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AUTOMATIC DOOR

M200

(KAPV SP / KAPVE SP)

Instructions

Manual

Automatic Door M200

English

PLEASE READ CAREFULLY BEFORE

ANY ASSEMBLY OR INSTALLATION

VER.: 1.2

REV.: 02/2014

Content

Warning to installer and user

1. Characteristics & Technical Data

2. Power Beam Sectional View

3. Glass production

4. Power Beam Device Component List

5. Power Beam Parts Positions

6. Power Beam Installation

7. Door Leaf Hanging

8. Door Leaf Adjusting

9. Belt Tensioner Installation

10. Door Halter Installation

11. Connection Scheme

12. Emergency battery wiring scheme (optional)

13. The installation of safety sensor (optional)

14. Connections of all devices with the PCB ML

15. Switch of Power Supply, Control Device & Motor Connection

16. Bi-Doors Inter-locking Connection Diagram

17. Program selector diagram

18. Graphic: Programming control unit

19. Control System Functions Setting

20. Connections Photocells module

21. Connecting Microwave sensors

22. The abnormal status & the resolving methods

Automatic Door M200

English pg. 14 pg. 15 pg. 15 pg. 16 pg. 16 pg. 17 pg. 18 pg. 19 pg. 03 pg. 04 pg. 06 pg. 07 pg. 08 pg. 10 pg. 11 pg. 13 pg. 19 pg. 20 pg. 21 pg. 22 pg. 23 pg. 24 pg. 26

Page 02

Automatic Door M200

English

Warning to installer and user

1) WARNING: It´s very important to your safety that this instructions are followed.The bad installation or wrong appliance can damage people or materials.

2) This product was designed and produced strictly for the use indicated in this manual. Any other use then expressly mentioned may damage the product and / or be a hazard to people, and void the warranty.

3) ELECTROCELOS is not responsible for the incorrect use of the product or by using other than that for which it was designed.

4) Do not install the product in an area where there is danger of explosion: gases or flammable fumes are a serious security threat.

5) ELECTROCELOS is not responsible if the safety standards weren´t taken into account in the manufacture of the element to be automated, or any deformation that may occur at the same.

6) Before the installation, turn off the power.

7) The devices (ex: photocells) should be used for prevent injury in people or materials.

8) ELECTROCELOS is not responsible for safety and proper operation of the product when isn´t used components sold by itself.

9) Do not make any changes to motor components and accessories.

10) The installer should inform the customer of how to operate the product in an emergency case and provide the manual of it.

11) Do not let children closer to the door when in motion.

12) Keep controls out of reach of children, to prevent any accident.

13) You shouldn´t in any circumstances, attempt to repair or modify the equipment. Must call a qualified technician for that job.

14) The equipment should be installed protected from elements such as: water, rain, humidity or excessive dust.

15) Equipment must be connected to earth ground.

16) Equipment for indoor use only.

Page 03

Automatic Door M200

English

1. Characteristics & Technical Data

- Intelligent Automatic Door - Auto programmable and with adjustable parameters.

- Low noise level - Replaceable rubber guide base.

- Firm movement , ABS Braking - Virtually no noise.

- Auto reverse when hitting an obstacle.

- Unic electronic motor lock - Locking force of approximately 800N.

- Lower Power Consumption - Approximately 10W in Standby.

- 36V brushless motor - High efficiency, high strength and long life.

- Bi-Door Interlocking - One of the doors remains closed (interlock between doors).

- Program selector with 5 available functions: Fully closed, Fully open, Partial opening, Automatic,

Entry/exit only.

- Emergency Battery optional - Allows emergency opening in case of 230V power failure.

- Auxiliary functions - Compatible with most access control systems.

- Satin finish.

- Adapted for varied climates.

- Simple installation.

Objectives focused by the designer:

- Reverses automatically when hiting obstacle in the path - Security in first place.

