TP03

HYDRAULIC

TRASH PUMP

S

afety

, O

peratiOn and

M

aintenance

USer ManUaL

© 2012 Stanley Black & Decker, Inc.

New Britain, CT 06053

U.S.A.

58555 4/2014 Ver.10

DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY

ÜBEREINSTIMMUNGS-ERKLARUNG

DECLARATION DE CONFORMITE CEE

DECLARACION DE CONFORMIDAD

DICHIARAZIONE DI CONFORMITA

Hydraulic Tools

______________________________________________________________________

I, the undersigned:

Ich, der Unterzeichnende:

Je soussigné:

El abajo firmante: lo sottoscritto:

Weisbeck, Andy

Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome

hereby declare that the equipment specified hereunder: bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät: déclare que l’équipement visé ci-dessous:

Por la presente declaro que el equipo se especifica a continuación :

Dichiaro che le apparecchiature specificate di seguito:

1. Category:

Kategorie:

Catégorie:

Categoria:

Categoria:

2. Make/Marke/Marque/Marca/Marca

Stanley

Trash Pump, Hydraulic

3. Type/Typ/Type/Tipo/Tipo:

TP0300301, TP0300301D, TP0300303

4. Serial number of equipment:

Seriennummer des Geräts:

Numéro de série de l’équipement:

Numero de serie del equipo:

Matricola dell´attrezzatura:

All

Has been manufactured in conformity with

Wurde hergestellt in Übereinstimmung mit

Est fabriqué conformément

Ha sido fabricado de acuerdo con

E’ stata costruita in conformitá con

Directive/Standards

Richtlinie/Standards

Directives/Normes

Directriz/Los Normas

Direttiva/Norme

No.

Nr

Numéro

No n.

Approved body

Prüfung durch

Organisme agréé

Aprobado

Collaudato

EN

Machinery Directive

EN ISO

809:2009

2006/42/EC:2006

3744:2009

Self

Self

Self

5. Special Provisions:

Spezielle Bestimmungen:

None

Dispositions particulières:

Provisiones especiales:

Disposizioni speciali:

6. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.

Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 1-5-11

Signature/Unterschrift/Signature/Firma/Firma

Position/Position/Fonction/Cargo/Posizione Engineering Manager

1/5/2011

2 ► TP03 User Manual

TABLE OF CONTENTS

DECLARATION OF CONFORMITY ..........................................................................................................................2

SAFETY SYMBOLS ..................................................................................................................................................4

SAFETY PRECAUTIONS ..........................................................................................................................................5

TOOL STICKERS & TAGS ........................................................................................................................................6

HOSE TYPES ............................................................................................................................................................7

HOSE RECOMMENDATIONS ..................................................................................................................................8

FIGURE 1. TYPICAL HOSE CONNECTIONS .......................................................................................................8

HTMA REQUIREMENTS ...........................................................................................................................................9

OPERATION ............................................................................................................................................................10

TOOL PROTECTION & CARE ................................................................................................................................12

TROUBLESHOOTING ............................................................................................................................................13

SPECIFICATIONS ...................................................................................................................................................14

ACCESSORIES.......................................................................................................................................................14

TP03 PARTS ILLUSTRATION .................................................................................................................................15

TP03 PARTS LIST ...................................................................................................................................................16

IMPORTANT

To fill out a Product Warranty Recording form, and for information on your warranty, visit Stanleyhydraulic.com and select the Warranty tab.

(

NOTE: The warranty recording form must be submitted to validate the warranty).

SERVICING THE STANLEY HYDRAULIC PUMP. This manual contains safety, operation, and routine maintenance

instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning.

WARNING

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR

SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN

AUTHORIZED AND CERTIFIED DEALER.

For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.

TP03 User Manual ◄ 3

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

DANGER

WARNING

CAUTION

CAUTION

NOTICE

IMPORTANT

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

This safety alert and signal word indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoided, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage to the equipment.

This signal word indicates a situation which, if not avoided, may result in damage to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.

