advertisement
Geared Motors HW30, HS40, HS41, HK40, HS50,
HS60 for Trolley Drive Systems
Edition
07/2000
Operating Instructions
1050 4214 / EN
SEW-EURODRIVE
3 Installation ......................................................................................................... 6
3.1
Before you begin....................................................................................... 6
3.2
Preliminary work ....................................................................................... 6
3.3
Installing the gear unit............................................................................... 6
4.1
Required tools........................................................................................... 8
4.2
Installing the drive rod............................................................................... 8
4.3
Gear units with solid shafts ....................................................................... 8
5 Commissioning ............................................................................................... 10
5.1
Commissioning of gear units HW30 and helical-worm gear units HS..... 10
I i kVA f
P n
Hz
6.1
Inspection and maintenance intervals..................................................... 11
6.2
Lubricant change intervals ...................................................................... 11
6.3
Inspection and maintenance ................................................................... 12
7 Operation and Service .................................................................................... 13
7.1
Gear unit malfunction.............................................................................. 13
8.1
General information on mounting positions ............................................ 14
8.2
HW30 D.. ................................................................................................ 15
8.3
HS40 D.., HS41 D................................................................................... 16
8.4
HK40D... ................................................................................................. 17
8.5
HS50 D.., HS60 D................................................................................... 18
9.1
Lubricant filling quantities........................................................................ 19
9.2
Recommended lubricants for SEW drives .............................................. 20
Operating Instructions Gear Units for Trolley Drive Systems
3
1
Important Notes
1 Important Notes
Warning and Safety
Instructions
Always follow the warnings and safety instructions in this publication!
Electrical hazard
Possible effects: Serious or fatal injury.
Immediate danger
Possible effects: Serious or fatal injury.
Dangerous situation
Possible effects: Minor injury.
Harmful situation
Possible effects: Damage to equipment or surroundings.
Application hints and useful information.
Disposal
Following these instructions is required for fault-free operation and fulfillment of any warranty claims. Read these instructions carefully before you start working with the unit!
These operating instructions contain vital servicing information and should be kept in the vicinity of the unit.
(please observe all applicable regulations):
• Housing components, gears, shafts and rolling bearings of gear units should be disposed of as steel scrap. The same applies to components made of cast iron if no separate collection is available.
• Helical-worm wheels consist partially of non-ferrous metal and should be disposed of accordingly.
• Collect used oil and dispose of it according to applicable regulations.
• In case of design changes, adjust the lubricant filling amounts accordingly.
• Please observe the information in Section 3.3!
4
Gear Units for Trolley Drive Systems - Operating Instructions
Safety Instructions
2 Safety Instructions
Preliminary remarks
The following safety instructions refer primarily to the operation of gear units.
When operating geared motors, please also observe safety instructions for motors in the corresponding operating instructions.
Please refer to the additional safety instructions in the individual sections of these operating instructions.
General During and after operation, geared motors and gear units contain live and moving components and possibly hot surfaces.
All tasks related to transport, storage, installation/assembly, connection, startup, service and maintenance may only be performed by qualified technical personnel while strictly adhering to
• the pertinent detailed operating instruction(s) and circuit diagrams
• warning and safety labels on the gear unit/geared motor
• system-specific regulations and requirements
• national/regional regulations concerning safety and accident prevention
Serious personal injuries and material damage may occur through
• incorrect use
• wrong installation or operation
• inadmissible removal of required protective covers or of the housing
Intended usage
Transport /
Storage
These geared motors/gear units are intended for industrial systems. They comply with existing standards and regulations. The technical data and information on approved conditions can be found on the nameplate and in the documentation.
All these details must be observed!
Inspect shipment for possible transport damages upon receipt. Immediately inform the shipping company of any damages. Startup may have to be cancelled.
Fasten installed lifting eyebolts. They were designed for the weight of the geared motor/ gear unit; no additional loads may be applied.
If necessary, use appropriate and sufficiently dimensioned means of transport. Remove existing shipping braces prior to startup.
Observe information in sections 3 and 4!
Installation /
Assembly
Commissioning /
Operation
Check the correct direction of rotation of the gear unit in its disengaged state (without built-on geared motor). Pay special attention to unusual sliding noises during barring.
Secure the key for the trial run without output components. Do not deactivate monitoring and protection devices – not even for the trial run.
