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FX
3U
JY997D43401C
Side
B
Side
A
Side
B
JAPANESE
ENGLISH
-16CCL-M
INSTALLATION MANUAL
Manual Number
Revision
Date
JY997D43401
C
April 2015
This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions.
Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.
Registration:
The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.
Effective April 2015
Specifications are subject to change without notice.
©
2011 Mitsubishi Electric Corporation
Safety Precaution
(Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
Depending on the circumstances, procedures indicated by cause severe injury.
It is important to follow all precautions for personal safety.
may also
Associated Manuals
Manual name
FX 3U -16CCL-M
User's Manual
FX 3G Series
User’s Manual
- Hardware Edition
FX 3U Series
User’s Manual
- Hardware Edition
FX 3UC Series
User’s Manual
- Hardware Edition
FX 3S /FX 3G /FX 3GC /
FX 3U /FX 3UC Series
Programming Manual
- Basic & Applied
Instruction Edition
Manual No.
JY997D43601
MODEL CODE:
09R724
JY997D31301
MODEL CODE:
09R521
JY997D16501
MODEL CODE:
09R516
JY997D28701
MODEL CODE:
09R519
JY997D16601
MODEL CODE:
09R517
Description
Describes details of the FX 3U -
16CCL-M CC-Link master block.
Explains the FX 3G Series PLC specifications for I/O, wiring, installation, and maintenance.
Explains the FX 3U Series PLC specifications for I/O, wiring, installation, and maintenance.
Explains the FX 3UC Series PLC specifications for I/O, wiring, installation, and maintenance.
Describes PLC programming for basic/applied instructions and devices.
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.
Certification of UL, cUL standards
FX 3U -16CCL-M units comply with the UL standards (UL, cUL).
UL, cUL File Number:E95239
Regarding the standards that comply with the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.
• Configuration example inside control cabinet
L N
1.3 External Dimensions and Part Names
[1] [2]
2φ4.5 mounting holes
[3] [4] [5]
Without top cover
[8] [9]
Compliance with EC directive (CE Marking)
This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the following standards.
Compliance to EMC directive and LVD directive for the entire mechanical module should be checked by the user / manufacturer. For more information please consult with your nearest Mitsubishi product provider.
Regarding the standards that comply with the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.
Requirement for Compliance with EMC directive
The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Electromagnetic Compatibility (2004/108/EC) when used as directed by the appropriate documentation.
Attention
• This product is designed for use in industrial applications.
Note
• Authorized Representative in the European Community:
Mitsubishi Electric Europe B.V.
Gothaer Str. 8, 40880 Ratingen, Germany
Type:
Models:
Programmable Controller (Open Type Equipment)
MELSEC FX 3U series manufactured from August 1st, 2011 FX 3U -16CCL-M
Standard
EN61131-2:2007
Programmable controllers
- Equipment requirements and tests
Remark
Compliance with all relevant aspects of the standard.
EMI
• Radiated Emission
• Conducted Emission
EMS
• Radiated electromagnetic field
• Fast transient burst
• Electrostatic discharge
• High-energy surge
• Voltage drops and interruptions
• Conducted RF
• Power frequency magnetic field
Caution for EC Directive
• Installation in Enclosure
Programmable logic controllers are open-type devices that must be installed and used within conductive control cabinets. Please use the programmable logic controller while installed within a conductive shielded control cabinet. Please secure the cabinet door to the control cabinet (for conduction). Installation within a control cabinet greatly affects the safety of the system and aids in shielding noise from the programmable logic controller.
• Control cabinet
- The control cabinet must be conductive.
- Ground the control cabinet with the thickest possible grounding cable.
- To ensure that there is electric contact between the control cabinet and its door, connect the cabinet and its doors with thick wires.
- In order to suppress the leakage of radio waves, the control cabinet structure must have minimal openings. Also, wrap the cable holes with a shielding cover or other shielding devices.
- The gap between the control cabinet and its door must be as small as possible by attaching EMI gaskets between them.
Shielding cover
Shielded cable
Wires *1
EMI gasket
*1 These wires are used to improve the conductivity between the door and control cabinet.
Power cable
24V DC power supply
Ground cable
Main unit
24+ 24-
FX 3U -16CCL-M
DA DB DG SLD
CC-Link dedicated cable
Cable clamp
(AD75CK,
MITSUBISHI) Ground cable
Conductive control cabinet
• Wiring simplified diagram
Terminating resistor
FX 3U -16CCL-M
(Blue)
DA
(White)
DB
(Yellow)
DG
SLD CC-Link
Dedicated
Cable
Other station
DA
DB
DG
SLD
FG
CC-Link
Dedicated
Cable
Other station
Terminating resistor
DA
DB
DG
SLD
FG
• Notes for compliance with EN61131-2:2007
General notes on the use of the power supply cable.
- The FX 3U -16CCL-M unit requires that the cable used for power supply is 30 m or less.
- When the cable used for power supply exceeds 30 m, a noise filter (Ex. TDK-
Lambda MBS1205-22 or similar) should be placed on the 24 V DC power cabling as close (within 500 mm) to the FX 3U -16CCL-M termination points as possible, refer to following figure.
FX 3U -16CCL-M
24 V DC
Exceeding 30 m
500 mm or less
Noise
Filter
24 V DC power supply
1. Introduction
The CC-Link master block FX 3U -16CCL-M is a special function block which assigns an
FX 3G /FX 3U /FX 3UC Series PLC as the master station of a CC-Link system.
Only one FX 3U16CCL-M unit can be connected to a single programmable logic controller main unit.
→ For details, refer to the FX 3U -16CCL-M User's Manual.
1.1 Major Features of the FX 3U -16CCL-M
1) Compatible with CC-Link Ver. 2.00 and Ver. 1.10
The FX 3U16CCL-M is compatible with CC-Link Ver. 2.00, and enables expanded cyclic transmission to facilitate the handling of applications requiring multiple points of data processing.
In addition to Ver. 2.00, Ver. 1.10 is also supported by the FX 3U16CCL-M.
2) The FX 3U16CCL-M supports connection of intelligent device stations
Remote I/O stations, remote device stations and intelligent device station can also be connected to the FX 3U16CCL-M.
[Caution]
Local stations can not be connected.
1.2 Incorporated Items
Check to ensure the following product and items are included in the package.
