OPX-2A for AR Series

Data Setter

OPX-2A

AR

Series

Built-in Controller Type

OPERATING MANUAL

Thank you for purchasing an Oriental Motor product.

This Operating Manual describes product handling procedures and safety precautions.

•

Please read it thoroughly to ensure safe operation.

•

Always keep the manual where it is readily available.

HM-60219-2

Table of contents

1 Safety precautions .............................. 3

2 Introduction ......................................... 4

3 Preparation ......................................... 5

3.1

Checking the product .............................. 5

3.2

Names and functions of parts.................. 5

3.3

How to read the display........................... 6

3.4

How to read the LED indicators .............. 6

3.5

Types of operation modes....................... 6

3.6

Basic operations of the OPX-2A ............. 7

3.7

Edit lock function ..................................... 8

3.8

Rewriting the driver’s non-volatile memory ................................................... 8

4 Installation and connection of the

OPX-2A ..............................................9

4.1

Location for installation............................ 9

4.2

Installation method .................................. 9

4.3

Connecting to the driver .......................... 9

5 Screen transitions ............................. 10

6 Monitor mode.................................... 15

6.1

Overview of the monitor mode .............. 15

6.2

Operation in the monitor mode.............. 15

6.3

Monitor items......................................... 16

7 Data mode ........................................ 20

7.1

Operation in the data mode................... 20

7.2

Setting items.......................................... 21

7.3

Setting example..................................... 22

7.4

Initialization of the selected operation data........................................................ 23

7.5

Initialization of all operation data........... 23

8 Parameter mode ...............................24

8.1

Operation in the parameter mode ......... 24

8.2

Setting example..................................... 25

8.3

Parameter list ........................................ 26

Operation data................................................26

Parameters......................................................27

8.4

Initializing parameters............................ 32

9 Test mode .........................................33

9.1

Overview of the test mode..................... 33

9.2

Operation in the test mode .................... 34

9.3

Direct I/O test......................................... 34

9.4

JOG operation ....................................... 35

9.5

Data select operation............................. 36

9.6

Return-to-home operation ..................... 36

9.7

Presetting the position........................... 36

9.8

Teaching ................................................ 37

10 Copy mode .......................................38

10.1

Overview of the copy mode................... 38

10.2

Operation in the copy mode .................. 38

10.3

Downloading to the driver...................... 39

10.4

Uploading to the OPX-2A...................... 40

10.5

Verifying data......................................... 40

10.6

Initializing driver data............................. 41

−2−

1 Safety precautions

The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions.

Also read the “Safety precautions” sections in the operating manuals that came with the product you are combining with the

OPX-2A.

Handling the product without observing the instructions that accompany a “Warning” symbol may result in serious injury or death.

Handling the product without observing the instructions that accompany a “Caution” symbol may result in injury or property damage.

The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product.

General

• Do not use the product in explosive or corrosive environments, in the presence of flammable gases, locations subjected to splashing water, or near combustibles. Doing so may result in fire, electric shock or injury.

• Assign qualified personnel the task of installing, wiring, operating/controlling, inspecting and troubleshooting the product. Failure to do so may result in fire, electric shock or injury.

• When the driver’s protection function is triggered, first remove the cause and then clear the protection function.

Continuing the operation without removing the cause of the problem may cause malfunction of the motor and driver, leading to injury or damage to equipment.

Repair, disassembly and modification

• Do not disassemble or modify the data setter. This may cause electric shock or injury. Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product.

General

• Do not use the motor and driver beyond their specifications, or electric shock, injury or damage to equipment may result.

Operation

• Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury.

Disposal

• To dispose of the data setter, disassemble it into parts and components as much as possible and dispose of individual parts/components as industrial waste.

−3−

2 Introduction

2 Introduction

Only qualified personnel should work with the product. Use the product correctly after thoroughly reading the section

“1 Safety precautions” on p.3.

The product described in this manual has been designed and manufactured for use in general industrial machinery, and must not be used for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning.

Overview of the product

The

OPX-2A is a data setter that lets you set operating data and parameters, perform monitoring, etc.

So that the

OPX-2A is used correctly and safely, thoroughly read the "AR Series FLEX Built-in Controller type

USER MANUAL" and understand the basic operating procedures and other details of the driver.

Features of

OPX-2A

The

OPX-2A can be used to save data in addition to setting of operation data and parameters.

There are four destinations (data banks) to save data.

Driver

OPX-2A

Set operation data and parameters.

Driver

Up to 4 sets of operation data and parameters can be saved.

Copy one set to the driver.

Data bank 0

Data bank 1

Data bank 2

Data bank 3

The

OPX-2A can be used for the following purposes:

• Set driver operation data and parameters

• Monitor the operating status of the motor

• The data and parameters set in the driver can be saved to the OPX-2A.

• The data and parameters saved in the OPX-2A can be copied to another driver connected to the OPX-2A.

Specifications

Connection

External dimensions

Cable length

Mass

Mini DIN, 8 pins

96（W）× 72（H）× 21.5（D） mm

[3.78 (W) × 2.83 (H) × 0.85 (D) in.]

5 m (16.4 ft.)

0.25 kg (8.8 oz)

Hazardous substances

RoHS (Directive 2002/95/EC 27Jan.2003) compliant

−4−

3 Preparation

3 Preparation

This chapter explains the items you should know before using the

OPX-2A.

3.1 Checking the product

Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product.

• Data setter OPX-2A .....................................1 unit

• OPERATING MANUAL (CD-ROM)...........1 pc.

• Information ...................................................1 copy

3.2 Names and functions of parts

Display

This area shows the motor position, operation data, parameters, alarms, etc.

LED indicators

These LED indicators are used to indicate the operation mode of the

OPX-2A and the driver status.

Use this button to change the operation mode or move to the upper level.

Use this button to select data or change the displayed item or move to the lower level.

Use these buttons to change the selected item or set data and parameters.

Use these buttons to increase or decrease the value or change the selected item.

Use these buttons to navigate through each data or parameter to a desired digit.

Notation

In this manual, keys are denoted by symbols, such as

In figures, a simplified illustration of the display and LED indicators is used, as shown below.

.

−5−

3 Preparation

3.3 How to read the display

The display consists of 7-segment LEDs. (The number “5” and alphabet “S” are the same.)

• Numbers

1 2 3 4 5 6 7 8 9 0

• Alphabets

A B C D E F G H I J K L

M N

• Signes

+ -

O P Q R S T U V W Y

3.4 How to read the LED indicators

When the operation mode is changed or an alarm or warning generates, a corresponding LED will be lit. While the motor is operating or the edit lock function is enabled, the condition is also indicated by the illumination of a corresponding LED.

Lit in the parameter mode

Lit in the data mode

Lit in the monitor mode

Lit in the test mode

Lit in the copy mode

Not used

Lit when an alarm is present

Lit when a warning is present

Lit while the motor is operating

3.5 Types of operation modes

The

OPX-2A has multiple operation modes. The operation mode will change every time the key is pressed. The display starts in the monitor mode when the power is turned on.

When the operation mode is changed, the LED indicator corresponding to the previous mode will turn off and the one corresponding to the new mode will be lit. Identify the current operation mode based on the LED indicator currently lit.

