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installation manual
Contents
Introduction i
Weathertex Product Range 1 - 3
Weathertex Accessories Range
Product Information
4 - 7
8 - 10
General Requirements - All Products 11 - 13
Fasteners and Gun Nailing 14 - 17
Installation - Cavity Wall Systems 18 - 19
Joining Details 20 - 21
Installation - Classic Weatherboards 22
Installation - Primelok Weatherboards
Installation - Selflok Weatherboards
23
24
Installation - Natural 25
Installation - Wall Shingles 25
Installation - Weathergroove 26 - 27
Installation - ExteriorBoard/High ImpactBoard 28
Installation - Rubix Panel
Warranty
29 - 30
31
Introduction
100% Australian made and owned, Weathertex® Weatherboards and Architectural Panels are manufactured from native Australian hardwood timber. Weathertex sources timber from sustainably managed forests and controlled sources audited under the Australian Forestry
Standard (AFS) and Certified by PEFC: the world’s largest forest certification scheme.
The unique manufacturing process at the Weathertex Factory facilitates the production of highly durable, reconstituted exterior-grade cladding without the need for the hazardous chemical additives, crystalline silica, resins, binding agents or formaldehydes which are present in alternate light weight cladding products on the market. Not only does this allow offcuts and waste to be recycled as mulch or fuel, but is safe and easy for builders to cut and work without the need for specialty tools.
Underpinned by our 25 year guarantee not to rot, split or crack; Weathertex proudly delivers natural, long-lasting timber products to customers in Australia and around the world. With a better than zero carbon footprint, Weathertex strives to provide quality products which enable creative and sustainable design for the future.
Whether you are seeking external timber cladding for a renovation, extension, new home, or commercial application, Weathertex®
Weatherboards and Architectural Panels offer an endless variety of external timber cladding solutions.
BETTER THAN ZERO
SPLIT, CRACK
CARBON FOOTPRINT
* Refer to Weathertex Manufacturer's Warranty Conditions
*applicable to specifically
marked products in this guide.
Weathertex Weatherboard Range
All Weathertex products have a thickness of 9.5mm. Weathertex products are pre-primed with an acrylic, water-based primer. The Natural
Woodsman Range are available un-primed as an undressed raw timber finish.
Weathertex Traditional Weatherboards
Weathertex Traditional Weatherboards include smooth and featured surface planks for lapped applications:
Classic
3660mm x 200mm
Smooth Ruff-Sawn
3660mm x 300mm
Rusticated
3660mm x 200mm
Smooth Ruff-Sawn
Selflok Weatherboards
Selflok Weatherboards are routed during manufacturing with a self-locking feature to allow each board to accurately align above one another, providing a clean and neat finish. Semi-concealed fixing in many wind areas is also possible. Ecogroove Woodsman available un-primed.
Millwood
3660mm x 300mm
Smooth Ruff-Sawn
Old Colonial
3660mm x 300mm
Smooth
Texwood
3660mm x 300mm
Smooth
Ecogroove 150*
3660mm x 300mm
Smooth Woodsman
* Refers to groove spacing.
Ecogroove 300*
3660mm x 300mm
Smooth Woodsman
* Refers to groove spacing.
1
Primelok Weatherboards
Smooth and textured Primelok Weatherboards feature the Primelok® aligning spline for increased speed and accuracy when installing. The Primelok design allows for fixings to be fully concealed under the lap.
Primelok 200
3660mm x 200mm
Smooth Ruff-Sawn Woodsman
Shadowood
3660mm x 170mm
Smooth
Federation
3660mm x 170mm
Smooth Ruff-Sawn
Weathertex Architectural Panel Range
Weathergroove
Smooth, Ruff-Sawn or Woodsman textured Weathergroove Panels display regular vertical grooves. Rebated edges combine with Weathergroove joiners to provide a seamless finish. Able to be joined on or off-stud.
150 Smooth 300 Smooth 600 Smooth 1200 Smooth 150 Ruff-Sawn
150 Woodsman
2
3660mm x 1196mm
2745mm x 1196mm
2440mm x 1196mm
3660mm x 1196mm
2745mm x 1196mm
3660mm x 1196mm
2745mm x 1196mm
3660mm x 1196mm
2745mm x 1196mm
3660mm x 1196mm
2745mm x 1196mm
2440mm x 1196mm
3660mm x 1196mm
2745mm x 1196mm
2440mm x 1196mm
ExteriorBoard/High ImpactBoard
ExteriorBoard/High ImpactBoard offers a modern express join style by incorporating both vertical and horizontal express joins. Large panel sizes allow for quick installation and versatility.
Smooth
Woodsman (3660 x 1220mm only)
ExteriorBoard Sizes:
3660mm x 1220mm
2745mm x 1220mm
2440mm x 1220mm
* Refer to Weathertex Manufacturer's Warranty
Rubix Panel
Rubix Panel is a self-locking Architectural Panel designed to be joined on or off stud without the need for joining accessories.
Sizes:
1200mm x 1200mm
1200mm x 900mm
* Refer to Weathertex Manufacturer's Warranty
Natural Range
Ecogroove 150^
Natural
Ecogroove 300^
Natural
Vgroove 150^
Natural
(MTO)
Vgroove 300^
Natural
(MTO)
ExteriorBoard
Natural
(3660x1220mm only)
Weathergroove
150 Natural
(3660x1196mm only)
The Natural range offers a unique appearance with the characteristics and look of raw, undressed timber. The rough, deep cut woodsman wood grain pattern imitates all the knots, cracks and imperfections of real timber.
The surface can be oiled to maintain the look of fresh brown timber; alternatively it can be left untreated and allowed to age naturally.
When left untreated the surface will weather and grey subject to location and sun exposure similar to other natural timber products.
Refer to the Painting and Maintenance Section for more details.
NOTE:
Weathertex PVC joiners are not used with the natural range and alternate joining instructions are provided in the relevant installation sections
.
Weathergroove
300 Natural
(3660x1196mm only)
* Refer to Weathertex
Manufacturer's Warranty
Wall Shingles
Regular vertically grooved Ruff-Sawn Weatherboards for overlapping shingles effect. Notched lower edge.
Please note that wall shingles are supplied unprimed.
1195mm x 225mm
3
4
Weathertex Accessories Range
PRODUCT
CLASSIC OFF STUD
JOINER
LENGTH (mm)
200 Smooth or Ruff-Sawn
300 Smooth
RUSTICATED JOINERS
200 Smooth
200 Ruff-Sawn
FEDERATION JOINERS
170 Smooth
170 Ruff-Sawn
SUITED TO:
Classic 200mm Weatherboards
Primelok Classic 200mm
Classic 300mm Weatherboards
Rusticated Smooth
Rusticated Ruff-Sawn
300mm,
3660mm
Smooth
Primelok Federation Smooth
Primelok Federation Ruff-Sawn
SHADOWOOD JOINER 170 Smooth
MILLWOOD
JOINERS
300 Smooth
300 Ruff-Sawn
OLD COLONIAL JOINER 300 Smooth
ECOGROOVE 150
JOINERS
300 Smooth
300 Woodsman
ECOGROOVE 300
JOINERS
300 Smooth
300 Woodsman
TEXWOOD
JOINER
300 Smooth
SHINGLE
JOINER
255
170MM CONCEALED
JOINER
170
200MM CONCEALED
JOINER
200
300MM CONCEALED
JOINER
300
Primelok Shadowood Smooth
Selflok Millwood Smooth
Selflok Millwood Ruff-Sawn
Selflok Old Colonial Smooth
Selflok Ecogroove 150 Smooth
Selflok Ecogroove 150 Woodsman
Selflok Ecogroove 300 Smooth
Selflok Ecogroove 300 Woodsman
Selflok Texwood Smooth
Weathertex Wall Shingles
Primelok 170 Weatherboards
Classic 200mm Weatherboards
Primelok 200mm Weatherboards
Selflok 300mm Weatherboards
190mm
Smooth
Ruff-Sawn
190mm
Woodgrain
PRODUCT LENGTH (mm)
PRIMELOK STARTER
STRIP
1830
Weathertex Accessories Range
SUITED TO:
All Weathertex Primelok Weatherboards
WEATHERGROOVE
JOINERS
2440, 2745, 3660
PVC DEEP CHANNEL
JOINER
3660
Weathergroove
ExteriorBoard/High ImpactBoard
SMALL CORNER PLUG Traditional Small External Aluminium Corner
Traditional Large External Aluminium Corner LARGE CORNER PLUG
CAVITY WALL SYSTEM
SMALL CAVITY CLOSER 1830
LARGE CAVITY CLOSER 1830
WEATHERTEX
WRAPSHIELD a = 10 a = 20
Selflok Weatherboards, Weathergroove,
ExteriorBoard/High ImpactBoard
Classic 200 and 300mm Weatherboards,
Primelok Weatherboards
60m x 1350mm
All Weathertex Weatherboards and
Architectural Panels a
CAVITY BATTENS 1220mm x 45mm All cavity constructions
5
Trimtec Accessories
• All Trimtec Accessories are made from anodised aluminium.
PRODUCT LENGTH (mm) DIMENSION suited to:
SMALL INTERNAL LF
ALUMINIUM CORNER
3660
LARGE INTERNAL LF
ALUMINIUM CORNER
3000
SMALL EXTERNAL LF
ALUMINIUM CORNER
3660
LARGE EXTERNAL LF
ALUMINIUM CORNER
3000 a = 27 b = 11 a = 27 b = 21 a = 27 b = 11 a = 27 b = 21
Selflok Weatherboards, Weathergroove,
ExteriorBoard/High ImpactBoard, Rubix
Primelok Weatherboards, Rusticated,
Classic Weatherboards
Selflok Weatherboards, Weathergroove,
ExteriorBoard/High ImpactBoard, Rubix
Primelok Weatherboards, Rusticated,
Classic Weatherboards
SURROUND a = 11
Selflok Weatherboards, Weathergroove,
ExteriorBoard/High ImpactBoard, Rubix
SURROUND a = 21
Primelok Weatherboards, Rusticated,
Classic Weatherboards
Suited to finish corner junctions between window surrounds
WINDOW CORNER
TRADITIONAL ALUMINIUM CORNERS
ALUMINIUM CORNER
ALUMINIUM CORNER
ALUMINIUM CORNER a = 35 b = 11 a = 35 b = 21 a = 35 b = 11 a = 35 b = 21 a b a b a a
Selflok Weatherboards, Weathergroove,
ExteriorBoard/High ImpactBoard, Rubix a b
Primelok Weatherboards, Rusticated,
Classic Weatherboards
Selflok Weatherboards, Weathergroove,
ExteriorBoard/High ImpactBoard, Rubix
Primelok Weatherboards, Rusticated,
Classic Weatherboards a b
6
ALUMINIUM CORNER
PRODUCT LENGTH (mm)
ALUMINIUM Z FLASHING 3660
DIMENSION
Trimtec Accessories
suited to:
Weathergroove, ExteriorBoard/High
ImpactBoard
Other products as required
ALUMINIUM JOINER
3660
Selflok Weatherboards, Weathergroove,
ExteriorBoard/High ImpactBoard
ExteriorBoard/High ImpactBoard
CHANNEL JOINER
ALUMINIUM END STOP
3660 Small
3000 Large a = 11 Small a
Large
Selflok Weatherboards, Weathergroove,
Weatherboards, Rusticated Classic
Weatherboards a
Trimtec Anodised Aluminium
Storage and Handling
Anodised aluminium products should be stored in a dry and flat position away from any potentially corrosive materials. Timber or soft bearers at a distance no more than one metre apart should be used to support the product. Continuous exposure to moisture will promote corrosion.
