Cecilware GB1M-IT Specifications

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Cecilware GB1M-IT Specifications | Manualzz

CAPPUCCINO, COFFEE, and SOUP DISPENSERS

GB models:

•SUPER HIGH CAPACITY

•SPACE SAVER

•FEATURE FLAVOR

•STAINLESS STEEL [S/S]

•BUDGET [K]

•SKI

•OCS

•LOW PROFILE [LP]

OPERATION MANUAL

• Specifications................................................. 2

• Installation and Operating Instructions........ 3

• Adjustments................................................... 6

• Trouble Shooting Guide.............................… 10

• Care and Maintenance..................................11

• Parts Identification....................................... 17

• Wiring Diagrams........................................... 20

Cecilware sells value... Worldwide

45 -05 20th Avenue, Long Island City, NY 11105 • 718-932-1414

FAX 718-932-7860

NA33A-C 3/1/2003

Models and Mechanical Specifications

MODEL: WIDTH

in

DEPTH

in

HEIGHT

in

HOPPERS

QTY . LB.

TANK

GAL. HOT

WATER

GB2-LD DELUXE-SUPER HIGH CAPACITY 11 22 34

GB3-LD 14 1 / 8 22 34

2 10

1+ 2 5 ½ & 10

2

2.75

GB4-LD 17 22 34 2+ 2 5 ½ & 10 6

BURST

CAPACITY

LIT DISPLAY AREA

(W x H) Sq. in.

SHIPPING

WEIGHTLB.

58

133

(7 x 13) 91

(9½ x 13 ) 123

160 (12 3 /

8

x 13) 164

90

105

130

GB1M-LD SPACE SAVER

GB2M-LD

GB3M-LD

GB4M-LD

8 ½ 22 31 ½ 1

8 ½ 22 31 ½ 2

11 22 31 ½ 3

14 1 / 8 22 31 ½ 4

8 SQ 2

4 2

5 ½ 2.75

4 3.75

58 (7 x 13) 91

58 (7 x 13) 91

85 (9½ x 13) 123

112 (12 3 /

8

x 13) 164

GB2M-5.5-LD SPACE SAVER

GB3M-5.5-LD

GB3M-10-LD

GB4M-5.5-LD

GB4-LD

GB4M-11-LD

GB5M-5.5-LD

GB5M-10-LD

GB6M-10-LD STEEL DOOR

GB6M-10-LD MOLDED DOOR

GB8M-10-LD –2T STEEL DOOR (DUAL TANK)

GB8M-10-LD –2T MOLDED DOOR (DUAL TANK)

GB1M-LD-S/S S/S

GB2M-5.5-LD-S/S

GB3M-5.5-LD-S/S

GB2MW -LD [w/Hot water]

GB3MW -LD [w/Hot water]

GB4MW -LD [w/Hot water]

8 ½

11

22

22

34

34

2

3

5 ½

4

2

2.75

11 ½ 22 34 2+1 5½ +10 P 2.75

14 1 / 8 22 34 4 5½ 2.75

17 22 34 2 + 2 5½ +10 P 6

17 22 34 3 +1 5½+11 SQ 6

17 22 34 5 5 ½ 6

17 22 34 4 +1 5½ +10 P 6

58 (7 x 13) 91

85 (9½ x 13) 123

112 (12 3 /

8

x 13) 164

112 (12 3 /

8

x 13) 164

140 (12 3 /

8

x 13) 164

140 (12 3 /

8

x 13) 164

140 (12 3 /

8

x 13) 164

140 (12 3 /

8

x 13) 164

21 ½ 22 34 ½ 5 +1 5+10 P 6 140 (18 7 /

8

x 13

(22½ x 13

5

5

/

8

) 257

/

8

) 307

27 22 34 ½ 7 +1 5+10 P 3.75 x2 (112 x 2)

224

(24 3 /

8

x 13

(28 x 13 5

5 /

8

) 332

/

8

) 382

8 ½ 22 31 ½ 1

8 ½ 22 34 2

11 22 34 3

8 SQ

2

2

2.75

58

58

85

(7 x 13) 91

(7 x 13) 91

(9½ x 13) 123

8 ½ 22 31 ½ 2

11 22 31 ½ 3

14 1 / 8 22 31 ½ 4

4

4

2

2.75

3.75

58 (7 x 13) 91

85 (9½ x 13) 123

112 (12 3 /

8

x 13) 164

GB2M-8-LD FEATURE FLAVOR

GB2M-8W-LD [w/Hot water]

11 22 31 ½ 1+1 8 SQ + 4 2.75

11 22 31 ½ 1+1 8 SQ + 4 2.75

GB3M-8-LD WAS GB4M-8 14 1 / 8 22 31 ½ 1+ 2 8 SQ + 4 3.75

GB3M-8W-LD [w/Hot water] WAS GB4M-8W 14 1 / 8 22 31 ½ 1+ 2 8 SQ + 4 3.75

1K-GB-LD ECONOMY W/MOLDED DOOR 8 ½ 20 31 ½ 1

2K-GB-LD 8 ½ 20 31 ½ 2

3K-GB-LD

4K-GB-LD

5K-GB-LD

3K-GB-5.5-LD

10 20 31 ½ 3

15

5

/ 8 20 31 ½ 4

15 5 / 8 20 31 ½ 5

11 22 34 3

GB1SKI -LD SKI

GB2SKI -LD

8 ½ 23 1 / 4 38 1

14 1 / 8 23 1 / 4 38 2

8 SQ

4

4

4

4

2

2

2.75

3.75

3.75

2.75

14

14

SQ

SQ

2.75

6.5

85

85

(9½ x 13) 123

(9½ x 13) 123

112 (12 3 /

8

x 13) 164

112 (12 3 /

8

x 13) 164

58

58

58

58

58

58

(6½ x 13½) 88

(6½ x 13½) 88

(8 1

(8 3

/8x13½) 110

(12½x12) 150

(12½x12) 150

/ 4 x13½) 110

90

90

110

110

64

70

81

120

125

110

93 (7 x 13) 91

186 (12 3 /

8

x 13) 164

85

115

OCS –1-LD

OCS –2-LD

OCS –3-LD

GB2-LP-LD LOW PROFILE

GB3-LP-LD

GB4-LP-LD

8 ½

8 ½

10

8 ½

11

14 1 / 8

20

20

20

20

20

20

27 ½

27 ½

27 ½

27 ½

27 ½

27 ½

1

2

3

2

3

4

8 SQ

4

4

4

4

4

2

2

2.75

2

2.75

2.75

58

58

58

58

58

58

(6½ x 13½) 88

(6½ x 13½) 88

(6½ x 13½) 88

(6½ x 13½) 88

(6½ x 13½) 88

(9 3 / 4 x 12) 117

55

70

75

70

75

100

All models are with or without -LD (Lit Display). Height: Add an additional 1” when installing with 1” feet or 4” when installing with 4”legs.

Plumbing: ¼” water line required. * Burst Capacities : Max. # of drinks dispensable with available hot water - based on 6 oz. cups.

** Clearance: Add 2" for line cord and valve fitting in the back of unit.

65

72

95

110

86

100

110

120

140

140

140

140

160

+ SKID

195

+ SKID

70

70

100

70

90

110

2

Model No.

ALL MODELS

GB3K [NES]

ALL MODELS

Volts

120V

ALL EXPORT MODELS 220V

1

120V 1

120/240V 1

1

Electrical Specifications

Phase Hz Watts

60 1.8KW

60 1.8KW

60 3.0KW

60 3.0KW

Number of

Heaters

1

1

1

1

Amps

15

Receptacle

Nema No.

