Install Manual

R

1200-I PELLET INSERT

Owner’s Manual

Installation and Operation

Model:

CB1200MI-MBK

Tested and

Listed by

O-T L

Portland

Oregon USA

C US

OMNI-Test Laboratories, Inc.

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

•

Read, understand and follow these instructions for safe installation and operation.

•

Leave this manual with party responsible for use and operation.

DO NOT

DISCARD

WARNING

WARNING

Please read this entire manual before installation and use of this pellet fuel-burning room heater.

Failure to follow these instructions could result in property damage, bodily injury or even death.

•

Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfi re - If any external part starts to glow, you are overfi ring. Reduce feed rate.

Overfi ring will void your warranty.

• Comply with all minimum clearances to combustibles as specifi ed. Failure to comply may cause house fi re.

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other fl ammable materials.

• Keep clothing, furniture, draperies and other fl ammable materials away.

CAUTION

Tested and approved for wood pellets and shelled fi eld corn fuel only. Burning of any other type of fuel voids your warranty.

NOTE

To obtain a French translation of this manual, please contact your dealer or visit www.quadrafi re.com

CAUTION

Check building codes prior to installation.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

www.quadrafi re.com

Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrafi re.com

7014-188M

October 29, 2015

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1200-I Pellet Insert

and Welcome to the Quadra-Fire Family

!

Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.

our stoves, inserts and fi replaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and surfaces are hand-fi nished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.

From design, to fabrication, to shipping:

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of

We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

NOTE: Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.

CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID

SERIAL NUMBER & MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY

Page 2

CAUTION:

HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.

CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do not over fill the hopper.

ATTENTION:

CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE

DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES

INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.

Safety and clearance section located on inside of hopper lid ./ Serial Number section located under top on inside of hopper body.

La section se réfé dux distances et mescres de sécurité est située à l'intérieut du couvércle de la tré la bôitre à feu. La section du numéro de série est située en dessous du couvercle à l'intérieur de la trémie.

R

Tested and

Listed by

O-T L

Portland

Oregon USA

C US

OMNI-Test Laboratories, Inc.

Report / Rapport

#061-S-13-2

CB1200MI-MBK

Manufactured by:

Fabriqué par

:

1445 North Highway, Colville, WA 99114 www.quadrafire.com

Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for Mobile

Home Installation. This appliance has been tested and listed for use in

Manufactured Homes in accordance with OAR 814-23-9000 through

814-23-909.

Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.

Tested to: ASTM E1509-95, UL127, ULC S628-93, ULC S610-M87,

ULC/ORD C1482-M1990 Room Heating Pellet Burning Type, (UM)

84-HUD FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED

FIELD CORN FUEL.

Input Rating: 46,400 Btu’s/hr

Electrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.

Route power cord away from unit. Do not route cord under or in front of appliance.

DANGER: Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer.

To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature.

For further instruction refer to owner's manual.Keep viewing and ash removal doors tightly closed during operation.

PREVENT HOUSE FIRES

Install and use only in accordance with manufacturer's installation and operating instructions. Contact local building or fire officials about restrictions and inspection in your area.

WARNING - FOR MOBILE HOMES: Do not install appliance in a sleeping room. An outside combustion air inlet must be provided. The structural integrity of the mobile home floor, ceiling and walls must be maintained.

Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling.

Inspect and clean vent system frequently in accordance with manufacturer's instructions.

DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING

ANOTHER APPLIANCE.

Use a 3" or 4" diameter type "L" or "PL" venting system.

Testé à: ASTM E1509-95, UL127, ULC S628-93, ULC S610-M87, ULC/ORD C1482-M1990 Room

Heating Pellet Burning Type, APFI, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS

OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.

Puissance de Rendement: 46,400 Btu's/hr

Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps,

Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.

DANGER: Il y a risque de décharge électrique.

Déconnectez le fil électrique de la prise de contact avant le service. Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.

Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.

PRÉVENTION DES FEUX DE MAISON

Installez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. Contactez le bureau de la construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre voisinage. Ne pas obstruez l'espace en dessous de l'appareil.

AVIS - Pour Les Maisons Mobiles: Ne pas installer dans une chambre à coucher. Un tuyau extérieur de combustion d'air doit être installé et ne doit pas

être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte.

Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une cheminée à travers un mur ou un plafond combustibles, et les compensations maximums.

Inspectez et nettoyez la cheminée fréquemment. Ne pas connecter cet

appareil à une cheminée servant un autre appareil.

Utilisez systèm de ventilation "L" ou "P" diamètre 76mm ou 102mm.

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

AS A BUILT-IN UNIT WITH REAR SHROUD

A

A Top of Inside Shroud Rear Vent 0" (0mm)

B Sides of Inside Shroud

C Back of Inside Shroud)

D Vent Pipe to Combustible

E From Panel Edge

Top Vent

Top or Rear

Rear Vent

Top Vent )

Rear Vent

3" (76mm)

0" (0mm)

0" (0mm)

2-1/2" (64mm)

3" (76mm)

0" (0mm)

C

B

D

C

B

E

0" (Omm) Clearance To Exposed Section and Face Trim

HEARTH PROTECTION

*Zero clearance installation requires non-combustible hearth material with an R value of 3.0 or more (“k” value of

.58) or a 1” (25mm) air space between insert base and hearth. Floor Protection

Part 811-0730 is available from your dealer for the section under the insert body only.

A

B

MANTEL

C

Masonry or *Zero Clearance Minimum Clearances to Combustible

Maçonnene ou zéro distance foyer distances minimales à tout matériel combustible.

A Louvers to combustible wall

B Insert top to mantel

C Front Facing

D* Hearth Extension - Front

E* Hearth Extension - Side

*See hearth protection note above

6” (152mm)

12” (305mm)

3” (76mm)

6” (152mm)

8” (203mm)

A Lucarne au mur combustible

C Revêtement facial

D* Protechion de sol - frontal

E* Protechon ole sol - côté

*Voir les notes sur la protechion ole sol ci-dessus.

152mm

B Dessus de l'insert à la tablette de cheminée 305mm

76mm

152mm

203mm

E

D

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE

U.S. ENVIRONMENTAL PROTECTION AGENCY OMNI Test Laboratories, Inc., Portland, Or Report/Rapport 061-S-13-2

Certified to comply with 2015 particulate emissions standards at 1.1 g/hr EPA method 28 and 5G. Not approved for sale after May 15, 2020

THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. CONSULT THE OWNER’S MANUAL FOR FURTHER INFORMATION. IT IS AGAINST

FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH THE OPERATING INSTRUCTIONS IN THE OWNER’S MANUAL.

2015 2016 2017 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

7014-080G

QUADRA-FIRE

1200-I PELLET INSERT

SERIAL NO. / NUMÉRO DE SÉRIE

007071

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE

MADE IN CHINA / FAIT AUX CHINE

7014-080G

7014-188M

October 29, 2015

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Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the fi replace or to property.

TABLE OF CONTENTS

Section 1: Listing and Code Approvals

B. Mobile Home Approved ......................4

Electrical ..................................4

E. BTU & Effi ciency Specifi cations ..........4

Section 2: Getting Started

A. Design, Installation & Location

B. Locating Your Appliance & Chimney ..6

B. Full Reline with Outside Air-Vertical ....18

Section 6: Mobile Home

..................................19

Section 7: Appliance Set-Up

A. Rear Shroud Installation .....................20-21

B. Outside Air Kit .....................................22

C. Adjustable Hopper Option...................22

E. Adjustable Hearth Support..................23

F. Panel & Trim .......................................24-25

G. Log Set Placement ..............................26

Fire ..........................................7

G. Tools & Supplies Needed ...................7

H. Inspect Appliance, Components and Pre-Check List .............................7

Section 3: Dimensions & Clearances

B. Clearances to Combustibles

As A Built-In, UL and ULC ..................9

C. Clearances to Combustibles,

Masonry & Zero Clearance .................10

D. Minimum Opening for Factory

E. Masonry Minimum Opening ................10

F. ..................................10

G. Calculating Alternate Floor

H. ......11

I. ............12

J. ..............13

Section 4: Vent Information

A

.

Venting Termination Minimum Requirements .........................................................14

B. Chimney & Exhaust Connections .......15

C. Venting Termination Requirements ....15

D. Equivalent Feet of Pipe.......................16

E. Pipe Selection Chart ...........................16

Section 5: Venting Systems

A. Full Reline with Outside Air-Horizontal 17

Section 8: Operating Instructions

A. Fuel Size, Material & Storage .............27

B. General Operation Information ...........28

C. Before Your First Fire .........................28

D. Starting Your First Fire ........................28

E. Fire Characteristics .............................29

F. Feed Rate Adjustment .......................29

Ignition ....................................29

H. Frequently Asked Questions...............30

Section 9: Troubleshooting

............................31-33

Section 10

:

Maintaining & Servicing Appliance

A. Proper Shutdown Procedure ...............34

B. Quick Reference Maintenance Chart ..34

C. General Maintenance & Cleaning .......34-38

D. High Ash Content Maintenance ..........38

Section 11: Reference Material

D. Service Parts & Accessories...............45-49

E. Service & Maintenance Log ................50

October 29, 2015

7014-188M

Page 3


1

Listing and Code Approvals

A. Appliance Certifi cation

MODEL:

1200-I Pellet Insert

LABORATORY:

OMNI Test Laboratories, Inc

REPORT NO.

TYPE:

061-S-13-83

Solid Fuel Room Heater/Pellet Fuel

Burning Type Insert

STANDARD:

FCC

ASTM E1509-95, ULC S628-93, ULC

S610-M87, ULC S628-M93 and ULC/

ORD-C1482-M1990 Room Heater Pellet

Fuel Burning Type and (UM) 84-HUD,

Mobile Home Approved

Complies with Part 15 of FCC Rules.

Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM

E1509-95, ULC S628-93, ULC S610-M87, ULC/ORD-C-

1482-M1990, (UM) 84-HUD.

The Quadra-Fire Classic Bay 1200 Pellet Insert meets the U.S.

Environmental Protection Agency’s emission limits for pellet inserts sold after May 15, 2015.

This pellet insert needs periodic inspection and repair for proper operation. It is against federal regulations to operate this pellet insert in a manner inconsistent with operating instructions in this manual.

C. Mobile Home Approved

This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home fl oor, ceiling, and walls must be maintained.

The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent, Class “L” or

“PL” connector pipe. A Quadra-Fire Outside Air Kit must be installed in a mobile home installation.

Note: This appliance is also approved for installation into a shop.

D. Glass Specifi cations

This appliance is equipped with 5mm ceramic glass.

Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

E. Electrical Rating

115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps

NOTE: Some generator or battery back-up systems may not be compatible with the micro-processor electronics on this appliance. Please consult the power supply manufacturer for compatible systems.

Quadra-Fire is a registered trademark of Hearth & Home

Technologies.

WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the above actions.

DO NOT:

• Install or operate damaged appliance

B. BTU & Effi ciency Specifi cations

• Install other than as instructed by Hearth & Home

Technologies

• Operate the appliance without fully assembling all components

EPA Certifi cation #: 972-14

EPA Certifi ed Emissions: 1.3 grams per hour

*LHV Tested Effi ciency: N/A

**HHV Tested Effi ciency: N/A

***EPA BTU Output: 11,500 to 34,600 / hr.

****BTU Input: 15,500 to 46,400 / hr.

Vent Size: 3 or 4 inches, “L” or “PL”

Hopper Capacity: 75 lbs.

Fuel Wood Pellets

* Weighted average LHV effi ciency using data collected during

EPA emissions test.

**Weighted average HHV effi ciency using data collected during

EPA emissions test.