If in doubt, modifications to normal operation (e.g. increased temperature, noises, vibrations) may require that the geared motor be switched off. Determine the cause and confer with SEW, if necessary.
Inspection /
Maintenance
Observe information in section 6!
2
Gear Units for Trolley Drive Systems - Operating Instructions
5
3
Before you begin
3 Installation
3.1
Before you begin
The drive may only be installed if
• the entries on the nameplate of the geared motor match the supply voltage
• the drive is not damaged (no damage resulting from transport or storage)
• it is certain that the following requirements have been fulfilled:
– with all gear units: ambient temperature between 0 °C and +40 °C, no oils, acids, gases, vapors, radiation, etc.
– with special versions:
– with Spiroplan
® drive configured according to ambient conditions
gear unit HW30 and helical-worm gear HS..: no large external mass moments of inertia are present that could exert a restoring load on the gear unit (with
η
’ (restoring) = 2 – 1/
η
< 0.5 self-locking)
3.2
Preliminary work
Output shafts and flange surfaces must be thoroughly cleaned of anti-corrosion agents, contamination or similar impurities (use a commercially available solvent). Do not let the solvent get in contact with the sealing lips of the oil seals – danger of damage to the material!
Please note: The service life of the lubricant in the bearings is reduced if the unit is stored
≥
1 year.
Gear unit designs of the "extended storage" type have
• an oil fill suitable for the mounting position so the unit is ready to run (mineral oil).
Nevertheless, check the oil level prior to startup (see “Lubricant filling quantities" on page 19).
• a partially higher oil level if synthetic oil is used. Correct the oil level prior to startup
(see “Lubricant filling quantities" on page 19).
3.3
Installing the gear unit
The gear unit or geared motor must be mounted/installed in the specified mounting position (Spiroplan
®
gear units are not dependent upon mounting position) on a level
1)
, vibration-absorbing and torsionally rigid support structure. Do not tighten housing legs and mounting flanges against each other.
The oil check and drain screws and the breather valves must be freely accessible!
At this point of assembly, please check that the oil filling is as specified for the mounting position.
In case of design changes, adjust the lubricant filling amounts accordingly.
Where the mounting position of HS gear units is to be changed to mounting position M2, please consult the SEW service department.
6
1) Maximum permitted flatness error for flange mounting (approximate value with reference to DIN ISO 1101): with
→
flange 120 – 600 mm max. error 0.2 – 0.5 mm
Gear Units for Trolley Drive Systems - Operating Instructions
Installing the gear unit
Installation in damp areas or on the outside
Use plastic inserts (2–3 mm thick) if there is a risk of electrochemical corrosion between the gear unit and the driven machine (connection between different metals such as cast iron and high-grade steel)! Also fit the bolts with plastic washers! Ground the housing additionally – use the grounding bolts on the motor.
Gear units are supplied in corrosion-resistant versions for use in damp areas or in the open air. Any damage to the paintwork (e.g. on the breather valve) must be repaired.
Gear unit venting
All gear units are delivered by SEW ready for the mounting position with the breather valve and transport fixture fitted.
Exception:
Gear units for extended storage, pivoting and inclined mounting positions are delivered with a screw plug on the intended vent hole. Prior to startup, the customer must replace the highest screw plug by the supplied breather valve on each individual gear unit!
• With geared motors (for extended storage, pivoting or inclined mounting position), the supplied breather valve is located in the terminal box on the motor.
• With mount-on units that must breathe on the input side, a breather valve is supplied in a plastic bag.
• With gear units in an enclosed design no breather valve is supplied.
Activating the breather valve
1. Breather valve with transport fixture
Usually the breather valve is activated ex-works. Should this not be the case, the transport fixture must be removed from the breather valve prior to the startup of the gear unit!
2. Remove the transport fixture 3. Breather valve activated
3
02053BXX 02054BXX 02055BXX
Painting the gear unit
If the drive is to be overpainted or partially repainted, ensure that the breather valve and the oil seals are carefully covered with tape. Remove the tape strips after the paint work is finished.
Gear Units for Trolley Drive Systems - Operating Instructions
7
4
Required tools
4 Assembly / Disassembly
4.1
Required tools
• Wrench set
• Mounting device
• Shims and distance rings, if necessary
• Fixing devices for input and output elements
• Lubricant (e.g. NOCO
® fluid)
Installation tolerances
Shaft end
Diametric tolerances in accordance with DIN 748
• ISO k6 for solid shafts with d, d
1
• ISO k6 for solid shafts with d, d
1
≤
50 mm
> 50 mm
• Center hole in accordance with DIN 332,
shape DR..