5-15R

15 5-15R

15 L14-20R**

15 ††

Circuit

Breaker

15A

15A

20A

20A

GB3\4

GB8M

(2 SEPARATE CIRCUITS)

120/240V

120 EACH

1

1

60 6.0KW

60 1.8 KW

EACH

2

1 PER TANK

(2 TANKS)

25 L14-30R**

15 EACH

30A

5-15R (2) 15A (2)

120V, 1.8 KW, 15A, Nema 5-15R standard on all models; 3.0 KW and 6.0 KW, 120/240V units available

** 120/240V, 3 pole, 4 wire grounding type Twist-Plug Receptacle. For 240V units, Use L6-20R or L6-30R, 2 pole, 3 wire Twist-Plug Receptacle.

†† 220V Export Receptacle to be specified where order is placed.

For Wiring, refer to Wiring Diagrams in back of manual. See Electrical Data Label attached to the back of the unit for proper voltages, breaker sizes and electrical outlet requirements for each model number listed.

INSTALLATION INSTRUCTIONS

Water Inlet Connection:

This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:

1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.

2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.

The GB beverage dispenser is equipped with a ¼" Flare Water Inlet Fitting which is located on the left side in the back of the base (when looking at the machine from the front).

HIGHLY RECOMMENDED:

A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale build up in the machine.

Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty.

After the machine has been unpacked and placed on a counter, pull out the stainless steel drip tray. It should contain the following:

A Set of 4 Adjustable Leveling Legs & Water Inlet Fitting.

START-UP PROCEDURE

Caution: Make sure that the Heater Switch, located behind right hopper with door opened, is in the OFF position.

1. Connect ¼" dia. copper waterline to the ¼" flare water inlet fitting of the valve.

2. Plug the power cord into a proper receptacle. the the tank will start filling. Allow approximately 4-5 minutes for the tank to fill. the depend on the water inlet temperature, the input voltage and the wattage of the elements in the machine. a 6 oz. or larger cup under the left dispense nozzle, press and hold the left dispense switch for 6 seconds. The machine will dispense water at the rate of 1 oz. per second. Repeat it several times to check for consistent output. Repeat same for the other dispense switches.

This procedure checks that the dispense valves are not airlocked.

6. While the tank is heating up, remove the hoppers, load them with products and reposition them back in the machine. When the green ready light comes on, the tank has reached its brew temperature and the machine is ready to dispense the first cup of Cappuccino.

To Dispense a Cup of Cappuccino or Coffee or Soup: Place a 8 oz. or larger cup under selected drink dispense nozzle.

For Manual units: Push and hold brew button until cup is 2/3 full, then release button.

For Automatic units: Press and Release button. Cup will fill up automatically to it’s preset amount.

See Drink Strength Adjustments if different levels of drink strength are desired or Programming Dispense Volume if different cup sizes are used.

3

UNPACKING INSTRUCTIONS

Carefully unpack the GB Machine and inspect immediately for shipping damage. Your GB Machine was shipped in a carton designed to give it maximum protection in normal handling. It was thoroughly inspected before leaving the factory. In case of damage, contact the shipper, not Cecilware.

DESCRIPTION AND LOCATION OF COMPONENTS

Note: Refer to Illustration A for description and location of COMPONENTS and CONTROLS.

1. HOPPERS. Depress the door latch on the left side of the door and pull door open to access the hoppers.

The hoppers hold up to 14 lbs. of Cappuccino product and up to 1.5 lbs. of freeze dried coffee product , depending on model number (see spec. sheet).

To remove the hoppers simply swing the top compartment door open and lift out the hoppers.

To reposition the hoppers in the compartment, slide the hopper base back between the rails until the ¼" pin at the bottom of the hopper base falls into the ¼" positioning hole of the compartment base cover.

2. RINSE SWITCH. With the door open, the rinse switch is located on the left side the first Whipper chamber. the RINSE position it disengages the hopper motors and allows only water to be dispensed.

It is used for flushing out the Whipper chambers and to adjust the water dispense valves for proper flow rates.

3. HEATER

it. Its primary function is to shut off the heating element during the initial priming, start up operation of the machine, or whenever the tank is being drained for service.

Note: On 120V, 1.8 KW and 120/240V, 3 KW machines, the Power Switch and Heater Switch must be ON in order for the elements to operate.

4. POWER SWITCH. This switch is located on the left side of the splash panel below the door. On 120V, 1.8 KW and 120/240 or 240V, 3 KW single element machines the power switch controls all power to the machine including the heater elements.

Note: On 120/240V, 6 KW machines , the Power and Heater Switches are independent of each other. Both switches must be OFF in order for the machine to be completely shut down.

5. WATER LEVEL CONTROLS:

Under normal conditions and operation, the water level in the tank should not drop more than ½" from the probe. If it does, the tank is not refilling fast enough. Check the water line and water filter, they may need cleaning or replacing.

1. Solid state water level control board

2. Water inlet valve

3. Water level probe

4. Hi-level float switch

Part# L398A

Part# L462A

Part# K402Q [K402A & P410A]

Part# L499A [was L380A]

4

OCS2 - 4 lb.

FRONT VIEW w/ OPEN DOOR

(8.5"W x 20"D x 29"H)

4 LB 4 LB

GB2LP - 4 lb.

FRONT VIEW w/ OPEN DOOR

(8.5"W x 20"D x 29"H)

GB2M - 4 lb.

FRONT VIEW w/OPEN DOOR

(8.5"W x 22"D x 31.5"H)

GB2M5.5 - 5.5 lb.

FRONT VIEW w/OPEN DOOR

(8.5"W x 22"D x 31.5"H)

5.5

LB

5.5

LB

4 LB 4 LB

4 LB 4 LB

DRIP TRAY DRIP TRAY

DRIP TRAY DRIP TRAY

GB2SKI - 14 lb

FRONT VIEW w/ OPEN DOOR

(14 1/8"W x 23 1/4"D x 38"H)

14 LB 14 LB

LAMP

SOCKET

LAMP

PRODUCT

GUIDE

LAMP

STARTER

CORD SET

WHIP CHAMBER

DRIP TRAY

LABEL AREA

DRIP TRAY

PRODUCT LABEL

DISPENSE BUTTON

POWER SWITCH

PILOT LIGHT FOR HEATER

RINSE SWITCH

WHIPPER MOTOR

BLOWER DUCT HOSE

FAN/BLOWER

DRIP TRAY

HI-LIMIT (TEMP)

WATER LEVEL CONTROL

DISPENSE VALVE

TANK ASS'Y

HEATER ASS'Y

AUGER MOTOR

THERMOSTAT

DRAIN HOSE W/PLUG

WATER INLET VALVE

POWER CORD

RELAY/TIMER

5

The Dispense Valves are factory adjusted for a maximum Flow Rate of 1 to 1.3 oz./sec .

Approximate settings:

0.85 to 1 oz./sec for SOUP ; 1.3 oz./sec. for COFFEE and CAPPUCCINO ]

Exceeding this Flow Rate will cause the Mixing Chamber to overflow.

Note: To access the Water Dispense Valves, open door and remove Hoppers.

To reduce Flow Rate turn CW with screwdriver 1/4 turn at a time.

WATER FLOW ADJUSTMENT

DISPENSE VALVE

L467A

CD130 NYLON AUGER [22.5mm Ø X 17mmPT]

W/O-RING CD139

CD101 WIRE AUGER [22.5mm Ø X 17mmPT]

CAPPUCCINO/FAST FLOW & SOUP

CD149 WIRE AUGER {22.5mm Ø X 24.8mmPT]

HOT CHOCOLATE & THICK SOUP

CD74A WIRE AUGER {17mm Ø X 12mmPT]

DRY COFFEE/FAST FLOW

CD153 WIRE AUGER [17mm Ø X 9.15mmPT]

DRY COFFEE & INSTANT ESPRESSO

AUGER GEAR R ectangular Hoppers:

CD117 [w/NYLON AUGER CD130]

CD117 [w/WIRE AUGER CD101 & CD149]

CD97A [w/WIRE AUGER CD74A & CD153]

CD320 [w/WIRE AUGER CD74A f/Coffee]

FRONT BUSHING

Rectangle Hoppers :

CD277 [22.5mm Ø]

CD306 [17mm Ø]

Square Hoppers :

CD102 [22.5mm Ø W/ O-RING CD103]

CD131 [17mm Ø W/ O-RING] or

AUGERS:

PRODUCT

GUIDE

CD70A

CD76A CD90A

NUT CD136

TURN TO UNSCREW

A. When using NYLON AUGERS :

Adjust Water Flow Rate so that the water level reaches almost at the top in the Mixing Chamber, as shown.