***A range of BTU outputs based on EPA Default Effi ciency and the burn rates from the low and high EPA tests.

****Based on the maximum feed rate per hour multiplied by approximately 8600 BTU’s which is the average BTU’s from a pound of pellets.

• Install any component not approved by Hearth &

Home Technologies

• Install parts or components not Listed or approved.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

For assistance or additional information, consult a qualifi ed installer, service agency or your dealer.

NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifi cations and/or price without notice.

Page 4

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2

Getting Started

A. Design, Installation & Location Considerations

Since pellet exhaust can contain ash, soot or sparks, you must consider the location of:

• Windows

1. Appliance Location

NOTICE: Check building codes prior to installation.


• Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.

It is a good idea to plan your installation on paper, using exact measurements for clearances and fl oor protection, before actually beginning the installation

Consideration must be given to:

• Safety, convenience, traffi c fl ow

• Placement of the chimney and chimney connector.

• If you are not using an existing chimney, place the appliance where there will be a clear passage for a factorybuilt listed chimney through the ceiling and roof.

• Installing an optional outside air kit would affect the location of the vent termination.

When locating vent and venting termination, vent above roof line when possible.

Warning! Risk of Fire

operation. Do NOT install damaged, incomplete or substitute components.

Damaged parts could impair safe

CAUTION!

If burning shelled fi eld corn, you must use approved venting specifi cally designed for corn to prevent corrosion or degradation. Follow the instructions from the venting manufacturer.

NOTICE: Locating the appliance in a location of considerable air movement can cause intermittent smoke spillage from appliance. Do not locate appliance near:

• Frequently open doors

• Central heat outlets or returns

Recommended Location:

• Above peak

Recommended Location:

• Above peak

• Inside heated space

Marginal Location:

• Wind loading possible

Marginal Location:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

Recommended:

• Insulated exterior chase in cooler climates

Windward

Leeward

Multi-level Roofs

Recommended:

Outside Air Intake on windward side

Figure 5.1

October 29, 2015

NOT recommended:

Outside Air Intake on leeward side

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Page 5

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B. Locating Your Appliance & Chimney

Location of the appliance and chimney will affect performance.

• Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re.

• Penetrate the highest part of the roof. This minimizes the effects of wind loading.

• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.

• Minimize the use of chimney offsets.

• Consider the appliance location relative to fl oor and ceiling and attic joists.

• Take into consideration the termination requirements on

Page 14.

E. Negative Pressure

WARNING! Risk of Asphyxiation!

Negative pressure can cause spillage of combustion fumes and soot.

Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.

Causes include:

• Exhaust fans (kitchen, bath, etc.)

• Combustion air requirements for furnaces, water heaters and other combustion appliances

• Location of return-air vents to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks such as:

CAUTION

• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE

SERVICING ANOTHER APPLIANCE.

• DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT

OR SYSTEM.

C. Thermostat Location

The thermostat’s location will have some effect on the appliance’s operation. When the thermostat is located close to the appliance, it may require a slightly higher temperature setting to keep the rest of the house comfortable. If the thermostat location is in an adjacent room or on a different fl oor level, you will notice higher temperatures near the appliance.

To minimize the effects of negative air pressure:

• Install the outside air kit with the intake facing prevailing winds during the heating season

• Ensure adequate outdoor air for all combustion appliances and exhaust equipment

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance

• Avoid installing the appliance near doors, walkways or small isolated spaces

• Recessed lighting should be a “sealed can” design

• Attic hatches weather stripped or sealed

• Attic mounted duct work and air handler joints and seams taped or sealed

D. Draft

Draft is the pressure difference needed to vent appliances successfully. When an appliance is drafting successfully, all combustion by-products are exiting the home through the chimney.

Considerations for successful draft include:

• Preventing negative pressure

• Location of appliance and chimney

NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the chimney system caused by:

• Inadequate draft due to environmental conditions

• Downdrafts

• Tight sealing construction of the structure

• Mechanical exhausting devices

WARNING

Fire Hazard.

• Do not operate appliance before reading and understanding operating instructions.

• Failure to operate appliance properly may cause a house fi re.

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F. Fire Safety

To provide reasonable fi re safety, the following should be given serious consideration:

• Install at least one smoke detector on each fl oor of your home.

• Locate smoke detector away from the heating appliance and close to the sleeping areas.

• Follow the smoke detector manufacturer’s placement and installation instructions and maintain regularly.

• A CO detector should be installed in the room with the appliance.

• Conveniently locate a Class A fi re extinguisher to contend with small fi res.

• In the event of a hopper fi re:

• Evacuate the house immediately.

G. Tools And Supplies Needed

Tools and building supplies normally required for installation, unless installing into an existing masonry fi replace:

Reciprocating Saw

Channel Locks

Hammer

Phillips Screwdriver

Tape Measure

Plumb Line

Level

Framing Material

Hi-temp Caulking Material

Gloves

Safety Glasses

Framing Square

Electric Drill & Bits (1/4”)

1/4” Self-Tapping Screws

May also need:

Vent Support Straps

Venting Paint

H. Inspect Appliance & Components and

Pre-Use Check List

WARNING

Inspect appliance and components for damage. Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

1.

2.

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modifi cation of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfi re

Or any such action that may cause a fi re hazard.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

Place the appliance in a location near the fi nal installation area and follow the procedures below:

Open the appliance and remove all the parts and articles packed inside the Component

Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.

All safety warnings have been read and followed.

This Owner’s Manual has been read.

Floor protection requirements have been met.

Venting is properly installed.

The proper clearances from the appliance and chimney to combustible materials have been met.

The masonry chimney is inspected by a professional and is clean, or the factory built metal chimney is installed according to the manufacturer’s instructions and clearances.

The chimney meets the required minimum height.

All labels have been removed from the glass door.

Plated surfaces have been wiped clean, if applicable.

Thermostat or remote has been installed.

A power outlet is available nearby.

October 29, 2015

7014-188M

Page 7

10-3/4 in.

(273mm)


3

Dimensions and Clearances

A. Appliance Dimensions

40 in. (1016mm)

29-1/4 in. (743mm)

22 in. (559mm)

8-3/4 in.

(222mm)

13 in. (330mm)

A

12 in. (305mm)

28-1/2 in. (724mm)

Figure 8.1 - Top View

B

13 in.

(330mm)

10-3/4 in.

(273mm)

Figure 8.2 - Front View

Panel A B

Standard 30 inches (762mm) 40 inches (1016mm)

Large 33 inches (838mm) 50 inches (1270mm)

12 in.

(305mm)

R

25-1/2 in.

(648mm)

Page 8

Figure 8.3 - Side View

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11"

(279mm)

October 29, 2015

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B. Clearance To Combustibles, UL and ULC

AS A BUILT-IN

Rear Shroud Kit is Required for Built-In Installation

A

B

D

C

B

C

E

0 INCH (0mm) CLEARANCE TO EXPOSED SECTION AND FACE TRIM

Figure 9.1

A Top of Shroud

B Sides of Inside Shroud

C Back of Inside Shroud

Top Vent

Rear Vent

Top or Rear Vent

Top Vent

Rear Vent

D Vent Pipe to Combustible Top or Rear Vent

E From Outside Edge of

Panel Set to Combustibles

Inches

3.0

0

0

2.5

0

3.0

0 0

Millimeters

76

0

0

64

0

76

INSTALLED AS A BUILT-IN UNIT

Shown with Rear Vent and Optional Outside Air

Combustible

Mantel

12 in.

(305mm)

NOTICE:

Please note that while the minimum clearance for the termination cap is 6 inches

(152mm) there is the possibly of soot buildup around the termination area. If this occurs we suggest to move the termination further away from the house to prevent it.

Shown with Hopper Extended

Rear Shroud

Fire Risk.

WARNING

Comply with all minimum clearances to combustibles as specifi ed.

Failure to comply may cause house fi re.

6 in.

(152mm)

NOTE:

Optional Outside

Air are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design preference.

Figure 9.2

October 29, 2015

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Page 9

E

D

Figure 10.1

A Louvers to combustible side wall

B Insert top to mantel

C Top to Face Trim

D Hearth Extension - Front

E Hearth Extension - Sides

Inches Millimeters

6 153

12

3

6

8

305

76

153

203

D. Minimum Opening for Masonry and Zero

Clearance Fireplaces for Built-In Using

Rear Shroud

B

D

A

C

R


C. Minimum Clearances To Combustibles for

Masonry and Zero Clearance Fireplaces

E. Masonry Minimum Opening

B

MANTEL

Face Trim

C

B

C

D

A

A

Location

A Rear Width

B Depth

C Height - Top Vent

D Front Width

F. Floor Protection

Inches

22

13

19-1/2

29-1/4

Millimeters

558

330

495

743

1. Zero Clearance Installations*

It is necessary to install a fl oor protection of non-combustible material with a R value of 3.0 (1 inch [25mm] minimum thickness with a “k” value of 0.58) or a 1 inch (25mm) air space between insert base and hearth.

2. Non-Zero Clearance Installations*

A non-combustible fl oor protector is required with a minimum R value of 3.0 (1 inch [25mm] minimum thickness with a “k” value of 0.58) extending 6 inches (153mm) in front of the insert and 8 inches (203mm) to each side of the door opening.

* See alternate fl oor protection worksheet.

NOTE: A Quadra-Fire fl oor protector (Part 811-0730) is available through your dealer to be used as a fl oor protector for the section under the insert body only. Floor protection to front and sides of insert unit must be supplied in addition to this part.

Figure 10.2

A Rear Width

B Depth

C

*

Height - Top Vent

Height - Rear Vent

D Front Width

Inches

22

15-1/2

25-1/2

22-1/2

29-1/4

Millimeters

558

393

647

571

743

*

The size of your fl oor protector choice must be added to this dimension. If using Quadra-Fire fl oor protector, Part

811-0730, allow 1-1/2 inches (38mm).

Page 10

7014-188M

October 29, 2015

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G. Calculating Alternate Floor Protection Material

Thermal Conductivity: k value

The k value indicates the amount of heat (in BTU’s) that will fl ow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other. The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it. The k value of a material must be equal or smaller then the required k value to be acceptable.

(foot 2 (hour) ( o

F)

Thermal Resistance: R value

The R value is a measure of a material’s resistance to heat transfer. R value is convenient when more than one material is used since you can add the R values together, whereas you can not do this for k value. The HIGHER the R factor means less heat is being conducted through the noncombustible material to the combustible material beneath it.

The R value of a material must be equal or larger then the required R value to be acceptable.

Converting k to R:

Divide 1 by k and multiply the results times the thickness in inches of the material.

R = 1/k x inches of thickness

Converting R to k:

Divide the inches of thickness by R.

k = inches of thickness/R

Calculations:

Example: Floor protection requires k value of 0.84 and 3/4 inch thick.

Alternative material has a k value of 0.6 and is 3/4 inch thick.

Divide 0.6 by .75 = k value of 0.80. This k value is smaller than

0.84 and therefore is acceptable.


October 29, 2015

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Page 11

Starter hole

Mark area of floor to cut

R


H. Installation into a Factory-Built Fireplace

The following modifi cations are permissible:

• Removal of damper or locked in open position

• Removal of smoke shelf or baffl e

• Removal of ember catches

• Removal of view screen/curtain

• Removal of doors

• Removal of factory-built fi replace fl oor

• External trim pieces which do not affect the operation of the fi replace may be removed providing they can be stored on or within the fi replace for reassembly if the insert is removed.

• The permanent metal warning label provided must be attached to the back of the fi replace, with screws or nails, stating that the fi replace may have been altered to accommodate the insert, and must be returned to original condition for use as a conventional fi replace. Figure 12.1

The following is only one example as there are many different models of factory-built fi replaces.