Included Item
FX 3U -16CCL-M
Special unit/block No. label
Te r m i n a l resistor
For CC-Link dedicated cable
110 Ω 1/2 W (color cable: brown, brown and brown)
For CC-Link dedicated high-performance cable
130 Ω 1/2 W (color cable: brown, orange and brown)
Dust proof protection sheet
Manuals (Japanese version, English version)
1 unit
1 sheet
2 cables
2 cables
1 sheet
1 manual each
4(0.16")
55(2.17")
[6]
[7]
9(0.36")
87(3.43")
[12] [11] [10]
Unit: mm (inches)
MASS (Weight): 0.3 kg (0.66 lbs)
[1] Extension cable
[2] Direct mounting hole
2 holes of φ4.5 (0.18")
(mounting screw: M4 screw)
[3] Power LED (green)
[4] Status LEDs
[5] Name plate
[6] DIN rail mounting groove
(DIN rail: DIN46277,
35 mm (1.38") width)
[7] DIN rail mounting hook
[8] Power supply terminal block
[9] Extension connector
[10] CC-Link connection terminal block
[11] Transmission rate setting switch
[12] Station number setting switch
1.4 Power and status LEDs
LED display
LED
Color
Status
POWER Green
RUN
ERR.
L RUN
L ERR.
SD
RD
Green
Red
Green
Red
Green
Green
OFF
ON
OFF
ON
OFF
Flicker
ON
OFF
ON
OFF
Flicker
ON
OFF
ON
OFF
ON
Description
Power is not being supplied from the external power supply (24 V DC).
Power is being supplied from the external power supply (24 V DC).
FX 3U -16CCL-M has failed.
Under FX 3U -16CCL-M normal operation.
No errors.
Communication error has occurred in some stations.
Communication error has occurred in all stations, error in the settings, error in the parameter details, error with the communication, error with the H/W.
Offline.
Data link is being executed (host station).
No communication error.
The switch setting was changed after start.
There is no terminating resistor.
Influence from noise.
There is a data linking error (host station).
There is a setting error.
Data is not being sent.
Data is being sent.
Data is not being received.
Data is being received.
1.5 Terminal Layout
Power supply terminal block
CC-Link connection terminal block
• Terminal screw and terminal block mounting screw size, and tightening torque
Power supply terminal block, CC-Link connection terminal block:
M3 screw, 0.42 to 0.58 N•m
CC-Link connection terminal block mounting screw (black):
M3.5 screw, 0.66 to 0.91 N•m
CC-Link connection terminal block can be detached or attached. Make sure to cut off all phases of the power supply externally.
For details on the wiring and the types of connection cables needed to connect to the terminal blocks shown in the figure above, refer to the following manual.
→ Refer to the FX 3U -16CCL-M User's Manual.
1.6 Switch setting
With regard to the switch setting for station number, transmission rate, line test, hardware test, the switch settings become valid after FX 3U -16CCL-M startup.
If the switch settings are changed after FX 3U -16CCL-M startup, the L ERR. LED will flicker.
To change the switch setting, power OFF the FX 3U -16CCL-M once, and power it
ON again.
For details on the switch setting, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
1.6.1
Station number setting
Setting items
× 10
× 1
Range
0,1
0 to 9
Description
Online: 0 (Master station)
Line test: 0 to 16
17 to 99 is the setting error.
1.6.2
Transmission rate setting, line test, hardware test
7
8
9
4
5
6
Setting
2
3
0
1
C
D
A
B
E
F
Description
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Unusable
Online
Line test
• When the station number setting switch is 0:
Line test 1
• When the station number setting switch is 1 to 16:
Line test 2
Hardware test
Unusable
Status
2. Installation
For details on installation, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
INSTALLATION
PRECAUTIONS
• Make sure to cut off all phases of the power supply externally before attempting installation work.
Failure to do so may cause electric shock or damage to the product.
INSTALLATION
PRECAUTIONS
• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl
2
, H
2
S, SO
2
, or NO
2
), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
• Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
• Install the product securely using a DIN rail or mounting screws.
• Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.
• When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
• Be sure to remove the dust proof sheet from the PLC's ventilation port when installation work is completed.
Failure to do so may cause fire, equipment failures or malfunctions.
• Make sure to attach the top cover, offered as an accessory, before turning on the power or initiating operation after installation or wiring work.
Failure to do so may cause electric shock.
• Connect extension cables securely to their designated connectors.
Loose connections may cause malfunctions.
2.1 Connection with PLC
Only one FX 3U -16CCL-M can be connected to the right side of a PLC main unit or extension unit/block (including special function units/blocks).
For connection to an FX 3UC Series PLC or FX 2NC Series PLC extension block, an
FX 2NC -CNV-IF or FX 3UC -1PS-5V is required.
For details, refer to the respective PLC manual.
→ Refer to the FX 3G Series User's Manual - Hardware Edition.
→ Refer to the FX
3U Series User's Manual - Hardware Edition.
→ Refer to the FX 3UC Series User's Manual - Hardware Edition.
2.2 Mounting
The product is mounted by the following method.
• DIN rail mounting
• Direct mounting (mounting screw: M4 screw)
For details, refer to the respective PLC manual.
→ Refer to the FX 3G Series User's Manual - Hardware Edition.
→ Refer to the FX
3U
→ Refer to the FX
3UC
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
3. Specification
For details on specifications, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
DESIGN
PRECAUTIONS
• When executing control (data changes) to an operating PLC, construct an interlock circuit in the sequence program so that the entire system operates conservatively.
In addition, when executing control such as program changes and operation status changes (status control) to an operating PLC, thoroughly read the manual and sufficiently confirm safety in advance.
Especially in control from external equipment to a PLC in a remote place, problems in the PLC may not be able to be handled promptly due to abnormality in data transfer.
Construct an interlock circuit in the sequence program. At the same time, determine the actions in the system between the external equipment and the PLC for protection against abnormalities in data transfer.
• Make sure to include the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure.
Otherwise, malfunctions may cause serious accidents.
1)Above all, the following components should be included: an emergency stop circuit, a protection circuit, an interlock circuit for opposite movements (such as normal vs. reverse rotation), and an interlock circuit (to prevent damage to the equipment at the upper and lower positioning limits).
2) Note that when the PLC main unit detects an error during self diagnosis, such as a watchdog timer error, all outputs are turned off. Also, when an error that cannot be detected by the PLC main unit occurs in an input/output control block, output control may be disabled.
External circuits and mechanisms should be designed to ensure safe machinery operation in such cases.
DESIGN
PRECAUTIONS
• Observe the following items. Failure to do so may cause incorrect data-writing through noise to the PLC and result in PLC failure, machine damage or other accident.
1)Do not bundle the control line together with or lay it close to the main circuit or power line. As a guideline, lay the control line at least 100 mm (3.94") or more away from the main circuit or power line.
Noise may cause malfunctions.
2)Ground the shield wire or shield of a shielded cable. Do not use common grounding with heavy electrical systems.
• Do not apply excessive pressure to the power supply terminal block or CC-Link connection terminal block. Excessive pressure may cause damage or error.
DISPOSAL
PRECAUTIONS
• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.
