U-Line 2075 Service And Parts Manual

Echelon S&P Cover.qxd 2/16/05 8:36 AM Page 1

Service and Parts Manual

For Models

• CO2075FF • 2075R

• 2075RF • 2015R

• 2075WC

• 2015WC

• Combo U-CO29FF

• BI • 2015

• CLR2060

Printed in U.S.A.

P.O. Box 245040

Milwaukee, WI 53224-9540

Phone 414.354.0300

FAX 414.354.7905

Ken Cook Co.

P/N 30-10010 (Rev. 2/05)

U-Line Corporation

8900 North 55th Street

Milwaukee, WI 53223

U-Line Corporation

PO Box 245040

Milwaukee, WI 53224-9540 www.U-LineService.com

Phone (414) 354-0300 • FAX (414) 354-7905

Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696

M A D E I N

T H E U S A

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INTRODUCTION

INTRODUCTION

Three generations of pride and quality manufacturing and design improvements are built into all U-Line products. The result: U-Line leads the market with innovative technology and superior craftsmanship.

This manual contains specific instructions for servicing the U-Line Échelon Products which include these models:

• CO2075FF

• 2075RF

• Combo U-CO29FF

• 2075R

• 2015R

• 2075WC

• 2015WC

• BI • 2015

• CLR2060 Clear

Icemaker

Potential Problems With HFC-134A

This Service Manual has been written to cover product manufactured with HFC-134a. HFC-134A compressors will be received with a synthetic based ester oil charge. The hygroscopic (water attraction) property of ester oil is many times greater than that of the mineral oils previously used with CFC-12. High system moisture causes the formation of acids and alcohol which can damage the compressor. Systems should not be left open for more than fifteen (15) minutes at any time as humidity from the air will enter system. To assure system dehydration, the system should be pulled down to 100 microns and vacuum pump oil (mineral oil) must not be allowed to enter the system.

Cleanliness of the system will be extremely important. The presence of residues (chlorinated or greasy residues, mineral oil, or impurities) can lead to capillary tube restrictions, oil return problems and compressor damage. Flux must not be used on brazed joints.

IMPORTANT

You can check for the latest service related information at U-LineService.com.

The Technical Knowledge base is continuously updated and can be accessed

24/7.

INTRODUCTION

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!

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

!

DANGER !

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

!

WARNING !

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

!

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

IMPORTANT

IMPORTANT indicates installation, operation or maintenance information which is important but not hazard-related.

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INTRODUCTION

TABLE OF CONTENTS

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Serial Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Warranty Claims Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Proof of Purchase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Échelon™ Door Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Screening Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Guide For Screening Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

CO2075FF/2075RF/Origins Combo U-CO29FF Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

U-Line Frost Free Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Typical Frost Free Airflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Refrigeration System Diagnosis Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

CO2075FF and U-CO29FF Ice Maker Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Ice Maker Diagnosis Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Replacing Ice Maker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Replacing Mold and Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

CO2075FF Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

U-CO29FF Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

2075RF Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

CO2075FF Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Model 402-CO2075FF Icemaker Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Model U-CO29FF – 2002 Design Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Model U-CO29FF & Icemaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Model 402-CO29FF Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Model 2075RF Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

2075R/2015R Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Compressor/Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50



2075R/2015R Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

2075R Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

2015R Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

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2075WC/2015WC Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60



2075WC/2015WC Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

BI • 2015 Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Temperature Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

Limit Switch Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Refrigeration System-Normal Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72


Ice Maker Diagnosis Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

BI • 2015 Cycle Schematics

BI • 2015 Replacing Ice Maker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

BI • 2015 Replacing Mold and Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79


BI • 2015 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

BI • 2015 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Model 402-BI • 2015 Ice Maker Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

CLR2060 Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Compressor Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

Gravity Drain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Connecting a Drain Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

Automatic Clean Cycle Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96

New CLR2060 Control Board Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

Low Side Pressure Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

Refrigeration System Diagnostic Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

Ice Thickness Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

Ice Production Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

CLR2060 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

CLR2060 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

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GENERAL INFORMATION

SERIAL NUMBER FORMAT

The serial number is divided into four segments. A typical serial number is 013520-03-0433.

The first two digits of the first segment, 01, represents the year the unit was made.

The next four digits of the first segment, 3520, represents the shop order number. Order number 3520 is assigned for the Model 75R White-00 units.

The second two digit segment, 03, represents the month the unit was made.

The third four digit segment, XXXX, is a factory internal control number used at U-Line Corporation.

013520-03-XXXX

Year Shop

Order

Number

Month Factory Internal

Control Number

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LIMITED WARRANTY

U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the compressor, the condenser, the evaporator, the hot gas bypass valve, the dryer and the connecting tubing) in each U-Line product to be free from defects in materials and workmanship for a period of five years from the date of purchase. During the initial one-year warranty period for all U-Line products U-Line shall: (1) at U-Line’s option, repair any product or replace any part of a product that breaches this warranty; and (2) for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii) and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part. During years two through five of the warranty period for the sealed system, U-Line shall: (1) repair or replace any part of the sealed system that breaches this warranty; and (2) for all

Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and

Hawaii) and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part of the sealed system. All other charges, including transportation charges for replacements under this warranty and labor costs not specifically covered by this warranty, shall be borne by you.

This warranty is extended only to the original purchaser of the U-Line product. The Product Registration

Card included with the product should be promptly completed by you and mailed back to U-Line or you can register on-line at www.U-LineService.com.

The following are excluded from this limited warranty: installation charges; damages caused by disasters or acts of God, such as fire, floods, wind and lightening; damages incurred or resulting from shipping, improper installation, unauthorized modification, or misuse/abuse of the product; customer education calls; food loss/spoilage; door and water level adjustments (except during the first 90 days from the date of purchase); defrosting the product; adjusting the controls; door reversal; or cleaning the condenser.

If a product defect is discovered during the applicable warranty period, you must promptly notify either the dealer from whom you purchased the product or U-Line at P.O. Box 23220, Milwaukee, Wisconsin 53223 or at 414-354-0300. In no event shall such notification be received later than 30 days after the expiration of the applicable warranty period. U-Line may require that defective parts be returned, at your expense, to

U-Line’s factory in Milwaukee, Wisconsin, for inspection. Any action by you for breach of warranty must be commenced within one year after the expiration of the applicable warranty period.

This limited warranty is in lieu of any other warranty, express or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose; provided however, that to the extent required by law, implied warranties are included but do not extend beyond the duration of the express warranty first set forth above. U-Line’s sole liability and your exclusive remedy under this warranty is set forth in the initial paragraph above. U-Line shall have no liability whatsoever for any incidental, consequential or special damages arising from the sale, use or installation of the product or from any other cause whatsoever, whether based on warranty (express or implied) or otherwise based on contract, tort or any other theory of liability.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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WARRANTY CLAIMS PROCEDURE

When submitting claims for warranty payment, please follow these guidelines.

You can use any form you would normally use to bill your customer (your own computer generated form,

Narda, USA, etc.).

The model and serial number MUST be on the claims. Claims will not be paid without a model and serial number.

If you work on more than one unit per service call please submit a separate claim for each unit.

We track all defects through warranty claims, so please be specific on what the repair was. If it is a system leak, please specify where the leak was.

Please be sure the claim is legible. If the claim form cannot be read, it will be returned, unpaid.

U-Line will not cover part or labor claims for the replacement of a complete ice maker assembly. All ice maker parts are available as replacement parts and are stocked in our inventory. Remember: we do not pay customer education calls. Door and water level adjustments are 90 day warranties only.

If you are changing out a unit please supply the model and serial number of both units (the unit being replaced and the new unit) and the R.A. number.

Occasionally the customer does not return their warranty cards. In this case we use the date the unit was shipped to our distributor for a beginning warranty date. This may cause the claim to be rejected for a proof of purchase. If you want to check on a purchase date, you may contact the U-Line Corporation

Customer Assurance Department at 1-800-779-2547. This will allow you to get a proof of purchase, if needed, before you submit the claim.

At U-Line, parts and labor claims are paid separately. Included in labor are freon and recovery charges, all other parts are handled by the parts department. We require that some parts be returned to us, so we may return them to our vendor. It will be noted on your packing list if we require you to return the part. If a part is to be returned please include a copy of the packing list and a copy of your claim. If the part was purchased at one of our part distributors, you must handle the part warranty with that company. For labor payment please send a readable copy of your claim to U-Line Corporation, P.O. Box 245040, Milwaukee

WI, 53224-9540, for warranty payment.

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PROOF OF PURCHASE

Proof of Purchase and/or Proof of Install is an important part of the warranty claim process. Sometimes it is difficult to obtain a proper Proof of Purchase/Install for a number of different reasons:

• The customer does not have a copy (only the original).

• The customer has only their copy of the final Walk Through or sign-off of new construction.

• Other valid reasons that prevent your technician from leaving the job site with a suitable Proof of

Purchase/Install.

We understand the problem and have modified our Proof of Purchase policy to help you in these situations.

Effective immediately, if a copy of the Proof of Purchase/Install is not available at the site, the technician should record the following information on the Labor Invoice:

• The name of the selling Dealer

• The date of purchase/installation

• The Order or Invoice number (if available)

• The type of document they saw, i.e. Store Receipt, Closing Papers, Sign-Off of Building Permit,

Final Walk Through, etc.

If we have this information on the Labor Invoice, and we have the other information that is needed

(correct Serial Number, type of repair, time spent on repairs, etc.), we will be able to process the invoice for you in a timely manner.

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PARTS LISTING

How to Order Replacement Parts

1. Locate the illustration(s) for the model you are servicing.

2. Refer to the area where the desired part would be installed, locate the part and note the item number assigned to it.

3. Locate the item number in the left column of the parts listing which is on the next page from the product illustration. Note the full description and the corresponding part number. If this is for a warranty unit, please indicate and record the model and serial numbers.

4. When ordering parts, it will be necessary to supply us with Model Number, Serial Number, Part

Number, Part Description and in some cases Color or Voltage.

5. U-Line requires the return of the parts listed below if replaced under warranty.

• Fan motors (condenser and evaporator)

• Temperature controls

• Water solenoid valves

• Pumps

• Control boards

• Ice maker motors

• Bypass solenoids

• Compressors (two years old or less - lines soldered closed)

All warranty parts will be shipped at no charge as long as warranty status has been confirmed. We require that some parts be returned to us, so we may return them to our vendor. It will be noted on your packing list if we require you to return a part or if you may field scrap it. If U-Line requires a defective part to be returned, a prepaid shipping label will be included with your new replacement part. When returning parts please enclose a copy of your packing list and a copy of your labor claim, showing the model and serial number, and tag or label the part with the nature of the defect.

Our warranty records may not match the customer’s information. In this case a proof of purchase will be required. If you do not have the proof of purchase at the time the order is placed, the part will be sent net

15 days (COD if you don’t have an open account with U-Line Corporation). When the proof of purchase is provided we will credit your account (a check will be sent if the part was sent COD).

6. Parts may be ordered by FAX, phone or on-line:

FAX Number (414) 354-7905

Phone Number (414) 354-0300 or (414) 354-7885; press 3 www.U-LineService.com

To expedite parts shipments, FAX all parts orders to: (414) 354-7905. Copy the FAX Parts Order Form, located in the back of this manual, when placing an order.

7. Effective immediately, U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice maker assembly replacement is not necessary because all ice maker parts are available as replacement parts and are stocked in our inventory.

REPLACEMENT PARTS: Use only genuine U-Line replacement parts. The use of non-U-Line parts can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void the warranty.

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SAFETY PRECAUTIONS

Do not attempt to service or repair the unit until you have read the entire procedure. Safety items throughout this manual are labeled with Danger, Warning or Caution.

!

DANGER !

Risk of child entrapment. Before you throw away an old refrigerator or freezer: Take off the doors, leave shelves in place so that children may not easily climb inside.

!

DANGER !

• Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.

• Altering, cutting of power cord, removal of power cord, removal of power plug, or direct wiring can cause serious injury, fire and/or loss of property and/or life and will void the warranty.

• Do not lift unit by door handle.

• Never use an ice pick or other sharp instrument to help speed up defrosting. These instruments can puncture the inner lining or damage the cooling unit.

• Failure to clean the condenser every three months can cause the unit to malfunction. This could void the warranty.

• Never install the unit behind closed doors. Be sure front grille is free of obstruction.

Obstructing free air flow can cause the unit to malfunction, and may void the warranty.

10

Design

■

Features

■

Performance


ÉCHELON™ DOOR ADJUSTMENT

All Échelon™ model doors are aligned at the factory before shipment. Occasional re-adjustment may be necessary, especially if an Overlay Panel is installed. The following procedure will correct for up to 1/4" alignment.

IMPORTANT

The door should never be flush with the top of the cabinet. Even when level, the top edge of the door will be 1/8" below the top of the cabinet (see Figure 1).

1/8"

DOOR001

Figure 1

To adjust door:

1. Compare the top edge of the door (opposite the hinges) to the top edge of the cabinet and note the type (up or down) of adjustment needed.

2. Remove the top hinge pivot pin with a 7/64" hex wrench (see Figure 2) and lift door off bottom hinge pin. Be careful not to lose door closer inserts (see Figure 5).

Note: The hinge plate on some Échelon™ models does not have the holes slotted for adjustment. New hinge plates are available from U-Line Customer Service.

3. With door upside-down, inspect the bottom hinge plate mounting holes. a. If your plate has slotted mounting holes, loosen but do not remove the two hinge plate screws.

b. If your plate does not have slotted mounting holes, remove the old plate and install the new plate with the notch to the inside of the door

(see Figure 3).

UL310

Figure 2

11


Design

■

Features

■

Performance

4. If door edge opposite the hinges needs to move up, move plate toward outside of door. If door edge needs to move down, move plate toward inside of door (see Figure 3). Repeat until top edge of door is parallel with top of cabinet and tighten screws securely.

SLOTTED

MOUNTING

HOLES

NOTCH

SLOTTED

MOUNTING

HOLES

RAISE

OUTSIDE

DOOR EDGE

ALL MODELS

EXCEPT WINE CAPTAIN

LOWER

OUTSIDE

DOOR EDGE

RAISE

OUTSIDE

DOOR EDGE

ALL WINE

CAPTAIN MODELS

LOWER

OUTSIDE

DOOR EDGE

DOOR003

Figure 3

5. If you have an older model, you must slot the door frame to accommodate the door closer boss. Using the bottom hinge plate pivot hole as a guide, slot the frame hole by using an 11/32" drill.

SLOTTED

MOUNTING

HOLES

RAISE

OUTSIDE

DOOR EDGE

NOTCH

ALL MODELS

EXCEPT WINE CAPTAIN

LOWER

OUTSIDE

DOOR EDGE

RAISE

OUTSIDE

DOOR EDGE

SLOTTED

MOUNTING

HOLES

ALL WINE

CAPTAIN MODELS

LOWER

OUTSIDE

DOOR EDGE

DOOR003

Figure 4

6. After adjustment is complete, remove the door closers from the bottom hinge, clean thoroughly and apply petroleum jelly to the mating surfaces of the closers (see Figure 5). Be sure that bosses on closers align with holes in hinge and hinge plate. Mount door and install top hinge pivot pin.

DOOR

CLOSER

INSERTS

Figure 5

BOSS

UL312

12

Design

■

Features

■

Performance

SCREENING CALLS

GUIDE FOR SCREENING CALLS

U-line’s warranty does not cover customer education calls. It has been reported that as high as 50% of all service calls performed are customer education calls.

The following guide has been developed to help screen calls on the most common customer education issues. It can be used by persons scheduling service calls. Questions to ask before scheduling a service call:

CUSTOMER

COMPLAINT

The unit is not cold enough!