B. When using WIRE AUGERS:

Adjust Water Flow Rate so that the water level reaches half way up in the Mixing Chamber, as shown.

TRIANGULAR RIB

SPLASH GUARD

CD115

MIXING CHAMBER FAST FLOW

CD145-white

COLD UNITS

DISPENSE CAP

CD61A white

CD272 black

DISPENSE CAP

CD61A white

CD272 black

RECTANGULAR RIB

TRIANGULAR RIB

CORRECT WATER LEVEL FOR MAX

FLOW RATE WHEN USING WIRE

AUGER.

CORRECT WATER LEVEL FOR MAX

FLOW RATE WHEN USING NYLON

AUGER.

MIXING CHAMBER FAST FLOW [HOT]

CD137 white / CD275 black

GB UNITS

MIXING CHAMBER

CD62A-white / CD274-black

SOUP UNITS

6

THERMOSTAT ADJUSTMENTS

(L029A) THERMOSTAT

120/240V, 3 KW & 6 KW

USED ON GBs

Adjustment Screw

Pilot Load

L253A THERMOSTAT

120V, 1.8 KW (WAS L266L)

USED ON GBs

Locate Thermostat: Remove the right side panel. Thermostat is mounted on side of tank.

The GB beverage dispensers are factory set to deliver hot brewing water at 195°F with the thermostat knob turned to full ON position. If adjustments should be necessary to increase or decrease the water TEMPERATURE, proceed as follows:

Note: Set the Rinse Switch to ON. This will disengage the Hopper Motors when dispensing water for Temperature measurements.

1. To INCREASE the water temperature - With the Thermostat Knob to its

maximum clockwise position, remove the knob and locate the slotted adjustment screw inside the hollow thermostat shaft. Using a narrow-bladed screwdriver, engage slotted adjustment screw and turn it ¼ turn slowly counter-clockwise.

Allow a few minutes for the temperature to reach set level. The Heater Light will go

ON, indicating the heating element is activated, wait for it to go OFF, indicating that the water has reached new set temperature. Take a temperature reading and repeat if necessary.

2. To DECREASE the water temperature - simply turn the Thermostat Knob one notch counter-clockwise to the next lower dial setting.

INSTRUCTIONS FOR ADJUSTING SPEED CONTROL L556A WITH DC MOTOR CD151

ADJUSTMENT INSTRUCTIONS FOR SPEED CONTROL

L556A WHEN USED WITH DC MOTOR CD151:

1. SET SPEEDPOT KNOB AT # 5

2. PRESET TRIMPOT AS SHOWN IN THE

ILLUSTRATION, POINTING TO 5 O'CLOCK

3. APPLY POWER AND ROTATE TRIMPOT UNTIL

THE MOTOR TURNS 55 RPM (15V DC)

7

EDDRINK STRENGTH ADJUSTMENTS - by adjusting the Auger Speed.

I. UNITS WITH FIXED SPEED AUGER MOTORS-AC [CD150] - Fixed Auger Speed [95 RPM] and dispenses powder at a constant fixed rate.

Drink Strength adjustments can be made by adjusting the water flow rate on the Water Dispense Valves . [See ILL. C]

1. Remove Hoppers to access the Dispense Valve, located behind the hoppers.

2. Locate Flow Adjustment Screw on Dispense Valve. ( See illustration C)

3. Rotate adjustment screw Counterclockwise to INCREASE Flow Rate, Clockwise to DECREASE Flow Rate.

(Note: the water flow rate should not exceed 1 to 1.3 oz./sec.)

Do not turn Adjustment Key more than 1/4 turn at a time without checking drink strength (ratio of water to powder).

II. UNITS WITH VARIABLE SPEED AUGER MOTORS-DC [CD151] - Variable Auger Speed [10 to 130 RPM]

Drink or Product Strength adjustments can be made by adjusting the Auger Motor RPM [knob on inside door panel], which controls the amount of product being dispensed [gram throw]. The gram throw is factory preset at 7.

Because the consistency of each product varies, the customer can set the desired gram throw for each hopper.

The water flow rate on the Dispense Valves should remain fixed.

Note: the water flow rate should not exceed 1-1.3 oz./sec to avoid spillage from dispense chamber. [See ILL. C]

DRINK SIZE ADJUSTMENTS

a. Manual Machines : Hold down the Dispense Button until desired amount is dispensed.

b. Automatic Machines with Timer L493A on Inside Door Panel NOT Programmable] & speed control

board L556A : To increase the volume, turn the dial to the next increment. [0-1 is equivalent to 2 sec.]

c. Automatic Machines with Programmable "Teach me"Timers [L576A or L582A]: These units do not

have a cup size adjustment knob inside the door, since the timer is programmable from the dispense button.

PROGRAMMING FOR AUTOMATIC DISPENSE

1. Turn Power Switch ON (toggle switch inside door).

2. PRESS and HOLD [red] STOP Button with one hand.

3. PRESS and HOLD [green] DISPENSE Button with other hand.

4. RELEASE [red] STOP Button ONLY.

5. Continue to HOLD [green] DISPENSE Button for 5 SECONDS, then RELEASE.

6. PRESS and RELEASE [green] DISPENSE Button. Product begins dispensing.

When it reaches the "DESIRED VOLUME",

7. PRESS and RELEASE [green] DISPENSE Button to SET "DESIRED VOLUME".

DISPENSE Button can be "jogged" to top off.

8. PRESS and RELEASE [red] STOP button to LOCK IN "DESIRED VOLUME".

Repeat steps 1 to 8 for each Dispense Button.

PROGRAMMING INSTRUCTIONS FOR MANUAL DISPENSE

1. PRESS AND HOLD STOP [red] BUTTON WITH ONE HAND.

2. PRESS AND HOLD DISPENSE [green] BUTTON WITH OTHER HAND.

3. RELEASE STOP [red] BUTTON.

4. CONTINUE TO HOLD [green] DISPENSE BUTTON FOR 5 SECONDS.

5. RELEASE DISPENSE [green] BUTTON.

6. PRESS AND RELEASE STOP [red] BUTTON.

The Total Time The Water Is Running Is Accumulated And Saved Into Memory. For Normal Operation,

Press and Release Dispense Button.

The Timers Have Been Factory Preset for 6 oz. Cups for Coffee; For 8 oz. Cups for Soup and Cappuccino.

To Change To Larger Or Smaller Cup Sizes [Volumes] Repeat Steps 1 To 8 Above.

TO CHECK VOLUME AND GRAM THROW DISPENSED (ratio):

1. Remove the product guide from the hopper and position a receptacle under the hopper nozzle to catch the gram throw of product.

Also place a measuring cup under extension tube to catch the water dispensed.

2. Push the dispense button and check the amount of product dispensed, amount of water dispensed, and time [use stop watch] to dispense that water.

3. The amount of of water dispensed in the measuring cup divided by the amount of time to dispense that water is the Water Flow Rate from Dispense Valve.

FOR CAPPUCCINO: The machine is factory adjusted to dispense 4-4.5 gr./sec. per OZ. Cup. [32 grams Product per 8 oz. cup]

The recommended throw is 28-32 grams per 8 oz. cup for Cappuccino, with 80 % fill.

FOR COFFEE: The machine is factory adjusted to dispense 0.3 gr./sec per OZ. Cup. [1.5 grams of coffee product per 5 oz. of liquid (in a 6 oz. cup).

The recommended throw is 1.5 to 1.8 grams per 6 oz. cup of Coffee, with 80 % fill.

FOR SOUP: The machine is factory preset to specified customer requirements, because the gram throw for each soup flavor and type varies

considerably with the consistency of each product. Adjustments can be made by the customer, as shown above.