Not used

Not used

Lit when the edit lock function is enabled

Monitor mode

(MON)

Copy mode

(COPY)

Test mode

(TEST)

Data mode

(DATA)

The mode changes every time the key is pressed.

Parameter mode

(PAR)

−6−

3 Preparation

3.6 Basic operations of the

OPX-2A

Use the six keys to set data and operate the motor.

Operation flow

The

OPX-2A is operated according to the flow shown below.

Level 1: Top screen in each mode Level 2: Item selection screen Level 3

1

Use to navigate through the modes.

2

Use to move to the lower level.

Use to move to the upper level.

3

Use to move to the previous item.

Use to move to the next item.

4

1.

Use the

key to select a desired operation mode appropriate for your intended operation.

Example: If you want to use a function in the test mode, press the

key to select the test mode (indicated by a lit “TEST” LED). The top screen of the test mode is displayed.

2.

Press the

key to move to the lower level.

3.

Use the keys to select a desired item.

4.

To move to the lower level, press the key. To return to the previous level, press the

key.

As explained above, use the key to navigate through the levels and use the

keys to select a desired item. This is the basic operation flow.

Note

If the key on the

OPX-2A is pressed while internal processing is being performed, the top screen will not change to any of its sub-screens and “mEm-bUSY” will be shown on the display.

Be sure to wait until all internal processing is completed, before pressing the key.

−7−

3 Preparation

How to input values

As an example, how to change “+30” to “−100” is explained.

Basic operations

• Use the

keys to increase/decrease the value or change the sign.

Use the keys to move to the digit you want to edit.

• If positive and negative values are differentiated, each value is preceded by a sign.

• You can edit the digit currently blinking.

1.

First, change the 10’s place from “3” to “0”.

Press the

key once to move to the 10’s digit you want to edit.

Once

2.

Press the key three times to change the value to “0”.

3 times

3.

Next, change the 100’s place from “0” to “1”.

Press the key once to move to the 100’s digit you want to edit.

Once

4.

Press the key to change the value to “1”.

Once

5.

Next, change the sign.

Press the key once to move to the sign digit you want to edit.

Once

6.

Press the

or

key once to change the sign to “

−”. or

7.

After all digits have been changed, press the confirm the value.

key to

All digits comprising the value blink for approx. 2 seconds.

Note

Confirmed

Once

If the value you have input is outside the setting range, “Error” will be displayed for 1 second.

If this error display appears, input a different value that falls within the setting range.

3.7 Edit lock function

Enable the edit lock function if you want to prevent operation data and parameters from being edited or cleared.

Operation data and parameters cannot be changed or deleted while the edit lock function is enabled.

• Setting the edit lock function

In the top screen of each operation mode, press the

key for at least

5 seconds.

The display will show “LocK” and the edit lock function will be enabled.

The “LOCK” LED in the LED indicator area will also be lit.

"LOCK" lit

• Canceling the edit lock function

Again in the top screen of each operation mode, press the least 5 seconds.

key for at

The display will show “UnLocK” and the edit lock function will be cancelled.

The “LOCK” LED in the LED indicator area will turn off.

3.8 Rewriting the driver’s non-volatile memory

Operation data and parameters are saved to the driver’s non-volatile memory. The non-volatile memory can be rewritten approx. 100,000 times. The non-volatile memory will be rewritten after one of the following operations is performed:

• Edit any operation data or parameter

• Download data from the OPX-2A to the driver

• Initialize driver operation data and parameters

−8−

4 Installation and connection of the OPX-2A

4 Installation and connection of the

OPX-2A

4.1 Location for installation

The

OPX-2A is designed and manufactured for installation in equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions:

• Inside an enclosure that is installed indoors (provide vent holes)

• Operating ambient temperature 0 to +40 °C (+32 to +104 °F) (non-freezing)

• Operating ambient humidity 85% or less (no condensation)

• Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid

• Area not exposed to direct sun

• Area free of excessive amount of dust, iron particles or the like

• Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids

• Area free of excessive salt

• Area not subject to continuous vibration or excessive shocks

• Area free of excessive electromagnetic noise (from welders, power machinery, etc.)

• Area free of radioactive materials, magnetic fields or vacuum

• 1000 m (3300 ft.) or less above sea level

Using a metal plate of 1 to 3 mm (0.04 to 0.12 in.) in thickness, insert the

OPX-2A into the mounting hole from the front side and securely affix the

OPX-2A.

• Dimension of mounting hole

[mm (in.)]

92

+0.8

0

(3.62

+0.031

0

)

Removing method

Press all of the four hooks provided on top and bottom of the

OPX-2A. In this condition, press the OPX-2A forward to release.

Hook

4.3 Connecting to the driver

Plug the connector attached to the end of the

OPX-2A cable into the data edit connector on the driver, and then turn on the power to the driver.

∗ Illustration shows ARD-KD.

Driver

Data edit connector

Note

•

When operation data and parameters are set on the

OPX-2A, they will be stored in the driver.

Once stored in the driver, the data will not be cleared even after the

OPX-2A is disconnected from the driver.

•

•

Turning on the power to the driver will also turn on the power to the

OPX-2A. Turning off the driver power will turn off the

OPX-2A power.

Turn off the driver power before connecting or disconnecting the

OPX-2A cable.

−9−

5 Screen transitions

Top screen

Monitor mode

Command speed

Warning

Command position

Warning record 1

(latest)

Operation number

Selected number

Alarm

Alarm record 1

(latest)

Alarm record 10

(oldest)

Clear alarm records

Absolute position error alarm reset

Processing is in progress

(blinking display)


(blinking display)

Alarm reset


(blinking display)

Direct I/O monitor

Warning record 10

(oldest)

Clear warning records


(blinking display)

Input monitor

Sensor monitor

Output monitor

−10−


Note

•

There are the following restrictions while the edit lock function is effective.

· Data mode, parameter mode: Although they are displayed on the screen, they are unable to operate.

· Clearing the alarm and warning records, clear data, position preset, teaching, copy mode: They are not displayed on the screen.

•

When the HMI input is OFF, you can operate all functions of the monitor mode, uploading and verification of the copy mode, and viewing of the parameter mode.

Data mode to Parameter mode

Operation data

No.0

Positioning mode

Position

Operating speed

Operating mode

Sequential positioning

Acceleration

Deceleration

Clear data

Numerical entry

Numerical entry

Numerical entry

Single

Link

Link2

Push-motion

Numerical entry

Numerical entry

Numerical entry

Clear

Writing of data is in progress

(blinking display)


(blinking display)


(blinking display)


(blinking display)


(blinking display)

Dwell time


(blinking display)

Push current


(blinking display)


(blinking display)


(blinking display)


(blinking display)


(blinking display)

Operation data

No.63

- - - Broken line indicates that data writing cannot be executed when internal processing is in progress via RS-485 communication.

"mEm-bUSy" is displayed even when the key is pressed.