The products are subject to damage or could damage incompatible materials they are brought in contact with. The edges and cut corners of the product can be sharp and may cause personal injury if not handled safely. Wear eye protection, gloves and protect skin when possible and when cutting avoid air borne metal fragments.
7
Product Information
Dimensions and Packaging
TRADITIONAL WEATHERBOARDS
Classic 200
Classic 300
Rusticated
Wall Shingles
SELFLOK WEATHERBOARDS
Millwood
Old Colonial
Ecogroove 150
Ecogroove 300
Texwood
Vgroove 150
Vgroove 300
PRIMELOK WEATHERBOARDS
Primelok 200
Braidwood
Federation
Shadowood
ARCHITECTURAL PANELS
ExteriorBoard/
High ImpactBoard
12 x 4
9 x 4
8 x 4
Rubix Panel
Weathergroove
4 x 4
4 x 3
12 x 4
9 x 4
8 x 4
LENGTH (mm)
3660
3660
3660
1195
LENGTH (mm)
3660
3660
3660
3660
3660
3660
3660
LENGTH (mm)
3660
3660
3660
3660
LENGTH (mm)
3660
2745
2440
1200
1200
3660
2745
2440
Weatherboards Wall Coverage Table
WIDTH (mm)
197
298
197
225
WIDTH (mm)
298
298
298
298
298
298
298
WIDTH (mm)
197
197
170
170
WIDTH (mm)
1220
1220
1220
1200
900
1196
1196
1196
UNITS PER PACK
144
96
144
120
UNITS PER PACK
96
96
96
96
96
96
96
UNITS PER PACK
144
144
168
168
UNITS PER PACK
24
24
24
48
48
24
24
24
8
Weatherboard Width
Weatherboard Lap
NUMBER OF ROWS (x)
Approximation
1
8
9
6
7
10
11
12
4
5
2
3
CLASSIC
200
20
1082
1259
1436
1613
1790
1967
2144
= 177x + 20
197*
374
551
728
905
CLASSIC
300
20
1688
1966
2244
2522
2800
3078
3356
= 278x + 20
298*
576
854
1132
1410
1057
1229
1401
1573
1745
1917
2089
= 172x + 25
197*
369
541
713
885
RUSTICATED
200
25
ALL SELFLOK
PROFILES
300
19
WALL HEIGHT COVERAGE (mm)
= 279x + 19
298*
577
856
1135
1414
1693
1972
2251
2530
2809
3088
3367
PRIMELOK
BRAIDWOOD
200
25
1057
1229
1401
1573
1745
1917
2089
= 172x + 25
197*
369
541
719
885
FEDERATION
SHADOWOOD
170
25
883
1026
1169
1312
1455
1598
1741
= 143x + 25
168*
311
454
597
740
WALL SHINGLES
225
40
1150
1335
1520
1705
1890
2075
2260
= 185x + 40
225*
410
595
780
965
*Average width
Notes:
1. Weathertex Selflok and all Primelok profiles have set Weatherboard laps. The top row of Weatherboards may require cutting to fit to the eaves.
2. The lap on Weathertex Classic/Rusticated Weatherboards and Wall Shingles may be increased to give equal width rows over the wall height.
3. At the wall/eave intersection a timber cover strip may be fixed, equal in width to the actual lap, for a tidy finish.
CONTENTS m
2
103.8
104.7
103.8
32.3
CONTENTS m 2
104.7
104.7
104.7
104.7
104.7
104.7
104.7
CONTENTS m
2
103.8
103.8
104.5
104.5
CONTENTS m
2
107.2
80.37
71.4
69.1
51.8
105.1
78.8
70.0
Notes:
1. Weathertex Selflok and all Primelok profiles have set Weatherboard laps. The top row of Weatherboards may require cutting to fit to the eaves.
2. The lap on Weathertex Classic/Rusticated Weatherboards and Wall Shingles may be increased to give equal width rows over the wall height.
3. At the wall/eave intersection a timber cover strip may be fixed, equal in width to the actual lap, for a tidy finish.
Certificate of physical properties
Weathertex weatherboards and architectural panels.
Weathertex Weatherboards and Architectural Panels have been comprehensibly tested to Australian and
International Standards for verification of compliance to the Building Code of Australia.
Material Durability Properties
The Product Specification Standard for Weathertex is AS 1859.4 – Wet Processed Fibreboard for Exterior
Conditions (HB.E)
Property
Dimensions
Density
Bending Strength
Modulus of Elasticity
Equilibrium Moisture Content
Moisture Resistance
Standard
AS NZS 4266.2
AS NZS 4266.4
AS NZS 4266.5
AS NZS 4266.5
AS NZS 4266.3
AS NZS 2457.5 – 24 Hour
Submersion
Result
PASS
1000 kg/m
3
32 MPa
4500 MPa
7.5%
< 2% Swell
< 6% Absorption
Requirement
±2mm/m
> 750 kg/m
3
> 20 MPa
> 2900 MPa
7.5% ±1% @ factory gate
8% max.
12.5% max.
Thermal and accoustic properties
Property
Thermal Conductivity
Thermal Resistance
Acoustic Properties (Rw)
9.5mm Component Value Weathertex System
0.195 W/mK
0.05m
2
K/W per 9.5mm
System Dependant
Where thermal and acoustically rated walls are required; Weathertex can be used with systems detailed in the Weathertex Install Guide to meet your specific performance requirements.
Fire properties
Property
Bushfire Attack Level
(BAL)
Average Specific
Extinction Area
Material Group
Number
Early Fire Hazard
Indices
Standard
AS 3959
AS/NZS 3837
AS/NZS 3837
Result
Up to and including BAL 19
38.7 m
2
/kg
Group 3
Requirement
BCA: Vol. 2 – 3.7.4
BCA: Vol. 1 - C1.10
BCA: Vol. 1 - C1.10
BCA: Vol. 1 – Spec C1.10 – 4
BCA: Vol. 1 - C1.10
Fire Resistance
Level (FRL)
Combustibility
AS 1530.3
AS1530.4
Vol. 1 - Spec
C1.1: Clause 3.10
Ignitability: 12
Spread of Flame: 5
Heat Evolved: 4
Smoke Developed: 2
60/60/60 & 90/90/90
Systems Available
Type A Compliant for Class 2 or 3 up to 4 story construction*
BCA: Vol. 1 – Spec C1.1
BCA: Vol. 1 – C1.1
*Weathertex is compliant as per Spec C1.1 for Class 2 or 3, Type A up to 3 or 4 story construction where the conditions of Clause 3.10 (a) or (b) are satisfied respectively
Miscellaneous properties
Termite Resistance Based on “graveyard” testing completed by CSIRO, Weathertex products have demonstrated resistance to termites
Formaldehyde Classification AS/NZS 4266.16 Test Method: < 0.07 mg/L JIS A 1460 Class: F
xxxx
/SE0
Weathertex contains no resins, binders or added formaldehydes and the results above confirm the amount naturally present in hardwood timber is negligible and well below the acceptance level of 1.0mg/L (E1).
weathertex.com.au Phone: 1800 040 080 Fax: 1800 647 926
9
Fire Rated Wall Systems - Fire Resistance Level (FRL)
Weathertex cladding can achieve fire ratings of 60/60/60 and 90/90/90 when constructed with additional fire rated linings. Weathertex can be conveniently installed over a wide range of fire rated wall systems detailed by the relevant system manufacturer such as CSR Gyprock and Boral.
Advice of the system manufacturer should be sought on the appropriate system for your project.
All walls must be designed for the applied loads. For loadbearing walls and walls subject to wind pressures, walls shall be designed to the appropriate
Australian Standards or construction manuals. Designers should consider Axial Capacity Reduction (ACR) from charring or loss of steel strength due to heat.
Guidance on structural design can be sought from the relevant FRL system manufacturer.
Standard installation requirements in this installation guide apply to the installation of the Weathertex external cladding component. Fastener lengths must be increased by the thickness of all packing materials used between the frame and Weathertex.
Typical FRL Systems
Note: Timber studs at maximum 600mm centres
Direct Fix - 60/60/60*
*ACR Group 1
Direct Fix - 60/60/60 and 90/90/90*
*ACR Group 3
External Wall Side
Weathertex 9.5mm Cladding direct fix
Vapour Permeable Membrane
1 layer of 16mm Gyprock Fyrchek MR Plasterboard
Internal Wall Side
1 layer of 16mm Gyprock Fyrchek Plasterboard
Approximate* Thermal Rating (R-value)
R
(winter)
= 2.5 and R
*using 75 Soundscreen
TM
= 2.3
2.0 infill
Approximate* Acoustic Value (R w
)
R w
= 45
*using 75 Soundscreen
TM
2.0 infill
Cavity Fix - 60/60/60
External Wall Side
Weathertex 9.5mm Cladding on Weathertex cavity battens
Vapour Permeable Membrane
1 layer of 16mm Gyprock Fyrchek MR Plasterboard
Internal Wall Side
1 layer of 6mm CSR CominSeal
TM
Wallboard
1 layer of 16mm Gyprock Fyrchek Plasterboard
Approximate* Thermal Rating (R-value)
R
(winter)
= 2.5 and R
(summer)
*using 75 Soundscreen
= 2.3
2.0
Approximate* Acoustic Value (R w
)
R w
= 50
*using 75 Soundscreen
TM
2.0
Cavity Fix - 90/90/90
(from outside only)
External Wall Side
Weathertex 9.5mm Cladding on cavity battens
Vapour Permeable Membrane
1 layer of 16mm Gyprock Fyrchek MR Plasterboard
Internal Wall Side
1 layer of 16mm Gyprock Fyrchek Plasterboard
Approximate* Thermal Rating (R-value)
R
(winter)
= 3.0 and R
(summer)
*using 75 Soundscreen
= 2.8
2.0
Approximate* Acoustic Value (R
R w
w
)
= 42
*using 75 Soundscreen
TM
2.0
External Wall Side
Weathertex 9.5mm Cladding on cavity battens
Vapour Permeable Membrane
2 layers of 13mm Gyprock Fyrchek MR
Plasterboard
Internal Wall Side
1 layer of 10mm Gyprock Plasterboard CD
Approximate* Thermal Rating (R-value)
R
(winter)
= 2.9 and R
(summer)
*using 75 Soundscreen
= 2.7
2.0
Approximate* Acoustic Value (R
R w
w
)
= 42
*using 75 Soundscreen
TM
2.0
10
Note: The timber framed and steel framed FRL systems in this guide are indicative of typical systems provided by CSR Gyprok. Application must be in accordance with the system manufacturer’s installation requirements and instructions.