• Are you familiar with the factory specifications for this unit? (Many factors can cause these figures to vary: ambient temperature, application, amount of use, etc.)

Model Numbers

2075WC, 2015WC

2075R, 2015R

2075RF

CO2075FF, U-CO29FF

Approximate Temperatures

60° top rack /55° middle/ 45° bottom

38°

38° fresh food, 0° freezer

38° fresh food

• Is the door sealing properly? If the door is not sealed properly, it allows heat into the unit. U-Line’s warranty is 90 days for door adjustments.

• Is the condenser clean? U-Line’s warranty does not cover cleaning the condenser.

• Is the unit behind closed doors? The unit must have free air flow to the front grille.

• Did you try turning the temperature control colder? Turning the control knob clockwise is colder. Be sure to allow 24 hours between temperature control adjustments.

• For Wine Captain Units Only - Is the light on constantly to display the wine? If the light is on constantly, this could cause the unit to run warmer.

CUSTOMER

COMPLAINT

The unit is frosting up!

• Are you familiar with the defrost technology of the unit?

Defrost Technology

Manual Defrost

Cycle Defrost

Frost Free

Model Numbers

BI•2015

2075R, 2015R, 2075WC, 2015WC

CO2075FF, 2075RF, U-CO29FF

• Is the door sealing properly? U-Line's warranty is 90 days for door adjustments.

• Has the door been left open?

• Is the unit in an application of heavy usage? Heavy usage or high ambient temperatures will cause a unit to frost up.

CUSTOMER

COMPLAINT

The light on my Wine Captain never shuts off!

• Did you turn the ON/OFF switch near the base of the unit? The ON/OFF switch is for the light operation only. When the switch is in the OFF position, the light will turn on only when the door is open. When the switch is in the ON position, the light will be on constantly to display the wine. To shut the unit OFF, turn the temperature control all the way counterclockwise.

13

SCREENING CALLS

Design

■

Features

■

Performance

CUSTOMER

COMPLAINT

The ice cubes are sticking together! - U-CO29FF, CO2075FF and BI•2015

Models Only

• BI•2015 Model Only - Does the unit need to be defrosted?

• Is the door sealing properly? This could cause the ice cubes to stick together.

• Have you tried to shake the ice bucket? If the ice sits without being used, it will tend to stick together.

Shaking the bucket will usually break apart the ice cubes. If the ice has been sitting for a long time, we recommend dumping the bucket and making fresh ice.

• CO2075FF, U-CO29FF - Turn freezer control colder.

CUSTOMER

COMPLAINT

Water is leaking out of the unit! - U-CO29FF, CO2075FF and BI•2015

Models Only

• Have you checked the connection at the water solenoid valve? U-Line’s warranty does not cover installation adjustments.

CUSTOMER

COMPLAINT

No ice or not enough ice! - U-CO29FF, CO2075FF, BI•2015 and CLR2060

Models Only

• Are you aware of the factory specifications for ice production?

Model #

CO2075FF, U-CO29FF

CLR2060

BI•2015

Approx. Daily Ice Rate

8 lbs.

60 lbs.

25 lbs.

Approx. Ice Storage

13 lbs. bucket

35 lbs. bucket

25 lbs. bucket

• Is the ice maker bin arm down? When the arm is up, it will not make ice.

• Is the door sealing properly? U-Line’s warranty is 90 days for door adjustments.

• Does the water level need to be adjusted? U-Line’s warranty is 90 days for water level adjustments.

• BI•2015 Model Only - Is the temperature control set to the warmest setting? The unit will produce the most ice when set at the warmest setting. Let the unit run overnight.

• CO2075FF, U-CO29FF - Turn freezer control colder.

CUSTOMER

COMPLAINT

My cubes are wet - CLR2060 Model Only

• The storage bin that holds the ice is not refrigerated. The cubes in the bin are slowly melting down.

The bin will maintain a temperature of 32 to 34 degrees.

CUSTOMER

COMPLAINT

The floor is very warm in front of my CLR2060 Model

• The unit is designed for a built-in application, so the warm air will discharge out the bottom of the unit below the door. There is a safety feature built into the control board that will shut the unit down if the warm air cannot be dissipated.

CUSTOMER

COMPLAINT

No ice, water pours into the trough and down into the drain - CLR2060

Model Only

• The standpipe needs to be inserted into the drain hole of the water trough to maintain the proper level of water inside the trough.

14

Design

■

Features

■

Performance

SCREENING CALLS

CUSTOMER

COMPLAINT

When I turn the unit on, all I get is water fill - CLR2060 Model Only

• Check to be sure switch is in ice mode.

• Once the unit is turned on, there will be a three minute water fill. This will assure that a fresh batch of water has filled the trough. If water flows more than three minutes a service call will be required.

CUSTOMER

COMPLAINT

My ice does not come out in a perfect cube shape - CLR2060 Model Only

• The manner in which the ice is made causes a small hole or “dimple” to appear on the front or top of the cube. Increasing or decreasing the time of the freeze cycle will adjust the size of the dimple. A service company will need to make this adjustment.

CUSTOMER

COMPLAINT

The cubes do not fall into bin as individual cubes - CLR2060 Model Only

• Normal - You can use the scoop to break apart.

CUSTOMER

COMPLAINT

Not enough ice is stored in the bin - CLR2060 Model Only

• Check the level of the unit.

15

SCREENING CALLS

NOTES

Design

■

Features

■

Performance

16

Design

■

Features

■

Performance

CO2075FF/2075RF & U-CO29FF MODELS

COMPRESSOR/ELECTRICAL SPECIFICATIONS

OVERLOAD PROTECTOR

STARTING RELAY

C

S R

RELAY COVER

CAPACITOR

UL183-3.1

COMPRESSOR PINS

To measure start winding resistance, measure across the C-S pins.

To measure run winding resistance, measure across the C-R pins. Ensure that pins C and R are not shorted to ground.

Specifications

EMU45HSC Start Winding Resistance:

EMU45HSC Run Winding Resistance:

115 VOLT Ice Maker Heater Resistance:

115 VOLT Water Valve Coil Resistance:

115 VOLT Drain Pan Heater

5.60 OHMS

6.70 OHMS

80 OHMS

335 OHMS

630-661 OHMS

17


U-LINE FROST FREE REFRIGERATION SYSTEM

Cooling Mode:

• Bypass solenoid valve closed

• Evaporator fan operating

• Refrigerant flows through capillary tube

• Normal vapor/compression cycle refrigeration

• Drain heater off

Defrost Mode:

• Bypass solenoid valve open

• Refrigerant flows through bypass system

• Vapor flows from condenser to evaporator without a phase change

• Drain heater on

Design

■

Features

■

Performance

COMPRESSOR

CONDENSER

DRYER

FLOW WHEN SOLENOID

VALVE IS CLOSED

CAPILLARY TUBE

SOLENOID VALVE

EVAPORATOR

FLOW WHEN SOLENOID

VALVE IS OPEN

UL183-2

18

Design

■

Features

■

Performance


TYPICAL FROST FREE AIRFLOW CONFIGURATION

Air flow in at evaporator blade

Air flow out at evaporator outlet

Air passes though fin tube evaporator

Condensate drains down past the evaporator, into drain pan, and into condensate pan through drain hose. The drain trough is warmed during defrost by contact with evaporator fins and drain heater attached to the drain pan.

U-LINE1015

19

REFRIGERATION SYSTEM DIAGNOSIS GUIDE

System

Condition

Normal

Overcharge

Undercharge

Partial

Restriction

Complete

Restriction

No

Gas

Suction

Pressure

Normal

Higher than normal

Lower than normal

Suction

Line

Slightly below room temperature

Very cold may frost heavily

Warm - near room temperature

Compressor

Discharge

Very hot

Slightly warm Hot to warm to hot

Hot

Condenser

Very hot

Warm

Somewhat lower than normal-in vacuum

In deep vacuum

0 PSIG to

25"


Room temperature

(cool)

Room temperature

(cool)

Very hot

Room temperature

(cool)

Cool to hot

Capillary

Tube

Warm

Cool

Evaporator

Cold

Cold

Wattage

Normal

Higher than normal

Top passes warm lower passes cool

(near room temperature) due to liquid

Room temperature

(cool)

Room temperature

(cool)

Warm

Room temperature

(cool) or colder

Room temperature

(cool)

Room temperature

(cool)

Extremely cold Lower than near inlet - normal outlet below room temperature

Extremely cold Lower than near inlet - normal outlet below room temperature backing up

No refrigeration

No refrigeration

Lower than normal

Lower than normal

Design

■

Features

■

Performance


CO2075FF AND U-CO29FF ICE MAKER OPERATION

Note: The refrigeration system operates independently of the ice maker. This is a new design for U-Line.

All other U-Line ice makers use a double throw control system where the unit is either in a freeze mode or harvest mode. In the CO2075FF and the U-CO29FF the refrigeration system will cycle on and off depending on the temperature of the freezer. In most cases this means the refrigeration system will be operating during the ice making and harvest modes. If the freezer control is set too warm the refrigeration system may cycle off during ice making mode, slowing the ice production rate. If this happens adjust the freezer control colder.

Ice Maker Operating Cycles

1. Freeze Cycle

A. Ice maker thermostat (located behind grille) open.

B. Freezer control closed and refrigeration system is operating.

2. Harvest Cycle-1

A. Ice maker thermostat closed.

B. Refrigeration system operating.

C. If bin arm is up the harvest will not initiate.

D. Power goes through the bin switch to the ice maker motor and mold heater.

3. Harvest Cycle-2

A. Ice maker ejector blades reach 2:00 position and cam depresses the hold switch.

B. Ejector blades stall on ice and ice maker motor pulsates until mold heater warms and ice releases.

C. Refrigeration system operating.

4. Water Fill Cycle

A. Ice maker blades reach approximately 10:00 position and cam depresses the water fill switch.

B. Power to the water valve. Ice maker mold fills.

C. Refrigeration system operating.

5. Eject Cycle

A. Ejector blades push ice into bucket and stop at 12:00 position.

B. Ice maker temperature control opens.

C. Refrigeration system still operating.

21


Design

■

Features

■

Performance

ICE MAKER DIAGNOSIS FLOW CHART

DOES THE UNIT REFRIGERATE?

INTERMITTENT

NO

Sealed System Leak

Electrical Failure

Compressor Failure

Fan Motor Failure

Defrost System Failure

Freezer Control Open

DOES THE UNIT HARVEST ICE

IF THE EJECTOR BLADES ARE

MOVED BY HAND OR WITH A

WRENCH ?

YES

Low Voltage

Voltage Drop

Wiring

Ice Maker Control Failure

Bin Switch Failure

WHERE DO THE

EJECTOR BLADES

STOP?

AT

3:00

EVER

YWHERE

Ice Motor Failure

Hold Switch Failure

Limit Switch Failure

Binding Cam/Ejector

IS THERE VOLTAGE AT THE

WATER SOLENOID VALVE

TERMINALS DURING HARVEST?

Mold Heater Failure

YES

NO

Water Switch Failure Water Solenoid Valve Failure

U-LINE1005

22

Design

■

Features

■

Performance


TROUBLESHOOTING

1. Will not eject ice (water frozen)

Cause a. Icemaker control setting too cold.

b. Icemaker control defective (contacts open).

c. Bin switch defective.

d. Limit switch defective.

e. Ice maker assembly motor stalled.

f.

Broken wire in ice maker circuit.

g. Dirty condenser.

h. Door gasket not sealing.

i.

Refrigerant leak causing slight undercharge.

2. Will not fill with water

Cause a. No water supply to unit.

b. Water switch defective.

c. Solenoid valve defective.

d. Fill tube frozen.

e. Broken wire in water fill circuit.

f.

Fill tube kinked.

g. Inlet screen on water valve obstructed.

3. Will not stop making ice

Cause a. Bin switch defective.

b. Bin arm not raising up completely.

!

DANGER !

DO NOT service the unit until the main electrical power has been disconnected.

Remedy a. Adjust icemaker control warmer

(counterclockwise).

b. Replace icemaker control.

c. Replace bin switch.

d. Replace limit switch.

e. Replace motor.

f.

Replace defective wiring.

g. Clean condenser.

h. Replace gasket of fix obstruction.

i.

Find and repair leak/replace refrigerant.

Remedy a. Open water supply connection.

b. Replace switch.

c. Replace valve.

d. Replace solenoid valve and defrost the fill tube.

e. Replace defective wiring.

f.

Straighten out tube.

g. Clean or replace valve.

Remedy a. Replace bin switch.

b. Lubricate pivot point, loosen bin arm lever screw, or replace bent bin arm.

4. Water will not stop filling

Cause a. Water switch defective.

b. Solenoid valve defective.

c. Stalled ice maker motor.

d. Icemaker temperature control defective. Ice maker is in continuous harvest cycle (contacts closed).

5. Ejector blades will not stop turning

Cause a. Water switch defective (closed).

b. Hold switch defective.

c. Defective wiring.

d. Short in mold heater.

6. Low ice production

Cause a. Icemaker control set too cold.

Remedy a. Replace switch.

b. Replace solenoid valve.

c. Replace motor and solenoid valve.

d. Replace icemaker temperature control.

Remedy a. Replace water switch b. Replace hold switch.

c. Repair or replace wiring.

d. Replace heater.

Remedy a. Adjust icemaker control warmer

(counterclockwise).

23


Design

■

Features

■

Performance b. Fan motor stalled.

c. Ice cubes too large.

d. Dirty condenser.

e. Bypass valve stuck open.

7. Not freezing (compressor and fans are operating)

Cause a. Little or no frost pattern on evaporator.

b. Bypass valve stuck open.

8. Not freezing (compressor not operating - fans operating)

Cause a. Relay defective.

b. Overload defective (open).

c. Compressor defective.

9. Not freezing (compressor and fans not operating)

Cause a. On-off switch defective (open).

b. Hold switch defective (open).

c. Freezer control defective (open).

d. Broken wire in compressor circuit.

e. Power cord not plugged in.

f.

On-off switch in off position (FF only).

g. Freezer control in off position.

h. Ejector blades not in the freeze position (12:00).

b. Replace fan motor.

c. Lower water fill adjustment.

d. Clean condenser.

e. Replace bypass valve.

Remedy a. Check for sealed system leak or restriction.

b. Replace bypass valve.

Remedy a. Replace relay.

b. Replace overload.

c. Replace compressor.

Remedy a. Replace on-off switch.

b. Replace hold switch.

c. Replace freezer control.

d. Repair or replace wiring.

e. Plug in power cord.

f. Put switch in on position.

g. Rotate freezer control knob clockwise.

h. Manually advance the ejector blades to the

12:00 position (test ice maker and limit switch).

10. Compressor overheating

Cause a. Condenser air flow restricted.

b. Condenser fan blade obstructed.

c. Condenser fan motor stalled.

d. Defective compressor.

11. Compressor will not stop operating

Cause a. Freezer control set too cold.

b. Freezer control defective (contacts will not open).

c. Control sensing bulb not sensing freezer temperature.

d. Evaporator fan stalled.

12. Water leak (under unit)

Cause a. Water supply line leaking at solenoid valve inlet.

b. Water line leaking at solenoid valve outlet.

c. Water line leaking at fill tube.

Remedy a. Remove restriction (clean condenser and grille).

b. Remove blade restriction.

c. Replace fan motor.

d. Replace compressor.

Remedy a. Adjust freezer control warmer (counterclockwise).

b. Replace freezer control.

c. Fully insert bulb into well tube on side of freezer, routing bulb away from compressor discharge tube.

d. Remove obstruction or replace motor.

Remedy a. Tighten or replace fitting.

b. Replace water line and fitting.

c. Tighten clamp on fill tube or replace fill tube assembly.

