Carrier INFINITY ICS 58MVC Instruction manual

Infinity ICS --- Model 58MVC, Direct Vent 4---Way Multipoise
Condensing Gas Furnace With IdealComfortt IdealHumidityt
Service and Maintenance Procedures
NOTE: Read the entire instruction manual before starting the
installation.
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ama
WARNING
CERTIFIED
ISO 9001:2000
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
REGISTERED
Failure to follow warnings could result in personal injury,
death, or property damage.
As an ENERGY STAR® Partner,
Carrier Corporation has determined
that this product meets the ENERGY
STAR® guidelines for energy efficiency.
Improper servicing could result in dangerous operation,
serious injury, death, or property damage.
--Before servicing, disconnect all electrical power to
furnace.
SAFETY CONSIDERATIONS
--When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
Recognize safety information. This is the safety--alert symbol
. When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING,
CAUTION, and NOTE. These words are used with the
safety--alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe practices
which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
Untrained personnel can perform basic maintenance functions
described in User’s Information Manual such as cleaning and
replacing air filters. All other operations must be performed by
trained service personnel. When working on heating equipment,
observe precautions in the literature, on tags, and on labels
attached to or shipped with the unit and other safety precautions
that may apply.
--Verify proper operation after servicing.
!
WARNING
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow this warning could result in property
damage, personal injury, or death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User’s
Manual.
!
WARNING
!
CAUTION
FIRE OR EXPLOSION HAZARD
CUT HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Failure to follow this caution may result in personal injury.
Be careful of sharp metal edges, etc. Use care and wear
protective clothing, gloves, and safety glasses when
removing parts.
Installing and servicing heating equipment can be hazardous due
to gas and electrical components. Only trained and qualified
service agency personnel should install, repair, or service heating
equipment.
Follow all safety codes including the National Fuel Gas Code
(NFGC) NFPA 54--2006/ANSI Z223.1--2006 in the USA, CSA
B149.1--05 National Standard of Canada, Natural Gas and
Propane Installation Codes (NSCNGPIC) in Canada, and the
Installation Standards, Warm Air Heating and Air Conditioning
Systems (NFPA 90B) ANSI/NFPA 90B. Wear safety glasses and
work gloves. Have a fire extinguisher available during start--up
and adjustment procedures and service calls.
Never store anything on, near, or in contact with the
furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
1
ELECTROSTATIC DISCHARGE (ESD)
PRECAUTIONS
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may damage furnace
components.
58MVC
Failure to follow this caution may damage furnace
components. Electrostatic discharge can affect electronic
components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the furnace,
the control, and the person at the same electrostatic
potential.
1. Disconnect all power to the furnace. DO NOT TOUCH
THE CONTROL OR ANY WIRE CONNECTED TO
THE CONTROL PRIOR TO DISCHARGING YOUR
BODY’S ELECTROSTATIC CHARGE TO GROUND.
2. Firmly touch a clean, unpainted, metal surface of the
furnace chassis which is close to the control. Tools held in
a person’s hand during grounding will be satisfactorily
discharged.
3. After touching the chassis, you may proceed to service the
control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example;
DO NOT move or shuffle your feet, DO NOT touch
ungrounded objects, etc.).
4. If you touch ungrounded objects (recharge your body with
static electricity), firmly touch furnace again before
touching control or wires.
5. Use this procedure for installed and uninstalled
(ungrounded) furnaces.
6. Before removing a new control from its container,
discharge your body’s electrostatic charge to ground to
protect the control from damage. If the control is to be
installed in a furnace, follow items 1 through 5 before
bringing the control or yourself into contact with the
furnace. Put all used AND new controls into containers
before touching ungrounded objects.
7. An ESD service kit (available from commercial sources)
may also be used to prevent ESD damage.
A05085
Fig. 1 -- Multipoise Furnace in Upflow Orientation
GENERAL
This furnace can be installed as a direct vent (2--pipe) or an
optional ventilated combustion air condensing gas furnace. These
instructions are written as if the furnace is installed in an upflow
application. An upflow furnace application is where the blower is
located below the combustion and controls section of the furnace,
and conditioned air is discharged upward. Since this furnace can
be installed in any of the 4 positions shown in Fig. 2, you may
need to revise your orientation to component location
accordingly.
AIRFLOW
CARE AND MAINTENANCE
UPFLOW
For continuing high performance and to minimize possible
furnace failure, it is essential that maintenance be performed
annually. Consult your local dealer for maintenance and
maintenance contract availability.
HORIZONTAL
LEFT
HORIZONTAL
RIGHT
!
DOWNFLOW
AIRFLOW
AIRFLOW
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
AIRFLOW
Turn off the gas and electrical supplies to the unit before
performing any maintenance or service. Follow the
operating instructions on the label attached to the furnace.
A93041
Fig. 2 -- Multipoise Orientation
2
WASHABLE
FILTER
IN FURNACE
FILTER
RETAINER
WASHABLE
FILTER
FILTER
SUPPORT
WASHABLE FILTER OR
DISPOSABLE MEDIA FILTER
IN FILTER CABINET
WASHABLE FILTER OR
DISPOSABLE MEDIA
FILTER IN FILTER CABINET
A00232
A00233
Fig. 3 -- Bottom Filter Arrangement
Fig. 4 -- Filter Installed for Side Inlet
The minimum maintenance that should be performed on this
equipment is as follows:
1. Check and clean or replace air filter each month as needed.
2. Check blower motor and wheel for cleanliness annually.
3. Check electrical connections for tightness and controls for
proper operation each heating season. Service as
necessary.
4. Check for proper condensate drainage. Clean as necessary.
5. Check for blockages in combustion--air and vent pipes
annually.
6. Check burners for cleanliness annually.
A. CLEANING AND/OR REPLACING AIR FILTER
The air filter arrangement may vary depending on the application
or orientation.
6. Slide filter into cabinet.
7. Replace filter cabinet door.
8. Turn on electrical supply to furnace.
If filter is installed in furnace blower compartment:
1. Turn off electrical supply to furnace.
2. Remove main furnace door and blower access panel.
3. Release filter retainer wire. (See Fig. 3 or 4.)
NOTE: Filters shown in Fig. 3 and 4 can be in furnace blower
compartment or in filter cabinet, but not in both.
