INSIZE ISL-DR3 Operation Manual

Digital Readout
OPERATION MANUAL
ISL-DR2
ISL-DR3
ISL-EDM
Insize Co. LTD
ISL－DR
DIRECTORY
0.
1
2
FORWARD ............................................................................................................................. 3
PANEL, REAR PANEL AND KEY FUNCTIONS ................................................................ 4
SETUP OPTION..................................................................................................................... 8
2.1 Enter SETUP.................................................................................................................. 8
2.2
Set numbers of linear scale installed.............................................................................. 8
2.3
Linear scale direction..................................................................................................... 9
2.4
Linear error compensation ............................................................................................. 9
2.5
Select R/D mode .......................................................................................................... 10
2.6
Z Dial ............................................................................................................................11
2.7
Scale Resolution ...........................................................................................................11
2.8
RELAY mode............................................................................................................... 12
2.9
EDM mode................................................................................................................... 12
2.10 Select input mode in SDM coordinate ......................................................................... 12
2.11 ERROR signal display enable/disable ......................................................................... 13
2.12 Shrinkage ratio setup ................................................................................................... 13
2.13 Deep compensation enable/disable .............................................................................. 14
2.14 Ramp process mode ..................................................................................................... 14
2.15 Select lathe mode ......................................................................................................... 14
2.16 Set up RI mode ............................................................................................................ 15
2.17 Enable/disable search border automatically................................................................. 15
2.18 Set up a certain axis automatically .............................................................................. 16
2.19 All clears ...................................................................................................................... 16
2.20 Exit SETUP.................................................................................................................. 17
3 BASIC OPERATING............................................................................................................ 18
3.1
Switch ON.................................................................................................................... 18
3.2
Clear to ZERO ............................................................................................................. 18
3.3
Preset Data ................................................................................................................... 19
3.4
Imperial/Metric conversion.......................................................................................... 19
3.5
Search the center of work-piece................................................................................... 19
3.6
Transform in shrink state and un-shrink state.............................................................. 20
3.7
Switch to ABS coordinate............................................................................................ 20
3.8
Switch to INC state ...................................................................................................... 21
3.9
Switch to SDM state .................................................................................................... 21
3.10 Set SDM program number ........................................................................................... 21
3.11 Increase SDM program number................................................................................... 22
3.12 Decrease SDM group number...................................................................................... 22
3.13 SDM all clear ............................................................................................................... 22
3.14 Search linear scale origin (RI) ..................................................................................... 23
3.15 Clear error information of the linear scale................................................................... 23
3.16 Lathe function .............................................................................................................. 23
4. SPECIAL FUNCTIONS ....................................................................................................... 24
VER 3.12
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Insize Co. LTD
ISL－DR
4.1
PCD process (Pitch Circle Diameter)...........................................................................24
4.2
PLD process ( Pitch Line Divided) ..............................................................................25
4.3
ARC process.................................................................................................................26
4.4
RAMP process..............................................................................................................29
4.5
Set up EDM DEEP, EDM HOME................................................................................31
4.6
Electrode compensation setting....................................................................................31
4.7
EDM process ................................................................................................................32
4.8
Auto Edge Detect .........................................................................................................35
5. Calculator function ................................................................................................................37
5.1
Enter calculator function ..............................................................................................37
5.2
Calculating example .....................................................................................................37
5.3
Transfer the calculating results to selected axis ...........................................................37
5.4 Transfer the current display value of X-axis, Y-axis and Z-axis to the calculator .......38
5.5
Exit calculator function ................................................................................................38
6 Troubleshooting.....................................................................................................................39
7 Specification ..........................................................................................................................40
2
VER 3.12
Insize Co. LTD
ISL－DR
0. FORWARD
Attention points for installation, application and maintenance of DRO
Note:
The document and specifications will be changed without notice.
0.1 Installation environment
(1) Avoid exposing under the Sun or high temperature environment. And the operating temperature is 0℃ to 40℃;
(2) Keep away from high voltage, large current or strong magnetic machines; Signal cable should be kept away
from power line;
(3) Avoid of installing in the oil, water or dust and high vibration environment ; Don’t install at the vibrational or
unsteady worktable to avoid of fall or break down even hurt the worker;
(4) Keep away from corrosive chemicals;
(5) Metal avoid falling in or insert the DRO from the holes or groove lest electroshock or fire brought by short or
touch dangerous voltage points;
(6) ISL DRO use 100V~250V、50~60Hz power. Be sure that grounding is OK. Pullout the plug of power in thunder.
0.2 Attention points for application of digital read-out
(1) Check if the appearance is undamaged after unpacking. Contact our company or distributors if any malfunction
is found, never tear down to repair by yourself;
(2) Before switch off, don’t open the shuck or pullout the plug of the linear scale;
(3) Don’t press the power line with anything. And the power line should not interfere the run of machine or human
walking. Ensure the current rating exceed the sum of current on power.
0.3
(1)
(2)
(3)
(4)
Ordinary maintenance
Switch off the power when cleaning;
Rub with soft dry cloth or cotton;
Don’t clean the external shuck with methyl benzene or ether;
Front display window can be rubbed with alcohol or neuter detergent.
0.4 Occasion of repair
When the following events occurred, you should shut the power and contact the maintenance man to repair:
(1) The power plug mangled;
(2) Liquid is splashed on the DRO;
(3) DRO or the shell is damaged;
(4) DRO’s performance transform abnormally;
(5) You operate according to the manual, but the DRO didn’t work yet.
0.5 warranty
We guarantee maintenance the ISL DRO with the factory’s original warranty. You must return the warranty card to
our company. The valid warranty card must fill in with the specific model, machine NUM and date of installed.
VER 3.12
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Insize Co. LTD
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1 PANEL, REAR PANEL AND
KEY FUNCTIONS
4
VER 3.12
Insize Co. LTD
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1.3 Description of key functions
KEY MARK
1
X
2
X
Y
0
0
Z
Y
Z
0
KEY NAME
FUNCTION INSTRUCTIONS
Clear to zero
Clear the display
designated axis
Select axis
Select axis
Metric or imperial
conversion
Central
finding
function
Absolute/Incremental
conversion
Search origin of the
linear scale
Toggle display unit between
Metric or imperial conversion
3
IN
MM
4
1
2
5
INC
ABS
6
RI
7
SHK
Shrinkage
8
SDM
SDM coordinate
value
Numeral
Enter number
11
Decimal point
Enter decimal point
12
+/- sign
Plus or minus sign to a data
number
0
----
9
LATHE
Display value divided by 2
SDM
coordinate
scroll up/down
10
EDM
of
Toggle between ABS and INC
coordinate
Search origin to of the linear
scale in ABS state
Convert between shrink and
normal (unshrink)
Provides
1000
programs
auxiliary coordinate to preset
processing point
Scroll
in
1000
programs
coordinate
9
MILLING
MACHINE
13
Enter
Enter
Confirm every enter operation
14
AC
Clear
Clear incorrect operation
15
RTN
Quit Temporary
Return
to
temporarily
16
Cal
Calculator
Enter or exit calculator
17
2ndF
normal
state
Trigonometric
function
Add,
decrease,
1 Calculate inverse trigonometric
function in calculating state.
2 Enter SDM coordinate NUM.
Calculating trigonometric and
inverse trigonometric function
Add, decrease, multiply, divide
multiply, divide
operator
20
Radical sign
Square root or square
21
Circumference
ratio
Enter circumference ratio
22
Equality
Confirm calculating result
EDM DEEP
Setup EDM processing depth
X
X
18
-1
SIN
-1
CON
19
Switch (2nd function)
-1
TAN
23
DEEP
SET
24
E.COMP
EDM COMP
Setup
EDM
processing
electrode consuming
X
X
25
EDM
EDM processing
Enter EDM procession
X
X
PCD
Find the position of a series
of points around a circle
26
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Continuation:
KEY MARK
KEY NAME
FUNCTION INSTRUCTIONS
27
PLD
Pitched Line Divid
28
ARC
29
RAMP
30
31
LATHE
Process a certain plane of a
work-piece to an ARC plane
Process a certain plane of a
work-piece to an incline plane
Lathe
Enter or exit lathe function
Scroll up and down
Used to switch among
process point in 26-29 items
Remarks: “X” indicates that there isn’t such function.