24

Design

■

Features

■

Performance

CO2075FF/2075RF & U-CO29FF MODELS d. Defrost drain line not in drain pan.

e. Crack in water line.

13. Water leak (inside unit)

Cause a. Ice maker assembly fill cup obstructed.

b. Fill ice cup and fill tube out of alignment.

c. Water level too high.

d. Defrost drain plugged.

14. Excessive frost build-up

Cause a. Door gasket not sealing properly.

b. Door out of alignment.

c. Water soaked cabinet insulation.

d. Light stays on when door is closed.

15. Noisy

Cause a. Copper refrigeration tube touching cabinet.

b. Fan blade touching shroud.

c. Fan blade obstruction (wiring, foam insulation, packaging material).

16. Ice build-up in drain trough or drainage problem.

Cause a. Obstructed drain cup or tube.

b. Evaporator not touching drain trough.

c. Kinked drain tube.

d. Drain trough spout and drain cup not aligned.

17. Unit will not defrost

Cause a. Bypass valve not vertical (will not operate).

b. Bypass coil defective.

c. Defrost timer defective.

d. Bypass valve defective.

18. Fresh food temperature too cold

Cause a. Ice bucket not fully inserted.

b. Freezer temperature control set too cold.

d. Position drain line in drain pan.

e. Replace water line.

Remedy a. Remove obstruction.

b. Align fill tube and fill cup.

c. Adjust water level.

d. Ice in drain trough (refer to #16).

Remedy a. Adjust door hinges or replace door gasket.

b. Align door hinges.

c. Replace foamed cabinet assembly

(factory repair only).

d. Repair or adjust light bracket.

Remedy a. Carefully adjust tubing.

b. Adjust fan mounting or shroud.

c. Remove obstruction.

Remedy a. Clear obstruction.

b. Reposition evaporator to contact drain trough along entire length.

c. Reposition drain tube.

d. Align drain trough and drain cup.

Remedy a. Align bypass valve and coil assembly.


c. Replace defrost timer.

d. Replace bypass valve.

Remedy a. Push ice bucket in place.

b. Adjust freezer control to warmer setting

(counterclockwise).

25


Design

■

Features

■

Performance

2

3

4

2

1

U-LINE1004 4

DISASSEMBLY PROCEDURES

Note: Échelon models do not require removal of the ice maker or freezer housing to access the fan motor, drain or evaporator.

To replace evaporator fan motor:

1. Disconnect unit from power source.

2. Remove 2 screws (1) from fan cover.

3. Remove 2 screws (2) holding fan bracket to liner.

4. Unplug fan connection.

5. Remove 2 nuts (3) holding the fan to the fan bracket.

6. Replace with new fan.

7. Plug in the fan connection.

8. Re-install fan bracket to liner making sure the fan wires are tucked behind the fan bracket.

9. Re-install unit and test.

To access evaporator or drain:

1. Disconnect unit from power source.

2. Remove 2 screws (1) from fan cover.

3. Remove 3 screws (4) from evaporator cover.

4. To remove, pull evaporator cover forward and turn.

26

Design

■

Features

■

Performance


REPLACING ICE MAKER ASSEMBLY

4

5 2

1

5

U-LINE1001

3

2. Disconnect ice maker wire harness at plug (1).

3. Remove control capillary tube from sensing tube on ice maker assembly (2).

4. Remove water inlet tube.

5. Remove front cover (3).

6. Advance ejector blade to the 3 o’clock position by turning the 5/16" hex head on the small brass gear counterclockwise (4).

7. Remove three screws from wall of freezer housing (5).

8. Remove ice maker assembly.

9. Install new ice maker assembly.

10. Reconnect plug.

11. Insert control capillary tube into ice maker sensing tube.

12. Insert water inlet tube.

13. Apply Permagum ® to all exit holes.

14. Install back panel.

15. Plug in unit and test.

27


REPLACING MOLD AND HEATER

5

Design

■

Features

■

Performance

1

2

2

3 4

1. Remove ice maker assembly. Refer to REPLACING ICE MAKER ASSEMBLY.

2. Remove one stripper screw (1) and stripper.

3. Remove three face plate screws (2) and face plate.

4. Remove one screw (3) and detach limit switch from mold.

5. Detach heater leads (4).

6. Remove two screws (5) and mold from support housing.

7. To assemble, replace parts in reverse order.

8. Install the ice maker assembly.

U-LINE1002

28

Design

■

Features

■

Performance


COMBO 2075FF WIRING DIAGRAM

POWER CORD ASSEMBLY

BLACK-HOT

(SMOOTH)

ROCKER

SWITCH

ICEMAKER

CONTROL

GREEN

GROUND

BLACK-NEUTRAL

(RIBBED)

BLACK

BLUE

FREEZER

CONTROL

WHITE

WHITE

WHITE

BROWN

WATER

VALVE

BLACK

YELLOW

RED

WHITE

BROWN

BLACK

YELLOW

RED

WHITE

BROWN

BLACK

BLACK

5 PIN CONNECTOR

OVERLOAD

BLACK

BLACK

WHITE

BLACK

WHITE

L

A

M

P

DOOR

LAMP

SWITCH

RELAY

BLACK

EMBRACO

COMPRESSOR BYPASS

VALVE

BLACK

BLACK WHITE

DEFROST

HEATER

PURPLE

2 1 4 3

TIMER

WHITE

PURPLE

EVAP

FAN

BLACK

COND

FAN

WHITE

PURPLE

BLUE BLUE

U-CO29FF WIRING DIAGRAM

POWER CORD ASSEMBLY

BLACK-HOT

(SMOOTH)

ROCKER

SWITCH

ICEMAKER

CONTROL

BLACK-NEUTRAL

(RIBBED)

GREEN

GROUND BLACK

BLUE

FREEZER

CONTROL

WHITE WHITE

BROWN

WATER

VALVE

BLACK

YELLOW

RED

WHITE

BROWN

BLACK

YELLOW

RED

WHITE

BROWN

BLACK

5 PIN CONNECTOR

OVERLOAD

BLACK

WHITE

BLACK

WHITE

RELAY

EMBRACO

COMPRESSOR

BLACK

BYPASS

VALVE

WHITE BLACK

BLACK

DEFROST

HEATER

PURPLE

2 1 4 3

TIMER

WHITE

PURPLE

EVAP

FAN

BLACK

COND

FAN

WHITE

PURPLE

BLUE BLUE

ICEMAKER ASSEMBLY

YELLOW

RED

ORANGE

NO NC

BIN

SW

C

WHITE

C

HOLD

NO

NC

SW

CAM

BROWN

NC NO

WATER

SW

C

BLACK

ORANGE

3 RPM

MOTOR

ORANGE

BLACK BLACK

MOLD HEATER

BLACK

LIMIT

SW

BLACK

BROWN

U-LINE42130

ICEMAKER ASSEMBLY

RED

ORANGE

NO NC

BIN

SW

C

WHITE

C

HOLD

NO

NC

SW

CAM

BROWN

NC NO

WATER

SW

C

BLACK

YELLOW

ORANGE

3 RPM

MOTOR

ORANGE

BLACK BLACK

MOLD HEATER

BLACK

LIMIT

SW

BLACK

BROWN

U-LINE42180

29


2075RF WIRING DIAGRAM

BLACK-HOT

(SMOOTH) BLACK

GREEN

GROUND

BLACK-NEUTRAL

(RIBBED)

WHITE

WHITE

WHITE

BLACK

WHITE

BROWN

WHITE

L

A

M

P

BLACK

DOOR

LAMP

SWITCH

BLACK

BYPASS

VALVE

BLACK

DEFROST

HEATER

BROWN

BLACK

PURPLE

WHITE

2 1 4 3

TIMER

Design

■

Features

■

Performance

BLUE

TEMP

CONTROL

BLUE

OVERLOAD

BLACK

WHITE

RELAY

EMBRACO

COMPRESSOR

BLACK

PURPLE

EVAP

FAN

WHITE

BLACK

COND

FAN

WHITE

WHITE

U-LINE42098

30

Design

■

Features

■

Performance

NOTES


31


COMBO 2075FF (1 OF 2)

1 2 3 4

5, 6

Design

■

Features

■

Performance

7

8

35

36

34

33

24

32 31

30

29

28

27

25, 26

23

9

10

11, 12

13

14

15

16

17

18

20

19

22

21

U-LINE1006

32

Design

■

Features

■

Performance


CO2075FF (1 OF 2)

For Item #2, see Model 402-CO2075FF Ice Maker (pages 30-31) for separate breakdown.

Item Description

1 Ice Bin Door Hinge

2 Ice Maker Assembly

3 Bin Door Assembly

4 Ice Maker Housing

5 Lamp Bulb

6 Lens Cover

7 Hinge Assembly Top R/H

8 Glass Shelf

9 Leveling Leg (4)

10 Grille

11 Control - Refrigerator

12 Control Knob

13 Door Switch

14 Defrost Timer

15 Control CO2075FF IM

16 On-Off Switch

17 Pivot Plate

18 Door Closer Assembly

19 Hinge Assembly Bottom R/H

20 Pivot Post

21 Door Switch Bracket

22 Door Gasket

23 Door Shelf

24 Door Assembly

25 Door Handle Top

26 Door Handle Bottom

27 Threaded Hole Plug

28 Crisper

29 Crisper Shelf

30 Ice Bucket

31 Drain Pan Heater

32 Evaporator Cover

33 Evaporator Fan Motor

34 Evaporator Fan Cover

35 Evaporator Assembly

36 Evaporator Fan Blade

White

31463

402-CO2075FF

11957-S

80-35002-S

31317

11859

11898-S-KIT

31696

41319

11902-KIT-01

2897

42090-KIT

1916

68000

2792

2053

11901-1

31673-S

11899-S-KIT

42096

11973

12094-03

31686

80-17002-02

11926-4-KIT

11927-4-KIT

31723-WHT

31685

31689

31687

42134

11955

5434

11952

2334-FFS

31656

Black

31463

402-CO2075FF

11957-S

80-35002-S

31317

11859

11898-S-BLK

31696

41319

11902-BLK-01

2897

42090-BLK

1916

68000

2792

2053

11901-1

31673-S

11899-S-BLK

42096

11973

12094-01

31686

80-17002-01

11926-4-BLK

11927-4-BLK

31723-BLK

31685

31689

31687

42134

11955

5434

11952

2334-FFS

31656

Stainless Steel

31463

402-CO2075FF

11957-S

80-35002-S

31317

11859

11898-S-SS

31696

41319

11902-BLK-01

2897

42090-BLK

1916

68000

2792

2053

11901-1

31673-S

11899-S-SS

42096

11973

12094-02

31686

See Parts Not Shown

N/A

11927-4-BLK

41156

31685

31689

31687

42134

11955

5434

11952

2334-FFS

31656

Parts Not Shown


Door Assembly Stainless Steel -

Right Hand Hinge


Left Hand Hinge

Door Handle Top Modified

Door Handle

White

N/A

N/A

N/A

N/A

Black

N/A

N/A

N/A

N/A

Stainless Steel

80-17002-03

80-17002-13

11926-7-BLK

11949

33



Design

■

Features

■

Performance

Alternate Parts for 2003 Design

1

4

17

16

12

11

10

15

14

13

34

2

3

1

2

3

4

5

9

6

7

8

U-LINE1007

Design

■

Features

■

Performance



Item Description White

1 Back Panel

2 Condenser Fan Blade

3 Condenser Assembly

4 Condenser Fan Motor

5 Drain Pan

6 Water Valve

7 Plastic Nut & Sleeve Assembly

11969

5188

2303-FFS

5263

31550-1-F

2552A

41254

8 Water Line Assembly

9 Water Line Connection

10 Power Cord

11 Bypass Valve Assembly

12 Bypass Valve Solenoid Only

13 Dryer

14 Compressor Assembly

15 Capacitor

404FF

41826

2344-2

2749-S

73001-S

2692

5408-FFS

5437

16 Relay 5436

17 Overload 5435

Black

11969

5188

2303-FFS

5263

31550-1-F

2552A

41254

404FF

41826

2344-2

2749-S

73001-S

2692

5408-FFS

5437

5436

5435

Stainless Steel

11969

5188

2303-FFS

5263

31550-1-F

2552A

41254

404FF

41826

2344-2

2749-S

73001-S

2692

5408-FFS

5437

5436

5435

Alternate Parts for 2003 Design


1 Icemaker Housing

2 Ice Bucket

3 Freezer Door

4 Power Cord

White

80-35002-S

26011

11959-S

2889

Black

80-35002-S

26011

11959-S

2889

Stainless Steel

80-35002-S

26011

11959-S

2889-2

35


MODEL 402-CO2075FF

Note: This ice maker is used only on CO2075FF.

Design

■

Features

■

Performance

20

18

1

15

33

32

27

19

12

2

3

23

22

24

4

5

31

9 13

6

8

25

28

21

30

7

26

11

10

21

29

16

14

17

402ICEMAKER.2

36

Design

■

Features

■

Performance


MODEL 402-CO2075FF

Note: This ice maker is used only on CO2075FF.

Use only genuine U-Line replacement parts. U-Line ice maker parts are not the same as standard FSP Whirlpool parts. Using non-U-Line parts can reduce ice production rate, cause water to overflow from ice maker mold, damage the unit, and may void the warranty.


Ice Maker Assembly

Faceplate Assembly

1 Cover

2 Gear

3 Motor

4 Spring

5 Valve Switch Plate

6 Switch Spacer

7 Cam

8 Insulator

9 Hold Switch

10 Wire Harness

11 Valve Switch

12 Support Housing

13 Bin Arm

14 Bin Arm Spring

15 Ejector

16 Mold Heater

* Parts included in the 150 faceplate assembly.

** Includes the limit switch.

Part No.

402-CO2075FF

150

627000

628210*

627973*

627163*

625836*

625834*

627302*

627680*

2506*

2361**

2506*

625827

2886

627526

627375

625843-S


17 Stripper

18 Stripper Screw

19 Mold & Heater Assembly

20 Water Cup

21 Spring & Housing Screw

23 Face Plate

24 Plate Screw

25 Long SW Screw

26 Short SW Screw

27 Bin SW Screw

28 Clamp

29 Arm Lever

30 Arm Lever Screw

31 Motor Screw

32 Bin Switch

33 Support Bracket

Part No.

31400

489128

628123-S-E75

544304

488372*

488957*

11641*

41375

488361*

488362*

488360

625829

625830

627199

488622*

2506*

42166

U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice maker assembly replacement is not necessary. All ice maker parts are available as replacement parts and are stocked in our inventory.

37


MODEL U-CO29FF – 2002 DESIGN (1 OF 2)

4

3

5

2

1

23

24

25

26

22

Design

■

Features

■

Performance

7

8

6

9

21 27

15

17 16

14

18

12

10

11

19

20

COMBO29FFe

38

Design

■

Features

■

Performance




1 Ice Maker Assembly

2 Ice Bin Door Hinge

3 Ice Bin Door

4 Shelf Trim Strip

5 Shelf Retainer Rivet

6 Glass Shelf

7 Hinge Top

8 Pivot Screw Top

9 Door Assembly

10 Hinge Bottom

11 Pivot Screw Bottom

12 Control Knob

14 Switch On-Off

15 Control - Refrigerator

16 Grille

17 Cabinet Foot

18 Handle

19 Door Shelf Retainer

20 Door Gasket

21 Drain Pan Heater

22 Evaporator and Heat Exchanger

23 Evaporator Cover




27 Bucket

* Please indicate color.

