M.T.H. RAILKING 4-6-0 Operating instructions

RAILKING 4-6-0
FAST FREIGHT SET WITH
PROTO-SOUND 2.0
READY-TO-RUN TRAIN SET
OPERATING INSTRUCTIONS
®
Your RailKing Ready-To-Run train set is complete with everything you need to get
your model railroad up and running. This set includes a 4-6-0 steam locomotive, three
freight cars, a transformer, a loop of RealTrax, the RailKing wireless infrared remote
control, and the infrared activated remote lock-on. M.T.H.’s exclusive RailWare
CD-ROM, which is included with this set, provides track layout software and other
information helpful to model railroaders.
This locomotive is equipped with Proto-Sound 2.0 with Digital Command System
(DCS). This new system will allow you to operate your locomotive in Command mode
(when used with the DCS Remote Control System, sold separately) or Conventional
mode. Conventional mode operating features are described in the following pages, while
the DCS operating features are covered in the set of operating instructions that
accompanies the DCS equipment. Conventional Mode operation of this locomotive is
much simpler than operation of original Proto-Sound engines. Please read all the
accompanying instructions carefully before setting up and operating your train set.
Table of Contents
Set Up
®
Assembling RealTrax
Plugging in the Transformer
Lubricating the Engine
Priming the Smoke Unit
Coupling the Engine and Car
Remote Control
Basic Operation
Operation Buttons
Volume Control
Proto-Sound 2.0 Operation
Activating Proto-Sound 2.0 Conventional Mode Features
Freight Yard Sounds (FYS)
Tips on Using FYS
Proto-Coupler® Operation
Speed Control
Lock into a Direction State
Reset to Factory Defaults
Automatic Sounds
Maintenance
Care of Remote Control
Lubrication and Greasing Instructions
Cleaning the Wheels, Tires and Track
Locomotive Traction Tire Replacement
Smoke Unit Maintenance
Locomotive Light Bulb Replacement
Caboose Light Bulb Replacement
Self-Charging Battery Back-Up
RailWare Interactive CD-ROM
Troubleshooting
Compatibility
Transformer Compatibility Chart
Additional Features with DCS Remote Control System
Safety Precautions
Service and Warranty Information
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RailKing 4-6-0 Fast Freight Steam Engine
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Set Up Checklist
®
• Assemble RealTrax
• Connect the transformer
• Lubricate the train
• Place the engine and cars on the track and couple them together
• Apply power to run as described in the Basic Operation section of
these instructions.
Assembling RealTrax®
Unlike other O Gauge track systems, each RealTrax section features a realistic
built-in roadbed base, solid nickel-silver track rails, and realistic railroad ties,
all designed to give you an authentic looking track system. The quick
connectors and built-in roadbed allow you to set up RealTrax anywhere,
including most carpeted surfaces, without the need for track nails or the worry
of carpet stains.
Each RealTrax segment has at least one knock-out tab in the roadbed (on either
end of the segment) that can be removed with a pair of pliers to reveal an
opening for the lock-on that is used to connect the transformer to the track (see
below). To assemble RealTrax, follow the instructions on the following page.
1a
1b
Knock Out must be
removed before
Remote Lock On can
be installed
Remove Knock Out
by Holding and Twisting Up
with a pair of pliers
1c
1d
Make sure the
metal contacts
line up.
Figure 1a-1d: Installation of Remote Lock On
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RailKing 4-6-0 Fast Freight Steam Engine
Align Quick Connect
Plugs and Gently Push
RealTrax® Sections Together
Figure 2: Preparing to snap RealTrax®
sections together by aligning Quick
Connect Connectors.
Figure 3: RealTrax® sections in properly
connected position.
Connecting the Transformer
The Z-750® power supply included with this set provides an easy-to-use, safe
power source for AC-powered trains and accessories.
Plug the wire from the transformer into the remote lock-on’s center port, then
plug the transformer into the wall outlet. Insert two AA batteries (not
included) into the remote handheld.
Lubricating the Engine
You must lubricate the engine before operating it. Use a light household oil
and follow the lubrication points marked “L” in Fig. 10 on Page 14. Do not
over oil. Use only a drop or two on each
Add Smoke Fluid
Through Smokestack
pivot point.
Priming the Smoke Unit
You should prime the smoke unit with smoke
fluid before operating. Add 15-20 drops of
smoke fluid from the included pipette
through the smokestack (see figure 4), then
gently blow into the stack to eliminate any air
bubbles in the fluid.
Figure 4. Add Smoke Fluid
Through the Smoke Stack
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RailKing 4-6-0 Fast Freight Steam Engine
Smoke Switch ON/OFF
If you choose not to prime the unit
with fluid, turn the smoke unit switch
located under theengine to the OFF
position (see Figure 5). Running the
engine without a primed smoke unit
may cause damage. See the
“ProtoSmoke Unit Operation” section
of this book for more information on
smoke unit maintenance.
Coupling the Engine and Cars
Figure 5. Smoke Unit ON/OFF Switch
Our couplers are designed for realistic
operation. Place the engine and cars on
the track and couple them together. If the coupler is already closed, press
down on the small finger that extends from under the right side of the coupler
to open the coupler knuckle and allow the couplers to interlock as shown in
Figure 6.