6
MILLING
MACHINE
VER 3.12
EDM
X
X
X
X
LATHE
Insize Co. LTD
ISL－DR
1.4 Pin assigment of Linear Scale Input
1) 9P D-Type Female
6
9
1
5
Pin No. Signal Name Color of wire
RED
+5V
1
BLACK
0V
2
BROWN
A+
3
YELLOW
B+
4
ORANGE
RI
5
2) High Density 15P D-Type Female
11
15
10
6
1
5
3)DIN 7Pin Connector
1
6
7
Pin No. Signal Name Color of wire
RED
+5V
1
BLACK
0V
2
BROWN
A+
3
YELLOW
B+
4
ORANGE
RI
15
Pin No. Signal Name Color of wire
RED
OV
1
2
3
4
5
6
7
NC
A+
B+
+5V
RI
FG
BROWN
YELLOW
RED
ORANGE
SHIELD WIRE
1.5 RS232 Interface
Pin No. Signal Name Color of wire
6
9
1
5
1
2
3
4
5
6-9
NC
TXD
RXD
NC
GND
NC
YELLOW
ORANGE
BROWN
1.6 EDM Interface
Pin No. Signal Name Color of wire
6
9
1
5
1
2
3
4
5
6
9
VER 3.12
NC
PUBLIC
OPEN
NC
IN+
CLOSE
IN-
ORANGE
BROWN
RED
YELLOW
BLACK
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Insize Co. LTD
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2 SETUP OPTION
Set up various parameters to operate the linear scale as the customer.
MENU ITEM
MEANING
SEL SYS
DIRECT
LIN COMP
R OR D
Z DIAL
RESOLUTE
RELAY.MOD
EDM MODE
SDM DIR
ERROR
SHRINK
DEEP. COMP
SLOP. MODE
LATH.MODE
RI MODE
AUTO.SCH
AUTO SET
ALL CLS
EXIT
Active axis select
Change the direction of measurement for each axis.
Set a linear error compensation ratio
Toggle of displaying NORMAL to DIAMETER format for each axis
Z-DIAL value
Select the resolution for measurement to display
RELAY mode
select the mode of EDM
Select the input mode of SDM
Enable / Disable error message display
set shrinkage.
Enable or Disable the electrode compensation in EDM mode
mode in the SLOP function
Set lathe mode
Set RI mode
Search border automatically or not
Set parameters of an axis automatically.
Clear all data (in EEPROM ), resume default setup
Save what you have setup and exit setup.
Remarks: What you have changed would not been saved if you quit “SETUP” without select EXIT function
(except the “AUTO SET” and “ALL CLS” functions). If you turn off the power or power outage, your
setup would not work and you should set up again.
2.1
Enter SETUP
After switching on, the DRO will automatically go through a brief self-test routine. Press
Enter
during this routine. The message-window will display “SETUP” when self –test is over. This indicates that
you have entered “SETUP”. Then press
Remarks: The
2.2
and
to reach the option you wish to set up.
in this chapter refer to the arrow keys below the message window.
Set numbers of linear scale installed
1. After entering “SETUP”, press
2. Press
8
or
Enter
or
until the message-window displays “SEL SYS”.
,
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Insize Co. LTD
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Y-window displays “1”or “2” or “3”.
“1” indicates linear scale has only been installed in X-axis.
“2” indicates that linear scales have been installed in X-axis and Y-axis.
“3” indicates that linear scales have been installed in X-axis, Y-axis and Z-axis.
3. Press
1
2
3
Press
Press
2.3
, Y-window displays “2”;
, Y-window displays “3”.
Enter
4. Press
Press
; Y-window displays “1”;
AC
to confirm your selection and exit;
to cancel your selection and exit.
Linear scale direction
1. After you have entered “SETUP”, press
Enter
2. Press
or
until the message-window displays “DIRECT”.
to enter direction setup;
X-window, Y-window and Z-window will display “0” or “1” separately.
“0” and “1” indicate converse linear scale measurement direction.
The message-window displays “SEL AXIS”. This indicates that the next step is to select axis.
3. Select an axes
X
Press
Y
Press
Z
Press
4. Press
Press
2.4
Enter
AC
to change X-axis measurement direction;
to change Y-axis measurement direction;
to change Z-axis measurement direction.
to confirm your selection and exit.
to cancel your selection and exit.
Linear error compensation
This option allows you to correct errors between measuring value and standard value.
Correction range: ±9.999 mm/m
(Measuring value – Standard value) ×1000,000
Calculating method of correcting value =
Standard value
For example: Measuring value 1001.000 mm
Standard value
1000.000 mm
Correcting value (1001.000-1000.000) ×1000 = 1000
VER 3.12
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Correcting value unit: µm/m.
1. After entering “SETUP”, press
2. Press
Enter
or
until the message-window displays “LIN COMP”.
,
X-window, Y-window and Z-window displays the original liner error separately.
Correcting value is an integer with µm as unit.
The message-window displays “SEL AXIS”. This indicates that the next step is to select axis.
3. Selection of axes.
Press
X
to select X-axis. Number on X-window flashes indicating that you can input the linear error
compensation of X-axis;
Press
Y
to select Y-axis. Number on Y-window flashes indicating that you can input the linear error
compensation of Y-axis;
Press
Z
to select Z-axis. Number on Z-window flashes indicating that you can input the linear error
compensation of Z-axis.
The message-window displays “ENTR.PPM”, indicating it is waiting for data.
4. Press numeric keys to enter numbers.
If you input incorrect numbers, press
5. Press
6. Press
2.5
Enter
Enter
AC
to cancel it, and then input again.
to confirm your selection and return to “SEL AXIS” state.
to quit line error compensation setup,or set up another axis by repeating the steps 3 -5.
Select R/D mode
1. After entering “SETUP”, press
2. Press
Enter
or
until the message-window displays “R OR D”.
, X-window, Y-window and Z-windows displays “0”or ”1” separately.
Remarks:
“0” indicates R mode, the display value equal to the actual value.
“1” indicates D mode, the display is two double of the actual value.
The message window display “SEL AXIS”, it indicate that the next step is to select axis.
3. To select axis
Press
Press
Press
4. Press
10
X
Y
Z
change the R/D mode of X axis;
, change the R/D mode of Y axis;
, change the R/D mode of Z axis
Enter
to confirm the new setup and exit the setup.
VER 3.12
Insize Co. LTD
Press
2.6
ISL－DR
AC
to cancel your selection and exit.
Z Dial
When only install linear scale on the X axis and Y axis, you should set the Z dial to emulate the Z offset value.
The Z dial indicates the distance the Z axis go when run a circle.
1. After entering “SETUP”, press
Enter
2. Press
or
until the message-window displays “Z DIAL”.
, Y-axis displays the original Z dial and the message-window displays “Z DIAL”.
3. Enter number, the number should be a positive real value;
For example: the Z dial is 17.050mm, enter
0 5 0
1 7
If incorrect number has been input, press
in due order.
AC
and input again;
If minus has been input, it’s absolute value will be used instead.
4. Press
2.7
Enter
to confirm your selection and exit Z DIAL setup.
Scale Resolution
Resolution options: 0.05µm, 0.1µm, 0.2µm, 0.5µm, 1µm, 2µm, 5µm, 10µm, 20µm, 50µm.
