24/7 Technical Support:

1-800-407-4545

General Technical Questions:

[email protected]

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Customer Service:

1-800-523-2462

Technical Documentation: www.beasensors.com

75.5667.05 20121031 LZR-i30 75.5667.05 20121031 LZR-i30

LZR

®

– i30

LASER SCANNER FOR INDUSTRIAL DOOR SAFETY maximum detection zone of 30 ft (H) × 30 ft (W)

User’s Guide

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SAFETY

The device contains IR and visible laser diodes.

IR laser: wavelength 905nm; max. output pulse power 75W

(Class 1 according to IEC 60825-1)

Visible laser: wavelength 650nm; max. output CW power 3mW

(Class 3R according to IEC 60825-1)

The visible laser beams are inactive during normal operation.

The installer can activate the visible lasers if needed.

CAUTION!

Use of controls, adjustments or performance of procedures other than those specifi ed herein may result in hazardous laser radiation exposure.

Do not look into the laser emitter or the visible red laser beams.

The warranty is void if unauthorized repairs are made or attempted by unauthorized personnel.

Only trained and qualifi ed personnel may install and adjust the sensor.

Test for proper opration of the installation before leaving the premises.

The manufacturer of the door system is responsible for carrying out a risk assessment and installing the sensor and the door system in compliance with applicable national and international regulations and standards on door safety and if applicable, the machinery directive 2006/42/EC. Other use of the device is outside the permitted purpose and can not be guaranteed by the sensor manufacturer. The sensor manufacturer cannot be held responsible for incorrect installations or inappropriate adjustments of the sensor.

INSTALLATION AND MAINTENANCE

Avoid extreme vibrations.

Do not cover the front screens.

Avoid moving objects and light sources in the detection fi eld.

Avoid the presence of smoke and fog in the detection fi eld.

Avoid condensation.

Avoid exposure to sudden and extreme temperature changes.

Avoid direct exposure to high pressure cleaning.

Do not use aggressive products to clean the front screens.

Wipe the front screens regularly with a clean and damp cloth.

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Keep the sensor permanently powered in environments where the temperature can descend below 32°F.

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TECHNICAL SPECIFICATIONS

Technology:

Detection mode:

Max. detection range:

Remission factor:

Angular resolution:

Min. detected object size (typ.):

(in proportion to object distance)

Testbody:

Emission characteristics:

IR laser:

Red visible laser:

Supply voltage:

Power consumption:

Peak current at power-on:

Cable length:

Response time:

Output:

Max. switching voltage:

Max. switching current:

Switching time:

Output resistance:

Voltage drop on output:

Leakage current:

Input:

Max. contact voltage:

Voltage threshold:

Response time monitoring input:

LED-signal:

Dimensions:

Material:

Color:

Mounting angles on bracket:

Rotation angles on bracket:

Tilt angles on bracket:

Protection degree:

Temperature range:

Humidity:

Vibrations:

Pollution on front screens:

Expected lifetime:

Norm conformity: laser scanner, time-of-fl ight measurement motion and presence (EN 12453 Typ. E)

30 ft × 30 ft

> 2 %

0,3516 °

1 in @ 10 ft ; 1.5 in @ 15 ft ; 3 in @ 30 ft

27.6 in × 11.8 in × 7.9 in (testbody A according to EN 12445) wavelength 905 nm; max. output pulse power 75 W (CLASS 1) wavelength 650 nm; max. output CW power 3 mW (CLASS 3R)

12-35 V DC @ sensor side

< 5 W

1.8 A @ 35V, 2.625 A @ 24V, 5.25 A @ 12V; max. 80 ms

30 ft typ. 20 ms; max. 80 ms

2 electronic relays (galvanic isolated - polarity free)

35 V DC / 24 V AC

80 mA (resistive) t

ON

=5 ms; t

OFF

=5 ms typ 30 Ω

< 0.7 V @ 20 mA

< 10 μA

2 optocouplers (galvanic isolated - polarity free)