4. Slide filter out of furnace.
5. Furnaces are equipped with permanent, washable filter(s).
Clean filter by spraying cold tap water through filter in
opposite direction of airflow.
6. Rinse filter and let dry. Oiling or coating filter is not
recommended.
7. Slide filter into furnace.
8. Recapture filter retaining wire.
9. Replace blower access panel and main furnace door.
10. Turn on electrical supply to furnace.
B. BLOWER MOTOR AND WHEEL MAINTENANCE
To ensure long life, economy, and high efficiency, clean
accumulated dirt and grease from blower wheel and motor
annually.
The inducer and blower motors are pre--lubricated and require no
additional lubrication. These motors can be identified by the
absence of oil ports on each end of the motor.
The following items should be performed by a qualified service
technician.
!
WARNING
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal
injury or death.
Never operate unit without a filter or with the blower access
panel removed. Operating a unit without a filter or with the
blower access door removed could cause damage to the
furnace blower motor. Dust and lint on internal parts of
furnace can cause a loss of efficiency.
NOTE: If the filter has an airflow direction arrow, the arrow
must point toward the blower.
To clean or replace filters, proceed as follows:
If filter is installed in filter cabinet adjacent to furnace:
1. Turn off electrical supply to furnace.
2. Remove filter cabinet door.
3. Slide filter out of cabinet.
4. If equipped with permanent, washable filter, clean filter by
spraying cold tap water through filter in opposite direction
of airflow. Rinse filter and let dry. Oiling or coating of the
filter is not recommended.
5. If equipped with factory specified disposable media filter,
replace only with a factory specified media filter of the
same size.
3
58MVC
FILTER
RETAINER
PLUG
COLLECTOR BOX
DRAIN TUBE (BLUE &
WHITE STRIPED)
CAP
COLLECTOR BOX
TUBE (PINK)
INDUCER HOUSING
(MOLDED) DRAIN
TUBE (BEHIND
COLLECTOR BOX
DRAIN TUBE)
COLLECTOR BOX
DRAIN TUBE (BLUE)
COLLECTOR BOX
TUBE (GREEN ,
ROUTES BEHIND
INDUCER)
58MVC
CONDENSATE
TRAP
FIELD- INSTALLED
FACTORY- SUPPLIED
DRAIN TUBE
COUPLING (LEFT
DRAIN OPTION)
FIELD- INSTALLED
FACTORY- SUPPLIED
DRAIN TUBE
FIELD- INSTALLED
FACTORY- SUPPLIED
½ - IN. CPVC STREET
ELBOWS (2) FOR
LEFT DRAIN OPTION
FIELD- INSTALLED
FACTORY- SUPPLIED
DRAIN TUBE
COUPLING (LEFT
DRAIN OPTION)
A07274
Fig. 5 -- Factory--Shipped Upflow Tube Configuration (Shown with Blower Access Panel Removed)
c. Mark blower wheel orientation and cutoff plate location
to ensure proper reassembly.
d. Remove screws securing cutoff plate and remove cutoff
plate from housing.
e. Remove bolts holding motor mounts to blower housing
and slide motor and mounts out of housing.
f. Remove blower wheel from housing.
g. Clean wheel per instructions on degreaser cleaner. Do not
get degreaser in motor.
9. Reassemble motor and blower wheel by reversing items
8b through 8f. Ensure wheel is positioned for proper
rotation.
NOTE: Be sure to attach ground wire and reconnect blower
harness plugs to blower motor.
10. Reinstall blower assembly in furnace.
11. Reinstall condensate trap and tubing if previously
removed.
a. Reinstall condensate trap in hole in blower shelf.
b. Connect condensate trap drain tubes. See Fig. 5 or tubing
diagram on main furnace door for proper tube location.
(1.) Connect 1 tube (blue or blue and white striped) from
collector box.
(2.) Connect 1 tube (violet or unmarked) from inducer
housing.
(3.) Connect one tube (relief port, green or pink) from
collector box.
c. Connect field drain to condensate trap.
NOTE: Ensure tubes are not kinked or pinched, as this will
affect operation.
12. Reinstall control box, transformer, and door switch
assembly on blower shelf.
13. Reconnect wires.
a. Refer to furnace wiring diagram and connect thermostat
leads if previously disconnected. (See Fig. 21.)
Clean blower motor and wheel as follows:
1. Turn off electrical supply to furnace.
2. Remove main furnace door and blower access panel.
3. Disconnect wires
All factory wires can be left connected, but field
thermostat connections may need to be disconnected
depending on their length and routing.
4. Position control box, transformer, and door switch
assembly to right side of furnace casing.
5. If condensate trap is located in left-- or right--hand side of
furnace casing, proceed to item 6. Otherwise remove trap
and tubing as described below (See Fig. 5.):
a. Disconnect field drain connection from condensate trap.
b. Disconnect drain and relief port tubes from condensate
trap.
c. Remove condensate trap from blower shelf.
6. Remove screws securing blower assembly to blower shelf
and slide blower assembly out of furnace. Detach ground
wire and disconnect blower motor harness plugs from
blower motor.
NOTE: Blower wheel is fragile. Use care.
7. Clean blower wheel and motor by using a vacuum with
soft brush attachment. Be careful not to disturb balance
weights (clips) on blower wheel vanes. Do not bend wheel
or blades as balance will be affected.
8. If greasy residue is present on blower wheel, remove
wheel from the blower housing and wash it with an
appropriate degreaser. To remove wheel:
a. Mark blower wheel location on shaft before disassembly
to ensure proper reassembly.
b. Loosen setscrew holding blower wheel on motor shaft.
NOTE: Mark blower mounting arms and blower housing so
each arm is positioned at the same hole location during
reassembly.
4
12. Remove burner assembly from burner box. NOTE: All
burners are attached to burner bracket and can be removed
as 1 assembly.
13. Clean burners with soft brush and vacuum.
14. Reinstall manifold, orifice, and gas valve assembly in
burner box. Ensure manifold seal grommet is installed
properly and burners fit over orifices.
