RIKON 10-342 18" Deluxe Bandsaw Instructions

18” Bandsaw

10-342

4001824

Operator’s Manual

Record the serial number and date of purchase in your manual for future reference.

Serial Number: _________________________ Date of purchase: _________________________

For technical support or parts questions, email [email protected] or call toll free at (877)884-5167

10-342M1

www.rikontools.com

TABLE OF CONTENTS

Specifications.....................................................................................................................2

Safety Instructions ........................................................................................................3 - 6

Getting To Know Your Machine .........................................................................................7

Contents of Package ....................................................................................................8 - 9

Installation .....................................................................................................9

Assembly ........................................................................................................10 - 12

Adjustments...............................................................................................................12 - 20

Operation ...................................................................................................21,22

Maintenance ......................................................................................................22,23

Wiring Diagram ................................................................................................................22

Notes ............................................................................................................................23

Troubleshooting ........................................................................................................24 - 27

Parts Diagrams & Parts Lists ..................................................................................28 - 37

Accessories ....................................................................................................38

Warranty ..........................................................................................................................39

SPECIFICATIONS

Motor ..................................................................................... 2 HP, TEFC

Motor Speed (no load)............................................................ 1,720 RPM

Volts ................................................................................................ 220 V

Amps, Hertz ..........................................................................7.5 A, 60 Hz

Blade Length ..................................................................153” (3,886 mm)

Blade Width ...................................................1/4” - 1-3/8” (6.35 - 35 mm)

Blade Speed ...................................................3,280 ft/min (1,000 m/min)

Table Size (W x D) .............................. 21-1/2” x 15-3/4” (546 x 400 mm)

Table Side Extension Size (W x D)........ 4-3/8” x 15-3/4” (110 x 400 mm)

Table Tilt ................................................................... Left -10 0 , Right 45 °

Maximum Cutting Width (throat) ...................................17-1/2” (445 mm)

Maximum Cutting Depth (height) ....................................... 13” (330 mm)

Table Height ..................................................................35-1/2” (902 mm)

Fence Height ........................................................................ 6” (152 mm)

Fence Length ............................................................... 18-3/4” (475 mm)

Miter Gauge T-Slots (2) ............................... 3/4” x 3/8” (19.05 x 9.5 mm)

Dust Ports (2) ....................................................... 4” Diameter (100 mm)

Base Size ............. 29-11/32” x 18-1/8” x 2-7/16” (745 x 460 x 62.5 mm)

Overall Height ............................................................ 72-7/8” (1850 mm)

Overall Size (WxDxH) ...... 38-1/2”x29-1/8”x72-7/8” (976x740x1850 mm)

Net Weight ..................................................................... 328 lbs (149 kg)

NOTE: The specifications, photographs, drawings and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon

Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.

2

SAFETY INSTRUCTIONS

IMPORTANT!

Safety is the single most important consideration in the operation of this equipment. The following instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

There are certain applications for which this tool was designed. We strongly recommend that this tool not be modified and/ or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.

SAFETY SYMBOLS

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used in conjunction with other symbols or pictographs.

Indicates an imminently hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.

GENERAL SAFETY

KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work capabilities, and its specific potential hazards.

4. AVOID A DANGEROUS WORKING ENVIRONMENT.

DO NOT use electrical tools in a damp environment or expose them to rain.

BEFORE USING YOUR MACHINE

To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine.

1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other

• masonry products.

• Arsenic and chromium from

chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

5. DO NOT use electrical tools in the presence of flammable liquids or gasses.

6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with floor surfaces that are slippery from debris, grease, and wax.

7.

8.

KEEP VISITORS AND CHILDREN AWAY.

DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.

DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.

9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.

2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications.

3. GROUND ALL TOOLS.

If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO

NOT remove the 3rd prong. See Grounding Instructions on the following pages.

3

10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.

11. ALWAYS UNPLUG THE TOOL FROM THE

ELECTRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.


12. KEEP PROTECTIVE GUARDS IN PLACE AND IN

WORKING ORDER.

13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.

14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine.

15.

USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.

16. NEVER LEAVE A RUNNING TOOL UNATTENDED.

Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.

25. ALWAYS WEAR A DUST MASK TO PREVENT

INHALING DANGEROUS DUST OR AIRBORNE

PARTICLES , including wood dust, crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death.

Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material.

Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

17. result if the tool tips over, or you accidentally contact the tool.

18.

DO NOT STAND ON A TOOL.

DO NOT

Serious injury could

store anything above or near the tool where anyone might try to stand on the tool to reach it.

19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep floor clear of debris, grease, and wax.

20. MAINTAIN TOOLS WITH CARE.

Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn.

21. EACH AND EVERY TIME, CHECK FOR DAMAGED

PARTS PRIOR TO USING THE TOOL.

Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.

22. DO NOT OPERATE TOOL WHILE TIRED, OR

UNDER THE INFLUENCE OF DRUGS, MEDICATION

OR ALCOHOL.

23. SECURE ALL WORK. Use clamps or jigs to secure the workpiece. This is safer than attempting to hold the workpiece with your hands.

24. STAY ALERT, WATCH WHAT YOU ARE DOING,

AND USE COMMON SENSE WHEN OPERATING A

POWER TOOL.

A moment of inattention while operating power tools may result in serious personal injury.

26. USE A PROPER EXTENSION CORD IN GOOD

CONDITION.

When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the correct size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge.

The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.

USE ONLY A 3-WIRE EXTENSION CORD THAT HAS

A 3-PRONG GROUNDING PLUG AND A 3-POLE

RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from:

• Power Tool Institute

1300 Summer Avenue

Cleveland, OH 44115-2851

www.powertoolinstitute.org

• National Safety Council

1121 Spring Lake Drive

Itasca, IL 60143-3201

www.nsc.org

• American National Standards Institute

25 West 43rd Street, 4th Floor

New York, NY 10036

www.ansi.org

• ANSI 01.1 Safety Requirements for

Woodworking Machines and the

U.S. Department of Labor regulations

www.osha.gov

4

28. SAVE THESE INSTRUCTIONS.

Refer to them frequently and use them to instruct others.


ELECTRICAL SAFETY EXTENSION CORDS

THIS TOOL REQUIRES THE

INSTALLATION OF A 220V PLUG (NOT INCLUDED),

AND MUST BE GROUNDED WHILE IN USE TO

PROTECT THE OPERATOR FROM ELECTRIC SHOCK.

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.

DO NOT MODIFY ANY PLUG. If it will not fit the electrical receptacle, have the proper electrical receptacle installed by a qualified electrician.

IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation

(with or without yellow stripes) is the equipment grounding conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.

CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.

REPLACE A DAMAGED OR WORN CORD

IMMEDIATELY.

This tool is intended for use on a circuit that has a 220 volt electrical receptacle. FIGURE 1 shows the type of the

220V, 4-wire electrical plug and electrical receptacle that has a grounding conductor that is required.

Samples of 220 volt plugs required for this machine.

USE OF AN EXTENSION CORD

WITH THIS MACHINE IS NOT RECOMMENDED. FOR

BEST POWER AND SAFETY, PLUG THE MACHINE

DIRECTLY INTO A DEDICATED GROUNDED ELECTRI-

CAL OUTLET THAT IS WITHIN THE SUPPLIED CORD

LENGTH OF THE MACHINE.

IF AN EXTENSION CORD NEEDS TO BE USED, IT

SHOULD ONLY BE FOR LIMITED OPERATION OF THE

MACHINE. THE EXTENSION CORD SHOULD BE AS

SHORT AS POSSIBLE IN LENGTH, AND HAVE A

MINIMUM GAUGE SIZE OF 14AWG.

USE ONLY A 4-WIRE EXTENSION CORD THAT HAS

THE PROPER TYPE OF A 4-PRONG GROUNDING

PLUG THAT MATCHES THE MACHINE'S 4-PRONG

PLUG AND ALSO THE 4-POLE RECEPTACLE THAT

ACCEPTS THE TOOL’S PLUG. *

Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, resulting in serious injury.

Use a proper extension cord. Only use cords listed by

Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool outdoors, use an outdoor extension cord marked “W-A” or

“W”. These cords are rated for outdoor use and reduce the risk of electric shock.

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool.

* Canadian electrical codes require extension cords to be certified SJT type or better.

** The use of an adapter in Canada is not acceptable.

Consult a qualified electrician if the distance of the machine to the electrical panel is greater than 30 feet.