TRANSPORTATION AND
STORAGE PRECAUTIONS
• The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in the general specifications of the PLC main unit manual.
Failure to do so may cause failures in the PLC.
After transportation, verify the operations of the PLC.
3.1 Applicable PLC
FX
FX
Model name
3G
3U
Series PLC
Series PLC
FX 3UC Series PLC
*1
Applicability
Ver. 1.00 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
Ver. 2.20 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
Ver. 2.20 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
The version number can be checked by reading the last three digits of device D8001/
D8101.
*1 An FX 2NC -CNV-IF or FX 3UC -1PS-5V is necessary to connect the FX 3U16CCL-
M with the FX 3UC PLC.
3.2 General Specifications
Items other than the following are equivalent to those of the PLC main unit.
For general specifications, refer to the manual of the PLC main unit.
→ Refer to the FX
3G
→ Refer to the FX
→ Refer to the FX
3U
3UC
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
Item
Dielectric withstand voltage
Insulation resistance
500 V AC for one minute
3.3 Power Supply Specification
Specification
5 M Ω or more by 500 V
DC megger
Between all terminals and ground terminal
External power supply
Internal power supply
Item
Power supply voltage
Permitted instantaneous power failure time
24 V DC +20% -15%
Ripple (p-p) within 5%
O p e r a t i o n c o n t i n u e s w h e n t h e instantaneous power failure is shorter than
PS1:1 ms.
Specification
Current consumption 240mA
Power supply voltage 5 V DC of PLC is not used. (5 V DC is converted from 24 V DC external power
Current consumption supply.)
Make sure to observe the power-on timing and the procedure.
3.4 Performance Specification
Item
Applicable function
Specification
Master station function (The local station and standby master station functions are not provided.)
CC-Link applicable version Ver. 2.00 (Ver. 1.10 also supported.)
Station number
Transmission rate
0 (set by rotary switch)
156 Kbps/625 Kbps/2.5 Mbps/5 Mbps/10 Mbps
(set by rotary switch)
Maximum total cable length
(maximum transmission distance)
1 , 2 0 0 m m a x i m u m ( v a r i e s d e p e n d i n g o n t h e transmission speed.)
For details, refer to the FX 3U -16CCL-M User's Manual.
Item
Connection cable
*1
Specification
CC-Link dedicated cable/
CC-Link dedicated high-performance cable/
Ver. 1.10 compatible CC-Link dedicated cable
M a x i m u m n u m b e r o f connectable stations
Maximum number of I/O points per system
Number of link points per station
C o m m u n i c a t i o n w i t h
PLC *3
*2
1) Remote I/O stations: 8 maximum
(Each stations occupies 32 I/O points of the
PLC.)
2) Remote device stations + Intelligent device stations: 8 maximum
(The total number of RX/RY points is 256 or less.)
When using an FX 3U /FX 3UC PLC
1) + 2) total number of points ≤ 384 points
1) (Actual number of PLC I/O points) + (Number of points occupied by special function blocks)
+ (Number of points occupied by the FX 3U -
16CCL-M: 8 points) ≤ 256 points
2) 32 × Number of remote I/O stations ≤ 256 points
When using an FX 3G PLC
32 × Number of remote I/O stations ≤ 128 points
Remote I/O (RX, RY): 32 points
Remote register (RWw):
4 points (Master station → Remote device station/ intelligent device station)
Remote register (RWr):
4 points (Remote device station/intelligent device station) → Master station)
B y F R O M a n d TO i n s t r u c t i o n s o r d i r e c t specification of buffer memory (FX 3U /FX 3UC ) via the buffer memory.
Number of I/O occupied points
Number of connectable units to the main unit
8 points
1 (An FX 3U -16CCL-M cannot be attached to main unit with an FX 2N -16CCL-M.)
*1 CC-Link dedicated cables, Ver. 1.10 compatible CC-Link dedicated cable and CC-Link dedicated high-performance cable cannot be used together.
Also attach the terminating resister which matches the kind of the cable.
*2 Indicates the number of link points for remote net ver. 1 mode. For the number of link points for remote net ver. 2 mode/remote net additional mode, refer to the FX 3U -16CCL-M User's Manual.
*3 For details of other applied instructions and methods, refer to the FX 3S /
FX 3G /FX 3GC /FX 3U /FX 3UC Programming Manual.
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
For safe use
•
•
•
This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
FX
3U
JY997D43401C
Side
B
Side
A
Side
B
JAPANESE
ENGLISH
-16CCL-M
INSTALLATION MANUAL
Manual Number
Revision
Date
JY997D43401
C
April 2015
This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions.
Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.
Registration:
The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.
Effective April 2015
Specifications are subject to change without notice.
©
2011 Mitsubishi Electric Corporation
Safety Precaution
(Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
Depending on the circumstances, procedures indicated by cause severe injury.
It is important to follow all precautions for personal safety.
may also
Associated Manuals
Manual name
FX 3U -16CCL-M
User's Manual
FX 3G Series
User’s Manual
- Hardware Edition
FX 3U Series
User’s Manual
- Hardware Edition
FX 3UC Series
User’s Manual
- Hardware Edition
FX 3S /FX 3G /FX 3GC /
FX 3U /FX 3UC Series
Programming Manual
- Basic & Applied
Instruction Edition
Manual No.
JY997D43601
MODEL CODE:
09R724
JY997D31301
MODEL CODE:
09R521
JY997D16501
MODEL CODE:
09R516
JY997D28701
MODEL CODE:
09R519
JY997D16601
MODEL CODE:
09R517
Description
Describes details of the FX 3U -
16CCL-M CC-Link master block.
Explains the FX 3G Series PLC specifications for I/O, wiring, installation, and maintenance.
Explains the FX 3U Series PLC specifications for I/O, wiring, installation, and maintenance.
Explains the FX 3UC Series PLC specifications for I/O, wiring, installation, and maintenance.
Describes PLC programming for basic/applied instructions and devices.
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.
Certification of UL, cUL standards
FX 3U -16CCL-M units comply with the UL standards (UL, cUL).
UL, cUL File Number:E95239
Regarding the standards that comply with the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.
• Configuration example inside control cabinet
L N
1.3 External Dimensions and Part Names
[1] [2]
2φ4.5 mounting holes
[3] [4] [5]
Without top cover
[8] [9]
Compliance with EC directive (CE Marking)
This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the following standards.
Compliance to EMC directive and LVD directive for the entire mechanical module should be checked by the user / manufacturer. For more information please consult with your nearest Mitsubishi product provider.
Regarding the standards that comply with the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.
Requirement for Compliance with EMC directive
The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Electromagnetic Compatibility (2004/108/EC) when used as directed by the appropriate documentation.