NOTE: This example is for reference only. Any modifi cations must not compromise the structural integrity or reduce the protection for combustible materials.

WARNING

THIS FIREPLACE MAY HAVE BEEN ALTERED

TO ACCOMMODATE AN INSERT. IT MUST BE

RETURNED TO ITS ORIGINAL CONDITION

BEFORE USE AS A SOLID FUEL BURNING

FIREPLACE.

Figure 12.2. Measure and mark the metal fl oor for cutting. With a drill, make a starter hole in each corner.

Figure 12.1

• If the hearth extension is lower than the fi replace opening, the portion of the insert extending onto the hearth must be supported.

• Manufacturer designed adjustable support kit can be ordered from your dealer.

NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation

into fi replaces without a permit will void the listing.• screen mesh and log grates can be removed from a factory-built fi rebox in order to gain minimum insert opening requirements.

• Any smoke shelves, shields and baffl es may be removed from a factory-built fi rebox if attached with mechanical fasteners.

Figure 12.3. Using a saws-all, cut out the fl oor.

Use 2 x 4 from insert packaging to support insert removed to facilitate the installation of the insert only when a 1 inch (25mm) airspace is provided between the insert and the fl oor of outer wrap.

Page 12

7014-188M

Figure 12.4. If the fl oor is made of thin metal, we recommend using the 2 x 4 from the insert packaging to support the insert.

The 2 x 4 may need to be cut to the appropriate size.

October 29, 2015

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Example Removal of Factory-Built Fireplace Cont.

Keep sharp edge of metal floor away from power cord

Figure 13.1. Place the insert into the factory-built fi rebox. Ensure that the power cord can not be damaged by the sharp metal edge. You may need to cut out a notch to accommodate the cord.

Leveling Leg

Figure 13.2. Ensure that the leveling leg is positioned over the 2 x 4 before leveling the insert. Minimum 1” clearance.

1”


J. Prefabricated Metal Chimney

The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements:

• Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed to UL 103 HT (2100 o

F) or ULC-S628.

• Must use components required by the manufacturer for installation.

• Must maintain clearances required by the manufacturer for installation.

• Refer to manufacturers instructions for installation

•This insert is listed to ASTM E 1509-12 Standard and is approved for installation into listed factory-built zero clearance fi replaces listed to UL 127 conforming to the following specifi cations and instructions:

•The original factory-built clearance fi replace chimney cap must be re-installed after installing the approved chimney liner meeting type UL 103 HT requirements

(2100°F) per UL 1777.

•If the chimney is not listed as meeting HT requirements, or if the factory built fi replace was tested prior to 1998, a full height listed chimney liner must be installed from the appliance fl ue collar to the chimney top.

•The liner must be securely attached to the insert fl ue collar and the chimney top. system must not be altered. The fl ue liner top support attachment must not reduce the air fl ow for the existing air-cooled chimney system.

•No dilution air is allowed to enter the chimney.

I. Installation into a Masonry Fireplace

All modifi cations that can be made to a Factory Built Fireplace can be made to a Masonry Fireplace.

In addition

DO NOT

remove any brick or mortar from the existing fi replace.

this cannot be accomplished, it will be necessary to remove the damper

2. Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fi replace.

3. Both methods must be removable and replaceable for cleaning and re-installation.

WARNING

WARNING

Risk of Fire!

Follow venting manufacturer’s clearances and instructions when installing venting system.

of fi rebox or reduce protection for combustible materials.

• Final approval of this installation type is contingent upon the appropriate local authority having jurisdiction.

NOTICE:

In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100

o

F)

[1149 o

C] CLASS “A” or conforming to CAN/ULC-

S629M, STANDARD FOR 650 o

C FACTORY-BUILT

CHIMNEYS.

October 29, 2015

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Page 13


4

Vent Information

A. Venting Termination Minimum Requirements

Inside Corner

V

V

N

N

Electrical

Service

N

N

V

V

A

V

G

O

D

V

E

H

P

L

V

B

C

V FIXED

CLOSED

OPEN

F

V

B

V

Termination Cap

V

OPEN

FIXED

CLOSED

V

B

A

X

Air Supply Inlet

B

G

G

Gas Meter

I

M

V

X

J or K

Restricted Area

Figure 14.1

All minimum clearances are listed with an Outside Air Kit (OAK) installed, unless otherwise noted in table below.

A

B

B

C

D

G

H

E

F

I

J

K

L

M

N

O

P

12 in.

12 in.

48 in. no OAK

12 in.

6 in.

18 in.

36 in. no OAK

12 in.

12 in.

12 in.

36 in.

36 in. USA

72 in. Canada

12 in.

48 in. no OAK

10 ft horizontal

3 ft vertical

7 ft.

12 in.

See Note below*

24 in.

12 in.

Above Finish Grade (the grade surface must be a non-combustible material

Open door or window: below or to the side

Open door or window: above

Permanently closed window: above, below or to the side

Vertical clearance to a ventilated soffi t located above the terminal within a horizontal distance of 2 ft from the center-line of the terminal

Clearance to unventilated soffi t

Clearance to outside corner

Clearance to inside corner

Above gas meter/regulator measured from horizontal center-line of regulator

Clearance to service regulator vent outlet

Clearance to non-mechanical air supply inlet to the building or the combustions air inlet to any other appliance

Clearance to mechanical air supply

Above paved sidewalk, paved driveway located on public property

Under an open veranda, porch, deck or balcony

Electric service: above, below or to the side (location must not obstruct or interfere with access)

Adjacent building, fences and protruding parts of the structure

Clearance above roof line for vertical terminations

24 in.

12 in.

36 in. no OAK

12 in.

15 in.

6 in. horizontal

12 in. vertical

NOTICE:

Do NOT Terminate Vent:

• In any location that will allow fl ue gases or soot from entering or staining the building

• In any location which could create a nuisance or hazard

• In any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway

• Closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.

NOTICE:

Above grass, top of plants, wood or any other combustible

Clearance from any forced air intake of other appliance

Clearance horizontally from combustible wall

Vented directly through a wall, minimum length of horizontal pipe

Minimum horizontal or vertical terminations must protrude from wall

Termination must exhaust above air inlet elevation.

• It is recommended that at least 60 inches (1.52m) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage.

• It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures.

*NOTE: Consult local building, fi re offi cials or authorities having jurisdiction. Local codes or regulations may require different clearances.

Page 14

• The safest and preferred venting method is to extend the vent vertically through the roof or above the roof.

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B. Chimney and Exhaust Connection

1. Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally.

2. Mobile Home: Approved for all Listed pellet vent. If using the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3 to 6 inch (76-152mm) Top Vent Offset Adapter, use Listed double wall fl ue connector. A Quadra-Fire Outside Air Kit must be used with manufactured home installations.

3. Residential: The 3 inch (76mm) vertical Top Vent Adapter

Kit and the 3 to 6 inch (76-152mm) Top Vent Offset Adapter are tested to use 24 gauge single wall fl ue connector or

Listed double wall fl ue connector to Class A Listed metal chimneys, or masonry chimneys meeting International

Conference of Building Offi cials (ICBO) standards for solid fuel appliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE

VENT MANUFACTURER.

5 . Secure exhaust venting system to the appliance with at least 3 screws. Also secure all connector pipe joints with at least 3 screws through each joint.

6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST

VENTING SYSTEM OF THIS UNIT.

7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE

SERVING ANOTHER APPLIANCE.

NOTE: All pipe must be welded seam pipe whenever possible. Seal pipe joints with high temperature silicone (500°F

[260°C] minimum rated only). Do not put silicone inside of pipe.

NOTE: If burning shelled fi eld corn, you must use approved venting specifi cally designed for corn. Follow the instructions from the venting manufacturer.

WARNING

Fire Hazard.

• Only LISTED venting components may be used.

• NO OTHER vent components may be used.

Substitute or damaged vent components may impair safe operation.

WARNING

Vent surfaces get HOT, can cause burns if touched. Noncombustible shielding or guards may be required.

C. Venting Termination Requirements

CAUTION

Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway, etc.

1 . Termination must exhaust above air inlet elevation. It is recommended that at least 60 inches (1.5m) of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor venting into the home during a power outage. It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The safest and preferred venting method is to extend the vent vertically through the roof.

2. Distance from doors and opening windows, or gravity or ventilation air inlets into building: a. Not less than 48 inches (1.2m) below; b. Not less than 48 inches (1.2m) horizontally from; c. Not less than 12 inches (305mm) above.

3. Distance from permanently closed windows: a. Not less than 12 inches (305mm) below, horizontally from or above.

4. Distance between bottom of termination and grade should be 12 inches (305mm) minimum. This is conditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible material (i.e., rock, dirt). The grade surface must not be lawn. Distance between bottom of termination and public walkway should be 84 inches (2.1m) minimum.

5. Distance to combustible materials must be 24 inches

(610mm) minimum. This includes adjacent buildings, fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.

6. Termination Cap Location (Home Electrical Service)

• Side-to-side clearance is to be the same as minimum clearance to vinyl inside corners.

• Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffi ts.

• Clearance of a termination cap above electrical service will be 12 inches (305mm) minimum.

• Location of the vent termination must not obstruct or interfere with access to the electrical service.

October 29, 2015

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Page 15

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D. Equivalent Feet of Pipe

The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. See

Figure 16.1.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualifi ed installer, service agency or your dealer.

Example of 3 Elbow-Rear Vent Termination Calculation

3 ft.

2 ft.

Pellet Venting

Component

90 o

Elbow or Tee

45 o

Elbow

Horizontal Pipe

Vertical Pipe

# of

Elbows

3

Feet of

Pipe

Multiplied

By

X

7

2

X

X

X

Equivalent

Feet

5

3

1

0.5

Total Equivalent Feet

Components

Equivalent Feet

15

7

1

23

2 ft.

Note: This is a generic example and is not intended to represent any specifi c fuel type.

2 ft.

Figure 16.1

E. Pipe Selection Chart

30

4 in. (102mm) Diameter Pipe Only

The chart will help you determine proper venting size according to the equivalent feet of pipe calculated above and the altitude above sea level of this installation. See Figure 16.2.

Locate the calculated equivalent feet of pipe on the vertical left side of the chart. Move to the right horizontally on the chart until you reach your altitude above sea level.

If you fall below the diagonal line, 3 or 4 inch (76 to

102mm) pipe may be used. If it is anywhere above the diagonal line, a 4 inch (102mm) diameter pipe is required.

The chart reveals that a 90° elbow is 5 times as restrictive to the fl ow of exhaust gases under positive pressure as 1 foot of horizontal pipe, and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe.

Example 1

20

Equivalent Pipe

Length In Feet

Example 2

10

Figure 16.2

0

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

1 2 3 4 5 6 7 8 9 10

ALTITUDE IN THOUSANDS OF FEET

Example 1: If the equivalent length of pipe is 23 feet (7m)with altitude of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L” or “PL” vent.

Example 2: If the equivalent length of pipe is 12 feet (3.7m) with altitude of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm) diameter type “L” or “PL” vent

Page 16

WARNING

Fire Risk.

Do NOT pack insulation or other combustibles between fi restops.

• ALWAYS maintain specifi ed clearances around venting and fi restop systems.

Failure to keep insulation or other material away from vent pipe may cause fi re.

7014-188M

October 29, 2015


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5

Venting Systems

A. Full Reline With Outside Air - Horizontal

CAUTION

Never draw outside combustion air from:

• Enclosed space such as an attic or garage

WARNING

Fire Risk.

Inspection of Chimney:

• Masonry chimney must be in good condition.

