Carrier 40 GKX Installation manual

40 GKX
INSTALLATION MANUAL
IR Remote Control
“Room Controller”
“Group Controller”
“Zone Manager”
The unit can be used with infrared Remote Control, with the Carrier “Room Controller” or “Group
Controller” remote control.
Some units can be used also with the Carrier “Zone Manager” remote control.
Infrared control installation instructions are contained in this manual.
Remote controls intallation instructions are contained in the relevant manuals.
The operation and maintenance instructions for the indoor unit and the installation instructions
for the indoor and the outdoor unit are given in the manuals for each unit.
Contents
Page
Dimensions and weight ........................................................................................
2
Technical data .......................................................................................................
3
General information ..............................................................................................
4
Avoid .....................................................................................................................
5/6
Installation ............................................................................................................
6/8
Refrigerant connections .......................................................................................
9
Electrical connections ........................................................................................... 10/11
Wiring diagrams .................................................................................................... 12/13
Fresh air renewal and conditioned air supply to adjacent room ........................... 14/15
System configuration ............................................................................................
16
Operating test .......................................................................................................
16
Maintenance .........................................................................................................
17
AC and HP models
without electric heater
AC and HP models
with electric heater
Power supply
40GKX012---703-40
40GKX018---703-40
40GKX024---703-40
40GKX028---703-40
40GKX036---703-40
40GKX048---703-40
40GKX060---703-40
40GKX112W--703-40
40GKX118W--703-40
40GKX124W--703-40
40GKX128W--703-40
40GKX136W--703-40
40GKX148W--703-40
40GKX160W--703-40
230V ~ 50Hz
40GKX012W--703-40
40GKX018W--703-40
40GKX024W--703-40
40GKX028W--703-40
40GKX036W--703-40
40GKX048W--703-40
40GKX060W--703-40
40GKX012W--303-40
40GKX018W--303-40
40GKX024W--303-40
40GKX028W--303-40
40GKX036W--303-40
40GKX048W--303-40
40GKX060W--303-40
ENGLISH
40 GKX
Split system “Global cassette” indoor unit
230V ~ 50Hz
40GKX112W--303-40
40GKX118W--303-40
40GKX124W--303-40
40GKX128W--303-40
40GKX136W--303-40
40GKX148W--303-40
40GKX160W--303-40
60Hz Special Export Market
AC Cooling only - HP Heat pump
GB - 1
40 GKX
Dimensions and weight
575
575
91
70
158
0
Ø
Ø
15
225
280
298
120
52
56
720
40GKX 012 - 018 - 024
515
550
30
50
825
168
ø156
237
298
126
825
813
40GKX 028 - 036 - 048 - 060
66
GB - 2
kg
012
17.5
3
018
19
3
960
595
48
40 GKX
Unit
Frame / Grille assembly
024
19
3
028
36
5
036
38
5
048
38
5
060
41
5
40 GKX
Technical data
ENGLISH
Table I: Nominal data
POWER INPUT
POWER INPUT
Heat pump
Cooling only
Cooling (W)
Heating (W)
75
75
Cooling (W)
Heating (W)
75
–
40GKX012---703
40GKX018---703
80
–
40GKX018---703
80
80
40GKX024---703
105
–
40GKX024---703
105
105
40GKX028---703
108
–
40GKX028---703
108
108
40GKX036---703
140
–
40GKX036---703
140
140
40GKX048---703
185
–
40GKX048---703
185
185
40GKX060---703
230
–
40GKX060---703
230
230
40GKX112W--703
75
1575
40GKX112W--703
75
1575
40GKX118W--703
80
2580
40GKX118W--703
80
1580
40GKX124W--703
105
2605
40GKX124W--703
105
1605
40GKX128W--703
108
3108
40GKX128W--703
108
2108
40GKX136W--703
140
3140
40GKX136W--703
140
2140
40GKX148W--703
185
3185
40GKX148W--703
185
2185
40GKX160W--703
230
3230
40GKX160W--703
230
2230
40GKX012---703
• For power supply wire size and delay type fuses, refer to the outdoor unit installation instructions.
Note: 230V ~ 50Hz.
Table II: Connection wire size between indoor and outdoor units (mm2)
(1)
Model
R
C
Y
from 12 to 60
1.0
1.0
1.0
• The power supply cable to the electric heaters must be H07 RN-F type.