4 ► TP03 User Manual

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.

These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs.

Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations. If so, place the added precautions in the space provided in this manual.

The models TP03 Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.

• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions.

• Establish a training program for all operators to ensure safe operations.

• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.

• Always wear safety equipment such as goggles, head protection, and safety shoes at all times when operating the tool.

• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.

• Do not operate this tool without first reading the Operation section.

• Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.

• Never operate the tool near energized transmission lines. Know the location of buried or covered services before starting work.

• Do not wear loose fitting clothing when operating the tool. Loose fitting clothing can get entangled with the tool and cause serious injury.

• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.

• Be sure all hose connections are tight.

• The hydraulic circuit control valve must be in the

“OFF” position when coupling or uncoupling the tool.

Wipe all couplers clean before connecting. Failure to do so may result in damage to the quick couplers and cause overheating. Use only lint-free cloths.

• Do not operate the tool at oil temperatures above

140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may cause damage to the tool.

• Do not operate a damaged, improperly adjusted, or incompletely assembled tool.

• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.

• Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.

• Always keep critical tool markings, such as labels and warning stickers legible.

• Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.

• Check fastener tightness often and before each use daily.

• Do not put your hands or any other body part under the volute while the trash pump is running.

• Do not lift the trash pump by pulling on the hydraulic hoses. Use a suitable line fastened to the trash pump handle.

• Do not point water discharge toward bystanders.

TP03 User Manual ◄ 5

TOOL STICKERS & TAGS

Stanley Hydraulic tools

Division of the Stanley Works

3810 SE Naef Road

Milwaukie, OR 97267

05152

Stanley Logo Decal

03786

GPM Decal

D

30 LPM @ 138 B AR

EHTMA CATEGORY

11207

Circuit Type D Decal

(CE Only)

28786

Coupler Decal

1.300

28788

Manual Decal

(CE Only)

28322

CE Decal (CE Only)

NOTE:

THE INFORMATION LISTED

ON THE STICKERS SHOWN,

MUST BE LEGIBLE AT ALL

TIMES.

REPLACE DECALS IF

THEY BECOME WORN OR

DAMAGED. REPLACEMENTS

ARE AVAILABLE FROM

YOUR LOCAL STANLEY

DISTRIBUTOR.

The safety tag (P/N 15875) at right is attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.

D A N G E R

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER-

TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC

TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN

DEATH OR SERIOUS INJURY.

BEFORE USING HOSE

LABELED AND CERTIFIED AS NON-

CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE

HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE

SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR-

RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY

DEPARTMENT INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC-

TION INTO THE BODY OR CAUSE OTHER SEVERE

PERSONAL INJURY.

A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY

CAUSE A LEAK OR BURST.

B. DO NOT EXCEED RATED WORKING PRESSURE OF

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS

PRESSURE MAY CAUSE A LEAK OR BURST.

C. CHECK TOOL HOSE COUPLERS AND CONNECTORS

DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH

YOUR HANDS. CONTACT WITH A LEAK MAY RESULT

IN SEVERE PERSONAL INJURY.

D A N G E R

D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR

DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-

NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.

SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-

NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE

MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.

REVERSING CONNECTIONS MAY CAUSE REVERSE

TOOL OPERATION WHICH CAN RESULT IN SEVERE

PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-

CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN

LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY

THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.

KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-

TECTION.

7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,

ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST

ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY

TRAINED PERSONNEL.

I M P O R T A N T

READ OPERATION MANUAL AND

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

I M P O R T A N T

READ OPERATION MANUAL AND

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

SEE OTHER SIDE

SAFETY TAG P/N 15875 (Shown smaller then actual size)

SEE OTHER SIDE

6 ► TP03 User Manual

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with

Stanley Hydraulic Tools. They are:

Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid

reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled

certified non-

conductive is the only hose authorized for use near electrical conductors.

Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-

ment, and weather resistant synthetic rubber cover. This hose is

conductive and must never be used near electrical conductors.

Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-

ner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This

hose is not certified non-conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic

Tools. DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

D A N G E R

1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE

WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN

DEATH OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-

ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND

ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE

ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT-

TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND

TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH

SAFETY DEPARTMENT INSTRUCTIONS.

SEE OTHER SIDE

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE

OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.

KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT

CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION

AND SEVERE PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR

CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT

USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-

AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE

IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

SEE OTHER SIDE

SIDE 1 SIDE 2

(Shown smaller than actual size)

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

D A N G E R

1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS

NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR

ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-

TRIC LINES.

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE

AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT

DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE

PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT

WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO

PULL OR LIFT TOOLS, POWER UNITS, ETC.

SEE OTHER SIDE

SIDE 1

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.

NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

(Shown smaller than actual size)

SEE OTHER SIDE

SIDE 2

TP03 User Manual ◄ 7

HOSE RECOMMENDATIONS

Tool to Hydraulic Circuit Hose Recommendations

The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons

8 ► TP03 User Manual

All hydraulic hose must meet or exceed specifications as set forth by SAE J517.

HTMA / EHTMA REQUIREMENTS

HTMA / EHTMA REQUIREMENTS

HTMA

HYDRAULIC SYSTEM REQUIREMENTS

Flow Range

Nominal Operating Pressure

(at the power supply outlet)

TYPE I

4-6 gpm

(15-23 lpm)

1500 psi

(103 bar)

System relief valve setting

(at the power supply outlet)

TOOL TYPE

TYPE II

7-9 gpm

(26-34 lpm)

1500 psi

(103 bar)

TYPE RR

9-10.5 gpm

(34-40 lpm)

1500 psi

(103 bar)

TYPE III

11-13 gpm

(42-49 lpm)

1500 psi

(103 bar)

2100-2250 psi 2100-2250 psi 2200-2300 psi 2100-2250 psi

(145-155 bar) (145-155 bar) (152-159 bar) (145-155 bar)

Maximum back pressure

(at tool end of the return hose)

Measured at a max. fluid viscosity of:

(at min. operating temperature)

250 psi

(17 bar)

400 ssu*

250 psi

(17 bar)

400 ssu*

250 psi

(17 bar)

400 ssu*

250 psi

(17 bar)

400 ssu*

(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

Temperature: Sufficient heat rejection

capacity to limit max. fluid temperature to:

(at max. expected ambient temperature)

140° F

(60° C)

140° F

(60° C)

140° F

(60° C)

140° F

(60° C)

Min. cooling capacity at a temperature

difference of between ambient and fluid

temps

NOTE:

Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator

discomfort at the tool.

Filter

Min. full-flow filtration

Sized for flow of at least:

(For cold temp. startup and max.

dirt-holding capacity)

3 hp

(2.24 kW)

40° F

(22° C)

25 microns

30 gpm

(114 lpm)

5 hp

(3.73 kW)

40° F

(22° C)

25 microns

30 gpm

(114 lpm)

6 hp

(5.22 kW)

40° F

(22° C)

25 microns

30 gpm

(114 lpm)

7 hp

(4.47 kW)

40° F

(22° C)

25 microns

30 gpm

(114 lpm)

Hydraulic fluid Petroleum based

(premium grade, anti-wear, non-conductive)

100-400 ssu*

Viscosity (at min. and max. operating temps)

100-400 ssu* 100-400 ssu* 100-400 ssu*

(20-82 centistokes)

NOTE:

When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the

most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements

over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

EHTMA

HYDRAULIC SYSTEM

REQUIREMENTS

B

C

CLASSIFICATION

D

Flow Range

Nominal Operating Pressure

(at the power supply outlet)

System relief valve setting

(at the power supply outlet)

3.5-4.3 gpm 4.7-5.8 gpm

(13.5-16.5 lpm) (18-22 lpm)

1870 psi

(129 bar)

1500 psi

(103 bar)

2495 psi

(172 bar)