• Meets minimum standard of NFPA 211

• Factory-built chimney must be a minimum 6 inch

(152mm) UL103 HT.

NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as mineral wool or ceramic.

Do not use high temperature caulking materials to seal any edge to prevent furture serviceability.

Outside Air through Rear

Wall (Horizontal)

Figure 17.1

NOTE:

In Canada, where passage through a wall or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365.

October 29, 2015

NOTE:

DESIGN PURPOSES ONLY.

• Illustrations/diagrams are not drawn to scale.

• Actual installation may vary due to individual design preference.

7014-188M

Page 17


B. Full Reline With Outside Air - Vertical

NOTE: Check clearances carefully for this type of installation to ensure adequate room for outside air venting.

NOTE: In Canada only a full reline is allowed per ULC

S628, ORD ULC C1482-M1990.

R

305mm min. above

305mm min. below

NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as mineral wool or ceramic.

Do not use high temperature caulking materials to seal any edge to prevent furture serviceability.

Outside Air

Termination at

Chimney Top

(Vertical)

Figure 18.1

NOTE: In Canada this fi replace insert must be installed with a continuous chimney liner extending from the fi replace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC-

S635, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-

S640, Standard for Lining Systems for New Masonry

Chimneys.

Page 18

7014-188M

CAUTION

Check building codes prior to installation.


• Consult local building, fi re offi cials or authorities having jurisdiction about restrictions, installation inspection, and permits.

October 29, 2015

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6

Mobile Home

A. Mobile Home Installation

You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.

1. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillage. Smoke spillage can also set off smoke alarms.

2. The combustion air duct system must be made of metal.

It must permit zero clearance to combustible construction and prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.

3. The appliance must be secured to the mobile home structure by bolting it to the fl oor (using lag bolts) in two places. Use the same holes that secured the appliance to the shipping pallet.

4. The appliance must be grounded with #8 solid copper grounding wire or equivalent, terminated at each end with an NEC approved grounding device.

5. Refer to Clearances to Combustibles and fl oor protection requirements on pages 9 & 10 for listings to combustibles and appropriate chimney systems.

6. Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure.

7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.

8. Installation shall be in accordance with the Manufacturers Home & Safety Standard (HUD) CFR 3280, Part

24.

CAUTION

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME

FLOOR, WALL AND CEILING/ROOF MUST BE MAIN-

TAINED

Do NOT cut through:

• Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

CAUTION



Storm Collar

Joist Shield/Firestop


Spark Arrestor Cap

Roof Flashing

Approved Class “L” or “PL” Pellet Vent

WARNING

Installation must comply with Manufactured Home and

Safety Standard (HUD), CFR 3280, Part 24.

Figure 19.1

WARNING

Asphyxiation Risk.

NEVER INSTALL IN A SLEEPING ROOM.

Consumes oxygen in the room.

Page 19

October 29, 2015

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7

Appliance Set-Up

A. Rear Shroud Installation

1. Top Vent Installations

Parts Required:

Part 811-0680, Rear Shroud Kit.

Includes: Six galvanized steel shroud pieces, two cover plates and fastener package.

Part 811-0650, Rear Shroud Top Vent

Includes: Vent pipe and two 1/4 - 20 x 3/4 inch bolts with nuts.

Part 811-0660, 3 inch Top Vent Adapter or Part 811-0670,

4 inch Top Vent Adapter

2. Rear vent installations

Parts Required:

Part 811-0680, Rear Shroud Kit.

Part 811-0690, Rear Vent Kit

Includes: Rear Vent Adapter and fastener package.

Tools Required:

Electric drill, 1/8 inch drill bit, Phillips screw driver, 3/8 inch wrench & 7/16 inch wrench, (7/16 inch socket wrench & high temperature silicone adhesive are also required for rear vent installations).

Left Corner

Figure 20.1

Filler Piece

Top Vent Opening

Left Corner

Filler Piece

Knock-Out Rear

Vent Access ent

Outside Air V

Pipe Access

REAR SHROUD TOP

VENT PART 811-0650

Right Corner

Rear Shroud

Top Vent

Complete the following procedures, based on your venting installation, prior to installing the rear shroud kit.

(Note: All photos depict top vent installation).

Figure 20.2

Figure 20.3

Top Vent Installation Preparation

1. Remove the top vent adapter from the vertical exhaust transition pipe. Figures 20.2 and 20.5.

2. Use 2 screws to attach left corner fi ller piece of rear shroud to the insert hopper. Figures 20.1 and 20.2.

3. Use (2) 1/4 - 20 x 3/4 inch bolts with nuts to install rear shroud top vent to the exhaust transition. See boxed area in Figure 20.3. (Circled area, top vent adapter, will be installed later).

4. Install the left shroud panel corner at 3 points, 2 screws into back of hopper and 1 down into the fi ller piece).

Figure 20.4

Left Corner

Piece

Vertical Exhaust

Transition Pipe

Figure 20.5

Top Vent Adapter

Figure 20.4

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Page 20

7014-188M

October 29, 2015

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Rear Vent Installation Preparation:

1. Remove the ENTIRE exhaust blower housing by removing the 4 nuts using a 7/16 inch socket wrench. Set the nuts aside for later use.

2. Remove the 4 screws and remove the vertical exhaust transition pipe exhaust blower housing.

3. Remove any silicone sealant remaining on the blower housing.

4. Attach the rear vent adapter to the exhaust blower housing with 4 screws. Figure 21.2.

5. Apply a bead of high temperature silicone adhesive around the juncture of the blower housing and rear vent adapter, smoothing it around the joint to ensure that a good seal is made.

6. Re-install the exhaust blower housing (now with rear vent adapter attached) with the 4 nuts previously removed in

Step 1.

7. Use 2 screws to attach left corner fi ller piece of rear shroud to the insert hopper. Figures 20.1 & 20.2 on

page 20.

8. Install the left shroud corner with 2 screws into the hopper body and 1 down into fi ller piece. Figure 21.1.

9. Install cover plate over top vent opening using 4 screws.

4. Assemble the right corner and right panel pieces using 4 screws prior to attaching to insert. Figure 21.4.

5. After assembly, attach the right shroud panel/corner piece assembly to the insert with 3 screws across the bottom and

1 on the side. Figure 21.4.

Outside Air

Cover Plate

Rear Panel

Figure 21.3

Knock-Out

Plate

Attach right corner piece to side panel first.

Right Side

Figure 21.4

Left Side

Right Corner Piece

Rear Panel

Attaching Shroud to Hopper Body:

Left Corner

Piece

6. Beginning at the right shroud panel drill into hopper body through the 3 pre-drilled openings and the 2 pre-drilled openings on the rear shroud panel. Figure 21.5. Continue around to left shroud corner panel at the 2 pre-drilled openings. Figure 21.6. Secure with screws to insert.

7. For Top Vent Installation:

Install 3 inch or 4 inch (76 or 102mm) top vent adapter.

See circled area in Figure 20.3 on page 20. NOTE:

This adapter may be attached to outside venting prior to latching it on to the top vent pipe.

Figure 21.1

Figure 21.2

Drill Holes

Drill Holes

Installing Rear Shroud

Top Vent Applications: Leave knock-out plate in place.

Figure 21.3

Rear Vent Applications: Clip corners of knock-out plate, remove and discard, prior to assembling rear shroud kit.

1. Install rear panel using 4 screws along bottom and 2 screws into the left shroud corner piece at the top. Figure 21.3.

2. If your installation does not include an outside air kit, attach cover plate with 4 screws.

3. Attach left shroud panel using seven screws, 3 on top and bottom and 1 along the side. Figure 21.3.

Figure 21.5

Figure 21.6

Rear Panel

Drill Holes

October 29, 2015

7014-188M

Page 21

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B. Outside Air Kit Instructions

C. Adjustable Hopper Options

Parts Included in Kit: 1 piece of 2 inch x 3 ft. fl ex hose,

1 hose clamp and 1 rodent screen.

Tools Needed: Phillips head screw driver; wire cutters; hole saw or jig saw.

1. Measure distance from fl oor to air vent opening in appliance and mark location on wall.

2. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inches

(64-76mm) opening on inside wall and a 3 to 3-1/2 inch

(76-89mm) opening on outside of house.

3. Use hose clamp to secure fl ex pipe to collar assembly.

4. Slide trim ring over fl ex pipe and run pipe through wall.

5. Attach hose to outside termination cap with second hose clamp.

6. Secure termination cap to outside surface.

7. Secure trim ring to interior wall.

Depending on your installation, the hopper can be adjusted down 2-1/2 inches (64mm) and will decrease in capacity from 75lbs to 60lbs.

To adjust hopper:

1. Using a Phillips head screw drive, remove all the screws from the top of the hopper securing the top hopper piece to the bottom hopper piece and insert body.

2. Adjust downward 2-1/2 inches (64mm).

3. Mark location for new holes and drill new holes.

4. Secure hopper pieces together using screws removed in step one.

5. See drawing on page 8, Figure 8.3.

D. Grill Installation

CAUTION



1. Remove grill from packaging.

2. Lift top up.

3. Align the 3 holes in the insert with the holes in the grill.

4. Use a Phillips screw driver to secure in place. It will be necessary to go through the hole in the bag support shelf to gain access to the screw. Figure 22.3.

5. Lower the top into position.

Bag Support Shelf

Figure 22.1

Attach hose clamp to intake air collar

Outside air flex pipe

Collar

Assembly

Hose Clamp

Figure 22.2

Page 22

Flex Hose

Figure 22.3

T rim Rin g

Hose Clamp

Termination

Cap Assembly

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E. Adjustable Hearth Support

Size: 9”D x 45”W, 2” to 10” Height Adjustment

Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed)

Tools Needed: Phillips head screw driver, sheet metal shears, measuring tape, gloves

EXPLODED VIEW OF SCISSORS

SCREWS ARE CIRCLED

1. The 10 screws on each set of scissors will already be loose when shipped. Figure 23.1.

2. Expand scissors to desired height. Tighten screws to hold in place using Phillips head screw driver. Figure

23.2.

3. Measure front and side trims to required height to cover scissors and mark pieces for cutting. Cut excess material from top of trim’s edge, not bottom. This edge will be sharp; wear gloves to prevent injury to your hands.

Figure 23.3.

4. Using sheet metal shears, cut trim along the marked edge. The cut edge fi ts under lip of top trim, so it allows for some variance in your straight edge.

5. The double-sided tape that holds front and side trims to scissors has a powerful bonding adhesive. Adjustments are extremely diffi cult once trim has adhered to tape. Do a dry run fi rst without removing paper from tape.

6. Place cut edge of trim under top lip and into position on scissors. Place side pieces on fi rst and then front piece.

The front piece overlaps side pieces.

7. Once you are satisfi ed with the positioning, remove trim and set aside.

8. Remove the paper from double-sided tape that is to accept trim side. Align side and then press hard against tape to secure side piece. Repeat for other side. Install front trim piece last.

9. There are 3 holes in the back fl ange of the top to secure it to the wall if necessary. Use the appropriate fastener for the type of wall material, i.e., brick, sheetrock, etc.

NOTE: 3/8 inch (9.5mm) thick tile or like material can be cut to size and fi t under lip of top trim edge for a decorative touch. Figure 23.3.

DOUBLE-SIDED TAPE

Figure 23.1

EXPAND SCISSORS TO DESIRED HEIGH T

Figure 23.2

Figure 23.3

INSTALL FRONT TRIM LAST.

CORNERS OVERLAP SIDE

TRIM PIECES

DOUBLE-SIDED TAPE

CUT TOP EDGE OF TRIM,

NOT BOTTOM EDGE

Decorative tile may be installed

WARNING

Sheet metal trim edges will be sharp.