General Requirements
ALL PRODUCTS
The following installation instructions and guides are in addition to the requirements of the National Construction Code (NCC) - Volume 2 for Class 1
& 10 Buildings. Weathertex provides a suite of CAD drawings (refer to the Nationwide House Energy Rating Scheme (NatHERS)) which should be used in conjunction with the instructions in this installation guide. Note: All diagrams in this installation guide are for demonstration purposes only. Diagrams may omit some components for clarity.
Storage and Handling Weathertex
Weathertex products should be stored flat, under cover and on timber bearers spaced at maximum 600mm centres. When storing Weathertex outside, keep the stack clear of the ground and cover with waterproof materials to prevent water staining.
Cutting and Working with Weathertex
Weathertex products are easy to cut and shape with a normal hand or power saw. Weathertex may be stacked two or three high for multiple cutting. Primelok
Weatherboards should be cut individually to protect the aligning spline. Where required, edges may be trimmed with a smoothing plane or sandpaper. Holes are easily drilled with high speed drills or clean cutter bits.
The normal health and safety precautions should be taken when working with wood panel products. Machine tools should be fitted with dust extractors and work areas kept clean. If dust levels exceed Worksafe Australia Standards the wearing of a dust mask (AS 1715 and AS 1716) and safety glasses (AS 1337) is recommended. Storage and work areas should be adequately ventilated. A Material Safety Data Sheet is available for download on the Weathertex website: www.weathertex.com.au
Site, Foundation and Framing
Foundation design must comply with AS 2870 “Residential Slabs and Footings - Construction” and the National Construction Code (NCC).
Timber or steel frames shall comply with the NCC. Where applicable, timber frames shall be constructed in accordance with Australian Standard 1684 -
Residential Timber - Framed Construction. Steel frames must be erected in accordance with the manufacturer’s requirements. Frames shall be straight and true with studs at a maximum of 600mm centres. Timber shall be seasoned, as unseasoned timber is prone to shrinkage and can cause sheets and frames to move.
At the Base of the Wall
Lower framing timbers must be isolated from ground moisture by suitable damp-proof courses (DPC) or termite shielding. Similarly, Weatherboards or
Architectural Panels must not be placed in direct contact with masonry, brickwork or concrete. Where necessary, use strips of polyethylene to isolate the materials.
Allow at least 100mm clearance between the bottom edge of Weathertex Weatherboards or Architectural Panels from paved surfaces which are
exposed to the weather and at least 225mm clearance to unprotected ground. The grade of adjacent finished ground must slope away from the building to avoid the possibility of water accumulation.
Moisture Management and Flashing
It is the responsibility of the Designer or Specifier to identify moisture related risks associated with any particular building design. Wall construction design must effectively manage moisture, considering both the interior and exterior environments of the building, particularly in buildings that have a high risk of wind driven rain or are artificially heated or cooled. Adequate ventilation and design consideration must ensure that the wall cavity and the back of the
Weathertex board will remain dry at all times.
Metal Roofing
In addition, all wall openings, penetrations, junctions, vertical and horizontal joins, connections, window heads, sills and jambs or other components, must incorporate appropriate NCC complying flashing for waterproofing to prevent moisture exposure on the back of the Weathertex. Flashing materials and methods must comply with the requirements of relevant Australian Standards and the NCC. Failure to appropriately flash all penetrations will void the Weathertex Manufacturer's Warranty.
On walls projecting from the roof line in upper storey construction, keep the bottom edge of
Weathertex Weatherboards 70mm clear of the lower storey roof claddings. Weatherproof with an approved flashing.
Weathertex
11
Wall Sarking Requirements
Vapour permeable membrane must be used under all Weathertex products in accordance with AS/NZS 4200.2 “Pliable building membranes and underlays – installation” and the manufacturer’s specifications.
The vapour permeable membrane allows for the controlled escape of vapour from within the building whilst restricting the ingress of liquid moisture.
The vapour permeable sarking must be in accordance with AS/NZS 4200.1 and:
• Have a LOW vapour resistance
• Provide a HIGH water barrier*
*sarking products are unsuitable if “unclassified” as a water barrier
Weathertex recommends the use of the Weathertex Wrapshield in conjunction with the Weathertex Cavity Installation System to provide the best protection against condensation problems such as mould, timber rot, corrosion and loss of thermal resistance.
The permeability and vapour resistance of materials should be considered in the context of their application. The designers/architects/engineer should consider strategies to mitigate condensation risks in the design with relevance to local climate conditions. Resources such as the ABCB Condensation Handbook and
NATSPEC offer general information on condensation principles.
Additionally, soft compressible insulation installed directly between the front of the wall studs and Weathertex cladding can cause installation issues and is not recommended.
Weathertex and Termites
Weathertex currently provides a warranty which protects against a variety of conditions including (but not exclusive of) the product supplied being fit for purpose, and will not rot, split or crack. In addition to this, Weathertex is warranted against termite attack, provided the following conditions are adhered to.
A termite mitigation plan complying with all local, state and federal requirements and best-practice guidelines must be in place and maintained from the time that the Weathertex is delivered to site and for the life of the product. Provided that the plan and its maintenance can be demonstrated, the normal Weathertex warranty at the time of purchase will apply to the Weathertex.
12
Blackbutt Standard
Hardwood
Red
Mahogany
Weathertex
Samples removed from Termite Test after 2.5 years exposure
National Construction Code (NCC) Compliance
All Weathertex products are made to AS/NZS 1859.4 and operations are controlled under a third party Certified ISO 9001 Quality Management System.
Weathertex meets the Deemed-to-Satisfy Provisions detailed in Part 3.5.3 Wall Cladding of the National Construction Code (NCC) Volume 2 for Class 1 &
10 Buildings. From the NCC:
Part 3.5.3 Wall Cladding
B. Acceptable Construction Practice
3.5.3.1 Compliance with the acceptable construction practice satisfies Performance Requirements P2.1.1 and P2.2.2 for wall cladding provided:
(b) Wall Cladding is installed in accordance with
(ii) 3.5.3.3 for hardboard wall cladding boards and
(iii) 3.5.3.4 for hardboard sheet wall cladding.
3.5.3.3 – Wall cladding boards must
(b) for 9.5mm thick hardboard – comply with AS/NZS 1859.4
3.5.3.4 – (b) hardboard sheet wall cladding must
(i) comply with AS/NZS 1859.4
Note: the above section is an extract from Volume 2 of the NCC 2014.
Painting and Maintenance
Failure to follow any of the below preparation instructions may void warranty of the product.
For Pre-Primed Products:
ALWAYS PAINT PRIMED WEATHERTEX WEATHERBOARDS AND ARCHITECTURAL PANELS WITHIN 60 DAYS OF FIXING. FAILURE TO OBSERVE THIS
REQUIREMENT MAY RESULT IN POOR ADHESION OF THE TOP COAT AND MAY VOID WARRANTY.
Prime cut ends:
Sawn edges must be sealed with high quality exterior acrylic primer or solvent based oil alkyd prior to installation. It is also good practice to prime any timber mouldings, including corner stops and trims.
Surface Preparation - Cleaning & Washing:
Clean surface of primed Weatherboard Panels with soft lint free cloth and wash down with sugar soap to remove salt, dirt, dust and grease or airborne contaminates. Do not vigorously scrub the surface nor use an abrasive or strong cleaning agent as you may burnish the paint surface and mark the primer finish. Wash down with fresh water and dry the surface with one final wipe using a soft dry lint-free cloth in the direction of the paint flow.
Not allowing the house dry before painting is a common cause of paint failure. Failure to clean the surface may result in poor adhesion with topcoat and may void warranty. (Do not use high pressure washers as this can cause coating damage and water ingress into the wall cavity).
Painting:
Weathertex Weatherboards and Panels can be primed with exterior acrylic primer before topcoat or are suitable for direct application with an exterior grade
100% acrylic topcoat or solvent base paint system. It is recommended to apply selected coating to a test area to confirm suitability. If compatibility of the selected topcoat is an issue, the surface may be primed with a suitable exterior acrylic primer before topcoating.
Apply a minimum of two coats of paint in accordance with the paint manufacturer instructions for mixing, film build, coverage and drying between coats prior to reapplication of topcoat. Temperature and wet weather will affect curing of coatings and consideration of site conditions at the time of painting is essential to ensure proper curing and adhesion of applied coatings.
Paint colour can have an effect on the performance of timber products. As Weathertex is a timber product, its dimensions will change with changes in moisture content. Dark paint colours can allow surfaces in warmer climates to become very hot in direct sunlight leading to loss of moisture and subsequent shrinkage of the Weatherboard. Plastic joiners can also distort at high temperature. Light paint colours will lead to better thermal efficiency of the building and minimise the effects of moisture change.
Maintenance:
The extent and nature of maintenance will depend on the geographical location and exposure of the installation. Regularly wash the painted surface with water to remove dirt and grime and to improve the performance of the coating.
Thoroughly inspect topcoat paint work at the end of year 1 and repair areas of damage/coating breakdown according to the original paint specification or approved equivalent. Repeat inspection process at year 5 and based on the results of this condition survey make a decision on future maintenance actions, which may include touch up/repair of areas or a full recoat.
Additional basic maintenance tasks include but are not limited to controlling vegetation and garden beds close to the installation, keeping gutters and pipes clear and addressing moisture damage potential due to overflows and replacement of penetrations, flashings and sealants used in installation as required.