15. Reinsert the igniter wires in the slot in the manifold
grommet, dressing the wires to ensure there is no tension
on the igniter itself. (See Fig. 7.)
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Blower access panel door switch opens 115--v power to
furnace control. No component operation can occur.
Caution must be taken when manually closing this switch
for service purposes.
!
14. Turn on electrical supply. Manually close blower access
panel door switch. Use a piece of tape to hold switch
closed. Check for proper rotation and speed changes
between heating and cooling by jumpering R to G and R
to Y/Y2 on furnace control thermostat terminals. (See Fig.
15.)
15. If furnace is operating properly, release blower access
panel door switch, replace blower access panel, and
replace main furnace door.
C. CLEANING BURNERS
The following items should be performed by a qualified service
technician. If the burners develop an accumulation of light dirt or
dust, they may be cleaned by using the following procedure:
1. Turn off gas and electrical supplies to furnace.
2. Remove main furnace door.
3. Remove burner box cover.
4. Using backup wrench, disconnect gas supply pipe from
furnace gas control valve.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Igniter wires must be securely placed in slot in manifold
grommet or else they could become pinched or severed and
electrically shorted.
16. Reconnect wires to gas valve and igniter. Refer to furnace
wiring diagram for proper wire location.
17. Reinstall burner box pressure tube to gas valve regulator
fitting.
18. Reinstall gas supply pipe to furnace gas control valve
using backup wrench on gas valve to prevent rotation and
improper orientation.
CELL
PANEL
CAUTION
MANIFOLD
MOUNTING
SCREWS
UNIT DAMAGE HAZARD
Failure to follow this caution may result in furnace
component damage.
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous
operation.
5. Remove wires from gas valve. Note location for
reassembly.
6. Remove burner box pressure tube from gas valve regulator
fitting.
7. Unplug igniter from harness.
8. Remove igniter leads from slot in manifold grommet.
9. Remove screws that secure manifold to burner box. (See
Fig. 6.)
NOTE: Do not remove burner box from cell panel.
10. Remove manifold, orifices, and gas valve as 1 assembly.
11. Remove screws attaching burner assembly in burner box.
NOTE: Use care when removing and reinstalling burners not to
strike the hot surface igniter.
GASKET
MANIFOLD
GAS
CONTROL
VALVE
THROTTLING
VALVE
GAS VALVE
REGULATOR
FITTING
A07562
Fig. 6 -- Burner Box Assembly
5
58MVC
!
58MVC
PRIMARY HX
INLET OPENINGS
IGNITER WIRES MUST
BE PLACED IN THIS SLOT
A05074
A96305
Fig. 7 -- Igniter Wire Placement
Fig. 8 -- Cleaning Inlet Openings of
Primary Heat Exchangers
RTV
PAM
A93087
Fig. 9 -- Combustion--air Intake
Housing Gasket Repair
6
58MVC
;;;;
A07563
Fig. 10 -- Furnace Pressure and Drain Tubing Diagram
BURNER FLAME
!
BURNER
WARNING
FIRE, EXPLOSION, UNIT DAMAGE HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage,.
Gas valve switch MUST be facing forward or tilted slightly.
!
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury or death or property damage.
MANIFOLD
Never test for gas leaks with an open flame. Use a
commercially available soap solution made specifically for
the detection of leaks to check all connections.
A89020
Fig. 11 -- Burner Flame
NOTE: Use propane gas resistant pipe dope to prevent gas leaks.
DO NOT use Teflon tape.
7
58MVC
from occurring) to burner box and apply a small bead of G.E.
RTV 162, G.E. RTV 6702, or Dow--Corning RTV 738 sealant to
edge of combustion--air intake housing. (See Fig. 9.)
19. Replace burner box cover.
20. Turn on gas and electrical supplies to furnace.
21. Check for gas leaks.
22. Replace main furnace door.
D. CLEANING HEAT EXCHANGERS
The following items should be performed by a qualified service
technician.
Primary Heat Exchangers
If the heat exchangers get an accumulation of light dirt or dust on
the inside, they may be cleaned by the following procedure:
NOTE: If the heat exchangers get a heavy accumulation of soot
and carbon, both the primary and secondary heat exchangers
should be replaced rather than trying to clean them thoroughly
due to their intricate design. A build--up of soot and carbon
indicates that a problem exists which needs to be corrected, such
as improper adjustment of manifold pressure, insufficient or poor
quality combustion air, improper vent termination, incorrect size
or damaged manifold orifice(s), improper gas, or a restricted heat
exchanger (primary or secondary). Action must be taken to
correct the problem.
1. Turn off gas and electrical supplies to furnace.
2. Remove main furnace door.
!
!
CAUTION
UNIT MAY NOT OPERATE
Failure to follow this caution may result in improper unit
operation.
Failure to attach ground wire to an adequate casing ground
may cause the furnace control to lock out. The ground wire
from the gas valve MUST be attached to the burner box
attachment screw.
13. Refer to furnace wiring diagram and reconnect wires to
flame rollout switch, gas valve, igniter, and flame sensor.
14. Reconnect pressure switch tubes to gas valve and intake
housing. Refer to tube routing label on main furnace door
for proper tube location. (See Fig. 10.) Be sure tubes are
not kinked.
15. Turn on gas and electrical supplies to furnace.
16. Check furnace operation through 2 complete heat
operating cycles. Look through sight glass in burner
enclosure to check burners. Burner flames should be clear
blue, almost transparent. (See Fig. 11.)
17. Check for gas leaks.
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in furnace
component damage.
!
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and hazardous
operation.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Never test for gas leaks with an open flame. Use a
commercially available soap solution made specifically for
the detection of leaks to check all connections.
3. Disconnect wires or connectors to flame rollout switch,
gas valve, igniter, and flame sensor.
4. Disconnect combustion--air intake pipe from intake
housing.
5. Remove the pressure switch tube from intake housing.
6. Remove screws attaching intake housing to burner box,
and rotate intake housing away from burner box for
removal.
7. Using backup wrench, disconnect gas supply pipe from
furnace gas control valve.
