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Manufacturers of the Finest Quality Textile and Graphics Screen Printing and Heat Transfer Equipment 1201 E. 27th Terrace • Pittsburg, KS 66762 • U.S.A. Web site: www.hixcorp.com • Phone: (800) 835-0606 E-Mail: [email protected] • Fax: (866) 561-0894 E-Mail: [email protected] • Fax: (866) 563-4600 ©2007 HIX Corp. 16 BDFHD081607 This warranty applies to equipment manufactured by the HIX Corporation (HIX), Pittsburg, Kansas, U.S.A. HIX warrants to the original purchaser, its Conveyor Dryers, Heat Transfer Presses, Mug Presses, Mug Glazer, Retensionable Screen Frames, Textile Printers, Spot Heaters, and Exposure Units against defects in workmanship and material, except for wear and tear for a period of “One Year” from the date of purchase. HIX warrants its Accessories, Reten Splines/Hardware/Tool Kit, and Shuttle for a period of 90 days from the date of purchase. DoughXpress and Thermatrol products are covered under separate warranty. In the event of a defect, HIX, at its option, will repair, replace or substitute the defective item at no cost during this period subject to the limitations of insurance and shipping costs stated below. In the case of heat transfer presses (except the Mug Press, Hobby Lite), HIX warrants the heat casting for the “Life” of the machine for the original purchaser. If a part becomes obsolete at the time for repair, and/or cannot be reasonably substituted for, HIX will credit, at half the then current list price or last recorded price, only that part toward a new machine or any product HIX offers. This credit offer shall be the sole responsibility of the HIX Corporation in the event of an obsolete part. This warranty does not cover belts, pads, mug wraps, mug press liners, canvas, rubber blankets, bulbs, glass, PTFE or finish, rod ends, turn buckles on printers, or mug press or damages due to accident, misuse/abuse, alterations or damage due to neglect, shipping or lack of proper lubrication or maintenance. HIX shall not be responsible for repairs or alterations made by any person without the prior written authorization by HIX. This warranty is the sole and exclusive warranty of HIX and no person, agent, distributor, or dealer of HIX is authorized to change, amend or modify the terms set forth herein, in whole or in part. In the case of a problem with the equipment identified herein, HIX Corporation should be contacted during regular business hours to discuss the problem and verify an existing warranty. HIX personnel will assist the customer to correct any problems which can be corrected through operation or maintenance instructions, simple mechanical adjustments, or replacement of parts. In the event the problem cannot be corrected by phone, and upon the issuance of a return authorization by HIX, the equipment shall be returned to HIX or an authorized service representative. All insurance and shipment/freight costs are solely the responsibility of the customer, and not that of HIX, and HIX shall not be responsible for improper handling or damage in transit. HIX offers a reconditioning service and a core exchange/credit policy on some models. HIX customer service personnel may be contacted for complete return authorization and reconditioning information. This expressed warranty is given in lieu of any and all other warranties, whether expressed or implied, including but not limited to those of merchantability and fitness for a particular purpose, and constitutes the only warranty made by HIX Corporation. In no event shall HIX’s liability for breach of warranty extend beyond the obligation to repair or replace the nonconforming goods. HIX shall not be liable for any other damages, either incidental or consequential, or the action as brought in contract, negligence or otherwise. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Model #: ____________________________ Serial #: ________________________________ Date Purchased: _____________________ From: _________________________________ HIX will automatically register the equipment on the date it was shipped to you or your distributor. If the equipment was not purchased directly from HIX, but through a distributor (either domestic or foreign), please keep a copy of their sales invoice showing the serial number and date it was sold/shipped to you with this warranty. In this case, we will use the distributor’s invoice date as the beginning warranty date. STAPLE A COPY OF YOUR RECEIPT TO THIS WARRANTY and keep in a safe place to provide verification of your warranty should a problem occur. Thank you. Please fill in the following information and attach a copy of your receipt for your records. (Effective January 1, 2007) WARRANTY FH-3000D w/Flat Attachment FH-3000D w/Cube Attachment BEFORE warranty repair you MUST get Prior Authorization: Call 1-800-835-0606 Receiving & Installation ............................................................................. 