For safety purposes wear gloves.

Injury can occur.

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Page 23


F. Panel and Trim Set

Standard Size: 30 inches H x 40 inches W (762mm x 1016mm)

Large Size: 33 inches H x 50 inches W (838mm x 1270mm)

Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package.

Tools Needed: Phillips and fl at head screw drivers.

1. Unpack and lay out parts face down (fl anges up) on a nonabrasive surface as shown in Figure 24.1. Install (1) 8-32 x 3/8 inch screw into bottom tab of side panel.

2. Set the large hole at bottom of side curtain over screw installed in Figure 24.3.

3. Stand assembly on end and attach and install (1) 8-32 x 3/8 inch screw through tab in side panel and curtain. Figure

24.4. Lay face down as shown in Figure 24.5.

4. Align top panel to side panel setting clearance hole over screw head in side panel/curtain assembly. Install (2) 8-32 x 3/8 inch screws through holes in side panel into top panel.

Figure 24.6. Complete for both sides.

Corner

Bracket

Right

Trim

Top Trim

Top Panel

Corner

Bracket

Left

Trim

Figure 24.3

Figure 24.4

Right

Panel

*Right Side

Curtain

Figure 24.1

*Left Side

Curtain

Left

Panel

NOTE: *Right and left side curtains are shipped with the insert.

Figure 24.5

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Page 24

Figure 24.2

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Figure 24.6

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F. Panel and Trim Set (Cont’d)

5. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 25.1.

Place existing screw head (installed in Figure 25.2) into locator hole in fl oor of insert. Figure 25.2.

6. Lift hopper lid and press down on panel top while installing

(4) 8-32 x 3/8 inch screws into holes in panel support. (If screws have been factory installed, tighten to secure panel to panel support.) Return hopper lid to closed position.

7. Install a corner bracket on each side trim piece. Slide brackets into top trim from each side and secure with fl athead screwdriver. Attach trim assembly to panel set as follows: a. Ensure that brackets face towards the back.

Figure 25.3

View of "L" Bracket installed


Figure 25.4

Figure 25.1

Panel Locator Hole

Figure 25.2

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Figure 25.5- Completed View

Page 25

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G. Optional Log Set Placement Instructions

CAUTION

Logs are FRAGILE. Use extreme care when handling or cleaning logs.

1. Place the front log in fi rst as shown in Figure 26.1 charred area surrounding fi repot.

2. Set the left and right logs onto the front log, placing the holes in the base of the left and right logs over the locating pins in the front log. See Figure 26.2. Ensure that the charred ends are facing the fi repot.

H. Thermostat Installation

Open right side plane to access a 4 screw terminal block located on the bottom right hand side next to the power cord inlet. The center 2 screws are for the thermostat wires. The outer 2 are the mounting screws for the terminal block. Figure 26.3.

CAUTION

Shock hazard.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded 3 prong receptacle.

• Route cord away from appliance.

• Do NOT route cord under or in front of appliance.

Terminal Block

Center 2 Screws for

Thermostat Wires

LOCATING PINS

Power Outlet

Figure 26.1

Charred Areas in the Back

Top Log, Left

Front Log

Top Log

Right

Figure 26.3

Figure 26.2

NOTE:

Due to the abrasive nature of a pellet appliance fi re, the logs are not covered under warranty. Any placement variation other than shown here can cause excessive heat and shall void the appliance warranty.

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8

Operating Instructions

A. Fuel Size, Material and Storage

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other noncombustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our fi repot reaches. This is what forms clinkers in the bottom of the fi repot. Trees from different areas will vary in mineral content.

That is why some fuels produce more clinkers than others.

Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm)

in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you burn pellets longer than 1-1/2 inches

(38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly fl uctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the fi repot to fi ll up and thus create a potential for smoking, sooting and possible hopper fi res.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

WARNING

Fire Risk.

• High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

• Failure to do so could result in smoking, sooting and possible hopper fires.

2. Shelled Field Corn

Extensive factory and fi eld testing has demonstrated shelled fi eld corn to be an effi cient and very economical fuel. We recommend the use of a 50-50 blend of corn and wood pellets.

The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies slightly compared to pellets, depending on the quality of the

2. Shelled Field Corn (Cont’d)

corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the fi re has been started using wood pellets.

When purchasing corn to burn in your appliance, read the ingredient label very carefully. Do NOT purchase fuel

that contains any additives such as oils (i.e. soybean oil) and meals as it will result in poor unit performance. If you are buying corn the only ingredient that should be listed is corn.

Shelled fi eld corn must be 15% or less moisture content.

The corn must be clean and free from debris. Never burn corn straight from the fi eld. Stalk parts, excessive fi nes and cob remnants, etc. will clog the auger mechanism. Corn with excessive grain dust must be screened by sifting with

3/16 (4.76mm) inch mesh screening.

Do not burn treated seed corn in your appliance. Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed; therefore, seed corn is dangerous to have in the house, especially where children can reach it. Burning treated seed corn in your appliance will void your warranty and will destroy the exhaust system on the unit.

When changing to a different fuel, be sure to empty the hopper of the previous fuel and vacuum the hopper before you fi ll it with the new fuel.

WARNING

Risk of Chemical Poisoning.

• Do Not burn treated seed corn

• Chemical pesticides are harmful or fatal if swallowed

• Burning treated seed corn will void your warranty

3. Storage

Wood pellets should be left in their original sealed bag until using. This will prevent moisture absorption.

Shelled corn should be stored in a tight container where it will not absorb moisture from damp or wet fl oors. This will also prevent rodents from becoming a problem.

Do not store any pellet fuel within the clearance requirements or in an area that would hinder routine cleaning and maintenance.

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B. General Operating Information

1. Thermostat Calls For Heat

The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the thermostat is satisfi ed, the red call light will shut off and the appliance will shut down. Figure 28.1.

2. Heat Output Controls

This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will always start up on High. After burning approximately 4 minutes, the appliance will then burn at the rate at which it was originally set. If the appliance is set at one of the lower settings, it will run quieter but takes longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.

C. Before Your First Fire

1. First, make sure your appliance has been properly installed and that all safety requirements have been met.

Pay particular attention to the fi re protection, venting and thermostat installation instructions.

2. Double check that the ash pan and fi rebox are empty!

3. Check the position of the thermocouple, located above the fi repot, and make sure that it protrudes approximately

3/4 inch (19mm) into the fi repot.

4. Close the front door.

CAUTION

Tip of thermocouple must be in contact with the inside end of the thermocouple cover.

Missed ignitions can occur.

Setting

Hi

Med

Lo

Figure 28.1

Burn Rate (LBS/Hr) BTU/Hr

5.95

3.76

2.03

40,877

25,798

13,959

Heat Output Switch

Reset Button

Red Call Light

Fuse

WARNING

Control Box

Blue

Blinking

Light

Red / Green

Light

Fire Hazard.

Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.

• Do NOT store fl ammable materials in the appliance’s vicinity.

• DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,

CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO

START OR “FRESHEN UP” A FIRE IN THIS HEATER.

• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS

SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.

• DO NOT USE CHEMICALS OF FLUIDS TO START THE

FIRE.

• Keep all such liquids well away from the heater while it is in use.

• Combustible materials may ignite.

D. Starting Your First Fire

1. A thermostat is required for proper operation of this appliance, except for corn. At this time, fi ll the hopper with pellets, set the thermostat to its lowest setting. Plug the power cord into nearby outlet.

2. The exhaust blower will stay on for approximately 10 minutes even though the thermostat is not calling for heat. This is normal.

3. Locate the heat output control switch on the right side behind the right side panel. Set to the HIGH setting and then adjust the thermostat to its highest setting. The red call light will be on which is located on the right side behind the right side panel. This indicates the thermostat is calling for heat. Figure 28.1.

4. The fuel feed system and the igniter should now be on.

5. For your fi rst fi re it will be necessary to press the reset button approximately 2 minutes after start-up and again at 4 minutes. This will fi ll the feed system and allow the appliance to begin dropping pellets. Continue pushing the reset button until you detect that pellets are being delivered into the fi repot. The appliance will continue to run as long as the thermostat is calling for heat.

6. Once the appliance has ignited, let the it burn for approximately 15 minutes, then set the thermostat to the desired room temperature. Adjust the heat output control switch to the desired setting.

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

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E. Fire Characteristics

A properly adjusted fi re with the heat output control switch set on “HIGH” has a short active fl ame pattern that extends out of the fi repot approximately 4 to 6 inches (102-105mm). If the fi re has tall fl ames with black tails and seems somewhat lazy, the feed rate will need to be reduced. If the fi re is not 4 inches to 6 inches (102-105mm) tall, increase the feed rate.

A medium and low setting will give a shorter fl ame. The fl ame will rise and fall somewhat. This is normal.

F. Feed Rate Adjustment Instructions

The feed adjustment control rod is factory set, and should be adequate for most fuels. The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing nut. Do not re-tighten bottom set screw.

However, if the flame height is too high or too low, you will need to adjust the feed rate. Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minutes for feed adjustment to take effect.

1. Open the hopper lid and locate the fuel adjustment control rod.

2. Loosen the wing nut on the rod.

3. Adjust the fuel adjustment control rod upwards to increase the feed rate and fl ame height or downwards to decrease the feed rate and fl ame height.

4. Re-tighten the wing nut.

WARNING

Fire Risk

Do NOT operate appliance:

• With appliance door open.

• Cleaning slide plates open.

Do NOT store fuel:

• Closer than required clearances to combustibles to appliance

• Within space required for loading or ash removal.

Back side of Firepot

Firepot floor left open

Figure 29.1 - DO NOT LEAVE FIREPOT FLOOR OPEN

G. Ignition Cycles

1. During each ignition cycle, it is normal to see some smoke in the fi rebox. The smoke will stop once the fi re starts.

2. The convection blower will automatically turn on after your appliance has reached the set temperature. This blower transfers heat from your appliance into the room, and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down.

3. Occasionally the appliance may run out of fuel and shut itself down. When this happens, the red call light will be on. To restart it, fi ll the hopper and press the reset button.

When you press the reset button the red call light will go out. Release the button and the light will come back on.

You should see a fi re shortly. If not, follow the instructions

“Starting Your First Fire”.on this page.

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Page 29


H. Frequently Asked Questions

ISSUES

1. Metallic noise.

SOLUTIONS

1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of your appliance.

2. This is normal. Clean the glass.

2. Ash buildup on glass.

3. Glass has turned dirty.

4. Fire has tall fl ames with black tails and is lazy.

3. Excessive build up of ash. The lower burn settings will produce more ash, the higher burn settings produce less. The more it burns on low the more frequent cleaning of the glass is required.

4. The feed rate needs to be reduced or the fi repot needs cleaning. Heat exchanger or exhaust blower needs cleaning.

5. Smokey start-up or puffs of smoke from the airwash. 5. Either the fi repot is dirty or there is too much fuel at start-up and not enough air. Close down feed rate 1/4 inch (6mm) at a time until this no longer happens.

6. This is normal. Flame will settle down once the fi re is established.

R

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

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9

Troubleshooting

Symptom

Plug in appliance - No response.

Call light on. No fi re.

No fuel in fi repot.


Partially burned fuel in fi repot.


Unburned pellets in fi repot.


With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed

service technician.

Possible Cause

No current to outlet.

7 amp fuse defective.

#3 snap disc tripped or defective.

Control box defective.

Out of fuel.

#2 snap disc may be defective.

Vacuum switch not closing, no vacuum.


Firepot clean-out plate not closed.

Firepot is dirty (missed ignition).


Firepot is dirty.

Ignition hole blocked.

Igniter not working.


Slow or smoky start-up.