White

402-CO29FF

31463

11957-S

31443-6

41824

31425-03

11697-ST-KIT

41785-SSW

80-17014-02

11695-S-KIT

41747-SSW

42067

2053

2885

11663-KIT

41125

31489-3-KIT

31521-2

31493-3-WHT

42134

2334-FFS

11955

5434

31656

11952

31687

Black

402-CO29FF

31463

11957-S

31443-6

41824

31425-03

11697-ST-BLK

41785-SSB

80-17014-01

11695-S-BLK

41747-SSB

42067

2053

2885

11663-BLK

41125

31489-3-BLK

31521-2

31493-3-GRY

42134

2334-FFS

11955

5434

31656

11952

31687

Stainless Steel

39



12 10

Design

■

Features

■

Performance

6

7

8

1

13

11

9

16

17

14 15

3

4

2

5

19

18

Alternate Parts for 2003 Design

1

4

40

2

3

CO29F_2002FFf

Design

■

Features

■

Performance




1 Back Panel

2 Fan Blade

3 Condenser

4 Fan Motor

5 Drain Pan

6 Water Valve

7 Plastic Nut and Sleeve Assembly


9 Water Line Connection

10 Power Cord


12 Bypass Valve - Solenoid Only

13 Dryer

14 Compressor

15 Capacitor

16 Relay

17 Overload

18 Control - Ice Maker

19 Defrost Timer

White Black

11545-1

5428

11545-1

5428

2303-FFS 2303-FFS

5300 5300

31550-1-F

2552A

41254

404FF

31550-1-F

2552A

41254

404FF

41826

2370

2749-S

73001-S

2692

5408-FFS

5437

5436

5435

2792

6800

41826

2370

2749-S

73001-S

2692

5408-FFS

5437

5436

5435

2792

6800

Stainless Steel

Alternate Parts for 2003 Design


1 Icemaker Housing

2 Ice Bucket

3 Freezer Door

4 Power Cord

White

80-35003-S

26011

11959-S

2902

Black

80-35003-S

26011

11959-S

2902

Stainless Steel

41


MODEL U-CO29FF & ICEMAKER

Note: This ice maker is used only on Combo U-CO29F.

Design

■

Features

■

Performance

1

15

33

32

27

19

12

2

3

23

22

24

4

5

31

9 13

6

8

25

28

21

30

7

26

11

10

21

29

16

14

17

20

18

CO29FICEMAKER

42

Design

■

Features

■

Performance


MODEL 402-CO29FF

Note: This ice maker is used only on Combo U-CO29FF.

Use only genuine U-Line replacement parts. U-Line ice maker parts are not the same as standard FSP Whirlpool parts. Using non-U-Line parts can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void the warranty.


Ice Maker Assembly

Faceplate Assembly

1 Cover

2 Gear

3 Motor

4 Spring


6 Switch Spacer

7 Cam

8 Insulator

9 Hold Switch

10 Wire Harness

11 Valve Switch

12 Support Housing

13 Bin Arm

14 Bin Arm Spring

15 Ejector

16 Mold Heater


Part No.

402-CO29FF

150

627000

628210*

627973*

627163*

625836*

625834*

627302*

627680*

2506*

2361**

2506*

625827

2886

627526

627375

625843-S

** Includes the limit switch.


17 Stripper

18 Stripper Screw


20 Water Cup


23 Face Plate

24 Plate Screw

25 Long SW Screw

26 Short SW Screw

27 Bin SW Screw

28 Clamp

29 Arm Lever

30 Arm Lever Screw

31 Motor Screw

32 Bin Switch

33 Support Bracket

Part No.

31400

489128

628123-S-E29

544304

488372*

488957*

11641*

41375

488361*

488362*

488360

625829

625830

627199

488622*

2506*

42166

U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice maker assembly replacement is not necessary. All ice maker parts are available as replacement parts and are stocked in our inventory.

43


MODEL 2075RF (1 OF 2)

1

Design

■

Features

■

Performance

2, 3 4

28

29

31

30

32

6

5

26

27

25

24

23

20, 21 22

7, 8

9

10

11

19

18

12

13

15

14

17

16

U-LINE1008

44

Design

■

Features

■

Performance




1 Freezer Shelf

2 Lamp Bulb

3 Lens Cover


5 Freezer Door Assembly

6 Glass Shelf (2)

7 Control

8 Control Knob

9 Door Switch

10 Grille

11 Defrost Timer

12 Pivot Plate



15 Pivot Post


17 Door Gasket

18 Door Shelf

19 Door Assembly

20 Door Handle Top


22 Leveling Leg (4)


24 Crisper

25 Crisper Shelf

26 Evaporator Cover

27 Drain Pan Heater





32 Freezer Housing

White

12094-03

31686

80-17002-02

11926-4-KIT

11927-4-KIT

41319

31723-WHT

31685

31689

11955

42134

11952

2334-FFS

5434

31656

80-35001-S

2348

31317

11859

11898-S-KIT

11959-S

31696

2885

42090-KIT

1916

11902-KIT-01

68000

11901-1

31673-S

11899-S-KIT

42096

11973

Black

12094-01

31686

80-17002-01

11926-4-BLK

11927-4-BLK

41319

31723-BLK

31685

31689

11955

42134

11952

2334-FFS

5434

31656

80-35001-S

2348

31317

11859

11898-S-BLK

11959-S

31696

2885

42090-BLK

1916

11902-BLK-01

68000

11901-1

31673-S

11899-S-BLK

42096

11973

Stainless Steel

2348

31317

11859

11898-S-SS

11959-S

31696

2885

42090-BLK

1916

11902-BLK-01

68000

11901-1

31673-S

11899-S-SS

42096

11973

12094-02

31686


N/A

11927-4-BLK

41319

41156

31685

31689

11955

42134

11952

2334-FFS

5434

31656

80-35001-S

Parts Not Shown



Right Hand Hinge


Left Hand Hinge


Door Handle

White

N/A

N/A

N/A

N/A

Black

N/A

N/A

N/A

N/A

Stainless Steel

80-17002-03

80-17002-13

11926-7-BLK

11949

45



Design

■

Features

■

Performance

12

13

11

10

4

5

1

2

3

8

7

6

9

U-LINE1009

46

Design

■

Features

■

Performance




1 Back Panel




5 Drain Pan

6 Power Cord


8 Bypass Valve Solenoid Only

9 Dryer


11 Capacitor

12 Relay

13 Overload

White

11969

5188

2303-FFS

5263

31550-1-F

2901

2749-S

73001-S

2692

5408-FFS

5437

5436

5435

Black

11969

5188

2303-FFS

5263

31550-1-F

2901

2749-S

73001-S

2692

5408-FFSS

5437

5436

5435

Stainless Steel

11969

5188

2303-FFS

5263

31550-1-F

2901-2

2749-S

73001-S

2692

5408-FFS

5437

5436

5435

47


NOTES

Design

■

Features

■

Performance

48

Design

■

Features

■

Performance

2075R/2015R MODELS


EMI30HER


C

S R

STARTING RELAY

RELAY COVER

UL183-3

COMPRESSOR PINS



Specifications

EMI30HER Start Winding Resistance: 28 OHMS

EMI30HER Run Winding Resistance: 8 OHMS

49

2075R/2015R MODELS

Design

■

Features

■

Performance

REFRIGERATION SYSTEMS

Normal Vapor/Compression Cycle Refrigeration

• Refrigerant is pumped from the compressor to the condenser as a high pressure, high temperature vapor.

• As the refrigerant cools in the high pressure condenser, the vapor condenses to liquid. During this phase change, a great amount of heat is rejected with the help of the condenser fan.

• The liquid then flows to the dryer where it is strained and filtered.

COMPRESSOR

CONDENSER

DRYER

EVAPORATOR

CAPILLARY TUBE

UL183-1

• From the dryer, the refrigerant flows through the capillary tube which meters the liquid refrigerant to the evaporator. The pressure of the refrigerant is reduced to the evaporating or low side pressure.

• The reduction of pressure on the liquid refrigerant causes it to boil or vaporize until it reaches saturation temperature. As the low temperature refrigerant passes through the evaporator coil, it continues to absorb a lot of heat, causing the boiling action to continue until the refrigerant is completely vaporized. It is during this phase change that the most heat is absorbed (the cooling takes place) in the refrigerator.

• The refrigerant vapor leaving the evaporator travels through the suction line to the compressor inlet.

The compressor takes the low pressure vapor and compresses it, increasing both pressure and temperature. The hot high pressure gas is pumped out the discharge line and into the condenser. The cycle continues.

50


System

Condition

Normal

Overcharge

Undercharge

Partial

Restriction

Complete

Restriction

No

Gas

Suction

Pressure

Normal

Higher than normal

Lower than normal


In deep vacuum

0 PSIG to

25"

Suction

Line




Compressor

Discharge

Very hot


Hot

Condenser

Very hot

Warm


Room temperature

(cool)

Room temperature

(cool)

Capillary

Tube

Warm

Cool

Evaporator

Cold

Cold

Wattage

Normal

Higher than normal

Warm

Very hot

Room temperature

(cool)

Cool to hot



Room temperature

(cool)

Room temperature

(cool)

Room temperature

(cool) or colder

Room temperature

(cool)

Room temperature

(cool)



No refrigeration

No refrigeration

Lower than normal

Lower than normal

2075R/2015R MODELS

Design

■

Features

■

Performance

TROUBLESHOOTING

1. Not refrigerating (compressor and fan are operating)


2. Not refrigerating (compressor not operating - fan operating)




3. Not refrigerating (compressor and fan not operating)

Cause a. Control defective (open).

b. Broken wire in compressor circuit.

c. Power cord not plugged in.

d. Control in off position.

!

DANGER !






Remedy a. Replace control.

b. Repair or replace wiring.

c. Plug in power cord.

d. Rotate control knob clockwise.







Cause a. Control set too cold.

b. Control defective (contacts will not open).

c. Control sensing bulb not sensing evaporator plate.





Remedy a. Adjust control warmer (counterclockwise).

b. Replace control.

c. Clamp bulb completely against bottom of plate, routing bulb away from compressor discharge tube.


Cause a. Defrost drain plugged.







b. Align fill door hinges.

c. Replace foamed cabinet assembly (factory repair only).

d. Repair light bracket.


8. Noisy





Cause a. Temperature control set too cold.




Remedy a. Adjust control to warmer setting (counterclockwise).

52

Design

■

Features

■

Performance

2075R/2015R MODELS

2075R/2015R WIRING DIAGRAM

BLACK

BLACK

BLACK

DOOR

LAMP

SWITCH

FAN

L

A

M

P

WHITE

WHITE

CONTROL

OVERLOAD

BLUE

RELAY EMBRACO

COMPRESSOR

WHITE

GREEN

GROUND

2015R

ONLY

BLACK-NEUTRAL

(RIBBED)

POWER CORD ASSEMBLY

GREEN

GROUND

BLACK-HOT

SMOOTH

U-LINE42113

53

2075R/2015R MODELS

MODEL 2075R

2, 3

1

4

Design

■

Features

■

Performance

35

33, 34

32

31

30 29

28

27

25, 26

24

11

12

14

8 7

13

9

10

5, 6

22

23

20

19

18

17

15

16

21

U-LINE1010

54

Design

■

Features

■

Performance

MODEL 2075R



2 Lamp Bulb

3 Light Cover


5 Door Handle Top


7 Door Shelf

8 Door Assembly

9 Door Gasket


11 Pivot Plate



14 Pivot Post

15 Back Panel

16 Power Cord

17 Fan Blade

18 Drain Pan

19 Fan Motor

20 Dryer

21 Relay

22 Overload


24 Door Switch

25 Control

26 Control Knob

27 Grille

28 Crisper


30 Leveling Leg (4)


32 Crisper Shelf

33 Drain Trough

34 Drain Cup

35 Glass Shelf (2)

Parts Not Shown



Right Hand Hinge


Left Hand Hinge


Door Handle

Door with Lock

5188

31550-1-F

5263

2694

5412

5411

5400-S

1916

2923

42090-KIT

11902-KIT-01

31685

2303-S

41319

31723-WHT

31689

31391-3

11508

31688

White

2333-S

31317

11859

11898-S-KIT

11926-4-KIT

11927-4-KIT

31686

80-17002-02

12094-03

11973

11901-1

31673-S

11899-S-KIT

42096

11969

2899

White

N/A

N/A

N/A

N/A

80-17012-02

2075R/2015R MODELS

5188

31550-1-F

5263

2694

5412

5411

5400-S

1916

2923

42090-BLK

11902-BLK-01

31685

2303-S

41319

31723-BLK

31689

31391-3

11508

31688

Black

2333-S

31317

11859

11898-S-BLK

11926-4-BLK

11927-4-BLK

31686

80-17002-01

12094-01

11973

11901-1

31673-S

11899-S-BLK

42096

11969

2899

Black

N/A

N/A

N/A

N/A

80-17012-01

5188

31550-1-F

5263

2694

5412

5411

5400-S

1916

2923

42090-BLK

11902-BLK-01

31685

2303-S

41319

41156

31689

31391-3

11508

31688

Stainless Steel

2333-S

31317

11859

11898-S-SS

N/A

11927-4-BLK

31686


12094-02

11973

11901-1

31673-S

11899-S-SS

42096

11969

2899-2

Stainless Steel

80-17002-03

80-17002-13

11927-7-BLK

11949

N/A

55

2075R/2015R MODELS

MODEL 2015R

2, 3

1

34

4

7

9

32,33

31

5, 6

Design

■

Features

■

Performance

8

29

30

28

26, 27

25

24

12

14

10

11

13

22

20

19

18

17

23

21

15

16

U-LINE1011

56

Design

■

Features

■

Performance

MODEL 2015R



2 Lamp Bulb

3 Light Cover


5 Door Handle Top


7 Door Shelf

8 Door Gasket

9 Door Assembly


11 Pivot Plate



14 Pivot Post

15 Relay

16 Overload

17 Dryer

18 Fan Motor

19 Drain Pan

20 Fan Blade


22 Power Cord

23 Back Panel

24 Condenser Assembly*

25 Door Switch

26 Control

27 Control Knob

28 Grille

29 Leveling Leg


31 Crisper Shelf

32 Drain Cup

33 Drain Trough

34 Glass Shelf

*Alternate Condenser Assembly 2223-S

Parts Not Shown



Right Hand Hinge


Left Hand Hinge


Door Handle

White

N/A

N/A

N/A

N/A

2075R/2015R MODELS

White

2878-01-S

31317

11859

11898-S-KIT

11926-6-KIT

11927-6-KIT

31690

31493-8-WHT

80-17001-02

11973

11901-1

31673-S

11899-S-KIT

42096

5412

5411

2694

5263

31385

5188

5400-S

2375

11964

2303-02-S

1916

2766-1

42090-KIT

11942-KIT-01

41319

31723-WHT

31703

11508

31391-4

31704

Black

2878-01-S

31317

11859

11898-S-BLK

11926-6-BLK

11927-6-BLK

31690

31493-8-BLK

80-17001-01

11973

11901-1

31673-S

11899-S-BLK

42096

5412

5411

2694

5263

31385

5188

5400-S

2375

11964

2303-02-S

1916

2766-1

42090-BLK

11942-BLK-01

41319

31723-BLK

31703

11508

31391-4

31704

Black

N/A

N/A

N/A

N/A

Stainless Steel

2878-01-S

31317

11859

11898-S-SS

N/A

11927-6-BLK

31690

31493-8-GRY


11973

11901-1

31673-S

11899-S-SS

42096

5412

5411

2694

5263

31385

5188

5400-S

2375-2

11964

2303-02-S

1916

2766-1

42090-BLK

11942-BLK-01

41319

41156

31703

11508

31391-4

31704

Stainless Steel

80-17001-03

80-17001-13

11926-8-BLK

11949

57

2075R/2015R MODELS

NOTES

Design

■

Features

■

Performance

58

Design

■

Features

■

Performance

2075WC/2015WC MODELS


EMI30HER


C

S R

STARTING RELAY

RELAY COVER

UL183-3

COMPRESSOR PINS



Specifications



59


Design

■

Features

■

Performance






COMPRESSOR

CONDENSER

DRYER

EVAPORATOR

CAPILLARY TUBE

UL183-1





60


System

Condition

Normal

Overcharge

Undercharge

Partial

Restriction

Complete

Restriction

No

Gas

Suction

Pressure

Normal

Higher than normal

Lower than normal

Suction

Line




Compressor

Discharge

Very hot


Hot

Condenser

Very hot

Warm


In deep vacuum

0 PSIG to

25"


Room temperature

(cool)

Room temperature

(cool)

Very hot

Room temperature

(cool)

Cool to hot

Capillary

Tube

Warm

Cool

Evaporator

Cold

Cold

Wattage

Normal

Higher than normal



Room temperature

(cool)

Room temperature

(cool)

Warm

Room temperature

(cool) or colder

Room temperature

(cool)

Room temperature

(cool)



No refrigeration

No refrigeration

Lower than normal

Lower than normal


Design

■

Features

■

Performance

TROUBLESHOOTING

1. Not refrigerating (compressor and fan are operating)


2. Not refrigerating (compressor not operating - fan operating)




3. Not refrigerating (compressor and fan not operating)

Cause a. Control defective (open).

b. Broken wire in compressor circuit.

c. Power cord not plugged in.

d. Control in off position.








b. Control defective (contacts will not open).

c. Control sensing bulb not sensing evaporator plate.