Flanges
Centering shoulder tolerances in accordance with
DIN 42948
• ISO j6 with b
1
≤
230 mm
• ISO h6 with b
1
> 230 mm
4.2
Installing the drive rod
Install the supplied drive rod (with Spiroplan
®
gear unit HW30 and helical-worm gear unit
HS40/41) into the operating lever and secure it with a lock nut.
4.3
Gear units with solid shafts
Mounting of carrying wheels
Figure 1 shows an example of a mounting device for the installation of a carrying wheel onto the gear unit or motor shaft ends. It may be possible to dispense with the thrust bearing on the mounting device.
1 Shaft end of gear unit
2 Thrust bearing
3 Carrying wheel
1 2
8
3
Figure 1: Example of a mounting device for installation of carrying wheels
03605AXX
Gear Units for Trolley Drive Systems - Operating Instructions
Gear units with solid shafts
Figure 2 shows the correct mounting arrangement b of a carrying wheel in order to avoid impermissible overhung loads.
a wheel hub wheel hub
4 incorrect
Figure 2: Correct mounting arrangement of a carrying wheel correct
03604AEN
• Only use a mounting device (see Figure 1) for installing input and output elements.
Use the center bore and the thread on the shaft end for positioning purposes.
• Never drive carrying wheels, etc. onto the shaft end by hitting them with a hammer (damage to bearings, housing and the shaft)!
• Power transmission elements should be balanced after fitting and must not give rise to any impermissible radial or axial forces (see Figure 2 / permitted values see the
"Trolley drive systems" catalog).
Note:
• Assembly is easier if you first apply lubricant to the output element or heat it up briefly (80 to 100 °C).
Input and output elements such as carrying wheels must have protection against contact!
Mechanical clutch
The output can be mechanically separated from a continuously running motor by activating the clutch.
Pole-switchable motors or motors controlled by frequency inverters should be engaged at low output speeds.
Gear Units for Trolley Drive Systems - Operating Instructions
9
5
I
Startup of gear units HW30 and helical-worm gear units HS..
5 Startup
5.1
Startup of gear units HW30 and helical-worm gear units HS..
The direction of rotation of the output shaft on the HS40/41 helical-worm gear units was changed from CW to CCW in comparison to the predecssor SHB4. Swap two motor feeder cables to change the direction of rotation.
Running-in period
The Spiroplan
®
gear unit HW30 and the helical-worm gear unit HS.. require a runningin period of at least 24 hours before reaching their maximm efficiency. A separate running-in period for each direction of rotation is required if the gear unit is operated in both directions of rotation. Table 1 shows the average power reduction during the running-in period.
Power reduction for helical-worm gear unit
HS..
approx. 12 % i range
Power reduction
Spiroplan
®
gear unit HW30 i range
1 speed
2 speeds
3 speeds
4 speeds
5 speeds approx. 6 %
-
approx. 3 % approx.
50...280
approx.
20…75
-
approx. 6…25 approx. 15 % approx. 10 % approx. 8 % approx. 8 % approx. 5 %
Table 1: Power reduction for helical-worm gear units HS.. and Spiroplan
®
gear units HW30 approx.
40…75 approx.
20…30 approx. 15 approx. 10 approx. 8
10
Gear Units for Trolley Drive Systems - Operating Instructions
Inspection and maintenance intervals
6 Inspection / Maintenance
6.1
Inspection and maintenance intervals
Interval
Every 3000 machine hours
At least every six months
Depending on operating conditions
(
→
Figure 3) at least every 3 years
What to do?
Check the oil
Change mineral oil
Renew the anti-friction bearing
→
Section see Section 6.3
Depending on operating conditions
(
→
Figure 3) at least every 5 years
Change synthetic oil
Renew the anti-friction bearing
Spiroplan
®
gear units HW30 are lubricated for life and, therefore, are maintenance-free.
Table 2: Inspection and maintenance intervals
6.2
Lubricant change intervals
30000
[h]
25000
CLP PG
20000
15000
CLP HC
Average value per type of lubricant at 70° C
10000
CLP
5000
0
70 80 90 100
Oil bath steady-state temperature
110 [°C] 120
03357AEN
Figure 3: Change intervals for standard gear units under normal environmental conditions.