Figure 1

5

THIS SYMBOL DESIGNATES THAT

THIS TOOL IS LISTED BY THE

INTERTEK TESTING SERVICES,

TO UNITED STATES AND

CANADIAN STANDARDS.


SPECIFIC SAFETY INSTRUCTIONS FOR BAND SAWS

This machine is intended for the cutting of natural, solid woods, composite materials, plastics and non-ferrus metals. The permissible workpiece dimensions must be observed (see Technical Specification). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer, can cause unforeseen damage and invalidate the warranty.

ATTENTION: Use of this band saw still presents risks that cannot be eliminated by the manufacturer.

Therefore, the user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to.

1. Do not operate this machine until you have read all of the following instructions.

2. If you are not familiar with the operation of the machine, obtain assistance from a qualified person.

3. Always wear approved, safety protective eye wear and hearing protection when operating this machine.

4. Always wear a dust mask and use adequate dust collection and proper ventilation.

5. Adjust the upper guides about 1/8” to 1/4” above the material being cut.

6. Check for proper blade size and type for the thickness and type of material being cut.

7. Make sure that the blade tension and blade tracking are properly adjusted.

8. Always keep hands and fingers away from the blade.

9. Make “relief” cuts before cutting curves to eliminate blade binding.

10. Always hold material firmly, resting flat on the table and feed it into the blade at a moderate speed.

11. Never attempt to saw stock that does not have a flat surface, unless a suitable support is used.

12. When cutting small work pieces, always use a push stick, holding jig or other device to keep your hands

safely away from the blade. Use ‘Zero Clearance Inserts’ to prevent small pieces from becoming

jammed in the table insert or lower blade guides.

13. Always allow the bandsaw blade to stop before removing scrap pieces from the table.

14. Do not remove jammed pieces from the saw until the machine and blade has stopped. Unplug the

bandsaw from the power source, and then remove the jammed work piece.

15. Always turn off the machine if the material is to be backed out of an uncompleted cut.

16. Use extra supports (roller stands, saw horses, tables etc.) for any work pieces large enough to tip

when not held down to the table top surface.

17. Always turn off and unplug the machine when changing blades or servicing the machine.

18. Release blade tension when the saw will not be used for a long period of time.

19. Remove material or debris from the work area. Keep work area neat and clean.

SAVE THESE INSTRUCTIONS.

Refer to them often.

California Proposition 65 Warning

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type of work.

To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

For more detailed information about California Proposition 65 log onto www.rikontools.com.

This owner’s manual is not a teaching aid. Use of this owner’s manual is intended to

show assembly, adjustments, and general use.

6

GETTING TO KNOW YOUR MACHINE

F

A

B

C

G

H

I

J

K

H

O

D

L

N

V

M

G

G

X

W

M

* *

E

* 10-342 BANDSAW SHOWN WITH OPTIONAL MOBILITY KIT BASE ATTACHED (13-345). OPTIONAL KIT’S TOW BAR ALSO NOT SHOWN.

A. Tension Indicator Window

B. Blade Tension Hand Wheel

C. On/Off Switch

D. Rip Fence, Rail & Re-saw Bar

E. Base

F. Blade Tracking Window

G. Door Lock Knob

H. Guide Post Rise/Fall Handle

I. Blade Guard

J. Upper Blade Guides

K. Work Table

L. Lower Blade Guides & Blade Guard

7

M. 4” Dust Port

N. Table Tilt Wheel & Locking Handle

O. Guide Post Lock Knob

P. Blade Tracking Knob

Q. Push Stick & Hanger Bolt

R. Blade Tension Quick Release Lever

S. Tool Holder

T. Hanger Bolts for Tow Bar (optional)

U. Electrical Outlet 110V

V. Motor Adjusting Rod & Nut

W. Motor & Wiring Box

X. Lower Wheel Adjustment Bolts

R

S

T

U

P

Q

CONTENTS OF PACKAGE

Model 10-342 18” Bandsaw is shipped complete in one box.

Unpacking, Checking Contents & Clean-up

1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to make sure that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface for easy identification and assembly. If any parts are missing or broken, please call RIKON

Customer Service (877- 884-5167) as soon as possible for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause injury to yourself or damage to the machine.

2. Report any shipping damage to your local distributor.

3. With the help of another person, carefully lift the Bandsaw from the packaging and place it on a level floor.

4. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.

5. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. Be careful, as the pre-installed bandsaw blade has sharp teeth and may cause injury if touched.

6. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is running properly.

A

B

TABLE OF LOOSE PARTS

A. Bandsaw Frame Assembly

B. Table with Extension and Blade Insert

C. Rip Fence Front Rail and Hardware

D. Leveling Pin and Lanyard

E. Table Leveling Bolt and Nut

F. Table Mounting Bolts and Washers

G. Manual and Warranty Card - not shown

D

F

E

C

8

Link to RIKON website,

10-342 Product Page and

ASSEMBLY VIDEO

CONTENTS OF PACKAGE

TABLE OF LOOSE PARTS continued

A

Rip Fence Assembly & Parts:

A. Rip Fence

B. Rip Fence Carrier Assembly

C. Push Stick and Mounting Bolt and Nut

D. Hanger Bolts for Tow Bar (accessory item)

E. Re-saw Bar Assembly B

C

E

D

Parts for Assembly on Frame:

F. Dust Port & Mounting Screws

G. Handwheels (2)

H. Handles for Handwheels (2)

I. Lower Blade Guard and Knob

F

G

Tools and Tool Holder:

J. Wrenches: 10, 13 mm

K. Hex Wrenches; 3, 4, 5, 6 mm

L. Tool Holder and Mounting Screws

H

I

Additional Tools required - not supplied

#2 Phillips Screwdriver

16mm or an Adjustable Wrench J

K

L

INSTALLATION

MOVING & INSTALLING THE BANDSAW

The bandsaw is heavy - over 300 lbs! It is best to assemble the machine near the area where it will eventually reside.

When moving or positioning an assembled bandsaw, DO NOT use the table or upper blade guard assemblies as this may damage the machine. Move the bandsaw by grasping the support column and lower frame which are all welded together for rigidity. The bandsaw can also be moved by laying it down on the back/left side of the column so that the table assembly is not compromised.

2. Position the machine on a solid, level foundation that is located in an area that has ample space in front, right side and in back of the bandsaw for cutting large or long material.

For best power and safety, the bandsaw should be plugged directly into a dedicated grounded electrical outlet that is within the supplied cord length of the machine. The use of an extension cord is not recommended.

3. Align the machine so that during use, the material being cut will not face aisles, doorways, or other work areas that bystanders may be in. Do not locate or use the machine in damp or wet conditions.

1. Carefully remove the machine from the shipping carton. See above instructions on handling the saw.

9

4. Once in place in your shop, level the machine with spacers, and secure it to the floor with lag screws

(not supplied) using the 4 holes in the saw’s base.

ASSEMBLY

THE MACHINE MUST NOT BE

PLUGGED IN AND THE POWER SWITCH MUST BE IN

THE OFF POSITION UNTIL ASSEMBLY IS COMPLETE.

NOTE: Parts referenced throughout the manual refer to the different sheets and key numbers of the

Parts Diagrams and Parts Lists on pages 28 to 37.

Example: (#1A) refers to Part #1 on Sheet A.

TABLE ASSEMBLY

1. Mount the table (Fig. 1) in place on the trunnion with the assistance of another person. The table is heavy! Do this from the rear of the machine, so that it is easier to fit the pre-installed blade through the slot in the table.

2. Attach the table to the trunnion with the four Hex

Socket Cap Screws, Spring Washers and Washers

(Parts #13B, 12B, 11B). Install two bolts to the right of the blade, hand tightened only. Fig. 2. Then tip the table to 45 degrees and install the two bolts to the left of the blade. Fig. 3. DO NOT fully tighten the bolts at this time. Return the table to the horizontal position.

NOTE: Before finally secured in position, the table can be slightly moved, left and right. Check to make sure that the table’s miter gauge slot is parallel to the side of the saw blade. This will provide a true cut when ripping stock. Set a thin metal ruler against the side of the saw blade. Make sure that it is not touching the saw’s teeth, which can angle the ruler. Measure the distance from one end of the ruler to the miter gauge slot. FIG. 4. Then measure the same distance from the other end of the ruler to the miter gauge slot.

Compare these two measurements and angle the table as necessary until the distances are the same.