In the lower level except the top screen, press the return to the previous level.

key to

−11−


Parameter mode

Parameter selection

(Example: Electronic gear A)

Parameter setting


(blinking display)

Test mode

Direct I/O test

Input test

Sensor test

Output test

Output test

JOG operation

Operation is in progress

Data select operation

Operation data No.

selection 0

Operation data No.

selection 63

Perform positioning operation

Perform positioning operation


(blinking display)


(blinking display)

−12−


Return-to-home operation

Position preset

Teaching

Perform return-tohome operation

Perform position preset


(blinking display)


(blinking display)

Perform teaching

Operation data No.

selection 0

Operation data No.

selection 63


(blinking display)


(blinking display) to Copy mode




key to

−13−


Copy mode

Download

Upload

Verification

Data bank selection 0



(blinking display)


(blinking display)




(blinking display)


(blinking display)

Data bank selection 0 Verification result: Matched

Data bank selection 3 Verification result: Unmatched to Monitor mode

Initialization

Initialize operation data

Initialize parameters

Initialize all data


(blinking display)


(blinking display)


(blinking display)




key to

−14−

6 Monitor mode

6.1 Overview of the monitor mode

• Monitoring the operating status

You can monitor the motor speed, command position, operation data number corresponding to the current operation, and operation data number currently selected in real time.

• Checking alarms/warnings, clearing alarm/warning records, and resetting alarms

• If an alarm or warning generates, a corresponding alarm code or warning code will be displayed. You can check the code to identify the details of the alarm/warning.

• Up to ten most recent alarms/warnings can be displayed, starting from the latest one. You can also clear alarm/warning records.

• You can reset the alarms currently present.

• Checking I/O signals

You can check the ON/OFF status of each I/O signal of the driver.

6.2 Operation in the monitor mode

1.

Use the

2.

Press the

key to select the monitor mode.

key in the top screen of the monitor mode.

3.

Use the keys to select the item you want to monitor.

Top screen of the monitor mode Speed

Command position

Operation number

Selected number

Alarm

Warning

Direct I/O monitor

−15−

6 Monitor mode

Motor speed

You can check the command speed of the motor (unit: r/min).

While the motor is rotating in the CCW direction, “−” is shown in front of the displayed value. If the speed is indicated by an absolute value, no sign is shown to indicate the rotating direction. You can select the value display format using the “display mode of the data setter speed” parameter [ID: 480].

Command position

You can check the command position of the motor with reference to the home position.

If a resolution is set, an appropriate value based on the resolution is shown as steps.

Operation number

You can check the operation data number corresponding to the data used in the current positioning operation.

Selected number

You can check the operation data number currently selected.

Alarm

When an alarm generates, a corresponding alarm code will be displayed.

You can also reset alarms or check and clear alarm records.

Present alarm Alarm record 1 (latest)

Alarm record 2

Alarm record 10

(oldest)

Clear alarm records

Absolute position error alarm reset

Alarm reset

Alarm records are being cleared (blinking display)

Alarm is being reset

(blinking display)

Alarm is being reset

(blinking display)

∗ If operations are limited by the edit lock function, the screen text in gray is not shown.

Note

•

Do not turn off the driver power while an alarm is being reset or alarm records are being

• cleared (=while the display is blinking). Doing so may damage the data.

Some alarms cannot be reset on the

OPX-2A. Check by the following table. To reset these alarms, you must cycle the driver power.

−16−

6 Monitor mode

• Alarm code list

Code Alarm name Resetting on the

OPX-2A

Not possible

Number of times the driver’s ALARM LED blinks

10 Excessive position deviation

12

Excessive position deviation during current OFF

20 Overcurrent

∗1

21 Main circuit overheat

22 Overvoltage

23 Main power off

∗1

25 Undervoltage

Possible 4

Possible

ARD-KD: Possible

ARD-AD, ARD-CD: Not possible

Possible

2

3

7

8

9

5

29

2D

CPU peripheral circuit error

Main circuit output error

∗1

30 Overload

31 Overspeed

33

34

Absolute position error

Command pulse error

Possible 2

Possible

∗2

Possible

7

2

9

42

43

45

Initial sensor error

Initial rotor rotation error

Motor combination error

Not possible

8

Possible 7

2 51

60

61

Regeneration unit overheat

∗1

±LS both sides active

Reverse limit sensor connection

62 Home seeking error

63 No

64 TIM, Z, SLIT input error

66 Overtravel

Possible

6A

70

71

72

81

83

84

Home seeking offset error

Invalid operation data

Electronic gear setting error

Wrap setting error

Network bus error

Communication switch setting error

RS-485 communication error

Not possible

Possible

Not possible

7

85

8E

RS-485 communication timeout

Network converter error

Possible

F0 CPU error Not possible Lit

∗1 ARD-AD and ARD-CD only.

∗2 This alarm cannot be released by the "alarm reset (AL-rSt)." Release the alarm by the "absolute position error alarm reset (AL33-rSt)."

−17−

6 Monitor mode

• How to reset an alarm

1.

While an alarm is displayed, press the key to move to the lower level.

2.

Press the key to select the alarm reset screen.

3.

Press the

The alarm is reset.

key.

• How to reset an absolute position error

1.


2.

Press the key twice to select the absolute position error alarm reset screen.

3.

Press the key.

The absolute position error alarm is reset.

• How to check an alarm record

You can check up to ten most recent alarms, starting from the latest one.

1.

While an alarm is displayed, press the

The latest alarm is displayed.

2.

Press the key.

The second latest alarm is displayed.


3.

Every time the key is pressed, the next older alarm will be displayed. Use the keys to select the alarm record you want to check.

• How to clear all alarm records

You can clear all alarm records at once.

1.


2.

Press the key three times and select the alarm record clear screen.

3.

Press the key.

All alarm records are cleared.

Warning

When a warning generates, a corresponding warning code will be displayed.

You can also check or clear warning records.

Present warning

Warning record 1

(latest)

Warning record 2

Warning record 10

(oldest)

Clear warning records

Warning records are being cleared (blinking display)


Note

•

Do not turn off the driver power while warning records are being cleared (=while the display is blinking). Doing so may damage the data.

•

You can also clear the warning records by turning off the driver power.

−18−

6 Monitor mode

• Warning code list

Code

10

Warning name

Excessive position deviation

12

21

22

25

Excessive position deviation during current OFF

Main circuit overheat

Overvoltage

Undervoltage

30 Overload

Code

31

48

71

Warning name

Overspeed

Battery connection error

Electronic gear setting error

72

84

Wrap setting error

RS-485 communication error

• How to check a warning record

You can check up to ten most recent warnings, starting from the latest one.

1.

While a warning is displayed, press the

The latest warning is displayed.


2.

Press the key.

The second latest warning is displayed.

3.

Every time the key is pressed, the next older warning will be displayed. Use the keys to select the warning record you want to check.

• How to clear all warning records

You can clear all warning records at once.

1.

While a warning is displayed, press the key to move to the lower level.

2.

Press the key and select the warning record clear screen.

3.

Press the

key.

All warning records are cleared.

Direct I/O monitor

You can check the ON/OFF status of each I/O signal of the driver.

Top screen of the direct I/O monitor Input monitor

Sensor monitor

Output monitor

Each digit on the 7-segment LED display corresponds to a signal. If the signal is ON, the corresponding digit is lit. If the signal is OFF, the digit is unlit.

• Input signals • Output signals

Input monitor Output monitor

IN6

IN7

IN4

IN5

IN2

IN3

IN0

IN1

OUT0

OUT1

OUT2

OUT3

OUT4

OUT5

Sensor monitor

+LS

-LS

HOMES

SLIT

−19−

7 Data mode

Up to 64 sets of motor operation data can be set. Once set, the operation data is stored in the driver. The data will not be lost even after the

OPX-2A is disconnected from the driver.