0 After entering “SETUP”, press
1 Press
Enter
or
until message-window displays “RESOLUTE”;
,
X-window, Y-window and Z-window displays resolution of each axis separately.
The message-window displays “SEL AXIS”, indicating the next step is to select axis.
2 Axes selection
Press
Press
Press
3 Press
X
to change linear scale resolution of X-axis. Numbers on X-window flash;
Y
Z
to change linear scale resolution of Y-axis. Numbers on Y-window flash;
to change linear scale resolution of Z-axis. Numbers on Z-window flash.
or
to scroll through 0.05, 0.10, 0.20, 0.50,1.00, 2.00, 5.00, 10.00,
As the right resolution displayed, press
Enter
20.00, 50.00.
to confirm your selection and return to “SEL AXIS”
state.
Press
AC
to cancel your selection.
VER 3.12
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Enter
5 You can select another axis to set resolution by repeating 3-4 steps or press
to exit resolution
setup.
2.8
RELAY mode
1. After entering “SETUP”, press
2. Press
3. Press
4. Press
Press
Enter
0
until message-window displays “RELAY.MOD”.
, Y-window displays “0” or “1”.
1
or
Enter
AC
or
to convert RELAY mode.
to confirm your selection and quit RELAY mode setup.
to cancel your selection and quit RELAY mode setup.
In RELAY state:
2.9
RELAY MODE
SWITCH ON
ENTER EDM
MODE 0
MODE 1
OFF
ON
OFF
PROCESS TO
TARGET POSITION
ON
ON
OFF
EXIT EDM
OFF
ON
EDM mode
1 After you have entered “SETUP”, press
2 Press
3 Press
4 Press
Press
Enter
0
Enter
AC
until message-window displays “EDM MODE”.
, Y-axis displays “0”, “1” , “2”, ”3”, “4” or “5”.
1
,
or
,
2
3
,
,
4
, or
5
to convert EDM mode.
to confirm your selection and quit EDM mode setup.
to cancel your selection and quit EDM MODE setup.
2.10 Select input mode in SDM coordinate
1. After entering “SETUP”, press
2. Press
Enter
or
until the message-window displays “SDM DIR”;
, Y-window displays “0” or “1”.
“0” indicates that display value is equal to input value in SDM window.
For example: Press
12
5
0
3 0
VER 3.12
Enter
, the display value is 50.30
Insize Co. LTD
ISL－DR
“1” indicates that display value is equal to the negative of the enter value.
For example: Press
0
3. Press
Enter
4. Press
Press
or
AC
1
5
0
0 3
Enter
, the display value is –50.03.
to convert data input mode.
to confirm your selection and quit SDM DIR setup.
to cancel your selection and quit SDM DIR setup.
2.11 ERROR signal display enable/disable
1. After entering “SETUP”, press
Enter
2. Press
or
until the message-window displays “ERROR”;
, Y-window displays “0” or “1”.
“0” means no ERROR signal displayed if there is something wrong with linear scale or encoder (suppress
the error warning), it will continue to work.
“1” means error message will be displayed when error occurs. If it does not affect the work, the user can
press
3. Press
4. Press
Press
AC
0
or
Enter
AC
,then the display get right and the work continue.
1
to convert;
to confirm your selection and exit.
to cancel your selection and quit ERROR setup.
2.12 Shrinkage ratio setup
1. After entering “SETUP” , press
2. Press
Enter
or
until the message-window displays “SHRINK”;
, Y-window displays the original shrinkage ratio and the message-window displays
“SHRINK”.
3. Enter the shrink ratio you wish to apply. The ratio is a positive real value between 0.1 to 10.
If incorrect numbers have been entered, press
4. Press
AC
and input again.
Enter
to confirm your selection and .
Dimensions of the finished product
Remarks: Shrinkage ratio =
Dimensions of the working piece
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2.13 Deep compensation enable/disable
1. After entering “SETUP”, press
2. Press
Enter
or
until the message-window displays “DEEP.COMP”.
, Y-window will displays “0” or “1”.
“0” indicates disable deep compensation;
“1” indicates enable deep compensation.
3. Press
4. Press
Press
0
or
Enter
AC
1
to convert.
to confirm your selection and quit.
to cancel your selection and quit.
2.14 Ramp process mode
1. After you entering “SETUP”, press
2. Press
Enter
or
until the message window displays “SLOP.COMP”;
, Y-window will displays “0” or “1”.
“0” indicates Z_STEP mode. Input the Z-axis Tool feed step;
“1” indicates MAX CUT mode. The feed step is constant cut value.
2 Press
3 Press
Press
0
or
Enter
AC
1
to convert.
to confirm your selection and exit.
to cancel your selection and exit.
Remarks: The definition of MAX CUT and Z STEP:
2.15 Select lathe mode
1 After entering “SETUP”, press
2 Press
Enter
or
until the message window displays “LATH.COMP”.
, Y-window displays “0” or “1” or “2”.
“0” indicates Lathe Mode 0 (disable Lathe function).
“1” indicates Lathe Mode 1.
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“2” indicates Lathe Mode 2.
0
3 Press
Enter
4 Press
Press
1 2
or
AC
to convert (refer to 3.16 ).
to confirm your selection and exit.
to cancel your selection and exit.
2.16 Set up RI mode
1 After entering “SETUP”, press
2 Press
Enter
or
until the message-window displays “RI MODE”.
to enter RI setup,
X-window, Y-window and Z-window will displays the RI mode of linear scale separately.
The message-window displays “SEL AXIS”. This indicates that the next step is to select axis.
3 Select the axes
Press
X
Press
Press
4 Press
and Press
Y
Z
to change the RI mode of X-axis, the X-window will flashing;
to change the RI mode of Y-axis, the Y-window will flashing;
to change the RI mode of Z-axis, the Z-window will flashing.
or
Enter
, then 0, 2, 4, 6, 8, 10, 12, 14 will displayed in turn. Select the RI mode you wanted
to confirm, and go back to the select axis state. Press
AC
to cancel your selection
and go back to the select axis state.
5 Repeat step of 3 and 4 to set up the other axis’s RI mode. Or you can press
Enter
to quit the RI mode
setup.
The definition of RI value:
RI is explained with a BYTE from b1 to b3.
RI-POL
B_POL
A_POL
RI signal polarity
B signal polarity
A signal polarity
2.17 Enable/disable search border automatically
Set up whether search border automatically or not in EDM.
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1 After entering “SETUP”, press
or
until the message-window displays “AUTO.SCH”.
2 Press ENTER, Y-window displays “0” or “1”;
“0” indicates disable the search automatically function, “1” indicates enable it.
3 Press
4 Press
Press
0
or
1
Enter
AC
to convert;
to confirm your selection and exit.
to cancel your selection and exit.
2.18 Set up a certain axis automatically
Clear data message of a certain axis and then set data to the axis automatically.
After you have operated this function you must reset the origin of the linear scale.
This function includes the followings:
1: ABS zero;
2: INC zero;
3: All number of SDM (1000 group) coordinate is clear to zero;
4: Linear scale is installed to the axis set from X-axis at least;
5: Set the resolution to 5 µm;
6: The shrinkage is set to 1.000.
Operating steps:
1 If entering “SETUP”, Press
2 Press
Enter
or
until the message-window displays “AUTO SET”.
, the message window will show “SEL SYS”.
3 Select an axis:
Press
X
to set up X-axis automatically and press
Y
to set up Y-axis, press
Z
to set up Z-axis .
Then the message-window will display “WAITING”, it’s setting the system automatically now. It needs
about 15 seconds. After finish the message-window will display “SET OK” 2 seconds. And then show you
“SEL SYS”, you can set another axis now.
4 Press
AC
to exit auto setup.
2.19 All clears
Description : Clear all data except the linear compensation and the numbers the linear install. And the system
will set parameters automatically.