For Natural (Unprimed) Products:
If the raw surface is to be treated, a good quality matt finish water based decking oil such as Cabots Aquadeck – New Natural should be used. To maintain the fresh brown appearance and prevent aging and greying, the oil must be applied and maintained according to the coating manufacturer’s instructions. Apply selected oil products to a test area to confirm suitability and ensure it matches expected results for colour and surface finish.
When installed uncoated, Weathertex natural has the characteristics of raw undressed timber and the surface will weather and grey subject to location and sun exposure. When allowed to weather naturally it may develop some small black spots on the surface. This is carbon which is inherent with the manufacturing process. These small black spots are not mould and will not affect the performance or longevity of the product.
If desired, after greying off, application of exterior grade oil as above will allow the Natural product to regain its fresh natural timber colour. Clean the wall with water to remove any dust and allow to completely dry before coating.
NOTE: Painting natural board with a pigmented finish will void all warranty. If a pigmented finish is to be applied, it must be onto Weathertex’s primed board.
13
14
Fasteners
The table below displays the minimum length, gauge and head size required for fixing Weathertex products. Where applicable, refer to the High Wind
Classification table when selecting a fastener.
Installers must assure themselves that the appearance of the selected fastener is suitable for the intended use. Generally, head sizes in excess of 6mm or T and D head shaped nails may not produce a satisfactory finish on face fixed profiles. For unspecified systems, fixing lengths must be increased to allow for additional packing material.
FIXING TO TIMBER FRAMES
1
PRODUCT TYPE MINIMUM REQUIRMENTS2
DIRECT FIX:
CLASSIC
& SHINGLES
DIRECT FIX: SELFLOK,
PRIMELOK, WEATHERGROOVE
& EXTERIORBOARD/HIGH
IMPACTBOARD
WEATHERTEX CAVITY FIX:
CLASSIC & SHINGLES
WEATHERTEX CAVITY FIX:
SELFLOK, PRIMELOK,
EXTERIORBOARD HIGH
IMPACTBOARD &
Hand Nailing
Gun Nailing
Screws
Hand Nailing
Gun Nailing
Screws
Hand Nailing
Gun Nailing
Screws
Hand Nailing
Gun Nailing
Screws
50mm x 2.8mm Weathertex Nail, Hot-Dip Galv
50mm x 2.5mm Ring Shank, or ND50 SS Bradnails
10g x 35mm Class 3
50mm x 2.8mm Weathertex Nail, Hot-Dip Galv
45mm x 2.5mm Ring Shank, or ND50 SS Bradnails
3, 8
10g x 35mm Class 3
60mm x 2.8mm, Hot-Dip Galv
60mm x 2.5mm Ring Shank, Hot-dip Galv
10g x 60mm Class 3
60mm x 2.8mm, Hot-Dip Galv
60mm x 2.5mm Ring Shank, Hot-dip Galv
10g x 60mm Class 3
3
FIXING TO STEEL FRAMES
4
PRODUCT TYPE MINIMUM REQUIRMENTS2
20MM PINE BATTEN +
CLASSIC & SHINGLES
Screws 10g x 60mm Self-Drilling Class 3
20MM PINE BATTEN +
SELFLOK, PRIMELOK,WEATHERGROOVE
& EXTERIORBOARD/HIGH IMPACTBOARD
12MM POLYSTYRENE +
CLASSIC & SHINGLES
12MM POLYSTYRENE +
SELFLOK, PRIMELOK,
WEATHERGROOVE &
EXTERIORBOARD/HIGH
IMPACTBOARD
Gun Nailing
Screws
Gun Nailing
Screws
Gun Nailing
Screws
Blue Solutions 2502SG - 50mm
Flat Head "Gripshank" Nails PT2000
10g x 50mm Self-Drilling Class 3
Blue Solutions 2502SG - 50mm
Flat Head "Gripshank" Nails PT2000
10g x 50mm Self-Drilling Class 3
Blue Solutions 2359N - 38mm
Flat Head "Gripshank" Nails
10g x 40mm Self-Drilling Class 3
Notes:
1. Hardwood frames may omit the ring shank requirement for nail fasteners.
2. Minimum requirements for fasteners must be met for performance and wind zone classifications to be applicable. Where specific fasteners are listed in the table, only the specified fasteners may be used in this case. Nails MUST NOT be overdriven. This can reduce the holding capacity of the
Weathertex.
3. Wind zone classifications for Bradnails differ from flat head gun nails. See wind zone classification table for further information.
4. Steel frame may be at minimum 0.55mm BMT. Recommended fasteners may not be applicable for steel greater than 1.2mm BMT. See section on steel frame installation.
5. All fasteners must be galvanised or suitably coated to resist corrosion for external application (Australian Standard AS 3566, Class 3 for screws). When installed in high corrosion zones such as coastal locations, fasteners (nails and screws) must be made of materials appropriate to the desired life of the system and geographical location. Stainless Steel Nails and Class 4 Screws may be necessary in these zones. The advice of the fastener supplier should be sought.
6. Drive fixings flush with the plank surface. No punching is permitted. Screws may be driven up to 2mm below the plank surface. Fill holes with a high quality proprietary grade, acrylic-based flexible paintable filler.
7. If using a smart-bit style countersinking tool; the gauge of the screw must match the gauge of the tool to prevent movement issues.
8. Bradnails are not suitable for use with Primelok products or Semi-concealed fixing and Selflok products.
High Wind Areas
Weathertex direct fixing system has been subject to simulated wind suction forces at the Cyclone Testing Station, James Cook University, Townsville
QLD, and in our own laboratory. When fixed as specified to timber or steel frames the Weathertex profiles are suitable for use as shown.
FRAME
Timber
PRODUCT
WEATHERTEX WEATHERBOARDS
200mm Classic, Rusticated
Selflok Weatherboards
Fastener Fixing
Weathertex
Nails
Weathertex
Nails
Traditional
Traditional
ND50 Brad Nails Traditional
DUO D31150 Traditional
Semi-concelaed
Weathertex
Nails
Traditional Wall Shingles
0.55mm Steel Selflok Weatherboards
0.75mm Steel Selflok Weatherboards
WEATHERTEX PRIMELOK WEATHERBOARDS
Timber Federation and Shadowood Weathertex
Nails
Classic Primelok 200 and
Braidwood
Weathertex
Nails
0.55mm Steel
Traditional
Traditional
0.75mm Steel Federation and Shadowood
Classic and Braidwood
1.2mm Steel Classic and Braidwood
WEATHERTEX ARCHITECTURAL PANELS
Timber Architectural Panels -
Joined ON stud
FAP32V5
FAP32V5
FAP32V5
Traditional
Traditional
Traditional
Weathertex
Nails
Traditional
ND50 Brad Nails Taditional
Weathergroove - Joined OFF stud Weathertex
Nails
Traditional
ND50 Brad Nails Traditional
0.55mm Steel
0.75mm Steel Architectural Panels - Joined ON stud
1mm Steel
FAP32V5
FAP32V5
Traditional
Traditional
Weathergroove - Joined OFF stud FAP32V5
Architectural Panels - Joined ON stud
Traditional
DUO D31150 Traditional
450
600
450
600
450
600
450
600
450
600
450
600
450
600
450
600
450
600
450
600
450
600
450
450
450
450
600
450
600
450
600
450
600
450
450
450
450
600
HIGHEST WIND CLASSIFICATION
REGIONS A & B REGIONS C & D
Stud Centres(mm) Unlined Wall Internally Lined Unlined Wall Internally Lined
N5
N4
N5
N4
N4
N4
N6
N6
N4
N4
N5
N2
N5
N4
N5
N4
N5
N4
N6
N6
N5
N5
N5
N2
C2
C1
C2
C1
N/A
N/A
N/A
N/A
N/A
N/A
C2
N/A
N4
N3
N4
N4
N4
N6
N6
N5
N3
N3
N2
N4
N2
N3
N2
N5
N4
N4
N2
N4
N4
N5
N5
N5
N6
N6
N5
N4
N3
N2
N4
N3
N4
N3
N5
N4
N4
N3
C1
C1
C2
N/A
N/A
N/A
N/A
C2
N/A
N/A
N/A
C1
N/A
N/A
N/A
C2
C1
C1
N/A
C3
C2
C2
C1
C3
C2
C3
C2
C2
C1
N/A
N/A
C2
N/A
C3
N/A
C2
C2
C3
C2
C2
N/A
N/A
C3
C2
C1
N/A
C2
C1
C2
C1
NOTES:
1. Wind classifications are as defined in AS4055 “Wind Loads for Housing” and calculations use a local pressure factor for planks within 1200mm of the building corner.
2. Tests results have been conducted using the specific fastener stated in the table
15
16
Weathertex on Steel Frames
Installing Weathertex onto a steel frame is generally similar to installing Weathertex on a timber frame. There is however some differences of which the installer must be aware and the following section outlines the technical information unique to steel frame installation.
Fasteners
Appropriate fasteners must be used when installing onto steel frames. See the Fasteners Section and High Wind Area Section to select the correct fastener.
Do not tap home under-driven gun nails as this can break the holding power of the fastener. Incorrectly shot nails should be removed and refastened at least
15mm away from the original fastener position.
Thermal Breaks
Since 2007 there has been a Thermal Break provision within the Energy Efficiency requirements of the NCC. The provision is included to prevent thermal bridging across the wall cavity. Thermal bridging is a leakage of heat through a conductive path such as metal framing. Thermal bridging causes a reduction in the overall R-value of the wall system, significantly reduces the efficiency of the building’s heating and cooling systems and can lead to condensation problems in the wall cavity.
In accordance with the NCC a thermal break with R-value no less than 0.2 must be installed between the Weathertex external cladding and the metal framing members to separate both elements.
When installing Weathertex Weatherboards, thermal break battens must be installed on to all studs. When installing Weathertex Sheets or Architectural Panels, thermal break battens must be installed onto all studs and noggings. Butt-join the stud battens leaving a 5mm gap while also leaving 20mm gaps between nogging battens.
Weathertex recommends the following two options as suitable thermal breaks:
Softwood Timber Battens
Softwood timber battens are easily installed to provide a suitable thermal break between Weathertex and a steel frame. The softwood timber battens shall be
20mm deep and wide enough to cover the face of the frame. For example if 70x35mm steel frame is chosen, the battens shall be 20x35mm at suitable length.
A breather membrane must be installed between the steel frame and battens; see section on Wall Sarking Requirements. The membrane can be secured by the timber battens as they are installed along a wall. Final fixings will hold battens firmly in place but they must be temporarily fixed to the frame at 600mm centres before the cladding can be installed.
