Compressed Air Advisors Hankison SPXFLOW HPR200 Instruction Manual

I N S T R U CT I O N M A N UA L
HPR Series
Refrigerated Type Compressed Air Dryers
Models: HPR75, HPR100, HPR125, HPR150, HPR200, HPR250, HPR300, HPR400, HPR500
FOR M NO.: 7610.483.42
R EVI S ION: 10/2015
R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
33° F
1° C
ON
OFF
39° F
4° C
Contents
GENERAL SAFETY INFORMATION..........................
RECEIVING, MOVING, AND UNPACKING................
INSTALLATION........................................................
INSTRUMENTATION...............................................
START-UP/OPERATION...........................................
SHUTDOWN...........................................................
MAINTENANCE......................................................
FIELD SERVICE GUIDE............................................
ENGINEERING DATA..............................................
ELECTRICAL SCHEMATICS
Model: HPR75..................................................
Models: HPR100 to HPR125............................
Model: HPR150................................................
Models: HPR200 to HPR500............................
AIR AND REFRIGERANT FLOW SCHEMATICS
Models: HPR75 to HPR150..............................
Models: HPR200 to HPR500............................
REPLACEMENT PARTS...........................................
WARRANTY...........................................................
1
1
2
3
5
5
5
7
8
9
10
11
12
13
14
15
17
GENERAL SAFETY INFORMATION
RECEIVING, MOVING, AND UNPACKING
1. PRESSURIZED DEVICES:
A. RECEIVING
This equipment is a pressure containing
device.
•
•
Do not exceed maximum operating
pressure as shown on equipment
serial number tag.
Make sure equipment is depressurized before working
on or disassembling it for service.
2. ELECTRICAL:
This equipment requires electricity to
operate.
•
Install equipment in compliance with
all applicable electrical codes.
•
Standard equipment is supplied with electrical enclosures not intended for installation in hazardous
environments.
•
Disconnect power supply to equipment when performing any electrical service work.
3. BREATHING AIR:
•
Air treated by this equipment may not
be suitable for breathing without further purification.
This shipment has been thoroughly checked, packed and
inspected before leaving our plant. It was received in good
condition by the carrier and was so acknowledged.
Check for Visible Loss or Damage. If this shipment shows
evidence of loss or damage at time of delivery to you, insist that a notation of this loss or damage be made on the
delivery receipt by the carrier’s agent.
B. UNPACKING
Check for concealed loss or damage. When a shipment
has been delivered to you in apparent good order, but
concealed damage is found upon unpacking, notify the
carrier immediately and insist on his agent inspecting the
shipment. Concealed damage claims are not our responsibility as our terms are F.O.B. point of shipment.
C. MOVING
In moving or transporting dryer, do not tip dryer onto its
side.
D. STORAGE
IMPORTANT: Do not store dryer in temperatures above
130°F (54.4°C).
Refer to applicable standards and
specifications for the requirements for
breathing quality air.
1
INSTALLATION
Separator
Receiver
Ambient Air Temperature
Locate the dryer indoors where the ambient air temperature will
be between 45°F and 110°F. Intermittent operation at ambient
temperatures up to 113°F will not damage the dryer but may
result in a higher dew point or dryer shutdown due to high
refrigerant discharge pressure (see Field Service Guide).
Do not operate air-cooled dryers at ambient air temperatures
below 40°F. Such operation may result in low suction pressure,
causing freeze-up.
Location and Clearance
Mount the dryer on a level base. If the base vibrates, bolt the
unit down using vibration dampeners. If the dryer is air-cooled,
install it in a clean, well-ventilated area to reduce fouling of the
condenser coils with dirt and dust. Allow at least 24 inches
clearance on the sides and the front of the dryer for cooling
airflow and for service access.
System Arrangement
Liquid water in the inlet air will adversely affect the performance
of the dryer. Install the dryer downstream of an aftercooler or
separator so that the temperature of the dryer inlet air does not
exceed 120°F and the inlet air does not contain any liquid water.