After all clears you must set the origin of linear scale.
The original data can’t be resumed after all clear.
Operating steps:
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1 After entering “SETUP”, press
2 Press
Enter
or
until message-window displays “ALL CLS”.
and the message-window displays “CLS ALL” and flash to remind the operator if he is
sure to proceed.
At this moment there are two selections:
A. Press
AC
B. Press
3 Press
Enter
to quit “ALL CLS”;
Enter
to proceed “ALL CLS”.
to clear all, the message-window displays “WAITING”, indicating “ALL CLS” is
processing. When it finishes clear, the message-window will display “CLS OK” for about two seconds, and
then exit.
The value of parameters after all clear (factory default):
0 The counting direction of the linear scale is “0”.
1 The mode of R/D is R.
2 Z DIAL =0.
3 RESOLUTE=5µ.
4 The EDM mode is manual detect mode (Mode 0).
5 The input mode is “0” in SDM state, and the display value equal to the input value.
6 Disable deep compensation, lathe mode is mode 0.
7 RELAY mode is 0, Ramp process mode.
2.20 Exit SETUP
1 After entering “SETUP”, press
2 Press
Remarks:
Enter
or
until message-window displays “EXIT”.
to exit “SETUP”.
The modified data is valid only after quit “SETUP” by “EXIT” (except “AUTO SET” and “ALL CLS”).
If you switch off in the process of setting up or power outage, the change doesn’t work and you should
set up again.
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3 BASIC OPERATING
3.1 Switch ON
Function: When you Switch on POWER, the digital read-out (DRO) will automatically go through a brief of
self-test routine. If don’t enter “SETUP”, it will enter normal monitor status when self-test is over. It
can memorize the followings when it works normally.
A: The position when last power off;
B: ABS/INC/SDM mode;
C: The shrink is set or not
D: Metric/imperial mode.
If linear scale is moved before the power switched on, you must search the origin of the linear scale again.
Nouns definition:
Normal monitor state:
The state DRO automatically enter after you switch on the or quit “SETUP”. In normal monitor state,
X-window, Y-window or Z-window displays the value of X-axis, Y-axis or Z-axis separately. The
message-window displays “ABS” or “INC” or “SDM ***” (*** indicates the NUM of SDM coordinate,
which with an range 000~999). When you switch among ABS/INC/SDM, MM/INCH, or
shrinkage/un-shrink, you will not leave this state. When you enter CALCULATOR function, input data
to X(or Y or Z) axis, function of searching the origin (RI)of the linear scale or special function (PCD,
PLD, ARC, RAMP and EDM function), DRO is not in the normal monitor state.
3.2 Clear to ZERO
Function: When the DRO is in the normal monitor state, it zeros the value of axes.
Remarks:
1 When the DRO is in the other states (for example, in the state of calculate function or in special
function), you can’t clear the axis. And you should return to the normal monitor state;
2 You can clear in SDM/ABS/INC states;
3 When you clear in ABS coordinate, you clear the INC display value simultaneously.
When you clear in INC mode, there is no effect to ABS and SDM display value.
Operating steps:
1 Return to normal monitor state.
2
Press
Press
Press
18
X
0
to zero X-axis;
0
to zero Y-axis;
0
to zero Z-axis.
Y
Z
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3.3 Preset Data
Function: Set up the display value of the current position in normal monitor state.
Remarks:
1 When the DRO is in other states( e.g. calculator function or special functions), you can’t preset data. In
this case, you should first return to normal monitor state.
2 You can preset data in SDM/ABS/INC state.
3 In SDM state, input mode in SDM coordinate is “0” indicates that display value is equal to enter value;
input mode in SDM coordinate “1” indicates that display value is equal to the negative of enter value.
(Please refer to 2.10).
4 Input data range: the minimum value to the maximum value could displayed on an axis window.
Operating steps: To enter a value of –125.457 in X-axis:
1 Return to normal monitor state.
2
Press
3
Press
X
, X-window displays “0”, waiting for entering data.
1 2 5
4
5
7
in due order.
If it is in SDM state and SDM input mode is “1”, you needn’t input
, Otherwise, you must enter
.
If you input incorrect numbers, press
Enter
AC
4
Press
5
Input data in Y-axis and Z-axis in the same way.
and then input again.
to confirm your input value.
3.4 Imperial/Metric conversion
Function: Switch display dimension modes between “mm” and “inch”.
Remarks: You can’t convert when the digital read-out is in other states (e.g. calculator function or special
function). In this case, you must first return to normal monitor state.
Operating steps:
1 Return to normal monitor state;
2
Press
IN
MM to convert.
3.5 Search the center of work-piece
Function: Divide the current display value by 2. With this function, you can set origin at the center of the
work-piece.
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Example: Set up the central point of X-axis for the work piece.
Operating steps:
1.
Return to normal monitor state.
2.
Locate to your first position (one edge of your work-piece) and press
3.
Locate to the second position (the other edge of the work-piece) and press
X
0
to zero X-axis.
1
2
to locate the central point. The
message-window displays “1/2 AXIS”.
X
4.
Press
5.
Move until the display value of X-axis is “0”and it is the central of the work-piece.
, you have set up the central find of X-axis.
3.6 Transform in shrink state and un-shrink state
Function: After setting up shrinkage ratio, you can process the mould tools according to dimensions of the
finished products without calculating dimensions of materiel.
Display dimension = product actual dimension × shrink ratio ( Please refer to 2.12).
Operating steps:
1 Return to normal monitor state.
2
Press
SHK
and don’t release until the Y-window display displays the shrinkage you wish to apply and the
message-window displays “SURE AGN”. This indicates that you need to confirm once again if you want to
enter shrink state.
Enter
3
Press
4
In shrink state, DRO will transform to un-shrink state when
to enter shrink state. (Press any other key to return to un-shrink state)
SHK
is pressed. (Shrink LED will be off )
Remarks:
SHK
Enter
1
Press
2
With this function, you can look up the shrink ratio which set by SETUP (refer to 2.12):
Press
3
and don’t release until you press
SHK
simultaneously to enter SHRINK state.
, Y-window displays shrink ratio, then press any key to return to the original state.
In shrink state, shrink LED will flash.
3.7 Switch to ABS coordinate
Function: DRO provides three coordinates: ABS, INC and a number of 1000 sets of SDM (0 ~ 999).
1.
Origin of the work-piece is set at the origin of ABS coordinate;
2.
The relative distance value of the SDM and ABS retains when you change ABS origin;
3.
If ABS coordinate is zeroed, the INC coordinate of this point is zeroed accordingly.
If INC coordinate is zeroed, ABS coordinate retains.
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Operating steps:
1 Return to normal monitor state.
2 A. If the message-window displays “ABS”, this indicates that you have entered ABS state.
B. If the message-window displays “INC”, this indicates that it is in INC state.
INC
Press ABS , then the message-window displays “ABS”. This indicates there is in ABS state.
C. If the message-window displays “SDM”, this indicates that it is in SDM state.
INC
In this case, you should first press ABS or
SDM
to enter “ABS” or “INC” state.
INC
If you have entered INC state, then press ABS and you will switch to “ABS” state.
3.8 Switch to INC state
Function: Please refer to 3.7.
Operating steps:
1. Return to normal monitor state;
2. A. If the message-window displays “INC”, this indicates that it is inINC state.
B. If the message-window displays “ABS”, this indicates it is in ABS status;
INC
Press ABS and the message window will display “INC”. This indicates that it is in INC state.
C. If the message-window displays “SDM”, this indicates that it is in SDM state.
INC
You should first press ABS or
SDM
to return to “ABS” or “INC” state.
INC
If you are in ABS state, then press ABS to switch to “INC” state.
3.9 Switch to SDM state
Function: Please refer to 3.7.