Extruded polystyrene strips
Extruded polystyrene strips are an alternative to softwood timber battens for a thermal break solution. The extruded polystyrene strips shall be 12mm deep and wide enough to cover the face of the frame. For example if a 70x35mm steel frame is chosen, the battens shall be 12x35mm at suitable length.
A breather membrane must be installed between the steel frame and battens; see section on Wall Sarking Requirements. The membrane must be held in place temporarily, using suitable fasteners, before the battens and the Weathertex are installed
Nails or screws cannot be used to secure expanded polystyrene strips to the frame. Instead, double-sided adhesive tape or construction adhesive is suitable to hold the strips in place on the frame. Final fixings will hold extruded polystyrene strips firmly in place.
Cavity Closer
To protect against vermin and other material entering the cavity, the base of the cavity must be sealed using the Weathertex Large or Small Cavity Closer. A cavity closer must be installed at the base of the wall and above window heads and inter-storey flashings. The bottom of each batten is inserted into the cavity closer.
• Use 20mm Large Cavity Closer when using 20mm timber battens
• Use 20mm Large Cavity Closer when using polystyrene strips with Primelok products
• Use 10mm Small Cavity Closer when using polystyrene strips
Fix the cavity closer to the base plate at 300mm centres. Butt-join cavity closers as required and ensure the closers are fixed in a straight, level line. It is important that the openings in the cavity closer are kept clear and unobstructed to allow free drainage and ventilation of the cavity.
Installing Your Weathertex on a steel frame system
Once the wall has been battened out, Weathertex’s product specific standard fixing instructions shall be followed to install the cladding on to the frame. In the case of installing Weathertex Primelok Weatherboards, this includes fixing a Weathertex Primelok Starter strip. The bottom edge of the starter strip must not be above the bottom edge of the cavity closer.
Steel Frame
Step 1
Install vapour pereamble membrane
Step 3
Install Thermal Break
Batterns on Stud
Note
Battens on Noggins for
Architectural Panels
Step 2
Install Cavity Closer
* See Details
Step 4
Install Weathertex as per
Standard Instructions
Ensure required ground clearance is maintained
(refer to general requirements)
10mm Polystyrene
Thermal Break
Selflok
20mm Pine
Thermal Break
20 mm Pine
Thermal Break
10mm Polystyrene
Thermal Break
10 Polystyrene
Thermal Break Selflok
Primelok Primelok
Small Cavity Closer
Selflok
20mm Pine
Thermal Break Selflok
Large Cavity Closer
20mm Pine
Thermal Break Primelok
Large Cavity Closer
Primelok Starter Strip
Large Cavity Closer
10 Polystyrene Thermal
Break Primelok
17
Installation
CAVITY WALL SYSTEMS
To provide the best protection for your wall against moisture and mould related problems Weathertex highly recommends the use of a cavity fixing system.
Fixing over the Weathertex cavity system provides the best defence for your internal lining, frame, insulation and cladding against sick home syndrome. A cavity system creates a space within the wall that allows airflow to remove any moisture that accumulates in this space either from wind driven rain or condensation.
Preparation
Minimum requirements for fasteners must be followed when installing the Weathertex Cavity System. See the Fasteners Section when selecting appropriate fasteners.
Vapour permeable membrane must be installed between the timber frame and battens; see section on Wall Sarking Requirements. The membrane can be secured by the timber battens as they are installed along a wall.
Care should be taken when installing bulk insulation to ensure the stud cavity is not over-filled. Over filling the stud cavity with bulk insulation will impinge in the cavity created by the cavity battens and hence reduce its effectiveness, and may void warranty.
Cavity Battens
Cavity battens provide the separation between the vapour permeable membrane on the wall frame and the cladding. Weathertex provides and recommends the use of Weathertex Cavity Battens which are 1200 x 45 x 9.5mm. Check your local regulations and/or certifiers for recommended batten thickness. If using battens other than Weathertex supplied cavity battens, fastener lengths should be increased by the batten depth.
When installing Weathertex Weatherboards cavity battens must be installed onto all studs. When installing Weathertex weatherboards or Architectural Panels, cavity battens must be installed onto all studs and noggings. Cavity battens must be fastened to framework at a minimum of 600mm centres. Butt-join the stud battens leaving a 5mm gap while also leaving 20mm gaps between nogging battens to allow for drainage of any moisture.
Cavity Closer
To protect against vermin and other material entering the cavity, the base of the cavity must be sealed using the Weathertex Large or Small Cavity Closer.
Designed not to interrupt airflow in the cavity, a cavity closer must be installed at the base of the wall, above window heads, inter-storey flashings and at other points where a cavity is created by the design. The bottom of the battens is inserted into the cavity closer.
• Use 20mm Large Cavity Closer for: Classic and Primelok Weatherboards
• Use 10mm Small Cavity Closer for Selflok Weatherboards, Weathergroove
Fix the cavity closer to the base plate at 300mm centres along the closer with 30 x 2.8mm flat head galvanised nails. Butt-join the cavity closers and ensure they are fixed in a straight, level line. It is important that the openings in the cavity closer are kept clear and unobstructed to allow free drainage and ventilation of the cavity.
18
Installing your Weathertex on the Cavity System
Once the wall has been battened out, Weathertex’s product specific standard fixing instructions shall be followed to install the cladding on to the frame. In the case of installing Weathertex Primelok Weatherboards, the Weathertex Primelok Starter strip can be omitted as the lip of the Large Cavity Closer may be used for laying the first plank.
Timber Frame
Step 1
Install vapour permeable
Step 3
Install 9.5 Weathertex
Cavity Batterns on Stud
Note 1
Battens on Noggins for
Architectural Panels
Step 2
Install Cavity Closer
* See Details
Step 4
Install Weathertex as per
Standard Instructions
Ensure required ground clearance is maintained
(refer to general requirements )
9.5mm Cavity Batten
Selflok
9.5mm Cavity Batten
Primelok
9.5mm Cavity Batten
Selflok
Small Cavity Closer
9.5mm Cavity Batten
Primelok
Large Cavity Closer
19
Joining Details for
ALL WEATHERBOARDS
As a natural timber product, Weathertex inherently expands and contracts with changes to its moisture content. To accommodate this movement,
Weathertex’s traditional joiners have been designed to provide the correct spacing between adjoining planks, and cover changes in dimensions of the product.
Any cut ends must be primed with a solvent based exterior wood primer or an acrylic tannin resistant wood primer.
NOTE: Avoid penetrating PVC joiners with fixings during the installation process. This may cause the joiner to crack after the installation. Where necessary predrill the fixing position through the joiner prior to fixing. Also avoid positioning fixings directly opposite each other across a join as this too may cause joiner damage after installation.
Using traditional joiners
Form joins between Weatherboard ends using the relevant joiners for the selected profile - refer to the
Accessories Section. Stagger joins randomly throughout the wall with joins being formed midway between the studs. When fitting the joiner, bring the ends into moderate contact with the splayed edges or nibs within the joiner. Do not force ends tightly together. Simply cut joiners to fit at window heads, sills and eaves as required.
Notes:
1) On the first row of Weathertex Rusticated remove leg gauge from the back of the joiner
2) To fit joiners to cut ends of Primelok Weatherboards it is necessary to trim back the plastic spline
Using Concealed Joiners
Weathertex also provides concealed joiners. Concealed joiners have been designed with a gap that will accommodate most changes in the dimensions of the product. The joiner is flashed on the rear of the Weathertex product to prevent water penetrating into the cavity.
There are two installation options when using concealed joiners:
Option A – No Sealant:
1. Remove the spacing nibs from inside the joiner
2. Insert the primed end of the Weatherboard into the concealed joiner, resting the bottom edge on the base and locking into position under the top flange.
3. Insert the primed end of the next Weatherboard into the other side of the joiner and using a spacer, leave a 2-3mm gap between the board ends.
4. DO NOT fill the join with sealant. This will provide the best performance in cases of both expansion and contraction of the natural timber whilst maintaining a neat and discrete finish for the control join.
Option B - Using Sealant
1. Insert the primed end of the Weatherboard into the concealed joiner, resting the bottom edge on the base and locking into position under the top flange. The edge of the Weatherboard should be in moderate contact with the centre nibs within the joiner. Do not force ends tightly together. The top flange will be hidden by the overlap of the board.
2. Insert the primed end of the next Weatherboard into the other side of the joiner against the centre nibs.
A 6mm gap will be left when both ends are in contact with the centre nibs.
3. Fasten the Weatherboard to the wall at each stud in accordance with product requirements. Ensure nails do not pass through joiner.
4. Using a caulking gun, run a line of quality, highly flexible, paintable polyurethane sealant up the length of the concealed joiner. Always follow the sealant manufacturer's application instructions.
NOTE: When using sealant, movement in the planks may result in visible bulging or concaving of the sealant. In some cases, such as where extreme changes in moisture have occurred, the sealant may pull away from the board leaving a crack between the sealant and the board. This movement will not affect the performance or water tightness of the join, though it may be aesthetically displeasing. If this would cause an issue, Weathertex recommends the use of the traditional joiner.
Butt-Joining On-stud
Bring primed ends into contact leaving a 1-2mm gap, creating a control join, and fasten both ends to the stud. Movement of Weatherboards due to moisture changes may cause butt-joins to open up after installation, particularly on longer wall lengths in full sun. Weathertex recommends using the traditional joining system for wall lengths greater than 5.5m if this could present aesthetic issues.
20
Alternative Joining Options for Selflok Products
Selflok Weatherboards may also be mitred at
45° and joined on stud.
Butt joins may be lined up vertically on stud and capped by a (45mm min.) timber batten, 6mm minimum control gap, and
Alcor back flashing with sealant
Trimtec Long Vertical
Aluminium Joiner may also be used vertically.
Corner Treatments for All Products
Trimtec Aluminium Accessories suit both Weathertex Weatherboards and Architectural Panel products and are designed to give a stylish, modern aesthetically pleasing result to your next project. Trimtec Accessories are made from versatile, lightweight anodised aluminium and can be used vertically at any junction, giving you the contemporary finish of straight lines. Refer to Accessories section at the front of this guide.
Internal and external corners, end stops and window surrounds can be fixed with hot dipped galvanised flat head nails and then permanently fixed by the
Weathertex fasteners specified for each profile penetrating the flashing wings.
Aluminium, like all metals, is subject to thermal expansion and contraction. As a guide it is recognised that aluminium moves by as much as 0.1% of its length over a temperature change of 30 degrees Celsius. For this reason it is recommended that expansion gaps be used when working over lengths of greater than 6 metres. This also applies for ends which are to be brought to a rigid stop.
