12 Ton HYDRAULIC SHOP PRESS

Stock Number W41062

OWNER’S MANUAL

FOR YOUR SAFETY, please read these instructions carefully and retain them for future use.

SPECIFICATIONS

Max. Capacity: ......... 24,000 lbs.

Working Range: ......... 0-910 mm

Stroke: ........................... 180 mm

Bed Width: ..................... 510 mm

Specifications are subject to change without notice

IMPORTANT SAFETY INFORMATION

Read all safety warnings before operation.

WARNING!

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFETY INSTRUCTIONS

AND WARNINGS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE

FOR WHICH IT IS INTENDED. FALURE TO DO SO MAY CAUSE DAMAGE TO PROPERTY

AND/OR SERIOUS PERSONAL INJURY. PLEASE KEEP THIS INSTRUCTION MANUAL

SAFE FOR FUTURE USE.

1. Use a qualified person to maintain the press in good condition. Keep it clean for best and safest performance.

2. The maximum load is 12 tons. DO NOT exceed this rated capacity. Never apply excessive force to a workpiece and always use the pressure gauge to accurately determine the applied load.

3. Use this press for the purpose for which it is intended. DO NOT use it for any other purpose it is not designed to perform.

4. Keep children and unauthorized persons away from the work area.

5. Remove ill fitting clothing. Remove ties, watches, rings and other loose jewelry, and contain long hair.

6. Wear ANSI approved impact safety goggles, full-face impact safety shield and heavy-duty work gloves when operating the press.

7. Keep proper balance and footing, do not overreach and wear nonskid footwear.

8. Only use this press on a surface that is stable, level, dry and not slippery, and capable of sustaining the load. Keep the surface clean, tidy and free from unrelated materials and ensure that there is adequate lighting.

9. Inspect the press before each use. DO NOT use if bent, broken, cracked, leaking or otherwise damaged, any suspect parts are noted or it has been subjected to a shock load.

10. Check to ensure that all applicable bolts and nuts are firmly tightened.

11. Ensure that workpiece is center-loaded and secure.

12. Keep hands and feet away from bed area at all times.

13. DO NOT use the shop press to compress spring or any other item that could disengage and cause a potential hazard.

Never stand directly in front of loaded press and never leave loaded press unattended.

14. DO NOT operate the press when you are tired or under the influence of alcohol, drugs or any intoxicating medication.

15. DO NOT allow untrained persons to operate the press.

16. DO NOT make any modifications to the press.

17. DO NOT use brake fluid or any other improper fluid and avoid mixing different types of oil when adding hydraulic oil.

Only good quality hydraulic jack oil can be used.

18. DO NOT expose the press to rain or any other kind of bad weather.

19. If the press needs repairing and/or there is any part that needs to be replaced, have it repaired by authorized technicians and only use the replacement parts supplied by the manufacturer.

20. WARNING: the warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

2

ASSEMBLY INSTRUCTIONS

Use the exploded drawing as your guide to assemble. Lay all parts and assemblies out in front of you before beginning. The following procedure is recommended:

1. Attach one base section to left post using bolts, washers, lock washers and nuts, then attach another base section to right post.

2. Put the press frame in an upright position, attach the two upper cross beams to left and right posts using bolts washers, lock washers and nuts.

3. Put the upper plate onto the upper crossbeam, insert the bolt into the hole in the upper plate, insert the ram into the hole in the upper plate.

4. Screw the upper round nut onto the ram until end, then put the under plate onto the ram through the bolt, secure the upper plate and under plate by tightening the washers and nuts to the bolt.

5. Insert bed frame pin into the holes in the posts, then insert the press bed frame into press frame and onto bed frame pin.

12

15 14 13

16

17

18

6. Attach the setting plate to the right post using bolts, washers, lock washers and nuts, then secure the pump assemblies using the bolt and washers, and then insert the handle to the handle bracket.

20

7. Connect the hydraulic hose fitting to the connection nut and assemble the pressure gauge on the pressure gauge connection nut which is on the top of ram.

15 14 13

19

8. Tighten all bolts and screws.

6

4

5

1

2

3

21

22

23

12

7

11

8

12

9

30

10

25

12

28

26

27

13 14 15

29

24

13 14 15

3

BEFORE FIRST USE

1.

Note: Before first use of this product, purge away air from the hydraulic system: open the release valve by turning it counterclockwise. Pump several full strokes to eliminate any air in the system.

2. Check all parts and conditions, if there is any part broken, stop using it and contact your supplier immediately.

OPERATING INSTRUCTIONS

WARNING!

Ensure that you read, understand and apply the safety instructions and warnings before use.

1. Place the heel block on press bed frame, then insert workpiece onto the heel block.

2. Close the release valve by turning it clockwise until it is firmly closed.

3. Pump the handle until serrated saddle nears workpiece.

4. Align workpiece and ram to ensure center-loading.

5. Pump the handle to apply load onto workpiece.

6. When work is done, stop pumping the handle, slowly and carefully remove load from workpiece

by turning the release valve counterclockwise in small increments.

