftwood/Rocks, 4 ea. (MQRB4236)

Optional

Decorative Stones

MQG5W

MQG5A

MQG5C

MQG5B

Decorative Glass 1/2” White 5 lbs

Decorative Ember Glass – Azuria Blue - 5 lbs

Decorative Ember Glass - Copper - 5 lbs

Decorative Ember Glass - Black - 5 lbs

ULK2 Universal Light Kit (MQRB4236)

Fireplace Surrounds - Optional

HB42SBL Surround – Black

(Coverage 37 5/8” H x 45 1/8” W)

Refractory Liners

HB42PL Porcelain Reflective Liner

HB42RLC Refractory Liner Classic

HB42RLT Refractory Liner Traditional

Refractory Liner Herring Bone HB42RLH

Safety Screens

HB42CSS Safety Screen Replacement

Optional Fan Kit / Blower

Z36FK Fan Kit w/Variable Speed Wall Mount

Control (Temperature Sensing)

Replacement Burner Assembly

4236MQ-BNGSI Burner Assembly - Natural Gas c/w Valve

4236RB-BNGSI

System (MQHBZDV4236N)

Burner Assembly - Natural Gas c/w Valve

System (MQRB4236)

4236MQ-BLPSI Burner Assembly - Liquid Propane c/w

Valve System (MQHBZDV4236LP)

4236RBT-BNGSI Burner Assembly - Natural Gas c/w Valve

System (MQRB4236NT)

4236RBT-BLPSI Burner Assembly - Liquid Propane c/w

Valve System (MQRB4236LPT)

Conversion Kit (Sit Valve Only)

4232HB-CKLP MQHBZDV4236LP - Millivolt

4232HB –CKLPI MQHBZDV4236LPE - Proflame 1

4232HB –CKLP2 MQHBZDV4236LPE2 – Proflame 2

4232HB -CKNG MQHBZDV4236N - Millivolt

4232HB –CKNGI MQHBZDV4236LPE - Proflame 1

4232HB CKNG2 MQHBZDV4236NE2 - Proflame 2

4236RB-CKNG MQRB4236N - Millivolt

4236RB-CKNGI MQHBZDV4236LPE- Proflame 1

4236RB-CKNG2 MQRB4236NE2 - Proflame 2

4236RBT-CKLP* MQRB4236LPT - Millivolt

4236RBT-CKLPI* MQHBZDV4236LPE - Proflame 1

4236RBT-CKLP2* MQRB4236LPTE2 - Proflame 2

*NOTE: THE MQRB4236N CANNOT BE CONVERTED TO

LP.

If the MQRB4236NT you wish to convert to LP has a serial number less than #4708

You MUST order the 4236RB-SRKP upgrade kit.

Valve Systems

1001-P633SI

1003-P651SI

1001-P634SI

1003-P652SI

1006-P003SI

1006-P002SI

1005-P002SI

1005-P001SI

SIT Millivolt Valve Nova LP Hi/Lo

SIT Millivolt Valve Nova LP Hi/Lo

SIT Millivolt Valve Nova NG Hi/Lo

SIT Millivolt Valve Nova NG Hi/Lo

SIT Proflame 1 Valve Nova LP Hi/Lo

SIT Proflame 1 Valve Nova NG Hi/Lo

SIT Proflame 2 Valve Nova LP

SIT Proflame 2 Valve Nova NG

Pilot Assemblies

1001-P713SI

1001-P714SI

SIT Millivolt Pilot Assembly LP

SIT Millivolt Pilot Assembly NG

1002-P047SI

1002-P033SI

SIT IPI Pilot Assembly LP

SIT IPI Pilot Assembly NG

Valve System Parts - Top convertible SIT (Millivolt)

1000-P136WR

1001-P069SI

1001-P216SI

Generator / Thermopile

Electrode Sparker 915.069 TC SIT

Thermocouple 290.216 TC SIT

1001-P165SI

1001-P167SI

Orifice Pilot NG 977.165 TC SIT

Orifice Pilot LP 977.167 TC SIT

Optional Thermostats and Remote Controls

Z2MT Thermostat Digital

‐

Vertical Wall Mount

‐

MV/PF1

15

Z80PT

GFRC

GTRC

GTMRCN

GTMRCP

GTFRCN

GTFRCP

EGTRC

Thermostat Programmable Digital

‐

Wall Mount

‐ MV/PF1

Remote Control Millivolt / IPI – On/Off

Remote Control Millivolt - Thermostat

Remote Control Millivolt –

Thermostat/Modulating - NG


Thermostat/Modulating - LP


Thermostat/Modulating/Fan - NG


Thermostat/Modulating/Fan - LP

Remote Control IPI PF1

‐

Thermostat

EGTMRCN Remote Control IPI PF1

‐

Thermostat/Modulating ‐ NG

EGTMRCP Remote Control IPI PF1

‐

Thermostat/Modulating

‐

LP

EGTFRCN Remote Control IPI PF1 ‐

Thermostat/Modulating/Fan ‐ NG

EGTFRCP Remote Control IPI PF1

‐

Thermostat/Modulating/Fan

‐

LP

Electronic Ignition Replacement Parts IPI

1006-P002si

1006-P003si

1002-P047si

1002-P033si

1002-P089si

1002-P113si

1002-P302si

1002-P850si

1002-P12BH

1002-P912si

1001-P166si

1001-P168si

1002-P013si

1002-P012si

1002-P016si

1002-P014si

Valve IPI (NG; Hi/Lo)

Valve IPI (LP; Hi/Lo)

Pilot Assembly (LP)

Pilot Assembly (NG)

Spark Electrode (Long)

Electrode Flame Sensor (Long)

IPI Ignition Board

AC Wall Adapter

Battery Pack

Wiring Harness

Orifice Pilot (NG)

Orifice Pilot (LP)

Stepper Motor (NG)

Stepper Motor (LP)

Hi/Lo Regulator (NG)

Hi/Lo Regulator (LP)

Miscellaneous Parts

1000-150GE

1000-150MP

1000-214

1000-215

1000-218

1000-227

1000-255

2000-080

1000-306

1000-085

FP15GC

Silicone GE Red IS806 #736

Hi-Temp Millpac Sealant 840099

Piezo-Igniter 1244-17 MARK 21

Pal Nut (18MMXI.5MM)BLK (1364.03)

Switch Ivory (1451/001)

Cover Ivory (86001/001)

Orifice Brass - (State Size)

Thermodisc 2450 (For Blower)

Thermalcord - Adhesive Back for Door

Frame

Control Variable Speed KBWC-13BV

Stainless Steel Gas Connector

VLBIT4

VLBIT6

Log Bits - Large Four Piece Kit

Log Bits - Small Six Piece Kit

1000-EMBER Moon Rock

2000-081

42HB-310

36HB-123

Blower Motor QLN65/2400

Ceramic Glass - For All HBZDV4200

Upper Door Spring

Kingsman Fireplace Venting


ZDVHSK Horizontal Vent Starter Kit - 3 FT Length

Horizontal Vent Termination, Wall Thimble,

36” Flex Pipe, Mill Pac, screws/washers, springs.

ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length



ZDVHSKSQ Horizontal Square Termination Vent Starter

Kit -3 FT Length


Wall Thimble, 36” Flex Pipe, Mill Pac

ZDVHSKSQ5 Horizontal Square Termination Vent Starter

Kit -5 FT Length



ZDVDKA

FDVVT40

FDVHT

FDVHSQ

Z47ST24

Z47ST36

Z57STSC

FDVHSCU

ZDVAIS

Z7AIS24

ZDVVOS

ZDVFS

ZDVRS

ZDVWT

ZDVSS

ZDVSSLR

ZDV48GP

ZDVAAF

ZDVAF2

ZDVAF3

ZDV7SC

ZDVFK5

ZDVFK8

ZDVFK20

ZDV4FC

ZDV7FC

ZDV4SS

Duravent Fireplace Adapter

Vertical Vent Termination

Horizontal Vent Termination

Horizontal Square Termination

Horizontal Snorkel Termination

(24” Tall, 14-1/2” Center to Center)



Safety Cage for Horizontal Snorkel

Termination

Safety Cage for Horizontal Termination

Attic Insulation Shield

Attic Insulation Shield 24”

Offset Support

Firestop Spacer

Roof Support

Wall Thimble (Horizontal Venting)

Siding Shield for FDVHT

Siding Shield - Large Return

Galvanized Pipe 7” Dia. x 48”

(Vertical Installations)

Flashing 7” c/w Storm Collar (1/12 to 7/12)


Flashing 7” c/w Storm Collar Flat

Storm Collar 7”

Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)

5’ Expanded

Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded)

8’ Expanded

Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded) 20’

Expanded *Kits are complete with spring stand-offs & silicone.

Flex Connector 4” Diameter


Spring 4” Standoff Spacer

16

HB47 Locating Your Appliance

LOCATION KEY:

A.

B.

Flat on Wall

Across the Corner

C.

D.

As an Island

As a Room Divider

E.

F.

Flat on Wall Corner

Exterior Wall

See Mantel Leg Clearances Instruction for the proper placement of fireplace.

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

HB47 Fireplace Dimensions

HBZDV47 HBZDV47- CVCK

Non-Combustible

Header Attached

17

MQ

HBZDV4736 - Framing for your Gas Fireplace

Framing Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recom mended that the outer walls be insulated to conform to applicable insulation codes. Drywall must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (See Framing Diagrams). Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure. This allows for 1/2” in front of framing tabs for finishing materials.

3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only)

4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures,insulation sleeve is required. If greater than six and a half (6.5”) an insulation sleeve is not required.

5. For a fireplace with louvers combustible floor can raise 1” above the bottom of the fireplace. For a fireplace with HB47CVCK

(Clean view Circulating Kit) floor or hearth can raise 7” above the bottom of the fireplace with portions being combustible and non combustible. See drawing on following page.

6. When installing MQHB47SWCC wall surround, the fireplace must be raised a minimum of 3 1/2” above the finished floor, to accommodate the wall surround. When installing MQHB47SWCV wall surround the fireplace must be raised 2 3/4” above the finished floor. The fireplace may be raised higher but the 60” clearance measured from the bottom of the fireplace to the ceiling must be maintained at all times. (i.e. For an 8 ft. ceiling the unit can be raised only 36 inches.)

It is recommended for

Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).