Change the oil more frequently when using special versions subject to more severe/ aggressive environmental conditions!
6
Gear Units for Trolley Drive Systems - Operating Instructions
11
6
Inspection and maintenance
6.3
Inspection and maintenance
Do not mix synthetic lubricants with each other and do not mix synthetic and mineral lubricants!
Oil is the standard lubricant.
The location of the oil level plug, the oil drain plug and the breather plug for the different mounting positions can be found in the corresponding figures (see section 8.1).
Checking the oil level
Checking the oil
1. Disconnect the drive and secure against unintentional switch-on!
Wait until the gear unit has cooled down – Danger of burns!
2. For modified mounting positions refer to Section 3.3!
3. For gear units with oil level plug:
Remove oil level plug, check oil level and adjust if necessary, replace oil level plug.
1. Disconnect the drive and secure against unintentional switch-on!
Wait until the gear unit has cooled down – Danger of burns!
2. Remove some oil from the oil drain plug.
3. Check the oil consistency:
– viscosity
– if the oil is visibly strongly contaminated, it is recommended to change it sooner than specified in the maintenance intervals in section 6.1
4. For gear units with oil level plug:
Remove oil level plug, check oil level and adjust if necessary, replace oil level plug.
Changing the oil Change the oil only when the gear unit is at operating temperature.
1. Disconnect the drive and secure it against unintentional switch-on!
Wait until the gear unit has cooled down – Danger of burns!
Note: However, the gear unit must still be warm, otherwise the high viscosity of excessively cold oil will make it harder to drain the oil correctly.
2. Place a container underneath the oil drain plug.
3. Remove the oil level screw, breather plug/breather valve and oil drain plug.
4. Drain all the oil.
5. Screw in the oil drain plug.
6. Fill new oil of the same type through the breather hole. In other cases please consult the SEW service department.
– Fill to oil volume in accordance with the mounting positions (see Section 8.1) or the details given on the name plate.
– Check at the oil level screw.
7. Screw the oil level plug back in.
8. Install breather plug/breather valve.
12
Gear Units for Trolley Drive Systems - Operating Instructions
Gear unit malfunction
7 Operation and Service
Please provide the following information if you require assistance from our customer service department:
• Nameplate data (complete)
• State type and extent of the fault
• Time and circumstances of the fault
• Presumed cause
7.1
Gear unit malfunction
Malfunction
Unusual, regular running noise
Possible cause a) Meshing/grinding noise:
Bearing damage b) Knocking noise:
Irregularity in the gearing
Solution
1. Check the oil (
→
Section 6.3)
2. Contact customer service
Unusual, irregular running noise
Oil leaking
1)
• from the motor flange
• from the motor oil seal
• from the gear unit flange
• from the output end oil seal
Foreign bodies in the oil a) Seal defective b) Gear unit not vented
1. Check the oil (
→
Section 6.3)
2. Stop the drive, contact customer service for a) Call customer service for b) Vent the gear unit
(
→
Section 8)
Oil leaking
• from the breather valve
Output shaft is not rotating although the motor is running or the input shaft is rotating a) Too much oil b) Breather valve not fitted properly c) Frequent cold starts (oil foams) and/ or high oil level
Clutch interrupted for a) Correct the oil level
(
→
Section 6.3) for b) Fit the breather valve correctly
(
→
Section 8.1)
1. Check clutch function On / Off
2. Send in the gear unit/geared motor for repair
1) It is normal for small amounts of oil/grease to leak out of the oil seal during the running-in phase
(24 hour running time).
7
Gear Units for Trolley Drive Systems - Operating Instructions
13
8
General information on mounting positions
8 Mounting positions
8.1
General information on mounting positions
Mounting position designation
SEW distinguishes the four mounting positions M1 – M4 with right-angle geared motors for trolley drive systems. The following figure shows the spatial position of the gear unit with mounting positions M1 – M4.
M1
M2
M4
M3
14
List of symbols
Figure 9: Representation of mounting positions M1 – M4 for right-angle geared motors.
03564AXX
The following table shows the symbols used in the mounting position sheets and their meanings:
Symbol Meaning
Breather valve
Oil level inspection plug
Oil drain plug
Gear Units for Trolley Drive Systems - Operating Instructions
HW30 D..
06 007 000
8
8.2
HW30 D..