2000 psi

(138 bar)

7.1-8.7 gpm

(27-33 lpm)

1500 psi

(103 bar)

2000 psi

(138 bar)

9.5-11.6 gpm

(36-44 lpm)

1500 psi

(103 bar)

2000 psi

(138 bar)

11.8-14.5 gpm

(45-55 lpm)

1500 psi

(103 bar)

2000 psi

(138 bar)

NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements

TP03 User Manual ◄ 9

OPERATION

PREOPERATION PROCEDURES

CHECK POWER SOURCE

1. Using a calibrated flow meter and pres sure gauge, make sure the hydraulic power source develops a flow of 7–9 gpm/26–34 Ipm at 1500–2000 psi/105–

140 bar.

2. Make certain that the power source is equipped with a relief valve set to open at 2150–2250 psi/150–155 bar maximum.

3. Make certain that the power source re turn pressure does not exceed 250 psi/17 bar.

4. Make sure the trash pump inlet is clear of debris.

Remove any obstruction before operating.

CONNECT HOSES

1. Wipe all hose couplers with a clean lint free cloth before making connections.

IMPORTANT

Do not attach a nozzle to the outlet end of the discharge hose. For high-pressure water pumping, use a Stanley SM20 or SM50 and nozzle. The TP03 is designed for high GPM water flow at low water pressure (head).

3. Attach a rope or cable to the trash pump’s handle.

Lower the trash pump into the liquid to be pumped.

Do not raise or lower the trash pump by its hoses or couplers to avoid damage to the hoses or couplers.

IMPORTANT

Never point the hose at bystanders.

Do not connect pressure to the return port. Motor shaft seal limit Is 250 psi/17 bar.

2. Connect the hoses from the hydraulic power source to the couplers on the trash pump or trash pump hoses. It is a good practice to connect return hose first and disconnect it last to minimize or avoid trapped pressure within the trash pump motor.

NOTE:

If uncoupled hoses are left in the sun, pressure increase inside the hoses might make them difficult to connect. Whenever possible, connect the free ends of the hoses together.

3. Observe the arrow on the couplers to ensure that the flow is in the proper direc tion. The female coupler on the trash pump is the inlet (pressure) coupler.

PUMP OPERATION

1. Observe all safety precautions.

2. Attach a 3-inch/76 mm diameter hose to the pump outlet. For best performance, keep the discharge hose as short as possible and lay it out to avoid sharp bends or kinks.

4. Turn on the hydraulic power source. Watch for solids in the liquid being pumped. If solids are excessive, the discharge flow might decrease. If this happens, stop the pump and check for the cause of the problem.

Under some conditions, the liquid being pumped might be slowed enough so it can no longer push particles in the liquid. If this happens, particles can accumulate in the pumping chamber, causing further restriction. The impeller then acts as a “grinding wheel” which causes acceler ated trash pump wear.

Reduced liquid flow can be caused by the following:

• The trash pump sinks into solids at the bottom of the hole.

• The end of the outlet hose is too high, causing an excessive lift height for the column of liquid being pushed by the trash pump. This slows the flow of liquid to a level where it can no longer carry solids.

• The flow and pressure of hydraulic fluid to the trash pump is too low, which re duces impeller speed. A 20 percent de crease in hydraulic fluid flow can reduce pump performance by 50 percent. When operating at reduced hydraulic flow and pressure, the end of the outlet hose should not be more than 30 ft/9 m above the liquid.

NOTE:

It will not damage the pump to operate it “dry.”

10 ► TP03 User Manual

OPERATION

5. When pumping is complete, set the hy draulic control valve to the “OFF” posi tion. Lift the trash pump from the work area using the rope or cable to avoid damage to the hoses or couplers.

IMPORTANT

Observe the following for trash pump protection and care.

COLD WEATHER OPERATION

If the trash pump is to be used during cold weather, preheat the hydraulic fluid at low power source speed.