8. Disconnect pressure tubing from gas valve.
9. Remove two screws attaching top filler panel and rotate
upwards to gain access to screws attaching burner box to
cell panel.
10. Remove screws attaching burner box to cell panel. (See
Fig. 6.)
NOTE: Burner box, cover, manifold, gas valve, and burner
assembly should be removed as one assembly.
11. Clean heat exchanger openings with a vacuum and a soft
brush. (See Fig. 8.) NOTE: After cleaning, inspect the heat
exchangers to ensure they are free of all foreign objects
that may restrict flow of combustion products.
12. Reverse items 4 through 10 for reassembly.
NOTE: Be sure burner box gasket is installed between burner
box and cell panel. (See Fig. 6.) If gasket is damaged, replace it.
NOTE: Inspect combustion--air intake housing. If foamed gasket
was removed, check for any damage. If gasket is damaged in any
way, it must be repaired. To repair, remove damaged gasket
section, apply sealant releasing agent such as PAM cooking spray
or equivalent (must not contain corn nor canola oil, halogenated
hydrocarbons nor aromatic content, to prevent inadequate seal
18. Replace main furnace door.
E. Secondary Heat Exchangers
NOTE: The condensing side (inside) of the secondary heat
exchangers CANNOT be serviced or inspected. A small number
of bottom outlet openings can be inspected by removing the
inducer assembly. See Flushing Collector Box and Drainage
System section for details on removing inducer assembly.
F. FLUSHING COLLECTOR BOX AND DRAINAGE
SYSTEM
1. Turn off gas and electrical supplies to furnace.
2. Remove main furnace door.
3. Disconnect inducer motor and pressure switch wires or
connectors.
4. Disconnect pressure switch tubes.
5. Disconnect vent pipe from inducer housing outlet by
loosening coupling clamp on inducer outlet.
6. Disconnect drain tube from inducer housing. (See Fig.
10.)
NOTE: Ensure the drain tube disconnected from the inducer
housing is higher than the collector box opening or water will
flow out of tube.
7. Remove inducer housing assembly by removing 4 bolts
attaching assembly to cell panel.
8
CAUTION
!
WARNING
UNIT DAMAGE HAZARD
FIRE AND EXPLOSION HAZARD
Failure to follow this caution may result in furnace
component damage.
Failure to follow this warning could result in personal
injury, death or property damage.
DO NOT use wire brush or other sharp object to inspect or
dislodge materials in secondary heat exchangers as cutting
of the secondary heat exchanger protective coating may
occur. Flush with water only.
Never test for gas leaks with an open flame. Use a
commercially available soap solution made specifically for
the detection of leaks to check all connections.
G. SERVICING HOT SURFACE IGNITER
8. Flush inside of collector box with water until discharge
from condensate trap is clean and runs freely.
9. Inspect inside area of collector box for any pieces of
foreign materials and remove them if present.
10. Reassemble inducer assembly by reversing items 5--7.
Tighten the vent coupling clamp screw(s) to 15 in.--lb of
torque.
NOTE: If seal between the inducer housing and the collector
box is damaged in any way, it must be repaired. To repair, apply
sealant releasing agent such as PAM cooking spray or equivalent
(must not contain corn nor canola oil, halogenated hydrocarbons
nor aromatic content, to prevent inadequate seal from occurring)
to inducer housing. (See Fig. 12.) Apply a small bead of G.E.
RTV 162, G.E. RTV 6702, or Dow--Corning RTV 738 sealant to
groove in collector box.
11. Refer to furnace wiring diagram and reconnect wires to
inducer motor and pressure switches or connectors.
12. Reconnect pressure tubes to pressure switches. See
diagram on main furnace door for proper location of tubes.
Be sure tubes are not kinked. (See Fig. 10.)
13. Turn on gas and electrical supplies to furnace.
14. Check furnace operation through two complete heat
operating cycles. Check area below inducer housing, vent
pipe, and condensate trap to ensure no condensate leaks
occur. If leaks are found, correct the problem.
15. Check for gas leaks.
16. Replace main furnace door.
CAUTION
!
BURN HAZARD
Failure to follow this caution may result in personal injury.
Allow igniter to cool before removal. Normal operating
temperatures exceed 2000_.
The igniter does NOT require annual inspection. Check igniter
resistance before removal.
1. Turn off gas and electrical supplies to furnace.
2. Remove main furnace door.
3. Disconnect igniter wire connection.
4. Check igniter resistance. Igniter resistance is affected by
temperature. Only check resistance when the igniter is at
room temperature.
a. Using an ohm meter, check resistance across both igniter
leads in connector.
b. Cold reading should be between 40 ohms and 70 ohms.
5. Remove igniter assembly.
a. Remove burner box cover.
b. Remove igniter wires from slot in manifold grommet.
(See Fig. 7.)
c. Using a 1/4--in. driver, remove the single screw securing
the igniter bracket to the burner box bracket (See Fig. 13.)
and carefully withdraw the igniter and bracket assembly
through the front of the burner box without striking the
igniter on surrounding parts. Note that the igniter bracket
has a handle that extends to the front of the burner box
to aid in handling. (See Fig. 13.)
d. Inspect igniter for signs of damage or failure.
PAM
RTV
EXTENDED IGNITER
BRACKET HANDLE
IGNITER
BRACKET
IGNITER BRACKET
MOUNTING SCREW
9/16˝
11/16˝
A05075
Fig. 13 -- Igniter Bracket
A93081
Fig. 12 -- Gasket on Collector Box
9
58MVC
!
!
H. ELECTRICAL CONTROLS AND WIRING
CAUTION
!
UNIT DAMAGE HAZARD
ELECTRICAL SHOCK HAZARD
Failure to follow this caution may result in premature
failure of the igniter.
Failure to follow this warning could result in personal
injury or death.
58MVC
The igniter is fragile. DO NOT allow it to hit burner box
parts while removing or replacing it.
e. If replacement is required, replace igniter on igniter
bracket and then install assembly into burner box to avoid
damage to the igniter.
6. To replace igniter and bracket assembly, reverse items 5a
through 5d.