Before setting operation data, read the "

AR Series FLEX Built-in Controller type USER MANUAL" carefully to understand the basic operations, functions and other details of the driver.

Note

•

Operation data has significant bearing on motor operation. Before setting any operation data, make sure you fully understand the content of the operation data.

•

•

•

If operations are limited by the edit lock function or HMI input, operation data cannot be edited.

Operation data can also be set by selecting the ID with the parameter mode.



•

If key is pressed while executing the internal processing via RS-485 communication,

"mEm-bUSy" may be displayed. Check “5 Screen transitions” on p.10 when "mEm-bUSy" is displayed. Be sure to wait until all internal processing is completed, before pressing the key.

7.1 Operation in the data mode

1.

Use the key to select the data mode.

2.

Press the key on the top screen of the data mode.

3.

Use the keys to select a desired operation data number.

4.

Press the key.

The display changes to the operation data screen.

5.

Use the key to select the operation data item you want to set.

6.

When pressing the

No. screen.

key on the last operation data item, the display returns to the operation data

Top screen of the data mode

Operation data

No. selection 0 Positioning mode

Operation data

No. selection 1

Operation data

No. selection 62

Position

Operating speed

Operating mode


Acceleration

Deceleration

Clear data

Operation data

No. selection 63


−20−

7 Data mode

When a data has been changed, the new data will become effective after stopping the operation.

Setting item Setting range Initial value Description

Positioning mode

Position

Operating speed

0: Incremental mode

1: Absolute mode

−8,388,608 to

+8,388,607 step

1 to 1,000,000 Hz

0

0

1000

Selects how to specify the position (travel amount) in positioning operation (absolute mode or incremental mode).

Sets the position (distance) for positioning operation.

Sets the operating speed in positioning operation and continuous operation.

Operating mode

0: Single

1: Link

2: Link2

3: Push-motion

0: Disable

1: Enable

0

Sets perform positioning operation as single-motion, linked-motion or push-motion operation.


Acceleration

Deceleration

0.001 to 1000.000

(ms/kHz or s)

0

1.000

Sets enable or disable sequential positioning operation.

Sets the acceleration rate in positioning operation and continuous operation.

∗

Sets the deceleration rate in positioning operation and continuous operation.

∗

Push current 0.0 to 50.0% 20.0 Sets the current value of push-motion operation.

Dwell time 0.000 to 50.000 s 0.000

Sets the dwell time to be used in linked-motion operation 2.

∗ This item is effective when the “acceleration (deceleration) rate type” parameter [ID: 326] is set to “separate”.

If this parameter is set to “common”, the values of the “common acceleration rate” [ID: 320] and “common deceleration rate” [ID: 321] parameters will be used.

How to set the dwell time

When displaying the "Link2" on the "operating mode" and pressing the is displayed. Input the dwell time using the

key, the screen to set the dwell time

keys and press the key.

Operating mode

Single

Pushmotion

Dwell time


(blinking display)

Link2

Link

−21−

7 Data mode

This section explains how to change the the positioning mode and position of the operation data No.0.

• Positioning mode: Changes from incremental mode to absolute mode.

• Position: Changes from 0 step to 10000 steps.


1.


The “DATA” LED is lit.

Operation data No.0

2.


The display changes to the operation data No.0 screen.

Positioning mode

3.

Press the

key.

The display changes to the positioning mode screen.

Present value of the positioning mode

(blinking display)

4.

Press the key again.

The present set value of the positioning mode is displayed with blinking.

Change to absolute mode

(blinking display)

5.

Press the key once to select “AbS.”

Confirm the changed value (quick blinking)

6.

Press the

key.

The blinking speed of the input value becomes quickly and the value is set.

The display returns to the positioning mode screen.

7.

Press the key.

The display changes to the position screen.

Return to the positioning mode

Position

8.

Press the

key.

The present set value of the position is displayed with blinking.

Present value of the position

(blinking display)

9.

Use the keys to select “10000”.

The selected digit is displayed with blinking.

Use to navigate through the digits.

Use to increase/ decrease the value.

Input 10000 (blinking display)

10.

Press the

key.


The display returns to the position screen.

Confirm the changed value (quick blinking)

Return to the position

Return to the operation data No.0

11.

Press the key.

The display returns to the operation data No.0 screen.

−22−

7 Data mode

7.4 Initialization of the selected operation data

All of the set value for the selected operation data number can be reverted to the initial values.


1.


The “DATA” LED is lit.

Operation data No.0

2.


The display changes to the operation data No.0 screen.

Positioning mode

3.

Press the

key.

The display changes to the positioning mode screen.

Once

Clear data

4.

Press the key once.

The display changes to the clear data screen.

Clear

5.

Press the

key.

The display changes to the screen to execute clearing.

6.

Press the

key.

The display blinks and the operation data No.0 is cleared.


(blinking display)

7.5 Initialization of all operation data

All of the operation data saved in the driver can be reverted to the initial values. Perform "Initialize operation data" of the copy mode.

For the operation, check the screen transitions of the copy mode on p.14, or "10.6 Initializing driver data" on p.41.

−23−

8 Parameter mode

You can set parameters relating to motor operation and control. These parameters are saved in the driver.

Before setting parameters, read the "

AR Series FLEX Built-in Controller type USER MANUAL" carefully to understand the basic operations, functions and other details of the driver.

Note

•

Parameters have significant bearing on motor operation. Before setting any parameter, make sure you fully understand the content of the parameter.

•

•

If operations are limited by the edit lock function or HMI input, parameters cannot be edited.



•

If key is pressed while executing the internal processing via RS-485 communication,

"mEm-bUSy" may be displayed. Check “5 Screen transitions” on p.10 when "mEm-bUSy" is displayed. Be sure to wait until all internal processing is completed, before pressing the key.

•

If a nonexistent parameter ID is entered, "id-Error" will be displayed for 1 second. Check the ID and enter the correct one.

Timing for the setting value to become effective

When a parameter is changed, the timing for the new value to become effective varies depending on the parameters, which are the following four types.

• Effective immediately

Executes the recalculation and setup immediately when writing the parameter.

• Effective after stopping the operation

Executes the recalculation and setup after stopping the operation.

• Effective after executing the configuration

Executes the recalculation and setup after executing the configuration.

• Effective after turning the power ON again

Executes the recalculation and setup after turning the power ON again.

8.1 Operation in the parameter mode

1.

Use the

2.

Press the

key to select the parameter mode.

key on the top screen of the parameter mode.

3.

Use the

keys to enter the parameter ID.

4.

Press the

key.

The display changes to the parameter setting screen.

5.

Use the

keys to enter the value.

Top screen of the parameter mode

Parameter selection

(Example: Electronic gear A) Parameter setting

−24−

8 Parameter mode

This section explains how to assign the TIM output to the OUT1 output.

1.

Use the key to select the parameter mode.

The “PAR” LED is lit.

Top screen of the parameter mode

Select parameter

2.

Press the mode.

key on the top screen of the parameter



OUT1 output function selection

(ID: 2209)

3.

Use the

keys to enter [ID: 2209] in the

"OUT1 output function selection" parameter.