Operating steps:
1 Return to normal monitor state.
2 A. If the message-window displays “SDM”, this indicates that it is in SDM state.
B. If the message-window displays “ABS” or “INC”, this indicates that it is in ABS or INC state.
SDM
Press
3.10
until the message-window displays “SDM ***”, *** indicates the SDM coordinate NUM last time.
Set SDM program number
Function: Enter new SDM coordinate NUM in SDM state
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Operating steps:
1 Enter SDM state.
2ndF
2
Press
3
Enter coordinate NUM:
, message-window display flashes, this indicates you can at present input new coordinate NUM.
6 6 6
For example: Press
4
Exit
Press
3.11
2ndF
, SDM display will stop flashing and the program numbers change to 666.
Increase SDM program number
Function: In SDM state, press
(next) and SDM program number will increase 1.
For example: The original coordinate NUM is 777, and the message-window displays “SDM 777”. Press
, The message-window will display “SDM 778” and it will update the display value of
X-axis, Y-axis, Z-axis according to the origin of 778th SDM coordinate.
When the coordinate NUM is 999, press
3.12
will cause the coordinate NUM to 000.
Decrease SDM group number
Function: In SDM state, press
and SDM program number will decrease 1.
For example: The original coordinate NUM is 777, and the message-window displays “SDM 777”. Press
the message-window will display “776” and it will update the display value of X-axis, Y-axis,
Z-axis according to the origin of 776th SDM coordinate.
When the coordinate NUM is 000, press
3.13
will cause the coordinate NUM to 999.
SDM all clear
Function: Clear the origin of all 0-999 SDM coordinate. After clearing, the display value in SDM is equal to
the display value in ABS coordinate.
Operating steps:
1 Return to normal monitor state.
2
INC
ABS
Press
and
AC
simultaneously for 2 seconds, the message-window will display “CLS SDM”.
This indicates that SDM CLEAR is going. The message-window will display “CLS OK” when clearing finished after
10 seconds and return to the previous state.
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3.14
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Search linear scale origin (RI)
Function: Search the origin of the linear scale and store the distance from the position when you switch off to
the origin of the linear scale. If the linear scale moves before the power is on, you should also search
the origin of the linear scale again.
Operating steps:
1 Switch to ABS coordinate. (Please refer to 3.7)
RI
2
Press
3
4
Select the axis on which you need to search the origin.
Move the linear scale to search the origin. After the origin has been found, the alarm will sound, the
window stops flashing. DRO adjust the display value according to the origin and quit this setup to return to
the normal monitor state.
, then the message-window displays “SEL AXIS”.
If you want to cancel in the process of searching, you can press
AC
during the search process.
Example:
Press
Z
if you want to search RI on Z-axis. The message-window displays “FD. Z REF”, Z
window flashes. Move the linear scale on Z axis until the buzzer sound.
3.15
Clear error information of the linear scale
When ERROR signal display is enable, the message-window will display “E1” if the signal of A phase and
B phase of the linear scale changed at the same time; the message-window will display “E2” if the linear scale
run too fast; the relative window will display “E3” if the two conditions occur simultaneously,. When error
signal appeared, the distance the linear scale record is incorrect. So you need to search the origin of linear scale
again. If you thought that it doesn’t affect your work, press
AC
to clear error information and continue your
work.
3.16
Lathe function
Function:
(1) Lathe mode 0: normal display (The lathe function is disable);
(2) Lathe mode 1: X-Window value =X-axis normal value + Y-axis normal value;
(3) Lathe mode 2: X-Window value =X-axis normal value + Z-axis normal value;
Operating steps:
1. In SETUP set LATH.MODE to 1 (Please refer to 2.14 ).
LATHE
2.
Press
3.
In lathe state, press
key In normal monitor state to enter Lathe mode in which the lamp of LATHE is on.
LATHE
key to exit the Lathe mode, then the lamp of LATHE turns off.
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4. SPECIAL FUNCTIONS
Remarks:
1
4.1
or
of this chapter refer to
or
below the message-window.
PCD process (Pitch Circle Diameter)
Function: ISL series DROs provide the operator with the function to find the position of a series of points
around the circumference of a circle. All the operator need to do is to enter the following
parameters:
RADIUS:
Radius
ST. ANGLE:
Start angle
END. ANGLE:
End angle
HOLE NUM:
Number of hole
DIRECT:
Angle direction
After the parameter entered, it will automatically calculate the position of each hole. Press
or
to select hole number and move the machine tool until X-window displays “0” and Y-window displays
“0” and it is the position of the hole.
For example:
Radius (RADIUS):
100
Start angle (ST. ANGLE)
30∘
End angle (END. ANGLE)
150∘
Number of hole (HOLE NUM)
5
Angle direction (DIRECT)
0
Remarks: “0” indicates that it is counterclockwise from ST. ANGLE to END. ANGLE.
“1” indicates that it is clockwise from ST. ANGLE to END. ANGLE.
Operating steps:
1
Transform the display unit to millimeter (Please refer to 3.4).
Move the machine until the top point of the tool fixes on the center of the circle. X-axis clears,
Y-axis clears (please refer to 3.2).
Enter
2
Press
3
Enter radius,
Y-window displays the original radius, the message-window displays “RADIUS”.
Press
to enter PCD function. If you have enter parameter, press
1 0 0
Enter
to enter procession.
in due order.
Remarks:
1.
24
If incorrect parameter has been entered and you haven’t press
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, press
AC
to clear
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directly and input again; if you have pressed
4
Enter
in due order.
1 5 0
Enter
in due order.
Set Number of Holes
The message-window displays “HOLE NUM”; Y-window displays number of holes.
Press
7
3 0
Input END.ANG
The message-window displays “END.ANG”, Y-window displays the original end angle.
Press
6
, and begin to set up the next parameter,
to return to RADIUS set and input again. Treat with other error
you should press
parameters in the same way.
2. The radius couldn’t be 0;
Input ST. ANG
The message-window displays “ST. ANG”, Y-window displays the original start angle.
Press
5
Enter
5
Enter
in due order.
Select direction
The message-window displays “DIRECT”; Y-window displays the original direction.
Press
0
Enter
in due order to input the angle direction.
8
The message-window displays “HOLE 1”;
Move the machine until X-window and Y-window display “0.000” and begin to punch.
9
Press
10 Press
or
to change among the holes.
to return to normal monitor status.
Remark: In the course of PCD process, press
RTN
and leave PCD function temporarily to return to the normal
Monitor state of X,Y or Z-axis in order to check the position the DRO has calculated. And then press
RTN
4.2
again to return to PCD function.
PLD process ( Pitch Line Divided)
Function: ISL series DRO provide PLD function. All of the operator need to do is to enter the following
parameters:
LINE DIS
Pitch line distance
LINE ANG
pitch line angle
HOLE NUM
number of hole
The DRO will automatically calculate the position of holes after you have input the parameter. Press
or
to select hole number and move the machine until the display value of X-window and
Y-window is “0” and it is the position of the hole.
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Example:
LINE DIS
LINE ANG
500.6
60∘
HOLE NUM
5
Operating steps:
1
Transform the display unit to millimeter (Please refer to 3.4).
Move the machine until the top point of the tool fixes to the start point, then clear the X-axis and
the Y-axis. (Please refer to 3.2)
Enter
2
Press
3
processing state directly.
Set LINE DIS (Line length )
Y- window displays the original line length. The message-window displays “LINE DIS”.
Press
4
5
0 0
6
Enter
to enter
in due order.
Set LINE ANG (Line angle )
Y-window displays the original line angle; The message-window displays “LINE ANG”.
Press
5
to enter PLD function. If parameters had been input, press
6 0
Enter
in due order.
Set HOLE NUM ( number of holes )
Y-window displays hole numbers ; The message-window displays “HOLE NUM”.