For customer specified/special settings see inserts I, II, III, etc.

A) Water Inlet Valve Test

Turn power off. If the water level rises inside the tank, the Water Inlet Valve is leaking. Disconnect wires from the Water Inlet Valve coil and connect a 2 wire line cord to the terminals. Plug it into a 115V outlet. If water flows in and stops when you pull it out, the Valve is working fine. Repeat this test a few times. The problem may be in the Probe or Water Level Control Board. If the water does not flow in when the cord is plugged into an electrical outlet, the Solenoid coil may be damaged, opened or the valve may have an obstruction preventing the water from flowing in. Clean or replace it.

A Check Valve is installed to prevent backflow.

To check proper function of Check Valve, disconnect water line from the Check

Valve, check for dripping from the disconnected end of the Check Valve. If it leaks replace it.

B) Hi-Level Float Switch Test

The Float Switch acts as a guardian for the Solid State Level Control Board and its Probe. If they malfunction and cause the water inside the tank to rise, the

Float Switch will prevent flooding by terminating the power to the Solid State

Control Board and the Water Inlet Valve. The correct mounting position of the

Float Switch in the tank is as shown in picture, with the magnets in the Float

Switch in the upper part of the switch.

After tank is full, unplug the wire to the Level Control Probe, the water should run into the tank for a few more seconds until it reaches the Float

Switch and it should stop.

If not, and water starts coming out of the Breather tube, the Float Switch is malfunctioning.

C) Probe Test

If lack of water persists, check the probe as follows:

Turn on the power and water supply. Check inside the tank to make sure the water is not touching the Probe. Pull wire and terminal out of the Probe rod. If water still does not flow after the wire is disconnected from the Probe, the problem may be in the Solid State Water Level Control Board.

If water starts flowing into the tank, the Probe may be grounded, due to excessive liming. Check with Ohm meter. Clean or replace probe.

D) Solid State Water Level Control Board Test

Check the Board as follows:

1. Make sure there is power input to the Board at the terminals 2 & 3

Your voltmeter should read 115 Volts. It should read the same at terminals 1 & 3.

This is the output power to electrify the coil of the Solenoid Valve to open it.

The lack of voltage at terminals 2 & 4 will indicate that the Board is not working properly.

2. Make sure all wire connections to the Board are tight.

3. The grounding plate at the top, in the back of the board should be securely grounded. The Board will not work or will work erratically, if it is not grounded properly. If after this, the Board is still failing to open the Water Inlet Valve, replace it.

CHECK VALVE ASSY L463A

HOSE NUT ASSY K491A

(was K178A)

TO PROBE

WATER INLET VALVE (.5 gpm)

CD257 110 V, CD258 220 V was L462A

FLOAT SWITCH

(70 V.A) L499A

CORRECT POSITION OF MAGNETS

LEVEL CONTROL PROBE K402Q

TO SOLENOID

N L1

4 3 2 1

GROUNDING

PLATE IN

BACK OF THE

BOARD

GROUND

TERMINAL

T5

L398C [120V]

L399C [240V]

SS WATER LEVEL CONTROL CCA

TROUBLESHOOTING GUIDE

WARNING: To reduce the risk of electrical shock unplug the dispenser power cord before repairing or replacing any internal components of the unit.. Before any attempt to replace a component be sure to check all electrical connections for proper contact.

PROBLEM PROBABLE CAUSE

1

Light Display not lit.

No power.

A

B

C

D

Dispensing unit unplugged

Defective Bulb

Defective Ballast.

No power from Terminal Block

E Loose Bulb in socket.

REMEDY

Reconnect dispensing unit

Check the Terminal Block for loose wire

Replace Bulb.

Replace Ballast .

Make sure bulb is seated properly in socket.

2

No water when

Rinse Switch is

ON.

C

D

A

B

Water supply OFF.

Clogged inlet screen (Water Inlet Valve).

Inoperative Water Inlet Valve.

Loose electrical connection.

Turn water ON.

Disconnect water line and clean inlet screen.

Check connection, if needed replace Valve.

Check all electrical connections.

3

No product when Dispense

Button is pressed

A

B

C

D

E

F

No product in Hopper.

Auger not working.

Damaged, loose, or missing Agitator Gear.

Inoperative Auger Motor or Relay.

Hopper outlet clogged

Faulty Coupling.

Add product.

Engage Hopper/Nut to Motor Gear (See ill. B).

Replace Agitator Gear (See ill. B).

Check connections of Motor, Relay and/or Switch, if needed replace components.

Clean Hopper and check Cartridge Heater.

Replace damaged Coupling components.

4

Water does not shut off.

Water keeps dispensing.

A

B

C

D

Leaking Water Inlet Valve.

Inoperative Dispense Switch

Inoperative Rinse Switch

Clogged/stuck Water Dispense Valve

Clean/check fittings of Water Inlet Valve. Replace Water Inlet

Valve if needed. See ”Water Inlet Valve Test”

Check Switch connections. Replace Dispense Switch if needed.

Check Rinse Switch connections.

Replace Rinse Switch if inoperative.

Clean or unclog Water Dispense Valve.

Replace Dispense Valve if inoperative.

5

No water is going into tank at all.

A

B

C

D

Water Inlet Valve malfunction.

Hi-Level Float Switch malfunction.

Probe malfunction.

Check Solenoid. Replace if necessary.

See “Water Inlet Valve Test”.

Test High-Level Float Switch. See “High-Level Float Switch Test”.

Check Probe. Replace if necessary. See “Probe Test”

Solid State Water Level Controls malfunction. Check Water Level Controls. Replace if necessary.

See “Solid State Water Level Control Test”

6 A Water Level Probe malfunction.

Check Probe. Replace if necessary. See “Probe Test”.

Water will not B Solenoid (Water Inlet Valve) malfunction. Check Solenoid. Replace if necessary. See “Water Inlet Valve stop flowing into Test”. water tank.

C Solid State Water Level Control malfunction Check The Water Level Controls. Replace if necessary.

See “Solid State Water Level Control Test”.

7

Water is not heating up in the water tank.

A

B

C

D

E

Heater Switch is OFF.

Thermostat is OFF.

Loose connection on Thermostat.

Hi-Limit Temperature Switch is defective

Heater is burned out or defective.

Turn Heater Switch ON.

Turn Thermostat ON. (See ill. C) Turn Knob Clockwise.

Make sure all wires and terminals on Thermostat are tight.

Replace the Hi-limit.

Replace the Heater.

10

SANITIZING:

All sanitizing agents in the food zone must comply with 21 CFR 178.1010.

All food dispensing units should be sanitized periodically. All parts to be sanitized must be cleaned first.

To prepare a sanitizing solution:

ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25% CONCENTRATION) TO 1 GALLON OF WATER AT ROOM

TEMPERATURE (70°- 90°F).

Note: Always start with a unopened bottle of Clorox Bleach since the solution from an opened bottle has a short life span.

• Soak all parts for a minimum of 3 min. in the sanitizing solution.

• Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY.

• Before using the sanitized unit (or parts) with food stuffs, rinse all parts thoroughly with water.

Water pipe connecting and fixtures directly connected to a potable water supply shall be sized, installed, and maintained in accordance with Federal, Sate, and Local codes (section 7).

Cleaning

1. Turn the power switch to OFF.

2. Remove the drip tray with grill and empty the contents.

3. Wash and let dry the tray and grill (use a mild dishwasher detergent).

4. Wash and let dry the dispense area.

5. Turn the power switch to ON.

Cleaning the Hoppers (See Hopper Illustration)

1. Open the cabinet door and raise the top cabinet lid.

2. Take the hopper out of the cabinet.

3. Pull off the elbow chute and remove the hopper cover.

4. Unscrew the auger gear CW while holding steady the auger inside the hopper. Take out the auger, agitator wheel, and pring.