O(1) W2(1) S1(1) S2(1) • The connection cables between indoor and outdoor units must be:
1.0
1.0
0.75 0.75
Heat pump unit only
-
type A05
type A05
type A05
type A05
RN-F
RN-F
RN-F
RN-F
(3 x 1) (R - C -Y) for cooling only units (A/C)
(2 x 1) (R - C)
for heat pump units (H/P)
(3 x 1) (Y - O - W2) for heat pump units (H/P)
(2 x 0,75) (S1 - S2) for heat pump units (H/P)
Table III: Technical data of electric heaters (if installed)
Electric heater
capacity
Supply
voltage (ph)
Max. current draw
Control device
Model
12
18
Heat pump
24
28
36
kW
1.5
1.5
1.5
V
48
60
2 x 1.0 2 x 1.0 2 x 1.0 2 x 1.0
12
18
1.5
1.5
+
1.0
230
(*)
10.8
Cooling only
24
28
36
1.5
+
1.0
230
(*)
10.8
48
60
2 x 1.0 2 x 1.0 2 x 1.0 2 x 1.0
+
+
+
+
2 x 0.5 2 x 0.5 2 x 0.5 2 x 0.5
400
400
400
400
(*)
(*)
(*)
(*)
7.5
7.5
7.5
7.5
230
230
230
230
230
230
230
230
(1 ph) (1 ph) (1 ph) (1 ph) (1 ph) (1 ph) (1 ph) (1 ph)
A 6.5
6.5
6.5
8.7
8.7
8.7
8.7
6.5
INTERNEC electronic control
N° 1Automatic reset thermostat
Safety thermostat
N° 1 Manual reset thermostat (electric)
Power supply cables
mm2 3 x 1.5 3 x 1.5 3 x 1.5 4 x 1.5 4 x 1.5 4 x 1.5 4 x 1.5 3 x 1.5 3 x 2.5 3 x 2.5 5 x 1.5 5 x 1.5 5 x 1.5 5 x 1.5
Recommended fuse (gL type) A
8
8
8
10
10
10
10
8
12
12
10
10
10
10
*In areas with a 2 kW limit for single-phase electric heaters it is possible to divide the power supply on two phases and neutral of a three phase supply with neutral.
Use cable type HO7 RN-F - 4 x 1.5 mm2 - 400V 2N~
Table IV:
Material supplied
Description
Installation instructions
Owner's Manual
Fresh air intake baffle
Quantity
1
1
1
Use
Indoor unit installation
Correct use
Air renewal
Table V: Operating limits
Cooling / Heating
Main power supply
Refer to outdoor unit installation manual.
Nominal single-phase voltage
230V ~ 50Hz
Operating voltage limits
min. 198V – max. 264V
Nominal three-phase voltage
400V 3N ~ 50Hz
Operating voltage limits
min. 342V – max. 462V
60Hz Special Export Market
min. 187V – max. 253V
GB - 3
40 GKX
General information
Unit installation
Read this instruction manual thoroughly before starting
installation.
• Inspect equipment for damage during transport. In case of
damage file an immediate claim with the shipping company.
Do not install or use damaged units.
• This unit complies with the low-voltage (EEC/73/23) and
electromagnetic compatibility (EEC/ 89/336) directives.
• In case of malfunction turn the unit off, disconnect the mains
power supply and contact a qualified service engineer.
• Follow all current national safety code requirements.
In particular ensure that a properly sized and connected ground
wire is in place.
• This equipment contains ozone depleting substances.
Maintenance of the refrigerant circuit must only be carried out by
qualified personnel.
• Check that the voltage and frequency of the mains power supply
are as required for the unit to be installed; the available power
source must be adequate to operate all other appliances
connected to the same line.
Also ensure that national safety code requirements have been
followed for the main supply circuit.
• All of the manufacturing and packaging materials used for
this appliance are biodegradable and recyclable.
• Connect the main supply to the outdoor unit.
• Connect indoor and outdoor units with field-supplied copper pipes
with flare connections.
Use insulated seamless refrigeration grade pipe only,
(Cu DHP type according to ISO 1337), degreased and deoxidised,
suitable for operating pressures of at least 3000 kPa.
Under no circumstances must sanitary type copper pipe be used.
• Dispose of the packaging material in accordance with local
requiremements.
• This equipment contains refrigerant that must be disposed of
correctly.
When disposing of the unit at the end of its operational life,
take the unit to an authorised waste disposal centre, or to the
original equipment dealer, for correct disposal.
• Where necessary, use field-supplied 25 mm I.D. PVC pipe of
appropriate length and with the correct thermal insulation for the
condensate drain extension.
• After installation thoroughly test system operation and explain all
system functions to the owner.
Positions to avoid:
• Use this unit only for factory approved applications: the unit
cannot be used in laundry or steam pressing premises.
• Exposure to direct sunlight.
WARNING:
Disconnect the mains power supply switch before servicing
the system or handling any internal parts of the unit.
• Areas close to heat sources.
• Do not open the remote control to avoid possible damage. In case
of malfunctioning contact a qualified service engineer.
• This installation manual describes the installation procedures of
the indoor unit of a residential split system consisting of two
Carrier manufactured units.
Do not connect this unit to any other manufacturer's outdoor unit.
The manufacturer declines any liability for system malfunction
resulting from unauthorised system combinations.