!

DANGER !






Remedy a. Replace control.

b. Repair or replace wiring.

c. Plug in power cord.

d. Rotate control knob clockwise.






b. Replace control.

c. Clamp bulb completely against bottom of plate, routing bulb away from compressor discharge tube.


Cause a. Defrost drain plugged.







b. Align fill door hinges.


d. Repair light bracket.


8. Noisy





Cause a. Temperature control set too cold.




Remedy a. Adjust control to warmer setting

(counterclockwise).

62

Design

■

Features

■

Performance


2075WC/2015WC WIRING DIAGRAM

CONTROL

WHITE

BLACK

BLACK

BLACK

BLACK

L

A

M

P

ROCKER

SWITCH

BLACK

GREEN

GROUND

DOOR

LAMP

SWITCH

FAN

OVERLOAD

WHITE

BLUE

RELAY

EMBRACO

COMPRESSOR

WHITE

GREEN

GROUND

2015WC

ONLY

WHITE

BLACK-NEUTRAL

(RIBBED)

POWER CORD ASSEMBLY

BLACK-HOT

(SMOOTH)

U-LINE42110

63


MODEL 2075WC

1, 2 3

4

5

34

33

31, 32

30

7

29

28

27

26

24, 25

23

22

8

9

10

12

6

Design

■

Features

■

Performance

11

21 13

14

15

20

19 18 17 16

U-LINE1018

64

Design

■

Features

■

Performance

MODEL 2075WC


1 Lamp Bulb

2 Light Cover

3 Wine Rack Assembly


5 Door Handle Top

6 Door Assembly

7 Door Gasket


9 Pivot Plate



12 Pivot Post

13 Back Panel

14 Power Cord



17 Dryer

18 Compressor

19 Drain Pan

20 Relay

21 Overload

22 Lamp On-Off Switch

23 Door Switch

24 Control

25 Control Knob


27 Grille

28 Leg Levelers (4)


30 Bottom Wine Rack Assembly

31 Drain Cup

32 Drain Trough

33 Wood Fronts


Parts Not Shown



Anti-Tip Mounting Bracket Kit

Door Assembly Stainless Steel-

Right Hand Hinge

Door Assembly Stainless Steel-

Left Hand Hinge

Door Handle

Full Overlay Door Assembly

220 Volt Part Numbers


1 Lamp Bulb


18 Compressor


White

31317

11859

2346-S

11995-S-KIT

11993-4-KIT

80-17004-02

12094-03

11973

11994-KIT

31673-S

11996-S-KIT

42096

11969

2900

5188

5263

2694

5400-S

31550-1-F

5412

5411

2053

1916

2767-1

42090-WHT

2303-S

11902-KIT

41319

31723-WHT

2347-S

11508

31391-3

39002

2186-S

White

N/A

40-31735

N/A

N/A

N/A

80-17020-1S

Part No.


31318 20 Relay

5195

5403-S

21 Overload

Black

5188

5263

2694

5400-S

31550-1-F

5412

5411

2053

1916

2767-1

42090-BLK

2303-S

11902-BLK

41319

31723-BLK

2347-S

11508

31391-3

39002

2186-S

31317

11859

2346-S

11995-S-BLK

11993-4-BLK

80-17004-01

12094-01

11973

11994-BLK

31673-S

11996-S-BLK

42096

11969

2900

Black

N/A

40-31735

N/A

N/A

N/A

80-17020-1S

65

Stainless Steel

5188

5263

2694

5400-S

31550-1-F

5412

5411

2053

1916

2767-1

42090-BLK

2303-S

11902-BLK

41319

41156

2347-S

11508

31391-3

39002

2186-S

31317

11859

2346-S

11995-S-SS

N/A


12094-02

11973

11994-BLK

31673-S

11996-S-SS

42096

11969

2900

Stainless Steel

11993-7-BLK

40-31735

80-17004-03

80-17004-13

11949

N/A

Part No.

5418

5417


MODEL 2015WC

1, 2

3

4

34

33

7

5

Design

■

Features

■

Performance

6

31, 32

30

8

29

28

27

25, 26

24

23

22

9

10

12

11

13

14

19

18

21

17 16

15

20

U-LINE1019

66

Design

■

Features

■

Performance


MODEL 2015WC


1 Lamp Bulb

2 Light Cover

3 Wine Rack Assembly


5 Door Handle Top

6 Door Gasket

7 Door Assembly


9 Pivot Plate



12 Pivot Post

13 Back Panel

14 Power Cord

15 Dryer



18 Drain Pan


20 Relay

21 Overload

22 Lamp On-Off Switch

23 Condenser Assembly*

24 Door Switch

25 Control

26 Control Knob

27 Grille

28 Leveling Leg (4)


30 Bottom Rack Assembly

31 Drain Cup

32 Drain Trough


34 Wood Front

*Alternate Condenser Assembly 2223-S

Parts Not Shown




Right Hand Hinge


Left Hand Hinge

Anti-Tip Mounting Bracket Kit

Door Handle

Full Overlay Door Assembly



1 Lamp Bulb



White

31317

11859

2350-S

11995-S-KIT

11993-6-KIT

31493-8-WHT

80-17003-02

11973

11994-KIT

31673-S

11996-S-KIT

42096

11964-01

2376

2694

5400-S

5263

31385

5188

5412

5411

2053

2303-02-S

1916

2767-1

42090-WHT

11942-KIT-01

41319

31723-WHT

2351-S

11508

31391-4

2649-S

11989

White

N/A

N/A

N/A

40-31735

N/A

80-17020-2S

Part No.


31318

5403-S

5195

20 Relay

21 Overload

Black

31317

11859

2350-S

11995-S-BLK

11993-6-BLK

31493-8-BLK

80-17003-01

11973

11994-BLK

31673-S

11996-S-BLK

42096

11964-01

2376

2694

5400-S

5263

31385

5188

5412

5411

2053

2303-02-S

1916

2767-1

42090-BLK

11942-BLK-01

41319

31723-BLK

2351-S

11508

31391-4

2649-S

11989

Black

N/A

N/A

N/A

40-31735

N/A

80-17020-2S

Part No.

5418

5417

Stainless Steel

31317

11859

2350-S

11995-S-SS

N/A

31493-8-GRY


11973

11994-BLK

31673-S

11996-S-SS

42096

11964-01

2376

2694

5400-S

5263

31385

5188

5412

5411

2053

2303-02-S

1916

2767-1

42090-BLK

11942-BLK-01

41319

41156

2351-S

11508

31391-4

2649-S

11989

Stainless Steel

11993-8-BLK

80-17003-03

80-17003-13

40-31735

11949

N/A

67


NOTES

Design

■

Features

■

Performance

68

Design

■

Features

■

Performance


EMI50HER


BI • 2015 MODEL

C

S R

STARTING RELAY

RELAY COVER

UL183-3A

COMPRESSOR PINS



Specifications



69

BI • 2015 MODEL

Design

■

Features

■

Performance

TEMPERATURE CONTROL SPECIFICATIONS - DOUBLE

THROW ICE MAKER THERMOSTAT

These temperature controls use double throw, single pole relays. The sensing tube is inserted into the ice maker mold and senses mold temperature. After ice is sensed in the mold, the contacts at pins 2 and 3 open (stopping the compressor and condenser fan motor) and the contacts at pins 2 and 1 close (starting the ice maker motor). The 2-3 contacts change state before the end of the ice harvest cycle. This prepares the control for the next cycle.

The compressor motor and the ice maker motor CANNOT operate at the same time because of the relay contact configuration.

YELLOW WIRE

CONNECTION

RED WIRE

CONNECTION

1

2

3

ICE MAKER CONTROL

BLUE/BLACK WIRE

CONNECTION

183-8

2

FREEZE POSITION

CYCLE

FREEZE

HARVEST

1

3

2

OPEN

CIRCUIT

2 - 1

2 - 3

ICE HARVEST POSITION

CLOSED

CIRCUIT

2 - 3

2 - 1

1

3

183-9

70

Design

■

Features

■

Performance

LIMIT SWITCH SPECIFICATIONS

The Limit Switch is a component of the ice maker wiring harness.

3.00

BI • 2015 MODEL

28.12

UL-LINE1003

Normally Closed Bi-metal Switch

Open Temperature: 104 Degrees F

Close Temperature: 83 Degrees F

The function of this switch is to open in the event of an overheating condition. This bi-metal thermostat uses a set of normally closed contacts and does not initiate the ice harvest cycle. The ice harvest cycle is initiated by a single pole, double throw control located outside the ice maker assembly.

71

BI • 2015 MODEL

Design

■

Features

■

Performance






COMPRESSOR

CONDENSER

DRYER

EVAPORATOR

CAPILLARY TUBE

UL183-1





72


System

Condition

Normal

Overcharge

Undercharge

Partial

Restriction

Complete

Restriction

No

Gas

Suction

Pressure

Normal

Higher than normal

Lower than normal

Suction

Line




Compressor

Discharge

Very hot


Hot

Condenser

Very hot

Warm


In deep vacuum

0 PSIG to

25"


Room temperature

(cool)

Room temperature

(cool)

Very hot

Room temperature

(cool)

Cool to hot

Capillary

Tube

Warm

Cool

Evaporator

Cold

Cold

Wattage

Normal

Higher than normal



Room temperature

(cool)

Room temperature

(cool)

Warm

Room temperature

(cool) or colder

Room temperature

(cool)

Room temperature

(cool)



No refrigeration

No refrigeration

Lower than normal

Lower than normal

BI • 2015 MODEL

Design

■

Features

■

Performance

ICE MAKER DIAGNOSIS FLOW CHART

DOES THE UNIT REFRIGERATE?

INTERMITTENT

NO

Sealed System Leak

Electrical Failure

Compressor Failure

Fan Motor Failure

DOES THE UNIT HARVEST ICE

IF THE EJECTOR BLADES ARE

MOVED BY HAND OR WITH A

WRENCH ?

YES

Low Voltage

Voltage Drop

Wiring

Temperature Control Failure

Bin Switch Failure

WHERE DO THE

EJECTOR BLADES

STOP?

AT

3:00

EVER

YWHERE

Ice Motor Failure

Hold Switch Failure

Limit Switch Failure

Binding Cam/Ejector

IS THERE VOLTAGE AT THE WATER

SOLENOID VALVE TERMINALS

DURING HARVEST?

Mold Heater Failure

YES

NO

Water Switch Failure Water Solenoid Valve Failure

U-LINE1012

74

Design

■

Features

■

Performance

BI • 2015 MODEL

ICE MAKER OPERATING CYCLES

1.

2.

3.

4.

5.

FREEZE CYCLE

A. Temperature control terminals 2 and 3 are closed.

B. Power to the compressor.

C. Power to the condenser fan.

HARVEST-1 CYCLE

A. Temperature control terminals 2 and 3 are open - 2 and 1 closed.

B. No power to the compressor or condenser fan.

C. If bin arm is down, power goes through bin arm switch to ice maker motor and mold heater.

If bin arm is up, the ice maker will not harvest.

HARVEST-2 CYCLE

A. Ice maker ejector blades reach approximately 2:00 position and cam depresses the hold switch. Power goes through the hold switch to the ice maker motor and mold heater.

B. Ejector blades stall on ice and ice maker motor pulsates until mold heater warms and ice releases.

WATER FILL CYCLE

A. Ice maker ejector blades reach approximately 10:00 position and cam depresses the water fill switch.

B. Power to the water valve. Ice maker mold fills.

EJECT CYCLE

A. Ejector blades push ice into bucket and stop at 12:00 position.

B. Temperature control terminals 2 and 3 have closed during harvest cycle.

C. Next freeze cycle begins with power to the compressor and condenser fan.

75

BI • 2015 MODEL

BI

•

2015 CYCLE SCHEMATICS

FREEZE CYCLE

ON

OFF

SWITCH

LIMIT

SWITCH black black

FAN

MOTOR black

COMP.

START

RELAY

OVER

LOAD black orange black black black brown

C

WATER

FILL

SWITCH

NC blue black

ICE

MAKER

MOTOR

MOLD HEATER orange black

Design

■

Features

■

Performance ground

WATER

VALVE white yellow

NC

HOLD

SWITCH

C

NO

3

2

TEMP.

CONTROL

1 red

NO

BIN

SWITCH

C orange

UL183-4

ON

OFF

SWITCH

LIMIT

SWITCH black black

FAN

MOTOR black

COMP.

START

RELAY

OVER

LOAD black orange black black

HARVEST-1 CYCLE

(Hold Switch In Normal Position) black brown

WATER

C FILL

SWITCH

NC blue black

ICE

MAKER

MOTOR

MOLD HEATER orange black ground

WATER

VALVE white

NC

HOLD

SWITCH

C

NO yellow

3

2

TEMP.

CONTROL

1 red NO

BIN

SWITCH

C orange

UL183-5

76

Design

■

Features

■

Performance

ON

OFF

SWITCH

LIMIT

SWITCH black black

FAN

MOTOR black

COMP.

START

RELAY

OVER

LOAD black orange black black

HARVEST-2 CYCLE

(Hold Switch In Switched Position) black brown

WATER

C FILL

SWITCH

NC blue black

ICE

MAKER

MOTOR

MOLD HEATER orange black

BI

NC

HOLD

SWITCH

C

NO yellow

3

2

TEMP.

CONTROL

1 red NO

BIN

SWITCH

C

• 2015 MODEL ground

WATER

VALVE white orange

UL183-6

WATER FILL CYCLE black

ON

OFF

SWITCH black

FAN

MOTOR black

LIMIT

SWITCH black black

COMP.

START

RELAY

OVER

LOAD black orange black brown

C

WATER

FILL

SWITCH

NC blue black

ICE

MAKER

MOTOR

MOLD HEATER orange black ground

WATER

VALVE white yellow

NC

HOLD

SWITCH

C

NO

3

2

TEMP.