7. Reconnect igniter wire connection and insert the igniter
wires in the slot in the manifold grommet, dressing the
igniter wires to ensure there is no tension on the igniter
itself. (See Fig.7.)
!
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal
injury or death.
Igniter wires must be securely placed in slot in manifold
grommet or else they could become pinched or severed and
electrically shorted.
2-5/32˝
A04181
Fig. 14 -- Igniter
WARNING
There may be more than 1 electrical supply to the unit.
Check accessories and cooling unit for additional electrical
supplies.
The electrical ground and polarity for 115--v wiring must be
maintained properly. Refer to Fig. 15 for field wiring information
and to Fig. 21 for unit wiring information.
NOTE: If the polarity is not correct or furnace is not properly
grounded, the STATUS LED on the furnace control will flash
rapidly and prevent the furnace from operating. The control
system also requires an earth ground for proper operation of the
furnace control and flame sensor.
The 24--v circuit contains an automotive--type, 3--amp fuse
located on the furnace control. (See Fig. 16.) Any direct shorts of
the 24--v wiring during installation, service, or maintenance will
cause this fuse to blow. If fuse replacement is required, use ONLY
a fuse of identical size. The furnace control LED will flash status
code 24 when fuse needs to be replaced.
With power to the unit disconnected, check all electrical
connections for tightness. Tighten all screws on electrical
connections. If any smoky or burned connections are found,
disassemble the connection, clean all parts, strip wire, and
reassemble properly and securely.
Reconnect electrical supply to unit and observe unit through 1
complete operating cycle and check for proper operation.
I. CHECKING HEAT TAPE OPERATION
(IF APPLICABLE)
In applications where the ambient temperature around the furnace
is 32_F or lower, freeze protection measures are required. If this
application is where heat tape has been applied, check to ensure it
will operate when low temperatures are present.
NOTE: Heat tape, when used, should be wrapped around the
condensate drain trap and drain line. There is no need to use heat
tape within the furnace casing. Most heat tapes are temperature
activated, and it is not practical to verify the actual heating of the
tape. Check the following:
1. Check for signs of physical damage to heat tape such as
nicks, cuts, abrasions, gnawing by animals, etc.
2. Check for discolored heat tape insulation. If any damage
or discolored insulation is evident, replace heat tape.
3. Check that heat tape power supply circuit is on.
!
8. Reinstall burner box cover.
9. Turn on gas and electrical supplies to furnace.
10. Verify igniter operation by initiating control board
self--test feature or by cycling thermostat.
11. Replace main furnace door.
CAUTION
UNIT AND PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in furnace
component failures or water property damage.
If this furnace is to be operated in an unconditioned space
where the ambient temperatures may be 32_F (0_C) or
lower, freeze protection measures must be taken. See
CONDENSATE DRAIN PROTECTION section of
Installation, Start--up, and Operating Instructions. (See Fig.
17.)
10
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
NOTE 2
W
C
Y
R
G
1-STAGE
THERMOSTAT
TERMINALS
FIELD-SUPPLIED
FUSED DISCONNECT
THREE-WIRE
HEATINGONLY
BLK
WHT
BLK
W2
WHT
COM
208/230- OR
460-VOLT
THREE
PHASE
W/W1
GND
115-VOLT FIELD- JUNCTION
SUPPLIED
BOX
FUSED
CONTROL
DISCONNECT
BOX
Y/Y2
NOTE 1
R
GND
CONDENSING
UNIT
G
24-VOLT
TERMINAL
BLOCK
FURNACE
208/230VOLT
SINGLE
PHASE
58MVC
FIVE
WIRE
NOTES: 1. Connect Y/Y2-terminal as shown for proper operation.
2. Some thermostats require a "C" terminal connection as shown.
3. If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
A95236
A95236
Fig. 15 -- Field Wiring
J. WINTERIZING
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in furnace
component damage.
Freezing condensate left in the furnace may damage the
furnace.
If the furnace will be off for an extended period of time in a
structure where the temperature will drop to 32_F (0_C) or
below, winterize as follows:
1. Turn off electrical supply to furnace.
2. Remove main furnace door.
3. Disconnect upper inducer housing drain connection cap
from inducer housing. (See Fig. 18.)
4. Connect field--supplied 1/2--in. I.D. inducer housing tube
to upper inducer housing drain connection.
5. Insert funnel in tube and pour one quart of antifreeze,
propylene glycol (RV, swimming pool antifreeze, or
equivalent) into funnel/tube until it is visible at point
where condensate enters open drain. (See Fig. 19.)
!
7. Replace main furnace door.
8. Propylene glycol need not be removed before restarting
furnace.
CAUTION
UNIT DAMAGE HAZARD
Failure of plastic components may occur.
Do not use ethylene glycol (Prestone II antifreeze/coolant or
equivalent automotive type).
6. Replace drain connection cap and clamp to inducer
housing.
WIRING DIAGRAMS
See Fig. 15, 16 and 21 for the Deluxe 4--Way Multipoise Furnace
wiring diagrams.
TROUBLESHOOTING
Use the troubleshooting guide, the status code LED on the
furnace control and the component test to isolate furnace
operation problems.
A more detailed troubleshooting guide is available from your
distributor.
For an explanation of status codes, refer to service label located
on back of main furnace door (See Fig. 20.)
The furnace control stores all status codes for a period of 72
hours, regardless of 115--v or 24--v power interruption.
NOTE: Removing blower access panel opens blower access
panel door switch and terminates 115--v power to furnace control.
Before removing blower access panel or turning off 115--v power,
look into blower access panel sight glass for current LED status.
1. To retrieve status code, proceed with the following:
NOTE: NO thermostat signal may be present at furnace control
and all blower time delay periods must be completed.
a. Leave 115--v power to furnace turned on.
b. Remove main furnace door.
c. Look into blower access panel sight glass for current LED
status code.
d. Remove blower access panel.
e. Turn setup switch SW1--1 to ON position. (See Fig. 16
or 21 for location.)
f. Manually close blower access panel door switch. Use a
piece of tape to hold switch closed.
11
!
WARNING
ELECTRICAL SHOCK, UNIT MAY NOT OPERATE
HAZARD
Failure to follow this warning could result in personal
injury or death.