If the compressed airflow is relatively constant and does not
exceed the dryer flow rating, it is recommended that the dryer
be located downstream of the receiver tank. If the nature of
the application is such that the air demand regularly exceeds the
dryer flow rating, it is recommended that the dryer be located
upstream of the receiver.
For safety and convenience, install inlet and outlet shutoff valves
and depressurization valves. These valves allow the dryer to be
isolated and depressurized for servicing. Bypass piping may
be installed around the dryer for uninterrupted airflow when
the dryer is serviced. If the compressed air operation cannot
tolerate undried air for short periods, install a second dryer in
the bypass line.
Compressed air systems commonly require filters to remove
compressor oils, particulates, condensed liquids and other
contaminants. When an oil-removal filter is used, it should be
installed downstream of the refrigerated dryer. At this location,
the life of the replaceable filter element is prolonged since
some of the entrained oil is removed by the dryer and drained
through the separator.
2
Aftercooler
Automatic Drain
Compressor
Dryer
Oil Removal
Filter
TYPICAL COMPRESSED AIR SYSTEM
Piping and Connections
Piping must be furnished by the user unless otherwise specified. Connections and fittings must be rated for the maximum
operating pressure given on the dryer data plate and must be
in accordance with applicable codes. Support all piping; do not
allow the weight of any piping to stress the dryer or filter connections. Inlet and outlet shutoff valves and a valved bypass
valve are recommended. Piping should be at least the size of
the inlet and outlet connections to minimize pressure drop in
the air system. See Engineering Data section for dryer inlet and
outlet connections.
Removing Condensate
Condensate must be drained from the dryer to prevent reentrainment. The dryers are equipped with automatic drain
valves and internal drain hoses up to the drain connections on
the dryer cabinets. The user must install a separate discharge
line at the drain connection to carry off condensate to an environmentally approved condensate collection/disposal system.
Piping or copper tubing 1/2 inch or larger is recommended
for condensate discharge lines. Install the drain lines so that
condensate can be seen as it drains.
Electrical Connections
The dryers are constructed according to NEMA Type 1 electrical
standards. Field wiring must comply with local and national fire,
safety and electrical codes. Installation must be in accordance
with the National Electrical Code. Confirm that your line voltage
is the same as the voltage listed on the dryer data plate. Refer
to Figure 1 for electrical schematics.
Operation of dryers with improper line voltage constitutes abuse and could affect the dryer warranty.
INSTRUMENTATION
ON/OFF Switch
The dryer is equipped with an ON/OFF switch on the front panel.
A light signals when the dryer is on.
Dew Point Indicator
(Models HPR75 through HPR150)
All dryers are equipped with a dew point indicator which indicates dryer conditions as follows:
It is normal for the dew point indicator to be in the red zone
when the dryer is first turned on and then move to the green
zone when the dryer reaches its normal operating temperature. If this indicator is in the red zone during normal operation,
turn the dryer off to avoid compressor damage. Refer to the
Field Service Guide for additional information, or call your local
distributor.
Dryer System Monitor (DSM)
(Models HPR200 through HPR500)
Dew Point Indicator
(Models HPR75, HPR100, HPR125 and HPR150)
The Dryer System Monitor (DSM) has LED type dew point temperature indicators and electronic drain valve timing controls.
When the dryer is running normally, the green LEDs will illuminate. If the red LED is illuminated, there is a need for the dryer's
operating condition to be checked.
NOTE: When the dryer is turned on, all LEDs will be illuminated.
Allow 15 minutes for the red and yellow LEDs to be extinguished.
3
4
5
The automatic drain valve controls allow the period of drain
opening to be set from 0.5 seconds to 9 seconds and drain valve
closed time to be set from 0.5 minutes to 9 minutes. When
the "PUSH TO TEST" button is pushed, the drain valve opens and
remains open for the adjusted "open" time.
Automatic Drain Valve
All models are equipped with an electronic drain valve that
automatically discharges condensate from the dryer. Drain
valve operation is controlled by a drain valve timer. The drain
opening can be set from 0.5 seconds to 9 seconds. The drain
cycle can be set from 0.5 minutes to 9 minutes.