Attention
• This product is designed for use in industrial applications.
Note
• Authorized Representative in the European Community:
Mitsubishi Electric Europe B.V.
Gothaer Str. 8, 40880 Ratingen, Germany
Type:
Models:
Programmable Controller (Open Type Equipment)
MELSEC FX 3U series manufactured from August 1st, 2011 FX 3U -16CCL-M
Standard
EN61131-2:2007
Programmable controllers
- Equipment requirements and tests
Remark
Compliance with all relevant aspects of the standard.
EMI
• Radiated Emission
• Conducted Emission
EMS
• Radiated electromagnetic field
• Fast transient burst
• Electrostatic discharge
• High-energy surge
• Voltage drops and interruptions
• Conducted RF
• Power frequency magnetic field
Caution for EC Directive
• Installation in Enclosure
Programmable logic controllers are open-type devices that must be installed and used within conductive control cabinets. Please use the programmable logic controller while installed within a conductive shielded control cabinet. Please secure the cabinet door to the control cabinet (for conduction). Installation within a control cabinet greatly affects the safety of the system and aids in shielding noise from the programmable logic controller.
• Control cabinet
- The control cabinet must be conductive.
- Ground the control cabinet with the thickest possible grounding cable.
- To ensure that there is electric contact between the control cabinet and its door, connect the cabinet and its doors with thick wires.
- In order to suppress the leakage of radio waves, the control cabinet structure must have minimal openings. Also, wrap the cable holes with a shielding cover or other shielding devices.
- The gap between the control cabinet and its door must be as small as possible by attaching EMI gaskets between them.
Shielding cover
Shielded cable
Wires *1
EMI gasket
*1 These wires are used to improve the conductivity between the door and control cabinet.
Power cable
24V DC power supply
Ground cable
Main unit
24+ 24-
FX 3U -16CCL-M
DA DB DG SLD
CC-Link dedicated cable
Cable clamp
(AD75CK,
MITSUBISHI) Ground cable
Conductive control cabinet
• Wiring simplified diagram
Terminating resistor
FX 3U -16CCL-M
(Blue)
DA
(White)
DB
(Yellow)
DG
SLD CC-Link
Dedicated
Cable
Other station
DA
DB
DG
SLD
FG
CC-Link
Dedicated
Cable
Other station
Terminating resistor
DA
DB
DG
SLD
FG
• Notes for compliance with EN61131-2:2007
General notes on the use of the power supply cable.
- The FX 3U -16CCL-M unit requires that the cable used for power supply is 30 m or less.
- When the cable used for power supply exceeds 30 m, a noise filter (Ex. TDK-
Lambda MBS1205-22 or similar) should be placed on the 24 V DC power cabling as close (within 500 mm) to the FX 3U -16CCL-M termination points as possible, refer to following figure.
FX 3U -16CCL-M
24 V DC
Exceeding 30 m
500 mm or less
Noise
Filter
24 V DC power supply
1. Introduction
The CC-Link master block FX 3U -16CCL-M is a special function block which assigns an
FX 3G /FX 3U /FX 3UC Series PLC as the master station of a CC-Link system.
Only one FX 3U16CCL-M unit can be connected to a single programmable logic controller main unit.
→ For details, refer to the FX 3U -16CCL-M User's Manual.
1.1 Major Features of the FX 3U -16CCL-M
1) Compatible with CC-Link Ver. 2.00 and Ver. 1.10
The FX 3U16CCL-M is compatible with CC-Link Ver. 2.00, and enables expanded cyclic transmission to facilitate the handling of applications requiring multiple points of data processing.
In addition to Ver. 2.00, Ver. 1.10 is also supported by the FX 3U16CCL-M.
2) The FX 3U16CCL-M supports connection of intelligent device stations
Remote I/O stations, remote device stations and intelligent device station can also be connected to the FX 3U16CCL-M.
[Caution]
Local stations can not be connected.
1.2 Incorporated Items
Check to ensure the following product and items are included in the package.
Included Item
FX 3U -16CCL-M
Special unit/block No. label
Te r m i n a l resistor
For CC-Link dedicated cable
110 Ω 1/2 W (color cable: brown, brown and brown)
For CC-Link dedicated high-performance cable
130 Ω 1/2 W (color cable: brown, orange and brown)
Dust proof protection sheet
Manuals (Japanese version, English version)
1 unit
1 sheet
2 cables
2 cables
1 sheet
1 manual each
4(0.16")
55(2.17")
[6]
[7]
9(0.36")
87(3.43")
[12] [11] [10]
Unit: mm (inches)
MASS (Weight): 0.3 kg (0.66 lbs)
[1] Extension cable
[2] Direct mounting hole
2 holes of φ4.5 (0.18")
(mounting screw: M4 screw)
[3] Power LED (green)
[4] Status LEDs
[5] Name plate
[6] DIN rail mounting groove
(DIN rail: DIN46277,
35 mm (1.38") width)
[7] DIN rail mounting hook
[8] Power supply terminal block
[9] Extension connector
[10] CC-Link connection terminal block
[11] Transmission rate setting switch
[12] Station number setting switch
1.4 Power and status LEDs
LED display
LED
Color
Status
POWER Green
RUN
ERR.
L RUN
L ERR.
SD
RD
Green
Red
Green
Red
Green
Green
OFF
ON
OFF
ON
OFF
Flicker
ON
OFF
ON
OFF
Flicker
ON
OFF
ON
OFF
ON
Description
Power is not being supplied from the external power supply (24 V DC).
Power is being supplied from the external power supply (24 V DC).
FX 3U -16CCL-M has failed.
Under FX 3U -16CCL-M normal operation.
No errors.
Communication error has occurred in some stations.
Communication error has occurred in all stations, error in the settings, error in the parameter details, error with the communication, error with the H/W.
Offline.
Data link is being executed (host station).
No communication error.
The switch setting was changed after start.
There is no terminating resistor.
Influence from noise.
There is a data linking error (host station).
There is a setting error.
Data is not being sent.
Data is being sent.
Data is not being received.
Data is being received.
1.5 Terminal Layout
Power supply terminal block
CC-Link connection terminal block
• Terminal screw and terminal block mounting screw size, and tightening torque
Power supply terminal block, CC-Link connection terminal block:
M3 screw, 0.42 to 0.58 N•m
CC-Link connection terminal block mounting screw (black):
M3.5 screw, 0.66 to 0.91 N•m
CC-Link connection terminal block can be detached or attached. Make sure to cut off all phases of the power supply externally.
For details on the wiring and the types of connection cables needed to connect to the terminal blocks shown in the figure above, refer to the following manual.
→ Refer to the FX 3U -16CCL-M User's Manual.