3. Once the table is aligned parallel to blade, tighten all four of the installed bolts to secure the table in place.

4. Attach the Table Leveling

Pin’s Lanyard (Part #5B) to the front of the table with the supplied Phillips Screw and Washer. This metal pin keeps the two sides of the table level at the slot area.

10

FIGURE 1

FIGURE 2

FIGURE 3

FIGURE 4

ASSEMBLY

RIP FENCE ASSEMBLY

1. Mount the fence Guide Rail (#12E) onto the front table edge with the two fence bar Nuts and Washers

(#14E, 5E) Fig. 5. Position the bar so that it is parallel with the table surface, and equal distance out from the front edge of the table when measured at both left and right front edges of the table.

2. Slide the Fence Carrier Assembly (#9E) onto the fence’s guide rail. Fig. 6.

3. Slide the Rip Fence (#18E) onto the fence carrier, and lock it in place by tightening the fence lock Knob

(#7E) which is located on the carrier, opposite side to the fence. Fig. 6, A.

4. With the front Locking Handle (#10E, Fig. 6,B) secure the fence on the rail so that it does not move during the rest of the assembly process. Final adjustments to the fence are covered on pages 18 to

20. Information on the re-saw bar is on page 21.

INSTALL THE HAND WHEELS

1. Attach the small Handle (#25B) to the large

Handwheel (#24B) that tilts the table. Then install this handwheel onto the Gear Shaft (#23B) extending out from the trunnion at the back of the machine. Fig. 7A.

2. Attach the second small Handle to the Handwheel

(#38C) that has been pre-installed at the upper right side of the saw frame. This wheel raises and lowers the blade guard.

INSTALL THE 4” DUST PORT

Mount the 4” Dust Port (#53A) under the table on the right side of the saw frame with four pan head screws and flat washers (#51A, 52A) using a Phillips screw driver. Fig. 7B.

INSTALL THE LOWER BLADE GUARD

Attach the Blade Guard (#19A) to the front of the lower door with the Handle and Washer (#17A, 18A).

Slide the guard up to protect the lower guides during use, and slide the guard down when adjusting the lower guides is needed. Fig. 8A.

INSTALL THE 90° TABLE STOP

1. Tilt the table to gain access to its underside.

2. Thread the Hex Screw (#9B) and Nut (#8B) to the bottom of the table in the pre-bored and tapped hole.

Fig. 8B. Setting the table to 90° to the blade will be done later on pages 12 and 13.

11

A

FIGURE 5

FIGURE 6

B

A FIGURE 7 B

A FIGURE 8 B

ASSEMBLY

INSTALL THE TOOL HOLDER

Assemble the Tool Holder (#68A) to the column rear with two Phillips Screws. Fig. 9, A.

Handy storage for the Hex Wrenches (3, 4, 5, 6mm).

INSTALL THE PUSH STICK HOLDER

Assemble the Push Stick Hanger Bolt (#4A) to the column’s left side with a 5mm hex wrench. Handy storage for the push stick when not in use. FIG. 9, B.

B

INSTALL THE TOW BAR HOLDER

Two bolts (#4A) are included to store the tow bar included with the optional Mobility Kit #13-345. Screw the bolts into the column’s left side. Fig. 10, C.

A

FIGURE 9

ADJUSTMENTS

FIGURE 10

C


PLUGGED IN AND THE POWER SWITCH MUST BE IN THE

OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE.

C

TILTING THE TABLE

1. At the rear of the saw, loosen the Quick Locking

Handle (#74A) on the table trunnion by pulling it upward. Fig.11, A.

2. Turn the table tilting Handwheel (#24B) to adjust the table to the desired angle. Fig. 11, B. Use the angle indicator scale (#32B) on the trunnion bracket

(#27B) to find the desired angle, Fig. 11, C.

B

A

3. Retighten the lock handle to secure the table.

FIGURE 11

SETTING THE TABLE SQUARE TO THE SAW

BLADE’S SIDE

The table may be set at 90° to the saw blade sides by adjusting the table stop Bolt (#9B) under the table.

The table stop bolt rests on the top of the pivoting

Stop Block (#62A).

A

B

B

1. First loosen the bolt’s Locking Nut (#8B) Fig. 12, A.

C

2. Set a square on the table and against the saw blade’s flat side. Tilt the table until the table is set exactly 90° to the blade, than lock the table in position.

UNDERSIDE

OF THE TABLE

3. Adjust the bolt (Fig. 12, B), up or down, until it is in contact with the pivoting Table Angle Stop Block

FIGURE 12

CONTINUED ON PAGE 13

(#62A) Fig. 12, C. Retighten the locking nut making sure that the table angle setting is maintained.

12

ADJUSTMENTS

SETTING THE TABLE SQUARE TO THE SAW BLADE’S SIDE continued

4. The angle indicator on the trunnion, under the table at the rear of the machine, can be adjusted by loosening the Phillips head screw and moving the pointer into position to accurately indicate the 90°

SETTING THE TABLE SQUARE TO THE SAW

BLADE’S BACK

While pre-set before shipping, if needed, the table may also be re-set at 90° to the back of the saw blade by adjusting the trunnion’s micro adjust ment screws.

1. On the lower Trunnion Support (#18B), slightly loosen the two Hex Bolts (#14B) that hold the support to the bandsaw frame. Fig. 14, A.

2. Set a square on the table and against the saw blade’s back, flat edge.

3. Using the 3mm hex wrench, turn the rear trunnion micro adjusting hex screws (#17B) to adjust the table position. Fig. 14, B.

- Clockwise will raise the trunnion & table.

- Counterclockwise will lower the trunnion & table.

4. Check the table and blade angle for 90° and when achieved, r e-tighten the bolts to secure the table in position.

FIGURE 13




B

A

FIGURE 14

Photo of the micro adjusting screws shown with table angled for clarity.

TRACKING THE SAW BLADE

Unplug the bandsaw. A blade is installed at the factory. It is recommended to check the blade tracking prior to use. Make sure the upper and lower blade guides are adjusted away from the blade and the tension scale is set to correspond to the width of the blade you are using.

1. Open both doors. At the rear of the machine, loosen the Lock Lever (#27D, FIG. 15, A) by turning it counterclockwise.

2. Turn the Blade Tracking Handle (#28D, Fig. 15

B) clockwise or counterclockwise, while at the same time carefully turning the Upper Wheel (#1F) by hand.

Reference Fig. 16, on page 14. Check the tracking of the blade on the wheel through the side window (C).

Make at least three rotations of the wheel or until the blade tracks centered on the wheel.

13

A

B

FIGURE 15


C

ADJUSTMENTS

TRACKING THE SAW BLADE continued

3. Once the blade runs centered, tighten the lock lever and close the doors. For tracking of the blade on the Lower Wheel (#9F), see page 26 for instructions.

NOTE: the lower wheel has been pre-set at the factory and any changes made to this wheel should be after thorough reading and understanding of the instructions. Failure to do so could damage the machine.

FIGURE 16

ADJUSTING THE BLADE TENSION

Always tension the blade with the

Quick Release Lever (#19D) in the “ON” position.

Failure to do so could result in lack of blade tension or tension failure. Figure 17.

Quick Release Lever

OFF ON

NOTE: Release / turn ‘OFF’ the Tension Lever ONLY to change the blade, or to prolong the life of the blade when the saw is not in use for extended periods.

1. To adjust the blade tension, turn the Blade Tension

Handwheel (#17D, Fig. 18, A).

To tighten the tension of the blade, turn the hand wheel clockwise. Tension the blade until the Tension

Indicator Arrow (#6A, Fig. 18, B) corresponds to the width of blade you are using. View the indicator Arrow through the top door’s front window.

NOTE: The blade tension scale may read differently due to different blade specifications from manufacturers - steel thickness, material, or variations in the welded blade length. It may be necessary to adjust the tension arrow up/down one size on blade tension scale to match your blade. Note the blade setting for the next time the same blade is used.

General Rule for blade tension: With the saw unplugged and the blade guard up, the saw blade should deflect about 1/4” when pressed with a finger to the side of the blade.

FIGURE 17




B

FIGURE 18

A

ADJUSTING THE BLADE TENSION STOP

If you can not set full tension on a new blade, the blade is most likely welded a bit longer than the standard 153” length, and so just beyond the pre-set tensioning range of the saw. To fix this, behind the top bandsaw wheel is Set Screw (#1D). Loosen the Nut (#2D) and turn the screw upward about 1/4”, then retighten the securing nut. This will increase the blade tensioning range of the saw for your new blade.