Insert the reverse unit plug that extends out
of the tender into the receptacle at the back
of the engine. Connect the draw bar
between the engine and tender.
WARNING: DO NOT CONNECT THIS
ENGINE TO A TENDER FROM
ANOTHER ENGINE; IT MAY CAUSE
SERIOUS DAMAGE. Look at the bottom
of the engine and tender where each will
have a color-coded stamp. If they match
you may connect those two pieces; if not,
don’t.
Push Down on Coupler Finger to
Release Knuckle
Figure 6. Coupling the Freight
Cars Together
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RailKing 4-6-0 Fast Freight Steam Engine
Remote Control
®
The RailKing Remote Control System included with this set uses wireless
infrared technology, much like a television remote control, to allow users
remote control of their trains from up to 15 feet away. The remote and lock-on
replace the control box found with M.T.H.’s Z-750 ® transformer, and they are
designed for use with moderately powered transformers such as this one. It is
compatible with most manufacturer’s engines.
Because the RailKing remote is an infrared line-of-sight remote, you must aim
it at the lock-on in order to send signals to the track. You need to rotate the
lock-on’s receiver lens so that it faces the direction you will most often signal
from (see Figure 7 below). The receiver lens can be repositioned later as
needed. The green LED atop the lock-on will come on, indicating the track is
receiving power. Subsequent pushes of any buttons on the remote will cause
the LED to blink, indicating it is receiving the signal.
®
Note: The RailKing Remote Control and Remote Lock-on will not
®
operate engines equipped with pre-1997 versions of Proto-Sound or with
™
™
™
Proto-One, Proto-Plus, Proto-Deluxe, aftermarket systems.
Bell
Whistle/
Horn
Throttle Control
Rocker Switch
Figure 7. Aim the Remote at the Rounded
Side of the Receiver’s Lens, the Slanted
Side Should Face Away.
Emergency
Stop
Direction
Figure 8: Overview of the Remote
controls
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RailKing 4-6-0 Fast Freight Steam Engine
Basic Operation
Throttle up the power to your track. Give your train enough power so that
the head light shines brightly. Then put the engine into motion by firmly
pressing the Direction button on your remote once.
Operation Buttons
Use the operation buttons on your remote as described below.
• Throttle – To increase or decrease track voltage, and therefore train speed,
press the throttle control rocker switch. Pressing the top end of the throttle
will increase voltage and speed. Pressing the bottom end of the throttle will
decrease voltage and speed. The engine will maintain the speed you set after
you release the throttle until you press it again to change the voltage and
speed.
• Horn/Whistle - To sound the whistle, firmly press the Horn/Whistle button.
The whistle will sound for as long as you continue to depress the button. It
will stop when you release the button. The whistle has four different endings,
depending on whether you hold the button for less than three seconds, three
seconds, four seconds, or five seconds or longer.
• B ell - To sound the bell, firmly press and release the Bell button. To turn the
bell off, press and release the Bell button again. The bell will continue to ring
from the time your turn it on until you press and release the button again to
turn it off.
• Direction – Your train is programmed to start in neutral. To put the engine
into forward and then to change the direction of the train or to put it into
neutral, firmly press and release the Direction button on your remote. Just as
you must stop your car between forward and reverse, this engine will not go
directly from forward to reverse; it goes into neutral between directions. If the
train has been moving forward, the first press of the Direction button will put
the train from forward into neutral, the second press into reverse, the third
press back into neutral, and the fourth back into forward. To prevent
accidental high-speed start-ups, this engine is programmed to restart in neutral
each time the track voltage is turned off for 25 seconds or more.
• E mergency Stop – To drop track voltage instantly to 0, firmly press the
Emergency Stop button. All trains on the track controlled by the remote will
stop until you reapply voltage.
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RailKing 4-6-0 Fast Freight Steam Engine
Manual Volume Control – To adjust the volume of all sounds made by
this engine, turn the master volume control knob located under the tender
clockwise to increase the volume and counter-clockwise to decrease the
volume (see Fig. 9).
Proto-Sound 2.0
Volume Adjustment
Knob
Figure 9. Location of Proto-Sound 2.0 Volume Adjustment Knob
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RailKing 4-6-0 Fast Freight Steam Engine
Proto-Sound 2.0 Operating Instructions
This manual contains the operating instructions for Proto-Sound 2.0 in
conventional mode only. Instructions for accessing DCS command mode
features accompany the DCS Remote Control System equipment.
Because Proto-Sound 2.0 is an all-new system developed by M.T.H.’s own
research and development team, it operates differently from original
Proto-Sound. Most Proto-Sound 2.0 features are automatically enabled, and
the reset state has been eliminated, so there is no need to program features as
with original Proto-Sound. Although the new system is easier to operate than
original Proto-Sound, you should read these instructions thoroughly before
using Proto-Sound 2.0 features in order to prevent harm to yourself or your
equipment.
Activating Proto-Sound 2.0 Conventional Mode Features:
Proto-Sound 2.0 features are activated by sequences of Bell and Whistle
button pushes described below. Please read the full descriptions of each
feature before using it. To use these buttons to activate features rather than to
blow the whistle or ring the bell, you should press the buttons for a shorter
time (½ second); you may need to practice your timing to make this work
smoothly.