When using the nor mally recommended fluids, fluid should be at or above 50 °F/10 °C (400 ssu/82 centistokes) before use.

Damage to the hydraulic system or pump motor seals can result from use with fluid that is too viscous or thick.

6. The trash pump must maintain a mini mum impeller speed in order to move solid particles through the pump. While pumping liquids containing large solids, monitor the flow from the outlet of the fire hose.

If it begins to slow, turn off the hydraulic power source and lift the trash pump from the work area.

Disconnect the hydraulic hoses and clean at the water hose and the pumping chamber.

IMPORTANT

Pumping liquids with a solids-to liquid ratio greater than 30 per cent solids to 70 percent liquid will cause accelerated impeller wear.

7. To maintain optimum performance, it is good practice to periodically inspect the impeller for wear or damage. This is especially important following the pump ing of liquids containing sharp, abrasive solids.

TP03 User Manual ◄ 11

TOOL PROTECTION & CARE

NOTICE

In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care.

• Make sure all couplers are wiped clean before connection.

• The hydraulic circuit control valve must be in the

“OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system.

• Always store the tool in a clean dry space, safe from damage or pilferage.

• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port. The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not reverse circuit flow. This can cause damage to internal seals.

• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley

Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.

• Do not exceed the rated flow or pressure (refer to

Specifications in this manual for correct flow rate and pressure). If specifications are exceeded, rapid failure of the internal seals may result.

• Always keep critical tool markings, such as warning stickers and tags legible.

• Tool repair should be performed by experienced personnel only.

• Make certain that the recommended relief valves are installed in the pressure side of the system.

• Do not use the tool for applications for which it was not intended.

12 ► TP03 User Manual

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.

When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure as listed in the table. Use a flowmeter know to be accurate. Check the flow with the hydraulic fluid temperature at least 80 °F/27 °C.

PROBLEM

Pump will not start.

Poor pump performance.

Hydraulic fluid in discharge flow.

No hydraulic fluid flow or pressure.

CAUSE

Defective couplers.

SOLUTION

Turn on power unit and check that 7–9 gpm/26–

34 lpm at 1500–2000 psi/105–140 bar is available at the trash pump.

Check the couplers by connecting them together with the hydraulic power supply operating and with the control valve in the “ON” position. The power supply should operate without “loading” from the couplers.

Impeller jammed with debris.

Clean the pumping chamber.

Impeller rubbing against wear plates.

Check and adjust the impeller clearance.

Defective power module.

Hydraulic flow reversed.

Repair or replace the power module.

Check that the hoses are correctly connected to the pump motor ports. The female coupler should be connected to the “IN” port. The return fluid must never flow through a reversing valve.

Improper hydraulic fluid flow.

Check that 7–9 gpm/26–34 lpm at 1500–2000 psi/105–140 bar is available at the trash pump.

A 20% decrease in flow can result in a 50% decrease in pump performance. 8 gpm/30 lpm is the best circuit flow.

Trash pump submersed in sediment.

Lift the pump from the bottom of the hole or chamber. Use a flat support under the pump if necessary.

Trash pump inlet restricted.

Discharge hose kinked or restricted.

Remove restriction and thoroughly clean.

Straighten the hoes. If the hose must bend at the top of the hole, use a piece of split rigid conduit with large diameter of the expanded hose. This keeps the hose from kinking. Use a 90° 3-inch pipe elbow on the trash pump outlet if necessary.

Discharge hose too small.

Water lift too high.

Use a 3-inch diameter hose.

Lower the outlet end of the discharge hose.

Impeller worn or damaged.

Check impeller for damage and excessive wear.

Replace if necessary.

Wear plates worn or damaged. Check wear plates for damage and excessive wear. Replace if necessary.

Motor shaft seal failure.

Replace the motor shaft seal.