58MVC
Blower access panel door switch opens 115--v power to
furnace control. No component operation can occur unless
switch is closed. Caution must be taken when manually
closing this switch for service purposes.
g. The AMBER LED will flash the status codes in the order
of occurence. Record status codes until status code 11
flashes (1 short and 1 long).
h. After status code #11 flashes, the status codes will repeat
until setup switch SW1--1 is turned off.
i. Remove tape to release blower access panel door switch
and replace blower access panel.
j. Operate furnace through 1 heat cycle to test for proper
operation and check LED status.
k. If furnace is operating properly and LEDs indicate proper
operation, replace main furnace door.
2. Status codes are erased after 72 hours or they can be
manually erased by performing the following procedure:
a. Look into blower access panel sight glass for current LED
status code.
b. Remove blower access panel.
c. Turn setup switch SW1--1 to ON position. (See Fig. 16
or 21 for location.)
d. Jumper thermostat terminals R, W/W1, and Y/Y2 on
furnace control.
e. Manually close blower access panel door switch. Use a
piece of tape to hold switch closed.
f. After status code 11 flashes for at least 2 times, remove
R, W/W1, and Y/Y2 jumpers.
g. Turn setup switch SW1--1 to OFF position.
h. Remove tape to release blower access panel door switch
and replace blower access panel.
i. Operate furnace through 1 heat cycle to check for proper
operation and check LED status.
j. If furnace is operating properly and LEDs indicate proper
operation, replace main furnace door.
3. The control can also assist in troubleshooting by
performing a Component Test. The Component Test will
functionally operate all furnace components, except the
gas valve.
NOTE: The component test feature will not operate if the
furnace control is receiving any thermostat signals or until all
time delays have expired.
a. To initiate Component Test proceed with the following:
(1.) Leave 115--v power to furnace turned on.
(2.) Remove main furnace door.
(3.) Remove blower access panel.
(4.) Turn setup switch SW1--6 to ON position.
(5.) Manually close blower access panel door switch.
Use a piece of tape to hold switch closed.
b. When items (1) through (5) above have been completed,
the following will occur:
(1.) Inducer motor operates at medium speed through
step (3), then turns off.
(2.) After waiting for 15 sec, hot surface igniter is
energized for 15 sec, then de--energized.
(3.) Main blower motor operates at midrange airflow for
15 sec, then turns off.
(4.) After component operation test is completed, 1 or
more fault codes (11, 25, 41, or 42) will flash. See
service label on back of main furnace door or Fig.
20 for explanation of codes.
NOTE: To repeat component test, turn setup switch SW1--6 to
OFF and then back to ON.
c. After component test, perform the following:
(1.) Remove tape to release blower access panel door
switch and turn setup switch SW1--6 to OFF
position.
(2.) Replace blower access panel.
(3.) Operate furnace through 1 heat cycle to check for
proper operation and check LED status.
(4.) If furnace is operating properly and LEDs indicate
proper operation, replace main furnace door.
12
MODEL PLUG
CONNECTOR
USER INTERFACE
OR ADVANCED
PRODUCT
MONITOR
CONNECTOR
CONTINUOUS FAN
(CF) AIRFLOW
SETUP SWITCHES
OAT
CONNECTOR
SW4 SETUP
SWITCHES
SW1 SETUP
SWITCHES AND
BLOWER OFFDELAY
AIR CONDITIONING
(A/C) AIRFLOW
SETUP SWITCHES
ACRDJ – AIR
CONDITIONING
RELAY DISABLE
JUMPER
24-V THERMOSTAT
TERMINALS
FLASH
UPGRADE
CONNECTOR
(FACTORY
ONLY)
STATUS AND COMM
LED LIGHTS
PL3 – ECM BLOWER
HARNESS
CONNECTOR
3-AMP FUSE
TRANSFORMER 24-VAC
CONNECTIONS
BOARD SERIAL
NUMBER
115-VAC (L2) NEUTRAL
CONNECTIONS
EAC-1 TERMINAL
(115 -VAC 1.0 AMP MAX.)
PL1 – LOW VOLTAGE MAIN
HARNESS CONNECTOR
V12
SOFTWARE
VERSION
NUMBER
EXAMPLE:
HK42FZ022 3407
PART
NUMBER
115-VAC (L1) LINE
VOLTAGE CONNECTIONS
PL2 – HOT SURFACE
IGNITER & INDUCER
MOTOR CONNECTOR
DATE
CODE
A07422
Fig. 16 -- Variable Capacity Furnace Control
13
58MVC
HUMIDIFIER
TERMINAL (24-VAC
0.5 AMP MAX.
58MVC
32oF MINIMUM INSTALLED
AMBIENT OR FREEZE
PROTECTION REQUIRED
A93058
Fig. 17 -- Freeze Protection
A99118
Fig. 18 -- Inducer Housing Drain Tube
A99119
Fig. 19 -- Funnel in Drain Tube and Antifreeze
Running Through Trap
14
58MVC
A07564
Fig. 20 -- Service Label
15
58MVC
A06677
Fig. 21 -- Wiring Diagram
16
A07581
17
YES
us light on?
The status code
Go to section below for the status code
determined by the number of short
Determine status code.
YES
Is AMBER LED status
light blinking
ON/OFF slowly with a combination of
NO
Is AMBER LED status
light blinking
rapidly without a pause?
Is AMBER LED stat
START
YES
NO
YES
NO
NO
NO
Was there a previous status code other
than #11?
setup switch SW1-1 in the OFF position.
NO
will repeat. Status codes
are erased after 72 hours or can be manually erased
by putting setup switch SW1-1 in the ON position
and jumpering R, W/W1, and Y/Y2 simultaneously
To recall previous status codes disconnect the R
thermostat connection, reset power, and put setup
switch SW1-1 in the ON position. The AMBER LED
Check for correct line voltage polarity. If
units are twinned, check for proper lowvoltage (24V) transformer phasing.
Replace furnace control.
YE S
Is there 24V at SEC-1 and SEC-2?
YES
Is there 115V at L1 and L2?
YES
Replace furnace control.