Feature to Be Activated:
Freight Yard Sounds
Fire the Rear Coupler
Speed Control On/Off
Lock into a Directional State/Unlock
Reset to Factory Defaults
Button Code:
1 Bell, 2 Whistles
1 Bell, 3 Whistles
1 Whistle, 2 Bells (from Neutral only)
1 Whistle, 3 Bells
1 Whistle, 5 Bells (from Neutral only)
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RailKing 4-6-0 Fast Freight Steam Engine
Freight Yard Sounds (FYS):
Your engine is equipped with a sound package of freight yard sounds that you
can play when you pull into a yard. Each sequence described below will play
as long as it is left on, randomly generating sounds, but be sure to allow
approximately 30 seconds between the button pushes described below to
allow the FYS sufficient time to run through each sequence.
1. To cue the sound system to play the FYS, quickly but firmly press the Bell
button once followed by 2 quick presses of the Whistle button while the engine
is moving.
2. Press the Direction button once to stop the engine. This will trigger the first
sequence of FYS. The reverse unit is temporarily disabled so that the train will
not move as you use the Direction button to trigger the sounds, and
Proto-Sound 2.0 has disabled operator control over the Whistle and Bell
buttons until the full FYS sequence is complete.
3. After waiting about 30 seconds for that sequence to run, press the Direction
button again to trigger the second sequence of FYS.
4. After about 30 seconds, press the Direction button again to trigger the third
FYS sequence.
5. Again, after allowing about 30 seconds for that sequence to run, press the
Direction button one more time to trigger the fourth and final FYS sequence.
The FYS will continue, and within a few seconds, the engine will start and
move out on its own at the current throttle setting, in the same direction it was
traveling when you began the sequence. Once the bell turns off, the operator
regains control of the transformer’s bell and whistle buttons and can ring the
bell or blow the whistle as usual.
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RailKing 4-6-0 Fast Freight Steam Engine
Tips on Using FYS
• You can terminate FYS at anytime by turning off power to the
track for 15 seconds.
• You do not have to be in Forward to use FYS. At the
conclusion of the full sequence, the train will pull away from the
station in whatever direction you were going when you activated
the feature.
• You can use FYS even if you are double-heading with another
engine. If the second engine is not equipped with FYS at all,
you must remember not to leave the throttle at a high voltage
level once you have stopped the engine to run the FYS.
Otherwise, the engine without FYS will begin vibrating on the
track as its motors strain to move the train, since they cannot be
automatically disabled during the FYS cycle. If the second
engine is an original Proto-Sound engine equipped with FYS,
you may choose to disable it when used in double-heading
operations, so you will not experience competing FYS sounds.
To disable FYS in an original Proto-Sound engine, see the
operating instructions for that engine.
• FYS can be triggered from Neutral. It will operate the same as
if triggered while in motion except that, at the conclusion of the
FYS, the engine will depart in the next direction of travel, as
opposed to the direction it was traveling before entering Neutral.
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RailKing 4-6-0 Fast Freight Steam Engine
Proto-Coupler® Operation
This locomotive is equipped with a coil-wound Proto-Coupler for remote
uncoupling action. Because the Proto-Coupler is controlled through the
Proto-Sound 2.0 microprocessor, it does not require an uncoupling track
section or modification to your layout to function. Use the code listed below to
fire the coupler.
Rear Coupler:
To fire the rear coupler, press the Bell button once followed immediately by
three pushes of the Whistle button. The sound of the liftbar and air line
depletion will play, and the knuckle will be released.
Speed Control:
M.T.H. engines equipped with Proto-Sound 2.0 have speed control capabilities
that allow the engine to maintain a constant speed up and down grades and
around curves, much like an automobile cruise control. You can add or drop
cars on the run, and the engine will maintain the speed you set.
While the engine is programmed to start with the speed control feature
activated, you can opt to turn it off. This means the engine’s speed will fall as
it labors up a hill and increase as it travels downward. It is also affected by the
addition or releasing of cars while on the run. To maintain a constant speed
when speed control is turned off, you need to adjust track voltage yourself.
When speed control is off, the volume will drop to allow for better low voltage
operation. Full volume is restored upon reactivation of speed control.
To turn speed control on and off, put the engine in neutral, then press the
transformer’s Whistle button one time then immediately press the Bell button
two times. Two horn blasts will indicate that the engine has made the change.
Repeat the 1 whistle, 2 bells code to return it to the other state. You will want
to do this during the initial neutral upon start-up if you ever couple this
engine to another engine that is not equipped with speed control to avoid
damaging the motors in either engine. Each time you shut down the engine
completely, it will automatically turn speed control on.
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RailKing 4-6-0 Fast Freight Steam Engine
Lock into a Directional State:
You can lock your engine into a directional state (forward, neutral, or reverse)
to prevent it from changing directions. To do this, put the engine into the
direction you want (or into neutral to lock it into neutral), run it at a very slow
speed (< 10 scale mph), and quickly but firmly press your remote’s Whistle
button once followed immediately by three presses of the Bell button. Two
horn blasts will indicate that the engine has made the change. The engine will
not change direction (including going into neutral) until you repeat the 1
whistle, 3 bells code to return the engine to its normal state, even if the engine
is kept without power for extended periods of time.
