IMB MB8002A Instruction Manual

送衬机
Linning Feeding Machine
（MB8002A）
使用说明书
Instruction Manual
常州智谷机电科技有限公司
CHANGZHOU WISDOM & VALLEY ELECTRICAL TECHNOLOGY CO.,LTD
在使用本设备之前请先阅读本使用说明书.
Please read the operation manual of the touch
screen interface before using the device
请将本使用说明书放在便于查阅的地方保管
版本信息/ Version
Please keep this operation manual of touch screen
interface in convenient place
for reference
2022.04.03
感谢购买 IMB 工业用缝纫机。
在使用此机器之前，请仔细阅读以下的说明，这样可以更好地帮到您了解此机器的相关
操作。
这些说明是根据现行的条例明确阐述了正确的工作方法。
Thank you for purchasing this industrial sewing machine from IMB
Before using this automatic unit, please read the following instructions, which will help you to
understand how the machine operates.
These instructions illustrate the correct working methods to comply with current regulations.
在没有得到IMB授权许可的前提下，此说明书的任何部分是不可以被复制或者转录的。
说明书的内容可能被修改，而不需预先通知。
No part of this manual may be copied or transcribed without requesting prior authorization from
IMB
The contents of this manual may be subject to change without advance notification.
我们将欣然接受各位提出的改进此说明书的任何建议和指示
We are happy to receive suggestions and/or indications on ways we could improve this manual.
本机介绍说明分为二部分，具体请参照《MB8002A 送衬机-使用说明书》、
《MB8002A 送衬
机-零件手册》。
The introduction of this machine is divided into two parts. For details, please refer to 《mb8002a
operation manual》 and 《mb8002a Parts Manual》
CONTENT
1、ESSENTIAL INFORMATION........................................................................................................................... 1
2、SPECIFICATIONS.......................................................................................................................................... 2
3、SAFETY PRECAUTIONS..................................................................................................................................3
4、BUTTON FUNCTION DESCRIPTION............................................................................................................... 5
4.1.BUTTON FUNCTION DESCRIPTION..................................................................................................... 5
5、OPERATING INSTRUCTIONS......................................................................................................................... 6
5.1.PREPARATION BEFORE OPERATION................................................................................................... 6
5.2.OPERATION PROCESS DESCRIPTION................................................................................................. 6
6、CHANGEOVER OPERATION............................................................................................................................. 7
6.1.STEPS OF ADJUSTING THE FEED RATE OF MOVING KNIFE........................................................... 7
6.2 Replacement steps of moving knife and solid knife......................................................... 7
6.3 Mould replacement......................................................................................................................... 9
7、ELECTRICAL WIRING..................................................................................................................................11
7.1.MAIN BOARD......................................................................................................................................11
8、OPTIONAL DEVICE......................................................................................................................................12
8.1.TABLE+STAND....................................................................................................................................12
8.2.SUPPORTING PLATE......................................................................................................................... 12
8.3 KNIFE DIFFERENCE PARTS............................................................................................................. 12
9、COMMON PROBLEMS AND SOLUTIONS......................................................................................................... 13
10、DAILY MAINTENANCE REQUIREMENTS..................................................................................................... 14
11、KNOWLEDEG PRODUCT PROTECTION STATEMENT..................................................................................... 15
1、ESSENTIAL INFORMATION
1
4
2
3
1：Machine head；
2：Loader；
3：Knife；
4：Control box；
1
2、SPECIFICATIONS
MB8002A Lining feeding device
1
Machine head
Button sewing/Bar tack machine
2
Working Voltage/V
220
Shape
Size
Diameterφ10-15
Thicknessδ0.2-1
3
X:5-10
Y:10-20:
δ:0.2-1
Other shapes can be customized
Padδ<=1
2
3、SAFETY PRECAUTIONS
Precautions for safe use of automata
1. In order to prevent accidents caused by electric shock, please do not open
the cover of the motor electrical box or touch the parts in the electrical box
when the power is turned on.
1. In order to prevent personal injury, please do not operate the machine with
the belt guard, finger protector and other safety devices removed
2. In order to prevent personal accidents involving the machine, please keep
fingers, hair and clothes away from the belt pulley, V-belt and motor during
the operation of the sewing machine, and do not put objects on it.
3. In order to prevent personal injury, please do not put your finger near the
needle when turning on the power or when the sewing machine is running.
4. In order to prevent personal injury, please do not put your fingers in the
thread take-up rod cover when the sewing machine is running.