5. Rinse each item thoroughly.

6. Let dry all items and reassemble.

Filling the Hoppers

1. Open the cabinet door, raise the top cabinet lid.

2. Fill each hopper with the correct product. Note: Hoppers can also be removed for filling.

3. Reposition hoppers in the hopper compartment, making sure the hoppers are properly seated.

Flushing the Whipper Chamber

1. Open the cabinet door and turn the RINSE switch to ON.

2. Place a container under each dispense nozzle and push the dispense switches.

Note: On manual dispense machines, push and hold the dispense buttons for 10 seconds.

3. Open the cabinet door and turn the Rinse switch back to OFF.

4. Wash and let dry the splash panel.

5. Remove the drip tray, wash and let dry thoroughly.

Removing and Cleaning the Cappuccino Whipper Chambers (See Hopper Illustration)

1. Remove the dispense cap by pulling it forward and at the same time twisting it clockwise.

2. Grab and pull the mixing bowl out of the mixing bowl socket.

3. Grab and twist the whipping chamber clockwise and pull it off the mounting plate.

4. Pull the Whipper blade off the motor shaft. Notice the flat keyway on the shaft and the matching keyway inside the Whipper blade shaft.

It is important that these two keyways are lined up when re-assembling the components.

5. Twist the mounting plate clockwise and pull it off the motor shaft.

6. Slip off the o-ring from the Whipper chamber mounting plate and clean o-ring and o-ring seat.

Removing and Cleaning the Coffee/Tea Mixing Chambers (See Hopper Illustration)

1. Remove the dispense cap.

2. Pull the mixing bowl out of the mixing bowl socket.

3. Take out the extension tubes.

4. Rinse them thoroughly

11

LIT DISPLAY AND STARTER REPLACEMENT ILL. E

To replace the fluorescent bulb:

Remove the upper inside door panel. Turn the lamp and pull it out of the lamp holder, then place the new lamp into the lamp holder and turn it until it snaps into position.

PRODUCT LABEL

BULB TYPE F8T5/CW

CORD SET

BULB TYPE

F8T5/CW

STARTER TYPE

FS-5

LAMP HOLDER

CORD SET

STARTER BASE

To replace the starter:

LAMP HOLDER

Remove the upper inside door panel, turn the starter slightly counter-clockwise and take it out of the starter base.

To install the new starter, snap the starter into the starter base and turn it slightly clockwise into position.

STARTER TYPE FS-5

STARTER BASE

DOOR FRAME

DISPENSE SWITCH

SWITCH PANEL LABEL

DOOR PANEL

DOOR ASSEMBLY (GB3K SHOWN)

(ALL GBKs)

RECOMMENDED PREVENTIVE MAINTENANCE ILL. F

WINDOW LABEL

SWITCH PANEL

LABEL

STOP BUTTON [red]

BREW SWITCH

PRODUCT LABEL

DOOR ASSEMBLY (GB3 SHOWN)

(ALL OTHER GBs)

1) CHECK ALL CHAMBER MOUNTS FOR SIGNS OF WEAR

A. Product Running Down The Front Of The Unit.

B. Product Built Up On The Back Of Chamber Mount.

Remove Chamber Mount.

Clean And Re-Lubricate Motor Shaft

Using Food Grade Lubricant Only

Replace With New Chamber Mount.

WATER FLOW ADJUSTMENT

2) CHECK ALL DISPENSE VALVES FOR LIME BUILD-UP.

Drain The Water Tank To Just Below The Level Of The Dispense Valves.

Remove The Valves And Clean. ( You Can Take These Valves Apart

By Hand As Shown).

Replace The Assembly As Needed (L467A).

Replace The Valve Into The Tank And Refill tank.

3) CLEAN OUT VENT MOTOR,

TROUGH AND TUBING.

Lift up black tabs, remove Trough Drawer,

Clean, and replace Trough Drawer.

Remove Hose Assembly From The Motor.

Clean Out And Replace.

HOPPER ASS'Y CD104, 7 LB, 18"HIGHT x 3"W, W/NYLON AUGER

HOPPER ASS'Y CD120, 5.5 LB, 14"HIGHT x 3"W, W/NYLON AUGER

HOPPER ASS'Y CD68A, 4 LB, 11.5"HIGHT x 3"W, W/NYLON AUGER

HOPPER ASS'Y CD313, 1 LB COFFEE, 7.875" HIGHT x 3"W, W/NYLON AUGER

HOPPER COVER CD106

AGITATOR GEAR CD117

Agitator Gear with wire CD256

Agitator Gear with spring CD182

AGITATOR WIRE

HOPPER CD104

HOPPER CD120

HOPPER CD68A

HOPPER CD313

AUGER BUSHING FRONT CD277

NYLON AUGER CD130

(22.5 Øx18mmPT)

W/"O" RING CD139

PRODUCT GUIDE CD70A

AUGER MOTOR

CD175 90rpm AC

CD87A 44rpm AC (COFFEE)

CD151 90rpm DC (Portion Control)

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

DISPENSE CUP

CD61A-white / CD272-black

MIXING CHAMBER

CD137-white / CD275 black

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE WHIPPER CHAMBER

CD63A-white / CD316-black

EXTENSION TUBE

M467A - white

H306A-stainless steel

MOUNTING BASE CD65A-white / CD317-black

M379A 'O'-RING #125

WHIPPER BLADE CD64A

HOPPER ASS'Y CD338, 5 LB, 14"HIGHT x 2.5"W, W/NYLON AUGER

HOPPER ASS'Y CD339, 4 LB, 12.5"HIGHT x 2.5"W, W/NYLON AUGER

HOPPER COVER CD187

AGITATOR GEAR CD117

Agitator Gear with wire CD256

Agitator Gear with spring CD182

AGITATOR WIRE

HOPPER CD338

HOPPER CD339

AUGER MOTOR

CD175 90rpm AC

CD87A 44rpm AC (COFFEE)

CD151 90rpm DC (Portion Control)

HOPPER ASS'Y CD105 (14 lb; 18"H IGHT X 6.25"SQ) W/NYLON AUGER

HOPPER ASS'Y CD99A (8 lb; 11.5"]HIGHT X 6.25"SQ) W/NYLON AUGER

COVER CD160

AGITATOR CD141

HOPPER CD105

HOPPER CD99A

AUGER BUSHING FRONT CD102

WITH 0-RING CD103

NYLON AUGER CD130

(22.5 Øx18mmPT)

W/"O" RING CD139

PRODUCT GUIDE CD70A

DISPENSE CUP

CD61A-white / CD272-black

MIXING CHAMBER

CD137-white / CD275 black

WHIPPER CHAMBER

CD63A-white / CD316-black

EXTENSION TUBE

M467A - white

H306A-stainless steel

AUGER MOTOR

CD175 90rpm AC

CD87A 44rpm AC (COFFEE)

CD151 90rpm DC (Portion Control)

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE

MOUNTING BASE CD65A-white / CD317-black

M379A 'O'-RING #125

WHIPPER BLADE CD143 or CD64A

P - HOPPER ASS'Y CD308 LT & CD309 RT 10 LB, 14"H, W/NYLON AUGER

P - HOPPER ASS'Y CD177 LT & CD178 RT 8 LB, 11.5"H, W/NYLON AUGER

HOPPER COVER

AGITATOR GEAR CD117

Agitator Gear with wire CD256

Agitator Gear with spring CD182

AGITATOR WIRE

AUGER MOTOR

CD175 90rpm AC

CD87A 44rpm AC (COFFEE)

CD151 90rpm DC (Portion Control)

HOPPER CD308 L eft shown

HOPPER CD177 Left shown

AUGER BUSHING-FRONT CD277

NYLON AUGER CD130

(22.5 Øx18mmPT)

W/"O" RING CD139

PRODUCT GUIDE CD70A

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

DISPENSE CUP CD61A

MIXING CHAM. CD137

WHIP CHAM. CD63A

EXTENSION TUBE M467A

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE

MOUNTING BASE CD65A

M379A 'O'-RING #125

WHIPPER BLADE CD64A

AUGER BUSHING FRONT CD277

NYLON AUGER CD130

(22.5 Øx18mmPT)