Reset to Factory Defaults:
To override the settings you currently have assigned to the engine and reset it
to its factory defaults, while in Neutral press the Whistle button once, followed
immediately by five quick pushes of the Bell button. Two horn blasts will
indicate that the engine has made the change.
Automatic Sounds:
Certain Proto-Sound 2.0 sound effects automatically play in programmed
conventional mode conditions:
• Squealing Brakes play any time the engine’s speed decreases
rapidly.
• Cab Chatter plays when the engine idles in neutral.
• Engine Start-up and Shut-down sounds play when the engine is
initially powered on or is powered off for five seconds or more.
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RailKing 4-6-0 Fast Freight Steam Engine
Maintenance:
Care of the Remote Control
Your RailKing Remote Control System should offer years of trouble-free
service. There are a few things you can do to ensure trouble-free operation:
• If your train responds inconsistently, replace old batteries with fresh ones.
Do not mix old and new batteries.
• Remove batteries before storing for extended periods.
• Do not drop the remote. It can damage the delicate electronics inside.
• Any attempt by anyone other than an authorized M.T.H. repair person to
open and repair the handheld transmitter or lock-on may result in damage and
the loss of warranty protection.
Lubrication and Greasing Instructions
The engine should be oiled and greased in order to run properly.
You should regularly lubricate all side rods and linkage components and
pickup rollers to prevent them from squeaking. Use light household oil and
follow the lubrication points marked “L” in Fig. 10. Do not over oil. Use only
a drop or two on each pivot point.
Lubricate(L)
Pick-Up Rollers
Lubricate (L)
Figure 10. Lubrication Points on the Locomotive
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RailKing 4-6-0 Fast Freight Steam Engine
The locomotive’s internal gearing was greased at the factory and should not
need additional grease until after 50 hours of operation or one year, whichever
comes first. To access the gear box, do the following:
1. Unscrew the chassis screws as shown in Fig. 11 and remove the boiler.
2. Open the gear box by unscrewing the screws on the plate located in front of
the motor.
3. Use a grease tube dispenser to put a small amount of lithium-based grease
into the gearbox.
Reassemble the engine in reverse order.
Body Mount Screws
Body Mount Screws
x2
Body Mount Screws
x1
Grease Drive Gear (G)
Figure 11. Locations of Body Mount Screws and Diagram for Greasing the Drive Gear
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RailKing 4-6-0 Fast Freight Steam Engine
Cleaning the Wheels, Tires and Track
Periodically check the locomotive wheels and pickups for dirt and buildup,
which can cause poor electrical contact and traction and prematurely wear out
the neoprene traction tires. Wheels and tires can be cleaned using denatured
(not rubbing) alcohol applied with a cotton swab.
To clean the track, use a clean rag and denatured (not rubbing) alcohol.
Unplug the transformer and wipe the rails of the track, turning the rag
frequently to ensure that you are using clean cloth on the rails. Because the
manufacturing process leaves a coat on RealTrax, you should clean the rails
after the first 30 minutes of use (you may smell something burning during
initial use as the coat burns off; this is normal). Thereafter, keep an eye on the
track and clean it when it gets dirty to ensure good electrical contact and to
lengthen the life of the tires.
Traction Tire Replacement Instructions
Your locomotive is equipped with two neoprene rubber traction tires on the
rear set of flanged drivers. While these tires are extremely durable, you may
need to replace them at some point.
1. Remove the side rods (the rods that connect each drive wheel to the other)
from the wheels in order to slip the new tire over the grooved drive wheel.
These screws can be loosened with a 5mm nutdriver.
2. Make sure the old tire has been completely removed from the groove in the
drive wheel, using a razor blade or small flathead screwdriver to pry away any
remains.
3. Slip the new tire onto the wheel. You may find it useful to use two small
flathead screwdrivers to stretch the tire over the wheel.
4. If you twist the tire while stretching it over the wheel, you will need to
remove and reinstall the tire. Otherwise your engine will wobble while
operating.
5. Make sure the tire is fully seated inside the groove. Use a razor blade to trim
away any excess tire that doesn’t seat itself inside the groove properly.
Replacement tires are available directly from the M.T.H. Parts Department.
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RailKing 4-6-0 Fast Freight Steam Engine
ProtoSmoke ® Unit Operation
This steam locomotive contains a smoke unit that outputs smoke through the
smokestack on the boiler of the engine. The smoke unit is essentially a small
heating element and wick that soaks up and then heats a mineral oil-based
fluid that emits a harmless smoke. The smoke is then forced out of the stack
by a small electric fan.
With a few easy maintenance steps, you should enjoy trouble-free smoke unit
operation for years.
When preparing to run this engine, add 15-20 drops of smoke fluid through
the smokestack (see figure 4 on pg. 4). We recommend M.T.H. ProtoSmoke,
Seuthe, LGB, or LVTS fluids (a small pipette of ProtoSmoke fluid is
included). Do not overfill the unit or the fluid may leak out and coat the
interior engine components.
If you choose not to add the fluid (or have already added the fluid but choose
to run smoke-free), turn off the smoke unit switch located under the body (see
figure 5 on pg. 5). Failure either to add fluid to the unit or to turn it off may
damage the smoke unit heating element and/or wicking material.