14

ADJUSTMENTS

ADJUSTING THE BLADE TENSION INDICATOR

The Blade Tension Indicator Arrow should be checked and adjusted the first time the saw is set up and run, and whenever a new blade is installed.

The blade tension indicator should be adjusted for blades made from thicker steel, if over cut or undercut in length, or made by different manufacturers.

1. With desired tension on the blade, loosen the top adjusting Screw (#8A) with a

Phillips screwdriver. Fig. 19.

2. Adjust the blade indicator up/down as needed and then re-tighten the screw.

FIGURE 19

CHANGING THE BANDSAW BLADE

Unplug the machine from the electrical supply to ensure that the Bandsaw will not accidentally turn on if the ON/OFF switch is bumped.

1. Release the blade tension by moving the quick release lever from the right to the left (OFF). Fig. 20.

2. Open the top and bottom wheel doors, and remove the table support pin from the table front edge, and

Dust Board (#33A, Fig. 21, G) by the lower dust port.

3. Open the Hinged Door (#11C) on the blade guard by loosening the Locking Handle (#14C). Fig. 21, A.

4. Remove the saw blade from the top wheel then feed it through the upper blade guides (B), slot in the table (C), lower blade guides (D), out of the slot in the column of the machine (E), off of the bottom wheel, and then around the front rail (F).

Quick Release Lever

OFF

FIGURE 20

ON




Be careful not to cut yourself on the sharp saw teeth. Wear gloves for protection.

5. When installing the new blade, reverse the steps

1-4 above. Ensure that the blade teeth are pointing downwards and towards you at the position where the blade passes through the table.

6. Center the blade on both wheels.

7. Re-tension the new blade by moving the quick release lever back to the ON position, Fig. 20, and check the blade tracking. The blade should run in the center of the wheels. Refer to “Tracking the Saw

Blade” on pages 13 and 14 for more details.

8. Reset the blade guides as described in the section

“Adjusting the Blade Guides” on pages 16 and 17.

9. Reset the blade tension as described in the section

“Adjusting the Blade Tension” on page 14.

10. Close the hinged door on the blade guard and tighten the locking handle to keep the door closed.

11. Close and lock both the wheel doors before reconnecting the power supply.

15

E

A

FIGURE 21

C

D

B

G

F

ADJUSTMENTS

ADJUSTING THE BLADE GUIDES

The 10-342 Bandsaw features quick-adjusting, spring loaded, ball bearing blade guides for fast and easy setting to the blades. With the bandsaw blade properly centered on the drive wheels, the guide bearings can then be set. To adjust the blade guides:

Upper Guides:

1. Position the right and left roller guides relatively close to the blade. First, loosen their front Lock

Handles (#21C, Fig 22, A). The Guide Shafts (#25C) that hold the guide bearings are spring loaded! To move the guides towards the blade, simply push the ends of the guide shafts (B), or use the front lock handles to pull the guides towards the blade. Lock the guides in place with the front handles. Fig. 22.

2. The guides should be approximately 1/16” behind the gullets of the saw blade. If they need to be moved, loosen the back Clamp Handle (#31C, Fig. 23, C) and move the Upper Guide Block (#20C, D) that holds the guides so that the guides are properly positioned behind the blade gullets. Re-tighten the handle when done. Fig. 23.

3. Set both bearing guides to within 1/32” of the saw blade - about the same thickness of a business card.

Do not set the bearing guides too close, or touch the sides of the blade, as this will adversely affect the life of the saw blade and bearings.

B

A A

FIGURE 22 NOTE: Blade Guard removed for photo purposes

1/16”

C

D

F E

D

B


E

G

4. Adjust the rear bearing guide (Fig. 23, E) to be just clear of the back of the saw blade. Release the guide’s Locking Handle (#17C, F) and move the rear guide towards the blade by pushing the end of the

Rear Guide Shaft (#27C, Fig. 24, G) located at the rear of the block. Tighten the handle when done.

Lower Guides:

Adjusting the lower ball bearing guides, that are below the table, is similar to the steps taken for the upper guides.

1. Position the right and left roller guides close to the blade. Loosen the front Lock Handles (#38A, Fig. 25,

A). Move the guides towards the blade by pushing the ends of the Guide Shafts (#42A, B), or use the front lock handles to pull the guides towards the blade.

Lock the guides in place. Fig. 25.


16


B

A

FIGURE 25

A

B

ADJUSTMENTS

ADJUSTING THE BLADE GUIDES - continued

Lower Guides - continued :

2. The guides should be approximately 1/16” behind the gullets of the saw blade. If they need to be moved, loose n the Lock Handle (#47A, Fig. 26, A), loc ated to the left of the Lower Guide Block (#44A, B), and move this block that holds the guides so that the guides are properly positioned behind the blade gullets.

Re-tighten the lever handle when done.

1/16”

A

3. Set both bearing guides to within 1/32” of the saw blade’s sides - about the same thickness of a business card. Do not set the bearing guides too close, or touch the sides of the blade, as this will adversely affect the life of the blade and bearings.

4. Adjust the rear bearing guide to be just clear of the back of the saw blade. Release the guide’s Locking

Handle (Fig. 27, C) and move the rear guide towards the blade by pushing the end of the Rear Guide Shaft

(#49A). This shaft extends through the bottom frame for easy access. Tighten the handle when done.

C

FIGURE 26

B

ADJUSTING THE BLADE GUIDE & GUARD

NOTE: Before cutting, set the upper guide bearings approximately 1/4” above the top surface of the work piece. This will give the best blade control. Fig. 28.

1. Loosen the Guidepost Lock Knob (#1C, Fig. 29A) and turn the Guidepost Handle (#38C, Fig. 30, B) to raise or lower the guide post/upper blade guide assembly to the desired height.

A measurement scale has been supplied on the right side of the guide post for quick reference on the height of the guide bearings above the table surface.

2. When the guide bearings are in proper position, re-tighten the guidepost lock knob.

NOTE: The guide post is pre-set at the factory to aligned vertical with the bandsaw blade. If the guide post setting ever needs slight adjustment:

3. Open the top door and lower the blade guard all the way down to the table to access the Guide Bracket

(#4C). Fig. 31.

4. Loosen the four Hex Bolts (#2C) located at the rear of the top frame. (Fig. 29, C). This will allow the


17


C

C

FIGURE 29

FIGURE 28

A

Approximately

1/4”

B

FIGURE 30

ADJUSTMENTS

ADJUSTING THE BLADE GUARD - continued guide post to be shifted/angled a bit left or right to correct any positioning issues.

5. There are also four Set Screws (#5C) set in the rear of the guide bracket near the corners. If the guard post needs to be angled slightly towards the front or back of the table, or even twisted on an angle, make the adjustment with these screws. Fig. 31.

- Advancing the top two set screws will angle the

post towards the rear of the table.

- Advancing the bottom two set screws will angle

the post towards the front of the table.

- Setting the two left or right screws will angle the

post to the right or left.

6. When the post is adjusted vertical, tighten the four hex bolts that were loosened in step 4.

FIGURE 31 NOTE: Gear Guard removed for photo purposes




ADJUSTING THE RIP FENCE FOR DRIFT

The 10-342 Bandsaw features an innovative fence system that will easily adjust to eliminate ‘drift’, and bring the fence back to being parallel to the blade.

Plus, it allows quick changing of the fence from a vertical to horizontal position, or for use to the left or right of the blade. To adjust the fence for drift:

1. Loosen the side Handle (#7E, Fig. 32, A) which holds the rip fence again the Fence Carrier (#9E, B).

2. Loosen the Locking Knob (#2E, Fig. 32, C).

3. Turn the top Adjusting Handle (#1E, D) to position the fence left or right as needed to align it parallel to the blade and miter saw slots in the table. The handle turns a Cam (#4E, E) that presses against the fence and pivots it as needed.

4. Once the fence is set, tighten the Handle and Knob that were loosened in steps 1 and 2.

ADJUSTING THE FENCE 90° TO THE TABLE

Check that the fence is 90 degrees to the table using a suitable square. If adjustments are required, raise or lower either side of the fence’s Guide Rail until the fence body is 90 degree to the table. Once set at 90 degrees, fully tighten the fence bar nuts. FIG. 33.

See page 11 for the guide rail installation process.