W/"O" RING CD139

PRODUCT GUIDE CD70A

DISPENSE CUP

CD61A-white / CD272-black

MIXING CHAMBER

CD137-white / CD275 black

WHIPPER CHAMBER

CD63A-white / CD316-black

EXTENSION TUBE

M467A - white

H306A-stainless steel

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE

MOUNTING BASE CD65A-white / CD317-black

M379A 'O'-RING #125

WHIPPER BLADE CD64A

HOPPER ASS'Y CD144, 5.5 LB, 14"Hx 3"W, W/WIRE AUGER CD101

HOPPER ASS'Y CD152, 4 LB, 11.5"H x 3"W, W/WIRE AUGER CD101

HOPPER ASS'Y CD98A, 4 LB, 11.5"H x 3"W, W/WIRE AUGER CD74A or CD153

HOPPER ASS'Y CD163 (14 lb; 18"H IGHT X 6.25"SQ) W/WIRE AUGER

HOPPER ASS'Y CD162 (11 lb; 14"HIGHT X 6.25"SQ) W/WIRE AUGER

HOPPER ASS'Y CD161 (8 lb; 11.5"]HIGHT X 6.25"SQ) W/WIRE AUGER

COVER CD160

AGITATOR CD141 HOPPER COVER CD106

AGITATOR GEAR

CD117 [W/CD101]

CD97A [W/ CD153A or CD74A]

CD320 [coffee W/ CD74A]

AGITATOR WIRE

HOPPER CD144

HOPPER CD152

HOPPER CD98A

DC MOTOR CD151 90rpm

(Portion Control)

HOPPER CD163

HOPPER CD162

HOPPER CD161

DC MOTOR CD151 90rpm

(Portion Control)

AUGER BUSHING-FRONT CD277

CD306 [W/CD74 & CD153]

WIRE AUGER

CD101 (22.5 Øx18mmPT)

CD74A (17 Øx12mmPT)

CD153 (17 Øx9mmPT)

PRODUCT GUIDE CD70A

DISPENSE CUP CD61A

MIXING CHAM. CD137

WHIP CHAM. CD63A

EXTENSION TUBE M467A

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE

MOUNTING BASE CD65A

M379A 'O'-RING #125

WHIPPER BLADE CD143 or CD64A

AUGER BUSHING-FRONT CD102

W/"O" RING CD103

WIRE AUGER

CD101 (22.5 Øx18mmPT)

CD74A (17 Øx12mmPT)

CD153 (17 Øx9mmPT)

PRODUCT GUIDE CD70A

DISPENSE CUP CD61A

MIXING CHAM. CD137

WHIP CHAM. CD63A

EXTENSION TUBE M467A

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE

MOUNTING BASE CD65A

M379A 'O'-RING #125

WHIPPER BLADE CD143 or CD64A

P - HOPPER ASS'Y CD179 (LEFT) CD180 (RIGHT) 10 LB, 14"HIGHT, W/WIRE AUGER HOPPER ASS'Y CD185, 4.5 LB, 14"HIGHT x 2.5"W, W/WIRE AUGER

HOPPER ASS'Y CD155, 4 LB, 12.5"HIGHT x 2.5"W, W/WIRE AUGER

HOPPER COVER CD187

AGITATOR GEAR

CD117 [W/ CD101]

CD97 [W/ CD153 OR CD74A]

CD320 [coffee W/ CD74A]

AGITATOR WIRE

HOPPER CD185

HOPPER CD155

MOTOR CD151 DC 90rpm

(Portion Control)

AUGER BUSHING-FRONT CD277

WIRE AUGER CD101

(22.5 Øx18mmPT)

PRODUCT GUIDE CD70A

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

HOPPER COVER

AGITATOR GEAR

CD117 [W/ CD101]

CD97 [W/ CD153 OR CD74A]

CD320 [coffee W/ CD74A]

AGITATOR WIRE

HOPPER CD179 Left shown

AUGER BUSHING

FRONT CD277

WIRE AUGER

CD149 (22.5 Ø x 24.8mmPT)

CD74A coffee (17 Øx18mmPT)

MOTOR CD151 DC 90rpm

(Portion Control)

NUT [2] CD278

FLANGE/ NUT CD271

AUGER BUSHING-BACK CD279

DISPENSE CUP CD61A

PRODUCT GUIDE CD70A

MIXING CHAM. CD137

WHIP CHAM. CD63A

EXTENSION TUBE M467A

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE

MOUNTING BASE CD65A

M379A 'O'-RING #125

WHIPPER BLADE CD64A

DISPENSE CUP CD61A

MIXING CHAM. CD137

WHIP CHAM. CD63A

EXTENSION TUBE M467A

MIX BOWL SOCKET CD67A

CD67A W/O-RING M378A

CD100 W/O-RING M480A

BASE MOUNT GROMMET CD66A

SLINGER DISC CD124

TWIST TO REMOVE

MOUNTING BASE CD65A

M379A 'O'-RING #125

WHIPPER BLADE CD64A

1. SCREW, S.S., 1/4 - 20 x 5/8

2. SHIM ASSEMBLY, HEAT SINK W/HI-LIMIT BRACKET

3. HEATER, 120V 1700W

HEATER, 240 V, 3000W

4. O-RING, HEATER GASKET

5. HI-LIMIT, #500, 200°F CUTOUT

6. HEATSINK, 1/8" ALU. F/ HI-LIMIT

7. TUBE (K530A optional)

8. LEVEL CONTROL SENSOR [K402A & P410A]

9. RUBBER GASKET, FOR SCREW (ITEM 1 P446A)

10. RUBBER GASKET, FOR FLOAT SWITCH

11. FLOAT SWITCH 70.V.A [WAS L380A]

12. SILICONE BUTT SPLICED GASKET (GB 2M/2MD/ 1&2V/ 1&2V-CC)

SILICONE BUTT SPLICED GASKET (GB 3M/3MD/3V/3V-CC/2D)

SILICONE BUTT SPLICED GASKET (GB 4M/4MD/3D)

SILICONE BUTT SPLICED GASKET (GB4D)

13. DISPENSE VALVE (DUMP)

14. DIRECT MOUNTING SEAL (.466 ID)

15. DRAIN PLUG

16. DRAIN HOSE, SILICONE

17. TANK INSULATION MATERIAL

18. TANK WELDMENT ASS'Y (SEE METAL PARTS IDENT. LIST)

19. THERMOSTAT KNOB

20. THERMOSTAT (120V ONLY) [WAS L266A]

THERMOSTAT (120/240V ONLY)

21. TANK TOP (SEE METAL PARTS IDENT. LIST)

22. BREATHER HOSE [not shown]

* QUANTITY SHOWN IS FOR GB3, QUANTITY VARIES FOR EACH UNIT.