Outside condensate discharge pump,
40GK-900---401-40
head 2 m 230V ~ 50/60Hz
40GK-900---001-40
Electrostatic filter
40GK-900---011-40
40GK-900---002-40
Active carbon filter
40GK-900---012-40
Room Controller
33DFS-RM
Notes:
(1)
(2)
GB - 4
A
X
• Choose an area free from obstructions which may cause uneven
air distribution and/or return.
• Install unit in a position where condensate can easily be piped to an
appropriate drain.
B= mod. 028, 036, 048, 060.
B
X
X
X
X
X
Recommendations:
• Look for a position in the room which ensures the best possible air
distribution.
A= mod. 012, 018, 024.
Code
• Where curtains or furniture may obstruct free air circulation.
• Choose a position that allows for the clearances required.
• Failure to observe electric safety codes may cause a fire hazard in
the event of short circuits.
Description
• On damp walls or in positions that may be exposed to water
hazard.
• Consider using an area where installation is easy.
• The manufacturer declines any liability for damage resulting
from modifications or errors in the electrical or refrigerant
connections.
Failure to observe the installation instructions, or use of the
unit under conditions other than those indicated in table
“Operating limits” of the outdoor unit installation manual, will
immediately invalidate the unit warranty.
Table VI: Accessories
Choosing the installation site
X
X
Description
Air supply outlet obstruction kit
Group Controller
Group Controller kit
Zone Manager kit
Zone Manager
Infrared control kit (2)
Not to be used on units equipped with electric heater (mod. 40GKX1..W).
IMQ approved kit.
(1)
Code
A
40GK-900---003-40
40GK-900---013-40
40QKX900---101-40
40QKX900---103-40
40QKX900---102-40
40QKX900---100-40
40QKX900---104-40
X
X
X
X
X
X
B
X
X
X
X
X
X
40 GKX
Avoid...
ENGLISH
... any obstruction of the unit air intake or supply grilles.
... exposure to direct sunshine, when the unit is operating in the
cooling mode; always use shutters or shades.
... positions too close to heating sources which may damage the unit.
... exposure to oil vapours.
... connecting condensate piping to sewage system drain without
appropriate trap. Trap height must be calculated according to the
unit discharge head in order to allow sufficient and continuous
water evacuation.
... installation in areas with high frequency waves.
... only partial insulation of the piping.
Non-level installation which will cause condensate dripping.
MAX 200 mm
... ascending sections of condensate drain piping.
These may only be used near the unit with a maximum height
difference of 200 mm from the top of the unit.
... flattening or kinking the refrigerant pipes or condensate pipes.
... horizontal sections or curves of condensate drain piping with less
than 2% slope.
... excessive height difference between outdoor and indoor units
(see installation manual of outdoor unit).
GB - 5
40 GKX
Avoid...
... slack on electrical connections.
... disconnecting refrigerant connections after installation: this will
cause refrigerant leaks.
... unnecessary turns and bends in connection pipes (see
installation manual of outdoor unit).
Excessive connection pipe length (see installation manual of
outdoor unit).
Installation
Max. 2 louvres closed
b
a
• Install the unit as centrally as possible in the room, the air flow
direction can be controlled by means of the remote control (where
used) or automatically, according to the operating mode (cooling
or heating): this will ensure optimum distribution of the air in the
room.
• During cooling mode operation the best position for the deflecting
louvres is one which allows air diffusion close to the ceiling
(Coanda effect). In heating mode, the louvres should be
positioned so that the air is directed towards the floor, in order to
prevent layers of hot air forming in the upper part of the room (this
will happen automatically when the deflecting louvres are
positioned in the “AUTOMATIC” mode).
Alternatively the louvres can be placed in intermediate positions
(with infrared control only) or allowed to move continuously
(SWING).
GB - 6
a Heat pump: louvre position for correct air flow
b Cooling only: louvre position for correct air flow
• In order to allow easy and rapid installation and maintenance,
make sure that in the selected position it is possible to remove
the ceiling panels or, if the ceiling is constructed using
masonry, that access to the unit is guaranteed.
ATTENTION:
Only restrict the air outlets as indicated in the drawing.
WARNING:
To close one or two air outlets use the special kit.
40 GKX
Installation
ENGLISH
Prior to installation
g
g
g Threaded
hangers
k "T" bar
(to be removed)
k
It is advisable to place the unit as close as possible to the
installation site before removing it from the packaging. The grille
panel and the remote control are separately packed for maximum
protection.
First position the refrigerant lines, as described in the chapter
“Refrigerant connections”.
Remove the “T” bar in order to facilitate installation operations.
IMPORTANT:
Do not lift the unit by the condensate drain discharge pipe or
by the refrigerant connections; hold it by its four corners only.
g
Unit installation will be facilitated using a stacker.