2 Temperature & Time Instructions .......................................................... 2-3 Pressure Adjustment ................................................................................. 3 Transfer Application Instructions ............................................................... 4 Changing Combo Press Attachments ...................................................... 5 Maintenace ................................................................................................ 5 Troubleshooting ..................................................................................... 6-7 Analog Thermostat Bypass ....................................................................... 8 Fuse Replacement .................................................................................... 9 Toggle Adjustment ................................................................................... 10 Microswitch Adjustment ........................................................................... 10 Parts Identification .............................................................................. 11-14 FAQ’s ....................................................................................................... 15 Warranty ................................................................................................... 16 CONTENTS For Customer Service, Call 1-800-835-0606 ext. 209, ext. 211, ext. 220, ext.221 or Visit www.hixcorp.com B-250D OWNER’S MANUAL Heat Transfer Machines B-250 / B-250D Cap FH-3000D Combo/Flat/Cube Question; Can you do sleeves, pockets using the Cap Press? What else? Answer: Although, the Cap press is designed primarily for caps it can do sleeves, pockets, as well as, visors, socks and under garments. The FH-3000D, which is a 3-3/4” x 6” flat press, perfect for the other small items beyond hats. 15 2 Question: How do I load a hat in my press? Answer: Place the back of the cap under the spring tensioned hold down, pull inside liner (also known as the linger or sweat band) out against the bill of the hat, slide the cap over lower platen and pull to snug on the platen. Tip: Make sure the bill of the cap and cord is clear of the platens. Question: How much pressure do I need? Answer: Time, Temperature and Pressure for transfers vary – depending on the transfer you are using. Please follow the directions provided by your heat transfer/heat transfer paper manufacture for specific instructions. Tip: Always experiment when using a new supply of caps or transfers to get best results. Question: How do you adjust the Pressure? Where is the Pressure Adjustment located? Answer: A small “thumb” type adjustment control is located on the front of the machine. Turning the wheel left offers more pressure. Turning the dial right offers less pressure. Question: What is the PTFE Blanket used for? Answer: It helps prevent movement of your transfer while lowering the heat head. It also helps prevent scorching of the nylon & poly fibers and sticking. If applying adhesive backed patches it keeps the adhesive from oozing from under the patch from getting on the heat head. And helps to keep the edges from curling up after the heat head is raised and while the adhesive is cooling. Question: Are the lower platens interchangeable? Answer: Yes there are three different sizes available – youth, golf and ball. Question: Can I transfer onto a 6 Panel Cap? Answer: Yes – but because of the seam running down center of front of cap you will need to separate your art transfer or flock design to avoid trying to transfer into the seam. Remember– separation must be 3/8” away from seam. (both sides of seam) Question: Can I transfer onto a 5 Panel Cap? Answer: Yes – PARTS the front of the 5 Panel Cap has noIDENTIFICATION seam running down the middle, therefore you can easily transfer onto the cap front. Tip: Keep all transfers 3/8” away from seams. FAQ’S 1. The B-250 Analog temperature control knob is turned to the desired setting that is noted; from off to 400°F. When the set temperature has been reached, the heat indicating light will turn off. 2. Time; see separate instructions that are included with digital hand timer. Item#12718. TEMPERATURE & TIME INSTRUCTIONS(ANALOG) OPERATION 1. Remove and save bolts attaching machine to base board. 