Press
5
Enter
in due order. Then begin to process.
6
The message-window displays “HOLE 1”;
Move the machine until the display value of X-window and Y-window is “0.000”. Then you can
drill a hole at this point.
7
Press
or
8
Press
to return to normal monitor state.
to convert among holes.
Remark: In the course of PLD process, the operator can press
RTN
to leave this function temporarily and
return to normal display of X, Y or Z-axes in order to check the position which the DRO calculated.
Then press
4.3
RTN
once more to return to PLD function.
ARC process
Function:
1. There are 8 type ARC processing modes as illustrated as the figure on the following page.
2. When you use a flatbottomed tool for ARC process, set the tool diameter to 0.
3. When you select tool compensation direction to process YX and XZ planes, the tool is in the same
plane with the process plane. There is only one type of tool compensation direction for each ARC
model. When you process in XY plane, the tool is vertical to process plane. There are internal ARC
process and external ARC process for each type. So there are two tool compensation directions:
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T+TOOL and T-TOOL.
The following figure shows you the eight types of preset R process mode:
Type of ARC(Type 1-8)
1
2
3
4
5
6
7
8
Direction of Tools Compensation (for XY pane)
Outer ARC (T+TOOL) Figure
Inner ARC (T-TOOL) Figure
Enter the following data for ARC processing:
TYPE 1-8
Type of ARC
* T+ TOOL / T-TOOL
Select between T+ TOOL / T-TOOL (particularly for XY plane)
RADIUS
The radius of Arc that will be processed.
TOOL DIA
Tool diameter
* MAX CUT
Feed Step
(special for XY plane)
** Z STEP
Feed Step
(special for YZ, XZ plane)
Example 1: SIMR
TYPE
T+TOOL
RADIUS
TOOL DIA
Z STEP
SHRINK
XY
2
200mm
5mm
1mm
shrinkage isn’t taken into consideration.
Operating steps:
1. In normal monitor state, select the mm conversion. The shrink lamp doesn’t light up.
2. Enter ARC processing state:
Press
to enter ARC processing state.
If parameters have been entered, press
3.
Enter
to enter processing state directly.
Select processing plane;
Press
Z
,
Enter
to select ZX plane and enter state of selecting processing mode.
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X
Remarks:
Y
Z
indicates XY plane;
indicates YZ plane;
indicates ZX plane.
SDM
4.
or
near
to switch among XY plane, YZ plane or ZX plane.
You can press
Select processing mode;
The message-window displays “TYPE-8”; Y-window displays the previous processing mode;
Press
5.
2
,
Enter
to enter Mode 2 and enter the state to select T+TOOL or T-TOOL;
Select T+TOOL mode
Press
,
Remarks :
Enter
to select the T+TOOL mode and then go to set arc radius value.
indicates T+TOOL
indicates T-TOOL
6.
Set ARC radius
The message-window displays “RADIUS”, Y-window displays the previous set radius value;
Press
7
in due order.
5
Enter
in due order.
Set Z-axis Feed STEP
The message-window displays “Z STEP”; Y-window displays the previous set step value.
Press
9
Enter
Set Tool diameter
The message-window displays “TOOL DIA”; Y-window displays the previous set tool diameter;
Press
8
2 0 0
1
Enter
.
Complete the ARC parameter setting and then go to execute ARC process (Step 9) automatically.
Arc process
The message-window displays “POIN 1”. Process until the display value of X-axis and Y-axis is “0”.
You have finish processing the first point; Press
to transform to the second point and repeat the
above steps. Press
or
to select the processing points.
The coordinate that X-window and Y-window display is the coordinate of the top point of the tool.
10
When you finish processing, press
to exit.
Remark:
In the ARC processing, the operator can press
RTN
to leave this function temporarily to return to
normal display of X,Y or Z-axis in order to check the position the DRO has calculated.
Press
28
RTN
again to return to ARC function.
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If Z-axis hasn’t been installed, press
or
to emulate the Z-axis.
Steps:
1
Set up Z dial in SETUP.
2
Before you process, you should first locate the machine to the Z-axis of the R start point and clear the
value on Z-axis’s to 0.
3
In the course of processing, the message-window displays the emulated height of Z-axis. It is the height
of Z-axis of the current position when the operator stops processing.
If you process XY plane, X-window displays the position of X-axis. You complete process at X direction
when the display value of X-axis is “0”. The first two digits of the number displayed on Y-window is
the number of the dial circles, the latter five digits is the number of graduation. It means that you only
need to process to the graduation of the circle as regards to the current processing point.
If you process YZ plane, Y-window displays the position of Y-axis. You needn’t process at Y direction
when the display value of Y-axis is “0”; The first two digits of the number displayed on X-window is the
number of the dial circles, the latter five digits is the number of graduation. It means that you only need
to process to this position as regards to the current process point.
4.4
RAMP process
Function introduction: ISL series provide function of RAMP. All the operator need to input is as follows:
INCL ANG
ramp angle
MAX CUT
the ramp length each time process.
After data has been input, the DRO will automatically calculate the position of each ramp points. Press
or
to select sequence number of process point and process with the tool until the display value of X and Y
axes of the plane is “0” and it is the position of the point.
Example:
1. PLANE
2. INCL ANG
3. MAX CUT
YZ
240∘
1.2
Remarks: The definition of Z STEP and MAX CUT.
MAX CUT
Z STEP
Operating steps:
1. Select the display unit to mm. (please refer to 3.4)
Set SLOP.MODE to 1 in SETUP (refer 2.14). If 3rd parameter is “Z STEP”, set SLOP.MODE to 0.
Move the machine to the central point of the circle until X axis clear and Y-axis clear.(Refer to 3.2)
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2.
ISL－DR
Press
Press
3.
to enter RAMP processing function.
Enter
to start RAMP process if the parameters are input already.
Select the processing plane:
Press
Remarks:
Z
,
X
Y
Z
Enter
and select ZX plane to enter processing selecting mode.
indicates XY plane;
indicates YZ plane;
indicates ZX plane.
SDM
or
near
to switch among XY plane, YZ plane or ZX plane.
You can also press
Enter the ramp angle
The message-window displays “INCL ANG”; Y-axis displays the original incline angle.
4.
Press
5.
2 4 0
Enter
in due order.
Set incline length of each time
The message-window displays “MAX CUT”; Y-axis displays the original incline length.
Press
6.
1
2
Enter
in due order.
Procession
The message-window displays “POIN 1”.
Process until Y axis and Z axis display 0, then press
7.
Press
8.
Press
or
and proceed to the next step.
to select the points, and process as step 6.
again to exit BVEL process (return to normal monitor state).
Remark:
If Z-axis hasn’t been installed, press
or
to emulate the Z-axis.
Press
to emulated Z-axis to move to the next position or press
to move the previous position.
Steps:
1
Set Z DIAL in SETUP;
2. Before processing, set the machine to the Z-axis of the RAMP start point and clear Z-axis position to
“0.000”;
3. In the course of processing, the message-window displays the emulated height of Z-axis. It is the height of
Z-axis of the current position if the operator stops processing;
If you process XY plane, X-axis displays the position of X-axis. If X-axis displays “0”, this indicates that
you have complete processing at X direction; The left two digits of the numbers displayed in Y-axis is the
numbers of the circles, the latter five digits is the numbers of graduation. This indicates that you process
to this position as regards to the current point;
If you process YZ plane, Y-axis displays the position of Y-axis. If Y-axis displays “0”, this indicates that
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you needn’t process at Y direction; The front two digits of the numbers displayed in X-axis is the numbers
of the circles, the latter five digits is the numbers of graduation.. This indicates that you process to this
position as regards to the current point;
In the course of RAMP processing, by pressing
RTN
the operator can temporarily leave this function to
display the normal value of the X, Y, Z axes which in order to check the position the DRO has calculated.