If plaster board ceiling panels are installed the maximum
dimensions of the unit housing must not exceed 660 x 660 mm (for
models 12-18-24) and 900 x 900 mm (for models 28-36-48-60).
In rooms with high humidity, brackets should be insulated using the
self adhesive insulation supplied.
g
k
l
k
l
k
l
l
Installation
l Suspension brackets
Carefully lift the unit (without the frame) using the four
suspension brackets (or the four corners), inserting it into the
false ceiling.
If the “T” bar cannot be removed the unit may need to be tilted
(this operation may only be carried out with false ceilings with a
minimum height of 300 mm).
Mark the position of the hangers, refrigerant lines and condensate
drain pipe, power supply cables and remote control cable (see
dimensions); the cardboard template (supplied with the kit) may
be of assistance for this operation.
Depending on the type of ceiling the hangers can be fixed as
shown in the drawing.
m
n
n
a
mm
d
e
b
f
g
h
c
i
j
d
a
a
b
c
d
e
Nut
Wooden frame
Threaded hangers
Washers
Nut
f
g
h
i
j
Washer
Threaded hangers
Washer
Nut
Nut
Once the threaded hangers have been positioned, do not tighten
the nuts, and insert the washers as shown in the drawing.
m False ceiling
n Spirit level
Align and level the unit by adjusting the nuts and locknuts on
the threaded hangers, maintaining a distance of 25 - 30 mm
between the sheet metal body and the underside of the false
ceiling.
Reposition the “T” bar and align the unit in relation to the bar by
tightening the nuts and locknuts.
After connection of the condensate drain line and the refrigerant
lines, carry out a final check to make sure that the unit is level.
GB - 7
40 GKX
Installation
a Indoors
b Outdoors
a Frame support brackets
Making the hole for connection pipes in the external wall
Installation of grille/frame assembly
• After positioning the units and determining the connection position,
make a 70 mm Ø hole in the wall. The same hole can be used as a
condensate drain pipe conduit.
Carefully unpack the assembly and check for damage sustained in
transport. Attach the assembly to the unit by using the two hooks.
• The hole should have a 5 - 10 mm slope toward the outside.
Insert the plastic conduit provided.
e
d
• Pass the power connection cables through the conduit (see
electrical connections).
b
Condensate drain pipe
f
c
b Power connection
cables from frame
c Power connection
cables from unit
d Safety cord
e Cable clamp
f Frame support
screws
Tighten the four screws, link the electrical connectors and insert the
wires in the cable clamp.
Use the screws supplied to fix the frame in position.
50
2%
A. Gasket "A"
B. Gasket "B"
• To ensure correct condensate water flow, the drain pipe should
have a gradient of 2% without obstructions.
Furthermore an odour trap of at least 50 mm depth should be
made to prevent unpleasant odours from reaching the room.
A
AIR B
• Condensate may be discharged at a maximum height of 200 mm
above the unit, as long as the ascending tube is vertical and
aligned with the drainage flange.
• If it is necessary to discharge the condensate from a level
above 200 mm, install an auxiliary water discharge pump and
float valve.
A float valve is recommended to stop the compressor if there
is a fault at the auxiliary pump.
• The condensate pipe must be insulated with a condensationproof material such as polyurethane, propylene or neoprene of
5 to 10 mm thickness.
• If more than one unit is installed in the room, the drain system can
be made as shown in the drawing.
GB - 8
Ensure that the frame is not distorted by excessive tightening,
that it is aligned with the false ceiling and above all that there is
a seal between the air inlet and outlet.
In the drawing gasket “A” prevents return air from mixing with
the supply air and gasket “B” prevents the supply air from
leaking into the ceiling void.
On completion, the gap between the unit frame and the false
ceiling must not be more than 5 mm.
40 GKX
Refrigerant connections
ENGLISH
IMPORTANT:
During the unit installation make first refrigerant connections
and then electrical connections. If unit is uninstalled first
disconnect electrical cables, then refrigerant connections.
Refer to the outdoor unit installation manual for tube sizing,
and limitations (slope, length, number of curves allowed,
refrigerant charge, etc.).
Pipe connection to the unit
Use two wrenches to tighten all connections.
Insufficient tightening torque could cause a refrigerant leak from
the connection.
Excessive tightening torque will damage the pipe flare.
Tube diameter
Mod.
12 - 18
24 - 28
36 - 48 - 60
Gas
(suction line)
mm
(inches)
12
16
19
(1/2")
(5/8")
(3/4")
Liquid
(discharge line)
mm
(inches)
6
6
10
(1/4")
(1/4")
(3/8")
For refrigerant tubes use seamless, insulated refrigeration grade tube
(Cu DHP type according to ISO 1337), degreased and deoxidised,
suitable for operating pressures of at least 3000 kPa.
Under no circumstances use sanitary type copper pipe.