Aluminium Internal Corner
Aluminium External Corner
Trimtec Small and Large Window Surrounds or Small and Large End-Stops may be butted together and used to transition between flat and lapped products.
Similarly Trimtec aluminium accessories may be used to transition between a Weathertex wall and other cladding systems or masonry walls.
A bead of sealant should be used between the butt join.
21
22
Standard Fixing Instructions
BY PRODUCT
The following product specific installation instructions are applicable to steel and timber frames for both direct fix and cavity systems. Fixing instructions are to be used in conjunction with information and requirements given in previous sections. Preparation for cavity fix and steel frame installation are given in previous sections. Additional drawing details are located on the Weathertex website (www.weathertex.com.au).
Installation
OF CLASSIC WEATHERBOARDS
Set a horizontal datum or base line around the perimeter of the building. Measure the wall height from the datum and determine the number of Weatherboard rows. Minimum overlaps are 20mm for classic and 25mm for rusticated planks.
First Row: Fix a 35mm x 9.5mm strip of Weathertex Weatherboard 5mm up from the datum. Level the bottom edge of the Weatherboard with the datum line.
Fasten the bottom edge through the Weathertex strip into the timber framing. Fit joiners as work proceeds.
Successive Rows: Use the storey rod, lap gauge or Joiner to position Weatherboards and maintain uniform rows. Check rows for level. At laps, fasten through both Weatherboards into the stud. One fastener per stud, located at least 12mm from edges and ends.
Drive fixings flush with the plank surface. No punching is permitted. Screws may be driven up to 2mm below the plank surface. Fill holes with a high quality proprietary grade, acrylic-based flexible paintable filler. Solvent based or two-part fillers such as epoxy are not suitable and cannot be used.
NOTE: Primelok weatherboards should not be fixed in this manner - see installation of Primelok weatherboards
Step 1
Check and straigthen sub-structures as required
Step 2
Install windows and appropriate flashings for all penetrations and openings. Refer to NCC requirements
Step 3
Install vapour permeable membrane
Top plate
Stud
Sofit Lining
Quad
Classic
35 mm
Weathertex strip
Ensure required ground clearance is maintained
(refer to general requirements)
Vapour permeable memebrane
Bottom plate
Concrete slab
Step 5
Install the first row of
Classic weatherboards
Step 6
Install sucessive rows maintaining level and uniform rows
Note
Off Stud Joining Acessories available
Step 4
Install a 35 x 9.5 mm strip of
Weathertex board as a starting strip
Fix 12mm from edges and ends
Traditional Fix
Classic
Ensure required ground clearance is maintained
(refer to general requirements)
Installation
PRIMELOK WEATHERBOARDS
Set a horizontal datum or base line around the perimeter of the building. Fix the Weathertex Primelok Starter Strips to the frame butt joining successive lengths so that the bottom edge of the strips are level with datum for the full length of the wall. When installing on a Weathertex Cavity System, the Large Cavity Closer is used as a starter strip instead of the Primelok Starter Strip.
First Row: Position the first Weatherboard so that the spline locks over the starter strip. Press the Weatherboard down into the strip and fasten along the top edge of the board to every stud. Keep fasteners 15mm from the top edge so that they will be hidden by the overlapping board above and fit joiners as work proceeds. To fit joiners to cut ends, trim back the spline on the back of the Weatherboard using a hacksaw or sharp knife.
Successive Rows: Simply position each Weatherboard so that the spline locks over the splayed top edge on the preceding row. Commence fixing at one end of the Weatherboard pressing down to fully engage the boards and fix along the top edge at every stud. Alternatively, start midway along the Weatherboard and work outwards towards the ends. Keep fasteners 15mm down from the top edge so that they will be hidden by the overlapping Weatherboard and check rows for level.
Drive fixings flush with the plank surface. No punching is permitted.
NOTE: Bradnails are not suitable for use with Primelok Products
Step 1
Check and straighten sub-structures as required
Top plate
Stud
Sofit Lining
Quad
Primelok
Primelok
Max. over hang
20-30 mm
Vapour permeable memebrane
Bottom plate
Concrete slab
Refer to ground clearances details
Step 2
Install windows and appropriate flashings for all penetrations and openings. Refer to NCC requirements
Step 3
Install vapour permeable membrane
Step 5
Install first Primelok .
Ensure primelok sits correctly in the metal starter strip
Step 6
Install sucessive rows maintaining level and applying pressure to fully engage the spline over the splayed top edge of each board while fastening
Note
Off Stud Joining Acessories available
Step 4
Install Primelok metal starter strip
Traditional Fix
Primelok
Ensure required ground clearance is maintained
(refer to general requirements)
23
Installation
SELFLOK WEATHERBOARDS
NOTE: This section applies to the standard pre-primed Selflok Weatherboards. For Natural Woodsman Selflok products see the Section on the Installation of Natural Woodsman Weatherboard
Traditional Fix
First Row: Set a horizontal datum or base line around the perimeter of the building. Rest the bottom edge of the first row of Weatherboards on datum line.
Note: for slab construction the plank may overhang the slab surface by 20-30mm. Fasten Weatherboards with two face fasteners at each stud keeping fasteners
12mm minimum from ends, 30mm up from lower Weatherboard edges and approximately 140mm apart. Fit joiners as work proceeds.
Successive Rows: Rest the rebated edge of Selflok Weatherboards on the row below. Ensure there is proper engagement of the Selflok by applying downward pressure while fastening. Fix with two fasteners at each stud keeping fasteners 12mm minimum from ends, 30mm up from lower Weatherboard edges and approximately 140mm apart.
Drive fixings flush with the plank surface. No punching is permitted. Screws may be driven up to 2mm below the plank surface. Fill holes with a high quality proprietary grade, acrylic-based flexible paintable filler. Solvent based or two-part fillers such as epoxy are not suitable and cannot be used.
Selflok Semi Concealed Fix
In some Wind Areas (see Sections: Fasteners and High Wind Areas) Selflok Weatherboards can also be fixed with one fixing concealed. In this case, one fixing must be placed 30mm from the bottom edge of the plank and the second placed 15mm below the top edge of the plank. The latter fixing is concealed by the plank above when it is installed. All other factors of installation are according to Traditional Fix instructions above.
Note: Bradnails may not be used for Semi-Concealed fixing. Semi-concealed fixing is not appropriate for steel frame construction when using nail fasteners.
Step 1
Check and straighten sub-structure as required.
Step 2
Install windows and appropriate flashings for all penetrations and openings.
Refer to NCC requirements
Top plate
Stud
Step 3
Install vapour permeable membrane
Sofit Lining
Quad
Selflok
Selflok
Max. over hang
20-30 mm
Vapour permeable memebrane
Bottom plate
Concrete slab
Refer to ground clearances details
Step 4
Install the first row of Selflok weatherboards .
Plank may overhang slab at maxium 20-30mmand must be isolated from masonry
Selflok Selflok
Step 5
Install successive rows maintaing level and applying presure to fully engage the selfloking edge while fastening
Note
Off Stud Joining Acessories available
Traditional Fix Semi Concealed Fix
Ensure required ground clearance is maintained
(refer to general requirements)
24
Installation
OF NATURAL WEATHERBOARD RANGE
The Natural Weatherboard Range must be fixed according to the Traditional Fix instructions above for Selflok Weatherboards. Traditional PVC joiners are not suitable for the Natural Range; Butt-Joining On-stud and “Alternative Joining Options” as detailed in the Joining Section should be used when joining Natural
Weatherboard Products depending on the desired finish.
Note: Natural Products are composed of unsealed natural hardwood timber which may occasionally exhibit tannin bleeding. Consideration must be taken if installing unsealed Weathertex products above porous or light coloured features.
Installation
OF WALL SHINGLES
First Row: Set a horizontal datum line to align the first row. Allow a minimum overlap of 40mm. Fix a 35mm x 9.5mm strip of Weathertex 25mm up from the datum. Level the bottom edge of the board with the datum line. Fasten the bottom edge through the Weathertex strip into the timber framing. Fit Shingle joiners as work proceeds.
Joining: Form joins progressively with 6mm shingle joiners that fit the rebated ends of the board. Do not force ends tightly together. Where possible, locate joins over studs. If joining between studs, fasten each adjoining shingle to at least two studs. Stagger joins throughout the wall.
Successive Rows: Use the storey rod, lap gauge or Joiner to position Weatherboards and maintain uniform rows. Check rows for level. At laps, fasten through both Shingles into the stud. Use one fastener per stud, located at least 12mm from edges and ends.
Drive fixings flush with the plank surface. No punching is permitted. Screws may be driven up to 2mm below the plank surface. Fill holes with a high quality proprietary grade, acrylic-based flexible paintable filler. Solvent based or two-part fillers such as epoxy are not suitable and cannot be used.
25
Installation
OF WEATHERGROOVE (PRE-PRIMED)
Preparation
For general framing requirements and construction details refer to sections covered under General Requirements for All Products. The following installation instructions apply whether fixing over the Weathertex Cavity Wall System or choosing to Direct Fix to timber or steel framing.
Stud spacing may be at maximum 600mm centres. If the vertical joins are to be formed off- stud, then sheet edges must be supported with Weathergroove
Joiners over noggings at 750mm maximum centres.
Establish a horizontal datum or base line at least 6mm below the base of the frame. Weathergroove must be installed with grooves in a vertical orientation.
Weathertex Ecogroove planks may be suitable if horizontal grooves are required.
Fixing Detail
Refer to the Fasteners Section in this guide for information on selecting an appropriate fastener.
Use a level to ensure the first Weathergroove sheet is vertical before fixing off. Fixings must be provided at 200mm centres to the studs and plates nearest the edge of the sheet, and 200mm centres throughout the centre of the sheet to all underlying studs and noggings. Fixing shall be no closer than 12mm from the sheet edges and must not be in the grooves of the sheets.
Drive fixings flush with the sheet surface. No punching is permitted. Screws may be driven up to 2mm below the sheet surface. Fill holes with a high quality proprietary grade, acrylic-based flexible paintable filler. Solvent based or two-part fillers such as epoxy are not suitable and cannot be used.