1.6 Switch setting
With regard to the switch setting for station number, transmission rate, line test, hardware test, the switch settings become valid after FX 3U -16CCL-M startup.
If the switch settings are changed after FX 3U -16CCL-M startup, the L ERR. LED will flicker.
To change the switch setting, power OFF the FX 3U -16CCL-M once, and power it
ON again.
For details on the switch setting, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
1.6.1
Station number setting
Setting items
× 10
× 1
Range
0,1
0 to 9
Description
Online: 0 (Master station)
Line test: 0 to 16
17 to 99 is the setting error.
1.6.2
Transmission rate setting, line test, hardware test
7
8
9
4
5
6
Setting
2
3
0
1
C
D
A
B
E
F
Description
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Unusable
Online
Line test
• When the station number setting switch is 0:
Line test 1
• When the station number setting switch is 1 to 16:
Line test 2
Hardware test
Unusable
Status
2. Installation
For details on installation, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
INSTALLATION
PRECAUTIONS
• Make sure to cut off all phases of the power supply externally before attempting installation work.
Failure to do so may cause electric shock or damage to the product.
INSTALLATION
PRECAUTIONS
• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl
2
, H
2
S, SO
2
, or NO
2
), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
• Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
• Install the product securely using a DIN rail or mounting screws.
• Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.
• When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
• Be sure to remove the dust proof sheet from the PLC's ventilation port when installation work is completed.
Failure to do so may cause fire, equipment failures or malfunctions.
• Make sure to attach the top cover, offered as an accessory, before turning on the power or initiating operation after installation or wiring work.
Failure to do so may cause electric shock.
• Connect extension cables securely to their designated connectors.
Loose connections may cause malfunctions.
2.1 Connection with PLC
Only one FX 3U -16CCL-M can be connected to the right side of a PLC main unit or extension unit/block (including special function units/blocks).
For connection to an FX 3UC Series PLC or FX 2NC Series PLC extension block, an
FX 2NC -CNV-IF or FX 3UC -1PS-5V is required.
For details, refer to the respective PLC manual.
→ Refer to the FX 3G Series User's Manual - Hardware Edition.
→ Refer to the FX
3U Series User's Manual - Hardware Edition.
→ Refer to the FX 3UC Series User's Manual - Hardware Edition.
2.2 Mounting
The product is mounted by the following method.
• DIN rail mounting
• Direct mounting (mounting screw: M4 screw)
For details, refer to the respective PLC manual.
→ Refer to the FX 3G Series User's Manual - Hardware Edition.
→ Refer to the FX
3U
→ Refer to the FX
3UC
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
3. Specification
For details on specifications, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
DESIGN
PRECAUTIONS
• When executing control (data changes) to an operating PLC, construct an interlock circuit in the sequence program so that the entire system operates conservatively.
In addition, when executing control such as program changes and operation status changes (status control) to an operating PLC, thoroughly read the manual and sufficiently confirm safety in advance.
Especially in control from external equipment to a PLC in a remote place, problems in the PLC may not be able to be handled promptly due to abnormality in data transfer.
Construct an interlock circuit in the sequence program. At the same time, determine the actions in the system between the external equipment and the PLC for protection against abnormalities in data transfer.
• Make sure to include the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure.
Otherwise, malfunctions may cause serious accidents.
1)Above all, the following components should be included: an emergency stop circuit, a protection circuit, an interlock circuit for opposite movements (such as normal vs. reverse rotation), and an interlock circuit (to prevent damage to the equipment at the upper and lower positioning limits).
2) Note that when the PLC main unit detects an error during self diagnosis, such as a watchdog timer error, all outputs are turned off. Also, when an error that cannot be detected by the PLC main unit occurs in an input/output control block, output control may be disabled.
External circuits and mechanisms should be designed to ensure safe machinery operation in such cases.
DESIGN
PRECAUTIONS
• Observe the following items. Failure to do so may cause incorrect data-writing through noise to the PLC and result in PLC failure, machine damage or other accident.
1)Do not bundle the control line together with or lay it close to the main circuit or power line. As a guideline, lay the control line at least 100 mm (3.94") or more away from the main circuit or power line.
Noise may cause malfunctions.
2)Ground the shield wire or shield of a shielded cable. Do not use common grounding with heavy electrical systems.
• Do not apply excessive pressure to the power supply terminal block or CC-Link connection terminal block. Excessive pressure may cause damage or error.
DISPOSAL
PRECAUTIONS
• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.
TRANSPORTATION AND
STORAGE PRECAUTIONS
• The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in the general specifications of the PLC main unit manual.
Failure to do so may cause failures in the PLC.
After transportation, verify the operations of the PLC.
3.1 Applicable PLC
FX
FX
Model name
3G
3U
Series PLC
Series PLC
FX 3UC Series PLC
*1
Applicability
Ver. 1.00 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
Ver. 2.20 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
Ver. 2.20 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
The version number can be checked by reading the last three digits of device D8001/
D8101.
*1 An FX 2NC -CNV-IF or FX 3UC -1PS-5V is necessary to connect the FX 3U16CCL-
M with the FX 3UC PLC.
3.2 General Specifications
Items other than the following are equivalent to those of the PLC main unit.
For general specifications, refer to the manual of the PLC main unit.
→ Refer to the FX
3G
→ Refer to the FX
→ Refer to the FX
3U
3UC
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
Item
Dielectric withstand voltage
Insulation resistance
500 V AC for one minute
3.3 Power Supply Specification
Specification
5 M Ω or more by 500 V
DC megger
Between all terminals and ground terminal
External power supply
Internal power supply
Item
Power supply voltage
Permitted instantaneous power failure time
24 V DC +20% -15%
Ripple (p-p) within 5%
O p e r a t i o n c o n t i n u e s w h e n t h e instantaneous power failure is shorter than
PS1:1 ms.
Specification
Current consumption 240mA
Power supply voltage 5 V DC of PLC is not used. (5 V DC is converted from 24 V DC external power
Current consumption supply.)
Make sure to observe the power-on timing and the procedure.
3.4 Performance Specification
Item
Applicable function
Specification
Master station function (The local station and standby master station functions are not provided.)
CC-Link applicable version Ver. 2.00 (Ver. 1.10 also supported.)
Station number
Transmission rate
0 (set by rotary switch)
156 Kbps/625 Kbps/2.5 Mbps/5 Mbps/10 Mbps
(set by rotary switch)
Maximum total cable length
(maximum transmission distance)
1 , 2 0 0 m m a x i m u m ( v a r i e s d e p e n d i n g o n t h e transmission speed.)
For details, refer to the FX 3U -16CCL-M User's Manual.