18

E

A

FIGURE 32

90°

FIGURE 33

D

C

B

ADJUSTMENTS

ADJUSTING THE FENCE TO THE TABLE

Check that the fence is lying flat, or parallel to the table surface. The gap between the table and the bottom of the fence should be equal along the whole length of the fence. If a slight adjustment is necessary, the front rail will need to adjusted - moving it up or down to raise or lower the fence distance over the table. Fig. 34.

Refer to page 11 for instructions on the mounting and re-positioning of the front fence rail.

FIGURE 34

ADJUSTING THE FENCE ON THE CARRIER

The fence can be changed from a vertical position to a horizontal position, or from its mounting on the left side of the blade to the right with simple adjustments of the carrier’s handles and hardware.

A

To change the fence from vertical to horizontal:


2. Slide the fence forward to remove it from the carrier’s Sliding Block (#11E, Fig. 35, C).

3. Turn the fence down to its horizontal position and slide it back onto the carrier. The bottom of the fence is slotted to mount on the sliding block, and position itself on the small, raised key (Fig. 35, D) on the side of the carrier. Fig. 36.

B

D

C

FIGURE 35

4. Once in place, retighten the side handle to secure the fence in position on the carrier.

5. Check the fence for drift, and make corrections if needed per instructions on page 18.

FIGURE 36

To change the fence from the left side of the carrier to the right side for using the rip fence to the right of the blade:


2. Slide the fence forward to remove it from the carrier’s Sliding Block (#11E, C). Move the carrier on the front rail to the right side of the table and blade.

3. Fully unscrew the side handle from the sliding block and reassemble the parts on the opposite, left


19

SIDE HANDLE AND SLIDING BLOCK

MOVED TO OPPOSITE SIDES

ON CARRIER

FIGURE 37

ADJUSTMENTS side of the carrier. Then rotate the fence 180° end-toend and slide it back onto the carrier. Fig. 37 & 38.

4. Once in place, retighten the side handle to secure the fence in position on the carrier. Fig. 38.

5. Check the fence for drift, and make corrections if needed per instructions on page 18.




ADJUSTING THE DRIVE BELT TENSION

Check the Drive Belt (#10F, FIG. 39, A) tension with thumb pressure. The drive belt should not give more than 3/8” TO 1/2” in the center. DO NOT over tension the belt as this can put excessive, damaging pressure on the belt, pulleys and motor. Fig. 40.

To adjust the tension:

1. Loosen the two Hex Bolts (#25A, 27A, Fig. 39, B) that secure the motor to the frame.

2. Loosen the Hex Nut on the top of the Motor Pulling Rod (#26A, Fig. 39, C). The motor should now be loose to move downward for adjusting the belt.

3.

For less tension downward.

on the drive belt, push the motor

4. For more tension on the drive belt, lift the motor upwards. NOTE: There is a second hex nut on the motor pulling rod that is located under allow the motor to be lifted upwards.

the frame.

This second hex nut (Fig. 39, D) must be loosened to

5. When the belt tension is correct, tighten all the motor mounting nuts from steps 1, 2 and 4 above.

SEE PAGE 23 FOR INSTRUCTIONS ON

CHANGING THE DRIVE BELT.

LEVELING THE TABLE INSERT

The table insert has an innovative, built-in micro adjustment feature to use if the insert sits too high or too low in the table seat. If the insert is resting above the table, turn the hex screws counter-clockwise to lower the insert. If the insert is sitting below the table surface, turn the hex screws clockwise to raise the insert level with the table surface. Fig. 41.

CAUTION: Having the insert below the table surface could cause the workpiece to get stuck on the lip of the table seat behind the blade, stopping your cut.

20

B

C

D

FIGURE 40

FIGURE 41

FIGURE 38

B

A

FIGURE 39

BELT DEFLECTION

OPERATION

BASIC OPERATION

- With both hands, firmly hold the workpiece down on the table, and feed it slowly towards the blade, putting only light pressure on it, and keeping your hands away from the blade.

- Keep your fingers away from the blade. Use a push stick whenever working close to the blade.

- For best results the blade must be sharp. A dull blade will not cut correctly, especially when straight cutting, and causes excess pressure to be applied on the rear guide bearings.

- Select the right blade for the job, depending on the thickness of the wood and the cut to be made.

The thinner and harder the wood, the finer the teeth of the blade should be. Use a fine tooth blade for cutting sharp curves.

- The machine is especially suited for cutting curves, but will also make straight cuts. When cutting, follow the design marked out by pushing and turning the workpiece evenly into the blade.

- Do not attempt to turn the workpiece without pushing it, as this may cause the workpiece to get stuck, or bend the blade. For straight cuts, use the fence provided to feed the workpiece along the blade slowly and in a straight line. Use a miter gauge for cross-cut or angle cutting.

- See page 6 for more operation information.

ON/OFF SWITCH

To operate the saw, Press the round “ON” button in to its full depth to turn the saw on. There should be a

‘click’ to indicate the ‘on’ contact is made.

Once work is finished, hit the safety paddle switch marked “STOP” to turn the saw off. FIG. 42.

ON

OFF

FIG. 42

RE-SAWING

A re-saw guide bar is supplied to help correct any blade wandering during certain re-sawing operations.

For re-sawing, attach the re-saw bar to the slot on the fence. Position the re-saw bar so that it is aligned with the front of the blade. Draw a reference line down the workpiece. Use the bar as a pivot point, angling the wood left or right while against the bar, to follow the line through the cut. FIG. 43.

Note: The re-saw bar is not needed for all re-saw operations. Proper blade tension and selection, as well as proper guide set up, will allow re-sawing flat stock against the fence without the use of the re-saw bar.

21

FIG. 43

Pivot the

Workpiece

Against the

Re-saw

Bar

OPERATION

ELECTRICAL OUTLET

On the rear of the bandsaw column below the tool holder, a 110V electrical outlet has been added to the machine for your working convenience. This outlet can be used with work lights (with magnetic bases or clips) to illuminate the work table and blade, for radios, charging phones or tablets, etc. FIG. 44.

CAUTION: Make sure that the cords of these devises do not interfere with any parts of the bandsaw.

FIGURE 44

PE

Green

L1

L2

N

Red

Black

White

Power Outlet

110V 60Hz

230V 60Hz

220V 60Hz

Green

1

Black

White

0

SWITCH

MOTOR

This machine must be grounded.

Replacement of the power supply cable should only be done by a qualified electrician. See page 5 for additional electrical information.

Red

White

Blue

Light Socket

115V 60Hz

MAINTENANCE

BEFORE CLEANING OR CARRYING OUT MAINTENANCE WORK, DISCONNECT THE

MACHINE FROM THE POWER SOURCE (WALL SOCKET). NEVER USE WATER OR OTHER LIQUIDS

TO CLEAN THE MACHINE. USE A BENCH BRUSH. DO NOT USE COMPRESSED AIR NEAR BEARINGS.

REGULAR MAINTENANCE OF THE MACHINE WILL PREVENT UNNECESSARY PROBLEMS.

1. Keep the table clean to ensure accurate cutting.

2. Keep the outside of the machine clean to ensure accurate operation of all moving parts and prevent

excessive wear.

3. Keep the ventilation slots of the motor clean to prevent it from overheating.

4. Keep the inside of the machine (near the saw blade, etc.) clean to prevent accumulation of dust.

Use dust collection, if possible.

5. To prolong the life of the blade, when the bandsaw is not in use for extended periods, release the blade

tension. Before reusing the bandsaw, ensure that the blade is re-tensioned and tracking is checked.

6. Keep the guide bearings free of dust, and clean the guide bearing assemblies frequently.

22

MAINTENANCE

THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST

BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE.

CHANGING THE MOTOR DRIVE BELT

Refer to “Frame Assembly” parts diagram on page 28, and “Motor & Drive Wheel Assembly” page 37.

1. Before changing the belt, make sure that the bandsaw is unplugged from the power source.

2. Release the saw blade tension from the drive belt by turning the quick release blade tension lever.

3. Release the drive belt tension by using the belt tension. See page 20 for Instructions.

4. Remove the lower wheel (Wheel Assembly, Part #9F) by removing the hex head bolt and washer

(#7F, 6F) in the middle of the wheel’s hub. Carefully slide the lower wheel off of the lower wheel

shaft, and at the same time remove the saw blade from this wheel.

Be careful not to cut yourself on the sharp saw teeth. Wear gloves for protection.

5. Remove the old drive belt from the wheel’s pulley, and install the new belt. Make sure the ribs in

the drive belt are seated correctly in the pulley before reassembling and tensioning the drive belt.