35 V DC (over-voltage protected)

Log. H: >8 V DC; Log. L: <3 V DC

< 5 ms

1 blue LED: power-on status

1 orange LED: error status

2 bi-colored LEDs: detection/output status (green: no detection; red: detection)

5.00 in (D) x 3.66 in (W) x 2.75 in (H) (mounting bracket + 0.55 in)

PC/ASA black or white

-45 °, 0 °, 45 °

-5 ° to +5 ° (lockable)

-3 ° to +3 °

IP65

-22 °F to +140 °F if powered; 14 °F to +140 °F unpowered

0-95 % non-condensing

< 2 G max. 30 %; homogenous

8 years

2006/95/EC: LVD; 2002/95/EC: RoHS; 2004/108/EC: EMC; 2006/42/EC: MD;

EN 12453:2000 chapter 5.1.1.6, chapter 5.5.1 Safety device E;

EN 12978:2009; EN ISO 13849-1:2008 Pl “d”/ CAT2;

EN 60529:2001; IEC 60825-1:2007; EN 60950-1:2005;

EN 61000-6-2:2005; EN 61000-6-3:2006;

IEC 61496-1:2009; EN 61496-3:2008 ESPE Type 2;

EN 62061:2005 SIL 2; DIN 18650-1:2010 Chapter 5.7.4

Specifi cations are subject to changes without prior notice.

All values measured in specifi c conditions.

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TROUBLESHOOTING

No blue LED

Only the blue LED is on.

The detection LED remains green.

The detection LED remains red.

The orange LED is fl ashing and the detection LEDs are red.

There is no power.

The polarity of the power supply is inverted.

The test input is not connected.

The detection fi eld is too small or deactivated.

The object size is too small.

Someone or something is in the detection fi eld.

The fi eld is touching the fl oor, the wall or the door, which leads to detection.

No background (reference point) is found.

The sensor is masked.

1

1

Check cable and connection.

Check the polarity of the power supply.

1 Check wiring.

The BLUE and BLUE/WHITE wires have to be connected to the test input or the power supply.

1

2

1

Check the size of the fi elds.

Launch a teach-in.

Decrease the min. object size.

1 Step out of the fi eld and/or remove the any object(s) from the fi eld.

1

1

2

2

3

Activate the 3 red beams and check if the position of the sensor is correct.

If not, adjust the hex screws.

Verify the fi eld size.

Launch a teach-in.

3

Check the position of the sensor.

Check the mounting side setting.

If there is no background, set the mounting side to value 3 to 5.

Launch a new teach-in.

1 Verify and clean the front screens with a clean, damp cloth.

1

2

Check the power supply voltage.

Cycle the power.

The orange LED is on.

Both detection LEDs go orange.

The power supply voltage is exceeding the acceptable limits or is unstable.

The sensor exceeds its temperature limits.

Internal error

1 Verify the outside temperature where the sensor is installed. If needed, protect the sensor from sunlight using a cover.

1 Wait a few seconds.

If the LED remains ON, cycle the power supply.

If the LED turns on again, replace the sensor.

The sensor does not respond to the remote control.

30 minutes after last use of the remote control, the sensor locks the access to the remote control session.

The batteries in the remote control are not installed properly or dead.

Improper remote control orientation.

1

1

Cycle the power.

The remote control session will then be accessible for another 30 minutes.

Verify or replace the batteries.

1 Point the remote control towards the sensor, but with a slight angle. The RC should not be pointed in a right angle in front of the sensor.

A refl ective object is in close proximity to the sensor.

The sensor does not unlock.

Monitoring wires not connect

You have to enter an access code or the wrong code was entered.

1 Avoid highly refl ective material in proximity to the sensor.

1 Connect the BLUE and BLUE/WHITE wires to the power supply.

1

Cycle the power.

No code is required to unlock during the fi rst minute after powering.