- Move Steadily - Low noise level

Page 04

Automatic Door M200

English

1. Characteristics & Technical Data

Specification

Door Body Type

Door Weight

Door Width

Type of Use

Power Supply

Opening Speed

Closing Speed

Bounce Time

Pause Time

Airproof Force

Electronic Lock Force

Motor Rated power

Standby consumption

Functions

Working Temperature

1 Leaf

Max. 200Kg

DW = 700 ~ 2000mm

Surface Mouting Type

2 Leafs

Max. 100Kg/leaf

DW = 650 ~ 1500mm

Intensive Use

AC230V +/- 10%, 50 ~60Hz

300 ~ 500 mm/s (Adjustable)

250 ~ 500mm/s (Adjustable)

< 1s

1 ~ 20s (Adjustable)

> 70N

Approximately 800N

100W

Approximately 10W

Fully closed, Fully open, Partial open, Automatic, Entry/exit only

- 30º C ~ 50º C

Page 05

2. Power Beam Sectional View

Aluminum profile type: M0103 (Length: 4200mm or 5800mm)

108

Automatic Door M200

English

31

10

20

(28∼44 variable)

Until the center of the leaf

( Leaf movement )

Pag. 06

3. Glass production

Ø16

150

20

(We recommend the use of tempered glass)

Automatic Door M200

English

Page 07

Automatic Door M200

English

4. Power Beam Component List

- The following components attached in the packing boxes

Item Part Number Schematic Drawing

Quantity

Note

Glass Profile

M PERFIL V

2

Batteries

Power beam Model

Cover Profile

Motor

Belt Tensioner

Cradle parts

M BAT

M0103

M0103T

M0901

M0201

M0401 4

1

1

1

1

3 3 x 12V 1,2Ah

Standard 4200mm

Standard 5800mm

Standard 4200mm

Standard 5800mm

Normally 2pcs per door

Upper Connection Parts

Lower Connection Parts

Belt

Controller

Door Halter

Switch of power supply

Microwave Sensor

M0501

M0502

M0301

M0802

M0601

M1201

M1601

MOTORLINE

1

1

4

1

1

1

2

Page 08

Automatic Door M200

English

4. Power Beam Component List

- The following components attached in the packing boxes

Item Part Number Schematic Drawing

Quantity

Note

Photocells Module

CR10MS

FREQUENCY WORK

FREQUENCIA TRABALHO

1/2 f

f

GAIN/GANHO 100%

GAIN/GANHO 50%

N.C. CONTACT

N.O. CONTACT

LED

GAIN / GANHOS

10% - 50%

+

12 Volt

24 Volt

1

Photocells FOTO9S1A 1par

Door guide M2125 2

Program Selector M CELE 01

1

3

F U N C

2

4

1

O

Optional

Electric Lock

Electric lock controller module

M ELE 02

M FE 03 O Optional

Page 09

Automatic Door M200

English

5. Power Beam Parts Positions

All mounting parts position are basically as follows:

(Single Door Leaf Type)

Belt Tensioner Lower Connection Parts(Right)

Upper Connection Parts(Left)

Control Device Motor Device

Door Halter Cradle Parts Belt Door Halter Switch of Power Supply

(Double Door Leaf Type )

Belt Tensioner

Belt

Upper Connection Parts

Cradle Parts

Lower Connection Parts Control Device Motor Device

OWNIC AUT

Cradle Parts

Door Halter Door Halter

Switch of Power Supply

Page 10

Automatic Door M200

English

6. Profile Installation

(Surface Mounting)

The surface must vertically and horizontally leveled to ensure the proper functioning condition.

- Set the M0103 profile to wall using at least 8mm screws

(1) Make holes in the profile and in the wall in order to fix power beam.

Use a level to verify that the profile is perfectly level.

(2) Pay attention to the passage of electrical cables and signal in order to prevent them from being damaged by moving parts.

Profile

End cover

(Not Standard Configuration)

400

400

400

400

400

Cover

(Not Standard Configuration)

Page 11

6. Profile Installation

POSSIBLE APPLICATIONS:

Automatic Door M200

English

11

21

Page 12

Automatic Door M200

English

To adjust the leaves, follow the steps below:

(1) Loosen the screw A to lower the support in relation to cradle

(2) Hang the door leaf in the profile

(3) Ensure that the nylon wheel of the cradle will roll down right along the curve track.

Pressing Wheel

Door Top

(Single door leaf type)

Cradle parts Cradle parts

Cradle

Height adjustment screw (C)

Screw (D)

120

Cradle parts

(Bisection type)

Cradle parts Cradle parts

Cradle parts

Screw (D)

Screw (A)

Page 13

Automatic Door M200

English

Adjusting steps:

(1) Left and right side cradles should be installed in a straight line.