6. Reverse the procedure to re-assemble the saw parts. Tension the drive belt until there is 3/8” to

1/2” of deflection. See page 20 for instructions on ‘Belt Tensioning’.

CHANGING BANDSAW TIRES

Use a putty knife to get underneath the tire and pull it up and away from the wheel. Work the putty knife all the way around the wheel to loosen the tire. Then, use the putty knife as leverage to flip the tire over and off of the wheel. Clean the inside of the groove, removing any dirt, debris or cement with lacquer thinner.

Soak the replacement tire in warm water to make it more flexible. Dry the tire, and while it is still warm, lay it on top of the wheel. Start by setting the tire into the wheel groove at the top of the wheel.

Using a putty knife, work the new tire around the wheel, making sure not to slice the tire. If rubber cement is to be used as a binder, make sure to distribute it evenly. Having high spots between the wheel and the tire will cause a vibration and effect blade tracking.

NOTES

Use this section to record maintenance, service and any calls to Technical Support.

23

TROUBLESHOOTING

24

TROUBLESHOOTING

FOR YOUR OWN SAFETY, ALWAYS TURN OFF AND UNPLUG THE MACHINE BEFORE

CARRYING OUT ANY TROUBLESHOOTING.

TROUBLE PROBABLE CAUSE

The machine does not work when switched on.

1. No power supply.

2. Defective switch.

REMEDY

Check the cable for breakage.

Contact your local dealer for repair.

The blade does not move with the motor running.

1. The quick release lever or blade tension handwheel has not been tightened.

2. The blade has come off one of the wheels.

3. The saw blade has broken.

4. The drive belt has snapped.

Switch off the motor, tighten the quick release lever or blade tension handwheel.

Open the hinged door and check.

Replace the blade.

Replace the belt.

The blade does not cut in a straight line.

1. Fence for cutting not used.

2. Too fast feed rate.

3. The blade teeth are dull or damaged.

4. Blade guides not suitably adjusted.

Use a fence.

Put light pressure on the workpiece & make sure the blade does not bend.

Use a new blade.

Adjust the blade guides (see the section on page 16 and 17).

The blade does not cut, or cuts very slowly.

1. The teeth are dull, caused by cutting hard material or long use.

2. The blade was mounted in the wrong direction.

Replace the blade, use a 6 T.P.I. blade for wood and soft materials. Use a 14 T.P.I. blade for harder materials. A 14 T.P.I. blade always cuts slower due to the finer teeth and the slower cutting performance.

Fit the blade correctly.

1. This is normal.

Sawdust builds up inside the machine.

Sawdust inside the motor housing.

1. Excessive dust build-up on the machine exterior components.

Clean the machine regularly. Open the hinged door and remove the sawdust with a vacuum cleaner.

Clean the ventilating slots of the motor with a vacuum cleaner. From time to time remove the sawdust to prevent it from being sucked into the housing.

The machine does not cut at 45 o or 90 o angles.

1. The table is not at right angles to the blade.

2. The blade is dull or too much pressure was put on the workpiece.

Adjust the table.

Replace the blade or put less pressure on the workpiece.

The blade cannot be properly positioned on the bandwheels.

1. The blade tracking knob hasn’t been properly adjusted.

2. Inferior blade.

3. The wheels are not in alignment.

Adjust the tracking knob (see page 13).

Replace the blade.

Adjust the lower wheel (see pages 26 & 27)

Contact Technical Support @ 877-884-5167 or [email protected].

For parts or technical questions contact: [email protected] or 877-884-5167.

25

TROUBLESHOOTING

LOWER WHEEL ADJUSTMENTS

The following instructions will correct common blade issues related to the lower wheel’s alignment in relation to the upper wheel. These adjustments will correct the blade position on the lower wheel and blade oscillation (wobble). These are critical adjustments which affect the performance and accuracy of the bandsaw.

PLEASE READ AND UNDERSTAND THESE STEPS THOROUGHLY BEFORE

MAKING ANY ADJUSTMENTS. FAILURE TO DO SO COULD DAMAGE THE MACHINE.

Please contact a tech support representative if you have questions before attempting these adjustments. RIKON Tech Support 877-884-5167 [email protected]

Release the blade tension completely before making any lower wheel adjustments. Pressure must be released on the lower wheel to allow proper adjustments and to avoid damaging the machine.

If the blade is not running true, or it is not running on center of the lower wheel but is correct on the upper wheel, then an adjustment to the wheel hub on the rear of the bandsaw is required.

12

The numbers shown on the rear hub photo represent the positions on a clock face.

NOTE: To help identify the extent of rotation on a bolt, mark a black dot on the edge of the bolt as a visual indicator.

9

If a blade is tracking forward on the lower wheel toward the door, follow these correction steps:

1.) De-tension the saw blade.

2.) Loosen 9 o’clock shaft bolt to take pressure off the shaft.

6

3.) Loosen 12 o’clock shaft bolt one half rotation.

4.) Tighten the 6 o’clock shaft bolt until the shaft touches the 12 o’clock adjusting bolt.

5.) Lock all three shaft bolts.

6.) Re-tension the saw blade and set the upper wheel to plumb by adjusting the tracking knob. Spin the upper wheel by hand and track the blade.

7.) Repeat if further adjustment is necessary.

3

Incorrect

26

Correct

TROUBLESHOOTING

If a blade is tracking on the rear of the lower wheel away from the door, follow these steps:


2.) Loosen 9 o’clock shaft bolt to take pressure off the shaft.


4.) Tighten the 12 o’clock shaft bolt until the shaft touches the 6 o’clock adjusting bolt.


6.) Re-tension the saw blade and set the upper wheel to plumb by adjusting the tracking knob. Spin the upper wheel by hand and track the blade.

7.) Repeat if further adjustment is necessary.

Incorrect Correct

If a blade is moving back and forth (wobbling) follow these steps:

First, check the bandsaw blade to insure that it has been welded correctly, so that the blade’s back is in proper alignment - flat (if it is laid down on a table surface).

If the blade is welded true, then adjustment to the wheel hub on the rear of the bandsaw is required.


2.) Loosen 6 o’clock shaft bolt to take pressure

off of the shaft.


4.) Tighten the 3 o’clock shaft bolt until the shaft

touches the 9 o’clock adjusting bolt.


6.) Re-tension the saw blade and set the upper wheel to plumb by adjusting the tracking knob.

Spin the upper wheel by hand and track the blade.

7.) Start the bandsaw and check blade movement.

8.) If movement has diminished then continue with the adjustment.

9.) If movement is worse, reverse the adjustments in steps 3 and 4.

Back and forth movement.

27

PARTS DIAGRAM

67 66 82 81 55 54 53

28

KEY DESCRIPTION QTY PART

NO. NO.

PARTS LIST

FRAME ASSEMBLY - SHEET A

KEY DESCRIPTION QTY PART

NO. NO.