Models HPR75 through HPR150 have the timer mounted directly
on the drain valve. For models HPR200 through HPR500, drain
valve adjustments are made on the Dryer System Monitor (DSM).
Electronic Drain Valve Adjustment
To minimize air losses, the drain valve control time should be
adjusted to open the drain port just long enough to discharge
accumulated condensate. Set the drain valve operating time so
that only air discharges at the end of the open period. Recommended initial settings are a 1 to 2 second drain opening and
30 seconds drain closed time. If liquid still discharges as the port
is closing, set the timer for a shorter cycle or a longer opening.
NOTE: The amount of condensate will vary as ambient conditions and inlet flow rates change.
1
2
Drain Timer
(Models HPR75, HPR100, HPR125 and HPR150)
1. Adjustment knob for the drain valve open time. The
values on the dial correspond to the time in seconds
that the valve is open in each drain cycle.
2. Adjustment knob for the drain valve closed time. The values on the dial correspond to the time in
minutes that the valve is closed in each drain cycle.
3. LED to indicate when the drain valve is open.
4. Drain test button. When the button is pressed, the
drain valve opens for the time corresponding to the
setting on item 1.
5. LED to indicate when the drain valve is closed.
3
3
4
5
2
6
7
1
10
9
8
Dryer System Monitor
(Models HPR200, HPR250, HPR300, HPR400 and HPR500)
1. On/Off Switch: Press the top of the switch (I) to turn
the dryer on. Press the bottom of the switch (O) to
turn the dryer off. When the dryer is on, the switch is
illuminated.
2. This is a graphic symbol for the Air Dryer compressor.
It simply indicates that the switch is used to turn the
compressor (dryer) on and off.
3. Part of the graphic for the dew point temperature
scale. The snowflake indicates the low (cold) end of
the scale.
4. Main portion of the graphic for the dew point temperature scale. Green indicates low, orange indicates
medium, red indicates high.
5. Part of the graphic for the dew point temperature
scale. The thermometer indicates the high (hot) end
of the scale.
4
6.
Six (6) LEDs that indicate dew point temperature
according to the graphic scale above the LEDs. The
color of each LED matches the colored bars
7.
Adjustment knob for the drain valve open time. The
values on the dial correspond to the time in seconds
that the valve is open in each drain cycle.
8.
Adjustment knob for the drain valve closed time. The
values on the dial correspond to the time in minutes
that the valve is closed in each drain cycle.
9.
LED to indicate when the drain valve is open.
10. Drain test button. When the button is pressed, the
drain valve opens for the time corresponding to the
setting on item 7.
START-UP/OPERATION
SHUTDOWN
Follow the procedure below to start your dryer. Failure to follow
the prescribed start-up procedure will invalidate the warranty. If
problems arise during start-up, call your distributor.
When the dryer must be shutdown for maintenance or other
reasons, use the following procedure.
Refer to Serial Number Tag for dryer operating
capacity. Do not exceed recommended capacity.
1.
Turn off the power switch.
Drain connections must be made before the dryer can be operated. The dryers are fully automatic and require no auxiliary
controls.
2.
Disconnect the main power supply.
3.
Lock out and tag the power supply in accordance with OSHA
requirements.
1.
Turn the dryer ON/OFF switch to OFF.
2.
Check that the main electrical supply voltage matches the
voltage specified on the dryer data plate.
3.
Check proper connection and support of compressed air
lines to the dryer; check bypass valve system, if installed.
4.
SLOWLY pressurize the dryer. The outlet valves of the dryer
should be closed to prevent flow through the dryer.
5.
Turn on the main electrical power to the dryer.
6.
Ensure adequate ventilation for air-cooled dryers.
To start dryer:
If electrical repairs must be made:
If mechanical repairs are to be made or service is performed,
vent the internal pressure of the dryer to atmospheric pressure.
Restart the dryer according to the start-up instructions.