Flaring the end of pipes
Tube diameter
mm
(inches)
6
(1/4")
10
(3/8")
12
(1/2")
16
(5/8")
19
(3/4")
Torque
Nm
15 - 20
15 - 20
50 - 55
50 - 55
50 - 55
b
a
a Pipe
b Pipe insulation
c Adhesive tape
Remove the protection caps from the copper pipe ends.
Holding the tube downward, cut the extreme end off, removing any
copper shavings with a deburring blade.
Remove the flare nuts from the “FLARE” connection body of the
indoor unit and insert them into the pipes.
Make the flare to the pipe end with the proper flaring tool.
c
Once all connections have been completed, check for leaks using
soapy water.
Finally, wrap connections with anti-condensate insulation and
tighten with tape, without exerting excessive pressure on the
insulation. Repair and cover any possible cracks in the insulation.
Extra charge of refrigerant
With pipe lengths up to 8 metres, the models shown below need an
extra charge of refrigerant (R22).
For longer pipes, refer to the outdoor unit installation manual.
Indoor unit model
Outdoor unit model
Pipe lengths
up to 8 m
Flare end must not have any burrs or imperfections.
The length of the flared walls must be uniform.
Lubricate the end of pipe and the thread of the flare connection
with anti-freeze oil.
Tighten by hand and then use two wrenches to tighten all
connections fully, applying the tightening torque shown in the table.
40GKX024
40GKX024W
40GKX124W
38GL024
40GKX018
40GKX018W
40GKX118W
38YL018
40GKX048
40GKX048W
40GKX148W
38YL048
70 g
110 g
150 g
Checking
Pour several litres of water into the condensate drain pan and
check that it flows freely to the drain.
Check pipe gradient and look for possible obstructions.
GB - 9
40 GKX
Electrical connections
CV
CLR
CA
C
b
C
h
c
CP
CP
a
d
CV
CG
f
CP
R
C
W2
O
Y
S2
S1
a
i
e
CLR
f
i
CA
g
c
g
b
A
A
h
B
B
e
CONTROL PANEL
mod. 12 - 18 - 24
a
b
c
d
e
Condenser
Ground connection screws
Internec board
Auxiliary board
Outdoor unit connection
terminal board
d
CONTROL PANEL
mod. 28 - 36 - 48 - 60
f Key panel
g Relay board (only on models
with electric heater)
h Transformer
i Holes for fixing panel in
position
Control panel can be reached by opening the grille and removing its
metal cover by 4 screws.
CV
CLR
CG
CP
CA
Fan connector
LED/RECEIVER connector
Float connector
Pump connector
Louvre connector
A. Electric heater supply
connection
B. Outdoor unit connection
C. Polarised connectors
If errors are made during the operation previously described, switch
off the main power supply, reposition switch A in the correct position
and then switch the power on.
Connect the power cables to terminal box connectors in accordance
with the wiring diagram and tighten firmly.
IMPORTANT:
• Main power supply comes from outdoor unit.
• Make ground connection prior to any other electrical
connections.
IMPORTANT for units equipped with electric heater:
The unit is equipped with two thermostats: one with automatic reset
and one with manual (electric) reset that can be reactivated by
switching the power supply off and then on.
SYSTEM CONFIGURATION
A
Key panel
IMPORTANT:
Prior to making the electrical connections, set the switch A
shown in the drawing as follows:
position 1 for cooling only unit;
position 2 for heat pump unit.
GB - 10
• If the indoor unit is fitted with an electric heater, this must have a
separate power supply.
Ensure that the mains supply connection is made through a switch
that disconnects all poles, with a contact gap of a least 3 mm.
• Make the electrical connections between units prior to proceeding
to the main supply unit connection.
Ensure that the mains supply connection is made through a
switch that disconnects all poles, with a contact gap of a
least 3 mm.
• Fix the power cable of the electrical resistances under the single
cable clamp. (fig. “E”).
Make certain that the YELLOW/GREEN cable is stripped back
further than the others.
IMPORTANT (for heat pump units):
• Check the terminal block in the outdoor unit control panel
to define the electrical connections:
The indoor unit control panel is supplied with a resistor E
factory-connected between terminals “S1” and “S2”.
If the outdoor unit terminal block is supplied without terminals
“S1” and “S2” , make the electrical connections as per Fig. A,
leaving resistor E connected.
If outdoor unit terminal block is provided with terminals “S1”
and “S2”, remove resistor E and make electrical connections
as per Fig. B.
40 GKX
Electrical connections
ENGLISH
Cooling only
mod. 12 - 18 - 24
E
mod. 28 - 36 - 48 - 60
Heat pump
A
B
mod. 12 - 18 - 24
mod. 12 - 18 - 24
mod. 28 - 36 - 48 - 60
mod. 28 - 36 - 48 - 60
Terminal box legend, all models
a Interconnecting wire, indoor-outdoor units (field wiring).