RTN
Repress
4.5
to return to RAMP function.
Set up EDM DEEP, EDM HOME
Function: To control EDM processing depth.
Example: Set depth to 156.125mm
EDM HOME to 30.05mm
(EDM HOME value is the height the electrode exit from the process plane when EDM finish
processing. Only the exit distance exceed this height the relay can be reset.)
Operating steps:
1 In normal monitor state, switch to metric system in MM/IN state.
2
Press
DEEP
SET
,
Y-axis displays the previous set depth; The message-window displays “EDM DEEP”.
1 5 6
1 2 5
Enter
3
Press
4
Enter EDM HOME
Y-axis displays EDM HOME value. The message-window displays “EDM HOME”.
5
Press
6
Press
4.6
3 0
DEEP
SET
0 5
Enter
in due order.
in due order.
to quit EDM DEEP setup.
Electrode compensation setting
Function: When processing depth with electric discharge machine(EDM),the electrode of the EDM will wear out.
The amount of electrode compensation equal the length wear out in the each processing.
Example: Electrode compensation amount equal 1.25mm.
Operating steps:
1 In normal monitor state, switch the display unit to mm.
2 Set up DEEP.COM to “1” in “SETUP”(refer 2.13).
E.COMP
3 Press
,
Y-axis displays the previous set electrode compensation value.
The message-window displays “EDM COMP”.
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4 Press
ISL－DR
2 5
1
Enter
in due order.
E.COMP
5 Press
4.7
to quit from the setup and return to normal monitor state.
EDM process
EDM has 6 processing modes: manual and automatic modes.
MODE0
Manual mode 1
MODE1
Automatic mode 1
MODE2
Manual mode 2
MODE3
Manual mode 3
MODE4
Automatic mode 2
MODE5
Automatic mode 3
You can select one in SETUP. (Please refer to 2.9)
Remark: Difference between diversified modes:
EDM MODE
SEARCH BORDER
PORCESS DIRECTION
AND CLEAR
WHEN THE DEPTH IS
AUTOMATICALLY
MINUS
0
NO
DOWN
1
YES
DEPTH CAN’T BE MINUS
2
NO
DOWN
3
NO
UP
4
YES
UP
5
YES
DEPTH CAN’T BE PLUS
EXIT AFTER
THE FIRST
PROCESSION
EXIT
DON’T EXIT
DON’T EXIT
EXIT
DON’T EXIT
DON’T EXIT
THE PLUS
DIRECTION OF
Z-AXIS
DOWN
DOWN
DOWN
DOWN
UP
UP
MODE 0 EXAMPLE:
1
2
3
With normal manual process, SHRINKAGE isn’t taken into consideration.
The EDM DEEP is 20mm and the EDM HOME is 5 mm.
Electrode compensation is 0.01 mm.
Operating steps:
1
7
2
3
4
5
Set EDM MODE to 0 when you enter SETUP after switching on (Please refer to 2.9).
DEEP.COM was set to 1, means there is Electrode compensate.
Shrinkage isn’t taken into consideration (Please refer to 3.6).
Transform the display unit to mm(Please refer to 3.4).
Set EDM DEEP to 20 mm, EDM HOME to 5 mm(Please refer to 4.5).
Set Electrode compensation to 0.01 mm( Please refer to 4.6).
6
Move the electrode header, until it touch the process plane, then press
Z
0
to clear Z-axis.
Enter EDM function.
EDM
Press
, message-window displays “EDM RUN”.
Z-window displays the current position of the electrode; X-window displays the EDM DEEP +
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Insize Co. LTD
8
9
ISL－DR
EDM COMP; Y-window displays the maximum depth of the previous processing.
The alarm will sound when Z-window value = EDM DEEP + EDM COMP. Then message-window
displays “BACKWARD”, the operator stops processing and the electrode header quit;
When withdrawing the electrode, Z-window displays the current position of the electrode; X-window
displays the EDM DEEP + EDM COMP; Y-window displays the maximum depth processed.
If the electrode does not exit in 25 seconds, DRO exit the process automatically.
If the electrode exit distance exceeds EDM HOME value, quit this process.
When the electrode is withdrawn from the holes, the alarm still sounds, DRO quit the process. After
EDM
adjust X-axis and Y-axis of the electrode, Press
, repeat step 7~step9 to process next hole.
The light of EDM is flash during process if the depth compensate is enable.
During EDM process, you can press
EDM
to quit the procession.
Remark: In the course of EDM process, by pressing
RTN
the DRO can temporarily quit EDM function
and return to normal XYZ display in order to check the position the DRO calculates. Repress
RTN
to return to EDM function.
MODE 1 EXAMPLE:
1
2
3
4
5
With normal manual process, SHRINKAGE is taken into consideration.
The EDM DEEP is 100 mm and EDM HOME is 30 mm.
Electrode compensation is 0.01 inch.
EDM COMP is 0.5 mm.
The Z-axis direction is down.
Operating steps:
1
2
3
4
5
6
Set EDM MODE to 1 when you enter SETUP after switching on (Please refer to 2.9).
DEEP.COM was set to 1 which means the EDM COMP is enabled.
Transform to shrinkage state (Please refer to 3.6).
Set the display unit to mm (Please refer to 3.4).
Set EDM DEEP to 100 mm, EDM HOME to 30 mm (Please refer to 4.5).
Set EDM COMP to 0.5m (Please refer to 4.6).
Enter EDM function:
EDM
7
Press
, the message-window display “SCH BD”, Z-window display the current position of the
electrode; X-window displays the EDM DEEP + EDM COMP; Y-window displays the maximum
depth of the previous procession.
Search border and clear:
Move the electrode header until it touching the process plane, Z axis is cleared automatically, and
the procession begin. You can press
Z
0
have to clear Z-axis manually by pressing
8
to clear Z-axis also (if you had set “AUTO SCH” 0, you
Z
0
).
Z-window display the current position of the electrode; X-window displays the EDM DEEP + EDM
COMP; Y-window displays the maximum depth processed; Message-window displays “EDM RUN”.
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Insize Co. LTD
9
10
11
ISL－DR
The alarm will sound when Z-window value = EDM DEEP + EDM COMP. Then the message-window
displays “BACKWARD”, the procession stop and the electrode header quit.
When withdrawing the electrode, Z-window displays the current position of the electrode; X-window
displays the EDM DEEP + EDM COMP; Y-window displays the maximum depth processed.
If the electrode does not exit in 25 seconds, exit the process.
If the electrode exit distance exceeds EDM HOME value, exit this process.
When the electrode is withdrawn a distance equal EDM HOME from the processing panel, you can
process another hole by repeat steps 7~9.
Press
EDM
to exit the procession.
MODE 2 EXAMPLE:
1
2
3
4
Automatic process, shrinkage isn’t taken into consideration;
EDM depth is 100mm;
Electrode compensation is 0.5mm;
The EDM HOME is 3mm when withdrawing the electrode.
Operating steps:
1
2
3
4
5
After entering SETUP, set EDM MODE to 1 (Please refer to 2.9).
Set DEEP.COM to 1 (If the previous setting is mode 2, you needn’t set up).
Shrinkage isn’t taken into consideration (Please refer to 3.6).
Select mm as the display unit (Please refer to 3.4).
EDM DEEP is 12mm (Please refer to 4.5).
EDM COMP is 0.01mm (Please refer to 4.6).
6
Move the electrode until it touches the processing panel. Press
7
Enter EDM function.
Press
EDM
Z
0
to clear the Z-axis.
, Z-window displays the current position of the electrode; X-window displays EDM
DEEP + EDM COMP, Y-window displays the maximum depth processed. Message window “EDM
RUN”.
When Z-axis value = EDM DEEP + EDM COMP, the buzzer sound continuously, message-window
display “BACKWARD”, the procession stop and the electrode withdraw.