Normal 270°
0°
Normal
90°
180°
Normal
2
1
Normal
3
M1
M4
M2
M3
Gear Units for Trolley Drive Systems - Operating Instructions
15
8
HS40 D.., HS41 D..
06 008 000
8.3
HS40 D.., HS41 D..
Normal 270°
0°
Normal
90°
180°
Normal
2
1
Normal
3
M1
M4
M2
16
M3
Gear Units for Trolley Drive Systems - Operating Instructions
8.4
HK40D...
Normal 270°
0°
Normal
90°
180°
Normal
2
1
Normal
3
HK40D...
06 009 000
8
M1
M2
M4
M3
Gear Units for Trolley Drive Systems - Operating Instructions
17
8
HS50 D.., HS60 D..
06 010 000
8.5
HS50 D.., HS60 D..
Normal 270°
0°
Normal
90°
180°
Normal
2
1
Normal
3
M1
M4 M2
18
M3
Gear Units for Trolley Drive Systems - Operating Instructions
Lubricant filling quantities
9 Technical Data
9.1
Lubricant filling quantities
The following table shows the lubricant filling quantities with respect to the mounting positions M1 – M4. It is essential to use the oil level screw as an indicator of the
correct lubricant quantity during filling.
Gear unit type
HW30
HS40
HS41
HK40
HS50
HS60
M1
0.65
1.2
1.2
2.0
1.4
2.8
Table 3: Lubricant filling quantities
Filling quantity in liter
M2 M3
0.65
1.45
1.45
2.0
1.4
0.65
0.95
0.95
2.3
1.5
2.7
2.8
M4
0.75
1.9
1.9
2.8
2.2
4.1
9
Gear Units for Trolley Drive Systems - Operating Instructions
19
9
Recommended lubricants for SEW drives
9.2
Recommended lubricants for SEW drives
R 32
R 302
R, K, F, S gear units
W gear units
Helical-worm gear units
Helical gear units, helical-bevel gear units, parallel gear units
Grease
DIN
51181
Bio oil
Food ind. oil
E HCE
API
GL5
SEW
PG
CLP
HC
CLP
PG
CLP
(CC)
CLP HC
CLP
PG
CLP
(CC)
HLP
(HM)
CLP
HC
CLP (CC) CLP HC
CLP
PG
CLP
(CC)
20
Gear Units for Trolley Drive Systems - Operating Instructions
Recommended lubricants for SEW drives
Anti-friction bearing grease
It is recommended to change the grease for anti-friction bearings with grease filling at the same time that the oil is changed.
Ambient temperature
Gear unit antifriction bearing
Motor anti-friction bearing
-30 °C to +60 °C
-40 °C to +80 °C
-25 °C to +80 °C
-25 °C to +60 °C
+80 °C to +100 °C
-45 °C to -25 °C
Table 4: Anti-friction bearing grease
Basis current filling mineral synthetic mineral mineral synthetic synthetic
Mobilux EP 2
Mobiltemp SHC 100
Unirex N3
Alvania R3
Barrierta L55/2
Aero Shell Grease 16
Manufacturer
Mobil
Esso
Shell
Klüber
Shell
The applied grease filling quantity must amount to
• one-third of the cavities between the rolling elements for fast running bearings
(motor and gear unit input shaft end)
• two-thirds of the cavities between the rolling elements for slow running bearings
(motor and gear unit input shaft end)
9
Gear Units for Trolley Drive Systems - Operating Instructions
21
SEW Worldwide
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08/2000
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LaSalle, Quebec H8N 2V9
Phone: (905) 7 91-15 53
Fax: (905) 7 91-29 99
Phone: (604) 9 46-55 35
Fax: (604) 946-2513
Phone: (514) 3 67-11 24
Fax: (514) 3 67-36 77
Santiago de Chile SEW-EURODRIVE CHILE
Motores-Reductores LTDA.
Panamericana Norte No 9261
Casilla 23 - Correo Quilicura
RCH-Santiago de Chile
Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.