(2) After hanging the door leaf on the power beam, check if the door leaf slides to left or right side.

(3) With the door leaf hung on the sliding guide, it should be open and close by hand in order to verify if exists friction.

(4) The movable door leaf has to be hung vertically.

- When the space between the movable leaf and the fixed parts is not desired, you can adjust using screws D from the cradle (See previous page).

- When the movable door leaf are declining as the following diagram, you can adjust it relieving bolts A and B and turning the screw C.

(5) No friction is allowed on the movable door.

Attention: No oil can be used on the sliding guide.

Screw (D)

Cracks

Height adjustment screw (C)

Screw(B)

(Up ) (Down)

Cracks

Screw (A)

Screw (D)

Leveling and adjusting leafs:

(1) Loosen the screws A and B from bracket.

(2) Turn the screw C to adjust height

(3) Tighten the screws A and B after adjustment.

Page 14

(1) Check the tightness of the 4 screws (F) and (G)

(2) Adjust screw (D) to reduce or increase belt tension.

(3) Belt may get prolonged after a long time of use. In this case, belt tension has to be renewed by repeating the above steps (1 and 2).

Screw

(D)

Screw

(E)

Screw

(F)

Belt

Ajusting Panel Limiter

(F)

Terminal

A

Screw (G)

(F)

Screw

(H)

Automatic Door M200

English

Switch of Power Supply

10. Door Halter Installation

(1) Define the closing position of the door by installing the stopper.

(2) The position of the stoppers is as follows.

(

Single door leaf type

)

Door Halter

(

Bisection type

)

Door Halter

Door Halter Door Halter

Page 15

Automatic Door M200

English

11. Connection Scheme

!WARNING! : All the connections should be operated under cutting off the 230V power supply.

Control Device

M0802

0V

(Battery , Accessories)

+36V (Battery)

+15V (Accessoies power supply 600mA)

Function of Bi-door Inter-Locking

Partial-opening terminal

Do not use (For Future use only)

Input for photocells (NC)

Full opening terminal

Common

Anti Panic Function

Do not use (For Future use only)

Note: Exit 6 and 7 are only for Anti Panic automatic glass doors. If not using this function, place a shunt between the 2 exits.

Battery

0V

36VDC

9

10

Controller

The batteries are only for the following cases:

1 - Open the door automatically in case of 230V power failure.

2 - Electronic lock when closed, for a limited time in case of 230V fault.

For this select K2 ON or K2 OFF.

K2 ON - In the presence of batteries, door opens automatically in case of 230V power failure.

K2-OFF - In the presence of batteries, door remains closed in case of 230V power failure.

Page 16

Automatic Door M200

English

13. The Installation of Safety Sensor (optional)

(1) Make holes in the pillar, making sure that holes will keep photocells lens in the same horizontal level.

Attention: The mounting distance should be within 7meters.

Installation height is 600mm, when using single circuit.

Installation height is 300mm & 900mm, when using double circuit.

Horizontal Line

Within 7m

Pillar

Fasten

Connection Wire

Guide

Pillar

Page 17

Automatic Door M200

English

14.

Connections of all devices with the PCB ML (OPTION 1)

Page 18

Automatic Door M200

English

14.

Connections of all devices with the PCB ML (OPTION 2)

Page 19

Automatic Door M200

English

Controller Motor Device Switch of Power Supply

16. Bi-Door Inter-Locking Connection Diagram

Double doors - After the closing of one door, another opens (Inter-Locking)

With this connection the 2 doors are never open at the same time.

Controller (M0802)

12-13

13-12

14-14

Page 20

Automatic Door M200

English

11. Belt Parts Installation

Fully Lock

Button

Partial Open

Button

1

3

F U N C

2

4

LED

Fully Open

Button

Automatic

Button

Unidirectional

Button

P R O G R A M S W IT C H F O R A UT O -DO O R

MO DE L :M -2 03F W IN F O R T E C H N O L O G Y

+V DD

G ND

AC C E S S

O U T-S W

IN-S W

P U S H

C O M

N O

P C O M

P N O

2 3

5 6

DC 12 30V

Initialization Reset Button

Screw fixed hole

5

Terminals

Screw fixed hole

(Frontal Panel)

(Back Panel)

• Five-range program selector

• DC15 power input

• Easy instalation and use

• Function switch against password

• With memory function in case of power failure

• Instruction with indicator light to confirm operation validity.