Disconnect power supply and depressurize dryer
before servicing. Dismantling or working on any component of
the compressed air system under pressure may cause equipment failure and serious personal injury.
MAINTENANCE
The dryers require little maintenance for satisfactory operation. Good dryer performance can be expected if the following
routine maintenance steps are taken.
1.
Turn the power switch to ON. The refrigerant compressor
will turn on.
2.
Allow the dryer to run 15 minutes. Confirm that the temperature indicators are in the green zone.
3.
SLOWLY open the dryer outlet valves permitting flow
through the dryer.
4.
Confirm that condensate is discharging from the drain valve
by pressing the "TEST" button.
5.
Check drain valve timing. See AUTOMATIC DRAIN VALVE
section for drain valve adjustment procedure.
For continued good performance of your refrigerated dryer,
all refrigeration system maintenance should be performed by
a competent refrigeration mechanic.
6.
Confirm that the inlet air temperature, pressure and airflow
to the dryer meet the specified requirements (see Engineering Data section).
NOTE: Before corrective maintenance is done during the warranty period, call your local distributor and proceed according to
instructions. Refer to the warranty for limits of your coverage.
7.
Confirm that the condensate lines from the drain valve
discharge into a collection tank or an environmentallyapproved disposal system.
Daily Maintenance
The dryer is designed to run continuously. Let the dryer run
even when the demand for compressed air is interrupted; the
dryer will not freeze up.
Dismantling or working on any component of the
compressed air system under pressure may cause equipment
failure and serious personal injury. Before dismantling any part
of the dryer or compressed air system, completely vent the
internal pressure to the atmosphere.
General
Check the operation of the automatic drain valve at least once
daily. See the Field Service Guide for remedies to drain valve
malfunctions. See the AUTOMATIC DRAIN VALVE section for
drain valve adjustment.
Weekly Maintenance
Inspect the ambient air filter weekly and clean it if necessary. Dirty air filters cause loss of efficiency and may result in damage to the product.
Air Filter — Clean accumulated dust and dirt from air filter
weekly as required.
1.
Open ambient filter side door.
2.
Remove air filter by sliding upwards.
3.
Wash with soap and water and allow to dry before reinstalling.
NOTE: Do not use solvents to clean filter.
5
4.
Reinstall air filter and right side door.
5.
If the filter is damaged, replace it with a new filter. Contact
your distributor.
Do not operate the dryer without the ambient air
filter. Permanent condenser damage may result.
Monthly Maintenance
For air-cooled condensers, it is recommended to inspect the
condenser coils monthly. If necessary, remove dirt or other
particles with compressed air from an OSHA-approved air nozzle
that limits its discharge pressure to 30 psig (2.1 kgf / cm²).
Electronic Drain Valve Disassembly and Servicing
Do not disassemble drain valve timer or attempt
to repair electrical parts. Replace timer if defective.
The drain valve discharge condensate through a full-port drain
opening. The valve body may need to be cleaned under conditions of gross particulate contamination.
To disassemble the drain valve body for cleaning and other
maintenance:
1.
Turn power switch off.
2.
Disconnect main power supply to dryer.
3.
Depressurize unit.
4.
Lock out and tag power supply in accordance with OSHA
requirements.
If power supply is not connected and unit is not
depressurized before disassembly, serious personal injury and
valve damage may result.
5.
Removes hoses that connect the drain valve to the drain
valve strainer.
6.
Remove screw and washer from front of the drain valve.
7.
Remove the power supply connector and gasket (with the
timer assembly if attached) from the solenoid coil housing. Do not damage or lose the gasket.
8.
Remove coil fixing nut and spring washer from top of
solenoid coil housing.
9.
Lift solenoid coil housing off solenoid core in valve body.
10. Unscrew solenoid core from valve body.
Once the drain valve is disassembled, the following maintenance
can be performed.
1.
Inspect internal parts of valve body; clean or replace as
required.
NOTE: Replace solenoid valve if component damage is
observed.
2.
Remove debris from valve body.
3.