Earth
R Live connection indoor/outdoor unit
C Neutral connection indoor/outdoor unit
Y Compressor interlocking contact
O Reversing valve control (HP only)
W2 Outdoor fan signal (HP only)
S1 Outdoor coil sensor (HP only)
S2 Outdoor coil sensor (HP only)
A
B
C
D
E
Indoor unit
Outdoor unit
Main switch
Time-delay fuse or circuit breaker (see outdoor unit installation manual)
Resistor (47 KOhm)
Note:
• Electrical connections to be made by the installer.
HP = Heat pump
GB - 11
40 GKX
Wiring diagram - Cooling only or heat pump units
T
BUTTON
BOARD
R
R
R
J4
TM AIR
J6
COIL
J3
A
SEC
SWG-LVR
J1 LED-BRD
J5
TM COIL
R
R
B
1
AIR
A
R
J12
IR-CONN
PRIM
P3
OD COIL
J10
BUTTON BRD
P2
Y
G
B
J7
FS
MAIN
BOARD
J2 AUX BRD
9
1
W
W
G
COMP
ODRFAN
LED-I.R.
BOARD
*
1
G
G
B
8
LM
MSL
C
W
G
*
J9
1
B
C4
IDR/FAN
6
1
RVS
J8
Y
C1
C2
C
C
P1
W
Y-G
C3
J1-PCB TRACE
Y/G
J3
G
C
B
A
L1
C
PS
IFM
C5
C
L2
A
AUX
BOARD
R
FC
J4
B
A
A
B
R
S1
R
S2
C
Y
O
O
R
W2
B
C C
A
R R
SENSOR
TO OUTDOOR UNIT
SENSOR
HEAT PUMP SYSTEM ONLY
COMP.
RV
OFM
HEAT PUMP SYSTEM ONLY
NEUTRAL
LINE
WIRE COLOURS:
LEGEND
A
BROWN
O
ORANGE
B
BLUE
R
RED
C
BLACK
W
WHITE
G
Y-G
Y
GREY
FS
FACTORY WIRING
FIELD WIRING
IFM
CONNECTOR
PS
TERMINAL ON COMPONENT
T
OUTDOOR COIL SENSOR
OUTDOOR UNIT FAN
REVERSING VALVE
COMPRESSOR CONTACTOR
LIVE POWER SUPPLY
NEUTRAL POWER SUPPLY
LED/I.R. BOARD CONNECTOR
NORMALLY CLOSE CONTACT
C2
FLOAT CONNECTOR
NORMALLY OPEN CONTACT
C3
FAN MOTOR CONNECTOR
CAPACITOR
C4
LOUVRE MOTOR CONNECTOR
SENSOR
C5
PUMP CONNECTOR
LM
LOUVRE MOTOR
THE WARRANTY WILL BE INVALIDATED,
IF FACTORY WIRING AND SETTINGS ARE
FIELD-CHANGED.
FC
TRANSFORMER
C1
TRANSFORMER
GB - 12
DRAIN PUMP
TERMINAL ON STRIP
OUTDOOR UNIT CONNECTIONS:
IMPORTANT
INDOOR FAN MOTOR
YELLOW
YELLOW/GREEN
S1-S2
W2OYRC-
SAFETY MICRO FLOAT
FAN CAPACITOR
*
*
MSL
MICROSWITCH LOUVRE
*
IF PRESENT
40 GKX
Wiring diagram - Cooling only or heat pump units with electric heater
ENGLISH
T
BUTTON
BOARD
R
R
R
J4
TM AIR
R
R
A
R
B
J12
IR-CONN
J6
1
SEC
SWG-LVR
AIR
PRIM
P3
A
J1 LED-BRD
J5
TM COIL
COIL
J3
BUTTON BRD
OD COIL
J10
P2
Y
J8
Y
8
J7
G
*
1
MSL
G
G
ODRFAN
RVS
COMP
C
W
B
B
C4
G
J9
1
B
LM
*
IDR/FAN
6
1
LED-I.R.