MQ HBZDV47 Louvered MQ HBZDV47 WITH HB47CVCK

(CLEAN VIEW CIRCULATING KIT)

18

MQHBZDV4736 Clearance to Combustibles

Back (from Standoffs)

Side (from standoffs)

Floor

Ceiling (from bottom of fireplace)

Top (from standoffs)

Top of 90-degree bend in Minimum

Enclosure of 50 1/2 to 56 1/2 inches

Top of 90-degree bend in

Enclosure over 56 1/2 to 60 inches

Top of 90-degree bend in

Enclosure over 60 inches

Side & Bottom of Horizontal Pipe

Vertical Vent Pipe

Vertical Vent Pipe

0 inches/0 mm

0 inches/0 mm

0 inches/0 mm

60 inches/150 cm

0 inches/0 mm without insulation sleeve

2 1/2 inches/64 mm / All Vent Systems without insulation sleeve

4 1/2 inches/115 mm / All Vent Systems without insulation sleeve


1 inch/25.5mm / All Vent Systems

1 inch/25.5mm / Kingsman Flex Vent Systems

1 1/4 inch/32mm / All Hard Pipe Systems

⚠

WARNING:


MQHBZDV4736 - How to Install Clean View Kit (CVCK)

(NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. Carpet may extend 1 inch above the floor of appliance.

For units with CVCK (Clean

View Circulating Kit) see framing with CVCK to establish floor heights.

NOTE: When using the

Clean View Kit (CVCK) and installing optional electrical components (i.e. Remote

Controls, variable speed control, and or fan modules) locate them in the

Clean View access area, unless other shielding devices like our IPI

Component box is used.

CAUTION: When using CVCK DO NOT INSTALL a Louver assembly.

1. Install optional fan kit (see Fan Instruction).

2. Fold two standoffs up into position and mount with supplied screws. (FIG

1)

3. Hang CVCK on top of fireplace retainer tabs and rotate down into position. (FIG 2)

4. If not factory pre-installed , use the screws provided to fasten the noncombustible header onto the top of the CVCK assembly.

NOTE: ADDITIONAL ACCESS FOR

GASLINE INSTALLATION AND FAN

ELECTRICAL INSTALLATION- When

CVCK is installed in framing, remove 2 screws from the right and left side of the bottom panel. Once screws are removed, bottom panel can be rotated forward for access to gas valve and fan system.

5. Using four supplied #6 screws, fasten CVCK kit to the inside frame of unit.

6. Kit is supplied with 2 valve extension knobs. Align the notches and slide the extensions onto valve knobs.

7. DO NOT brick or tile beyond the inside area of the CVCK kit to allow for removal of door.

19


Attached


Attached

20

MQHBZDV4736 Parts List


Fireplace Part Numbers

HBZDV4736N

(Millivolt)

HBZDV4736NE

(IPI)

HBZDV4736NE2

(IPI)

HBZDV4736LP

(Millivolt)

HBZDV4736LPE

(IPI)

HBZDV4736LPE2

(IPI)

Fireplace Heater Rated NG, Tempered

Glass, 40,000 BTU


Glass, 40,000 BTU


Glass, 40,000 BTU, c/w Remote Control

Fireplace Heater Rated LP, Tempered

Glass, 36,000 BTU

Glass, 36,000 BTU



Glass, 36,000 BTU, c/w Remote Control

Fireplace Requirements

Grills - OR - CVCK (clean view circulating kit) Required for each unit

HB47CVCK

HB47GBL

CVCK(clean view circulating kit) no grill required

Grill Kit - Black

LOG SETS or ROCK KIT (Required for each unit)

LOGF36 Log Set - 7 pc. - /Fibre Split Oak

MQROCK1

MQRSP1

Rock Set Tan (HBZDV/MQRB)

Rock Platform, Support,

Fireplace Surrounds - Optional

HB47SBL Surround – Black

Refractory Liners

HB47PL Porcelain Reflective Liner

HB47RLT Refractory Liner Traditional

HB47RRH

HB36RLH

Refractory Fiber Brick Liner (4 PCE) - Red

Herringbone

Refractory Liner Herring Bone

Safety Screens

HB47CSS Safety Screen Replacement

Optional Fan Kit / Blower

Z36FK Fan Kit w/Variable Speed Wall Mount

Control (Temperature Sensing)

Replacement Burner Assembly

4736MQ-BNGSI Burner Assembly - Natural Gas c/w Valve

System (HBZDV4736N)

4736MQ-BLPSI Burner Assembly - Natural Gas c/w Valve

System (HBZDV4736LP)

Conversion Kit (Sit Valve Only)

4740HB-CKLP HBZDV4736LP - Millivolt

4740HB-CKLPI HBZDV4736LPE – Proflame 1

4740HB-CKLP2 HBZDV4736LPE2 – Proflame 2

4740HB-CKNG HBZDV4736N – Millivolt

4740HB-CKNGI HBZDV4736NE – Proflame 1

4740HB-CKNG2 HBZDV4736NE2 – Proflame 2

Valve System Parts - Top convertible SIT (Millivolt)

1000-P136WR Generator / Thermopile

1001-P069SI Electrode Sparker 915.069 TC SIT

1001-P216SI

1001-P165SI

1001-P167SI

Thermocouple 290.216 TC SIT

Orifice Pilot NG 977.165 TC SIT

Orifice Pilot LP 977.167 TC SIT

1001-P633SI

1001-P634SI

1001-P713SI

1001-P714SI

Valve Nova LP Hi/Lo 0820651

Valve Nova NG Hi/Lo 0820652

Pilot Burner LP 199.713 TC SIT

Pilot Burner NG 199.714 TC SIT

Optional Thermostats and Remote Controls

Z2MT Thermostat Digital

‐

Vertical Wall Mount

‐

MV/PF1

Z80PT Thermostat Programmable Digital

‐

Wall Mount

‐

MV/PF1

GFRC

GTRC

GTMRCN

GTMRCP

Remote Control Millivolt / IPI – On/Off

Remote Control Millivolt - Thermostat


Thermostat/Modulating - NG


Thermostat/Modulating - LP

GTFRCN

GTFRCP

EGTRC


Thermostat/Modulating/Fan - NG


Thermostat/Modulating/Fan - LP

Remote Control IPI PF1 ‐ Thermostat

EGTMRCN Remote Control IPI PF1

‐

Thermostat/Modulating

‐

NG

EGTMRCP Remote Control IPI PF1

‐

Thermostat/Modulating ‐ LP

EGTFRCN Remote Control IPI PF1

‐

Thermostat/Modulating/Fan

‐

NG

EGTFRCP Remote Control IPI PF1 ‐

Thermostat/Modulating/Fan ‐ LP

Electronic Ignition Replacement Parts IPI

1006-P002si

1006-P003si

1002-P047si

1002-P033si

1002-P089si

1002-P113si

1002-P302si

1002-P850si

1002-P12BH

1002-P912si

1001-P166si

1001-P168si

1002-P013si

1002-P012si

1002-P016si

1002-P014si

Valve IPI (NG; Hi/Lo)

Valve IPI (LP; Hi/Lo)

Pilot Assembly (LP)

Pilot Assembly (NG)

Spark Electrode (Long)

Electrode Flame Sensor (Long)

IPI Ignition Board

AC Wall Adapter

Battery Pack

Wiring Harness

Orifice Pilot (NG)

Orifice Pilot (LP)

Stepper Motor (NG)

Stepper Motor (LP)

Hi/Lo Regulator (NG)

Hi/Lo Regulator (LP)

Miscellaneous Parts

1000-150GE

1000-150MP

1000-214

1000-215

1000-218

1000-227

1000-255

2000-080

1000-306

1000-085

FP15GC

Silicone GE Red IS806 #736

Hi-Temp Millpac Sealant 840099

Piezo-Igniter 1244-17 MARK 21

Pal Nut (18MMXI.5MM)BLK (1364.03)

Switch Ivory (1451/001)

Cover Ivory (86001/001)

Orifice Brass - (State Size)

Thermodisc 2450 (For Blower)

Thermalcord - Adhesive Back for Door

Frame

Control Variable Speed KBWC-13BV

Stainless Steel Gas Connector

21

VLBIT4

VLBIT6

Log Bits - Large Four Piece Kit

Log Bits - Small Six Piece Kit

1000-EMBER Moon Rock

2000-081

47HB-310

36HB-123

Blower Motor QLN65/2400

Ceramic Glass - For All HBZDV47

Upper Door Spring

Kingsman Fireplace Venting


ZDVHSK Horizontal Vent Starter Kit - 3 FT Length


ZDVHSK5


Horizontal Vent Starter Kit - 5 FT Length


ZDVHSKSQ

ZDVHSKSQ5


Horizontal Square Termination Vent Starter

Kit -3 FT Length



Horizontal Square Termination Vent Starter

Kit -5 FT Length



ZDVDKA Duravent Fireplace Adapter

FDVVT40

FDVHT

FDVHSQ

Z47ST24

Vertical Vent Termination

Horizontal Vent Termination

Z47ST36

Z57STSC

Horizontal Square Termination





Safety Cage for Horizontal Snorkel

Termination

Safety Cage for Horizontal Termination FDVHSCU

ZDVAIS

Z7AIS24

ZDVVOS

ZDVFS

ZDVRS

ZDVWT

ZDVSS

ZDVSSLR

ZDV48GP


Attic Insulation Shield 24”

Offset Support

Firestop Spacer

Roof Support

Wall Thimble (Horizontal Venting)

Siding Shield for FDVHT

Siding Shield - Large Return

Galvanized Pipe 7” Dia. x 48”

(Vertical Installations)

ZDVAAF

ZDVAF2

ZDVAF3

ZDV7SC

ZDVFK5

ZDVFK8



Flashing 7” c/w Storm Collar Flat

Storm Collar 7”

5’ Expanded


8’ Expanded

Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)

ZDVFK20

ZDV4FC

ZDV7FC

ZDV4SS


20’ Expanded *Kits are complete with spring stand-offs & silicone.



Spring 4” Standoff Spacer

22

HB42 / HB47 Mantel Clearances

31-3/8” to floor

28-1/4” to floor

Warning: Combustible objects must not be placed on a non-combustible mantel unless the noncombustible mantel meets the minimum height and width requirements for a combustible mantel.

23

Mantel Leg Clearances

Mantels

Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening.

See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.