No. 46, 7th Avenue, TEDA
Tianjin 300457
Phone: (02) 6 23 82 03+6 23 81 63
Fax: (02) 6 23 81 79
Phone: (022) 25 32 26 12
Fax: (022) 25 32 26 11
08/2000
SEW Worldwide
Great Britain
G r r i t a a t
B i n
Assembly
Sales
Service
Hungary r y
0
1
H u n g
Sales
Service
Hong Kong
H o n g
0
1 g
K o
Assembly
Sales
Service
Colombia m b i a
C o l o
0
1
Assembly
Sales
Service
Croatia t i a
0
1
C r o a
Sales
Service
Czech Republic
C z l i e p u b c h
R c
1
Sales
Denmark r k
0
1
D e n m
Assembly
Sales
Service
Estonia
E s o n i a
0
1
Sales
Finland n d
0
1 i n l a
Assembly
Sales
Service
Greece e
0
1
G r e e
Sales
Service
India
I n i a
0
1
Assembly
Sales
Service
Ireland n d
0
1
I r e l
Sales
Service
Bogotá
Zagreb
Prague
Copenhagen
SEW-EURODRIVE COLOMBIA LTDA.
Calle 22 No. 132-60
Bodega 6, Manzana B
Santafé de Bogotá
KOMPEKS d. o. o.
PIT Erdödy 4 II
HR 10 000 Zagreb
SEW-EURODRIVE S.R.O.
Business Centrum Praha
Luná 591
16000 Praha 6
SEW-EURODRIVEA/S
Geminivej 28-30, P.O. Box 100
DK-2670 Greve
Tallin
Athens
Normanton
Budapest
Hong Kong
Baroda
Dublin
Phone: (0571) 5 47 50 50
Fax: (0571) 5 47 50 44
Phone: +385 14 61 31 58
Fax: +385 14 61 31 58
Phone: 02/20 12 12 34 + 20 12 12 36
Fax: 02/20 12 12 37 [email protected]
Phone: 4395 8500
Fax: 4395 8509
ALAS-KUUL AS
Paldiski mnt.125
EE 0006 Tallin
Phone: 6 59 32 30
Fax: 6 59 32 31
Vesimäentie 4
FIN-15860 Hollola 2
Christ. Boznos & Son S.A.
12, Mavromichali Street
P.O. Box 80136, GR-18545 Piraeus
Phone: (3) 589 300
Fax: (3) 780 6211
Phone: 14 22 51 34-6 + 14 22 51 48-9
Fax: 1-4 22 51 59
SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR
Phone: 19 24 89 38 55
Fax: 19 24 89 37 02
SEW-EURODRIVE Ges.m.b. H.
Hollósi Simon Hút 14
H-1126 Budapest
Phone: (01) 2 02 74 84
Fax: (01) 2 01 48 98
SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road, Kowloon, Hong
Kong
Phone: 2-7 96 04 77 + 79 60 46 54
Fax: 2-7 95-91 29 [email protected]
SEW-EURODRIVE India Private Limited
Plot NO. 4, Gidc
Por Ramangamdi · Baroda - 391 243
Gujarat
Alperton Engineering Ltd.
48 Moyle Road
Dublin Industrial Estate
Glasnevin, Dublin 11
Phone: 0 265-83 10 86
Fax: 0 265-83 10 87 [email protected]
Phone: (01) 8 30 62 77
Fax: (01) 8 30 64 58
08/2000
SEW Worldwide
Macedonia
M a c e d o i a
0
1
Sales
Malaysia s i a
0
1
M a l a
Assembly
Sales
Service
Netherlands a n d s
0
1
N e t h e r
Assembly
Sales
Service
Italy y
0
1
I t a l
Assembly
Sales
Service
Japan a p a n
0
1
Assembly
Sales
Service
Korea
K o e a
0
1
Assembly
Sales
Service
Luxembourg g
1 b o u r
L u x e
Assembly
Sales
Service
New Zealand
Z e a l
N e w a n d
0
1
Assembly
Sales
Service d
2 a l a n e w
Z
Norway a y
0
1
N o r w
Assembly
Sales
Service
Peru
P e r u
0
1
Assembly
Sales
Service
Poland n d
0
1
P o l a
Sales
Milan
Toyoda-cho
Ansan-City
Bruxelles
Skopje
Johore
Rotterdam
Auckland
Christchurch
Moss
Lima
Lodz
SEW-EURODRIVE di R. Blickle & Co.s.a.s.
Via Bernini,14
I-20020 Solaro (Milano)
Phone: (02) 96 98 01
Fax: (02) 96 79 97 81
SEW-EURODRIVE JAPAN CO., LTD
250-1, Shimoman-no,
Toyoda-cho, Iwata gun
Shizuoka prefecture, P.O. Box 438-0818
Phone: (0 53 83) 7 3811-13
Fax: (0 53 83) 7 3814
SEW-EURODRIVE CO., LTD.