5. When the sewing machine is running, it turns at a high speed. In order to
prevent injury to your hands, please never let your hands near the cloth cutter
during operation. In addition, please turn off the power supply when changing
the cable.
6. In order to prevent personal injury, please take care not to pinch your
fingers when the sewing machine moves up and down or returns to its original
position.
7. When the sewing machine is running, please do not cut off the power or air
supply.
8. In order to prevent accidents caused by sudden start-up, when the preparatory
work is finished and the sewing can be carried out, please remove the cloth
guide.
9. In order to prevent accidents caused by electric shock, please do not operate
the sewing machine when the power ground wire is removed.
10. In order to prevent accidents caused by electric shock and damage of
electrical parts, please turn off the power switch before plugging in and out
the power plug.
11. In order to prevent accidents caused by damage of electrical parts, please
stop the operation and unplug the power plug for safety during thunder.
12. In order to prevent accidents caused by damage to electrical parts,
condensation will occur when moving from cold places to warm places, etc., so
please turn on the power after the water drops are completely dry.
13. Because this product is a precision machine, please pay full attention to
the operation, do not splash water and oil on the machine, and do not let the
machine drop to impact the machine.
14. This machine is a class A industrial machine. If this machine is used in
3
the home environment, the phenomenon of radio interference may occur. At this
time, please take appropriate measures to solve the problem of radio
interference.
15. After the power switch is turned off when the stacker acts, the stacker
bar acts, so please take care not to pinch fingers, etc.
16. After the power switch is turned off in the presser foot action, the presser
foot action, so please pay attention not to pinch fingers, etc.
17. During the folding operation, please be careful not to let the air cylinder
clamp the finger when putting the finger in the folding machine.
*WARNING：
√Improper operation of the machine may cause personal injury. Please read this
instruction carefully and operate it correctly before operation.
√Please ventilate the machine before power on.
√It is strictly prohibited to open the electric cabinet or the internal parts
of the touch screen when it is powered on.
√This machine needs to be used after being trained or under the guidance of
a special person to ensure the personal safety of the user.
4
4、BUTTON FUNCTION DESCRIPTION
4.1.BUTTON FUNCTION DESCRIPTION
（1）：Manual button--Press the button manually, the device cuts a piece of lining.
（2）：Pedal - - After pressing the foot pedal to finish sewing, the device automatically
cuts a piece of lining and sends it under the needle to wait for the next sewing.
5
5、OPERATING INSTRUCTIONS
5.1.PREPARATION BEFORE OPERATION
√ The machine head shall be in the stop state when the operator checks it
√ Check whether the sewing thread has been put on correctly
√ Check whether the needle has been installed
√ Clean the sundries on the machine table to ensure that there are no sundries hindering
the operation of the machine
√ Check whether the eye guard has been installed correctly
5.2.OPERATION PROCESS DESCRIPTION
1 BOOT DEVICE
Press the green button to turn on the device.
2 SEWING
Place the fabric manually in the work area, press the foot pedal, and the machine will
sew automatically
3 SHUTDOWN
After the operation is completed, press the red button to turn off the device。
6
6、CHANGEOVER OPERATION
6.1.STEPS OF ADJUSTING THE FEED RATE OF MOVING KNIFE
2. Loosen the fixing block screws
1. Remove the right cover fixing
screw and remove the right cover
Right cover
Fixing block screw
3. Move the knife up manually, about
1.5mm away from the fixed knife
4. Assemble the cover disassembled
(through the lining clearance), and
in step 1 and adjust the knife.
tighten the fixing block screws.
6.2 Replacement steps of moving knife and solid knife
1. Remove the knife cover fixing screw
and remove the knife cover assembly
1
○
7
2. Remove the solid knife and front cover
3. Remove the upper cover fixing
fixing screws, and remove the fixed knife,
screws.
front cover, and right cover.
Upper
Solid
cover
knife
Front
cover
Right cover
4. Lift the upper cover assembly, remove the moving knife fastening screw, knock out
the pin on the moving knife, pull out the moving knife manually, and replace the new
moving knife. knife.
fastening
screw
销
5. Manually rotate the eccentric wheel to move the moving
knife up, and the knife edge is higher than the upper cover.
Eccentric wheel
6. Align the new solid knife edge with
the moving knife edge, press it on the
upper
cover
plate,
reassemble
according to the above disassembly
steps, The moving and fixed knife
replacement is completed.
8
6.3 Mould replacement
1. Remove the knife cover assembly, fixed knife and front cover plate according to steps 1 and
2 of 6.2.