When the smoke output while running the engine begins to diminish, add
another 10-15 drops of smoke fluid or turn the smoke unit off.
When storing the unit for long periods of time, you may want to add about 15
drops of fluid to prevent the wick from drying out.
After removing the engine from storage, add another 25 drops of fluid, letting
the wick soak up the fluid for 15 minutes prior to
Smoke Unit
Cover Screws
operation.
If you experience poor or no smoke output when the
smoke unit is on and has fluid, check the wick to see if
it has become hard, blackened, and unabsorbent around
the heating element. Remove the boiler shell (Fig. 11,
pg. 15) then the smoke unit inspection cover from the
smoke unit’s body (see Fig. 12). After removing the
chassis and inspection cover screws, lift the inspection
Figure 12. Inspection
plate away and inspect the wick. If it is darkly
Cover Screws
discolored and hard, it should be replaced.
You can obtain replacement wicks and instructions from the
M.T.H. Parts Department. (phone: 410-381-2580; e-mail: parts@mth-railking.com;
mail: 7020 Columbia Gateway Drive, Columbia MD 21046-1532).
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RailKing 4-6-0 Fast Freight Steam Engine
Locomotive Light Bulb Replacement
To replace the light bulb in the locomotive, follow these instructions and see
the diagrams below:
Remove the locomotive boiler from its chassis as shown in Figure 10. Once
the body has been removed, rotate the headlight bulb counter-clockwise as
seen in Figure 13 to remove.
You can obtain replacement bulbs directly from the M.T.H. Parts Department
(phone: 410-381-2580; e-mail: parts@mth-railking.com; mail: 7020 Columbia
Gateway Drive, Columbia MD 21046-1532).
Headlight
Figure 13. Changing the Locomotive’s Headlight Bulb
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RailKing 4-6-0 Fast Freight Steam Engine
Caboose Light Bulb Replacement
To replace the interior light bulbs, follow these steps and refer to the diagrams
on page 20.
1. To remove the shell from the chassis, remove the four mounting screws
located underneath the trucks. (Figure 14-1)
2. With the four screws removed, lower the chassis from the shell, taking care
not to pull the wires out. (Figure 14-2)
3. Separate the interior from the shell by removing the step platform from both
ends. In order to do this you need to loosen the Ladder from the Catwalk. You
must do this carefully so that you don't scratch the paint on the roof of the
caboose. First remove the ladder from the Catwalk by pulling the ladder
upward and outward. You can then remove the step platforms. (Figure 14-3)
4. With the step platforms removed you can then lower the interior from the
shell. (Figure 14-4)
5. Replace the bulbs by pushing the socket up from the bulb holder and pulling
the bulb from its socket. Remove the vertical bulb simply by pulling it from its
socket. Replace with a new bulb, and reverse the steps to reassemble the
caboose. (Figure 14-5)
You can obtain replacement bulbs directly from the M.T.H. Parts Department
(phone: 410-381-2580; e-mail: parts@mth-railking.com; mail: 7020 Columbia
Gateway Drive, Columbia MD 21046-1532).
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RailKing 4-6-0 Fast Freight Steam Engine
1STEP
Remove these
four screws
STEP
2
STEP
3
Ladder
Step
Platform
4
5
Figure 14. Changing the Caboose Lights
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RailKing 4-6-0 Fast Freight Steam Engine
Self-Charging Battery Back-Up
The special NiCad 7-cell 8.4v self-charging battery in this engine improves
performance at any speed. It ensures that power to the sound system will
remain on during directional changes, or when traveling over dirty track or
switches. The self-charging battery system is automatically turned on or off
whenever track power is turned on or off.
Track power (when applied) recharges the battery, which should last for up to
five years. The special NiCad battery is a dry battery that should not leak or
cause any damage to your engine. However, even this special battery will
eventually wear down and need to be replaced. When you notice that your
engine sounds seem distorted or garbled at low voltages or become silent when
power from the transformer is turned off, test the battery to determine whether
it should be recharged or replaced.
• Put the engine in neutral and leave the track voltage at 12 volts for 15
minutes
• If the garbled or distorted sounds are reduced, the battery charge has run
down and can be recharged. Do this by leaving the engine in neutral with track
voltage at 12 volts for 6-7 hours so the battery can fully recharge (if your
engine has a smoke unit, be sure it is turned off). Or you can remove the
battery (as described below) and charge it in any standard slow charge battery
recharger, following the recharger’s directions.
• If the sounds are not improved at the end of the 15 minute test charge, it is
time to replace the battery (see directions below). Contact the M.T.H. Parts
Department (phone: 410-381-2580; e-mail: parts@mth-railking.com; mail:
7020 Columbia Gateway Drive, Columbia MD 21046-1532) for a replacement
battery. A standard 9v alkaline battery can be substituted until your
replacement arrives, but since alkaline batteries cannot be recharged, it will
eventually wear down. Do NOT use a 6-cell 7.2v battery like those found in
most convenience stores.