“FULLY LOCK”

“ FULLY OPEN”

6

“HALF OPEN” - Outdoor and indoor sensors are enabled - Door only half open

UNIDIRECTIONAL

” - It allows to disable one of the microwave sensors according to direction

“AUTOMATIC” - Indoor and outdoor sensors are enabled.

Changing operation mode:

- Press the "FUNC" key for 5 seconds - Led indicator turns green - Enter password (original password is 1234).

Reconfirm by pressing the "FUNC" button again - Select the function you need from the five available FULL LOCK /

FULL OPEN / HALF OPEN / EXIT ONLY / AUTOMATIC.

Setting Management password:

- Press the "FUNC" key for 10 seconds - Selector will emit sound between 5 and 10s - Enter correct password.

Reconfirm by pressing the "FUNC" button again - Enter new password and press "FUNC", reconfirm the new password and pressing "FUNC" key (New password setting completed successfully).

Note - If you have forgotten your password, open the rear panel and press the RESET button for 40 seconds.

The initialization of the system is confirmed by sounding a beep. Password back to 1234.

Page 21

Automatic Door M200

English

(Bisection type)

After assembly completed, open and close the door several times by hand before connecting to main power supply 230V in order to assure that there is no obstacle during opening and closing.

After checking the proper motion of the leaves, can now move to the programming, which is made automatically.

Wait about 3 seconds

Door will open and close at low speed

Wait until door stops at close position

In case of controller receives an order from sensor or obstacle before finishing maneuver recognition, it will repeat the whole process again

Page 22

Automatic Door M200

English

Adjust steps and warnings:

1. Open and close the door for several times with hands before turning on the electricity to make sure there is no unconviniently during the process of opening and closing.

2. If there is safe power, you can enable/disable according to K2 switch position.

3. You must adjust the rebound force (F) according to door leaf’s weight and running speed.

4. When adjusting speed, you must also adjust rebound force in order to avoid the door taking for meets barriers bounde to present repeatedly movement.

5. At the beggining, the opening time should be selected to the mínute. This parameter will be easier adjusted after the other parameters have already been selected.

A B C D E F

K

1

K

2

K

3

K

4

Controller M0802

MOTORLINE

A - Indicator light

B - Hand handling button (Start)

C - Door opening speed adjustment

D - Door closing speed adjustment

E - Pause time adjustment

F - Rebound force adjustment

K1, K2, K3, K4 in OFF condition (default)

K1. K1 button in ON, by receiving signal from the radar, the door will open and only will close after receiving a second pulse.

K1 OFF - Automatic Mode: The door opens to the 1st radar signal and closes automatically after expiry preselected pause time.

K2. If emergency battery present, the switch K2 in ON will keep the door open in case of power failure

230V. K2 OFF, in the event of 230V power failure, the the door remains closed.

K3. ON / OFF - Selects the direction of the door opening.

K4. Choosing closing force.

Page 23

Automatic Door M200

English

ELHO / VERM

LHA /MA

NCO

LHA /MA

/ BRA

Page 24

Automatic Door M200

English

21. Connecting Microwave sensors

1 General information

LED

- flashes after power-on

- lights up during detection

Sensitivity potentiometer

JST-connector

Red

12-24V Power Supply

Yellow

Relay (COM)

Relay (NO)

2 Adjustments

1

The sensitivity settings determine the size of the sensing field

Planar antenna

for wide detection field

MIN

MIDDLE

MAX

1.5

3

4.5

3 1.5

0 vertical angle: 30°, mounting height: 2.2m

2

The lateral angle of the planar antenna determines the position of the sensing field

4.5

3 1.5

0 1.5

3 4.5

1.5

3

4.5

3

The vertical angle of the planar antenna determines the depth of the sensing field

3 1.5

0 1.5

3

15°

45°

30°

1.5

3

15°

30°

15° 30° 45°

4.5

45°

sensitivity: maximum

Page 25

Automatic Door M200

English

21. Connecting Microwave sensors

3

Installation tips

Avoid vibrations!