2. Carefully cut tape/wrap holding machine closed. 3. Affix self-adhesive rubber feet. 4. Plug the machine into the correct grounded electrical outlet. WARNING: When using an extension cord, use 12 or 14 ga.-3 conductor. Maximum length, 25’ (7.62 m). UNPACKING/SETUP NOTE: Save all of your shipping/packing materials. DO NOT RISK COSTLY SHIPPING DAMAGE! SHIP ONLY IN ORIGINAL BOX. 1. Fasten machine to plywood shipping base with bolts provided. 2. Tie or tape handle securely to base. 3. Place in original box, and put side liner and top liner in place. Fold in flaps and seal the box. (Additional bottom boards, box and liners may be obtained from your supplier for a nominal cost.) SHIPPING OR RETURNS Inspect your machine for hidden shipping damage. Contact the delivery company immediately, should you find damage. INSPECTION INSTALLATION / OPERATION NOTE: Manual includes B-250 (Analog)B250D (Digital) and FH-3000D (Ditigal). PARTS IDENTIFICATION ITEM 6 9 10 13 QTY 1 1 1 1 Parts List PART NUMBER 31823 57118 72223 23057 45 52 63 64 1 2 1 20 72074 59765 2502213 16774 65 66 1 1 34711 34681 67 1 34703 68 4 36595 DESCRIPTION MICROSWITCH ASSY FUSE HOLDER TERMINAL BLOCK RELAY 10A SS 3-32 VDC INPUT FUSE MDA-5 AMP CLAMP CABLE .313 BLANKET HOLDER WASHER .281x.625x.063 ZPS CONTROL TEMP PI BOARD CONTROL TEMP CVC PDB BOARD CONTROL TEMP CVC CABLE SPACER .171X.375X.188 NYLON 10 1 45 1 WARNING: For continued protection against risk of fire, replace with the following fuses only: 120 Volt Units - Buss MDA-5; 220 Volt Units Buss MDA-3. Checked Phone (620) 231-8568 Fax (620) 231-1598 Email: [email protected] www.hixcorp.com This document and the information contained herein is the sole property of HIX Corporation. It will be held confidentially and may not be disclosed to third parties for any reason without prior written consent of HIX Corporation (Copyright 2005). B250 New design Drawn Drawing Number dlane 63 1 13 1 65 1 Date 12/6/2005 Tolerance Unless Noted .0 .060 67 1 Material Specification 6 1 HIX Corporation 1201 E 27th Terrace, Pittsburg, KS 66762 Date B250 Project 14 66 1 68 4 9 1 52 2 Part Name Rev K 3 CAUTION: Excessive pressure can cause structural damage, voiding the machine warranty! NOTE: Adjustments may be required from one item to another and will vary to achieve the desired result. 1. There is a pressure control knob located on the front stem, holding the lower platen. Set so that the heat head will lock down firmly, with your substrate in place. 2. Pressure is reduced by turning knob (with machine open) counter-clockwise and increased by turning it clockwise. PRESSURE - B-250 (DIGITAL) AND (ANALOG) 4. 3. 1. 2. The B-250D and FH-3000D use the following digital time and temperature control instructions. Turn on the machine by pushing the on/off switch. To change or set the temperature, press the menu button on the digital control. The light next to “TEMP” will light. Press the up ▲, or down ▼, button to your desired setting. To change or set the time, press the menu button on the digital control. The light next to “TIME” will light. Press the up ▲, or down ▼, button to your desired setting. When you have your desired settings press the menu button a third time to lock in your settings otherwise the previous. settings will still be used. Wait for the machine to reach your preset temperature by monitoring the display temperature until it matches the set temperature. TEMPERATURE & TIME INSTRUCTIONS(DIGITAL) OPERATION 4 NOTE: When applying die cut, cold-peel, or sublimation transfers, the optional transfer hold-down should momentarily (3-5 seconds) remain in contact with the transfer after the heat platen has been released. You can also use high temperature tape to hold these types of transfers to your substrate. This will prevent the transfer paper from curling up on the ends and shifting the image. For hot-split transfers, peel the transfer immediately after lifting handle. When printing letters, the handle can be raised to its fully-open position at the end of the time cycle. 8. At the completion of the cycle (indicated by the timer beeping), raise the handle until the upper heat platen releases, peel transfer. The timer will automatically reset for the next product. 7. Pull handle until the toggle bolt contacts and locks down the main arm. The timer begins counting when the handle is locked down. 6. Align lettering or design. 