Item
Connection cable
*1
Specification
CC-Link dedicated cable/
CC-Link dedicated high-performance cable/
Ver. 1.10 compatible CC-Link dedicated cable
M a x i m u m n u m b e r o f connectable stations
Maximum number of I/O points per system
Number of link points per station
C o m m u n i c a t i o n w i t h
PLC *3
*2
1) Remote I/O stations: 8 maximum
(Each stations occupies 32 I/O points of the
PLC.)
2) Remote device stations + Intelligent device stations: 8 maximum
(The total number of RX/RY points is 256 or less.)
When using an FX 3U /FX 3UC PLC
1) + 2) total number of points ≤ 384 points
1) (Actual number of PLC I/O points) + (Number of points occupied by special function blocks)
+ (Number of points occupied by the FX 3U -
16CCL-M: 8 points) ≤ 256 points
2) 32 × Number of remote I/O stations ≤ 256 points
When using an FX 3G PLC
32 × Number of remote I/O stations ≤ 128 points
Remote I/O (RX, RY): 32 points
Remote register (RWw):
4 points (Master station → Remote device station/ intelligent device station)
Remote register (RWr):
4 points (Remote device station/intelligent device station) → Master station)
B y F R O M a n d TO i n s t r u c t i o n s o r d i r e c t specification of buffer memory (FX 3U /FX 3UC ) via the buffer memory.
Number of I/O occupied points
Number of connectable units to the main unit
8 points
1 (An FX 3U -16CCL-M cannot be attached to main unit with an FX 2N -16CCL-M.)
*1 CC-Link dedicated cables, Ver. 1.10 compatible CC-Link dedicated cable and CC-Link dedicated high-performance cable cannot be used together.
Also attach the terminating resister which matches the kind of the cable.
*2 Indicates the number of link points for remote net ver. 1 mode. For the number of link points for remote net ver. 2 mode/remote net additional mode, refer to the FX 3U -16CCL-M User's Manual.
*3 For details of other applied instructions and methods, refer to the FX 3S /
FX 3G /FX 3GC /FX 3U /FX 3UC Programming Manual.
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
For safe use
•
•
•
This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
FX
3U
JY997D43401C
Side
B
Side
A
Side
B
JAPANESE
ENGLISH
-16CCL-M
INSTALLATION MANUAL
Manual Number
Revision
Date
JY997D43401
C
April 2015
This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions.
Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.
Registration:
The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.
Effective April 2015
Specifications are subject to change without notice.
©
2011 Mitsubishi Electric Corporation
Safety Precaution
(Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
Depending on the circumstances, procedures indicated by cause severe injury.
It is important to follow all precautions for personal safety.
may also
Associated Manuals
Manual name
FX 3U -16CCL-M
User's Manual
FX 3G Series
User’s Manual
- Hardware Edition
FX 3U Series
User’s Manual
- Hardware Edition
FX 3UC Series
User’s Manual
- Hardware Edition
FX 3S /FX 3G /FX 3GC /
FX 3U /FX 3UC Series
Programming Manual
- Basic & Applied
Instruction Edition
Manual No.
JY997D43601
MODEL CODE:
09R724
JY997D31301
MODEL CODE:
09R521
JY997D16501
MODEL CODE:
09R516
JY997D28701
MODEL CODE:
09R519
JY997D16601
MODEL CODE:
09R517
Description
Describes details of the FX 3U -
16CCL-M CC-Link master block.
Explains the FX 3G Series PLC specifications for I/O, wiring, installation, and maintenance.
Explains the FX 3U Series PLC specifications for I/O, wiring, installation, and maintenance.
Explains the FX 3UC Series PLC specifications for I/O, wiring, installation, and maintenance.
Describes PLC programming for basic/applied instructions and devices.
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.
Certification of UL, cUL standards
FX 3U -16CCL-M units comply with the UL standards (UL, cUL).
UL, cUL File Number:E95239
Regarding the standards that comply with the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.
• Configuration example inside control cabinet
L N
1.3 External Dimensions and Part Names
[1] [2]
2φ4.5 mounting holes
[3] [4] [5]
Without top cover
[8] [9]
Compliance with EC directive (CE Marking)
This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the following standards.
Compliance to EMC directive and LVD directive for the entire mechanical module should be checked by the user / manufacturer. For more information please consult with your nearest Mitsubishi product provider.
Regarding the standards that comply with the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.
Requirement for Compliance with EMC directive
The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Electromagnetic Compatibility (2004/108/EC) when used as directed by the appropriate documentation.
Attention
• This product is designed for use in industrial applications.
Note
• Authorized Representative in the European Community:
Mitsubishi Electric Europe B.V.
Gothaer Str. 8, 40880 Ratingen, Germany
Type:
Models:
Programmable Controller (Open Type Equipment)
MELSEC FX 3U series manufactured from August 1st, 2011 FX 3U -16CCL-M
Standard
EN61131-2:2007
Programmable controllers
- Equipment requirements and tests
Remark
Compliance with all relevant aspects of the standard.
EMI
• Radiated Emission
• Conducted Emission
EMS
• Radiated electromagnetic field
• Fast transient burst
• Electrostatic discharge
• High-energy surge
• Voltage drops and interruptions
• Conducted RF
• Power frequency magnetic field
Caution for EC Directive
• Installation in Enclosure
Programmable logic controllers are open-type devices that must be installed and used within conductive control cabinets. Please use the programmable logic controller while installed within a conductive shielded control cabinet. Please secure the cabinet door to the control cabinet (for conduction). Installation within a control cabinet greatly affects the safety of the system and aids in shielding noise from the programmable logic controller.
• Control cabinet
- The control cabinet must be conductive.
- Ground the control cabinet with the thickest possible grounding cable.
- To ensure that there is electric contact between the control cabinet and its door, connect the cabinet and its doors with thick wires.
- In order to suppress the leakage of radio waves, the control cabinet structure must have minimal openings. Also, wrap the cable holes with a shielding cover or other shielding devices.
- The gap between the control cabinet and its door must be as small as possible by attaching EMI gaskets between them.
Shielding cover
Shielded cable
Wires *1
EMI gasket
*1 These wires are used to improve the conductivity between the door and control cabinet.
Power cable
24V DC power supply
Ground cable
Main unit
24+ 24-
FX 3U -16CCL-M
DA DB DG SLD
CC-Link dedicated cable
Cable clamp
(AD75CK,
MITSUBISHI) Ground cable
Conductive control cabinet
• Wiring simplified diagram
Terminating resistor
FX 3U -16CCL-M
(Blue)
DA
(White)
DB
(Yellow)
DG
SLD CC-Link
Dedicated
Cable
Other station
DA
DB
DG
SLD
FG
CC-Link
Dedicated
Cable
Other station
Terminating resistor
DA
DB
DG
SLD
FG
• Notes for compliance with EN61131-2:2007
General notes on the use of the power supply cable.