4 Troubleshooting

SYMPTOMS

The door will not open and no red LED lights up.

The door opens and closes constantly.

Avoid moving objects in

proximity of the sensor!

Avoid HF lamps or fluorescent lighting in proximity of the sensor!

PROBABLE CAUSES

The sensor power is off.

Avoid touching electronics!

CORRECTIVE ACTION

Check the wiring and the power supply.

The door will not close.

Red LED is OFF.

The sensor "sees" the door moving.

When closing, the door creates vibrations picked up by the sensor.

ON-OFF switch at door control is in wrong position or faulty.

Improper output configuration.

Revolve the with small strength.

Increase the tilt angle and/or reduce the sensitivity.

Make sure that the sensor is correctly fixed.

Reduce the sensitivity.

Make sure that the ON-OFF switch for the door is in the ON or

AUTOMATIC position. Check the output configuration setting on each sensor connected to the door operator.

5 Technical specifications

Technology

Transmitter frequency

Transmitter radiated power

Transmitter power density

Maximum mounting height

Tilt angles

Detection field (mounting height=2.2m)

Detection mode

Minimum speed

Supply voltage

Mains frequency

Power consumption

Output relay (free of potential change-over contact)

Max. contact voltage

Max. contact current

Max. switching power

Hold time

Temperature range

Degree of protection

Norm Conformity

Material

Color of housing

Dimensions

Weight

Length of cable

: microwave and microprocessor

: 24.125GHz

: <20dBm EIRP

: <5mW/cm²

: 3.5 m

: 0° to 90° vertical and -30° to + 30° lateral

: 6m (W) x 3m (D)

: motion

: 5 cm/s (measured in the sensor axis)

: 12V to 30V AC/DC +30% / -10%

: 50 to 60 Hz

: < 2W (VA)

: 42V AC- 60V DC

: 1A (resistive)

: 30W (DC) / 60VA (AC)

: 1.0 s

: IP54

: R&TTE 1999/5/EC; EMC 89/336/EEC

: ABS

: black smoked, aluminium finish

: 120mm (W) x 80mm (H) x 50mm (D)

: 0.265kg

: 2.5m

Page 26

Automatic Door M200

English

22. The Abnormal Status and the Resolving Methods

When the auto-door unconventionally runs, please cut off the power supply for a few seconds, and then turn on again.

Nº Abnormal Status

1

The door cannot move

Possible cause

1. Power failure

2. Door blocked

3. Damaged fuse

4. Cables desconnected

Resolving Methods

1. Check the 230V power supply.

2. Separate the door from belt and check if door can be moved by hand

3. Check fuse M1201

4. Make sure the cables are securely connected

3

2

Door open and close with very low speed

1. Leafs with friction

2. Cradels with damaged bearings

3. M0201Group tensioner with damaged bearings

4. Defective control unit

5. Motor with stuck reducer

Door cannot be closed

1. Sensor sending continued signal

2. Photocells always open

1. Move the door manually, without being attached to belt and verify proper operation.

2. Repeat the previous step

3 Remove belt and check by hand if the movement is correct.

4.Change the position of the potentiometers D and C see whether the unit changes the operation.

5. Without the belt and without power, make sure the motor turns manually

1.Unplug one radar ,one by one to see if the door close

2. Check if the cables connecting photocells module to control unit (1 and 2) close the circuit NO.Install

an shunt between point 1 and 2 and make sure the door close.In case it closes verify power suplly cables

4

Door reverse direction when closing

1. There are obstacles in the sensor detection area.

2. The door leaves are within the detection area.

3. Photocells misaligned

4. There is friction in some door components

1. Remove obstacles in the area of the detection sensor.

2. Adjust the sensor detection area and sensitivity

3. Align the photocells

4. Check, moving leaves by hand, where exists contact between components

5

Door leafs slam violently

- Lack of stoppers

- Faulty control board

- Check if the stoppers are tight and in place;

- Change the position of the potentiometers C and D in order to see whether the switch changes control unit operation.

- Reset control board by disconnecting batteries and

230V power supply for 5seconds.Power

on again, the door will start new programming.

Page 27

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