Present value (blinking display)

4.

Press the

key.

The present set value of the OUT1 output is displayed with blinking.



Set the OUT1 output to "72"

(blinking display)

5.

Use the keys to enter “72”.

“72” indicates the TIM output.

Confirm the value (quick blinking)

6.

Press the

key.


The display returns to the OUT1 signal mode selection parameter screen.

Return to the "OUT1 output function selection" parameter

−25−

8 Parameter mode

There is an unique ID in each parameter. With the

OPX-2A, set the parameter selecting the ID.

Operation data

Operation data can also be set by selecting the data mode.

Executes the recalculation and setup after changing the operation data.

ID

640 to

703

Parameter name

Positioning mode No.0

to

Positioning mode No.63

Description

Selects how to specify the position (travel amount) in positioning operation (absolute mode or incremental mode).

Setting range

0: Incremental mode

1: Absolute mode

Initial value

0

512 to

575

576 to

639

Position No.0

to

Position No.63

Operating speed No.0

to

Operating speed No.63

Sets the position (distance) for positioning operation.

Sets the operating speed in positioning operation and continuous operation.

−8,388,608 to

+8,388,607 step

0 to 1,000,000 Hz

0

1000

704 to

767

Operating mode No.0

to

Operating mode No.63

Sets perform positioning operation as single-motion, linked-motion or push-motion operation.

0: Single

1: Link

2: Link2

3: Push-motion

0

960 to

1023

768 to

831

832 to

895

896 to

959

Sequential positioning No.0

to

Sequential positioning No.63

Acceleration No.0

to

Acceleration No.63

Deceleration No.0

to

Deceleration No.63

Push current No.0

to

Push current No.63

Sets whether to enable or disable sequential positioning operation.

Sets the acceleration rate in positioning operation and continuous operation.

∗

Sets the deceleration rate in positioning operation and continuous operation.

operation.

∗

Sets the current value of push-motion

0: Disable

1: Enable

0.001 to 1000.000

(ms/kHz or s)

0.0 to 50.0%

0

1.000

20.0

1024 Dwell time No.0 to to

Sets the dwell time to be used in

0.000 to 50.000 s 0.000

1087 Dwell time No.63 linked-motion operation 2.

∗ This item is effective when the “acceleration (deceleration) rate type” parameter [ID: 326] is set to “separate”.

If this parameter is set to “common”, the values of the “common acceleration rate” [ID: 320] and “common deceleration rate” [ID: 321] parameters will be used.

−26−

8 Parameter mode

Parameters

ID Parameter name

256 STOP input action

Description

Sets how the motor should stop when a

STOP input is turned ON.

Setting range

0: Immediate stop

1: Deceleration stop

2: Immediate stop &

3: Deceleration stop &

Initial value Effective

∗

1

259

260

261

262

263

264

265

266

267

268

269

270

290

291

292

293

294

Positioning completion signal range

Positioning completion signal offset

AREA1 positive direction position

AREA1 negative direction position



Position loop gain

Speed loop gain

Speed loop integral time constant

Speed filter

Moving average time

Sets whether to enable or disable hardware overtravel detection using

±LS inputs.

Sets the motor action to take place upon the occurrence of overtravel.

Sets the output range of the END signal (the motor operation converges within this angular range).

Sets the offset for the END signal (the offset for converging angular range).

Sets the position of AREA1 positive direction.

Sets the position of AREA1 negative direction.







Minimum ON time for MOVE output

LS logic level

Sets the minimum time during which the MOVE output remains ON

Sets the±LS input logic.

HOMES logic level Sets the HOMES input logic.

SLIT logic level Sets the SLIT input logic.

Sets the motor operating current based on the rated current being 100%.

Sets the motor standstill current as a percentage of the rated current, based on the rated current being 100%.

Adjusts the motor response in reaction to the position deviation.

Adjusts the motor response in reaction to the speed deviation.

Sets the decreases the deviation that cannot be adjusted with the speed loop gain.

Adjusts the motor response.

Sets the time constant for the moving average filter.

0: Disable

1: Enable

0: Immediate stop

1: Deceleration stop

0.0 to 18.0°

−1.8 to 1.8°

−8,388,608 to

8,388,607 step

0 to 255 ms

0: Normally open

1: Normally closed

0.0 to 100.0%

0.0 to 50.0%

1 to 50

10 to 200

10.0 to 200.0 ms

0 to 200 ms

1 to 200 ms

1

0

1.8

0.0

0

0

A

0 C

100.0

50.0

10

180

100.0

1

1

320

Common acceleration

Sets the common acceleration (rate or time) in positioning operation and continuous operation.

Common deceleration

0.001 to 1000.000

(ms/kHz or s)

1.000

321

Sest the common deceleration (rate or time) in positioning operation and continuous operation.

Sets the starting speed in positioning operation and continuous operation.

The motor will operate at the starting speed if the operating speed is below

0 to 1,000,000 Hz 500 the starting speed.

∗ Indicates the timing for the data to become effective. (A: Effective immediately, B: Effective after stopping the operation,

C: Effective after executing the configuration)

A

B

−27−

8 Parameter mode

ID

323

324

325

326

Parameter name

JOG operation speed

Acceleration/deceler ation of JOG

JOG starting speed

Acceleration/deceler ation type

Description

Sets the operating speed for JOG operation.

Sets the acceleration/deceleration (rate or time) for JOG operation.

Sets the starting speed for JOG operation.

Sets whether to use the common acceleration/ deceleration or the acceleration/deceleration specified for the operation data.

Setting range

1 to 1,000,000 Hz

0.001 to 1000.000

(ms/kHz or s)

0 to 1,000,000 Hz

0: Common

1: Separate


∗

1000

1.000

500

1

B

327

352

Acceleration/deceler ation unit

Home-seeking mode

Sets the acceleration/deceleration unit.

Sets the mode for return-to-home operation.

0: ms/kHz

1: s

0: 2-sensor mode

1: 3-sensor mode

2: Push mode

0 C

1

353

354

355

356

357

358

359

360

385

388

Operation speed of home-seeking

Acceleration/deceler ation of home-seeking

Starting speed of home-seeking

Position offset of home-seeking

Starting direction of home-seeking

SLIT detection with home-seeking

TIM signal detection with home-seeking

Operation current of push-motion home-seeking

Overflow rotation alarm during current

ON

Return-to-home incomplete alarm

Sets the operating speed for return-to-home operation.

Sets the acceleration/ deceleration

(rate or time) for return-to-home operation.

Sets the starting speed for return-to-home operation.

Sets the amount of offset from mechanical home.

Sets the starting direction for home detection.

Sets whether or not to concurrently use the SLIT input for return-to-home operation.

Sets whether or not to concurrently use the TIM signal for return-to-home operation.

Sets the operating current for push-motion return-to-home operation based on the rated current being

100%.

Sets the condition in which an overload alarm generates.

Sets the condition that an excessive position deviation alarm generates when the motor is in a state of current

ON.

Sets whether to enable or disable return-to-home incomplete alarm

Sets the temperature at which a main circuit overheat warning generates.

Sets the condition that an overload warning generates.

Sets the condition that an overspeed warning generates.