- The FX 3U -16CCL-M unit requires that the cable used for power supply is 30 m or less.
- When the cable used for power supply exceeds 30 m, a noise filter (Ex. TDK-
Lambda MBS1205-22 or similar) should be placed on the 24 V DC power cabling as close (within 500 mm) to the FX 3U -16CCL-M termination points as possible, refer to following figure.
FX 3U -16CCL-M
24 V DC
Exceeding 30 m
500 mm or less
Noise
Filter
24 V DC power supply
1. Introduction
The CC-Link master block FX 3U -16CCL-M is a special function block which assigns an
FX 3G /FX 3U /FX 3UC Series PLC as the master station of a CC-Link system.
Only one FX 3U16CCL-M unit can be connected to a single programmable logic controller main unit.
→ For details, refer to the FX 3U -16CCL-M User's Manual.
1.1 Major Features of the FX 3U -16CCL-M
1) Compatible with CC-Link Ver. 2.00 and Ver. 1.10
The FX 3U16CCL-M is compatible with CC-Link Ver. 2.00, and enables expanded cyclic transmission to facilitate the handling of applications requiring multiple points of data processing.
In addition to Ver. 2.00, Ver. 1.10 is also supported by the FX 3U16CCL-M.
2) The FX 3U16CCL-M supports connection of intelligent device stations
Remote I/O stations, remote device stations and intelligent device station can also be connected to the FX 3U16CCL-M.
[Caution]
Local stations can not be connected.
1.2 Incorporated Items
Check to ensure the following product and items are included in the package.
Included Item
FX 3U -16CCL-M
Special unit/block No. label
Te r m i n a l resistor
For CC-Link dedicated cable
110 Ω 1/2 W (color cable: brown, brown and brown)
For CC-Link dedicated high-performance cable
130 Ω 1/2 W (color cable: brown, orange and brown)
Dust proof protection sheet
Manuals (Japanese version, English version)
1 unit
1 sheet
2 cables
2 cables
1 sheet
1 manual each
4(0.16")
55(2.17")
[6]
[7]
9(0.36")
87(3.43")
[12] [11] [10]
Unit: mm (inches)
MASS (Weight): 0.3 kg (0.66 lbs)
[1] Extension cable
[2] Direct mounting hole
2 holes of φ4.5 (0.18")
(mounting screw: M4 screw)
[3] Power LED (green)
[4] Status LEDs
[5] Name plate
[6] DIN rail mounting groove
(DIN rail: DIN46277,
35 mm (1.38") width)
[7] DIN rail mounting hook
[8] Power supply terminal block
[9] Extension connector
[10] CC-Link connection terminal block
[11] Transmission rate setting switch
[12] Station number setting switch
1.4 Power and status LEDs
LED display
LED
Color
Status
POWER Green
RUN
ERR.
L RUN
L ERR.
SD
RD
Green
Red
Green
Red
Green
Green
OFF
ON
OFF
ON
OFF
Flicker
ON
OFF
ON
OFF
Flicker
ON
OFF
ON
OFF
ON
Description
Power is not being supplied from the external power supply (24 V DC).
Power is being supplied from the external power supply (24 V DC).
FX 3U -16CCL-M has failed.
Under FX 3U -16CCL-M normal operation.
No errors.
Communication error has occurred in some stations.
Communication error has occurred in all stations, error in the settings, error in the parameter details, error with the communication, error with the H/W.
Offline.
Data link is being executed (host station).
No communication error.
The switch setting was changed after start.
There is no terminating resistor.
Influence from noise.
There is a data linking error (host station).
There is a setting error.
Data is not being sent.
Data is being sent.
Data is not being received.
Data is being received.
1.5 Terminal Layout
Power supply terminal block
CC-Link connection terminal block
• Terminal screw and terminal block mounting screw size, and tightening torque
Power supply terminal block, CC-Link connection terminal block:
M3 screw, 0.42 to 0.58 N•m
CC-Link connection terminal block mounting screw (black):
M3.5 screw, 0.66 to 0.91 N•m
CC-Link connection terminal block can be detached or attached. Make sure to cut off all phases of the power supply externally.
For details on the wiring and the types of connection cables needed to connect to the terminal blocks shown in the figure above, refer to the following manual.
→ Refer to the FX 3U -16CCL-M User's Manual.
1.6 Switch setting
With regard to the switch setting for station number, transmission rate, line test, hardware test, the switch settings become valid after FX 3U -16CCL-M startup.
If the switch settings are changed after FX 3U -16CCL-M startup, the L ERR. LED will flicker.
To change the switch setting, power OFF the FX 3U -16CCL-M once, and power it
ON again.
For details on the switch setting, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
1.6.1
Station number setting
Setting items
× 10
× 1
Range
0,1
0 to 9
Description
Online: 0 (Master station)
Line test: 0 to 16
17 to 99 is the setting error.
1.6.2
Transmission rate setting, line test, hardware test
7
8
9
4
5
6
Setting
2
3
0
1
C
D
A
B
E
F
Description
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Transmission rate 156 Kbps
Transmission rate 625 Kbps
Transmission rate 2.5 Mbps
Transmission rate 5 Mbps
Transmission rate 10 Mbps
Unusable
Online
Line test
• When the station number setting switch is 0:
Line test 1
• When the station number setting switch is 1 to 16:
Line test 2
Hardware test
Unusable
Status
2. Installation
For details on installation, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
INSTALLATION
PRECAUTIONS
• Make sure to cut off all phases of the power supply externally before attempting installation work.
Failure to do so may cause electric shock or damage to the product.
INSTALLATION
PRECAUTIONS
• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl
2
, H
2
S, SO
2
, or NO
2
), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
• Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
• Install the product securely using a DIN rail or mounting screws.
• Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.
• When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
• Be sure to remove the dust proof sheet from the PLC's ventilation port when installation work is completed.
Failure to do so may cause fire, equipment failures or malfunctions.
• Make sure to attach the top cover, offered as an accessory, before turning on the power or initiating operation after installation or wiring work.
Failure to do so may cause electric shock.
• Connect extension cables securely to their designated connectors.
Loose connections may cause malfunctions.
2.1 Connection with PLC
Only one FX 3U -16CCL-M can be connected to the right side of a PLC main unit or extension unit/block (including special function units/blocks).
For connection to an FX 3UC Series PLC or FX 2NC Series PLC extension block, an
FX 2NC -CNV-IF or FX 3UC -1PS-5V is required.
For details, refer to the respective PLC manual.
→ Refer to the FX 3G Series User's Manual - Hardware Edition.
→ Refer to the FX
3U Series User's Manual - Hardware Edition.
→ Refer to the FX 3UC Series User's Manual - Hardware Edition.