P465A 3

K667Q 1

G267A 1

G266A 1

M773A 1

L656A 1

K661A 1

K525A 2

K355Q 1

M533A 2

M532A 1

L499A 1

M498A 1

M499A 1

M500A 1

M473A 1

L467A 3*

M461A 6*

M391A 1

M483A 1

M183A -

-------- -

M008A 1

L532A 1

L029A -

-------- -

M626A 1

1

5

6

7

8

9

10

11

12

13

14

2

3

4*

53* 52

51

15

CCW

CCW

CCW

34

33

32

38

37

36

35

45*

44

43

42

41

40

39

48

47

46

50

49

31

16 17 18 19 20 21 22 23* 24* 25 26 27 28 29 30

ILL. J

PARTS IDENTIFICATION LIST (* See METAL PARTS LIST for ITEMS 4, 23, 24, 45, 53 [next page])

ITEM DESCRIPTION GB

GBM

GBM

S/S

GBM 5.5

GBM 5.5

S/S

GBK GBK 5.5 GB SKI

GB-LP

OCS

1 SILICONE HOSE [WATER INLET VALVE-—TANK] [ .375 I.D. x 13” ] M484A

2 SILICONE HOSE [BREATHER FITTING/TANK—DRAIN] [ .375 I.D x 32”.] M485A

3 SILICONE HOSE [DISPENSE VALVE - DISPENSE GROMMET] [ .313 I.D x 14.5”.] M619A

5 CHECK VALVE [PREVENTS BACKFLOW]

6 HOSE NUT ASS’Y

7 WATER INLET VALVE 120 [120/240 ] [was L462A]

8 FUSE HOLDER (120/240V only)

9

BUSSMAN SC15 FUSE (120/240V only) or

STEPDOWN TRANSFORMER (240/120V only)

10 POWER CORD

11 CONTACTOR GB5M ONLY

12 WATER LEVEL CONTROL BOARD (CCA)

13 TERMINAL BLOCK FOR 120V [WAS B117A] [FOR 240V USE B116A]

14 TRANSFORMER [use w/DC motor & Speed Control CCA] - OPTIONAL

15 SPEED CONTROL BOARD [Controls Auger Speed GRAM THROW] - OPTIONAL

16

FAN [GB1,2,3 CD56A]

[GB4,5 CD224 110-115V, 60HZ, 110cu.m./hr., AC] w/ RW31Q Fan Housing Ass’y

17 ELBOW INSERT [USE W/ FAN CD56A ONLY]

18 DUCT HOSE [FAN EXAUST] (16” X 1” ø) [WAS CD107]

19 1” FEET OR 4” LEGS M172A (SET OF 4)

20 RINSE SWITCH [ GB1 & GB5 - L069A; GB2 - L299A; GB3 - L446A; GB4 - L470A ]

21 POWER SWITCH (120 V) OR [FOR 120/240 V USE L299A]

22 HEATER INDICATOR LIGHT (amber)

25 WHIPPER MOTOR short shaft OR CHAMBER MOUNT SUPPORT BAR [for Coffee]

26 SLINGER DISC

27 GROMMET CHAMBER MOUNTING

28 CHAMBER MOUNT [USE BAR FOR COFFEE]

29 “O” RING # 125 (used w/ grommet CD66A)

30 WHIP BLADE - WITH STRAIGHT PROPELLERS OR [CD143 W/ BEV. PROP. FOR SOUP]

31 EXTENSION TUBE PLASTIC (was H265A & H409A) OR S.S. FOR SOUP & COFFEE

32 WHIP CHAMBER

33 MIXING CHAMBER [ALTERNATE CD62A W/ RECTANGULAR WING]

34 DISPENSE CAP OR SPLASH GUARD

35 “O” RING (#110) (used w/socket CD67A)

36 MIXING BOWL SOCKET (was CD100 W/O RING M480)

37 DISPENSE BUTTON / SWITCH

38 STOP BUTTON/SWITCH [USED WITH TEACH ME TIMERS]

39 BALLAST [MOUNTED INSIDE DOORS FOR ALL GB4/5]

40 LAMP HOLDER

41 STARTER BASE (for lamp inside door)

42 STARTER, TYPE FS - 5, 5-6-8 WATT

43 DOOR LATCH

44 BULB, TYPE F8T5/CW

46 CLEANING INSTRUCTIONS

47

48

TIMER “TEACH ME” [PROGRAM. DISPENSE TIME/CUP SIZE]-SINGLE [TRIPLE L582A] OR

TIMER [NOT PROGRAM.] [USE W/POT. L577A & DIAL/CUP SIZE LABELS : NF32A/33A/34A

RELAY, OMRON (Essex B049A older units) FOR MANUAL UNITS

POTENTIOMETER - USED W/SPEED CONTROL BD [GRAM THROW DIAL]

USE W/ GRAM THROW DIAL- LABEL- GB2 NF30A; GB3 ND81A; GB4 NF31A

49 HEATER SWITCH, 30A SPST [120V] [FOR120/240V USE L299A]

M467A

CD63A

CD137

CD61A

M378A

CD67A

L455A

M042A

Å

L069A

C002A

CD75A

CD124

CD66A

CD65A

M379A

CD64A

L584A

CE221

CE220

B128A

L396A

M367A

CE76A

N978A

L576A

L493A

B129A

L533A

L398A

60105

CF29A

L556A

CD56A

CD224

CD108

CD214

M484A

M485A

M619A

L463A

K178A

CD257

C396A

CE181

CE187

C032A

M042A M042A

Å Å

L069A

C002A

L069A

C002A

CD75A CD75A

CD124 CD124

CD66A CD66A

CD65A CD65A

M379A M379A

CD64A CD64A

M467A M467A

CD63A CD63A

CD137 CD137

CD61A CD61A

M378A M378A

CD67A CD67A

L455A L455A

L398A

60105

CF29A

L556A

CD56A

CD224

CD108

CD214

M484A M484A

M485A M485A

M619A M619A

L463A L463A

K178A K178A

CD257

C396A

CE181

CE187

C032A

CD257

C396A

CE181

CE187

C032A

L398A

60105

CF29A

L556A

CD56A

CD224

CD108

CD214

L584A

CE221

CE220

B128A

L584A

CE221

CE220

B128A

L396A L396A

M367A M367A

CE76A

N978A

L576A

L493A

B129A

CE76A

N978A

L576A

L493A

B129A

L557A L557A L557A L557A L557A L557A L557A L557A

L069A L069A L069A L069A L069A L069A L069A L069A

50 PRODUCT GUIDE [GB2M-C USE AS ALTERNATIVE CD90A] CD70A CD70A CD70A CD70A CD70A CD70A CD70A CD70A

51

52

CANISTER ASS’Y WITH COVER [w/NYLON auger] OR

CANISTER ASS’Y WITH COVER [w/WIRE auger]

AC AUGER MOTOR (90 RPM CD73A, (44 RPM CD87A) [CD175 SAME AS CD150]

DC AUGER MOTOR 90 RPM CD151 [W/SCREW P443A] PORTION CONTROL - OPTIONAL

CD120

CD152

CD175

CD68A

CD98A

CD175

CD120

CD152

CD175

CD155

CD175

CD120

CD152

CD175

CD105

CD175

CD68A

CD98A

CD175

CD68A

CD98A

CD175

* See METAL PARTS LIST for ITEMS 4, 23, 24, 45, 53 [next page]

9/25/01

M484A M484A M484A M484A M484A

M485A M485A M485A M485A M485A

M619A M619A M619A M619A M619A

L463A L463A L463A L463A L463A

K178A K178A K178A K178A K178A

CD257 CD257 CD257 CD257 CD257

C396A C396A C396A C396A C396A

CE181

CE187

CE181

CE187

CE181

CE187

CE181

CE187

CE181

CE187

C032A C032A C032A C032A C032A

L398A L398A L398A L398A L398A

60105 60105 60105 60105 60105

CF29A CF29A CF29A CF29A CF29A

L556A L556A L556A L556A L556A

CD56A

CD224

CD56A

CD224

CD56A

CD224

CD56A

CD224

CD56A

CD224

CD108 CD108 CD108 CD108 CD108

CD214 CD214 CD214 CD214 CD214

M172A M042A M042A M042A M042A

Å Å Å Å Å

L069A L069A L069A L069A L069A

C002A C002A C002A C002A C002A

CD75A CD75A CD75A CD75A CD75A

CD124 CD124 CD124 CD124 CD124

CD66A CD66A CD66A CD66A CD66A

CD65A CD65A CD65A CD65A CD65A

M379A M379A M379A M379A M379A

CD64A CD64A CD64A CD64A CD64A

M467A M467A M467A M467A M467A

CD63A CD63A CD63A CD63A CD63A

CD137 CD137 CD137 CD137 CD137

CD61A CD61A CD61A CD61A CD61A

M378A M378A M378A M378A M378A

CD67A CD67A CD67A CD67A CD67A

L455A L455A L455A L455A L455A

L584A L584A L584A L584A L584A

CE221 CE221 CE221 CE221 CE221

CE220 CE220 CE220 CE220 CE220

B128A B128A B128A B128A B128A

L396A L396A L396A L396A L396A

M367A M367A M367A M367A M367A

CE76A CE76A CE76A CE76A CE76A

N978A N978A N978A N978A N978A

L576A

L493A

B129A

L576A

L493A

B129A

L576A

L493A

B129A

L576A

L493A

B129A

L576A

L493A

B129A

17

MODEL

GB1M SPACE SAVER

GB2M

GB2M-5.5

GB3M-5.5

GB3M -10 LEFT [ 11.5”W ]