58MVC
Run system through a low-heat, mediumheat, high-heat, or cooling cycle to check
operation. Status codes are erased after
72 hours or can be manually erased by
putting setup switch SW1-1 in the ON
position and jumpering R, W/W1, and
Y/Y2 simultaneously until status code
YES
Does the control respond to W/W1, W2,
Y1, Y/Y2, and G (24V) thermostat
signals?
Replace transformer.
Replace door switch.
YE S
Is there 115V going to switch?
Is door switch closed?
Troubleshooting Guide
YES
NO
NO
NO
YE S
The thermostat is not compatible with the
furnace control. Either install a ballast
resistor, connect the Com24V thermostat
terminal to the thermostat, or replace the
thermostat.
NO
Does the problem repeat when using a
jumper wire?
Disconnect all the thermostat wires from
the furnace control.
YES
Is 24V present at W/W1, W2, Y1, Y/Y2 or
G thermostat terminals on the furnace
control?
NO
Check room thermostat or
interconnecting cable.
Close circuit breaker and go back to
START.
Check for continuity in wire from circuit
breaker to furnace.
Is circuit breaker closed?
Close door switch.
NO
A07582
18
24 SECONDARY VOLTAGE FUSE IS OPEN
Check for:
- Short circuit in secondary voltage (24V)
wiring including thermostat leads.
Disconnect thermostat leads to isolate
short circuit.
23 PRESSURE SWITCH DID NOT OPEN –
Check for:
- Obstructed pressure tube.
- Pressure switch stuck closed.
22 ABNORMAL FLAME-PROVING SIGNAL
Flame is proved while gas valve is deenergized. Inducer will run until fault is
cleared. Check for:
- Stuck open or leaky gas valve.
21 GAS HEATING LOCKOUT – Turn off
power and wait 5 minutes to retry. Check
for:
- Stuck closed gas valve relay on control.
- Miswire or short to gas valve wire.
15 BLOWER MOTOR LOCKOUT – Indicates
the blower failed to reach 250 RPM or the
blower failed to communicate within 30
seconds after being turned ON in two
successive heating cycles. Control will
auto-reset after 3 hours. See code 41.
14 IGNITION LOCKOUT – System failed to
ignite gas and prove flame in 4 attempts.
Control will auto-reset after 3 hours. See
status code 34.
13 LIMIT CIRCUIT LOCKOUT – Lockout
occurs if the limit or flame rollout switch is
open longer than 3 minutes or 10
successive limit trips occurred during highheat. Control will auto-reset after 3 hours.
See code 33.
12 BLOWER ON AFTER POWER UP –
(115V OR 24V) – Normal operation.
Blower runs for 90 seconds, if unit is
powered up during a call for heat (RW/W1 closed) or when (R-W/W1 opens)
during the blower on-delay period.
11 NO PREVIOUS CODE – Status codes are
erased after 72 hours or can be manually
erased by putting setup switch SW1-1 in
the ON position and jumpering R, W/W1,
and Y/Y2 simultaneously until status code
#11 is flashed. Run system through a lowheat, high-heat, or cooling cycle to check
system.
34 IGNITION PROVING FAILURE – If flame is
not sensed during the trial for ignition
period, the control will repeat the ignition
sequence 3 more times before lockout #14
occurs. If flame signal is lost during the
blower on-delay period, blower will come on
for the selected blower off-delay. Check
the following items first before proceeding
to the next step.
- Gas valve turned off.
- Manual shut-off valve.
- Green/Yellow wire MUST be connected
to furnace sheet metal.
- Flame sensor must not be grounded.
To determine whether the problem is in the
gas valve, igniter, or flame sensor the
system can be operated in component test
mode. To check the igniter remove the R
thermostat connection from the control,
reset power, and put setup switch SW1-6 in
the ON position to start the component test.
Does the igniter glow orange/white by the
end of the 15 second warm-up period?
33 LIMIT CIRCUIT FAULT – Indicates the
limit or flame rollout switch is open or the
furnace is operating in high-heat only
mode due to 2 successive low- or
medium-heat limit trips. Blower will run for
4 min. or until open switch remakes
whichever is longer. If open longer than 3
min., code changes to lockout #13. If
open less than 3 min. status code #33
continues to flash until blower shuts off.
Flame rollout switch requires manual
reset. Check for:
- Proper rear air baffle.
- Loose blower wheel.
- Defective switch or connections.
- Improper low- or medium-heat gas input
adjustment.
- Improper or misaligned limit and/or limit
shield.
- Stuck high-heat solenoid in gas valve.
32 LOW-HEAT PRESSURE SWITCH DID
NOT CLOSE OR REOPENED – If opens
during blower on-delay period, blower will
come on for the selected blower off-delay.
If opens within 5 minutes after ignition the
next heating cycle will be restricted to
high-heat. Check for:
- Proper vent sizing.
- Low inlet gas pressure (if LGPS used).
- Restricted combustion air supply.
- Disconnected or obstructed pressure
tubing.
- Defective or miswired pressure switches
- Excessive wind. If problem persists turn
setup switch SW1-3 ON.
- Plugged condensate drain.
- Water in vent piping, possible sagging
pipe.
YES
NO
Fixed.
YES
Will main burners ignite and stay on?
YES
Is current near typical value?
Clean flame sensor with fine steel wool
and recheck current. Nominal current is
4.0 to 6.0 microamps.
Repeat call for heat and check flame
sensor current during trial for ignition
period. Is the DC microamps below 0.5?
NO
Do the main burners stay on?
YES
Do the main burners ignite?
YES
Does gas valve open and allow gas to
flow?
YES
Reconnect the R thermostat lead and set
thermostat to call for heat. Connect
voltmeter across gas valve connections.
Does gas valve receive 24V?
Unplug igniter harness from control and
repeat component test by turning setup
switch SW1-6 OFF and then back ON.
Check for 115V between pin 3 and
NEUTRAL-L2 on the control. Was 115V
present for the 15 second period?
43 LOW-HEAT PRESSURE SWITCH OPEN
WHILE MEDIUM-HEAT PRESSURE
SWITCH IS CLOSED - Check for:
- Low-heat pressure switch stuck open.