Unhook Wires, Remove
and Replace Battery
Figure 15. Replacing the Battery
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RailKing 4-6-0 Fast Freight Steam Engine
RailWare Interactive CD ROM
M.T.H. provides a free RailWare CD ROM in each Ready-To-Run set. It is
full of helpful information on M.T.H. product history, track planning software,
a dealer finder, and information and video clips on Loco-Sound and
Proto-Sound 2.0. Follow the directions below to use the CD ROM.
Minimum System Requirements: Pentium 100, 16MB RAM, Windows 95 or
later, CD ROM drive, Sound Card, display properties set to greater than 256
®
colors. The CD will not work on a Mac OS unless you run VirtualPC .
Running RR-Track Software
You may run the RR-Track software directly off of the CD-Rom or you may
install the software to your hard drive.
1. On the Desktop, click on the icon that says My Computer.
2. Find your CD-Rom drive.
3. With the MTH CD-Rom in the drive, double click on the icon for the
CD-Rom drive.
4. Find the folder on the CD-Rom entitled INSTALLATION.
5. Choose the folder inside entitled RRTRAXSETUP.
6. Run the file in that folder called SETUP.EXE and follow the directions it
provides.
The program may ask you for a registration code. If it does type in “MTH” and
it will run.
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RailKing 4-6-0 Fast Freight Steam Engine
Installing Adobe Acrobat Software
To read some of the electronic documents included on the CD-Rom, you will
®
need to install the Adobe Acrobat Reader if it is not already on your
computer. To install the software:
1. On the Desktop, click on the icon that says My Computer.
2. Find your CD-Rom drive.
3. With the MTH CD-Rom in the drive, double click on the icon for the
CD-Rom drive.
4. Find the folder on the CD-Rom entitled INSTALLATION.
5. Choose the folder inside entitled ACROBAT READER.
*If you are running Windows 95, 98 or NT choose the folder 32 BIT. Run the
file AR32E301.EXE and follow the directions it provides.
If you have problems you cannot resolve by using these directions, contact
custserv@mth-railking.com for further help. If you do not have access to
e-mail you can contact M.T.H. for help at 410-381-2580.
23
RailKing 4-6-0 Fast Freight Steam Engine
Troubleshooting Proto-Sound® 2.0 Problems
Although Proto-Sound 2.0 has been designed and engineered for ease of use,
you may have some questions during initial operation. The following table
should answer most questions. If your problem cannot be resolved with this
table, contact M.T.H. for assistance (telephone: 410-381-2580; fax:
410-423-0009; service@mth-railking.com, 7020 Columbia Gateway Drive,
Columbia MD 21046-1532).
Starting Up
Remedy
When I first turn the power on, the
engine will not begin to run. I have to
turn the throttle off and then on again
to get the engine to operate.
This is normal behavior. To prevent
accidental high-speed start-ups, ProtoSound 2.0 is programmed to start up
in neutral anytime track power has
been turned off for several seconds.
See the "Basic Operation" section for
more details.
Horn
Remedy
I can’t get the horn to blow when I
press the whistle button.
You may be pressing the button too
quickly. Try pressing the whistle button
more slowly, taking approximately one
Remedy
full
second to fully depress the button.
Bell
Remedy
I can’t get the bell to ring when I press You may be pressing the button too
the bell button.
quickly. Try pressing the bell button
more slowly, taking approximately one
full second to fully depress the button.
Coupler
Remedy
When I try to fire the coupler, FYS
starts.
You are waiting too long between
whistle button presses.
The Proto-Coupler won’t let the engine Try lubricating the coupler knuckle
uncouple on the fly.
with a dry graphite lubricant. Do NOT
use oil.
The coupler does not fire or stay
coupled.
The coupler needs to be cleaned.
Wipe with denatured alcohol (not
rubbing alcohol) and let dry.
24
RailKing 4-6-0 Fast Freight Steam Engine
Cab Chatter
Remedy
Sometimes the Cab Chatter sounds
don’t play.
Cab Chatter plays only in neutral at
random intervals.
Lock-out
Remedy
I can’t get the engine to run after I
power up the transformer. It sits still
with the engine sounds running.
The engine is locked into the neutral
position. Follow the procedure in the
“Lock into a Direction State” section.
The engine won’t lock into forward,
neutral, or reverse.
Engine speed must be below 10 scale
mph (approx. 10 volts or less in
conventional mode).
Volume
Remedy
The sounds seem distorted, especially Proto-Sound 2.0 volume is set too
when the whistle or bell is activated.
high. Turn the volume control knob on
the bottom of the chassis counterclockwise to reduce the volume.
Battery
Remedy
The engine will not leave the initial
neutral state.
Check to be sure the battery is
installed and fully charged. See the
“Self-Charging Battery Back-Up”
section.
I get no sounds when the engine shifts The battery may be dead or need to
between direction states.
be charged. See the “Self-Charging
Battery Back-Up” section.
After I turn off my transformer, my
engine continues to make sounds
before quitting.
Proto-Sound 2.0 is designed to
continue to sound for a few seconds
after power to the track has been shut
off.
FYS
Remedy
The FYS sounds occasionally repeat
themselves.
Proto-Sound 2.0 has a built-in random
number generator that randomly
selects each sound clip to play.
Because there are a limited number of
sound clips available in each FYS
sequence, it is probable that some of
these sound clips will be repeated
from time to time.