CONTROL

1 red

NO

BIN

SWITCH

C orange

UL183-7

77

BI • 2015 MODEL

BI

•

2015 REPLACING ICE MAKER ASSEMBLY

4

5

Design

■

Features

■

Performance

2

1

U-LINE1001A

6

3

1. Unplug unit.

2. Disconnect ice maker wire harness at plug (1).

3. Remove control capillary tube from sensing tube on ice maker assembly (2).

4. Remove water inlet tube.

5. Remove front cover (3).

6. Advance ejector blade to the 3 o’clock position by turning the 5/16" hex head on the small brass gear counterclockwise (4).

7. Remove two screws from wall of freezer housing (5).

8. Remove three screws (6) from bottom of evaporator shelf.

9. Remove ice maker assembly.

10. Remove old alumilastic compound from evaporator shelf.

11. Apply 1/4" of fresh alumilastic compound to the bottom of the new ice maker assembly.

12. Install new ice maker assembly.

13. Reconnect plug.

14. Insert control capillary tube into ice maker sensing tube.

15. Insert water inlet tube.

16. Apply Permagum to all exit holes.

17. Install back panel.

18. Plug in unit and test.

78

Design

■

Features

■

Performance

BI

•

2015 REPLACING MOLD AND HEATER

5

BI • 2015 MODEL

1

2

2

3 4

1. Remove ice maker assembly. Refer to REPLACING ICE MAKER ASSEMBLY.

2. Remove one stripper screw (1) and stripper .

3. Remove three face plate screws (2) and face plate.

4. Remove one screw (3) and detach limit switch from mold.

5. Detach heater leads (4).

6. Remove two screws (5) and mold from support housing.

7. To assemble, replace parts in reverse order.

8. Install the ice maker assembly.

U-LINE1002

79

BI • 2015 MODEL

Design

■

Features

■

Performance

TROUBLESHOOTING


Cause a. Control setting too cold.

b. Control defective (1-2 contacts open).

c. Bin switch defective.

d. Limit switch defective.

e. Ice maker assembly motor stalled.

f.

Broken wire in ice maker circuit.

g. Dirty condenser.

h. Door gasket not sealing.

i.

Refrigerant leak causing slight undercharge.


Cause a. No water supply to unit.

b. Water switch defective.

c. Solenoid valve defective.

d. Fill tube frozen.

e. Broken wire in water fill circuit.

f.

Fill tube kinked.

g. Inlet screen on water valve obstructed.

3. Will not stop making ice

Cause a. Bin switch defective.

b. Bin arm not raising up completely.

!

DANGER !



b. Replace control.

c. Replace bin switch.

d. Replace limit switch.

e. Replace motor.

f.

Replace defective wiring.

g. Clean condenser.

h. Replace gasket of fix obstruction.

i.

Find and repair leak/replace refrigerant.

Remedy a. Open water supply connection.

b. Replace switch.

c. Replace valve.

d. Replace solenoid valve and defrost tube.

e. Replace defective wiring.

f.

Straighten out tube.

g. Clean or replace valve.

Remedy a. Replace bin switch b. Lubricate pivot point, loosen bin arm lever screw, or replace bent bin arm.


Cause a. Water switch defective.

b. Solenoid valve defective.

c. Stalled ice maker motor.

d. Temperature control defective. Ice maker is in continuous harvest cycle (contacts 1-2 closed).

5. Ejector blades will not stop turning

Cause a. Water switch defective (closed).

b. Hold switch defective.

c. Defective wiring.

d. Short in mold heater.



b. Fan motor stalled.

c. Ice cubes too large.

7. Not freezing (compressor and fans are operating)

Cause a. Little or no frost pattern on evaporator).

Remedy a. Replace switch.

b. Replace solenoid valve.

c. Replace motor and solenoid valve.

d. Replace temperature control.

Remedy a. Replace water switch.


c. Repair or replace wiring.

d. Replace heater.


b. Replace fan motor.

c. Adjust water fill screw. Dirty condenser.


80

Design

■

Features

■

Performance

BI • 2015 MODEL

8. Not freezing (compressor not operating - fan operating)




9. Not freezing (compressor and fans not operating)

Cause a. On-off switch defective (open).

b. Hold switch defective (open).

c. Control defective (open).

d. Broken wire in freeze circuit.

e. Power cord not plugged in.

f.

On-off switch in off position.

g. Ejector blades not in the freeze position (12:00).

15. Noisy







Remedy a. Replace on-off switch.


c. Replace control.

d. Repair or replace wiring.

e. Plug in power cord.

f.

Put switch in on position.

g. Manually advance the ejector blades to the

12:00 position (test ice maker and limit switch).








b. Control defective (2-3 contacts will not open).

c. Control sensing bulb not sensing mold temperature.

d. Evaporator fan stalled.

12. Water leak (under unit)

Cause a. Water supply line leaking at solenoid valve inlet.

b. Water line leaking at solenoid valve outlet.

c. Water line leaking at fill tube.

d. Crack in water line.


Cause a. Ice maker assembly fill cup obstructed.

b. Fill ice cup and fill tube out of alignment.

c. Water level too high.










b. Replace control.

c. Fully insert bulb into ice maker tube, routing bulb away from compressor discharge tube.

d. Remove obstruction or replace motor.

Remedy a. Tighten or replace fitting.

b. Replace water line and fitting.

c. Tighten clamp on fill tube or replace fill tube assembly.

d. Replace water line.



c. Adjust water level.







81

BI • 2015 MODEL

BI

•

2015 WIRING DIAGRAM

BLACK

COND

FAN

ICEMAKER

CONTROL

3

1

2

220V

YELLOW

RED

WHITE

BROWN

BLACK

5 PIN CONNECTOR

YELLOW

RED

WHITE

BROWN

BLACK

BLACK

NEUTRAL

(BLUE)

RELAY

EMBRACO

COMPRESSOR

OVERLOAD

HOT

(BLACK)

WHITE

ROCKER

SWITCH

WATER

VALVE

BLACK-NEUTRAL

(RIBBED)

GREEN

GROUND

BLACK-HOT

(SMOOTH)

POWER CORD ASSEMBLY

Design

■

Features

■

Performance

ICEMAKER ASSEMBLY

RED

ORANGE

NO NC

C

BIN

SW

WHITE

C

NO

NC

HOLD

SW

CAM

BROWN

NC NO

WATER

SW

C

BLACK

YELLOW

ORANGE

3 RPM

MOTOR

ORANGE

BLACK

MOLD HEATER

BLACK

BLACK

LIMIT

SW

BLACK

BROWN

C42183.eps

82

Design

■

Features

■

Performance

NOTES

BI • 2015 MODEL

83

BI • 2015 MODEL

MODEL BI

•

2015

1

2

32

6

5

31

Design

■

Features

■

Performance

3, 4

30

29

28

26, 27

25

24 9

8

11

23

22

17

12

13

14

20

19 18

21

10

16

15

84

U-LINE1013

Design

■

Features

■

Performance

BI • 2015 MODEL

MODEL BI

•

2015

For Item #32, see Model 402-BI • 2015 Ice Maker (pages 76-77) for separate breakdown.


1 Ice Bucket


3 Door Handle Top


5 Door Gasket Assembly

6 Door Assembly

8 Pivot Plate



11 Pivot Post

12 Back Panel

13 Compressor

14 Power Cord

15 Overload

16 Relay

17 Drier


19 Plastic Nut & Sleeve

20 90 Degree Brass Fitting

21 Water Valve




25 Rocker Switch

26 Control

27 Control Knob

28 Grille

29 Leveling Leg (4)

30 Threaded Hole Plugs

31 Evaporator/Cabinet Assembly

32 Icemaker Assembly

White

31430

11898-S-KIT

11926-6-KIT

11927-6-KIT

12094-06-S

80-17008-02

11901-1

31673-S

11899-S-KIT

42096

11964-01

5402-S

2374

5413

5414

2694

404

41254

41826

2552A

5263

5188

2303-02-S

2053

2780

42090-KIT

11942-KIT-01

41319

31723-WHT

2183-S2015-WHT

402-BI2015

Black

31430

11898-S-BLK

11926-6-BLK

11927-6-BLK

12094-04-S

80-17008-01

11901-1

31673-S

11899-S-BLK

42096

11964-01

5402-S

2374

5413

5414

2694

404

41254

41826

2552A

5263

5188

2303-02-S

2053

2780

42090-BLK

11942-BLK-01

41319

31723-BLK

2183-S2015-BLK

402-BI2015

Stainless Steel

31430

11898-S-SS

N/A

11927-6-BLK

12094-05-S


11901-1

31673-S

11899-S-SS

42096

11964-01

5402-S

2374-2

5413

5414

2694

404

41254

41826

2552A

5263

5188

2303-02-S

2053

2780

42090-BLK

11942-BLK-01

41319

41156

2183-S2015-SS

402-BI2015

Parts Not Shown


Door Assembly Stainless -

Right Hand Hinge


Left Hand Hinge


Door Handle



13 Compressor

15 Overload

16 Relay

White

N/A

N/A

N/A

N/A

Black

N/A

N/A

N/A

N/A

Part No.


5404-S 21 Water Valve

5415

5416


Stainless Steel

80-17008-03

80-17008-13

11926-8-BLK

11949

Part No.

2555A

5195

85

BI • 2015 MODEL

MODEL 402-BI

•

2015

1

15

32

19

12

27

2

3

23

22

24

4

5

31

9 13

6

8

25

28

21

30

7

26

11

10

21

29

16

14

Design

■

Features

■

Performance

17

20

18

402ICEMAKER.1

86

Design

■

Features

■

Performance

MODEL 402-BI

•

2015

BI • 2015 MODEL

Use only genuine U-Line replacement parts. U-Line ice maker parts are not the same as standard FSP Whirlpool parts. Using non-U-Line parts can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void the warranty.

Item Description Part No.

Ice Maker Assembly

Faceplate Assembly

1 Cover

2 Gear

3 Motor

4 Spring


6 Switch Spacer

7 Cam

8 Insulator

9 Hold Switch

10 Wire Harness

11 Valve Switch

12 Support Housing

13 Bin Arm

14 Bin Arm Spring

15 Ejector


** Includes the Limit Switch.

402-BI2015

150

627000

628210*

627973*

627163*

625836*

625834*

627302*

627680*

2506*

2361**

2506*

625827

2886

627526

627375


16 Mold Heater

17 Stripper

18 Stripper Screw


20 Water Cup


22 Gear Screw

23 Face Plate

24 Plate Screw

25 Long SW Screw

26 Short SW Screw

27 Bin SW Screw

28 Clamp

29 Arm Lever

30 Arm Lever Screw

31 Motor Screw

32 Bin Switch

Part No.

625843-S

31400

489128

628123-S

544304

488372*

488957*

11641*

41375

488361*

488362*

488360

625829

625830

627199

488622*

2506*



Ice Maker Assembly

Faceplate Assembly

3 Motor

Part No.


2015-IM-BASE 220 16 Mold Heater

650

628109

19 Mold Heater Assembly

Part No.

626069-S

618

U-Line will not pay warranty claims for the replacement of a complete ice maker assembly. Complete ice maker assembly replacement is not necessary because all ice maker parts are available as replacement parts and are stocked in our inventory.

87

BI • 2015 MODEL

NOTES

Design

■

Features

■

Performance

88

Design

■

Features

■

Performance

ELECTRICAL SPECIFICATIONS

R

C

S

STARTING

RELAY

CLR2060 MODEL

3/4" OVERLOAD

PROTECTION

UL303

Compressor Pins



Specifications

FF7.5HBK Compressor Start Winding: 12.0 OHMS

FF7.5HBK Compressor Run Winding: 2.9 OHMS

Water Valve Coil Resistance: 280 OHMS

Bypass Coil Resistance:

Pump Motor Winding Resistance:

380 OHMS

71.5 OHMS

89

CLR2060 MODEL

LEVELING AND INSTALLATION REQUIREMENTS

It is extremely important that the unit is level. If it is not level, the ice mold will not fill evenly. This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely. See Figure A.

Remember the floor surrounding a drain has a tendency to slope towards the drain.

Design

■

Features

■

Performance

Leveling the Unit

1. Use a level to check the icemaker from front to back and from side to side. See Figure B.

CHECK

LEVEL

Figure A

2. If the icemaker is not level, adjust the feet on the corners of the unit as necessary. See Figure C.

3. Check after each adjustment and repeat the previous steps as necessary until the unit is level.

UL307

UL314

UL205A TURN FOOT TO ADJUST

Figure C

Figure B

Installation Requirements

• The unit may be built into a cabinet. There is no minimum clearance requirement for the top, left or right sides of the unit.

• The location must allow enough clearance for water, drain, and electrical connections in the rear of the unit.

• The location must not obstruct air flow to the front of the unit.

90

Design

■

Features

■

Performance

CLR2060 MODEL

GRAVITY DRAIN INSTALLATION

!

Plumbing installation must observe all state and local codes.

These guidelines must be followed when installing drain lines to prevent water from flowing back into the ice maker storage bin and potentially flowing onto the floor causing water damage:

• Drain lines and fittings must have a 5/8" inside diameter.

• Drain lines must have a 1" drop per 48" of run (1/4" per foot) and must not create traps.

• The floor drain must be large enough to accommodate drainage from all drains.

• Insulate the bin drain line to prevent condensation.

Be sure to follow these guidelines to prevent water backing up into the storage bin.

Below are examples of gravity drain line installations. If a trap is in the drain line, the drain line must be vented to ensure proper draining. Without the vent, water will backup until enough pressure builds up to force the water past the trap. Water may backup into the ice bin before the amount of pressure needed is achieved. Water in the storage bin will cause the ice in the bin to melt prematurely.

The customer’s complaint will be slow ice production. The ice that has been made is melting prematurely because water is backing up in the ice bin.

TO FLOOR DRAIN

Proper Drainage

FROM ICE MAKER

1. Normal Drain.

Pitched from ice maker at least 1/4" per foot.

2. With Trap.

Poor drainage.

Water backs up in drain line.

3. With Trap and Vent.

Vent assures proper drainage.

Poor Drainage

Proper Drainage

UL306

Examples of Gravity Drain Installations

91

CLR2060 MODEL

Design

■

Features

■

Performance

CONNECTING A DRAIN PUMP

!

Plumbing installation must observe all state and local codes. All water and drain connections

MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.

If a gravity drain connection is not available, U-Line strongly recommends the use of the U-Line P60 drain pump. If your CLR2060 is not equipped with a factory installed pump, a P60 drain pump is available through your Dealer, or direct from U-Line. If a pump other than the U-Line P60 drain pump is to be used, it must meet the following specifications:

• It must be UL listed and have a UL listed, 120 VAC, 3-wire grounded power cord.

• Overall maximum outside dimensions of 8-3/4" wide x 5-3/4" deep x 7-3/4" high.

• Minimum flow rate of 15 gallons per hour at 10 feet of lift.

• It must have a sealed sump which does not allow water leakage in the case of a power outage, restricted drain or pump failure.

• It must have a check valve in the discharge line to prevent waste water return to the pump.

• It must have an overflow protection control which will shut off power to the ice maker in the event of a pump failure.

• Operating temperature range of 50°F to 110°F (10°C to 40°C).

If your CLR2060 is not equipped with a P60 drain pump or an equivalent drain pump, severe damage and costly repair could result in the event of a power outage, restricted drain or pump failure.

92

Design

■

Features

■

Performance

CLR2060 MODEL

AUTOMATIC CLEAN CYCLE INSTRUCTIONS

To maintain operational efficiency, clean unit every six months (depending on water conditions more or less frequent cleaning may be necessary). If the ice maker requires more frequent cleaning, consult a qualified plumber to test the water quality and recommend appropriate treatment. Use only U-Line Ice Machine

Cleaner (part number 41978).

!