Non combustible materials such as brick, tile, etc. can extend up to or over the front face of the fireplace (NO PORTION OF

GRILL AREA OR DOOR AREAS CAN BE COVERED) except where designer clean view kit is used.

Combustible material can extend flush to unit up to the top, bottom and sides of fireplace to stand-offs.

For COMBUSTIBLE materials extending in front of fireplace consult (Mantel and Mantel Leg Drawings).

Surrounds

If installing wide or slim line surrounds, the finish materials must be flush with the front facing of the fireplace.

Note: When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant (250˚F) to prevent discoloration.

24

Fan Installation for HBZDV 36/42/47

Fan Installation instructions for HBZDV36/42/47 with or without CVCK (Clean View Circulating Kit)

Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL

CVCK (Clean View Circulating Kit).

If CVCK has been installed into Framing additional access is provided by removing screws from bottom panel of CVCK.

See INSTALLING CLEAN VIEW KIT (CVCK).

1. Slide fan housing into unit and place over 2 Fan Retainer tabs.

Tabs are pre punched and bent up. Rubber grommets at the base of the fan should fit snugly over the tabs. *Note: When installing fan, lay the fan on its back and slide into the Fireplace lengthwise. Once inside the fan can be stood upright and slid behind the valve for placement.

2. Note: For Fan Disc installation HBZDV units have been installed with a sliding track system. Install the Thermodisc provided with the

Fan Kit. Place thermodisc into sliding assembly, Fig 1, and attach 2 leads exiting right side of fan housing into thermodisc. Now slide disc assembly into thermodisc track, Fig 2. Place swivel handle of disc assembly on track to lock into position. To service disc simply pull swivel handle slide towards you while rotating handle to access disc.

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

Verify proper operation after servicing.

Parts List:

1 ea. fan comes with 4 ft cord. Two 14’ leads (female ends)

1 ea variable speed control (wall mount type)

1 ea thermodisc

1 thermodisc mount assembly

3. Wire Junction Box to 120v and wall mounted variable speed control.

Install a duplex outlet to junction box and plug fan into outlet.

4. Turn the wall switch on (clockwise). Turn fireplace on. Once the sensor in unit reaches operating temperature (approximately 10 to 15 minutes) the fan will turn on. The fan can be switched off if desired by turning the wall switch fully counter clockwise.

5. To set the minimum fan speed. Remove the variable switch from the wall mount. Turn the variable speed wall controller to its minimum setting (fully counter clockwise). Use the set screw on the side of variable speed controller to increase or decrease the minimum fan speed

(lowering minimum fan speed will decrease sound level created by fan)

Reinstall switch into wall mount and cover with face plate.

Note: To service fan with CVCK kit installed see Removing Burner

System in manual. If CVCK is finished with a MQSW Wall

Surround, the MQSW may be removed by removing the 4 attachment screws and removing MQSW, allowing access into the bottom of fireplace to service blower.

Electrical Services

All optional fan kits are equipped with a 120V, 60Hz, .4amp blower.

Note: All electric connections are to be made in accordance with

CSA Standard C22.1 - Canadian Electrical Code part I or with the

National Electrical Code, ANSI/NFPA 70 (latest edition) and/or in accordance with local codes.

WARNING: Electrical Grounding Instructions. This appliance is equipped with a three-pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

CAUTION – DO NOT ATTACH 120V FAN ASSEMBLY TO MILLIVOLT GAS VALVE SYSTEM

25

Split Receptacle- Fan Speed Control Outside of Fireplace

If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

WARNING

A qualified electrician must connect electrical wiring to junction outlet for built-in installation.

Follow all codes.

WARNING

Electrical Grounding Instructions –

This appliance is equipped with a three – pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

WARNING

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.

Caution

: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with

CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.

Switch Controlled Split Receptacle With Switch At START Of Cable Run

Switch Controlled Split Receptacle With Switch At END Of Cable Run

26

Installing MQRB4236 Liner Panels

There are several types of Liner Panels available for the MQRB4236:

Flat Black Back Panel and False Bottom- (Supplied with Unit).

-Porcelain Back and Side Panels- MQRB42PL

Removal of False Bottom and Back Panel

1. Remove four [4] screws from False Bottom and lift out of the Firebox ( Ref.1

).

2. The Back Panel is held in place by the False Bottom and 2 Locking Tabs on the inside top of the Firebox (See Ref.2

Below).

Once the False Bottom is removed, slide the bottom of the Back Panel forward until it releases from these Tabs and then remove it from the firebox.

Slot for

Ref.2

Pilot Shield

Ref.2

Ref.1

Flange Out

Installation of MQRB4236 Liner Panels

1. Remove 2 DT Screws from Firebox sides (Do not discard these screws). Place Side Panels into Firebox as shown in Ref.3

below; tilt and slide into place. Replace and tighten DT Screw through hole in top of Side Panel and into side of Firebox.

2. Install Back Panel (Be sure Flange is facing outward as per Ref.1) .Engage Slots into Locking Tabs in Firebox Top as shown (See Ref.2

above).Slide Back Panel into place.

3. Place False Bottom over burner system(Pilot Ember Shield must be attached on Pilot side) and fasten with four [4] screws.

Note: Warping and Discoloration of

Porcelain or Painted Metal Liners Is Not

Covered Under Warranty.

Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal, and not considered a defect .

27

Brick Installation - For Models MQHBZDV3636 / MQHBZDV4236 / HBZDV4736

INSTALLING BRICK PANELS FOR MODEL MQHBZDV3636 / MQHBZDV4236 / HBZDV4736

1. Remove door glass from the unit by unlatching the 2 latches on top of unit.

2.

(MQ HBZDV4736 ONLY )

Using a 1/4” nut driver remove two screws from Brick Panel Filler (#1) and discard brick panel filler. (Ref.1)

3. Remove back Log Holder (#2) by removing three screws from face of Log Holder. The Log Holder will have to be re-installed after the placement of Back Brick Panel. (Ref.1)

4.

(MQ HBZDV4736 ONLY )

Place optional front bridge ledge (#3) in the area front of false bottom.

5. Place rear Brick Panel (#4) up against the rear of Firebox by tilting top of panel towards you and sliding bottom of Panel over the back of burner system.

6. Loosen screws holding brick clip in position. Rotate clip up out of the way and slide side brick (#5) up against rear Brick. Side brick must be flush with side wall of Firebox. Rotate clip down over Brick Panel and tighten screw.

NOTE: Side Brick for MQHBZDV3636 & MQHBZDV4236

Top of side brick has to be tilted forward and hooked over bottom front lip of Firebox first then rotated backward into position.

7. Re-install Log Holder removed in Step 3.

8. Install log set as per instruction and re-install door.

28

Installation of HB Porcelain Liners - HB36PL/HB42PL/HB47PL

1. Remove Door from the fireplace by unlatching the 2 latches on top of unit.

2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re- installed after the placement of the Back Panel. For HB4736, remove Brick Filler Panel (See Ref. 1).

3. Place Back Panel up against rear of firebox by tilting top of Back Panel towards you and sliding bottom of Back

Panel over burner system. For HB47PL, use supplied screw to attach Back Panel to firebox (See Ref. 2).

4. Loosen screws holding Brick Clip in place. Rotate Brick Clip out of the way and slide Side Panel up against Back Panel. Side Panel tabs should engage top and bottom of Back Panel (See Ref. 3). Rotate

Brick Clip down over Side Panel and tighten screw.

5. Re-install Log Holder (and Brick Filler Panel if applicable) removed in step 2.Install Log Set as per instruction and re-install Door.

Parts List:

- [1] Left Side Panel

- [1] Right Side Panel

- [1] Back Panel

- (HB47PL Only) [1] DT

Screw

Brick Clip

Ref. 3

Side Panel

Back Panel

Side Panel

Log Holder

Ref. 3: HB47PL Only- Fasten

With supplied screw

Ref. 1: Brick Panel Filler – 4736 Only

Note: Warping and Discoloration of

Porcelain or Painted Metal Liners Is Not

Covered Under Warranty.

Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal, and not considered a defect .

29

Door and Glass Information

Glass Cleaning

It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass and causes dust, lint etc. to cling to the glass surface.

Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive common household glass cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the circumstances.

Warning and Cautions.

• Do not clean when the glass is hot.

• Do not use abrasive cleaners.

• Using a substitute glass will void all product warranties.

• Do not strike or abuse glass. Care must be taken to avoid breakage of the glass.

• Do not operate this fireplace without the glass front or with a broken glass.

Removal of the Glass Door

1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, pull towards you and lift upwards slightly.

and lift upwards to unlatch the bottom.

first and secure with Top Latch assembly to the door.

Spring Replacement:

*Over time, spring may need to be replaced if tension is lost.

it in place. They are located in the firebox.

place.

3. There is 1 lock nut per latch. When replacing a spring, tighten

Glass Replacement

REPLACEMENT GLASS FOR BOTH

DIRECT VENT UNITS

Model Series HBZDV3624 can use either tempered glass or Robax ceramic or coated

Neaoceram glass. Must be 5mm thick.

Only Robax ceramic or coated Neaoceram glass may be used for replacement for model HBZDV3628. Must be minimum 5mm thick.

To replace glass, clean all materials from door frame. Scrape off old silicone down to metal. Using a high heat silicone temperature-resistant to 500°F (260°C) apply a continuous bead of approximately 1/32” to all four sides of frame and insert glass with new gasket. Frame should be on flat surface, with a small amount of weight pressing glass into silicone. Let dry approximately 15 to 20 minutes. The door can be re-installed by reversing Steps 1 & 2. Use caution when removing broken glass, wear gloves.

Appliance/Log Reference Chart/Log Placement

The following is a list of models and appropriate log sets that can be used with each model. It is important that the appropriate log set is used with the correct model in order for the appliance to work properly.

Appliance LOGF36

MQRSP1

MQROCK1

MQRSP2

MQROCK1

MQHBZDV4236N or LP

HBZDV4736N or LP

✔

✔ ✔

✔

30

Log Placement - LOGF36

Parts List

STEP 1 : Place log #1 onto rear log holder and center.

STEP 2 : Place log #2 onto left side of log. Place log #3 onto right side of log #1.

STEP 3 : Locate 2 holes on the bottom of logs #4 and #5.

Position them onto left and right log placement tabs.