Firepot is dirty.

Excessive amount of fuel at start-up.

Corrective Action

Check circuit breaker at service panel.

Replace fuse.

Reset or replace snap disc.

Replace control box.

Check hopper. Fill with fuel.

Replace snap disc.

Check exhaust blower is plugged in and operating.

Check vacuum switch is plugged in.

Check vacuum hose is in good condition, clear and connected at both ends.

Check thermocouple is in good condition and plugged in properly.

Make sure venting system is clean.

Make sure front door is closed.


Check that fi repot clean-out plate is fully closed.

Clean fi repot. Make sure there is no clinker in the fi repot.

Clinkers may have to be broken up with fi repot scraper tool or other means.


Clean fi repot. Make sure there is not a clinker in the fi repot. Clinkers may have to be pushed out of fi repot with fi repot scraper tool or other means.

Scrape with solid piece of wire.

Remove ash pan to see if igniter is glowing red on start-up.

Check igniter wires for good connection.

Replace igniter using 1/4 inch male /female spade connectors.


Check that fi repot clean-out is fully closed.

Clean fi repot. Make sure there is not a clinker in the fi repot. Clinkers may have to pushed out of fi repot with fi repot scraper tool or other means.

Reduce feed rate using feed rate adjustment control rod located inside hopper.

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Troubleshooting (Cont’d)

Symptom

Slow or smoky start-up

(Cont’d)

Feed system fails to start.

Possible Cause

Dirty exhaust and/or venting system.

Out of fuel.

#2 snap disc may be defective.


Check for ash build up in appliance, including behind rear panels, fi rebox, heat exchanger, exhaust blower and venting.

Check hopper, fi ll with fuel.

Replace snap disc. Firebox door must be closed securely.

Vacuum switch not closing. No vacuum.

Feed system jammed or blocked.

Check exhaust blower is plugged in and operating.

Check vacuum switch is plugged in.

Check vacuum hose is in good condition, clear and connected at both ends.

Check thermocouple is in good condition and plugged in properly.

Make sure venting system is clean.

NOTE: High winds blowing into the venting system can pressurize the fi rebox causing loss of vacuum.

Empty hopper of fuel. Use a wet/dry vacuum cleaner to remove remaining fuel, from hopper, including feed tube.

Check feed chute for obstructions.

Loosen 2 screws and jiggle feed assembly.

No call light. Appliance does not begin start sequence.

Appliance fails to shut off.

Feed spring not turning with feed motor.

Feed motor defective or not plugged in.

Check that set screw is tight on feed spring shaft at end of feed motor.

Check connections on feed motor, replace if defective.

Adjust thermostat above room temperature.

Thermostat not set to a high enough temperature.

Snap Disc #3 tripped.

No power.

Fuse blown.

Reset snap disc.

Connect to power.

Replace fuse.

Connections at thermostat and/or appliance not making proper contact.

Check connections at thermostat and appliance.

Defective thermostat or thermostat wiring.

Replace thermostat or wiring.

NOTE: To test thermostat and wiring, use a jumper wire at the thermostat block on the appliance to by-pass thermostat and wiring.


Call light on.


Turn thermostat off.

If call light does not go out, disconnect thermostat wires from appliance. If call light does go out, thermostat or wires are defective.

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Troubleshooting (Cont’d)

Symptom

Convection blower fails to start.

No call light.

Possible Cause

#1 snap disc defective.

Blower not plugged in.

Blower is defective.

Control box is defective.

Blower not plugged in.

Exhaust blower fails to start or does not shut off.

Blower is clogged with ash.

Blower is defective.

Large, lazy fl ame, orange color. Black ash on glass.

Control box is defective.

Dirty appliance.

Poor fuel quality, high ash content.

Nuisance shutdowns.

Appliance calls for heat.

Call light illuminates.

Exhaust blower starts.

No feed or igniter.

Firepot clean-out plate not completely closed.

Excessive amount of fuel.

Low fl ame.

Sawdust buildup in hopper.

Feed motor is reversing.

Defective thermocouple.

Defective control box.

Firepot more than 1/2 full

Thermocouple is defective or not properly plugged in.

Defective control box


Defective control box.

Replace snap disc.

Check that blower is plugged into wire harness.

Replace blower.


Check that blower is plugged into wire harness.

Clean exhaust system.

Replace blower.


Clean appliance, including fi repot, heat exchangers and venting system. Remove stainless steel baffl e from fi rebox to clean ash from on top of baffl e. Clean behind rear brick panels. Change fuel brand to premium.


Reduce feed rate using feed rate adjustment control rod located inside hopper.

Increase feed by opening feed rate adjustment control rod located inside hopper.

Clean hopper, see page 35.

Check for good connections between feed motor and wire harness.

Replace thermocouple.


See page 38 for detailed instructions for

“High Ash Fuel Content Maintenance”.

Check connections on thermocouple or replace if defective.

A fl ashing yellow light on the control box indicates a problem with the thermocouple.


October 29, 2015

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Page 33


10

Maintaining & Servicing Your Appliance

C. General Maintenance

A. Proper Shutdown Procedure

1. Types of Fuel

Depending on the type of fuel you are burning will dictate how often you have to clean your fi repot.

If the fuel you are burning has a high dirt or ash content or you are burning shelled fi eld corn, it may be necessary to clean the fi repot more than once a day.

Dirty fuel will cause clinkers to form in the fi repot. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000

F (1093C) and becomes glass-like. See

“D” page 38 in this section for more details on fuels with high ash content.

R

Follow the detailed instructions found in this section for each step listed as referenced in

the chart below.

This pellet insert has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this pellet insert in a manner inconsistent with operating instructions in this manual.

B. Quick Reference Maintenance Chart

Cleaning or Inspection Frequency

Ash Pan (Wood Pellets)

Ash Pan (Corn)

Ash Removal from Firebox

Every 5 bags of fuel

Daily

More frequently depending on the fuel type or ash build-up

Every 1 ton of fuel Beneath Heat Exchanger

Blower, Combustion (Exhaust)

Blower, Convection

More frequently depending on the fuel type

More frequently depending on operating environment

Prior to heating season Door Latch Inspection

Exhaust Path More frequently depending on ash build-up

Firebox - Prepare for Non-Burn Season At end of heating season

Firepot - Burning pellets - hardwood Every 3 bags

Firepot - Burning pellets - softwood Every 5 bags

Firepot - Burning Corn

Glass

Heat Exchanger & Drop Tube

Hopper

Top Vent Adapter

Venting System

Every 1 bag

When clear view of fi repot becomes obscure

Every 1 ton of fuel

Every 1 ton of fuel or when changing fuel types

More frequently depending on the fuel type or ash build-up

More frequently depending on the fuel type

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

OR

Daily Weekly Monthly Yearly

X

X

X

X

X

X

Figure 34.1 - Clinker

X

Clinker

X

X

X

X

X

X

X

X

X

X

NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of ash at the recommended interval or you see soot coming from the vent. Not properly cleaning your appliance on a regu-

lar basis will void your warranty.

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2. Cleaning Firepot with Cleaning Rod & Firepot

Clean-Out Tool

• Frequency: Daily or more often as needed

• By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. If you are just cleaning the fi repot, there is no need to unplug the appliance.

• Frequency: Weekly or every 5 bags of fuel

• By: Homeowner

Locate the ash pan underneath the fi repot and using a slight pull up and out remove the ash pan. Empty into a non-combustible container and re-install ash pan.

See Disposal of Ashes.

to help shake debris loose. If rod is hard to pull, it may be necessary to use your fi repot clean-out tool to chip away material that has built up on the bottom plate of the fi repot and to push out any clinkers. Larger clinkers may have to be removed from the top of the fi repot.

Corn clinkers can be especially diffi cult to break up.

c. The firepot floor plate must be fully closed when fi nished. See Figure 29.1 on page 29.

WARNING

Fire Risk.

• Frequency: As needed


Ashes should be placed in a metal container with a tight-fi tting lid. The closed container of ashes should be placed on a non-combustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal.

If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled. slide plates when appliance is operating.

• Hot pellets may fall into ashpan and may start a fi re or have mis-starts due to lack of vacuum.

WARNING

Disposal of Ashes

• Ashes should be placed in metal container with tight fi tting lid.

• Ashes should be retained in closed container until all cinders have thoroughly cooled.

3. Ash Removal from Firebox

• Frequency: Weekly or more frequently depending on ash build-up.

• By: Homeowner a. There must not be any hot ashes in the fi rebox during cleaning so allow the appliance to completely cool.

The fi rebox ash should be removed every time the fi repot is cleaned. Frequent cleaning of the ash in the fi rebox will help slow down the build-up of ash in the exhaust blower and vent system.

b. Plug in your appliance, if unplugged, and turn the thermostat on and immediately shut it off to start the exhaust blower on its cycle time. It will pull fl y ash out the exhaust instead of into the room.

c. This ash is deposited in the same ash pan as the fi repot debris. The ash pan should be emptied every time you clean the fi rebox. Remember to place the ash and debris into a metal or noncombustible container.

d. The 2 cleaning slide plates must be fully closed when cleaning is complete. See Disposal of Ashes.

6. Cleaning the Hopper

• Frequency: Monthly or after burning 1 ton of fuel


After burning approximately 1 ton of fuel or changing fuels you will need to clean the hopper to prevent sawdust build-up.

A combination of sawdust and pellets on the auger reduces the amount of fuel supply to the fi repot. This can result in nuisance shutdowns and mis-starts.

a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

b Empty the hopper of any remaining pellets.

c. Vacuum the hopper and feed tube.

October 29, 2015

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Page 35

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WARNING

Heat exchanger cleaning rods may be warm to the touch. For safety purposes wear gloves.

Do not pull heat exchanger cleaning rods while appliance is operating.

Push cleaning rods IN when done, DO NOT leave cleaning rods OUT. Injury can occur.

9. Cleaning Exhaust Path

• Frequency: Yearly or more frequently depending on ash build-up.

• By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off b. Open the hinged access door on the left of the insert.

c. Reach in and unlatch the trap door that is connected to the rear of exhaust blower.

d. Use a small vacuum hose attachment to clean area.

e. Re-latch and close trap door.

7. Cleaning Heat Exchanger Chambers & Drop Tube

• Frequency: Weekly or every 1 ton of fuel


NOTE: There are heavy duty vacuum cleaners specifi cally designed for solid fuel appliance cleaning.

The amount of ash buildup in the fi repot will be a good guide to determine how often you should clean the heat exchangers. a. Allow the appliance to completely cool down before pulling the cleaning rods. Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time. It will pull fl y ash out the exhaust instead of into the room.

b. To access the cleaning rods lift the hopper lid. Both black bent handle pull rods are located close to the face of the appliance to the left and right side.

c. To clean, pull the rods straight out until it stops, approximately 20 inches (508mm). Slide the rods

OUT and IN a couple of times.

10. Cleaning the Glass

• Frequency: When clear view of the fi repot becomes obscure.

• By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

b. Use a damp paper towel or any nonabrasive glass cleaner. Wipe off with dry towel.

11

CAUTION

2

8

7

5

6

3

4

1

Service Parts CB1200MI-MBK

Classic Bay Millennium Insert - Pellet

Beginning Manufacturing Date: June 2009

Ending Manufacturing Date: Active

22

21

19

18

17

20

Handle glass assembly with care.

When cleaning glass:

• Avoid striking, scratching or slamming glass.

9 10

8. Cleaning Beneath Heat Exchanger

• Frequency: Monthly or after burning 1 ton of fuel

• By: Homeowner unplugged and the exhaust blower is off

• Do NOT clean glass when it is hot.

• Do NOT use abrasive cleaners.