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DESCRIPTION

1

2

3

4

5

6

7

1. laser sweep emission

2. laser sweep reception

4. screw for position lock (2)

5. connector

7. visible laser beam (3)

8. notch for tilt angle adjustment (2)

10. cable conduit (4)

LED-SIGNAL

1 2 3

DETECTION LEDs detection red

4 green no detection

SYMBOLS

1. Detection LED: relay 1 - optional fi eld

2. Detection LED: relay 2 - safety fi eld

3. Error LED

4. Power LED

ERROR LED yellow error

POWER LED power blue no error no color no power no color

LED fl ashes quickly

LED fl ashes

LED fl ashes slowly

LED is off

Caution!

Laser radiation

Remote control sequence

Possible remote control adjustments

Factory values

CAT 2

According to

Not according to

8

9

10

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1

1

MOUNTING

Use the adhesive mounting template to position the sensor correctly. The grey area indicates the detection range.

4

Position the bracket and fasten the 4 screws fi rmly in order to avoid vibrations.

7

2

Open the protection cover, plug the connector and position the cable in the channel.

Close the protection cover and fasten it fi rmly. NOTE: Factory warranty voided if protection cover is not used!

8

3

Drill 4 holes as indicated on the mounting template. Drill a hole

(1/2 in minimum) for the cable if possible.

Pass the cable +/- 4 inches though the cable opening. If drilling an opening is not possible, use the cable conduits on the back side of the bracket.

5 6

Position the housing on the bracket.

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Turn the sensor until the two triangles are face to face.

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HOW TO USE THE REMOTE CONTROL

red

After unlocking, the red

LED fl ashes and the sensor can be adjusted by remote control.

red red

If the red LED fl ashes quickly after unlocking, you need to enter an access code from 1 to 4 digits.

ADJUSTING ONE OR MORE PARAMETERS red red red off

To end an adjustment session, always lock the sensor.

off

CHECKING A VALUE red red

1 1 x green/yellow off

2

= fi eld width: 132 in (1_3_2)

1

3 yellow

= fi eld width is defi ned by teach-in

RESTORING TO FACTORY VALUES red red red off

SAVING AN ACCESS CODE

The access code is recommended for sensors installed close to each other.

red red off

DELETING AN ACCESS CODE red

Enter the existing code red red off

30 minutes after last use, the sensor locks the access to the remote control session. To regain access, cycle the power. The remote control session will then be accessible for another 30 minutes.

x green

X = NUMBER OF FLASHES = VALUE OF THE PARAMETER x yellow

X = NUMBER OF FLASHES = MOVE TO NEXT DIGIT

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OPTIONAL FIELD CONFIGURATIONS

Make sure the white and green wires are connected to the corresponding inputs before you choose one of the following two confi gurations.

OPTIONAL FIELD DETECTION

(optional fi eld only, Curtains A-D, Relay 1)

Confi gure an optional detection fi eld if desired.

1 After setting the mounting side, the safety and the optional fi eld will have the same dimensions.

2

Adjust the size of the optional fi eld by remote control.

3

Change the output redirection if needed.

WIDTH MIN MAX

same as safety

2 in 360 in

HEIGHT

no fi eld 2 in 360 in

VIRTUAL PUSH BUTTON

Install 1 or 2 virtual push buttons as activation zone(s) to open the door manually.

NOTE: Always be sure the Opening Field (Curtain D,

Relay 1) is defi ned slightly wider and/or higher than the position of the Virtual Push Button.

1

2

Apply the virtual push button sticker(s)

within the opening fi eld. Adjust the fi eld size large enough to accomodate the virtual push button.

Launch a teach-in to confi gure the detection zone(s). Launch a new teach-in each time the sensor position is changed or new objects are added to or changed in the detection zone.

ATTENTION! This teach-in is different from the safety fi eld teach-in.

When the red LED fl ashes very slowly after 3 seconds, hold your hand in front of the sticker to learn the detection zone. The green LED fl ashes 3x to confi rm the selection.