29A

30A

31A

32A

25A

26A

27A

28A

21A

22A

23A

24A

17A

18A

19A

20A

37A

38A

39A

40A

33A

34A

35A

36A

41A

42A

13A

14A

15A

16A

9A

10A

11A

12A

5A

6A

7A

8A

1A

2A

3A

4A

Frame

Push stick

Hex nut M6

Hex bolt

Batter board

Tension indicator arrow

Flat washer

Pan head screw M5x10

Special screw

Safety On/Off switch


Hex nut with flange

Upper door cover

Plastic hinge

Hex cap screw M6x20

Window

Wing nut

Big washer

Protective cover

Lower door cover

Hex locking nut M6

Cover

Hex cap screw M6x20

Big washer

Hex bolt M10x60

Pull rod

Hex bolt M10x30

Flat washer

Hex nut M10

Brush

Big washer

Hex bolt M6x25

Board

Hex locking nut M8

Flat washer

Star knob

Hex cap screw M6x25

Lock handle

Bearing sleeve

Bearing

Washer

Guide shaft

1-JMBS1801011000A-117U

1-JL81100003-146S

1-M6GB6170B

1-M6X30GB70D1B

1-JL27010005

1-JL26010004-002A

1-WSH5GB97D1Z

1-M5X10GB818Z

1-JL26010010

1-HY56-6

1-M4X10GB823B

1-M6GB6177B

1-JMBS1801012000A-076U

1-EBBS1801010004

1-M6X20GB70D3B

1-JL26010001

1-JXBS2401054001-001S

1-WSH6GB96B

1-JXBS1804012004-114X

1-JMBS1801013000A-076U

1-M6GB889Z

1-JL26010007

1-M6X20GB70D1Z

1-WSH10GB96Z

1-M10X60GB5783Z

1-JMBS1801014001

1-M10X30GB5783Z

1-WSH10GB97D1Z

1-M10GB6170Z

1-JL21060003

1-WSH6GB96Z

1-M6X25GB5783Z

1-JXBS1804010002

1-M8GB889Z

1-WSH8GB97D1Z

1-JL26010006-001S

1-M6X25GB70D1Z

1-JMBS1801052002-001S

1-JMBS1801052003

1-BRG6202-2RSGB276

1-WSH8GB96B

1-JMBS1403014003

3

1

3

1

1

3

1

1

2

1

5

2

1

1

1

1

2

5

2

2

3

2

1

2

1

1

1

4

16

1

4

8

1

1

1

2

1

1

3

3

1

1

29

Spring

Guide block

Lower guide shaft

Guide frame

Locking handle

Spring

Guide supporting rod

Cap screw M8x10


Big washer

Dust port

Big washer

Screw M6x12

Hex bolt M12x40

Hex nut M12

Tapping screw

Dust port

Dust port grating

Hex cap screw M5x12

Heel stop block

Stud shaft

Scale pointer

Electric socket

Dust board


Tool holder

Threading board

Strain relief M20

Hex nut M10

Washer

Heel block

Camshaft handle

Knob ball

Hex cap screw M8x8

Cam

Tension

Hex cap screw M8x12

Big washer

Plastic tubing

Set screw M6x30

Upper blade guard

Bearing Sleeve

71A

72A

73A

74A

67A

68A

69A

70A

63A

64A

65A

66A

59A

60A

61A

62A

79A

80A

81A

82A

75A

76A

77A

78A

83A

84A

55A

56A

57A

58A

51A

52A

53A

54A

47A

48A

49A

50A

43A

44A

45A

46A

1

1

2

1

1

2

4

1

1

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

4

2

2

4

1

2

4

4

1

1

2

1

1

1

2

1

1-JMBS1403014005

1-JMBS1801052001

1-JMBS1801016001

1-JMBS1801010001

1-JMBS1403014006-001S

1-JMBS1401014008

1-JL26041004

1-M8X10GB80B

1-M4X10GB818B

1-WSH4GB96B

1-JXBS2401010013

1-WSH6GB96B

1-M6X12GB70D2B

1-M12X40GB5783B

1-M12GB6170B

1-ST3D5X9D5GB845B

1-JL20010007-001S

1-JL20010019-001S

1-M5X12GB70D1B

1-FDBS2001014001

1-JL26010015

1-JMBS1403011026-076U

1-DB-F-M

1-JL26030019

1-M5X10GB818B

1-JL26090001

1-JL26010011-117U

1-JL91046100B

1-M10GB6170B

1-WSH10GB849B

1-JMBS1403030004

1-JMBS1801015001

1-1904011

1-M8X8GB80B

1-JMBS1403016004

1-JMBS1403016003

1-M8X12GB70D2B

1-WSH8GB96B

1-JXBS2401010018

1-M6X30GB77B

1-JMBS1801010006

1-JMBS1403014002

TABLE

ASSEMBLY

SHEET B

2

1

3

5

6

7

4

PARTS DIAGRAM

9

8

NOTE: Please reference the Manufacturer’s Part

Number when calling for

Replacement Parts.

For Parts under Warranty, the serial number of your machine is required.

10

11

15

16

17

12

13

14

18

30

22

21

20

19

35

34

33

32

28

27

31

30

29

24

23

26

25

PARTS LIST

TABLE ASSEMBLY - SHEET B

KEY NO. DESCRIPTION QTY MFG. PART NO.

25B

26B

27B

28B

29B

30B

31B

32B

33B

34B

17B

18B

19B

20B

21B

22B

23B

24B

9B

10B

11B

12B

13B

14B

15B

16B

5B

6B

7B

8B

1B

2B

3B

4B

35B

Hex socket cap screw M8x16

Flat washer M8

Extension table

Set screw M6x8

Table support pin assembly

Big washer

Cross recess pan head screw M4x10

Nut M8

Hex bolt M8x50

Lower table trunnion

Big washer

Spring washer


Hex bolt M10x25

Flat washer M12

Hex locking nut

Set screw M6x12

Support bracket

Flat washer

Spring washer

Table angle pointer

Cross recess pan head screw M3x8

Gear shaft

Handle

Small handle

Set Screw M6x12

Rack

Eccentric bushing

Screw M6x16

Hex countersunk head screw M8x16

Rivet

Angle scale label

Table

Table insert

Set screw M6x4

3

1

1

3

1

1

1

1

1

1

2

1

1

1

1

2

2

4

1

1

1

4

2

4

4

1

1

1

1

1

1

1

4

2

2

1-M8X16GB70D1Z

1-WSH8GB97D1Z

1-JMBS1801030002-076U

1-M6X8GB77B

1-JMBS1404030002

1-WSH4GB96Z

1-M4X10GB818Z

1-M8GB6170B

1-M8X50GB5781B

1-JMBS1403030002

1-WSH8GB96B

1-WSH8GB93B

1-M8X25GB70D1B

1-M10X25GB5783B

1-WSH12GB97D1B

1-M12GB889B

1-M6X12GB77B

1-JMBS1403030005

1-WSH10GB97D1B

1-WSH10GB93B

1-JXBS2401031008A

1-M3X8GB818Z

1-JMBS1403030007A

1-SGSL-D125-d12

1-JL26020014-001S

1-M6X12GB80B

1-JMBS1403030003

1-JMBS1403030008

1-M6X16GB70D1B

1-M8X16GB70D3Z

1-RVT2D5X5GB827C

1-JMBS1403030006

1-JMBS1801030001A-001L

1-JL26050008A-001S

1-M6X4GB77B

31

PARTS DIAGRAM

GUIDE POST ASSEMBLY

SHEET C

9

8 7 6 5 4

3 2

10

1

43

42

41

40

11

12

13

14

15

17

18

19

20

21

36 35

32

16

44 31

30

29

28

27

22 23 24 25 26

32

34

33

37 38 39



Replacement Parts.


PARTS LIST

GUIDE POST ASSEMBLY - SHEET C


25C

26C

27C

28C

29C

30C

31C

32C

17C

18C

19C

20C

21C

22C

23C

24C

9C

10C

11C

12C

13C

14C

15C

16C

5C

6C

7C

8C

1C

2C

3C

4C

33C

34C

35C

36C

37C

38C

39C

40C

41C

42C

43C

44C

Lock handle

Hex bolt M8x20

Big washer

Guide bracket

Set screw M6x12

Gear

Fixed bolt

Fixed plate

Guide bracket cover

Hex bolt

Hinged door


Washer

Lock handle

Clear window

Screw M4x10

Lock handle

Heel block

Spring

Upper guide

Lock handle

Bearing sleeve

Bearing

Flat washer

Guide shaft

Spring

Adjust bar

Guide supporting rod

Locking screw M6x12

Upper guide support block

Lock handle


Slider bar


Rack

Scale

Locking screw M6x12

Crank handwheel

Small handle

Set screw collar

Set screw M5x8

Bushing

Worm cylinder

Bearing sleeve

33

1

1

1

1

1

1

2

1

5

3

2

2

2

1

1

1

1

3

2

1

1

2

1

4

1

1

4

1

4

1

1

4

1

1

1

1

1

1

1

2

1

1

1

1

1-JL26040015-001S

1-M8X20GB70D2B

1-WSH8GB96B

1-JL26040008

1-M6X12GB77B

1-1501006

1-JL26040006

1-JL26040007

1-BS5001050001

1-M8X16GB70D1B

1-JMBS1801051000B-114X

1-M5X12GB70D1B

1-WSH5GB97D1B

1-JMBS1403050004-001S

1-JMBS1404050001

1-M4X10GB819B

1-JMBS1801052002-001S

1-JMBS1403014007

1-JMBS1403014005

1-JMBS1801052001

1-JMBS1801052002-001S

1-JMBS1801052003

1-BRG6202-2RSGB276

1-WSH8GB96B

1-JMBS1403014003

1-JMBS1403014008

1-JMBS1801052004

1-JL26041004

1-M8X10GB77B

1-BS5001052001

1-JMBS1403050003-001S

1-M6X30GB70D1B

1-BS5001050003

1-M5X10GB818B

1-BS6001050001

1-JMBS1403050002

1-M6X12GB77B

1-SGSL-D100-d12

1-JL26020014B-001S

1-CLP12GB884B

1-M5X8GB78B

1-JL26040003

1-JL26040004

1-JMBS1403014002

BLADE TENSION

& TRACKING

SHEET D

3

5

4

6

2

PARTS DIAGRAM

1

31 30 29 28

27

26

25

24

23

22

7

8

9

10

11

12

13

14

15 19

18

17

16

21

20



Replacement Parts.