R 601-4, Banweol Industrial Estate
Unit 1048-4, Shingil-Dong
Ansan 425-120
CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Phone: (031) 4 92-80 51
Fax: (031) 4 92-80 56
SGS-Skopje / Macedonia
Teodosij Sinactaski”
6691000 Skopje / Macedonia
SEW-EURODRIVE Sdn. Bhd.
95, Jalan Seroja 39
81100 Johore Bahru
Johore
VECTOR Aandrijftechniek B.V.
Industrieweg 175
NL-3044 AS Rotterdam
Postbus 10085
NL-3004AB Rotterdam
SEW-EURODRIVE NEW ZEALAND LTD.
P.O. Box 58-428
82 Greenmount drive
East Tamaki Auckland
SEW-EURODRIVE NEW ZEALAND LTD.
10 Settlers Crescent, Ferrymead
Christchurch
SEW-EURODRIVE A/S
Solgaard skog 71
N-1539 Moss
Phone: (010) 23 13 11
Fax: (010) 2313 36 http://www.caron-vector.be
Phone: (0991) 38 43 90
Fax: (0991) 38 43 90
Phone: (07) 3 54 57 07 + 3 54 94 09
Fax: (07) 3 5414 04
Phone: (010) 4 46 37 00
Fax: (010) 4 15 55 52
Phone: (09) 2 74 56 272 74 00 77
Fax: (09) 274 0165 [email protected]
Phone: (09) 3 84 62 51
Fax: (09) 3 84 64 55 [email protected]
Phone: (69) 2410 20
Fax: (69) 2410 40
SEW DEL PERU MOTORES REDUCTORES
S.A.C.
Los Calderos # 120-124
Urbanizacion Industrial Vulcano, ATE, Lima
Phone: (511) 349-52 80
Fax: (511) 349-30 02
SEW-EURODRIVE Polska Sp.z.o.o.
ul. Pojezierska 63
91-338 Lodz
Phone: (042) 6 16 22 00
Fax: (042) 6 16 22 10 [email protected]
08/2000
SEW Worldwide
Portugal u g a l r t
P o
0
1
Assembly
Sales
Service
Romania i a
0
1 o m a n
Sales
Service
Russia a
0
1 s s
R u
Sales
Singapore
S i r e
0
1 g a p o
Assembly
Sales
Service r i h
A f
S o u t a
0
2 c a
0
3 r i
A f o u t h
Spain
S p i n
0
1
Assembly
Sales
Service
Sweden e n
0
1
S w e d
Assembly
Sales
Service
Switzerland r l z e i t
S w a n d
0
1
Assembly
Sales
Service
Thailand l a n d
T h a i
0
1
Assembly
Sales
Service
South Africa r i c a
0
1 h
A f
S o u t
Assembly
Sales
Service
Coimbra
Bucharest
SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada
Sialco Trading SRL str. Madrid nr.4
71222 Bucuresti
St. Petersburg ZAO SEW-EURODRIVE
P.O. Box 193
193015 St. Petersburg
Singapore SEW-EURODRIVE PTE. LTD.
No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644
Jurong Point Post Office
P.O. Box 813
Singapore 91 64 28
Phone: (0231) 20 96 70
Fax: (0231) 20 36 85 [email protected]
Phone: (01) 2 30 13 28
Fax: (01) 2 30 71 70 [email protected]
Phone: (812) 3 26 09 41 + 5 35 04 30
Fax: (812) 5 35 22 87 [email protected]
Phone: 8 62 17 01-705
Fax: 8 61 28 27
Telex: 38 659
Johannesburg
Capetown
Durban
SEW-EURODRIVE (PROPRIETARY) LIMITED
Eurodrive House
Cnr. Adcock Ingram and Aerodrome Roads
Aeroton Ext. 2
Johannesburg 2013
P.O. Box 27032
2011 Benrose, Johannesburg
Phone: (11) 49 44 380
Fax: (11) 49 42 300
SEW-EURODRIVE (PROPRIETARY) LIMITED
Rainbow Park
Cnr. Racecourse & Omuramba Road
Montague Gardens, 7441 Cape Town
P.O.Box 53 573
Racecourse Park, 7441 Cape Town
Phone: (021) 5 11 09 87
Fax: (021) 5 11 44 58
Telex: 576 062
SEW-EURODRIVE (PROPRIETARY) LIMITED
39 Circuit Road
Westmead, Pinetown
P.O. Box 10433, Ashwood 3605
Phone: (031) 700 34 51
Telex: 622 407
Bilbao
Jönköping
SEW-EURODRIVE ESPAÑA, S.L.