Wipe solenoid core components with a clean cloth or blow
out debris with compressed air from an OSHA-approved air
nozzle that limits its discharge pressure to 30 psig.
4.
Check that the plunger assembly is clean and moves freely
in housing.
6
5.
If timer is attached to valve body, check electrical continuity
across timer assembly.
To reassemble the drain valve, reverse the sequence of
the preceding steps. After the drain valve is reassembled,
connect the main power supply to the dryer. When the
dryer is returned to service, check the drain valve for air or
condensate leaks; tighten connections as required to correct leaks. Check the drain cycle; adjust the timer according
to the procedure in the drain valve adjustment section.
Returns to Manufacturer
If the dryer or a component of the dryer must be returned to
the manufacturer, first call your local distributor for a return
authorization number and shipping address. Your distributor
will inform you whether the dryer or only a component must be
returned. Mark the package with the return authorization number and ship freight prepaid as directed by your local distributor.
FIELD SERVICE GUIDE
Problems most frequently encountered with refrigerated dryers are water downstream of the dryer and excessive pressure
drop. Most causes can be identified and remedied by following
this guide.
Do not smoke when a refrigeration leak is suspected. Burning
materials may decompose refrigerants, forming a toxic gas or
acids that may cause serious injury and property damage.
Before dismantling any part of the dryer or compressed air system, completely vent the internal pressure to the atmosphere.
Closed refrigeration systems are potentially
dangerous. Work on the refrigeration system must be done
only by a competent licensed refrigeration mechanic. Do not
release fluorocarbon refrigerants to the atmosphere. Do not
discharge liquid refrigerants into floor drains. Refrigerant vapors
may accumulate in low places. Inhalation of high concentrations may be fatal. All refrigerants must be recovered per EPA
requirements.
PROBLEM
Water Downstream of
Dryer
SYMPTOM
Refrigerant compressor not
running.
Dew Point Indicator
Out of Green Zone
REMEDY
Check power supply, fuses and/or breakers. Check
for loose connections.
Dryer turned off.
Check On/Off switch position.
Dryer overloaded.
Confirm that inlet flow, inlet temperature and inlet
pressure are within acceptable range of dryer.
Condenser clogged with debris.
Check/clean ambient air filter and condenser.
Fan motor inoperative
Check fan motor operation. Replace if necessary.
Ambient temperature too high.
Verify ambient temperature throughout day.
High pressure switch activated
(models HPR200 to HPR500 only)
Press manual reset button to switch to reset button.
Compressor overheated.
Turn dryer off. Contact local distributor.
Compressor defective.
Turn dryer off. Contact local distributor.
Drain strainer clogged.
Clean drain strainer.
Drain valve inoperative.
Check/rebuild drain valve.
Drain timer or DSM inoperative.
Confirm there is power to the timer or DSM.
Replace timer or DSM, if necessary.
Drain solenoid inoperative.
Confirm there is power to the coil. Replace coil, if
necessary.
Condensate discharging from dryer.
Incorrect drain timer setting.
Adjust drain timer - increase open time and/or
decrease closed time.
Liquid water entering dryer.
Aftercooler drain valve malfunction.
Check, repair aftercooler drain valve.
Frozen condensate in evaporator.
Incorrect hot gas bypass valve
setting.
Contact local distributor.
Inlet air pressure low.
Upstream restriction in air system.
Check all upstream air system components (valves,
regulators, etc.)
Dryer undersized.
Excessive compressed air flow.
Resize dryer.
Dryer overloaded.
Confirm that inlet flow, inlet temperature and inlet
pressure are within acceptable range of dryer.
Condenser clogged with debris.
Check/clean ambient air filter and condenser.
Loose sensor connection.
Confirm gauge or DSM sensor is tightly connected
to dryer tubing.
Defective gauge, DSM or DSM
sensor.
Replace gauge, DSM or DSM sensor.
No condensate discharging from
dryer.