1 to 1,000,000 Hz

0.001 to 1000.000

(ms/kHz or s)

1 to 1,000,000 Hz

−8,388,608 to 8,388,607 step

0: Negative direction

1: Positive direction

0: Disable

1: Enable

0.0 to 100.0%

0.1 to 30.0 s

0.01 to 300.00 rev

0: Disable

1: Enable

40 to 85 °C

(104 to 185 °F)

0.1 to 30.0 s

1 to 5000 r/min

1000

1.000

500

0

1

0

100.0

5.0

3.00

0 C

85

5.0

4500

420

Undervoltage warning

Sets the voltage at which an overvoltage warning generates.

Sets the voltage at which an undervoltage warning generates.

ARD-KD: 15.0 to 63.0 V

ARD-AD, ARD-CD:

120 to 450 V

ARD-KD: 15.0 to 63.0 V

ARD-AD, ARD-CD:

120 to 280 V

63.0

435

18.0

120

Overflow rotation

Setse the condition that an excessive

421 warning during position deviation warning generates

0.01 to 300.00 rev 3.00 current ON when the motor is in a state of current

ON.



B

A

A

−28−

8 Parameter mode

ID

448

449

Parameter name

Electronic gear A

Electronic gear B

Description

Sets the denominator of electric gear.

Sets the numerator of electric gear.

Setting range

1 to 65535

450

2054

Motor rotation direction

HOME-P function selection

Sets the rotation direction of motor output shaft.

Sets the timing to output the HOME-P output.


=CCW


=CW

452

Positive software limit

Sets whether to enable or disable software overtravel detection using soft limits.

Sets the value of soft limit in positive direction.

453

Negative software limit

Sets the value of soft limit in negative direction.

454 Preset the preset position.

456

480

482

Sets whether to enable or disable wrap function.

Wrap setting range Sets the wrap setting range.

Data setter speed display

Absolute-position backup system

Sets the display method of the speed monitor for the

OPX-2A.

Sets whether to enable or disable absolute-position backup system.

2048

2049

2050

2051

2052

2053

MS0 operation No. selection






Sets the operation data No. corresponding to MS0 to MS5 input.

0: Disable

1: Enable

−8,388,608 to

8,388,607 step

0: Disable

1: Enable

1 to 8,388,607 step

0: Signed

1: Absolute value

0: Disable

1: Enable

0 to 63

0: Home output

1: Return-to-home


∗

1

1

1

8,388,607

−8,388,608

0

0

1000

C

A

C

0 A

0 C

0

1

2

3

4

5

B

0 A

2064

ARD-KD:

Moving average

ARD-AD, ARD-CD:

Filter selection

Sets whether to enable or disable moving average.

Sets the filter function to adjust the motor response.

2065 Speed error gain 1 Adjusts vibration during operation.

2066 Speed error gain 2

Adjusts vibration during acceleration/ deceleration.

0: Disable

1: Enable

0: Speed filter

1: Moving average

0 to 500

0

0

45

2067 Control mode Sets the control mode of the driver.

0: Normal mode

1: Current control mode

0

Sets whether to enable or disable smooth drive function.

Sets whether to enable or disable automatic return operation.

Sets the operating speed for automatic return operation.

Sets the acceleration/deceleration (rate or time) for automatic return operation.

0.001 to 1000.000

(ms/kHz or s)

1

2080

2081

2082

Automatic return action

Operation speed of automatic return

Acceleration/deceler ation of automatic return

Starting speed of automatic return

0: Disable

1: Enable

1 to 1,000,000 Hz

0

1000

1.000

2083

Sets the starting speed for automatic return operation.

0 to 1,000,000 Hz 500

2084 JOG travel amount

Sets the travel amount for JOG

1 to 8,388,607 step 1 operation.



C

A

C

B

−29−

8 Parameter mode

ID

2112

Parameter name

Overflow rotation alarm during current

OFF

Description

Sets the condition that an excessive position deviation alarm generates when the motor is in a state of current

OFF.

Setting range

0.01 to 300.00 rev

Initial value

100.00

Effective

2176

2177

2178

2179

2180

2181

2182

2183

2192

2193

2194

2195

2196

2197

2198

2199

2208

2209

IN0 input function selection








IN0 input logic level setting










Sets the function of input terminals IN0 to IN7.

Sets the IN0 to IN7 input logic.

See table on p.32.

0: Normally open

1: Normally closed

3

4

48

49

50

16

18

24

0

70

69

2210

2211

2212

2213





Sets the function of output terminals

OUT0 to OUT5.

See table on p.32.

73

67

66

65

2224

2225

2226

NET-IN0 input function selection




48

49

50

2227

Sets the function of NET-IN0 to

NET-IN6.

See table on p.32.

4

2228

2229



3

18

2230

NET-IN6 input

16 function selection

∗ Indicates the timing for the data to become effective. (A: Effective immediately, C: Effective after executing the configuration)

A

C

∗

−30−

8 Parameter mode

ID

2231

2232

2233

2234

2235

2236

2237

2238

2239

2240

2241

2242

2243

2244

2245

Parameter name










NET-OUT0 output function selection






Sets the function of NET-IN7 to

NET-IN15.

Description Setting range

See table on p.32.

Initial value

0

8

9

10

5

6

7

1

2

48

49

50

4

70

67

Effective

2246

2247

2248

2249





Sets the function of NET-OUT0 to

NET-OUT15.

See table on p.32.

66

65

80

73

2250

2251

2252

2253

2254






74

75

72

68

69

2255


71

2304

2305

Communication timeout

Communication error alarm

Sets the condition in which a communication timeout occurs in

RS-485 communication.

Sets the condition in which a RS-485 communication error alarm generates.

0: Not monitored

0 to 10000 ms

1 to 10 times

0

3

2563

Communication parity

Sets the parity of RS-485 communication.

0: None

1: Even number

2: Odd number

1

2564

Communication stop bit

Sets the stop bit of RS-485 communication.

0: 1 bit

1: 2 bit

0

2565

Transmission Sets the transmission waiting time of

0.0 to 1000.0 ms 10.0 waiting time RS-485 communication.

∗ Indicates the timing for the data to become effective. (A: Effective immediately, C: Effective after executing the configuration,

D: Effective after turning the power ON again)

C

A

D

∗

−31−

8 Parameter mode

Setting range of function selection parameters

• IN input function selection parameters

0: Not used

1: FWD

2: RVS

3: HOME

4: START

5: SSTART

6: +JOG

7:

−JOG

8: MS0

9: MS1

10: MS2

11: MS3

12: MS4

13: MS5

16: FREE

17: C-ON

18: STOP

24: ALM-RST

25: P-PRESET

26: P-CLR

27: HMI

32: R0

33: R1

34: R2

• OUT output function selection parameters

0: Not used

1: FWD_R

2: RVS_R

3: HOME_R

4: START_R

5: SSTART_R

6: +JOG_R

7:

−JOG_R

8: MS0_R

9: MS1_R

10: MS2_R

11: MS3_R

12: MS4_R

13: MS5_R

16: FREE_R

17: C-ON_R

18: STOP_R

32: R0

33: R1

34: R2

35: R3

36: R4

37: R5

38: R6

39: R7

40: R8

41: R9

42: R10

43: R11

44: R12

35: R3

36: R4

37: R5

38: R6

39: R7

40: R8

41: R9

42: R10

45: R13

46: R14

47: R15

48: M0_R

49: M1_R

50: M2_R

51: M3_R

52: M4_R

53: M5_R

60: +LS_R

• NET-IN input function selection parameters

0: Not used

1: FWD

2: RVS

3: HOME

4: START

5: SSTART

6: +JOG

7:

−JOG

8: MS0

9: MS1

10: MS2

11: MS3

12: MS4

13: MS5

16: FREE

17: C-ON

18: STOP

27: HMI

32: R0

33: R1

34: R2

35: R3

36: R4

37: R5

38: R6

39: R7

40: R8

41: R9

• NET-OUT output function selection parameters

0: Not used

1: FWD_R

2: RVS_R

3: HOME_R

4: START_R

5: SSTART_R

6: +JOG_R

7:

−JOG_R

8: MS0_R

9: MS1_R

10: MS2_R

11: MS3_R

12: MS4_R

13: MS5_R

16: FREE_R

17: C-ON_R

18: STOP_R

32: R0

33: R1

34: R2

35: R3

36: R4

37: R5

38: R6

39: R7

40: R8

41: R9

42: R10

43: R11

44: R12

45: R13

46: R14

47: R15

48: M0_R

49: M1_R

50: M2_R

51: M3_R

52: M4_R

53: M5_R

60: +LS_R

43: R11

44: R12

45: R13

46: R14

47: R15

48: M0

49: M1

50: M2

42: R10

43: R11

44: R12

45: R13

46: R14

47: R15

48: M0

51: M3

52: M4

53: M5

61:

−LS_R

62: HOMES_R

63: SLIT_R

65: ALM

66: WNG

67: READY

68: MOVE

69: END

72: TIM

73: AREA1

74: AREA2

75: AREA3

80: S-BSY

82: MPS

∗

70: HOME-P

71: TLC

∗ ARD-AD and ARD-CD only.

49: M1

50: M2

51: M3

52: M4

53: M5

61:

−LS_R

62: HOMES_R

63: SLIT_R

65: ALM

66: WNG

67: READY

68: MOVE

69: END

72: TIM

73: AREA1

74: AREA2

75: AREA3

80: S-BSY

82: MPS

∗

70: HOME-P

71: TLC

∗ ARD-AD and ARD-CD only.

You can revert parameters saved in the driver to their initial values. Perform "Initialize operation data" of the copy mode. For the operation, check the screen transitions of the copy mode on p.14, or "10.6 Initializing driver data" on p.41.

−32−

9 Test mode

9.1 Overview of the test mode

• Direct I/O test

You can check the ON/OFF status of each input signal of the driver. You can also switch the ON/OFF status of each output signal on the

OPX-2A. There is also a direct I/O test function with which you can check the connection status of the driver.

• JOG operation

You can operate the motor using the keys on the

OPX-2A.

• Data select operation

You can perform the positioning operation.

• Return-to-home operation

You can perform the return-to-home operation.

• Position preset

You can set the preset value as the command position.

• Teaching


OPX-2A and reflect the attained position in the operation data.

Note

•

•

Stop the motor operation before changing to the test mode.

When you move from the top screen of the test mode to a lower level, the following inputs will be disabled.

START, SSTART, HOME, ±JOG, FWD, RVS and MS0 to MS5.

•

In the direct I/O test, if the screen moves to the lower level, all of I/O signals and operation will be disabled.

•

If the key is pressed while executing the internal processing via RS-485 communication, "mEm-bUSy" may be displayed. Check “5 Screen transitions” on p.10 when

"mEm-bUSy" is displayed. Be sure to wait until all internal processing is completed, before pressing the key.

•

If "Error" is displayed when data select operation, return-to-home operation, position preset or teaching function is performed, check whether an alarm generates.

•

When the HMI input is OFF, test mode cannot be executed.

−33−

9 Test mode

9.2 Operation in the test mode

1.

Use the key to select the test mode.

2.

Press the key in the top screen of the test mode.

The display changes to the test mode item screen.

3.

Use the keys to select the item you want to perform.

Top screen of the test mode

Direct I/O test

JOG operation

Data select operation

Return-to-home operation

Position preset

Teaching


• What happens when the

key is pressed while the motor is operating

While the motor is operating, you cannot move to any lower level from the top screen of the test mode. Pressing the key will generate an error, and “oPE-Err” will be shown.

Be sure to stop the motor operation before pressing the key.

9.3 Direct I/O test

When checking the connection condition of the driver, perform the direct I/O test.

Top screen of the direct I/O test Input test

Sensor test

Output test

−34−

9 Test mode

Each digit on the 7-segment LED display corresponds to a signal. The LED is lit when the input signal is ON, and it is unlit when the input signal is OFF.

Use the keys to switch the ON-OFF state of the output signal. " " is displayed when the signal is ON, while " " is displayed when the signal is OFF.

• Input signals • Output signals

Input test Output test

Sensor test

IN6

IN7

IN4

IN5

IN2

IN3

IN0

IN1

Use

Use

+LS

-LS

HOMES

SLIT

OUT2

OUT3

OUT4

OUT5

OUT0

OUT1 to navigate through the digits.

to switch the ON/OFF status.

indicates the ON status.

indicates the OFF status.


OPX-2A.

Top screen of

JOG operation


Pressing the key once causes the motor to rotate one step in the positive direction. Pressing and holding the key causes the motor to rotate continuously in the positive direction.

Pressing the key once causes the motor to rotate one step in the negative direction. Pressing and holding the key causes the motor to rotate continuously in the negative direction.

The operating speed corresponds to the value set in the “JOG operating speed” parameter [ID: 323].

Take note that when the value set in the “JOG starting speed” parameter [ID: 325] is greater than the value set in the

“JOG operating speed” parameter [ID: 323], the Jog starting speed will become effective.

Speed

VR

VS

1step 1step

TR TR

VS: JOG starting speed (ID: 325)

VR: JOG operating speed (ID: 323)

TR: Acceleration/deceleration of JOG (ID: 324)

LEss than 1 s 1 s or more

Time

Key

Note

During operation, the motor rotates at the specified operating speed while each applicable key is pressed. Before commencing the operation, consider the status of the equipment and condition of its surroundings to confirm thoroughly that motor rotation will not cause any dangerous situations.

−35−

9 Test mode

9.5 Data select operation

Select a desired operation data number and then press the

Top screen of data select operation

Operation data No.

selection 0

key, and positioning operation will be performed.


(blinking display)

Operation data No.

selection 63

Note


You can perform a return-to-home operation.

The operating speed corresponds to the value set in the “operating speed of home-seeking” parameter [ID: 353].

Top screen of returnto-home operation

Perform return-tohome operation


(blinking display)

Note


9.7 Presetting the position

In this operation, the command position is preset by rewriting the value in the “preset position” parameter [ID: 454].

Top screen of position preset

Perform position preset


(blinking display)

Note

If operations are limited by the edit lock function, the preset function cannot be performed.

−36−

9 Test mode

9.8 Teaching


OPX-2A and reflect the attained position in the operation data.

The absolute mode will be automatically selected as the operation mode of any position data set by teaching.

The operating speed, acceleration/deceleration rate and starting speed of teaching are the same as the corresponding settings applicable to JOG operation.

Top screen of teaching Perform teaching

Operation data No.

selection 0

Data is being written.