Use only U-Line Ice Machine Cleaner (part number 41978). It is a violation of Federal law to use this solution in a manner inconsistent with its labeling. Use of any other cleaner can ruin the finish of the evaporator and will void the warranty. Read and understand all labels printed on the package before use. Ice machine cleaner is used to remove Lime scale and other mineral deposits. Refer to the following steps for mineral deposit removal.

1. Set the cycle selector switch (located in the center of the grille) to OFF.

Allow the ice to melt off of the evaporator.

2. Remove all ice from the storage bin.

3. Remove inside front cover by gently pulling away from sidewall. See

Figure A.

4. Remove the overflow tube by lifting it up while using a slight back and forth motion to loosen it from the drain hole. See Figure B. The water in the reservoir will flow down the drain.

5. Replace the overflow tube after all the water has been drained from the reservoir.

6. Move the cycle selector switch to the CLN position.

7. When water begins to flow over the evaporator, approximately three minutes, add one packet of U-Line Ice Machine Cleaner to the reservoir.

8. Reinstall inside front cover.

9. When the self cleaning process stops, approximately 45 minutes, it may be desirable to clean the storage bin. See INTERIOR STORAGE BIN

CLEANING.

10. Move the cycle selector switch to the ICE position to resume ice production.

FRONT COVER

U

U•LINE

Figure A

OVERFLOW

UL208

Figure B

UL209

Interior Storage Bin Cleaning

1. Disconnect power from the ice maker.

2. Remove any ice from the storage bin.

3. Wipe down the storage bin with a solution of non-abrasive mild soap or detergent and warm water.

Rinse with clean water. Sanitize the bin with a solution of one tablespoon of bleach and one gallon of water. Rinse thoroughly with clean water.

4. Check that all drain connections are in place.

5. Reconnect power to the unit.

93

INTRODUCTION

Design

■

Features

■

Performance

SEQUENCE OF OPERATION

On initial start-up or restart, closing of bin thermostat, the toggle switch is in the ICE position:

1. The water solenoid valve and hot gas solenoid valve are opened (energized) for 180 seconds

(three minutes). This ensures the icemaking cycle starts with fresh water, and the refrigerant pressures are equalized prior to compressor start-up.

2. The compressor starts 175 seconds after the hot gas solenoid valve and water solenoid valves are opened.

3. The water pump and condenser fan motor are energized. The hot gas solenoid valve and water solenoid valves are de-energized (closed) five seconds after the compressor starts. The unit is now in the freeze cycle.

4. As the water pump circulates the water, an even flow is directed across the evaporator and into each cube cell, where it freezes. As the water freezes, gravity causes any sediment to drop into the water trough and not becoming imbedded in the ice. This gives a clearer cube with low mineral content.

5. The control system automatically determines the length of the freeze cycle by monitoring the temperature of the refrigeration system “high side” using a thermistor.

6. One minute prior to finishing the determined freeze cycle, the control determines the length of the harvest cycle by again monitoring the temperature at the thermistor.

7. When the freeze cycle is completed, the control de-energizes the water pump and the condenser fan motor. The compressor remains running during the harvest cycle. The control then energizes the hot gas solenoid valve and water solenoid valve for the duration of the harvest cycle. The hot refrigerant gas warms the evaporator causing the cubes to slide, as a sheet, off the evaporator and into the storage bin. At the same time, the water trough is being purged with fresh water.

8. At the conclusion of the harvest cycle, the machine returns to a new freeze cycle. The compressor continues to run. The water pump and condenser fan motor are energized. The hot gas solenoid valve and water solenoid valves are de-energized (closed).

Automatic Shut-off

The ice machine shut-off is controlled by the level of ice in the ice storage bin. When the bin is full, ice contacts the bin thermostat bulb holder, which senses the cool temperatures, then opens which stops the ice machine.

The ice machine will remain off until the ice cubes no longer contact the bin thermostat bulb holder.

This causes the bin thermostat to warm and close, restarting the ice machine.

When the ice machine restarts, it returns to the start-up sequence (steps 1, 2, and 3 above).

94

Design

■

Features

■

Performance

EVAPORATOR

EVAPORATOR

CLR2060 MODEL

CIRCULATION

PUMP

ACCUMULATOR

COMPRESSOR

WATER

TROUGH

HOT GAS VALVE

CONDENSER

DRYER

THERMISTOR SENSING POINT

UL304

CYCLE DESCRIPTION INITIAL START-UP

TIME (MINUTES) 1 2 3

FREEZE CYCLE

4 5 6

WATER FILL VALVE

HOT GAS VALVE

WATER CIRCULATION PUMP

COMPRESSOR

CONDENSER FAN

7 8 9 10 11 12 13 14 15 16

HARVEST CYCLE

17 18 19

ENERGIZED

NON-ENERGIZED

NOTE: THE FREEZE / HARVEST CYCLE TIMES WILL VARY DUE TO OPERATING CONDITIONS.

UL305

95

CLR2060 MODEL

Design

■

Features

■

Performance

THERMISTOR

The thermistor senses the refrigeration system “high side” temperature. This is used in conjunction with the control board to determine the length of the freeze and harvest cycles.

Thermistors generally fail due to moisture or physical damage. U-Line “high side” thermistors are encased in a specially-designed, moisture-sealed aluminum block. The thermistor is also mounted to the “high side” or “dry” portion of the refrigeration system. This eliminates physical damage and moisture concerns.

Check Light on Control Board

The LED light on the control board serves three functions.

1. Steady light The control board has power to it and operation is normal.

2. Slow flash The control board has detected a sensor problem. This will happen if the thermistor’s plug is disconnected from the control board. This will also happen if the thermistor fails open.

3. Rapid flashing - This indicates the control board is receiving a high heat signal from the thermistor. This can be caused by a dirty condenser, inadequate air flow

(unit installed behind closed doors), failed condenser fan motor, etc.

In both the slow flash and rapid flashing situations, the unit will stop operation.

LED Light

UL301

96

Design

■

Features

■

Performance

INTRODUCTION

NEW CLR2060 CONTROL BOARD DESIGN

Models Manufactured After 12/1/03

U-Line has started manufacturing the CLR2060 with a revised electronic control board. The new control board design is similar to the control board used on the CLRCO2075 Clear Ice Maker/Refrigerator.

This new board will have the advanced diagnostics that the CLRCO board has and the components can be tested in the same manner. This features a diagnostic LED and has 2 thermistors, one on the liquid line and one in the bin.

Note: The new board is NOT interchangeable in units with the original board. Also, in the case of a defective board, the board must be changed along with the thermistors, since they are matched to the board.

There is no display box installed on the CLR2060, however a display box from the CLRCO2075 will fit on this board. It can be used to read the bin temperature and the liquid line temperature.

E_SP-001

E-SP-002

The board is mounted in the lower front section of the CLR2060 Clear Ice Maker and is accessed by removing the service panel.

97

INTRODUCTION

The diagnostic LED shown below will specify the following:

CLR2060 BOARD

Part# 68003

Design

■

Features

■

Performance

COMPRESSOR

WATER

VALVE

This LED will be used to display error codes.

HOT

GAS PUMP

FAN

Not a relay

E_SP-003

1. One Flash Indicates the overflow protection circuit is open (only on P-60 pump equipped units).

2. Two Flashes Indicate an open thermistor or out of range (too warm) problem.

3. Three Flashes - Indicate the unit has both failure conditions above.

Note: Interrupting power to the board is the only method of clearing the error codes. Switching off the

ON/OFF/CLN switch does not clear the codes.

98

Design

■

Features

■

Performance

Low Side Pressure Changes

CLR2060 MODEL

The chart above shows the low side pressure changes through the cycles of a CLR2060 unit. It shows that during a harvest cycle, the low side pressures climb to nearly 60 psig. When the freeze cycle starts, the pressure quickly drops to approx. 17 psig and throughout the freeze cycle it continues to slowly drop to approximately

7 psig just before the harvest cycle.

This unit was operating in a 75° fahrenheit ambient temperature and the incoming water temperature was 50° fahrenheit.

If a unit is operating in conditions other than these, the low side pressures will be different. A unit operating in a warmer ambient environment or using warmer water will have higher pressure readings.

A unit in a cooler ambient environment or using cooler water will have lower pressure readings.

99


System

Condition

Normal

Overcharge

Undercharge

Partial

Restriction

Complete

Restriction

No

Gas

Suction

Pressure

Normal

Higher than normal

Lower than normal


In deep vacuum

0 PSIG to

25"

Suction

Line




Compressor

Discharge

Very hot


Hot

Condenser

Very hot

Warm


Room temperature

(cool)

Room temperature

(cool)

Very hot

Room temperature

(cool)

Cool to hot

Capillary

Tube

Warm

Cool

Evaporator

Cold

Cold

Wattage

Normal

Higher than normal



Room temperature

(cool)

Room temperature

(cool)

Warm

Room temperature

(cool) or colder

Room temperature

(cool)

Room temperature

(cool)



No refrigeration

No refrigeration

Lower than normal

Lower than normal

Design

■

Features

■

Performance

CLR2060 MODEL

ICE THICKNESS ADJUSTMENT

The CLR2060 Clear Ice Maker uses advanced technology to make ice that is crystal clear. This technology cascades a flow of water over a chilled ice mold that is mounted vertically so no water sits in it. Because of this ice making technology, clear ice cubes differ significantly from regular ice cubes. Differences are as follows:

• Dimples. U-Line clear ice cubes have “dimples” on one side from the cascading water process.

• Cube Variations. Cubes made from different batches, or even cubes within the same batch may have varying dimples, thicknesses and/or sizes due to the cascading water process.

• Cube “slabbing”. The U-Line clear ice maker makes a

“slab” of ice that falls from the vertical mold relying on gravity to break the ice bridges. Depending on the control setting, and the fullness of the ice bucket, it maybe necessary to tap the ice

ICE BRIDGE slab with the scoop to break it apart.

DIMPLES

ICE001

Figure 1

The ice cube thickness control is factory set for best overall performance. The factory setting is designed to maintain an ice bridge of approximately 1/16" to 1/8" under normal conditions resulting in a dimple of approximately 1/4" to 1/2" in depth (see Figure 2). A fuller cube with less of a dimple results in a thicker ice bridge. As the ice bridge becomes thicker, the tendency for the cubes to stay together as a slab increases.

A bridge thicker than 1/8" may cause cubes to overfill the ice bucket.

1/4" TO 1/2"

DIMPLE

1/16" TO 1/8"

ICE BRIDGE

DIMPLE

TOO DEEP

BRIDGE

TOO THIN

LITTLE OR

NO DIMPLE

BRIDGE

TOO THICK

GOOD BAD

ICE002

Figure 2

101

CLR2060 MODEL

Design

■

Features

■

Performance

To adjust:

!

DANGER !

Disconnect power to the ice maker before making any ice thickness adjustments.

1. Disconnect power to the unit.

ACCESS PANEL SCREWS

O F F

C L N

Figure 3

2. Remove the screws securing the front access panel (see Figure 3).

ICE CUBE THICKNESS

ADJUSTMENT DIAL

IS FACTORY SET TO 0.

ICE003

O F F

C L

ICE004B

Note: Picture represents 2004 model

Figure 4

102

WATER VALVE HAS BEEN

MOVED TO THE BACK.

Design

■

Features

■

Performance

CLR2060 MODEL

3. Locate the ice cube thickness adjustment dial on the control board (see Figure 4). Turn the dial clockwise (+ number) to thicken or counterclockwise (- number) to thin the ice bridge.

IMPORTANT

The door should never be flush with the top of the cabinet. Even when level, the top edge of the door will be 1/8" below the top of the cabinet (see Figure 1).

SAMPLE AREA

4. Reinstall front access cover.

5. Reconnect power to ice maker.

6. Empty ice bucket.

Figure 5

103

CLR2060 MODEL

ICE PRODUCTION RATES

Ambient Temp/Water Temp degrees F

50/50

60/50

70/50

80/50

90/70

100/70

Design

■

Features

■

Performance

Approximate Ice Production (lbs/day)

60

60

58

54

47

40

NOTE

These characteristics will vary depending on operating conditions, condenser cleanliness, installation, and application.

104

Design

■

Features

■

Performance

CLR2060 MODEL

TROUBLESHOOTING

!

DANGER !


1. Unit does not operate (with drain pump; light on control board is not illuminated)

Cause a. No electrical power to the unit.

b. Rocker switch set incorrectly.

c. Drain tube is kinked or obstructed.

Remedy a. Make sure unit is plugged in and outlet has power.

b. Check switch wiring. Set to “ICE.” c. Clear the tubing. If water cannot drain from pump, unit will shut down due to safety design of pump.

d. Change pump. Jumping the two terminals together on the control board with a jumper wire will eliminate pump from the circuit.

d. Bad pump. Diagnose by bypassing the pump.

Pull both pink wires from control board and jump the two terminals together. If unit starts up, then the pump is bad.

2. Unit does not operate (without drain pump; light on control board is not illuminated)

Cause a. No power to unit.

3. Unit does not operate and light on control board is illuminated

Cause a. Bad bin thermostat.

Remedy a. Jumper plug off power cord.

Remedy a. Replace bin thermostat. The unit is falsely sensing a full bin.

b. Set bin thermostat at the 10:00 position.

b. Bin thermostat set incorrectly.

4. No ice production

Cause a. No water supplied to unit.

b. Stand pipe not inserted in water trough.

c. Re-circulating pump is defective.


Cause a. High ambient temperatures around unit.

b. Deposit build-up on evaporator grid.

c. Ice thickness dial set incorrectly.

d. Dirty condenser coil.

Remedy a. Check that water is connected and turned on.

b. Insert stand pipe securely into water trough.

c. Replace re-circulating pump.

Remedy a. Lower ice rate is normal with high ambient temperatures.

b. Run the unit through a clean cycle. Use only

U-Line Ice Machine Cleaner.

c. Adjust ice thickness dial accordingly.

d. Clean condenser coil.

105

CLR2060 MODEL

NOTE: Light on control board will indicate if condenser is too dirty. A rapid flash of light indicates high heat conditions which could be caused by either an inadequate air flow or a dirty condenser.


Cause a. Bin thermostat set incorrectly.

b. Wiring plug off of bypass valve coil.

c. Defective bypass valve.

d. Deposit build-up on evaporator grid.

7. Ice is slow to release from evaporator

Cause a. Deposit build-up on evaporator grid.

b. Unit not level.


Cause a. No stand pipe in water trough.

b. Water valve is defective.

c. Water solenoid unplugged or wire to solenoid has internal break.

9. Continuous ice production

Cause a. Bin thermostat set too cold.

b. Bin thermostat sensing bulb out of alignment.

c. Bin thermostat stuck in closed position.

d. Ice slab too thick.

10. Low (or no) ice production

Cause a. Dirty condensing coil (Control board light shows rapid flash).

b. Stalled condenser fan blade (Control board light shows a rapid flash).

c. No water in water trough.

d. Bypass valve stuck in open position.

e. Ice forms on a portion of evaporator grid.

Design

■

Features

■

Performance

Remedy a. Set bin thermostat at 10:00 position.

b. Re-install plug.

c. Replace bypass valve.

d. Run unit through the clean cycle. Use only

U-Line Ice Machine Cleaner. If scale or mineral deposits accumulate on grid, cubes will not fall freely.

Remedy a. Run unit through the clean cycle. Use only


b. Level unit for even water flow. Uneven water flow will reduce ice rate and cause water to spill in ice bin.

Remedy a. Install stand pipe.

b. Replace valve.

c. Repair wiring defect.

Remedy a. Set bin thermostat to the 10:00 position.

b. Insert bulb inside aluminum sensor tube.

c. Replace bin thermostat.

d. Set ice thickness adjustment dial to a lower setting.