34

PARTS LIST

BLADE TENSION & TRACKING

SHEET D


25D

26D

27D

28D

29D

30D

31D

17D

18D

19D

20D

21D

22D

23D

24D

9D

10D

11D

12D

13D

14D

15D

16D

5D

6D

7D

8D

1D

2D

3D

4D


Hex nut M6


Washer

Supporting roller

Blade tension bracket assembly

Sliding Rail

Roll pin

Upper wheel shaft hinge

Upper wheel shaft

Spring

Spring bushing

Hex nut

Screw M3x16

Knob ball

Set screw M6x12

Large tension handwheel

Bearing

Tension lever with riser block

Bearing

Layer board

Washer

Hexagon bolt M6x12

Set screw M5x12

Stud shaft

Set screw M5x10

Locking handle

Top wheel tilt handwheel

Set screw M6x10

Retainer ring

Support sleeve

1

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1-M6X30GB70D1Z

1-M6GB6170Z

1-M8X10GB70Z

1-WSH8GB5287Z

1-JL26030001A

1-JL26031000B

1-JL26030013

1-PIN5X35GB879D1B

1-JL26030009A

1-JMBS1801040001

1-JL26030011

1-JL26030002

1-M3GB6170B

1-M3X16GB70D2B

1-1904011

1-M6X12GB80B

1-SGSL-D125-D12

1-BRG51105GB301

1-JL26030018

1-BRG51201GB301

1-JMBS1403040007

1-WSH6GB93Z

1-M6X12GB5783Z

1-M5X12GB73B

1-JL26030020

1-M5X10GB77B

1-JL26030016-001S

1-SGSL-D100-d10

1-M6X10GB80B

1-JL26030021

1-JL26030017A

NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts.


35

PARTS DIAGRAM & PARTS LIST

7

1

2

6

5

4

3

23 22

RIP FENCE ASSEMBLY - SHEET E


Number when calling for Replacement Parts.


21 20 19 18

25

24

9

8

10 11

17

KEY

NO.

9E

10E

11E

12E

13E

14E

5E

6E

7E

8E

1E

2E

3E

4E

DESCRIPT

Adjust handle

Drift locking handle

Cap screw M8x10

Cam

Flat washer

Hex locking nut M10

Fence locking handle

Big washer

Fence carrier

Carrier locking handle

Sliding block

Guide rail

Connecting rod

Hex nut

QTY

1

1

1

1

2

4

1

1

6

1

1

1

1

1

PART NO.

1-JMBS1403060009-001S

1-JMBS1403060010-001S

1-M8X10GB80B

1-JMBS1403060004

1-WSH10GB97D1Z

1-M10GB889D1Z

1-JMBS1403060003-001S

1-WSH8GB96Z

1-JMBS1403060001-076U

1-JMBS1403060011

1-JMBS1403060005

1-JMBS1801060004

1-JXBS2001060003

1-M10GB6170Z

36

16 15

5

14

13

12

KEY

NO.

15E

16E

17E

18E

19E

20E

21E

22E

23E

24E

25E

DESCR

Re-saw bar

Screw

Bolt

Fence

Spacer

Washer

Lock knob

Roll pin

Spring

Set screw

Nylon plate

QTY

1

1

2

1

1

1

1

1

1

1

1

PART NO.

1-JMBS1403061001

1-JL26061003

1-JMBS1403061002

1-JMBS1403060002

1-JL93010018

1-WSH6GB97D1B

1-KTSB-1-A-M6X50

1-PIN6X26GB879D1B

1-JMBS1403060007

1-M6X16GB77B

1-JMBS1401060001

PARTS DIAGRAM & PARTS LIST

MOTOR &

DRIVE WHEEL ASSEMBLY

SHEET F

2 1

7 6 5 4 3

8

11

13

12

9 10

NOTE: Please reference the

Manufacturer’s Part Number when calling for

Replacement Parts.



5F

6F

7F

8F

1F

2F

3F

4F

9F

10F

11F

12F

13F

Upper bandwheel

Tire

Circlip ring

Spacer bushing

Bearing

Washer

Hex screw M8x16

Bandsaw blade

Lower bandwheel

Multi-vee belt

Motor pulley

Socket head cap screw M8X8

Motor

37

2

1

4

2

4

2

1

2

1

2

1

1

1

1-JMBS1801021001-076Z

1-JXBS1804021002

1-CLP47GB893D1B

1-JL26030008

1-BRG6204-2RSGB276

1-JXPS1202070005

1-M8X16GB70D1Z

1-JMBS1801020002

1-JMBS1801022001-076Z

1-5PJ1023GB16588

1-JMBS1801020004A

1-M8X8GB80B

2-YYH903154A

ACCESSORIES

C10-391 TABLE INSERTS - PK 4

Replacement plastic inserts with rear threaded holes for hex screw levellers.

13-345 MOBILITY KIT Conversion Kit installs onto the bandsaw base to make it easy to move around the shop. Includes rear wheel assembly, front support, tow bar, hardware and instructions.

13-912 ‘T’ SLOT MITER GAUGE

Fits 3/4” x 3/8” miter slots. Handy scale for up to 60° left and right angle settings, includes adjustable 9” aluminum fence extension and push handle.

C10-395 ALUMINUM TABLE INSERT

Replacement cast aluminum insert with central slot for positioning the bandsaw blade. Provides solid support and includes rear table levelling screws.

C10-392 ZERO CLEARANCE INSERTS - PK 4

Pack of four plastic inserts with table levelling screws.

Inserts have no slot and require user to cut their own on installation. This minimizes the slot width so debris or thin cut wood strips will not catch or fall into the thin slot. Ideal for use when cutting small pieces on the bandsaw for inlay, shims, puzzles, etc.

BAND SAW BLADES

For a complete line of 142” band saw blades, contact your local RIKON Distributor, or visit the RIKON website at www.rikontools.com.

LINK TO RIKON WEBSITE

38

WARRANTY

39

For more information:

16 Progress Road

Billerica, MA 01821

877-884-5167 / 978-528-5380 [email protected]

10-342M1

www.rikontools.com

10-342

RIKON 10-342 18" Deluxe Bandsaw Instructions

18” Bandsaw

10-342

Operator’s Manual

www.rikontools.com

IMPORTANT!

SAVE THESE INSTRUCTIONS.

Refer to them often.

PE

Green

L1

L2

N

Red

Black

White

230V 60Hz

220V 60Hz

Green

Black

White

MOTOR

Light Socket

115V 60Hz

CHANGING THE MOTOR DRIVE BELT

CHANGING BANDSAW TIRES

LOWER WHEEL ADJUSTMENTS

12

9

6

3

Incorrect

Correct

Incorrect Correct

Back and forth movement.

FRAME ASSEMBLY - SHEET A

TABLE

ASSEMBLY

SHEET B

TABLE ASSEMBLY - SHEET B

KEY NO. DESCRIPTION QTY MFG. PART NO.

GUIDE POST ASSEMBLY

SHEET C

GUIDE POST ASSEMBLY - SHEET C

KEY NO. DESCRIPTION QTY MFG. PART NO.

BLADE TENSION

& TRACKING

SHEET D

BLADE TENSION & TRACKING

SHEET D

KEY NO. DESCRIPTION QTY MFG. PART NO.

RIP FENCE ASSEMBLY - SHEET E

KEY

NO.

DESCRIPT

QTY

PART NO.

KEY

NO.

DESCR

QTY

PART NO.

MOTOR &

DRIVE WHEEL ASSEMBLY

SHEET F

KEY NO. DESCRIPTION QTY MFG. PART NO.

For more information:

16 Progress Road

Billerica, MA 01821

877-884-5167 / 978-528-5380 [email protected]

www.rikontools.com

10-342

Related manuals

Rikon

10-353

Rikon Power Tools

10-324

Rikon Power Tools

10-324TG

Rikon Power Tools