(blinking display)

Operation data No.

selection 63

Note

•


•

If operations are limited by the edit lock function, the teaching cannot be performed.

−37−

10 Copy mode

10 Copy mode

The

OPX-2A has four data banks, and operation data and parameters can be saved in each of these data banks. Since an non-volatile memory is used as the data memory element, stored data will be retained even after the power is turned off.

10.1 Overview of the copy mode

• Download

Copy data saved in the

OPX-2A to the driver.

• Upload

Copy data saved in the driver to the

OPX-2A.

• Verification

Verify data in the

OPX-2A against the corresponding data in the driver.

• Initializing driver data

Revert data saved in the driver to their initial values.

Note

•

Stop the motor operation before changing to the copy mode.

•

When moving from the top screen of the copy mode to the lower level, the following inputs will be disabled.

START, SSTART, HOME, ±JOG, FWD, RVS and MS0 to MS5.

•

If the key is pressed while executing the internal processing via RS-485 communication, "mEm-bUSy" may be displayed. Check “5 Screen transitions” on p.10 when

"mEm-bUSy" is displayed. Be sure to wait until all internal processing is completed, before pressing the key.

•

•

When operations are limited by the edit lock function, copy mode cannot be operated.

When the HMI input is OFF, uploading and verification can only be executed.

10.2 Operation in the copy mode

1.

Use the

2.

Press the

key to select the copy mode.

key in the top screen of the copy mode.

3.

Use the keys to select the item you want to perform.

Top screen of the copy mode Download

Upload

Verification

Initialization

−38−


key is pressed while the motor is operating

Downloading and initialization cannot be executed during operation.

Pressing the key will generate an error, and “oPE-Err” will be shown.

Be sure to stop the motor operation before pressing the key.


key is pressed while the edit lock is enabled

While the edit lock is enabled, you cannot move to any lower level from the top screen of the copy mode. Pressing the

“LocK-Err” will be shown.

key will generate an error, and

Be sure to cancel the edit lock before pressing the key.

Refer to “OPERATING MANUAL Before Use” for the procedure to cancel the edit lock.

10.3 Downloading to the driver

In this operation, data in the specified data bank number are downloaded to the driver.

Download

OPX-2A data to the driver.

10 Copy mode

Top screen of download



Download successful

(blinking display)

Note

•

Some parameters will become effective after cycling the power or executing a configuration.

When these parameters were changed by downloading, cycle the driver power or execute a configuration.

•

Do not turn off the driver power while the download is still in progress (=while the display is blinking). Doing so may damage the data.

If a download error occurs, a code indicating the nature of the error will blink on the display.

Download will not be performed and the display will return to the top screen of download.

Blinking display Description Action

The product series of the driver to which data is downloaded is wrong.

•

Check the product series of the driver.

•

Check the data bank number on the

OPX-2A.

An error occurred while data was being downloaded.

Perform download again. If the same error occurs, the data saved in the

OPX-2A may be damaged.

Upload the applicable data to set the

OPX-2A data again.

The specified data bank number does not contain data.

Check the data bank number.

−39−

10 Copy mode

10.4 Uploading to the

OPX-2A

In this operation, data saved in the driver is uploaded to the specified data bank number.

Upload driver data to the

OPX-2A.

Top screen of upload



Upload successful

(blinking display)

Note

Do not turn off the driver power while the upload is still in progress (=while the display is blinking). Doing so may damage the data.

10.5 Verifying data

In this operation, data in the specified data bank number are verified against the corresponding data saved in the driver. If the verification finds that the two sets of data match, “Good” will be shown. If the two do not match,

“Error” will be shown.

Top screen of verification


Verification is in progress

(blinking display)

Verification result:

Matched


Verification result:

Unmatched

If a verification error occurs, a code indicating the nature of the error will blink on the display.

Verification will not be performed and the display will return to the top screen of verification.

Blinking display Description Action

The product series of the driver against which data is verified is wrong.

•

Check the product series of the driver.

•

Check the data bank number on the

OPX-2A.

An error occurred while data was being verified.

Perform verification again. If the same error occurs, the data saved in the

OPX-2A may be damaged. Upload the applicable data to set the

OPX-2A data again.

The specified data bank number does not contain data.

Check the data bank number.

−40−

10 Copy mode

10.6 Initializing driver data

In this operation, data saved in the driver are reverted to their initial values.

Top screen of initialization

Initialize operation data


(blinking display)

Initialize parameters

Initialize all data


(blinking display)


(blinking display)

Note

•

Some parameters will become effective after cycling the power or executing a configuration.

When these parameters were changed by initializing, cycle the driver power or execute a configuration.

•

Do not turn off the driver power while the initialization is still in progress (= while the display is blinking). Doing so may damage the data.

−41−

• Unauthorized reproduction or copying of all or part of this manual is prohibited.

If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor branch or sales office.

• Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information, circuit, equipment or device provided or referenced in this manual.

• Characteristics, specifications and dimensions are subject to change without notice.

• While we make every effort to offer accurate information in the manual, we welcome your input. Should you find unclear descriptions, errors or omissions, please contact the nearest office.

•

is a registered trademark or trademark of Oriental Motor Co., Ltd., in Japan and other countries.

Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged. The third-party products mentioned in this manual are recommended products, and references to their names shall not be construed as any form of performance guarantee. Oriental Motor is not liable whatsoever for the performance of these third-party products.

© Copyright ORIENTAL MOTOR CO., LTD. 2011

• Please contact your nearest Oriental Motor office for further information.

Technical Support Tel:(800)468-3982

8:30

A.M.

to 5:00

P.M.

, P.S.T. (M-F)

7:30

A.M.

to 5:00

P.M.

, C.S.T. (M-F)

E-mail: [email protected]

www.orientalmotor.com

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Headquarters Tokyo, Japan

Tel:03-6744-0361 Fax:03-5826-2576

OPX-2A for AR Series

Data Setter

Series

Built-in Controller Type

OPERATING MANUAL

2 Introduction

Overview of the product

Features of

Specifications

Hazardous substances

3 Preparation

3.1 Checking the product

3.2 Names and functions of parts

Notation

3.3 How to read the display

3.4 How to read the LED indicators

3.5 Types of operation modes

3.6 Basic operations of the

Operation flow

How to input values

3.7 Edit lock function

3.8 Rewriting the driver’s non-volatile memory

4 Installation and connection of the

4.1 Location for installation

4.3 Connecting to the driver

6.1 Overview of the monitor mode

6.2 Operation in the monitor mode

Motor speed

Command position

Operation number

Selected number

Alarm

Warning

Direct I/O monitor

7.1 Operation in the data mode

How to set the dwell time

7.4 Initialization of the selected operation data

7.5 Initialization of all operation data

Timing for the setting value to become effective

8.1 Operation in the parameter mode

Operation data

Parameters

Setting range of function selection parameters

9.1 Overview of the test mode

9.2 Operation in the test mode

9.3 Direct I/O test

9.5 Data select operation

9.7 Presetting the position

9.8 Teaching

10 Copy mode

10.1 Overview of the copy mode

10.2 Operation in the copy mode

10.3 Downloading to the driver

10.4 Uploading to the

10.5 Verifying data

10.6 Initializing driver data

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Table of contents