5. Position cap and sweat band so that it just clears the upper platen when the machine is closed. spring-loaded cap holder 1. Set the temperature, time, and pressure to the desired settings as instructed on pages 2-3. 2. Remove cardboard (if any) and fold out the sweatband. 3. Slip rear of cap under the spring-loaded cap holder. 4. Pull the bill and cap up and over the lower platen. TRANSFER APPLICATION INSTRUCTIONS 8 1 58 1 4 1 PARTS IDENTIFICATION 13 29 1 OPERATION 26 1 1 1 41 1 40 1 39 1 Parts List ITEM QTY PART NUMB DESCRIPTION FRAME WELDMENT 1 1 2500001 4 1 32581 SWITCH ROCKER 120v 8 1 6001000 ASSY, 400 ENCLOSURE 12 1 2500005 PLATEN FRAME WELDMENT ADJUSTMENT KNOB 250 CAP BRACKET PLATE B-250 BRACKET ROD SPRING JONES No 91 FOOT RUBBER SPRING HIX #H-612 PLATED DECAL TEMP-TIMER CORD GRIP CORDSET CENTER COVER 12 1 2505004 2507012 25542 81901 28010 64808 62944 13250 60590 2502110 1 1 1 1 4 1 1 1 1 1 15 26 27 29 31 33 39 40 41 58 31 4 15 1 For customer service, visit www.hixcorp.com or call 620-231-8568. Instructions and parts ordering are available on-line. Part Name HIX Corporation 1201 E 27th Terrace, Pittsburg, KS 66762 B250 New design Phone (620) 231-8568 Fax (620) 231-1598 Email: [email protected] www.hixcorp.com This document and the information contained herein is the sole property of HIX Corporation. It will be held confidentially and may not be disclosed to third parties for any reason without prior written consent of HIX Corporation (Copyright 2005). K B250 12/6/2005 dlane Project Tolerance Unless Noted Rev Drawing Number Material Specification Date Drawn Date Checked 15 16 17 18 19 20 21 22 23 24 32 33 34 1 2 2 1 2 2 2 12 1 1 1 1 2 35 36 43 46 49 2 1 5 1 2 56 63 1 1 Parts List PART NUMBER DESCRIPTION FRAME WELDMENT 2500001 2500002 MAIN ARM 2500003 HANDLE 23057 RELAY 10A SS 3-32 VDC INPUT 2505004 ADJUSTMENT KNOB 2502106 UPPER LINK 2502109 MIDDLE LINK 10686 BOLT 1/4-20 x 1-1/4 ZP 2505006 LINKAGE PIN LONG 2505005 LINKAGE PIN MEDIUM 2505007 LINKAGE PIN SHORT 71654 PUSH NUT .25 SHAFT 14154 NUT 1/4-20 NYLOCK 26840 HANDLE GRIP FOAM 2503201 LOWER CASTING, GOLF 64808 SPRING HIX #H-612 PLATED 17301 GROMMET .563 IDx.750 GRV 16683 WASHER 5/16 USS ZP 10793 BOLT 5/16-18x1-3/4 81224 NUT HEX 4-40 ZP 14842 PAD CUT 3in 50181 SCREW HX WH THR CUT .25-20x.50 HANDLE LINK 2502102 2502213 BLANKET HOLDER 36 1 20 2 56 1 5 1. Monthly, place drop of light oil (sewing machine oil or 3:1 oil) on all moving parts. MAINTENACE NOTE: For flat attachment, simply align article on pad and adjust the pressure (at back, bottom of machine). For cube attachment, put product in and adjust for width and pressure. 2. Load paper cube tight against the back and non moving side. Tighten adjustment knob. 3 1 24 1 34 2 16 2 22 12 17 2 11 1 32 1 18 1 23 1 2 1 12 1 13 1 49 2 35 2 12 QTY 1 1 1 1 Adjustment Rod 1. To switch the different attachments, just lift the attachment off, replace with other attachment. Adjust screw to change height. FH-3000D/ CUBE COMBO PRESS ATTACHMENTS OPERATION PARTS IDENTIFICATION ITEM 1 2 3 13 50 10 63 1 HIX Corporation 1201 E 27th Terrace, Pittsburg, KS 66762 Part Name Phone (620) 231-8568 Fax (620) 231-1598 Email: [email protected] www.hixcorp.com This document and the information contained herein is the sole property of HIX Corporation. It will be held confidentially and may not be disclosed to third parties for any reason without prior written consent of HIX Corporation (Copyright 2005). B250 New design Drawn Drawing Number dlane Checked Date 12/6/2005 Material Specification B250 Date Tolerance Unless Noted .0 .060 Project CAP PRESS Rev K Call Technical Service NO ∗ NO NO Problem solved? Check large tan wires soldered to back of heat casting. Repair if needed. Replace relay. YES Problem solved? NO Bypass relay. Call Technical Service NO Problem solved? Check power flow with VOM meter Repair if needed. NO Problem solved? Remove rear cover and check for loose or broken wires Repair if needed. NO Problem solved? Replace on\off switch.∗ NO Problem solved? ∗ Replace fuse. pg 7 Problem solved? Try another outlet. NO YES Is power light on? Call Technical Service NO Problem solved? Adjust toggle bolt. pg 10 8 NO Problem solved? Adjust pressure. pg 3 Machine won't stay closed. Call Technical Service NO Problem solved? Replace ∗ Relay NO Does heat light remain on constantly when overheating? 