Ensure power unit is delivering 7–9 gpm/26–34 lpm

TP03 User Manual ◄ 13

SPECIFICATIONS

Capacity......................................................................................................................................... 450 gpm/1688 lpm

Weight ......................................................................................................................................................31 lbs/14 kg

Height (over handle) ............................................................................................................................. 16.5 in./42 cm

Length................................................................................................................................................... 14 in./35.5 cm

Width ....................................................................................................................................................... 16 in./41 cm

Pressure ......................................................................................................................... 1500–2000 psi/105–140 bar

Flow Range ................................................................................................................................. 7–9 gpm/26–34 lpm

Maximum Flow ...................................................................................................................................... 9 gpm/34 lpm

Porting .....................................................................................................................................................1/2 in. NPTF

Connect Size and Type .................................................................................................................... 1/2 in. Male Pipe

Discharge Diameter ................................................................................................................ 3 in./76.2 mm Camlock

Inlet Diameter ........................................................................................................................................ 3 in./76.2 mm

System Type ...................................................................................................................................OC, HTMA Type II

HTMA Class II ........................................................................................................................... 7–-9 gom @ 2000 psi

EHTMA Category............................................................................................................................ 30 lpm @ 138 bar

Sound Pressure ...................................................................................................................................<85 dBA @ 1m

Vibration Level ....................................................................................................................................................... N/A

ACCESSORIES

Description Part No.

Adapter, 3 in. NPT/3 in. Camlock Male..............................................................................................................52720

Lay-Flat Discharge Hose, 3 in. × 25 ft with Camlock Fittings ............................................................................56761

14 ► TP03 User Manual

24

12

18

2

26

16

10

23

13

TP03 PARTS ILLUSTRATION

21

8

5

27

1

14

4

25

19

6

15

22

7

20

11

3

17

28

9

TP03 User Manual ◄ 15

TP03 PARTS LIST

ITEM

NO.

PART

NO.

QTY DESCRIPTION

1 00635 1 Key

2 01324 1 LOCKWASHER 1/4" I.D.

3 03786 1 GPM STICKER

4 03975 1 COUPLER,3/8 FEM 1/2NPT

5 03976 1 COUPLER,3/8MALE 1/2NPT

6 04353 2 NYLOCK NUT 3/8-16UNC

7 05152 1 STANLEY STICKER

8 06264 1 ADAPTER -12 SAE X 1/2 NPT

9 07200 1 IMPELLER ASSY

10 07201 1 TP03 GASKET

11 73356 1 MOTOR ADAPTOR PLATE

12 07206 1 BASE PLATE

13 09661 1 HHCS 1/4-28UNF X .750 SST

14 11207 1 CIRCUIT TYPE "D" STICKER

15 19534 6 HEX FLANGE BOLT 3/8-16 X 1

16 73067 1 URETHANE BOWL YELLOW

51301 1 URETHANE BOWL TP0300303 ARMY MODEL

ONLY

17 21978 2 CAPSCREW 3/8-16 X 1.75

18 22294 1 WASHER 1"OD X 1/4 ID SST

19 24381 1 HYDRAULIC MOTOR

20 28322 1 STICKER "CE" 25MM

21 28786 1 COUPLER STICKER

22 28788 1 STICKER - MANUAL

23 38701 3 CAPSCREW 1/2-13 X 2.5

24 38702 3 HEX JAM NUT 1/2-13UNC

25 39426 1 ADAPTER -14 SAE X 1/2 NPT

26 52720 1 CAMLOCK COUPLING 3"

27 73058 1 LIFTING EYE NUT 3/8-16

28 73061 1 CAPSCREW 3/8-16 X 1

66401 1

26230 1

73434 1

03974 1

SEAL KIT (JIHOSTRO BRAND MOTOR ONLY)

FOR P/N-24381 MOTOR

SEAL KIT (CASAPPA BRAND MOTOR ONLY)

OUTPUT SHAFT FOR P/N-24381 MOTOR ONLY

COUPLER SET (MALE & FEMALE)

16 ► TP03 User Manual

Stanley Hydraulic Tools

3810 SE Naef Road

Milwaukie, Oregon 97267-5698 USA

(503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulic.com