Parque Tecnologico, Edificio, 302
E-48170 Zamudio (Vizcaya)
SEW-EURODRIVE AB
Gnejsvägen 6-8
S-55303 Jönköping
Box 3100 S-55003 Jönköping
Phone: 9 44 31 84 70
Fax: 9 44 31 84 71 [email protected]
Phone: (036) 34 42 00
Fax: (036) 34 42 80 www.sew-eurodrive.se
Basel
Chon Buri
Alfred lmhof A.G.
Jurastrasse 10
CH-4142 Münchenstein near Basel
SEW-EURODRIVE (Thailand) Ltd.
Bangpakong Industrial Park 2
700/456, M007, Tambol Bonhuaroh
Muang District
Chon Buri 20000
Phone: (061) 4 17 17 17
Fax: (061) 4 17 17 00 http://www.imhof-sew.ch
Phone: 0066-38 21 45 29/30
Fax: 0066-38 21 45 31
08/2000
SEW Worldwide
Turkey e y
0
1 r k
T u
Assembly
Sales
Service
Uruguay u a y
0
1
U r u g
USA
U
S
A
0
1
Production
Assembly
Sales
Service
U
S
0
3
U
S
A
2
Assembly
Sales
Service
U
S
A
0
5
S
A
0
4
U
S
A
0
6
Venezuela z u e l
V e n e a
0
1
Assembly
Sales
Service
Istanbul SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti
Bagdat Cad. Koruma Cikmazi No. 3
TR-81540 Maltepe ISTANBUL
Please contact our office in Argentina.
Phone: (0216) 4 41 91 63 + 4 41 91 64
+ 3 83 80 14 + 3 83 80 15
Fax: (0216) 3 05 58 67 [email protected]
Greenville SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365
San Francisco
Philadelphia/PA
SEW-EURODRIVE INC.
30599 San Antonio Road
P.O. Box 3910
Hayward, California 94544
SEW-EURODRIVE INC.
Pureland Ind. Complex
200 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Dayton
Dallas
SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373
SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237
Additional addresses for service in the USA provided on request!
Phone: (864) 4 39 75 37
Fax: Sales (864) 439-78 30
Fax: Manuf. (864) 4 39-99 48
Fax: Ass. (864) 4 39-05 66
Telex: 805 550
Phone: (510) 4 87-35 60
Fax: (510) 4 87-63 81
Phone: (856) 4 67-22 77
Fax: (856) 8 45-31 79
Phone: (9 37) 3 35-00 36
Fax: (9 37) 4 40-37 99
Phone: (214) 3 30-48 24
Fax: (214) 3 30-47 24
Valencia SEW-EURODRIVE Venezuela S.A.
Av. Norte Sur No. 3, Galpon 84-319
Zona Industrial Municipal Norte
Valencia
Phone: (041) 32 95 83 + 32 98 04 + 32
94 51
Fax: (041) 32 62 75 [email protected]
08/2000
SEW-EURODRIVE GmbH & Co · P.O.Box 30 23 · D-76642 Bruchsal/Germany · Tel. +49- 72 51-75-0
Fax +49-72 51-75-19 70 · http://www.SEW-EURODRIVE.com · sew @sew-eurodrive.com
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Table of contents
- 6 3 Installation
- 6 Before you begin
- 6 Preliminary work
- 6 Installing the gear unit
- 8 Required tools
- 8 Installing the drive rod
- 8 Gear units with solid shafts
- 10 5 Commissioning
- 10 HW30 and helical-worm gear units HS
- 11 Inspection and maintenance intervals
- 11 Lubricant change intervals
- 12 Inspection and maintenance
- 13 Operation and Service
- 13 Gear unit malfunction
- 14 General information on mounting positions
- 15 HW30 D
- 16 HS40 D.., HS41 D
- 17 HK40D
- 18 HS50 D.., HS60 D
- 19 Lubricant filling quantities
- 20 Recommended lubricants for SEW drives