STEP 4: Locate the hole on the bottom of log #6. Place onto the mounting tab on log #2. Locate the 2 holes on the bottom of log #7. Place onto mounting tabs on log #5.

STEP 5 : Place glowing embers on the front of the burner tube and ember plates. Place lava rock on the burner pan as shown. DO NOT PLACE LAVA ROCK ON BURNER TUBE.

31

Qty: 1 Shield Per Kit

1

Pilot Shield RSP1 / RSP2

2

SLOTS

3 4

5

SLOTS

SLOTS

6

SLOTS

Back View

32

MQROCK1/MQRSP2 Setup for Models MQHBZDV3636/MQHBZDV4236

PARTS LIST

STEP 1: Remove the log holder mount, log supports, and the grate bar.

STEP 2: Attach the back rock support with the 4 screws as shown. Replace/reinstall the 2 screws from the grate bar.

STEP 3: Using the platform mount access holes, attach the rock platform as shown.

STEP 4: Fill around the rock platform with lava rock. Do not place any lava rock on the burner.

33

STEP 5: Place rocks #1 onto the burner as shown. STEP 6: Place rocks #3 onto the burner as shown.

STEP 7: Place rocks #4 onto the burner as shown. STEP 8: Place rocks #6 onto the burner as shown.

STEP 9: Place remaining rocks #4 and #6 into position as shown.

Finished Rock F2 Setup

Placement of rocks for steps 8 and 9 can be random.

Do not place any of the rocks directly over the burner tubes.

34

MQROCK1 / MQRSP1 Setup for Model HBZDV4736

PARTS LIST: Rock #1 - 5 pieces; Rock #3 – 6 pieces; Rock

#4 - 10 pieces; Rock #6 - 9 pieces.

STEP 1: Remove the back log holder, log supports, and the grate bar. Replace/reinstall the 2 screws from the grate bar.

STEP 2: Attach the back rock support using the existing screws from the back log holder. Using the platform mount access holes, attach the rock platform as shown.

STEP 3: Fill around the rock platform with lava rock. Do not place lava rock on top of the burner tube.

STEP 4: Place rocks #1 onto the burner as shown. Do not place rocks directly onto the burner tubes.

35

MQROCK1 / MQRSP1 Setup for Model HBZDV4736 - Continued

STEP 5: Place rocks #3 into position as shown.

Do not place rocks directly onto the burner tubes.

STEP 6: Place rocks #4 into position as shown.

STEP 7: Place rocks #6 into position as shown. STEP 8: Place remaining rocks #4 and #6 into position as shown.

Finished Rock F1 Setup

Never place any of the rocks directly onto the burner tubes.

36

Accessories for Skyline, ZDVRB3622, & ZRB46 Ribbon Burner Units

ACCESSORY ITEM MQRB3632 MQRB4236 ZDVRB3622

White Glass MQG5W

Yes / 5LB MAX 5LB Bag c/w Unit MQ Dealer Only

Bronze Glass

MQG5C

Yes / 5LB MAX Yes / 5LB MAX 5LB Bag c/w

Unit

Cobalt Blue Glass

Yes / 5LB MAX Yes / 5LB MAX MQ Dealer Only

MQG5A

Black Glass MQG5B

Yes / 5LB MAX Yes / 5LB MAX MQ Dealer Only Use of any other glass can

MQROCK2

Yes

Yes

Yes

Yes

MQ Dealer Only

MQ Dealer Only alter the performance of the unit and is not covered

MQROCK3 under warranty.

MQRBD1

MQSTONE

Yes

Yes

Yes

Yes

MQ Dealer Only

MQ Dealer Only

Discoloration of glass media may occur if placed

MQEMBER

Yes Yes MQ Dealer Only on the burner, this is not

ULK2

Yes Yes Yes covered under warranty.



GLASS (MQG5W, MQG5C, MQG5A, MQG5B)

This media

MUST

be used; evenly spread the glass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur.

The following types of glass are approved:



½” Ember Glass Material from American Fireglass.

Maximum amount: Natural Gas is 5 lbs, Propane units 5 lbs.



Liquid Glass from Firegear.

Maximum amount: Natural gas is 5 lbs, not recommended for Propane appliances.

Pilot Area Must Not

Be Covered

⚠

WARNING



Pilot Area Must Not Be

Covered, as delayed ignition can occur.



Do not change or substitute the glass ember material provided with this fireplace. If replacing, use only replacement glass embers available from your local authorized dealer.

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Pilot Area Must Not

Be Covered

Glass Ember placement for

ZDVRB3622 & MQRB4236:

Leave 3-4 rows of perforations uncovered at the front and back of the false bottom. Covering all the perforations at the back may cause flame to pull backward.

37

⚠

NOTE:

Glass Media must be evenly spread over the Burner and False Bottom as described on last page before Rock / Stones / and Log Accessories are placed.



MQROCK2, MQROCK3, MQRBD1 - Place rocks randomly onto False Bottom. Be careful not to cover any part of the Burner Tube as sooting may occur.

MQRock2

Or

MQRock3

MQRBD1

⚠

NOTE



Pilot Area Must Not Be Covered, as delayed ignition can occur.



Do Not Cover any part of the burner tube with rocks or logs as sooting may occur.



In some positions, Logs can cause flame pattern to roll backward, causing sooting. If this occurs, reposition Logs.

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Burner Tube & Pilot Area

Must Not Be Covered.



MQ STONE DECORATIVE STONE SET-

Place Stones onto False Bottom and Burner Tube randomly. Do Not stack or overlay when placing on Burner Tube. Do Not cover Pilot Area. Not all stones will be used on some models.



MQEMBER

-

Place these glowing ember chunks randomly. Embers may be used with or without other accessories.



ULK2 UNIVERSAL LIGHT KIT (Optional Accent Lighting Kit)-

See separate installation page.

38

ULK2 Universal Light Kit (

Optional Accent Lighting Kit)

For the Skyline Series (MQRB3328, MQRB3632, MQRB4236) and Kingsman ZDVRB3622

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian

National Electrical Code in Canada.

Contents of Kit:

 [2] 12V Halogen Lamps

 Lamp Plate with Insulated Studs & wiring

 12VAC Transformer with 3 prong plug & wire connectors

 Light Switch & Cover Plate c/w10ft wire

Lamp

Lamp

Inside Firebox

Connect Switch Here

Bottom of Firebox

INSTALLATION:

STEP 1 : Remove false bottom to expose burner tube. Remove burner tube and cover plate as above. Remove old sealant from opening.

STEP 2 : Insert lamp wires through access hole in firebox as above. Apply new sealant (Mill-Pac). Secure Lamp Plate with screws.

39

MQRB3328, ZDVRB3622, & MQRB4236

Screw Screw

MQRB3632

Screw

Screw

STEP 3 : Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for each unit. Lamps can be placed facing upward or sideways. Replace burner tube and false bottom, along with pilot shield.

STEP 4 : Connect switch wires between lamp wire and transformer (see schematic). Connect remaining lamp wire to transformer. Transformer can then be plugged in and the housing fastened to the bottom of the fireplace.

Glass may be used to cover perforations in false bottom

40

Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA -

B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

1.

The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.

2.

The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.

1/2” X 3/8” SHUTOFF

VALVE

3/8” UNION

3.

When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings. 3/8” NIPPLE

4.

When a vertical section of gas pipe is required for the installation, a condensation trap is needed.

See CAN/CGA-B149.1 or .2 for code details.

1/2” GAS SUPPLY

5.

For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter.

Consult with the local gas utility if any questions arise concerning pipe sizes.

6.

A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7.

Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.

8.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9.

The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

NOTE:

The gas line connection may be made of 1/2” rigid pipe or an

Approved Kingsman Flex Connector, such as FP15GC .

Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA -

B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of

Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Important: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing.

Shutoff valves installed in tubing systems shall be rigidly and securely supported independently of the tubing.

Gas Specifications

HB4736N

MODELS

NE / NE2

Fuel

Gas

Control

INPUT

Natural Gas

N - Millivolt

N/NE2 - IPI

Maximum 40,000 BTU

Low

Orifice

Size

(0-4500ft)

Air Shutter

27,000 BTU

# 31

5/16 ”

HB4736LP

LPE / LPE2

Propane

LP - Millivolt

LPE/LPE2 - IPI

36,000 BTU

30,000 BTU

# 49

Fully Open

HB4236N

NE / NE2

Natural Gas

N - Millivolt

N/NE2 - IPI

30,500 BTU

20,600 BTU

# 36

3/16 ”

HB4236LP

LPE / LPE2

Propane

LP - Millivolt

LPE/LPE2 - IPI

29,200 BTU

22,200 BTU

# 51

5/16”

MQRB4236NT

NTE/NTE2

Natural Gas

N - Millivolt

N/NE2 - IPI

24,000

18,000

#42

1/32 ”

MQRB4236LPT

LPTE/LPTE2

Propane

LP - Millivolt

LPE/LPE2 - IPI

24,000

19,000

#53

1/4 ”

Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT

Gas Supply Pressure

Natural Gas

Propane

Manifold Pressure

Manifold Pressure High

Manifold Pressure Low

Minimum

5.5”

11”

Natural Gas

3.5 IN. W.C./.87 KPa

1.6 IN. W.C./.40 KPa

Normal

7”

11”

Maximum

9”

12”

Propane

10 IN. W.C./2.61 KPa

6.3 IN. W.C./1.57 KPa

41

Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace

Refer to this checklist for proper maintenance, safe use, and operation.

See each section for more specific information.

1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate.

Upper Door Latch

Relief Dampers inside

Firebox should open and close freely.

Upper Damper

Upper Damper

Spring loaded Door Latches should extend and return to the closed position.

Lower Damper Lower Door Latch

2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.

3. Inspect the operation of the Pilot. Ensure that it is working properly.

Pilot Orientation

(Top View)

Inspect Pilot Flame

Burner

4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening.

Visual inspection should match that outlined in the appliance instruction manual (refer to

Monthly Flame

Inspection

). Inspect primary air openings for blockage.

5.

6.

Burner

Primary Air Opening

Inspect for Blockage

Inspect condition of vent and vent terminal for sooting or obstruction and correct if present.

Vacuum and clean any debris in the firebox that is not supposed to be there.

7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds.

Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A

“click” should be heard within 30 seconds. This indicates the safety shutoff is working properly.

Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense wire from IPI Module (X3 Connection). The fireplace should shut down immediately.