7. Once ram has fully retracted, remove workpiece from bed frame.

MAINTENANCE

1. Clean the outside of the press with dry, clean and soft cloth and periodically lubricate the joints and all moving parts

with a light oil as needed.

2. When not in use, store the press in a dry location with ram and piston fully retracted.

3. When press efficiency drops, purge the hydraulic system to eliminate any air in the system as described in 4.1.

4. Check the hydraulic oil: remove the oil filler nut on the pump, if it is not adequate, fill with high quality hydraulic jack oil

as necessary, then replace the oil filler nut, purge away air from the hydraulic system as described in 4.1

PARTS LIST

Part No. Description

1. Pressure gauge

2. Nylon ring

3. Ram assy

4. Screw M6

5. Bolt M10

6. Upper plate

7. Upper round nut

8. Under plate

9. Saddle

10. Upper cross beam

11. Under round nut

Qty.

2

1

1

1

1

1

1

1

1

2

1

Part No. Description

12. Bolt M12 X 30

13. Washer 12

14. Lock washer O 12

15. Nut M12

16. Pressure plate

17. Bed frame

18. Bed frame pin

19. Frame Post

20. Base plate

21. Washer O 10

22. Lock washer O 10

Qty.

2

1

2

2

14

14

14

14

2

10

10

Part No. Description Qty.

23. Nut M10

24. hose

10

1

25. Lower cross member 1

26. Pump bracket 1

27. Washer O 8

28. Bolt M8 X 16

29. Pump assy

30. Hose fitting

3

3

1

1

6

4

5

1

2

3

9

30

10

24

20

12

15 14 13

16

17

18

21

22

23

7

11

8

12

19

12

25

12

15 14 13

28

26

27

29

13 14 15

13 14 15

RAM PARTS LIST

Part No. Description

R1 Retaining ring

R2 Sealing ring

R3 Ring

R4 O-ring

R5 Circlip

R6 Piston

R7 washer

R8 Screw M8

R9 Spring

R10 Seal bolt

R11 Gauge coupler

1

1

R12 Gauge connection nut 1

R13 pin 1

R14 Gauge coupler 1

1

1

1

1

1

Qty.

1

1

1

1

R15 Gauge connection nut 1

R16 O-ring 1

R17 Dust cap

R18 Coupler

1

1

R19 Ring

R20 Nylon ring

1

1

R1

R2

R3

R4

R5

R6

R7

R8

R13

R14

R15

R16

R17

R9

R10

2

R11

R12

R18

R19

7

NOTES

8

1 YEAR LIMITED WARRANTY

PERFORMANCE TOOL® extends only the following warranties, and only to original retail purchasers. These warranties give specific legal rights. Except where prohibited by local law, the law of the State of Washington governs all warranties and all exclusions and limitations of warranties and remedies. There may be other rights which vary from state to state.

PERFORMANCE TOOL® warrants the product to be free from defects in materials and workmanship under normal use and service. A defective product may be returned for a free replacement within 90 days from the date of purchase, provided that product is returned to place of purchase immediately after discovery of defect. After 90 days and up to one year from date of purchase, PERFORMANCE TOOL® will replace at no charge any parts which our examination shall disclose to be defective and under warranty. These warranties shall be valid only when a sales receipt showing the date of purchase accompanies the defective product or defective part(s) being returned. For part(s) after 90 days, please remit your request, postage prepaid to:

PERFORMANCE TOOL, P.O. Box 88259 Tukwila, WA 98138

These warranties exclude blades, bits, punches, dies, bulbs, fuses, hoses, and other consumables which must be replaced under normal use and service.

These warranties shall not apply to any product or part which is used for a purpose for which it is not designed, or which has been repaired or altered in any way so as to affect adversely its performance or reliability, nor shall these warranties apply to any product or part which has been subject to misuse, neglect, accident or wear and tear incident to normal use and service.

PERFORMANCE TOOL® does not authorize any other person to make any warranty or to assume any liability in connection with its products.

Except for warranties of title and the limited express warranties set forth above, PERFORMANCE TOOL® makes no express or implied warranties of any kind with respect to its products. In particular, PERFORMANCE TOOL® makes no implied warranty of merchantability and no implied warranty of fitness for any particular purpose, except that for goods purchased primarily for personal, family or household use and not for commercial or business use,

PERFORMANCE TOOL® makes an implied warranty of merchantability (and, if otherwise applicable, an implied warranty of fitness for a particular purpose), but only for the particular qualities or characteristics, and for the duration, expressly warranted above. The laws on limitation of implied warranties may differ from state to state, so the above limitations may not apply in all cases.

PERFORMANCE TOOL® shall not be liable for consequential, incidental or special damages resulting from or in any manner related to any product, or to the design, use, or any inability to use the product. The sole and exclusive remedy for a defective product or part shall be the repair, or replacement thereof as provided above. The laws on limitation of remedies or on consequential, incidental or special damages may vary from state to state, so the above limitations may not apply in all cases.

© Copyright 2013 WILMAR CORPORATION, P.O. Box 88259 Tukwila, WA 98138