- Disconnected or obstructed pressure
tubing.
- Improper pressure switch wiring.
- Low inlet gas pressure (if LGPS used).
- Plugged condensate drain.
- Water in vent piping, possible sagging
pipe.
58MVC
NO
NO
NO
YES
NO
NO
NO
YES
NO
Replace furnace control.
Replace electrode.
Check connections and retry.
If current is near typical value
(4.0-6.0 nominal) and burners
will not stay on, repeat check
in high-heat. If burners will
still not stay on replace
control. If burners operate in
high-heat then switch to
medium-heat, check manifold
pressure. If OK, check
burner carryover and flame
sensor location.
Allow unit to drop to low-heat,
and check manifold pressure.
Repeat test to check for
intermittent operation.
Check for:
- Inadequate flame carryover
or rough ignition.
- Low inlet gas pressure.
- Proper firing rate.
- Air leakage around igniter
bracket.
Check that all gas valves are
turned on. Replace valve.
Check connections. If OK,
replace control.
Check for continuity in the
harness and igniter. Replace
defective component.
Replace furnace control.
45 CONTROL CIRCUITRY
LOCKOUT Auto-reset
after 1 hour lockout due
to:
- Flame circuit failure.
- Gas valve relay stuck
open.
- Software check error.
Reset power to clear
lockout. Replace control
if code repeats.
A07583
19
42 INDUCER MOTOR FAULT – Indicates the
inducer motor has not started within 20
seconds after a call for heat, the inducer
motor RPM is outside its valid range of
operation, or the inducer RPM signal was
lost for 5 seconds during operation.
Check for:
- Proper vent sizing.
- Failed inducer motor.
- Restricted combustion air supply.
- Improper motor wiring.
31 MEDIUM-HEAT PRESSURE SWITCH OR
HPSR RELAY DID NOT CLOSE OR
REOPENED - Check for:
- HPSR relay may be defective.
- See status code 32.
25 INVALID MODEL SELECTION OR
SETUP ERROR – If status code 25 only
flashes 4 times on power-up the control is
missing its model plug PL4 and is
defaulting to the model selection stored in
memory. If status code 25 flashes
continuously it could indicate any of the
following:
- Model plug PL4 is missing and there is
no valid model stored in permanent
memory. This will happen if you forget
to install the model plug PL4 on a
service replacement control.
- Thermostat call with SW1-1 ON.
- Thermostat call with SW1-6 ON.
- SW1-1 and SW1-6 both ON.
- Two different furnace models twinned.
- Service replacement control does not
recognize new model plugs HK70EZ017
thru HK70EZ021. Need board software
version V12 or later.
YES
NO
Replace the blower control module attached to
the blower motor. Follow the instructions with
the blower control module to make sure the
entire blower motor does not need to be
replaced.
YES
Does the voltage fluctuate as described in the
previous step?
NO
Connect a DC voltmeter across PL3-4 BLUE
(+) and PL3-2 GREEN (-). Does the voltage
fluctuate as described two steps back?
Replace the furnace control.
You have an open wire or bad terminal on the
BLUE wire between the furnace control and the
blower motor.
Replace the blower control module attached to
the blower motor. Follow the instructions with
the blower control module to make sure the
entire blower motor does not need to be
replaced.
NO
41 BLOWER MOTOR FAULT – Indicates the
blower failed to reach 250 RPM or the
blower failed to communicate within the
prescribed time limits. Thirty seconds
after being turned ON or ten seconds
during steady-state operation. Turn power
off and check the following items first
before proceeding to the next step.
- Rubbing blower wheel.
- Loose blower wheel.
- Wiring from furnace control to blower
motor.
Remove the R thermostat connection from
the furnace control, disconnect both
connectors from the blower motor PL13
and PL14. Does the blower wheel turn
freely?
YES
YES
YES
58MVC
Turn power off, disconnect PL13 and
PL14 from the blower motor, then turn
power back on. Connect a DC voltmeter
across PL13-3 BLUE (+) and PL13-4
GREEN (-). The voltage should be near
0-VDC but it will fluctuate briefly several
times a second. If you have an analog
voltmeter the needle will briefly go high
several times a second. If you have a
digital voltmeter with a bar graph it will
show a large change in magnitude on the
bar graph several times a second. If you
have a standard digital voltmeter it will
show a brief fluctuation in voltage and the
magnitude may vary depending on the
voltmeter used.
NO
Turn power off, reconnect PL13 and
PL14 to the blower motor, then turn
power back on. Connect a DC voltmeter
across PL3-3 YELLOW (+) and PL3-2
GREEN (-). Does the voltage fluctuate
more than it did in the previous step?
The voltage just measured should be
very stable and should not fluctuate more
than .02-VDC. If the voltage fluctuates
more than this get a different voltmeter
before proceeding.
YES
Is there 5-VDC at PL13-2 YELLOW (+)
and PL13-4 GREEN (-)?
Replace the furnace control.
NO
Is there 12-VDC at PL3-1 RED (+) and
PL3-2 GREEN (-)?
NO
Is there 12-VDC at PL13-1 RED (+) and
PL13-4 GREEN (-)?
YES
Turn power back on. Is there 115VAC at
PL14-5 and PL14-4?
NO
YES
NO
You have an open wire or bad
terminal on the YELLOW wire
between the furnace control and
the blower motor.
YES
Is there 5-VDC at PL3-3
YELLOW (+) and PL3-2
GREEN (-)?
NO
You have an open wire or bad
terminal on either the RED or
GREEN wire between the
furnace control and the blower
motor.
You have an open wire or bad
terminal on either the BLACK or
WHITE power leads between
the furnace control and the
blower motor. If you have a
power choke disconnect it and
check continuity.
SERVICE TRAINING
58MVC
Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
• Unit Familiarization • Maintenance
• Installation Overview • Operating Sequence
A large selection of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
increased confidence that really pays dividends in faster troubleshooting, fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-644-5544
[ ] Packaged Service Training [ ] Classroom Service Training
Copyright 2007 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231
Printed in U.S.A.
Edition Date: 07/07
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
20
Catalog No: 58MVC ---01SM
Replaces: New