Excessive Pressure
Drop Across Dryer
POSSIBLE CAUSE
Loss of power to dryer
7
ENGINEERING DATA
MODEL
HPR75
HPR100
HPR125
HPR150
HPR200
HPR250
HPR300
HPR400
HPR500
Rated Capacitya - (scfm)
75
100
125
150
200
250
300
400
500
Inlet /Outlet Connections - (inches)
3/4
1
1
1
1-1/2
1-1/2
1-1/2
2
2
Height - (inches)
20.1
20.6
20.6
20.6
30.0
30.0
29.9
29.9
31.5
Length - (inches)
19.7
28.3
28.3
28.3
35.4
35.4
37.4
37.4
41.3
Width - (inches)
18.9
13
13
13
16.1
16.1
19.3
19.3
23.2
115/1/60
115/1/60
115/1/60
115/1/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
Refrigerant Compressor Capacityc (BTU / hr)
3,414
3,953
3,953
5,406
8,787
13,969
13,969
17,574
22,151
Input Power - (kW)
0.72
0.74
0.76
1.11
1.42
1.98
2.05
2.50
3.06
Refrigerant Typeb
R-134a
R-134a
R-134a
R-134a
R-134a
R-134a
R-134a
R-134a
R-134a
SPECIFICATIONS
Dimensions
Power Supply - (V/Ph/Hz)
a Rating conditions are 100°F inlet temperature, 100 psig inlet pressure, 100% inlet relative humidity, 100°F ambient temperature @ 60Hz. Per CAGI ADF-100.
b Refer to dryer data plate for refrigerant charge.
c Compressor capacity @35°F evaporating temperature, 130°F condensing temperature.
MINIMUM - MAXIMUM OPERATING CONDITIONS
ALL MODELS
Min.-Max. Inlet Air Pressure (compressed air at inlet to dryer)
10 - 232 psig
Min.-Max. Inlet Air Temperature (compressed air at inlet to dryer)
40°F - 120°F
Min.-Max. Ambient Temperature
40°F - 110°F
NOTE: Continuous operation in the above maximum and minimum operation conditions is not allowable.
SUCTION PRESSURE
REFRIGERANT PRESSURE SWITCH SETTINGS
Refrigerant
Without Airflow
R-134a
31 psig
All Models
Fan Cycle Control
Fan Pressure Switch Setting
R-134a
Cut-In
Cut-Out
199 psig
142 psig
Models HPR200 to HPR500
Refrigerant Compressor Control
High Pressure Switch Setting
Sensor Location
Compressor Discharge
8
R-134a
Cut-Out
298 psig
Manual Reset
Cut-In
201 psig
ELECTRICAL SCHEMATICS
115V/1PH/60Hz
R
ON/OFF SWITCH
WITH RUNNING LAMP
2
5
6
PTC STARTER
F.P.S
S COMP. M
1PH
T
C
FAN
MOTOR
OVERLOAD
PROTECTOR
ELECTRONIC
AUTO DRAIN
VALVE
Figure 1a
Model: HPR75
9
ELECTRICAL SCHEMATICS
115V / 1PH / 60Hz
R
ON/OFF SWITCH
WITH RUNNING LAMP
2
5
CS
CR
3
6
1
F. P. S.
PTC STARTER
S
COMP.
1PH
M
T
C
OVERLOAD
PROTECTOR
FAN
MOTOR
Figure 1b
Models: HPR100 to HPR125
10
ELECTRONIC AUTO DRAIN VALVE
ELECTRICAL SCHEMATICS
115V/1PH/60Hz
R
ON/OFF SWITCH
WITH RUNNING LAMP
Overload
protector
(OLP)
P.R
F.P.S
C
COMP. S
1~
R
FAN
MOTOR
P.R-b
Potential
Relay
T
ELECTRONIC
AUTO DRAIN
VALVE
Starting
Capacitor
Figure 1c
Model: HPR150
11
ELECTRICAL SCHEMATICS
460V/3Ø/60Hz
R S T
R
TR 150VA
0V
0V
380V
T
440V
3
115V
F1(2A)
ON/OFF SWITCH
WITH RUNNING LAMP
21
R
21
24
21
H.P.S
MC1
F.P.S
11
MC1
31
DSM
FAN MOTOR
RL1
With internal T.P
24
U1
* FUSE
M
24
1 2 3 4 5 6 7
o
o
o
o
o
o
SOL
ELECTRO AUTO SENSOR
DRAIN VALVE
REF. COMP.