• Use a hard water deposit glass cleaner on white fi lm.

• Refer to maintenance instructions.

excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes. c. The ash will be resting on the back of the baffl es. This will require removing the baffl es. Please refer to page

37 for instructions on removing the baffl es.

11. Door Latch Inspection

• Frequency: Prior to heating season


Page 36 unplugged and the exhaust blower is off b. To adjust, open the latch and pivot the holding rod out.

Loosen the jam nut on the rod. c. With a Phillips head screw driver, turn the rod clockwise to tighten. The latch handle should snap securely in place when adjusted properly. d. After adjusting the latch, be sure to tighten the jam nut on the rod to hold the adjustment.

7014-188M

October 29, 2015

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12. Door Gasket Inspection

• Frequency: Prior to heating season

• By: Homeowner unplugged and the exhaust blower is off b. To inspect the door rope (gasket), open the door and see that the door rope extends approximately 1/8 inch

(3mm) to 3/16 inch (9.5mm) from the door rope channel. c. It should show signs of compaction all the way around the door where the rope contacts the face of the appliance. Confi rm there are no air leaks.

16. Preparing Firebox for Non-Burn Season

• Frequency: Yearly

• By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

c. Paint all exposed steel, including cast-iron.

• Use the Touch-Up paint supplied with the appliance; or,

• Purchase paint from your local dealer.

• Must use a high-temperature paint made specifi cally for heating appliances.

13. Cleaning Exhaust Blower - Requires No Lubrication

• Frequency: Yearly or as needed

• By: Quality Service Technician/Homeowner

• Task:: Contact your local dealer.

14. Cleaning Convection Blower - Requires No

Lubrication

• Frequency: Yearly or as needed

• By: Qualifi ed Service Technician

• Task: Contact your local dealer.

17. Remove Baffl e to Access Heat Exchanger Tubes and Firebox Exhaust Exits

1. Open the right side access door and then open the glass door.

2. Grasp the bottom of the baffl es and pull up to dislodge from hook attachment.

3. Use a standard screw driver to unlatch the covers beneath the baffl es of each side.

4. Re-install in reverse order.

15. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

• Frequency: Yearly or more frequently depending on ash build-up.

• By: Qualifi ed Service Technician/Homeowner

Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

The products of combustion will contain small particles of fl y ash. The fl y ash will collect in the exhaust venting system and restrict the fl ow of the fl ue gases.

At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust venting system.

The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections.

Exposed Heat Exchanger Tubes

Drop Tube

Remove Screws

Left & Right Access Covers

Figure 37.1 - Baffl e Removed

18. Vacuum Heat Exchanger Tubes, Firebox Area and

Drop Tube

1. Use a Shop Vac to vacuum any fl y ash and soot from the heat exchanger tubes and fi rebox area. Figure 38.1

2. Remove any debris that may be in the drop tube.

Exhaust Blower

Left Access Cover

October 29, 2015

7014-188M

Figure 37.2

Page 37


19. Clean Firebox Exhaust Exits & Exhaust Blower

1. There are 2 exhaust exits at the back of the fi rebox on the left and right side. Figure 38.1.

2. Using a Phllips head screwdriver remove the screws and set aside the access covers.

3. Vacuum the 2 exhaust exits thoroughly.

4. Clean the exhaust blower blades while the access cover on the left side is still removed. Figure 38.2.

Vent Pipe Adapter

Exhaust Blower

Firepot Overfills

Ash Build Up in Firebox

Figure 38.3

Pellets Back Up

In Feed Tube

R

Incorrect

Clean-Out Door

Figure 38.1

Hinged Access Door

Vent Pipe

Adapter

Clean-Out

Door

Figure 38.2

Convection

Blower

Exhaust

Blower

Firepot

Cleaning Rod

D. High Ash Fuel Content Maintenance

• Frequency: When the ash build-up exceeds more than half way up the fi repot.


Poor quality pellet fuel, or lack of maintenance, can create conditions that make the fi repot fi ll quickly with ashes and clinkers.

This condition makes the appliance susceptible to overfi lling the fi repot with pellets which may result in smoking, sooting and possible hopper fi res. Figure 38.3 shows an example where the fi repot overfi lls, pellets back up into the feed tube and ash has accumulated in the fi rebox.

An ineffi cient and non-economical method of burning of fuel caused by poor quality pellet fuel is shown in

Figure 38.4.

The correct fl ame size when good quality, premium pellet fuel is burned is shown in Figure 38.5.

If the ash buildup exceeds the half way point in the fi repot

IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

Tall, Lazy Flame, Orange in Color

Figure 38.4

Correct

Correct Flame Size, Yellow/White in Color

Figure 38.5

WARNING

Fire Risk.

• High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

• Failure to do so could result in smoking, sooting and possible hopper fires.

Page 38

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E. Glass Replacement

WARNING

• Glass is 5mm thick high temperature heatresistant ceramic glass.

• DO NOT REPLACE with any other material.

• Alternate material may shatter and cause injury

• Remove door from appliance and place face down on a protected surface to avoid scratching the door.

• Remove all door rope.

1. Replacing Center Glass

NOTE: DO NOT LET Air Wash Spacers fall down from

top frame when removing and replacing center glass.


b. Using a nut driver remove the (5) bottom nuts and remove the bottom glass frame. Figure 39.2. c. Slightly bend up and out of the way the 2 center posts and slide the glass out the bottom.

d. Slide new glass in, reposition the 2 center posts and re-install bottom glass frame.

e. Re-rope the door.

Figure 39.1

2. Replacing Side Glass

NOTE:

When removing the side glass with the door latch, you must remove the door latch fi rst before removing the side frame. Use a powered Phillips head screw driver to remove the

4 screws.


b. Remove side glass frame.

c. Loosen the top and bottom frame and slightly bend up and out of the way.

d. Slide glass out the side and slide new glass in.

e. Re-install the side glass frame and tighten the top and bottom frames.

f. Re-install the door latch, if applicable, and re-rope the door.

Figure 39.2

WARNING

11

1

2

8

7

6

5

3

4

9

Service Parts CB1200MI-MBK




10

22

18

19

17

21

20

Handle glass with care.

• Inspect the gasket to ensure it is undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass assembly removed.

• Do NOT operate with glass cracked, broken or scratched.

October 29, 2015

7014-188M

Page 39


F. Igniter Replacement

G. Baffl e Removal

Igniter Bracket

Thumb Screw

Figure 40.1

Igniter

a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. Remove the ash pan.

b. The wire leads to the igniter are connected to the wire harness with 1/4 inch male / female spade connectors.

These wires will pull forward approximately 4 to 5 inches (102mm to 127mm). Disconnect the spade connections and remove the igniter from the chamber.

Loosen the thumb screw and slide igniter out.

c. Install new igniter into the chamber and tighten the thumb screw. Re-connect the wires to the 2 leads with the spade connectors.

d. Push excess wire leads to take-up the 4 to 5 inches

(102mm to 107mm) previously pulled out. This will keep the wires out of the way of the ash pan. Double check that the igniter wires are clear of any movement, i.e. ash pan, fi repot cleaning rod, etc.

f. Re-install the ash pan and re-connect the power.

unplugged and the exhaust blower is off.

b. Open glass door.

c. Grasp the bottom of the baffl es and pull up to dislodge from hook attachment.

d. Use a standard screw driver to unlatch the covers beneath the baffl es of each side.

e. Re-install in reverse order.

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Page 40

7014-188M

October 29, 2015

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11

Reference Materials

A. Component Function



1. Control Box

a. The control box is located on right side of appliance,

7. Heat Exchangers

behind the right side panel.

When describing the location of a component part it is always AS YOU FACE THE FRONT

OF THE APPLIANCE.

The heat exchangers transfer heat from the exhaust system b. There is a light located inside of the control box. The into convection air. There are 2 clean out rods located under internal light will turn green when the appliance has reached a temperature of 200



F (93C) in the fi repot. and will turn red when it reaches 600 o

F (315C).

the heat exchangers.

8. Heat Output Switch

c. There is also an internal blue light located in the upper left corner of the control box. When you plug in the appliance the blue light will automatically start blinking

1 blink every 10 seconds for 60 seconds and then will stop.

The heat output switch is located on the right side of fi rebox, behind right side panel. The function of the heat output switch is to regulate the burn rates; low, medium and high settings.

9. Hopper Switch

NOTE:

Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control box you must fi rst unplug the appliance.

2. Convection Blower

The convection blower is mounted at the bottom rear of the appliance. There are 2 impellers, one on each side of the motor. The convection blower pushes heated air through the heat exchange system into the room.

3. Combustion (Exhaust) Blower

The combustion blower is mounted on the left side of the appliance behind the left side panel. It is accessible either when the insert is pulled out onto the hearth or from both hinged side openings. The blower is designed to pull the exhaust from the appliance and push it out through the venting system.

4. Feed System

The feed system is located behind the fi rebox and can be removed as an entire assembly. The assembly includes the feed motor, mounting bracket, bearing and feed spring

(auger). The hollow feed spring (auger) pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the fi repot.

5. Firepot

The fi repot is made of high quality ductile iron and has a cleaning pull-out rod. The fl oor of the fi repot opens for cleaning when you pull out the rod. Be sure that the fl oor returns to a completely closed position or your appliance will not operate properly.

6. Fuse

The fuse is located on the right side of the appliance behind the side panel. The fuse will blow should a short occur and shut off power to the appliance.

The hopper switch is located in the upper right hand corner of the hopper. This switch is designed to shut down the feed motor whenever the hopper lid is opened.

10. Igniter

The igniter is mounted on the base of the fi repot. Combustion air travels over the red hot igniter creating super heated air that ignites the pellets.

11. Junction Box And Wiring Harness

The junction box is located on the right side of the appliance, behind the right front access panel. The junction box and wiring harness are replaced as one component.

12. Power Supply

The power outlet is located on the right side of the appliance.

Check the wall receptacle for 120 volt, 60 Hz (standard current). Make sure the outlet is grounded and has the correct polarity. A good surge protector is recommended. When operating with a generator you need at least 600 watts of power, or with an inverter at least 800 watts of power, available for the appliance during the start cycle.

13. Red Call Light

The red call light is on the right side behind the right side panel. The function of the red call light is to indicate that the thermostat is calling for heat.

14. Reset Button

The reset button is located on the right side of firebox behind right side panel. The function of the reset button is to momentarily open the thermostat circuit, which restarts the system.

15. Thermocouple

The thermocouple is located on top of the fi repot inside the thermocouple cover (ceramic protection tube). The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained.

Page 41

October 29, 2015

7014-188M

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16. Thermostat

The appliance is designed to run on a 12 volt AC thermostat.

The heat anticipator, if present, should be set on the lowest setting available.

17. Snap Disc #1 (Convection Blower) 125°F

Snap disc #1 is located on the right side of the fi rebox. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1.

18. Snap Disc #2 (Fuel Delivery Interrupt) 200°F

Snap disc #2 is located on the left side of the unit behind the access door. There are 2 yellow wires connected to it. This snap disc will interrupt the thermostat circuit, which will shut down the appliance if an over-fi re condition should occur, or if the convection blower should fail to operate. If this occurs the snap disc with automatically reset itself and the unit will start up if the thermostat is still calling for heat. .

19. Snap Disc #3 (Burn Back Protector) 250°F

Snap disc #3 is mounted on the right side of the auger tube just below feed motor and has a reset button. To access it remove the right side panel. If the fi re tries to burn back into the feed system or push exhaust up the feed tube, this snap disc will shut the entire system off. This disc must be manually reset.

20. Vacuum Switch

The vacuum switch is located at the rear of the appliance.