Vertical joiner accessory refer to detail "B"
When joining horizontally utilise the aluminium Z flashing
Refer to Detail A
Step 1
Check and straighten sub-structures as required
Step 2
Install windows and appropriate flashings for all penetrations and openings. Refer to NCC requirements
Step 3
Install vapour permeable membrane
Note
Manditory
Nogging at 750mm centres where sheets join of stud
Step 4
Install External & Internal
Trimtec Aluminium corners where required or end stops
Step 5
Install first Weathergroove
Panel
Note
Intermediate nail spacing 200 mm apart
Note
Vertical edge nail spacing 200mm apart
Detail A
Continous timber member behind
Trimtec Aluminium Z flashing
26
Detail B
Section
Step 6
Install successive sheets by joining seamlessly with the weathergroove joiner accessory
Refer to Detail B
.
Grooves in Weathergroove are omitted for clarity of this drawing
Note
This unscaled detail represents a full length vertical join between sheets
Join rebated sheet edges using the Weathergroove PVC Joiner
Vertical Joining
Weathergroove has unique rebated edges and must be formed using the Weathergroove Joiner, refer to the Accessories Section. This joiner will provide the necessary clearance to accommodate movement while providing a seamless join between panels. Where joins occur off-stud the edge of the sheets must be supported by noggings at a maximum of 750mm centres.
Avoid penetrating PVC joiners with fixings during the installation process. This may cause the joiner to crack after the installation. Where necessary pre-drill the fixing position through the joiner prior to fixing. Also avoid positioning fixings directly opposite each other across a join as this too may cause joiner damage after installation.
Horizontal Joining
Horizontal joins must be flashed using the Aluminium
Z Flashing, refer to the Accessories Section. All horizontal joins must be supported by double noggings.
Note: Weathergroove Woodsman shown. Direct fix method shown. In the interest of clarity cavity fixing method and vapour permeable sarking have been omitted.
Step 1
Step 2 Step 3 Step 4
Installation
OF WEATHERGROOVE NATURAL
Preparation
For general framing requirements and construction details refer to sections covered under General Requirements for All Products.
PVC joiners are unsuitable for Natural products and Weathergroove Natural can only be butt joined on stud with an Alcor or similar flashing behind. This flashing must be fully supported. This can be achieved by using a double stud (90mm x 35mm) or by turning one standard stud on its side increasing the face size.
Once the vapour permeable membrane is in place over the frame, install the Alcor or similar flashing to the double stud areas.
Fixing Detail
Before installing the first Weathergroove Natural sheet run a 5mm bead of silicone along the length of the Alcor to seal edge of the Weathergroove sheet.
When fixing the first Weathergroove Natural sheet, use a level to make sure the sheet is vertical before fixing off. Refer to the Fasteners Section in this guide for information on selecting an appropriate fastener.
Fixings must be provided at 200mm centres to the studs and plates nearest the edge of the sheet, and 200mm centres throughout the centre of the sheet to all underlying studs and noggings. Fixing shall be no closer than 12mm from the sheet edges and must not be in the grooves of the sheets. Drive fixings flush with the sheet surface. No punching is permitted. Refer to the fixing details for pre-primed Weathergroove.
Joining
Panels should be installed with a control gap at vertical butt-joins to maintain the standard spacing of the grooves. Horizontal joins must be flashed using the
Aluminium Z Flashing, refer to the Accessories Section. All horizontal joins must be supported by double noggings. Ensure the Alcor flashing for the vertical join runs under the width of the Z flashing.
Weathergroove as
STRUCTURAL BRACING
Weathergroove Panel systems have been tested for as structural bracing when direct fixed to timber framing. Data given below can be used for limit state design criteria specified in Australian Standard AS 1684-1999, Residential timber-framed construction. Tie-down fixing and other construction detail must be as specified in AS 1684 for the appropriate wind classification.
JOINING
METHOD
ON-STUD
NAIL SPACING
Top & Bottom Plates
(mm)
NAIL SPACING Vertical
Sheet Edges (mm)
NAIL SPACING
Intermediate Studs &
Nogging (mm)
BRACKING CAPACITY
(KN/M)
150 150 300
4.0
TYPE A BRACING
UNITS (PER 1.2M
WALL LENGTH)
1.6
OFF-STUD 150 N/A 300
1.8
0.7
27
28
Installation
OF EXTERIORBOARD/HIGH IMPACTBOARD
ExteriorBoard/High ImpactBoard installation requires the use of the PVC or Aluminium Deep Channel Joiner. The following installation instructions MUST be followed:
1. The stud frame must be arranged so that all edges of the ExteriorBoard or High ImpactBoard and the Deep Channel Joiner are supported on double studs and double noggings. The joiner is to be centred on the studs and noggings.
2. Any cut ends of Weathertex must be primed with a solvent-based exterior wood primer or an acrylic tannin resistant wood primer.
3. Position the vertical Deep Channel Joiner over the entire height of the wall. Position smaller horizontal Deep Channel Joiners so that the channel meets the vertical joiner channel, but does not run across it. Channels are to run vertically without the possibility of water pooling at a junction point. The joiner should be fixed in place using 25mm flat head nails. The joiner will be held firmly in place by the sheet fixings.
Note: Do not fix the PVC Deep Channel Joiner with a nail gun as this will damage the joiner. Avoid penetrating PVC joiners with fixings during the
installation process. This may cause the joiner to crack after the installation. Where necessary pre-drill the fixing position through the joiner prior to fixing. Also avoid positioning fixings directly opposite each other across a join as this too may cause joiner damage after installation.
4. Prior to the placement of the sheet, run a 5mm bead of quality, flexible, paintable sealant (Silkaflex PRO 2HP or Super Seal HPR25) into the corner of the Deep Channel Joiner.
5. Push the ExteriorBoard or High ImpactBoard into the sealant so that the sealant is evenly distributed around the edges of the sheet, and the sheet fits flush with the Deep Channel Joiner. Ensure that there is enough sealant to completely fill the exposed joiner to board joint. Excess sealant extruding from the joint can be wiped/cut off before the sealant sets.
6. Commence fixing using recommended pattern. Fixings are to be positioned at spacings of 150mm around the perimeter of the sheet with fixings at
300mm centres throughout the sheet on all available studs and noggings. Fixings must be positioned a minimum 12mm from the edge of the sheet.
Fixings must meet the minimum requirements detailed in the Fasteners Section of this guide. For best results, use screws with countersunk head (AS3566, Class 3), pre drill holes and provide a 2mm countersink. Fill holes with a high quality proprietary grade, acrylic-based flexible paintable filler. Solvent based or two-part fillers such as epoxy are not suitable and cannot be used.
Note:
Deep Channel Joiners my become permanently deformed if allowed to bend. Store in a flat, sheltered position to protect the channel ribs.
Step 1 Step 2 Step 3
Installation
OF RUBIX PANEL
Preparation
For general framing requirements and construction details refer to sections covered under General Requirements for All Products. Rubix Panels have a selflocking profile and do not require any joining accessories. Panels can be joined on or off-stud with stud spacing at maximum 600mm centres. Noggings must be provided at maximum 750mm centres.
Rubix Panels may only be used on timber frame construction with a cavity wall system or steel frame construction with minimum 10mm thick thermal battens.
See Weathertex Cavity Wall System or Weathertex on Steel Frames Sections for preparation instructions prior to using the following installation instructions.
Rebated Edges
Top and Right
OR
Rebated Edges
Top and Left
Establish a horizontal datum line where, as a minimum, the bottom edge of the sheet overhangs the bottom plate by 20mm. Plan sheet layout with the rebated faces either:
A) at the top and the right of each sheet, or
B) at the top and left of each sheet
The sheets must be oriented to ensure the upper sheets always overlap the face of the sheets below. Once the sheet orientation is chosen for the first panel, all sheets must be oriented in the same direction.
Stud Stud
200mm
200mm
Stud
200mm
200mm
Nogging
Bottom Plate
Fixing Detail for External Installation
Refer to the Fasteners Section in this guide for information on selecting an appropriate fastener.
Fixings must be provided at 200mm centres to the studs and plates nearest the edge of the sheet, and 200mm centres throughout the centre of the sheet to all underlying studs and noggings.
Fixings must not lie within 38mm of the bottom and left edges of the sheet, and 46mm from the top and right sides of the sheet. If sheet is oriented differently, fixing positions must be adjusted accordingly
Nogging
Bottom Plate
Fixing Detail for Concealed Fix
(Internal Installation only)
When installing Weathertex Rubix Panel internally, there is the option to conceal the fixings. Fixing must be provided at 200mm centres around the perimeter of the sheet through the self-locking tongue of the panel. The first row of panels must also be fixed at 200mm centres across the base plate. Using this method, the horizontal and vertical joins must fall on studs and noggings, respectively. The fixings will then be concealed by the corresponding Self-locking section of the adjoining panels.
Note: The Primelok Starter Strip accessory may be used in lieu of the face fixings on the first row of sheets at the base plate if the application does not utilise a skirting board to conceal these fasteners.
200mm
29
30
Looking from back.
First Row
Position first board at the corner on the datum and fix according to the relevant fixing detail above. Note: Starting position may be altered or the first board trimmed to maintain symmetry across a wall or align grooves to a specific feature. Run a 5-7mm bead of a good quality, exterior-grade, flexible polyurethane sealant along the back rebated vertical edge of the first sheet for 100mm down the leading edge of the panel from the top, outermost corner.
Bring second panel into place and ensure the Self-locking edges of the two panels fully engage. Secure each sheet as per the above fixing detail repeating for all first row sheets. Trim the last sheet to length as required.
NOTE: When two rows of Rubix panels meet a corner or junction with another product, a small gap may be created at the edge of the Rubix Panels where the top and bottom rows overlap. This gap should be filled with a high quality, flexible, paintable acrylic sealant as required. Alternatively, this gap can be prevented by trimming 30mm from the edge of the sheets which will meet the corner or junction prior to installation, or installing a small section of the alternate Rubix edge before installing the first panels.
Second Row
Starting from the same side of the wall as the bottom row, run a 5-7mm bead of a good quality, exterior-grade, flexible polyurethane sealant along the back rebated edge of the first sheet for 100mm either side of the join where two sheets below meet. This row of sealant is essential to the installation and must be maintained throughout the life of the product to prevent water ingress.
Position the first board of the second row at the corner on top of the board below ensuring the Self-locking edge fully engages. The bottom edge of the second row of Rubix Panels will overhang the top edge of the first row. Fix as per fixing instructions for the first row of panels.
Repeat for the subsequent panels of the second row fix as per the first row and sealing horizontally as above and vertically as for the first row.
MANUFACTURER’S WARRANTY
1. Weathertex Pty Ltd A.B.N 67 084 713 986 (“Weathertex”) warants that the
Products supplied are of first quality, free from material defect in materials, design and workmanship, and in conformity with the technical specifications detailed in the published Weathertex Installation Guide that is current at the date of purchase. This statutory warranty applies for a period of 12 months from the date of purchase in addition to the following clauses.