8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.

42

Troubleshooting the Gas Control System

⚠

WARNING

BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.

Problem

Spark igniter will not light.

Pilot will not stay lit after carefully following lighting instructions.

Pilot burning, no gas to burner, valve knob “ON”, and wall switch “ON”.

Frequent pilot outage problem.

Flame lifts off burner and goes out in less than 30 seconds.

Flame lifts off burner on one side while the rest of the flame remains lit.

Possible Causes

Defective or misaligned electrode at pilot.

Defective igniter (pushbutton).

Defective thermocouple

(flame switch where applicable).

Defective valve magnet.

Wall switch or wires defective.

Generator may not be generating sufficient voltage.

Plugged burner orifice.

Defective automatic valve operator.

Pilot flame may be too low or blowing (high) causing the pilot safety to drop out.

Inner 4” liner has come off flue or termination, flame is starving for oxygen.

Improper installation of firebrick. Firebrick is likely leaning.

Corrective Action

Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter.

Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light - check gap at electrode and pilot should be 1/8" to 1/4" to have a strong spark.

Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight

1/8 turn on replacement)

Replace valve, if pilot won't hold after the thermocouple is replaced.

Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.

Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch "off"

Replace faulty generator if reading is below specified minimum.

Check burner orifice for stoppage and remove.

Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on "ON". If main burner does not light, replace valve.

Clean and/or adjust pilot flame for maximum flame impingement on generator and thermocouple.

*See NOTE below – Seven Day Timer

Attach 4" liner to flue or termination using screws, silicone and clamps as stated in manual.

Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox.

*NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer , in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days.

This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit.

If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

NOTE: MILLIVOLT UNITS WITH 7 DAY TIMER – When lighting pilot, the Pilot Knob must be pressed until a BEEP is heard.

This procedure may take up to TWO MINUTES.

43

Burner System Maintenance

It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.

-CAUTION-

Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system—even if the main burner was never on. Exercise caution when working within the area.

-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-

Monthly Flame Inspection

It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation.

MQHBZDV4236, HBZDV4736

Flame should appear similar to the above picture – Solace Series

MQRB4236T

Flame should appear similar to the above picture

Pilot Shield Must Not Be Covered.

Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Pilot must maintain this relationship with burner.

44

Conversion Kit Instructions – PART A

Kit Number

4232HB-CKLP

4232HB –CKLPI

4232HB –CKLP2

4232HB -CKNG

4232HB –CKNGI

4232HB –CKNG2

4236RBT-CKLP

4236RBT –CKLPI

4236RBT –CKLP2

Appliance

MQHBZDV4236LP

MQHBZDV4236N

MQHBZDV4236NE

MQHBZDV4236NE2

MQRB4236LPT

MQRB4236LPTE

MQRB4236LPTE2

Description

Propane Conversion

-Millivolt-

NG Conversion

-Millivolt-

NG Conversion

- IPI -

NG Conversion

- IPI -

Propane Conversion

-Millivolt-

Propane Conversion

-IPI -

Propane Conversion

-IPI -

NG Conversion

-Millivolt-

Pilot Orifice

1001-P167SI

#30 (977.167)

1001-P168SI

#35 (977.168)

1001-P168SI

#35 (977.168)

1001-P165SI

#51 (977.165)

1001-P166SI

#62 (977.166)

1001-P166SI

#62 (977.166)

1001-P167SI

#30 (977.167)

1001-P168SI

#35 (977.168)

1001-P168SI

#35 (977.168)

Burner Orifice

Brass (1000-255)

#51

#51

#51

#36

#36

#36

#53

#53

#53

Brass

Nipple

Air

Shutter

1000-253closed 5/16”

1000-253closed 5/16”

1000-253closed 5/16”

1000-253closed 3/16”

1000-253closed 3/16”

1000-253closed 3/16”

1000-P201VE

Hex

1000-P201VE

Hex

1000-P201VE

Hex

1000-P201VE

Hex

1/4”

1/4”

1/4”

4236RBT-CKNG MQRB4236NT

1001-P165SI

#51 (977.165)

#42 1/32”

4236RBT-CKNGI

4236RBT-CKNG2

4740HB-CKLP

4740HB-CKLPI

MQRB4236NTE

MQRB4236NTE2

HBZDV4736LP

HBZDV4736LPE

NG Conversion

- IPI -

NG Conversion

- IPI -

Propane Conversion

-Millivolt-

Propane Conversion

-IPI -

1001-P166SI

#62 (977.166)

1001-P166SI

#62 (977.166)

1001-P167SI

#30 (977.167)

1001-P168SI

#35 (977.168)

#42

#42

#49

#49

1000-P201VE

Hex

1000-P201VE

Hex

1/32”

1/32”

1002-P016SI

(0.907.016)

1002-P013SI

(907.013)

4740HB-CKLP2

4740HB-CKNG

4740HB-CKNGI

HBZDV4736LPE2

HBZDV4736N

HBZDV4736NE

Propane Conversion

-IPI -

NG Conversion

-Millivolt-

NG Conversion

- IPI -

1001-P168SI

#35 (977.168)

1001-P165SI

#51 (977.165)

1001-P166SI

#62 (977.166)

#49

#31

#31

1000-253closed 5/16”

1000-253closed 5/16”

1001-P201SI

(0.907.201)

1002-P016SI

(0.907.016)

4740HB-CKNG2

HBZDV4736NE2

NG Conversion

- IPI -

1001-P166SI

#62 (977.166)

#31 1000-253closed 5/16”

1002-P013SI

(907.013)

Refer to “Gas Specifications Chart” for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.

Hi/Lo

Regulator

1001-P202SI

(0.907.202)

1002-P014SI

(0.907.014)

1002-P012SI

(907.012)

1001-P201SI

(0.907.201)

1002-P016SI

(0.907.016)

1002-P013SI

(907.013)

1001-P201SI

(0.907.201)

1002-P016SI

(0.907.016)

1002-P012SI

(907.012)

1001-P201SI

(0.907.201)

45

MQHBZDV4236 / HBZDV4736 Gas Conversion –Part A

WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instruction s and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with kit.

Caution:

The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion .

1. Remove ember plates right and left of burner, ember plates are held in place by 2 screws each.

2. Loosen screws from burner retainer tabs

Parts List:

• HI/LO Pressure Regulator Assembly

• Pilot Orifice

• Burner Orifice

• Brass Nipple

• Instructions

• Conversion Kit Label and slide burner to the left to remove from orifice.

3. Remove main orifice using a 1/2” wrench and replace with new conversion orifice.

4. Install new pilot orifice and Hi/Lo valve regulator by following instructions supplied with conversion kit

(also See Parts B & C).

5. Adjust the primary air setting to the correct setting as specified in the manual or label plate. To adjust air setting, loosen screw on the side of air mixing tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw.

6. Reinstall ember plates and burner by reversing steps 1 & 2.

Gas Conversion –Part A – MQRB4236T

Parts List:

• HI/LO Pressure

Regulator Assembly

• Pilot Orifice

• Burner Orifice

• Brass Nipple

• Instructions

• Conversion Kit Label

Pilot Shield

False Bottom

Air Shutter

(Adjustment)

Main Orifice

Pilot Assembly

1. Remove four [4] screws holding down the false bottom. Remove the four [4] screws holding down the burner tube assembly.

2. Slide the burner tube towards the left to remove from orifice.

3. Remove main orifice using a 1/2” wrench and replace with new conversion orifice.

4. Install new pilot orifice and Hi/Lo valve regulator by following instructions supplied with conversion kit (also See Parts B & C).

5. Adjust the primary air setting to the correct setting as specified in the manual or label plate. To adjust air setting, loosen screw on the side of air mixing tube and rotate to the correct opening using a drill bit or tape measure. Retighten screw.

6. Reinstall false bottom and burner by reversing steps 1 & 2. Pilot Shield must be in placed over pilot assembly.

46

Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ)

Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to

NG only. This information should be considered as supplemental to the Appliance Manufacturer's

Instructions.

WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

1. Shut-off the gas supply to the appliance.

2. Allow the pilot burner to cool to room temperature.

WARNING: Touching a hot pilot burner can result in injury.

3. The pilot hood is held in place by spring. First remove the spring, then remove the hood by pulling it up from the pilot bracket (fig. 1).

4. Insert a 5/32" or 4 mm Allen wrench into the hexagonal key-way of the injector (fig. 2), and rotate it counter-clockwise until it is free of the injector journal.

5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. Propane injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (fig. 4). Refer to the Appliance

Manufacturer’s instruction sheet for the proper injector size.

6. Insert the Allen wrench into the end of the injector.

Then, insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 lbf in

(1.0 Nm) is achieved.

7. First replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, onto the pilot bracket (fig. 3). The hood must sit squarely on the bracket for proper operation. Then replace the spring by pushing it on his seat (fig.3). Check to insure that the hood is properly seated onto the pilot bracket and that the spring is properly inserted onto his seat.

8. Restore the gas supply to the appliance, and ignite the pilot burner. Verify proper ignition and operation.

WARNING!

This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE

MANUFACTURER for the specific appliance, and type of gas, being converted.

SIT GROUP

w w w . s i t g r o u p . i t

47

Gas Conversion for Modulator – PART C

48

Burner System Removal for MQHB36/42/47

Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

Removing Burner System / Access Cover for MQHBZDV36/42/47

CAUTION: BEFORE STARTING REMOVAL OF PARTS TURN OFF GAS SUPPLY. DISCONNECT 110 VOLTS TO

FAN SYSTEM AND DISCONNECT 110 VOLTS TO ELECTRONIC IGNITION BURNER SYSTEM IF APPLICABLE

Access Cover Removal

1. Remove door, logs, brick panels, false bottom, burner grate and burner from firebox.

2. Burner grate is fastened by 2 screws there is one right and left of grate assembly, remove screws and take out grate.

3.

MQHBZDV47 ONLY

. Lift false bottom up from screw alignment points and remove.

MQHBZDV47 skip steps 4 to 8.

4. Remove ember plates right and left of burner, ember plates are held in place by 2 screws each.

5. Loosen screws from burner retainer tabs and slide burner to the left to remove from orifice.

6. Remove rear log holder by removing the 2 screws on each side of log holder.

7. Remove left side log support by removing the 2 screws from side of support.

8. Remove left ember plate support by removing 2 screws at base of support.

Removing Burner System

1. Disconnect gas line connection at burner system through access cover opening.

•

CAUTION: ALL WORK SHOULD BE PERFORMED BY A QUALI-

FIED AND CERTIFIED TECHNICIAN.