This switch turns the feed system on when vacuum is present in the fi rebox. The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the fi rebox door is open.

21. Wiring Harness

See Figure 42.1 below

Yellow

Purple

Red

Orange

White

Blue

Black

Black

Yellow

Red

Purple

Gray

Blue

High Temp

High Temp

Thermocouple

Heat

Output

Switch

Thermostat

Block

Snap

Disc #2

Call Light Reset

Button

Figure 42.1

Igniter

Vacuum

Switch

Hopper

Switch

Capacitor

Feed

Motor

Blower

Speed

Snap

Disc #1

Convection

Blower

Exhaust

Blower

Snap

Disc #3

Fuse

Page 42

7014-188M

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B. Component Locations

Heat Output

Switch

Control Box

Reset Button

Red Call Light

Fuse

Blue

Blinking

Light

Red/ Green

Light

Figure 43.1

Terminal Block

Center 2 Screws for

Thermostat Wires

Power Outlet


October 29, 2015

Figure 43.2

Exhaust

Transition

Assembly

Convection

Blower

Exhaust

Blower

7014-188M

Page 43


C. Exploded Drawing

1

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Service Parts

CB1200MI-MBK




22

21

R

2

8

7

3

5

6

4

18

19

17

20

9

10

11

Part number list on following pages.

Figure 44.1

Page 44

7014-188M

14

15

13

16

10/15

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R

Service Parts

CB1200MI-MBK

D. Service Parts and Accessories



IMPORTANT: THIS IS DATED INFORMATION

. Parts must be ordered from a dealer or distributor.

Hearth and Home Technologies does not sell directly to consumers

. Provide model number and serial number when requesting service parts from your dealer or distributor.

Stocked at Depot

ITEM

1

2

DESCRIPTION

Top

Hinge, Hopper Lid

Mount, Hopper Lid Support, Left

Mount, Hopper Lid Support, Right

Mount, Hopper Lid Support, Top

Cover, Feed Motor, Top

COMMENTS

No longer available

PART NUMBER

SRV7027-040

812-4220

410-8200

410-7410

410-7560

410-7920

#3 Feed Motor Assembly

3.1

3.2

3.3 3.4

3.5

3.6

3.7

7

8

9

10

3

3.1

3.2

3.3

3.4

3.5

3.6

3.7

4

5

6

Feed Motor Assembly

Screw, 8-32 X 3/8 PH

Feed Motor

Collar, Set, 7/8

Feed Bearing

Mount, Feed Motor

Gasket, Feed Motor

Feed Spring Assembly

Bearing, Feed System, Nylon

Snap Disc, Manual Reset

Extension, Heat Shield, Top

Exhaust Adapter Assembly

Gasket, Flue Adapter

Exhaust Transition Assembly

Gasket, Cleanout Door

Latch, Draw

Combustion Exhaust Blower,80 CFM

Gasket, Exhaust Combustion Blower, between...

Curtain, Side, Left

Mount, Door Hinge

Pkg of 40

812-3690

225-0500/40

812-4421

229-0520

SRV7000-598

410-7172

240-0731

SRV7027-024

410-0552

SRV230-1290

410-7860

510-5330

240-0850

510-5340

240-0840

229-0230

812-3381

...Motor & Housing 812-4710

...Housing & Stove 240-0812

812-4310

410-7290

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

7014-188M

Page 45

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R

Service Parts

CB1200MI-MBK







ITEM DESCRIPTION

#11 Firepot Assembly and Asscociated Parts

11.2

11.3

11.4

11.5

11.1

COMMENTS PART NUMBER

#12 Door Assembly

12.1

12.3


12.4

11.6

11.1

11.2

Firepot Assembly

11.3

Thermocouple Cover

11.4

Thermocouple

11.5

Thermocouple Bracket W/Set Screw

11.6

12

12.1

12.2

12.3

12.4

13

14

15

Page 46

Rod/Linkage Ez Clean

Knob, Ash Dump Control Rod

Spring, Firepot

Bushing, Firepot

Floor, Firepot

Gasket, Firepot

Heating Element Assembly 18” (Loop Igniter)

Wing Thumb Screw 8-32 X 1/2

Door Assembly

Hinge, Female

Glass Assembly, Center, 13-7/8 in. W x 11 in. H

Glass Assembly, Side, 5-1/8 in. W x 11 in. H

Glass Retainer Assembly

Bracket, Door Latch

Door Rope, 7/8”, Field Cut to Size

Gasket, Glass, Field Cut to Size

Grille, Louver

Grille, Bar, Bottom

Panel, Front Access

Ash Pan

7014-188M

12.2

Pkg of 1

Pkg of 10

Pkg of 1

Pkg of 10

Pkg of 24

Black

Gold

No longer available

Qty: 1

8 Ft

10 Ft

Black

Gold

Nickel

Ash Pan Door

812-4140

832-3020

200-2050

812-3351

410-8320

414-0290

510-0530

812-1322

812-4920

812-0210

812-3171

SRV7000-462

SRV7000-462/10

7000-223/24

DR-CB12-MBK-B

DR-CB12-GD-B

DR-CB12-NL

450-2910

510-5400

510-5410

510-5460

410-4912

842-2350

833-0660

LVGRL-CB12-BK-B

LVGRL-CB12-GD-B

LVGRL-CB12-NL-B

410-8330

812-4290

812-4130

Y

Y

Y

Y

October 29, 2015

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

R

R

Service Parts


CB1200MI-MBK







COMMENTS ITEM

16

17

18

19

20

21

22

DESCRIPTION

Curtain, Side, Right

Latch, Draw

Convection Blower, 150 CFM

Wire Harness

Block, Thermostat Term Dv

Igniter Extension

Control Board 3 Speed

Vacuum Switch

Hopper Top

Baf

À e, Left

Baf

À e, Right

Bracket, Magnet Mount

Call Light Bulb

Call Light Lens Cover

Call Light, Fluorescent

Component Pack

Cleanout Tool

Harness, Thermostat Wire

Paint Touch-Up

Power Cord

Door, Cleanout, Exhaust Plenum

Feed Adjustment Assembly

Thumbscrew, 1/4-20 X 3/4

Fuse, 7 Amp, Junction Box

Fuse, 8 Amp, Control Box

Hinge, Door, Male

Hopper Switch, Magnetic

Hose, Vacuum, 5/32 Id, Field Cut to Size

Igniter Wire (5Ft) & (4) Ceramic Nuts

Latch, Magnet

Reset Button Assembly

Snap Disc, #1, Convection Blower

Snap Disc, #2, 200 Open/40 D

Thermocouple Grounding Kit

Wire Harness Hopper Switch

Pkg of 10

Pkg of 10

3 Ft

414-1140

230-0810

812-0910

812-1180

410-7910

510-5450

844-5070

812-0380/10

812-3780/10

450-2810

7000-375

SRV240-0450

812-4520

229-0631

SRV7000-046

SRV230-0470

SRV230-0900

812-4980

SRV414-1220

PART NUMBER

812-4320

229-0640

812-4900

SRV7000-155

230-0690

7000-218

SRV7000-704

SRV7000-531

410-7730

812-4200

812-4210

410-7760

812-0760

812-0750

SRV7000-122

812-4330


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Additional service part numbers appear on following page

October 29, 2015

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Service Parts

CB1200MI-MBK








ITEM

Page 48

DESCRIPTION COMMENTS

OPTIONAL ACCESSORIES

Adjustable Hearth Support - 12 in. X 50 in., 2-10 in. H

Damper, 3 Inch - Tall Vertical Installs Only

Damper, 4 Inch - Tall Vertical Installs Only

Floor Protector

Log Set Assembly

Log, Rear Left

Log, Rear Right

Outside Air Kit

Hose, Alum Flex, 2 Inch X 3 Ft

Panel Set, Large, W/Gold Trim

Bracket, -L-, Trim

Logo, Quadra-Fire

Trim, Panel Set, Gold

Panel Set, Large, W/Nickel Trim

Bracket, -L-, Trim

3 Ft

33 in x 50 in.

Pkg of 2

Pkg of 10

33 in x 50 in.

Pkg of 2

Pkg of 10 Logo, Quadra-Fire

Trim, Panel Set, Ots, Nickel

Panel Set, Large, W/Black Nickel Trim

Bracket, -L-, Trim

Logo, Quadra-Fire

33 in x 50 in.

Pkg of 2

Pkg of 10

Trim, Panel Set, Ots, Nickel

Panel Set, Small, W/Gold Trim

Bracket, -L-, Trim

Logo, Quadra-Fire

Trim, Panel Set, Std, Gold

Panel Set, Small, W/Nickel Trim

Bracket, -L-, Trim

Logo, Quadra-Fire

Trim, Panel Set, Std, Nickel

Panel Set, Small, W/Black Nickel Trim

Bracket, -L-, Trim

Logo, Quadra-Fire

Trim, Panel Set, Std, Nickel

Shroud, Rear

Smart-Batt Il

Smart-Stat Il

7014-188M

PART NUMBER

ADJSPT-12

PEL-DAMP3

PEL-DAMP4

811-0730

811-0592

7050-144

7050-143

811-0700

200-0860

SP-CB12I3350-GD

832-0840

7000-649/10

250-4660

SP-CB12I3350-NL

832-0840

7000-649/10

510-5220

SP-CB12I3350-NB

832-0840

7000-649/10

7019-027

30 in. x 40 in.

SP-CB12I3040-GD

Pkg of 2 832-0840

Pkg of 10 7000-649/10

811-0710

30 in. x 40 in.

Pkg of 2

Pkg of 10

SP-CB12I3040-NL

832-0840

7000-649/10

510-5210

SP-CB12I3040-NB 30 in. x 40 in.

Pkg of 2

Pkg of 10

832-0840

7000-649/10

7019-026

811-0680

841-0970

841-0960

Y

October 29, 2015

R

R

Service Parts


CB1200MI-MBK







ITEM COMMENTS DESCRIPTION

Thermostat, Mechanical

Thermostat, Programmable

Top Vent Adapter, 3”

Top Vent Adapter, 4”

Top Vent Kit, Rear Shroud

Vent Adapter, 3-4”

Vent Kit, Rear

FASTENERS

Avk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tools

Bolt, Firepot, 1-1/4” Long

Bumper, Rubber

Ceramic Nuts, (Igniter)

Nut, Keps Lock, 8-32

Nut, Lock 1/4-20

Nut, Ser Flange Small 1/4-20

Screw, Machine Screw 1/4-20X5/8

Screw, Pan Head Philips 10-32 X 3/8

Screw, Sheet Metal #8 X 1/2 S-Grip

Washer, 1/4 Sae

Pkg of 25

Pkg of 12

Pkg of 12

Pkg of 40

Pkg of 25

Pkg of 24

Pkg of 24

Pkg of 40

Pkg of 40

Pkg of 24

PART NUMBER

812-3760

811-0520

811-0660

811-0670

811-0650

811-0720

811-0690

RIVNUT-REPAIR

225-0120/25

SRV224-0340/12

812-0730/12

226-0060/40

226-0090/25

226-0130/24

220-0440/24

21799A/40

12460/40

28758/24


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

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E. Service And Maintenance Log

Date of Service Performed By Description of Service

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F. Warranty Policy


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CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES www.quadrafi re.com

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer

visit our website at www.quadrafi re.com

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

•

Read, understand and follow these instructions for safe installation and operation.

•

Leave this manual with party responsible for use and operation.

We recommend that you record the following pertinent information for your CB1200-I PELLET INSERT

Date purchased/installed:

Serial Number:

Dealership purchased from:

Notes:

Location on appliance:

Dealer phone:

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322,

4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708,

5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743,

6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687,

6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261,

6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749,

2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

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