If cubes release from grid and are too thick, cubes might not make contact with sensor tube

(inside of bin); therefore bin thermostat would never be satisfied.

Remedy a. Clean condensing coil.

b. Free up the blade or replace fan motor.

c. Install stand pipe securely in trough.

d. Replace bypass valve.

e. Check unit for system undercharge or leak.

106

Design

■

Features

■

Performance

NOTE: See chart of suction pressures in manual.

11. Poor ice quality (soft or unclear cubes)

Cause a. Poor incoming water quality.

b. Deposit build-up on evaporator grid.

c. Water splashing on cubes.

12. Unit not freezing (compressor and fan operating)

Cause a. Little or no cooling.

b. Bypass valve stuck in open position.

13. Unit produces shallow or incomplete cubes or the ice fill pattern on the grid is incomplete

Cause a. Low water level.

b. Low water pressure.

c. Unit is not level.

d. Operating unit without back or front panel.

e. Bad thermistor.

f.

Bad control board.

14. Not freezing compressor not running / fan operating

Cause a. Bad overload (open).

b. Bad compressor.

15. Not freezing (compressor and fan not operating)

Cause a. No electrical power to unit.

b. Rocker switch defective or wired incorrectly.

Remedy a. Consult a plumber.

b. Run the unit through a clean cycle. Use only


c. Adjust water flow above evaporator.

Remedy a. Check sealed system for leak or restriction.

NOTE: See chart of suction pressures in manual.


Remedy a. Check that standpipe is fully seated inside water trough.

b. Check water pressure into water valve

(pressure should be 20 to 120 psi).

c. Level unit to assure even water flow. Uneven water flow will reduce ice rate and cause incomplete cubes. See Leveling Instructions in manual.

d. Install back or front panel. The unit will harvest ice according to temperatures of tubing at condensing coil. Increased air flow will give the thermister false information. This info could cause the ice to eject prematurely.

e. Replace thermister.

f.

Replace control board.

Remedy a. Replace overload.

CLR2060 MODEL b. Replace compressor.

Remedy a. Make sure unit is plugged in and outlet has power.

b. Make sure switch is wired correctly and set in

“ICE” position.

107

CLR2060 MODEL

Design

■

Features

■

Performance

IF UNIT HAS P-60 PUMP

Cause a. Drain tube kinked or obstructed.

b. Bad pump. Diagnose by bypassing the pump.

Pull both pink wires from control board and jump the two terminals together. If unit starts up, then the pump is bad.

c. Open wire in wiring harness.

Remedy a. Clear the tubing. If water cannot drain from pump, unit will shut down due to safety design of pump.

b. Change pump. Jumping the two terminals on control board together with a jumper wire will eliminate pump from the circuit.

c. Trace defective wire and repair or replace parts accordingly.

16. Water leak under unit

Cause a. Incoming water supply line leaking.

b. Fill tube leaking.

c. Bin spout is cracked or mis-formed.

Remedy a. Make sure brass connection is screwed tight to valve and threaded correctly.

b. Tighten fill tube connection to water line.

c. Unit not repairable. Contact U-Line tech line for assistance.

17. Water in ice bin

Cause a. Bin drain kinked or restricted.

b. External drain is restricted.

c. Bad pump.


Cause a. Water solenoid stuck in open position.

b. Open relay on control board.

NOTE: A defective relay on control board would cause both the water valve and reversing valve to stay open, therefore, this failure would not allow the unit to freeze.

19. Unit noisy

Cause a. Fan motor not secured to bracket.

b. Fan blade bent.

c. Vibration from refrigerant lines.

d. Obstruction in fan blade.

Remedy a. Clear drain of obstruction or kink.

b. Clear restriction.

c. Replace pump.

Remedy a. Replace water valve.

b. Replace control board.

Remedy a. Tighten motor.

b. Realign or replace blade.

c. Secure tubing.

d. Remove obstruction.

REPLACEMENT PARTS: Use only genuine U-Line replacement parts. The use of non U-Line parts can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void the warranty.

108

Design

■

Features

■

Performance

CLR2060 MODEL

CLR2060 WIRING DIAGRAM

WHITE-NEUTRAL

POWER CORD

ASSEMBLY

BLACK

HOT

BLACK

GREEN

GROUND

WHITE

WHITE

JUMPER PLUG

WITHOUT

P60 WASTE PUMP

BLACK

THERMISTOR

CONTROL BOARD PINK PINK

YELLOW

RED

WHITE

BROWN

PURPLE

GREEN

GROUND

WHITE

BLACK

EMBRACO

COMPRESSOR

OVERLOAD

YELLOW

FAN

BLACK

WHITE

PINK

PINK

GREEN

GROUND

WHITE

RELAY

YELLOW

WHITE

GREEN

GROUND

RED

WATER

PUMP

HOT GAS

SOLENOID

RED

WHITE

WHITE

WATER INLET

SOLENOID

BROWN

CONNECTOR

WITH

P60 WASTE PUMP

BIN THEROSTAT

BROWN

ROCKER

SWITCH

BLACK

U-LINE P60

WASTE WATER PUMP

SWITCH

POSITION

CLEAN

ICE

CLOSED

BETWEEN

BLACK

PURPLE

BLACK

BROWN

PURPLE

TRANS

FUSE

BLACK BLACK

U-LINE42132

CLR2060 WIRING DIAGRAM WITH NEW BOARD

PINK

PINK

WHITE

BLACK

JUMPER PLUG

WITHOUT

P60 WASTE PUMP

GREEN

GROUND

U-LINE P60

WASTE WATER PUMP

ICE

OFF

CLEAN

BLACK

WATER

PUMP

PINK

PINK

GREEN GROUND

BLACK/YELLOW

ROCKER SWITCH

BLACK

CONTROL BOARD

RED

WHITE

BLACK

10 9 8 7 6 5 4 3 2 1

(WHITE) 9

(BLACK) 8

(YELLOW) 5

(BLACK/YELLOW) 4

(PURPLE) 3

(BROWN) 2

(LIGHT BLUE) 1

7

6

THERMISTORS

GREEN GROUND

YELLOW

FAN

WHITE

OVERLOAD

LIGHT

BLUE

WHITE-NEUTRAL

BLACK HOT

WHITE

EMBRACO

COMPRESSOR

WHITE

RELAY

BROWN

WHITE

BROWN

WATER

VALVE

WHITE

WHITE

POWER CORD

PURPLE

NATURAL

HOT GAS

VALVE

WHITE

WHITE

WHITE

WHITE

C42205.eps

109

CLR2060 MODEL

CLR2060 - CLEAR ICE MAKER (1 OF 2)

2, 3

1

Design

■

Features

■

Performance

24

4

23

22

21

20

19

C L N

15

17 16

I C E

11

12

14

18

110

5

10

13

8

9

7

U-LINE1016

Design

■

Features

■

Performance



1 Hinge Assembly-Top R/H

2 Door Handle-Top


4 Door Gasket Assembly

5 Door Assembly

7 Water Valve Assembly

8 Plastic Nut & Sleeve

9 Water Line

10 90 Degree Brass Fitting

11 Pivot Plate


13 Hinge Assembly-Bottom R/H

14 Pivot Post

15 Control Board

16 Rocker Switch CLR2060

17 Rocker Switch Mounting Bracket

18 Grille

19 Leveling Leg


21 Lower Front Panel

22 Bin Thermostat

23 Drain Tube (Clear)


White

11898-S-KIT

11926-6-KIT

11927-6-KIT

12094-06-S

80-17007-02

2716

41254

404-CLR60

41826

11901-1

31673-S

11899-S-KIT

42096

2707-S

2285

12027

11942-KIT-01

41319

31723-WHT

12012-KIT

2756-S

2820-S

2276-S

Black

11898-S-BLK

11926-6-BLK

11927-6-BLK

12094-04-S

80-17007-01

2716

41254

404-CLR60

41826

11901-1

31673-S

11899-S-BLK

42096

2707-S

2285

12027

11942-BLK-01

41319

31723-BLK

12012-BLK

2756-S

2820-S

2276-S

Parts Not Shown



Right Hand Hinge


Left Hand Hinge


Bin Thermostat Tube

Door Handle

White

N/A

N/A

N/A

11841-S

N/A

Black

N/A

N/A

N/A

11841-S

N/A

CLR2060 MODEL

Stainless Steel

11898-S-SS

N/A

11927-6-BLK

12094-05-S


2716

41254

404-CLR60

41826

11901-1

31673-S

11899-S-SS

42096

2707-S

2285

12027

11942-BLK-01

41319

41156

12012-SS

2756-S

2820-S

2276-S

Stainless Steel

80-17007-03

80-17007-13

11926-8-BLK

11841-S

11949

Alternate Parts 2004 Model

Control Board 68003-S

Control Board was moved to right side of base and the water valve was moved to the back of the unit.

111

CLR2060 MODEL


1

2

3

4

Design

■

Features

■

Performance

5

7

24

25

6

23

22

20

21

8

9

10

12

11

13 14

15

16

19

18

112

17

U-LINE1017

Design

■

Features

■

Performance



1 Water Dispersion Receptacle

2 Well Nut

3 Hook For Ice Scoop

4 Stand Pipe

5 Circulation Pump

6 Pre-Formed Tube-White

7 Circulation Pump Cover

8 Cover-Front


10 Back Panel

11 Drain Tubing

12 Wire - Pump To Power Cord

13 Compressor

14 Heat Exchanger Assembly

15 Bypass Valve Solenoid

16 Copper Tee

17 Dryer

18 Power Cord

19 Thermistor Assembly



22 Overload/Relay


24 Water Trough

25 Ice Scoop

Tube Retainer

White

11812-S

41979

42011

31619

31613

31615-S

11893

11868

2269-S

11964-01

31617-S

2284

5406-S

2725-S

73001-S

2296-S

2850

2368

2709-S

5303

5300

5427

2749-S60

11813

31614

26009

Black

11812-S

41979

42011

31619

31613

31615-S

11893

11868

2269-S

11964-01

31617-S

2284

5406-S

2725-S

73001-S

2296-S

2850

2368

2709-S

5303

5300

5427

2749-S60

11813

31614

26009

CLR2060 MODEL

Stainless Steel

11812-S

41979

42011

31619

31613

31615-S

11893

11868

2269-S

11964-01

31617-S

2284

5406-S

2725-S

73001-S

2296-S

2850

2368-2

2709-S

5303

5300

5427

2749-S60

11813

31614

26009

Parts Not Shown


U-Line Specified CLR2060 Cleaner -

6 Applications Per Order

U-Line Specified Drain Pump Kit

White

41978

ULN-P60-00

Alternate Parts 2005 Model

Compressor

Overload

Relay

Danfoss Bypass Valve Assembly

Power Cord

70081-S

71027

71028

73002-1-S

2898-2

Black

41978

ULN-P60-00

Stainless Steel

41978

ULN-P60-00

113

CLR2060 MODEL

NOTES

Design

■

Features

■

Performance

114

FAX PARTS ORDER FORM

FAX # 414-354-7905

Account# ____________________________________

Bill to: ______________________________________

____________________________________________

____________________________________________

Date:________________________________________

Phone#______________________________________

Ship to:______________________________________

____________________________________________

____________________________________________

Attention:

P.O. ________________________________________

Fax# ________________________________________

PART# COLOR QTY DESCRIPTION MODEL SERIAL UNIT IN

NUMBER WARRANTY?

SPECIAL INSTRUCTIONS:

All part shipments will be sent ground delivery.

We have air shipment available at an additional cost to you.

Next Day Air 2nd Day Air 3 Day Select

If you do not have an open account with us your order will be shipped C.O.D.

COMMENTS: ________________________________________________________________________________

____________________________________________________________________________________________

Authorized By ________________________________________________

115

116

Design

■

Features

■

Performance

Echelon S&P Cover.qxd 2/16/05 8:36 AM Page 1

Service and Parts Manual

For Models

• CO2075FF • 2075R

• 2075RF • 2015R

• 2075WC

• 2015WC

• Combo U-CO29FF

• BI • 2015

• CLR2060

Printed in U.S.A.

P.O. Box 245040

Milwaukee, WI 53224-9540

Phone 414.354.0300

FAX 414.354.7905

Ken Cook Co.

P/N 30-10010 (Rev. 3/05)

U-Line Corporation

8900 North 55th Street

Milwaukee, WI 53223

U-Line Corporation

PO Box 245040

Milwaukee, WI 53224-9540 www.U-LineService.com

Phone (414) 354-0300 • FAX (414) 354-7905

Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696

M A D E I N

T H E U S A

U-Line 2075 Service And Parts Manual

Service and Parts Manual

For Models

• CO2075FF • 2075R

• 2075RF • 2015R

• 2075WC

• 2015WC

• Combo U-CO29FF

• BI • 2015

• CLR2060

INTRODUCTION

Potential Problems With HFC-134A

You can check for the latest service related information at U-LineService.com.

The Technical Knowledge base is continuously updated and can be accessed

24/7.

TABLE OF CONTENTS

SERIAL NUMBER FORMAT

LIMITED WARRANTY

WARRANTY CLAIMS PROCEDURE

PROOF OF PURCHASE

PARTS LISTING

SAFETY PRECAUTIONS

ÉCHELON™ DOOR ADJUSTMENT

GUIDE FOR SCREENING CALLS

The unit is not cold enough!

The unit is frosting up!

The light on my Wine Captain never shuts off!

The ice cubes are sticking together! - U-CO29FF, CO2075FF and BI•2015

Models Only

Water is leaking out of the unit! - U-CO29FF, CO2075FF and BI•2015

Models Only

No ice or not enough ice! - U-CO29FF, CO2075FF, BI•2015 and CLR2060

Models Only

My cubes are wet - CLR2060 Model Only

The floor is very warm in front of my CLR2060 Model

No ice, water pours into the trough and down into the drain - CLR2060

Model Only

When I turn the unit on, all I get is water fill - CLR2060 Model Only

My ice does not come out in a perfect cube shape - CLR2060 Model Only

The cubes do not fall into bin as individual cubes - CLR2060 Model Only

Not enough ice is stored in the bin - CLR2060 Model Only

NOTES

COMPRESSOR/ELECTRICAL SPECIFICATIONS

COMPRESSOR PINS

U-LINE FROST FREE REFRIGERATION SYSTEM

TYPICAL FROST FREE AIRFLOW CONFIGURATION

CO2075FF AND U-CO29FF ICE MAKER OPERATION

Ice Maker Operating Cycles

ICE MAKER DIAGNOSIS FLOW CHART

INTERMITTENT

EVER

YWHERE

YES

TROUBLESHOOTING

DISASSEMBLY PROCEDURES

REPLACING ICE MAKER ASSEMBLY

REPLACING MOLD AND HEATER

COMBO 2075FF WIRING DIAGRAM

U-CO29FF WIRING DIAGRAM

2075RF WIRING DIAGRAM

TIMER

NOTES

COMBO 2075FF (1 OF 2)

CO2075FF (1 OF 2)

COMBO 2075FF (2 OF 2)

COMBO 2075FF (2 OF 2)

MODEL 402-CO2075FF

MODEL 402-CO2075FF

MODEL U-CO29FF – 2002 DESIGN (1 OF 2)

MODEL U-CO29FF – 2002 DESIGN (1 OF 2)

MODEL U-CO29FF – 2002 DESIGN (2 OF 2)

MODEL U-CO29FF – 2002 DESIGN (2 OF 2)

MODEL U-CO29FF & ICEMAKER

MODEL 402-CO29FF

MODEL 2075RF (1 OF 2)

MODEL 2075RF (1 OF 2)

MODEL 2075RF (2 OF 2)

MODEL 2075RF (2 OF 2)

NOTES

COMPRESSOR/ELECTRICAL SPECIFICATIONS