GB3M -10 RIGHT [ 11.5”W]

GB4M-5.5

GB4 [17” W]

GB4M-11 [17” W]

GB5M-5.5 [17” W]

GB5M-10 [18” W]

GB6M-10 W/STEEL DOOR [21.5” W]

GB8M-10 W/STEEL DOOR

GB1M-S/S S/S

GB2M-5.5-S/S

GB3M-5.5-S/S

GB2M-W [w/hot water]

GB3M-W [w/hot water]

GB4M-W [w/hot water]

[27” W]

GB2M-8 FEATURE FLAVOR

GB2M-8W [w/hot water]

GB3M-8

WAS GB4M-8

GB3M-8W [w/hot water]

WAS GB4M-8W

GB1K ECONOMY W/ MOLDED DOOR

GB2K [32” H]

GB3K [32” H]

GB4K [32” H]

GB5K [32” H]

SM90Q - LEFT

RL72Q -RIGHT

SC35C

SC35C

SC36C

SC35C

SC36C

RL72C

SC36C

SC36C

RL72C

RL72C

SC35C

SC35C

SC35C

RL72C

RL72C

GB2K-5.5 SPACE SAVER W/ MOLDED DOOR SC35C

GB3K-5.5 [34” H] SC36C

GB2 – LP LOW PROFILE

GB3 - LP

GB4 - LP

GB1SKI SKI

GB2SKI

SC36C

SC36C

RL54C

RN21C

METAL PARTS IDENTIFICATION LIST

ITEM 4

TANK | TANK TOP

ASS’Y | ASS’Y

[1 HEATER 1.8KW or 3KW]

SC35C SC32C

SC35C

SC35C

SC32C

SC32C

SC36C

SC36C

SC36C

RL72C

SJ61C

SJ61C

SJ61C

SJ61C

RI39C

RI39C

RI39C

RL69C

SJ60C

SJ60C

SJ60C

SJ60C

SJ61C SJ60C

ITEM 23

DRIP TRAY

GRILL

RI23A

RI18A

RI18A

RI19A

RO07A

RO07A

RI20A

SD76A

SD76A

SD76A

RR34A

SM14A

SL69C

SC32C

SC32C

RI39C

SC32C

RI39C

RL69C

RI39C

RI39C

RL69C

RL69C

SC32C

SC32C

SC32C

RL69C

RL69C

SC32C

RI39C

SM97A

RI23A

RI18A

RI19A

RI18A

RI19A

RI20A

RM86A

RI19A

RI53A

RI20A

RLO78A

RK44A

RK47A

RI18A

RI19A

ITEM 24

DRIP TRAY

PAN

RI11A

RI11A

RI11A

RI12A

RO04A

RO04A

RH05A

RT66A

RT66A

RT66A

RR33A

SM13A SM40Q -UPPER

SM12Q -LOWER

SL84A (2) SL72Q -UPPER

SL74Q -LOWER

RI11A RK18Q

RI11A

RI12A

RI11A

RI12A

RH05A

RM51Q

RM52Q

RD03Q

RD02Q

RD76Q

RI12A

RI12A

RH05A

RH05A

RM21A

RM21A

RM23A

RD02Q

RD02Q

RD76Q

RD76Q

RF73Q

RF73Q

RF79Q

ITEM 45 ITEM 53

DOOR

WELDMENT

SIDE

PANELS

ASSY

RD03Q RH91A

RD03Q

RH47Q

RH91A

RG48A

RH48Q

RN98Q

RN93Q

RH49Q

SE45Q

RZ90Q

RM02Q

SD82Q

RG48A

RN90A

RN90A

RG48A

RG48A

RG48A

RG48A

RG48A

SL76A

SL76A

RK14A

RK14A

RK14A

RH91A

RH91A

RH91A

RH91A

RH91A

RH91A

RH91A

RD46A

RD46A

RD46A

RI11A

RI12A

RH47Q

RH48Q

RG48A

RG48A

RI39C

RI39C

RL52C

RN16C

RI23A

RL61A

RI11A

RH05A

RF37Q

RF23Q

RL51A

RL51A

18

HOT/COLD WATER VALVE CONVERSION KIT

Connect To RIGHT

DISPENSE VALVE

SWITCH LABEL NB10A

HOT/COLD SWITCH

BEHIND HOPPER L497A yel yel

INSTALLATION INSTRUCTIONS:

1. REMOVE EXISTING BOTTOM BACK PANEL.

2. INSTALL KIT/PANEL WITH THE 4 SCREWS SUPPLIED.

3. CONNECT HOSE (FROM TANK) WATER INLET, TO DUAL VALVE AS SHOWN.

4. CONNECT HOSE TO RIGHT DISPENSE VALVE.

5. CONNECT HOSE TO RIGHT MIXING CHAMBER SOCKET.

6. CONNECT TOGGLE SWITCH WIRES AS FOLLOWS: (see Wiring Diagram)

a. Disconnect Yellow wire from RIGHT Dispense Valve (coming from motors)

& Connect to CENTER Terminal of HOT/COLD Switch.

b. Connect Flag Terminal from HOT/COLD Switch to RIGHT Dispense Valve.

c. Check HOT & COLD operation to make sure that the HOT/COLD leads are not reversed.

Disconnect Existing wire From RIGHT

DISPENSE VALVE &

Connect Here yel

From Tank

(Incoming Water

Line)

FLOW ADJUSTMENT KEY

ADJUSTER (HEX HEAD PLUG)

WASHER

FLOW CONTROL k415C

HOSE BARB FITTING M576A

Connect To

RIGHT Dispense

Valve

M564A

ELBOW

K555A

WATER INLET

CONNECTOR

W/ 1/4 FLARE

FITTING

FLOW CONTROL ASS'Y

Connect To

Water Inlet

CONNECT TO

LEVEL CONTROL

BOARD

CONNECT TO

TERMINAL BLOCK

NEUTRAL

Connect To

RIGHT MIX.

CHAM. SOCKET wht yel

DUAL VALVE .75 gpm W/FLOW

WASHER TO

REGULATE BOTH

SIDES

OPERATION INSTRUCTIONS :

BOTH HOT AND COLD WATER FLOW RATE IS FACTORY ADJUSTED, THE WATER

FLOW RATE MAY BE CHANGED IF THE USER DESIRES AS FOLLOWS:

A. SET HOT/COLD SWITCH TO COLD (bypass tank ass'y):

TO ADJUST THE COLD WATER FLOW USE THE FLOW ADJ. KEY.

1. CLOSE ADJUSTER WITH KEY.

2. OPEN ADJUSTER SLOWLY WITH KEY.

NOTE: WATER WILL SHOOT OUT OF VENT TUBE OF DISPENSE VALVE,

IF ADJUSTER IS NOT ADJUSTED AS DIRECTED.

3. ADJUST COLD WATER LEVEL IN THE

THE MIX. CHAMBER TO LEVEL SPECIFIED HERE,

WHICH WILL YIELD 33 gr/8 oz. OF CAPPUCCINO.

IF WATER LEVEL IS ABOVE THE MAX POINT,

IT WILL LEAK OUT.

B. SET HOT/COLD SWITCH TO HOT :

TO ADJUST THE HOT WATER FLOW

USE DISPENSE VALVE. SEE ILL. C. CCW

MAX

PROPER

WATER

LEVEL

19

+ + +

CECILWARE CORPORATION

CECILWARE CORPORATION

CECILWARE CORPORATION

CECILWARE CORPORATION

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