25
RailKing 4-6-0 Fast Freight Steam Engine
FYS
Remedy
Once in FYS, the engine doesn’t go
into reverse.
So that FYS effects can be as realistic
as possible, Proto-Sound 2.0
disables the reversing unit
whenever FYS is enabled. This
way the engine remains still at its
stop as the operator cycles
through the FYS sequences.
When the FYS enters its last
sequence the bell automatically
comes on.
FYS is programmed to start
ringing the bell at that point. After
approximately 12 rings of the bell,
it will automatically turn off.
Because FYS must control various
When FYS is enabled, pressing the
whistle and bell buttons has no effect. effects in each sequence, ProtoSound 2.0 takes control of these
sound effects until you exit FYS.
I push the direction button but the next
sound clip in the sequence does not
play or the engine does not come out
of FYS after fourth press of the
direction button.
Each FYS clip must play for approx.
30 seconds before FYS will advance
to the next step in the FYS cycle.
Wait at least 30 seconds in each FYS
sound clip before pressing the
direction button.
Compatibility
While this Ready-To-Run set is equipped with everything you need to operate
it, the design allows flexibility. The train will operate on any traditional O-31
®
or larger O Gauge track system, including the RealTrax included with this
set or traditional tubular track. It is also compatible with most standard AC
transformer, including the hobby transformer packaged with your set. (See
page 27 for a complete list of compatible transformers and wiring
instructions.)
26
RailKing 4-6-0 Fast Freight Steam Engine
Transformer Compatibility and Wiring Chart
Note that many of the operational commands described in these instructions
require a bell button, so if you are using a transformer other than the one
included in this set and your transformer does not have its own bell button, you
should consider adding one to get the full benefit of the system.
Transformer
Model
Center Rail
Outside Rail
Min/Max.
Voltage
Power
Rating
Transformer
Type
MTH Z-500
Red Terminal
Black Terminal
0-18v
50-Watt
Electronic
MTH Z-750
Red Terminal
Black Terminal
0-21v
75-Watt
Electronic
MTH Z-4000
Red Terminal
Black Terminal
0-22v
390-Watt
Electronic
Lionel 1032
U
A
5-16v
90-Watt
Standard
Lionel 1032M
U
A
5-16v
90-Watt
Standard
Lionel 1033
U
A
5-16v
90-Watt
Standard
Lionel 1043
U
A
5-16v
90-Watt
Standard
Lionel 1043M
U
A
5-16v
90-Watt
Standard
Lionel 1044
U
A
5-16v
90-Watt
Standard
Lionel 1053
U
A
8-17v
60-Watt
Standard
Lionel 1063
U
A
8-17v
60-Watt
Standard
All-Trol
Left Terminal
Right Terminal
0-24v
300-Watt
Electronic
U
0-18v
135V.A.
Electronic
U
8-18v
75-Watt
Standard
Cab-1/Powerma
ster *
Dallee Hostler
Lionel LW
A
Left Terminal
A
Right Terminal
Electronic
Lionel KW
A or B
U
6-20v
190-Watt
Standard
Lionel MW
Outside Track
Terminal
Inside Track
Terminal
5-16v
50V.A.
Electronic
R.O.W.
Red Terminal
Black Terminal
0-24v
384-Watt
Standard
Lionel RS-1
Red Terminal
Black Terminal
0-18v
50V.A.
Electronic
Lionel RW
U
A
9-19v
110-Watt
Standard
Lionel SW
U
A
Unknown
130-Watt
Standard
Lionel TW
U
A
8-18v
175-Watt
Standard
Lionel ZW
A,B,C or D
U
8-20v
275-Watt
Standard
Lionel
Trainmaster *
Red Terminal
0-18v
135-Watt
Electronic
Black Terminal
* Conventional Mode Only
27
RailKing 4-6-0 Fast Freight Steam Engine
Additional Features Accessible with the DCS
Remote Control System:
While conventional mode operation of a Proto-Sound 2.0 engine yields
wonderfully realistic sound and several train control features, command mode
operation allows the user to access a world of command functions never
before accessible to O Gauge railroaders. With the addition of the DCS
Remote Control System (including a DCS remote handheld and Track
Interface Unit) users gain many advanced features, including:
• DCS Proto-Speed Control-Establishes desired locomotive speed in scale
miles per hour increments via a thumbwheel control and allows operator to set
maximum speed and acceleration/deceleration rates
®
• ProtoSmoke Variable Output Control-Controls how much smoke each
engine outputs and matches smoke to locomotive speed
• Locomotive Lighting Control-Independently controls locomotive headlights,
marker and interior lights, and ditch lights
• Emergency Stop-Single button push deactivates all layout operation
• One Touch Global Mute/UnMute-Single button mutes or unmutes all
DCS-controlled locomotives’ user-defined actions, including sound, lights,
and smoke
• Proto-Dispatch Operation-Public Address-like feature allows users to speak
through locomotive speaker during operation
• Proto-Cast-Allows users to play audio recordings through locomotive
speaker during operation
• Proto-Doppler Sound Effects Set Up-Users can configure locomotive for
Doppler Operation, including setting distance points for Doppler start, repeat,
and stop modes
• Independent Volume Control of Engine Sounds, Bell, Horn & Whistle for
each Locomotive
• Control up to 50 different DCS-Equipped Locomotives at one time with
multiple TIUs
28
RailKing 4-6-0 Fast Freight Steam Engine
• Proto-Effects™ Set Up-User can select individual Proto-Effects™
operations to be active or inactive, including cab chatter, train wreck sounds,
coupler sounds, and wheel clickety-clack sounds
• Direction Control Set Up-User can set initial individual start-up direction
(start in forward or reverse) for double-heading operations
• Locomotive Consist Set-up-User can determine locomotive values for
consist make-ups, allowing multiple locomotives belonging to a consist to
operate together
• Query Locomotive Information-User can query locomotive programming to
learn locomotive address and engine data information, including scale miles
traveled
• User Can Query, Set and Operate Track and Accessory Interface Units for
Programming Digital Command Operations for up to 250 Accessories and 250
Individual Switches
• User Can Script, Record and Playback Train Routes
Operating instructions for all DCS Command features will accompany the
DCS remote control equipment.