When the electrode exit, Z-window displays the current position of the tool, X-window displays the
EDM DEEP + EDM COMP, Y-window displays the maximum depth processed.
8
10
After the electrode exited, adjust the X-axis and Y-axis, and then press
EDM
to process another hole.
Remark: A pressing on EDM when the tool down can cause exit from procession.
MODE 3 AND MODE 4:
Mode 3 procession has the same steps as mode 0 and mode 4 procession has the same steps as mode 1, the
difference between mode 3 and mode 0, mode 4 and mode 1 is the processing direction when the EDM DEEP is
minus (refer the list on 4.7).
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MODE 5 EXAMPLE (the plus direction of Z-axis is up, and the depth is
minus):
1
2
3
4
5
Automatic process, shrinkage is taken into consideration.
EDM depth is 100mm.
Electrode compensation is 0.5mm.
The EDM HOME is 30mm.
The plus direction of Z-axis is up.
Operating steps:
1
After entering SETUP, set EDM MODE to 5 (Please refer to 2.9).
Set DEEP.COM to 1 (If the previous setting is mode 2, you needn’t set up).
Transform to shrinkage state (Please refer to 3.6).
Select mm as the display unit (Please refer to 3.4).
EDM DEEP is -100mm, EDM HOME is 30mm(Please refer to 4.5).
EDM COMP is 0.5mm (Please refer to 4.6).
Enter EDM function:
2
3
4
5
6
EDM
Press
, message-window display “SCH BD”,
Z-window displays the current position of the electrode; X-window displays EDM DEEP +
EDM COMP, Y-window displays the maximum depth processed.
Search border and clear Z-axis:
Move the electrode until it touches the processing panel, then Z-axis is clear automatically and
7
the procession begin. You can also press
Z
0
to clear the Z-axis (if you had set “AUTO SCH”
0, you have to clear Z-axis manually by pressing
8
9
10
11
4.8
Z
0
).
Z-window displays the current position of the electrode; X-window displays EDM DEEP + EDM
COMP, Y-window displays the maximum depth processed. Message window “EDM RUN”.
When Z-axis value = EDM DEEP + EDM COMP, the buzzer sound continuously, message-window
display “BACKWARD”, the procession stop and the electrode withdraw.
When the electrode exit, Z-window displays the current position of the electrode, X-window displays
the EDM DEEP + EDM COMP, Y-window displays the maximum depth processed.
When the electrode withdraw a distance equal EDM HOME from processing panel , you can repeat
steps 7~9 to process another hole.
Press
EDM
to exit procession after precession complete.
Auto Edge Detect
Function: ① search border automatically; ② measure dimension of work-piece; ③ search the center of
work-piece.
Remark: Only the ISL series DROs with EDGE DETECTOR have this special function.
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Insize Co. LTD
ISL－DR
Example:
1 Dimension (Radius) of EDGE DETECTOR = 5 mm.
2 Work-piece dimension on X axis = 65 mm.
3 Measure by using the linear scale installed at X-axis.
Operating Steps:
1
In the normal monitor state, select mm as display unit.
RTN
2
Press
3
Message-window displays “SEL AXIS”, the absolute value of Y-window value is the radius of
edge detector. The sign is the sign of the value displayed when detector touches the first edge (The
last input value).
Input the radius and sign of detector.
Press
4
to entry the “Auto Edge Detect” function.
5
Enter
, Y-window display “-5.000”.
Remark: If the last value display on Y-window is same with we want to set, skip this step.
Select the axis.
Press
X
to select x-axis in this example. The X-window displays “0.000” and flashes, wait for
detecting edge. Y-window, and Z-window display the current coordinate value.
Press
5
6
7
Y
to select Y-axis, and press
Z
to select Z-axis as the same.
Move the EDGE DETECTOR to touch the first edge, then the X-window will shown the position of the
detector with “-5.000”. The displayed value in X-axis is measure value. You can touch the edge many
times.
Move the EDGE DETECTOR to touch another edge. The X-window will show the length of the
work-piece with “65.000”.
1
2
Press
to exit this function. Moving the EDGE DETECTOR until the X-window displays “0.000”,
which means that this position is the center of the work-piece at the X-axis direction.
Remark: 1
2
3
36
In the “ Edge Detect” function, Press
RTN
will exit this function.
If you detect edge only, you needn’t do step 6 and step 7.
If do not find the center point, you needn’t do step 7.
VER 3.12
Insize Co. LTD
ISL－DR
5. Calculator function
5.1
Enter calculator function
Press the
Cal
to enter calculator function in normal monitor state.
In calculator modem, LED of Cal is ON.
5.2
Calculating example
Example 1:
1 2 3
Example 2:
3 5 8
123 + 76 ×58 – 892 / 63
7 6
8 9 2
5 8
6 3
358 + 456 * sin-1 (-0.5)
0
4 5 6
5
-1
2ndF SIN
Remarks:
AC
1.
If incorrect number has been input, press
2.
Errors would occur while calculating incorrectly, such as “0” is used as divisor or proceeding arcsine or
arccosine when absolute value is more than 1. In this case, the message-window will display “ERR…”.
AC
You can cancel this error message by pressing
3.
5.3
and input again.
and input again.
The absolute value of data input and calculated result should be in the range of 0.000001 to 9999999, or
it can’t be display.
Transfer the calculating results to selected axis
After finishing a calculation, you can press
X
to transfer the calculating result to Y-axis, press
0
to transfer the calculating result to X-axis, and press
Z
0
Y
0
to transfer the calculating result to Z-axis.
Remarks: Value over the scope of display couldn’t be transferred.
VER 3.12
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Insize Co. LTD
5.4
ISL－DR
Transfer the current display value of X-axis, Y-axis and Z-axis to the
calculator
Press
Press
Press
5.5
Y
Z
, the display value of X-axis is transferred to calculator;
, the display value of Y-axis is transferred to calculator;
, the display value of Z-axis is transferred to calculator.
Exit calculator function
Press
38
X
Cal
to exit calculator function and return to normal monitor state.
VER 3.12
Insize Co. LTD
ISL－DR
6 Troubleshooting
Symptom
Cause
Remedy
1. Nothing happens when 1. The DRO is not connected to power 1. Ensure that the Power connect properly.
the DRO is switched on.
line properly.
2. Replace the damaged Power cord.
2. The power lead is damaged.
3. If fail, change fuse by the 250VAC/1A lag type
3. The fuse is false.
fuse.
2. After self test LED on, all 1 Power is too low
LED gone off.
2 The internal connector of power lead
is not connect properly
Check internal Connector of DC 5.0V power
and clean it.
3. Err 1
1. Traveling Speed too fast
2. GROUND not good
4. Err 2
1. Change the phase of A and B signal 1. Connect the Ground properly
at same time
2. Check scale connect is good
2. Scale is malfunction.
3. Swap the scale connector to check the problem
is either scale or DRO.
5. DRO work properly, but 1. Shrink mode is set.
measurements are
2. Set resolution incorrect.
inaccurate
3. R/D mode is set.
4. Compensation value set incorrect.
5. EDM compensation value is set.
6. Tool compensation is set.
7. Machine problem
1. Slow the speed (the max aped: 1m/sec @1u)
2. Connect the Ground properly
1. Check the parameter and chose the correct
mode.
2. Check the machine’s backlash effect,
ABBE effect etc.
Remark: If you can’t fix your problem, contact your local dealer.
VER 3.12
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Insize Co. LTD
ISL－DR
7 Specification
40
Weight
:
Approx 1400g
Size
:
297mm×184mm×48mm(60mm)
Power
Scale Signal
RS232
Touch Probe
:
:
:
:
AC 90V ~ 250V
TTL, 50KHz (MAX)
9P D-Type
Contact or DC (internal photo couple)
VER 3.12