2. Remove extension knobs and wiring from face of gas valve.

remove.

Remove screws from perimeter of burner system pan, lift pan at one back corner and rotate pan up from back of firebox. Make sure when tilting up and removing burner system that all fan and valve control wiring is disconnected at this time.

To re-install access cover / burner system remove old Mil Pac sealant and apply new sealant. After new sealant is applied reverse removal procedure to re-install parts.

CAUTION: High temperature sealant has been applied to access cover and burner system pan. New sealant will have to be applied when re-installing access cover and burner system to maintain the integrity of sealed combustion chamber. Mil Pac part #840099 or Kingsman part

#1000-150MP sealant can be purchased from your

Kingsman retailer or distributor.

49

Millivolt System, Lighting, and Burner Control

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

: If you do not follow these instructions exactly, a fire or explosion may result causing property

damage, personal injury or loss of life.

A This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

BEFORE LIGHTING

 Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

B Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

 If you cannot reach your gas supplier, call the fire department.

C Use only your hand to push or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it.

Call a qualified technician. Force or attempted repair may result in a fire or explosion.

 Do not try to light an appliance.

 Do not touch any electrical switch; do not use any phone in your building.

D Do not use the appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.

LIGHTING INSTRUCTIONS

1. Stop! Read the safety information above this label.

2. Set the thermostat to lowest setting.

3. Turn off all electrical power to the appliance.

4. Locate valve under the burner assembly.

5. If the control knob is not already in the off position, i.e. the word

“OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn  clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not use force.

6. Wait five [5] minutes to clear out any gas. If you then smell gas.

STOP! Follow “B” in the safety information above on this label. If you don’t smell gas then go to the next step.

7. Now push in the control knob slightly and turn  counter-clockwise to the “PILOT” position.

8. Push in the control knob all the way and hold it. With the other hand push in the red igniter button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner.

If a flame has appeared then continue to depress the control knob for 20 seconds. If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.

9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.

 If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.

 If the pilot will not stay lit after several tries, turn the gas control to

“OFF” and call your service technician.

10. Now turn the control knob to the “ON” position. The burner will not light unless the wall switch thermostat or remote control is turned “ON” or in the case of the thermostat there is a call for heat.

11. Close the access door and turn all electrical power back to the appliance.

12. The pilot must be turned off when the unit is not in use.

TO TURN OFF THE APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Open the control access door.

4. Push in the gas control knob slightly and turn  clockwise to the “OFF” position. Do not force.

5. Replace control access panel.

NOTE : Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at the factory.

Recommended Maximum Lead Length (Double Wire)

When Using Wall Switch or Thermostat

Wire Size

14ga

16ga

18ga

20ga

22ga

Max. Length

100ft [30.4m]

64ft [19.5m]

40ft [12.1m]

25ft [7.6m]

15ft [4.5m]

CAUTION: DO NOT WIRE 120V POWER TO

MILLIVOLT SWITCHES OR THERMOSTAT.

To ON/OFF,

Wall Switch,

Thermostat*, Or

Remote Receiver

Millivolt Valve Shown

50

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

D. If the gas valve requires repair, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

OPERATING INSTRUCTIONS

1. Stop! Read the safety information above on this label.

2. Read the owner’s manual including the section on

“Remote Control” operation if applicable.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,

STOP! Follow “B” in the safety information above this label. If you do not smell gas, go to next step.

6. Turn on all electric power to the fireplace.

7. Turn “On” Switch that operates the Main Burner.

For Remote Control units, press the ON/OFF key on the remote control. “ON” will be displayed on the LCD display and a “beep” will be heard at the unit to indicate the command has been received.

8. If the appliance will not operate, follow the instructions

“To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Set thermostat to lowest setting.

For Remote Control units, press the ON/OFF key on the remote control. “OFF” will be displayed on the LCD display and a “beep” will be heard at the unit to indicate the command has been received.

2. Turn off all electric power to the fireplace if service is to be performed.

51

IPI Electronic Ignition System

Overview

The IPI system is an advanced burner controller that provides you with the option of having either a Standing-

Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot

Ignition/Intermittent Pilot Ignition) located on the IPI

System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:

In Standing-Pilot, the pilot assembly is lit by the IPI Main

Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power

(battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main

Module malfunctions.

Box

Cover

IPI Module

CPI / IPI

Switch

Backup

Battery

Pack

In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.

NOTE: In some jurisdictions Intermittent-Pilot is required.

That means the pilot cannot remain lit when the appliance is not operating.

Components

The core of the IPI system is the Main Module and the IPI

Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.

Remote

Receiver

Module

IPI System Cover: Is essential in keeping the components at their proper operating temperatures. DO NOT OPERATE THE

APPLIANCE WITHOUT THIS COVER.

Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote.

Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.

Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still operable.

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter.

Standing Pilot Mode for Colder Climates (Below Freezing)

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.

Standing Pilot Mode for Colder Climates (Below Freezing)

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.

NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

52

Proflame 1 -Remote Control Operation-

The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and

Smart *thermostatic control of the appliance.

Transmitter Remote Receiver

Transmitter

The Transmitter is powered by 3 AAA type batteries. A Mode

Key is provided to Index between the features and a

*thermostat Key is used to turn on/off or index through

*thermostat functions

Remote Receiver

The Receiver connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote

(Remote control) or Off.

Initializing the System for the first time

Install 4 AA batteries into the receiver battery bay. Install 3

AAA type batteries in the Transmitter battery bay.

Place the 3 position slider switch in the “Remote” position.

Insert the end of a paper clip into the hole marked “PRG” on the Receiver front cover. The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a

Transmitter. Push the On button. The Receiver will “beep” four times to indicate the Transmitter’s command is accepted. The system is now initialized.

Temperature indication Display

With the system in the “OFF” position, press the *thermostat

Key and the Mode Key at the same time. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.

Turn the Appliance On or Off

Press the ON/OFF Key on the Transmitter

Remote Flame Control

The Proflame GTM has six (6) flame levels. Pressing the Down

Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position.

Room *thermostat ( Transmitter Operation)

The Remote Control can operate as a room *thermostat. To activate this function, press the *thermostat Key. The LCD display on the Transmitter will change to show that the room

*thermostat is “ON” and the set temperature is now displayed.

To adjust the set temperature, press the Up or Down Arrow

Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

Smart *thermostat (Transmitter Operation)

The Smart *thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the

*thermostat Key until the word "SMART" appears to the right of the temperature bulb graphic. To adjust the set temperature, press the Up or Down arrow Keys until the desired set point temperature is displayed.

Key Lock Function

This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and the

UP Arrow Key at the same time. To de-activate this function, press the MODE and the UP Arrow Key at the same time.

Low Battery Detection

Transmitter - When the Transmitter batteries are low, a

Battery Icon will appear on the LCD display of the Transmitter.

Receiver - When the Receiver batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. When the batteries are replaced the “beep” will be emitted from the Receiver when the

ON/OFF Key is pressed (See Initializing the System for the first time).

Manual Bypass Of The Remote System

If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the

“On” position.

Wall Mount Option

10ft. Extension Harness (Part No. 1001-P904SI) required.

 The Remote Receiver can be mounted on a vertical wall stud using the DCHS as a mounting bracket.

 Ensure that the face is protruding 1/2” so that the face plate will be flush on the face of the wall.

 Drywall cutout size is 2” wide by 4-1/8” tall.

 Must be installed within 10ft of valve assembly (6ft recommended).

53

Proflame 1 -IPI System Parts List-

PART NO.

1.

2.

3.

4.

5.

6.

DESCRIPTION

1006-P002SI Valve IPI Hi/Lo NG

1006-P003SI Valve IPI Hi/Lo LP

1002-P302SI IPI Ignition Board

1002-P047SI Pilot Assembly-LP -24” Wire

1002-P033SI Pilot Assembly-NG -24” Wire

7.

8.

1002-P850SI AC Wall Adapter

1002-P12BH Battery Pack

1001-P280SI TC - Tubing W/Fittings 1/8 2.182.280

9. 1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI)

10. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI)

11.

12.

13.

14.

15.

16.

17.

18.

1002-P012SI IPI Stepper Kit - LP 907.012

1002-P013SI IPI Stepper Kit - NG 907.013

1002-P014SI IPI Reg Kit - LP Hi-Lo 907.014

1002-P016SI IPI Reg Kit - NG Hi-Lo 907.016

1002-P017SI

TC - Electrode Cable & Sparker IPI

915.017 24"

1002-P119SI

1002-P903SI

TC - Electrode Cable & Sparker IPI 35"

(Infinite, ZCVRB47, VRB46)

TC - Electrode Flame Sense IPI

007.253/915.903 24"

1002-P910SI

TC - Electrode Flame Sense 35"


NOTE: Fan and / or Light Options are not available on some fireplaces.

Check with your dealer.

Proflame Transmitter

1001-P023SI

4&5

8

1&2

3

Proflame

Receiver

1001-P221SI

6

7

54

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.

55

Proflame 1- Configuration #2:

Remote ON/OFF and Manual HI/LO Capabilities

OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve.

The connectors to this servo must be connected to the Remote Harness as shown.

SCHEMATIC

PICTURE

1001-P221SI

NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.

56

Operating the Receiver Without Batteries for GT / EGT / GTM / EGTM Remote Controls

-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems.

-Millivolt Systems will also require Power Adapter P/N 1002-P850si.

The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.

IPI System EGTM

Millivolt System GTM

Receiver Module

0.584.523/521/221

1001-P221SI

Receiver Module

0.584.523/521/221

1001-P221SI

57

Proflame 1- Configuration #3:

Remote ON/OFF, variable HI/LO, and fan capabilities

Refer to the fan installation/removal section for fan installation.

SCHEMATIC

NOTE: This Configuration is not available on all models of fireplace. Check with your dealer.

PICTURE NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.

58

Proflame 2 –NE2 / LPE2

IPI PROFLAME 2 - COMPONENT PARTS

1.

-IPI System Parts List-

PART NO. DESCRIPTION

1005-P001SI Valve IPI Proflame PF2 885.001 NG - Stepper 13.

PART NO.