29
RailKing 4-6-0 Fast Freight Steam Engine
CAUTION: ELECTRICALLY OPERATED PRODUCT:
Not recommended for children under 10 years of age. M.T.H.
recommends adult supervision with children ages 10 - 16. As with all
electric products, precautions should be observed during handling and
use to reduce the risk of electric shock.
WARNING: When using electrical products, basic safety precautions should
be observed, including the following:
• Read this manual thoroughly before using this device.
• M.T.H. recommends that all users and persons supervising use examine the hobby transformer
and other electronic equipment periodically for conditions that may result in the risk of fire,
electric shock, or injury to persons, such as damage to the primary cord, plug blades, housing,
output jacks or other parts. In the event such conditions exist, the train set should not be used
until properly repaired.
• Do not operate your layout unattended. Obstructed accessories or stalled trains may overheat,
resulting in damage to your layout.
• This train set is intended for indoor use. Do not use if water is present. Serious injury or fatality
may result.
• Do not operate the hobby transformer with damaged cord, plug, switches, buttons or case.
• The transformer was designed to operate on regular US household current (120 volt, 50-60
Hertz). Do not connect to any other source of power.
• To avoid the risk of electrical shock, do not disassemble the transformer unit. There are no
user-serviceable parts inside. If the unit is damaged contact M.T.H. Service for instructions.
• The transformer is equipped with an internal circuit protector. If the circuit protector trips,
unplug the power cord from the electrical wall outlet, check your layout for any short circuits.
The circuit breaker will reset automatically when the short is removed from the circuit.
• Unplug the transformer from the electrical wall outlet when not in use.
• Do not use this transformer for other than its intended purpose.
Transformer Ratings:
Input: 120 VAC
60 Hz Only
®
Output: 21VAC, 3.75A 78VA (for sets with Z-750 )
30
RailKing 4-6-0 Fast Freight Steam Engine
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31
RailKing 4-6-0 Fast Freight Steam Engine
Service & Warranty Information
How to Get Service Under the Terms of the Limited One-Year Warranty
For warranty repair, do not return your product to the place of purchase. Instead, follow the
instructions below to obtain warranty service as our dealer network is not prepared to service the
product under the terms of this warranty.
1. First, write, call or FAX M.T.H. Electric Trains, 7020 Columbia Gateway Drive, Columbia, MD
21046, (Tel 410-381-2580; FAX No.: 410-423-0009; e-mail: service@mth-Railking.com), stating
when it was purchased and what seems to be the problem. You will be given a return authorization
number to assure that your merchandise will be properly handled upon its receipt.
2. CAUTION: Make sure the product is packed in its original factory packaging including its foam
and plastic wrapping material so as to prevent damage to the merchandise. The shipment must be
prepaid and we recommend that it be insured. A cover letter including your name, address, daytime
phone number, e-mail address (if available), Return Authorization number, a copy of your sales
receipt and a full description of the problem must be included to facilitate the repairs. Please include
the description regardless of whether you discussed the problem with one of our service technicians
when contacting M.T.H. for your Return Authorization number.
3. Please make sure you have followed the instructions carefully before returning any merchandise
for service.
Limited One-Year Warranty
All M.T.H. products purchased from an Authorized M.T.H. Train Merchant are covered by this
warranty.
See our website at www.mth-railking.com or call 1-888-640-3700 to identify an Authorized M.T.H.
Train Merchant near you.
M.T.H. products are warrantied for one year from the date of purchase against defects in material or
workmanship, excluding light bulbs and traction tires. We will repair or replace (at our option) the
defective part without charge for the parts or labor, if the item is returned to M.T.H. Electric Trains
within one year of the original date of purchase. This warranty does not cover damages caused by
improper care, handling, or use. Transportation costs incurred by the customer are not covered under
this warranty.
Items sent for repair must be accompanied by a return authorization number, a description of the
problem, and a copy of the original sales receipt from an Authorized M.T.H. Train Merchant, which
gives the date of purchase. Call 410-381-2580, fax 410-423-0009, or e-mail the Service Department at
Service@mth-railking.com to obtain a return authorization number.
This warranty gives you specific legal rights, and you may have other rights that vary from state t o state.
Service Department
M.T.H. Electric Trains
7020 Columbia Gateway Drive