2.2 Mounting
The product is mounted by the following method.
• DIN rail mounting
• Direct mounting (mounting screw: M4 screw)
For details, refer to the respective PLC manual.
→ Refer to the FX 3G Series User's Manual - Hardware Edition.
→ Refer to the FX
3U
→ Refer to the FX
3UC
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
3. Specification
For details on specifications, refer to the following manual.
→ Refer to the FX
3U -16CCL-M User's Manual.
DESIGN
PRECAUTIONS
• When executing control (data changes) to an operating PLC, construct an interlock circuit in the sequence program so that the entire system operates conservatively.
In addition, when executing control such as program changes and operation status changes (status control) to an operating PLC, thoroughly read the manual and sufficiently confirm safety in advance.
Especially in control from external equipment to a PLC in a remote place, problems in the PLC may not be able to be handled promptly due to abnormality in data transfer.
Construct an interlock circuit in the sequence program. At the same time, determine the actions in the system between the external equipment and the PLC for protection against abnormalities in data transfer.
• Make sure to include the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure.
Otherwise, malfunctions may cause serious accidents.
1)Above all, the following components should be included: an emergency stop circuit, a protection circuit, an interlock circuit for opposite movements (such as normal vs. reverse rotation), and an interlock circuit (to prevent damage to the equipment at the upper and lower positioning limits).
2) Note that when the PLC main unit detects an error during self diagnosis, such as a watchdog timer error, all outputs are turned off. Also, when an error that cannot be detected by the PLC main unit occurs in an input/output control block, output control may be disabled.
External circuits and mechanisms should be designed to ensure safe machinery operation in such cases.
DESIGN
PRECAUTIONS
• Observe the following items. Failure to do so may cause incorrect data-writing through noise to the PLC and result in PLC failure, machine damage or other accident.
1)Do not bundle the control line together with or lay it close to the main circuit or power line. As a guideline, lay the control line at least 100 mm (3.94") or more away from the main circuit or power line.
Noise may cause malfunctions.
2)Ground the shield wire or shield of a shielded cable. Do not use common grounding with heavy electrical systems.
• Do not apply excessive pressure to the power supply terminal block or CC-Link connection terminal block. Excessive pressure may cause damage or error.
DISPOSAL
PRECAUTIONS
• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.
TRANSPORTATION AND
STORAGE PRECAUTIONS
• The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in the general specifications of the PLC main unit manual.
Failure to do so may cause failures in the PLC.
After transportation, verify the operations of the PLC.
3.1 Applicable PLC
FX
FX
Model name
3G
3U
Series PLC
Series PLC
FX 3UC Series PLC
*1
Applicability
Ver. 1.00 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
Ver. 2.20 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
Ver. 2.20 and later
Only one FX 3U16CCL-M unit can be connected in a main unit.
The version number can be checked by reading the last three digits of device D8001/
D8101.
*1 An FX 2NC -CNV-IF or FX 3UC -1PS-5V is necessary to connect the FX 3U16CCL-
M with the FX 3UC PLC.
3.2 General Specifications
Items other than the following are equivalent to those of the PLC main unit.
For general specifications, refer to the manual of the PLC main unit.
→ Refer to the FX
3G
→ Refer to the FX
→ Refer to the FX
3U
3UC
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
Series User's Manual - Hardware Edition.
Item
Dielectric withstand voltage
Insulation resistance
500 V AC for one minute
3.3 Power Supply Specification
Specification
5 M Ω or more by 500 V
DC megger
Between all terminals and ground terminal
External power supply
Internal power supply
Item
Power supply voltage
Permitted instantaneous power failure time
24 V DC +20% -15%
Ripple (p-p) within 5%
O p e r a t i o n c o n t i n u e s w h e n t h e instantaneous power failure is shorter than
PS1:1 ms.
Specification
Current consumption 240mA
Power supply voltage 5 V DC of PLC is not used. (5 V DC is converted from 24 V DC external power
Current consumption supply.)
Make sure to observe the power-on timing and the procedure.
3.4 Performance Specification
Item
Applicable function
Specification
Master station function (The local station and standby master station functions are not provided.)
CC-Link applicable version Ver. 2.00 (Ver. 1.10 also supported.)
Station number
Transmission rate
0 (set by rotary switch)
156 Kbps/625 Kbps/2.5 Mbps/5 Mbps/10 Mbps
(set by rotary switch)
Maximum total cable length
(maximum transmission distance)
1 , 2 0 0 m m a x i m u m ( v a r i e s d e p e n d i n g o n t h e transmission speed.)
For details, refer to the FX 3U -16CCL-M User's Manual.
Item
Connection cable
*1
Specification
CC-Link dedicated cable/
CC-Link dedicated high-performance cable/
Ver. 1.10 compatible CC-Link dedicated cable
M a x i m u m n u m b e r o f connectable stations
Maximum number of I/O points per system
Number of link points per station
C o m m u n i c a t i o n w i t h
PLC *3
*2
1) Remote I/O stations: 8 maximum
(Each stations occupies 32 I/O points of the
PLC.)
2) Remote device stations + Intelligent device stations: 8 maximum
(The total number of RX/RY points is 256 or less.)
When using an FX 3U /FX 3UC PLC
1) + 2) total number of points ≤ 384 points
1) (Actual number of PLC I/O points) + (Number of points occupied by special function blocks)
+ (Number of points occupied by the FX 3U -
16CCL-M: 8 points) ≤ 256 points
2) 32 × Number of remote I/O stations ≤ 256 points
When using an FX 3G PLC
32 × Number of remote I/O stations ≤ 128 points
Remote I/O (RX, RY): 32 points
Remote register (RWw):
4 points (Master station → Remote device station/ intelligent device station)
Remote register (RWr):
4 points (Remote device station/intelligent device station) → Master station)
B y F R O M a n d TO i n s t r u c t i o n s o r d i r e c t specification of buffer memory (FX 3U /FX 3UC ) via the buffer memory.
Number of I/O occupied points
Number of connectable units to the main unit
8 points
1 (An FX 3U -16CCL-M cannot be attached to main unit with an FX 2N -16CCL-M.)
*1 CC-Link dedicated cables, Ver. 1.10 compatible CC-Link dedicated cable and CC-Link dedicated high-performance cable cannot be used together.
Also attach the terminating resister which matches the kind of the cable.
*2 Indicates the number of link points for remote net ver. 1 mode. For the number of link points for remote net ver. 2 mode/remote net additional mode, refer to the FX 3U -16CCL-M User's Manual.
*3 For details of other applied instructions and methods, refer to the FX 3S /
FX 3G /FX 3GC /FX 3U /FX 3UC Programming Manual.
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
For safe use
•
•
•
This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
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