IPI - PF1 and PF2 Common Components

DESCRIPTION

1002-P033SI TC - Pilot Burner IPI (Assembled) NG 199.033

2.

3.

4.

5.

1005-P002SI Valve IPI Proflame PF2 885.002 LP - Stepper

1005-P325SI Module IPI - Proflame 2 - 584.325

1005-P627SI Module IPI – Proflame 2 - Basic - 584.627

1005-P924SI Harness PF2 - 584.924

6. GTMFL Transmitter- PF2 - 584.090 - WiFi Version

6b. 1005-P042SI Transmitter- PF2 - 584.042 - Non-WiFi Version

6c. 1005-P080SI Transmitter- PF2 - 584.080 - WiFi Version

7.

8.

For Replacement Transmitters, Replace with Same Part Number

584-PWR-C Wire Harness PF2 – Power Cord

584-X4P Terminal Block

9.

10.

11.

584-X10 Wire Harness PF2

584-ACC01-C Wire Harness PF2 - Fan/Light

584-X8-B Wire Harness PF2 - Optional Reset Harness

12. 584-X12

6

Optional Power Vent Harness

Proflame Transmitter

0.584.090 - WiFi

Current Version

13

14.

15.

1002-P047SI TC - Pilot Burner IPI (Assembled) LP 199.047

1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI)

16. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI)

17.

18.

1001-P280SI TC - Tubing W/Fittings 1/8 2.182.280

1002-P012SI IPI Stepper Kit - LP 907.012

1002-P013SI IPI Stepper Kit - NG 907.013

P2

CONVERSION

19.

20.

21.

1002-P014SI IPI Reg Kit - LP Hi-Lo 907.014

1002-P016SI IPI Reg Kit - NG Hi-Lo 907.016

P1

CONVERSION

22.

23.

24.

25.

1002-P017SI TC - Electrode Cable & Sparker IPI 915.017 24"

1002-P119SI TC - Electrode Cable & Sparker IPI 35"


1002-P12BH IPI Battery Housing 12bh347-Gr

1002-P903SI TC - Electrode Flame Sense IPI 007.253/915.903

24"

26. 1002-P910SI TC - Electrode Flame Sense 35"


NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer.

6b Proflame Transmitter

0.584.042 - Non-WiFi

6c Proflame Transmitter

0.584.080 - WiFi

5 7

1&2

8

10

3 & 4

11

9

10

12

59

IPI Proflame 2 IFC Module and Remote Control

Batteries

IFC Module

SW1

Button

Pairing Remote Control:

• Install the 3 AAA type batteries in the battery bay, located on the base of the Remote Control. Note polarity of the batteries and insert them as indicated.

• Connect the AC power supply to the IFC Module.

• Press the SW1 button on the IFC Module so the IFC will “beep” and a red LED is illuminated to indicate that the IFC Module is ready to synchronize with a

Remote Control within 10 seconds. With the batteries already installed in the Remote Control, push the ON button. The receiver will “beep” four times to indicate the Remote Control’s command is accepted.

The system is now initialized.

Resetting Proflame 2 IFC Module for Manual Use

If the transmitter gets misplaced, is broken, or is no longer wanted the PF2 Module can be reset to a manual system.

A manual on/off switch or thermostat may be installed at the X4 connector (this connection is Jumped at the factory) no power is required.

The following sequence must be followed to reset the PF2

Module:

• Press the Red SW1 button until you hear three beeps.

• Within 10 seconds press the SW1 button again until you hear it beep.

• The PF2 Module may now be turned on/off manually

(x4 connector) by a switch (not supplied), the pilot will remain on CPI (continuous pilot ignition) mode, all other functions of main burner, fan and lights will be on the high setting.

Fan Startup and Shutdown Timings:

Fan setting is started with a delay of 5 minutes from the fireplace ignition and stopped with a delay of 12 minutes from the fireplace switching off.

Low Battery Power Detection

When the Remote Control’s batteries are low, a Battery

Icon will appear on the LCD display before all power is lost. When the batteries are replaced this icon will disappear.

Battery Backup

The PF2 module is powered by line voltage (AC) with provision of battery backup in case of main power loss.

Fans and lighting features will not function with the PF2

Module is powered by battery backup. It is recommended that the 4 x AA batteries are changed before each heating season.

60

Cold Climates – CPI Setting - Proflame 2 Remote Control

Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame.

The CPI

(Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox.

If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may not rise into the exhaust vent, thus causing the fireplace to cycle or Lockout (if this happens see

Lockout Reset

Procedures below).

NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer , in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

To switch from IPI to CPI Mode:

1.

Turn the fireplace OFF using the ON / OFF Key . 2.

Press the Mode Key . Display will appear as below.

3.

Press UP on the UP / DOWN

Arrow Key .

Display will show CPI.

The module in the fireplace will beep once to confirm command.

TO RETURN TO IPI

(INTERMITTENT PILOT) MODE:

Repeat steps one and two, and then press

DOWN on the UP / DOWN Arrow Key .

The module in the fireplace will beep once to confirm command.

Lockout Reset Procedures – Proflame 2

If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any new command.

The LED light on the Proflame 2 module in the fireplace will be flashing red.

Lockout Reset Procedure:

1. Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup batteries.

2. Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to light.

This condition is a Lockout state.

3. If the fireplace does not come on, call your fireplace technician.

61

Proflame 2 Remote Control

62

Note:

This function is only available in

Room Thermostat or

Smart Thermostat

Control Mode.

(Halogen lights only)

Note:

When Smart

Thermostat is activated, manual flame height adjustment is disabled.

63

PILOT PORT

64

Vent Terminal Clearances

NOTE: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS

AVAILABLE WHEN REQUIRED BY LOCAL CODES.

Clearances are to the edge of the terminal plate. Add 6-3/4” to clearances to arrive at centerline. Local codes or regulations may require different clearances.

N

A

B

Clearance above grade, veranda, porch, deck, or balcony

Clearance to window or door that may be opened

C

D

Clearance to permanently closed window

Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

E Clearance to unventilated soffit

F Clearance to outside corner

G Clearance to inside corner

H Clearance to each side of center line

I extended above meter/regulator assembly

Clearance to service regulator vent outlet

J

K

L

M

N

O

P

Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance

Clearance to a mechanical air supply inlet

Clearance above paved sidewalk or paved driveway located on public property

Clearance under veranda, porch deck, or balcony

Where a vent termination may cause hazardous frost or ice accumulations on adjacent property surfaces

Clearance above highest point of exit on roof

Clearance to perpendicular or adjacent wall

Canadian installations

12 in (30 cm)

1

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW),

12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and ≤ 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW)

12 inches (30cm) recommended to prevent condensation on window

18 inches (46cm)

12 inches (30cm)

3” *

3” *

3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/regulator assembly

3 ft (91 cm)

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW),

12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and ≤ 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW)

6 ft (1.83 m)

7 ft (2.13 m)

12 in (30 cm)‡

**(Notes: 1)

18 in (45cm)

24 in (60cm)

US installations

12 in (30 cm)

2

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h

(3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

12 inches (30cm). 9 inches (23cm) for appliances 50,000 Btu’s and lower

18 inches (46cm)

12 inches (30cm)

3” *

3” *

3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/regulator assembly

3 ft (91 cm)*

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h

(3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

3 ft (91 cm) above if within 10 ft (3 m) horizontally

*(Notes: 2)

12 in (30 cm) *

*(Notes: 2)

18 in (45cm)

24 in (60cm)

Notes:

1) In accordance with the current CSA B149.1, Natural Gas and Propane Installation

Code.

2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code.

* Clearance in accordance with local installation codes and the requirements of the gas supplier.

** A vent shall not terminate directly above a paved sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Note: This does not apply to non-condensing appliances (Province of Ontario ONLY).

‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.

It is imperative that the vent termination be located observing the minimum clearances as shown. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within

24” from the front of the termination plate.

Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding

Shield be installed, Part Number ZDVSSLR.

65

General Vent Installation Information

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman

Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with M & G-Duravent

Direct Vent system (Duravent Pro), BDM Pro Form Direct

Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct,

Metal Fab Sure-Seal DV and Selkirk Direct Temp.

Rigid or Hard Pipe

When using M & G Duravent, Ameri-Vent pipe, BDM Pro

Form Direct Vent, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hard pipe adapter must be used (part # ZDVDFA for fireplaces and part #

ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by M & G Duravent/Ameri-

Vent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab

Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex (Z-Flex) venting and M & G Duravent venting.

Place the spring spaces provided approximately every two feet to stabilize 4” flex in the center of 7” flex. When forming bends place spring in bend or before and after. (See Fig. 1).

Horizontal runs require support metal straps every 2 feet. In offset installation support straps should be used to stabilize pipe.

Expand 4” and 7” flex pipe to the point that the 7” protrudes approximately 2 to 3 inches past outer wall and the 4” flex protrudes approximately 2 to 3 inches past the 7” flex . (See

Fig. 1). Attach the 4” pipe to the termination first and secure with sealant and screws then attach the 7” flex to the termination with caulking and screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.

Use Hi Temp Sealant

Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.

Flex Pipe Venting

Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g., 4ft. to 8ft. Fully expand pipe and cut off excess. Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination.

FRAMING DIMENSION

Combustible Wall

Cut an 11” hole through exterior wall and frame as shown.

Non-Combustible Wall

Cut or drill 8” or 204mm diameter hole.

Preventing Moisture Problems

Insulate wall thimbles and support boxes for vertical attic terminations with non-combustible mineral wool Insulation

(Roxul, Rockwool, Thermafiber UltraBatt, etc.).

Attach and seal the outer perimeter of the wall thimble or support box to the existing vapor barrier.

NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manu al. Use Mill Pac Sealant.

⚠

WARNING: DO NOT mix parts from different systems unless stated in the manual.

66

Installation of Side Wall Venting

1.

To determine the minimum distance from the bottom of fireplace to center of vent see the Framing Your Gas Fireplace section. Cut a hole through the wall allowing for an 11” x 11” (inside diameter) in combustible walls for wall thimble or an 8” diameter hole in a non combustible wall (See Figure 2).

2.

3.

4.

For the clearance to combustible above a 90-degree bend see

Clearance to Combustibles section.

Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation.

To install wall thimble center over 11” x 11” (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1).

5.

Before joining pipes, apply a bead of high temperature sealant (Mill

Pac) to end of pipe. First attach the fourinch (4”) flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.