When the red LED fl ashes again, learn a second

(max. 2) detection zone or wait until the LED switches to green.

red red red

3 s

3 red

3 green red

Change the output redirection if needed.

green

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2

WIRING

RED

BLACK

WHITE

GREEN

WHITE/BLACK

GREEN/WHITE

BLUE

BLUE/WHITE

ORANGE

ORANGE/BLACK

POWER SUPPLY +

POWER SUPPLY -

RELAY 1 - OPTIONAL FIELD

RELAY 2 - SAFETY FIELD

TEST +

TEST -

*

Door control without test: connect blue and blue/white wires to power supply

(not polarity sensitive)

SPECIAL FUNCTIONS *

* SEE APPLICATION NOTES OR CONTACT BEA FOR TECHNICAL SUPPORT

3

POSITIONING

1

Unlock the sensor and activate the visible laser beams.

The visible laser beams indicate the approximate postion of the inner most curtain (A) and the angle of the detection fi eld.

The visible laser beams will remain active for 15 minutes or can be turned off the same way they were activated.

2 3

Adjust the lateral position of the detection fi eld.

Adjust the tilt angle of the detection fi eld with the 3mm hex key.

CAT 2

CAUTION!

The distance between the inner curtains of the 2 sensors must notexceed 7 7/8 in.

Lock the position of the mounting bracket to avoid malfunctioning in case of extreme vibrations.

7 7/8 in

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4

MOUNTING SIDE

Select the corresponding mounting side.

Stay outside of the detection fi eld to avoid disturbances.

The sensor learns its environment and automatically determines the detection fi eld(s).

Both RED LEDs fl ash slowly and the 3 visible laser beams automatically light up for 30 seconds.

CAT 2 left right

WITH BACKGROUND

The sensor memorizes the fl oor as a reference point and signals a fault when its orientation is changed.

left right center *

WITHOUT BACKGROUND

No reference point, no signal.

* SEE APPLICATION NOTES OR CONTACT BEA FOR TECHNICAL SUPPORT

5

SAFETY FIELD DIMENSIONS

HORIZONTAL

VERTICAL no fi eld

MIN

2 in

2 in

MAX

-

360 in

200 in

-

360 in

200 in

EXAMPLE for a fi eld width of 96 in

IMPORTANT : Test the proper operation of the installation before leaving the premises.

TEACH-IN

Launch a teach-in after changing the sensor position or when new objects are added to or changed in the detection zone.

The detection fi eld should be free of heavy rain, snowfall, fog or other moving objects.

red red

3 s red

Wait for the sensor to learn its environment or lock it by remote control.

max. 30 s green

During teach-in, the sensor learns its surroundings and adapts the detection fi eld shape. Objects in the detection fi eld will be cut out.

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REMOTE CONTROL ADJUSTMENTS (OPTIONAL)

NUMBER OF ACTIVE

SAFETY CURTAINS

(safety fi eld only, Relay 2)

A

B

C

D

ACTIVE CURTAIN

The distances between the curtains depend on the mounting height and side. When mounted on the left, the distance between the fi rst (A) and the last (D) curtain is approximately 4 in for every 3 ft (mounting height).

Example: at 15 ft the distance is 20 in.

UNCOVERED ZONE

2 4 6 8 10 in

CAT 2

Increase in case of snow, debris, etc.

IMMUNITY FILTER indoor outdoor low outdoor med outdoor high

CAT 2

Increased immunity relative to fi eld size

MIN. OBJECT SIZE

(approximate values) off

CAT 2

3 4 6 8 in

OUTPUT CONFIGURATION

*

R1 R2

R1 (optional)

R2 (safety)

A - NO P - NC P - NC A - NO

P - NC A - NO P - NC A - NO

A = active

P = passive

OUTPUT REDIRECTION

R1

R2 opening safety opening or safety safety

* SEE APPLICATION NOTES OR CONTACT BEA FOR TECHNICAL SUPPORT

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