BOARD
C1
G
W
FS
MAIN
BOARD
J2 AUX BRD
9
1
W
C2
C
C
P1
Y/G
K2
A
L1
TO "PCB"
TERMINAL "HR"
TO "PCB"
TERMINAL "C"
C
PS
C5
Y-G
C3
J3 J1-PCB TRACE
J2
W
G
C
B
K1
HR
C
J4
L2
A
IFM
AUX
BOARD
R
FC
B
A
Y/G
A
B
R
S1
S2
R
C
Y
O
O
R
W2
B
C C
A
R R
LEGEND
FACTORY WIRING
A/C
H/P
1
2
COOLING ONLY
HEAT PUMP
TAKEN FROM
60Hz Special
Exsport Market
TO OUTDOOR UNIT
SENSOR
SENSOR
HEAT PUMP SYSTEM ONLY
FIELD WIRING
COMP
CONNECTOR
RV
OMF
TERMINAL ON COMPONENT
HEAT PUMP SYSTEM ONLY
NEUTRAL
TERMINAL ON STRIP
LINE
NORMALLY CLOSE CONTACT
OUTDOOR UNIT CONNECTIONS:
NORMALLY OPEN CONTACT
S1-S2
W2OYRC-
CAPACITOR
OUTDOOR COIL SENSOR
OUTDOOR UNIT FAN
REVERSING VALVE
COMPRESSOR CONTACTOR
LIVE POWER SUPPLY
NEUTRAL POWER SUPPLY
SENSOR
TRANSFORMER
FC
WIRE COLOURS
A
B
FS
BROWN
O
BLUE
R
ORANGE
SAFETY MICRO FLOAT
INDOOR FAN MOTOR
RED
C
BLACK
W WHITE
G
GREY
Y
Y-G
IFM
FAN CAPACITOR
PS
T
YELLOW
YELLOW/GREEN
IMPORTANT
THE WARRANTY WILL BE INVALIDATED,
IF FACTORY WIRING AND SETTINGS ARE
FIELD-CHANGED.
*
*
DRAIN PUMP
TRANSFORMER
C1
LED/IR BOARD CONNECTOR
C2
FLOAT CONNECTOR
C3
FAN MOTOR CONNECTOR
C4
LOUVRE MOTOR CONNECTOR
C5
PUMP CONNECTOR
LM
LOUVRE MOTOR
MSL
MICROSWITCH LOUVRE
PCB
RELAY BOARD
HTR
ELECTRIC HEATER
ST
*
SAFETY THERMOSTAT
IF PRESENT
GB - 13
40 GKX
Fresh air renewal and conditioned air supply to an adjacent room
105 120
f
49
B
ØA
70
a
216
e
g
b
d
g
h
i
a
b
c
d
e
f
c
Model
ØA
B
12 ÷ 24
150
120
28 ÷ 60
156
126
Duct connection flange
Clip
6 mm neoprene gasket
Insulated flexible duct
Fresh air intake
Conditioned air supply to an
adjacent room
g Polystyrene partition
h Baffle
i Frame
Air intake grille
j
j Wall
k Undercut door
l Wall-fitted grille
m Door-fitted grille
k
• Side knockouts allow connection of fresh air inlet ducts and ducts
to deliver conditioned air to an adjacent room.
l
m
• Remove the external prepunched anti-condensate insulation and
take away the knockout panels using a punch.
• Use locally purchased material, suitable for operating
temperatures of 60 °C (continuous).
Conduits can be of flexible polyester (with spiral core) or
corrugated aluminium, externally covered with anti-condensate
material (fibre glass from 12 to 25 mm thickness).
Air distribution to adjacent room
• To complete the installation, all non-insulated ducts must be
covered with anti-condensate insulation (ex. expanded neoprene,
6 mm thickness).
With a pencil, trace a line on the polystyrene around the inside
edges of the panel that was previously removed.
Cut away the polystyrene with a knife, taking care not to damage
the heat exchange coil.
Not observing of these instructions may cause condensate
dripping; the manufacturer will not be held responsible for any
damage caused.
Fresh air intake
• The two prepunched side knockouts must not be used at the
same time to deliver conditioned air to an adjacent room.
Remove the polystyrene partition.
Introduce baffle supplied after frame has been hooked as per above
figure (ref. h).
Following that screw the frame/grille assembly using the 4 screws.
GB - 14
• The return and supply duct lengths can be calculated in
accordance with the “air distribution to an adjacent room” and
“fresh air renewal” diagrams (also taking into account the
pressure drop through air diffusers, grilles and fresh air filters),
as well as the increase in noise caused by these ducts.
40 GKX
Fresh air renewal and conditioned air supply to an adjacent room
ENGLISH
Diagram of conditioned air supply to an adjacent room: one louvre closed
External static pressure - Pa
40
30
20
24/28
60
36
10
12
18
48
0
0
100
300
200
410
400
450
3
Air flow m /h
➀ Supply air duct to adjacent room
In case of two louvres closed, the fresh air flow towards the adjacent room is 50% higher compared with only one louvre
closed (with equal static external pressure).
Fresh air renewal
Conditioned air supply to an adjacent room
• The supplementary fan motor for outside air intake has to be
supplied separately and controlled by a bipolar ON-OFF switch
with safety fuses (field-installed).
To adjust the fan motor air flow to the required values it is
advisable to install a speed controller.
Fresh air flow must be less than 10% of the total air flow, to
avoid operating problems.
For fresh air ventilation rates higher than 10%, a primary air
treatment system with separate deflectors is recommended.