6.

Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.

7.

Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the fourinch (4”) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (4”) flex pipe as required. Then attach the seveninch (7”) pipe by the same method.

8.

Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured.

9.

Support vertical pipes to maintain a minimum of 1” or greater clearance to combustibles with metal strapping bands.

10.

If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number

ZDVSSLR.

Note: Vent Termination must not be recessed into wall or siding.

WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.

MQHBZDV4236 / MQRB4236T:

Minimum clearance to combustibles on venting is 1” with the following exceptions as follows:

• Top of horizontal 11/2”

• Top of 90° elbow enclosures under 45-46 ” is 5 ”

•

Top of 90° elbow in an enclosure over 46 ” is 2 1/2”

NOTE:

1/4” RISE PER

FOOT OF

HBZDV4736:

Minimum clearance to combustibles on venting:

•

Vertical is 1” with a Kingsman Vent System, 11/4” for all others.

• Top of Horizontal pipe is 11/2”.

• Top of 90° bend in minimum enclosures of 501/2” to 56 -

1/2” is 2 1/2” with insulation sleeve.

• Top of 90° bend in enclosures over 561/2” to 60” is 4 1/2” without insulation sleeve.

•

Top of 90° bend in enclosures over 60” is 2 -1/ 2” without insulation sleeve.

HORIZONTAL

RUN

36 ” TO BOTTOM

OF FIREPLACE

36” TO BOTTOM

OF FIREPLACE

67

Venting Routes And Components

Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.

The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths.

The maximum horizontal run with the 90 degree bend at the fireplace flue outlet is 4 ft/122cm (Figure #1). The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure

#2). Note: 1/4” vertical rise is required for every 12” of horizontal run.

The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend.

The maximum vertical run is 40 ft/12.2 meters.

Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18” (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.

Example:

If according to the table, the length of the horizontal run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet.

2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36” per each 90° bend, or 18” per each 45° bend.

Important:

Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. 1/4” vertical rise is required for every 12” horizontal run.

MQHB36 - 35”

MQHB42 - 37”

HB47 - 45 1/2”

How To Use The Horizontal Vent Table

1. Determine the height of the system and the number of bends required.

2. Having determined the vertical distance determine the maximum horizontal section allowed.

3. Vent table has been established for 90° horizontal/vertical runs. With use of flex pipe distance not having 90° bends will not fall into vent table standards. See Fig. B.

Horizontal Venting Table From Bottom of Fireplace for venting to a maximum of 40 ft. (12.2 meters)

Total Vertical

15

16

17

18

11

12

13

14

19

20

25

30

40

7

8

9

10

Feet

4

5

6

4.6

4.9

5.2

5.5

3.4

3.7

4.0

4.3

Meters

1.2

1.5

1.8

2.1

2.4

2.7

3.0

5.8

6.1

7.5

9

12.2

Example A:

If the vertical dimension from the floor of the fireplace is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft.

Max Total Horizontal

20

20

20

20

20

20

20

20

20

20

15

10

0

20

20

20

20

Feet

5

8

12

6.1

6.1

6.1

6.1

6.1

6.1

6.1

6.1

Meters

1.5

1.2

3.7

6.1

6.1

6.1

6.1

6.1

6.1

4.6

3.0

0

NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph. The Maximum

Vertical vent run is 40ft.

(12.2 meters).

Important:

Minimum clearance between vent pipes and combustible materials is

1 inch (25mm).

It is recommended for Propane Horizontal Installations that the venting should be a minimum of one foot vertical off the flue before the elbow on any horizontal runs of one foot or greater. This allows for cleaner combustion and greatly reduces carboning and cleaning of glass. (Does not apply to Back Flue Models).

68

Horizontal Snorkel Terminations Z47ST24 / Z47ST36

Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building:

Z47ST24 (24” Tall, 14-1/2” Center to Center) Z47ST36 (36” Tall, 26-1/2” Center to Center)

Follow standard horizontal venting installation procedures.

If the Snorkel Termination is to be located below grade, a window well is recommended with adequate and proper drainage as per local codes . Leave 2” clearance below snorkel to prevent water from entering the Snorkel Termination. Do not enclose the Snorkel within a wall or other type of enclosure and do not back fill . Ensure that grade level slopes away from the building. Follow all local codes.

Maintain All Clearances, including proper rise and run.

Ensure adequate drainage.

• A safety cage (Z57STSC) is also available.

FOLLOW ALL LOCAL CODES-

Place safety cage over snorkel and mount with [4] DT screws (supplied with safety cage).

69

Venting Straight Up Through Roof

An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney.

When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1" spiral nails.

A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.


Fire Stop

Using Flex Bends

Avoid cutting joists by offsetting the flex pipe.

When using 45° bends a bend support is required directly above the highest bend.

When installing a bend in a joist area a minimum of 4" clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1" clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2" minimum clearance to the top of the horizontal pipe must be maintained.

Maximum vertical height of system should not exceed 43 feet.

Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support.

When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of termination.

Attach 7” rigid pipe to 7” termination with sealant and screw with 4 sheet metal screws.

Vertical termination clearance is 18" [45.7cm] above the roof, measured from highest point of exit on the roof line.

Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.

Roof Flashing

Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card.

Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.

The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.

It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up.

We recommend using a thermostat set at room temperature to allow the unit to cycle.

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up.

-ALSO SEE DIAGRAMS ON FOLLOWING PAGE-

70

-Restrictor-

Remove for Runs

Under 15 Feet

Clearances in horizontal venting.

24”

Clearance to perpendicular wall 24 inches (60 cm). (Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.)

FDVVT40

18” MIN

Clearance above highest point of exit on roof 18 inches (45cm)

43ft

A) B)

C)

A) Straight-through roof support configuration; B) Flex bend configuration; C) Termination mounting

71

Approved for Power Vent PVH58 / PVH58FM

- This appliance is approved for use with a Kingsman PVH58 Horizontal Power Vent -

A Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible.

NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted.

NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION (Proflame 1 or Proflame 2):

Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must NOT be used.

Maximum / Minimum Vent Lengths:

Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination must not be below unit.

This power vent can be installed up to 8ft below the installed fireplace on runs less than 100ft and not more than four 90° elbows.

Minimum Vent Length is 1 FT vertical x 3 FT horizontal x 3 FT vertical x 3 FT horizontal (See PVH58 manual).

Seven 90° elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft.

Refer to Power Vent Manual for proper installation and use.

72

PVH58 Power Vent Parts List for 4/7 Venting

POWER VENT PARTS LIST – 4/7 VENTING

NUMBER DESCRIPTION

PVH58 Horizontal Power Vent Starter Kit ‐

Exterior Mount

PVH58FM Horizontal Power Vent Kit

‐

Flush Mount

Note: Must use a one-foot section of 5/8 DV hard pipe to connect to the Power Vent Termination (not supplied)

CHOOSE CONTROL MODULE OR HARNESS

DEPENDENT ON VALVE SYSTEM

PVC58MV Power Vent Control Module

‐

for Millivolt

Models

PVC58IPI Power Vent Control Module

‐

for

Proflame 1 ‐ IPI Models

584

‐

X12 Harness for Proflame 2 IPI

Models

‐

Deluxe

PVH20H Main Wiring Harness Assembly –

Extension Harness (20ft)

CHOOSE VENTING TO BE USED: SECTION 1

‐

HARD PIPE, SECTION 2 FLEX VENT

SECTION 1 DIRECT VENT HARD PIPE 4x6-5/8"

– for entire installation

(Two Adapters needed: one at Flue and one at

Termination)

Flue of Fireplace

ZDVDKA Duravent Adapter – for Flat Flue

ZDVDFA

ZDVDIA

Duravent Adapter – for Sloped Flue

Termination End

Duravent Hard Pipe Adapter- (used to connect 4x6-/8" to 5/8 Hard Pipe)

Note: Must use a one-foot section of 5/8 DV hard pipe

(not supplied) to connect to the Power Vent

Termination.

SECTION 2 FLEX VENT - Used for entire installation – order Z47PVA

Note: Must use a one-foot section of 5/8 DV hard pipe connected to the power vent on all installations.

Z47PVA

Termination End

Flex Pipe Adapter Kit - (to adapt flex pipe to power vent to hard pipe)

Note: Must use a one-foot section of 5/8 DV hard pipe

(not supplied) to connect to the Power Vent

Termination.

SECTION 3 DIRECT VENT HARD PIPE 3/5"

‐

for entire installation

(Three Adapters needed two at Flue and one at

Termination)

Flue of Fireplace

‐

Choose appropriate adapter for

4x6

‐

5/8"

ZDVDFA

4x6

‐

5/8

‐

Sloped Flue

Duravent Fireplace Adapter

ZDVDKA

5/8"

‐

Flat (Serene 47)

Duravent Stove Adapter 4x6

Convert from 4x6

‐

5/8" to 3/5" MG HP

PVA4635 Duravent Adapter

‐

4x6

‐

5/8 TO 3/5

‐

FLUE

Convert to Termination

‐

3/5" to 5/8"

PVA3558 Duravent Adapter for Power Vent

Termination

‐

3/5" to 5/8"

‐

Note: Must use a one-foot section of 5/8 DV hard pipe to connect to the Power Vent Termination

(not supplied)

FLEX VENTING KITS

ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’

(Unexpanded) 5’ Expanded

ZDVFK8 Flex Kit (4" & 7" Dia.) x 8' (c/w Springs,

Screws, Mill Pac)

ZDVFK20 Flex Kit (4" & 7" Dia.) x 20' (c/w Springs,

Screws, Mill Pac)

POWER VENT ACCESSORIES

ZDV4FC Flex Connector 4” Diameter

ZDV7FC Flex Connector 7” Diameter

ZDV4FCL Flex Clamp 4"

ZDV7FCL Flex Clamp 7"

ZDV4SS Spring 4" Standoff Spacer

PVH58WT Wall Thimble for Power Vent

73

This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

BASIC ONE YEAR WARRANTY

During the first year after installation of the appliance, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

(Excluded Components: Accent Light Bulbs, Gasketing and Paint)

LIMITED LIFETIME WARRANTY

The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

GENERAL TERMS

In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.

In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime

Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.

We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.

We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit.

We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty.

No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.

In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.

Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

Model No. Serial No. Date installed

Dealer or Contractor Name:

*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.

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