6 *Customer Service Tech Sheets are available for this step. Visit www.hixcorp.com to print or call 620-231-8568 and we will send you one. Parts ordering is available on-line. NO Problem solved? Replace ∗ thermocouple. YES Does the digital display show " C"? NO Is heat light on? YES Machine overheats 3 6 Little or no heat 9 4 Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 6001007 FRONT SHEET - ND 2 1 16772 TIMER 3 2 94854 KNOB ( THERMOSTAT) 4 1 14233 LAMP ID RED 120v 5 1 16764 TIMER DECAL 6 1 35394 ROCKER SWITCH HOLE PLUG THERMOSTAT HEATSHIELD DECAL TEMP 400 DEG SCREW TAP PH PHP 6x1/4 ZP WARNING: Before making repairs, turn temperature control knob to “OFF” and unplug machine! 11 3 2 8 10 5 PARTS IDENTIFICATION ANALOG ONLY 10 TROUBLESHOOTING (DIGTIAL MODELS) 16436 2508003 35157 15438 1 1 1 2 7 8 9 10 7 1 Analog Parts List Part Name HIX Corporation 1201 E 27th Terrace, Pittsburg, KS 66762 ANALOG PARTS Phone (620) 231-8568 Fax (620) 231-1598 Email: [email protected] www.hixcorp.com This document and the information contained herein is the sole property of HIX Corporation. It will be held confidentially and may not be disclosed to third parties for any reason without prior written consent of HIX Corporation (Copyright 2005). A 8/15/2007 L J WELLS Project Tolerance Unless Noted Rev Drawing Number Material Specification Date Drawn B-250 AP Date Checked 10 4. Tighten mounting screws, replace rear cover and check operation. 3. Adjust switch so it “clicks” only when machine is locked down. 2. Using a screwdriver and a small wrench loosen micro switch mounting screws 1. Remove rear cover. If countdown timer will not activate. WARNING: Before making repairs, turn temperature control knob to “OFF” and unplug machine! MICRO SWITCH ADJUSTMENT (see page 14, item #6) Toggle Bolt Lock Nut 2. If toggle bolt does not contact main arm and excessive pressure is required on handle, reduce pressure by turning pressure knob counterclockwise. Repeat. (See page 3, “Operations”). If contact is made but handle won’t lock down, turn toggle bolt 1/4 turn (counterclockwise as viewed from the top). Repeat until handle locks down comfortably. Tighten toggle lock nut and check for proper operation. 1. Loosen the toggle bolt lock nut. Turn toggle bolt in 1/4 increments clockwise as viewed from top. Lock handle down. Repeat until machine operates comfortably and locks down securely. Tighten toggle lock nut and check operation. If turned too far, machine will not stay locked when closed. NOTE: If machine is hard to open, follow step 1. If machine will not stay locked down, follow step 2. TOGGLE ADJUSTMENT REPAIRS 7 *Customer Service Tech Sheets are available for this step. Visit www.hixcorp.com to print or call 620-231-8568 and we will send you one. Parts ordering is available on-line. 10 WARNING: Before making repairs, turn temperature control knob to “OFF” and unplug machine! TROUBLESHOOTING (ANALOG MODELS) Fig. 1 Casting Retaining Bolt 8 Fig. 2 If heat light comes on, and the machine starts heating, replace thermostat. NOTE: If you feel your temp calibration is off contact customer service. 4. Plug machine in and turn temperature control to desired temperature. 3. Attach both “thermostat wires” on the “rear terminal”. Fig. 3, Pg. 9 2. Remove casting retaining bolt (Fig. 1, Below) to drop the heat head down from the main arm. Remove heat shield cover to gain access to the thermostat. 1. Loosen recessed set screw in the thermostat knob and remove knob by pulling knob upward. Fig. 3, Pg. 9 WARNING: Before making repairs, turn temperature control knob to “OFF” and unplug machine! If your machine is not heating (temperature light does not come on). THERMOSTAT BYPASS (B-250 ANALOG ONLY) REPAIRS Terminals Washers Rear Terminal Attachment Screw Terminal Screws Thermostat Wires Fig. 3 Description Released for production. 9 3. Replace back cover of machine. Rev Rev Date Rev By A (120V) ...... MDA-5 ONLY (220V).. .... MDA-3 ONLY Date 8/30/2007 Date Tolerance Unless Noted .0 .060 .00 .030 .000 .010 FRACTION 1/32 ANGLES 1 DEGREE L J WELLS 2. Remove blown fuse. Replace with the proper fuse. Checked Drawn M Phone (620) 231-8568 Fax (620) 231-1598 Ema 1. Remove back cover of the machine and locate internal fuse This document and the information contained herei will be held confidentially and may not be disclos holder on inside of the machine. (See page 14,Itwritten item #9) consent of HIX Corporation (Copyright 2005 HIX Corporation 1201 E 27th WARNING: Before making repairs, turn temperature control knob to “OFF” and unplug machine! FUSE REPLACEMENT (DIGITAL) AND (ANALOG) Attachment Screw Thermostat Post Set Screw Thermostat Knob REPAIRS
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