2. Natural Board - Weathertex warrants that its Natural (Brown) Board Products will not rot, split or crack for a period of 7 (seven) years from the date of purchase when installed and maintained in accordance with Weathertex’s current published materials.
Pre Primed Exterior Board/High Impact Board and Rubix Panel -
Weathertex warrants that its Exterior Board Products will not rot, split or crack for a period of 10 (ten) years from the date of purchase when installed and maintained in accordance with Weathertex’s current published materials.
Pre Primed Board - Weathertex warrants that its pre primed board
Products will not rot, split or crack for a period of 25 (twenty-five) years from the date of purchase when prepared, installed and maintained in accordance with Weathertex’s current published materials.
3. A reference to Products in these warranty terms and conditions does not include accessory products listed “Accessories” in the Weathertex Price List
(“Accessory Products”). Weathertex warrants that the Accessory Products will be free from defect in material and workmanship for a period of 7 years from the date of purchase. For the purposes of clarity, the warranties provided in clause 1 and 2 do not apply to Accessory Products.
4. The benefits to the purchaser given by the warranties set out in clauses 1 to
3 are in addition to other rights and remedies of the purchaser under Australian
Consumer Law in relation to the Weathertex products and accessories.
CONDITIONS OF THE WARRANTY
5. The warranties provided in clauses 1, 2 and 3 are only available to the original purchaser (“Purchaser”) who provides Weathertex with proof of purchase and who makes the claim in writing within 30 days from the point in time when the defect becomes apparent or should have become apparent.
6. Weathertex will not be liable for any warranty claims made under clauses 1 and 2 if any of the following apply:
(a) the Products are not installed used or maintained in accordance with applicable instructions and/or specifications, including installation and site conditions provided by Weathertex (including the published Weathertex
Installation Guide that is current at the date of purchase);
(b) the building in which the Products are installed does not comply with all relevant Building Codes and Regulations, Standards, and Council/Authority/
Regulator requirements;
(c) the Purchaser has not complied with any service instructions which
Weathertex may give or any subsequent request as to a modification of the
Products which Weathertex may make from time to time in writing;
(d) the defect is caused by the use of materials, parts or accessory products that are not supplied, recommended, or approved by Weathertex;
(e) the Products are not maintained, prepared or installed by authorised installation contractors in circumstances where Weathertex has directed the
Purchaser to ensure that the Products are maintained, prepared or installed by such authorised installation contractors; or
(f) the repair, rectification or replacement of the Products is required as a result of normal wear and tear or necessitated in whole or in part by the fault or negligence of any person other than Weathertex.
7. Further to clause 6 and without limiting clause 6, Weathertex under no circumstances will be liable for any claims, damages, or defects arising from or in any way attributable to:
(a) acts of God, fire, flood or other severe weather conditions or unusual climatic conditions;
(b) performance of paint/coatings applied to the Products;
(c) development of any algae, bacteria or fungi on the Products (whether on the exposed or unexposed surfaces);
(d) poor workmanship; or
(e) any other losses or damages (whether direct or indirect) including property damage or personal injury, consequential loss, economic loss or loss of profits arising in contract or negligence.
8. The Product is subject to natural variation in finish and presentation as a result of the manufacturing process. The purchaser / builder / installer must ensure the Product meets aesthetic expectations prior to installation. Subject to the terms and conditions of this warranty, after installation of the Product,
Weathertex is not liable for claims arising from aesthetic surface variations if such variations were, or would upon reasonable inspection have been apparent prior to the installation.
REMEDIES
9. Should the Purchaser’s warranty claim made under clauses 1 and/or 2 be valid within the relevant warranty period, then the remedy provided by
Weathertex will be limited to either of the following (where possible) as chosen by Weathertex:
(a) Weathertex replacing the Products provided the claim is accepted by Weathertex and subject to such replacement Products being available in the manufacturing inventory at the time the claim is accepted by Weathertex. Otherwise,
Weathertex will provide such replacement Products when they become available.
(b) Weathertex repairing the Products provided the claim is accepted by
Weathertex.
10. Should the Purchaser’s warranty claim made under clause 3 be valid, then the remedy provided by Weathertex will be limited to Weathertex replacing the Accessory Products provided the claim is accepted by Weathertex and subject to such replacement Accessory Products being available in the manufacturing inventory at the time the claim is accepted by Weathertex.
Otherwise, Weathertex will provide such replacement Accessory Products when they become available.
11. The Purchaser is not entitled to any other remedies (that is apart from the remedies detailed in clauses 8 and 9) with respect to a warranty claim under clauses 1, 2 or 3.
12. This warranty cannot be relied upon by any other person and is not transferable.
13. Any replacement works will be conducted in accordance with the Building Codes and Regulations, Standards, and Council/Authority Regulator requirements applicable at the time of construction. Where the Building Codes and Regulations,
Standards, and Council/ Authority Regulator requirements have changed after the Products were purchased, Weathertex will not be responsible for any costs associated with ensuring that the replacement works comply with the updated Building Codes and Regulations, Standards, and Council/Authority
Regulator requirements.
14. Where an approved claim requires re-coating of the Products the Purchaser acknowledges and agrees to accept minor colour variations between the existing or original colour and the re-coated replacement Products or rectification areas.
15. Except as provided for in these terms and to the fullest extent permitted by law, all terms, statements, warranties and conditions whether express, implied, statutory or otherwise, relating to the Products, the Accessory Products, the subject matter of these terms or to these terms generally are excluded. Nothing contained herein excludes or modifies any rights the Purchaser may have under the Australian Competition and Consumer Act 2010 (or equivalent in other countries as determined by Weathertex in its sole discretion).
DISCLAIMER
16. Recommendations made by Weathertex are based on good building practice and are not a complete statement of all relevant data. As the installation of the
Products is influenced by and relies on factors outside the control of Weathertex,
Weathertex assumes no responsibility for works/systems used in connection with the installation of the Products and their suitability to satisfy relevant Building
Codes and Regulations, Standards, and Council/Authority /Regulator requirements.
17. Unless specifically stated otherwise, the warranties under clauses 1, 2 and 3 apply only to Weathertex products purchased and installed according to the
Weathertex Installation Guide in Australia, New Zealand and the Weathertex
International Installation Guide.
AUSTRALIAN CONSUMER LAW
18. Our goods come with guarantees that cannot be excluded under the
Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
MAKING WARRANTY CLAIMS
19. The claimant (being the Purchaser) must make all warranty claims in writing. The claimant must be the original purchaser of the Weathertex product and must retain the purchase receipt (in relation to the purchase of the product) as proof of purchase. Proof of purchase must be provided to Weathertex as part of the warranty claim.
Warranty claims (and claims for reasonable costs and expenses in making the claim as referred to in clause 18) can be addressed to Weathertex by post, fax or via e-mail as follows:
The Manager
Weathertex Pty Ltd
PO Box 21
Raymond Terrace NSW 2324
Phone 1800 040 080
Fax 1800 647 926
E-mail [email protected]
20. Weathertex will respond to all warranty claims. This response may include an inspection by a Weathertex representative of the installed Product.
The claimant will bear all costs and expenses of making the claim. However reasonable costs and expenses will be reimbursed to the claimant in the event that the claim is accepted by Weathertex.
As of 26th February 2015.
31
AUSTRALIAN BUILDING CODE COMPLIANCE
RESIDENTIAL - CLASS 1 & CLASS 10 CONSTRUCTIONS
Weathertex complies with BCA requirements and can provide relevant documentation to the following sections when required.
Product Description
9.5mm thick Weathertex Hardboard Cladding is designed for residential and light commercial type buildings.
Weathertex is an Australian made, reconstituted hardwood, high density fibreboard manufactured in accordance with
AS1859.4 Wet Processed Fibreboard (HB.E).
Weathertex Range:
• Traditional Lapped Weatherboards
• Selflok Weatherboards
• Primelok Weatherboards
• Weathergroove Architectural Panels
• Exteriorboards Architectural Panels
• Rubix Architectural Panels
Cladding systems incorporate internal and external corner accessories, joiners and appropriate flashings for all openings and penetrations in accordance with the National Construction Code.
Weathertex pre-primed products are produced with a factory primer designed to be finished with a latex paint system.
The Weathertex Natural Range is designed to be installed either as a raw timber finish or coated with an appropriate decking oil system.
Fit for Purpose and Compliance with the Building Code
The following sections list the performance requirements of the Australian Building Code for Wall Cladding and provides a summary of relevant sections of the building code and verification documents available for Residential Class 1 & 10 construction.
Vol. 2 – Part 3.5.3 Wall Cladding
Weathertex production operations are controlled under an SAI Global Certified ISO 9001 Quality Management System.
Laboratory monitoring is completed in accordance with the specified test methods in AS 1859.4. Weathertex meets the
Deemed-to-satisfy Provisions of the building code for Class 1 & 10 construction:
3.5.3.1 Compliance with the acceptable construction practice satisfies Performance Requirements P2.1.1 and P2.2.2 for wall cladding provided:
(b) Wall cladding is installed in accordance with:
(ii) 3.5.3.3 for hardboard wall cladding boards and
(iii) 3.5.3.4 for hardboard sheet wall cladding
3.5.3.3 – Wall cladding boards must (b) for 9.5mm thick hardboard – comply with AS/NZS 1859.4
3.5.3.4 – (b) hardboard sheet wall cladding must (i) comply with AS/NZS 1859.4
32 weathertex.com.au Phone: 1800 040 080 Fax: 1800 647 926
Issue Date: June 17, 2015
33
34
AAD Build, Selfok Ecogroove 300 Natural Woodsman and Weathergroove Smooth.
BETTER THAN ZERO
CARBON FOOTPRINT
weathertex.com.au 1800 040 080 1800 647 926
/weathertexptyltd /weathertexcladding
/company/weathertex /weathertex 1
Weathertex is made in Australia by Weathertex Pty Ltd ABN 67 084 713 986, Masonite Road, Raymond Terrace, NSW 2324
The information in this manual related to Weathertex’s product as developed and manufactured at the time of printing. Importantly, Weathertex follows a policy of continuous product testing and improvement. For this and other reasons Weathertex reserves the right to make any changes or modifications to this manual and any other relevant document as and when it considers necessary and without notice. Accordingly, users of
Weathertex’s products are encouraged to regularly contact Weathertex to obtain the current manual. Last reviewed Jan 2016
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