2 Remove the screws and replace the washers.
screw
washer
3. Remove the upper cover plate, the right cover plate and the moving knife according to
step 2.3.4 of 6.2.
4. The copper sleeve is fixed by gluing. It is recommended to preheat it with a baking gun
and knock out the copper sleeve.
5. Fix the fixed knife on the upper cover plate, the screw cannot be tightened, and the
fixed knife can be moved.
6. Brush glue on the new copper sleeve to cover the copper sleeve on the moving knife, then
insert the moving knife into the fixed knife edge, and insert the copper sleeve into the
upper cover plate to ensure that the moving knife and the fixed knife are vertical. Tighten
the fixed knife fixing screws until the glue solidifies.
7. Remove the fastening screw of the pin as shown in the figure, and adjust the hole position
of the pin
fastening
报错
screw
9
As the shape and size of the lining vary, the distance of feeding the lining also needs
to be adjusted：
02800210102800 long rod with round 12mm lining is assembled in hole 1（See parts manual
for details of parts assembly）；
02800210102800 long rod with round 15mm lining is assembled in hole 2;
02800210102800 long rod with square 10 * 20MM lining is assembled in hole 3
3
1
2
8 Install the moving knife according to step 4 of 6.2.
9 Loosen the two set screws of the eccentric (left in the figure below), turn the eccentric
Fastening
screw
manually to the position as shown in the figure (right in the figure below), and tighten
the screws.
10 Adjust the feed rate of moving knife according to 6.1.
11 Reassemble according to the above disassembly steps and complete the mould change.
10
7、ELECTRICAL WIRING
7.1.MAIN BOARD
8002A
PORT
RESET STATUS
Presser switch
2P
IN1
关
Motor switch
2P
IN2
关
Button
2P
IN3
关
11
8、OPTIONAL DEVICE
8.1.TABLE+STAND
1、SIMPLE STAND+WOODEN TABLE
2、WELDING STAND+REFORCEMENT TABLE
8.2.SUPPORTING PLATE
The support plate is divided into two types, BROTHER and JUKI. See details of different
parts and assembly methods《MB8002A Lining feeding machine-parts manual》
8.3 KNIFE DIFFERENCE PARTS
see《MB8002A Lining feeding machine-parts manual》
12
9、COMMON PROBLEMS AND SOLUTIONS
Fault phenomenon
The cut
interlining has
silk adhesion
besides the notch
Cause analysis
Solutions
1. The moving knife
Cause 1 adjust the feed rate of the moving
is not installed
knife according to the operation steps in
properly；
6.1.
2. Normal working
Cause 2 replace the moving knife and solid
wear。
knife according to step 6.2.
Adjust the guide mechanism: 050200913002
embossing hand wheel controls the left
Stitched lining
not centered
1. Device position
and right directions, two 050200904003
movement；
plum handle screws control the front and
2. Bartack length
rear directions, and the specific
adjustment。
adjustment direction is adjusted
according to the actual direction of the
lining deviation.
13
10、DAILY MAINTENANCE REQUIREMENTS
11.1. see the following table for the list and requirements of equipment maintenance
11.2. Please refer to brother-bas-311hn for other maintenance requirements
Frequency
NO.
ITEM
Daily
1
2
Clean up the
dust
Cleaning
up
oil pollution
Weekly
Monthly
Half
Requirement
year
Remove dust from equipment surface and
√
parts
Clean the greasy dirt on the table ,
√
needle plate and bobbin
3
Oil
√
Oil volume not lower than warning line
4
Bobbin
√
Check if the bobbin is scratched
5
Sensor
√
6
Slider
√
7
Electric
control box
√
14
Check if the sensitivity is accurate and
if the position changes
Check
slide
lubrication
and
add
lubricant if necessary
Cooling fan runs normally, clean up the
dust in time
11、KNOWLEDEG PRODUCT PROTECTION STATEMENT
MB1002F denim pocket setter was designed by Changzhou wisdom & valley Electric
Technology Co., Ltd.。The intellectual property rights of this achievement belong to
Changzhou wisdom & valley Electric Technology Co., Ltd. and are protected by national
intellectual property laws and regulations. Without the written permission of the right
holder, the patented technology of the achievement shall not be implemented, and the
information related to the achievement shall not be copied, sold or disseminated through
the network. For any illegal infringement, Changzhou wisdom & valley Electric Technology
Co., Ltd. will pursue its legal responsibility according to law.
15