With internal T.P
Figure 1d
Models: HPR200 to HPR500
12
o
* FUSE FOR ELECTRO
AUTO DRAIN VALVE
AIR AND REFRIGERANT FLOW SCHEMATICS
MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER
CHILLER
REHEATER
(REF TO AIR HEAT EXCHANGER) (AIR TO AIR HEAT EXCHANGER)
COMPRESSED AIR INLET
COMPRESSED AIR OUTLET
CAPILLARY TUBE
S
DRAIN VALVE ELECTRONIC AUTO
STRAINER DRAIN VALVE WITH TIMER
HOT GAS
BY-PASS VALVE
AIR FLOW
REFRIGERANT
COMPRESSOR
FILTER/DRYER
F.P.S
FAN PRESSURE SWITCH
CONDENSER
FAN BLADES
& FAN MOTOR
Figure 2a
Models: HPR75 to HPR150
13
AIR AND REFRIGERANT FLOW SCHEMATICS
MOISTURE SEPARATOR INTEGRATED BRAZED PLATE HEAT EXCHANGER
REHEATER
CHILLER
(REF TO AIR HEAT EXCHANGER) (AIR TO AIR HEAT EXCHANGER)
COMPRESSED AIR INLET
COMPRESSED AIR OUTLET
CAPILLARY TUBE
S
DRAIN VALVE ELECTRONIC AUTO
STRAINER
DRAIN VALVE
HOT GAS BY-PASS VALVE
AIR FLOW
REFRIGERANT
COMPRESSOR
FILTER/DRYER
CONDENSER
F.P.S
H.P.S
FAN PRESSURE SWITCH
HIGH PRESSURE SWITCH
FAN BLADES
& FAN MOTOR
Figure 2b
Models: HPR200 to HPR500
14
REPLACEMENT PARTS
Item
Description
HPR75
HPR100
HPR125
HPR150
3161277
1
Heat Exchanger
7426010
3161275
7426011
2
Refrigerant Compressor
3149274
3161249
3161249
3161250
3
Condenser (air-cooled)
1283269
3161253
3161253
3161254
4
Fan Motor
3161257
3161257
3161257
3161258
5
Fan Blade
3041954
3041954
3041954
3041956
6
Grill
7426016
7426016
7426016
7426017
7
Fan Pressure Switch
7433677
7433677
7433677
7433677
8
Hot Gas Bypass Valve
3161268
3161268
3161268
3161268
9
Schrader Valve
3161274
3161274
3161274
3161274
10
Filter Dryer
3142597
1283273
1283273
1283273
11
EDV Assembly with Timer
3149293
3149293
3149293
3149293
7426023
12
Color Indicator
7426023
7426023
7426023
13
On/Off Switch
3245021
3245021
3245021
3245021
14
Maintenance Kits
HPRJMK3
HPRJMK3
HPRJMK3
HPRJMK3
Description
HPR200
HPR250
HPR300
HPR400
HPR500
1
Heat Exchanger
3161278
7426012
3161280
7426013
3161246
2
Refrigerant Compressor
3161251
3093041
3137014
3090708
3161242
Item
3
Condenser (air-cooled)
3161255
3161255
3161256
3161256
3161245
4
Fan Motor
3161243
3161243
3161243
3161243
3161243
5
Fan Blade
3041956
3041956
3041957
3041957
3041957
6
Grill
7426017
7426017
7426018
7426018
7426018
7
Fan Pressure Switch
7433677
7433677
7433677
7433677
7433677
8
High Pressure Switch
3161273
3161273
3161273
3161273
3161273
9
Hot Gas Bypass Valve
3161271
3161271
3161271
3161272
3161272
10
Schrader Valve
3161274
3161274
3161274
3161274
3161274
11
Filter Dryer
1283273
1283273
1283369
1283369
1283369
12
Electronic Drain Valve/Valve Coil & Body
7401350
7401350
7401350
7401350
7401350
13
On/Off Switch
3245021
3245021
3245021
3245021
3245021
14
Dryer System Monitor (DSM)
3161282
3161282
3161282
3161282
3161282
15
Temperature Sensor
5003174
5003174
5003174
5003174
5003174
16
Transformer
3251350
3251350
3251350
3251350
3251350
17
Maintenance Kits
HPRJMK4
HPRJMK4
HPRJMK5
HPRJMK5
HPRJMK6
Phone: 724-745-1555
FAX: 724-745-6040
Email: [email protected]
Web: www.spxflow.com/hankison
15
16
WARRANTY
The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and maintained in accordance with procedures and recommendations outlined in manufacturer’s instruction manuals, to be free from defects in material or workmanship for a period as
specified below, provided such defect is discovered and brought to the manufacturer’s attention within the aforesaid warranty period.