• Air supply to an adjacent room requires that the outlet
corresponding with the duct is closed, using the air
supply outlet obstruction kit supplied.
The kit cannot be used in units equipped with electric
heater (mod. 40GKX1..W).
An air inlet grille must be fitted (if possible near the floor)
between the air conditioned room (where the unit is situated)
and the adjacent room or, alternatively, the door must be
undercut, as shown in the drawing.
• Install an air inlet grille with filter inspection port to prevent
dust and dirt from entering and fouling the indoor unit heat
exchanger.
Filter installation also makes the installation of a duct closing
damper during shutdown periods unnecessary.
• The duct lengths can be calculated in accordance with the “air
distribution to an adjacent room” diagram, also taking into
account the pressure drop through air diffusers and fresh air
filters.
• DO NOT use active carbon or electrostatic filter kits for ducts
towards adjacent rooms.
GB - 15
40 GKX
Control configuration and operating test
Remote control configuration
Once the electrical connections have been completed, enter
the system configuration.
Check the correct positioning of the switch (see “Electrical
connections”).
Incorrect switch positioning will cause serious damage to the
system.
Remote control configuration with cable connection has to be
made following the instructions contained in the respective
manuals.
To configure the control proceed as follows:
• Place batteries in the remote control, observing the polarity
direction indicated.
• Energise the system by switching the main switch in the ON
position.
• Press the button for the selection of the operating mode
together with the button for the clock time adjustment for at least
two seconds (the latter is recessed and located next to the battery
compartment, use a pointed tool to activate).
• The remote control readout will display the letters “ld:un”.
• If the remote control readout displays the letters “CA:P” or
until the letters “ld:un” are displayed.
“Ad:dr”, press button
• Using the temperature adjustment buttons
number “3”.
, display the
for at
• To send the message to the unit, press the start button
.
least two seconds, followed by the fan speed selection button
• The remote control will automatically switch off, thereby
completing the configuration.
For information on the remote control refer to the operation
and maintenance manual.
Operating test
See owner's manual, unit LEDs and controls paragraph.
• Energise the system by putting the mains supply switch to the ON
position.
• Position the operating switch, located in the electrical board inside
the unit, to “Test”.
The installer must check that conditions 1, 2 have been fulfilled.
1) The air conditioner will start immediately (without the time delay
protection against frequent compressor cycling) in the cooling
mode without thermostatic control of the room temperature.
2) The red indicator on the unit will illuminate.
• Slide the switch under the unit panel from the “Test” to the
“Normal” position to exit from the test program.
• During the test program, any signal sent to the unit by the remote
control will stop the test.
GB - 16
40 GKX
Maintenance
ENGLISH
Maintenance
Additional maintenance
Cleaning and maintenance operations must be carried out by
specially trained personnel.
• The electric panel is easily accessible by removing the cover
panel.
The inspection or replacement of internal components such as:
fan motor, coil, condensate discharge pump, float switch, coil sensors, electric heater (if fitted), involve the removal of the condensate drain pan.
Before performing any service or maintenance operations,
turn OFF the main power switch.
To open the unit grille:
Condensate drain pan removal
• During the removal operation of the condensate drain pan
protect the floor with a plastic sheet under the unit.
• Remove the frame-grille assembly by loosening the screws
and disconnecting the CA and CLR; connectors; drain the
condensate water contained in the drain pan into a bucket
of at least 10 litres capacity, using the special drain with a
rubber plug.
• Remove the electrical panel cover and disconnect the
connections between the indoor and outdoor units
(S1, S2, Y, O, W2, C, R) connectors C V, CG, CP and the yellowgreen ground wire i (see drawing in “electrical connections”
section).
Turn the two screws through 90° (1/4 turn).
Filter cleaning
Clean filters in accordance with the actual operating
conditions and times (approximately every 6 months).
• The acrylic air filter is washable in water.
Electrostatic and active carbon filters (which can be used on
the unit) are not washable but must be replaced.
• Remove the four fixing screws on the side of the drain pan and
carefully remove the condensate drain pan.
Extract the filter.
Guide for the owner
Acrylic air filter
First vacuum clean the filter, then wash under tap water and
finally dry.
Replace the filter in the correct position.
When installation and tests are completed explain the Operation
and Maintenance Manual to the owner, with particular attention to
the main operating modes of the air conditioner, such as:
• Turning the unit ON and OFF.
• Changing the operation modes.
Prolonged shutdown:
• Temperature selection.
• Before starting the air conditioner:
- inspect and clean the outdoor unit, especially the heat
exchanger coil.
- clean or replace the indoor unit air filters.
- check and clean the indoor unit condenser drain pan; the same
check must be made on the heat pump outdoor units.
- check tightness of electric connections.
• Functions of the remote control.
Leave the two installation manuals for the indoor and outdoor
units with the owner for future use during maintenance operations or for any other needs.
GB - 17