The manufacturer will repair or replace any product or part determined to be defective by the manufacturer within the warranty period, provided
such defect occurred in normal service and not as a result of misuse, abuse, neglect or accident. Normal maintenance items requiring routine replacement are not warranted. The warranty covers parts and labor for the warranty period unless otherwise specified. Repair or replacement shall be made
at the factory or the installation site, at the sole option of the manufacturer. Any service performed on the product by anyone other than the manufacturer must first be authorized by the manufacturer.
Unauthorized service voids the warranty and any resulting charge or subsequent claim will not be paid. Products repaired or replaced under warranty
shall be warranted for the unexpired portion of the warranty applying to the original product.
The foregoing is the exclusive remedy of any buyer of the manufacturer’s product. The maximum damages liability of the manufacturer is the original
purchase price of the product or part.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR STATUTORY, AND IS EXPRESSLY IN LIEU
OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. THE MANUFACTURER SHALL
NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN, MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR ITS FAILURE TO DISCOVER, REPORT, REPAIR, OR MODIFY LATENT DEFECTS INHERENT THEREIN.
THE MANUFACTURER, HIS REPRESENTATIVE OR DISTRIBUTOR SHALL NOT BE LIABLE FOR LOSS OF USE OF THE PRODUCT OR OTHER INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES INCURRED BY THE BUYER, WHETHER ARISING FROM BREACH OF WARRANTY , NEGLIGENCE OR STRICT LIABILITY
IN TORT.
The manufacturer does not warrant any product, part, material, component, or accessory manufactured by others and sold or supplied in connection
with the sale of manufacturer’s products.
Warranty Period
Parts and labor for two (2) years from the date of shipment from the factory; heat exchangers are covered (parts only) for an additional three (3)
years (total of five [5]). On units that manufacturer requests be returned to the factory, a one time removal/reinstallation labor allowance as noted in
the Service Warranty Policies and Procedures Handbook will apply. Freight to the factory from the installation site and to the installation site from the
factory will be paid by the manufacturer; means of transportation to be specified by manufacturer.
AUTHORIZATION FROM THE SERVICE DEPARTMENT IS NECESSARY BEFORE MATERIAL IS
RETURNED TO THE FACTORY OR IN-WARRANTY REPAIRS ARE MADE.
SERVICE DEPARTMENT: (724) 746-1100
17
HPR Series
Refrigerated Type Compressed Air Dryers
Models: HPR75, HPR100, HPR125,
HPR150, HPR200, HPR250,
HPR300, HPR400, HPR500
SPX FLOW, INC.
4647 S.W. 40th Avenue
Ocala, Florida 34474-5788 U.S.A.
P: (724) 745-1555
F: (724) 745-6040
E: [email protected]
www.spxflow.com/hankison
Improvements and research are continuous at SPX FLOW, Inc.
Specifications may change without notice.
ISSUED 10/2015
Form No.: 7610.483.42
COPYRIGHT ©2015 SPX FLOW, Inc.
Revision: B